BA00182C/07/EN/18.

16
71325826
Products Solutions Services

Operating Instructions
Indumax CLS50D/ CLS50
Digital sensor with Memosens protocol or analog
sensor
For inductive measurement of conductivity in
liquids

0
Table of contents

Table of contents
1 Document information . . . . . . . . . 3 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
1.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2 Basic safety instructions . . . . . . . 4

2.1 Requirements for personnel . . . . . . . . . . . 4
2.2 Designated use . . . . . . . . . . . . . . . . . . . . . . 4
2.3 Workplace safety . . . . . . . . . . . . . . . . . . . . 4
2.4 Operational safety . . . . . . . . . . . . . . . . . . . 5
2.5 Product safety . . . . . . . . . . . . . . . . . . . . . . . 5

3 Incoming acceptance and

product identification . . . . . . . . . . 9
3.1 Incoming acceptance . . . . . . . . . . . . . . . . . 9
3.2 Product identification . . . . . . . . . . . . . . . . . 9
3.3 Scope of delivery . . . . . . . . . . . . . . . . . . . . 12
3.4 Certificates and approvals . . . . . . . . . . . . 13

4 Installation . . . . . . . . . . . . . . . . . . . . 14
4.1 Installation conditions . . . . . . . . . . . . . . . 14
4.2 Mounting the sensor . . . . . . . . . . . . . . . . 16
4.3 Post-installation check . . . . . . . . . . . . . . . 19

5 Electrical connection . . . . . . . . . . 19
5.1 Connection conditions . . . . . . . . . . . . . . . 20
5.2 Connecting the sensor . . . . . . . . . . . . . . . 24
5.3 Ensuring the degree of protection . . . . . 25
5.4 Post-connection check . . . . . . . . . . . . . . . 25

6 Commissioning . . . . . . . . . . . . . . . . 26

7 Maintenance . . . . . . . . . . . . . . . . . . 26

8 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . 28
8.1 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . 28
8.2 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8.3 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

9 Technical data . . . . . . . . . . . . . . . . . 30

10 EU Declaration of
conformity . . . . . . . . . . . . . . . . . . . . . 36
10.1 CLS50D-BA**** . . . . . . . . . . . . . . . . . . . . 36
10.2 CLS50-G*** . . . . . . . . . . . . . . . . . . . . . . . 37
10.3 CLS50D-BV**** . . . . . . . . . . . . . . . . . . . . 38
10.4 CLS50-V*** . . . . . . . . . . . . . . . . . . . . . . . 39

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Indumax CLS50D/ CLS50 Document information

1 Document information
1.1 Warnings

Structure of information Meaning

LDANGER This symbol alerts you to a dangerous situation.

Causes (/consequences) Failure to avoid the dangerous situation will result in a fatal or serious injury.
Consequences of non-compliance (if
applicable)
‣ Corrective action

LWARNING This symbol alerts you to a dangerous situation.

Causes (/consequences) Failure to avoid the dangerous situation can result in a fatal or serious injury.
Consequences of non-compliance (if
applicable)
‣ Corrective action

LCAUTION This symbol alerts you to a dangerous situation.

Causes (/consequences) Failure to avoid this situation can result in minor or more serious injuries.
Consequences of non-compliance (if
applicable)
‣ Corrective action
NOTICE This symbol alerts you to situations which may result in damage to property.
Cause/situation
Consequences of non-compliance (if
applicable)
‣ Action/note

1.2 Symbols

Symbol Meaning

Additional information, tips

Permitted or recommended

Not permitted or not recommended

Reference to device documentation

Reference to page

Reference to graphic

 Result of a step

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Basic safety instructions Indumax CLS50D/ CLS50

2 Basic safety instructions

2.1 Requirements for personnel
• Installation, commissioning, operation and maintenance of the measuring system may be
carried out only by specially trained technical personnel.
• The technical personnel must be authorized by the plant operator to carry out the specified
activities.
• The electrical connection may be performed only by an electrical technician.
• The technical personnel must have read and understood these Operating Instructions and
must follow the instructions contained therein.
• Measuring point faults may be repaired only by authorized and specially trained personnel.
Repairs not described in the Operating Instructions provided may only be carried out
directly by the manufacturer or by the service organization.

2.2 Designated use

Indumax CLS50/CLS50D is particularly suitable for use in the chemical industry and process
engineering. The six-decade measuring range and the excellent chemical resistance properties
of the materials in contact with the medium (PFA or PEEK) make it possible to use this sensor
in a wide ranges of applications, such as:
• Concentration measurement of acids and bases
• Quality monitoring of chemical products in tanks and pipes
• Phase separation of product/product mixtures
The CLS50D digital sensor is used with Liquiline CM44x or Liquiline M CM42, while the
CLS50 analog sensor is used with the Liquiline M CM42, Liquisys CLM223/253 or
Mycom CLM153 transmitters.
Use of the device for any purpose other than that described, poses a threat to the safety of
people and of the entire measuring system and is therefore not permitted.
The manufacturer is not liable for damage caused by improper or non-designated use.

NOTICE
Non-designated use
Incorrect measurements, malfunctions and even measuring point failure could result
‣ Only use the product in accordance with the product specifications.
‣ Pay particular attention to the technical data on the nameplate.

2.3 Workplace safety

As the user, you are responsible for complying with the following safety conditions:
• Installation guidelines
• Local standards and regulations
• Regulations for explosion protection

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Indumax CLS50D/ CLS50 Basic safety instructions

Electromagnetic compatibility
• The product has been tested for electromagnetic compatibility in accordance with the
applicable European standards for industrial applications.
• The electromagnetic compatibility indicated applies only to a product that has been
connected in accordance with these Operating Instructions.

2.4 Operational safety

1. Before commissioning the entire measuring point, verify that all connections are
correct. Ensure that electrical cables and hose connections are undamaged.
2. Do not operate damaged products, and safeguard them to ensure that they are not
operated inadvertently. Label the damaged product as defective.
3. If faults cannot be rectified:
Take the products out of operation and safeguard them to ensure that they are not
operated inadvertently.

2.5 Product safety

2.5.1 State of the art
The product is designed to meet state-of-the-art safety requirements, has been tested, and
left the factory in a condition in which it is safe to operate. The relevant regulations and
European standards have been observed.

2.5.2 Electrical equipment in hazardous areas

Sensors with ATEX approval (CLS50-G*** and CLS50D-BA**** for Zone 0, CLS50-V*** and
CLS50D-BV**** for Zone 2) have been developed and manufactured in compliance with
applicable European standards and guidelines and are suitable for use in hazardous locations.
The Declaration of Conformity confirms compliance with the harmonized European standards
for using the sensors in hazardous areas.
CLS50D-BA****, CLS50D-IA****, CLS50D-GB****, CLS50D-NA****, CLS50D-H****,
CLS50-G*** and CLS50-K***
• The sensors may be operated in an environment specified as Ex Zone 0 (1G).
• The sensors may only be used in liquid media with a conductivity >10 nS/cm.
• If the connecting cable runs through Ex Zone 0 (1G), it must be protected against
electrostatic charge.
CLS50D-BA****, CLS50D-IA****, CLS50D-NA**** and CLS50D-GB****
• The sensor is a digital sensor with the Memosens protocol and its connection values are
those specified below.
• The sensor may also be connected to the intrinsically safe Memosens connection of the
FSDG1 module of the Liquiline transmitter, types CM42-LE, CM42-LF, CM42-LI, EC type-
examination certificate EX5 05 03 30266 012 (ATEX or IECEx) or CM42-LK (EAC Ex).
• The maximum permitted length of the measuring cable is 100 m (330 ft) here.

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Basic safety instructions Indumax CLS50D/ CLS50

Connection values of the CLS50D-BA****, CLS50D-IA**** and CLS50D-GB**** sensor

Ui 5.1 V

Ii 130 mA

Pi 166 mW

Ci 18 µF

Li 72 µH

Temperature classes of CLS50D-BA****, CLS50D-IA**** and CLS50D-GB****

Temperature class Sensor Ambient temperature range Ta Medium temperature range Tmed

T4 CLS50D-BA/IA/ -20 to +60 ˚C -20 to +110 ˚C

GB*D** -20 to +60 ˚C -20 to +120 ˚C
CLS50D-BA/IA/ -20 to +60 ˚C -20 to +120 ˚C
GB*C**
CLS50D-BA/IA/
GB*B**

T6 CLS50D-BA/IA/ -20 to +60 ˚C -20 to +70 ˚C

GB*D** -20 to +60 ˚C -20 to +70 ˚C
CLS50D-BA/IA/ -20 to +60 ˚C -20 to +70 ˚C
GB*C**
CLS50D-BA/IA/
GB*B**

CLS50-G***
• The sensor may only be connected to the following transmitters:
– Liquiline types CM42-IG, CM42-IE, CM42-IF, EC type-examination certificate TÜV 13
ATEX 7459 X
– Mycom type CLM153-Z with transmitter module type FCL1, EC type-examination
certificate DMT 99 ATEX E 076
– Mycom type CLM153-G, EC type-examination certificate DMT 01 ATEX E 174
• The maximum permitted length of the measuring cable is 55 m (180 ft) here.

Temperature classes of CLS50-G***

Temperature class Sensor Ambient temperature range Ta Medium temperature range Tmed

T4 CLS50-G*** -20 to +125 ˚C -20 to +125 ˚C

T6 CLS50-G*** -20 to +75 ˚C -20 to +75 ˚C

CLS50D-BV**** and CLS50-V***

• The sensor may be operated in an environment specified as Ex Zone 2 (3G).
• The sensor may only be connected to the following transmitter:
Liquiline type CM42-LV (CLS50D) or CM42-IV (CLS50), EU Declaration of Conformity
EC_00143_01.16
• Only CLS50-V***: The maximum permitted length of the measuring cable is 55 m (180 ft)
here.

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Indumax CLS50D/ CLS50 Basic safety instructions

Temperature classes of CLS50D-BV****

Temperature class Sensor Ambient temperature range Ta Medium temperature range Tmed

T4 CLS50D-BV*D** -20 to +60 ˚C -20 to +110 ˚C

CLS50D-BV*C** -20 to +60 ˚C -20 to +120 ˚C
CLS50D-BV*B** -20 to +60 ˚C -20 to +120 ˚C

T6 CLS50D-BV**** -20 to +60 ˚C -20 to +70 ˚C

Temperature classes of CLS50-V***

Temperature class Sensor Ambient temperature range Ta Medium temperature range Tmed

T4 CLS50-V*** -20 to +125 ˚C -20 to +125 ˚C

T6 CLS50-V*** -20 to +75 ˚C -20 to +75 ˚C

CLS50-K***
• The sensor may only be connected to the following transmitter:
Liquiline type CM42-IK
• The maximum permitted length of the measuring cable is 55 m (180 ft) here.

Temperature classes of CLS50-K***

Temperature class Sensor Ambient temperature range Ta Medium temperature range Tmed

T4 CLS50-K*** -20 to +125 ˚C -20 to +125 ˚C

T6 CLS50-K*** -20 to +75 ˚C -20 to +75 ˚C

Sensors with FM and CSA approval (CLS50D-FB****, CLS50D-C2****, CLS50-O***,

CLS50-S***)
Observe the documentation and the control drawings of the transmitter.
Sensors with NEPSI approval (CLS50D-NA**** and CLS50-H*** for Zone 0, CLS50-V***
for Zone 2)
Pay attention to the information on the NEPSI certificates. You can download these
certificates from the product page: www.endress.com/cls50d or www.endress.com/cls50.

Temperature classes of CLS50D-NA****

Temperature class Sensor Ambient temperature range Ta Medium temperature range Tmed

T4 CLS50D-NA*D** -20 to +60 ˚C -20 to +110 ˚C

CLS50D-NA*C** -20 to +60 ˚C -20 to +120 ˚C
CLS50D-NA*B** -20 to +60 ˚C -20 to +120 ˚C

T6 CLS50D-NA*D** -20 to +60 ˚C -20 to +70 ˚C

CLS50D-NA*C** -20 to +60 ˚C -20 to +70 ˚C
CLS50D-NA*B** -20 to +60 ˚C -20 to +70 ˚C

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Basic safety instructions Indumax CLS50D/ CLS50

Temperature classes of CLS50-H***

Temperature class Sensor Ambient temperature range Ta Medium temperature range Tmed

T4 CLS50-H*** -20 to +125 ˚C -20 to +125 ˚C

T6 CLS50-H*** -20 to +75 ˚C -20 to +75 ˚C

Sensors with TIIS approval (CLS50D-TA****, CLS50-T***)

Sensors with TIIS approval may only be used in a Zone 1 (2G) environment.
The following also applies for all the sensors listed
• Compliance with the specified ambient and medium temperature ranges is a prerequisite
for safe use.
• The sensor must be connected and operated in accordance with the Operating Instructions
of the sensor and of the transmitter to be connected. All sensor operating data must be
observed.
• Avoid electrostatic charge. Metal process connections must be electrostatically connected (R
≤ 1 MΩ).
• Non-metal process connections must be protected against electrostatic charge.
• In order to avoid electrostatic charge clean the sensor with a damp cloth only.
• Full compliance with regulations for electrical systems in hazardous locations
(EN60079-14) is mandatory when using the devices and sensors.
• Ensure correct installation to maintain the housing protection type. (Use original seal. Fit
cable entry properly. Tighten nut).
• The degree of protection only applies when the flange is mounted.
CLS50 only
In the CLS50 sensor, the internal sensor circuits are connected with the shielded wire of
the supply cable. When installing the CM42 or CLM153 transmitter, the shielding of the
sensor cable must be connected to functional ground as prescribed. As a result, the
intrinsically safe sensor circuits of CLS50 are also connected to ground. Therefore, the
power supply of the transmitter must be galvanically isolated and connected to ground.
The CM42 and CLM153 transmitters already have secure internal galvanic isolation and
therefore safely separate the sensor circuit from the other circuits.

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Indumax CLS50D/ CLS50 Incoming acceptance and product identification

3 Incoming acceptance and product identification

3.1 Incoming acceptance
1. Verify that the packaging is undamaged.
 Notify your supplier of any damage to the packaging.
Keep the damaged packaging until the matter has been settled.
2. Verify that the contents are undamaged.
 Notify your supplier of any damage to the delivery contents.
Keep the damaged products until the matter has been settled.
3. Check the delivery for completeness.
 Check it against the delivery papers and your order.
4. Pack the product for storage and transportation in such a way that it is protected
against impact and moisture.
 The original packaging offers the best protection.
The permitted ambient conditions must be observed (see "Technical data").
If you have any questions, please contact your supplier or your local sales center.

3.2 Product identification

3.2.1 Type code for versions with explosion protection

Name Type Version

Indumax CLS50D - BA x x x x + x x

For use in hazardous areas, ATEX II 1G Process connections, materials, cable

Ex ia IIC T4/T6 Ga connection, calibration, service
No Ex relevance

Name Type Version

Indumax CLS50D - IA x x x x + x x

For use in hazardous areas, IECEx Ex ia Process connections, materials, cable

IIC T4/T6 Ga connection, calibration, service
No Ex relevance

Name Type Version

Indumax CLS50D - BV x x x x + x x

For use in hazardous areas, ATEX II 3G Process connections, materials, cable

Ex ic IIC T4/T6 Gc connection, calibration, service
No Ex relevance

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Incoming acceptance and product identification Indumax CLS50D/ CLS50

Name Type Version

Indumax CLS50D - NA x x x x + x x

For use in hazardous areas, NEPSI Ex ia Process connections, materials, cable

IIC T4/T6 Ga connection, calibration, service
No Ex relevance

Name Type Version

Indumax CLS50D - C2 x x x x + x x

For use in hazardous areas, CSA IS NI Process connections, materials, cable

Cl.I Div.1&2,Gr. A-D connection, calibration, service
No Ex relevance

Name Type Version

Indumax CLS50D - FB x x x x + x x

For use in hazardous areas, FM IS NI Process connections, materials, cable

C1.I Div.1&2, Gr. A-D connection, calibration, service
No Ex relevance

Name Type Version

Indumax CLS50D - GB x B/C/ x x + x x

D

For use in hazardous areas, EAC Ex, 0Ex Process connections, materials, cable
ia IIC T6/T4 Ga X connection, calibration, service
No Ex relevance

Name Type Version

Indumax CLS50D - TA x x x x + x x

For use in hazardous areas, TIIS Ex ib IIC Process connections, materials, cable
T4 Gb connection, calibration, service
No Ex relevance

Name Type Version

Indumax CLS50 - G x x x

For use in hazardous areas, ATEX II 1G Process connections, materials, cable

Ex ia IIC T4/T6 Ga connection, calibration, service
No Ex relevance

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Indumax CLS50D/ CLS50 Incoming acceptance and product identification

Name Type Version

Indumax CLS50 - V x x x

For use in hazardous areas, ATEX II 3G Process connections, materials, cable

Ex ic IIC T4/T6 Gc / NEPSI Ex ic IIC connection, calibration, service
T4/T6 Gc No Ex relevance

Name Type Version

Indumax CLS50 - H x x x

For use in hazardous areas, NEPSI Ex ia Process connections, materials, cable

IIC T4/T6 Ga connection, calibration, service
No Ex relevance

Name Type Version

Indumax CLS50 - O x x x

For use in hazardous areas, FM IS NI Cl.I Process connections, materials, cable

Div.1&2,Gr. A-D connection, calibration, service
No Ex relevance

Name Type Version

Indumax CLS50 - S x x x

For use in hazardous areas, CSA IS NI Process connections, materials, cable

Cl.I Div.1&2,Gr. A-D connection, calibration, service
No Ex relevance

Name Type Version

Indumax CLS50 - T x x x

For use in hazardous areas, TIIS Ex ib IIC Process connections, materials, cable
T4 Gb connection, calibration, service
No Ex relevance

Name Type Version

Indumax CLS50 - K x x 1/2

/
3/4

For use in hazardous areas, EAC Ex, 0Ex Process connections, materials, cable
ia IIC T6/T4 Ga X connection, calibration, service
No Ex relevance

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Incoming acceptance and product identification Indumax CLS50D/ CLS50

3.2.2 Nameplate
The nameplate provides you with the following information on your device:
• Manufacturer identification
• Extended order code
• Serial number
• Safety information and warnings
• Cell constant (nominal value)
• Protection class
• Ex labeling on hazardous area versions

‣ Compare the data on the nameplate with your order.

3.2.3 Product identification

Product page
www.endress.com/cls50d
www.endress.com/cls50

Interpreting the order code

The order code and serial number of your product can be found in the following locations:
• On the nameplate
• In the delivery papers

Obtaining information on the product

1. Go to the product page for your product on the Internet.
2. At the bottom of the page, select the "Online Tools" link followed by "Check your device
features".
 An additional window opens.
3. Enter the order code from the nameplate into the search field, and then select "Show
details".
 You will receive information on each feature (selected option) of the order code.

Manufacturer's address
Endress+Hauser Conducta GmbH+Co. KG
Dieselstraße 24
D-70839 Gerlingen

3.3 Scope of delivery

The scope of delivery includes:
• Sensor in the version ordered
• Operating Instructions
If you have any questions, please contact your supplier or your local sales center.

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Indumax CLS50D/ CLS50 Incoming acceptance and product identification

3.4 Certificates and approvals

3.4.1  mark

Declaration of Conformity
The product meets the requirements of the harmonized European standards. As such, it
complies with the legal specifications of the EU directives. The manufacturer confirms
successful testing of the product by affixing to it the  mark.

3.4.2 Ex approvals
CLS50D-BA**** and CLS50-G***
ATEX II 1G Ex ia IIC T4/T6 Ga
CLS50D-BV****
ATEX II 3G Ex ic IIC T4/T6 Gc
CLS50D-IA****
IECEx Ex ia IIC T4/T6 Ga
CLS50-V***
ATEX II 3G Ex ic IIC T4/T6 Gc + NEPSI Ex ic IIC T4/T6 Gc
CLS50D-NA**** and CLS50-H***
NEPSI Ex ia IIC T4/T6 Ga
CLS50D-FB**** and CLS50-O***
FM IS NI Cl.I Div.1&2,G. A-D
CLS50D-C2**** and CLS50-S***
CSA IS NI Cl.I Div.1&2,Gr. A-D
CLS50D-TA**** and CLS50-T***
TIIS Ex ib IIC T4 Gb
CLS50D-GB**** and CLS50-K***
• EAC Ex, 0Ex ia IIC T6/T4 Ga X
• Zone 0
• Certificate number: TC RU C-DE.AA87.B.00088 and TC RU C-DE.ГБ05.B.00172 (only
CLS50-K***)
• The product has been certified in accordance with Directive TR CU 012/2011 which applies
in the European Economic Area (EEA). The EAC conformity mark has been affixed to the
product.

3.4.3 Certification body (only CLS50D-GB and CLS50-K)

OOO "НАНИО ЦСВЭ"
Russian Federation

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Installation Indumax CLS50D/ CLS50

4 Installation
4.1 Installation conditions
4.1.1 Orientation
When installing, align the sensor in such a way that the medium flows through the flow
opening of the sensor in the direction of medium flow. The sensor head must be completely
immersed in the medium.

1 2

max. 100
(3.94)
a

A0024950

1 Sensor orientation, dimensions in mm (inch)

1 Direction of medium flow
2 Minimum water level in the pipe
a Distance from pipe wall

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Indumax CLS50D/ CLS50 Installation

4.1.2 Installation factor

In confined installation conditions, the conductivity measurement is affected by the pipe walls.
The installation factor compensates for this effect. The transmitter corrects the cell constant
by multiplying by the installation factor. The value of the installation factor depends on the
diameter and the conductivity of the pipe nozzle as well as the sensor's distance to the wall.
The installation factor f can be disregarded (f = 1.00) if the distance to the wall is sufficient (a
> 15 mm (0.59"), from DN 80). If the distance to the wall is smaller, the installation factor
increases for electrically insulating pipes (f > 1) and decreases for electrically conductive pipes
(f < 1). It can be measured using calibration solutions, or a close approximation determined
from the following diagram.

1.40
2

1.20

1.00

1
0.80
0 5 10 15 20 25 a [mm]

0.20 0.39 0.59 0.79 0.98 a [inch]

A0005441

2 Relationship between installation factor f and wall distance

1 Electrically conductive pipe wall
2 Electrically insulating pipe wall

4.1.3 Air set

CLS50D
The digital sensor has already been adjusted at the factory. Onsite compensation is not
required.

CLS50
To compensate residual coupling in the cable and between the two sensor coils, zero
adjustment in air ("air set") must be performed before installing the sensor. Follow the
instructions provided in the Operating Instructions of the transmitter used.

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Installation Indumax CLS50D/ CLS50

4.2 Mounting the sensor

4.2.1 Installation with flange
The sensor is suitable for installation in T-pieces ≥ DN 80, with the outgoing diameter reduced
to ≥ DN 50.

LWARNING
Leakage
Risk of injury if medium escapes
‣ Tighten the sensor nut with a torque of 20 Nm.
‣ To avoid leakages, regularly check the tightness of the nut.
Flange, not in contact with medium

1 2

A0024949

3 Fixed flange, not in contact with medium (for order option: "Process connection" = 5, 6, 7)
1 Flange (stainless steel)
2 Nut
3 Sealing disk (GYLON)
4 O-ring
5 Sensor

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Indumax CLS50D/ CLS50 Installation

Flange, in contact with medium

1 2

4 3

A0024953

4 Fixed flange, in contact with medium (for order option: "Process connection" = 3, 4)
1 Flange (stainless steel)
2 Nut
3 O-ring
4 Sensor

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Installation Indumax CLS50D/ CLS50

Lap joint flange, not in contact with medium

1 2

5 3

4
A0024954

5 Lap joint flange, not in contact with medium (for order option: "Process connection" = A, B, C)
1 Lap joint flange (PP-GF)
2 Nut (stainless steel)
3 Flange (PVDF)
4 O-ring
5 Sensor

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Indumax CLS50D/ CLS50 Electrical connection

4.2.2 Installation in assembly

1 2 3 4
A0024960

6 Installation of sensor with assembly

1 CLA111 with suspension bracket
2 CLA111 with flange connection
3 CLA140 with flange connection
4 CYA112

4.3 Post-installation check

Put the sensor into operation only if you can answer "yes" to the following questions:
• Are the sensor and cable undamaged?
• Have you observed the correct orientation (arrow on the threaded sleeve=flow
direction=installation direction)?
• Has the sensor been installed in the process connection, and does not suspend freely from
the cable?

5 Electrical connection
LWARNING
Device is live
Incorrect connection may result in injury or death
‣ The electrical connection may be performed only by an electrical technician.
‣ The electrical technician must have read and understood these Operating Instructions and
must follow the instructions contained therein.
‣ Prior to commencing connection work, ensure that no voltage is present on any cable.

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Electrical connection Indumax CLS50D/ CLS50

5.1 Connection conditions

5.1.1 Connection diagram: sensors for Zone 0 (ATEX/EAC Ex)

EX

Zone 2
II 3G

EX
II 2G

Zone 1

Ex ia Ex ia
Zone 0
II 1G

CLS50D-BA CLS50-G CLS50-G

A0013258

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Indumax CLS50D/ CLS50 Electrical connection

5.1.2 Connection diagram: sensors for Zone 0 (IECEx)

EX

EX
II 2G

Zone 1
Ex ia
Zone 0
II 1G

CLS50D-IA

A0025482

Endress+Hauser 21
Electrical connection Indumax CLS50D/ CLS50

5.1.3 Connection diagram: sensors for Zone 0 (NEPSI)

EX

EX
II 2G

Zone 1

Ex ia
Zone 0
II 1G

CLS50D-NA CLS50-H

A0025481

22 Endress+Hauser
Indumax CLS50D/ CLS50 Electrical connection

5.1.4 Connection diagram: sensors for Zone 2 (ATEX/NEPSI)

EX

4...20 mA

EX

Zone 2
II 3G

Ex ic

CLS50D-BV CLS50-V

A0010316

5.1.5 Sensors with FM or CSA approval

The instructions in the Control Drawing apply for sensors with FM or CSA approval. You can
find the Control Drawing in the Operating Instructions of the transmitter used.

Endress+Hauser 23
Electrical connection Indumax CLS50D/ CLS50

5.2 Connecting the sensor

5.2.1 Direct connection, e.g. to CM42

CM42 Sensor cable Sensor CM42 Cable Sensor

RD
BN BU
187 U+ 215

WH RD
188 U– 216

197 GN Com A GN
112

J
YE WH
198 Com B 113

YE
387 111

RD
388 218
WH

587 BU
217

588

A0001078 A0001082

7 CLS50D to CM42 8 CLS50 to CM42

24 Endress+Hauser
Indumax CLS50D/ CLS50 Electrical connection

5.2.2 Cable extension

The sensor is supplied with a fixed cable. The cable between the sensor and transmitter can be
extended using the CYK11 (CLS50D) or CLK6 (CLS50) special measuring cable (does not apply
for use in a hazardous environment).

GY Shield RD
WH BU
WH U - RD
Memosens
BN U+ BU
GN Com A RD
GN

Pt 100
YE Com B WH
GY - Additional YE
PK + sensor supply BN n.c.
A0017984 A002493

9 CYK11 for extension for CLS50D  10 CLK6 for extension for CLS50

Max. total cable length: 100 m (330 ft) Max. total cable length: 55 m (180 ft)

CLS50 only:
The residual coupling of the sensor increases when the fixed cable is extended.

5.3 Ensuring the degree of protection

Only the mechanical and electrical connections which are described in these instructions and
which are necessary for the required, designated use, may be carried out on the device
delivered.
‣ Exercise care when carrying out the work.
Otherwise, the individual types of protection (Ingress Protection (IP), electrical safety, EMC
interference immunity) agreed for this product can no longer be guaranteed due, for example,
to covers being left off or cable (ends) which are loose or insufficiently secured.

5.4 Post-connection check

Device condition and specifications Notes

Are the outside of the sensor, assembly, cable undamaged? Visual inspection

Electrical connection Notes

Are the installed cables strain-relieved and not twisted?

Is a sufficient length of the cable cores stripped, and is it positioned Check the fit (by pulling gently)
in the terminal correctly?

Are all the screws terminals properly tightened? Tighten

Are all cable entries mounted, tightened and leak-tight? For lateral cable entries, make sure the cables
loop downwards to allow water to drip off
Are all cable entries installed downwards or mounted laterally?

Endress+Hauser 25
Commissioning Indumax CLS50D/ CLS50

6 Commissioning
Before first commissioning, check if:
• the sensor is correctly installed
• the electrical connection is correct.
If using an assembly with automatic cleaning, check that the cleaning medium (e.g. water or
air) is connected correctly.

LWARNING
Escaping process medium
Risk of injury from high pressure, high temperatures or chemical hazards
‣ Before applying compressed air to an assembly with cleaning facility, make sure the
connections are correctly fitted.
‣ Do not install the assembly in the process if you cannot make the correct connection
reliably.

7 Maintenance
LCAUTION
Corrosive chemicals
Danger of chemical burns to the eyes and skin. Danger of damage to clothing and equipment
‣ It is absolutely essential to protect the eyes and hands properly when working with acids,
bases and organic solvents!
‣ Wear protective goggles and safety gloves.
‣ Clean away splashes on clothes and other objects to prevent any damage.
‣ Pay particular attention to the information provided in the safety data sheets for the
chemicals used.

LWARNING
Hydrofluoric acid and mineral acids
Risk of serious or fatal injury from caustic burns
‣ Wear protective goggles to protect your eyes.
‣ Wear protective gloves and appropriate protective clothing.
‣ Avoid all contact with the eyes, mouth and skin.
‣ If using hydrofluoric acid, only use plastic vessels.
LWARNING
Thiocarbamide
Harmful if swallowed. Limited evidence of carcinogenicity. Possible risk of harm to the unborn
child. Dangerous for the environment with long-term effects.
‣ Wear protective goggles, protective gloves and appropriate protective clothing.
‣ Avoid all contact with the eyes, mouth and skin.
‣ Avoid releases into the environment.

26 Endress+Hauser
Indumax CLS50D/ CLS50 Maintenance

Clean away fouling on the sensor as follows depending on the type of fouling:
1. Oily and greasy films:
Clean with grease remover, e.g. alcohol, as well as hot water and (alkaline) agents
containing surfactants (e.g. dishwashing detergent).
2. Lime, cyanide and metal hydroxide buildup and low solubility organic buildup:
Dissolve buildup with diluted hydrochloric acid (3 %) and then rinse thoroughly with
plenty of clear water.
3. Sulfidic buildup (from flue gas desulfurization or sewage treatment plants):
Use a mixture of hydrochloric acid (3 %) and thiocarbamide (commercially available)
and then rinse thoroughly with plenty of clear water.
4. Buildup containing proteins (e.g. food industry):
Use a mixture of hydrochloric acid (0.5 %) and pepsin (commercially available) and then
rinse thoroughly with plenty of clear water.
5. Readily soluble biological buildup:
Rinse with pressurized water.

After cleaning or regeneration, you must rinse the sensor thoroughly with water .

Endress+Hauser 27
Repair Indumax CLS50D/ CLS50

8 Repair
8.1 Spare parts

Item No. Spare parts kit Order No.

150 150, 255 CHEMRAZ seal kit 71086368

• Nut (item 150)
280 • CHEMRAZ O-ring, 2 pcs. (item 255)
285
286 150, 250 VITON seal kit 71086369
• Nut (item 150)
• VITON O-ring, 3. pcs., (item 250)
260
270 260 PTFE disk kit for DN 50 71086372

270 PTFE disk kit for ANSI 2" and JIS 10K 50A 71086374
250
255 150, 280 Fixed flange kit, DN 50, stainless steel 1.4404 (AISI 51500525
316L)
• Nut (item 150)
• Flange DN 50 (item 280)

150, 285 Fixed flange kit, ANSI 2", stainless steel 1.4404 (AISI 51500527
316L)
• Nut (item 150)
• Flange ANSI 2" (item 285)

150, 286 Fixed flange kit, JIS, stainless steel 1.4404 (AISI 316L) 51500934
• Nut (item 150)
A0025483
• Flange DN 50 (item 286)

150, 288, Lap joint flange kit, ANSI 2", PVDF 51500937
291 292 • Nut (item 150)
292 • Flange ANSI 2", PVDF (item 288)
293 • Lap joint flange, UP-GF (item 292)
150 150, 287, Lap joint flange kit, DN 50, PVDF 51500936
287 291 • Nut (item 150)
288 • Flange DN 50, PVDF (item 287)
289 • Lap joint flange, UP-GF (item 291)
260 150, 289, Lap joint flange kit, JIS, PVDF 51500935
270 293 • Nut (item 150)
• Flange JIS, PVDF (item 289)
• Lap joint flange, UP-GF (item 293)
250
255

A0025484

28 Endress+Hauser
Indumax CLS50D/ CLS50 Repair

8.2 Return
The product must be returned if repairs or a factory calibration are required, or if the wrong
product was ordered or delivered. As an ISO-certified company and also due to legal
regulations, Endress+Hauser is obliged to follow certain procedures when handling any
returned products that have been in contact with medium.
To ensure swift, safe and professional device returns, please read the return procedures and
conditions at www.endress.com/support/return-material.

8.3 Disposal
The device contains electronic components and must therefore be disposed of in accordance
with regulations on the disposal of electronic waste.
Observe the local regulations.

Endress+Hauser 29
Technical data Indumax CLS50D/ CLS50

9 Technical data
9.1 Input
9.1.1 Measured variables
• Conductivity
• Temperature

9.1.2 Measuring ranges

Conductivity 2 μS/cm to 2000 mS/cm (uncompensated)

Temperature -20 to +180 °C (-4 to +350 °F)

9.1.3 Cell constant

k = 1.98 cm–1

9.1.4 Measuring frequency

2 kHz

9.1.5 Temperature measurement

CLS50D
Pt1000 (Class A according to IEC 60751)

CLS50
Pt100 (Class A according to IEC 60751)

9.2 Performance characteristics

9.2.1 Conductivity response time
t95 ≤ 2 s

9.2.2 Temperature response time

PEEK version: t90 ≤ 7 min

PFA version: t90 ≤ 11 min

9.2.3 Maximum measured error

-20 to 100 °C (-4 to 212 °F): ±(5 μS/cm + 0.5 % of reading)

> 100 °C (212 °F): ±(10 μS/cm + 0.5 % of reading)

9.2.4 Repeatability
For T < 100 °C (212 °F): 0.2 % of reading + 1 µS/cm
For T > 100 °C (212 °F): 0.2 % of reading + 2 µS/cm

30 Endress+Hauser
Indumax CLS50D/ CLS50 Technical data

9.2.5 Linearity
1.9 % (only applies in the 1 to 20 mS/cm measuring range)

9.3 Environment
9.3.1 Ambient temperature

CLS50D
-10 to +60 °C (+10 to +140 °F)

CLS50
-10 to +70 °C (+10 to +160 °F)

9.3.2 Storage temperature

-20 to +80 °C (0 to +180 °F)

9.3.3 Degree of protection

IP 68 / NEMA type 6 (sensor in installed state with genuine seal)

9.4 Process
9.4.1 Process temperature

CLS50D
Sensor CLS50D-*1/2 CLS50D-*3/4/5/6/8 CLS50D-*7 CLS50D-*A/B/C
material Without flange DN50, ANSI 2" JIS PVDF lap joint flange

PEEK –20 to 125 °C –20 to 125 °C –20 to 125 °C –20 to 125 °C

(-4 to 260 °F) (-4 to 260 °F) (-4 to 260 °F) (-4 to 260 °F)

PFA –20 to 110 °C –20 to 110 °C –20 to 110 °C –20 to 110 °C

(-4 to 230 °F) (-4 to 230 °F) (-4 to 230 °F) (-4 to 230 °F)

CLS50
Sensor CLS50-*1/2 CLS50-*3/4/5/6/8 CLS50-*7 CLS50-*A/B/C
material Without flange DN50, ANSI 2" JIS PVDF lap joint flange

PEEK –20 to 180 °C –20 to 180 °C –20 to 180 °C –20 to 125 °C

(-4 to 360 °F) (-4 to 360 °F) (-4 to 360 °F) (-4 to 260 °F)

PFA –20 to 125 °C –20 to 125 °C –20 to 125 °C –20 to 125 °C

(-4 to 260 °F) (-4 to 260 °F) (-4 to 260 °F) (-4 to 260 °F)

9.4.2 Process pressure (absolute)

Max. 21 bar (305 psi), depending on the sensor version, see pressure-temperature ratings

Endress+Hauser 31
Technical data Indumax CLS50D/ CLS50

9.4.3 Temperature-pressure ratings

CLS50D

p (abs.)
PFA Ex
[psi] [bar]
1
305 21

2 3
247 17

4
160 11
5

15 1
T
110 125 [°C]
–20 0 +20 40 60 80 100
–4 +23 +68 230 257 [°F]
A0024981

 11 Pressure-temperature ratings CLS50D

1 PEEK sensor, without a flange
2 PFA sensor, without a flange (blue line)
3 PEEK or PFA sensor, with DN50/ANSI 2" flange (red line)
4 PEEK or PFA sensor, with JIS flange
5 PEEK or PFA sensor, with PVDF lap joint flange (green line)

32 Endress+Hauser
Indumax CLS50D/ CLS50 Technical data

CLS50

p (abs.)
[psi] [bar]
1
305 21

2 3
247 17

4 6
160 11
5

15 1
T
125
–20 0 +20 40 60 80 100 140 160 180 [°C]
–4 +23 +68 257 356 [°F]
A0024979

 12 Pressure-temperature ratings for CLS50

1 PEEK sensor, without a flange
2 PFA sensor, without a flange or with DN50/ANSI 2" flange (blue line)
3 PEEK sensor, with DN50/ANSI 2" flange (red line)
4 PFA sensor, with JIS flange (black line)
5 PEEK or PFA sensor, with PVDF lap joint flange (green line)
6 PEEK sensor, with JIS flange (gray line)

9.5 Mechanical construction

9.5.1 Weight
Approx. 0.65 kg (1.43 lbs)

9.5.2 Materials

Sensor PEEK, PFA (depending on version)

Sensor seal VITON, CHEMRAZ (depending on version)

Endress+Hauser 33
Technical data Indumax CLS50D/ CLS50

Process connections

G¾ CLS50D-*1B/C**: PEEK GF30

CLS50D-*1D**: stainless steel (AISI 316Ti)
CLS50-*1A*: stainless steel 1.4571 (AISI 316Ti)
CLS50-*1B/C/1/2/3: PEEK GF30
CLS50-*1B/C5/6: stainless steel 1.4571 (AISI 316Ti)

NPT 1" PEEK

Fixed flange Stainless steel 1.4404 (AISI 316L)

Sealing disk GYLON (PTFE ceramic-filled)

Lap joint flange PP-GF

Flange combined with lap joint flange PVDF

9.5.3 Process connections

• G¾ thread
• NPT 1" thread
• Lap joint flange EN 1092 DN50 PN10
• Lap joint flange ANSI 2" 150 lbs
• Lap joint flange JIS 10K 50A
• Flange EN 1092-1 DN50 PN16
• Flange ANSI 2" 300 lbs
• Flange JIS 10K 50A

Flange dimensions

1 2
b

d2 d2

a a
Øk Øk
D D

A0024986

 13 Flange dimensions
1 Lap joint flange (PP-GF)
2 Fixed flange (stainless steel)

34 Endress+Hauser
Indumax CLS50D/ CLS50 Technical data

Dimensions in mm
Lap joint flange PP-GF DN50 PN10 ANSI 2" 150 lbs JIS 10K 50A

D 165 165 152

Øk 125 121 120

d2 4 x 18 8 x 19 4 x 19

b 18 18 18

a 78 78 78

Screws M16 M16 M16

Dimensions in mm
Fixed flange SS 316 L DN50 PN10 ANSI 2" 300 lbs JIS 10K 50A

D 165 165.1 155

Øk 125 127 120

d2 4 x 18 8 x 19 4 x 19

b 18 22.2 16

a 27 27 27

Screws M16 M16 M16

9.5.4 Chemical resistance

Medium Concentration PEEK PFA CHEMRAZ VITON

Sodium hydroxide 0 to 50 % 20 to 100 °C 20 to 50 °C 0 to 150 °C Not suitable

solution (68 to 212 °F) (68 to 122 °F) (32 to 302 °F)
NaOH

Nitric acid 0 to 10 % 20 to 100 °C 20 to 80 °C 0 to 150 °C 0 to 120 °C

HNO3 (68 to 212 °F) (68 to 176 °F) (32 to 302 °F) (32 to 248 °F)

0 to 40 % 20 °C (68 °F) 20 to 60 °C 0 to 150 °C 0 to 120 °C

(68 to 140 °F) (32 to 302 °F) (32 to 248 °F)

Phosphoric acid 0 to 80 % 20 to 100 °C 20 to 60 °C 0 to 150 °C 0 to 120 °C

H3PO4 (68 to 212 °F) (68 to 140 °F) (32 to 302 °F) (32 to 248 °F)

Sulfuric acid 0 to 2.5 % 20 to 80 °C 20 to 100 °C 0 to 150 °C 0 to 120 °C

H2SO4 (68 to 176 °F) (68 to 212 °F) (32 to 302 °F) (32 to 248 °F)

0 to 30 % 20 °C (68 °F) 20 to 100 °C 0 to 150 °C 0 to 120 °C

(68 to 212 °F) (32 to 302 °F) (32 to 248 °F)

Hydrochloric acid 0 to 5 % 20 to 100 °C 20 to 80 °C 0 to 150 °C 0 to 120 °C

HCl (68 to 212 °F) (68 to 176 °F) (32 to 302 °F) (32 to 248 °F)

0 to 10 % 20 to 100 °C 20 to 80 °C 0 to 150 °C 0 to 120 °C

(68 to 212 °F) (68 to 176 °F) (32 to 302 °F) (32 to 248 °F)

Endress+Hauser 35
EU Declaration of conformity Indumax CLS50D/ CLS50

10 EU Declaration of conformity
10.1 CLS50D-BA****

36 Endress+Hauser
Indumax CLS50D/ CLS50 EU Declaration of conformity

10.2 CLS50-G***

Endress+Hauser 37
EU Declaration of conformity Indumax CLS50D/ CLS50

10.3 CLS50D-BV****

38 Endress+Hauser
Indumax CLS50D/ CLS50 EU Declaration of conformity

10.4 CLS50-V***

Endress+Hauser 39
Index

Index
A M
Air set . . . . . . . . . . . . . . . . . . . . . . . . 15 Materials . . . . . . . . . . . . . . . . . . . . . . 33
Ambient temperature . . . . . . . . . . . . . . . 31 Maximum measured error . . . . . . . . . . . . 30
Assembly . . . . . . . . . . . . . . . . . . . . . . 19 Measured variables . . . . . . . . . . . . . . . . 30
Measuring frequency . . . . . . . . . . . . . . . 30
C Measuring ranges . . . . . . . . . . . . . . . . . 30
Cable extension . . . . . . . . . . . . . . . . . . . 25
Cell constant . . . . . . . . . . . . . . . . . . . . 30 N
Check Nameplate . . . . . . . . . . . . . . . . . . . . . 12
Connection . . . . . . . . . . . . . . . . . . 25
Installation . . . . . . . . . . . . . . . . . . 19 O
Chemical resistance . . . . . . . . . . . . . . . . 35 Operational safety . . . . . . . . . . . . . . . . . . 5
Conductivity response time . . . . . . . . . . . . 30 Orientation . . . . . . . . . . . . . . . . . . . . . 14
Connection
Check . . . . . . . . . . . . . . . . . . . . . 25 P
Ensuring the degree of protection . . . . . 25 Performance characteristics . . . . . . . . . . . 30
Connection conditions . . . . . . . . . . . . . . . 20 Post-installation check . . . . . . . . . . . . . . 19
Pressure-temperature ratings . . . . . . . . . . 32
D Process . . . . . . . . . . . . . . . . . . . . . . . . 31
Declaration of Conformity . . . . . . . . . . 13, 36 Process connections . . . . . . . . . . . . . . . . 34
Degree of protection Process pressure . . . . . . . . . . . . . . . . . . 31
Ensuring . . . . . . . . . . . . . . . . . . . . 25 Process temperature . . . . . . . . . . . . . . . . 31
Technical data . . . . . . . . . . . . . . . . 31 Product identification . . . . . . . . . . . . . . . 12
Designated use . . . . . . . . . . . . . . . . . . . . 4 Product safety . . . . . . . . . . . . . . . . . . . . 5
Direct connection to transmitter . . . . . . . . . 24
Disposal . . . . . . . . . . . . . . . . . . . . . . . 29 R
Repair . . . . . . . . . . . . . . . . . . . . . . . . 28
E Repeatability . . . . . . . . . . . . . . . . . . . . 30
EC Declaration of Conformity . . . . . . . . . . . 36 Return . . . . . . . . . . . . . . . . . . . . . . . . 29
Electrical connection . . . . . . . . . . . . . . . . 19
Environment . . . . . . . . . . . . . . . . . . . . 31 S
Ex approvals . . . . . . . . . . . . . . . . . . . . 13 Safety
Electrical equipment in hazardous areas . . 5
F Operation . . . . . . . . . . . . . . . . . . . . 5
Flange . . . . . . . . . . . . . . . . . . . . . . . . 16 Product . . . . . . . . . . . . . . . . . . . . . 5
Workplace safety . . . . . . . . . . . . . . . 4
H Safety instructions . . . . . . . . . . . . . . . . . . 4
Hazardous areas . . . . . . . . . . . . . . . . . . . 5 Scope of delivery . . . . . . . . . . . . . . . . . . 12
Sensor
I Cleaning . . . . . . . . . . . . . . . . . . . . 26
Incoming acceptance . . . . . . . . . . . . . . . . 9 Connecting . . . . . . . . . . . . . . . . . . 24
Installation . . . . . . . . . . . . . . . . . . . . . 14 Connection in hazardous area . . . . . . . 20
Installation factor . . . . . . . . . . . . . . . . . 15 Mounting . . . . . . . . . . . . . . . . . . . 16
State of the art . . . . . . . . . . . . . . . . . . . . 5
L Storage temperature . . . . . . . . . . . . . . . . 31
Linearity . . . . . . . . . . . . . . . . . . . . . . . 31 Symbols . . . . . . . . . . . . . . . . . . . . . . . . 3

40 Endress+Hauser
 Index

T
Technical data
Environment . . . . . . . . . . . . . . . . . 31
Input . . . . . . . . . . . . . . . . . . . . . . 30
Mechanical construction . . . . . . . . . . 33
Performance characteristics . . . . . . . . 30
Process . . . . . . . . . . . . . . . . . . . . . 31
Temperature measurement . . . . . . . . . . . . 30
Temperature response time . . . . . . . . . . . . 30
Temperature-pressure ratings . . . . . . . . . . 32
Type code . . . . . . . . . . . . . . . . . . . . . . . 9

U
Use . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

W
Warnings . . . . . . . . . . . . . . . . . . . . . . . 3
Weight . . . . . . . . . . . . . . . . . . . . . . . . 33
Workplace safety . . . . . . . . . . . . . . . . . . 4

Endress+Hauser 41
*71325826*
71325826

www.addresses.endress.com