Comparative Review of Aws D1 1 VS Csa W5
Comparative Review of Aws D1 1 VS Csa W5
July 2004
Introduction:
The purpose of this comparative review is to provide the users of these Standards an
overview, which may take hours of thorough study of each individual Standard to find
their similarity and differences.
It should be pointed out the AWS D1.1 covers: welding design, welding procedure
qualification, fabrication, inspection, stud welding, and strengthening and repairing
existing structures. In the CSA Standards, W59 covers similar subjects and W47.1
covers the subjects pertaining to welding procedure qualification, welding personnel
qualification and company certification. The latter two subjects constitute the major
difference between AWS D1.1 and CSA Standards.
The CSA W47.1 Standard is administered by the Canadian Welding Bureau, which is
mandated to certify fabricators and monitor their conformance to Standard’s
requirements. Whereas the AWS D1.1 is a voluntary conformance Standard and AWS
does not monitor or enforce the conformance.
While great effort is made to compare these Standards clause by clause, some clauses
of general nature may be omitted. Some clauses are shown for their comparative
differences and fundamental importance.
COMPARATIVE REVIEW OF AWS D1.1, CSA W59 & W47.1
1 1 1
General Requirements Scope Scope
2 2
Definitions and Reference Reference Publications EQ
Publications
3 3
General Requirements Definitions
No EQ Clause 4
Administration
2 4
Design of Welded Design of Welded
Connections Connections
Part A
Common Requirements for
Design of Welded
Connections
2.1 4.1
Scope General Requirements
EQ
2.2
Contract Plans and
Specifications
Part B 4.1.1.1
Specific Requirements Design Drawings
for Design of
Non-tubular Connections
2.4
Clauses 11 and 12 EQ
General
2.6 Clauses 10
Joint Configuration 11.4 EQ
and Details 12.4
2.7 Clauses 10
Joint Configuration 11
EQ
and Details 12
Groove Welds Fig. 10.1 to 10.8
2.8 4.3.2
Joint Configuration 4.4
EQ
and Details 11.4.6
Fillet Welded Joints 12.4.6
2.9
Joint Configuration 4.4.2
EQ
and Details Plug and Slot Weld Details
Plug and Slot Welds
2.10 4.6
EQ
Filler Plates Fillers
2.11 11.4.13
Built-Up Members 12.4.13
EQ
Connection of Components
of Built-Up Members
2.17 12.4.14
Prohibited Joints and Welds Prohibited Types of EQ
Joints and Welds
2.18 12.5.4
EQ
Inspection Quality of Welds
Clauses 19 to 26
3 10
Prequalification of WPS Details and Welding
Procedure Requirements for
Prequalified Joints
3.1 10.1
EQ
Scope General
3.2 3.1.3
Welding Processes 10.1.3
EQ
3.3
Base Metal / Filler Metal
Combinations
D1.1 Table 3.1 Lists
EQ
Table 3.1 Table 11.1 more Grades of Steel
Prequalified Base Metal /
Filler Metal Combinations for
Matching Strength
3.4 2.1.1
Engineer’s Approval for EQ
Auxiliary Attachments
3.6 5.5 10
Limitation of WPS Variables Details of Welding Welding Procedure Specifications
(WPS) EQ
3.7
General WPS Requirements
3.8 5.5.3.3
Common Requirements for Procedures for Welding with
Parallel Electrode and Parallel Electrodes
EQ
Multiple Electrode SAW 5.5.3.4
Procedure for Welding with
Multiple Electrodes
3.9 4.3.2
EQ
Fillet Weld Requirements Fillet Welds
3.10 4.3.3
Plug and Slot Weld 4.4.2 EQ
Requirements Appendix B
3.11 4.3
Common Requirements of EQ
PJP and CJP Groove Welds
3.12 4.3
EQ
PJP Requirements
3.13 4.3
CJP Groove Weld EQ
Requirements
3.14 5.12
EQ
Postweld Heat Treatment Stress Relief Heat Treatment
Fig. 3.3
Prequalified PJP Groove
Welded Joint Details
Fig. 10.1 to Fig. 10.8 EQ
Fig. 3.4
Prequalified CJP Groove
Welded Joint Details
4
Qualification
Part A 1
General Requirements Scope
EQ.
4.1
General
4.2 8
Common Requirements for Welding Personnel
EQ
WPS and Welding Personnel
Performance Qualification
Part B 10
Welding Procedure Welding Procedure Specifications EQ
Specification (WPS) (WPS)
4.4 11.4
EQ
Type of Qualification Tests Types of Test Groupings of Welds
4.5 10
Weld Types for EQ
WPS Qualification
4.6 11.5
Preparation of WPS Test Assembly, Position and EQ
Specimens
4.7 5.5
Essential Variables Details of Welding Procedures
EQ
Table 11
(See Essential Variables for all
Welding Processes)
4.8 11.4
Methods of Testing and Type of Test Groupings of Weld
Acceptance Criteria for
WPS Qualification 11.6
Test Methods and Acceptance
Criteria – Soundness Tests
EQ
11.7
Test Methods and Acceptance
EQ
Criteria – Mechanical Tests
11.8
Welding Consumables
4.9 Table 13
CJP Welds for Procedure Qualification – CJP
EQ
Nontubular Connections Groove Welds, Range of Thickness
and Diameters Qualifications
4.10 Table 14
PJP Groove Welds for (Clause 11.4.5 and Table 11)
Nontubular Connections Procedure Qualification – EQ
PJP Groove Welds –
Range of Thickness Qualified
4.15 5.5
Welding Processes (Describes processes EQ
Requiring Qualification requiring qualification)
4.17 5.5.5
WPS Requirements (Procedure qualification EQ
(ESW/EGW) required)
8
Welding Personnel
Part C
8.2
Performance Qualification
Qualification Process for Welding
Personnel
4.18
General: 8.3 CSA W47.1 –
Welders, Welding Operators Period of Effectiveness Classification of
and Tack Welder 8.4 Welding Personnel
Qualification Renewal of Qualification S, T, FW, WT, ASW
EQ See Clause 3 –
4.19 8.5 Definitions
Type of Qualification Tests Extent of Qualification
Required 8.6 D1.1 – No such
Record of Qualification classification system
4.20 to 4.29
9
Weld Types for Welder and
Qualification of Welding Personnel
Welding Operator
Performance Qualification 9.6
Welding Personnel Qualification
(also see Clause 9.14 requirements)
4.30 9.10
Methods of Testing and Test Methods
Acceptance Criteria for (including radiographic EQ
Welder and Welding examination, root-, face-, side-bend
Operator Qualification tests, macro-etch examinations)
No EQ Note (1)
See Clause 5.2
The company can be certified in
one of the following Divisions:
Div. 1: shall employ full-time
qualified welding engineer.
Div. 2: shall retain the services of
qualified welding engineer
Div. 3: No engineer is required.
5 5
Fabrication Electrodes, Workmanship
and Technique
5.1 5.1
EQ
Scope General
5.3 5.2
Welding Consumables and Electrodes EQ
Electrode Requirements
5.4 5.2.5
ESW and EGW Processes Electrodes, Fluxes and EQ
Gases for ESW and EGW
5.5 5.2.1.5
WPS Variables (Covers all Welding EQ
Processes)
5.6 5.7
Preheat and Interpass Preheat, Interpass
EQ
Temperatures Temperature, and
Heat Input Control
5.7 5.5.1.6
Heat Input Control for Welding Quenched and
EQ
Quenched and Tempered Steels
Tempered Steels
5.8 5.12
EQ
Stress Relief Heat Treatment Stress Relief Heat Treatment
5.9 5.5.1.1
Backing, Backing Gas Material for Extension Bars, EQ
and Inserts Run-Off Plates and backings
5.11 5.3
Welding and Preparation of Material EQ
Cutting Equipment
5.13 4.1
Conformance with Design Design of Welded
EQ
Connections
General Requirements
5.15 5.3
EQ
Preparation of Base Metal Preparation of Material
5.16 5.3.6
EQ
Re-entrant Corners Re-entrant Corners
5.17 5.3.7
Beam Copes and Weld Beam Codes and Weld
Access Holes Access Holes D1.1 – Fig. 5.2 and
EQ W59 Fig. 5.1 are
5.3.8 identical.
Weld Access Hole
Dimensions
5.18 5.4.7
Temporary and Tack Welds Tack Welds
EQ
5.4.8 and 12.5.5
Temporary Welds
5.20 12.4.10
Splices in Cyclically Splices in
Loaded Structures Compression Members
EQ
12.4.11
Splices in Tension Members
5.21 5.6
Control of Distortion Control of Distortion and EQ
and Shrinkage Shrinkage Stresses
5.24 Fig. 14
Weld Profiles Acceptable and Unacceptable
EQ
Fig. 5.4 Weld Profiles
(Clauses 9.10.3.2)
5.25 4.4.2
Technique for Plug Plug and Slot Weld Details
EQ
and Slot Welds Appendix B
Plug and Slot Welds
5.26 5.10
EQ
Repairs Corrections
5.26.5 No EQ
Welded Restoration of Base
No EQ
Metal with Mislocated Holes
5.27 5.11
EQ
Peening Peening
5.28 No EQ
No EQ
Calking
5.29 5.14
EQ
Arc Strike Arc Strikes
5.30 5.13
EQ
Weld Cleaning Cleaning of Welds
6 7
Inspection Welding Inspection
Part A EQ
General Requirements
6.2 7.2
EQ
Inspection of Materials Inspection of Materials
Part B 3.1.1
Contractor Responsibilities Contractor
EQ
7.3
Obligation of Contractor
Part C
Acceptance Criteria
6.9 11.5.4.1
EQ
Visual Inspection 12.5.4.1
6.10 7.4.4
Liquid Penetrant and MPT 7.4.5 EQ
PT and MT
6.11 7.4
EQ
Non Destructive Testing
6.13 8.2
Ultrasonic Inspection Ultrasonic Inspection of EQ
Groove Welds
PART D
Non Destructive
Testing Procedure
PART F 8.2
Ultrasonic Testing of
Groove Welds
7 5.5.6
Stud Welding Stud Welding
Annex IX Appendix H EQ
Manufacturers’ Stud Base Material Requirements for
Qualification Requirements Stud and Stud Base
Qualification Requirements
8 9
Strengthening and Repairing Strengthening and Repair of EQ
Existing Structures Existing Structures