CR-IR346RU Service Manual

Machine Description (MD)

 0.1

CR-IR346RU Service Manual – Contents

Machine Description (MD)
1. Machine Overview ........................................................................................................... MD-2
1.1 Features ..................................................................................................................... MD-2
1.2 System Configuration ............................................................................................... MD-2
1.3 Overall Machine Configuration and Component Names ....................................... MD-4
1.4 Machine Components ............................................................................................... MD-6
1.4.1 Unit Locations ............................................................................................... MD-6
1.4.2 Roller Locations and Conveyance Paths ................................................... MD-7
1.4.3 I/O Locations and Functional Descriptions ................................................ MD-8
1.4.4 Board Locations ......................................................................................... MD-12
1.5 System Block Diagram ........................................................................................... MD-13
2. Descriptions of Software Control ................................................................................ MD-15
2.1 Relationship between RU and CL .......................................................................... MD-15
2.1.1 RU Software (AP/OS) and Data Flow ........................................................ MD-15
2.1.2 Mechanism for Updating RU-AP and RU-Config ..................................... MD-19
2.2 RU Error Handling ................................................................................................... MD-23
2.2.1 CPU12A Board Functions .......................................................................... MD-23
2.2.2 Diagnostics Sequence upon RU Bootup .................................................. MD-24
2.2.3 RU Shutdown Process ............................................................................... MD-26
3. Descriptions of Electrical Operations ......................................................................... MD-27
3.1 Power Supply Voltage Output Detection Function .............................................. MD-27
3.2 Erasure Unit ............................................................................................................. MD-32
3.3 LEDs on the SNS12A Board ................................................................................... MD-37
3.3.1 Meaning of LED ON (Illuminated) .............................................................. MD-37
3.3.2 Correspondence between LEDs and Sensors ......................................... MD-37
3.4 LEDs on the DRV12A Board................................................................................... MD-38
3.4.1 Correspondence between LEDs and Loads ............................................. MD-38
3.4.2 Meaning of LED ON (Illuminated) .............................................................. MD-39
4. Descriptions of Components and Their Operations .............................................. MD-39.1
4.1 Descriptions of Scanner Unit and Its Operations ............................................. MD-39.1
4.1.1 Scanner Unit ............................................................................................. MD-39.1
4.1.2 Descriptions of Scanner Operations ..................................................... MD-39.2
4.1.3 RU Image Data Flow ................................................................................ MD-39.4
4.2 Descriptions of Mechanical Components and Their Operations ....................... MD-40
4.2.1 Cassette Set Unit ........................................................................................ MD-42
4.2.2 Erasure Conveyor Unit ............................................................................... MD-44
4.2.3 Side-positioning Conveyor ........................................................................ MD-45
4.2.4 Subscanning Unit ....................................................................................... MD-48
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5. Mechanical Control Flows ........................................................................................... MD-52

5.1 Initialization Process Flow ..................................................................................... MD-52
5.1.1 Sensor ON ................................................................................................... MD-56
5.1.2 Dust Removal Home Positioning .............................................................. MD-60
5.1.3 Side-Positioning Grip Home Positioning ................................................. MD-66
5.1.4 Subscanning Grip Confirmation ............................................................... MD-68
5.1.5 Side-Positioning Home Positioning .......................................................... MD-72
5.1.6 IP Search ..................................................................................................... MD-74
5.1.7 Suction Cup Home Positioning ................................................................. MD-78
5.1.8 IP Position Information Confirmation ....................................................... MD-80
5.1.9 Remaining IP Processing .......................................................................... MD-84
5.1.10 Subscanning Grip Home Positioning ....................................................... MD-88
5.1.11 IP Stopper Protrusion 2 ........................................................................... MD-100
5.1.12 Stopper Retreat 2 ...................................................................................... MD-102
5.1.13 Checking IP within Cassette .................................................................... MD-104
5.2 Routine Operation Flow ........................................................................................ MD-110
5.2.1 Cassette IN Detection ............................................................................... MD-112
5.2.2 IP Feed ....................................................................................................... MD-116
5.2.3 Feed Conveyance ..................................................................................... MD-124
5.2.4 Side-Positioning Operation ..................................................................... MD-128
5.2.5 Reading ..................................................................................................... MD-140
5.2.6 After-Reading Conveyance ...................................................................... MD-146
5.2.7 Erasure Conveyance ................................................................................ MD-150
5.2.8 Load Conveyance ..................................................................................... MD-154
5.2.9 IP Load ....................................................................................................... MD-156
5.2.10 User Notification Item Judgment ............................................................ MD-162
5.2.11 IP Load Return (Without Cassette Ejection) .......................................... MD-164
5.2.12 User Notification Item Confirmation ....................................................... MD-166
5.2.13 Cassette Ejection ...................................................................................... MD-170
5.2.14 Sensor Confirmation 1/Sensor Confirmation 2 ..................................... MD-174
5.2.15 Error Handling (Recovery IP Load) ......................................................... MD-176
5.2.16 Cassette Ejection (After Home Positioning) .......................................... MD-178
5.3 Secondary Erasure Flow ...................................................................................... MD-180
5.3.1 Erasure Lamp Lighting ............................................................................ MD-181
5.4 User Utility Operation ........................................................................................... MD-182
5.4.1 Dust Removal ............................................................................................ MD-182
5.5 Shutdown Processing Flow ................................................................................. MD-186
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Machine Description (MD) Control Sheet MD - 1

Control Sheet
Issue date Revision number Reason Pages affected
10/10/2000 00 New release (FM2887) All pages
08/30/2001 01 Revisions associated with release of MD-1–3, 5, 9–11, 14–21,
version A05 (FM3058) 21.1–21.4, 32, 42, 43, 46, 47, 49,
50
02/20/2002 05 Revisions associated with release of MD-1–3, 13–39, 39.1–39.4, 52,
version A07 (FM3328) 56, 186

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1. Machine Overview
1.1 Features

■ Features of the Machine

● The CR-IR346RU is built in a more compact body designed with smaller scanning
optics and light-collecting units.
● The machine is network connectable via TCP/IP.
● A commonly available power source may be used to supply power to the machine.

1.2 System Configuration

The CR-IR346RU may be configured in several combinations.
Basic system configuration examples are described here.

■ System Configuration Example (1)

The machine is directly connected to the CL.
In this case, the CL may be connected only to a printer.

CR-IR346RU CR-IR346CL

E-I/F

Cross cable
Printer
FR6H1301.EPS

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■ System Configuration Example (2)

The machine is connected to the CL via a network.

Image storage device

(LF-C1 etc.)

HUB

Network

Switching hub Switching hub HUB

Straight cable

Printer
CR-IR346RU CR-IR346CL
FR6H1302.EPS

■ System Configuration Example (3): RU Software A05 or Later

A plurality of the machines (up to three) are connected to a single CL via a network.

CR-IR346CL

Straight cable Image storage device

(LF-C1 etc.)

Switching hub HUB

Network

Switching hub Switching hub HUB

Straight cable
ru1 ru2 Printer
CR-IR346RU CR-IR346RU
FR6H1421.EPS

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1.3 Overall Machine Configuration and Component Names

■ External View of Machine

Top cover

Display panel

Right-hand
side cover

Front cover

Power switch

Reset switch

FR6H1318.EPS

Left-hand
Upper rear cover side cover

External device interface

(I/F cable)
Lower rear cover
Power plug
FR6H1319.EPS

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■ Display Panel Indicators

1. Cassette loading lamp
2. Processing status lamp
3. Cassette eject lamp
4. CALL lamp

FUJI FUJI FILM

7. Power lamp
6. Erasure processing switch
5. Erasure processing indication display
FR6H1305.EPS

No. Name Lighting Functional description

It is lit when the machine boots up normally. It also indicates that
1 Cassette loading lamp Lit in green
the cassette is loadable.
2 Processing status lamp Blink in green It indicates the processing status of the IP within the machine.
3 Cassette eject lamp Lit in green It indicates that the cassette processed may be ejected.
When the CALL lamp is lit, an audible alarm is generated, with
a popup window displayed on the screen of the CR-IR346CL.
4 CALL lamp Lit in yellow
The message (instruction) given in the window should be
observed to perform the procedures as appropriate.
Erasure processing Lit in green It is lit when the primary erasure processing mode is selected.
5
status display Lit in green It is lit when the secondary erasure processing mode is selected.
• This switch is used to execute erasure processing (either primary
or secondary erasure) on the IP within the cassette.
The switch toggles from read processing mode to primary
erasure processing mode to secondary erasure processing mode
6 Erasure processing switch ----------------------------
and back to read processing mode.
• By pressing this switch together with the power switch, the
network-related setting of the RU's configuration settings is
temporarily initialized. This initialization setup will be canceled by
resetting the RU. (This feature is applicable to software version
A03 or later.)
7 POWER lamp Lit in green It is lit when power is turned ON.
TR6H1301.EPS

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1.4 Machine Components

1.4.1 Unit Locations
Cassette set unit (A)

Cassette

Erasure conveyor (B)

Housing

Side-positioning
conveyor (C)
Light-collecting unit

Scanning optics unit

Subscanning unit (Z)

Controller

FRONT

FR6H1312.EPS

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1.4.2 Roller Locations and Conveyance Paths

FRONT

: Grip roller
: Conveyance path
: IP conveyance sensor
FR6H1313.EPS

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1.4.3 I/O Locations and Functional Descriptions

■ I/O Locations (Sensors and Thermistors)

Cassette set unit

SA5

Erasure conveyor
SA4

SA2
SA1 SB1
SA3

TSWB1

THB1

Side-positioning conveyor

Subscanning unit
SZ2 SC4
SZ3
SZ5

SC2

SC1

SC3

SZ4
SZ1
FR6H1317.EPS

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■ I/O List (Sensors and Thermistors)

● Cassette set unit

Symbol Name Type Function
SA1 Cassette eject sensor PI (5mm) Detects that the cassette is ejected.
SA2 Cassette IN sensor PI (5mm) Detects that the cassette is inserted.
SA3 Hold sensor PI (5mm) Detects that the cassette is in the hold state.
SA4 Suction cup HP sensor PI (5mm) Detects that the suction cup arm is in its home position.
SA5 Suction sensor Detects that the suction cup sucks the IP.
TR6H1302.EPS

● Erasure conveyor

Symbol Name Type Function

PI (19mm) Detects that the IP is present due to conveyance.

SB1 IP sensor
It also measures the elapsed time for the IP.
THB1 Lamp temparature sensor Thermistor Detects the temperature within the erasure lamp assembly.
TSWB1 Safety thermostat operation sensor Thermal switch Detects the temperature at the reflection plate of the erasure unit.
TR6H1303.EPS

● Side-positioning conveyor

Symbol Name Type Function

Detects that the side-positioning mechanism is in its home
SC1 Side-positioning HP sensor PI (5mm)
position.
SC2 Grip HP sensor PI (5mm) Detects that the grip roller is in its home position.

PI (19mm) Detects that the IP is present due to conveyance.

SC3 IP sensor
It also detects IP positioning during side-positioning operation.

PI (19mm) Detects that the IP is present due to conveyance.

SC4 IP sensor
It also detects IP positioning during erasure operation.
TR6H1304.EPS

● Subscanning unit
Symbol Name Type Function
SZ1 IP leading-edge sensor Laser light receptor Detects the leading edge of the IP during reading.
SZ2 Driving-side grip operation sensor PI (5mm) Detects the driving-side grip condition.
SZ3 Driven-side grip operation sensor PI (5mm) Detects the driven-side grip condition.
SZ4 IP stopper HP sensor PI (5mm) Detects that the IP stopper is in its home position.
SZ5 Dust removal HP sensor PI (5mm) Detects that the dust removal brush is in its home position.
TR6H1305.EPS

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■ I/O Locations (Motors, Clutch, Solenoids, Pump, Valves, Solenoid Valve, Fans)

Cassette set unit

SVA1
MA1 PA1

Erasure conveyor
CLA1

MB1
FAN3
SOLA1

Side-positioning conveyor

FAN4

Subscanning unit
MZ3
MZ1 MZ2
MC2
(FMM)

MC3

MC1

SOLZ1
Controller

FAN2

FAN1

FR6H1314.EPS

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■ I/O List (Motors, Clutch, Solenoids, Pump, Valves, Solenoid Valve, Fans)

● Cassette set unit

Symbol Name Type Function

Drives the suction cup arm and ejects the
MA1 Suction cup drive motor Pulse motor
cassette when the clutch is turned ON.
PA1 Suction pump DC pump Sucks the IP.
SVA1 Leak valve Solenoid valve Leaks the IP.
SOLA1 Cassette hold solenoid Power-down solenoid Holds/releases the hold pin.
Interlinks the motor and roller when the
CLA1 Cassette ejection clutch Clutch
cassette is ejected.
TR6H1306.EPS

● Erasure conveyor

Symbol Name Type Function

MB1 Transport motor Pulse motor Conveys the IP.
TR6H1307.EPS

● Side-positioning conveyor

Symbol Name Type Function

MC1 Side-positioning motor Pulse motor Drives the side-positioning mechanism.
MC2 Grip motor Pulse motor Grips/releases the grip roller.
MC3 Transport motor Pulse motor Conveys the IP.
TR6H1308.EPS

● Subscanning unit

Symbol Name Type Function

MZ1 Subscanning motor FFM Conveys the IP during reading.

DC motor Grips/releases the driven-side grip roller and

MZ2 Grip drive motor
driving-side grip roller.

Removes dust deposited on the light-collecting

MZ3 Dust removal motor Brushless DC motor guide and mirror.

SOLZ1 IP stopper solenoid Power-down solenoid Stops/releases the IP conveyance.

TR6H1309.EPS

● Controller

Symbol Name Type Function

FAN1 Board cooling fan DC fan Cools the controller boards (outtake)
FAN2 Board cooling fan DC fan Cools the controller boards (intake)
TR6H1310.EPS

● Housing

Symbol Name Type Function

FAN3 Erasure unit cooling fan DC fan Cools the erasure unit.
FAN4 Inverter cooling fan DC fan Cools the fluorescent lamp ballast and inverter board.
TR6H1311.EPS

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1.4.4 Board Locations

LED board
(LED12A)

Inverter board
(INV12B)

Fluorescent
lamp ballast
(INV12A)

Photomultiplier board
(PMT12A)

Leading-edge
detection board
(SED12A)

Driver board (DRV12A)

Sensor board (SNS12A)
Scanner board (SCN12A) Connector board
(CNN12A)

Motherboard
(MTH12A)

CPU board (CPU12A)

FR6H1316.EPS

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1.5 System Block Diagram

■ Power Supply System

AC IN
(85V–265V) Network
or CL
Power supply unit
Connector board
CNN12A
+15V +24V +5V

CPU board
CPU12A
+24V Motherboard
Image processing
MTH12A frame memory

Scanning optics unit

+15V/24V
M
+15V Start-point
+24V Driver board Sensor board Scanner board detection board
SOL
DRV12A SNS12A SCN12A SYN12A
+24V
SV
+15V LD driver board
+24V LDD12A
CL

+24V
P +24V Polygon driver
board
+15V/5V POL12A
FFM

+15V Photomultiplier
board
PMT12A
A/D converter

Shading correction +5V Leading-edge

image clock control detection board
SED12A
+5V +5V +5V
DRV12A-1 S Symbol Name
LD board S Sensor
LED12A M Motor
SOL Solenoid
BCR SV Solenoid valve
CL Clutch
P Pump
FFM Motor
Inverter board Fluorescent lamp ballast BCR Barcode reader
INV12B INV12A +24V
LAMB1–3
Fan control circuit Safety thermostat Open-circuit
Inverter
Lamp forced-lighting circuit control circuit detection circuit +24V
FAN

+5V +24V +24V

Thermistor FAN TSWB1 FR6H1303.EPS

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■ Signal System

AC IN
Network
(85V–265V)
or CL
Power supply unit
Connector board
CNN12A
+15V +24V +5V

CPU board
CPU12A
+24V Motherboard
Image processing
MTH12A frame memory

Scanning optics unit

M
Start-point
Driver board Sensor board Scanner board detection board
SOL
DRV12A SNS12A SCN12A SYN12A

SV
LD driver board
LDD12A
CL

P Polygon driver
board
POL12A
FFM
Scanned image data

Photomultiplier
board
PMT12A
A/D converter

Shading correction Leading-edge

image clock control detection board
SED12A
+5V +5V +5V
DRV12A-1 S Symbol Name
S Sensor
LD board
LED12A M Motor
SOL Solenoid
BCR SV Solenoid valve
CL Clutch
P Pump
FFM Motor
BCR Barcode reader
Inverter board Fluorescent lamp ballast
INV12B INV12A +24V
LAMB1–3
Fan control circuit Safety thermostat
Inverter
Lamp forced-lighting circuit control circuit +24V
FAN

+5V +24V +24V

Thermistor FAN TSWB1 FR6H1304.EPS

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2. Descriptions of Software Control

2.1 Relationship between RU and CL
This chapter describes exchanging of data between CL and RU, which is implemented when
the CL is connected to the RU.
◆ NOTE ◆
In this chapter, “application”, “operating system”, and “RU configuration” are abbreviated as
AP, OS, and RU-Config, respectively.

2.1.1 RU Software (AP/OS) and Data Flow

■ Data flow in installation process

CL RU
FLASH ROM

RU-OS

RU message file RU-AP

RU-AP RU-Config
CD-ROM FTP server Machine shipment
control data
COMMON

RU-OS Backup memory

RU-OS RU-AP RU-Config default setting

CD-ROM
→ Cleared
RU-Config
Machine shipment Memory (SRAM)
control data
RU-specific data
Machine shipment
control data FD

Those marked by represent data that is temporarily stored in the FTP server, exclusively
for transferring the data to the RU.
Those marked by represent data that is always stored for comparison with the data in the
RU’s flash ROM. FR6H1415.EPS

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● RU-AP (solid-line arrow)

When RU-AP is installed, the RU-AP, RU-Config, and RU message file are copied to the CL.
The RU-AP and RU-Config are copied to the flash ROM via the network.

REFERENCE
The RU message file is a file that contains details on the RU’s error information. It is used to
cause the error code and error information detail to be displayed on the CL monitor by using,
as a key, the error code generated on the RU.

● RU-OS (dotted-line arrow)/machine shipment control data (alternate-long-and-

short-dash-line arrow)
The RU-OS and machine shipment control data are copied to the RU’s flash ROM via the
FTP server of the CL.

■ Data flow in RU boot

RU
FLASH ROM
(1) (1)
RU-OS RU-Config
(1) Machine shipment (1)
RU-AP control data

Backup memory
RU-Config default (2)
setup data*

Memory (SRAM)

RU-OS RU-Config

RU-AP Machine shipment

control data

* It includes network setup items

(such as default IP addresses of the RU and CL, etc.).
FR6H1416.EPS

When the RU is booted, the data in the flash ROM is copied into the memory (SDRAM)
(arrow (1)).
If the default setup data of the RU-Config resides in the backup memory, that data is used to
overwrite the RU-Config in the memory (arrow (2)).

REFERENCE
Normally, the backup memory does not contain the default setup data of the RU-Config. Only
when one of the following operations is performed, it is written into the backup memory.
• When the RU is powered ON while holding down the <erasure processing> switch.
• When “Temporary Setting” for the backup memory is performed in the RU’s Maintenance
Utility.

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■ Data flow in normal process

CL RU
FLASH ROM
Image data

Backup memory
FTP server
COMMON Log data

RU-AP Memory (SRAM)

Image data
RU-Config
RU-Config
RU-OS
Log data Machine shipment
RU-specific data control data

FR6H1417.EPS

● Image data
The image data scanned from the IP is temporarily stored in the SRAM, and then transferred
to the CL via the network.

● Log data
• The log data is written, upon shutdown processing or upon occurrence of a FATAL error,
from the RU BACKUP MEMORY (SAM) to the FTP server.
• The RU BACKUP MEMORY (SAM) retains the log data that is logged while the RU is
powered ON.
• The FTP server retains a certain amount of the log data, which is overwritten by newer
data on a first-in-first-out basis when a predetermined level is exceeded.

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■ Data flow in backup and restore

To backup and restore various types of data for the RU, RU M-Utility should be used.

CL RU
FLASH ROM

FTP server Machine shipment

control data
COMMON
RU-Config

Machine shipment
control data Backup memory
RU-Config Log data
Log data
Backup FD
RU-specific data
Memory (SRAM)

FR6H1418.EPS

● Log data
A set of log data stored in the backup memory is backed up to the FD in accordance with the
flow as illustrated above.
Note, however, that the log data cannot be restored.

● RU-Config
The RU-Config stored in the FTP server is backed up to the FD. For restore, the data in the
FD is copied to the FTP server.

● Machine shipment control data

The machine shipment control stored in the flash ROM is backed up to the FD in accordance
with the flow as illustrated above.
For restore, it is copied to the flash ROM via the FTP server.

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2.1.2 Mechanism for Updating RU-AP and RU-Config

■ How to Write the Flash ROM of the RU

The RU itself is not equipped with any input device that allows for directly overwriting the RU-
AP or RU-Config into the flash ROM of the RU. Thus, in order to overwrite the flash ROM of
the RU, a personal computer (PC) connected to the network should be used.
Basically, for CL-RU connection, the CL-PC should be employed.
REFERENCE
For data communication between the RU and CL, the FTP server (one of network protocols
for exchanging files between terminals) is used.

[1] Difference between update mechanisms depending on the PC-MUTL software

version
The mechanism for overwriting the flash ROM of the RU from the FTP server running on the
CL differs depending on the PC-MUTL software version.
REFERENCE
To make the RU operative, not only the RU-AP and RU-Config must be contained in the flash
ROM of the RU, but also the RU-AP and RU-Config of the identical contents must always
reside in the flash ROM of the FTP server.

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● For PC-MUTL version 1.1 or earlier (RU software: A06 or earlier)

• After the PC-MUTL command is initially issued, the FTP server on the CL is overwritten.
• After the RU is reset, the auto update feature during the RU bootup process allows the
flash ROM of the RU to be overwritten from the FTP server on the CL.
“[2] PC-MUTL commands”
“[3] Auto update feature”

CL RU

FTP server FLASH ROM

RU M-Utility
RU-AP(A01) RU-AP(A00)

RU-Config RU-Config
CD-ROM
••
•

Reboot the CL or RU

CL Comparison
RU
and
FTP server downloading FLASH ROM
RU M-Utility
RU-AP(A01) RU-AP(A01)

RU-Config RU-Config
Comparison ••
only •

FR6H2008.EPS

● For PC-MUTL version 1.2 or later (RU software: A07 or later)

• After the PC-MUTL command is initially issued, the FTP server on the CL is overwritten,
and the flash ROM of the RU is then overwritten.
• Auto update feature ON/OFF can be set in “AUTO UPDATE” of the RU configuration.
“[2] PC-MUTL commands”
“[3] Auto update feature”

CL RU

FTP server FLASH ROM

RU PC-MUTL
RU-AP(A01) RU-AP(A00)

RU-Config RU-Config
CD-ROM
••
•

FR6H2010.EPS

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[2] PC-MUTL commands

● What PC-MUTL commands are used?

Four commands for overwriting the flash ROM from the FTP server on the CL by use of the
CL-PC: INSTALL, PREVIOUS VERSION, EDIT CONFIGURATION, and VERSION UP

● Functions of the commands

• Command for writing the RU software only: VERSION UP
• Command for writing the RU configuration only: EDIT CONFIGURATION (and PREVIOUS
VERSION)
• Command for writing both: INSTALL
◆ NOTE ◆
When the version of RU-AP has been updated, the date of the RU-Config file may be
changed in the following scenarios.
• When the date is changed: The contents of the RU-Config have been changed prior to
the version update (including the RU-Config setup screen
that appears during RU-AP installation).
• When the date is not changed: The contents of the RU-Config have not ever changed.

REFERENCE
Only for the SCN-related data, RESTORE of the PC-MUTL should be used to update them.
• SCN ALL DATA
• SCN OPTICAL DATA
• SCN LIGHT COLLECTING DATA

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[3] Auto update feature

The auto update feature is such that when the RU is booted, the dates of the RU-AP and
RU-Config are compared between the FTP server on the CL and the flash ROM of the RU;
and if they differ, the data is overwritten from the FTP server on the CL into the flash ROM of
the RU.
◆ NOTE ◆
Care should be exercised because, even when the FTP server contains files dated older
than those in the flash ROM, the data in the flash ROM is updated.

CL RU

FTP server FLASH ROM

RU M-Utility Comparison
RU-AP RU-AP

RU-Config RU-Config
Comparison ••
•

If the file dates differ upon RU bootup ...

CL RU

FTP server FLASH ROM

RU M-Utility Downloading
RU-AP RU-AP

RU-Config RU-Config
Downloading ••
•
FR6H2009.EPS

REFERENCES
• In geographical regions where the PC’s time zone is set for automatically adjusting clock
for daylight saving changes, the auto update feature is initiated upon daylight saving
change.
• When the user boots up the RU, he may be surprised at the blinking LED and alarm
sound, and consequently power it OFF while the flash ROM is being accessed.
• As the power is turned OFF while the flash ROM is being accessed, the contents of the
flash ROM will be damaged, resulting in the failure of the RU to boot up.

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2.2 RU Error Handling

When an I/O (mechanism, scanner, etc.) abnormality occurs on the preceding models, the
system used to shuts down handling then it as a fatal error.
The RU, however, performs a retry process except when it is inoperative.

● Retry operation
• If an I/O (mechanism, scanner, etc.) abnormality occurs between cassette insertion and
IP read, the system returns the IP to the cassette.
• If a scanner unit I/O (mechanism, scanner, etc.) abnormality occurs at the beginning of
an IP read, the system continues processing as needed to achieve cassette ejection.

● State where the system is inoperative

• When the CPU functions of the SCN12A board and CPU12A board become inoperative
• When power supply voltage output is stopped
• When the communication between the RU and the CL is stopped

2.2.1 CPU12A Board Functions

• Two CPUs are incorporated: main CPU (RU control) and sub-CPU (image control).
• This board consists of an IPL flash ROM, APPL flash ROM, backup memory, FIFO/
SRAM, image ROM, image SDRAM, main SRAM, and Ethernet section.
• The sub-CPU (image control) controls an image, which is transmitted from the Ethernet
section to the CL in several lines at a time.

CPU12A board Backup memory FIFO/SRAM

APPL flash ROM

Image ROM

IPL flash ROM

Image
SDRAM

Ethernet section Main SDRAM Main CPU Sub-CPU FR6H1414.EPS

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2.2.2 Diagnostics Sequence upon RU Bootup

There are two types of diagnostics processing upon RU bootup: “When booted by turning
ON the power switch of the RU” and “When booted after the RU shutdown process”.

■ When Booted by Turning ON the Power Switch of the RU

(1) Load (a) and (b) from the flash ROM on the CPU12A board into the DRAM
memory.
(a) MAIN CPU IPL (OS)
(b) MAIN CPU APPL

(2) Diagnose each of the following boards (a) through (d).

(a) SNS12A board
(b) DRV12A board
(c) SCN12A board
(d) Sub-CPU (image processing CPU) on the CPU12A board
➮ When the diagnostics on the sub-CPU are completed normally, the “Sub CPU LED”
segments on the CPU12A board flash right and left.

REFERENCES
• The diagnostics include checking for availability (provided or not provided) and canceling
each of the internal reset conditions of the hardware.
• For the sub-CPU, its self diagnostics will be activated by canceling its internal reset
condition.

(3) Perform “barcode reader communication check” and “fuse check”.

(4) Perform mechanical control diagnostics ( “5.1 “Initialization Process Flow”).

(5) Verify communication with the CL.

➮ When it is completed normally, the date and time data is acquired from the CL.
REFERENCES
• When the mechanical control diagnostic “5.1.6 IP Search” is completed normally, “step (6)”
is initiated.
• Steps (4) and (5) proceed concurrently.

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(6) Perform scanner diagnostics (including communication checks for the CPU12A
and SCN12A boards).
➮ When the scanner diagnostics are completed normally, the “Main CPU LED” seg-
ments on the CPU12A board flash right and left.
REFERENCES
• The date and time for any error code that has occurred until the date and time data was
acquired from the CL is indicated as “0000.00.00.00.00:AA”.
• “AA” denotes a counter that counts time in seconds since power is turned ON.

(7) The RU becomes ready.

➮ When it is completed normally, READY is notified to the CL.

■ When Booted after the RU Shutdown Process

◆ NOTE ◆
When the power switch of the RU is turned OFF and then back ON, the diagnostic sequence
in the case of “when booted by turning ON the power switch of the RU” is executed.

(1) Check communication with the CL.

➮ When it is completed normally, the date and time data is acquired from the CL.

(2) Diagnose each of the boards.

(3) Perform “barcode reader communication check” and “fuse check”.

(4) Perform mechanical control diagnostics ( “5.1 “Initialization Process Flow”).

(5) Perform scanner diagnostics (including communication checks for the CPU12A
and SCN12A boards).
➮ When the scanner diagnostics are completed normally, the “Main CPU LED”
segments on the CPU12A board flash right and left.

(6) The RU becomes ready.

➮ When it is completed normally, READY is notified to the CL.

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2.2.3 RU Shutdown Process

The RU shutdown process is such that the daily logs are saved into the FTP server, while
the control section of the RU is in standby mode where its power remains ON to constantly
monitor the status of the CL.
◆ NOTE ◆
If the RU is powered OFF without performing the RU shutdown process, the logs will not be
saved into the FTP server.

(1) Receive the shutdown process from the CL.

(2) Save the logs into the FTP server.

The logs saved are as follows.
(a) ERROR LOG
(b) TRACE LOGS
(c) HISTORY LOG

(3) Load (a) and (b) from the flash ROM on the CPU12A board into the DRAM
memory.
(a) MAIN CPU IPL (OS)
(b) MAIN CPU APPL

(4) Start constant monitoring of the CL status.

➮ It is checked to see that the CL has transitioned to the READY state, and the
diagnostics sequence in the case of “■ when booted after the RU shutdown process”
is initiated.

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3. Descriptions of Electrical Operations

3.1 Power Supply Voltage Output Detection Function
To facilitate early recovery from a failure, the RU incorporates the power supply voltage
output detection function, which offers the following features:
• Each load circuit incorporates a fuse that servers to isolate a fault.
• The isolation points are provided with a current detection circuit, which constantly monitors
the power supply voltage output.
• The detection point can be identified by checking the combination of current detection
circuits (points) in which an error has occurred.

● Fuses and detection points

Power Supply Board Name Fuse No. Target for Protection Detection Point
A11 CPU12A board LED on CPU12A
A21 SCN12A board A21P
MTH12A
A31 SNS12A board LEDPON on LED12A
A41 MTH12A None
SLOT1 (+5V) SCN12A A21 A22 SZ1 (SED12A board) A22P
A31 A32 MZ1(FFM12A),INV12A A32P
A31 A33 LED12A board A33P
SNS12A
A31 A34 BCR (option) A34P
A31 A35 Each sensor A35P
B11 INV12A board (for LAMB1) B11P
B21 INV12A board (for LAMB2) B21P
SLOT2 (+24V) MTH12A C11 INV12A board (for LAMB3) C11P
C21 INV12A/B board, FAN3/4, TSWB1, THB1S C21P
C31 FAN1,FAN2 C31P
D11 MA1 D11P
D21 SolA1 D21P
D31 SVA1,PA1 D31P
D41 DRV12A board D41P
D51 MB1 D51P
SLOT3 (+24V) DRV12A
E11 MC1 E11P
E21 MC3 E21P
E31 SolZ1 E31P
E41 CLA1 E41P
E51 MC2 E51P
MTH12A H11 SCN12 board H11P
H11 H12 SYN12A & PMT12A boards H12P
SLOT4 (+15V)
SCN12A H11 H13 LDD12A board H13P
H11 H14 5V system SYN12A board H14P
MTH12A J11 SCN12A board J11P
SLOT4 (-15V)
SCN12A J11 J12 SYN12A, PMT12A & LDD12A boards J12P
SLOT5 (+24V) MTH12A K11 POL K11P
L11 MZ1(FFM12A)+15V L11P
SLOT5 (+15V) DRV12A L11 MZ1(FFM12A)+5V L12P
L31 MZ3 L31P

● Points detected with no fuses

Power Supply Position of Implementation Target for Detection Detection Method
SLOT2(+24V) MTH12A +24V for INV12A BP
SLOT3(+24V) DRV12A +24V for DRV12A DP
SLOT4(+15V) MTH12A +15V for SCN12A HP
SLOT4(-15V) MTH12A -15V for SCN12A JP
SLOT5(+24V) MTH12A +24V for POL KP
SLOT5(+15V) DRV12A +15V for DRV12A LP TR6H1313.EPS

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● CCR overcurrent protection circuit block diagram

5AT CNN12A CL
A11

5AT
GND CPU12A
A41 TP1
+5V circuit
SCN12A
5AT A21P +5V 1.5AT A22P
A21 A22 SED12A
+15V 1.5AT H 12P
H 12

1.5AT H14P
H 14
1.5AT J12P
Power supply -15V J12
SYN12A
SLOT1(+5V)
A1
A A2 PM T12A
4AT B11P
B11 1.5AT H13P
SLOT2(+24V)
B BP 4AT B21P FA N1 H 13
B21
B,C 4AT C11P
FA N2 L DD12A
C
C11
+24V
SLOT3(+24V) D 3AT C21P
C21 POL
D,E 3AT C31P
E
C31
SLOT4(+15V) H HP 5AT H11P GND_A GND_F
H11
H J11P TP2
SLOT4(-15V) J JP 5AT
J J11
SLOT5(+24V) K KP 2AT K11P
K K11 SNS12A
SLOT5(+15V) L
5AT 0.5A
L A31 A35 A35P
Sensor
1.5AT
A33P
A33 L ED12A
1AT A34P
A34 BCR
1.5AT
A32 A32P
MTH12A
2A
L2 1 MZ2
3AT L 31P
L3 1 MZ3(+12V)
DP
3AT D11P
D11 MA1
+24V 3AT D51P
D51 MB1
+24V D41P
3AT
D41 3AT D21 D21P
SolA1
TP4 +5V circuit 2A D31P
GND D31 SVA1,PA1
THB1S 3AT E11P
E11 MC1
INV12B
3AT E21 E21P
FA N3 MC3
FA N4,TSWB1 3AT E31P
E31 SolZ1
LA M P3
2A E41P
LA M P2 E41 CL A1
LA M P1 3AT E51 E51P
MC2
INV12A
LP +15V 2AT L11P +15V
L11
: For board operation +5V +5V
+5VFFM
: Regulator L 12P
: Current detection circuit MZ1(FFM12A)

: Fuse
GND DRV12A
TP3
: Voltage check connector
(TP1 to TP4) FR6H1353.EPS

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● 5 V power supply (slot 1): A

Detection Point
Error Code Error Name
A21 A22 A32 A33 A34 A35
12810 1 1 1 1 1 1 Power supply A error
12811 1 1 0 0 0 0 Power supply A21 error
12812 0 1 0 0 0 0 Power supply A22 error
12813 0 0 1 0 0 0 Power supply A32 error
12814 0 0 0 1 0 0 Power supply A33 error
12815 0 0 0 0 1 0 Power supply A34 error
12816 0 0 0 0 0 1 Power supply A35 error
12817 0 0 1 1 1 1 Power supply A3 error
12818 1 0 Power supply A row abnormal detected
12819 Power supply A system error
*
<Bit indication>
1: Error
0: Normal

* When the error combination is other than from 12810 to 12818. TR6H1315.EPS

● 24 V power supply (slot 2): B and C

Detection Point
Error Code Error Name
B B11 B21 C11 C21
12820 1 1 1 1 1 Power supply BC error
12823 0 1 0 0 0 Power supply B11 error
12824 0 0 1 0 0 Power supply B21 error
12825 0 0 0 1 0 Power supply C11 error
12826 0 0 0 0 1 Power supply C21 error
12821 0 0 0 1 1 Power supply C error
12822 1 1 1 0 0 Power supply B error
1 0 Power supply B row abnormal detected
12827
1 0 Power supply B row abnormal detected
12828 Power supply BC system error
*
<Bit indication>
1: Error
0: Normal

* When the error combination is other than from 12820 to 12827 and any bit is 1.
TR6H1316.EPS

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● 24 V power supply (slot 3): D and E

Detection Point
Error Code Error Name
D D11 D21 D31 D41 E11 E21 E31 E41
12830 1 1 1 1 1 1 1 1 1 Power supply DE error
12831 1 1 1 1 1 0 0 0 0 Power supply D error
12832 0 0 0 0 0 1 1 1 1 Power supply E error
12833 0 1 0 0 0 0 0 0 0 Power supply D11 error
12834 0 0 1 0 0 0 0 0 0 Power supply D21 error
12835 0 0 0 1 0 0 0 0 0 Power supply D31 error
12836 0 0 0 0 1 0 0 0 0 Power supply D41 error
12837 0 0 0 0 0 1 0 0 0 Power supply E11 error
12838 0 0 0 0 0 0 1 0 0 Power supply E21 error
12839 0 0 0 0 0 0 0 1 0 Power supply E31 error
12840 0 0 0 0 0 0 0 0 1 Power supply E41 error
1 0 Power supply D row abnormal detected
1 0 Power supply D row abnormal detected
12841
1 0 Power supply D row abnormal detected
1 0 Power supply D row abnormal detected
12842 Power supply DE system error
*
<Bit indication>
1: Error
0: Normal

* When the error combination is other than from 12830 to 12841 and any bit is 1. TR6H1317.EPS

● 15 V power supply (slot 4): H

Detection Point
Error Code Error Name
H H11 H12 H13 H14
12850 1 1 1 1 1 Power supply H error
12851 0 1 1 1 1 Power supply H11 error
12852 0 0 1 0 0 Power supply H12 error
12853 0 0 0 1 0 Power supply H13 error
12854 0 0 0 0 1 Power supply H14 error
1 0 Power supply H row abnormal detected
1 0 Power supply H row abnormal detected
12855
1 0 Power supply H row abnormal detected
1 0 Power supply H row abnormal detected
12856 Power supply H system error
*
<Bit indication>
1: Error
0: Normal

* When the error combination is other than from 12850 to 12855. TR6H1318.EPS

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● -15 V power supply (slot 4): J

Detection Point
Error Code Error Name
J J11 J12
12860 1 1 1 Power supply J error
12861 0 1 1 Power supply J11 error
12862 0 0 1 Power supply J12 error
1 0 Power supply J row abnormal detected
12863
1 0 Power supply J row abnormal detected
12864 Power supply J system error
*
<Bit indication>
1: Error
0: Normal

* When the error combination is other than from 12860 to 12863.

TR6H1319.EPS

● 24 V power supply (slot 5): K

Detection Point
Error Code Error Name
K K11
12870 1 1 Power supply K error
12871 0 1 Power supply K11 error
12872 1 0 Power supply J row abnormal detected

<Bit indication>
1: Error
0: Normal TR6H1320.EPS

● 15 V power supply (slot 5): L

Detection Point
Error Code Error Name
L L11 L12 L21 L31
12880 1 1 1 1 1 Power supply L error
12881 0 1 1 0 0 Power supply L11 error
12882 0 0 1 0 0 Power supply L12 error
12883 0 0 0 1 1 Power supply L21 error
12884 0 0 0 0 1 Power supply L31 error
1 0 Power supply L row abnormal detected
1 0 Power supply L row abnormal detected
12885 1 0 Power supply L row abnormal detected
1 0 Power supply L row abnormal detected
Power supply L row abnormal detected
12886 Power supply L system error
*
<Bit indication>
1: Error
0: Normal

* When the error combination is other than from 12880 to 12885. TR6H1321.EPS

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3.2 Erasure Unit

■ Overview
The erasure unit provides idle illumination control, IP erasure control, and fan control.

Feature: Erasure unit initialization is effected after verifying that the machine is emptied of
IPs.

● Idle illumination control

To obtain an adequate lamp light intensity for IP erasure after RU power ON, lamp
(LAMP1-LAMP3) illumination and FAN3 operation are controlled so as to maintain a
constant temperature inside the erasure unit.

● IP erasure control
To effect IP erasure, the erasure unit pass time is controlled in accordance with the dose
received by a processed IP.

● Fan control
Control is exercised so as to operate a fan when the internal temperature of the erasure
unit is high.

● Temperature adjustment control

• The heat generated during lamp (LAMP1-LAMP3) illumination is detected by the
temperature thermistor (THB1) and used to exercise FAN3 operation and lamp
illumination control.
• While the machine is idle and processing no IP, control is exercised to automatically
illuminate the lamps for temperature adjustment purposes.
• Before the lamps are illuminated, they are subjected to preheating.

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■ Components

FAN3

CPU12A THB1

FAN4
MTH12A

LAMP1

LAMP2

SNS12A INV12B INV12A

LAMP3

TSWB1
FAN3: Erasure unit cooling fan
FAN4: Inverter cooling fan
TSWB1: Thermal switch
THB1: Temperature thermistor FR6H1356.EPS

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■ Function descriptions

● INV12A board: This is a driver PC board, which consists of a safety thermostat

circuit, inverter circuit, and illumination failure detection circuit.

INV12A board

CN4
CN11

CN12

Heat-radiation plate

CN13

CN1

Safety thermostat circuit Inverter circuit Illumination failure

detection circuit

Safety thermostat circuit:

Upon receipt of the OFF signal from the safety thermostat (TSWB1),
this circuit operates a relay to directly shut off the 24 V supply.
Illumination failure detection circuit:
Each lamp is furnished with a detection circuit, which achieves
illumination failure detection in accordance with the current.
Inverter circuit:
Each lamp is provided with a lamp voltage output circuit.
FR6H1355.EPS

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● INV12B board: This is a control PC board, which consists of a temperature

thermistor circuit, LED circuit, erasure unit control circuit, power
supply, and cooling fan circuit.

INV12B board
LED circuit
Erasure
Temperature unit control
thermistor CN14 circuit
circuit D1 D3 D5 D13 D16 D15 CN5

D2 D4 D6 D10 D17 D14

TP4 1
D12 D7 D8 D11 D18 GND

FRONT

Power
2 +24V(C)
supply
Cooling fan CN2
circuit
: GND
CN3

Test Pin TP4 Voltage Reference Voltage

TP4 1-2 +24V Should be between +23.5 and 25.0.

• Temperature thermistor circuit: Processes temperature thermistor (THB1)

signals.
• LED circuit: Displays the states of various signals fed from the erasure unit.
• Erasure unit control circuit: Communicates with the SNS12A board and
controls the erasure unit.
• Power supply: Functions as a 24 V/24 V-to-5 V regulator circuit.
• Cooling fan circuit: Processes fan operation signals.
FR6H1354.EPS

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■ Erasure unit internal status

The erasure unit’s internal status is monitored and determined in accordance with various
signal combinations.

Board LED
Status in the Erasure Unit
TH HERR FA LT
0 0 0 1 Thermistor failure
1 0 0 1 Excessively high temperature
1 1 0 1 Fan operation
1 1 1 1 Ready for use
1 1 1 0 Request for idle illumination ON
0 1 1 0 Thermistor failure

LED indication 1 - ON, 0 - OFF TR6H1323.EPS

LED Status
LED Silk Indication Meaning
OFF ON
D1 1PRE Pre-heating signal issued to LAMP1. GOOD NG
D2 1ON ON signal issued to LAMP1. GOOD NG
D12 1O LAMP 1 is ON. GOOD NG
D3 2PRE Pre-heating signal issued to LAMP2. GOOD NG
D4 2ON ON signal issued to LAMP2. GOOD NG
D7 2O LAMP 2 is ON. GOOD NG
D5 3PRE Pre-heating signal issued to LAMP3. GOOD NG
D6 3ON ON signal issued to LAMP3. GOOD NG
D8 3O LAMP 3 is ON. GOOD NG
D10 FAN ON signal notified from the INV12A board to the SNS12A board. OFF ON
D11 HERR The INV12B board detected high temperature. Detected Not detected
D13 LT The INV12B board detected low temperature. Detected Not detected
D16 FUS1 LAMP1 fuse on the INV12A board is blown. NG GOOD
D17 FUS2 LAMP2 fuse on the INV12A board is blown. NG GOOD
D18 FUS3 LAMP3 fuse on the INV12A board is blown. NG GOOD
D15 TH Temperature thermistor (THB1) broken. NG GOOD
D14 VCC 5V output on the INV12A board. GOOD NG
TR6H1322.EPS

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3.3 LEDs on the SNS12A Board

By checking the illumination state of the LEDs on the SNS12A board, the status of each
sensor can be verified.

3.3.1 Meaning of LED ON (Illuminated)

The LEDs signify the status of the signal transmitted from the sensor to the board.
An LED segment ON (illuminated) means that its corresponding sensor is CLOSE.

3.3.2 Correspondence between LEDs and Sensors

The 7-segment LEDs on the SNS12A board correspond to each of the following sensors as
listed in the table below.

SNS12A board

LED position I/O No. Sensor name LED position I/O No. Sensor name

Cassette ejection
SA1 SC4 IP sensor
sensor

SA2 Cassette IN sensor SC3 IP sensor

SA3 Hold sensor SC2 Grip HP sensor

Suction cup HP Side-positioning HP

SA4 SC1
sensor sensor

Driven-side grip
SA5 Suction sensor SZ3 operation sensor

Driving-side grip
SB1 IP sensor SZ2 operation sensor

Dust removal HP
SZ4 IP stopper HP sensor SZ5
sensor

TR6H2023.EPS

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3.4 LEDs on the DRV12A Board

By checking the illumination state of the LEDs on the DRV12A board, the operating status of
the solenoid and motor can be verified.

3.4.1 Correspondence between LEDs and Loads

The 7-segment LEDs on the DRV12A board correspond to each of the following loads as
listed in the table below.

DRV12A board

LED position I/O No. Load name LED position I/O No. Load name

SOLA1 Cassette hold solenoid MC3 Transport motor

PA1 Suction pump MC2 Grip motor

MA1 Suction cup drive motor MC1 Side-positioning motor

SVA1 Leak valve MZ2 Grip release motor

SOLZ1 IP stopper solenoid FFM FFM motor

CLA1 Cassette extrusion

MB1 Transport motor
clutch

MZ3 Dust removal motor

TR6H2025.EPS

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3.4.2 Meaning of LED ON (Illuminated)

An LED segment ON (illuminated) means that its corresponding load is being driven.
Note, however, that the signal for detecting whether it is being driven differs depending on
each load.
Signals marked by a circle are detected.

Load name Control signal in the board Drive signal to the load
SOLA1 ❍
PA1 ❍
MA1 ❍
SVA1 ❍
SOLZ1 ❍
MB1 ❍
MZ3 ❍
MC3 ❍
MC2 ❍
MC1 ❍
MZ2 ❍
FFM ❍
CLA1 ❍

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4. Descriptions of Components and Their

Operations
4.1 Descriptions of Scanner Unit and Its Operations

CAUTIONS
• When servicing a PC board, be sure to wear a wrist band to ground your body. If you do not
ground your body, the buildup of static electricity on your body may damage electronic
components on the PC board.
• Do not uncover the optical unit.
• Never remove screws painted red.
• When returning a replaced optical unit for repairs, be sure to use the same packing materials
that were used for initial shipment. Otherwise, the returned unit cannot be repaired.

4.1.1 Scanner Unit

■ Components
Optical unit

SCN12A board CPU12A board

Start-point Shading
detector correction Main CPU
(SYN)
H8
CPU

Sub-CPU

Polygon
(POL)

Long lens
Laser
(LDD)
Image data
fθ2

Long lens

PMT12A board

Photomultiplier
Driving grip Driven grip

Leading-edge detector (SED)

FR6H1411.EPS

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4.1.2 Descriptions of Scanner Operations

■ I/O components

● Optical unit
This unit consists of the laser (LDD: 50 mW), polygon (POL), start-point detector (SYN), f
θ lens, and long lens.

● Sub-scanner unit
This unit consists of the driven grip, driving grip, photomultiplier (PMT), and leading-edge
detector (SED).

■ Descriptions of operations
The H8 CPU on the SCN12A board controls the optical unit and photomultiplier and
communicates with the main CPU on the CPU12A board.

● Features
• The control signal status of each I/O is indicated by the LEDs on the SCN12A board.
• The scanner error code is formulated by combining an I/O control signal and PC board
reference signal.
It is structured so as to facilitate problem cause identification.
• The polygon data, shading correction data, sensitivity data, and format data are stored
in the backup memory on the CPU12A board. They are fed to the SCN12A board for
use in operations.

Polygon ON
Quasi-reading
LED ON
Quasi-reading
PMT data issue
Check
unnecessary
POLLOCK

ON
LD11DLE

PMTD1G
POLON
LD1ON

LD2ON
LD1OK

ZLCLK

LIGHT
HVOK

PCLK
FCLK

Blinking
SOH
SOS

OFF

Front of the controller

S1
HVON

CN5
CN1 CN6 CN2 CN3 CN4 S1
SCN12A
FR6H1285.EPS

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02.20.2002 FM3328
 MD - 39.3

● Meanings of SCN12A board LEDs

LED
LED Meaning LED OFF
ON/Blinking
LD1 OK OK signal (laser power 50% or more) from the laser (LDD) GOOD NG
High-voltage power supply OK signal from the photomultiplier
HV OK GOOD NG
(PMT)
FCLK,PCLCK Reference signal issued by the SCN12A board - -
GOOD
ZLCLK H8 CPU operation status signal NG
(blinking)
POL LOCK OK signal from the polygon (POL) GOOD NG
Not
SOS Detection signal from the start-point detector (SYN) Detected
detected
Not
SOH Detection signal from the leading-edge detector (SED) Detected
detected
LD1 ON ON signal from the SCN12A board to the laser (LDD) ON OFF
LD2 ON Not used - -
Control signal from the SCN12A board to the laser (LDD)
ON: Output generation is in progress.
LD1 IDLE ON OFF
OFF: No output is being generated.
POL ON ON signal from the SCN12A board to the polygon (POL) ON OFF
Quasi-data output signal with the PMT12A board LED
LIGHT ON OFF
illuminated
Quasi-data output signal generated by the LOG amplifier
PMT D1G ON OFF
on the PMT12A board
High-voltage switch status signal
ON: The ON setting is selected by both the software and
HV ON the hardware. ON OFF
OFF: The OFF setting is selected by either the software or
the hardware.
TR6H1101.EPS

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02.20.2002 FM3328
 MD - 39.4

4.1.3 RU Image Data Flow

(1) Photoluminescence data is generated when the laser light emitted from the optical unit
falls on an IP. It is read by the photomultiplier via the light-collection guide.

(2) The PMT12A board (photomultiplier) sends the data, in analog form, to the SCN12A
board.

(3) The analog data thus sent is subjected to shading correction and other processes on
the SCN12A board, and then converted to its digital data equivalent (A/D conversion).

(4) The SCN12A board sends the data, in digital data form, to the CPU12A board via the
MTH12A board.

(5) The sub-CPU on the CPU12A board subjects the data to 2/3 line reduction and then
transmits it to the CL via the network.

[Photomultiplier]
PMT12A
Optical unit
LOG amplifier

HV

Laser light

Light-collection Light-collection
mirror guide
SCN12A
Shading
correction

IP

AD conversion

CPU12A
Sub-CPU

Printer

CL
MTH12A

Laser light and photoluminescence data

Analog data
Digital data
2/3 reduced data FR6H1410.EPS

010-051-05 CR-IR346RU Service Manual MD - 39.4

02.20.2002 FM3328
 MD - 40

4.2 Descriptions of Mechanical Components and Their

Operations

■ RU common parts

● E-ringless housings
The employed housings can be secured to side plates without E-rings.

FR6H1281.EPS

● Snap-fit pinion gears

The employed pinion gears can be installed and removed without using retaining
members or tools.

CAUTION
When installing the pinion gear over the shaft, ensure that it is properly oriented. If you
install it over the shaft while it is reversed, its claws may become damaged.

Shaft Pinion gear

Pinion gear

Claws Shaft

Claws

GOOD NG
FR6H1282.EPS

010-051-00 CR-IR346RU Service Manual MD - 40

10.10.2000 FM2887
 MD - 41

● Photosensors
In marked contrast to the previously used screw-on type, the currently employed
photosensors are to be claw-locked (for displacement prevention).

CAUTION
When removing or installing the photosensor, use a steel rule or the like and exercise
care not to damage the sensor claws.

Sensor
Steel rule

Claw

FR6H1283.EPS

010-051-00 CR-IR346RU Service Manual MD - 41

10.10.2000 FM2887
 MD - 42

4.2.1 Cassette Set Unit

The IP inserted into the cassette is suctioned by the suction cups and transported to the
feed roller in the erasure conveyor unit.
The features of the RU cassette setting unit are summarized below:
• The suction cups have enhanced durability and need no replacement.
• The hose interconnecting the suction cups and suction pump is constructed of one piece
without joints. It differs from the previous type, which uses a branch pipe.
• Switching between the inch and metric settings can be performed by repositioning the
guides and changing the associated CPU board DIP switch settings.
• A rubber roller assembly is used to prevent the IP image read surface from being dam-
aged.

Rubber roller assembly

Hose

Suction cup
assembly

FR6H1284.EPS

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08.30.2001 FM3058
 MD - 43

■ Suction cup home position

The suction cup home position sensor (SA4) detects the suction cup home position. When
the suction cup assembly is in the home position, the spur gear claw closes the suction cup
home position sensor (SA4) by blocking its light path.

■ IP feed suction
The suction cup drive motor (MA1) rotates to move the suction arm toward the cassette
cover. The moment the suction cup assembly reaches the IP suction position, the suction
pump (PA1) operates to suction the IP. If the suction sensor (SA5) does not close within a
period of 1 second in this instance, a suction failure occurs.

■ IP feed leak
After the suction cup assembly is moved to the feed roller in the erasure conveyor unit, the
leak valve (SVA1) operates to separate the suctioned IP from the suction cup assembly.
To verify the subsequent IP feed operation, the cassette inlet IP detection sensor (SB1)
detects the IP leading edge.

■ IP load suction
When the IP is loaded from the erasure conveyor unit into the cassette, the suction pump
(PA1) operates to suction the IP trailing edge.
In this instance, the suction cup assembly is in the home position.

■ IP load leak
The suction cup drive motor (MA1) rotates to move the suction arm toward the cassette
cover, thereby loading the IP into the cassette. Once the IP loading is completed, the leak
valve (SVA1) operates to release the suction of the suction cup.

■ Cassette ejection
After the IP suction is released, the solenoid (SOLA1) operates to release the cassette hold
pin that secures the cassette in place.
At this time, the extrusion clutch (CLA1) operates so that the driving force of the IP removal
arm is transmitted to the rubber roller. Thus, the moment the IP removal arm is moved to its
home position, the rubber roller rotates, so that the cassette is ejected.
Once the cassette ejection is completed, the extrusion clutch (CLA1) turns off, and the
processing status lamp goes off, while the cassette removal lamp lights up.

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 MD - 44

4.2.2 Erasure Conveyor Unit

The IP transported from the cassette setting unit to the feed roller is forwarded to the side-
positioning conveyor. In this instance, the barcode is read and the brush roller removes dust
from the IP surface.
Further, the read image is erased from the IP and the IP is transported to the cassette
setting unit.
The features of the RU erasure conveyor unit are summarized below:
• Cleaning rollers are incorporated in the erasure conveyor unit to remove dust from IPs.
• The erasure conveyor unit has a barcode reader.
• Two functions are selectable for IP image erasure: primary erasure (IP image erasure after
the completion of an image read operation) and secondary erasure (residual image/RI spot
erasure from IPs left unused for prolonged periods of time).

■ IP feed conveyance (IP length measurement and barcode reading)

While the IP transported from the cassette setting unit to the feed roller is forwarded to the
side-positioning conveyor by the conveyance motor (MB1), it is detected by the cassette inlet
IP detection sensor (SB1). The length of the transported IP is then measured (by counting
the time required for the IP to pass through the SB1 sensor) to determine the IP size.
Further, the barcode reader operates to read the barcode information the moment the IP
length measurement sequence starts.

■ IP load conveyance (image erasure)

After the completion of an image read process, the IP is transported by the conveyance
motor (MB1) to let the erasure lamps delete image data.

010-051-00 CR-IR346RU Service Manual MD - 44

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 MD - 45

4.2.3 Side-positioning Conveyor

The IP transported from the erasure conveyor unit to the side-positioning conveyor is side-
positioned and forwarded to the sub-scanner unit. Note that a side-positioning operation is
performed two times.
The features of the RU side-positioning conveyor are summarized below:
• On the preceding model, the side-positioning conveyor incorporates an IP stopper
mechanism and side-positioning claw assembly to correct any IP skew and side-position
the transported IP. Within the RU, however, the IP stopper mechanism
(IP skew correction function) and side-positioning claw assembly (IP side-positioning
function) are separately incorporated in the sub-scanner unit and side-positioning
conveyor.
• The preceding model uses a wire for grip roller release. However, the RU uses a plastic
cam instead.
• The preceding model furnishes the IP conveyance path with a shock absorber. However,
the RU uses plastic guides.

Left-side grip mechanism Right-side grip mechanism

Cam
Guide

Cam

FR6H1400.EPS

010-051-00 CR-IR346RU Service Manual MD - 45

10.10.2000 FM2887 (1)
 MD - 46

■ IP feed conveyance
The IP conveyance motor (MC3) operates to transport the IP to the IP stopper section in the
sub-scanner unit. In this instance, the solenoid (SOLZ1) operates to raise the IP stoppers.
Further, the driven and driving shaft roller grips in the sub-scanner unit are released.

Grip drive motor

(MZ2)

M
Sub-scanner M
Side-positioning
conveyor
IP conveyance
M motor (MC3)
Driving shaft roller M
M

FRONT

Driven shaft roller

View from rear

Solenoid
(SOLZ1)
IP stopper

FR6H1401.EPS

010-051-01 CR-IR346RU Service Manual MD - 46

08.30.2001 FM3058
 MD - 47

■ Grip roller release

When the transported IP is detected by the grip release home position sensor (SC2), the
grip release motor (MC2) operates to release the grip roller.
Side-positioning
conveyor
Grip roller

M Grip release HP
Sub-scanner M sensor (SC2)

M Grip roller
M
M

FRONT
Grip release motor
(MC2)
FR6H1402.EPS

■ Side-positioning operation
When the side-positioning sensor (SC1) detects that the claw assembly is in its home posi-
tion, the side-positioning motor (MC1) drives to perform side-positioning operation twice.
The side-positioning operation causes the edge of the IP to align closely to the side guide of
the side-positioning conveyor, thereby determining the orientation and position of the IP.
After the side-positioning operation is completed, the claw assembly moves to its home
position and the IP is conveyed to the scanner unit.

Side-positioning
conveyor

M
Sub-Scanner M
Side-positioning HP
sensor (SC1)

M Side-positioning
motor (MC1)
M
M

FRONT

Claw assembly FR6H1403.EPS

010-051-01 CR-IR346RU Service Manual MD - 47

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 MD - 48

4.2.4 Subscanning Unit

When the IP is transported from the side-positioning conveyor, the subscanning unit reads
the image recorded on the IP. The subscanning unit also transmits image data to the CL as
soon as the image read process starts.
The features of the RU subscanning unit are summarized below:
• The IP stopper mechanism for side-positioning is mounted in front of the light-collection
mirror assembly.

IP stopper mechanism

FR6H1404.EPS

• The dust removal mechanism is incorporated.

Dust removal is performed after RU power ON (during initialization) to clean the incidence
surface of the light-collection guide. It can also be initiated at any time by issuing a
command in the user utility mode.

Dust removal mechanism

FR6H1405.EPS

010-051-00 CR-IR346RU Service Manual MD - 48

10.10.2000 FM2887 (1)
 MD - 49

■ Driving shaft roller/driven shaft roller

When the IP is transported to the IP stopper section, the image read process is started by
operating the sub-scanner motor (MZ1) to forward the IP with the aid of driving and driven
shaft rollers.

■ Driven shaft grip

Once the side-positioning operation is completed, the solenoid (SOLZ1) operates to release
the IP stoppers. At this time, the grip drive motor (MZ2) operates so that the driven shaft
roller grips the IP, which is conveyed toward the reading position.

Grip drive motor (MZ2)

M
Sub-scanner M
Side-positioning
conveyor

M
M
M

FRONT

Driven shaft roller

View from rear Solenoid (SOLZ1)

IP stopper

FR6H1406.EPS

010-051-01 CR-IR346RU Service Manual MD - 49

08.30.2001 FM3058
 MD - 50

■ Driving shaft grip

Once the side-positioning operation is completed, the IP stoppers are released, and the IP is
gripped by the rotating driven shaft roller to start its conveyance.
When the IP leading edge sensor (SZ1) transitions to CLOSE due to the IP conveyed, IP
image reading is initiated.
When the driving shaft roller grips the IP, the grip drive motor (MZ2) operates, thereby
releasing the grip of the driven shaft roller.

Grip drive motor (MZ2)

M
Sub-scanner M
Side-positioning
conveyor

M
Driving shaft roller M
M

FRONT

Driven shaft roller FR6H1407.EPS

010-051-01 CR-IR346RU Service Manual MD - 50

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 MD - 51

■ IP load conveyance
After the completion of the image read process, the grip drive motor (MZ2) operates to grip
the released driven shaft roller.
The moment the driven shaft roller is gripped, the sub-scanner motor (MZ1) operates to
transport the IP to the side-positioning conveyor.

Grip drive motor (MZ2)

Sub-scanner
motor (MZ1)

M
Sub-scanner M
Side-positioning
conveyor

M
M
M

FRONT

Driven shaft roller FR6H1408.EPS

■ Driving/driven shaft grip release

When the IP is transported to the side-positioning conveyor, the driving and driven shaft
roller grips are released.
Further, when the driving and driven shaft roller grips are released, the IP conveyance motor
(MC3) in the side-positioning conveyor operates to transport the IP.

M
Sub-scanner M
Side-positioning
conveyor
IP conveyance motor
M (MC3)
M
M

FRONT

Driving shaft roller Driven shaft roller FR6H1409.EPS

010-051-00 CR-IR346RU Service Manual MD - 51

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 MD - 52

5. Mechanical Control Flows

5.1 Initialization Process Flow
<Fig. 1 Overall Summary Flow>
Control for RU software Control for RU software
START version A05 or later
version A04 or earlier

5.1.1, Fig. 1 Sensor ON 5.1.1, Fig. 1 Sensor ON

5.1.2, Fig. 1 Dust removal home positioning Open

SZ5 : Open?

5.1.3, Fig. 1 Side-positioning grip Close

home positioning Dust removal
5.1.2, Fig. 1 home positioning
5.1.4, Fig. 1 Subscanning grip confirmation

5.1.5, Fig. 1 Side-positioning home positioning

5.1.6, Fig. 1 IP search

5.1.7, Fig. 1 Suction cup home positioning

5.1.8, Fig. 1 IP position information confirmation

5.1.9, Fig. 1 Remaining IP processing

5.1.10, Fig. 1 Subscanning grip home positioning

5.1.11, Fig. 1 IP stopper protrusion 2

Delay: 100ms

5.1.12, Fig. 1 Stopper retreat 2

A
FR6H1137.EPS

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02.20.2002 FM3328
 MD - 53

Open
SA2: Close?

Close
B

NO
Any remaining
IP?
YES
C

CMOS info NO
CMOS clear ?

CMOS info NO
YES Before reading?

CMOS info NO
YES Before erasure?

YES

Conveyance
13386 11387 Recovery IP processing
CMOS clear
1

Message display

Suction cup movement (HP → feed suction)

[MA1: CCW2195P]: Drive

Delay: 50ms

5.2.13, Fig. 1 Cassette ejection

Solenoid (SolA1): OFF (Hold)

Timeout [TA18: within 2000 msec]

SA3: Open?

Open

Delay: 100ms

5.2.1, Fig. 2 Cassette hold release

END
FR6H1278.EPS

010-051-00 CR-IR346RU Service Manual MD - 53

10.10.2000 FM2887 (1)
 MD - 54

Open
SA1: Close? 1

Close

CMOS info NO
CMOS clear?

CMOS info NO
YES Before reading?

CMOS info NO
YES Before erasure?

YES
Conveyance CMOS
13386 D 11387 Recovery IP processing
clear

Message display

5.2.1, Fig. 2 Cassette hold release

Process complete LED displayed

LEDOUT: ON

Close (Cassette removal not completed)

SA1: Open?
Open
(Cassette
removal
completed)
Call LED not-displayed
LEDCALL: OFF

Solenoid (SolA1): OFF (Hold)

Timeout [TA18: within 2000 msec]

SA3 : Open?

Open

D FR6H1279.EPS

010-051-00 CR-IR346RU Service Manual MD - 54

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 MD - 55

5.1.13, Fig. 1 IP confirmation within cassette

No IP
NG
Suction cup movement (HP → feed suction)
[MA1: CCW2195P]: Drive

Delay: 50ms

5.2.13, Fig. 1 Cassette ejection

Solenoid (SolA1): OFF (Hold)

Timeout [TA18: within 2000 msec]

SA3: Open?

Open

Delay: 100ms FR6H1280.EPS

010-051-00 CR-IR346RU Service Manual MD - 55

10.10.2000 FM2887 (2)
(1)
 MD - 56

5.1.1 Sensor ON
<Fig. 1 Sensor ON Flow>

START
Suction cup HP sensor (SA4): ON
Cassette inlet IP sensor (SB1): ON
Side-positioning HP sensor (SC1): ON
Grip release HP sensor (SC2): ON
Side-positioning IP sensor (SC3): ON
Erasure positioning IP sensor (SC4): ON
Driving-side grip release HP sensor (SZ2): ON
Driven-side grip release HP sensor (SZ3): ON
Stopper HP sensor (SZ4): ON
Dust removal HP sensor (SZ5): ON
SA1: Open?
Open Close (With cassette)
(Without cassette)

5.2.14, Fig. 1 Sensor confirmation 1

(SA1)

SA2: Open?
Open Close (With cassette)
(Without cassette)

5.2.14, Fig. 1 Sensor confirmation 1

(SA2)

SA3: Open?
Open Close (With cassette)
(Without cassette)

5.2.14, Fig. 1 Sensor confirmation 1

(SA3)

Yes

SA1open&SA2open&SA3close
NO 10300 IP sensor logical
inconsistency SA3
Yes

SA1open&SA2close&SA3open
NO 10300
IP sensor logical
inconsistency SA2
Yes

SA1open&SA2close&SA3close
NO 10300 IP sensor logical
inconsistency SA2

END 10300 IP sensor logical

inconsistency SA3

FR6H2024.EPS

010-051-05 CR-IR346RU Service Manual MD - 56

02.20.2002 FM3328
 MD - 57

<I/O Locations>
Cassette set unit
A unit
Suction cup HP sensor
Cassette ejection sensor SA4
SA1

Hold sensor Cassette IN sensor IP sensor

SA3 SA2 SB1

FRONT Erasure conveyor

B unit

Driven-side grip release sensor

IP sensor
SZ3
SC4

Driving-side grip release sensor

SZ2
Side-positioning conveyor
C unit

Grip release HP sensor

SC2

Side-positioning HP sensor
SC1
Dust removal sensor
SZ5

Subscanning unit
Z unit IP stopper HP sensor IP sensor
SZ4 SC3 FR6H1219.EPS

<I/O Table>
Symbol Name Type Function
SA1 Cassette ejection sensor PI (5mm) Detects that the cassette has been ejected.
SA2 Cassette IN sensor PI (5mm) Detects that the cassette has been inserted.
SA3 Cassette hold sensor PI (5mm) Detects the cassette hold completion.
SA4 Suction cup HP sensor PI (5mm) Detects that the suction cup is in its home position.
SB1 Cassette inlet IP sensor PI (19mm) Detects the IP.
SC1 Side-positioning HP sensor PI (5mm) Detects that it is in the side-positioning home position.
SC2 Grip release HP sensor PI (5mm) Detects that it is in the grip release home position.
SC3 Side-positioning IP sensor PI (19mm) Detects the IP.
SC4 Erasure positioning IP sensor PI (19mm) Detects the IP.
SZ2 Driving-side grip release HP sensor PI (5mm) Detects that the driving side is in grip released mode.
SZ3 Driven-side grip release HP sensor PI (5mm) Detects that the driven side is in grip released mode.
SZ4 Stopper HP sensor PI (5mm) Detects that the IP stopper is in its home position.
SZ5 Dust removal HP sensor PI (5mm) Detects that the dust removal brush is in its home position.
TR6H1079.EPS

010-051-00 CR-IR346RU Service Manual MD - 57

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(1)
 MD - 58

<Sensor ON/OFF Status>

SA1/SA3/SA4/SC1/SC2/SZ2/SZ3/SZ4/SZ5

OFF: Open (not blocked) ON: Close (blocked)

SA2

OFF: Open (without cassette) ON: Close (with cassette)

SB1/SC3/SC4

OFF: Open (no IP) ON: Close (IP found)

FR6H1247.EPS

010-051-00 CR-IR346RU Service Manual MD - 58

10.10.2000 FM2887 (1)
 MD - 59

BLANK PAGE

010-051-00 CR-IR346RU Service Manual MD - 59

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 MD - 60

5.1.2 Dust Removal Home Positioning

<Fig. 1 Dust Removal Home Positioning Flow>
START

Solenoid (SolZ1): OFF (Retreat)

Open (Retreat NG)

Timeout
[TZ42: within 2 sec]
SZ4: Close?

Close
Stopper Within 5 times [NZ12]
(Retreat Retry?
retreat
OK)
6 times or more
IP stopper IP stopper
10341 retreat failure 14341
retreat retry

Delay [TZ44: 2sec]

Open (Not blocked)

SZ5: Close?
Dust removal driving
Close MZ3 [CW]: Drive
(Blocked)
Open (Not blocked)
Timeout [TZ53: within 1.8 sec]
SZ5: Close?

Close
(Blocked)
Wait for MZ3CW Dust removal driving
SZ5 Close Delay [TZ58: 0.2sec]
MZ3: OFF
(preparation for
HP detection) Dust removal driving
MZ3: OFF 5.2.14, Fig. 1 Sensor confirmation 1

Delay [TZ52: 0.2sec] 10390 Dust removal operation failure 1

FR6H1160.EPS
A

010-051-00 CR-IR346RU Service Manual MD - 60

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 MD - 61

Dust removal driving

MZ3 [CCW]: Drive

Close (Blocked)
Timeout [TZ57: within 10 sec]
SZ5: Open?

Open
(Not blocked)

Elapsed time count timer stop

Dust removal driving

MZ3: OFF

Elapsed time count timer Delay [TZ52: 0.2sec]

start

13391 Dust removal mechanism lock 1

Wait for MZ3CCW SZ5
Close → Open → Close
(Timer count)
B

Open (Not blocked)

Timeout [TZ53: within 1.8 sec]
SZ5: Close?
Close
(Blocked)

Elapsed time count timer stop Elapsed time count timer stop

Dust removal driving

Delay [TZ58: 0.2sec]
MZ3: OFF

Dust removal driving

Delay [TZ52: 0.2sec]
MZ3: OFF

5.2.14, Fig. 1 Sensor confirmation 1 (SZ5)

Delay [TZ52: 0.2sec]

13392 Dust removal mechanism lock 2

[TZ60: Within 0.92 sec]
Timer?
D
[TZ60: 0.92 secor more]

C 2
FR6H1161.EPS

010-051-00 CR-IR346RU Service Manual MD - 61

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 MD - 62

Dust removal driving

MZ3 [CW]: Drive

Close (blocked)
Timeout [TZ57: within 10 sec]
SZ5: Open?

Open Dust removal driving

(Not blocked) MZ3: OFF

Wait for MZ3CW SZ5 Delay [TZ52: 0.2sec]

Close → Open → Close

10391 Dust removal mechanism lock 1

Open (Not blocked)
Timeout [TZ53: within 1.8 sec]
SZ5: Close?

Close
(Blocked)
Dust removal driving
Delay [TZ58: 0.2sec]
MZ3: OFF

Dust removal driving

MZ3: OFF Delay [TZ52: 0.2sec]

Delay [TZ52: 0.2sec] 5.2.14, Fig. 1 Sensor confirmation 1 (SZ5)

Dust removal driving

10392 Dust removal mechanism lock 2
MZ3 [CCW]: Drive

Close (Not blocked)

Timeout [TZ57: within 10 sec]
SZ5: Open?

Open
(Blocked)
Wait for MZ3CCW
SZ5 Open Dust removal driving
Delay [TZ55: 0.6sec]
(HP detection) MZ3: OFF

Dust removal driving

10393 Dust removal operation failure 4
MZ3: OFF

Delay [TZ52: 0.2sec]

END
FR6H1163.EPS

010-051-00 CR-IR346RU Service Manual MD - 62

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 MD - 63

Dust removal driving

MZ3 [CW]: Drive

Close (Blocked)
Timeout [TZ57: within 10 sec]
SZ5: Open?

Open Dust removal driving

(Not blocked) MZ3: OFF

Delay [TZ52: 0.2sec]

Wait for MZ3CCW SZ5 10391 Dust removal mechanism lock 1

Close → Open → Close
(preparation for HP Open (Not blocked)
detection) Timeout [TZ53: within 1.8 sec]
SZ5: Close?

Close Dust removal driving

(Blocked) MZ3: OFF

Delay [TZ58: 0.2sec] Delay [TZ52: 0.2sec]

Dust removal driving

5.2.14, Fig. 1 Sensor confirmation 1 (SZ5)
MZ3: OFF

Delay [TZ52: 0.2sec] 10392 Dust removal mechanism lock 2

Dust removal driving

MZ3 [CW]: Drive

Open (Not blocked)

Timeout [TZ53: within 1.8 sec]
SZ5: Close?
Wait for MZ3CW
SZ5 Close Close
(Blocked)
Dust removal driving
Delay [TZ58: 0.2sec] MZ3: OFF

Dust removal driving

MZ3: OFF 5.2.14, Fig. 1 Sensor confirmation 1 (SZ5)

Delay [TZ52: 0.2sec] 10390 Dust removal operation failure 1

Dust removal driving

MZ3 [CW]: Drive

Close (Blocked)
Timeout [TZ57: within 10 sec]
SZ5: Open?

Open Dust removal driving

(Blocked) MZ3: OFF

Delay [TZ52: 0.2sec]

Wait for MZ3CCW SZ5 10391 Dust removal mechanism lock 1

Close → Open → Close
(preparation for HP Open (Not blocked)
detection) Timeout [TZ53: within 1.8 sec]
SZ5: Close?

Close Dust removal driving

(Blocked) MZ3: OFF

Delay [TZ58: 0.2sec]

Delay [TZ52: 0.2sec]
Dust removal driving
MZ3: OFF 5.2.14 , Fig. 1 Sensor confirmation 1 (SZ5)

Delay [TZ52: 0.2sec]

10392 Dust removal mechanism lock 2

Within 1 time [NZ13]

Retry?

2 times or more
A
10394 Dust removal CCW driving error
FR6H1162.EPS

010-051-00 CR-IR346RU Service Manual MD - 63

10.10.2000 FM2887 (1)
 MD - 64

<I/O Locations>

FRONT

Dust removal motor

MZ3
Dust removal sensor
SZ5

Subscanning unit
Z unit IP stopper solenoid IP stopper HP sensor
SolZ1 SZ4
FR6H1220.EPS

<I/O Table>

Symbol Name Type Function

SZ4 Stopper HP sensor PI (5mm) Detects that the IP stopper is in its home position.
SolZ1 Stopper driving SOL Power-down solenoid Protrudes the stopper when turned ON.
TR6H1072.EPS

<Sensor ON/OFF Status>

SZ4/SZ5

OFF: Open (not blocked) ON: Close (blocked)

FR6H1248.EPS

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5.1.3 Side-Positioning Grip Home Positioning

<Fig. 1 Side-Positioning Grip Home Positioning Flow>
START SC2 home position

Grip release HP sensor

(SC2): ON

MC2 [PC60: CW1P]: Drive

Side-positioning grip
HP confirmation 1
SC2
Delay [TC61: 0.1sec]

Open
SC2: Close?

Close MC2 [PC63: CCW3400P]: Drive

FRONT
Open
Timeout [TC63: within 8.8 sec]
SC2: Close?
HP detection Grip release motor
preparation Close MC2: OFF
positioning Grip release motor
MC2: OFF Sensor confirmation
5.2.14, Fig. 1 (SC2)
Delay [TC61: 0.1sec]

Side-positioning grip
MC2 [PC61: CW400P]: Drive 14335 HP detection preparation
positioning retry
Close
Timeout [TC62: within 2.8 sec]
SC2: Close?
HP detection Grip release motor
preparation return Open MC2: OFF
Grip release motor Side-positioning
MC2: OFF 14336 grip HP detection
preparation return
Delay [TC61: 0.1sec] retry

MC2 [PC62: CCW1P]: Drive

Open
Timeout [TC64: within 2.5 sec]
SC2: Close?
2
Close
Within 3 times [NC61]
Delay [TC61: 0.1sec] Retry?

HP detection 4 times or more

MC2 [PC64: CCW19P]: Drive

Delay [TC61: 0.1sec] Side-positioning

10338 1
grip HP operation
error
Open
SC2: Close?

Close Sensor confirmation 2

5.2.14, Fig. 2
(SC2)

END Side-positioning grip

14337
HP detection retry

2
FR6H1216.EPS

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<I/O Locations>

Side-positioning conveyor
C unit

Grip release HP sensor

SC2

M
FRONT

Grip release motor

MC2 FR6H1243.EPS

<I/O Table>
Symbol Name Type Function
SC2 Grip release HP sensor Pl (5mm) Detects that it is in the grip release home position.
MC2 Grip release motor Pulse motor Drives to release the grip.
TR6H1091.EPS

<Sensor ON/OFF Status>

SA1/SA3/SA4

OFF: Open (not blocked) ON: Close (blocked)

SA2

OFF: Open (without cassette) ON: Close (with cassette)

FR6H1268.EPS

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5.1.4 Subscanning Grip Confirmation

<Fig. 1 Subscanning Grip Confirmation Flow>
START

SZ2: Open? NO
SZ3: Close?

SZ2: Open
NO
SZ3: Close SZ2: Open?
(When both SZ3: Open?
grips complete
normally) SZ2: Open
SZ3: Open
A

MZ2: ON
DA value: 204

Soft monitoring
Timeout [TZ24: 5 sec] (Soft)
MZ2 stop?

Stop
MZ2: OFF
MZ2: OFF (Hard)

Delay: 50ms

SZ2: Open
SZ3: Open
SZ2: Open? (Not changed)
SZ3: Open?

NO 2 times or more
Retry?
Register reset
Within 1 time
[NZ13]
Delay [TZ25: 0.1sec] Initialization grip Initialization grip
14355 10355
movement 2 error movement 2 error

SZ2: Close
Register reset Register reset
SZ3: Open
(Both grips in released state)
Status of SZ2
D and SZ3? Delay Delay
[TZ25: 0.1sec] [TZ25: 0.1sec]
SZ2: Open
SZ3: Close
(Both grips in
ejected state)
B
1 NG

END
FR6H1151.EPS

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SZ2: Close? NO
SZ3: Open?

SZ2: Close
SZ3: Open

B SZ2: Close? NO
SZ3: Close?

SZ2: Close
2 SZ3: Close

Set speed data

DA value: 204
3 D

Subscanning driven-shaft grip

MZ2: ON
Soft monitoring

Timeout [TZ34: within 15 sec] (Soft)

MZ2 stop?

Stop

MZ2: OFF Driven-shaft grip stop

(Hard) MZ2: OFF

Delay: 50ms

SZ2: Close
SZ3: Open
SZ2: Close? (Not changed)
SZ3: Open?

NO 2 times or more
Retry?

Within 1 time
[NZ13]
Register reset
Initialization grip Initialization grip
14354 10354
movement 1 error movement 1 error

Delay [TZ35: 0.1sec] Register reset Register reset

Delay [TZ35: 0.1sec] Delay [TZ35: 0.1sec]

2 NG

C
FR6H1152.EPS

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 MD - 70

Subscanning driving grip

MZ2: ON
DA value: 204

Soft monitoring
Timeout [TZ21: within 10 sec] (Soft)
MZ2 stop?

Stop Driving-shaft slow grip stop

MZ2: OFF

MZ2: OFF (Hard)

Driving-
shaft grip
Delay: 50ms

SZ2: Close
SZ3: Open
SZ2: Close? (Not changed)
SZ3: Open?

NO 2 times or more
Retry?

Within 1 time
[NZ13]
Register reset

14346 Driving-shaft grip error 10346 Driving-shaft grip error

Register reset Register reset

Delay [TZ25: 0.1sec]

Delay [TZ25: 0.1sec] Delay [TZ25: 0.1sec]

D 4 NG
FR6H1153.EPS

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<I/O Locations>
Driven-side grip release HP sensor
SZ3
FRONT
Driving-side grip release HP sensor
SZ2

Grip driving motor

MZ2

Subscanning unit
Z unit
FR6H1221.EPS

<I/O Table>
Symbol Name Type Function
SZ2 Driving-side grip release HP sensor PI (5mm) Detects that the driving side is in grip released mode.
SZ3 Driven-side grip release HP sensor PI (5mm) Detects that the driven side is in grip released mode.
MZ2 Grip driving DC motor Speed correction capability (equivalent to DPR).
TR6H1074.EPS

<Sensor ON/OFF Status>

SZ2/SZ3

OFF: Open (not blocked) ON: Close (blocked)

FR6H1249.EPS

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 MD - 72

5.1.5 Side-Positioning Home Positioning

<Fig. 1 Side-Positioning Home Positioning Flow>
START

Side-positioning HP sensor SC2 home position

(SC1): ON
SC1 MC1
Side-positioning MC1 [PC50: CW1P]: Drive
HP confirmation
1

Delay [TC51: 0.1sec]

M

Open F
SC1: Close? R
O
N
T
MC1 [PC53: CW4800 P]: Drive
Close
Open
Timeout [TC53: within 11.6 sec]
SC1: Close?
HP detection Side-positioning motor
Close MC1: OFF
preparation
positioning Side-positioning motor
MC1: OFF Sensor confirmation
5.2.14, Fig. 1 (SC1)
Delay [TC51: 0.1sec]

Side-positioning HP detection
MC1 [PC51: CCW533P]: Drive 14331
preparation positioning retry
Close
Timeout [TC52: within 3.1 sec]
SC1: Close?
HP preparation Side-positioning motor
return Open MC1: OFF

Side-positioning motor
MC1: OFF Side-positioning HP
14332
detection preparation
return retry
Delay [TC51: 0.1sec]

MC1 [PC52: CW1P]: Drive

Open
Timeout [TC54: within 2.5 sec] 2
SC1: Close?

Close 3 times or less [NC51]

Retry?

Delay [TC51: 0.1sec] 4 times or more

HP detection MC1 [PC54: CW7P]: Drive Side-positioning

10334 1
HP operation error
Delay [TC51: 0.1sec]

Open
SC1: Close?

Close
Sensor confirmation 2
5.2.14, Fig. 2
(SC1)
END
Side-positioning HP
14333
detection retry

2 FR6H1217.EPS

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 MD - 73

<I/O Locations>

Side-positioning conveyor
C unit

Side-positioning HP sensor
SC1

M Side-positioning motor
MC1

FRONT
FR6H1244.EPS

<I/O Table>
Symbol Name Type Function
SC1 Side-positioning HP sensor Pl (5mm) Detects that it is in the side-positioning home position.
MC1 Side-positioning motor Pulse motor Drives the side-positioning mechanism.
TR6H1092.EPS

<Sensor ON/OFF Status>

SC1

OFF: Open (not blocked) ON: Close (blocked)

FR6H1270.EPS

010-051-00 CR-IR346RU Service Manual MD - 73

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 MD - 74

5.1.6 IP Search
<Fig. 1 IP Search Flow>
START

SB1: Close
(IP found by both sensors)
SB1: Open? SC4: Close
SC4: Open?
IP sensor logical
10300
inconsistency SB1
SB1 and SC4: Open (No IP)
SB1 or SC4: Open
IP sensor logical
(IP found by either sensor) 10300
inconsistency SC4
SB1: Close
SC3: Close
SB1: Open? SC4: Close (IP found by all sensors)
SC3: Open?
SC4: Open? IP sensor logical
10300
inconsistency SB1
SB1 and SC3 and SC4: Open (No IP)
SB1 or SC3 or SC4: Open IP sensor logical
10300
(IP found by either sensor) inconsistency SC3

IP sensor logical
10300
inconsistency SC4
SB1 and SC3 and SC4: Close
(IP found by all sensors)
SB1 or SC3 or SC4: Close
SB1: Open? (IP found by either sensor)
SC3: Open?
SC4: Open?

SB1: Open
SC3: Open
SC4: Open
(No IP)
Erasure conveyor/ B
side-positioning conveyor search
MB1 [PB27: CW2077P]: Drive

SB1: Open
(No IP)
SB1: Close SC4: Open
(IP found) SB1: Close? Timeout [TC81: within 4.6 sec]
or
SC4: Close?

SC4: Close
(IP found) Erasure conveyor/ Erasure conveyor/
IP search CMOS info
at erasure conveyor/ side-positioning conveyor side-positioning conveyor
"No IP" is rewritten to search stop search stop
side-positioning "IP found within machine"
conveyor MB1: OFF MB1: OFF
Erasure conveyor/
side-positioning conveyor IP found within machine No IP within machine
search stop
MB1: OFF
IP found within machine

A
FR6H1175.EPS

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 MD - 75

A
SB1 and SC3 and SC4: Close
(IP found by all sensors)
SB1 or SC3 or SC4: Close
SB1: Open? (IP found by either sensor)
SC3: Open?
SC4: Open?

SB1: Open
SC3: Open
SC4: Open B
(No IP)
Scanner unit search
MC3 [PC38: CW5000P]: Drive
MZ1 [V0: CCW212.8mm/s]: Drive

SC3: Open
(No IP)
SC4: Open
SC3: Close? Timeout [TC82: within 7.4 sec]
or
SC4: Close?

SC3: Close
Scanner unit SC4: Close
IP search (IP found by
either sensor) Scanner unit search stop Scanner unit search stop
MC3: OFF MC3: OFF
MZ1: OFF MZ1: OFF

IP found within
No IP within machine
machine

SB1 and SC3 and SC4: Close

(IP found by all sensors)
SB1 or SC3 or SC4: Close
SB1: Close? (IP found by either sensor)
SC3: Close?
SC4: Close?

SB1: Open
SC3: Open
SC4: Open
(No IP)
B

END
FR6H1177.EPS

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Close
(IP found)
SC3: Open?
Open
(No IP)

IP found within machine

Erasure conveyor/
side-positioning conveyor movement
IP search MB1 [PB28: CW4861P]: Drive
at erasure conveyor/ MC3 [PC39: CW4048P]: Drive
side-positioning
conveyor Open (No IP)
Timeout [TC71: within 6.6 sec]
SC3: Close?
Close
(IP found)
Erasure conveyor/
Erasure conveyor/
side-positioning conveyor
side-positioning conveyor movement stop
movement stop
MB1: OFF
MB1: OFF
MC3: OFF
MC3: OFF
Initialization erasure conveyor/
12305 side-positioning conveyor
IP movement failure

IP found within machine

Scanner unit movement

MZ1 [V1: CW13.3mm/s]: Drive
MC3 [PC40: CW11294P]: Drive
MB1 [PB29: CW13564P]: Drive

Close (IP found)

Timeout [TC72: within 42.7 sec]
SC3: Open?
Scanner unit Open
IP movement (No IP)

Scanner unit movement stop Scanner unit movement stop

MZ1: OFF MZ1: OFF
MC3: OFF MC3: OFF
MB1: OFF MB1: OFF

Initialization scanner unit

12304 IP movement failure

C
FR6H1176.EPS

010-051-00 CR-IR346RU Service Manual MD - 76

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 MD - 77

<I/O Locations>

M
Transport motor
MB1
IP sensor
SB1

FRONT Erasure conveyor

B unit

IP sensor
SC4

Side-positioning conveyor
C unit

Subscanning motor M
MZ1

Transport motor
MC3
Subscanning unit M
Z unit

IP sensor
SC3 FR6H1222.EPS

<I/O Table>
Symbol Name Type Function
SB1 Cassette inlet IP sensor PI (19mm) Detects the presence of an IP.
SC3 Side-positioning IP sensor PI (19mm) Detects the IP.
SC4 Erasure positioning IP sensor PI (19mm) Detects the IP.
MB1 IP transport motor Pulse motor Conveys the IP.
MC3 IP transport motor Pulse motor Conveys the IP.
MZ1 Subscanning motor FFM Conveys the IP.
TR6H1081.EPS

<Sensor ON/OFF Status>

SB1/SC3/SC4

OFF: Open (no IP) ON: Close (IP found)

FR6H1250.EPS

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5.1.7 Suction Cup Home Positioning

<Fig. 1 Suction Cup Home Positioning Flow>

START

Suction cup HP sensor (SA4): ON

Motor operator (initial driving)

MA1 [PA50: CW1P]: Drive
2
Delay [TA81: 0.1sec]

Open (HP position NG)

SA4: Close?
Close
(HP position OK) Motor operation (return driving)
MA1 [PA53: CW2163P]: Drive

Open (HP position NG)

Timeout [TA83: within 6.3 sec]
HP detection SA4: Close?
preparation Close
positioning (HP position Motor operation
OK) (positioning driving) stop
MA1: OFF
Motor operation Sensor confirmation 2
5.2.14, Fig. 2 (SA4)
(positioning driving) stop
MA1: OFF
Suction cup HP detection
Delay [TA81: 0.1sec] 14315
preparation positioning retry

Motor operation (return driving) 1

MA1 [PA51: CCW322P]: Drive

Close (HP position OK)

Timeout [TA82: within 2.7 sec]
SA4: Open?
HP confirmation
Open Motor operation (return driving) stop
(HP position NG) MA1: OFF

Suction cup HP detection

Motor operation (return driving) stop 14316 preparation return retry
MA1: OFF

Delay [TA81: 0.1sec]

1
Motor operation (1-pulse driving)
MA1 [PA52: CCW1P]: Drive

Open
(HP position NG) Open (HP position NG)
Timeout [TA84: 5.5 sec]
SA4: Close?
Close
(HP position OK)

HP detection Delay [TA81: 0.1sec]

5.2.14, Fig. 2 Sensor confirmation 2 (SA4)
Motor operation (HP movement)
MA1 [PA54: CW28P]: Drive
14317 Suction cup HP detection retry
Delay [TA81: 0.1sec]

1
Open (HP position NG)
SA4: Close?
Close
(HP position OK) Within 3 times [NA51]
Retry?

4 times or more

Suction cup HP
END 10318 2
operation error FR6H1214.EPS

010-051-00 CR-IR346RU Service Manual MD - 78

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 MD - 79

<I/O Locations>
Suction cup driving motor Cassette set unit Suction cup HP sensor
MA1 A unit SA4

FRONT
FR6H1245.EPS

<I/O Table>
Symbol Name Type Function
SA4 Suction cup HP sensor Pl (5mm) Detects that the suction cup is in its home position.
MA1 Suction cup driving motor Pulse motor Opens the rear cover of the cassette and moves the roller.
TR6H1093.EPS

<Sensor ON/OFF Status>

SA1

OFF: Open (not blocked) ON: Close (blocked)

FR6H1271.EPS

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 MD - 80

5.1.8 IP Position Information Confirmation

<Fig. 1 IP Position Information Confirmation Flow>
START

SB1 or SC3 or SC4: Close

SB1: Open? (IP found by either sensor)
SC3: Open?
SC4: Open?

SB1: Open CMOS indicates no IP,

Is CMOS while search result indicates
SC3: Open
SC4: Open info consistent IP found.
(No IP) with IP position info of
Sensor confirmation 1 search result
5.2.14, Fig. 1 ?
(SB1)
CMOS is consistent
with search result.
IP position information
Sensor confirmation 1
detection 5.2.14, Fig. 1
(SC3)
Initialization IP
10304
conveyance error 1
Sensor confirmation 1
5.2.14, Fig. 1
(SC4)

Cleared
CMOS cleared?

Not cleared Initialization IP

10305
conveyance error 2

CMOS is consistent Is CMOS CMOS indicates no IP, while search

with search result. info consistent result indicates IP found.
with IP position info of
search result
CMOS indicates ?
IP found, while
search result
indicates no IP.
Not cleared
11303 Initialization IP conveyance error CMOS cleared?

IP position information Cleared

12302 IP position
confirmation System down
User selection info logical error

Process
continued

Clear CMOS 10303 Initialization IP found as

IP search error search result

END
FR6H1182.EPS

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 MD - 81

Open
Open SC3: Close?
SB1: Close?
Broken wire
Close No sensor error
sensor Close No sensor error

Broken wire
Broken wire Open 10302
10302 SC4: Close? sensor
sensor

Close No sensor error

10302 Broken wire

sensor FR6H1183.EPS

010-051-00 CR-IR346RU Service Manual MD - 81

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 MD - 82

<I/O Locations>

IP sensor
SB1

FRONT Erasure conveyor

B unit

IP sensor
SC4

Side-positioning conveyor
C unit

Subscanning unit IP sensor

Z unit SC3 FR6H1223.EPS

<I/O Table>
Symbol Name Type Function
SB1 Cassette inlet IP sensor PI (19mm) Detects the presence of an IP.
SC3 Side-positioning IP sensor PI (19mm) Detects the IP.
SC4 Erasure positioning IP sensor PI (19mm) Detects the IP.
TR6H1077.EPS

<Sensor ON/OFF Status>

SB1/SC3/SC4

OFF: Open (no IP) ON: Close (IP found)

FR6H1251.EPS

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BLANK PAGE

010-051-00 CR-IR346RU Service Manual MD - 83

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 MD - 84

5.1.9 Remaining IP Processing

<Fig. 1 Remaining IP Processing Flow>

START

Any No IP
remaining IP
?
IP found

Length measurement conveyance

MZ1 [V0: CCW212.8mm/s]: Drive
C
MC3 [PC41: CCW2824P]: Drive
MB1 [PB30: CCW3391P]: Drive

Open (No IP)

Timeout [TC73: within 3.1 sec]
SC3: Close?
Close
(IP found)

SC3 elapsed time count start

Close (IP found)

Timeout [TC74: within 5.1 sec]
SC3: Open?
Open
(No IP)
Length measurement conveyance stop
MZ1: OFF
SC3 elapsed time count end MC3: OFF
MB1: OFF

Delay [TC75: 0.5sec] Initialization length measurement

10307 conveyance failure
Length measurement
conveyance stop
MZ1: OFF
MC3: OFF
MB1: OFF

Measurement NO
time > 1.35 sec
[TB15]
YES
Measurement NO
IP = 14x17
time > 1.14 sec
[TB14]
YES

IP Metric
IP = 14x14 IP type
determination

Inch
Measurement NO
time > 0.89 sec
Measurement NO [TB13]
time > 0.89 sec
[TB13] YES
YES IP = 24-30 IP = 18-24

IP = 8x12 IP = 8x10

A
FR6H1197.EPS

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 MD - 85

5.1.11, Fig. 1 IP stopper protrusion 2

Side-positioning
MC3 [PC35: CW3000P]: Drive
MB1 [PB23: CW4535P]: Drive

Open (No IP)

Side- Timeout [TC31: within 2.8 sec]
SC3: Close?
positioning
Close
(IP found)
Side-positioning stop Side-positioning stop
MC1: OFF MC1: OFF
MB1: OFF MB1: OFF

Side-positioning Initialization side-positioning

5.2.4, Fig. 1 10306
(secondary erasure) IP positioning failure

Cassette IN
sensor
confirmation
Open (Without cassette)
SA2: Close?
Close
(With cassette)
5.2.1, Fig. 2 Cassette hold release

Message display

11380 Maximum empty cassette setting

Close
SA2: Close?

Open
Message Cancel

Not activated
Remove key:
Activation

Activated

NG
5.2.1, Fig. 1 Cassette IN detection

Suction cup movement (HP → load standby)

MA1 [PA18: CW28P]: Drive

5.2.15, Fig. 1 Error handling (recovery IP load)

C Delay: 50ms

END
FR6H1198.EPS

010-051-00 CR-IR346RU Service Manual MD - 85

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 MD - 86

<I/O Locations>
Suction cup driving motor Cassette set unit Cassette IN sensor Suction cup HP sensor
MA1 A unit SA2 SA4

Cassette ejection clutch

CLA1

Cassette ejection sensor M

SA1

M
Cassette hold solenoid Transport motor
SolA1 MB1
Hold sensor
SA3

FRONT Erasure conveyor

B unit

Side-positioning conveyor
C unit

Grip release HP sensor

SC2

M Side-positioning motor
MC1

Subscanning unit IP sensor

Z unit SC3 FR6H1224.EPS

010-051-00 CR-IR346RU Service Manual MD - 86

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 MD - 87

<I/O Table>
Symbol Name Type Function
SA1 Cassette ejection sensor PI (5mm) Detects that the cassette has been ejected.
SA2 Cassette IN sensor PI (5mm) Detects that the cassette has been inserted.
SA3 Cassette hold sensor PI (5mm) Detects the cassette hold completion.
SA4 Suction cup HP sensor PI (5mm) Detects that the suction cup is in its home position.
SC3 Side-positioning IP sensor PI (19mm) IP conveyance sensor
MA1 Suction cup driving motor Pulse motor Opens the rear cover of the cassette and moves the roller.
MB1 IP transport motor Pulse motor Conveys the IP.
MC1 Side-positioning motor Pulse motor Drives the side-positioning mechanism.
SolA1 Cassette hold SOL Power-down solenoid Retreats the cassette hold pin when turned ON.
CLA1 Cassette ejection clutch Clutch
TR6H1087.EPS

<Sensor ON/OFF Status>

SA1/SA3/SA4

OFF: Open (not blocked) ON: Close (blocked)

SA2

OFF: Open (without cassette) ON: Close (with cassette)

SC3

OFF: Open (no IP) ON: Close (IP found)

FR6H1252.EPS

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 MD - 88

5.1.10 Subscanning Grip Home Positioning

<Fig. 1 Subscanning Grip Home Positioning Flow>
START

SZ2: Open? NO
SZ3: Close?

SZ2: Open
SZ3: Close SZ2: Open? NO
(Status of both SZ3: Open?
grips when
normally SZ2: Open
completed) SZ3: Open
SZ2: Close? NO
A SZ3: Open?
NO
1 SZ2: Close
SZ3: Open
SZ2: Close?
MZ2: ON G SZ3: Close?
DA value: 204
SZ2: Close
SZ3: Close

I
Soft monitoring
Timeout [TZ31: within 10 sec] (Soft)
MZ2 stop?

Driven-shaft grip Stop

status confirmation
MZ2: OFF (Hard) MZ2: OFF

Delay: 50ms

SZ2: Open
SZ3: Close
SZ2: Open? (Not changed)
SZ3: Close?

NO

Register reset

2 times or more
Retry?

Within 1 time [NZ13]

Delay [TZ35: 0.1sec]

Initialization grip Initialization grip
14354 10354
movement 1 error movement 1 error

Register reset Register reset

Delay [TZ35: 0.1sec]

Delay [TZ35: 0.1sec]

A NG
1 FR6H1143.EPS

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 MD - 89

MZ2: ON
DA value: 204

Soft monitoring
NO
Timeout [TZ24: within 5 sec] (Soft)
MZ2 stop?

Stop

MZ2: OFF (Hard) MZ2: OFF

Delay: 50ms

SZ2: Open
SZ3: Open
SZ2: Open? (Not changed)
SZ3: Open?

NO 2 times or more
Retry?

Delay [TZ25: 0.1sec]

Within 1 time
[NZ13]
Register reset
Initialization grip Initialization grip
14355 10355
SZ2: Close movement 2 error movement 2 error
SZ3: Open
(Both grips in released state) Register reset Register reset
Status of
SZ2 and SZ3?

SZ2: Open Delay [TZ25: 0.1sec] Delay [TZ25: 0.1sec]

SZ3: Close
(Both grips in
ejected state)
2 NG

B G
FR6H1144.EPS

010-051-00 CR-IR346RU Service Manual MD - 89

10.10.2000 FM2887 (1)
 MD - 90

I 5.1.10, Fig. 4 Subscanning driven-shaft grip

5.1.10, Fig. 8 Subscanning driving-shaft grip

5.1.10, Fig. 6 Subscanning driven-shaft grip release

B
5.1.10, Fig. 7 Subscanning ejection grip

5.1.10, Fig. 2 Subscanning no-load running

5.1.10, Fig. 3 Subscanning both-grip release

5.1.10, Fig. 4 Subscanning driven-shaft grip

5.1.10, Fig. 5 Subscanning driving-shaft correction grip

5.1.10, Fig. 6 Subscanning driven-shaft grip release

5.1.10, Fig. 7 Subscanning ejection grip

5.1.10, Fig. 2 Subscanning no-load running

5.1.10, Fig. 3 Subscanning both-grip release

Logged
12352 or 12355
logged?

Not logged

END
FR6H1320.EPS

010-051-00 CR-IR346RU Service Manual MD - 90

10.10.2000 FM2887 (1)
 MD - 91

<I/O Locations>
FRONT

Driven-side grip release HP sensor

SZ3

Driving-side grip release HP sensor

SZ2
Grip driving motor
MZ2

Subscanning unit
Z unit FR6H1225.EPS

<I/O Table>
Symbol Name Type Function
SZ2 Driving-side grip release HP sensor PI (5mm) Detects that the driving side is in grip released mode.
SZ3 Driven-side grip release HP sensor PI (5mm) Detects that the driven side is in grip released mode.
MZ2 Grip driving DC motor Speed correction capability (equivalent to DPR).
TR6H1074.EPS

<Sensor ON/OFF Status>

SC3/SB1

OFF: Open (no IP) ON: Close (IP found)

FR6H1255.EPS

010-051-00 CR-IR346RU Service Manual MD - 91

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 MD - 92

<Fig. 2 Subscanning No-Load Running Flow>

START

3
Set speed data
DA value: 204

Subscanning no-load running

MZ2: ON
Soft monitoring
Timeout [TZ24: within 5 sec] (Soft)
MZ2 stop?

Stop

No-load running stop

MZ2: OFF (Hard) MZ2: OFF

Delay : 50ms

SZ2: Open
SZ3: Close
SZ2: Open? (Stop by noise)
SZ3: Close?

NO
2 times or more
Retry?

Register reset Within 1 time

[NZ13]
No-load running No-load running
Delay [TZ25: 0.1sec] 14357 10357
failure failure

Register reset Register reset

Delay [TZ25: 0.1sec] Delay [TZ25: 0.1sec]

END 3 NG
FR6H1321.EPS

010-051-00 CR-IR346RU Service Manual MD - 92

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 MD - 93

<Fig. 3 Subscanning Both-Grip Release Flow>

START

4
Set speed data
DA value: 204

Subscanning no-load running

MZ2: ON
Soft monitoring
Timeout [TZ24: within 5 sec] (Soft)
MZ2 stop?

Stop

Both-grip release stop

MZ2: OFF (Hard)
MZ2: OFF

Delay: 50ms

SZ2: Open
SZ3: Open
SZ2: Open? (Not changed)
SZ3: Open?

NO 2 times or more
Retry?
Register reset
Within 1 time
[NZ13]
Both-grip release Both-grip release
Delay [TZ25: 0.1sec] 14348 10348
error error

Register reset Register reset

Delay [TZ25: 0.1sec] Delay [TZ25: 0.1sec]

END 4 NG
FR6H1322.EPS

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 MD - 94

<Fig. 4 Subscanning Driven-Shaft Grip Flow>

START

5
Set speed data
DA value: 204

Subscanning driven-shaft grip

MZ2: ON
Soft monitoring
Timeout [TZ34: within 15 sec] (Soft)
MZ2 stop?

Stop

Driven-shaft grip stop

MZ2: OFF (Hard) MZ2: OFF

Delay: 50ms

SZ2: Close
SZ3: Open
SZ2: Close? (Not changed)
SZ3: Open?

NO 2 times or more
Retry?

Register reset Within 1 time

[NZ13]

Delay [TZ35: 0.1sec]

Driven-shaft grip 10347 Driven-shaft grip
14347
failure failure

Register reset Register reset

Delay [TZ35: 0.1sec] Delay [TZ35: 0.1sec]

END 5 NG
FR6H1323.EPS

010-051-00 CR-IR346RU Service Manual MD - 94

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 MD - 95

<Fig. 5 Subscanning Driving-Shaft Correction Grip Flow>

START

Set speed data

Subscanning driving-shaft slow grip

MZ2: ON
TZ21: Start
Timer: Start

Soft monitoring
Timeout [TZ34: within 15 sec] (Soft)
MZ2 stop? Driving-shaft slow grip
stop
Stop MZ2: OFF

Driving-shaft correction
MZ2: OFF (Hard) 10353
grip error

Register reset
Timer stop
Delay [TZ25: 0.1sec]
NG
(±3% deviation)
4.39 ≤ Timer ≤ 4.67
Delay [TZ25: 0.1sec]
OK
Close (noise stop)
SZ2: Close?
Driving-shaft grip error
12352
stop Open

rpm correction processing

Subscanning grip speed

13355
data update

Speed data update

Yes (±6% deviation)

4.26 ≤ Timer ≤ 4.80
Driving-shaft grip
12355
disorder (large deviation)
No (±6% deviation)

Register reset

Delay [TZ25: 0.1sec]

END
FR6H1324.EPS

010-051-00 CR-IR346RU Service Manual MD - 95

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 MD - 96

<Fig. 6 Subscanning Driven-Shaft Grip Release Flow>

START

Subscanning driven-shaft grip release

MZ2: ON
DA value: 204

Soft monitoring
Timeout [TZ31: within 10 sec] (Soft)
MZ2 stop?

Stop

Driven-shaft grip stop

MZ2: OFF (Hard) MZ2: OFF

Delay: 50ms

SZ2: Open
SZ3: Close
(Not changed)
SZ2: Open?
SZ3: Close?

NO 2 times or more
Retry?
Register reset
Within 1 time
[NZ13]

Delay [TZ35: 0.1sec] Driven-shaft grip Driven-shaft grip

14349 10349
release error release error

Register reset Register reset

Delay [TZ35: 0.1sec]

END 7
FR6H1325.EPS

010-051-00 CR-IR346RU Service Manual MD - 96

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 MD - 97

<Fig. 7 Subscanning Ejection Grip Flow>

START

Subscanning ejection grip

MZ2: ON
DA value: 204

Soft monitoring
Timeout [TZ31: within 10 sec] (Soft)
MZ2 stop?

Stop
Subscanning ejection
MZ2: OFF (Hard) grip stop
MZ2: OFF

Delay: 50ms

SZ2: Open
SZ3: Open
(Not changed)
SZ2: Open?
SZ3: Open?

NO 2 times or more
Retry?
Register reset
Within 1 time
[NZ13]

Delay [TZ35: 0.1sec]

14356 Ejection grip error 10356 Ejection grip failure

Register reset Register reset

Delay [TZ35: 0.1sec]

END 7
FR6H1326.EPS

010-051-00 CR-IR346RU Service Manual MD - 97

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 MD - 98

<Fig. 8 Subscanning Driving-Shaft Grip Flow>

START

5
Set speed data
DA value: 204

Subscanning driving-shaft grip

MZ2: ON
Soft monitoring
Timeout [TZ21: within 10 sec] (Soft)
MZ2 stop?

Stop

Driving-shaft grip stop

MZ2: OFF (Hard) MZ2: OFF

Delay: 50ms

SZ2: Close
SZ3: Open
SZ2: Close? (Not changed)
SZ3: Open?

NO 2 times or more
Retry?

Register reset Within 1 time

[NZ13]

Delay [TZ25: 0.1sec]

Driving-shaft grip 10346 Driving-shaft grip
14346
error error

Register reset Register reset

Delay [TZ25: 0.1sec] Delay [TZ25: 0.1sec]

END 5 NG
FR6H1327.EPS

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 MD - 99

BLANK PAGE

010-051-00 CR-IR346RU Service Manual MD - 99

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 MD - 100

5.1.11 IP Stopper Protrusion 2

<Fig. 1 IP Stopper Protrusion 2 Flow>

START

Solenoid (SolZ1): ON (protrusion)

Close (Protrusion NG)

Timeout [TZ41: within 0.5 sec]
SZ4: Open?
Open
(Protrusion OK) Within 5 times [NZ11]
Retry?

6 times or more

Sensor confirmation 2 IP stopper

5.2.14, Fig. 2 14340
(SZ4) protrusion retry

IP stopper protrusion Solenoid

10340 (SolZ1): OFF (retreat)
failure

END 1 FR6H1198A.EPS

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 MD - 101

<I/O Locations>
FRONT

Subscanning unit
Z unit IP stopper solenoid IP stopper HP sensor
SolZ1 SZ4 FR6H1246.EPS

<I/O Table>
Symbol Name Type Function
SZ4 Stopper HP sensor PI (5mm) Detects that the IP stopper is in its home position.
SolZ1 Stopper driving SOL Power-down solenoid Protrudes the stopper when turned ON.
TR6H1072.EPS

<Sensor ON/OFF Status>

SZ4

OFF: Open (not blocked) ON: Close (blocked)

FR6H1272.EPS

010-051-00 CR-IR346RU Service Manual MD - 101

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 MD - 102

5.1.12 Stopper Retreat 2

<Fig. 1 Stopper Retreat 2 Flow>
START

Solenoid (SolZ1): OFF (Retreat)

Stopper Open (Protrude)

retreat Timeout [TZ42: within 2 sec]
SZ4: Close?
Close
(Retreat) Within 5 times [NZ12]
Retry?
IP stopper
6 times or more 14341 retreat retry
END
IP stopper
10341 Delay [TZ44: 2sec]
retreat failure

1 FR6H1215.EPS

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 MD - 103

<I/O Locations>
FRONT

Subscanning unit
Z unit IP stopper solenoid IP stopper HP sensor
SolZ1 SZ4 FR6H1274.EPS

<I/O Table>
Symbol Name Type Function
SZ4 Stopper HP sensor Pl (5mm) Detects that the IP stopper is in its home position.
SolZ1 Stopper driving SOL Power-down solenoid Protrudes the stopper when turned ON.
TR6H1094.EPS

<Sensor ON/OFF Status>

SZ4

OFF: Open (not blocked) ON: Close (blocked)

FR6H1272.EPS

010-051-00 CR-IR346RU Service Manual MD - 103

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 MD - 104

5.1.13 Checking IP within Cassette

<Fig. 1 Checking IP within Cassette Flow>

START

5.1.13, Fig. 2 Checking IP within cassette (2)

5.2.9, Fig. 1 IP load

Delay: 50ms

IP load return
5.2.11, Fig. 1
(Without cassette ejection)

END
FR6H1341.EPS

010-051-00 CR-IR346RU Service Manual MD - 104

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 MD - 105

<I/O Locations>
Suction cup Cassette set unit Suction cup HP sensor
driving motor A unit SA4
Leak valve
MA1
SVA1
Suction pump
M PA1
Suction sensor
SA5
M
Transport motor
MB1
IP sensor
SB1

FRONT Erasure conveyor

B unit

Side-positioning conveyor
C unit

Subscanning unit
Z unit

IP stopper solenoid
SolZ1 FR6H1346.EPS

<I/O Table>
Symbol Name Type Function
MA1 Suction cup driving motor Pulse motor Opens the rear cover of the cassette and moves the roller.
MB1 IP transport motor Pulse motor Conveys the IP.
PA1 IP suction DC pump Sucks when turned ON.
SA4 Suction cup HP sensor PI (5mm) Detects that the suction cup is in its home position.
SA5 Suction sensor Suction sensor Detects that it is sucked.
SB1 Cassette inlet IP sensor PI (19mm) IP conveyance sensor
SolZ1 Stopper driving SOL Power-down solenoid Protrudes the stopper when turned ON.
SVA1 IP leak Solenoid valve Leaks when turned ON.
TR6H1096.EPS

010-051-00 CR-IR346RU Service Manual MD - 105

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 MD - 106

<Fig. 2 Checking IP within Cassette 2>

START

Open (HP position NG)

SA4: Close?

Close
(HP position OK) 5.2.14, Fig. 2 Sensor confirmation 2 (SA4)

Suction HP 12318 Suction cup HP return failure

confirmation

Delay [TA47: 0.1sec]

5.1.7, Fig. 1 Suction cup home positioning

Leak valve (SVA1): OFF (Close)

Suction cup movement (HP → feed suction)

IP suction MA1 [PA11: CCW2195P]: Drive

Suction pump (PA1): ON

Open (IP suction NG)

Timeout [TA41: within 1 sec]
SA5: Close?
Close IP leak
(IP suction OK) Suction pump (PA1): OFF
Leak valve (SVA1): ON (Open)
Suction sensor Delay [TA42: 0.1sec]
confirmation Delay [TA47: 0.1sec]

IP load return
5.2.11, Fig. 1
(Without cassette ejection)
A

Leak valve (SVA1): OFF (Close)

No IP
FR6H1342.EPS

010-051-00 CR-IR346RU Service Manual MD - 106

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 MD - 107

Suction cup movement

Conveyance driving (Feed suction → feed leak)
MB1 [PB11: CW2888P]: Drive MA1 [PA12: CW2031P]: Drive

(Synchronize)

Suction Open (Suction NG)

SA5: Close?
sensor
confirmation Close
IP leak
(Suction
Suction pump (PA1): OFF
OK)
Leak valve (SVA1): ON (Open)
IP leak
Suction pump (PA1): OFF
Leak valve (SVA1): ON (Open) Delay [TA47: 0.1sec]

Suction cup movement

Close (Leak NG) (Load suction → HP)
Timeout [TA49: within 5 sec] MA1 [PA28: CW164P]: Drive
Wait for SA5: Open?
feed leak
Open
(Leak 12325 Feed leak error Within 1 time [NA21]
OK) Retry?

Conveyance (Discharge)
2 times MB1 [PB14: CCW2559P]: Drive
or more

Open Leak valve (SVA1): Suction cup

5.1.7, Fig. 1 home positioning
(HP position NG) OFF (Close)
SA4: Close?
Conveyance (Discharge)
14320 Feed IP drop retry
Sensor MB1 [PB14: CCW2559P]: Drive
Close
(HP 5.2.14, Fig. 2 confirmation 2
position (SA4) Suction cup
5.1.7, Fig. 1 home positioning
OK) Suction cup HP
12318 D
return error
11320 Feed IP drop
Suction HP Delay [TA47: 0.1sec]
confirmation
Message display
Suction cup
5.1.7, Fig. 1
home positioning

Suction cup movement

(HP → feed leak) Cassette ejection
5.2.16, Fig. 1
MA1 (after home positioning)
[PA14: CCW164P]: Drive

B
FR6H1343.EPS

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 MD - 108

Conveyance driving Suction cup movement

MB1 [PB12: CW221P]: Drive (Feed leak → load standby)
MA1 [PA13: CW192P]: Drive

Leak valve (SVA1):

OFF (Close)

(Synchronize)

Close (IP found)

SB1: Close?
Conveyance driving
Open MB1 [PB19: CCW3342P]: Drive
(No IP)
Close (IP found)
Timeout [TB19: within 3000 sec]
SB1: Open?
Open
(No IP)
Conveyance driving stop
MB1: OFF

Delay: 50ms
Cassette inlet
IP confirmation
Conveyance driving
MB1 [PB13: CW2559P]
Open (No IP)
Timeout [TA44: within 1 sec]
SB1: Close?

Close Conveyance driving stop

(IP found) MB1: OFF

Conveyance driving stop Delay [TA47: 0.1sec]

MB1: OFF

Within 3 times [NA21]

CMOS: IP found within machine
Retry?

4 times or more
Conveyance (Discharge) Conveyance (Discharge)
MB1 MB1
[PB14: CCW2559P]: Drive [PB14: CCW2559P]: Drive

Suction cup
5.1.7, Fig. 1 Suction cup 5.1.7, Fig. 1 home positioning
home positioning

11321 Feed IP grip failure

Feed IP grip
14321 failure retry
Sensor
Delay: 50ms 5.2.14, Fig. 2 confirmation 2
(SB1)

Message display
D
Cassette ejection
C 5.2.16, Fig. 1 (after home positioning) FR6H1344.EPS

010-051-00 CR-IR346RU Service Manual MD - 108

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 MD - 109

Conveyance (Grip)
MB1 [PB16: 2559P] :Drive

Delay: 50ms

Feed conveyance UP direction

MB1 [PB19: CCW3342P]:Drive

Close (IP found)

Timeout [TB11: within 20 sec]
SB1: Open?
Feed conveyance UP direction stop
Open
MB1: OFF (Soft)
(No IP)
Delay: 50ms
Feed conveyance UP direction stop
MB1: OFF (Soft) Conveyance (Discharge)
MB1 [PB14: CCW2259P]: Drive
Suction cup movement (Load standby → HP)
MA1 [PA19: CCW28P]: Drive

11371 Load IP drop

Message display

Cassette ejection
END 5.2.16, Fig 1 (after home positioning)
FR6H1345.EPS

010-051-00 CR-IR346RU Service Manual MD - 109

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 MD - 110

5.2 Routine Operation Flow

<Fig. 1 Overall Summary Flow>

START

5.2.1, Fig. 1 Cassette IN detection

CMOS: IP found before erasure

CMOS: IP found before reading

5.2.2, Fig. 1 IP feed

Retry
5.2.3, Fig. 1 Feed conveyance

Retry
5.2.4, Fig. 1 Side-positioning operation

Retry
5.2.5, Fig. 1 Reading

Progress 2-LED display

LED1: OFF
LED2: ON

5.2.6, Fig. 1 After-reading conveyance

5.2.7, Fig. 1 Erasure conveyance

CMOS: No IP before erasure

Erasure lamp unlit

LampB1-3: OFF

5.2.8, Fig. 1 Load conveyance

5.2.9, Fig. 1 IP load

5.2.10, Fig. 1 User notification item judgment

Notified

Not notified
IP load return
5.2.11, Fig. 1
(Without cassette ejection)
User notification item
5.2.12, Fig. 1
confirmation

Cassette ejection
5.2.16, Fig. 1 Cassette ejection 5.2.16, Fig. 1 (after home positioning)

END
FR6H1140.EPS

010-051-00 CR-IR346RU Service Manual MD - 110

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 MD - 111

<Fig. 2 For Continuous Conveyance under M-Utility “TEST MODE”>

START

B
5.2.1, Fig. 1 Cassette IN detection

CMOS: IP found before erasure

CMOS: IP found before reading

5.2.2, Fig. 1 IP feed

Retry
5.2.3, Fig. 1 Feed conveyance

Retry
5.2.4, Fig. 1 Side-positioning operation

Retry
5.2.5, Fig. 1 Reading

Progress 2-LED display

LED1: OFF
LED2: ON

5.2.6, Fig. 1 After-reading conveyance

5.2.7, Fig. 1 Erasure conveyance

CMOS: No IP before erasure

Erasure lamp unlit

LampB1-3: OFF

5.2.8, Fig. 1 Load conveyance

5.2.9, Fig. 1 IP load

5.2.10, Fig. 1 User notification item judgment

Notified

Not notified
IP load return
5.2.11, Fig. 1
(Without cassette ejection)
User notification item
5.2.12, Fig. 1
confirmation

Continuous operation Continuous Continuous Continuous operation

operation? operation?

B
End End
IP load return
5.2.11, Fig. 1
(Without cassette
ejection)
Cassette ejection
5.2.13, Fig. 1 Cassette ejection 5.2.16, Fig. 1 (after home positioning)
B

END
FR6H1328.EPS

010-051-00 CR-IR346RU Service Manual MD - 111

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 MD - 112

5.2.1 Cassette IN Detection

<Fig. 1 Cassette IN Detection Flow>
START

1
Cassette insertable LED display
LEDIN: ON
LED1: OFF

Open (Without cassette)

Cassette SA2: Close?
insertion
Close
(With cassette)

Solenoid (SolA1): OFF (Hold)

Close timeout
[TA14: within 0.5 sec]
SA3: Open?
Open
(Cassette
hold)

Open (Without cassette)

SA2: Close?
Cassette
Close
hold SA2: Close SA2: Close? Timeout [TA17: 1 sec]
(With cassette)
SA1: Open?

Open (Not blocked)

SA1: Close? SA1: Open?

Close Cassette detection

13314 logic failure
(Blocked)

12313 Cassette not detected 11311 Cassette setting error 2

Close (Cassette
hold NG)
SA3: Open?
5.2.1, Fig. 2 Cassette hold release 5.2.1, Fig. 2 Cassette hold release
Open
(Cassette
hold) Message display

C B

Open
SA1 : Open?
Cassette inserted status LED display
LEDIN: OFF
Close
LED1: ON
Message cancel
END

Open
SA2: Open?

Close Message cancel

Removal key: Not activated

Activation

Activated
Processing complete LED display
LEDOUT: ON

Close
SA1: Open?

Open
Call LED not-displayed
LEDCALL: OFF

1 FR6H1110.EPS

010-051-00 CR-IR346RU Service Manual MD - 112

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 MD - 113

5 times or less [NA12]

Retry?

6 times or more

11310 Cassette setting error 1 14310 Cassette hold failure retry

5.2.1, Fig. 2 Cassette hold release

D

Delay [TA15: 2sec]

E
FR6H1112.EPS

010-051-00 CR-IR346RU Service Manual MD - 113

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 MD - 114

<I/O Locations>
Suction cup driving motor Cassette set unit Cassette IN sensor
MA1 A unit SA2 Suction cup HP sensor
SA4
Cassette ejection clutch
CLA1

Cassette ejection sensor M

SA1

Cassette hold solenoid

SolA1
Hold sensor FRONT
SA3 FR6H1227.EPS

<I/O Table>
Symbol Name Type Function
SA1 Cassette ejection sensor PI (5mm) Detects that the cassette has been ejected.
SA2 Cassette IN sensor PI (5mm) Detects that the cassette has been inserted.
SA3 Cassette hold sensor PI (5mm) Detects the cassette hold completion.
SA4 Suction cup HP sensor PI (5mm) Detects that the suction cup is in its home position.
SolA1 Cassette hold SOL Power-down solenoid Retreats the cassette hold pin when turned ON.
MA1 Suction cup driving motor Pulse motor Opens the rear cover of the cassette and moves the roller.
LEDIN Cassette insertable LED Indicates that the cassette can be inserted.
LED1 Progress 1 LED Indicates that the progress is "1"
CLA1 Cassette ejection clutch Clutch Power connection for actuating cassette ejection operation.
TR6H1005.EPS

<Sensor ON/OFF Status>

SA1/SA3/SA4

OFF: Open (not blocked) ON: Close (blocked)

SA2

OFF: Open (without cassette) ON: Close (with cassette)

FR6H1268.EPS

010-051-00 CR-IR346RU Service Manual MD - 114

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 MD - 115

<Fig. 2 Cassette Hold Release Flow>

START
F

Solenoid (SolA1): ON (Hold release)

Cassette
hold release Open (Not blocked)
Timeout [TA11: within 0.5 sec]
SA3: Close?

Close
(Blocked)

END 5 times or less [NA11]

Retry?

6 times or more

Sensor confirmation 2
Cassette hold 5.2.14, Fig. 2 (SA3)
11312
release failure

Message display Cassette hold

14312
release failure retry

User
selection

Hold release

Solenoid (SolA1): OFF (Hold)

Delay [TA12: 2sec]

F
FR6H1113.EPS

010-051-00 CR-IR346RU Service Manual MD - 115

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 MD - 116

5.2.2 IP Feed
<Fig. 1 IP Feed Flow>

START

Open (HP position NG)

SA4: Close?

Close
(HP position 5.2.14, Fig. 2 Sensor confirmation 2 (SA4)
OK)

Suction cup 12318 Suction cup HP return failure

HP confirmation
Delay [TA47: 0.1sec]

5.1.7, Fig. 1 Suction cup home positioning

Leak valve (SVA1): OFF (Close)

Suction cup movement (HP → feed suction)

IP suction MA1 [PA11: CCW2195P]: Drive

Suction pump (PA1): ON

Open (IP suction NG)

Timeout [TA41: within 1 sec]
SA5: Close?
Close IP leak
(IP suction Suction pump (PA1): OFF
OK) Leak valve (SVA1): ON (Open)
Delay [TA42: 0.1sec] Delay [TA47: 0.1sec]

5.1.7, Fig. 1 Suction cup home positioning

A

Within 3 times [NA21]

Retry?
Suction sensor
Feed IP
confirmation 14319
4 times or more suction failure retry

Leak valve (SVA1): OFF (Close)

11319 Feed IP suction failure

1

Message display

Suction cup movement

(Load standby → load suction)
MA1 [PA15: CCW192P]: Drive

5.2.13, Fig. 1 Cassette ejection

FR6H1164.EPS

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Suction cup movement

Conveyance driving
(Feed suction → feed leak)
MB1 [PB11: CW2888P]: Drive
MA1 [PA12: CW2031P]: Drive

(Synchronize)

Suction Open (Suction NG)

SA5: Close?
sensor
Close IP leak
confirmation
(Suction Suction pump (PA1): OFF
OK) Leak valve (SVA1): ON (Open)
IP leak
Suction pump (PA1): OFF
Delay [TA47: 0.1sec]
Leak valve (SVA1): ON (Open)

Suction cup movement

Close (Leak NG) (HP → feed leak)
Suction Timeout [TA49: within 5 sec] MA1 [PA28: CW164P]: Drive
SA5: Open?
sensor
confirmation Open
(Leak 12325 Feed leak error Within 1 time [NA21]
OK) Retry?
Conveyance (Discharge)
2 times or more MB1 [PB14: CCW2559P]: Drive

Open Leak valve (SVA1) : Suction cup

5.1.7, Fig. 1 home positioning
(HP position NG) OFF (Close)
SA4: Close?
Conveyance (Discharge)
14320 Feed IP drop retry
Close MB1 [PB14: CCW2559P]: Drive
Sensor confirmation 2
(HP 5.2.14, Fig. 2 (SA4) Suction cup
position 5.1.7, Fig. 1
Suction cup HP return home positioning
OK) 12318 D
failure
11320 Feed IP drop
Suction cup Delay [TA47: 0.1sec]
HP confirmation
Suction cup Message display
5.1.7, Fig. 1 home positioning
Suction cup movement
Suction cup movement (Load standby → load suction)
(HP → feed leak) MA1 [PA11: CCW2195P]: Drive
MA1 [PA14: CCW164P]: Drive

5.2.13, Fig. 1 Cassette ejection

B
FR6H1165.EPS

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Conveyance driving Suction cup movement

MB1 [PB12: CW221P]: Drive (Feed leak → load standby)
MA1 [PA13: CW192P]: Drive

Leak valve
(SVA1): OFF (Close)

(Synchronize)

Stopper protrusion
Solenoid (SolZ1): ON (Protrusion)

Open (No IP)

SB1: Close?
Conveyance driving
Close MB1 [PB19: CCW3342P]: Drive
(IP found)
Close (IP found)
Timeout [TB19: within 3000 sec]
SB1: Open?
Open
(No IP)
Conveyance driving stop
MB1: OFF

Delay: 50ms
Cassette inlet
IP confirmation
Conveyance driving
MB1 [PB13: CW2559P]
Open (No IP)
Timeout [TA44: within 1 sec]
SB1: Close?

Close Conveyance driving stop

(IP found) MB1: OFF

Conveyance driving stop Delay [TA47: 0.1sec]

MB1: OFF

CMOS: IP found within machine Within 3 times [NA21]

Retry?

4 times or more

2 Conveyance (Discharge) Conveyance (Discharge)

MB1 [PB14: CCW2559P]: Drive MB1 [PB14: CCW2559P]: Drive

Suction cup Suction cup

5.1.7, Fig. 1 5.1.7, Fig. 1
home positioning home positioning

11321 IP grip failure

14321 IP grip failure retry
Sensor confirmation 2
5.2.14, Fig. 2
(SB1)

Message display
D
Suction cup movement
Close (Stopper protrusion NG) (Load standby → load suction)
Timeout [TZ41: within 0.5 sec] MA1 [PA11: CCW2195P]: Drive
SZ4: Open?

IP stopper Open
5.2.13, Fig. 1 Cassette ejection
protrusion (Stopper
confirmation protrusion
OK)
Within 1 time (NZ21)
Retry?
14340 IP stopper protrusion retry
2 times or more
END
Stopper retreat
Solenoid (SolZ1): OFF (Retreat)
Sensor confirmation 2
5.2.14, Fig. 2
(SZ4)
Delay [TZ43: 2sec]
11340 IP stopper protrusion failure
Stopper protrusion
Solenoid (SolZ1): ON (Protrusion)

C 2
FR6H1166.EPS

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Conveyance (grip)
MB1 [PB16: 2559P]: Drive

Delay: 50ms

Feed conveyance UP direction

MB1 [PB19: CCW3342P]: Drive

Close (IP found)

Timeout [TB11: within 20 sec]
SB1: Open Feed conveyance UP
? direction stop
Open
(No IP) MB1: OFF (Soft)
Feed conveyance UP Delay: 50ms
direction stop
MB1: OFF (Soft) Conveyance (Discharge)
MB1 [PB14: CCW2259P]: Drive
5.2.9, Fig. 1 IP load Suction cup movement (Load standby → HP)
MA1 [PA19: CW28P]: Drive

Delay: 50ms 11371 Load IP drop

IP load return
5.2.11, Fig. 1 Message display
(Without cassette ejection)
Suction cup movement
Message display (Load standby → load suction)
MA1 [PA15: CCW192P]: Drive

Cassette ejection Cassette ejection

5.2.16, Fig. 1 5.2.16, Fig. 1
(after home positioning) (after home positioning)
FR6H1167.EPS

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 MD - 120

<I/O Locations>
Suction cup driving motor Cassette set unit Suction cup HP sensor
MA1 A unit SA4
Leak valve
SVA1

Suction pump
M PA1
Suction sensor
SA5
M
Transport motor
MB1
IP sensor
SB1

FRONT Erasure conveyor

B unit

Side-positioning conveyor
C unit

Subscanning unit
Z unit

IP stopper solenoid IP stopper HP sensor

SolZ1 SZ4 FR6H1229.EPS

<I/O Table>
Symbol Name Type Function
MA1 Suction cup driving motor Pulse motor Opens the rear cover of the cassette and moves the roller.
MB1 IP transport motor Pulse motor Conveys the IP.
PA1 IP suction DC pump Sucks when turned ON.
SA4 Suction cup HP sensor PI (5mm) Detects that the suction cup is in its home position.
SA5 Suction sensor Suction sensor Detects that it is sucked.
SB1 Cassette inlet IP sensor PI (19mm) IP conveyance sensor
SZ4 Stopper HP sensor PI (5mm) Detects that the IP stopper is in its home position.
SolZ1 Stopper driving SOL Power-down solenoid Protrudes the stopper when turned ON.
SVA1 IP leak Solenoid valve Leaks when turned ON.
TR6H1088.EPS

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<Sensor ON/OFF Status>

SA4/SA5/SZ4

OFF: Open (not blocked) ON: Close (blocked)

SB1

OFF: Open (no IP) ON: Close (IP found)

FR6H1254.EPS

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<Fig. 2 Suction Cup Home Positioning Flow>

START

Suction cup HP sensor (SA4): ON

Motor operation (Initial driving)

MA1 [PA50: CW1P]: Drive
F

Delay [TA81: 0.1sec]

Open (HP position NG)

HP confirmation SA4: Close?
Close
(HP position
OK)
Motor operation (positioning driving)
MA1 [PA53: CW2163P]: Drive

Open (HP position NG)

HP detection Timeout [TA83: within 6.3 sec]
preparation SA4: Close?
positioning Close
(HP position Motor operation
OK) (positioning driving) stop
MA1: OFF
Motor operation
(positioning driving) stop
MA1: OFF 5.2.14, Fig. 2 Sensor confirmation 2 (SA4)

Delay [TA81: 0.1sec]

Suction cup HP detection
14315
preparation positioning retry

FR6H1168.EPS

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Motor operation (Return driving)

MA1 [PA51: CCW322P]: Drive

Close (HP position OK)

Timeout [TA82: within 2.7 sec]
HP detection SA4: Open?
preparation
return Open (HP Motor operation (return driving) stop
position NG) MA1: OFF

Suction cup HP detection

Motor operation (return driving) stop 14316 preparation return retry
MA1: OFF

Delay [TA81: 0.1sec]

Motor operation (1-pulse driving) G

MA1 [PA52: CCW1P]: Drive

Open (HP position Open (HP position NG)

NG) Timeout [TA84: 5.5 sec]
SA4: Close?
Close
(HP position
OK)
HP detection
Delay [TA81: 0.1sec]
5.2.14, Fig. 2 Sensor confirmation 2 (SA4)
Motor operation
(HP movement)
MA1 [PA54: CW28P]: Drive
G 14317 Suction cup HP detection retry
Delay [TA81: 0.1sec]

Open (HP position NG)

SA4: Close?
Close
(HP position Within 3 times [NA51]
Retry?
OK)

4 times or more
END
Suction cup HP
10318 F
operation error

FR6H1169.EPS

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5.2.3 Feed Conveyance

<Fig. 1 Feed Conveyance Flow>
START

High-speed conveyance driving

MC3 [PC31: CW4375P]: Drive
MB1 [PB17: CW5250P]: Drive
MZ1 [V0: CCW212.8mm/s]: Drive

SB1 elapsed time count start

Available
No BCR?

Unavailable
Delay [TB18: 0.4sec]

BCR: ON

Close (IP found)

Timeout [TB12: within 3.5 sec]
SB1: Open?

Open
(No IP) B

SB1 elapsed time count end

Measurement time NO
> 1.35 sec [TB15]

YES
Measurement time NO
IP = 14x17
> 1.14 sec [TB14]

YES
IP Metric
determination IP = 14x14 IP type

Inch
Measurement time NO
> 0.89 [TB13]
Measurement time NO
> 0.89 sec
YES
[TB13]
YES IP = 24-30 IP = 18-24

IP = 8x12 IP = 8x10

A
FR6H1179.EPS

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Available
No BCR?
NG
Unavailable
BCR data (Not acquired)
acquired?

OK
(Acquired)

Other than V or VI type

IP generation?

V or VI type IP with improper

12388
generation/type detected

Open Open (No IP)

(No IP) Timeout [TC31: within 2.8 sec]
SC3: Close?

Close
(IP found)
High-speed conveyance driving stop High-speed conveyance driving stop
MC3: OFF MC3: OFF
MB1: OFF MB1: OFF

Wait for MC3/MB1 stop Wait for MC3/MB1 stop

High-speed conveyance driving stop High-speed conveyance driving stop

MZ1: OFF MZ1: OFF
D

NO 5.2.14, Fig. 2 Sensor confirmation 2 (SC3)

BCR data (Not acquired)
acquired?

YES C
(Acquired)
Within 3 times [NB11]
Retry?

END 4 times or more

11322 Feed conveyance failure 14322 Feed conveyance retry

Error handling Error handling

5.2.15, Fig. 1 5.2.15, Fig. 1
(Recovery IP load) (Recovery IP load)

Message display
Return to the start
of "IP feed" routine.
Cassette ejection
5.2.16, Fig. 1 (after home positioning)
FR6H1180.EPS

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Conveyance (grip)
MB1 [PB16: CCW2559P]: Drive

Within 3 times [NB11]

Retry?

4 times or more

11323 Length measurement conveyance failure 14323 Length measurement conveyance retry

Error handling Error handling

5.2.15, Fig. 1 5.2.15, Fig. 1 (Recovery IP load)
(Recovery IP load)

IP load return
Message display 5.2.11, Fig. 1 (Without cassette ejection)

5.2.13, Fig. 1 Cassette ejection

Returns to the start
of "IP feed" routine.

BCR : OFF

Within 3 times [NB11]

Retry?

4 times or more 14324 Barcode reading retry

12324 Barcode reading failure Error handling

5.2.15, Fig. 1 (Recovery IP load)

Send barcode dummy data

D Return to the start
to the CL.
of "IP feed" routine. FR6H1181.EPS

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 MD - 127

<I/O Locations>

M
Transport motor
MB1
IP sensor
SB1

FRONT Erasure conveyor

B unit

Side-positioning conveyor
C unit

Subscanning motor M
MZ1

M
Transport motor
MC3

Subscanning unit
Z unit IP sensor
SC3 FR6H1230.EPS

<I/O Table>

Symbol Name Type Function

SC3 Side-positioning IP sensor PI (19mm) Detects the IP.
SB1 Cassette inlet IP sensor PI (19mm) Detects the IP.
MC3 IP transport motor Pulse motor Conveys the IP.
MB1 IP transport motor Pulse motor Conveys the IP.
MZ1 Subscanning motor FFM Conveys the IP.
TR6H1076.EPS

<Sensor ON/OFF Status>

SC3/SB1

OFF: Open (no IP) ON: Close (IP found)

FR6H1255.EPS

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5.2.4 Side-Positioning Operation

<Fig. 1 Side-Positioning Flow>
FRONT IP

Grip roller
START

Side-positioning grip release

MC2 [PC21: CCW525P]: Drive

Delay [0.01sec]
SC2
FFM reading conveyance driving M
MZ1 [V1: CW13.3mm/s]: Drive
Stopper MC2
Delay [TC11: 0.8sec] MZ1 (FFM)
Side-positioning IP
(HP → side-positioning 1)
Side-position the IP MC1 [PC11]: Drive
fed from the erasure
conveyor to the side- Delay [0.1sec]
positioning conveyor. MC1
FFM reading conveyance driving
MZ1: OFF

Perform side-
Side-positioning M
(Side-positioning 1 → back)
positioning MC1 [PC12]: Drive
operation twice.
Delay [0.1sec]
Side-positioning
(Back → side-positioning 2) Front view
MC1 [PC13]: Drive
Latch IP
Delay [0.1sec] Latch

Reading or Secondary erasure Reference plane

secondary
erasure?
Reading D Side-positioning grip
MC2 [PC22: CCW375P]: Drive

Set speed data Open (Grip NG)

DA value: 204 SC2: Close?
Subscanning driven-shaft grip
MZ2: ON Sensor confirmation 2
5.2.14, Fig. 2 (SC2)
Soft monitoring
Timeout [TZ34: within 15 sec] (Soft)
MZ2 stop? Side-positioning grip
12338
operation failure
Stop
B Side-positioning grip
5.1.3, Fig. 1 home positioning
MZ2: OFF (Hard)

Delay: 50ms
Subscanning
driven-shaft grip
SZ2: Close
SZ3: Open
SZ2: Close? (Not changed)
SZ3: Open?

NO C

Register reset

Delay [TZ35: 0.1sec]

A
FR6H1103.EPS

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Solenoid (SolZ1): OFF

(Retreat) IP conveyance plane
Side-positioning
(Side-positioning 2 → HP)
MC1 [PC14]: Drive
Sol : OFF
Open (HP position NG)
SC1: Close?
SolZ1 SZ4
Close
(HP position Sensor confirmation 2
Side- OK) 5.2.14, Fig. 2 (SC1)
positioning
HP Side-positioning
confirmation 12334
operation failure

Side-positioning
5.1.5, Fig. 1 home positioning

IP stopper Open (Retreat NG)

retreat Timeout [TZ42: within 2 sec]
confirmation SZ4: Close?
Close
(Retreat Within 5 times [NZ12]
OK) Retry?
IP stopper
6 times or more 14341 retreat retry
Not available IP stopper
11341
BCR available? retreat failure Delay [TZ44: 2sec]

Solenoid (SolZ1): OFF

Available (Retreat)
E
Cassette removal
timeout
CL determination 1

Continue
Continue in the case E
of primary erasure

END
FR6H1104.EPS

IP size
Symbol Operation Metric Metric
14x17 14x14 10x12 8x10 18x24 24x30
PC11 Side-positioning (HP → side-positioning 1) CCW177P CCW177P CCW617P CCW617P CCW730P CCW730P
PC12 Side-positioning (Side-positioning 1 → back) CW39P CW39P CW32P CW32P CW60P CW60P
PC13 Side-positioning (Back → side-positioning 2) CCW39P CCW39P CCW32P CCW32P CCW60P CCW60P
PC14 Side-positioning (Side-positioning 2 → HP) CW177P CW177P CW617P CW617P CW730P CW730P
TR6H1055.EPS

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C B

Driven-shaft grip stop

MZ2: OFF

2 times or more
Retry?
Within 1 time
[NZ13]

Driven-shaft grip 12347 Driven-shaft grip

14347
failure failure

Register reset Register reset

Delay [TZ35: 0.1sec] Delay [TZ35: 0.1sec]

D F
FR6H1329.EPS

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Secondary erasure
Reading/secondary
erasure

Subscanning driving-shaft
5.2.4, Fig. 4 slow grip

Subscanning driven-shaft
5.2.4, Fig. 5
slow grip release

5.2.4, Fig. 6 Ejection grip

NG
5.1.10, Fig. 2 Subscanning no-load running

5.1.10, Fig. 3 Subscanning both-grip release

Error handling
5.2.15, Fig. 1 (recovery IP load)

User notification item

5.2.12, Fig. 1 confirmation

2 times or less [NC11]

Retry?

3 times
or more
Message display

Cassette ejection Return to the start

5.2.16, Fig. 1 (after home positioning) of [IP Feed] routine
FR6H1350.EPS

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 MD - 132

<I/O Locations>
Driven-side grip release HP sensor
FRONT
SZ3

Driving-side grip release HP sensor

SZ2
Side-positioning conveyor
Grip driving motor
C unit
MZ2

Subscanning motor Grip release HP sensor

M SC2
MZ1
M
Side-positioning HP sensor
SC1

M Side-positioning motor
MC1
M

Grip release motor

Subscanning unit MC2
Z unit
IP stopper solenoid IP stopper HP sensor
SolZ1 SZ4 FR6H1001.EPS

<I/O Table>
Symbol Name Type Function
SC1 Side-positioning HP sensor PI (5mm) Detects that it is in the side-positioning home position.
SC2 Grip release HP sensor PI (5mm) Detects that it is in the grip release home position.
SZ2 Driving-side grip release HP sensor PI (5mm) Detects that the driving side is in grip released mode.
SZ3 Driven-side grip release HP sensor PI (5mm) Detects that the driven side is in grip released mode.
SZ4 IP stopper HP sensor PI (5mm) Detects that it is in the IP stopper home position.
SolZ1 IP stopper driving SOL Power-down solenoid Protrudes the IP stopper when turned ON.
MC1 Side-positioning motor Pulse motor Drives the side-positioning mechanism.
MC2 Grip release motor Pulse motor Drives to release the grip.
MZ1 Subscanning motor FFM Drives to convey the IP.
MZ2 Grip driving motor DC motor Drives the driven-shaft grip.
TR6H1056.EPS

<Sensor ON/OFF Status>

SC1/SC2/SZ2/SZ3/SZ4

OFF: Open (not blocked) ON: Close (blocked)

FR6H1067.EPS

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<Fig. 2 Side-Positioning Grip Home Positioning Flow>

START SC2 home position

Grip release HP detection sensor

(SC2): ON

MC2 [PC60: CW1P]: Drive

Side-positioning grip
HP confirmation 2
SC2
Delay [TC61: 0.1sec]

Open
SC2: Close?

Close MC2 [PC63: CCW3400P]: Drive

FRONT
Open
Timeout [TC63: within 8.8 sec]
SC2: Close?
HP detection Grip release motor
preparation Close MC2: OFF
positioning Grip release motor
MC2: OFF Sensor confirmation 1
5.2.14, Fig. 1 (SC2)
Delay [TC61: 0.1sec]

Side-positioning grip HP
MC2 [PC61: CW400P]: Drive 14335 detection preparation
positioning retry
Close
Timeout [TC62: within 2.8 sec]
SC2: Close?
HP detection Grip release motor
preparation return Open MC2: OFF
Grip release motor Side-positioning
MC2: OFF 14336 grip HP detection
preparation return
Delay [TC61: 0.1sec] retry

D
Within 3 times [NC61]
Retry?

4 times or more
2

Side-positioning grip
10338
HP operation error
FR6H1068.EPS

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MC2 [PC62: CCW1P]: Drive

Open
Timeout [TC64: within 2.5 sec]
SC2: Close?

Close

Delay [TC61: 0.1sec]

HP detection
MC2 [PC64: CCW19P]: Drive

Delay [TC61: 0.1sec]

Open
SC2: Close?

Close Sensor confirmation 2

5.2.14, Fig. 2
(SC2)

END Side-positioning grip

14337
HP detection retry

E
FR6H1069.EPS

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<Fig. 3 Side-Positioning Home Positioning Flow>

START

Side-positioning HP detection sensor SC2 home position

(SC1): ON
SC1 MC1
Side-positioning MC1 [PC50: CW1P]: Drive
HP confirmation
3

Delay [TC51: 0.1sec]

M

Open F
SC1: Close? R
O
N
T
MC1 [PC53: CW4800 P]: Drive
Close
Open
Timeout [TC53: within 11.6 sec]
SC1: Close?
Side-positioning motor
HP detection Close MC1: OFF
preparation
positioning Side-positioning motor
MC1: OFF Sensor confirmation 1
5.2.14, Fig. 1 (SC1)
Delay [TC51: 0.1sec]

Side-positioning HP
MC1 [PC51: CCW533P]: Drive 14331
detection preparation retry
Close
Timeout [TC52: within 3.2 sec]
SC1: Close?
HP preparation Side-positioning motor
return Open MC1: OFF

Side-positioning motor
MC1: OFF Side-positioning HP
14332
detection preparation
return retry
Delay [TC51: 0.1sec]

F
3 times or less [NC51]
Retry?

4 times or more
3

10334 Side-positioning HP
operation error
FR6H1070.EPS

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 MD - 136

MC1 [PC52: CW1P]: Drive

Open
Timeout [TC54: within 2.5 sec]
SC1 : Close?

Close

Delay [TC51: 0.1sec]

HP detection MC1 [PC54: CW7P]: Drive

Delay [TC51: 0.1sec]

Open
SC1: Close?

Close
Sensor confirmation 2
5.2.14, Fig. 2
(SC1)
END
Side-positioning
14333
HP detection retry

G
FR6H1071.EPS

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 MD - 137

<Fig. 4 Subscanning Driving-shaft Slow Grip Flow>

START

Set speed data

Subscanning driving-shaft slow grip

MZ2: ON
TZ21: Start
Timer start

Soft monitoring
Timeout [TZ21: within 10 sec] (Soft)
MZ2 stop?

Driving-shaft slow grip stop

Stop
MZ2: OFF

MZ2: OFF (Hard)

12346 Driving-shaft grip error

Register reset

Timer stop
Delay [TZ35: 0.1sec]

NG

NG (out of spec)
4.39 ≤ Timer ≤ 4.67
Driving-shaft
slow grip Delay: 50ms
OK
Close (noise stop)
SZ2: Close?
Driving-shaft
12352 Open
grip error stop

Yes (-6% deviation)

4.26 ≤ Timer ≤ 4.80
Driving-shaft grip
12355 disorder
(large deviation) NO
(-3% deviation)

12354 Driving-shaft grip disorder

rpm correction processing

Subscanning grip
13355
speed data update

Speed data update

Register reset

Delay [TZ25: 0.1sec]

END
FR6H1330.EPS

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<Fig. 5 Subscanning Driven-Shaft Slow Grip Release Flow>

START

Set speed data

Subscanning driven-shaft slow grip release

MZ2: ON
TZ31: Start

Soft monitoring
Timeout [TZ31: within 10 sec] (Soft)
Driven-shaft MZ2 stop?
slow grip
release Driven-shaft slow grip
Stop release stop
MZ2: OFF

MZ2: OFF (Hard)

12349 Driven-shaft grip release error
Register reset
Register reset
Delay [TZ35: 0.1sec]
Delay [TZ35: 0.1sec]

END
FR6H1331.EPS

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 MD - 139

<Fig. 6 Ejection Grip Flow>

START

7 Side-positioning grip
MC2 [PC22: CCW375P]: Drive
Set speed data
DA value: 204 Open (Grip NG)
SC2 : Close?
Sensor
Subscanning ejection grip
Close 5.2.14, Fig. 2 confirmation 2
MZ2: ON
(Grip OK) (SC2)
Side-positioning grip
Soft HP confirmation Side-positioning
monitoring 12338 grip operation
Timeout [TZ34: within 15 sec] (Soft) failure
MZ2 stop?
Side-positioning
5.1.3, Fig. 1 grip home
Stop positioning

MZ2: OFF
(Hard) MZ2: OFF

Delay: 50ms
Ejection
grip

SZ2: Open? Yes (Not changed)

SZ3: Open?

2 times
or more
Retry?

Within 1 time
[NZ13]

Ejection grip Ejection grip

14356 12356
failure failure

Register reset Register reset Register reset

Delay Delay Subscanning grip

[TZ35: 0.1sec] [TZ35: 0.1sec] 5.1.10, Fig. 1 home positioning

Subscanning
5.1.10, Fig. 4 driven-shaft grip
7
Subscanning
5.1.10, Fig. 5 driving-shaft
correction grip
Subscanning
5.1.10, Fig. 6 driven-shaft
grip release

Subscanning
5.1.10, Fig. 7 ejection grip

END
FR6H1332.EPS

010-051-00 CR-IR346RU Service Manual MD - 139

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 MD - 140

5.2.5 Reading
<Fig. 1 Reading Flow>

START

Image processing setup

Image Setup NG
processing
ready?
Ready E

IP size?
Laser : ON
Other than 14x17

IP size = 14x17
FFM reading conveyance driving
MZ1 [V1: CW13.3mm/s]: Drive
Lamp preheat ON
Leading-edge
detection Open (No IP)
interrupt Timeout [TZ11: within 2.4sec] Erasure lamp lit Delay [TB50: 3sec]
SZ1: Close?
Lamp preheat OFF
Close
(IP found)
Lamp fully lit
Close (IP found)
Timeout [TC32]
SC3: Open?
CMOS
Open
No IP before reading
(No IP)
Read IP leading- Subscanning conveyance
11342 11343
edge detection failure 1
error

MZ1NGCLR set

Timer start

MZ1NG Abnormal
reading normal?
Timer data recording
Normal
FFM driving
12345
W.F. disorder

MZ1NGCLR set

End-of- NO
image interrupt?

YES

A Z
FR6H1186.EPS

010-051-00 CR-IR346RU Service Manual MD - 140

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 MD - 141

Timer1 start

Delay [TZ12: 2.71sec]

IP size?

14x17
Subscanning driving-shaft
5.2.4, Fig. 4 slow grip IP size = 14x17

Lamp preheat ON

NO Delay [TB50: 3sec]

Timer1 ≥ TZ13 Erasure lamp
lighting
Lamp preheat OFF
YES
Lamp fully lit
Subscanning driven-shaft
5.2.4, Fig. 5 slow grip

Timeout [TZ15]
End-of-image
interrupt?
YES 11350 End-of-image timeout error

Timeout [TZ15]
SC3: Open? Z Laser: OFF

Open
1

Laser: OFF

Subscanning FFM stop C

11344 MZ1: OFF
conveyance failure 2

Delay [TZ14: 0.2sec]

1
5.2.4, Fig. 6 Ejection grip

END
FR6H1333.EPS

IP size
Symbol Operation Metric Metric
14x17 14x14 10x12 8x10 18x24 24x30
TC32 Read IP trailing-edge detection timeout 31.7 sec 26.0 sec 22.1 sec 14.5 sec 12.7 sec 21.8 sec
TZ13 Driven-shaft grip release start 26.27 sec 20.55 sec 16.72 sec 9.05 sec 7.32 sec 16.34 sec
TZ15 XXXXXX 34.3 sec 28.6 sec 24.8 sec 17.1 sec 15.4 sec 24.4 sec
TR6H1090.EPS

010-051-00 CR-IR346RU Service Manual MD - 141

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Laser: OFF

Erasure lamp: OFF

FFM stop
MZ1: OFF

Delay [TZ14: 0.2sec]

Subscanning
5.2.4, Fig. 4 driving-shaft slow grip

Subscanning
5.2.4 , Fig. 5 driven-shaft slow grip release

5.2.4, Fig. 6 Ejection grip

Error handling
5.2.15, Fig. 1
(Recovery IP load)

5.2.6, Fig. 2 Subscanning no-load running

5.2.6, Fig. 3 Subscanning both-grip release

5.2.12, Fig. 1 User notification item confirmation

Message display

5.2.13, Fig. 1 Cassette ejection

FR6H1334.EPS

010-051-00 CR-IR346RU Service Manual MD - 142

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 MD - 143

Erasure lamp: OFF

FFM stop
MZ1: OFF

Delay [TZ14: 0.2sec]

5.2.4, Fig. 6 Ejection grip

Error handling
5.2.15, Fig. 1
(Recovery IP load)

5.2.6, Fig. 2 Subscanning no-load running

5.2.6, Fig. 3 Subscanning both-grip release

User notification item

5.2.12, Fig. 1 confirmation

Message display

5.2.13, Fig. 1 Cassette ejection

FR6H1335.EPS

010-051-00 CR-IR346RU Service Manual MD - 143

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 MD - 144

<I/O Locations>
FRONT
Driven-side grip release HP sensor
SZ3

Driving-side grip release HP sensor

SZ2
Side-positioning conveyor
Grip driving motor
C unit
MZ2

Subscanning motor Grip release HP sensor

M SC2
MZ1
M

M
Subscanning unit
Z unit Transport motor
MC3

IP sensor
SC3 FR6H1232.EPS

<I/O Table>

Symbol Name Type Function

MZ1 Subscanning motor FFM Conveys the IP.
MZ2 Grip driving DC motor Speed correction capability (equivalent to DPR).
MC3 IP transport motor Pulse motor Conveys the IP.
SZ2 Driving-side grip release HP sensor PI (5mm) Detects that the driving side is in grip released mode.
SZ3 Driven-side grip release HP sensor PI (5mm) Detects that the driven side is in grip released mode.
SC2 Grip release HP sensor PI (5mm) Detects that it is in the grip release home position.
SC3 Side-positioning IP sensor PI (19mm) Detects the IP.
TR6H1085.EPS

<Sensor ON/OFF Status>

SZ2/SZ3/SC2

OFF: Open (not blocked) ON: Close (blocked)

SC3

OFF: Open (no IP) ON: Close (IP found)

FR6H1256.EPS

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 MD - 145

BLANK PAGE

010-051-00 CR-IR346RU Service Manual MD - 145

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 MD - 146

5.2.6 After-Reading Conveyance

<Fig. 1 After-Reading Conveyance Flow>
START

After-reading conveyance driving

MB1 [PB24: CCW3648P]: Drive
MC3 [PC36: CCW3040P]: Drive
MZ1 [V0: CCW212.8mm/s]: Drive
Open (No IP)
Timeout [TC41: within 4.3 sec]
SC4: Close?

Close After-reading conveyance driving stop

(IP found) MB1: OFF
MC3: OFF
MZ1: OFF

Delay [TC33 : 0.41sec] 5.2.14, Fig. 2 Sensor confirmation 2 (SC4)

After-reading conveyance
driving stop 11362 After-reading conveyance failure
MZ1: OFF
After-reading conveyance
driving stop
MB1: OFF 5.2.15, Fig. 1 Error handling (Recovery IP load)
MC3: OFF

Secondary erasure Reading or

secondary erasure

Reading
5.2.6, Fig. 2 Subscanning no-load running

Subscanning both
5.2.6, Fig. 3 grips release

5.2.12, Fig. 1 User notification

item confirmation

Message display

5.2.13, Fig. 1 Cassette ejection

END
FR6H1178.EPS

010-051-00 CR-IR346RU Service Manual MD - 146

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 MD - 147

<Fig. 2 Subscanning No-Load Running Flow>

START

3
Set speed data
DA value: 204

Subscanning no-load running

MZ2: ON
Soft monitoring
Timeout [TZ24: within 5 sec] (Soft)
MZ2 stop?

Stop

No-load running stop

MZ2: OFF (Hard) MZ2: OFF

Delay: 50ms

SZ2: Open
SZ3: Close
SZ2: Open? (Stop by noise)
SZ3: Close?

NO
2 times or more
Retry?

Register reset Within 1 time

[NZ13]

Delay [TZ25: 0.1sec] No-load running No-load running

14356 12357
failure failure

Register reset Register reset

Delay [TZ25: 0.1sec] Delay [TZ25: 0.1sec]

END 3 NG
FR6H1336.EPS

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<Fig. 3 Subscanning Both-Grip Release Flow>

START

4
Set speed data
DA value: 204

Subscanning no-load running

MZ2: ON
Soft monitoring
Timeout [TZ24: within 5 sec] (Soft)
MZ2 stop?

Stop

Both-grip release stop

MZ2: OFF (Hard)
MZ2: OFF

Delay: 50ms

SZ2: Open
SZ3: Open
SZ2: Open? (not change)
SZ3: Open?

NO 2 times or more
Retry?
Register reset
Within 1 time
[NZ13]
Both-grip release Both-grip release
Delay [TZ25: 0.1sec] 14343 12348
error error

Register reset Register reset

Delay [TZ25: 0.1sec] Delay [TZ25: 0.1sec]

END 4 NG
FR6H1337.EPS

010-051-00 CR-IR346RU Service Manual MD - 148

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<I/O Locations>

M
Transport motor
MB1
IP sensor
SB1

FRONT Erasure conveyor

B unit

IP sensor
SC4

Side-positioning conveyor
C unit

Subscanning motor M
MZ1

M
Transport motor
MC3

Subscanning unit
Z unit FR6H1233.EPS

<I/O Table>
Symbol Name Type Function
MZ1 Subscanning motor FFM Conveys the IP.
MB1 IP transport motor Pulse motor Conveys the IP.
MC3 IP transport motor Pulse motor Conveys the IP.
SC4 Erasure positioning IP sensor PI (19mm) Detects the IP.
TR6H1084.EPS

<Sensor ON/OFF Status>

SC4

OFF: Open (no IP) ON: Close (IP found)

FR6H1257.EPS

010-051-00 CR-IR346RU Service Manual MD - 149

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 MD - 150

5.2.7 Erasure Conveyance

<Fig. 1 Erasure Conveyance Flow>

START

Erasure unit High-temperature error

condition?
Temporary erasure
Other 18742
disable mode

3 lamps lit Erasure unit 1 lamp unlit

condition?
Primary/secondary
Routine or
2 or more erasure
primary/secondary
lamps unlit
erasure?

18740 No-erasure mode Routine

Erasure
18741
incomplete

Erasure conveyance driving

MB1 [PB25: xxP]: Drive
MC3 [PC37: xxP]: Drive

Delay: 20ms

Close
(IP found) Reading Secondary erasure
SC4: Open? C or secondary
Open erasure?
(No IP) Erasure conveyance
11363 failure Reading

1
Error handling
5.2.15, Fig. 1
(Recovery IP load) 5.2.6, Fig. 2 Subscanning no-load running

Message display
D 5.2.6, Fig. 3 Subscanning both-grip release

5.2.13, Fig. 1 Cassette ejection

D
1

END
FR6H1184.EPS

IP size
Symbol Operation Metric Metric
14x17 14x14 10x12 8x10
18x24 24x30
PB25 Erasure conveyance driving CCW14568P CCW12624P CCW11316P CCW8706P CCW8118P CCW11190P
PC37 Erasure conveyance driving CCW12140P CCW10520P CCW9430P CCW7255P CCW6765P CCW9325P
TR6H1312.EPS

010-051-00 CR-IR346RU Service Manual MD - 150

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 MD - 151

<I/O Locations>
M
Transport motor
MB1

FRONT Erasure conveyor

B unit

Driven-side grip release HP sensor

SZ3 IP sensor
SC4

Driving-side grip release HP sensor

SZ2
Side-positioning conveyor
Grip driving motor
C unit
MZ2

M
Transport motor
MC3

Subscanning unit IP sensor

Z unit SC3 FR6H1234.EPS

<I/O Table>
Symbol Name Type Function
SZ2 Driving-side grip release HP sensor PI (5mm) Detects that the driving side is in grip released mode.
SZ3 Driven-side grip release HP sensor PI (5mm) Detects that the driven side is in grip released mode.
MZ2 Grip driving DC motor Speed correction capability (equivalent to DPR).
LDSN Unlit lamp sensor
MB1 IP transport motor Pulse motor Conveys the IP.
MC3 IP transport motor Pulse motor Conveys the IP.
SC3 Side-positioning IP sensor PI (19mm) Detects the IP.
SC4 Erasure positioning IP sensor PI (19mm) Detects the IP.
TR6H1080.EPS

010-051-00 CR-IR346RU Service Manual MD - 151

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 MD - 152

<Sensor ON/OFF Status>

SZ2/SZ3

OFF: Open (not blocked) ON: Close (blocked)

SC3/SC4

OFF: Open (no IP) ON: Close (IP found)

FR6H1258.EPS

010-051-00 CR-IR346RU Service Manual MD - 152

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 MD - 153

BLANK PAGE

010-051-00 CR-IR346RU Service Manual MD - 153

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 MD - 154

5.2.8 Load Conveyance

<Fig. 1 Load Conveyance Flow>
START

After-erasure conveyance
MB1 [PB18: CCW630P]: Drive

Delay : 20 ms

Load conveyance
MB1 [PB19: CCW3342P]: Drive

Open (No IP)

SB1: Close?
Close Open (No IP)
(IP Timeout [TB17: within 20 sec]
found) SB1: Close?
Load conveyance stop
Close
MB1: OFF (Magnetization also OFF)
(IP found)

5.2.14, Fig. 2 Sensor confirmation 2 (SB1)

Suction cup movement (Load standby → HP)

MA1 [PA19: CCW200P]: Drive

5.1.13, Fig. 2 In-cassette IP confirmation

No IP IP found
After-erasure After-erasure
10360 conveyance failure 12360
conveyance failure

1
Close (IP found)
Timeout [TB11: within 20 sec]
SB1: Open?
Open
(No IP)

Load conveyance stop

MB1: OFF
1
Load conveyance stop
CMOS: No IP within machine
MB1: OFF (Magnetization also OFF)

END 10370 Load positioning failure

FR6H1172.EPS

010-051-00 CR-IR346RU Service Manual MD - 154

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(1)
 MD - 155

<I/O Locations>

M
Transport motor
MB1
IP sensor
SB1

FRONT Erasure conveyor

B unit

FR6H1235.EPS

<I/O Table>
Symbol Name Type Function
MB1 IP transport motor Pulse motor Conveys the IP.
SB1 Cassette inlet IP sensor PI (19mm) Detects the presence of an IP.
TR6H1078.EPS

<Sensor ON/OFF Status>

SB1

OFF: Open (no IP) ON: Close (IP found)

FR6H1259.EPS

010-051-00 CR-IR346RU Service Manual MD - 155

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 MD - 156

5.2.9 IP Load
<Fig. 1 IP Load Flow>

START

Open (HP position NG)

SZ4: Close?

Close Sensor confirmation 2

(HP position 5.2.14, Fig. 2 (SA4)
OK)

Suction cup 12318 Suction cup HP return failure

HP confirmation
Delay [TA47: 0.1sec]

C 5.1.7, Fig. 1 Suction cup home positioning

Suction cup movement

(HP → feed leak)
MA1 [PA14: CCW164P]: Drive

Leak valve (SVA1): OFF (Close)

Suction cup movement

IP suction (Load standby → load suction)
MA1 [PA15: CCW192P]: Drive

Suction pump (PA1): ON

A
FR6H1133.EPS

010-051-00 CR-IR346RU Service Manual MD - 156

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 MD - 157

Open (Leak)
Timeout [TA41: within 1 sec]
SA5: Close?
Suction sensor IP leak
confirmation Close Suction pump (PA1): OFF
(Suction) Leak valve (SVA1): ON (Open)

Delay [TA45: 0.5sec] Delay [TA47: 0.1sec]

Suction cup movement

(HP → load standby)
MA1 [PA28: CW164P]: Drive

3 times or less [NA22]

Retry?
Load IP suction failure
4 times or more 14372
retry
Conveyance (Discharge) Conveyance (Discharge)
MB1 [PB14: CCW2559P] MB1 [PB14: CCW2559P]: Drive
: Drive
Suction cup home 5.1.7, Fig. 1 Suction cup home positioning
5.1.7, Fig. 1 positioning

5.2.2, Fig. 1 IP feed

Leak valve
(SVA1): OFF (Close)
Delay: 50ms
Load IP
11372
suction failure Solenoid (SolZ1): OFF

Conveyance (Grip)
Message display MB1 [PB16: CW2559P]: Drive

Delay: 50ms
Suction cup movement
(Load standby → load suction) Feed conveyance UP direction
MA1 [PA15: CCW192P]: Drive MB1 [PB19: CCW3342P]: Drive

Close (IP found)

Timeout [TB11: within 20 sec]
5.2.13, Fig. 1 Cassette ejection SB1: Open?
Open Feed conveyance UP
(No IP) Feed conveyance direction stop
UP direction stop MB1: OFF (Soft)
MB1: OFF (Soft)
Delay: 50ms
Roller rotation (same speed as the arm)
MB1 [PB15: CCW192P]: Drive Conveyance (Discharge)
C
MB1 [PB14: CCW2559P]
Load the IP and Suction cup movement : Drive
feed it back to (Load suction → load leak)
the cassette MA1 [PA16: CCW2031P]: Drive MA1 [PA19: CCW200P]
: Drive
Roller rotation stop
MB1: OFF
Reload positioning
11371
failure
B

Message display

5.2.13, Fig. 1 Cassette ejection

FR6H1134.EPS

010-051-00 CR-IR346RU Service Manual MD - 157

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 MD - 158

Suction sensor Open (Leak)

SA5: Close?
confirmation
Close
(Suction)
IP leak
Leak valve (SVA1)
Leak the IP that : ON (Open)
was fed back to Suction pump (PA1)
the cassette : OFF

IP leak
Leak valve (SVA1): ON (Open)
Suction pump (PA1): OFF

Delay [TA47: 0.1sec]

Suction cup movement

(HP → load standby)
MA1 [PA28: CW164P]: Drive

Within 3 times [NA22]

Retry?
Load IP
4 times or more 14373
drop retry

Conveyance (Discharge) Conveyance (Discharge)

MB1 [PB14: CCW2559P]: Drive MB1 [PB14: CCW2559P]: Drive

5.1.7, Fig. 1 Suction cup home positioning 5.1.7, Fig. 1 Suction cup home positioning

Leak valve (SVA1): OFF (Close) 5.2.2, Fig. 1 IP feed

11373 Load IP drop Delay: 50ms

Conveyance (Grip)
Message display MB1 [PB16: CW2559P]: Drive

Suction cup movement

(Load standby → load suction) Delay: 50ms
MA1 [PA15: CCW192P]: Drive
Solenoid (SOLZ1): OFF
5.2.13, Fig. 1 Cassette ejection
Feed conveyance UP direction
MB1 [PB19: CCW3342P]: Drive
Close (IP found)
Timeout [TB11: within 20 sec]
SB1: Open?
Feed conveyance UP
Open direction stop
(No IP) MB1: OFF (Soft)
Feed conveyance UP
direction stop
MB1: OFF (Soft) Delay: 50ms

Conveyance (Discharge)
C MB1 [PB14: CCW2559P]
: Drive

MA1 [PA19: CCW200P]

: Drive

11371 Load IP drop

Message display

5.2.13, Fig. 1 Cassette ejection

FR6H1135.EPS

010-051-00 CR-IR346RU Service Manual MD - 158

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 MD - 159

Close (Suction)
Timeout [TA49: 5 sec]: Drive
SA5: Open?
Suction sensor
Delay [TA50: 500sec]
confirmation Open
(Leak)
Leak valve (SVA1): OFF (Close)

5.1.7, Fig. 1 Suction cup home positioning

11325 Load leak error

Message display

Suction cup movement

(Load standby → load suction)
MA1 [PA11: CCW2195P]: Drive

5.2.13, Fig. 1 Cassette ejection

END
FR6H1136.EPS

010-051-00 CR-IR346RU Service Manual MD - 159

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 MD - 160

<I/O Locations>
Suction cup HP sensor
Suction cup driving motor Cassette set unit SA4
Leak valve
MA1 A unit SVA1

Suction pump
Cassette ejection sensor M PA1
SA1
Suction sensor
SA5
M
Transport motor
MB1
IP sensor
SB1

FRONT Erasure conveyor

B unit

Side-positioning conveyor
C unit

Subscanning unit
Z unit

IP stopper HP sensor
SZ4 FR6H1236.EPS

<I/O Table>
Symbol Name Type Function
SA1 Cassette ejection sensor PI (5mm) Detects that the cassette has been ejected.
SA4 Suction cup HP sensor PI (5mm) Detects that the suction cup is in its home position.
SA5 Suction sensor Suction sensor Detects that it is sucked.
SVA1 IP leak Solenoid valve Leaks when turned ON.
PA1 IP suction DC pump Sucks when turned ON
MA1 Suction cup driving motor Pulse motor Open the rear cover of the cassette and moves the roller.
MB1 IP transport motor Pulse motor Conveys the IP.
SB1 Cassette inlet IP sensor PI (19mm) Sensor that detects the presence of an IP.
SZ4 Stopper HP sensor PI (5mm) Detects that the IP stopper is in its home position.
TR6H1065.EPS

010-051-00 CR-IR346RU Service Manual MD - 160

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 MD - 161

<Sensor ON/OFF Status>

SA1/SA4/SA5/SZ4

OFF: Open (not blocked) ON: Close (blocked)

SB1

OFF: Open (no IP) ON: Close (IP found)

FR6H1260.EPS

010-051-00 CR-IR346RU Service Manual MD - 161

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 MD - 162

5.2.10 User Notification Item Judgment

<Fig. 1 User Notification Item Judgment Flow>

START

No. of
2 lamps lit 1 or less lamp lit
erasure lamps lit

3 lamps lit

Routine or Primary/secondary erasure

primary/secondary
erasure

Routine

Overexposure
IP exposure?

Usual

Erasure
temporarily disabled? Disabled

Normal

Subscanning grip Abnormal

operation normal?

Normal

Driving-shaft grip Abnormal

operation normal?

Normal

END (With notification) END END (With notification)

FR6H1275.EPS

010-051-00 CR-IR346RU Service Manual MD - 162

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 MD - 163

<I/O Locations>
FRONT

Driven-side grip release HP sensor

SZ3

Driving-side grip release HP sensor

SZ2
Grip driving motor
MZ2

Subscanning unit
Z unit FR6H1276.EPS

<I/O Table>
Symbol Name Type Function
SZ2 Driving-side grip release HP sensor PI (5mm) Detects that the driving side is in grip released mode.
SZ3 Driven-side grip release HP sensor PI (5mm) Detects that the driven side is in grip released mode.
MZ2 Grip driving DC motor Speed correction capability (equivalent to DPR).
TR6H1095.EPS

<Sensor ON/OFF Status>

SZ2/SZ3

OFF: Open (not blocked) ON: Close (blocked)

FR6H1277.EPS

010-051-00 CR-IR346RU Service Manual MD - 163

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 MD - 164

5.2.11 IP Load Return (Without Cassette Ejection)

<Fig. 1 IP Load Return Flow>

START

Suction cup movement

(Load leak → load suction)
MA1 [PA29: CW2031P]: Drive

Open (Suction cup HP NG)

SA4: Close?
Sensor confirmation 2
Close 5.2.14, Fig. 2 (SA4)
(Suction cup
HP OK)
Suction cup movement 12318 Suction cup HP return failure
Suction cup HP (Load suction → HP)
confirmation MA1 [PA28: CW164P]: Drive
Delay [TA47: 0.1sec]

5.1.7, Fig. 1 Suction cup home positioning

Leak valve (SVA1): OFF (Close)

END
FR6H1120.EPS

010-051-00 CR-IR346RU Service Manual MD - 164

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 MD - 165

<I/O Locations>
Suction cup driving motor Cassette set unit Suction cup HP sensor
MA1 A unit SA4

Leak valve
SVA1

FRONT
FR6H1239.EPS

<I/O Table>
Symbol Name Type Function
SA4 Suction cup HP sensor PI (5mm) Detects that the suction cup is in its home position.
SVA1 IP leak Solenoid valve Leaks when turned ON.
MA1 Suction cup driving motor Pulse motor Opens the rear cover of the cassette and moves the roller.
TR6H1063.EPS

<Sensor ON/OFF Status>

SA4

OFF: Open (not blocked) ON: Close (blocked)

FR6H1263.EPS

010-051-00 CR-IR346RU Service Manual MD - 165

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 MD - 166

5.2.12 User Notification Item Confirmation

<Fig. 1 User Notification Item Confirmation Flow>

START

No. of
2 lamps lit 1 or less lamp lit
erasure lamps lit

Routine or 3 lamps lit

primary/secondary Message display
erasure
Message display due to
Primary/ incomplete erasure
Routine secondary
erasure
Message display

Overexposure
IP exposure?

Usual 11366 Overexposed IP detection

Message display

Disabled
Erasure temporarily
disabled?
18742 Erasure temporarily disabled
Normal
Message display

The following errors have occurred.

• Driven-shaft grip error (92347)
• Both grips release error (92348)
Subscanning grip • No-load running error (92357)
operation normal?

Normal

OK Subscanning grip
5.1.10, Fig. 1 home positioning

The following error has occurred.

Driving-shaft grip • Driving-shaft grip disorder (92354)
operation normal?

Normal

OK Subscanning grip
5.2.12, Fig. 2 speed correction

END
FR6H1154.EPS

010-051-00 CR-IR346RU Service Manual MD - 166

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 MD - 167

<I/O Locations>

FRONT

Driven-side grip release HP sensor

SZ3

Driving-side grip release HP sensor

SZ2
Grip driving motor
MZ2

Subscanning unit
Z unit FR6H1237.EPS

<I/O Table>

Symbol Name Type Function

SZ2 Driving-side grip release HP sensor PI (5mm) Detects that the driving side is in grip released mode.
SZ3 Driven-side grip release HP sensor PI (5mm) Detects that the driven side is in grip released mode.
MZ2 Grip driving DC motor Speed correction capability (equivalent to DPR).
TR6H1074.EPS

<Sensor ON/OFF Status>

SZ2/SZ3

OFF: Open (not blocked) ON: Close (blocked)

FR6H1261.EPS

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<Fig. 2 Subscanning Grip Speed Correction>

START

5.1.10, Fig. 4 Subscanning driven-shaft grip

5.2.12, Fig. 3 Subscanning driving-shaft correction grip

5.1.10, Fig. 6 Subscanning driven-shaft grip release

5.1.10, Fig. 7 Subscanning ejection grip

5.1.10, Fig. 2 Subscanning no-load running

5.1.10, Fig. 3 Subscanning both-grip release

Logged
12352 or 12355
logged?

Not logged

END
FR6H1338.EPS

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<Fig. 3 Subscanning Driving-Shaft Correction Grip Flow>

START

Set speed data

Subscanning driving-shaft slow grip

MZ2: ON
TZ21: Start
Timer start

Soft monitoring
Timeout [TZ34: within 15 sec] (Soft)
MZ2 stop?
Driving-shaft slow grip stop
MZ2: OFF
Stop

Driving-shaft correction
MZ2: OFF (Hard) 12353
grip error

Register reset
Timer stop
Delay [TZ25: 0.1sec]
NG
(±3% deviation)
4.39 ≤ Timer ≤ 4.67
Delay [TZ25: 0.1sec]
OK
Close (noise stop)
SZ2: Close?
Driving-shaft grip
12352
error stop Open

rpm correction processing

Subscanning grip
13355
speed data update

Speed data update

Yes (±6% deviation)

4.26 ≤ Timer ≤ 4.80
Driving-shaft grip
12355
malfunction
No (±6% deviation)

Register reset

Delay [TZ25: 0.1sec]

END
FR6H1352.EPS

010-051-00 CR-IR346RU Service Manual MD - 169

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5.2.13 Cassette Ejection

<Fig. 1 Cassette Ejection Flow>

START

Leak valve (SVA1): ON

Delay: 50ms

Suction cup movement

(Load leak → push-out)
MA1 [PA22: CW1095P]: Drive

Ejection clutch (CLA1): ON

Delay [TA47: 0.1sec]

5.2.1, Fig. 2 Cassette hold release

Cassette
ejection Processing complete LED display
LEDOUT: ON
LED2: OFF
Suction cup movement
(Ejection → load standby)
MA1 [PA23: CW1128P]: Drive

Ejection clutch (CLA1): OFF

Delay [TA47: 0.1sec]

Within 1 time [NA24]

Retry?

2 times or more

A
FR6H1158.EPS

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Suction cup movement

(Load standby → load suction)
MA1 [PA15: CCW192P]: Drive

Delay: 20ms

Open (HP position NG)

SA4: Close?

Close
(HP position 5.2.14, Fig. 2 Sensor confirmation 2 (SA4)
OK)

Suction cup HP
Suction cup movement 12326 Suction cup HP return failure
confirmation
(Load suction → HP)
MA1 [PA28: 164P]: Drive
Delay [TA47: 0.1sec]

5.1.7, Fig. 1 Suction cup home positioning

Leak valve (SVA1): OFF (Close)

Transport motor magnetization OFF

MB1: Magnetization OFF
MC3: Magnetization OFF

Close (Cassette not removed)

SA1: Open?
Open
(Cassette
removal
completed) CMOS: No IP before reading
CMOS: No IP before erasure

Call LED not-displayed

LEDCALL: OFF

END
FR6H1159.EPS

010-051-00 CR-IR346RU Service Manual MD - 171

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<I/O Locations>
Suction cup driving motor Cassette set unit Suction cup HP sensor
MA1 A unit SA4

Cassette ejection clutch

CLA1

Cassette ejection sensor M

SA1

M
Transport motor
MB1

FRONT Erasure conveyor

B unit

Side-positioning conveyor
C unit

Transport motor
Subscanning unit MC3
Z unit
M

FR6H1238.EPS

<I/O Table>
Symbol Name Type Function
LEDCALL CALL LED Indicates that the machine is in "CALL" state.
LEDOUT Processing complete LED Indicates that the processing has been completed.
LED2 Progress 2 LED Indicates that the progress is "2".
MA1 Suction cup driving motor Pulse motor Opens the rear cover of the cassette and moves the roller.
SA1 Cassette ejection sensor PI (5mm) Detects that the cassette has been ejected.
SA4 Suction cup HP sensor PI (5mm) Detects that the suction cup is in its home position.
MB1 IP transport motor Pulse motor Conveys the IP.
MC3 IP transport motor Pulse motor Conveys the IP.
CLA1 Cassette ejection clutch Clutch Power connection for actuating cassette ejection operation.
TR6H1073.EPS

010-051-00 CR-IR346RU Service Manual MD - 172

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<Sensor ON/OFF Status>

SA1/SA4

OFF: Open (not blocked) ON: Close (blocked)

FR6H1262.EPS

010-051-00 CR-IR346RU Service Manual MD - 173

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5.2.14 Sensor Confirmation 1/Sensor Confirmation 2

<Fig. 1 Sensor Confirmation 1 Flow>
A symbol, “S**”, used in the flow is applicable to the sensors listed in the table (Sensor List)
below.

START

Sensor (S**): OFF

Delay [TA16: 0.1sec]

Open
S**: Close?
Close

Sensor (S**): ON 10301 Sensor error

Delay [TA16: 0.1sec]

END
FR6H1118.EPS

<Sensor List>
The sensors listed below are covered by “S**”.

I/O No. Name Close status Open status

SA1 Cassette ejection sensor Blocked Not blocked
SA2 Cassette IN sensor With cassette Without cassette
SA3 Cassette hold sensor Blocked Not blocked
SA4 Suction cup HP sensor Blocked Not blocked
SA5 Suction sensor Sucked Leaked
SB1 Cassette inlet IP sensor IP found No IP
SC1 Side-positioning HP sensor Blocked Not blocked
SC2 Grip release HP sensor Blocked Not blocked
SC3 Side-positioning HP sensor IP found No IP
SC4 Erasure positioning IP sensor IP found No IP
SZ2 Driving-side grip release HP sensor Blocked Not blocked
SZ3 Driven-side grip release HP sensor Blocked Not blocked
SZ4 Stopper HP sensor Blocked Not blocked
SZ5 Dust removal HP sensor Blocked Not blocked
TR6H1070.EPS

010-051-00 CR-IR346RU Service Manual MD - 174

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<Fig. 2 Sensor Confirmation 2 Flow>

A symbol, “S**”, used in the flow is applicable to the sensors listed in the table (Sensor List)
below.

START

Sensor (S**): OFF

Delay [TA16: 0.1sec]

Open
S**: Close?
Close

Sensor (S**): ON 12301 Sensor error

Delay [TA16: 0.1sec]

END
FR6H1119.EPS

<Sensor List>
The sensors listed below are covered by “S**”.

I/O No. Name Close status Open status

SA1 Cassette ejection sensor Blocked Not blocked
SA2 Cassette IN sensor With cassette Without cassette
SA3 Cassette hold sensor Blocked Not blocked
SA4 Suction cup HP sensor Blocked Not blocked
SA5 Suction sensor Sucked Leaked
SB1 Cassette inlet IP sensor IP found No IP
SC1 Side-positioning HP sensor Blocked Not blocked
SC2 Grip release HP sensor Blocked Not blocked
SC3 Side-positioning HP sensor IP found No IP
SC4 Erasure positioning IP sensor IP found No IP
SZ2 Driving-side grip release HP sensor Blocked Not blocked
SZ3 Driven-side grip release HP sensor Blocked Not blocked
SZ4 Stopper HP sensor Blocked Not blocked
SZ5 Dust removal HP sensor Blocked Not blocked
TR6H1070.EPS

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5.2.15 Error Handling (Recovery IP Load)

<Fig. 1 Error Handling Flow>

START

After-reading conveyance driving

MB1 [PB31: CCW6000P]: Drive
MC3 [PC42: CCW4995P]: Drive
MZ1 [V0: CCW212.8mm/s]: Drive

Open (No IP)

SB1: Close?

Close
(IP found) Open (No IP)
Timeout [TB17: within 20 sec]
SB1: Close?
Load conveyance stop
Close MB1: OFF (Magnetization also OFF)
(IP found) MC3: OFF (Magnetization also OFF)

5.2.14, Fig. 2 Sensor confirmation 2 (SB1)

Recovery after-erasure
10361
conveyance failure
Close (IP found)
Timeout [TB11: within 20 sec]
SB1: Open?

Open
(No IP)
Load conveyance stop
Load conveyance stop
MB1: OFF (Magnetization also OFF)
MB1: OFF
MC3: OFF (Magnetization also OFF)

CMOS: No IP within machine 10371 Recovery load positioning failure

5.2.9, Fig. 1 IP load

Delay: 50ms

IP load return
5.2.11, Fig. 1 (Without cassette ejection)

END
FR6H1171.EPS

010-051-00 CR-IR346RU Service Manual MD - 176

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<I/O Locations>

M
Transport motor
MB1
IP sensor
SB1

FRONT Erasure conveyor

B unit

Side-positioning conveyor
C unit

Subscanning motor M
MZ1

M
Transport motor
MC3

Subscanning unit
Z unit FR6H1240.EPS

<I/O Table>
Symbol Name Type Function
SB1 Cassette inlet IP sensor PI (19mm) Detects the presence of an IP.
MB1 IP transport motor Pulse motor Conveys the IP.
MC3 IP transport motor Pulse motor Conveys the IP.
MZ1 Subscanning motor FFM Conveys the IP.
TR6H1083.EPS

<Sensor ON/OFF Status>

SB1

OFF: Open (no IP) ON: Close (IP found)

FR6H1264.EPS

010-051-00 CR-IR346RU Service Manual MD - 177

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5.2.16 Cassette Ejection (After Home Positioning)

<Fig. 1 Cassette Ejection (After Home Positioning) Flow>

START

Suction cup movement (HP → feed suction)

MA1 [PA11: CCW2195P]: Drive

Delay: 50ms

5.2.13, Fig. 1 Cassette ejection

END
FR6H1342.EPS

010-051-00 CR-IR346RU Service Manual MD - 178

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<I/O Locations>

Suction cup
driving motor Cassette set unit
MA1 A unit

FRONT FR6H1349.EPS

<I/O Table>
Symbol Name Type Function
MA1 Suction cup driving motor Pulse motor Opens the rear cover of the cassette and moves the roller.
TR6H1097.EPS

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5.3 Secondary Erasure Flow

<Fig. 1 Overall Summary Flow>
START

B
5.2.1, Fig. 1 Cassette IN detection

CMOS: IP found before erasure

CMOS: IP found before reading

5.2.2, Fig. 1 IP feed

Retry
5.2.3, Fig. 1 Feed conveyance

Retry
5.2.4, Fig. 1 Side-positioning operation

5.3.1, Fig. 1 Erasure lamp ON

Progress 2-LED display

LED1: OFF
LED2: ON

5.2.6, Fig. 1 After-reading conveyance

5.2.7, Fig. 1 Erasure conveyance

CMOS: No IP before erasure

Erasure lamp OFF

LampB1-3: OFF

5.2.8, Fig. 1 Load conveyance

5.2.9, Fig. 1 IP load

5.2.10, Fig. 1 User notification item judgment

Notified

Not notified
IP load return
5.2.11, Fig. 1
(Without cassette ejection)

5.2.12, Fig. 1 User notification item confirmation

2 times or more Continuous Continuous 2 times or more

operation? operation?

Single operation Single operation B

IP load return
5.2.11, Fig. 1 (Without cassette
ejection)
Cassette ejection
5.2.13, Fig. 1 Cassette ejection 5.2.16, Fig. 1 (after home positioning)
B

END
FR6H1339.EPS

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5.3.1 Erasure Lamp Lighting

<Fig. 1 Erasure Lamp Lighting Flow>

START

Lamp preheat ON

Delay [TB50: 3sec]

Lamp preheat OFF

Lamp fully lit

END
FR6H1351.EPS

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5.4 User Utility Operation

5.4.1 Dust Removal
<Fig. 1 Dust Removal Flow>

START

Solenoid (SolZ1): OFF (Retreat)

1
Open (Stopper retreat NG)
Timeout [TZ42: within 2 sec]
SZ4: Close?
Close
(Stopper Within 5 times [NZ12]
retreat Retry?
B
OK)
6 times IP stopper retreat
14341
or more retry

Dust removal driving IP stopper retreat

11341 Delay [TZ44: 2sec]
MZ3 [CW]: Drive failure

Solenoid (SolZ1): OFF (Retreat)

Open
Timeout [TZ53: within 1.8 sec]
SZ5: Close?
1
Close Dust removal driving
MZ3: OFF

5.2.14, Fig. 2 Sensor confirmation 2

12390 Dust removal operation failure 1

Close
Timeout [TZ54: within 10 sec]
SZ5: Open?

Open

Dust removal driving

Delay [TZ58: 0.2sec] MZ3: OFF

Dust removal driving 12391 Dust removal operation failure 2

MZ3: OFF

Delay [TZ52: 0.2sec] 5.1.2, Fig. 1 Dust removal home positioning

A
FR6H1195.EPS

010-051-00 CR-IR346RU Service Manual MD - 182

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Dust removal driving

MZ3 [CCW]: Drive

Open
Timeout [TZ53: within 1.8 sec]
SZ5: Close?

Close Dust removal operation

12392
error 3

5.2.14, Fig. 2 Sensor confirmation 2 (SZ5)

5.1.2, Fig. 1 Dust removal home positioning

Close
Timeout [TZ54: within 10 sec]
SZ5: Open?

Open Dust removal operation

12393
failure 4

Delay [TZ55: 0.6sec] 5.1.2, Fig. 1 Dust removal home positioning

Dust removal driving

MZ3: OFF

Delay [TZ52: 0.2sec]

END
FR6H1196.EPS

010-051-00 CR-IR346RU Service Manual MD - 183

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<I/O Locations>

FRONT

Dust removal motor

MZ3
Dust removal sensor
SZ5

Subscanning unit
Z unit IP stopper solenoid IP stopper HP sensor
SolZ1 SZ4 FR6H1241.EPS

<I/O Table>

Symbol Name Type Function

MZ3 Dust removal Brushless DC motor Removes dust on the light-collecting guide and mirror.
SZ4 Stopper HP sensor PI (5mm) Detects that the IP stopper is in its home position.
SZ5 Dust removal HP sensor PI (5mm) Detects that the dust removal brush is in its home position.
SolZ1 Stopper driving SOL Power-down solenoid Protrudes the stopper when turned ON.
TR6H1089.EPS

<Sensor ON/OFF Status>

SZ4/SZ5

OFF: Open (not blocked) ON: Close (blocked)

FR6H1265.EPS

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5.5 Shutdown Processing Flow

<Fig. 1 Shutdown Processing Flow>

START

Solenoid (SolZ1): OFF (Retreat)

Stopper Open (Protrusion)

retreat Timeout [TZ42: within 2sec]
SZ4: Close?
Close
(Retreat) Within 5 times [NZ12]
2 Retry?
IP stopper
6 times 14341
or more retreat retry

Subscanning IP stopper
5.1.10, Fig. 4 10341
driven-shaft grip retreat failure Delay [TZ44: 2sec]

Subscanning
5.1.10, Fig. 8 driving-shaft grip 1

Subscanning
5.1.10, Fig. 6 driven-shaft grip release

5.1.10, Fig. 7 Subscanning ejection grip

Dust removal driving

MZ3 [CW]: Drive

Those steps enclosed by a box are skipped for RU software A07 or later.

Timeout [TZ53: within 1.8 sec]

SZ5: Close?

Close Dust removal driving

MZ3: OFF
Delay [TZ56: 1sec]

12394 Dust removal

Dust removal driving operation failure 5
MZ3: OFF

Delay [TZ52: 0.2sec]

Suction cup movement (HP → shutdown)

MA1 [PA18: CW28P]: Drive

END
FR6H2028.EPS

010-051-05 CR-IR346RU Service Manual MD - 186

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 MD - 187

<I/O Locations>

Suction cup driving motor IP removal cassette set unit

MA1 A unit

FRONT Erasure conveyor

B unit

Driven-side grip release HP sensor

SZ3

Driving-side grip release HP sensor

SZ2
Side-positioning conveyor
Grip driving motor
C unit
MZ2

M
Dust removal motor
MZ3
Dust removal sensor
SZ5

Subscanning unit
Z unit IP stopper HP sensor
IP stopper solenoid
SolZ1 SZ4 FR6H1242.EPS

<I/O Table>
Symbol Name Type Function
MZ2 Grip driving DC motor Speed correction capability (equivalent to DPR).
MZ3 Dust removal Brushless DC motor Removes dust on the light-collecting guide and mirror.
Driving-side grip release HP
SZ2 PI (5mm) Detects that the driving side is in grip released mode.
sensor
Driven-side grip release HP
SZ3 PI (5mm) Detects that the driven side is in grip released mode.
sensor
SZ4 Stopper HP sensor PI (5mm) Detects that the IP stopper is in its home position.
SZ5 Dust removal HP sensor PI (5mm) Detects that the dust removal brush is in its home position.
SolZ1 Stopper driving SOL Power-down solenoid Protrudes the stopper when turned ON.
MA1 Suction cup driving motor Pulse motor Opens the rear cover of the cassette and moves the roller.
TR6H1062.EPS

010-051-00
010-051-05 CR-IR346RU Service Manual MD - 187
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FM3328 (2)
 MD - 188

<Sensor ON/OFF Status>

SZ2/SZ3/SZ4/SZ5

OFF: Open (not blocked) ON: Close (blocked)

FR6H1266.EPS

010-051-00 CR-IR346RU Service Manual MD - 188

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010-051-00 CR-IR346RU Service Manual MD - 189

10.10.2000 FM2887 (1)