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Trumatic 6000

The document discusses TruMatic machines which combine punching and laser processing to produce a broad range of parts. TruMatic machines offer benefits like standard contouring and forming by punching, high-quality cutting of complex contours by laser, and exceptional part quality from reduced non-productive times. They also provide versatility through a mix of punching and laser technologies.

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0% found this document useful (0 votes)
201 views16 pages

Trumatic 6000

The document discusses TruMatic machines which combine punching and laser processing to produce a broad range of parts. TruMatic machines offer benefits like standard contouring and forming by punching, high-quality cutting of complex contours by laser, and exceptional part quality from reduced non-productive times. They also provide versatility through a mix of punching and laser technologies.

Uploaded by

quinin77
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 16

TruMatic:

The perfect
combination.

Machine Tools / Power Tools


Laser Technology / Electronics
Combining
­forces to
achieve success.

Contents

Combining forces TruMatic machines combine all the benefits of punching and
to achieve success.  2 laser processing. They enable you to produce a broad range
of parts and handle even the most challenging jobs successfully.
Profiting from versatility.  4 The punching head performs standard contouring and for-
ming tasks, while complex contours are cut by the laser.
Intelligent punching.  6
In 1979, TRUMPF became the first company to offer this com-
Punching tools and accessories.  7 bined technology to its customers. We have been building our
own lasers for the industrial manufacturing industry since
TruMatic 3000 fiber  8 1985 and have steadily established ourselves as a world leader
in this sector.
TruMatic 6000  12

TruMatic 6000 fiber  16


TruMatic:
TruMatic 7000  20 Benefits at a glance.

Components that pay off.  24


1 Enhancing your capabilities through a mix
of technologies.
Programmed for success.  26

TruServices:
Service like no other.  27
2 Standard contouring and forming tasks are
­performed by the punching head.

3 The laser produces high-quality results for


­flowing and irregular contours.

4 Exceptional part quality.

5 Reduced non-productive times thanks to the


one-cutting-head strategy.

Visit us on YouTube
www.youtube.com/trumpftube

2
TruMatic 3000 fiber

Compact thin-sheet-processing machine. This highly


­versatile machine enables the profitable processing of thin
sheets and the cost-effective entry into laser welding.

TruMatic 6000

Robust universal machine. This machine masters every task


with reliability and productivity – and its whole performance
can be activated quickly and simply.

TruMatic 6000 fiber

Productive thin-sheet-processing machine. From steel


to aluminum to highly reflective materials such as copper or
brass: with its solid-state laser, the thin-sheet specialist pro-
cesses the complete range of materials with high productivity.

TruMatic 7000

Productive high-end machine. Dynamic, scratch-free


and fast – this top-rated combination machine fulfills the
most stringent requirements with regard to productivity
and part quality.

3
Profiting from
versatility.

Standard contouring and forming tasks are performed by the punching head.

In addition to punching holes, you can produce three-dimensional contours such


as brackets, threads and other forms. The electro-hydraulic punching head takes
­complete charge of processing your parts, eliminating the need for most
downstream processing steps. Other benefits include:

Versatile and cost-efficient thanks to 360° tool rotation.

Produces a wide range of forms.

High-speed processing.

Top-notch punch contours.

Fast changeover times.

The laser produces high-quality results for flowing and irregular contours.

Nothing beats lasers when it comes to cutting high-grade outer contours and intri-
cate inner contours. With the slimline laser head of a TruMatic, you can cut right
next to formed areas – or even cut on top of them. ControlLine maintains a constant
distance between the sheet and the cutting nozzle, resulting in a highly reliable
­process for fabricating even the most unusual geometries.

Our lasers provide extraordinary versatility.

Excellent cut quality.

Sheets up to 8 mm thickness.

Intricate contours.

Our lasers are extremely energy-efficient.

4
Stable yet easily accessible.

All TruMatic machines are manufactured in an open C-frame design which gives you access to both the machine and the workpi-
ece from three sides. With this configuration there is plenty of room for both manual and automated loading and unloading.
Our machines are extraordinarily stable, ensuring high levels of accuracy and a long service life.

Machine is easily accessible from three sides.

High accuracy levels.

High-speed unloading through parts chute.

Modular automation.

5
Intelligent
punching.

The wear-free ram guidance system combined with the mechanism that actively Thanks to 360° rotation, you can punch at whatever angle you like.
retracts the punch ensures accurate results and maximum process reliability.

Versatile and cost-efficient thanks to 360° tool rotation.

Tools fit snugly into the punching head. One of the greatest advantages of the head design is that it can rotate any tool to the
angle that is required, regardless of the tool’s shape, size or position in the magazine.

Benefits of 360° rotation at a glance.

Ability to position tools at any angle.

More efficient use of materials thanks to versatile sheet layout.

Lower number of necessary tools.

Fast changeover times.

Lower tool investment is necessary.

6
Punching tools
and accessories.

Wide selection of high-quality punching tools.

For over 40 years, TRUMPF has been providing its customers with top-quality punching tools and much more besides.
No matter what challenges you face, we can offer you a range of support – from technical consulting to design assistance,
right on to the prompt delivery of your tools.

Punching tools: Within our leading tool system, Classic, by using roller technology. Furthermore, we also offer you
we offer a wide range of shapes and coatings as well as the appropriate solution for specialized applications such
free punch shears. With EasyUse in the standard equipment as deburring.
offer, easy setup is guaranteed.
Embossing and marking tools: Whether you are look-
Slitting tools: Simple separation contours, the cutting of ing to inscribe serial numbers, the year of manufacture
formed areas or visible edges without nibbling marks can or your corporate logo, we can provide the tools you need
all be performed flexibly and inexpensively. for fast and efficient marking.

Forming tools: By forming the sheet plastically you can Tooling accessories: Make set-up and maintenance
do a variety of forming operations. TRUMPF tools enable ­easier and increase the service life of your tools. Achieve
you to perform the complete processing spectrum reliably optimal results with precisely calibrated and perfectly
on one machine. A very high processing speed and part sharpened tools.
quality without any visible forming marks can be achieved

Slitting tool MultiShear. Roller deburring tool.

7
TruMatic 6000

Robust universal machine.

TruMatic 6000:
Benefits at a glance.

A technically mature machine concept and With the TruMatic 6000 you have an especially versatile ma-
1 intelligent software functions provide the highest
level of process reliability.
chine with technically mature laser and punching technolo-
gies. The high power of the punching head and laser guaran-
tee high productivity.
2 Scratch-free processing.
And an ingenious laser concept and various options provide

3 Automated tool changing.


high energy efficiency. You can activate the power of the ma-
chine quickly and without complication because of its simple
operating concept.
Outstanding energy consumption through
4 ingenious laser concept and universal cooling
interface.

5 Simple operating concept.

12
Producing with process reliability.

A number of intelligent machine and software functions such as the descending die and punch monitoring make the TruMatic 6000
extraordinarily process-reliable. In this way, you can produce at night and on the weekend without interruption.

The highest part quality without restrictions.

The machine can be equipped with proven options, with which you can get the best results. The brush table, descending die and
part removal flap with brushes guarantee scratch-free processing throughout the entire production process.

Minimized non-productive times.

Optimized cycles within the machine control enable very quick tool changes. The speed of the optional automation solutions is
increased at the same time.

The integrated tool changer on the SheetMaster simplifies the exchange of The descending die allows for scratch-free punching and forming, and expands
tools and, what is more, is designed to be particularly space-saving. the possibilities of downward forming.

13
Technical specifications:

TruMatic 6000 TruMatic 6000


medium format large format

Work area (X x Y) Speed

Combined punch / C axis (punching)


2500 x 1250 mm 3050 x 1550 mm[1]
laser operation C axis (tapping)

Punching operation 2500 x 1250 mm 3050 x 1550 mm Max. stroke rate (punching)
(E = 1 mm)
Laser operation 2500 x 1250 mm 3050 x 1550 mm
Max. stroke rate (marking)
Capacity
Laser power 2000 / 2700 / 3200 W 2000 / 2700 / 3200 W Tools

Max. sheet thickness 8 mm 8 mm


Linear magazine
Max. punching force 180 kN 180 kN

Active hold-down No. with MultiTool


4.5 – 20 kN 4.5 – 20 kN
(programmable in steps)
MultiTool
Max.
230 kg 230 kg
workpiece weight Tool change time

Speed Accuracy[2]
X axis 90 m / min 90 m / min Positioning accuracy Pa
Y axis 60 m / min 60 m / min
Repeatability Ps
Simultaneous (X and Y) 108 m / min 108 m / min

14
TruMatic 6000 TruMatic 6000 TruMatic 6000 TruMatic 6000
medium format large format medium format large format

Basis Rexroth Basis Rexroth


TRUMPF CNC control
330 rpm 330 rpm IndraMotion MTX IndraMotion MTX

330 rpm 330 rpm Programmable chute

1000 1 / min 900 1 / min Max. part size


500 x 500 mm 500 x 500 mm
for punch and laser
2800 1 / min 2800 1 / min
Dimensions[3]
Space requirements 8000 x 7165 mm 8333 x 7990 mm
23 tools 22 tools Height 2710 mm 2710 mm
with 2 clamps with 3 clamps
Weight 16000 kg 21000 kg

23 – 230 22 – 220 [1]


W ith repositioning.
[2]
Achievable workpiece accuracy depends on various factors, including workpiece type, its pretreatment,
5 / 10 station 5 / 10 station sheet size and position within the work area. In accordance with VDI/DGQ 3441. Measuring length 1 m.
[3]
A pproximate values. Exact specifications can be found in the most recent installation plan.
0.3 – 3.2 s 0.3 – 3.2 s
Subject to alteration. Only specifications in our offer and order confirmation are binding.

± 0.10 mm ± 0.10 mm

± 0.03 mm ± 0.03 mm

15
Automation:

Components
that pay off.

Profitable and efficient production with automation options from TRUMPF.

Automated machines support the material flow, increase process reliability and enhance productivity. TRUMPF’s multi-stage
­concept offers automation that meets your individual needs – all the way through to completely automated production.
The solutions come from a single source and are perfectly tailored to TRUMPF machines.

Loading and unloading


with part sorting Process linking
Loading Loading and unloading Full utilization of the machine’s Overall planning and control of
Relief and improvement of Noticeable increase in produc- productivity and optimal prepa- production with low overhead
work safety. tivity in uninterrupted operation. ration for subsequent processes. costs.

Storage and logistics systems: Optimal material flow and space usage with a permanent inventory overview.

SheetMaster Cart systems SortMaster Pallet SortMaster Box

Compatible machines:

TruMatic 3000 fiber

TruMatic 6000

TruMatic 6000 fiber

TruMatic 7000
[1]
SheetMaster with integrated tool changer [2]
ToolMaster

24
SheetMaster: Fast and reliable loading and unloading, ShearMaster: Shredding of sheet skeletons during machining
­stacking and sorting. operations minimizes process costs in the manufacturing envi-
ronment.
Cart systems: Double your loading and unloading capacity
by deploying versatile storage and sorting solutions for raw Tool changer: The ToolMaster can load tools particularly
materials and finished parts. Solutions with tracks and belt fast and expands your capacity by up to 70 tool stations. The
drives are available. SheetMaster with an integrated tool changer offers 40 addi-
tional tool stations and a gripper integrated in the suction
SortMaster Pallet: Sort and stack finished parts on up to six frame which automatically loads tools onto the linear magazine
europallets. of the machine.

SortMaster Box: Sort finished parts into four standardized, TruStore: Modular and upgradable storage and shelving sys-
stackable containers. tem provides a well-organized, space-saving storage solution.

GripMaster: Fast and reliable removal and stacking of sheet Large Storage Systems: For special requirements we also
skeletons parallel to the loading process. ­offer highly customizable storage solutions in cooperation with
our partner, Stopa.

GripMaster ShearMaster Tool changer TruStore Large Storage Systems

[1]

[1] or [2]

[2]

25
Software:

Programmed
for success.

TruTops Boost takes you faster than ever from the


­geometry to the NC program.

TRUMPF’s TruTops Boost is the software solution for designing and


programming laser, punching and bending machines that lets you in-
crease your performance at the touch of a button. The software
­combines all order processing steps, from the geometry through to
the completed NC program, in a single all-in-one solution. Its intuitive
operating philosophy guides you through the software in a simple,
process-oriented manner while allowing you to keep an overview of
your orders. Thanks to its numerous automated functions, the inno­
vative Boost technology also makes you unbeatably fast. With it, you
become more profitable and boost your business!

Talk to your TRUMPF contact to find out when TruTops Boost will be
available to you. Until then, our TruTops Punch software can offer you
optimum support. We recommend our TruTops Fab software as the
ideal production control system for your requirements.

TruTops Boost: Your benefits at a glance.

From geometry to NC program faster than ever before.

Everything monitored: Single software solution for all order processes.

Everything under control: Intuitive user interface supports flexible working.

Everything faster: Boost technology with productive automated functions.

Innovative Boost technology + new operating philosophy = TruTops Boost

26
TruServices:

Service like
no other.

Throughout the lifecycle of your machine.

Pre-owned Machines Financing

Consulting Software

Customer Training Punching Tools

Product Enhancements Bending Tools

Service Agreements Spare Parts

Technical Service

Regardless of the TRUMPF technology you use, you will always we have flexible upgrading options and technical innovations
get the best service. Thanks to the award-winning spare parts that will make your machine even better. Our broad range
logistics at TRUMPF, we guarantee the highest availability of of training courses with experienced trainers and hands-on
spare parts and provide you with all the products in the short- practice will also give you a head start in understanding and
est time. TRUMPF offers you individual financing solutions operating your machine.
quickly and without a lot of paperwork. Our service technicians
are highly trained and always available when you need them.
A Service Agreement is the ideal way of ensuring the highest
availability of your machine. Should your requirements change,

The TRUMPF Group ranks among the world’s leading manufacturers of production technology and industrial lasers. Technical
and efficient solutions for our customers have been our focus since 1923. As a leading technology supplier, TRUMPF is a one-stop
shop for all of your technology needs: machines, automation, storage technology and services.

27
TRUMPF is certified according to ISO 9001:2008
(for further information see www.trumpf.com/en/quality)

Ident no. 0372732_ 201410_ F – Subject to change

TRUMPF Werkzeugmaschinen GmbH + Co. KG


www.trumpf.com

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