HAZARD & EFFECT MANAGEMENT PROCESS

ACTIVITY: Chilled water pipe installation

Consequence

Residual Risk
Risk Ranking
Probability
TASK : Scaffolding Erection

Sl.
No. HAZARD RISK HAZARD EFFECT CONTROL RECOVERY

1 Scaffolding Substandard Collapse of scaffolding, 4 C C4 Use approved scaffolding materials for erecting Low Any injured person
erection and scaffold material. serious injury. Medium scaffold. should be given first
working at height. Trained scaffolders will be deployed. aid on the site by a
Scaffolding inspector will ensure the safe scaffolding. trained first aider only.
Training will be provided. Take the injured to the
TBT will be conducted prior to works. nearest clinic, if
Close supervision. possible. Activate
Deficient Collapse of scaffolding, fall, 4 C C4 Scaffold to be constructed completely emergency response
construction of slip of person, fatality, Medium Use of safety harness belt where applicable. procedure, for major
scaffold. injury. Use trained scaffolders. incidents.
Scaffolding inspector will ensure the safe scaffolding.
Training will be provided.
TBT will be conducted prior to works. Emergency contact
Close supervision detail:
Inadequate Fall, slip of person, fatality, 4 C C4 Provide safe and correct access and to be tied SC -4809
access. injury. Medium adequately. 92730151
Scaffolding inspector will ensure the safe scaffolding.
Improper erection Collapse of scaffolding, fall, 4 C C4 Use correct erection sequence.
of scaffold slip of person, fatality, Medium Use trained scaffolders.
injury. Proper supervision & provide TBT.
Use suitable fall prevention PPE by the operatives
where applicable.
Inadequate Fall, slip of person, fatality, 4 C C4 Provide safe working platform with midrail and top
working platform. injury. Medium rail).
Use of safety harness belt where applicable.
Raising of scaffold Injury 3 C C3 All scaffold material shall be raised by mechanical
material Medium lifting or using a line. Hand bailing is permissible only if
the numbers of scaffolders are sufficient.
Unsecured ladder. Fall of person, fatality, 4 C C4 Secure ladders with maximum 15 degree to vertical.
injury. Medium Proper clip shall be used to secure the ladder.
Scaffolding inspector will ensure the safe scaffolding.
Close supervision shall be maintained.
Over loading. Collapse of scaffolding, 4 C C4 Avoid overloading.
serious injury. Medium Proper storage /staking of material to avoid
overloading.
Unprotected or Falling from height, fatality, 4 C C4 Use safe sequence while erecting scaffold. Provision
open edges. serious injury. Medium of guard rails, barriers.
Use of mechanical equipment where possible
Use suitable fall prevention PPE by the operatives.
Scaffolding inspector will ensure the safe scaffolding.
Training will be provided.
TBT will be conducted prior to works.
Existing: Information OK Training: OK Controls: OK

HAZARD & EFFECT MANAGEMENT PROCESS

ACTIVITY: Chilled water pipe installation

Risk Ranking
Consequenc
Probability

Residual
TASK : Dismantling of Scaffolding

Risk
e
Sl.
HAZARD RISK HAZARD EFFECT CONTROL RECOVERY
No.
1 Scaffolding Lowering of Injury 4 C C4 All scaffold material shall be lowered by line. Low Any injured person
dismantling scaffold material Medium Hand bailing is permissible only if the number of should be given first
available scaffolders are sufficient. aid on the site by a
No item shall be thrown to ground.
trained first aider
Area has to be barricaded and caution sign board shall
be placed. only. Take the injured
Close supervision shall be provided. to the nearest clinic,
Improper Collapse of scaffolding, fall, 4 C C4 Use correct dismantling sequence. if possible. Activate
dismantling of slip of person, fatality, injury. Medium Use trained scaffolders. emergency response
scaffold Proper supervision & provide TBT. procedure, for major
Use suitable fall prevention PPE by the operatives incidents.
where applicable.
Unsecured ladder. Fall of person, fatality, injury. 4 C C4 Proper clip shall be used to secure the ladder.
Medium Scaffolding inspector will ensure the safe scaffolding. Emergency contact
Close supervision shall be maintained. detail:
Inadequate Fall, slip of person, fatality, 4 C C4 Provision of proper access. SC -4809
access. injury. Medium Trained personnel. 92730151
Securing of access.
Inadequate Fall, slip of person, fatality, 4 C C4 Adequate work platform for the scaffolders involved in
working platform. injury. Medium dismantling.
Edge protection.
Use suitable fall prevention PPE by the operatives.
(Safety Harness)
High velocity wind. Fall 4 C C4 Do not work during high wind.
Medium Training will be provided to the team.
TBT will be conducted.
Close supervision shall be provided.
Unprotected Falling from height, fatality, 4 C C4 Provision of guard rails, barriers.
edges. serious injury. Medium Use of mechanical equipment where possible
Use suitable fall prevention PPE by the operatives.
Person unaware of Falling from height, fatality, 4 C C4 Supervisor to accompany the person first time. Use
having vertigo. injury. Medium helmet with Chinstrap. Deliver proper Tool box talk on
the task.
The work history of the scaffolder and medical history
will be accessed.
Close supervision will be provided.
Pressure will be checked by the site nurse prior to
works.
Existing: Information OK Training: OK Controls: OK

HAZARDS & EFFECT MANAGEMENT PROCESS

Consequence

Residual Risk
Risk Ranking
ACTIVITY: Chilled water pipe installation

Probability
TASK : Working at height
Sl.
HAZARD RISK HAZARD EFFECT CONTROL RECOVERY
No.
1 Working at Approach too Falling from height, 4 C C4 Erect work platform. Low Any injured person
height. close to edge. fatality, serious injury. Medium Adherence to safe work procedures. should be given first
Use of mechanical equipment. Edge protection. aid on the site by a
Use of restraining PPE (Safety Harness). trained first aider
Permit syaytem will be followed only. Take the
Unsecured work Falling from height, 4 C C4 Erect work platform with adherence to safe work injured to the nearest
platform. serious injury. Medium procedure. clinic, if possible.
Proper securing/supporting of work platforms. Activate emergency
Scaffolding will be inspect and tagged by a response procedure,
competent scaffold inspector. for major incidents.
Support Collapse of work 4 C C4 Proper selection of material.
members of platform, fatality. Medium Provision of supports according to design. Emergency contact
inadequate Scaffolding will be inspect and tagged by a detail:
strength. competent scaffold inspector. SC -4809
92730151
Incomplete Falling from height, 4 C C4 Prohibition of work on incomplete work platform.
working Fatality. Medium Sign boards, barriers.
platform. Scaffolding will be inspect and tagged by a
competent scaffold inspector.
Inadequate Fall, slip of person, 4 C C4 Provision of proper access.
access. fatality, injury. Medium Trained personnel.
Securing of access.
Use inspected scaffold
 Person unaware Falling from height, 4 C C4 Supervisor to accompany the person first time.
of having fatality, injury. Medium Use helmet with Chinstrap.
vertigo. Trained scaffolders and workers will be engaged
to height works.
Low and high blood pressure will be checked by
the site nurse prior to high risk activity.
Close supervision will be provided.
Tool box talk.

Existing: Information OK Training: OK Controls: OK

HAZARDS & EFFECT MANAGEMENT PROCESS

Consequence

Residual Risk
Risk Ranking
ACTIVITY: Chilled water pipe installation

Probability
TASK : Use of hand tools
Sl.
HAZARD RISK HAZARD EFFECT CONTROL RECOVERY
No.
1 Use of hand Contact with Cuts, gashes, gouges 3 C C3 Select good quality of tools. Low Any injured person
Tools sharp objects or etc. back pain / Medium Use the tool fit for the job (type, size, weight) should be given first
tool failure, musculoskeletal Use tools ergonomically suitable for the task and aid on the site by a
Ergonomical problems use correctly. trained first aider
problems. TBT will be carried out prior to works. only. Take the
Use of ordinary Fire/explosion, fatalities, 4 C C4 Use tools made from non-ferrous metals injured to the nearest
tool in injury. Medium (Brass/Copper). clinic, if possible.
Flammable Inspect tools regularly for evidence of splinters Activate emergency
atmosphere (remove as necessary). response procedure,
leading to Good housekeeping will be maintained. for major incidents.
generation of
sparks.
Emergency contact
2 Tool not used Contact with Cuts, gashes, gouge etc. 3 C C3 Trained employee.
detail:
correctly. sharp objects. Medium Use tool correctly (particularly without undue
SC -4809
pressure).
92730151
Examine tool regularly.
Keep tools clean (free from oil, grease)
Keep cutting edges sharp.
Store tools correctly.
Use proper PPE.
3 Tools in poor Tool failure. Cuts, gashes, gouge etc. 3 C C3 Select good quality tool.
condition. Medium Examine tool regularly (Eg. Mushroom head of
hammer/chisel. Repair or discard if worn or
damaged).
Keep cutting edges sharp.
Store tools correctly (boxed, racked, cutting
edges shattered etc.).
Keep tools clean (free from dirt, grease, moisture)
and moving /adjustable parts lightly oiled to
protect against corrosion and prevent wear etc.
Proper PPE will be used.

Existing: Information OK Training: OK Controls: OK

HAZARD & EFFECT MANAGEMENT PROCESS

Consequence

Residual Risk
Risk Ranking
ACTIVITY: Chilled water pipe installation

Probability
TASK : Arc welding
Sl.
HAZARD RISK HAZARD EFFECT CONTROL RECOVERY
No.
1 Welding gases Exposure to welding Health ill effects such as 3 C C3 Use of proper protective gears (Respiratory Low Any injured
or fumes/smoke. gases or fumes / lung cancer, skin disease, Medium protection where necessary). person should
smokes. reproductive risk. Adequate ventilation. be given first
2 Flying particles. Contact with hot Burn injuries, eye /face 3 C C3 Use of proper personal protective equipment aid on the site
slag, metal chips injuries. Medium such as welding shield, body apron, welding by a trained first
sparks and hot gloves, safety boots. aider only.
electrodes. Take the
3 UV and infrared Exposure to UV and Arc eye or welders flash, 3 C C3 Use of proper protective gears such as welding injured to the
radiation. infrared radiation. skin cancer. Medium shield with helmet, body protection (welding nearest clinic, if
apron) etc. possible.
Activate
4 Arc welding Inadequately Electrical shock to 4 C C4 The electrical equipment and tools shall be
Medium emergency
equipment and maintained Arc personnel. daily inspected by the supervisor and by the
response
tools. welding equipment operator before starting the work and during
procedure, for
and tools. the work.
major incidents.
All 110 V electrical equipment shall be fitted
with an ELCB.
Emergency
Permit should be obtain before start the hot
contact detail:
work.
5 Poor Trip and falls. Injuries. 3 C C3 Proper routing of cables. SC -4809
housekeeping, Medium Maintenance of good housekeeping. 92730151
improper routing
of cables.
6 Earthing. Loose earth Create sparks, which 3 C C3 All earth connections shall be clamped directly
connections. could cause fire if comes Medium to the work.
in contact with flammable Ensure that flammable materials are stored in
material. safe manner well away from work area.
7 Ergonomical Standing or working Back pain and other 3 C C3 Work in proper postures.
in vertical, horizontal musculoskeletal problems. Medium Take frequent brakes in between.
or overhead Training to welders.
positions for long
periods, repetitive
motion while feeding
materials.
Existing: Information OK Training: OK Controls: OK

HAZARD & EFFECT MANAGEMENT PROCESS

Consequence

Residual Risk
Risk Ranking
ACTIVITY: Chilled water pipe installation

Probability
TASK : Handling of chemicals
Sl.
HAZARD RISK HAZARD EFFECT CONTROL RECOVERY
No.
1 Ignition source. Volatile vapours Fire/explosion, fatality, 3 C C3 The supervisor shall implement the following: Low Any injured person
of chemicals Serious injuries. Mediu Good ventilation. should be given first
m
/solvents in Lighters/matchboxes or any other flame/spark aid on the site by a
combustible producing source shall not be allowed trained first aider
range coming inside/near chemical storage area. only. Take the
into contact with No smoking sign boards shall be displayed at injured to the
ignition source. the entrance of chemical store. nearest clinic, if
Provide DCP, Foam and CO2 type fire possible. Activate
extinguisher. emergency
Follow fire fighting measures as per MSDS. response procedure,
Proper housekeeping. for major incidents.
TBT will be provided.
Close supervision will be provided. Emergency contact
 2 Person not Direct exposure Skin diseases, lung 3 C C3 Trained employees. detail:
using PPE or to chemicals diseases, cancer, Mediu Follow manufacture’s instructions and MSDS . SC -4809
m
non-provision of such as poisoning, respiratory Use of correct type of personal protective 92730151
suitable PPE. inhalation, complaints, chemical equipment such as chemical masks, rubber
ingestion, skin burns etc. /nitrile gloves, safety goggles, and other PPEs
absorption, as per MSDS.
Ingestion. Use eye wash when chemical contact with eyes
or body.
Use spill kit when spills.
Follow the effective method to dispose the spill
cleaned up wastes as per the MSDS.
Never dispose chemical wastes in source of
water or in drainage.
Refer MSDS in case of spill or splash on
body/eye.
Wash your hands before eating or smoking.
Close supervision will be provided.
Use of good ventilation.
Use of good housekeeping practices.
TBT by the Foreman prior to work.
Close supervision will be provided.
Do not eat, drink or smoke at workplace.
Use of good ventilation.
Use of good housekeeping practices.
Existing: Information OK Training: OK Controls: OK

HAZARD & EFFECT MANAGEMENT PROCESS

Risk Ranking
Consequence

Residual Risk
Probability
ACTIVITY: Chilled water pipe installation
TASK : Pressure testing in Pipelines
Sl. HAZARD
HAZARD RISK CONTROL RECOVERY
No. EFFECT
1 Working in Crack / Explosion Injury / Fatality / 4 C C4 Wear suitable PPEs. Low Any injured person
pressure Damage Medium Keep the edge pointed away from the body. should be given first
condition Set the operating pressure carefully. aid on the site by a
Check connections for leaking. trained first aider
Keep the indication board nearby areas. only. Take the injured
Competent persons will be engaged at to the nearest clinic,
works. if possible. Activate
Proper communication will be provided. emergency response
Area will be barricaded with proper caution procedure, for major
signages. incidents.
LOTO system will be followed.
Warning tapes to be provided.
TBT will be conducted prior to works Emergency contact
 2 Usage of power Electric Shock Injury / Fatality 4 C C4 Use inspected tools. detail:
tools Spark / Burns Medium Competent technician. SC -4809
Hot Surface Inspect cables for proper insulations. 92730151
Noise Hearing Loss Use 110 V tools where applicable.
Rotating part Use of hearing protectors & other proper
PPEs.
Use guard on rotating parts
3 Working in hot Direct sun light Heat Stress Suitable access / egress will be provided
environment High temperature into excavations
Regular breaks, cool water & rest sheds will
be provided
C3 Heat temperature will be checked in regular
3 C
Medium intervals.

Existing: Information OK Training: OK Controls: OK

HAZARDS & EFFECT MANAGEMENT PROCESS

ACTIVITY: Chilled water pipe installation

Residual Risk
Consequence

Risk Ranking
TASK : Housekeeping
Probability
Sl.
HAZARD RISK HAZARD EFFECT CONTROL RECOVERY
No.
1. Untidy / Leaving unused Slip, Trip & Fall Injury. 3 C C3 Site supervisor shall implement Low Any injured person should be given
congested work material after Health hazard due to Medium the following: first aid on the site by a trained first
site. completion of job.. vermin. aider only. Take the injured to the
Leaving food waste. Good housekeeping. nearest clinic, if possible. Activate
emergency response procedure, for
Daily check. major incidents.
No one allowed to eat or drink at
site Emergency contact detail:
SC -4809
Clean up spillage and waste 92730151
food immediately.
Tool box talk.
2 Improper Leading to Injury. 3 C C3 Proper storage of material.
Medium Flammable materials shall be
storage of tripping/falling Fire.
materials. hazards, fire stored as per manufacturer’s
hazards. instructions or MSDS.

Existing: Information OK Training: OK Controls: OK