Methanol Derivatives Project for SMD Damietta, Egypt

Mechanical specification

DOCUMENT REVIEW STAMP

1. APPROVED

2. APPROVD AS NOTED

3. REVISE AND RESUBMIT ,WORK MAY PROCEED

SUBJECT TO INCORPORATION OF CHANGES
INDICATED

4. REVIS AND RESUBMIT. WORK MAY NOT PROCEED

DEPARTMENT:

NAME:

SIGNATURE: DATE:

2 23.11.2021 IFD P.V.Y Zh. M. O K. S. A

1 06.10.2021 IFR P.V.Y Zh. M. O K. S. A
0 26.08.2021 IFR P.V.Y Zh. M. O K. S. A
PREPAR CHECKE EMC
REV. DATE Issue Purpose SMD APPROVAL
ED BY D BY APPROVAL
PROJECT NAME PROJECT NO. SMD-1-2020
SUEZ METHANOL DERIVATIVES
Methanol
Derivatives Project DOCUMENT CODE SMD-PE-DI-00-1
for SMD Damietta,
Egypt EMC DOCUMENT CODE

EGYPTIAN
MAINTENANCE CO.
ZAVKOM WADYEL NILE SMD-1-2020-Z-000-ME-SPC-0001-02
FACILITY NAME LOCATION NO.OF SHEETS INCLUDING THIS PAGE
General Damietta 84
DOCUMENT TITLE:

Mechanical specification
 ZAVKOM's Agreement No. AGR-2182-342-121-20 Methanol Derivatives
Mechanical specification
Project for SMD Damietta,
Egypt

Change registration table.

Date of The change
Rev. Content of changes Grounds for change
changes was made
Polshikov
0 26.08.2021 Issued for review
V.Y.
Polshikov
1 06.10.2021 Issued for review Document verification
V.Y.
New standards have been added to
paragraph 1.2.1.
Requirements for atmospheric
equipment have been added.
Added requirements for rotating
equipment. Polshikov
2 23.11.2021 Document verification
Added general welding V.Y.
requirements.
Added notes for the departures of
fittings.
Added links to related project
documents.

Project Name Project No. Document No. Sheet / of Q.L. Revision

Methanol Derivatives Project for SMD SMD-1-2020 SMD-PE-DI-00-1 2/84 2
Damietta, Egypt
 ZAVKOM's Agreement No. AGR-2182-342-121-20 Methanol Derivatives
Mechanical specification
Project for SMD Damietta,
Egypt

INDEX

1.0 GENERAL……………………………………………………………………………...4
1.1 Scope……………………………………………………………………………4
1.2 Code and Standards………………………………………………………….4
1.3 Regulations…………………………………………………………………….6
1.4 Site condition…………………………………………………………………..6
1.5 Operating Duty………………………………………………………………...6
1.6 Design Documentation……………………………………………………….6
1.7 Safety……………………………………………………………………………6
1.8 Equipment fabrication………………………………………………………..7
1.9 Construction and Erection…………………………………………………..7
1.10 Material of Construction…………………………………………………..8
1.11 Heat Treatment………………………………………………………………9
1.12 Quality Assurance & Control……………………………………………10
1.13 Lethal service………………………………………………………………11
1.14 Miscellaneous……………………………………………………………...11
2.0 EQUIPMENT DESIGN BASIS……………………………………………………..12
2.1 General…………………………………………………………………..……12
2.2 Inspection and Testing………………………………………………..……12
2.3 Painting…………………………………………………………………..……14
2.4 Pickling and Passivation……………………………………………..…….14
2.5 Fire proofing………………………………………………………….………15
2.6 Insulation…..………………………………………………………….………15
2.7 Operability and Maintenance………………………………………………15
3.0 SPECIFIC REQUIREMENTS……………………………………………………….16
3.1 Static equipment……………………………………………………………..16
3.2 Shell and Tube Heat Exchangers…………………………………………17
3.3 Plate Type Heat Exchanger………………………………………………..19
3.4 Tanks…………………………………………………………………………..19
3.5 Rotating equipment…………………………………………………………19
3.6 General requirements……………………………………………………….20
4.0 SPARE PARTS………………………………………………………………………20
5.0 VENDORS LIST……………………………………………………………………...20
APPENDIX 1 - Slinging arrangements for vessels. Specifications…………21
APPENDIX 2 - Support legs of suspended vertical vessels. Basic
dimensions……………………………………………………………………………36
APPENDIX 3 - SUPPORTS-RACKS OF VERTICAL DEVICES. Types,
construction, and dimensions…………………………………………………….41
APPENDIX 4 - Supports of steel welded cylindrical and conical steel
vertical apparatuses………………………………………………………………...48
APPENDIX 5 - Supports for horizontal welded steel vessels………………..65

Project Name Project No. Document No. Sheet / of Q.L. Revision

Methanol Derivatives Project for SMD SMD-1-2020 SMD-PE-DI-00-1 3/84 2
Damietta, Egypt
 ZAVKOM's Agreement No. AGR-2182-342-121-20 Methanol Derivatives
Mechanical specification
Project for SMD Damietta,
Egypt

1.0 GENERAL
1.1 Scope

1.1.1 This document defines the design philosophy to be applied to the design of various types
of static equipment’s required shell and tube heat exchanger, filters, tanks & Plate-fin heat
exchanger
1.1.2 The complete mechanical design, material of construction/fabrication (shop/site
as applicable), inspection, testing, painting, supply, transportation, erection and
commissioning of equipment etc. at project site shall conform to the specifications,
drawings and internationally accepted codes / standards duly accepted by the
Owner. In addition, all statutory rules & regulations shall also be complied with.

1.1.3 All works described in this package shall be performed in accordance with the design
basis, specifications, drawings, and other requirements of bid package.

1.2 Codes and Standards

1.2.1 The equipment shall be designed & constructed as per the latest edition of the
following codes and standards latest edition:
Code Description
ASME Section VIII Div 1 Rules for construction of Pressure Vessels
Tubular Exchanger Manufactures
TEMA
Associations
API 662 Plate heat exchangers for general refinery services
API 650 Welded Tanks for Oil Storage
API 660 Shell-and-Tube Heat Exchangers for General Refinery
Services
ASME Section II A&B/ Part A: Ferrous Materials Specifications
ASTM Part B: Nonferrous Material Specifications
ASME Section II PART C Specifications for Welding Rods, Electrodes, and Filler
Metals
ASME Section II PART D Properties
ASME Section V Nondestructive Examination
ASME Section IX Welding, Brazing, and Fusing Qualifications
NACE SP0198 Control of Corrosion Under Thermal Insulation and
Fireproofing Materials
NACE SP0403 Avoiding Caustic Stress Corrosion Cracking of Refinery
Equipment and Piping
ASME B 16.5 Pipe Flanges and Flanged Fittings: NPS 1/2 through 24
ASME B 16.47 Large Diameter Steel Flanges: NPS 26 Through NPS 60
Metric/Inch Standard
ASME B 16.20 Metallic Gaskets for Pipe Flanges: Ring-Joint, Spiral-
Wound, and Jacketed
ASCE VII Minimum Design Loads for Buildings and Other
Structures
Project Name Project No. Document No. Sheet / of Q.L. Revision
Methanol Derivatives Project for SMD SMD-1-2020 SMD-PE-DI-00-1 4/84 2
Damietta, Egypt
 ZAVKOM's Agreement No. AGR-2182-342-121-20 Methanol Derivatives
Mechanical specification
Project for SMD Damietta,
Egypt

ISO 1050:1975 Continuous mechanical handling equipment for loose bulk

materials — Screw conveyors
ISO 7119:1981 Continuous Mechanical Handling Equipment For Loose
Bulk Materials - Screw Conveyors - Design
Rules For Drive Power
ISO 1535 :1975 Continuous Mechanical Handling Equipment For Loose
Bulk Materials - Troughed Belt Conveyors
(Other Than Portable Conveyors) - Belts
ISO 3684:1990 Conveyor Belts - Determination Of Minimum Pulley
Diameters
ISO 9851:1990 Continuous mechanical handling equipment -- Overhead
electrical monorail conveyors -- Definitions and
safety rules
ISO/TR 9172:1987 Continuous mechanical handling equipment -- Safety
code for screw conveyors
ANSI/CEMA Standard Belt Conveyors
CEMA No.#402
#576 Classification of Applications for Bulk Material Conveyor
Belt Cleaning
CEMA #351 Variable Frequency Drive Selection for Screw Feeders
CEMA #353-2018 Shaftless Screw Conveyor O&M Manual
CEMA #352-2018 Screw Conveyor Safety Operation/Maintenance Manual
ABMA 9 Load Ratings and Fatigue Life for Ball Bearings

ABMA 11 Load Ratings and Fatigue Life for Roller Bearings

AGMA 6001 Design and Selection of Components for Enclosed Gear
Drives
AGMA 6013 Industrial Enclosed Gear Drives American National
Standards Institute
ANSI C80.1 Rigid Steel Conduit - Zinc Coated

AGMA 2000 Gear Classification and Inspection Handbook- Tolerances

and Measuring Methods for Unassembled Spur
and Helical Gears
AGMA 6019 Gearmotors Using Spur, Helical, Herringbone, Straight
Bevel or Spiral Bevel Gears
ASME B20.1 Safety Standards for Conveyors and Related Equipment

ASME B29.100 Precision Power Transmission Roller Chains,

Attachments and Sprockets
CEMA Book #350 Screw Conveyors
CEMA Standard #300 Screw Conveyors Dimensional Standards
CEMA B105.1 Welded Steel Conveyor Pulleys With Compression Type
Hubs
CEMA 501.1 Welded Steel Wing Pulleys
CEMA No. 375 Bucket Elevator Book Best Practices in Design
Project Name Project No. Document No. Sheet / of Q.L. Revision
Methanol Derivatives Project for SMD SMD-1-2020 SMD-PE-DI-00-1 5/84 2
Damietta, Egypt
 ZAVKOM's Agreement No. AGR-2182-342-121-20 Methanol Derivatives
Mechanical specification
Project for SMD Damietta,
Egypt

1.3 Regulations

In addition to codes and standards, it is required to comply with National Laws and Regulations.
Publications:

WRC 107 & 537 Local Stresses in Spherical & Cylindrical Shells due to External Loadings.

WRC 297 Local Stresses in Cylindrical Shells due to External Loadings on Nozzles

PD5500 Local Stresses in Spherical & Cylindrical Shells due to External Loadings on Nozzles

1.4 Site Conditions

1.4.1 Climatic and other site conditions as defined elsewhere.

1.5 Operating Duty

1.5.1 Service shall be twenty-four (24) hours per day, seven (7) days per week, and fifty-two
(52) weeks per year.

1.6 Design Documentation

1.6.1 Detailed design calculations taking into account various loads should be made in
accordance with the code/standards and additional requirements specified in the
project documentation.

1.6.2 Design of equipment shall be in accordance with the data sheets and specifications
and applicable codes and standards.

1.6.3 It is necessary to take into account the interaction with other documents, including:

 SMD-PI-PD-1 (SMD-1-2020 -Z-000-PI-DRW-0001) – 3D Model.

 SMD-PE-PD-83-00 (SMD-1-2020-Z-000-ME-SPC-0002) – Painting specification.
 SMD-PI-PD-82-1-00 - Heat or Cold Insulations.

1.6.4 Design philosophy of other disciplines shall be observed and shall be relevant to the
extent applicable.

- Civil/Structural Design Criteria

- Piping Design Criteria
- Process Design Criteria
- Electrical and Instrumentation Design Criteria

1.7 Safety

1.7.1 Safety standards and features which are inherent in the specific mechanical
Project Name Project No. Document No. Sheet / of Q.L. Revision
Methanol Derivatives Project for SMD SMD-1-2020 SMD-PE-DI-00-1 6/84 2
Damietta, Egypt
 ZAVKOM's Agreement No. AGR-2182-342-121-20 Methanol Derivatives
Mechanical specification
Project for SMD Damietta,
Egypt

equipment design codes, standards and regulations are applicable to this criterion.
(Job Hazard and Operability [HAZOP] as per ISO OHSAS 18001 & Factory Act shall be
done during design stage the equipment)

1.7.2 Safety features to be incorporated into the design include, but are not limited to, the
following features for equipment:

- Ladder cages
- Safety chain across platform access
- Step-off platforms with Hand Railing where necessary
- Platform grating with adequate thickness
- Toe plates

1.8 Equipment Fabrication

1.8.1 Equipment design shall be based on maximizing shop fabrication and assembly
where deemed practical.

1.8.2 During manufacturing, the provisions of the applicable codes / standards and
specifications must be observed in all specification.

1.8.3 Impact test, when required as per code and specifications, shall be carried out on
parent metal, weld and HAZ (heat-affected zone).

1.8.4 Due provisions must be kept for venting out entrapped gases during welding of pads,
flanges and liner plates etc.

1.8.5 All welding work must comply with applicable standards and regulations, such as: ASME
BPVC section IX, API RP 577, API 1104, EN 1011 and other standards that meet the
requirements for the production of specific types of equipment.

1.9 Construction & Erection

1.9.1 Standard established procedures for processing, storage, construction and installation
should be used. It is required to strictly follow the instructions, approved drawings and
construction and installation procedures. All installation work must comply with the working
/ installation drawings and comply with applicable codes and standards. The party
performing the installation work must provide and organize all the necessary construction
and installation tools and fixtures, equipment, scaffolding, etc.

1.9.2 You need to do the following:

i) Before installing the equipment, the foundations shall be checked and wherever
necessary, chipping shall be done. All grouting materials, packing plates/ wedges
required for the leveling and alignment of equipment, structures & pipelines etc. shall be
provided.
Project Name Project No. Document No. Sheet / of Q.L. Revision
Methanol Derivatives Project for SMD SMD-1-2020 SMD-PE-DI-00-1 7/84 2
Damietta, Egypt
 ZAVKOM's Agreement No. AGR-2182-342-121-20 Methanol Derivatives
Mechanical specification
Project for SMD Damietta,
Egypt

ii) Top of the foundations shall be thoroughly before placing base plates.

iii) All equipment & structure etc. shall be checked and inspected for its proper leveling and
granting (grouting) shall be done with suitable grouting material as required.

iv) After tightening the foundation bolts, the final level / alignment shall be rechecked and
redone, if required.

v) Installation of all supports and hangers, including concreting or welding as necessary.

vi) To check correctness of the piping, instruments and other connecting points in the
equipment and piping installed.

vii) The welding joints shall be stress relieved wherever necessary as per applicable
codes, standards & specifications.

1.9.3 The following shall be arranged and supplied for completion of job:

i) All construction & erection materials, equipment & machinery, scaffolding, consumable, and
test equipment etc.

ii) Cranes, temporary lifting beams and spreaders etc.

iii) Procedures for site assembly, construction & erection including lifting methodology for
approval.

1.9.4 As a minimum shall comply the requirements indicated below:

i) Fabricate, erect and align the equipment & internals as per applicable codes, standards &
specifications. All internals shall be inspected before and after installation.

ii) Carry out all NDT‟s (non-destructive test) required.

iii) Perform non-operating field pressure tests and leak tests on field fabricated equipment in
accordance with the applicable codes, standards and specifications, ensuring disposal
of test media in accordance with instruction/recommendations.

iv) Notify of the test schedules for witness the tests by concerned inspector.

1.10 Material of Construction

1.10.1 The minimum requirement of the materials shall be as per the plant equipment metallurgy
covered under specific process design guidelines. However superior materials
Project Name Project No. Document No. Sheet / of Q.L. Revision
Methanol Derivatives Project for SMD SMD-1-2020 SMD-PE-DI-00-1 8/84 2
Damietta, Egypt
 ZAVKOM's Agreement No. AGR-2182-342-121-20 Methanol Derivatives
Mechanical specification
Project for SMD Damietta,
Egypt

1.10.2 All materials, whatsoever, required to complete the supplies shall be procured and all such
materials shall be covered with due identifiable material test certificate.

1.10.3 Materials used in low temperature service shall be impact tested if required as per design
code & specification. Impact test & energy value shall be in accordance with code
requirement, unless specified otherwise.

1.10.4 For coarse grained & high tensile materials in carbon steels ( UTS(Ultimate tensile
strength)>45 Kg/mm2) & low alloy steel, guaranteed impact strength shall be ensured at
a temperature 15 0C below envisaged hydraulic test temperature as a precaution against
brittle fracture during hydraulic test.

1.11 Heat Treatment

1.11.1 All CS (carbon steel) & LAS (low alloy steel) materials including forging used for
pressure parts shall be procured in fully killed and normalized condition.

1.11.2 All SS (stainless steel) plates shall be hot rolled & solution annealed and pickled as per SA
480.

1.11.3 All plates above 50 mm thickness shall be examined by UT (Ultrasonic Testing) as per
ASTM-A435 at mills for both at surface & edges.

1.11.4 Cladded plates shall be supplied as per ASTM A264 material specification. All clad plate
shall be UT examined at the steel works in accordance with ASTM A578 level S8.

1.11.5 All forgings including nozzle flanges shall be examined for surface defects by
MP(magnetic particle testing)/PT(penetrant testing) testing after machining as per ASTM
A 275.

1.11.6 Tube sheet and Girth flanges shall not have any segmental weld joint.

1.11.7 Unless more restrictive prescription given by material specification the max. content
for carbon steel used for fabrication shall be 0.23% for plates, pipes & tubes 0.25% for
forging.

1.11.8 Top portion of skirt (min. 500 mm height) welded to the bottom head shall be of same
material as that of shell /head for LAS & SS materials.
Unless otherwise specified copper or copper alloys shall not be used. Copper content up to 0.4%
are acceptable in carbon steel and 0.6% in stainless steel.

1.11.9 Material for Pressure Vessels shall be procured with following minimum

requirement: CS and LTCS(Low temperature carbon steel) Material

Carbon content shall not exceed 0.23%
Carbon equivalent shall be restricted to 0.40% max. (Ni <_ 0.2%, Sulphur <_ 0.002% for plates and
Project Name Project No. Document No. Sheet / of Q.L. Revision
Methanol Derivatives Project for SMD SMD-1-2020 SMD-PE-DI-00-1 9/84 2
Damietta, Egypt
 ZAVKOM's Agreement No. AGR-2182-342-121-20 Methanol Derivatives
Mechanical specification
Project for SMD Damietta,
Egypt

0.01% for tubes, pipes and forgings)

Hardness for plates and pipes shall be <_ 200 BHN (Brinell Hardness Number).
Hardness for forging shall be <_ 187 BHN.

SS and other High Alloy Material

All SS material shall be fully annealed and pickled conditioned. All stabilized grades (SS 321, SS
347etc.) shall be given stabilization heat treatment.

All SS (300 series) plates shall be hot rolled and shall have No. 1 finish on both side.

1.11.10 The following inspections shall be carried out in addition to, but not be limited to,
the requirements of ASME Code.

Material

1) The following materials for the pressure parts shall be inspected by ultrasonic examination
method. Test results shall be described in mill test reports.

(a) Carbon steel plates of 50 mm (2 inches) thick and over

(b) Low-alloy steel plates of 25 mm (1 inch) thick and over
(c) Low temperature service carbon steel plates of 19 mm (3/4 inch) thick and over

2) Pressure Parts having thickness from 16 mm to 50 mm shall be ultrasonically tested as per

SA435.

1.12 Quality Assurance & Control

1.12.1 The quality assurance shall be as per the approved procedures, test methods & facilities
to be developed to ensure that the supplied equipment shall be of highest quality. The
quality control shall mean that all the tests , measurements, checks & calibration which
are to be carried out may be compared with the actual specified characteristics of the
equipment’s/unit /system.

1.12.2 Quality Assurance (QA) shall mean the organizational set up, procedures as well as
test methods and facilities developed in order to assure that equipment leaving shop
are of the highest possible quality i.e. either equal to or better than the requirement
specified.

1.12.3 Quality Control (QC), shall mean all the tests, measurement, checks and calibration which
are to be carried out in shop in order to compare the actual characteristics of the
equipment/unit/system with the specified ones, along with furnishing of the relevant
documentation (certificates/records) containing the data or result of these activities.

1.12.4 It is required to provide a full description (manual) of QA/QC measures contemplated by

him for implementation with regard to this specification. It is contractual to develop and
implement adequate QA/QC systems.

QA/QC system shall cover all products and services required for the equipment as per scope of
Project Name Project No. Document No. Sheet / of Q.L. Revision
Methanol Derivatives Project for SMD SMD-1-2020 SMD-PE-DI-00-1 10/84 2
Damietta, Egypt
 ZAVKOM's Agreement No. AGR-2182-342-121-20 Methanol Derivatives
Mechanical specification
Project for SMD Damietta,
Egypt

work including job sub contracted.

1.13 Lethal service

1.13.1 According to the ASME VIII Code, a lethal substance is a “poisonous gas or liquid of such
a nature that a very small amount of the gas or the vapor of the liquid mixed or unmixed
with air is dangerous to life when inhaled”.

1.13.2 As per ASME VIII, it is up to the user to define if the vessel is in lethal service. The EPC
contractor shall identify in the client specifications which are the criteria for lethal service.
This shall be the task of the equipment engineer who shall perform a careful review as
“Lethal Service” has a big impact on equipment cost and manufacturing: only butt welds
are allowed, they shall be 100% X-rayed, 100% MPI on internal and external welds as well
as location of temporary construction welds, PWHT (Post weld heat treatment) must be
done for carbon steel and low alloy, etc. In addition, some client specifications demand
integral nozzles for vessels in lethal service. Classification as lethal service should be
avoided wherever possible as it has a significant impact on equipment cost for little or no
gain: pressure vessels are a negligible source of leak compared to piping flanges. In
addition, the Plant is provided with systems to protect the operator against leaks.

1.13.3 For toxic gases, these systems include a fixed detection and alarm system, portable gas
detectors, and escape masks. Doing 100% X-ray of welds is costly and does not
necessarily detect defects as X-rays are subject to interpretation while, in any case, the
vessel is subject to a hydrostatic test.

1.14 Miscellaneous

1.14.1 All parts fabricated shall be smooth, true, clean and free from burrs, grease and
dents.
1.14.2 Openings for passage of workman must have exposed edges rounded.

i) All stainless steel parts shall be pickled and passivated. Pickling and Passivation shall be as
per ASTM 380.

ii) All parts shall be fabricated in accordance with good shop practice and in uniformity so that all
corresponding parts will be inter-changeable.

2.0 EQUIPMENT DESIGN BASIS

2.1 General

2.1.1 Design conditions for all equipment shall be in accordance with the data
sheets/specifications and applicable codes and standards.

2.1.2 Design pressure is normally specified at the top of vertical vessel or at the highest point
of horizontal vessel. The design pressure at any lower point shall be determined by
adding the maximum operating liquid head and any pressure gradient within the vessel.
Project Name Project No. Document No. Sheet / of Q.L. Revision
Methanol Derivatives Project for SMD SMD-1-2020 SMD-PE-DI-00-1 11/84 2
Damietta, Egypt
 ZAVKOM's Agreement No. AGR-2182-342-121-20 Methanol Derivatives
Mechanical specification
Project for SMD Damietta,
Egypt

2.1.3 Wind analysis shall be performed as per ASCE VII.

2.1.4 Design of supports and anchor bolts considering soil and importance factors shall
be performed for compressive and tensile loading. In no case shall diameter of anchor
bolts be less than M24 for skirt support.

2.1.5 Bolt of size M48 and above shall be designed and spaced so as to permit tightening
with a hydraulic stud-tensioner. The bolts shall have an extra threaded length at one end
of approximately 1 bolt diameter, and shall be provided with threaded projection caps.
Hex nuts shall have suitable holes for manual tightening. The requisite no. of hydraulic
stud-tensioner device with necessary adopters/insertions based on varying sizes of
studs shall be considered as per mechanical design of the equipment.

2.1.6 If a vessel is exposed to a very high number, typically ~100,000, pressure/temperature

cycles over its life, it could fail due to fatigue, usually at a weld, unless preemptive
measures are taken. These measures include specific welds, such as full penetration, and
additional nondestructive evaluation (NDE). The number of cycles that classifies the
vessel in cyclic service is given by the pressure vessel code. It is beyond the responsibility
of the process engineer to review this. The process engineer shall simply indicate the
frequency of change of process conditions so that the mechanical engineer along with the
vessel manufacturer check if the vessel falls within the cyclic service criteria of the ASME
VIII div 2 code in which case fatigue assessment shall be done as per ASME VIII div. 2

2.1.7 The following requirement to be consider in design: Corrosion allowance, loads, stress,
Allowable pressure, Minimum thickness.

2.2 Inspection and Testing

2.2.1 Equipment shall be inspected. The Inspection and testing shall be in accordance with the
relevant codes, standards, specifications. All equipment & bought -out items shall be
inspected during various stages of manufacturing starting from identification of materials
to final completion as per agreed QAP which shall be prepared and shall duly approved.
In case of site fabricated/assembled equipment same inspection agency shall be
responsible for inspection and testing at site. The guidelines for minimum inspection
requirements are listed under Inspection & Testing clause of the design philosophy.

2.2.2 The following NDT requirements are mandatory in addition to code /spec requirements:

a) UT examination:

i) All butt-welds in thickness greater than 50mm as supplement to radiography.

ii) FPW of nozzle attachments of thk. above 50mm as supplement to radiography.

iii) Clad Plates and formed heads from clad plates in all thicknesses.

iv) On the equipment subjected to PWHT, UT perform after the PWHT.

Project Name Project No. Document No. Sheet / of Q.L. Revision
Methanol Derivatives Project for SMD SMD-1-2020 SMD-PE-DI-00-1 12/84 2
Damietta, Egypt
 ZAVKOM's Agreement No. AGR-2182-342-121-20 Methanol Derivatives
Mechanical specification
Project for SMD Damietta,
Egypt

b) MP/PT examination

i) All edges of plates and opening in shell of CS having thk. above 40mm and LAS/SS
having thk. More than 25mm
ii) Root and final layer of all butt welds
iii) Fillet welds of 3.5% Ni & SS
iv) Each layer of weld deposit in SS overlay
v) Knuckle surfaces of dished ends, expansion bellows and pipe bends

c) Radiography:

i) All weld seams of formed head, if made in more than one segment shall be fully
Radiographed after forming.

ii) All the welded T- Joints shall be fully radiographed.

iii) When spot radiography is specified all T-joints & min. 10% of total weld length excluding T-
joints shall be radiographed

iv) Radiography of welds in C- 1/2 Mo & Cr- Mo - Steel preferably is carried out after heat
treatment

d) Hardness test on welds of Cr-Mo, Materials after final heat treatment. The value shall not
exceed to:

i) 215 HB for steel having Cr content less than 2%

ii) 240 HB for steel having Cr content more than 2%

2.2.3 All completed equipment shall be tested hydraulically as per the requirements of
specification/codes in presence of the inspecting authority. Pneumatic test of
completed equipment shall be carried out only when specially mentioned in the
specification sheets. Chloride content in water used for testing shall not exceed 30 ppm
for SS equipment and 40 ppm for CS and low alloy steel equipment. Duration of test shall
be 1 hour minimum. After hydro testing stainless steel vessels shall be dried thoroughly,
immediately after draining to prevent the possibility of evaporation & concentration of
chlorides.

2.2.4 Equipment under preview of statutory bodies shall be inspected during various stages
of fabrication by their authorized inspecting agency. It is the responsibility of the
contractor to get the design calculations and fabrication drgs. Approved by
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 ZAVKOM's Agreement No. AGR-2182-342-121-20 Methanol Derivatives
Mechanical specification
Project for SMD Damietta,
Egypt

concerned statutory bodies before commencing fabrication.

2.2.5 All raw materials shall be inspected at source and test certificates to enable
proper identification shall be submitted.

2.2.6 Unless otherwise stated gasket during testing shall be same as specified for
operating conditions. After testing, gaskets used during testing shall be replaced by new
gaskets.

2.2.7 The temperature of test water shall comply with the construction code, but not less than 7
0
C.

2.3 Painting

2.3.1 All external surfaces of shop fabricated equipment shall be painted in the vendor’s shop.
2.3.2 The requirements for painting are specified in the document SMD-PE-PD-83-00
Painting Specification.

2.4 Pickling and Passivation

All SS material shall be Pickled & Passivated as per following procedures:

2.4.1 Pickling
One of the possible pickling methods is described here.
Aqueous pickling solution shall be as follows:

Nitric acid (Tech grade) -10 to 25% plus Hydrofluoric acid-1 to 8% (to be used only for
stabilized SS grades). Temperature 50 to 60° C for 10% Nitric acid and 20° C for 25%
Nitric acid. When size and shape of product permit, total immersion in the pickling
solution is preferred. Where immersion is impractical, pickling may be accomplished
by wetting the surface by

i) Swabbing or spraying

ii) Partial filling the item with pickling solution and rotating or rocking so that the entire
surfaces receive the required chemical treatment.

The maximum period for which the pickling solution shall be allowed to remain on the surface is 30
minute. During pickling removal of oxides may be hastened by brushing with a hard fiber or
SS wire brush. Over pickling shall be avoided.

The pickling agent shall be washed off with plenty of water so as to leave no trace behind.

2.4.2 Passivation
One of the passivation pickling methods is described here.
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After pickling and water rinsing, an aqueous caustic permanganate solution containing NaOH 10
weight % and KMnO4 4 weight % shall be used for neutralizing pickling solution. This shall
be followed by thorough water rinsing.
Water used for pickling and washing shall not have chloride contents exceeding 30 ppm.

2.5 Fire proofing

2.5.1 Fire proofing, if required shall be considered as per recommendations.

2.6 Insulation

2.6.1 The equipment shall be insulated as defined in Piping Design philosophy.

2.7 Operability and Maintenance

Equipment design and layout shall provide for ease of access, operability and maintenance.

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3.0 SPECIFIC REQUIREMENTS

3.1 Static equipment

3.1.1 Vessels shall conform to the requirements of ASME Section VIII Division 1 Pressure
Vessels codes and Technical Specifications mentioned in the design criterion.

3.1.2 Design of vessel skirt shall be based on seismic/wind/thermal considerations and

fireproofing/insulation requirements.

3.1.3 Head / Dished Ends

a) Dished ends shall be of seamless construction. However, dished ends with one chordal weld
seam are acceptable. In such cases, the chordal seam shall preferably be in the middle
one third of the blank.

b) Whenever a dished end is made of more than two plates, it must have a crown plate.
Whenever a nozzle or a manhole is positioned at the center of the dished end, the crown plate
should be larger than the nozzle /manhole reinforcing pad.

3.1.4 Vessel skirts for carbon steel vessels shall be designed from the same material as the
shell or the head. Vessel skirts for other than carbon steel vessels shall be the same
material as the shell or the head for the top 500mm. All skirt supported equipment shall
be provided with templates.

3.1.5 All nozzles above 24” NB shall comply with ASME B16.47 Series B (API 605).

3.1.6 Local vessel stress calculations for external structural attachments, such as platform
clips, pipe support clips and lifting lugs shall be performed.

3.1.7 Vessels with skirts having eight or more anchor bolts shall be required to be supplied with
an anchor bolt template. The template shall be an annulus 10mm (minimum)
thickness and 150mm (Minimum) wide, with bolt holes equal to bolt diameter plus 3mm,
stack drilled with the skirt base plate.

3.1.8 Design of supports and anchor bolts considering soil & importance factors shall be
performed for compressive & tensile loading. In no case, diameter of anchor bolts shall be
less than M24 for skirt support.

3.1.9 Maximum permissible deflection for tall vessels/columns when subjected to design
wind loadings shall not exceed 0.005 x Vessel height.

3.1.10 Vessel man-ways shall be shown on the data sheets. Minimum man-way size shall be
equal to 24” nominal pipe size.

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Atmospheric static equipment

3.1.11 The minimum thicknesses of the vessels should be calculated taking into account
corrosion allowances, negative material tolerances and technological additions.
3.1.12 Also, the calculation should take into account the operating temperatures, the pressure of
the liquid column under operating conditions and during the hydraulic test, as well as the
external load on the vessel, if any.
3.1.13 All butt welds responsible for the strength of the vessel must be monitored by radiographic
or ultrasonic method. If for some reason it is not possible to carry out these tests, then the
seam is tested by color flaw detection.
3.1.14 All vessels are subject to hydraulic testing after their manufacture. Hydraulic testing should
be carried out, as a rule, at the manufacturer. Hydraulic testing of vessels transported in
parts and assembled at the installation site is allowed to be carried out after their
manufacture at the installation site.
3.1.15 Hydraulic tests are carried out by pouring water to the upper edge of the vessel.
3.1.16 Hydraulic testing of vessels must be carried out with fasteners and gaskets provided for in
the technical documentation.
3.1.17 Hydraulic testing of vessels installed vertically is allowed to be carried out in a horizontal
position.
3.1.18 All elements of vessels in the test conditions must meet the conditions of strength and
tightness.
3.1.19 The holding time of the vessel during the water filling test should be at least 4 hours.
3.1.20 After hydro-testing, drain the water completely and drain the internal cavities with air until
the moisture is completely removed
3.1.21 The test results are considered satisfactory if there are no:
- omissions of the test medium (leakage, sweating, air or gas bubbles) in welded joints and
on the base metal;
- signs of rupture;
- leaks in the detachable connections;
- residual deformations.
3.1.22 The remaining requirements are in accordance with the internal requirements of the
supplier.

3.2 Shell and Tube Heat Exchangers

3.2.1 Mean metal temperature of tube & shell be considered in the design of fixed tube
sheet exchangers.

3.2.2 Parts such as tubes, tube sheets, floating heads etc. which simultaneously come in
contact with both shell side and tube side fluids, shall be designed considering
pressure acting on one side only or the combination of pressures, whichever results in
higher thickness of parts.

3.2.3 Attachment of tube to tube sheet will be rolled and expanded, strength welded or seal
welded as specified on data sheets.
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3.2.4 Process Shell and Tube Exchangers will comply with the requirements of ASME SEC VIII
Div. I & TEMA Class „C‟ may be used for auxiliary heat exchangers for rotating and
packaged equipment exchangers.

3.2.5 ASME Section VIII, Div. 1, Appendix “S” shall be considered mandatory for bolted
flange connections.

3.2.6 All tube sheet for the exchangers shall be designed as per ASME Sec VIII Div 1 & also
comply the requirement of section UHX of ASME Code.

3.2.7 Tube sheets in vertical exchangers shall be provided with drain and vent arrangement
with threaded plug seal welded.

3.2.8 Exchanger saddle and foundation design shall include additional loadings generated
from bundle pulling. The load shall be 1.5 times the bundle weight.

3.2.9 Shell side “hot” nozzles shall be located at the top of the shell at the channel end
whenever possible.

3.2.10 Lifting lugs for heads or bonnets shall be specified where frequent dismantling is required.

3.2.11 Saddle wear plate material shall be the same as the shell material.

3.2.12 All heat exchanger tubes shall be cold drawn and formed from single length. CS tubes
shall be normalized. LAS tubes shall be normalized and tempered.

3.2.13 The mean radius of U tubes shall be not less than 2xOD of tube. Thickness of 2 inner
most rows will be higher than other rows with minimum difference of 2 gauges.

3.2.14 For U tube bundle, the following requirements shall also be met:

i) Each U tube shall be formed from a single straight length.

ii) All U tubes shall be cold bent.

iii) All C.S, C-Mo, Cr-Mo tubes shall be annealed after bending.

iv) Bent portion of all U tubes shall be examined by PT and hardness check on four opposite
points of bent portion shall be carried out.
v) Unless otherwise specified, after bending each tube shall be tested hydraulically.

3.2.15 Tube to tube sheets joints shall be leak tested with air & soap solution at pressure of
2.0 kg/cm2 g wherever specified leak testing with halogen shall be carried out.

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3.2.16 All SS tubes shall be subjected to non-destructive examination like eddy current or
ultrasonic test at mill. CS & LAS tubes shall also be subjected to such examination
when design pressure exceeds 100 Kg/cm2g.

3.2.17 Unless otherwise stated inlet nozzles on shell side shall be provided with impingement
baffle plates as required TEMA.

3.2.18 For stack type of heat exchangers, nozzles shall be designed to carry the loads of shells
after installation in operating conditions. Saddles shall be used for erection purpose only
For stack type Heat Exchangers, complete assembly shall be hydraulically tested as a
single unit except when the test pressures for individual heat exchangers are different.

3.2.19 Removable tube bundle shall be provided with pulling York and suitable sliding arrangement.

3.3 Plate Type Heat Exchanger

3.3.1 The plate type exchanger shall be designed in accordance with” API 662"

3.3.2 All plates shall be pressed from a homogeneous single metal sheet in one placing and
normal thickness of plate being pressed shall not be less than 0.5 mm

3.3.3 Nozzle neck attachments shall be with full penetration weld. Set on nozzles are not
permitted.
3.3.4 Lock washers shall be provided for all rotated nuts.

3.4 Tanks

3.4.1 The following design codes shall be adopted for tank design as applicable:
i) API 650:- Welded Steel Storage Tanks for Oil Storage.
3.4.2 For Storage tanks the minimum thickness shall be based on stability
considerations.
Minimum thickness for roof & shell shall be 5 mm, and bottom plate 6 mm.

3.5 Rotating equipment

3.5.1 The supplied equipment must comply with international standards and regulations. The
equipment manufacturer must have an appropriate certificate of conformity for production.
3.5.2 For large-sized equipment in the design, provide sling devices - eyelets, mounting loops, eye
bolts and so on.
3.5.3 The supplied equipment must have at least 2 grounding points of the enclosures for each position
of the process equipment (for connecting the grounding conductor).
3.5.4 Include earthing terminals in the delivery package. All metal mechanical parts must ensure
electrical continuity. This continuity is achieved by welded, bolted or special flexible joints.
The equipment must have pipes for draining liquid from cavities where it can accumulate,
for further drainage.
3.5.5 Provide for the preservation of equipment after testing and acceptance at the manufacturer.
Conservation should protect the equipment from corrosion during transportation and for
storage in an open area, under a canopy for 24 months from the date of delivery.
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3.5.6 A nameplate with the following data should be attached to the equipment body:
-manufacturer's name or trademark;
-name and designation of equipment;
-the factory number of the equipment; power;
-year of manufacture;
-permissible maximum and minimum wall temperature, °C; weight, kg.
The equipment body must be marked with the following data:
- name or trademark of the manufacturer;
- name and designation;
- factory number; year of manufacture;
3.5.7 The supply of equipment must include a list of mandatory documentation:
- Drawings (assembly, overall with connecting dimensions, fittings, etc.);
- Passport issued in accordance with the applicable rules and regulations;
- Equipment test certificates or a mark in the technical documentation;
- Certificates for materials;
- Manual (instruction) for installation, maintenance and operation of equipment;
- Certificate of conservation (if available).
The above documentation may be included in the passport.

3.6 General requirements

The length of the flange fastener in accordance with ASME B16.5.

For insulated vessels, the extension of the flange connection above the insulation should allow for the
maintenance of the fastener and its free extraction.

4.0 SPARE PARTS

All commissioning spares shall be included by contractor in their scope of supply and shall be part of
the main equipment.
5.0 VENDORS LIST
All equipment shall be procured/fabricated as per approved vendor list. For Non-critical items,
contractor may include the name of local vendors. Any equipment for which vendor list is not
enclosed, the contractor may furnish a list of their proposed vendors along with their references for
supply of similar type of equipment along with bid. However all the additional proposed vendors shall
have well proven track record and shall be subjected to consultant/owner’s approval.

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APPENDIX 1
Slinging arrangements for vessels.
Specifications
1. TYPES, BASIC PARAMETERS AND DIMENSIONS
The design and dimensions of the sling devices are of a recommendatory nature and can be
changed with confirmation in the strength calculations for the equipment
1.1. Sling devices must be made of the following types and designs:

type 1 (ver. 1, 2) - welded, steel, brass hooks with a load capacity from 0.5 to 16 tons inclusive;

type 2 (ver. 1, 2) - stamped steel and brass hooks with a load capacity from 1 to 32 t inclusive,
aluminum with a load capacity from 1 to 16 t inclusive;

type 3 (ver. 1, 2, 3) - steel and brass lugs with a load capacity from 1 to 32 t inclusive, aluminum
from 1 to 16 t inclusive;

type 4 (ver. 1, 2) - steel trunnions with a load capacity from 1 to 32 tons inclusive.

The load capacity of each selected sling device must not be less than the force acting on the
device with a minimum number of sling devices simultaneously involved in lifting.

1.2. The design and dimensions of the type 1 sling devices must correspond to those indicated
on the drawing.1 and in Table 1.
Ver. 1 Ver. 2

* R selected according to Table 13

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Table 1

Dimensions in mm
Designation Weight, kg
Load
capacity, t Detail 1. Detail 2.
Bracket Plate
L B H h K e g С
K

Quantity

1 1
0,5 90 40 45 20 15 5 4 - - - 0,5/1 0,5/2 0,21

1,0 110 60 68 30 25 8 - - - 1/1 1/2 0,68

5
2,0 135 110 92 40 35 - 12 2/1 2/2 2,03

4,0 175 150 104 45 45 - 6 14 3 4/1 4/2 4,30

8,0 235 132 60 - 8 20 8/1 8/2 10,85

200 55
16,0 320 138 70 - 10 24 5 16/1 16/2 18,55

1.3. The design and dimensions of the bracket (det. 1) must correspond to those indicated on
the drawing.2 and in Table 2.

drawing.2

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Table 2

Dimensions in mm
s l b r Weight, kg
l b b r
Bracket
designation
0,5/1 5,0 - 40 20 25 10 2 0,08
70 40
1/1 12, - 60 30 30 10 4 0,27
0
2/1 16, 90 55 80 40 40 15 8 0,63
0 45°
4/1 20, 120 80 90 45 45 18 10 1,40
0
8/1 30, 150 100 2,85
0 110 55 55 20 15
16/1 40, 190 135 4,55
0

1.4. The design and dimensions of the plates (det.2) must correspond to those indicated on the
drawing.3 and in Table 3.

Ver. 1 Ver. 2

drawing. 3
* R is selected according to Table 13

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Table 3

Dimensions in mm
Plate s L В Weight, kg
identification

0,5/2 5 90 40 0,13

1/2 8 110 60 0,39

2/2 12 135 110 1,40

4/2 14 175 150 2,90

8/2 22 235 8,00

200
16/2 28 320 14,00

1.5. The design and dimensions of the type 2 sling devices must correspond to those indicated
on the drawing.4 and in Table 4.

Ver. 1 Ver. 2

* R is selected according to Table 13

drawing.4
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Table 4

Dimensions in mm
Lifting S L В h K Designation Weight, kg
capacity
of the Detail.1. Detail.2.
hook, t Left right
bracket bracket

Quantity
1 1

1 12 70 60 60 1/1 1/2 0,42

3
2 16 85 96 80 2/1 2/2 1,04

4 20 120 130 90 4 4/1 4/2 2,22

8 32 150 150 6 8/1 8/2 5,18

16 36 190 170 110 9 16/1 16/2 8,10

32 40 295 190 14 32/1 32/2 15,80

1.6. The design and dimensions of the left brackets must correspond to those indicated on the
drawing.5 and in Table 5.
Ver. 1

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Ver. 2

_______________

* R is selected according to Table 13.

drawing.5

17. The design and dimensions of the right brackets must correspond to those indicated on the drawing.6 and
in Table 5.

Ver. 1

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Ver. 2

_______________

* R is selected according to Table 13.

drawing.6

Table 5

Dimensions in mm
Bracket
designation s l b h r Weight, kg
l b r r r
Left Right

1/1 1/2 6 70 40 30 30 60 30 10 4 6 0,20

2/1 2/2 8 85 55 50 40 80 40 15 5 8 0,51

4/1 4/2 10 120 80 65 45 90 45 18 7 10 1,10

8/1 8/2 16 150 100 75 10 16 2,59

16/1 16/2 18 190 135 85 45 110 55 20 18 4,05

12
32/1 32/2 20 295 235 95 7,90

1.8. The design and dimensions of the type 3 sling devices must correspond to those indicated
on the drawing.7 and in Table 6

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Ver. 1 Ver. 2 Ver. 3

_______________

* R is selected according to Table 13

drawing.7

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Table 6

Dimensions in mm
Load Designation Weight, kg
capacity,
t Detail 1. Detail2.
L B H A K e g С The Plate
K earring
Quantity

1 1
1 125 60 86 46 4 - - - 1/1 1/2 0,61
8
2 190 80 118 63 - - 2/1 2/2 1,56
6
4 260 100 168 83 10 - - 3 4/1 4/2 3,20

8 320 120 224 104 - 8 12±3 8/1 8/2 8,25

16 380 150 303 138 - 10 16±3 5 16/1 16/2 18,25

32 500 200 417 197 - 16 20±3 6 32/1 32/2 44,00

1.9. The design and dimensions of the earrings of the type 3 sling devices must correspond to
those indicated on the drawing.8 and in Table 7.

Ver. 1 Ver. 2

_______________

* R is selected according to Table 13

drawing.8

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Table 7

Dimensions in mm
Designation S L Н d r Weight, kg
of the
earring

1/1 80 80 40 40 - 0,25
8
2/1 150 110 55 55 - 0,61

4/1 10 230 160 80 85 - 1,58

8/1 14 280 210 105 120 4,05

45°
16/1 22 345 287 155 165 11,10

32/1 32 440 395 210 220 26,80

1.10. The design and dimensions of the plates of the type 3 sling devices must correspond to
those indicated on the drawing.9 and in Table 8.

Ver. 1 Ver. 2 Ver. 3

_______________

* R is selected according to Table 13

drawing.9

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Table 8

Dimensions in mm
S L В Weight, kg
Plate
designation
1/2 6 125 60 0,35

2/2 8 190 80 0,95

4/2 8 260 100 1,64

8/2 14 320 120 4,20

16/2 16 380 150 7,13

32/2 22 500 200 17,10

1.11. The design and dimensions of the type 4 sling devices must correspond to those indicated
on the drawing.10 and in Table 9.

Ver. 1 Ver. 2

* R is selected according to Table 13

drawing.10
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Table 9

Dimensions in mm
H b h K Designation Weight, kg
Load D D K
capacity, Detail. 1 Detail. 2. Detail. 3.
t Pipe The ring Plug
Quantity
1 1 1
1 60 140 71 1/1 1/2 1/3 1,45
14 4 6
2 89 160 76 3 2/1 2/2 2/3 2,44

4 108 180 81 4/1 4/2 4/3 4,83

20 6 10
8 133 255 93 8/1 8/2 8/3 8,43

16 159 320 98 16/1 16/2 16/3 13,74

12
25 194 360 103 22 4 8 25/1 25/2 25/3 18,15

32 219 380 110 32/1 32/2 32/3 22,08

1.12. The design and dimensions of the pipes must correspond to those indicated on the drawing.11 and in
Table 10.

Ver. 1 Ver. 2

_______________

* Size for reference.

** R is selected according to Table 13.

drawing.11

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Table 10

Dimensions in mm
S l Weight, kg
D
Pipe
designation
1/1 60 65 0,52
6
2/1 89 70 0,84

4/1 108 75 2,10

12
8/1 133 85 3,02

16/1 159 90 5,07

25/1 194 95 7,00

16
32/1 219 100 8,00

1.13. The design and dimensions of the rings of the sling devices of type 4 must correspond to
those indicated in drawing. 12
.

Ver. 1 Ver. 2

_______________

* R is selected according to Table 13

drawing.12

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Table 11

Dimensions in mm
d* s * Weight, kg
D*
Ring
designation
1/2 140 62 0,58
6 1
2/2 160 91 0,63
45°
4/2 180 110 1,25

8/2 255 135 10 2 2,80

16/2 320 161 5,45

25/2 360 196 6,70

12
32/2 380 221 7,80

______________

* Dimensions D , d and are controlled prior to bending.

1.14. The design and dimensions of the plugs of the sling devices of type 4 must correspond to
those indicated in drawing. 13 and in Table 12.

______________

* Blunt edges with a radius of at least 2 mm are allowed.

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Table 12

Dimensions in mm
Plug Weight, kg
designation D S

1/3 100 0,36

6
2/3 160 0,95

4/3 200 1,48

8/3 230 2,60

8
16/3 260 3,52

25/3 300 4,50

32/3 320 10 6,28

1.15. Depending on the radius of curvature of the surface of the product, the radius of bending
and processing parts of sling devices of types 1-4 should be set according to Table 13.

Table 13

Dimensions in mm

Nominal radii of curvature Radius of curvature Nominal radii of curvature Radius of curvature
of the product surface of the product surface
> 100 > 200 150
> 600 > 850 750
> 200 > 250 225

> 250 > 325 300 > 850 > 1100 1000

> 325 > 450 400 >1100 > 1400 1300

> 450 > 600 550 > 1400 > 2000 1700

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APPENDIX 2
Support legs of suspended vertical vessels.
Basic dimensions
The design and dimensions of the supports are of a recommendatory nature and can be changed
with confirmation in the strength calculations for the equipment
1. This annex applies to support legs welded to the body of steel suspended vertical
vessels.
2. The support legs are manufactured in the following versions:
1-stamped (drawing. 1);
2-welded (drawing. 2);
3-welded with extended reach for insulation (drawing. 2);
4-stamped with an increased extension for insulation (drawing. 1).

stamped support legs

drawing.1

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welded support legs

drawing.2

3. The main dimensions of the support legs, depending on the load capacity, are
shown in the drawings.1, 2, and in Tables 1-4.

Table 1
stamped support legs
Dimensions in mm
Permissible load on Weld
the support leg, N , Weight , kg
cathet
nevert
heless

6300 60 50 34 100 10 25 4 16 3 0,35

10000 80 65 45 130 15 30 5 0,60

16000 100 85 61 175 20 35 6 24 4 1,20

25000 145 130 98 265 25 45 8 35 5 3,60

40000 195 180 140 375 55 10 6 8,50

63000 240 225 185 445 65 12,00

100000 250 240 192 485 30 70 12 42 8 16,00

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Table 2

welded support legs

Dimensions in mm
Permissible load on Weld cathet
the support leg, N , Weight , kg
nevert
heless

6300 60 50 60 95 99 10 25 4 16 3 0,4

10000 80 65 80 125 130 15 30 24 0,7

16000 100 85 105 170 176 20 35 5 1,5

25000 145 130 155 245 253 25 45 6 4 3,8

40000 195 180 210 360 370 55 8 35 5 9,2

63000 240 215 240 430 442 65 13,5

100000 250 240 270 460 472 30 70 10 42 6 18,0

160000 300 295 335 560 576 35 80 12 8 34,0

250000 380 380 425 720 740 40 14 65,0

400000 420 400 450 800 825 45 90 16 50 10 93,0

630000 460 440 490 880 905 50 100 18 111,0

Table 3

welded support legs with extended reach for insulation

Dimensions in mm
Permissible load on Weld cathet
the support leg, N , Weight , kg
nevert
heless

6300 160 130 150 260 264 20 25 4 16 3 2,40

10000 170 140 160 275 280 25 30 24 3,10

16000 210 175 200 350 356 30 40 5 5,80

25000 260 215 240 425 433 40 45 6 10,50

40000 320 270 300 525 535 45 55 8 35 4 21,00

63000 350 295 330 570 582 50 65 26,00

100000 390 330 365 635 651 55 70 10 42 5 42,00

160000 440 375 420 715 733 65 80 12 57,00

250000 520 445 500 850 870 70 100 14 6 92,00

400000 580 470 530 950 975 80 120 16 50 8 145,00

630000 640 520 580 1050 1080 90 130 20 10 205,00

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Table 4

stamped support legs with an increased extension for insulation

Dimensions in mm
Permissible load on Weld
the support leg, N , Weight , kg
cathet
neverthel
ess
6300 160 130 114 265 20 25 4 16 3 2,2

10000 170 140 120 280 25 30 5 24 3,2

16000 210 175 151 360 30 40 6 4 6,1

25000 260 215 183 435 40 45 8 5 12,1

40000 320 270 230 535 45 55 10 35 6 22,7

63000 350 295 255 585 50 65 27,3

100000 390 330 282 650 55 70 12 42 8 40,4

The main dimensions of the overhead sheets, depending on the load capacity and the design of the
support legs, are shown in drawing.3 and Tables 5 and 6.

The thickness of the sheet should not be less than the thickness of the shell.

overhead sheet

drawing.3

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Table 5
overhead sheets for stamped and welded support legs
Dimensions in mm
Permissible load on the support leg, N

6300 80 135 8

10000 105 175 10

16000 140 235 12

25000 210 355 16

40000 300 505 20

63000 360 600 25

100000 390 650 30

160000 465 775 40

250000 600 1000 48

400000 665 1110 50

630000 730 1220 55

Table 6

overhead sheets for stamped and welded support legs with extended reach for insulation
Dimensions in mm
Permissible load on the support leg, N

6300 210 355 8

10000 230 380 10

16000 290 480 12

25000 350 585 16

40000 430 720 20

63000 470 785 25

100000 530 880 30

160000 590 990 40

250000 700 1170

400000 780 1310 50

630000 870 1460 55

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APPENDIX 3
SUPPORTS-RACKS OF VERTICAL DEVICES
Types, construction, and dimensions
The design and dimensions of the supports are of a recommendatory nature and can be
changed with confirmation in the strength calculations for the equipment
1. The app installs four types of support:
-sheet supports for equipment with ellipsoid and identical days with a load on the support of 4 to
250 kN;
-pipe supports for equipment with ellipsoid days with a load on the control system from 10 to
160 kN;
-supports from corners for equipment with ellipsoid and identical days with a load on parameters
from 25 to 100 kN;
-lightweight supports for equipment with ellipsoidal and finite (with each at a top of 90°) days
with a load on the support from 4 to 100 kN.
2. Supports of type 1 contains two version:
1-welding;
2-stamped.
3. The structures and dimensions of the supports must correspond to:
for type 1 support, version 1- drawing 1 and Table 1;
type 1 support, version 2 -drawing 2 and Table 2;
type 2- drawing. 3. table. 3;
type 3- drawing. 4 Table. 4;
type 4- drawing. 5 table. 5.
The weight of the supports is shown in Table 6.
4. The supports are welded directly to the bottom of the device or through the lining sheets.

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Support type 1 version 1

drawing. 1
Table 1
Dimensions in mm

Load on the
support, kN, a a1 b b 1 max С С1 h max h1 S d d1
no more
4 75 100 85 120 50 220 10 6 М12
19
10 100 130 110 160 22 60 295 14 М16
8
25 125 160 130 200 80 365 16 24 М20
40 150 200 160 240 100 440 20 10 М24
35
63 175 230 200 280 40 120 515 25 12 М30

100 225 290 250 350 160 660 16 М36

160 300 390 340 480 - 875 30 20 42 -

60
250 400 500 450 680 - 1240 25 -

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Support type 1 version 2

Drawing. 2

Table 2
Dimensions in mm
Load on the
support, kN, a a1 b b1max b2 b3 C C1 hmax h1 R S d d1
no more
4 100 60 85 120 65 50 220 10 10 6 M12
19
10 110 80 110 160 80 5 22 60 295 14 12 8 M16

25 130 100 130 200 115 80 365 16 15 10 24 M20

40 160 120 160 240 140 100 440 20 18 12 М24
10 40 35
63 200 150 200 280 160 120 515 25 20 14 М30

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Type 2 support

Drawing. 3
Table 3
Dimensions in mm
Load on the
support, kN, no D´S a b b1 b2 С hmax h1 d d1
more
10 57 ´ 3,5 110 170 70 50 1200 14 19 М16
25
25 76 ´ 3,5 130 200 90 60 1300 16 24 М20
40 89 ´ 4,0 150 250 100 70 1400 20 М24
40 35
63 108 ´ 4,5 170 280 110 90 25 М30

100 133 ´ 5,0 200 340 130 110 1600 30 42 М36

50
160 159 ´ 6,0 230 310 140 - -

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Type 3 support

Drawing. 4
Table 4
Dimensions in mm
Load on the
support, kN, b 2 ´ b2 ´ S a b b1 С hmax h1 l d d1
no more
25 63 ´ 63 ´ 6 130 150 90 25 900 16 24 M 20
200
40 80 ´ 80 ´ 8 150 210 120 1100 20 M 24
40 35
63 100 ´ 100 ´ 10 170 230 140 1500 M 30
25 250
100 125 ´ 125 ´ 12 200 230 170 50 1500 42 M 36

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Type 4 support

Drawing. 5
Table 5
Dimensions in mm
Load on the
support, kN, no a b b1max hmax h1 S С C1 d d1 K
more
4 110 100 140 130 10 4 12 М12 30
30 19
10 125 110 160 145 14 6 16 М16 40
25 155 140 200 165 16 8 50 20 24 M20 45
40 190 170 245 190 20 10 24 М24 60
70 35
63 230 210 300 235 25 12 30 M30 70
100 310 280 385 310 30 16 80 36 43 M36 80

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Table 6
Weight of supports
Weight, kg, not more than
Type of supports
Load on the 1
support, kN, no
more Version 2 3 4

1 2
4 2,5 2,5 - - 1,6
10 5,8 5,8 7,6 - 2,9
25 9,2 11,0 11,5 8,0 5,2
40 17,0 19,2 17,5 16,0 9,3
63 29,0 32,0 27,5 31,0 17,5
100 62,0 - 41,0 48,0 37,5
160 130,0 - 52,0 - -
250 300,0 - - - -
Note: The weight is indicated for the height of the supports hmax and the steel density of 7.85 g / cm3.

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APPENDIX 4
supports of steel welded cylindrical and conical steel vertical apparatuses
The design and dimensions of the supports are of a recommendatory nature and can be changed
with confirmation in the strength calculations for the equipment
The application sets the following types of supports:
01-lightweight cylindrical support;
1-cylindrical support with local kerchiefs;

2-cylindrical support with external posts for bolts;

3-cylindrical support with annular support belt;
4-the support is conical with an annular support belt.

Type 1
Cylindrical supports with local kerchiefs

1 - Shell; 2 - kerchief; 3 - lower ring.

drawing. 1.
Note. The number of kerchiefs must be equal to the number of foundation bolts.

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Type 2
Cylindrical supports with external posts for bolts

1 - shell; 2 - plank; 3 - edge; 4 - lower ring

drawing. 2
l = 160 + 4 s1.
Note. It is allowed to manufacture racks in a stamped version, while the thickness
of the rack must be at least 0.75 of the thickness of the s3 bar

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Type 3
Cylindrical supports with an annular support belt

1 - shell; 2 - upper ring; 3 - edge; 4 - lower ring

drawing. 3.

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Type 4
The supports are conical with an annular support belt

1 - shell; 2 - the shell is conical; 3 - upper ring; 4 - edge; 5 - lower ring

drawing. 4.

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Table 1
Basic dimensions of cylindrical supports of types 1, 2 and 3
Dimensions in mm
Maximum reduced load Qmax, МN (kgf)

0,25 (25·103) 0,63 (63·103)

Minimum reduced load Qmin, MN (kgf) Minimum reduced load Qmin, MN (kgf)
D D1 D2 D3
< 0,125 (2,5·103) <0,2 (20·103) < 0,32 (32·103) < 0,5 (50·103)
s s
s2 s2
1 Thread Thread 1 Thread Thread
Qua
s3 d diamet Quantity s3 d diamet Quantity s3 d diamet Quantity s3 d diamet
ntity
er er er er

400 350 520 600 3 24* 6

2

500 450 620 700

600 550 720 800 2 1 3 2

6 24 6
0 6 2 0
5
800 750 960 1080 30 6
0
2
1000 950 1160 1280 8 6
0
1200 1150 1360 1480

1400 1300 1560 1680

1600 1500 1760 1880

1800 1700 1980 2100 2 6

36
5 0
2000 1900 2180 2300 2 6
36 10
5 0
2200 2100 2380 2500

2400 2250 2580 2720

2
8 8
0
2500 2350 2680 2820

2600 2450 2780 2920

2800 2650 3000 3140

3000 2850 3220 3360

3200 3050 3480 3560

3400 3200 3680 3760

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Maximum reduced load Qmax, МN (kgf)

0,25 (25·103) 0,63 (63·103)

Minimum reduced load Qmin, MN (kgf) Minimum reduced load Qmin, MN (kgf)
D D1 D2 D3
< 0,125 (2,5·103) <0,2 (20·103) < 0,32 (32·103) < 0,5 (50·103)
s s
s2 s2
1 Thread Thread 1 Thread Thread
Qua
s3 d diamet Quantity s3 d diamet Quantity s3 d diamet Quantity s3 d diamet
ntity
er er er er

3600 3400 3820 3960

3800 3600 4020 4160

4000 3800 4220 4360

4500 4300 4780 4860

5000 4800 5220 5360

5500 5300 5720 5860

5600 5400 5820 5960

6000 5800 6220 6360

6300 6100 6520 6660

Continuation of Table 1
Maximum reduced load Qmax, МN (kgf)

1,6 (160·103) 2,5 (250·103)

Minimum reduced load Qmin, MN (kgf) Minimum reduced load Qmin, MN (kgf)
D D1 D2 D3
< 0,8 (80·103) <1,32 (132·103) < 1,32 (132·103) < 2,0 (200·103)
s1 s2 s1 s2
Thread Thread Thread Thread
Quantit Quantit Quantit Quantit
s3 d diamet s3 d diamet s3 d diamet s3 d diamet
y y y y
er er er er

400 350 520 600

500 450 620 700

600 550 720 800 9

800 750 960 108

0

100 950 116 128

0 0 0

120 115 136 148

0 0 0 0

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140 130 156 168

0 0 0 0

160 150 176 188 1

0 0 0 0 0

180 170 198 210

0 0 0 0
1
2
200 190 218 230
0 0 0 0

220 210 238 250 3

0 0 0 0 0
42* 16
240 225 258 272
0 0 0 0

250 235 268 282

0 0 0 0

260 245 278 292 2 2 6 3 6 3 6

36 16 42 16 42 16
0 0 0 0 5 5 0 0 5 0 5

280 265 300 314

0 0 0 0
8
300 285 322 336
0 0 0 0
3 6
0 5
320 305 348 356 1
0 0 0 0 0

340 320 368 376

0 0 0 0
2
42 24
5
360 340 382 396
0 0 0 0

380 360 402 416

0 0 0 0
2 6
36 24
5 0
400 380 422 436
0 0 0 0
2 6
36 24
5 0
450 430 478 486
0 0 0 0

500 480 522 536

0 0 0 0

550 530 572 586

0 0 0 0

560 540 582 596

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0 0 0 0

600 580 622 636

0 0 0 0

630 610 652 666

0 0 0 0

Continuation of Table 1
Maximum reduced load Qmax, МN (kgf)

4,0 (400·103) 6,3 (630·103)

Minimum reduced load Qmin, MN (kgf) Minimum reduced load Qmin, MN (kgf)

D D1 D2 D3 < 2,0 (200·103) < 3,2 (320·103) < 3,2 (320·103) < 5,0 (500·103)

s1 s2 foundation bolt foundation bolt s1 s2 foundation bolt foundation bolt

s3 d Thread Quantit s3 d Thread Quantit s3 d Thread Quantit s3 d Thread Quantit

diamet diamet diamet diamet
y y y y
er er er er

200 190 218 230

0 0 0 0

220 210 238 250

0 0 0 0
42* 16
240 225 258 272 1
0 0 0 0 6

250 235 268 282

0 0 0 0

260 245 278 292 2 3

0 0 0 0 3 7 0 6
48* 16
0 3 0
280 265 300 314
0 0 0 0 0
3 7 3
48* 16 56* 16
0 0 6
300 285 322 336 1
0 0 0 0 2 3
320 305 348 356 6 0 7
42 24
0 0 0 0 5 1 3 0

340 320 368 376 6 0

0 0 0 0 6 6
42* 24 42* 24
360 340 382 396 1 5 5 3
48* 24
0 0 0 0 0 0

380 360 402 416 2 2 6 2 6

36* 32 36* 32
0 0 0 0 5 5 0 5 0

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Maximum reduced load Qmax, МN (kgf)

4,0 (400·103) 6,3 (630·103)

Minimum reduced load Qmin, MN (kgf) Minimum reduced load Qmin, MN (kgf)

D D1 D2 D3 < 2,0 (200·103) < 3,2 (320·103) < 3,2 (320·103) < 5,0 (500·103)

s1 s2 foundation bolt foundation bolt s1 s2 foundation bolt foundation bolt

s3 d Thread Quantit s3 d Thread Quantit s3 d Thread Quantit s3 d Thread Quantit

diamet diamet diamet diamet
y y y y
er er er er

400 380 422 436

0 0 0 0

450 430 478 486

0 0 0 0

500 480 522 536

0 0 0 0

550 530 572 586 1

0 0 0 0 2 6
42* 32
560 540 582 596 5
0 0 0 0

600 580 622 636

0 0 0 0

630 610 652 666

0 0 0 0

Continuation of Table 1
Maximum reduced load Qmax, МN (kgf)

10,0 (1000·103) 16,.0 (1600·103)

Minimum reduced load Qmin, MN (kgf) Minimum reduced load Qmin, MN (kgf)

D D1 D2 D3 < 5,0 (500·103) < 8,0 (800·103) < 8,0 (800·103) < 10,0 (1000·103)

s1 s2 foundation bolt foundation bolt s1 s2 foundation bolt foundation bolt

s3 d Thread Quantit s3 d Thread Quantit s3 d Thread Quantit s3 d Thread Quantit

diamet diamet diamet diamet
y y y y
er er er er

200 190 218 230

0 0 0 0

220 210 238 250

0 0 0 0

240 225 258 272

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Maximum reduced load Qmax, МN (kgf)

10,0 (1000·103) 16,.0 (1600·103)

Minimum reduced load Qmin, MN (kgf) Minimum reduced load Qmin, MN (kgf)

D D1 D2 D3 < 5,0 (500·103) < 8,0 (800·103) < 8,0 (800·103) < 10,0 (1000·103)

s1 s2 foundation bolt foundation bolt s1 s2 foundation bolt foundation bolt

s3 d Thread Quantit s3 d Thread Quantit s3 d Thread Quantit s3 d Thread Quantit

diamet diamet diamet diamet
y y y y
er er er er

0 0 0 0

250 235 268 282

0 0 0 0

260 245 278 292

0 0 0 0

280 265 300 314

0 0 0 0

300 285 322 336 3

56* 16
0 0 0 0 6

320 305 348 356

0 0 0 0

340 320 368 376 7 2

0 0 0 0 0 5

360 340 382 396

20
0 0 0 0
48* 24 20
380 360 402 416
0 0 0 0 2 3
0 6
400 380 422 436 8
64*
0 0 0 0 4 0 8
64*
0
450 430 478 486 3 4 4 0
0 0 0 0 0 2 0 0
0
500 480 522 536 4 8
64* 24
0 0 0 0 0 0
24 24
550 530 572 586 6 *
42 32
0 0 0 0 5

560 540 582 596

0 0 0 0

600 580 622 636 7 7

56* 32 56* 32
0 0 0 0 0 0

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Maximum reduced load Qmax, МN (kgf)

10,0 (1000·103) 16,.0 (1600·103)

Minimum reduced load Qmin, MN (kgf) Minimum reduced load Qmin, MN (kgf)

D D1 D2 D3 < 5,0 (500·103) < 8,0 (800·103) < 8,0 (800·103) < 10,0 (1000·103)

s1 s2 foundation bolt foundation bolt s1 s2 foundation bolt foundation bolt

s3 d Thread Quantit s3 d Thread Quantit s3 d Thread Quantit s3 d Thread Quantit

diamet diamet diamet diamet
y y y y
er er er er

630 610 652 666

0 0 0 0

Table 2
Basic dimensions of type 4 taper supports
Dimensions in mm
Maximum reduced load Qmax, МN (kgf)

1,0 (100·103) 1,6 (160·103) 2,5 (250·103)

Minimum reduced load Qmin, MN (kgf)

D D1 D2 D3 D4 < 0,8 (80·103) < 1,32 (132·103) < 2,0 (200·103)

foundation bolt foundation bolt foundation bolt

s1 s2 s3 d Thread Quantit s1 s2 s3 d Thread Quantit s1 s2 s3 d Thread Quantit

diamete diamete diamete
y y y
r r r

400 950 116 128 100

0 0 0

500 105 126 138 110

36* 8
0 0 0 0

600 115 136 148 120 1 3

0 0 0 0 0 0
3
42* 8 56* 8
6
800 130 156 168 140 2 2 6 1 1
0 0 0 0 5 5 0 2 6
3 6
0 5
100 150 176 188 160 3 7
0 0 0 0 0 0 0
36 16
120 170 198 210 180 2 3
48* 12
0 0 0 0 0 5 0
1
8 42 16
2
140 190 218 230 200 1
0 0 0 0 0 0

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Methanol Derivatives Project for SMD SMD-1-2020 SMD-PE-DI-00-1 58/84 2
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 ZAVKOM's Agreement No. AGR-2182-342-121-20 Methanol Derivatives
Mechanical specification
Project for SMD Damietta,
Egypt

Maximum reduced load Qmax, МN (kgf)

1,0 (100·103) 1,6 (160·103) 2,5 (250·103)

Minimum reduced load Qmin, MN (kgf)

D D1 D2 D3 D4 < 0,8 (80·103) < 1,32 (132·103) < 2,0 (200·103)

foundation bolt foundation bolt foundation bolt

s1 s2 s3 d Thread Quantit s1 s2 s3 d Thread Quantit s1 s2 s3 d Thread Quantit

diamete diamete diamete
y y y
r r r

160 210 238 250 220

0 0 0 0 0

180 225 258 272 240 6 42* 16

0 0 0 0 0 5

200 245 278 292 260

0 0 0 0 0

220 265 300 214 280

0 0 0 0 0

240 285 322 336 300

0 0 0 0 0

250 295 332 346 310

0 0 0 0 0

260 305 342 356 320

0 0 0 0 0

280 320 362 376 340

0 0 0 0 0

300 340 382 396 360

0 0 0 0 0

320 360 402 416 380

0 0 0 0 0

340 380 422 436 400

0 0 0 0 0

360 400 442 456 420

0 0 0 0 0

Continuation of Table 2
Maximum reduced load Qmax, МN (kgf)

D D1 D2 D3 D4 4,0 (400·103) 6,3 (630·103) 10,0 (1000·103)

Minimum reduced load Qmin, MN (kgf)

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Mechanical specification
Project for SMD Damietta,
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< 2,5 (250·103) < 4,0 (400·103) < 6,3 (630·103)

foundation bolt foundation bolt foundation bolt

s1 s2 s3 d Thread Quantit s1 s2 s3 d Thread Quantit s1 s2 s3 d Thread Quantit

diamete diamete diamete
y y y
r r r

400 950 116 128 100

0 0 0

500 105 126 138 110

0 0 0 0

600 115 136 148 120

0 0 0 0

800 130 156 168 140

0 0 0 0

100 150 176 188 160

0 0 0 0 0

120 170 198 210 180

0 0 0 0 0
7
48* 12
0
140 190 218 230 200 3
0 0 0 0 0 6

160 210 238 250 220 1 3 4 8 64* 12

0 0 0 0 0 6 0 0 0
3
6
180 225 258 272 240
0 0 0 0 0

200 245 278 292 260 6 2

42* 16
0 0 0 0 0 5 0
3
0
220 265 300 214 280
0 0 0 0 0
3 7
56* 16
6 0
240 285 322 336 300 3
0 0 0 0 0 0
2 4 4 8
64* 16
5 0 0 0
250 295 332 346 310
0 0 0 0 0
1
6
260 305 342 356 320
0 0 0 0 0

280 320 362 376 340

0 0 0 0 0

300 340 382 396 360

0 0 0 0 0

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Mechanical specification
Project for SMD Damietta,
Egypt

Maximum reduced load Qmax, МN (kgf)

4,0 (400·103) 6,3 (630·103) 10,0 (1000·103)

Minimum reduced load Qmin, MN (kgf)

D D1 D2 D3 D4 < 2,5 (250·103) < 4,0 (400·103) < 6,3 (630·103)

foundation bolt foundation bolt foundation bolt

s1 s2 s3 d Thread Quantit s1 s2 s3 d Thread Quantit s1 s2 s3 d Thread Quantit

diamete diamete diamete
y y y
r r r

320 360 402 416 380

0 0 0 0 0

340 380 422 436 400

0 0 0 0 0

360 400 442 456 420

0 0 0 0 0

End of Table 2
Maximum reduced load Qmax, МN (kgf)

16 (1600·103)

Minimum reduced load Qmin, MN (kgf)

D D1 D2 D3 D4 < 10,0 (1000·103)

foundation bolt
s1 s2 s3 d Thread
Quantity
diameter

400 950 1160 1280 1000

500 1050 1260 1380 1100

600 1150 1360 1480 1200

800 1300 1560 1680 1400

1000 1500 1760 1880 1600

1200 1700 1980 2100 1800

1400 1900 2180 2300 2000

1600 2100 2380 2500 2200

1800 2250 2580 2720 2400

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Mechanical specification
Project for SMD Damietta,
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Maximum reduced load Qmax, МN (kgf)

16 (1600·103)

Minimum reduced load Qmin, MN (kgf)

D D1 D2 D3 D4 < 10,0 (1000·103)

foundation bolt
s1 s2 s3 d Thread
Quantity
diameter

2000 2450 2780 2920 2600

2200 2650 3000 2140 2800

2400 2850 3220 3360 3000

2500 2950 3320 3460 3100

2600 3050 3420 3560 3200

2800 3200 3620 3760 3400

3000 3400 3820 3960 3600

3200 3600 4020 4160 3800

30 45 45 80 64* 24
3400 3800 4220 4360 4000

3600 4000 4420 4560 4200

Table 3
Basic dimensions of lightweight cylindrical type 1 supports
Dimensions in mm
Maximum reduced load Qmax, МN (kgf)

< 0,32 < 1,5 < 3,2

D D1 D2 D3
Minimum reduced load Qmin, MN (kgf)

< 0,125 < 0,2 < 0,4

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Mechanical specification
Project for SMD Damietta,
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foundation bolt foundation bolt foundation bolt

s1 s2 d Thread s1 s2 d Thread s1 s2 d Thread
Quantity Quantity Quantity
diameter diameter diameter

800 730 900 980

4
1000 930 1100 1180

1200 1130 1300 1380

4 12 45 24
1400 1330 1500 1580
6 6
1600 1490 1740 1850

1800 1690 1940 2050 6 14 45 24

2000 1890 2140 2250

8
2200 2090 2340 2450 8

2400 2290 2570 2690 6 20 60 30

2600 2490 2770 2890

2800 2690 2970 3090 12

3000 2890 3170 3290

3200 3090 3370 3490

3400 3290 3570 3690

3600 3490 3770 3890

3800 3690 3970 4090

4000 3890 4170 4290

4500 4400 4680 4800

5000 4900 5180 5300

5600 5500 5780 5900

6300 6200 6480 6600

End of Table 3
Maximum reduced load Qmax, МN (kgf)

< 5,0 < 10,0 < 12,5

D D1 D2 D3
Minimum reduced load Qmin, MN (kgf)

< 0,63 < 1,6 < 2,5

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Mechanical specification
Project for SMD Damietta,
Egypt

foundation bolt foundation bolt foundation bolt

s1 s2 d Thread s1 s2 d Thread s1 s2 d Thread
Quantity Quantity Quantity
diameter diameter diameter

800 730 900 980

1000 930 1100 1180

1200 1130 1300 1380

1400 1330 1500 1580

1600 1490 1740 1850

1800 1690 1940 2050

2000 1890 2140 2250

2200 2090 2340 2450

2400 2290 2570 2690

2600 2490 2770 2890

2800 2690 2970 3090

3000 2890 3170 3290

3200 3090 3370 3490 8 25 70 36 12

3400 3290 3570 3690

3600 3490 3770 3890

3800 3690 3970 4090

4000 3890 4170 4290 10 28 70 36 20

4500 4400 4680 4800

5000 4900 5180 5300

12 32 70 36 28
5600 5500 5780 5900

6300 6200 6480 6600

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Mechanical specification
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APPENDIX 5
supports for horizontal welded steel vessels
The design and dimensions of the supports are of a recommendatory nature and can be changed
with confirmation in the strength calculations for the equipment
1.1. Supports by design and size are provided for three types:
type 1-supports for vessels and apparatuses with a diameter from 159 to 630 mm (drawing. 1; 2; Table
1; 2), which has two versions for loads:
version 1 - from 10 to 40 kN (from 1 to 4 ts),
version 2-from 16 to 80 kN (from 1.6 to 8 ts);
type 2-supports for vessels and devices with a diameter of 800 to 2000 mm (drawing. 3; 4; Table. 3; 4;
5), which has three performance under stress:
version 1 - from 80 to 250 kN (from 8 to 25 tf),
version 2 - from 160 to 400 kN (16 to 40 tf),
version 3 - from 300 to 450 kN (30 to 45 tf);
type 3 - supports for vessels with a diameter of 2200 to 4000 mm (drawing. 5; 6; Table. 6; 7; 8), which
has three performance under stress:
version 1 - from 250 to 630 kN (25 to 63 tf),
version 2 - from 500 to 1400 kN (50 to 140 tf),
version 3 - from 900 to 1200 kN (90 to 120 tf).
1.2. Supports type 2 and 3 for devices weighing up to 16400 kg shall be manufactured with threaded
bushings under the screws - see the drawing. 3 - 6.
The dimensions of the threaded bushings-see Table 9.
The location of the adjustment screws-see drawing 7, Table 10.
1.3. In supports for devices with a mass of more than 16400 kg, threaded bushings (item 5) and holes
(d + 10) are not made.

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Type 1
Mobile support
DН, DВ from 159 to 530 mm DН, DВ from 600 to 630 mm

DН, DВ from 325 to 530 mm. DН, DВ 600, 630 mm.

Position 1 is not shown Position 1 is not shown Position 1 is not shown

Б-Б (1:2)
1 - support sheet; 2-support plate; 3-backing sheet;
4-edge; 7-bolt M16-2 pcs.
* Size for references

drawing. 1
Type 1
Fixed support
DН, DВ from 159 to 530 mm DН, DВ 600, 630 mm

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Mechanical specification
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DН 159, 273 mm. DН, DВ from 325 to 530 mm. DН, DВ 600, 630 mm.
Position 1 is not shown Position 1 is not shown Position 1 is not shown

1 - support sheet; 2-support plate; 4-edge.

* Size for references
drawing. 2
Table 1
Parameters and dimensions of type 1 supports
Dimensions, mm
Permissible Weight*,
S1 S2
Diameter of the load on the kg Weight of
device support, R L L1 ℓ В B1 h h1 A A1 the lining
version version
kN (tf) sheet, kg
DН DВ Исп. 1 Исп. 2 1 2 1 2 1 2
16
159 - - - - 84 180 200 80 65 75 - 140 - 3,6 1,8
(1,6) 120 200
273 - - - 6 - 10 141 290 310 175 90 120 - 250 - 6,6 2,9
20
10
325 - (2,0) 4 8 167 400 420 240 115 165 10,0 13,0 5,0
(1,0)
214 235 330 130
- 400 50
6 12 14 222 450 470 240 120 155 17,0 21,0 5,7
(5.0)
426 - 217 236 260
25
264 280
(2.5)
- 500 60 272 285 180
4 16 500 520 380 160 18,8 32,0 6,3
(6,0) 10 282 290
530 - 271 285
10 190 230
314 306
25,2
- 600 40 80 322 312
6 14 600 620 300 450 200 36,5 8,8
(4,0) (8,0) 332 315
25,0
630 - 325 312
* The weight of the supports is given without taking into account the support sheet and the backing sheet.
Support sheet for type 1 supports
Table 2
Dimensions, mm
Diameter of the device Weight,
R S H
DВ DН kg
159 84 0,9
140
- 273 4 141 1,5
325 167 2,8
10 220 8,8
400 - 214
8 7,1

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Mechanical specification
Project for SMD Damietta,
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6 5,3
4 3,6
10 9,1
8 7,3
222
6 5,5
3,7
4
- 426 217 3,6
10 10,9
8 8,8
264
6 6,6
4 4,4
10 11,2
8 9,0
500 - 272
6 6,8
4 4,6
12 14,0
10 11,7
282
8 9,4
6 7,1
- 530 6 271 6,8
10 13,0
8 314 10,4
6 7,9
12 16,0
10 13,4
322
8 10,7
600 -
6 8,1
14 19,2
12 16,5
10 332 13,8
8 11,0
6 8,3
- 630 10 325 13,5

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Mechanical specification
Project for SMD Damietta,
Egypt

Type 2
Mobile support
Е (1:2)
Б-Б (1:2)
Position 6 is not shown

Position 1 is not shown А-А (1:2)

1 - support sheet; 2-support plate; 3-backing sheet; 4-rib;

5 - threaded bushing-2 pcs.; 6-washer-4 pcs.; 7-bolt M16-4 pcs.
* Size for references
** For DB = 800 mm, accept holes and slots for
30 mm foundation bolts and do not put a washer.
drawing. 3

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 ZAVKOM's Agreement No. AGR-2182-342-121-20 Methanol Derivatives
Mechanical specification
Project for SMD Damietta,
Egypt

Type 2
Fixed support

Position 1 is not shown А-А (1:2)

1 - support sheet; 2-support plate; 4-rib;

5 - threaded bushing - 2 pcs.; 6-washer-4 pcs.
** For DB = 800 mm, accept holes and slots for
30 mm foundation bolts and do not put a washer.
drawing. 4
Table 3
Parameters and dimensions of supports of type 2, version 1 and 2
Dimensions, mm
Diameter Permissible load Weight*, Weight
S1 S2
of the on the support, kg of the
R L L1 ℓ В В1 В2 h А А1
device, kN (tf) Version Version lining
DВ Ver. 1 Ver. 2 1 2 1 2 1 2 sheet, kg
414 662 42,5 65,3
418 665
65,5
80 160 422 670
800 740 760 345 500 600 23,6
(8,0) (16,0) 428 675 43,0
432 680 66,0
8 14 14 18 250 400 140
442 690
514 910 58,5
90,0
125 200 518 915
1000 1000 1020 455 650 790 31,8
(12,5) (20,0) 522 920 59,0 90,2
528 928 90,5

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532 933
546 950 91,0
614 1032 63,5 88,8
618 1035
89,0
622 1040
1200 1100 1120 460 800 940 34,9
626 1045 64,0
630 1050 89,5
638 1056
714 1175
718 1180
105,0
250 722 1185
1400 1250 1270 488 950 1090 72,0 39,7
(25,0) 726 1190
732 1195
105,5
744 1206
814 1350
160 12
818 1355 137,7
(16,0)
1600 822 1420 1440 1360 540 1260 95,0 50,6
826 1365
300 20 138,0
832 1370 1100
(30,0)
914 1538
918 1545 107,0 157,0
1800 1600 1620 300 450 200 600 1280 57,0
922 1548
930 1555 107,5 157,5
1014 1696
173,5
1018 1700
250 400 127,0
2000 16 1022 1770 1790 1704 638 1500 1630 63,0
(25,0) (40,0) 174,0
l032 1715
1042 1725 127,5 174,3
* The weight of the support is given without taking into account the support sheet and the backing sheet.

Table 4
Parameters and dimensions of type 2, version 3 supports
Dimensions, mm
Diameter
Permissible Weight of the
of the Weight*,
load on the S1 S2 R L L1 ℓ В В1 В2 h А А1 base plate,
device, kg
support, kN (tf) kg
DВ
250 532 920 116,6
1000 1000 1020 445 650 790 31.8
(25,0) 546 936 117,3
584 970 114,0
1100 592 1050 1070 980 33,4
20 20 122,0
300 600 988
(30,0) 638 1028 125,7
646 1036 440 800 940
139,0
654 1044 250 400 140
1200 1100 1120 34,9
638 1028 129,0
22 22 646 1036
360 139,0
654 1044
(36,0)
688 1150 135,0
1300 20 20 1230 1250 39,0
б96 1158 143,0
490 950 1090
450 722 1156 153,7
1400 22 22 1250 1270 39,7
(45,0) 732 1167 154,1

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Mechanical specification
Project for SMD Damietta,
Egypt

744 1179 154,7

* The weight of the support is given without taking into account the support sheet and the backing sheet.
Support sheet for type 2 supports
Table 5
Dimensions, mm
DВ S R H Масса, кг
10 28,2
8 414 22,6
6 17,0
10 28,5
8 418 22,9
6 17,2
10 28,8
8 422 23,1
6 17,4
800 10 29,2
8 428 23,4
6 17,6
10 29,5
8 432 23,6
6 17,8
14 42,1
12 36,1
442
10 30,2
6 18,2
10 35,1
8 514 28,2
6 21,2
10 35,4
8 518 28,4
360
6 21,3
10 35,7
8 522 28,6
6 21,5
10 36,1
1000
8 528 28,9
6 21,7
10 36,4
8 532 29,2
6 21,9
18 66,7
16 59,4
14 546 52,1
10 37,4
6 22,5
16 62,3
14 53,9
12 584 45,5
10 39,9
1100 8 32,0
14 56,5
12 48,5
592
8 32,5
6 24,4

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Mechanical specification
Project for SMD Damietta,
Egypt

12 49,2
10 600 41,1
6 24,7
10 42,0
8 614 33,7
6 25,3
10 42,3
8 618 33,9
6 25,5
10 42,6
8 622 34,1
6 25,6
10 42,9
8 626 34,4
6 25,8
10 43,2
1200 8 630 34,6
6 26,0
12 52,4
10 43,7
638
8 35,0
6 26,3
12 53,0
10 44,2
646
8 35,4
6 26,6
12 53,7
10 44,8
654
8 35,9
6 27,0
10 45,4
8 688 31,2
6 28,3
1300 12 57,1
10 46,8
696
8 36,9
6 28,8
10 54,4
8 714 43,6
6 32,7
10 54,7
8 718 43,8
6 400 32,9
10 55,0
8 722 44,1
6 33,1
1400 10 55,3
8 726 44,3
6 33,3
10 55,8
8 732 44,7
6 33,6
16 90,3
14 79,1
744
12 67,9
8 45,4

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Mechanical specification
Project for SMD Damietta,
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10 62,1
8 814 49,7
6 37,3
10 62,4
8 818 49,9
6 37,5
10 62,7
8 822 50,1
1600
6 37,7
10 63,0
8 826 50,4
6 37,9
12 76,0
10 63,4
832
8 50,8
6 38,2
10 69,7
8 914 55,8
6 41,9
10 70,0
8 918 56,1
6 42,1
1800
10 70,3
8 922 65,3
6 42,3
12 85,0
10 930 71,0
8 56,8
10 87,1
8 1014 69,7
6 52,3
10 87,4
8 1018 70,0
6 52,6
10 87,8
8 1022 70,2
6 52,8
2000 450
14 123,8
12 106,3
10 1032 88,6
8 71,0
6 53,3
14 125,1
12 107,3
1042
10 89,5
6 53,8

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Mechanical specification
Project for SMD Damietta,
Egypt

Type 3
Mobile support
Е (1:2)
Position 6 is not shown

Position 1 is not shown А-А (1:2)

1 - support sheet; 2-support plate; 3-backing sheet; 4-rib;

5 - threaded bushing-2 pcs.; 6-washer-4 pcs.; 7-bolt M16-4 pcs.
* Size for references
drawing. 5

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 ZAVKOM's Agreement No. AGR-2182-342-121-20 Methanol Derivatives
Mechanical specification
Project for SMD Damietta,
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Type 3
Fixed support

Position 1 is not shown А-А (1:2)

1 - support sheet; 2-support plate; 4-rib;

5 - threaded bushing-2 pcs.; 6-washer-4 pcs.
* Size for references
drawing. 6
Table 6
Parameters and dimensions of supports of type 3, versions 1 and 2
Dimensions, mm
Diameter Permissible S1 S2 Weight*, kg
of the load on the Weight of the
Version R L L1 ℓ ℓ1 h h1 А А1 Version
device, support, kN (tf) lining sheet, kg
DВ Ver. 1 Ver. 2 1 2 1 2 1 2
1116 1850 966 224
1120 1852 968 140
250 500 1124 1856 971
2200 8 14 14 20 1940 1960 670 290 1500 1100 225 49
(25,0) (50,0) 1128 1860 972
1132 1865 976 141
1146 1880 981 226
1216 2020 1054
400 630
2400 10 18 18 22 1220 2120 2140 2025 1056 720 300 1800 1400 195 298 76
(40,0) (63,0)
1224 2030 1057

Project Name Project No. Document No. Sheet / of Q.L. Revision

Methanol Derivatives Project for SMD SMD-1-2020 SMD-PE-DI-00-1 76/84 2
Damietta, Egypt
 ZAVKOM's Agreement No. AGR-2182-342-121-20 Methanol Derivatives
Mechanical specification
Project for SMD Damietta,
Egypt

1228 2035 1059

1232 2040 1061 299
1246 2055 1067
1316 2182 1085 321
1320 2185 1100
1324 2190 1101 210
2600 2290 2310 760 322 82
1328 2195 1104
1332 2200 1106
750 1346 2215 1111 211 323
(75,0) 1416 2370 1186
1420 2375 1187 351
1424 2378 1189 230
2800 2460 2480 820 310 88
1428 2382 1191
352
1432 2386 1192
1446 2400 1199 231 353
1520 2560 1246 2200 1800 382
316
3000 1528 2640 2660 2570 1278 880 320 383 95
1540 2582 1283 317 384
900
14 20 1620 2720 1362 337
(90,0) 408
1628 2730 1365
3200 2810 2830 920 330 100
1634 2735 1369 338
409
1640 2745 1371
1720 2895 1450 316
570
1726 2900 1451
3400 25 2990 3010 970 340 2390 2000 317 106
630 1732 2907 1455 571
(63,0) 1740 2915 1458 318 572
1820 3067 1579 560
3600 1828 3160 3180 3076 1583 1020 360 339 361 112
1400
12 18 25 1834 3080 1586 562
(1400) 22
1920 3245 1667 360 595
3800 1928 3330 3350 3250 1669 1070 370 2800 2300 118
361 598
1934 3256 1672
2020 3430 1736 384
4000 20 2028 3510 3530 3435 1756 1130 380 600 125
385
2034 3445 1759
Table 7
Parameters and dimensions of supports of type 3, version 3
Dimensions, mm
Diameter Permissible
Weight of
of the load on the Weight*,
S1 S2 R L L1 ℓ ℓ1 h h1 А А1 the lining
device, support, kN kg
sheet, kg
DВ (tf)
1316 2182 1085
1320 2185 1100
1324 2190 1101 346
2600 20 2290 2310 760 300 1800 1400 82
1328 2195 1104
1332 2200 1106
1346 2215 1111 347
900 (90,0) 22
1416 2370 1186
1420 2375 1187 353
1424 2378 1189
2800 18 2480 820 310 88
1428 2460 2382 1191 2200 1800
354
1432 2386 1192
1446 2400 1199 355
3000 1200 (120,0) 22 25 1520 2660 2560 1246 880 320 457 95
Project Name Project No. Document No. Sheet / of Q.L. Revision
Methanol Derivatives Project for SMD SMD-1-2020 SMD-PE-DI-00-1 77/84 2
Damietta, Egypt
 ZAVKOM's Agreement No. AGR-2182-342-121-20 Methanol Derivatives
Mechanical specification
Project for SMD Damietta,
Egypt

1528 2570 1278

1540 2582 1283 458
1620 2720 1362
460
1628 2730 1365
3200 20 2810 2830 920 330 100
1634 2735 1369
461
1640 2745 1371
* The weight of the supports is given without taking into account the support sheet and the backing sheet.
Support sheet for type 3 supports
Table 8
Dimensions, mm
DВ S R H Масса, кг
10 95,9
8 1116 76,8
6 57,6
10 96,2
8 1120 77,1
6 57,8
12 115,8
10 96,5
1124
8 77,3
6 58,1
10 96,9
2200
8 1128 77,6
6 58,1
14 136,0
12 116,6
10 1132 97,3
8 77,9
6 58,5
18 176,6
16 157,2
1146
14 137,6
10 450 98,5
10 104,5
8 1216 83,7
6 62,8
10 104,9
8 1220 84,0
6 63,0
12 126,2
10 105,2
1224
8 84,2
6 63,2
2400 10 105,6
8 1228 84,5
6 63,4
14 148,0
12 127,0
10 1232 106,0
8 84,8
6 63,6
18 192,2
16 1246 170,9
14 149,7

Project Name Project No. Document No. Sheet / of Q.L. Revision

Methanol Derivatives Project for SMD SMD-1-2020 SMD-PE-DI-00-1 78/84 2
Damietta, Egypt
 ZAVKOM's Agreement No. AGR-2182-342-121-20 Methanol Derivatives
Mechanical specification
Project for SMD Damietta,
Egypt

10 107,0
10 113,2
8 1316 90,6
6 68,0
10 113,5
8 1320 91,0
6 68,2
12 136,5
10 113,8
1324
8 91,2
6 68,4
10 114,2
2600
8 1328 92,6
6 68,6
14 160,0
12 137,3
10 1332 114,3
8 91,7
6 68,8
18 207,7
16 184,7
1346
14 161,8
10 115,7
10 121,8
8 1416 97,5
6 73,2
10 122,1
8 1420 97,8
6 73,4
12 146,9
10 122,5
1424
8 98,0
6 73,6
10 122,8
2800
8 1428 98,3
6 73,8
14 172,2
12 147,7
10 1432 123,2
8 98,6
6 74,0
18 223,2
16 198,5
1446
14 173,8
10 124,4
12 156,8
10 1520 130,8
8 104,7
14 183,8
12 157,6
1528
3000 10 131,5
8 105,2
18 237,9
16 211,6
1540
14 185,2
12 158,9

Project Name Project No. Document No. Sheet / of Q.L. Revision

Methanol Derivatives Project for SMD SMD-1-2020 SMD-PE-DI-00-1 79/84 2
Damietta, Egypt
 ZAVKOM's Agreement No. AGR-2182-342-121-20 Methanol Derivatives
Mechanical specification
Project for SMD Damietta,
Egypt

10 132,5
12 167,2
10 1620 139,4
8 115,9
14 195,9
12 1628 168,0
10 140,1
3200
14 196,6
12 1634 168,6
10 140,6
14 197,3
12 1640 169,2
10 141,1
12 197,2
10 1720 164,5
8 131,7
12 198,0
10 1726 165,0
8 132,0
3400
12 198,6
10 1732 165,6
8 132,6
14 232,7
12 1740 199,6
10 166,4
12 225,4
10 1820 188,0
8 155,5
14 264,0
3600 12 1828 226,5
10 188,8
14 265,0
12 1834 500 227,2
10 189,4
12 238,0
10 1920 198,3
8 158,8
14 278,6
3800 12 1928 239,0
10 199,2
14 279,4
12 1934 239,6
10 199,8
12 250,3
10 2020 208,7
8 167,0
14 293,0
4000 12 2028 251,3
10 209,5
14 294,0
12 2034 252,0
10 210,2

Project Name Project No. Document No. Sheet / of Q.L. Revision

Methanol Derivatives Project for SMD SMD-1-2020 SMD-PE-DI-00-1 80/84 2
Damietta, Egypt
 ZAVKOM's Agreement No. AGR-2182-342-121-20 Methanol Derivatives
Mechanical specification
Project for SMD Damietta,
Egypt

Threaded bushing dimensions

Table 9
Dimensions, mm

Bushing thread Empty unit

Permissible load, kN (tf) D h2 Weight, kg
diameter, d weight*, kg, max.

М20 7,7 (0,77) 0,21 1500

40 25
М24 12,5 (1,25) 0,20 2500
М30 24,5 (2,45) 0,60 4900
60 35
М36 39,0 (3,90) 0,51 7800
М42 58,0 (5,80) 80 1,45 11600
50
М48 82,0 (8,20) 86 1,52 16400
Note. The weight of the threaded bushings must be added to the weight of the
support.
* For reference purposes.
Position of the adjustment screws on the base plate

drawing. 7
Table 10
Dimensions, mm
DВ L* A2 В* В2
800 740 360
1000 1000 500
250 140
1200 1100 650
1400 1250 800
1600 1420
950
1800 1600
2000 1770
1300
2200 1940
2400 2120
1600
2600 2290
2800 2460 300 200
3000 2640 2000
3200 2810
3400 2990 2190
3600 3160
3800 3330 2600
4000 3510
* Dimensions for reference.

Project Name Project No. Document No. Sheet / of Q.L. Revision

Methanol Derivatives Project for SMD SMD-1-2020 SMD-PE-DI-00-1 81/84 2
Damietta, Egypt
 ZAVKOM's Agreement No. AGR-2182-342-121-20 Methanol Derivatives
Mechanical specification
Project for SMD Damietta,
Egypt

2.1. The number of supports located along the device should be set during the design depending on the
length and weight of the device, while one support should be fixed, the rest movable. This should be
indicated in the technical draft.
2.2. Sliding of the mobile support from the temperature extensions of the device must be carried out on the
backing sheet, which is completed with the mobile support or on the metal structure.
2.3. The stability of the body of the device in the locations of the supports should be checked by calculation

2.4. Support SHEETS are allowed to be made with an angle of coverage of 180°, if this is due to the
calculation of stability. The weight of the reference sheet in this case must be recalculated.
2.5. The support sheet must be welded to the device with an intermittent roller seam along the perimeter.
The size of the weld leg should be assumed to be equal to the smaller thickness of the body-support sheet
joint.
It is allowed to weld the support to the device without a support sheet with homogeneous materials of the

body and support, while .

2.6. To the devices subject to heat treatment, the welding of the support sheet must be carried out before
heat treatment.
2.7. The material of the support sheet must meet the requirements for the material of the device body.

2.8. Welding of the support ribs to the device and to the support sheet must be performed by a one-sided
solid seam.
2.9. Welding of the support must be performed with a solid one-sided seam. It is allowed to use other types
of weldment joints with the size of the leg not less than specified in the standards.
2.10. It is allowed to make large-sized parts of the support welded from parts under the condition of
complete penetration. The sliding surfaces and the mating surfaces must be cleaned flush.
2.11. For type 1 supports, a welded version of the base plate is allowed instead of a bend, and the thickness
of the rib must be equal to the thickness of the base plate.
2.12. Supports for vessels and devices with a diameter of up to 3200 mm inclusive must be welded to the
body of the device at the manufacturer.
Supports for vessels and devices with a diameter of more than 3200 mm are allowed to be welded during
installation, the support sheets must be welded to the device at the manufacturer.
2.13. For transportation of supports separately from the device in the central edge of the support it is
necessary to provide an opening for slinging (see drawing. 8).

Drawing. 8
2.14. In case of delivery of supports separately from the device at the manufacturer, the control assembly of
the device with a support with an assembly marking must be carried out, which ensures that the support is
welded to the device on the installation site without fitting.

Project Name Project No. Document No. Sheet / of Q.L. Revision

Methanol Derivatives Project for SMD SMD-1-2020 SMD-PE-DI-00-1 82/84 2
Damietta, Egypt
 ZAVKOM's Agreement No. AGR-2182-342-121-20 Methanol Derivatives
Mechanical specification
Project for SMD Damietta,
Egypt

Marking is carried out by applying the contour of the adjacent extreme edges of the support with a specific
marking of one edge and the body of the device to the body of the device with indelible paint.
2.15. The flatness tolerance of the backing sheet and the base plate for the type 1 support is not more than
2 mm over the entire length, for the type 2 and 3 supports not more than 2.5 mm over the length of 1000
mm, but not more than 8 mm over the entire length.
2.16. The tolerance of the alignment of the holes in the base plate relative to the axes of the holes in the
backing sheet is not more than 2 mm.
2.17. It is allowed to make a support with radii exceeding the maximum radii specified in the tables, but
within the permissible loads on the support.

The radius is selected as follows: ,

where SK is the thickness of the device body,
S is the thickness of the lining sheet.

The radius is reflected in the symbol of the support.

2.18. In the supports of tapa 2 and 3, with an empty weight of up to 16400 kg, threaded bushings for
adjusting screws should be provided. Adjusting screws are used to align the devices and bring them to the
design mark. The adjustment screw assembly is given in fig. 9.
Note. The weight of 16400 kg is taken from the condition of the permissible load on the screw when
distributing the entire load from the empty device to two screws.

5-threaded bushing; 6-washer; 7-M16 bolt; 8-adjusting screw;

9-nut; 10-support plate;

11-foundation bolt M24; 12-nut M24.

Chert. 9
For vessels and devices with a mass of more than 16,400 kg and for type 1 supports, due to their small size,
other methods of verifying their position on the foundation are used according to the recommendations of
installation organizations.

Project Name Project No. Document No. Sheet / of Q.L. Revision

Methanol Derivatives Project for SMD SMD-1-2020 SMD-PE-DI-00-1 83/84 2
Damietta, Egypt
 ZAVKOM's Agreement No. AGR-2182-342-121-20 Methanol Derivatives
Mechanical specification
Project for SMD Damietta,
Egypt

2.19. The selection of the threaded bushing for the adjusting screw should be carried out by the developer
of the technical project, depending on the permissible load (see Table. 9) indicating the size of the thread in
the drawing of the general view of the device.
2.20. Before the concrete gravy, the threaded part of the adjusting screws is lubricated with graphite or
grease.
2.21. When pouring, the concrete must not reach the sliding surface of the support on the backing sheet.

2.22. After alignment of vessels and devices on the foundation and solidification of the concrete gravy, the
adjusting screws, as well as the M16 bolts that serve to attach the backing sheet to the movable support
during the installation of the device on the foundation, must be removed.
The threaded holes are clogged with anticorrosive putty.
2.23. For devices installed on a metal structure (frame) if the installation and alignment of the horizontal
position relative to the frame is made at the manufacturer, the threaded bushings for the adjustment screws
and bolts M16 are not installed.

2.24. Adjusting screws, support plates, lock nuts are inventory tools of installation organizations and
manufacturers are not supplied.
2.25. At the request of installation organizations, enlarged holes or grooves (for a movable support) must be
provided in the supports for the foundation bolts, on which the washers are installed (item 6).
2.26.Welding of the washers for the foundation bolts on a fixed support should be carried out during
installation after the device is installed on the foundation.
The washer is not welded on the movable support.
2.27. For a fixed support in the base plate, it is allowed to make grooves instead of holes for the foundation
bolts as in a movable support.
2.28. The foundation bolts in the movable support must be positioned so as to ensure the free movement of
the device from temperature expansions.
2.29. The nuts and lock nuts of the foundation bolts must not be tightened. There should be a gap of 1 - 2
mm between the nut and the washer.
2.30. It is allowed to use square washers with a square side of 60 mm instead of round washers for
foundation bolts.
2.31. When delivering vessels and devices with supports installed on the foundation, the movable support is
completed with a backing sheet, bolts M16.
2.32.The backing sheet must be stationary relative to the foundation.

2.33. When installing vessels and devices on a metal structure (frame), the backing sheet must be provided
on the metal structure.

2.34. If the installation and alignment of the horizontal position of vessels and devices relative to the metal
structure (frame) is carried out at the manufacturer, then the threaded bushings for the adjustment screws
and bolts M16 are not installed.
2.35. The actual weight of the supports may differ from that specified in the standard within ±5 %.

Project Name Project No. Document No. Sheet / of Q.L. Revision

Methanol Derivatives Project for SMD SMD-1-2020 SMD-PE-DI-00-1 84/84 2
Damietta, Egypt