DP 8800 Plus
DP 8800 Plus
Service Manual
© 2007-2009 Shenzhen Mindray Bio-medical Electronics Co., Ltd. All rights Reserved.
All information contained in this manual is believed to be correct. Mindray shall not be liable
for errors contained herein nor for incidental or consequential damages in connection with
the furnishing, performance, or use of this manual.
Mindray is responsible for safety, reliability and performance of this product only in the
condition that:
I-1
• all installation operations, expansions, changes, modifications and repairs of this product
are conducted by Mindray authorized personnel;
• the electrical installation of the relevant room complies with the applicable national and
local requirements;
• the product is used in accordance with the instructions for use.
Warranty
THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR
FITNESS FOR ANY PARTICULAR PURPOSE.
Exemptions
Mindray's obligation or liability under this warranty does not include any transportation or
other charges or liability for direct, indirect or consequential damages or delay resulting from
the improper use or application of the product or the use of parts or accessories not
approved by Mindray or repairs by people other than Mindray authorized personnel.
z any Mindray product which has been subjected to misuse, negligence or accident;
z any Mindray product from which Mindray's original serial number tag or product
identification markings have been altered or removed;
Return Policy
Return Procedure
In the event that it becomes necessary to return this product or part of this product to
Mindray, the following procedure should be followed:
1. Obtain return authorization: Contact the Mindray Service Department and obtain a
Customer Service Authorization (Mindray) number. The Mindray number must appear
I-2
on the outside of the shipping container. Returned shipments will not be accepted if the
Mindray number is not clearly visible. Please provide the model number, serial number,
and a brief description of the reason for return.
2. Freight policy: The customer is responsible for freight charges when this product is
shipped to Mindray for service (this includes customs charges).
3. Return address: Please send the part(s) or equipment to the address offered by
Customer Service department
Company Contact
Manufacturer: Shenzhen Mindray Bio-Medical Electronics Co., Ltd.
Address: Mindray Building, Keji 12th Road South, Hi-tech Industrial
Park, Nanshan, ShenzhenShenZhen518057, P.R.China,518057
Tel: +86 755 26582479 26582888
Tel: 0049-40-2513175
Fax: 0049-40-255726
I-3
Safety Precautions
CAUTION and NOTE are used regarding safety and other important instructions. The
signal words and their meanings are defined as follows. Please understand their meanings
clearly before reading this manual.
Symbol Description
S-1
3. Safety Precautions
Please observe the following precautions to ensure patient and operator safety when using
this system.
WARNING:
S-2
6. No waterproof device is applied to the system. Do not use the
system in any place with the possibility of water ingress. There is
risk of electric shock if any water is sprayed on or into the system.
If you carelessly spray any water onto/into the system, contact the
Mindray sales office, customer service department or
representative.
7. Use the transducer carefully. In case that the human body contacts
the scratched transducer surface, immediately stop using the
transducer and contact the Mindray sales office, customer service
department or representative. There is risk of electric shock if using
the scratched transducer.
8.Be careful not to let the patient contact the ultrasound equipment. If
the ultrasound equipment is defective, there is risk of electric
shock.
11. Do not open the shell or panel. If open the shell when the equipment
is powered on, there may be a short circuit or electric shock.
12. Do not use the equipment at the same time use equipment such as
an electric scalpel, high-frequency therapy equipment or a
defibrillator, etc.
S-3
15. Prolonged and repeated use of keyboards can result in hand or arm
nerve disorders in some individuals. Observe the local institution
work safety/health regulations on keyboard use.
CAUTION:
S-4
(6) Confirm that the peripheral units are secured before you
move the system. Otherwise, the peripheral units may fall
and cause injury.
(7) When the system is moved over a step, exercise caution to
protect the system from falling. When holding the system at
the bottom to help move it over a step, take special care to
prevent hand injuries.
S-5
10.Before examining a new patient, press 『Patient』 to delete the
patient information and data recorded in the memory for the
previous patient. Otherwise, the new data may be confused with the
data of the previous patient.
11. Do not pull out plugs of the system and its accessories without
turning OFF the power. Otherwise it may result in equipment damage
or even electric shock.
12. Do not turn OFF the power supply of the system during printing,
saving, or invoking. Otherwise it may result in abnormality of these
processes.
NOTE: 1. Do not use the system in the vicinity of strong electromagnetic field (such as
the transformer), which may affect the performance of the monitor.
4. Turn ON the system only after the power has been OFF for more than 10
seconds. If the system is turned ON immediately after being turned OFF, it
may result in malfunction of the system.
5. Turn OFF the auxiliary power switch or stop transmission through the
[Freeze] key before connecting or disconnecting a transducer. If a
transducer is connected or disconnected with an image displayed, the
system and/or the transducer may malfunction.
6. After using the transducer, remove the ultrasound gel on it and place the
transducer on the transducer holder. Otherwise, water in the gel may enter
the acoustic lens, thus adversely affecting the performance and safety of the
transducer.
S-6
7. You can record the registration data (including the hospital data and patient
data). To ensure the security of the data, be sure to back up the data on
external storage media. Data stored in the system may be lost due to
improper operation or an accident.
8. Do not apply external force to the control panel (e.g. leaning against it).
Otherwise it may damage the system.
9. If the system is used in a small room, the room temperature may rise.
Therefore, proper ventilation shall be provided.
10. The fuse, which is inside the machine, can be replaced only by the Mindray
service engineer or the technician specified by Mindray.
11. When disposing of this system or any part of the system, contact Mindray
sales office, customer service department or representative. Do not dispose
of this system without consulting Mindray sales office, customer service
department or representative first. Mindray does not assume any
responsibility for damage resulting from disposal of this system without
consulting Mindray.
13. The output power outlets on the main unit are used for providing power to
recommended external optional devices. Do not connect other devices to
the outlets, otherwise the output power may be exceeded and the system
may malfunction.
4. Warning Labels
Various WARNING labels are attached to this system in order to call the user's attention to
potential hazards.
The symbol on the WARNING labels attached to the system indicates safety
precautions.
The name, appearance, and the indication of each WARNING label are described in the
Operation Manual. Read them carefully and understand them.
S-7
Contents
C-2
Contents
C-3
Chapter 1 System Introduction
1.1.1. Appearance
<1>
<2>
<3>
<5>
<4> <6>
<7>
<8>
<5>
<9> <6>
<10> <7>
Front View
1-1
System Introduction
<11>
<12>
<13>
<14>
Left View
1-2
System Introduction
Rear View
<18> <16>
<20>
I/O Panel
1-3
System Introduction
< 1> < 2> < 3> < 4> < 5> < 6>
< 8>
< 7>
< 16 >
< 11 > IP < 13 > < 24 >
< 26 >
< 15 >
< 21 >
< 14 > < 27 > < 32 >
Control Panel
1-4
System Introduction
1-5
System Introduction
1.2.1. Appearance
Front View
1-6
System Introduction
<6>
<7>
<8>
<9>
Left View
1-7
System Introduction
Rear View
I/O Panel
1-8
System Introduction
Power Panel
1-9
System Introduction
( ) ( )
( ) ( )
( ) ( )
( ) ( )
( ) ( )
( ) ( )
( ) ( )
Zoom
Rotation
< 13 > < 26 > < 33 >
Gain
Control Panel
1-10
System Introduction
<13> Parameter adjust knob Adjust some value of Puncture, F.Posi, F.Num, A.Power
and IP with combination of corresponding key.
<18> Change Switch between the fixed end and active end in the
measurement.
<26> Depth/Zoom/Rotation Adjust the viewing depth for display, the zoom mode, and
the arrow rotation of the ultrasound images.
<35> Print Activate the printing function for the video printer
connected.
1-11
Chapter 2 Hardware Introduction
2.2. Boards
2-1
Hardware Introduction
The front-end transmission circuit consists of MD1210 and TC2320. The reception circuit
includes ADG714, VCA8617 and ADS5277. The transmission sequence control and reception
channel selection are completed by FPGA.
The digital circuit consists of the CPU system and the FPGA system. The CPU system
includes CPU and the peripheral and interface circuit: FLASH, SDRAM, CPLD, power monitor
(ADT7462), reset circuit, clock circuit, real-time clock circuit (MAX6900), IDE interface, USB
interface, and Ethernet interface; The FPGA system includes FPGA, beam forming SSRAM,
DSC and display SSRAM, DAC conversion circuit and video interface; CPU is connected to
the peripheral and interface circuit with bus and also to FPGA with bus; The signal processing
is performed in FPGA.
2-2
Hardware Introduction
The transducer board consists of transducer sockets A and B, 128 channel alternative relay,
transducer and board ID output circuit, relay control circuit and power filter circuit.
2-3
Hardware Introduction
5V,12V,13.5V
POUT[80:1]
FID[8:1]
High-frequency Filter ENB Transducer
Main Board NAIDRD Board
NBIDRD
EX_EN
Power Supply Filter
Power
Supply D+5,D12V,A13V5
Board
PHV
A-5
A+5
D12V Main Board
D+5
A13V5
D3V3
2.5V 12V
3.3V Voltage 3V
D1V5 Reduction 1.2V Lower Fan 20pin
12V
Hard connection
Soft connection
A B C
1 PHV PHV PHV
2 NC NC NC
2-4
Hardware Introduction
26 NC GND GND
27 NC GND NC
29 NC GND NC
A B C D E
1 HV HV HV HV HV
2-5
Hardware Introduction
2-6
Hardware Introduction
A B C D E
1 GND POUT92 POUT90 POUT89 POUT96
2-7
Hardware Introduction
2-8
Hardware Introduction
z J5, the interface between the connection board and display, is defined as the table below.
Pin 1 2 3 4 5 6
Signal 13.5v NC 13.5v GND NC GND
z J2, J3 and J4, the interfaces between the connection board and the hard disk, CD-ROM
and keyboard, is defined as the table below.
Pin 1 2 3 4
Signal GND GND 5v 12v
z J1, the interface between the connection board and fans, is defined as the table below.
Pin 1 2 3 4
Signal 12v 12v GND GND
2-9
Hardware Introduction
The interfaces between the output board and the main board are defined in the tables below.
2-10
Hardware Introduction
2-11
Hardware Introduction
2.3.1. Introduction
The power supply board provides +5V (D+5V and A+5V), +12V, +13.5V, +3.3V, -5V, +1.5V,
+2.5V and program-controlled high voltage for the system.
The connection board connects the power supply board, main board and transducer board,
filters output voltage, and performs the linear voltage-stabilizing from +3.3V to +3V and from
+1.5 to +1.2V. The filter circuit is π-type.
2-12
Hardware Introduction
Connection Board
2.3.2. Working Procedure
The AC input passes the EMI filter circuit and then the BOOST PFC circuit to be converted to
DC 370-410V. It then be converted to +5V, +13.5V, +12V and +24V outputs by the
two-transistor forward converter. The +5V output is the main feedback output of the converter
and others are auxiliary outputs of the converter. To obtain appropriate voltage and load
adjustment ratio, +13.5V and +12V are adjusted by the magnetic amplifier and +24V is
stabilized linearly. +5V is output directly as well as works as the input of +3.3V and -5V. +24V
is converted to the HV output by BOOST.
+5V, -5V, +13.5V and HV have the overvoltage and overcurrent protection. When the
protection takes effect for +5V, the whole power supply board stops outputting; When the
protection takes effect for -5V and HV, only -5V and HV are stopped outputting; When the
protection takes effect for +13.5V, +5V is not affected.
The power supply board also has the overtemperature protection function, which prevents
temperature of key power devices such as the transformer and MOSFET from exceeding safe
range when the system malfunctions.
The control chip U8 of the FORWARD converter is the voltage control chip MB3769A from
FUJITSU company, which can adjust voltage, limit current cycle by cycle, and has built-in
functions of soft start, low-voltage lock and protection lock. The transformer T1 not only
transforms voltage but meets requirements of safe isolation. The switch tube is SPA06N60C3
2-13
Hardware Introduction
from INFINEON company, which basic parameter is 650V/6.2A. The +5V output is the main
feedback output of the FORWARD converter, +13.5V and +12V are adjusted by the magnetic
amplifier, and +24V is stabilized linearly by LM317.
HV is output from the BOOST converter, which uses the voltage control chip TL594 from
ONSEMI company. HV is controlled by 0-4V analog input signal and varies linearly between
30V and 140V with the variation of control signal.
+3.3V is output from the BUCK converter which is based on synchronous rectification.
EL7566 from INTERSIL company works as the controller, which integrates all control and
protection circuits and switch tube. Its rated output current is 6Amp and its conversion
efficiency can reach 96% at most.
+2.5V and +1.5V are the outputs of +3.3V after linear voltage-stabilizing, which is performed
by IRF7401 MOS from IR company and feedback control circuit. The MOS works at the
amplification area to realize linear stabilizing of low voltage.
-5V is obtained from +5V through BUCK-BOOST converter, which uses the control chip
TPS6755 from TI company. The chip, integrating MOS, produces negative voltage output
along with external inductors, capacitors and diodes and have current limit protection for
switch tube.
4. When +3.3V short-circuit protection works, +3.3V and HV outputs stop. They can recover
automatically after the failure is removed.
5. When -5V overcurrent/short-circuit protection works, -5V output stops. When -5V
overvoltage protection works, the output stabilizes at some voltage (>-7V) exceeding the rated
voltage, not affecting other outputs, and can recover automatically after the failure is removed.
2-14
Hardware Introduction
overcurrent/short-circuit protection works, the output stops and does not affect other outputs.
They except HV can recover automatically after the failure is removed.
2.3.5. Maintenance
Before test or service, connect the power supply board as the figure below shows. The
electronic load A is necessary while the electronic load B is not. When adding the electronic
load B, ensure the load for 390VDC does not exceed 0.1A and is added only when loads for
other outputs are minimum.
You can add loads only for +5V, +13.5V, +12V and HV outputs. It is recommended to start
debugging when the load is a little heavier than the minimum and to increase the load during
the debug if necessary.
After connecting the board properly, you can locate the failure and service the board
according to the procedure shown in the figure below. The following procedure is just a basic
instruction and you should operate according to the actual situation.
2-15
Hardware Introduction
The following figures shows some waveforms which can be referred during the test and
service.
2-16
Hardware Introduction
DS Voltage Waveform of Q1
Voltage Waveform of U7.8
2-17
Hardware Introduction
In the figure of GS Voltage Waveform of Q14, the duty ratio of drive waveform varies with the
AC input voltage. In the figure of DS Voltage Waveform of Q1, the amplitude of switch
waveform varies with the HV output. Besides the two waveforms describes before, the
amplitude, frequency and duty ratio of all waveforms tested during the service must be the
same with the figures above.
devices and boards and even body injury. Never touch any
2-18
Hardware Introduction
Voltage
feedback
On/Off Output to
Inverter module strip lamp
Brightness control
Current
feedback
2-19
Hardware Introduction
overcurrent. Open circuit protection: When any of the strip lamps is open circuit, the
current feedback signal will be severely weak. If the feedback current does not stabilize
the CMP voltage even if the voltage of CMP rises to 3V, the IC will close two output
pulses and the circuit is locked for protection. Over current protection: When the output
current is too strong, the main IC will restrain the duty cycle of square wave after
receiving the feedback signal from the strip lamp to lower the current for protection.
Overvoltage protection: When the output voltage is too high, the main IC closes the PWM
driving after receiving the feedback signal from the strip lamp for protection.
Definitions of the output ports of strip lamp driver CN2 and CN3:
Pin Definition
1 Vout -H
2 Vout -L
Pin Definition
1 13.5V
2 13.5V
3 ON/OFF
4 ADJ
5 GND
6 GND
2-20
Hardware Introduction
U5 24C16 EEPROM
U6 MTV412 MCU
U8 K4D263238I GDDR
3 RXOIN3+ 4 RXOIN3-
5 GND 6 RXOCKIN+
7 RXOCKIN- 8 GND
9 RXOIN2+ 10 RXOIN2-
11 GND 12 RXOIN1+
13 RXOIN1- 14 GND
2-21
Hardware Introduction
15 RXOIN0+ 16 RXOIN0-
17 GND 18 GND
19 PANEL_VCC 20 PANEL_VCC
Pin Definition
1 R_LED
2 G_LED
3 AD0
4 AD1
5 GND
6 GND
7 12V
8 5V
Pin Definition
1 ADJ(Backlight Adjust)
2 EN(Backlight ON/Off)
3 GND
4 GND
5 13.5V
6 13.5V
7 NC
3 HSYNC 4 GND
5 NC 6 NC
7 GREEN 8 GND
9 GND 10 GND
2-22
Hardware Introduction
Pin Definition
1 13.5V
2 13.5V
3 GND
4 GND
2-23
Chapter 3 Disassembly of
DP-9900Plus/DP-9900
3-1
Disassembly of DP-9900Plus/DP-9900
2. Release the swing bowl and let it stay around the neck.
3. Press the two clips with thumbs with two hands holding the sides of the monitor,
and simultaneously pull the rear cover backwards.
<1> Press
<2> Pull
4. Disconnect the data line and the power cord from the monitor.
3-2
Disassembly of DP-9900Plus/DP-9900
<3>
<2>
<1> <1>
<4>
<2>
2. Pull out the upper side of the screen, then raise the screen and take it out.
4. Disconnect the data line, power cord and footswitch cable. Remove the keyboard.
3-3
Disassembly of DP-9900Plus/DP-9900
M3×12 Screws
3-4
Disassembly of DP-9900Plus/DP-9900
TGC Sliders
2. Place the keyboard face down. Disconnect the cable from the TCG board and
release the four M3×6 screws.
3-5
Disassembly of DP-9900Plus/DP-9900
M3×6 Screws
TGC Board
2. Rotate the transducer cable hanger clockwise until it can be pulled out.
3-6
Disassembly of DP-9900Plus/DP-9900
3-7
Disassembly of DP-9900Plus/DP-9900
2. Release the three M4×8 screws on the left cover. Push the left cover backwards.
3-8
Disassembly of DP-9900Plus/DP-9900
3-9
Disassembly of DP-9900Plus/DP-9900
M5×10 Screw
3-10
Disassembly of DP-9900Plus/DP-9900
2. Release the six M4×8 screws that secure the upper rear cover. Disconnect cables
from the I/O board and then remove the upper rear cover with the I/O board on it.
3. Release the six screws that secure the I/O board to the upper rear cover.
3-11
Disassembly of DP-9900Plus/DP-9900
I/O Board
4. Disconnect cables from the air outlet fan assembly and then remove the four
screws that secure the assembly.
3-12
Disassembly of DP-9900Plus/DP-9900
3. Disconnect the power cable and data line from the hard disk and then release the
four screws that secure the hard disk.
2. Remove the power conversion board from the lower rear cover.
3-13
Disassembly of DP-9900Plus/DP-9900
Ground Terminal
2. Release the two M4×8 screws that secure the air intake fan assembly and pull out
the assembly by its handle.
3-14
Disassembly of DP-9900Plus/DP-9900
2. Remove the two screws from the power supply board and pull the power supply
board by its handle to disassemble it.
3. Hold the two handles on the main board and rotate them outwards to disassemble
the main board.
3-15
Disassembly of DP-9900Plus/DP-9900
3. Remove the eight screws that secure the transducer board shield at the front of the
cabinet. Take out the board by its handles.
Transducer Board
2. Disconnect the cables from the main board and the output board. Remove the six
3-16
Disassembly of DP-9900Plus/DP-9900
3.14. Diagram
3-17
Disassembly of DP-9900Plus/DP-9900
2. Remove the M4X12 combination screw (1 pcs) securing the ground wire clip, take
out the cable plug and remove the M4X12 combination screws (6 pcs) securing the
monitor.
3. Hold the lateral sides of the monitor and raise the monitor to separate it from the
support arm hooker when the monitor is 20° from the vertical direction, and then
remove the monitor.
3-19
Disassembly of DP-9900Plus/DP-9900
1. Front cover assembly of the LCD 2. Rear cover of the LCD 3. M4X12 combination
screws (5 pcs)
3. Pull out the cable plugs from the OSD board, remove the PT3X8 screws (4 pcs)
securing the OSD board, and then remove the OSD board.
of the LCD
1. Remove the LCD assembly (refer to 3.15) and the rear cover of the LCD (refer to
3-20
Disassembly of DP-9900Plus/DP-9900
step 2 of 3.16).
2. Pull out the plugs from the OSD board of the LCD by the right side of the LCD
assembly, remove the M3X8 combination screws (10 pcs) securing the PCB
shielding cover, and then remove the PCB shielding cover.
3. Pull out the 2 plugs of the cable connecting the inverter board and the LCD, and
then pull out the plug of the cable connecting the inverter board and the control
board. Remove the M3X8 combination screws (2 pcs) securing the LCD inverter
board, and then remove the inverter board.
4. Pull out the plug of the cable connecting the inverter board and the control board,
and then pull out the plug of the cable connecting the control board and the LCD.
Remove the M3X8 combination screws (5 pcs) securing the LCD inverter board,
and then remove the control board.
1. Front cover assembly of the LCD 2. Inverter board 3. Control board 4. PCB
shielding cover 5. M3X8 combination screws (17 pcs)
1. Front cover assembly of the LCD 2. LCD assembly 3. M3X8 combination screws
(11 pcs)
3-22
Disassembly of DP-9900Plus/DP-9900
1. Support arm assembly 2. Rear cover of the support arm 3. M4X12 combination
screws (2 pcs)
3-23
Disassembly of DP-9900Plus/DP-9900
1. Support arm assembly 2. M8X25 inner hex screws with washers 3. Fixing base for
rotation (DP-7700)
3-24
Chapter 4 Disassembly of
DP-8800Plus
4-1
Disassembly of DP-8800Plus
3. Hold the sides of the monitor with two thumbs pressing the two clips and pull it
backwards.
5. Remove the screw on the rear of the neck. Raise the monitor to an appropriate
4-2
Disassembly of DP-8800Plus
CAUTION: Use a finger other than a nail to move the pin. If you move the pin with a
2. Pull out the upper side of the screen, then raise the screen and take it out.
4-3
Disassembly of DP-8800Plus
1 - Screen
2. Disconnect cables and take out the video printer from the printer support.
3. Remove the eight M4×8 screws, spring washers and plain washers.
4. Raise the right side of the keyboard and disconnect cables. Raise one side of the
4-4
Disassembly of DP-8800Plus
3. Remove the two M3×10 screws and take out the trackball.
4-5
Disassembly of DP-8800Plus
1 – TGC Sliders
3. Place the keyboard face down. Disconnect cables and remove the three screws
4-6
Disassembly of DP-8800Plus
4-7
Chapter 5 Maintenance
Requirements
Consumables
Insulated Conduits
5-1
Maintenance Requirements
5-2
Chapter 6 System Maintenance
6.1. Cleaning
6.1.1. Procedure
Disconnect power cord from power socket
⏐
↓
Remove accessories
⏐
↓
Disassemble covers of main unit
⏐
↓
Clean system interior and fans
⏐
↓
Clean covers and control panel
⏐
↓
Clean monitor
⏐
↓
Clean peripherals and accessories
⏐
↓
Clean power cord and cables
6.1.2. Details
1. To clean the interior of the system and fans
Remove accessories such as the transducer and printer from the system.
6-1
System Maintenance
Use a clean cloth dipped with neutral detergent to remove dust on the covers of the
main unit and on the control panel. If there is some difficulty to clean the control
panel, disassemble keys from it and then use neutral detergent to clean it.
6. To clean cables
Use a clean cloth dipped with neutral detergent to clean the power cord and other
cables.
6-2
System Maintenance
c) Press [Set] key. Then select the driver and the path for the saving and input file
name.
c) Press [Set] key. Then select the driver and the path of the preset data file.
d) Move the cursor to [OK] and press [Set] key.
2. Move the cursor to [Maintenance] and press [Set] key to enter the following dialog
box. Input password into the dialog box.
3. Move the cursor to [OK] and press [Set] key to enter the maintenance menu.
6-4
System Maintenance
5. Move the cursor to the software or data to be upgraded, for example, [Sys SW], and
press [Set] key.
6. Select the UPG file in the directory of corresponding driver and move the cursor to
[OK] and press [Set] key to upgrade.
7. After the upgrade is completed, you can upgrade other files according to the
procedure described above. After other files are upgraded, restart the system.
6-5
System Maintenance
1. To install DICOM
Move the cursor to [Installation DICOM] and press [Set] key. Select the .key file from
corresponding directory to complete the installation.
2. To uninstall DICOM
Move the cursor to [Uninstallation DICOM] and press [Set] key to uninstall DICOM.
6-6
System Maintenance
6-7
System Maintenance
6-8
System Maintenance
6-9
System Maintenance
6-10
Chapter 7 Troubleshooting
7.2. Monitor
Note: If nothing is displayed on the monitor, check the contrast and brightness of the monitor
and adjust them to medium values. If the monitor is still abnormal, perform according to
the following table.
7-1
Troubleshooting
Blank
screen
Replace the
Does the system End
N main board
succeed to boot?
Work flow
of boot
failure Y Y
Replace the
Y Blank screen?
LCD assembly
End
7-2
Troubleshooting
AD board.
4 The displaying image is The LVDS cable is Check whether the
abnormally fluttering. loose or the regulating regulating board and the
board is not well sheet metal part is well
fastened fastened and the LVDS
cable is well connected
5 Appears remnant image. The monitor may Check whether the display
display the same protection program or timer
image too long and is acting when the same
the screen saver is image is displayed for a long
not turned on time.
The remnant image is
caused by the LCD itself,
please avoid displaying the
same image for a long time.
6 The indicator is off and the The OSD board is Check whether the
display of the monitor is loose or falling off. connection of J5 and button
normal. board in the regulating board
is OK.
7 The indicator is green and The LVDS cable may Check whether the LVDS
the LCD is blank screen. be loose. The cable is well fixed.
connection cable Check whether the
between regulating connection between J6 in
board and the inverter the regulating board and the
may be loose. inverter is well.
Check whether the
connection between the
inverter CN2 and CN3 is OK.
8 The indicator is orange all There is no VGA If the output of main unit is
the time. signal input. normal, but the display
indicator light is orange and
nothing is displayed on the
screen, please check
whether J7 signal input port
is well connected and
whether there are voltages
input to HSYNC, VSYNC
synchronization signals.
7.5. Startup
No. Symptom Possible Cause Solution
1 No startup image is 1. The main board is 1. Replace the main board.
displayed (i.e. the wrong.
2. Replace the output board.
system crashes).
2. The output board is
wrong.
7-3
Troubleshooting
7.6. Use
No. Symptom Possible Cause Solution
1 Characters are 1. Transmission power, 1. Adjust the admission
displayed while image gain or TGC control is power, gain or TGC
is not. abnormal. control.
2. No transducer is 2. Ensure the transducer is
connected or the connected properly.
transducer is not
3. Unfreeze the image.
connected properly.
3. The system is in the
freeze mode.
2 The quality of image is 1. The exam mode is not 1. Select an appropriate
abnormal. correct. exam mode.
2. The setting of image 2. Adjust the post process
post process is not setting or set it to the
appropriate. default.
3 Slight dark stripe 1. The transducer is 1. Replace the transducer.
exists in the near field wrong.
2. Replace the main board.
of image.
2. The emission circuit
malfunctions.
4 Obvious symmetrical 1. The amplifier fails. Replace the main board.
black area exists in
2. ADC fails.
the near field of
image.
5 Asymmetrical black 1. The main board fails 1. Replace the main board.
area exists in the near
2. The transducer board 2. Replace the transducer
field of image.
fails. board.
6 Obvious flecks, The digital circuit is wrong. 1. Execute the self-check
flickers, bright spots or and replace
dark spots exist in the corresponding board as
image. the system instructs.
2. If no prompt appears,
replace the main board.
7-4
Troubleshooting
7.7. Software
No. Symptom Possible Cause Solution
1 The hard disk cannot 1. The CD-ROM is wrong 1. Disconnect the cable
be recognized, i.e., the and influences the hard between the CD-ROM
hard disk indicator is disk. and the output board.
always on or off other
than flickers. 2. The hard disk is wrong. 2. Replace the hard disk.
7.8. Others
No. Symptom Possible Cause Solution
1 The fan cannot rotate. 1. The +12V power supply 1. Check the +12V power
is abnormal. supply.
2. The cable cannot work. 2. Replace the cable.
3. The fan is wrong. 3. Replace the fan.
2 The Ethernet 1. The network cable 1. Replace the network
connection is wrong. cannot work. cable.
2. The network 2. Replace the I/O board.
transformer is abnormal.
3. Replace the main board.
3. The main board is
wrong.
3 The video signal 1. The video cable is not 1. Check the cable.
output is abnormal. connected properly.
2. Replace the I/O board.
2. The I/O board is
3. Replace the main board.
abnormal.
3. The main board is
wrong.
7-5
Troubleshooting
7-6
Electrical Safety Inspection
All tests can be performed using commercially available safety analyzer test equipment.
These procedures assume the use of a 601PROXL International Safety Analyzer or equivalent
safety analyzer. Other popular testers complying with IEC 60601-1 used in Europe such as Fluke,
Metron, or Gerb may require modifications to the procedure. Follow the instructions of the
analyzer manufacturer.
The consistent use of a safety analyzer as a routine step in closing a repair or upgrade is
emphasized as a mandatory step if an approved agency status is to be maintained. The safety
analyzer also proves to be an excellent troubleshooting tool to detect abnormalities of line voltage
and grounding, as well as total current loads.
A-1
Electrical Safety Inspection
TEST PROCEDURE
A-2
Electrical Safety Inspection
TEST PROCEDURE
Visual Inspection
Contextual Inspection
A-3
Electrical Safety Inspection
TEST PROCEDURE
Check the labels provided by the manufacturer or the healthcare facility are present and
legible.
¾ Main Unit Label
¾ Integrated Warning Labels
¾ Slope and High Voltage Caution Label
¾ Don’t Stress Label
A-4
Electrical Safety Inspection
VOERVIEW
Protective Earth Resistance is measured using the RED test lead attached to the DUT
Protective Earth terminal or enclosure. Select the test current by pressing SOFT KEY 3 to toggle
between 1AMP, 10AMP, and 25AMP. The front panel outlet power is turned off for this test.
TEST PROCEDURE
Prepare
1) First select the test current that will be used for performing the Protective Earth Resistance
test by pressing AMPERES (SOFT KEY 3).
2) Connect the test lead(s) between the RED input jack and the GREEN input jack.
3) Press CAL LEADS. The 601PRO will measure the lead resistance, and if less than 0.150 Ohms,
it will store the reading and subtract it from all earth resistance readings taken at the
calibrated current.
4) If the calibration fails, the previously stored readings will be used until a passing calibration
has occurred.
WARNING
During Earth Resistance testing, the DUT must be plugged into the 601PRO front outlet. If
the DUT fails Earth Resistance, discontinue tests and label the device defective.
1) From the MAIN MENU, or with the outlet unpowered, plug the DUT into the 601PRO front
panel outlet.
2) Attach the 601PRO RED input lead to the device’s Protective Earth terminal or an exposed
metal area.
A-5
Electrical Safety Inspection
5) Press START TEST to start the test. The test current is applied while resistance and current
readings are taken. This takes approximately 5 seconds.
6) Press the print data key at any time to generate a printout of the latest measurement(s).
Note
When "Over" is displayed for Ohms, this signifies that a valid measurement was not
obtained because either an open connection was detected or that the measurement was not
within range. Readings greater than 9.999 Ohms will be displayed as Over.
Failure
Once it reaches the limitation, stop using and inform the Customer Service Engineer for analysis
and disposal.
LIMITS
A-6
Electrical Safety Inspection
OVERVIEW
Run an Earth Leakage test on the device being tested before performing any other leakage
tests.
♦ Earth Leakage Current, leakage current measured through DUT outlet Earth
♦ Earth Leakage Current AP‐EARTH (ALL Applied Parts connected to Earth), leakage current
measured through DUT outlet Earth
There is no need to attach a test lead; the 601PRO automatically connects the measuring
device internally.
TEST PROCEDURE
1) From the MAIN MENU, or with the outlet unpowered, plug the DUT into the 601PRO front
panel outlet, and turn on the device.
2) Attach the device's applied parts to the 601PRO applied part terminals if applicable.
3) Press shortcut key 4.The Earth Leakage test appears on the display, and the test begins
immediately:
¾ SOFT KEY 1 toggles the DUT outlet Polarity from Normal to Off to Reverse.
¾ SOFT KEY 2 toggles the DUT outlet from Earth to No Earth.
¾ SOFT KEY 3 toggles the DUT outlet from L2 to No L2.
¾ SOFT KEY 4 toggles the AP to Earth to No AP to Earth.
4) Press the print data key at any time to generate a printout of the latest measurement.
Failure
Check any broken of the AC/DC adapter and its cable. Replace a new one if any portion
defective.
Check any broken of the enclosure. Replace any defective part.
Inspect wiring for bad crimps, poor connections, or damage.
Test the wall outlet; verify it is grounded and is free of other wiring abnormalities. Notify the
A-7
Electrical Safety Inspection
user or owner to correct any deviations. As a work around, check the other outlets to see if they
could be used instead.
Change another probe to confirm if the fail is caused by console.
Inspect wiring for bad crimps, poor connections, or damage.
If the leakage current measurement tests fail on a new unit and if situation can not be
corrected, submit a Safety Failure Report to document the system problem. Remove unit from
operation.
If all else fails, stop using and inform the Customer Service Engineer for analysis and
disposal.
LIMITS
A-8
Electrical Safety Inspection
OVERVIEW
Patient leakage currents are measured between a selected applied part and mains earth. All
measurements may have either a true RMS or a DC‐only response.
TEST PROCEDURE
Prepare
WARNING
If all of the applied parts correspond to the instrument type, the applied parts will be tied
together and one reading will be taken. If any of the applied parts differ from the instrument
type, all applied parts will be tested individually, based on the type of applied part. This applies to
Auto and Step modes only.
1) From the MAIN MENU, or with the outlet unpowered, plug the DUT into the 601PRO front
panel outlet, and turn on the device.
2) Attach the applied parts to the 601PRO's applied part terminals.
3) Press shortcut key 6. The Patient Leakage test is displayed, and the test begins immediately.
4) Press APPLIED PART (SOFT KEY 4) at any time to select the desired applied part leakage
current.
A-9
Electrical Safety Inspection
5) Modify the configuration of the front panel outlet by pressing the appropriate SOFT KEY on
the 601PRO.
6) Press the print data key at any time to generate a printout of the latest measurement.
Note
If the current test standard being used does not include Patient Leakage DC readings, or the
DC option is not enabled, then DC readings will not be available through the APPLIED PART SOFT
KEY selections. Refer to Chapter 8, Standards and Principles.
Failure
Check any broken of the AC/DC adapter and its cable. Replace a new one if any portion
defective.
Check any broken of the enclosure. Replace any defective part.
Inspect wiring for bad crimps, poor connections, or damage.
Test the wall outlet; verify it is grounded and is free of other wiring abnormalities. Notify the
user or owner to correct any deviations. As a work around, check the other outlets to see if they
could be used instead.
Change another probe to confirm if the fail is caused by console.
Inspect wiring for bad crimps, poor connections, or damage.
If the leakage current measurement tests fail on a new unit and if situation can not be
corrected, submit a Safety Failure Report to document the system problem. Remove unit from
operation.
If all else fails, stop using and inform the Customer Service Engineer for analysis and
disposal.
LIMITS
USA:
For ECG Input and ECG Input and transducer
A-10
Electrical Safety Inspection
A-11
Electrical Safety Inspection
OVERVIEW
The Mains on Applied Part test applies a test voltage, which is 110% of the mains voltage,
through a limiting resistance, to selected applied part terminals. Current measurements are then
taken between the selected applied part and earth. Measurements are taken with the test
voltage (110% of mains) to applied parts in the normal and reverse polarity conditions as
indicated on the display.
The following outlet conditions apply when performing the Mains on Applied Part test.
Normal Polarity;
Reversed Polarity
TEST PROCEDURE
Prepare
To perform a calibration from the Mains on Applied Part test, press CAL (SOFT KEY 2).
1) Disconnect ALL patient leads, test leads, and DUT outlet connections.
2) Press CAL to begin calibration, as shown:
If the calibration fails, the previously stored readings will be used until a passing calibration has
occurred. Also, the esc/stop key has no effect during calibration.
3) When the calibration is finished, the Mains on Applied Part test will reappear.
WARNING
1) A 2‐beep‐per‐second signal indicates high voltage present at the applied part terminals
while a calibration is being performed.
2) High voltage is present at applied part terminals while measurements are being taken.
Performance
1) From the MAIN MENU, or with the outlet unpowered, plug the DUT into the 601
2) Attach the applied parts to the 601PRO applied part terminals.
3) Attach the red terminal lead to a conductive part on the DUT enclosure.
4) Press shortcut key 7. The Mains on Applied Part test is displayed.
A-12
Electrical Safety Inspection
5) Select the desired outlet configuration and applied part to test using the appropriate SOFT
KEYS:
6) Press START TEST (SOFT KEY 1) to begin the test.
7) Press the print data key to generate a printout of the latest measurement.
Note
If all of the applied parts correspond to the instrument type, the applied parts will be tied
together and one reading will be taken. If any of the applied parts differ from the instrument
type, all applied parts will be tested individually, based on the type of applied part. This applies to
Auto and Step modes only.
Failure
Check any broken of the AC/DC adapter and its cable. Replace a new one if any portion
defective.
Check any broken of the enclosure. Replace any defective part.
Inspect wiring for bad crimps, poor connections, or damage.
Test the wall outlet; verify it is grounded and is free of other wiring abnormalities. Notify the
user or owner to correct any deviations. As a work around, check the other outlets to see if they
could be used instead.
Change another probe to confirm if the fail is caused by console.
Inspect wiring for bad crimps, poor connections, or damage.
If the leakage current measurement tests fail on a new unit and if situation can not be
corrected, submit a Safety Failure Report to document the system problem. Remove unit from
operation.
If all else fails, stop using and inform the Customer Service Engineer for analysis and
disposal.
LIMITS
USA:
50μA
OTHER COUNTRIES:
A-13
Electrical Safety Inspection
50μA
For ECG Input and transducer
5000μA
A-14
Electrical Safety Inspection
OVERVIEW
Patient Auxiliary currents are measured between any selected ECG jack and the remaining
selected ECG jacks. All measurements may have either a true RMS or a DC‐only response.
TEST PROCEDURE
Prepare
1) From the MAIN MENU, or with the outlet unpowered, plug the DUT into the 601PRO front
panel outlet, and turn on the device.
2) Attach the patient leads to the 601PRO ECG jacks.
3) Define the Lead Types from the View Settings Option (refer to: Lead Type Definitions in
Section 5 of this chapter).
4) Press shortcut key 8. The Patient Auxiliary Current test is displayed, and the test begins
immediately. Display values are continuously updated until another test is selected.
Note
If the current test standard being used does not include Patient Auxiliary Current DC
readings, or the DC option is not enabled, then DC readings will not be available through the
APPLIED PART SOFT KEY selections.
Failure
Check any broken of the AC/DC adapter and its cable. Replace a new one if any portion
defective.
Check any broken of the enclosure. Replace any defective part.
Inspect wiring for bad crimps, poor connections, or damage.
Test the wall outlet; verify it is grounded and is free of other wiring abnormalities. Notify the
user or owner to correct any deviations. As a work around, check the other outlets to see if they
A-15
Electrical Safety Inspection
LIMITS
USA:
A-16
Electrical Safety Inspection
TEST PROCEDURE
9.6 General Operations ¾ Check that the gain key can normally work.
A-17
Electrical Safety Inspection
A-18
ELECTRICAL SAFETY INSPECTION FORM
American version
Overall assessment:
□ Scheduled inspection Test item: 1, 2, 3, 9
□ Opened repair type, not modify the power part Test item: 1, 2, 3, 4, 5, 9
including transformer or patient circuit board
□ Opened repair type, modify the power part Test item: 1, 2, 3, 4, 5, 6, 7, 8, 9
including transformer or patient circuit board
Location Technician
Equipment Control Number
Manufacturer Model SN
Measurement equipment /SN Date of Calibration
INSPECTION AND TESTING Pass/Fail Comments
1 Power Cord Plug
2 Device Enclosure and Accessories
3 Device Labeling
4 Protective Earth Resistance Ω Limit 0.2 Ω
5 Earth Leakage — — Limit
Note: The test items marked “*” are needed only for incoming inspections and after repairs or
modifications that may have affected lead leakage [NFPA 99 (2005)8.5.2.1.3].
Deficiency / Note:
Overall assessment:
□ Scheduled inspection Test item: 1, 2, 3, 9
□ Opened repair type, not modify the power part Test item: 1, 2, 3, 4, 5, 9
including transformer or patient circuit board
□ Opened repair type, modify the power part Test item: 1, 2, 3, 4, 5, 6, 7, 8, 9
including transformer or patient circuit board
Location Technician
Equipment Control Number
Manufacturer Model SN
Measurement equipment /SN Date of Calibration
INSPECTION AND TESTING Pass/Fail Comments
1 Power Cord Plug
2 Device Enclosure and Accessories
3 Device Labeling
4 Protective Earth Resistance Ω Limit 0.2 Ω
5 EARTH Leakage — — Limit
Note: The test items marked “*” are needed only for incoming inspections and after repairs or
modifications that may have affected lead leakage [NFPA 99 (2005)8.5.2.1.3].
Deficiency / Note: