Air-Valves Basics
Air-Valves Basics
ITS IMPACT ON A AIR & WATER Or a one mile length of pipe could contain a 100 ft.
pocket of air. This would be true regardless of the
AND WASTEWATER SYSTEM diameter of the pipe.
One of the most misunderstood aspects of the
Water & Wastewater industry is the presence of air
in a pipeline and its impact on operations. Many
operational problems, especially at the time of initial
start-up, including broken pumps, valves and pipe, as
well as faulty instrumentation readings, are blamed
on inadequate thrust blocking, improper pipeline
bedding, etc. In reality, many of these problems are
not caused by improper installation of the line, but
by failure to de-aerate the line. Properly de-aerating
your pipeline will safeguard it from air-related
problems, however if no steps are taken to accomplish
this, you should be ready for trouble.
SOURCES OF AIR
Air in a pressurized, operating pipeline comes from The third source of air is that which enters through
three primary sources. First, prior to start-up, the mechanical equipment (Figure 2). This includes air
line is not empty - it is full of air. To entirely fill a being forced into the system by pumps as well as air
pipeline with fluid, it is necessary to eliminate this being drawn in through packing, valves, etc. under
air. As the line fills, much of this air will be pushed vacuum conditions. As one can see, a pressurized
downstream to be released through hydrants, faucets, pipeline is never without air and typically the volume
etc. but a large amount will become trapped at system is substantial.
high points (Figure 1). This phenomenon will occur
because air is lighter than water
IMPACT OF AIR ON SYSTEM
Now that we have identified the air sources, let us
consider their impact on the system. Two problems
are apparent. The pocket(s) of air accumulating at a
high point(s) can result in a line restriction (Figure 3).
SUMMARY
When air is allowed to accumulate in pressurized
pipelines, efficiency is sacrificed and serious damage
Val-Matic provides Regulated-Exhaust Devices on can occur. A properly de-aerated pipeline will not
the inlet of 4 in. and larger (see Figure 11) Well Service solve all surge problems; however, the elimination
Air Valves. The Regulated-Exhaust Device provides of air can solve one of the most common causes.
controlled air exhaust during start-up and full vacuum Air Valves are a cost effective, reliable method of
flow during shut down. The device controls the flow improving efficiency and solving air related surge
of air and water into the air valve and is effective in problems.
suppressing water hammer in the pump column and REFERENCES Kroon, R. “Water Hammer: Causes and
air valve during pump start-up. Effects,” AWWA Journal. Nov., 1984. pp. 39-45.
Lingireddy, “Pressure Surges in Pipeline Systems
Resulting From Air Releases,” AWWA Journal. July,
2004. pp. 88-94.
EXPERIENCE
Val-Matic offers over 40 years of experience in GUIDED FLOATS
providing a full line of air valves up to 20 inch and
Providing a quality float is not enough to assure
vacuum breakers up to 42 inch in size. The Val-Matic
a good seal every time. When entering the seat, a
Air Release, Air/Vacuum and Combination Air Valves
damaged or off-center float will prevent a valve from
are manufactured in accordance to the rigorous
sealing tight. The high air and water velocities in air
industry requirements given in American Waterworks
valves can cause unguided floats to violently strike the
Association (AWWA) Standard C512. The standard
sides of the valve body. Val-Matic floats
was developed and based on decades of successful
are guided; four inch and larger valves
application of air valves in our industry. Val-Matic’s
feature double guides (top and bottom).
AWWA Air Valves feature 316 stainless steel trim, full
Guiding assures that the float approaches
size ports, ANSI threaded or flanged connections and
the center of the seat every time to
stringent testing. ValMatic manufactures air valves
provide a positive drop tight seal.
in a wide range of materials and pressure ratings
with many accessories including Regulated-Exhaust
Devices, Dual Port Throttling Devices, Isolation
SELF CLEANING FLOAT GUIDES
Valves, Screened Hoods and Backwash Accessories.
The Val-Matic floats are guided by hexagonal float
Val-Matic also provides Windows-Based software to
stems. The float stems pass through round stainless
locate, select and size air valves for pipelines and force
steel bushings preventing the build up of debris or
mains.
scale and provide self cleaning of the bushings.
NSF/ANSI 61 CERTIFICATION
RESILIENT SEATS
Val-Matic Air Valves for water service are
All Val-Matic valves incorporate a resilient seat or
independently NSF/ANSI 61 certified and marked for
orifice button which mates with a 316 stainless steel
use in drinking water applications.
float or seat for positive drip tight seating. Val-Matic
elastomers are specially formulated for water and
TYPE 316 STAINLESS wastewater service and have been NSF/ANSI 61
certified. Air Release Valves have a synthetic sealing
STEEL TRIM button mounted to the float linkage mechanism.
Type 316 stainless steel is the standard for all internal On Air/Vacuum and Combination Air Valves, the
components in Val-Matic Air Valves. Type 316 stainless steel float closes against the resilient seat
stainless steel provides the greatest protection from mechanically retained in a body register. The seats
aggressive waters and hydrogen sulfide exposure in contain raised sealing beads and/or a unique flex
wastewater application. edge that provide positive shutoff from the lowest
system pressure to the valve’s rated working pressure.
FULL SIZE FLOW AREA prevent solid material from reaching the operating
mechanism. The bottom of the body is sloped
Val-Matic Air/Vacuum and Combination Air Valves
toward the outlet to prevent clogging (See Figure
are equipped with full and equal size inlets and outlets
14). Val-Matic provides a minimum 2” inlet size and
in accordance with AWWA C512. Some air valve
a 2” cleanout connection on all wastewater valves to
manufacturers use common covers for different size
facilitate the passage of solids.
air valves resulting in undersized outlets and reduced
flow. Standard industry calculations assume a full port
size so the air valve should provide the same. You can
be assured that the inlets and outlets of Val-Matic’s WASTEWATER FLOATS
Air Valves are equal to or larger than the area of the As with all Val-Matic Air Valves, the float and operating
nominal valve size. Finally, all Combination Air Valves mechanism are 316 stainless steel for long life in the
with float guides in the outlet have expanded flow harshest wastewater applications. Additionally, the
areas around the guide spokes to provide full flow area floats are equipped with a specially shaped bottom to
through the valve. accelerate the closure of the float to reduce leakage
and clogging of the valve.
Backwashing is as simple as: 1) isolating the air valve, A Surge-Suppression Air Valve consists of a
2) opening the drain valve, and 3) opening the flush Combination Air Valve equipped with a Regulated-
valves to send clean water through the valve body Exhaust Device that allows full airflow into the
for 5 minutes. pipeline, but restricts the airflow out of the pipeline.
For those installations where backwashing on site is Similarly, a Vacuum Breaker allows rapid entry of
not practical or desirable, a valve rotation program air into the pipeline, but prevents flow out of the
can be established. The valve to be serviced is pipeline. When equipped with an Air Release Valve,
exchanged with a spare valve and taken back to the the Vacuum Breaker will provide controlled release
shop for cleaning. It is then ready to replace the next of air through the small Air Release Valve orifice.
valve scheduled for maintenance. The valve rotation Both methods dampen or suppress surges in the
program also provides the benefit of a back up valve pipeline by temporarily trapping a pocket of air and
in the unlikely event one should ever fail. cushioning the impact of the returning columns of
water by regulating the exhaust of the air pocket.
EFFICIENCY AND
VERTICAL PUMP
VACUUM PROTECTION
The primary purpose of air valves is to provide
COLUMN SURGES
pipeline efficiency by continuous removal of air High velocity rapidly develops in a pump column
at pipeline highpoints and vacuum protection by when a vertical turbine or deep well pump starts
admitting large quantities of air upon pump shut against an air-filled column and closed check valve. A
down or system failure. power-actuated check valve must absorb the full force
of the impending impact. A mechanical check valve
will open, relieving a portion of the force but still sees
extreme surges. The best way to prevent surges in the
SURGE CONTROL pump column and connecting piping is to regulate
Air valves play an important role in pipelines to the exhaust of the air in the pump column during
control or reduce surges. Surges result from sudden pump start-up (AWWA M-51, p. 24). A Well Service
changes in velocity of the pipeline fluid. These Air Valve equipped with either a Dual Port Throttling
velocity changes occur regularly due to pipeline Device or a Regulated-Exhaust Device vent air from
filling, pump operation, line breaks and power failure. the pump column at a controlled rate so that all or
The effects of surges can be devastating. Surges most of the air escapes just before the check valve
are typically 50 psi for every 1 ft/sec of rapid change opens. (See Val-Matic technical paper AEG-302.)
in flow velocity. This is added to the pipeline static
pressure. Through computer modeling and transient
analysis, it has been shown that air valves can play
a critical role in suppressing pipeline surges during
column separation conditions.
PIPELINE SURGES
Power or system failures can often result in water
column separation at high points in the line. If the
water column is allowed to separate and form a
vacuum pocket, a devastating surge can occur when
the columns rejoin. To prevent a vacuum from
forming, a SurgeSuppression Air Valve or Vacuum
Breaker is used to admit large quantities of air into the
pipeline.
APPLICATIONS, FUNCTIONS,
PURPOSE & FEATURES
PRODUCT FEATURES
• Unconditionally guaranteed stainless steel floats
• Stainless steel 316 internal trim
• Resilient seating for positive shutoff
• Performance proven for over 40 years
• Non-clog design eliminates backwashing
PRODUCT FEATURES
• Unconditionally guaranteed stainless steel floats
• Stainless steel 316 internal trim
• Exclusive high/low pressure resilient seating
• Full pipe size inlets and outlets provide maximum
protection
• Non-clog design eliminates backwashing
AIR/VACUUM VALVES
INSTALLATION DIMENSIONS
PRODUCT FEATURES
• Single body incorporates both features within one
valve – More compact and economical
• Dual body consists of two independent valves
– Allows individual maintenance while still
protecting the pipeline –
Wider range of sizing options
• Inlets and outlets are equal to full nominal size
• Unconditionally guaranteed stainless steel floats
• Stainless steel 316 internal trim
• Non-clog design eliminates backwashing
• Exclusive high/low pressure resilient seating
PRODUCT FEATURES
• Restrictor disc provides regulated exhaust to limit
secondary surges during column separation
• Ability to adjust air exhaust for greater surge
suppression
• Provides full vacuum flow port
PRODUCT FEATURES
• Resilient seals provide drop tight seating
• Full flow areas provide maximum
vacuum protection
OPERATIONAL HIGHLIGHT
• Allows the extraction of air from the pump
housing and suction piping
• Float rises and closes the priming valve to prevent
fluid from flowing into the vacuum
priming system
• Continues to release air while the pump
is running
PRODUCT FEATURES
• Specifically designed to prevent fluid leakage
• Flow sensitive float
• Stainless steel 316 internal trim and float