DTC

DTC
7700
MICRO PROCESSER BASED
Digital Temperature Controller

DESCRIPTION

HanBat Automatic Control co., Ltd

 Suggestion for safety
You should be fully aware the suggestion which is referred in this manual before operating
the machines.

This manual has the suggestions about substances of 7700.

The suggestions are divided into 'Caution and warning' and these following are their meanings.

▶ The meaning of terms and signs are as follows.

ꏗWarning ⇨ If you break the directions, it may occur serious injuries and accidents which may
be causes deaths.

ꏗCaution ⇨ If you break the directions, it may occur light injuries and malfunction of machines.

▶ After reading the directions, keep this suggestion shall be preserved in the place that
is easy to notice.

2
 ꏗWarning
▶ Don't touch the terminal, when the power's on.
→ It may occur electric shock and malfunction of machines.

▶ Don't put the metallic materials in the inside of the machine.

→ It may occur fire, electric shock and malfunction of machines.

▶ Don't charge, dismantle, heat, short, solder the battery.

→ It may occur injuries and fire with outbreaking of fire, bursting, firing.

▶ When it is connected with DTC-7700 series under communication error, you shall interrupt
PLC generating power with clock signs(L024F according to the LG Master K standards) for
communication confirmation (Refer to normal program).
→ When generating power is on under communication error, it makes the machines hot. it may occur
the accidents.

3
 ꏗCautions

▶ After confirming the regulation voltage and terminal arrangement of the machine, arrange
power lines correctly.
→ It may occur fire, electric shock and malfunction of machines.

▶ When arranging the power lines, you shall screw up with regulation torque tightly.
→ When loosen the screws, it may occur fire, electric shock.

▶ Don't set the machine near the flammable material.

→ It may occur fire.

▶ Avoid contacting oscillation directly.

→ It may occur fire, electric shock.

▶ Don't repair, fix, take apart the machine except expert.

→ It may occur fire, electric shock.

▶ You shall obey the direction as follows and use the standard formation.
→ It may occur fire, electric shock and malfunction of machines.

▶ Use the sensor and load that is used in input and output terminal shall be used standard goods.
→ It may occur fire, electric shock and malfunction of machines.

▶ If you want to throw away the machine and battery, you shall treat as the industrial wastes.
→ It may occur poisons or explosion.

Hints for usages

→ Don't set DTC-7700 series except the control board.

→ Use only its own DTC 3 class wire.
→ Input/Output signal, communication lines, high tension wires and machines has at least
10cm gap in order not to effect the noises and change of magnetic induction.
→ The PLC contact point in this manual instanced the LG PLC Master-K 200S for explanation.
Refer to the Communication Standards Table when using other PLC.

4
<CONTENTS>

1. OVERVIEW ·
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··6
2. SPECIFICATIONS ·
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··6
3. STRUCTURE OF MENU ·
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··7
4. MAIN MANU DISPLAY ·
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··9
(1). DESCRIPTION OF DISPLAY ·
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··9
(2). DESCRIPTION OF CONTROL KEY ·
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··11
5. DYEING METHOD SELECT, RUN ·
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··12
6. FAST ·
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··15
7. MOVE ·
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··16
8. CONDITION MODIFY ·
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··18
9. SPEED SETTING ·
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··19
10. METHOD(NORMAL) ·
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··20
11. METHOD(MERGE) ·
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··22
12. Copying Dye Methods ·
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··25
13. DOSING AUTO TUNING ·
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··26
(1). DTC Input Channel Does Not Have Dosing Setting in ON/OFF Dosing Output ·
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··27
(2). DTC Input Channel Has Dosing Setting in ON/OFF Dosing Output. ·
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··28
(3). DTC Input Channel Has Dosing Setting in 4~20mA Dosing Output ·
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··30
14. PLC DOWN, PLC UP ·
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··31
15. EXAMPLE OF PATTERN INPUT ·
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··32
16. PARAMETER SETTING ·
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··40
(1). DTC Setting1 (Temperature/Max/Min/Std) ·
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··40
(2). DTC Setting 2 (DTC Set) ·
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··45
(3). DTC Setting 3 (IN/OUT Channel) ·
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··49
(4). DTC Setting 4 (PLC Timer) ·
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··52
(5). Dtc Setting 5 (PLC Alarm Set) ·
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··53
(6). DTC Setting 6 (Dosing) ·
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··54
(7). DTC Setting 7 (Function Edit/Test) ·
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··56
(8). DTC Setting 8 (Level Sensor Data) ·
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··58
17. DIARY ·
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··60
18. FUNCTION NAME AND FUNCTION CONDITION ·
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··61
19. TERMINAL ·
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··63

APPENDIX - INPUT GRAPH OF DOSING ·

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··66

5
1. OVERVIEW
DTC-7700 has improved many functions of DTC-7000; a color LCD is adopted as the display, the process
control output required for sequence control is much extended to automatically control all processes
including not only the general sequences (fill, drain and valve) but also dye preparation and measurement
in the color kitchen, transfer and input, and the dosing function is incorporated into the system to
automate the entire dyeing process.
On the other hand, the work process memory capacity is much expanded to memorize 680 work patterns with
253 steps of normal dyeing, 480 work patterns with 125 steps of base dyeing, 999 work patterns with 20
steps of merge dyeing. The system also diversified the analogue channel to 8 input channels and 8 output
channels to cover temperature control, auxiliary tank temperature control, motor speed control, dosing
output, volume input, and it adopted the menu drive system so that even beginners can enter process and
run operation easily.

2. SPECIFICATIONS
MODEL DTC-7700
Normal Method : 680 pattern / 253 step
STORAGE Base Method : 480 pattern / 125 step
DYEING METHOD Merge Method : 999 pattern / 20 step
Dyeing Method Call : Maximum 509 step
FUNCTION OUTPUT 100
SERIAL COM1 ↔ PC
COM2 ↔ PLC RS-232C or RS-485 select
COMMUNICATION COM3 ↔ Debug
DISPLAY(LCD) 17.8[Cm] color
ANALOG INPUT 8 Channel(RTD or 4~20mA 8 CH) / Base RTD 2(CH No. 1, 2), 4~20mA 2(CH No. 5, 6)
ANALOG OUTPUT 8 Channel(4~20mA) / Base 4 Channel(CH No.1, 2, 3, 4)
DIGITAL INPUT NOTHING
DIGITAL OUTPUT 4 POINT(OPEN COLLECTOR)
LANGUAGE KOREA, ENGLISH, CHINESE
USB Support plan
LAN Support plan
WEIGHT 2.5Kg
SIZE 302(W) ×140(H) ×75(D)mm
CUT OUT 294(W) ×134(H)mm
OPERATOR
10℃ ~ 60℃
TEMPERATURE
RELATIVE
40％ ~ 60％
HUMIDITY
POWER 85VAC ~ 260VAC

6
3. STRUCTURE OF MENU
MAIN MENU ⇔☞ Dyeing Info 1(Dyeing Graph) ⇔ ☞ Dyeing Info 2(ETC Data) ⇔

⇔☞ CONTROL

⇔☞ METHOD DTC Setting 8(Level Sensor Data) ☜ ⇔

⇔☞ SETTING, PLC DOWN, PLC UP ⇔ ☞ DTC Setting 1(Temperature) ⇔

⇔☞ DIARY 1 ☞ DIARY 2 ⇔

7
☞ Dyeing Info 3(Input/Output) ⇔ ☞ Dyeing Info 4(PLC I/O CARD) ⇔ ☞ Dyeing Info 5(PLC Address)

DTC Setting 7(Function Edit/Test) ☜ ⇔ DTC Setting 6(Dosing) ☜ ⇔ DTC Setting 5(PLC Alarm Set) ☜

☞ DTC Setting 2(DTC Set) ⇔ ☞ DTC Setting 3(IN/OUT Channel) ⇔ ☞ DTC Setting 4(PLC Timer)

☞ Diary 3 ⇔ ☞ Diary 4

8
4. MAIN MANU DISPLAY

[Fig. 1]
(1). DESCRIPTION OF DISPLAY

① OR
: It displays DTC name and DTC No. or PLC Data.

② : It displays current situations of DTC such as RUN, STOP, S/T,

SELECT, END, PLC Error, Sensor Error.

③ : It displays current temperature of device.

: It displays set temperature while operating pattern.

1) 2)
④ : It displays TIMEHOLD, DOS.HOLD, Heating(0~100%), Cooling(0~100%).

⑤ : It displays run time of dye method form start point until present time.

: It displays time of dye method from start point until end.

⑥ : It displays run time of present function.

: It displays keep time of present function.

Note 1) TIMEHOLD ▷ Holds time when the current temperature is higher or lower than the set temperature
referring to the values set to Hold_Temp(+) and Hold_Temp(-) in ≪DTC Setting 1≫.
Note 2) DOS.HOLD ▷ 'DOS.HOLD' is on when the input time is up during 'Dosing' or 'FEED.CIR' process.

9
⑦ Displays currently selected dye method or the dye method in progress.

The cursor displays the process currently in progress.

Press left, right, up and down ( ) keys to see the next or

the previous process.

⑧ : Displays the lot number of the dye method. Automatically

created when the dye method is selected.

: Displays the weight of the fabric. The user enters the weight when
selecting the dye method.

: Displays the ration of water and fabric. The selected bath ratio is applied
when supplying water. The user enters the ratio when selecting the dye method.

: Displays the number and name of dye method.

: Displays the time rate. Used when dyeing fabric in different volume in
the same dye method. The time rate takes 1 minute as 60 seconds and as 100%. For example, 1
minute will be applied as 30 seconds when the time rate is 50%.
⑨ Displays the set temperature of the dye method and the current temperature in graphs.
: Displays the time between the selection of dye method to now.
: Displays the dye method from the beginning to the end. When the time
rate is changed, the reference time in ( ) will be changed.
: Displays dyer volume.
⑩ Displays dyer volume in bar graphs.
Displays bar graphs proportionally based on the maximum volume set in ≪DTC Setting 1≫.
⑪ : Displays the output value of pump and reel. Maximum
value is set in the ≪DTC Setting 1≫.
: Displays nozzle output.
: Displays the alarm character set in ≪DTC Setting 5≫.
: Displays [Current Volume/Set Volume (Unit)] of the dyer.
: Displays [Current Temperature/Set Temperature (Heat)] of T1
(Service Tank1).
: Displays [Current Temperature/Set Temperature (Heat)] of T2
(Service Tank2).
: Displays [Current Temperature/Set Temperature (Heat)] of the
auxiliary tank.
: Displays [Curve Number, Start Volume/Number] during dosing input.
: Displays [Time Elapsed(Min)/Time Set(Min)] during dosing input.
: Displays [Calculated Input/Actual Input/Tank Remaining
(on/off state or 0~100%)] during dosing input. The remaining volume needs analogue sensor that
can detect the service tank volume.

10
 ⑫ : Displays the number of current screen.
⑬ MENU BUTTON

Selects, operates and stops dye method.

:
Adjusts process move, fast, pump/reel RPM and displays a variety of information.

: Creates a new dye method, or edits, copies or deletes existing dye method.

Sets various coefficients such as temperature coefficient, DTC setting, I/O, PLC
:
timer setting, PLC notice, dosing tuning, process name edit/modify.

: Displays operation log.

Displays current date and time.

:
⑭ Changes can be made in ≪DTC Setting 2 (DTC Setting)≫.

(2). DESCRIPTION OF CONTROL KEY

1). : Selects the menu displayed on the left of number

keys.
2). : Stops the progress.
3). ~ : Used for selecting dye method and process, setting
conditions, selecting menus, etc.
4). : Completes selection or input. Shows the list of items
available for selection in the Environment Setting (same as
[View List]).
5). : Moves to previous menu or saves the data.
6). : Toggles dye control screen1~5 each time it is pressed.
[Fig. 2] 7). : Moves the cursor up and down.
8). : Moves the cursor left and right or 10 steps up or down when selecting dye method.

11
5. DYEING METHOD SELECT, RUN
Select the dye method you entered from the list and run.

☜ [DYEING]

☞ ꀻ ☞ ⇧

☜ [SELECT]

☞ ꀻ ☞ ⇧

Use or keys to select the work

pattern you want from the dye method list and
press [SELECT] or [Enter] key.

☞ ☞ ꀻ ☞ ⇧

Check the name of the dye method selected in

① and press [RUN] key to start dyeing.

12
※ When you set ‘Sel Info’ to ‘Base + Merge' or ‘All Method’ in ≪DTC Setting 2≫, [BASE and
MERGE] or [NORMAL and BASE and MERGE] menus will be additionally displayed as follows when selecting
dye method.

<<Setting Base + Merge>>

☜ [BASE]

☜ [MERGE]

<<Setting All Method>>

☜ [NORMAL]

☜ [BASE]

☜ [MERGE]

13
NORMAL : Refers to the general dye method.
- Available pattern and step ▷ 680 work patterns / 253 steps
- Select ‘Normal Method’ in <<DTC Setting 2>>.

BASE : Refers to the base method to make combined dye method (i.e. pre-treatment, dyeing,
post-treatment, etc.).
- Shorter pattern and step than normal dyeing.
- Available pattern and step ▷ Base dye method-480 work patterns/125steps
- Select ‘Base+Merge’ or ‘All Method’ in <<DTC Setting 2>>

MERGE : Refers to a dye method completed through the combination (integration) of 2 or more base dye
methods.
- More dyeing patterns available and shorter steps.
- Available pattern and step ▷ Combined Dyeing-999work patterns/20steps.
- Using merge dyeing, it is possible to create a pattern with 2500 step dye methods.
- Select ‘Base+Merge’ or ‘All Method’ in <<DTC Setting 2>>.

※ When setting up a merge dye method, base dye methods can be incorporated into the merge dye
method whereas the normal dye method cannot be incorporated.

14
6. FAST
This quickens the work process currently in progress (process with keep time) by 1 minute.

☜ [CONTROL]

☞ ꀻ ☞ ⇧

☜ [FAST]
※ Quickens the process by 1 minute each time
[FAST] key is pressed.

☞20회 누름 ꀻ

i.e. Press [FAST] key 20 times to quicken

the keep time by 20 times from 5 minutes to
25 minutes.

☞ ꀻ

15
7. MOVE
Use this function to move from current process to another process.

☜ [CONTROL]

☞ ꀻ ☞ ⇧

☜ [MOVE]
※ After moving to another process, the
status of DTC turns from run to stop.

☞ ꀻ ☞ ⇧

Move to another process from current process

using or keys.

☞ ꀻ ☞ ⇧

After moving to another process, complete

move by pressing key.

☞ ꀻ ☞ ⇧

16
 ☜ [RUN]

☞ ꀻ ☞ ⇧

Start from the process you moved to.

17
8. CONDITION MODIFY
Edits the conditions of currently selected dye method temporarily.

☜ [CONTROL]

☞ ꀻ ☞ ⇧

☜ [MODIFY]

☞ ꀻ
<Modify condition method>
1. Select the process to modify with key
and press key.
2. Modify Condition 1 and press key to
move the cursor to the next condition.
3. Modify Condition 2 and press key.
4. After making all necessary modifications,
press key.

☞ ꀻ

The modification of conditions is only

applied to the currently selected dye method.
Conditions before the modification will be
displayed when the dye method is selected
again.

18
9. SPEED SETTING
Modify the current speed setting of PUMP, REEL, and NOZZLE

☜ [CONTROL]

☞ ꀻ ☞ ⇧

☜ [SPEED]

☞ ꀻ ☞ ⇧
<Setting method>
1. Select the process to modify with key
and modify the setting.
2. After modifying the setting, place the
cursor on OK button and press key to
save.

☞ ꀻ

19
10.METHOD(NORMAL)
Enter new normal dye method.

☜ [METHOD]

☞ ꀻ ☞ ⇧

☜ Use or key to select the dye

method you want from the dye method list and
press [EDIT] or key.

☞ ꀻ ☞ ⇧
Press key and enter the name of the dye
method.
[Input method]
1. Press key.
2. Use the arrow key to select a letter and press
key to enter the letter. (The language
switches Korean ⇔ English each time is
pressed)
3. Press key after entering the name.
4. Press key.
5. Press key.

☞ ꀻ ☞ ⇧

Press the number key to select the process.

=TEMP., =FILLING, =RINSE, =DRAIN,

=PREPARE, =FEED, =CONTROL,
=TRANS, =CALL, =USER

i.e. For 'Fill to Level' process, press

[FILL] key and then press [FILL.LEV] key.

☞ ☞ ꀻ ☞ ⇧

20
 See the description in ③ and use the number
key to enter the condition in ② and press
key.

[Description]
① Name of the process selected
② Enter the condition of selected process
③ Select simultaneous process
④ Explain current process condition
☞ ꀻ ☞ ⇧

※ With , determine whether to start the

respective step simultaneously (at the same
time) with 1 previous step.
'&' will be displayed beside Condition 3 if
simultaneous process is set.

Press key after all processes and

conditions are entered.
☞ ꀻ ☞ ⇧

Press key to save.

All processes you entered will be canceled if

you select and press key.

Press key to turn off the Question window

and continue to enter the process.

☞ ꀻ

A dye method called ‘DYEING’ is registered

in No. 3.

21
11.METHOD(MERGE)
Enter new merge dye method (merge base dye method to create new dye method).

☜ [METHOD]

☞ ꀻ ☞ ⇧
The selection input in <<DTC Setting 2>> must
be set to ‘Base+Merge’ or ‘All Method' in
order to enter base dye method or merge dye
method.

☜ [MERGE]

☞ ꀻ ☞ ⇧

☜ Use or key to select the dye

method from the list and press [EDIT] or
[Enter] key.

☞ ꀻ ☞ ⇧
Press key to enter the name of the dye
method.
[Input method]
1. Press key.
2. Use the arrow key to select a letter and press
key to enter the letter. (The language
switches Korean ⇔ English each time is
pressed)
6. Press key after entering the name.
7. Press key.

☞ ☞ ꀻ ☞ ⇧

22
 Press key to display base dye method.

Use or key to select a base dye

method.

☞ ꀻ ☞ ⇧

Press key to enter another base dye

method.

☞ ꀻ ☞ ⇧

Press key after all dye methods are

entered.

☞ ꀻ ☞ ⇧

Press key to save.

All processes you entered will be canceled if

you select and press key.

Press key to turn off the question window

and continue to enter the process.

23
☞ ꀻ

A merge dye method called ‘BLACK’ is

registered in No. 3.

24
12.Copying Dye Methods
Copies current dye method into another dye method

☜ [METHOD]

☞ ꀻ ☞ ⇧

Select the dye method to copy from with

key and press [COPY] key.

☜ [COPY]

☞ ꀻ

In Box No. ②, enter the number of original

dye method to copy from in Box No. ⓛ and
press key.

☞ ꀻ

No.3 ‘DYEING’ method is copied to No.7 dye

method.

To edit the title and the contents of the dye

method, press [EDIT] key.

25
13.DOSING AUTO TUNING
Automatically calculates 1 pulse and 2 pulse volumes required for dosing control.

☜ [SETTING]

☞ ꀻ ☞ ⇧

☜ [PARAMETER]

☞ ꀻ ☞ ⇧

☜ Press [NEXT] key 5 times

or press the number key .

☞ ꀻ ☞ ⇧

☜ Press ①[EDIT], ② enter the maximum value

of the service tank in the tank capacity.

【Selecting Tuning Method According to I/O Setting】

① DTC Input Channel Does Not Have Dosing

Setting in ON/OFF Dosing Output ☞ p26
② DTC Input Channel Has Dosing Setting, in
ON/OFF Dosing Output ☞ p27
③ DTC Input Channel Has Dosing Setting in
4~20mA Dosing Output ☞ p29
☞5회 ☞ ꀻ

26
(1). DTC Input Channel Does Not Have Dosing Setting in ON/OFF Dosing Output

Select output and press key to select

☜ dosing output method.
DTC : Control dosing valve with DTC output
channel. - on/off control cycle 0.2s
PLC : DTC sends control output to PLC and PLC
controls the dosing valve.
- on/off control cycle 1s

☞4회 ☞ ꀻ

Fill the service tank with water, select

tuning in ① and press key to start 1
pulse tuning.
Press (No. ③ END) key when the water
level in the service tank is low to complete
1 pulse tuning.

Box No. ② displays the on/off status of the

valve and current input count.

☞2회 ☞ ☞ ꀻ

Fill up the service tank with water, select

No. ① tuning and press key to start 2
pulse tuning.
Press (No. ② END) key when the water
level in the service tank is low to complete
2 pulse tuning.

☞ ☞ ꀻ

Check No. ① 1 pulse value and No. ② 2 pulse

value.

2 Pulse Value = ④[2 Pulse Data]-③[1 Pulse

Data]

※ If there are 2 service tanks, tune service tank 2 as service tank 2 was tuned.

27
(2). DTC Input Channel Has Dosing Setting in ON/OFF Dosing Output.

Select output and press key to select

☜ dosing output method.
DTC : Control dosing valve with DTC output
channel. - on/off control cycle 0.2s
PLC : DTC sends control output to PLC and PLC
controls the dosing valve.
- on/off control cycle 1s

☞ ☞ ꀻ

① Fill up the service tank.

☜ ② Select the SET button and press .

Press the SET button then ‘20mA volume’

will be automatically set.

☞4회 ☞ ꀻ

Fill up the service tank with water and start

No. ① tuning and press key to start 1
pulse tuning.
Press (No. ③ END) key when the water
level in the service tank to complete 1 pulse
tuning.

Box No. ② displays the on/off status of the

input valve and current input count..

☞2회 ☞ ☞ ꀻ

Fill up the service tank, start No. ①

tuning, and press key to start 2 pulse
tuning.

Press (No. ② END) key when the water

level of the service tank is low to complete
2 pulse tuning.

☞ ☞ ꀻ

28
 Check No. ① 1 pulse value and No. ② 2 pulse
value.

2 Pulse = 2 Pulse data - 1 Pulse data

※ If there are 2 service tanks, tune service tank 2 as service tank 2 was tuned.

29
(3). DTC Input Channel Has Dosing Setting in 4~20mA Dosing Output

☜ Select output and press key to select

‘DTC' for dosing output method.

☞ ☞ ꀻ

① Fill up the service tank.

☜ ② Select the SET button and press .

Press the SET button then ‘20mA volume’

will be automatically set.

☞ ꀻ

1 pulse and 2 pulse tunings are not carried

out as there is the feedback control during
dosing input.

However, if the hunting is serious in dosing

output, tune as in p27.

※ If there are 2 service tanks, tune service tank 2 as service tank 2 was tuned.

30
14.PLC DOWN, PLC UP
Sends DTC environment setting coefficients to PLC to save them in PLC, or receives them to load the
coefficients to DTC.

☜ [SETTING]
※ Currently, transmission and reception enabled
PLC types are MK200S, GM3/4, and N700+.
If other PLC types are selected or if there is
'PLC Communication Error', the PLC transmission /
☞ ꀻ ☞ ⇧ reception button will not be displayed.

※ For GM3/4, %M area size must be changed from

the basic 2KByte to 8KByte in GMWIN.
MENU▶OPTION▶MAKE SETTING▶%M RANGE SETTING

☜ [PLC DOWN] Sends DTC coefficients to PLC

and saves them in PLC.
☜ [PLC UP] Receives the coefficients saved
from DTC to PLC and changes DTC coefficients.

If there is no coefficients stored in PLC, it

will display 'No PLC Data.'
☞ 또는 ꀻ ☞ ⇧

Press key to complete transmission.

31
15.EXAMPLE OF PATTERN INPUT

Below figure shows the way to operate dying cloth such as input pattern.

FUNCTION CONDITION MT: MAIN TANK

STEP FUNCTION EXPLANATION ST: SERVICE TANK
No. 1 2 3
1 10 FILL.LEV 2lv COOL Cold water fill until 2 level MT
2 01 H E A T I N G 0m 40℃ Set the temperature to 40℃ MT
Raise the current temperature to 40℃ and keep
3 03 KEEP.T 1m 40℃ MT
it for 1 minute
4 18 B F . T 1 3lv Water supply main tank to service tank to 3 level MT→ST
5 81 CALL.DYE Dyestuff call ST
6 52 DOSING 20m No.75 T1 Input the dosing with 75 line for 20 minutes ST→MT
7 03 KEEP.T 1m 40℃ Keep 40℃ for 1 minute MT
8 18 B F . T 1 3lv Water supply main tank to service tank to 3 level MT→ST
9 81 CALL.DYE Dyestuff call ST
10 52 DOSING 30m No.80 T1 Input the dosing with 80 line for 30 minutes ST→MT
11 03 KEEP.T 1m 40℃ Keep 40℃ for 1 minute MT
12 01 HEATING 15m 60℃ Raise the temperature 60℃ for 15 minutes MT
13 03 KEEP.T 5m 60℃ Keep 60℃ for 5 minute MT
14 18 B F . T 1 3lv Water supply main tank to service tank to 3 level MT→ST
15 82 CALL.CHM Chemical call ST
16 52 DOSING 40m No.90 T1 Input the dosing with 90 line for 40 minutes ST→MT
17 03 KEEP.T 25m 60℃ Keep 60℃ for 25 minute MT
18 83 SAMPLE Sample extraction MT
19 03 KEEP.T 1m 60℃ Keep 60℃ for 1 minute MT
20 30 DRN.COOL Cold water drain MT
After supplying cold water fill 4 level and the
21 20 RINS.LEV 10m 4lv COOL MT
rinsing for 10 minutes
22 30 DRN.COOL Cold water drain MT
23 09 E N D End

32
Example) DYE METHOD 0
No. KEY DISPLAY NOTE

2
M
E
T
H
O
D

3
E
D
I
T

4 START
E
N
T
E
R

33
No. KEY DISPLAY NOTE

FILL.LEV
☞ ☞ ☞ ☞ ☞
5 2lv
F F 2 C
I I l O COOL
L L v O
L L L
I 。
N L
G E
V

HEATING
☞ ☞ ☞ ☞ ☞ ☞
6 0m
T H 0 4 N
E E m 0 O 40℃
M A ℃ N
P T E
。 I
N
G

KEEP.T
☞ ☞ ☞
7 1m
T K 1
E E m 40℃
M E
P P
。 。
T

☞ ☞ ☞ ☞ BF.T1
8
F B 3 N 3lv
I F l O
L 。 v N
L T E
I 1
N
G

34
No. KEY DISPLAY NOTE

☞ ☞
9 CALL.DYE
C C N
A A O
L L N
L L E
。
D
Y
E
☞ ☞ ☞ ☞ ☞ ☞
F D 2 7
E O 0 5
E S m N
D I o
N 。 DOSING
G 20m
10
☞ ☞ 75No.
T N T1
1 O
N
E

KEEP.T
☞ ☞ ☞ ☞
11 1m
T K 1 N
E E m O 40℃
M E N
P P E
。 。
T

☞ ☞ ☞ ☞ BF.T1
12
F B 3 N 3lv
I F l O
L 。 v N
L T E
I 1
N
G

35
No. KEY DISPLAY NOTE

☞ ☞
13 CALL.DYE
C C N
A A O
L L N
L L E
。
D
Y
E
☞ ☞ ☞ ☞ ☞ ☞
F D 3 8
E O 0 0
E S m N
D I o
N 。 DOSING
G 30m
14
☞ ☞ 80No.
T N T1
1 O
N
E

KEEP.T
☞ ☞ ☞ ☞
15 1m
T K 1 N
E E m O 40℃
M E N
P P E
。 。
T

HEATING
☞ ☞ ☞ ☞ ☞
16 15m
T H 1 6
E E 5 0 60℃
M A m ℃
P T
。 I
N
G

36
No. KEY DISPLAY NOTE

KEEP.T
☞ ☞ ☞
17 5m
T K 5
E E m 60℃
M E
P P
。 。
T

☞ ☞ ☞ ☞ BF.T1
18
F B 3 N 3lv
I F l O
L 。 v N
L T E
I 1
N
G

☞ ☞
19 CALL.CHM
C C N
A A O
L L N
L L E
。
C
H
M
☞ ☞ ☞ ☞ ☞ ☞
F D 4 9
E O 0 0
E S m N
D I o
N 。 DOSING
G 40m
20
☞ ☞ 90No.
T N T1
1 O
N
E

37
No. KEY DISPLAY NOTE

KEEP.T
☞ ☞ ☞ ☞
21 25m
T K 2 N
E E 5 O 60℃
M E m N
P P E
。 。
T

☞ ☞
22 SAMPLE
C S N
A A O
L M N
L P E
L
E

KEEP.T
☞ ☞ ☞ ☞
23 1m
T K 1 N
E E m O 60℃
M E N
P P E
。 。
T

☞
24 DRN.COOL
D D
R R
A N
I 。
N C
O
O
L

38
No. KEY DISPLAY NOTE
☞ ☞ ☞ ☞ ☞ ☞
R R 1 4
I I 0 l
N
N S m v
S 。
E L RINS.LEV
E
V 10m
25
☞ 4lv
C COOL
O
O
L

☞
26 DRN.COOL
D D
R R
A N
I 。
N C
O
O
L

☞
27 SAVE
S
A
V
E

28 END

39
16.PARAMETER SETTING
(1). DTC Setting1 (Temperature/Max/Min/Std)
- This sets the coefficient related with temperature control and bath ratio.

[Fig. 3]

1). Parameter method

a.
: Issues +temperature alarm in case +temperature error (current temperature is high) becomes
greater than this value.

b.
: Issues -temperature alarm in case -temperature error (current temperature is low) becomes
greater than this value.

c.
: Stops time in case there is +temperature error greater than this value when the temperature
curve is in cooling process.

d.
: Stops time in case there is -temperature error greater than this value when the temperature
curve is in heating or keep process.

40
e.
: The control output becomes maximum when the temperature difference is greater than this
value, and the control output will be adjusted in proportion to the temperature difference
smaller than this value. Therefore, if this value is small, it will respond sensitively to
temperature difference however if this is too small, it can cause negative influences such as
over-shoot and cycling. Also, if this value is too large, it will take a long time for heating
as it will insensitive to temperature difference.

f.
: If heat is emitted around the machine to control, it will need constant amount of heat in
order to retain constant temperature and not to cool down. Therefore, if the output is only
proportionate to the temperature difference, it will not maintain the set temperature but it
will remain on the level where the supplied heat and emitted heat are the same. This type of
error is called the normal status error and the integral control (adjusts control output using
accumulated error) is designed to eliminated it.

g.
: Adjusts control output in proportion to the change rate or the error. In other words, if
the error is getting smaller, then it reduces the control output even further to prevent
over-shoot, and if the error is getting larger, it increases the control output even further
to reach the appropriate temperature.

h.
The control output is turned on
at fixed intervals, and the
time it is on is proportionate
to the PID value calculated.
In other words, 100% output is
constantly on during the
control cycle and 50% output is
only on for half the cycle. Theoretically, the control cycle is smaller the better, but it can
cause very noisy environment or reduce the longevity of mechanical devices such as relays and
valves, and therefore it is necessary to set an appropriate value between 10~20 seconds. If
semiconductor device such as SSR or SCR power converter is used, it is possible to set the
control cycle with small values between 1~5 seconds as it will not affect the life.

41
i.
: In general, there is delay between the change of heat source (heater, steam) and the change
of temperature. In other words, the temperature does not rise immediately after the heat is
applied, but it does after a while and the temperature will remain for some time after the
heat is removed. When the temperature curve turns from heating to keep, the temperature will
rise above the keep temperature even after the control output is turned off. If the system has
a cooling device incorporated into the process can adjust the keep temperature by cooling, but
if the system does not have a cooling device, it can only wait for the temperature to cool
down. To prevent this, the control output must be turned off for some time before the
inflection point (the point where it turns from heating to keep) and this is called the
predicted control time.

[Short] [Adequate] [Large]

j.
: This is the time set for discharging the condensed water from the steam piping at the
inflection point of the temperature curve or in the beginning of progress. PLC L0244 output is
set during the set time.

k.
: In general, when there is heat output in the keep curve, the cooling output is not sent out
as the temperature naturally falls gradually due to the emission of heat. However, in some
cases, the temperature keeps on rising without mechanical cause or chemical reactions. The
cooling output is turned on in order to prevent this when the temperature rises above
appropriate level, and this value is the cool during keep value. If the cool during keep value
is set to 0, then the cooling output is not sent out from the keep curve.

l.
: This sends out the output (L0247) in the set temperature. It can be useful as the pressure
distributor output of high pressure dyer or the high temperature alarm output. In case the
safety temperature is set to 85℃, L0247 (PLC Link Relay) is turned off at 85℃ or lower and
turned on, higher than 85℃.

m.
: This sends out the output (L0246) in the set temperature, and it can be useful as the
temperature alarm output. In case the alarm temperature is set to 140℃, L0246 (PLC Link
Relay) is turned off at 140℃ or lower and turned on, higher than 140℃.

42
 n.
: Enter the value to adjust the temperature in case the actual temperature is off the set
temperature due to sensor position or track condition.

o.
: Sets the maximum weight of the dyer.
It is not possible to enter the fabric volume greater than the maximum weight when selecting
the dye method.

p. : Sets the standard weight of the dyer.

q.
: Sets the standard bath ratio of the dyer. Standard weight and standard bath ratio are the
weight and bath ratio applied for water supply when the input is set to 'Select Dye Method
Only' in ≪DTC Setting 2≫.

r.
: Sets the maximum speed for pump and reel (RPM). The speed value greater than this value
cannot be put out.

s. : Sets the maximum nozzle interval.

t. : Sets the maximum volume for the main tank.

u. : Sets the minimum volume for main tank.

for the respective dye method is smaller than the minimum volume of the main tank while supply
water, the water is supplied up to the minimum volume unconditionally in order to protect the
pump.

v. : Sets the minimum volume for the auxiliary tank.

w. : The volume of water supplied to the service tank during the

‘ratio split’ process.

2). Editing Coefficient Values

a. Press [EDIT] key.
b. Place the cursor on the coefficient to edit using the arrow key.
c. Edit input coefficient value using number keys.
d. Press key and press key to save.

43
3). Function Keys
a. [EDIT] : Enters the coefficient editing mode.
b. [STANDARD] : Sets all ≪DTC Setting≫ coefficients to default values.
※ ☞ [STANDARD] ☞ [STANDARD] : Sets the currently selected coefficient to default value.
c. [PREV] : Shows ≪DTC Setting≫ values of the previous screen.

☞ →≪DTC Setting8≫ ☞ →≪DTC Setting7≫ ☞ →≪DTC Setting6≫ ☞ →≪DTC Setting5≫ ☞ ꀨ

↑ ↓
ꀧ ☜ ≪DTC Setting1≫← ☜ ≪DTC Setting2≫← ☜ ≪DTC Setting3≫← ☜ ≪DTC Setting4≫ꀢ

d. [NEXT] : Shows ≪DTC Setting≫ of the next screen.

☞ →≪DTC Setting2≫ ☞ →≪DTC Setting3≫ ☞ →≪DTC Setting4≫ ☞ →≪DTC Setting5≫ ☞ ꀨ

↑ ↓
ꀧ ☜ ≪DTC Setting1≫← ☜ ≪DTC Setting8≫← ☜ ≪DTC Setting7≫← ☜ ≪DTC Setting6≫ꀢ

44
(2). DTC Setting 2 (DTC Set)
-Set various coefficient values related with DTC setting including DTC No. and PLC Type.

[Fig. 4]
※ When editing the index value, press [LIST] or key to display the list of items that

can be set for coefficient values with mark.

1).
: DTC No. is the unique number for identifying the dyeing machine within the same network
system and there must not be two or more DTC Numbers that are the same.

2).
: This protects the work input and environment settings by setting the password so that only
the administrator can edit them.

3).
: Sets the PLC Type communicating with DTC. In case PLC Type is incorrect, "PLC Error" will
flicker.

LG SAMSUNG
MK_H MK_S GM N70, N700+
Available M-K 200H M-K ~100S 485 GM 3/4/5/6 SPC300(232)
PLC type M-K 500H M-K ~100S 232 N700+ (M000)
M-K 200S
M-K200S(M100)

45
4). : Sets the type of dyeing machine.
When you select 'YARN' "Fabric Volume" on the top right corner of the main screen will change
to "Yarn Volume", and the rpm value will be put out as the DTC output channel ‘PUMP’ rpm value
for FUNCTION No.61‘CONT/IO’.

5). : Enter the name of dyeing machine displayed on the front.

6). : Select dyeing input method and dyeing selection method.

a. Normal method : Put in and select normal dye method.
- Possible pattern and step for input ▷ 680 work patterns / 253 steps
- When registering or selecting a dye method, only normal dye method can be selected.
b. Base + Merge : Enter base dye methods to a base dye method separately (i.e. pre-treatment,
dye, post-treatment, etc), and base dye methods are incorporated into a new dye method.
- Available pattern and step ▷ Base dye method-480 work patterns/125 steps, Merge dye
method-999 work patterns/20 steps.
- When registering or selecting a dye method, only base and merge dye methods can be selected.
※ When creating a merge dye method, base dye methods can be used whereas the normal dye
method cannot.
c. All Method : Incorporates all methods including normal, base and merge dye methods.

7). : Select lot number, weight, and bath ratio input method.
a. Only method : Do not set the lot number, weight and bath ratio when selecting dye method.
Lot Number = automatically created, weight = the value set in ≪DTC Setting 1≫, bath ratio =
automatically set to 10:1.
b. Lot.Input : The user enters the lot number in [Fig 5]
when selecting the dye method each time.
c. Weight Input : The user enters the weight in [Fig 5]
when selecting the dye method each time.
d. Lot, Weight : The user enters the lot number and
weight in [Fig 5] when selecting the dye method each
time.
e. Weight, Rate : The user enters the weight and bath
[Fig. 5] ratio in [Fig 5] when selecting the dye method each
time.

8). : Automatically runs the dye method at the reserved time.

When you enable the reserve function the following window will be displayed.

46
9). : Varies time ratio within the same dye method.
The time rate takes 1 minute as 60 seconds and as 100%. 1 minute will be applied as 30 seconds
when the time rate is 50% and 90 seconds, 150%.

10). : Decides whether to start from previous process temperature or

current temperature for the heating process.

[Fig. 6]

For instance, when the dye method is as above and current temperature is 50,
in case it is possible, starts the heating process from 0℃ at ①.
However if it is possible, it starts the heating process from 50℃ which is the current
temperature at ②. In other words, it does not need the time for heating which is 5 minutes.

11). : Sets the language for DTC to Korean, English, or Chinese.

User defined names will not be affected by the change of language setting.
i.e. Machine Name, PLC Character, Dye Method Name, etc.

12). : Change current date and time.

13). : Sets the communication subject and speed for the serial port.

14). : Artificial Intelligence PID Main Temperature Automatic Tuning.

If possible, finds the optimum PID value during the progress without separate tuning.

47
15). : Automatically tunes the main temperature.

If possible, the user enters the heating temperature and

heating time as in the picture on the left after selecting the
dye method to automatically tune before progressing the
selected method.

Disable auto tuning after tuning. If it is not disabled, it

will continue to ask about tuning conditions when selecting the dye method.

16).

Full Rate 1ℓ Full Rate 10ℓ Par Rate 1ℓ Part Rate 10ℓ

Set the bath ratio of the start menu as the Ignores the bath ratio in the start menu and
Descriptio
total bath ratio, and Condition 1 of Water takes the value in 'Condition 1' of Water
n
Volume is applied in percentage value (%). Volume as the bath ratio.

Calculatio FabricQuantity BathRatio

×Water Fabric Volume ×Water Volume ‘Condition 1’
n of Water 100 Value (Bath Ratio)
Supply Volume ‘Condition 1’ Value (%)

Volume of
Transfers the volume Transfers 1/10 the Transfers the volume Transfers 1/10 the
Water to
of water as it is water of water as it is water
PLC L006

Counter
1ℓ for 1 pulse 10ℓ for 1 pulse 1ℓ for 1 pulse 10ℓ for 1 pulse
Setting

17). : If possible, it will display a mechanical diagram showing

valve on/off status, level, and pump run/stop status when key in the start menu screen is
pressed. It will disappear when key is pressed.

48
(3). DTC Setting 3 (IN/OUT Channel)
- This sets the usage of DTC 7000Ⅱ analogue input and output.
- Check whether the channel is available before the setting.

[Fig. 7]

1). Set the usage of analogue input channel.

- The input channels available by the factory setting are RTD input channel 1 and 2, and
current input channel 5 and 6.
- Each input channel cannot be set for more than 1 usage.
Available Input Type (IN)
0 Nothing - Do not use input channel.
1 MAIN Temp. - Main tank temperature input.
2 AUX Temp. - Auxiliary tank temperature input.
3 TANK1 Temp. - Tank1 temperature input.
4 TANK2 Temp. - Tank2 temperature input.
5 Dosing 1 - Service tank level input 1 (bubble sensor).
6 Dosing 2 - Service tank level input 2 (bubble sensor).
7 Volume 1 - Tank 1 level input
8 Volume 2 - Tank 2 level input
9 Volume 3 - Tank 3 level input
10 Volume 4 - Tank 4 level input
11 Others 1
12 Others 2
- Displays current input between 0~4000.
13 Others 3
14 Others 4

49
2). Sets the usage of analogue current (4∼20mA) output channel.
-The output channels available by the factory setting are current output channel 1, 2, 3, and
4.
- In case the dosing output current and on/off status are set on the same channel, only the
current value will be put out.
- Each output channel can be set for more than 1 usage.
Available Output Type (OUT)
0 Nothing - Does not use output channel.
1 MAIN HeatCool - Main tank heat & cool.
2 MAIN Heat - Main tank heat.
3 MAIN Cool - Main tank cool
4 AUX Heat - Auxiliary tank heat
5 TANK1 Heat - Tank1 heat
6 TANK2 Heat - Tank2 heat
7 PUMP - Pump inverter control
8 REEL - Revolution reel inverter control
9 NOZZLE - Degree of nozzle opening.
10 Dosing 4~20mA - 4∼20mA dosing valve
11 Always Out - Puts out 100%(20mA) unconditionally through the selected channel.
12 PLC-AD 1
13 PLC-AD 2
- User defined output
14 PLC-AD 3
15 PLC-AD 4
16 InOut PUMP - Differential pressure control pump

3). Sets the usage for each On/Off output channel.

- on/off output channels 1∼4 are open collector TR output.

50
 Available Output Type (OUT)
0 Nothing
1 On/Off Dosing
2 Main Heat
3 Main Cool
4 Main Drain - Put out at the temperature inflection point or for cooling process (Used
when discharging the condensed water of the heat exchanger)
5 ALAH Alarm - Put out when the current temperature is greater than the alarm
temperature (+) or less than the alarm temperature (-).
6 End Alarm - Put out when DTC dyeing ends
7 Power OFF
8 Max. Temp - Put out when current temperature is greater than the alarm temperature
9 Forward INV.
10 Backward INV.
11 Time/Signal 1
12 Time/Signal 2
13 Time/Signal 3
14 Time/Signal 4
15 Time/Signal 5
16 Time/Signal 6
17 Time/Signal 7
18 Time/Signal 8
19 Time/Signal 9
20 Time/Signal 10

51
(4). DTC Setting 4 (PLC Timer)
- Enter the data value required for control in PLC.

[Fig. 8]

Set a value to the timer then the value will be transmitted to the specific register of PLC.
If this value is used for PLC timer or counter setting, it will be possible to easily edit
timer or counter setting without the loader.
LG MK200S = D4880~D4909
MK500H = D8880~D8909
GM6 = MW080~MW109
삼성 N700+/SPC300 = W200~D229

52
(5). Dtc Setting 5 (PLC Alarm Set)
- This displays or puts out characters and data on the DTC start menu screen.

[Fig. 9]

1). PLC Data

- Displays or puts out characters and data on the DTC start menu screen.
- To display characters on DTC, the flag between L0580~L058F must be set in PLC.
- L058E and L058F is the main tank temperature control and is used to control the proportioning
valve when DTC is stopped, in other words, in manual mode, when using the proportioning valve
(4~20mA).
How to Use: For manual heating, set L058 flag in PLC (set L058F for manual cooling), move a
value between 0~100(4~20mA) to word L059, then the current value will be put out through the
output channel set to 'Main Heat&Cool'.

2). PLC Alarm

- Displays various alarms on the DTC start menu screen.
- How to Use: Set L0530~L054F flags indicating characters in PLC.

53
(6). DTC Setting 6 (Dosing)
- This sets dosing tuning, service tank capacity and dosing output method.

[Fig. 10]

1). : Sets the maximum value for the service tank.

2). :The volume fed when the dosing valve is opened once while tuning
1 pulse value.
If the output method is DTC when tuning 1 pulse, the valve will be open for 0.2 seconds each
time and if it is PLC, 1 second. In other words, it will be on/off at intervals of 0.2 seconds
with DTC and 1 second, with PLC.

3). : 2 pulse value = [2 Pulse Data]-[1 Pulse Data]

If the output method is DTC when tuning 2 pulse, the dosing valve will open for 0.4 seconds
each time and if it is PLC, 2 seconds. In other words, it will be on/off at intervals of 0.4
seconds with DTC and 2 second, with PLC.

4). : Recognizes the set value as zero (0) point.

The zero point value will be set automatically when button is pressed when the service
tank is empty.

5). : Sets the volume when dosing input channel value is 20mA. Most
volume sensor puts out the current value according to the water level. It puts out 4mA when the
water level is 0[Cm] and 20mA, 100[Cm]. However the maximum height of most service tanks is
around 50~60[Cm] and it was not possible to take direct measurement of the volume when the
water level would be 100[Cm]. Therefore the volume for 20mA is entered at the user's
discretion. When there is dosing in the input channel, it will be automatically set after
tuning. The volume for 20mA will be automatically calculated by filling up the service tank

54
 with water and pressing button.

6). : Select dosing output method.

PLC : Turns on/off the dosing valve through PLC L0130.
DTC : Turns on/off the dosing valve or controls the proportioning (4~20mA) of dosing valve
through DTC output channel.

55
(7). DTC Setting 7 (Function Edit/Test)
- This modifies the process title or deletes it.
- This tests he operational status of the process.

[Fig. 11]

1). Changing Process Name

a. Press [EDIT].
b. Use and keys to select the process to modify and press key.
c. Press key to bring up the keyboard.
d. Use the arrow keys to modify or edit the name.
e. After changing, press key and press key (twice for Korean language).

f. Press key to place the cursor on button and press key to save.
g. Press key to finish process name change.

2). To see process in use only when selecting dye methods.

a. Press [EDIT].
b. Use and keys to select the process to modify and press key.

c. Press key to place the cursor on .

d. Press key and key to select ‘FALSE’ and press key.

e. Press key to place the cursor on button and press key to save.
f. Press key to finish process name change.

56
3). Process Test Method
a. Press [EDIT].
b. Use and keys to select the process to modify and press key.
c. Press key to move to the process test and enter test condition.

d. Place the cursor on button and press key to start the test.

e. To finish the test, press button or set process complete output from PLC.
f. Press key to finish the test.

57
(8). DTC Setting 8 (Level Sensor Data)
- Set main tank volume using the level sensor (4∼20mA).
- Input channel must be set to 'Volume 1' and the level sensor (4∼20mA) must be connected.

[Fig. 12]

1).
a. : Sets the minimum volume to display on ‘Level Sensor 1 Data.’

b. : Sets the interval for the volume to display on ‘Level Sensor 1 Data.’
2). : Sets the analogue input of 'Volume1' corresponding to each volume.

3). Automatic Volume Setting

a. Press [EDIT].

b. Enter the minimum level to using the number key and press key.

c. Enter interval to using the number key and press key.

d. Supply water up to the minimum level displayed in and press key
to automatically enter the analogue input value (400∼2000) of 'Volume 1' in red characters.
e. Like wise, feed water up to the next volume and press key to continue to enter values.
f. After entering all values up to the 30th step, it will be automatically saved.
g. If there is maximum level before reaching the 30th step, set the maximum value and press
key then all values after the maximum value will be automatically set to ‘2000’ and the
level sensor data will be saved.

58
4). Manual Volume Setting
a. Same as the Automatic Volume Setting, enter and .
b. Place cursor on , press key and enter a value between 400∼2000
into the respective volume using the number key.
c. After entering all values up to the 30th step, press key to save values.
d. If there is maximum level before reaching the 30th step, set the maximum value and press
key then all values after the maximum value will be automatically set to ‘2000’.

5). The current volume will be displayed when PLC reads the channel value (D4031∼4038) to which
the 'Water Supply 1' is set after the volume is set.

59
17.DIARY
- Shows the operation log by each time zone.

[Fig. 13]

Press respective button to search for various information recorded in each time zone.
, : Search by 1 minute interval.
[PREV BLK], [NEXT BLK] : Search by 32 minute interval.
[PREVPAGE], [NEXTPAGE] : Search by 320 minute interval (moves by 1 screen).

60
18.FUNCTION NAME AND FUNCTION CONDITION
GROUP CONDITION
No. FUNCTION NAME
N A M E 1 2 3
00 P.START Program Start
01 HEATING Heating
02 COOLING Cooling
03 KEEP.T Keep Temperature
Heating Time[minute] Target Temperature
04 D.HEAT Direct Heating
TEMP.
05 C.COOL Control Cooling
06 OVERCOOL Over Cooling
07 TANKHEAT Tank Heating T1 Target Temperature T2 Target Temperature
08 AUX.HEAT Auxiliary Heating Target Temperature
09 P . E N D Program End
10 FILL.LEV Filling Level Level
11 FILL.RAT Filling Ratio Data 0=Cold, 1=Hot, Ratio/Level/Volume
12 FILL.AUX Filling Auxiliary Level 2=Cold&Hot, 3=AUX
13 FILL.A.R Filling Auxiliary Ratio Ratio
14 BF.AUX Feedback Auxiliary Level
FILLING
15
16 FILL.T1 Filling T1
0=Cold, 1=Hot, 2=Cold&Hot, 3=AUX
17 FILL.T2 Filling T2
Level
18 B F . T 1 Feedback T1
19 B F . T 2 Feedback T2
20 RISE.LEV Rinsing Level Level
0=Cold, 1=Hot,
21 RISE.LEV Rinsing Volume Rinse Time[minute] Volume[ℓ]
2=Cold&Hot, 3=AUX
22 RINSE.RAT Rinsing Ratio Ratio[％]
23
24 RINSE.OVR Rinsing Overflow 0=Cold, 1=Hot, 2=Cold&Hot, 3=AUX
RINSE Rinse Time[minute]
25 RINSE.LOW Rinsing Low Volume[ℓ] 0=Cold,1=Hot,2=Cold&Hot,3=AUX

26
27 RINSE.CNT Rinsing Continue Count(1~255) 0=Cold, 1=Hot, 2=Cold&Hot, 3=AUX
28
29
30 DRN.COOL Drain Cold
31 DRN.HOT Drain Hot
32 DRN.WAST Drain Wastage
33 DRN.PUMP Drain Pump
34 DRN.AIR Drain Add Pressure
DRAIN
35
36 D R N . A U X Drain Auxiliary
37 D R N . T 1 Drain T1
38 D R N . T 2 Drain T2
39
40 PR.DYE Prepare Dye
41 PR.CHEM Prepare Chemical
42 TEXTILE Prepare Textile
43 PR.AUTO Prepare Auto Chemical tank number Percent, g/l Unit(0:O.W.F, 1:O.W.S)
44 RECIPE Prepare Recipe Recipe number Water Ratio
PREPARE
45
46
47
48
49 AUTO.DYE Auto Dye

61
 GROUP CONDITION
No. FUNCTION NAME
N A M E 1 2 3
50 FEED.ALL Feed All Tank(0:T1, 1:T2, 2:T1&T2)
51
52 D O S I N G Dosing Feed Time[minute] Dosing curve Number Tank(0:T1, 1:T2, 2:T1&T2)
53
54
F E E D
55
56
57 F E E D . B F Feed Feedback Back Flow count Tank
58 FEED.CIR Feed Circulation Circle Time[minute] (0:T1, 1:T2, 2:T1&T2)
59
60 IN-OUT In - Out In Time[minute] Out Time[minute] Stop Time[minute]
61 CONT.IO Control Differential Pressure In-Out[rpm] Out-In[rpm]
62 SET.PRES Setting Differential Pressure Pressure[kg]
63 CIRSTART Circulation Start Number
64 CIRSTOP Circulation Stop Number
CONTROL
65 P.SPEED Pump Speed Pump Speed[rpm]
66 R.SPEED Reel Speed Reel Speed[rpm]
67 NOZZLE Nozzle space Nozzle Gap[%]
68 CONT.AIR Control Pressure Air Pressure[kg]
69 CONT.pH Control pH pH Set Data
70 TRN.DYE Transfer Dye
71 TRN.CHEM Transfer Chemical
72 M→AUX Main → Auxiliary
73 AUX→M Auxiliary → Main
74 T1→AUX T1 → Auxiliary
TRANS
75 T2→AUX T2 → Auxiliary
76
77
78
79
80 CALL.MAN Call Operator
81 CALL.DYE Call Dye
82 CALL.CHM Call Chemical
83 SAMPLE Call Sample Picking
84
C A L L
85
86
87
88
89
90 U S E R 1 User 1 condition 1 condition 2 condition 3
91 U S E R 2 User 2 condition 1 condition 2 condition 3
92 U S E R 3 User 3 condition 1 condition 2 condition 3
93 U S E R 4 User 4 condition 1 condition 2 condition 3
94 U S E R 5 User 5 condition 1 condition 2 condition 3
U S E R
95 U S E R 6 User 6 condition 1 condition 2 condition 3
96 U S E R 7 User 7 condition 1 condition 2 condition 3
97 U S E R 8 User 8 condition 1 condition 2 condition 3
98 U S E R 9 User 9 condition 1 condition 2 condition 3
99 USER10 User 10 condition 1 condition 2 condition 3

62
19.TERMINAL

27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4
I8- I8+ I7- I7+ I6-I6+ I5-I5+ I B4- B4+ A4 B3- B3+ A3 B2- B2+ A2 B1- B1+ A1 PT
B8- B8+ A8 B7- B7+ A7 B6- B6+ A6 B5- B5+ A5 PT I4- I4+ I3- I3+ I21 I2+ I1- I1+ I
INPUT 4~20mA 4CH or 4CHPT INPUT PT 4CH or 4~20mA 4CH

51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28
D4 D3 D2 D1 COM + - I8- I8+ I7- I7+ I6- I6+ I5- I5+ I4-I4+I3-I3+I2-I2+I1-I1+
TR on/off OUT 24VDC 4~20mA OUTPUT 4CH 4~20mA OUTPUT 4CH

85~260VAC

1 2 3 PS/2 USB1 USB2 LAN RESET COM1 (PC) COM2 (PLC) COM3

1)INPUT : 8 CHANNEL 2)OUTPUT : Current 8CH

(BASE 4CH=TEMP. CH1,2 / Current CH5,6) (BASE 4CH =CH1,2,3,4), TR on/off 4
OUT CH4 OUT CH3 OUT CH2 OUT CH1
A1 I1+ 4 I1+28
PT 100Ω 4~20mA
IN CH1

B1+ I1- 5 I1-29

B1- 6 I2+30
4~20mA
A2 I2+ 7 I2-31
PT 100Ω
IN CH2

B2+ I2- 8 I3+32

4~20mA
B2- 9 I3-33 SCR
A3 I3+ 10 I4+34
PT 100Ω 4~20mA
IN CH3

POWER
B3+ I3- 11 I4-35
TRANSDUCER
B3- 12
OUT CH8 OUT CH7 OUT CH6 OUT CH5

I5+36
A4 I4+ 13 4~20mA POSITIONER
PT 100Ω I5-37
IN CH4

B4+ I4- 14 OTHER

I6+38
B4- 15 4~20mA
I6-39
I7+40
A5 I5+16 4~20mA
4~20mA
IN CH5

I7-41
B5+ I5-17
I8+42
B5- 18 T 4~20mA
R I8-43
A6 I6+19
4~20mA A ← VOLUME
IN CH6

B6+ I6-20 N DC - 44
S 24V + 45
B6- 21 ←PRESSURE
D
A7 I7+22 U 46
4~20mA C ← SPEED
IN CH7

Open collector on/off

B7+ I7-23 E COM47

B7- 24 R D1 48 R1

A8 I8+25 D2 49 R2
4~20mA
IN CH8

B8+ I8-26 D3 50 R3

B8- 27 D4 51 R4

Notes) If you want to use power output, you shall provide DC24V into the terminal.
Open collector on/off TR rated voltage : 30VDC, 70mA

63
 3) PC Connection
a) RS232C

Computer RX(2) White RX(2)

or TX(3) Red TX(3) DTC-7700
DTC-7700 (LOCAL)
(MAIN) SG(5) Black SG(5)

b) RS485

-(9) Red -(9)

DTC-7700 +(8) White +(8)

DTC-7700
(MAIN) (4) (4)
(LOCAL)
(5) (5)

4)PLC Connection (RS-232C)

a) LS PLC

RX(2) White
TX(7)
TX(3) Red
DTC-7700 PLC
RX(4)
SG(5) Black SG(5)

b) SAMSUNG PLC

RX(2) White TX(2)

TX(3) Red RX(3)
DTC-7700 PLC
SG(5) Black SG(5)

5) POWER INPUT

1 2 3

AC(85~220V)

64
【Duration】
Guarantee duration is one and half year after shipment.

【Scope】
We fix the malfunction of goods and recall and partial change of goods during duration.
However, this follow is its exceptions.
1. Because of inappropriate using and treatments.
2. Malfunctions by other devices fault.
3. Because of arbitrary rearrangement and repairs.
4. Because of natural disasters and calamities.
※In this guarantee is for not the side effect of the operation but just the devices.
Therefore, you shall be careful to use the devices.

【Notices】
The content of the manual can be changed without forehand notices.
The functions of the devices can be changed to evaluate the skills without forehand notices.

【Name of company】
Hanbat Automatic Control Co., Ltd.

【Address】
125-12 Birae-dong Daeduk-gu Daejeon.

【Phone number】
TEL : (042) 621-3641~3
FAX : (042) 621-3640

65
Appendix - Input graph of dosing
The following graph is the change of dose by time according to the curve number in case 100L is dosed
in 30 minutes.
There can be 101 dosing curves from No. 0∼100, and the dose can be changed by varying the dosing time
setting.

66
67
68
69
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73
74
75
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