Page: 1/44 Date: 29-APR-2020
Page: 1/44 Date: 29-APR-2020
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MS.50002
SHEET STEEL FOR AUTOMOTIVE Material Standard
APPLICATION
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Date: 29-APR-2020
CONFIDENTIAL
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN CONSENT BY THE RELEVANT FCA COMPANY.
IN CASE OF DISPUTE, THE ONLY VALID REFERENCE IS THE ENGLISH EDITION
FCA standards and specifications are subject to frequent revisions. It is the user's responsibility to comply with current versions.
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MS.50002
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For information, please contact author and co -author in the lateral label of this
document
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MS.50002
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TABLE OF CONTENTS
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1 GENERAL
1.1 Purpose
This standard specifies the classification and requirements for various types and grades of sheet steel
used for automotive applications.
Regions Included in the Cover age Of This Specification North America / EMEA / LATAM
This standard applies to uncoated and coated, cold rolled and hot rolled sheet steel materials for cold
formed parts. These products shall be supplied as coils or sheet with thicknesses typically from 0.5 mm
to 8.0 mm. Additionally this standard covers the substrate, coating mass, coating type, and surface finish.
For coated steels sheet refer to appropriate coating standard for additional requirements:
PS.50026 - Hot Dip Aluminized, Cold Rolled Steel Sheet, Strip and Seamless or Welded Drawn Tubing.
PS.50027 - Hot Dip Galvanized Steel Sheet and Strip (GI and GA).
Products covered under this standard are to be procured only from mill sources that are qualified by FCA
Group Materials Engineering (See Document SD.00013).
For applications where hot stamping / press hardening processes are used, refer to MS.50001. Sheet
steel products included in this standard are not intended for secondary bulk hardening (Quench &
tempering, Q&T) or surface hardening processes such as carburizing, carbonitriding or nitriding.
All products supplied to this specification must be free of hydrogen embrittlement sensitivity. These
materials may require baking treatments after electroplating to eliminate hydrogen embrittlement.
Parts stamped with DP, TRIP, TWIP, and MT steels shall not be electroplated with zinc or any other
corrosion prevention coatings after stamping.
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2 REFERENCES
Table 1 - References
Document Number Document Title
ASTM standards Available from: http://www.astm.org
Standard Test Methods and Definitions for Mechanical Testing of Steel
ASTM A 370 Products
Standard Specification for Electric-Resistance-Welded Carbon and Alloy
ASTM A513/A513M Steel Mechanical Tubing
Standard Specification for Cold-Drawn Buttweld Carbon Steel Mechanical
ASTM A 512 Tubing
ISO standards Available from: http://www.iso.org
ISO 1460 Hot Dip Galvanized Coatings on Ferrous Materials
ISO 10113 Metallic Materials - Sheet and Strip - Determination of Plastic Strain Ratio
Metallic Materials - Sheet and Strip - Determination of Tensile Strain
ISO 10275 Hardening Exponent
European Standards Available from: http://www.cen.eu/cen/
Steel Determination of yield strength increase by the effect of heat
EN 10325 treatment (Bake-Hardening-Index)
LP.7M001
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Table 1 - References
Document Number Document Title
MS-6000<D> Zinc And Zinc-Iron Alloy Coated Sheet Steel (Superseded by MS.50002)
MS-9680 Body In White Fluids Sheet Metal Lubricants and Rust preventatives.
PS-508 Chemical Surface Treatment of Automotive Parts in General Industry
Full Immersion Zinc Phosphate Standard for Steel, Galvanized Steel,
MS.90103
Galvanneal and Aluminum Passenger Bodies
9.50240 Sheet Steel and Strip Technical Supply Requirements
FG52806 Low carbon steel sheet and strip(Superseded by MS.50002)
Steel Sheets and Strips Standard Microalloyed, Cold Rolled, with High
52811
Yield Strength(Superseded by MS.50002)
MS.50027 Approximate Equivalence Between Hardness Numbers
High- Resistance Steel Sheets Standard and Strips With Yield Point of 180
52814
to 300 MPa(Superseded by MS.50002)
Multiphase And Ultra-High Standard Resistance Hot--- And Cold---Rolled
52815
Steel Sheets And Strips (Superseded by MS.50002)
Hot rolled or drawn steels. General-purpose constructional sheet, strip,
52891
wire, bar, shapes and sections
9.55842 Various Metallic Part Painting
5.00604 Three-coat automotive body shell paint cycle
5.00606 Two-coat paint cycle for car body shell
3 DEFINITIONS/ABBREVIATIONS/ACRONYMS/SYMBOLS
AHSS: Advanced High Strength Steels
BH: Bake Hardening Steel
CR: Cold Rolled
DP: Dual Phase Steel
FB: Ferritic-Bainitic Steel
FN: Ferritic Steel with Nano-precipitates Strengthening
FG: Fine Grain
H.E.I.: Hole Expansion Index
HF: High Formability
HR: Hot Rolled
HSS: High Strength Steels
ISO: International Organization of Standardization
Max: maximum
Min: minimum
MPa: Mega Pascal
MPH: Multiphase Steel Hot Rolled
MPC: Multiphase Steel Cold Rolled
MS: Mild Steel
MT: Martensitic Steel
QP: Quenching & Partitioning Steel
ST: Structural Steel
TB: TRIP with Bainite Matrix
TR: TRIP with Ferrite Matrix
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6 MATERIAL CHARACTERISTICS
Mild steels are characterized by low yield strength and high ductility and are especially suited for the
production of complex parts. They are produced as aluminum killed non-IF grades or as IF grades. Soft
IF grades have an excellent formability, show very low carbon and nitrogen contents, and are stabilized
by the addition of titanium and/or niobium.
High Strength IF-steels have very low contents of carbon and nitrogen and are stabilized by the addition
of titanium and/or niobium. As a consequence, these steels show a nearly unlimited suitability for
storage. Their higher strength is achieved by solid solution hardening with adding manganese,
phosphorus and/or silicon. A higher work-hardening, no pronounced yield point, high elongations and r
values result in an excellent formability.
The higher strength of bake hardenable steels is achieved by solid solution hardening adding
manganese, phosphorus and silicon. The dissolved carbon in the lattice results in a defined increase in
yield strength after heat cycles that usually occur in automotive paint processes (e.g. 170 °C, 20 minutes).
Bake hardening effect improves the dent resistance for exposed outer panels. Since this shift in the
mechanical properties (yield strength, elongation, n-value) is a time and temperature driven process, the
suitability for storage of this steels is limited.
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Micro-alloyed Steels achieve their high strength through alloy additions of niobium, titanium, and
vanadium. Those alloying elements can be added either alone or in combination. Alternatively, carbon-
manganese alloying concepts in combination with grain refinement can be used. Structure shall be
ferritic with evenly distributed fine grains. The grains shall not have preferential orientation. The size of
the grains, determined as per Standard UNI EN ISO 643, is to be 10 or finer. Size 9 grains are allowed
only in percentages less than 10 %. Type A inclusions are not to exceed grade 3 of the JK scale (ASTM
E45 method A).
The fine grain microstructure of these micro-alloyed steels is achieved by finely dispersed precipitations
(mostly carbides and/or nitrides) in combination with final rolling at a certain temperature range, the
thermo-mechanical rolling. Due to their fine grained structure, small grain size low alloyed steels show
high fatigue strength.
The microstructure of dual phase steels consists of a soft ferrite matrix with a dispersed mainly
martensitic phase. At a given high tensile strength dual phase steels show a low yield ratio (YS/UTS) and
a strong work hardening capacity. Therefore, dual phase steels are especially suited for forming
operations with high stretching portions.
TRIP (Transformation Induced Plasticity) or retained austenite steels have a fine-grained ferritic-bainitic
microstructure with embedded retained austenite. Small portions of martensite can also be present.
During plastic deformation retained austenite transforms to martensite and leads to a strong work
hardening (TRIP effect). High tensile strengths with high values of the uniform elongation can be
achieved. The combination of work and bake hardening results in high component strengths. TRIP
steels are suited for stretch forming and deep drawing where high press and blank-holder forces and a
strong springback effect have to be considered.
TRIP steel are also available with fine bainitic matrix in place of ferrite, and are termed as TRIP assisted
Bainitic (TB) steels. These steels show better performance with respect to regular TRIP, a higher YS and
UTS due to bainitic-ferritic matrix and higher ductility due to stable retained austenite. This microstructure
also provides better stretch flangeability and bending behaviour.
The TRIP-Bainitic cold rolled steel grades, included in Tables 12, 25, 35, & 36 contain significant amounts
of austenite in their microstructure. These steel grades when supplied with a zinc coating (GI, EG, GA)
will require additional development for arc, laser and spot welding processes. Application engineers must
receive approval from Materials Engineering when specifying an arc or laser welding process for joints
using a combination of these materials and coatings.
Ferritic-bainitic steels are characterized by a matrix of ferrite or strengthened ferrite containing bainite or
strengthened bainite. The high strength of the matrix is caused by grain refinement, precipitation of
micro-alloying elements and a high dislocation density.
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Complex phase steels are characterized by a multiphase microstructure containing mostly a ferritic-
bainitic matrix whereas martensite, tempered martensite, retained austenite and pearlite can be present
as additional phases. The extremely fine-grained microstructure is generated by retarded recrystallization
or precipitation of micro-alloying elements.
Compared to dual phase steels they show a higher yield ratio, lower work hardenability and good hole
expansion ratios.
FN steels are Hot Rolled steels characterised by finely dispersed nano-precipitates (mostly carbides and
nitrides) in a single phase ferritic microstructure. The single phase microstructure enables these low
alloyed steels to offer a combination of high tensile elongation and hole expansion ratio (HER), compared
to hot rolled Multiphase materials of similar strength level.
Martensitic steels have a mainly martensitic microstructure with small amounts of ferrite and/or bainite
and thus a very high strength. Drawability is limited; these steel grades are more suited for bending
processes like roll forming.
TWIP steels have a high manganese content that causes the steel to be fully austenitic at room
temperatures. A large amount of deformation is driven by the formation of twins. The twinning causes a
high value of the instantaneous hardening rate (n value) as the microstructure becomes progressively
finer with increasing plastic strain. The resultant twin boundaries act like grain boundaries and strengthen
the steel. TWIP steels combine extremely high strength with extremely high stretchability.
These steel grades when supplied with a zinc coating (GI, EG, GA) will require additional development for
arc, laser and spot welding processes. Application engineers must receive approval from Materials
Engineering when specifying an arc or laser welding process for joints using a combination of these
materials and coatings.
Structural Steel are thermo-mechanically hot-rolled flat products made of high yield strength steels, fine
grained, weldable and suitable for cold forming.
QP heat- - Interrupted
Quench - Partition -
escaping from the supersaturated martensite partitions into the austenite, stabilizing it and preventing
further transformation to martensite during the final quench to room temperature.
These steel grades when supplied with a zinc coating (GI, EG, GA) will require additional development for
arc, laser and spot welding processes. Application engineers must receive approval from Materials
Engineering when specifying an arc or laser welding process for joints using a combination of these
materials and coatings.
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Zinc coating with a zinc content of at least 99.9 % by mass electrolytically applied in a continuous coating
process on a suitable prepared steel surface. Refer to PS.50028 for coating process.
The bulk iron content of unexposed zinc-iron alloy coatings produced by either the hot-dip (GA) or
electrogalvanized (EGA) process shall be 7 to 16 weight %.
The bulk iron content of critical exposed (Codes E), electrogalvanized (EGA) zinc-iron alloy coatings shall
be 10 to 20 weight %.
Zinc coating applied in a continuous process by passing the sheet steel through a molten bath with a zinc
content of at least 99 % by mass. Refer to PS.50027 for coating process.
6.2.5 Hot Dip Coating with Zinc -Iron Alloy (Galvannealed, GA)
This zinc-iron alloy coating is generated by immersing the prepared strip in a molten bath containing a
zinc content of at least 99 % and a subsequent annealing. At the same time iron diffuses into the zinc
layer.
The bulk iron content of unexposed zinc-iron alloy coatings produced by hot-dip (GA) process shall be 7
to 16 weight %. The bulk iron content of critical exposed hot-dip (GA) zinc-iron alloy coating shall be 7 to
14 weight %.
This coating shall be applied through continuous hot dip process using molten aluminum-silicon bath.
This coating shall be applied through continuous hot dip process using molten zinc-magnesium-
aluminium bath. Magnesium and Aluminium content shall be respectively from 1.0 % to 3.5 %.
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For the exposed components the content of Al shall be from 1.0 % to 3.0% and of Mg from 1.0% to 2.0%.
Zinc vapor are deposited under vacuum directly on to the continuously moving sheet steel surface to
produce a thin adherent uniform layer. Process involves zinc vapor production in a vapor generator
through thermal activation and subsequently deposited through a wide array jet to achieve very high
deposition rate to achieve high corrosion performance product. Coating is especially suited for AHSS
sheet due since this process involves much lower sheet temperatures and no exposure to hydrogen.
Coating mass for coated steel sheets shall be determined in accordance with ISO 1460. Either coating
mass or coating thickness may be used to determine the coating class shown in Table 2.
45 45 - 65 6.3 - 9.1
EG 60 60 - 80 8.4 -11.2
75 75 - 95 10.5 - 13.3
45 45 - 65 6.3 - 9.1
ZV 60 60 - 80 8.4 -11.2
75 75 - 95 10.5 - 13.3
30 30 - 60 4.2 - 8.5
EGA(1)
45 45 - 75 6.3 - 10.5
ZN 32 32 - 46 4.5 - 6.5
45 45 - 75 6.3 - 10.5
60 60 - 90 8.4 - 12.6
75 75 - 100 10.5 - 14.0
GI
90 90 - 130 12.6 - 18.2
100 100 - 140 14.0 - 19.6
150 150 - 200 21.0 - 28.0
30 30 - 60 4.2 - 8.5
GA
45 45 - 75 6.3 - 10.5
AS 60 60 - 80 18.0 - 24.0
35 35 - 55 5.0 8.0
ZM 50 50 - 70 8.0 11.0
70 70 - 90 11.0 14.0
100 100 - 120 15.0 18.0
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The coding system for sheet steel products on engineering part drawings and manufacturing engineering
documents shall use a nomenclature consisting of the material standard number, steel type and product
type, grade for mild steel (Table 3) or minimum yield strength and minimum tensile strength for HSS,
AHSS, and UHSS (Table 4) in MPa. The coating is designated by coating type and coating mass for side
coating type and mass. Surface quality is designated as either U for unexposed or E for exposed
applications. Nomenclature scheme is shown in Figure 1.
Steel Grade:
Yield 330MPa, Tensile 590MPa
(for mild steel refer to Table 3 for forming
grades)
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Cold rolled mild steel grades are CR01 through CR05, while, hot rolled mild steel grades are numbered
HR11 through HR13 based on formability.
Examples :
Designates cold rolled mild steel grade CR05, electro galvanized with minimum coating mass of 60 g/m²
on each side, and exposed quality.
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Designates hot rolled uncoated mild steel grade HR12, and unexposed surface quality.
6.4.2 IF-HSS, BH, HSL A, DP, TRIP, FB, MP, MT AND TWIP STEELS
Examples :
Designates bake hardening cold rolled steel with 210 MPa minimum yield strength and 310 MPa
minimum tensile strength, Electro Galvanized steel with minimum coating mass of 60 g/m² on each side,
and Exposed quality.
Designates dual phase cold rolled steel with 330 MPa minimum yield strength and 590 MPa minimum
tensile strength, hot dip galvanized steel with minimum coating mass of 60 g/m² on each side, and
unexposed quality.
MS.50002-LAH340Y410T-Uncoated B
Designates hot rolled high strength low alloy uncoated sheet steel with minimum yield strength of 340
MPa, with bumper quality surface and appearance requirements.
MS.50002-LAH340Y410T- GI60/60 B
Designates hot dip galvanized hot rolled high strength low alloy sheet steel with minimum yield strength of
340 MPa, with bumper quality surface and appearance requirements.
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MS.50002-IFC180Y330T-EG60/60 B
Designates cold rolled IF-High Strength 180 Mpa minimum yield strength steel, electro galvanized with
minimum coating mass of 60 g/m² on each side, with bumper quality surface and appearance
requirements.
7 CHEMICAL COMPOSITION
Chemical composition is based on mass % of product (ladle, coil or sheet/blank) analysis.
Table 7 - Chemical Composition For Cold Rolled Interstitial Free High Strength Steel (IF -
HSS)
Grade C Si Mn P S Al Ti Nb
% % % % % % % %
Max Max Max Max Max Min Max Max
IFC180Y330T 0.01 0.30 0.70 0.08 0.025 0.010 0.12 0.09
IFC210Y340T 0.01 0.30 0.90 0.08 0.025 0.010 0.12 0.09
IFC240Y360T 0.01 0.30 1.60 0.10 0.025 0.010 0.12 0.09
IFC280Y380T 0.01 0.30 1.60 0.10 0.025 0.010 0.15 0.09
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Table 9 - Chemical Composition for CR or HR High Strength Low Alloy (HSLA) Sheet Steel
C Si Mn P S Al Ti Nb Nb+Ti+V
HSLA GRADE % % % % % %
% Max % Min % Range
Max Max Max Max Max Max
LAX210Y310T 0.10 0.50 1.00 0.040 0.025 0.015 0.15 0.09 0.0 0.22
LAX240Y320T (1) 0.10 0.50 1.00 0.040 0.025 0.015 0.15 0.09 0.0 0.22
LAX270Y340T 0.12 0.50 1.00 0.040 0.025 0.015 0.15 0.09 0.0 0.22
LAX300Y360T 0.12 0.50 1.30 0.040 0.025 0.015 0.15 0.09 0.01 - 0.22
LAX340Y410T 0.12 0.50 1.50 0.040 0.025 0.015 0.15 0.09 0.01 - 0.22
LAX380Y450T 0.12 0.60 1.50 0.040 0.025 0.015 0.15 0.09 0.01 - 0.22
LAX420Y480T 0.12 0.60 1.60 0.040 0.025 0.015 0.15 0.09 0.01 - 0.22
LAX500Y560T 0.12 0.60 1.70 0.040 0.025 0.015 0.15 0.09 0.01 - 0.22
LAX550Y620T 0.15 0.60 1.80 0.040 0.025 0.015 0.15 0.09 0.01 - 0.22
NOTE 1: For the sandwich application (MS.50004-MPM2) max P content permitted is 0.08%
Table 10 - Chemical Composition for Hot Rolled Small Grain Size (MC) Low Alloyed Steels
C Si Mn P S Al Ti Nb
MC Grade
% Max % Max % Max % Max % Max % Min % Max % Max
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Table 11 - Chemical Composition for Advanced High Strength CR And HR Steel NOTES(1,2,3)
C Si Mn P S Al Cu Ti+Nb Cr+Mo B
Grade Type Max Max Max Max Max Range Max Max Max Max
% % % % % % % % % %
DPC290Y490T 0.14 0.50 2.5 0.080 0.015 0.01 - 1.0 0.20 0.15 1.00 0.005
DPC330Y590T 0.15 0.75 2.5 0.080 0.015 0.01 - 1.5 0.20 0.15 1.40 0.005
DPC420Y780T 0.18 1.0 2.5 0.080 0.015 0.01 - 2.0 0.20 0.15 1.40 0.005
DPC550Y980T 0.20 1.0 2.9 0.080 0.015 0.01 - 2.0 0.20 0.15 1.40 0.005
DPC700Y980T 0.23 1.0 2.9 0.080 0.015 0.01 - 2.0 0.20 0.15 1.40 0.005
DPC820Y1180T 0.23 1.4 2.9 0.080 0.015 0.01 - 2.0 -- 0.15 1.40 0.005
DPH330Y580T 0.14 1.0 2.2 0.085 0.015 0.015 - 1.0 0.40 0.15 1.40 0.005
TRC400Y690T(4) 0.24 2.0 2.2 0.080 0.015 0.015 - 2.0 0.20 0.20 0.60 0.005
(4)
TRC440Y780T 0.26 2.2 2.5 0.080 0.015 0.015 - 2.0 0.20 0.20 0.60 0.005
FBH440Y580T 0.18 0.8 2.0 0.050 0.010 0.015 - 2.0 0.20 0.15 1.00 0.010
FBC440Y580T 0.18 0.8 2.0 0.050 0.010 0.015 - 2.0 0.20 0.15 1.00 0.010
MPH660Y760T 0.18 1.3 2.2 0.080 0.015 0.015 - 1.2 0.20 0.2 1.00 0.005
MPH780Y980T 0.23 1.3 2.7 0.080 0.015 0.015 - 1.4 0.20 0.2 1.00 0.005
FNH680Y780T 0.13 0.5 2.1 0.02 0.010 0.005 1.2 0.20 0.15 1.00 0.008
FNH850Y960T 0.13 0.5 2.1 0.02 0.01 0.005 1.2 0.20 0.15 1.00 0.008
MPC570Y780T 0.18 1.0 2.5 0,080 0.015 0.015 - 2.0 0.20 0.15 1.20 0.005
MPC780Y980T 0.23 1.0 2.7 0,080 0.015 0.015 - 1.4 0.20 0.15 1.20 0.005
MPC900Y1180T 0.25 1.2 2.9 0,080 0.015 0.015 - 1.4 0.20 0.15 1.20 0.005
MTC700Y900T
MTH900Y1200T(5)
MTC950Y1200T(5)
0.35 2.2 3.0 0.020 0.025 min 0.010 0.20 0.15 1.00 N/A
MTC1030Y1300T(5)
MTC1200Y1500T(5)
MTC1350Y1700T(5)
NOTE 1: In addition to requirements shown in the table, %Ni+%Cr+%Mo < 1.5
NOTE 2: All DP grades with C% <0.015 must have a minimum of 0.0003% (3 ppm) Boron.
NOTE 3: MT grades that have critical spot welding requirements may be restricted to S < 0.010
NOTE 4: (Si + Al) max. 2.0
NOTE 5: Diffusible hydrogen shall be < 0.3 ppm by weight.
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Table 12 - Chemical Composition for Advanced High Strength Steels With High RA (Retained
Austenite) Content NOTES(1,2,3)
C Si Mn P S Al Cu Ti+Nb Cr+Mo B
Grade Type Max Max Max Max Max Range Max Max Max Max
% % % % % % % % % %
(3)
TBC330Y590T 0.15 1.0 2.5 0.040 0.015 0.01 1.5 0.20 0.15 1.40 0.005
TBC420Y780T(3) 0.18 1.0 2.5 0.080 0.015 0.01 - 2.0 0.20 0.15 1.40 0.005
(3,4)
TBC700Y980T 0.25 1.8 2.9 0.040 0.010 0.01 2.0 0.20 0.15 1.40 0.005
NOTE 1: Engineering shall not specify an arc welding (PS -50001/01) or laser welding process (PS.50005/02) for zinc coated
products (GA/GI/EG) using these retained austenite bearing steels without pr ior approval from Materials Engineering.
NOTE 2: In addition to requirements shown in the table, %Ni+%Cr+%Mo < 1.5
NOTE 3: Ceq. max. 0.86, where Ceq. = C+(Mn+Si)/6
NOTE 4: Si + Al max. 2.0
The steel products shall meet the mechanical properties on delivery as specified in Table 15 through
Table 31. Tests shall be performed per LP.7M001 using a Type 1 sample (50 mm gage length, ASTM
type) or a Type 2 sample (80 mm gage length, DIN type), as required by the purchaser. For hot rolled
material (typical material with more than 1.8 mm of thickness), with a thickness > 3 mm, the tests shall be
performed using the proportional specimen with L0 = -sectional area) to
determine the elongation A for EMEA region.
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The testing direction shall be longitudinal unless otherwise specified elsewhere in this document. The
yield strength shall be measured at 0.2 % offset. If yield point elongation is present, the lower yield
strength shall be used. Plastic strain ratio r shall be determined at 20 % strain per ISO 10113. Strain
hardening exponent n for all but the DP grades shall be determined at 10 to 20 % strain per ISO 10275.
Elongation is shown for both the ASTM 50 mm and DIN 80 mm gauge lengths. Compliance with the
standard is based on the 50 mm values.
For coated sheet steel products coating shall not be removed from the tensile specimen before testing
and no compensation shall be made to the strength of the steel based on coating thickness.
Bake hardenable steels, dual phase steels and TRIP steels shall have yield strength increases due to
work hardening from strain imparted during forming and an additional strengthening increment that occurs
during the paint-baking process. This increase in yield strength is measured as BH2 index following EN
10325.
Hole Expansion Index (HEI) shall be measured following FCA lab procedure LP.7M047.
For purpose of analysis of the strength of the stamped component, in many cases it is not possible to
conduct standard tensile test due to lack of flat surface area for specimen preparation. In such cases
either the surface hardness or bulk hardness can be used for estimation of the material strength. Refer to
MS.50027 for relationship between the hardness and tensile properties.
NOTE 1 : ZnNi and galvanneal coated steels: total elongation shall be reduced by 2%.
NOTE 2 : The n value can be 0.01 lower for ZnNi and galvanneal coated products.
NOTE 3 : The r-90o value can be 0.2 lower for thickness > 1.4 mm and/or galvanneal coated products.
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Table 19 - Mechanical Properties in Longitudinal Direction of HSL A (High Strength Low Alloy)
Cold Rolled Steel
HSLA YS Range TS A50 % A80 % n 10%-20%/UE
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Table 20 - Mechanical Properties in Longitudinal Direction of High Strength Low Alloy (HSLA)
Hot Rolled Steel
TS A50 %
HSLA YS Range A% A80 % n 10%-20%/UE
(MPa) Min
HR Grade (MPa) Min Min min
Min (NOTE 1)
LAH210Y310T 210 - 300 310 37 35 33 0.15
LAH240Y320T 240 - 320 320 32 30 28 0.15
LAH270Y340T 270 - 350 340 29 27 25 0.15
LAH300Y370T 300 - 380 370 28 26 24 0.14
LAH340Y410T 340 - 420 410 25 24 (23) 22 0.13
LAH380Y450T 380 - 460 450 23 22 (21) 21 0.12
LAH420Y480T 420 - 520 480 22 22 (20) 20 0.11
LAH500Y560T 500 - 600 560 20 20 (18) 18 0.09
LAH550Y620T 550 - 690 620 18 18 (16) 17 N/A
NOTE 1 : Information between parentheses is for coated products.
Table 21 - Mechanical Properties in Longitudinal Direction of Fine Grain Low Alloy Steels (MC)
Elongation
YS Range TS Range
MC Steel Grade A % A50 % A80 %
(MPa) (MPa)
Min min min
TS BH2
Dual Phase YS Range A 50 % A 80 % n 4-6% n 10%-UE
(MPa) Min
CR Grade (MPa) min min min min
min (MPa)
DPC290Y490T 290 - 380 490 26 24 0.19 0.15 30
DPC330Y590T 330 - 430 590 21 20 0.18 0.14 30
0.15
DPC420Y780T 420 - 550 780 15 14 0.11 30
0.12(1)
DPC550Y980T 550 - 730 980 9 8 0.08 N/A 30
DPC700Y980T 700 - 850 980 8 7 N/A N/A 30
DPC820Y1180T 820 - 1130 1180 5 4 N/A N/A 30
NOTE 1: Valid only for NA production.
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Page: 23/44
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Table 23 - Mechanical Properties in Longitudinal Direction of Dual Phase (DP) HR Rolled Steel
TS Range
YS Range A% A50 % A80 % n 4-6% n 10%-UE BH2
Dual Phase (MPa)
(MPa) min min min min min min
min.
DPH330Y580T 330 - 450 580 23 21 19 0.16 0.13 30
n10%- BH2
TRIP YS Range TS (MPa) A50 % A80 % n4-6%
20%/UE Min
CR Grade (MPa) Min min min min
min (MPa)
TRC400Y690T 400 520 690 25 24 - 0.19 30
n10%- BH2
TRIP YS Range TS (MPa) A50 % A80 % n4-6%
20%/UE Min
CR Grade (MPa) Min min min min
min (MPa)
TBC330Y590T 330 - 430 590 27 26 0.20 0.16 30
NOTE 1: Engineering shall not specify an arc welding (PS -50001/01) laser welding process (PS.50005/02) or resistant spot
welding for zinc coated products (GA/GI/EG) using the retained austenite bearing steels without prior approval
from Materials Engineering.
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Table 27 - Mechanical Properties in Longitudinal Direction of Multiphase (MP) Hot Rolled Steel
Multiphase YS Range TS Range A% A50 % A80 % n 4-6% H.E.I.
HR Grade Dir. (MPa) (MPa) min min min min BH2 min
MPH660Y760TNOTE 1 L 660 - 820 760 no max 14 12 10 - 30 45
MPH780Y980T L 780 950 980 no max 9 7 6 - 30 -
NOTE 1 : For hot dip coated material the elongation (A50 and A 80) % values are reduced by 1 unit.
Table 28 - Mechanical Properties in Longitudinal Direction of Ferritic Steel with Nano -precipitates
(FN) Hot Rolled Steel
Ferrite with Nano-precipitates YS Range TS Range A% A50 % A80 % H.E.I.
HR Grade (MPa) (MPa) min min min min
FNH680Y780T 680 - 800 780 920 16 15 13 70
FNH850Y960T 850 - 1000 960 1120 13 12 11 40
NOTE 1 : For hot dip coated material the elongation (A50 and A80) % values are reduced by 1 unit.
NOTE 1: Not recommended for body structural applications. Added for manufacturing of small clips/clamps/fasteners.
NOTE 2: Diffusible hydrogen must be < 0.3 ppm by weight.
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The sheet steel AHSS grades covered in Table 33 and 34 below are material engineering approved but
still under development for manufacturability. These sheet steel grades can be considered for future
vehicle lightweight applications. MATERIALS ENGINEERING MUST BE NOTIFIED OF ANY INTENDED
USE. All forming and joining techniques being considered must be verified. Actual weld stack ups and
operations must be evaluated for approval.
Forming simulations must be verified through actual stamping trials for verification.
Table 33 - Chemical Composition for Advanced High Strength Steels Under Engineering
Development NOTES(1,2,3).
C Si Mn P S Al Cu Ti+Nb Cr+Mo B
Grade Type Max Max Max Max Max Range Max Max Max Max
% % % % % % % % % %
TBC600Y980T 0.26 2.0 2.5 0.040 0.010 0.01 2.0 0.2 0.10 1.40 0.005
TBC850Y1180T 0.26 2.2 2.9 0.040 0.010 0.01 2.0 0.20 0.15 1.40 0.005
QPC650Y980T 0.26 2.0 2.5 0.015 0.010 0.01 2.0 0.20 0.15 1.40 0.005
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NOTE 1: Engineering shall not specify an arc welding (PS .50001/01) laser welding process (PS.50005/02) or resistant spot
welding for zinc coated products (GA/GI/EG) using the retained austenite bearing steels without prior approval
from Materials Engineering.
Sheet steel grades in Tables 35 and 36 have been discontinued and shall not be specified for any new
part or new vehicle design.
DPC340Y590T(3) 0.15 0.75 2.5 0.080 0.015 0.01 - 1.5 0.20 0.15 1.40 0.005
TRC360Y590T(3) 0.20 0.6 2.0 0.080 0.015 0.015 - 1.6 0.20 0.15 0.60 0.005
MPH620Y780T/
0.18 1.0 2.2 0.080 0.015 0.015 - 1.2 0.20 0.15 1.00 0.005
MPH680Y800T(3)
NOTE 1: Only for current and carry over parts, not to be used for new design.
NOTE 2: In addition to requirements shown in the table, %Nb+%Ti+%V will be in range of 0.01 -0.22
NOTE 3: In addition to requirements shown in the table, %Ni+%Cr+%Mo < 1.5
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This standard can be used to specify raw material for use as mechanical welded tubing. The incoming
material shall conform to chemical composition requirements of Section 7, and meet the minimum
material property requirements included in Section 8.1. For use of steel grades not covered by this
standard, refer to other available material standard (MS.50001, MS.50003 or MS.50014).
Refer to relevant process standard for mechanical welded tubing for information on welding process for
manufacturing the tube, and requirements for weld wires and filler materials. Finished tube minimum
properties will be stated on the part print and tested according to ASTM A 370. Tube tensile properties
shall be determined with a full size tubular section or longitudinal strip cut from the tube or pipe,
depending on the limits of the test equipment.
Welded tubing covered by this standard shall have weld flash removed from the outside diameter. Inside
diameter weld flash shall not exceed the limits called out in the applicable ASTM Standard, in the
engineering drawing, or on the purchase requisition. Tube welds are expected to be functional for the
intended use and, where necessary, shall meet the appropriate weld tests as detailed in ASTM
A513/A513M or A 512 Supplementary Requirements.
The detailed engineering part drawing or electronic math file will specify the material thickness and
tolerance. The tolerance requirements for various thicknesses and strength levels are listed in PS.50009.
9 QUALITY
Refer to Section 8 and 10.
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10 SPECIAL REQUIREMENTS
10.1 Welding
The steel substrates supplied to this standard shall be suitable for welding by the accepted local welding
methods. When the steel is used in welded applications, welding procedures shall be suitable for the
steel chemistry and intended service.
When welding is performed on a particular part made from sheet steels covered in this standard, it is the
responsibility of the steel supplier, the part manufacturer, and the welder of the parts (assembly) to
control both the chemical composition of the steel used and the welding process to ensure continuing
compatibility with the appropriate welding process employed. Basic material chemistry, steel thickness,
and welding processes and parameters used are major factors affecting weldability. Engineering
standards cannot cover all possible variables and circumstances for every application. Additional
restrictions and controls in manufacturing may be necessary by any or all parties concerned to produce
satisfactory parts and welds.
The ability to apply laser lap or butt welds with requisite quality depends upon the specific combination of
materials and material coatings intended for joining. All intended applications of laser welding shall be
reviewed in detail with the current author of PS.50005 to determine an appropriate course of evaluation
prior to any engineering release of laser welding. This requirement applies to all materials detailed in this
standard.
The steel surface will fall under one of the three categories, Exposed (E), Unexposed (U), or Bumper
quality (B).
Material surface shall be free of any major mill defects such as lamination, pinchers, scale, scabs, seams,
laps, holes, slivers, gouges, scratches or any other similar defect that may damage the substrate.
Included with major mill defect will be a coating defect that can reduce the corrosion performance of the
material. These defects could be bare spots, unalloyed edges or any mill condition that compromises
coating adhesion. Steel should be free from burrs and foreign material introduced during subsequent
processing steps prior to stamping. Special surface conditions can be pre negotiated and noted on the
metal spec and PO.
The cold rolled steel sheet shall meet the surface roughness requirements for unexposed applications as
shown in Figure 2 (North America Assembly Plants), Figure 3 (European Assembly Plants) and Figure 4
(LATAM Assembly Plants). These requirements are not applicable to hot rolled sheet and tubing made
from either hot rolled or cold rolled sheet steel.
Material surface shall be free of defects that might affect the uniform appearance of quality paint or an
electrolytic coating (elpo electro-deposited primer, cathodic e-coat). Steel should be free from burrs,
foreign material introduced during subsequent processing steps prior to stamping. The steel sheet shall
meet the surface texture requirements for critical exposed applications as shown in Figure 2 (North
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Page: 29/44
MS.50002
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America Assembly Plants), Figure 3 (European Assembly Plants) and Figure 4 (LATAM Assembly
Plants).
Stamped steel surfaces that are decorative plated or painted must be capable of meeting part
appearance requirements as defined by a master sample. Decorative plated bumpers shall meet the
specified standard as agreed between purchaser and supplier. Post-forming metal finishing may be used
on selected surfaces to meet appearance requirements for decorative bumpers.
Surface shall be free of pits, laminations, inclusions, pickups, or other defects which may affect
appearance, durability, or function, once plated or painted and as agreed between supplier and
purchaser.
Bumper quality steel supplied to this standard shall utilize a minimum ½% temper or skin pass to
sufficiently eliminate stretcher strain (Lüders Lines) in the formed bumper product. Use of bumper quality
steel does not necessarily preclude the need for post-forming and pre-plating/painting metal finish in local
areas to meet appearance requirements.
Chemical composition limits covered in Section 7 are relaxed for Mn and P content when the following
sheet steel grades are supplied with Bumper Quality (B) surface requirements:
Mill Finish Blanks - All temper rolled steel supplied under this specification shall have the following
surface finish: Ra 0.9 microns (35 micro in) maximum, and Rm 80 microns (300 micro in) maximum.
Flat Polished Blanks - Steel blanks shall be finished using a combination dry and wet abrasive belt
sequence to Ra 0.3 microns (12 micro in) maximum and Rm 3 microns (118 micro in) maximum, prior to
forming. To allow for metal removal in flat polishing, the upper tolerance limit of thickness per PS.50009 is
increased by 0.07 mm.
Painted bumpers shall be processed to meet FCA specification for Cathodic Epoxy Electro-coat
MS.90124 followed by powder coat per MS-PE-16-2. Cold rolled or hot rolled steel shall be capable of
being painted to meet finished part quality requirements.
The surface finish of sheet steel to be used for painted bumpers should have Ra 1.4 microns (55 micro-
inch) maximum, and Rm 80 microns (300 micro-inch) maximum. For zinc coated steel refer to Section 6.2
for requirements on, but not limited to, coating composition, coating mass, and coating adhesion.
See Section 6.4 for nomenclature and material call out for use on drawings and engineering documents.
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Page: 30/44
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Unless specified otherwise, the finished uncoated as well as coated sheet or strip shall be coated on all
sides with an FCA approved mill oil. Please refer to applicable document for regional requirements. For
NORTH AMERICA region use MS-9680 " Body-In-White Fluids Sheet Metal Lubricants And Rust
Preventatives".
For painted applications the coated surface shall be capable of achieving a high quality zinc phosphate
conversion coating according to PS-508. The steel must be compatible with phosphate and paint systems
and must meet MS.90103.
- Tables NPR 5.00604 (for cars), and NPR 5.00606 (for commercial vehicles), if application is for make
parts.
- Standard 9.55842 (in according to drawing classes), if application is for buy components.
For bonded applications, the surfaces of the coated and uncoated flat products furnished to this
specification shall be capable of being adhered with the respective adhesives specified for the particular
application.
Only for EMEA, APAC and LATAM Region, the pure zinc coating must follow PS.50027(GI) and
PS.50028 (EG) Standards.
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MS.50002
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100
60
1.12
0.00 0.89 53
40
32 32
20
Unacceptable
0
0.00 0.20 0.40 0.60 0.80 1.00 1.20 1.40 1.60
4
Average Roughness x10 cm
Figure 2 - Surface Roughness Requirements for Cold Rolled Sheet (North America Assembly
Plants)
120
1.00 1.70
1.00 1.50
120 120
120 120
100
80 EXPOSED
1.00 1.50
60 50 50
40
1.00
1.70
30
30
20 UNEXPOSED
0
0.20 0.40 0.60 0.80 1.00 1.20 1.40 1.60 1.80
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MS.50002
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Figure 4 - Surface Roughness Requirements for Cold Rolled Sheet (LATAM Assembly Plants)
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Page: 33/44
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Annex A
(Informative)
Correspondence between Old and New Sheet Steel Grades
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MS.50002
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LAC240Y320T 035SK
LAC270Y340T FEE270 F 040SK
LAC300Y360T FEE300 F 045XK
LAC340Y410T FEE340 F 050XK
LAC380Y450T FEE380 F
LAC420Y480T FEE420 F 060XK
LAC500Y560T FEE500 F 070XK
LAC550Y620T 080XK
LAC830Y860T 120XK
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End of Annex A
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Page: 37/44
MS.50002
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Annex B
(Informative)
Substrate Data Processing Code Numbers
CR01 20300
CR02 20301
CR04 20302
CR05 20303
CR06 20304
HR11 20305
HR12 20306
HR13 20307
IFC180Y330T 20308
IFC210Y340T 20309
IFC240Y360T 20310
IFC280Y380T 20311
BHC180Y290T 20312
BHC210Y310T 20313
BHC240Y340T 20314
BHC280Y380T 20456
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MS.50002
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Page: 39/44
MS.50002
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DPH330Y580T 20342
TRIP-CR CODEP Code
TRC360Y590T(1) 20343
TRC400Y690T 20344
TRC440Y780T 20345
TBC330Y590T 20457
TBC420Y780T 20352
TBC700Y980T 20399
TBC600Y980T 20458
TBC850Y1180T 20460
FB-CR
CODEP Code
FB-HR
FBH440Y580T 20346
FBC440Y580T 20347
MPH620Y780T 20348
MPH660Y760T 20459
MPH780Y980T 20349
MPC570Y780T 20355
MPC780Y980T 20356
MPC900Y1180T 20357
MTC950Y1200T 20401
MTC1030Y1300T 20350
MTC1200Y1500T 20351
MTC1300Y1700T 20534
MTH900Y1200T 20402
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Page: 40/44
MS.50002
Change Level: T
TWC450Y950T 20358
NOTE 1 : These sheet steel grades (Tables 32 and 33) have been discontinued and shall not be specified for any new part or new
vehicle design.
QPC650Y980T 20452
End of Annex B
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Page: 41/44
MS.50002
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Annex C
(Informative)
Coating for Unexposed Parts Data Processing Code Numbers
Table C-1 - Coating for Unexposed Parts Data Processing Code Numbers
CODEP Old
Old Fiat Drawing
Code Chrysler Coating type
indication* indication indication
Unexposed
A28 - - Uncoated U bare
A11 ZNT/5/1S - EG 00/45 U Electrogalvanized
A12 ZNT/5/2S 44P EG 45/45 U Electrogalvanized
A13 ZNT/7,5/1S - EG 00/60 U Electrogalvanized
A14 ZNT/7,5/2S 55P EG 60/60 U Electrogalvanized
A15 ZNT/10/1S - EG 00/75 U Electrogalvanized
A16 ZNT/10/2S 99P EG 75/75 U Electrogalvanized
A17 - - ZN 00/32 U Electrogalvanized Zinc-Nickel
A18 - - ZN 32/32 U Electrogalvanized Zinc-Nickel
A19 ZNT/F/5/2S 44 GI 45/45 U Hot-Dip Galvanized
A20 ZNT/F/7,5/2S 55 GI 60/60 U Hot-Dip Galvanized
A21 ZNT/F/10/2S 99 GI 75/75 U Hot-Dip Galvanized
A22 ZNT/F/12/2S 66 GI 90/90 U Hot-Dip Galvanized
A23 ZNT/F/14/2S 77 GI 100/100 U Hot-Dip Galvanized
A24 ZNT/F/20/2S 88 GI 150/150 U Hot-Dip Galvanized
A25 - 22A GA 30/30 U Hot Dip Galvannealed (Zinc-Iron)
A26 - 44A GA 45/45 U Hot Dip Galvannealed (Zinc-Iron)
A27 ALMT/20 - AS 60/60 U Hot Dip Aluminized (Aluminum-
Silicon)
A38 - - ZM 35/35 U Hot Dip Zinc-Magnesium
A39 - - ZM 50/50 U Hot Dip Zinc-Magnesium
A40 - - ZM 70/70 U Hot Dip Zinc-Magnesium
A41 - - ZM 100/100 U Hot Dip Zinc-Magnesium
A42 - - ZM 150/150 U Hot Dip Zinc-Magnesium
End of Annex C
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Page: 42/44
MS.50002
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Annex D
(Informative)
Coating for Exposed Parts Data Processing Code Numbers
Table D-1 - Coating for Exposed Parts Data Processing Code Numbers
End of Annex D
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MS.50002
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Annex E
(Informative)
Correct sheet steel application in automotive
Table E1 - Sheet Steel Grades and their Automotive Usages
Grade/Surface
Recommended Applications
Quality
CR04 E
CR05 E
CR06 E
IFC180Y330T E
IFC210Y340T E
IFC240Y360T E Exposed Class-A panels e.g. hood outer, door outer etc.
IFC280Y380T E
BHC180Y290T E
BHC210Y310T E
BHC240Y340T E
BHC280Y380T E
DPC290Y490T E
Unexposed components with large complex shape e.g. dash panel, floor,
DPC290Y490T U etc.
LAX210Y310T U
LAX240Y320T U
LAX270Y340T U
LAX300Y360T U
Structural parts requiring good bendability and limited gloabal formability
LAX340Y410T U e.g. front rails, local reinforcements
LAX380Y450T U
LAX420Y480T U
LAX500Y560T U
LAX550Y620T U
MCH550Y600T U
MCH600Y650T U High thickness applications (from 2mm to 7mm) e.g. torsion beam, chassis
MCH650Y700T U and frame applications. Called also SxxxMC in Euro-standard 10149.
MCH700Y750T U
DPC330Y590T U High strength components e.g. A pillar, front floor
DPC420Y780T U High strength components e.g. A pillar, front floor
DPC700Y980T U High strength components e.g. B pillar
DPC820Y1180T U Ultra high strength components e.g. crash beams
DPH330Y580T U Common used for wheels applications.
TRC400Y690T U High formable material with high mechanical properties, inner complex
TRC440Y780T U shape e.g. tunnel, B pillar boxing.
Used when are required the mechanical properties of DPC330Y590T
FBH440Y580T U combining high thickness (from 1.8mm to 4.0mm)
MPH660Y760T U High strength material with hole expansion value guaranteed, used for
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MS.50002
Change Level: T
MPC570Y780T U High strength material with high local formability, very good bending
MPC780Y980T U properties and high resistance to edge cracking comparing to Dual Phase,
MPC900Y1180T U lower formability compare DP same strength. Used for bended components
e.g. under seats beam, side sill, crash beams.
MTC950Y1200T U Ultra high strength steel with local formability, very good behavior during
MTC1200Y1500T U bending. Poor stamping properties, usage e.g. crash beams, side sill.
TBC340Y590T U
TBC420Y780T U
Materials with improved formability compared to Dual phase with the same
TBC700Y980T U grade. Could be used for the Dual Phase components that show small
TBC600Y980T U cracks during the stamping.
TBC850Y1180T U
QPC650Y980T U
High strength and high formable material could be used for structural
TWC450Y950T U application that absorb energy during the crash e.g. crash beams. The
material today is available only uncoated.
STH235Y360T U
STH235Y360T-FG U
STH270Y430T U Steel suitable for small local reinforcements with thickness more than
STH270Y430T-FG U 2.0mm.
STH350Y510T U
STH350Y510T-FG U
End of Annex E