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Cartridge Filter Datasheet

The document provides mechanical data sheet for a natural gas filter separator project. It includes general design specifications, material of construction details, and design consideration parameters for the filter separator system that will connect a natural gas block to a pipeline.

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Suaib VCS
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0% found this document useful (0 votes)
336 views5 pages

Cartridge Filter Datasheet

The document provides mechanical data sheet for a natural gas filter separator project. It includes general design specifications, material of construction details, and design consideration parameters for the filter separator system that will connect a natural gas block to a pipeline.

Uploaded by

Suaib VCS
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 5

PROJECT NUMBER: C221088

Client Job Number C221088


MECHANICAL DATA SHEET FOR
FILTER Total Sheets 4

DOCUMENT NO. C221088 0 ME DS 3001

PRABHA ENERGY PRIVATE LIMITED

NATURAL GAS CONNECTIVITY FROM EPS I OF JHARIA BLOCK-I


TO SV28-GAIL PIPELINE PROJECT

C1 11.03.2024 Issued for client Review MS AB SKN


REV DATE DESCRIPTION PREP CHKD APPR
NATURAL GAS CONNECTIVITY FROM EPS I OF JHARIA BLOCK-I
TO SV28-GAIL PIPELINE PROJECT

MECHANICAL DATA SHEET –


NATURAL GAS CONNECTIVITY FROM EPS I OF JHARIA BLOCK-I
TO SV28-GAIL PIPELINE PROJECT

GENERAL DESIGN SPECIFICATIONS


SR.
DESCRIPTION Unit / UOM DATA
NO.

1 FILTER SEPARATOR - TYPE ~ Single Stage, Vertical, Cylindrical, Coalescer Type, Skirt Mounted Vessel

2 QUANTITY / TAG NO. / LOCATION Nos. FS-1001A /B

3 SERVICE FLUID ~ Natural Gas

4 LIQUID TO BE REMOVED ~ Hydrocarbon Liquid + Particulate matters+ Iron sulphides + pipe scales

5 VAPOUR SPACE MEDIUM ~ Hydrocarbon Gas

6 TYPE OF FILTER ELEMENTS ~ Cartridge

7 VESSEL DESIGN CODE ~ ASME Section VIII, Div 1 (''U" stamp Type)

8 MOLECULAR WEIGHT OF GAS kg/k-mol. 17.96 ~ 19

9 GAS COMPRESSIBILITY @ P, T( 4.07 kg/cm2 , 48°C) kg/cm2 & °C Z= 0.886

10 GAS COMPRESSIBILITY @ P, T( 2.03 kg/cm2 , 10°C) kg/cm2 & °C -

11 SPECIFIC ISOBAR HEAT CAPACITY(Cp) Kj/ kg-k -

12 SPECIFIC ISOCHOR HEAT CAPACITY(Cv) Kj/ kg-k 1.52

13 GAS SPECIIFC GRAVITY @P,T & COMPOSITION 0.562

14 GAS DYNAMIC VISCOSITY @ P,T.. cP -

15 GAS DENSITY @ P,T… kg/m 3


0.25 ~ 4.0

16 LIQUID DENSITY @ P,T… kg/m3 995

17 LIQUID VISCOCITY @ P,T… cP .0144

18 DESIGN GAS FLOW RATE MMSCMD 0.79

19 OPERATING FLOW RATE ( MIN. / NOR. / DESIGN) MMSCMD 0.79

20 OPERATING PRESSURE Kg/cm2 g 86

21 OPERATING TEMPERATURE ( MIN. / MAX. ) °C 45 ~ 55 °C

22 DESIGN TEMPERATURE (MIN. / MAX.) °C -29 ~ 65 °C

23 ALLOWABLE PRESSURE DROP (CLEAN/DIRTY) Micron 0.1 / 0.3

24 RATED INLET PRESSURE Kg/cm2 g 4.07

25 FILTERATION EFFICIENCY % 99 % for <= 3 micron

MATERIAL OF CONSTRUCTION
SR.
DESCRIPTION UOM MATERIAL GRADE
NO.

26 SHELL,TUBE SHEET,ELLIPSOIDAL HEAD ~ SA516 Gr.70N / SA 106 Gr. B

27 NOZZLE NECK ~ SA 106 GR.B

28 NOZZLE FLANGES ~ SA105 N

29 EXTERNAL BOLTINGS ~ SA193 GR.B7 & SA 194 GR.2H (HOT DIP GALVANISHED)

30 INTERNAL BOLTINGS ~ SS316

31 STUD WITH HEAVY HEX NUT FOR 2'' NB NOZZLE ~ SA193 GR.B7 & SA 194 GR.2H (HOT DIP GALVANISHED)

32 PIPE FITTINGS ~ SA 234 GR.WPB

33 INTERNAL GASKET, IF ANY ~ # (Suitable for Natural Gas)

SPIRAL WOUND GRAPHITE FILLED SS 316 METAL


34 EXTERNAL GASKET / O-RING, IF ANY ~
WINDING WITH SS304 INNER RING & CS OUTER
RING/BUNA-N FIBRE GLASS ,SINTERED POLYETHYLENE, SINTERED
BOROSILICATE
35 FILTER ELEMENT / MESH ~
CERAMIC OR EQUIVALENT

36 OTHER INTERNAL ATTACHMENT, IF ANY ~ SAME AS PARENT MATERIAL

37 PIPE FOR DRAIN OPENING ~ SA106 GR. B

38 LIFTING LUGS ~ SA516 GR. 70N

MECHANICAL DATA SHEET – DOCUMENT NO. Rev


NATURAL GAS CONNECTIVITY FROM EPS I OF JHARIA BLOCK-I
C221088-00-ME-DS-3001 C1
TO SV28-GAIL PIPELINE PROJECT
Page 1 of 4
NATURAL GAS CONNECTIVITY FROM EPS I OF JHARIA BLOCK-I
TO SV28-GAIL PIPELINE PROJECT

DESIGN CONSIDERATION
SR.
DESCRIPTION UOM DATA
NO.

39 DESIGN CODE ~ ASME -SEC VIII DIV-1 (LATEST EDITION)

40 CODE STAMPING (ASME U-STAMP) ~ Required

41 CORROSION ALLOWANCE mm 3.0

3
42 FILTER GROSS GAS VOLUMETRIC CAPACITY m #

2
43 DESIGN PRESSURE kg/cm g 100.0

2
44 HYDROSTATIC TEST PRESSURE kg/cm g 1.5 x Design Press. Or As per Code Calculations (Whichever is higher)

o
45 DESIGN TEMPERATURE (MIN. / MAX.) C (-)29 / (+)65

3
46 LIQUID HOLDING CAPACITY m #

47 MAKE / MODEL OF FILTER ELEMENT ~ #

48 NO. OF FILTER CARTRIDGES REQUIRED Nos. #

49 FILTER ELEMENT DIMENSION (OD x WIDTH) mm #

50 NOZZLE MAX. ALLOWABLE FORCES N #

51 NOZZLE MAX. ALLOWABLE MOMENTS N-mm #

52 HOUSING (DIA. × LENGTH) mm #

53 TOTAL SOLID HOLDING CAPACITY m3 #

54 TOTAL NET / GROSS FILTERATION AREA mm2 #

55 MAX. WITHSTAND DIFFERENTIAL PRESSURE@ P , T Kg/cm2 g #

56 BETA RATIO mm2 #

57 PARTICLE / MESH SIZE Micron 3 & Above

58 MOST PENETRATING PARTICLE SIZE(MPPS) μm #

59 NAME OF FILTER ELEMENT MANUFACTURER ~ #

60 FIXING DETAIL OF FILTER ELEMENT ~ #

61 PRESSURE RATING OF FLANGES psi / class 600

62 FINISHED SURFACE OF FLANGES AARH 125

63 DESIGN WIND VELOCITY (AS PER IS-875 PART-III)-2020 m/s 47

64 SEISMIC ZONE (AS PER IS-1893-RSM) ~ ZONE-V

65 ElEMENTS & VESSEL WALL CLEARANCE mm2 #

PRESSURE DROP AT INLET DUE EXPANSION &


66 kg/cm2 g #
CONTRACTION
PRESSURE DROP AT OUTLET DUE EXPANSION &
67 kg/cm2 g #
CONTRACTION

68 FILTER CARTRIDGE BURSTING PRESSURE kg/cm2 g #

69 VELOCITY OF GAS AT INLET & OUTLET m/sec. #

70 VELOCITY OF GAS AT SHELL m/sec. #

71 FLOW VS INLET PRESSURE CURVE ~ #

72 FLOW VS PRESSURE DROP CURVE ~ #

73 DESIGN GAS FLOW RATE SCMH #

74 DESIGN LIFE Years 30

75 ALL NOZZLE ORIENTAION ° / Radians #

MECHANICAL DATA SHEET – DOCUMENT NO. Rev


NATURAL GAS CONNECTIVITY FROM EPS I OF JHARIA BLOCK-I
C221088-00-ME-DS-3001 C1
TO SV28-GAIL PIPELINE PROJECT
Page 2 of 4
NATURAL GAS CONNECTIVITY FROM EPS I OF JHARIA BLOCK-I
TO SV28-GAIL PIPELINE PROJECT

NOZZLE DETAIL
SR. FLANGE SIZE, PRESSURE RATING & FLANGE TYPE /
NOZZLE NO. DESCRIPTION UOM
NO. END DETAILS, PIPEING CLASS

76 N1 GAS INLET Inch 6" NB, 600#, WNRF,60HC

77 N2 GAS OUTLET Inch 6" NB, 600#, WNRF,60HC

78 N3 VENT Inch 2" NB, 600# WNRF, 60HC

79 N4 DRAIN Inch 2" NB, 600#, WNRF, 60HC

80 N5 SPARE/UTILITY Inch 2" NB, 600#, WNRF ,60HC

DIMENSION & WEIGHT


SR.
DESCRIPTION UOM DATA
NO.

81 BOTTOM OF SADDLE SUPPORT TO TOP OF INLET FLANGE mm #

82 OVERALL LENGTH (INCLUDING HEAD) mm #

83 SHELL INSIDE DIA. & TOTAL LENGTH mm #

84 EMPTY WEIGHT kg #

85 OPERATING WEIGHT kg #

86 HYDROSTATIC TEST WEIGHT kg #

87 OVERALL FILTER WATER LITRE CAPACITY Ltr. #

ACCESSORIES
SR.
DESCRIPTION UOM DATA
NO.

88 TYPE OF END CLOSURE ~ Body Flange & Blind Cover with davit

89 LIFTING LUGS ~ Required

90 ANCHOR / FOUNDATION BOLTS & NUTS ~ Required

BLIND FLANGES, BOLTS, NUTS & GASKETS AS PER


91 ~ Required
NOZZLE DETAIL

92 LADDER / PLATFORM ~ As applicable

INSPECTION & TESTING


SR.
DESCRIPTION UOM DATA
NO.

93 RADIOGRAPHY % 100

94 PWHT ~ As per Code

95 HYDROSTATIC TEST ~ Required

96 DP / MPI / UT / IMPACT TEST ~ Required

97 PAINTING ~ Required (As per VCS Doc. No. VPC-SS-PP-2502)

98 PNEUMATIC TEST PROCEDURE ~ #

99 HYDRO TEST PROCEDURE ~ #

100 PWHT PROCEDURE ~ #

101 PT & RT PROCEDURE ~ #

102 OPERATION & MAINTENANCE PROCEDURE ~ #

MECHANICAL DATA SHEET – DOCUMENT NO. Rev


NATURAL GAS CONNECTIVITY FROM EPS I OF JHARIA BLOCK-I
C221088-00-ME-DS-3001 C1
TO SV28-GAIL PIPELINE PROJECT
Page 3 of 4
NATURAL GAS CONNECTIVITY FROM EPS I OF JHARIA BLOCK-I
TO SV28-GAIL PIPELINE PROJECT

NOTES :
i VENDOR TO PROVIDE THE DATA AS MARKED "#".

ii THIS DATA SHEET TO BE READ IN CONJUNCTION WITH THE P&ID (DOC. NO.C221088-00-PC-PID-1001) & TENDER DOCUMENTS.

iii FLANGES AND GASKETS SHALL CONFORM TO ASME B16.5 & ASME B16.20 RESPECTIVELY.

iv FILTER ELEMENT MUST WITHSTAND A DIFFERENTIAL PRESSURE OF 1 KG/CM2 WITHOUT CRACKING AND FAILING.

v BIDDER TO PROVIDE LOAD CALCULATIONS FOR NOZZLES MENTIONING ALLOWABLE FORCES AND MOMENTS.

vi ALL GASKETS USED FOR HYDROSTATIC TESTING SHALL BE SAME AS SERVICE GASKETS.

vii ALL NOZZLE BOLT HOLES SHALL STRADDLE VESSEL PRINCIPAL CENTRE LINES.

ALL BUTT WELDED JOINTS SHALL BE FULL PENETRATION WELD & ROOT RUN SHALL BE CARRIED OUT BY TIG, IF ACCESSIBLE FROM OTHER SIDES SHALL BACK CHIPPED
viii
TO SOUND METAL & REWELD.

ix FILLET WELDS SHALL BE EXAMINED BY MPI / DP METHOD.

x EARTHING LUG SHALL NOT BE GALVANISED OR PAINTED.

xi BIDDER TO SIZE AND PROVIDE COALESCER FILTER ELEMENT TO MEET FILTERATION EFFICIENCY.

xii DESIGN LIFE OF CARTRIDGE FILTER SHALL BE 30 YEARS.

xiii GAS IS NORMALLY DRY IN NATURE ,HOWEVER EVENTUAL MOISTURE PRESENCE IN GAS ,VENDOR SHALL TAKE CARE OF ITS REMOVAL.

xiv VENDOR TO ENSURE THAT FILTER SHALL BE SIZED FOR MINIMUM FLOW FOR 10% OF DESIGN FLOW.(TURN DOWN RATIO 10:1)

xv ALL FASTENERS SHALL BE HOT DIP GALVANISED AS PER ISO 10683 / ASTM A153.

xvi ALL INSTRUMENTS SHOULD BE ACCESSIBLE i.e VISIBLE FOR OPERATORS & CAN BE OPEARTED AT REASONABLE ELEVATION.

xvii EQUIPMENT NOZZLE & PIPING ORIENATION TO BE CONFIRMED DURING DETAILED ENGINEERING

xviii DURING FILTER SIZING CALCULATION THERMAL CONDITION TO BE CONSIDER ISOTHERMAL STEADY STATE CONDITION & PRESSURE DROP EXCLUDING ELEVATION

xix FILTRATION FOULING TO BE CONSIDERED AT 0.0 %

xx VENDOR SHALL CONFIRM CARTRIDGE FILTER ELEMENTS FLOW PATTERN DURING GAS FLOW FROM INLET TO OUTLET.

xxi THE VENDOR SHALL REFER SOR FOR FILTER QUANTITY AS MARKED (**)

XXII BIDDER TO PROVIDE NOZZLE & VESSEL LOAD CALCULATION ALONG WITH FEA OR PV ELITE REPORTS FOR FORCES AND MOMENTS.

MECHANICAL DATA SHEET – DOCUMENT NO. Rev


NATURAL GAS CONNECTIVITY FROM EPS I OF JHARIA BLOCK-I
C221088-00-ME-DS-3001 C1
TO SV28-GAIL PIPELINE PROJECT
Page 4 of 4

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