Each meter has been calibrated on mineral oil

and will contain a small amount of oil residue.

The oil used is Castrol Diesel Calibration

Fluid 4113 (product code 055830).
SEE OVER
OVAL GEAR
Medium capacity positive displacement flowmeters

I
M
P
O INSTRUCTION MANUAL
R
T
A
N
T
Models : OM025, OM040 & OM050

Flomec Factory
1 / 19 Northumberland Road,
Caringbah NSW 2229, Sydney
AUSTRALIA
tel : +61 2 9540 4433
fax : +61 2 9525 9411
email : sales@flomec.com.au
website : www.flomec.com.au

USA
Distributed by:
916 Belcher Drive
Pelham, AL 35124
USA
Tel : +1 205 378 1050
Fax : +1 205 685 3001
Email : customerservice@trimecus.com
Website : www.trimecus.com

IMOMMED-0907
 1 Index / contents General 2

General

1.0 General Page 1.1 Overview

1.1 Overview 2 The Oval gear meter is a precise positive displacement flowmeter incorporating a pair of oval geared rotors. These
1.2 Operating principal 2 meters are capable of measuring the flow of a broad range of clean liquids.
1.3 Model number information 3
1.4 Specifications 4 Stainless Steel flowmeters are suited to most water based products and chemicals and aluminum meters are
suitable for fuels, fuel oils & lubricating liquids.

2.0 Installation The flowmeter is available as a blind meter with pulse output capable of interfacing to most monitoring and control
instrumentation or the meter can be fitted with or supplied with instruments such as totalisers, rate totalisers or
2.1 Mechanical installation 5 batch controllers.These instruments also have monitoring and control output options including 4-20mA, scaled
2.1.1 Orientation 5 pulse, flowrate alarms and batch control logic (preset metering).
2.1.2 Flow conditioning & locations 6
2.2 Electrical installation 6 If your flowmeter is fitted or supplied with an instrument please also refer to the relevant instrument instruction
2.2.1 Instrument cable 6 manual.
2.2.2 Hazardous area wiring 7
2.3 Pulse output selection for pulse meters 7 These flowmeters can be installed within hazardous areas by using the reed switch pulse output in Intrinsically
2.3.1 Hall sensor pulse output 7 Safe loops or fitting Intrinsically Safe certified Instruments. Please consult the factory for the availability of
2.3.2 Reed switch pulse output 7 flameproof models.
2.3.3 Quadrature pulse output 8
2.3.4 Signal integrity verification 8 1.2 Operating Principle
2.3.5 Bi-directional flow 8
2.4 Meters fitted with integral instruments 9 The Oval gear are positive displacement flowmeters where the passage of liquid causes two oval geared rotors to
2.4.1 Meter calibration factor (K-factor or scale Factor) 9 rotate within a precision measuring chamber and with each rotation a fixed volume of liquid is displaced passing
through the meter. Magnets embedded within the rotors initiate a high resolution pulse train output. The pulse
output can be wired directly to process control and monitoring equipment or can be used as an input to
3.0 Commissioning 10 instruments supplied with or fitted directly to the meter.

The benefits of this technology allow precise flow measurement and dispensing of most clean liquids irrespective
4.0 Maintenance 10 of their conductivity, with other liquid characteristics having nil or minimal effect on meter performance. This
metering technology does not require flow profile conditioning as required with alternative flow technologies
4.1 Disassembly of pulse meter 11 making the installation relatively compact and low cost.
4.2 Disassembly of meters fitted with an instrument 11
4.3 Exploded view & spare parts 11 & 12
4.4 Inspection & exploded view 13
4.5 Re-assembly of meter 13 OPERATION :
Liquid travels around the crescent
shaped chambers created by the liquid exits the
5.0 Fault Finding 14 rotational movement of the rotors measuring chamber

5.1 Trouble shooting 15 flow

liquid entering
measuring chamber
liquid in transit
 Model number information 3 Specifications 4
Model coding
OM015 15mm ( 1/2" )
OM025 25mm ( 1" )
OM040 40mm ( 11/2" )
OM050 50mm ( 2" ) Specifications
Body material
A Aluminum Model prefix : OM015 OM025 OM040 OM050
S 316 Stainless Steel Nominal size ( inches ) 15mm (1/2") 25mm (1") 40mm (11/2") 50mm (2")
H High pressure stainless * Flow range ( litres / min ) 1 ~40 10 ~150 15 ~250 30 ~450
Rotor material * Flow range ( USGM ) 0.26 ~10.6 2.6 ~40 4 ~66 8 ~120
4 Aluminum Accuracy @ 3cp ±0.5% of reading ( ±0.2% with optional RT12 )
5 Stainless steel
Repeatability typically ±0.03%
9 Application specific
Temperature range -20ºC ~ +120ºC ( -4ºF ~ +250ºF )
Bearing type
Maximum pressure ( threaded meters ) bar ( PSI )
1 Ceramic ( SS rotors )
4 Hardened steel roller bearings ( Alum. rotors ) aluminium 68 ( 1000 ) 68 ( 1000 ) 30 ( 440 ) 20 ( 300 )
O-ring material 316L stainless 100 ( 1500 ) 100 ( 1500 ) 100 ( 1500 ) 38 ( 560 )
1 Viton ( standard ) -15~+200ºC [ -5~+400ºF ] high pressure stainless refer factory for options
2 Ethylene Propylene Rubber -150ºC (300ºF) max. Protection class IP66/67 (NEMA4X), optional Exd IIB T6 or I.S.
3 Teflon encapsulated viton -150ºC (300ºF) max. Recommended filtering 150 microns ( 100 mesh ) minimum
4 Buna-N (Nitrile) -65~+100ºC (-53~+212ºF) (minimum)
Electrical - for pulse meters (see also optional outputs)
Temperature limits
Output pulse resolution : pulses / litre ( pulses / US gallon ) - nominal
- 2 120ºC ( 250ºF ) - see note 1
Reed switch 83 ( 314 ) 27 ( 102 ) 13 ( 50 ) 6.5 ( 25 )
- 5 120ºC ( 250ºF ) - see note 2
Process connections Hall effect 166 ( 628 ) 107 ( 405 ) 52.6 ( 200 ) 26 ( 99 )
1 BSP female threaded Quadrature Hall option 166 ( 628 ) 53.5 ( 203 ) 26.3 ( 100 ) 13 ( 50 )
2 NPT female threaded Reed switch output 30Vdc x 200mA max. (max. temp. shock 10ºC (50ºF) / min)
4 ANSI-150 RF flanges Hall effect output (NPN) 3 wire open collector, 5~24Vdc max., 20mA max.
5 ANSI-300 RF flanges Optional functions
6 PN16 DIN flanges Display flowrate, total (accumulative & resettable)
9 Customer nominated Preset batching 1 & 2 stage high speed batch control
Cable entries
IP65 3 digit reset mechanical totaliser 999.9 ltr/gal 9999 litres or gallons
Code O with mechanical register options 0 3~6mm cable gland (B2/B3 options)
IP65 4 digit reset mechanical totaliser 9999.9 ltr/gal 99999 litres or gallons
1 M20 x 1.5mm
Mechanical Accum. totaliser capacities M1 & M2 (6 digit), M3 & M4 (8 digit)
2 1/2" NPT
M o d e l N o. E x a m p l e Optional outputs
OM025 A 4 4 1 - 5 1 1 R2 Flow 4 ~ 20mA, high & low flow rate alarms
Integral options Pulse scaled pulse (programmable) , pulse amplifier
2 NPN open collector phased outputs QP Quadrature pulse output * Maximum flow on fuels may be maintained for intermittent periods of refuelling.
IECEX & ATEX approved E1 Explosion proof ~ Exd * Maximum flow is to be reduced as viscosity increases, max. pressure drop 100Kpa (15psi)
IECEX & ATEX approved Q1 Exd with Quadrature pulse
accum. & reset totals, pulse output B2 BT11 dual totaliser
IECEX & ATEX approved B3 Intrinsically safe BT11 (I.S.)
flow rate, totals & all outputs R2 RT12 Flow Rate Totaliser
IECEX & ATEX approved R3 Intrinsically safe RT12 (I.S.)
dc 2 stage batch controller E0 EB10 batch controller
M* = M1 litres, M2 gallons M* 3 digit mechanical reset totaliser
M* = M3 litres, M4 gallons M* 4 digit mechanical reset totaliser
consult factory SB Specific build requirement
(1) 120ºC (250ºF) rating of the pulse meter, 80ºC (180ºF) rating with BT, RT & EB options.
See temperature code 5 for higher temperature with BT, RT, & EB
(2) Cooling fin is fitted with integral instruments for operation between 80~120ºC (180~250ºF)
 Installation 5 6 Installation

2.0 Installation 2.1.2 Flow Conditioning and Locations

2.1 Mechanical Installation Prior to installing the meter check : Strainer : It is recommended to INSTALL a 100mesh (150 micron) strainer immediately upstream of (prior to) the
meter. Strainers are available from the factory.
# The fluid is compatible with the meter materials of construction using appropriate information such as fluid
compatibility charts and site experience. Flow conditioning : The flowmeter does not require any flow conditioning, therefore straight pipe runs before or
# Application and process conditions are compatible with the meter specifications. Minimum and max. flows are after the meter are not required. If required, the pipe size about the meter can be altered to suit the installation.
within the meter specified range including any in-situ cleaning processes. When metering viscous liquids the
maximum allowable flow may need to be reduced to ensure the pressure drop across the meter does not exceed Locations : The flowmeter is preferred to be fitted upstream of any flow control and/or shut off valve, this prevents
100 kPa (1 Barg, 15 PSIG). free discharge from the meter and minimizes the risk of drainage and air entrapment which can result in erroneous
readings or damage the meter on start up.
# Process temperature and pressure does not exceed meter ratings.
Process or safety critical meters should be installed in a by-pass section of pipe with isolation valves to enable the
# The meter is not exposed to process temperatures and pressures that will cause the liquid medium to gasify meter to be isolated and serviced as required. A by-pass installation also allows purging of the system during
(flash) within the meter. commissioning (see Commissioning).The meter must be appropriately rated and is typically located downstream
(on the discharge side) of the pump.
2.1.1 Orientation
The flowmeter MUST be mounted so that the rotor shafts are in a horizontal plane. This is achieved by mounting If mounted outdoors ensure a suitable watertight gland or plug is used to seal any open electrical entries. In humid
the meter so that the terminal cover or integral instrument display, whichever is fitted, is facing in a horizontal environments take precautions to avoid condensation build up within the electrical and/or instrument enclosure. It
direction. Note the terminal cover or instrument display can be rotated in 90 degree increments to provide access to is good wiring practice for conduits to be connected from the bottom of an entry port, in this way condensation will
the electrical entry and to allow the display orientation to suit the installation. gravitate away from any terminal housing.

Fluid state : Fluid entering the meter must remain a liquid at all times so protect the meter to avoid solidification or
gelling of the metered medium. If meters are to be trace heated or jacketed in any way the maximum temperature
C O RR EC T OR IEN T AT IO NS INCORRECT rating of the meter must not be exceeded. Size the meter to avoid gasification of volatiles (flashing) within the
liquid due to the pressure drop experienced within the system or within the meter.

Hydraulic shock : If pressure surges or hydraulic shock of any kind is possible, the system upstream of the meter
must be fitted with a surge suppressor or pressure relief valve to protect the meter from damage. High frequency
flow pulsations can damage the meter. Such pulsations can be caused by the injection profile in diesel engines.
Most pulsations are removed with the installation of a suitable pulsation dampener.

2.2 Electrical Installation

2.2.1 Instrument Cable Twisted pair low capacitance shielded instrument cable 7 x 0.3mm (0.5mm2) should
be used for electrical connection between the flowmeter and remote instrumentation. The cable screen should be
When installed incorrectly the weight
of the rotors will bear down on the earthed at the readout instrument only to protect the transmitted signal from mutual inductive interference.
base of the measuring chamber.
The cable should not be run in a common conduit or parallel with power and high inductive load carrying cables as
power surges may induce erroneous noise transients onto the transmitted pulse signal or cause damage to the
electronics. Run the cable in separate conduit or with other low energy instrument cables. The maximum
transmission distance is typically 1000m (3300 Ft).
The meter will operate in the alternative orientation, however, it is likely its life & performance will be reduced as a
result of the gravity pull on the rotors.

Liquid can flow into the meter from either a horizontal or vertical direction. For vertical flow installations the most
common orientation is for the liquid to rise through the meter (i.e. travel from bottom to top) to assist in air or
entrained gas elimination. The meter operation is independent of the liquid flow direction thus there is no markings
for inlet or outlet.
 Installation 7 8 Installation

2.2.2 Hazardous area wiring Intrinsically safe wiring including using the reed switch pulse output as simple 2.3.3 Quadrature (QUAD) Pulse Output The diagrams below apply when the meter is fitted with the
apparatus, wiring to an Intrinsically Safe Instrument or wiring to the Exd explosionproof option( Exd IIB T4/T6 ) Quadrature pulse output option (two Hall Effect sensors arranged to give separate outputs out of phase with
wiring techniques must be undertaken in accordance with the rules, regulations and requirements applying to the one another).
territory in which the meter is being installed. The meters should only be connected by qualified staff, the qualified
staff must have knowledge of protection classes, regulations & provisions for the apparatus in hazardous areas. The Quadrature output is typically suited to custody transfer applications where signal integrity verification is
required, it is also used for metering bi-directional flow.
If the flowmeter is fitted with an intrinsically safe instrument refer to the appropriate manual & I.S. supplement for
wiring of the instrument inputs and outputs.
2.3.4 Signal integrity verification Many fiscal transactions require the primary measuring device (flowmeter)
Earthing lugs are located within the terminal housing cover and on the meter body. Use a separate earth within the to have Quadrature outputs in order to detect any difference in the number of pulses from each input
cable making sure that the earth conductor does not come in contact with the cable shield / screen. ( from 1 & 2 ) during delivery.
Use only high temperature cable at the flowmeter when the process temperature exceeds 85ºC.

2.3 Pulse Output selection for pulse meters Two types of output are available on each meter, open collector 2
from Hall Effect sensors or reed switch contact. Each output type is linearly proportional to volumetric flow and each
pulse is representative of an equal volume of liquid. 1
Quadrature NPN HALL EFFECT
Pulse Output
2.3.1 Hall Effect Sensor Pulse Output The Hall Effect Sensor is a solid state 3 wire device providing a NPN common - 0V
open collector output. It requires a dc voltage between 5~24Vdc to operate and is the recommended pulse output to
+ VDC QUAD
for powered installations such as local or remote batching. 1&2

The pulse output between signal and -0V is a voltage square wave with the high level being the dc voltage
available at the open collector and the low level being -0V. phase shift between
outputs
The receiving instrument must incorporate a pull up resistor ( typically greater than 10K ohms in most instruments )
which ties the open collector to the available dc voltage level when the Hall sensor is not energized. When REED Sw.
energized the open collector output is pulled to ground through the emitter (-0V).

NPN HALL EFFECT 2.3.5 Bi-directional flow Combining the Quadrature feature and model PD1 pulse discriminator module
Hall Effect NPN produces forward & reverse outputs both of which may be integrated to provide a “net” reading. The RT12 flow
open collector - 0V
rate totaliser will take both output & will perform the “net” flow function.
+ VDC QUAD

10 5 + 8~24Vdc
Reed Switch
NPN HALL EFFECT
contact closure
1 9 4 Forward flow
REED Sw.
- 0V
+ VDC QUAD 2 7 2 Reverse flow

6 1 - 0V ground

2.3.2 Reed Switch Pulse Output The reed switch output is a two wire normally open SPST voltage free contact PD1 Pulse
ideal for installations without power or for use in hazardous area locations when Intrinsically Safe (I.S.) philosophy Discriminator
is adopted. Note: when using the reed switch output the liquid temperature must not change at a rate greater than
REED Sw.
10ºC per minute (50ºF per minute). In general the reed switch life will exceed 2 billion actuations when switching
less than 5Vdc @10mA as is the case when combined with the RT, EB or BT instruments.
 Installation 9 10 Commissioning & Maintenance

2.4 Meters fitted with integral Instruments If your flowmeter is fitted with an integral instrument such as a 3.0 Commissioning Once the meter has been mechanically and electrically installed in accordance with this
totaliser, rate totaliser or batch controller then the pulse output from the meter has been factory wired to the flow and any other relevant instrument manual(s) the meter is ready for commissioning.
input of the readout instrument.
The meter must NOT be run until the pipework is flushed of foreign matter, more often than not foreign matter is
present after pipework fabrication or modification, weld slag, grinding dust, sealing tape & compound &/or surface
rust are most common offenders.

Flushing can be undertaken by utilizing a by-pass or removing the meter from the pipework. If neither is practical
then the meter rotors must be removed prior to flushing (refer to Maintenance section of this manual for
disassembly).

isolation valve flowmeter isolation valve

with LCD strainer

register

by-pass valve

As a default the reed output is pre-wired and DIP switches set for a integral totaliser or rate/totaliser allowing self
powered operation of the instrument displays.
Open downstream valve last
Also by default the open collector output from the Hall Sensor is pre-wired and DIP switches set for a integral batch
controller allowing high speed, solid state operation of the model EB batch controller.

These defaults may vary at the customer request or for specific applications such as dual flow input or high or low After flushing or following long periods of shutdown the meter must be purged of air/vapour. This can be achieved
flow so if unsure remove the instrument bezel to check the wiring. by allowing the liquid to flow through the meter at a slow rate until all air/vapour is displaced. Never run the meter
above its maximum flow or exceed 100kpa (1 bar, 15psi) pressure drop across the meter. Now the meter is ready
The output(s) and function(s) available from a meter fitted with an integral instrument depends on the model of the for its operation to be confirmed by ensuring correct indication or operation at the receiving instrument(s). Refer if
instrument fitted and may include meter pulse repeater, prescaled pulse output, 4-20mA flow output, flowrate necessary to fault finding section of this manual.
alarms or single/dual stage batch control logic (preset controller).

Refer to the option in the meter model number and relevant instrument manual. Unless programming details were 4.0 Maintenance Adhering to the installation instructions in this manual should ensure your meter provides the
provided at time of order the instrument program will contain factory default parameters. Integral instruments will required operational performance. These are mechanical meters and a periodic maintenance and inspection
however be programmed with the relevant calibration factor (K factor or scale factor) for the meter. regime will maximize the operational availability of the meter.

Factory default settings can be found in the instrument instruction manual and it should be noted all output(s) are The frequency of maintenance depends on the application factors including liquid lubricity and abrasiveness and
turned OFF and if required need to be turned ON then programmed to suit the application requirements. operational factors such as flowrate and temperature.

BEFORE undertaking meter maintenance ensure the following :

2.4.1 Meter Calibration Factor (K or scale Factor) Each flowmeter is individually calibrated and supplied with a
Associated alarm(s) or control output(s) are isolated so not to affect the process.
calibration certificate showing the number of pulses per unit volume (eg pulses per litre or pulses per USgallon).
Nominal figures are shown in the specification section of this manual. Voltage supply is isolated from the meter.
Liquid supply to the meter is closed off.
Meters fitted with Integral Instruments will have the relevant calibration factor entered into the program of the
instrument. Please refer to relevant instrument manual for programming details. The meter is depressurized and liquid drained from the meter.
 Maintenance 11 12 Maintenance

4.1 Disassembly of Pulse meter (Refer Exploded View) If required to gain access to the meter terminals and
pulse output board, undo the 4 cap screws (10), remove the terminal cover (9) carefully to avoid putting strain on 4.3 SPARE PARTS (refer to exploded view)
the terminal connections. The pulse output board (6) can now be accessed and removed if necessary (screws 7).
If required to gain access to the oval geared rotors undo the 8 body screws (5), carefully pry the meter body apart Item Description OM025 OM040 OM050
avoiding misplacing or damaging the O-ring (3) and rotors (2).
1 Body assembly with rotor shafts Part No.
aluminum 1401096 1401094 1401092
stainless steel 1401097 1401093
2 Rotor assembly set
aluminum rotors +bearings 1424071 1424111 1424099
stainless steel rotors +bearings 1424092 1424125 1524011
3 Body O-ring (size BS153) (size BS245) (size BS253)
viton ( standard ) 13031531 13032451 13032531
teflon 13031533 13032453 13032533
4 Meter cap
aluminum with M20 conduit entry 1302047 1302160 1302088
aluminum with 1/2" NPT conduit entry 1302164 1302161 1302167
stainless with M20 conduit entry 1302165 1302166 1306025
stainless with 1/2" NPT conduit entry 1302059 1302162 1306029
5 Cap screw (M6 x 20) (M10 x 25) (M10 x 25)
stainless & aluminum bodies 130816103 130810104 130810104
6 Pulse output board
standard pulse board 1412033 1412055 1412034
quadrature pulse board 1412039 1412040 1412040
7 Output board screw
M3 x 4 slot head 130803101
8 Terminal cover O-ring
suit std. stainless cover (BS132) 13031321
suit E xd aluminum cover (BS032) 13030321
9 Terminal cover
IP66/67 standard cover (SS) 1306030
Exd explosionproof cover (alum.) 1306020-EX
10 Terminal cover screw
M5 x 16 130805101
11 Flange portion O-ring (size BS123) (size BS136) (size BS140)
viton 13031231 13031361 13031401
4.2 Dissassembly of meters fitted with an Instrument If the meter is fitted with an integral instrument the
instrument display assembly must be removed if required to gain access to the instrument terminal connections, teflon 13031233 13031363 13031403
instrument battery or pulse output board. This is achieved by undoing the bezel screws and separating the display 12 Flange portion screw (M8 x 25) (M10 x 30) (M10 x 30)
assembly from its base. Do not stress or damage the wires that connect the display assembly to the meter output. socket head 130808103 130810104 130810105
Take care not to misplace or damage O-ring(s).The pulse output board can now be accessed. To remove the pulse 13 Flange portion refer diagram opposite
output board, first undo the screws that fix the instrument base to the flowmeter.
Recommended spare parts : Item 2 rotor assembly set
Item 3 body O-ring
Item 6 pulse output board
 Maintenance 13 14 Fault finding

4.4 Inspection (refer Exploded View) Inspect O-rings for damage, chemical attack, deformity or any form of
deterioration. 5.0 Fault Finding Pulse meters have two distinct sections: the mechanical wetted section housing the rotors
and the electrical section housing the pulse output board.
Remove, inspect and clean the rotors, also check that the magnets have not been chemically attacked. Check the
measuring chamber for damage or scoring & redress if necessary, the rotor shafts should NOT be loose or able to Meters fitted with integral instruments have these two sections plus the instrument.
be rotated. The aim of fault finding is to trace the source of the fault to one of these sections.
If a fault is traced to an instrument section, refer to the relevant instruction manual.

Below are basic fault finding steps. Also refer to Trouble Shooting Guide on following page.

Step 1 - Check application, installation and set up.

Refer to Mechanical Installation section for installation and application factors that may effect the meter operation
including pulsation and air entrainment or incorrect meter selection including incorrect flow rate, temperature and
pressure or materials compatibility. Refer to Electrical Installation for correct wiring.

Step 2 - Check for blockages.

The most common cause of fault/unsatisfactory meter operation, particularly for new or altered installations, is due
to blockage within the system or meter caused by foreign particles such as weld slag, sealing tape or compound,
rust, etc.

Step 3 - Ensure flow is present.

No flow or lower than normal minimum flow may be attributed to a blocked strainer, jammed or damaged rotors
within the flowmeter, malfunctioning pump, closed valves or low liquid level in feeder tank.

Step 4 - Ensure oval gears within meter are rotating.

Rotation of the oval gears can be heard by holding a screw driver blade to the meter body and pressing the handle
hard against the ear lobe. If necessary test the meter with the flow turned off and turned on to familiarize yourself
with the audible rotation signature.

Step 5 - Ensure pulses are being generated during flowing conditions.

A multimeter is often not fast enough to distinguish the pulse train from the reed switch or Hall Effect sensor. An
oscilloscope will allow you to view the output pulse train. When viewing the Hall effect sensor pulse ensure a pull
up resistor is installed between the pulse output and the supply voltage (refer electrical installation).

Step 6 - Confirm Instrument Operation.

If an associated instrument is connected to the flowmeter confirm its operation by simulating a pulse input onto the
flow input terminals. In most instances a contact closure on the flow input terminals is an adequate simulation.

4.5 Re-assembly of meter (refer Exploded View) When re-installing the rotors all four magnets MUST be
visible when both rotors are in place. Both rotors will only engage correctly if fitted precisely at an orientation of 90
degrees to each other. Rotate the rotors slowly by hand to ensure they are correctly fitted at the same time check
the rotor shafts & rotor bearings for wear.

Fit the O-ring into the groove and assemble the two parts of the meter, the body & cap align with a location pin.

Fit the body cap screws (5) and tighten in a star sequence then torque in the same sequence to 3.5 Nm. This
sequence and procedure ensures the meter bodies are assembled correctly and evenly. Fit the pulse output board,
terminal cover or instrument as appropriate.
 Trouble shooting 15 Notes
5.1 TROUBLE SHOOTING

Symptom Possible cause Solution

1. Output signal 1. Ground shield of signal cable
interference 2. Re-route cable from high electrical energy sources

2. Entrained air or 1. Remove source of air or gas entrapment

Meter gas 2. Install an upstream air eliminator
readings
are high 3. Pulsating flow from 1. Increase back pressure on pump
2. Install a fast response one way check valve
reciprocating style
3. Install a surge arrestor between pump & meter
pump 4. Re-calibrate meter in situ to compensate for pulsations
5. Change pump style to smooth delivery type pump

1. Damaged or 1. Inspect, repair, clean or replace rotors

worn rotors
2. Damaged or worn 1. Inspect measuring chamber for damage - repair
Meter measuring 2. Check concentricity of rotor shafts within chamber
readings chamber
are low 3. Output signal 1. Ground shield of signal cable
interference 2. Re-route cable from high electrical energy sources
3. Check all electrical terminations & wires for continuity.

1. Rotors fouled 1. Check that rounded teeth are towards base of chamber
2. Check for obstruction due to foreign particles
3. Clean, repair or replace rotors

2. Meter incorrectly 1. See instructions for reassembly of meter with

No output reassembled particular emphisis on positioning of rotors & magnets
from meter
3. No output from 1. Check terminal connections & solder joints
output board 2. Ensure dc voltage is available at Vdc & 0v and
receiving instrument is fitted with a pull up resistor
3. Replace output board

Not reading 1. Faulty receiving 1. Check DIP switch settings & program data
instrument 2. Check terminal connections & electrical continuity
on readout
3. Repair / replace receiving instrument
instrument