Manual 5160 User Manual
Manual 5160 User Manual
2. The software and hardware which installed on the analyzer must comply
with the provisions of this manual.
3. Only the engineers who authorized by supplier can do the Maintenance and
repair, and only the spare parts which approve by supplier can be used.
5. The samples are collected and storage under normal clinical laboratory
1
Copyright and Declaration
conditions.
supplier assumes no liability in the following situations even during the period
of warranty.
CAUTION
2
Copyright and Declaration
Version : 10/2015-C7
3
Content
Copyright and Declaration.................................................................................I
Chapter 1 Introduction......................................................................................1
1.1 Overview.............................................................................................. 1
1.2 Scope of Application.............................................................................1
1.3 Intended Use........................................................................................1
1.4 Hazard Sign..........................................................................................1
1.5 Guidance..............................................................................................1
1.6 Technical Parameters..........................................................................1
1.7 Software...............................................................................................1
Chapter 2 Safety Information for Operation......................................................1
2.1 Overview.............................................................................................. 1
2.2 Special Requirements..........................................................................1
2.3 General Requirements.........................................................................1
2.4 Electromagnetism Security...................................................................1
2.5 Installation............................................................................................1
2.6 Infection Prevention..............................................................................1
2.7 Reagent................................................................................................1
2.8 Maintenance.........................................................................................1
2.9 Laser.................................................................................................... 1
2.10 Consumables.....................................................................................1
2.11 Security Sign......................................................................................1
2.12 Operators...........................................................................................1
Chapter 3 System and Function.......................................................................1
3.1 Overview.............................................................................................. 1
3.2 Parameter.............................................................................................1
3.3 Structure...............................................................................................1
3.4 Boot interface.......................................................................................1
3.5 Test Interface....................................................................................... 1
3.6 Reagents, Control Materials and Calibrators........................................1
3.6.1 Diluent.........................................................................................1
i
Content
3.6.2 Sheath.........................................................................................1
3.6.3 Lyse............................................................................................ 1
3.6.4 Detergent....................................................................................1
3.6.5 Probe Cleaner.............................................................................1
3.6.6 Control Material and Calibrator...................................................1
Chapter 4 Installation........................................................................................1
4.1 Overview.............................................................................................. 1
4.2 Unpacking and Inspection....................................................................1
4.3 Space Requirements............................................................................1
4.4 Power Supply Requirements................................................................1
4.5 Environment Requirements..................................................................1
4.6 Waste Requirements............................................................................1
4.7 System Installation...............................................................................1
4.7.1 Tubing Installation.......................................................................1
4.7.2 Printer Installation.......................................................................1
4.8 Transport and Storage Requirement....................................................1
Chapter 5 Principles of Operation.....................................................................1
5.1 Overview.............................................................................................. 1
5.2 Sample Aspiration................................................................................1
5.3 Sample Dilution....................................................................................1
5.3.1 Whole Blood Sampling & 5Diff....................................................1
5.3.2 Pre-diluent CBC & 5Diff..............................................................1
5.4 WBC Test Principle..............................................................................1
5.4.1 Multi-Angle Laser Light Scattering Technology...........................1
5.4.2 WBC Differential.........................................................................1
5.5 Test Principle of Hemoglobin Concentration........................................1
5.5.1 Colorimetry Principle...................................................................1
5.5.2 HGB Parameter..........................................................................1
5.6 RBC /PLT Test Principle......................................................................1
5.6.1 Electrical Impedance Principle....................................................1
5.6.2 Volume Measuring......................................................................1
5.6.3 RBC Parameters.........................................................................1
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Content
iii
Content
iv
Content
v
Content
Chapter 11 Troubleshooting.............................................................................1
11.1 Overview............................................................................................ 1
11.2 Troubleshooting Guidance.................................................................1
11.3 Obtaining Technical Assistance.........................................................1
11.4 Troubleshooting..................................................................................1
Appendix A Specification..................................................................................1
A.1 Product classification...........................................................................1
A.2 Reagents..............................................................................................1
A.3 Model of Blood Sampler.......................................................................1
A.4 Technical Specifications......................................................................1
A.4.1 Parameters.................................................................................1
A.4.2 Test Speed.................................................................................1
A.4.3 QC Modes.................................................................................. 1
A.4.4 Calibration Modes.......................................................................1
A.4.5 Parameters Measurement and Calculation................................1
A.4.6 Input/output Devices...................................................................1
A.5 Physical Specifications........................................................................1
A.5.1 Power Requirements..................................................................1
A.5.2 Fuse............................................................................................1
A.5.3 Electromagnetic compatibility.....................................................1
A.5.4 Sound pressure..........................................................................1
A.5.5 Environment Requirements........................................................1
A.5.6 Storage Environment..................................................................1
A.5.7 Size and Weight.........................................................................1
A.5.8 Contraindications........................................................................1
A.5.9 Overvoltage Category and Pollution Level.................................1
A.5.10 Waste....................................................................................... 1
A.5.11 Minimum Sample Volume.........................................................1
A.5.12 Dilution Ratio............................................................................1
A.5.13 Diameter...................................................................................1
A.5.14 HGB measurement...................................................................1
A.6 Performance Index...............................................................................1
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Content
A.6.1 Precision.....................................................................................1
A.6.2 Linearity......................................................................................1
A.6.3 Accuracy of WBC Classification.................................................1
A.6.4 Carryover....................................................................................1
A.6.5 Blank Count................................................................................1
A.6.6 Indication error............................................................................1
A.6.7 Accuracy.....................................................................................1
A.6.8 Display Range of Main Parameters............................................1
A.7 Reagent Specifications........................................................................1
A.8 Parameters Alert Messages.................................................................1
Appendix B External communication protocol..................................................1
B.1 Communication Protocol......................................................................1
B.2 Information Grammar...........................................................................1
B.2.1 Delimiter..................................................................................... 1
B.2.2 Data Type...................................................................................1
B.2.3 Field Meaning.............................................................................1
B.3 Communication process......................................................................1
B.3.1 Analyzer transmits test results to lis server................................1
Appendix C Toxic and Hazardous Substances or Elements............................1
Appendix D Daily Operation Procedure............................................................1
D.1 Startup and Run...................................................................................1
D.2 Shutoff Procedures..............................................................................1
D.3 Daily Maintenance (perform it before shutoff)......................................1
D.4 Weekly Maintenance...........................................................................1
D.5 Monthly Maintenance...........................................................................1
D.6 Other Maintenances............................................................................1
Appendix E Key Components...........................................................................1
Appendix F Attachment list...............................................................................1
vii
Chapter 1 Introduction
1.1 Overview
NOTE
Please follow the manual strictly when operating this instrument. Any
operations to simplify or optimize the inspection program may affect the
accuracy of the test results.
1
Chapter 1 Introduction
This manual applies to medical examiners, trained doctors, nurses and labors.
Untrained personnel may not operate the analyzer. Read this manual to learn
about URIT-5160's hardware and software, to set the system parameters and
to perform daily operations, system maintenance and troubleshooting.
2
Chapter 1 Introduction
Declaration
The analyzer complies with the requirements of Emission and Immunity of
IEC/EN 61326-2-6.
According to the GB4824 class B equipment calculation and testing, the
analyzer may cause radio interference in family environment. Please take
protective measures.
Please make electromagnetic environmental assessment before using it.
Intense radiation may interfere instrument operation. Please keep away
from it.
NOTE
Please read this manual before the instrument is used, maintained and
moved.
Please strictly follow this manual to operate.
Operating this analyzer in dry environment, especially with man-made
materials (artificial fabrics, carpets, etc.), may cause static electricity and
wrong conclusion.
Do not use this instrument near strong radiation sources, otherwise it may
be interfered.
3
Chapter 1 Introduction
1.5 Guidance
Operator can find the needed information according to the following table.
Information Reference
Parameters Chapter 1 Introduction
Chapter 2 Safety Information for
Notices for Operation
Operation
Structure and Use Chapter 3 System and Function
Installation Chapter 4 Installation
Measurement Principle and Procedure Chapter 5 Principles of Operation
System Parameter Setting Chapter 6 Settings
Daily Operations Chapter 7 Daily Operation
Requirement and Method of QC Chapter 8 Quality Control
Requirement and Method of Calibration Chapter 9 Calibration
Maintenance Chapter 10 Service
Troubleshooting Chapter 11 Troubleshooting
Detailed Specification Appendix A
Communications Protocol Appendix B
Name and content of poisonous and
Appendix C
harmful substances or elements
Daily operation procedures Appendix D
Key components Appendix E
List of Accessories Appendix F
4
Chapter 1 Introduction
Speed 60 samples/ h
External printer.
Histogram can be
chosen to be
Reference range can be printed
printed. Different
Output Mode out in English and Chinese
warning signs
report format.
prompt probable
abnormalities of
specimen.
Whole Blood
Sampling Mode≤
Sample Use EDTA-K2/EDTA-K3 in
20µL
volume whole blood for anticoagulation
Diluent Sampling
Mode ≤20 µL
5
Chapter 1 Introduction
6
Chapter 1 Introduction
1.7 Software
Version:V5
7
Chapter 2 Safety Information for Operation
2.1 Overview
5-Part-Diff Auto Hematology Analyzer is for blood cell count, WBC five
part differential and hemoglobin concentration measurement in clinical
laboratory.
Read the operation manual before using. Understand all the important
signs. Please keep manual for future reference.
Keep long hair, fingers and clothes away from rotating parts.
Turn off the power switch and unplug the power cord immediately if the
analyzer gives off odor or smoke, otherwise it will cause fire, electric
shock or injury. If this happens, please contact our after-sale service
department.
8
Chapter 2 Safety Information for Operation
Do not spill the samples or reagent and do not let other things fall into the
instrument, otherwise it will cause short circuit. If this happens, turn off the
power switch and unplug the power cord immediately, then contact the
after-sale service department.
Do not touch the circuit, especially a wet hand, which may cause electric
shock.
Avoid damaging the power cord. Do not put any device upon the power
cord. Do not pull the power cord.
Turn off the power before connecting other devices (host computer,
printer).
The motor inside the instrument may generate alternative electric field
and magnetic field.
The analyzer may not function properly due to the strong electromagnetic
interference.
It may cause data conversion errors and incorrect results due to strong
electromagnetic interference or poor grounding.
2.5 Installation
The analyzer must be installed in dry and dust-free place. Avoid placing in
the place where is wet and with poor ventilation or in the dirty air with salt
and sulfur. Since the shell material is ABS + PC, it is corrupted if being
placed in a high pH environment.
9
Chapter 2 Safety Information for Operation
Do not expose the analyzer to the place with large temperature difference
and direct sunlight.
Avoid vibration. The analyzer should be put into the box with foam to
prevent damage during storage and transport. Improper package may
lead to abnormal operation of the instrument.
This analyzer does not produce ionizing radiation, but other equipment
which produces X-ray and γ-ray may cause test results errors.
The frequency and voltage required should be consistent with those in the
instruction and have the ability to allow current. The analyzer should be
equipped with precision power supply or UPS.
The equipment is about 35kg, so falling may cause injury during carrying.
All the components and surface of the analyzer have potential infectivity.
The sample probe should keep an appropriate distance from the
surrounding objects in order to facilitate running.
Do not touch the waste and its components with free hands.
10
Chapter 2 Safety Information for Operation
2.7 Reagent
Avoid direct contact with reagents, since the reagents may irritate eyes,
skin and mucous membranes.
If skin comes into contact with reagent, rinse it with plenty of water
immediately.
If eyes come into contact with reagent, rinse it with plenty of water and
seek medical advice immediately.
Protect the reagents from being polluted by dust, dirt and germs.
Do not let the reagents spill. If it happens, wipe away with a cloth.
Diluent is a kind of good conductor. If it’s spilled next to the wire or device,
it may cause electric shock. Please turn off the power, unplug the plug
and clean the diluent.
The probe cleaner and detergent are strongly alkaline cleaner. Do not let
it come into contact with the skin or clothes. If that happens, rinse the skin
and clothes with plenty of water immediately.
11
Chapter 2 Safety Information for Operation
Ensure that the reagents keep the same level with the analyzer or lower.
Do not put reagents on the top of the instrument.
2.8 Maintenance
To prevent infection, electric shock and burn, operator must wear rubber
gloves in maintenance work. Wash hands with disinfectant after work.
If the analyzer is not used for a long time, empty and rinse fluid system
according to the procedure before disuse. Ensure the analyzer is in a
good working condition before reuse.
2.9 Laser
12
Chapter 2 Safety Information for Operation
2.10 Consumables
In vitro diagnostic
Power off
medical device
13
Chapter 2 Safety Information for Operation
To be protected from
Do not roll
rain
2.12 Operators
WARNING
Sample probe is sharp. It keeps moving when instrument is running, so
please don’t approach to it if you don’t operate instrument. Please operate
instrument in right way, and avoid pricking hands.
14
Chapter 3 System and Function
3.1 Overview
3.2 Parameter
The analyzer automatically analyzes and arranges the samples data and shows
the blood cell and white blood cell 5 part differential count respectively. Also, it
gives the scatter diagram of WBC and histogram of RBC and PLT, and
generates the following 34 test parameters in Table 3-1, two histograms and
two scatter diagrams.
Table 3-1 Parameters
Abbreviation Full Name Unit
WBC White Blood Cell Count 10^9/L
LYM% Lymphocyte Percent %
MON% Monocyte Percent %
NEU% Neutrophil Percent %
EOS% Eosinophil Percent %
BASO% Basophil Percent %
LYM# Lymphocyte Count 10^9/L
15
Chapter 3 System and Function
Remark: PCT and PDW are the inferred parameters, for research only, but not
16
Chapter 3 System and Function
diagnosis. ALY%, ALY#, LIC% LIC#, NRBC% and NRBC# are research
parameters, for reference only.
3.3 Structure
WARNING
The analyzer needs several people work together to move since it is large.
Please use proper tools and follow relevant safety code when moving.
Take out the analyzer and then check whether the appearance is intact.
Ensure there is no damage during transport.
17
Chapter 3 System and Function
1--- Screen
2--- Working Status Indicator
3--- Counting Button
18
Chapter 3 System and Function
19
Chapter 3 System and Function
Figure 3-2 Right Side View (Remove the right side door)
20
Chapter 3 System and Function
33 2 1
Figure 3-3 Left Side View (Remove the Left side door)
21
Chapter 3 System and Function
22
Chapter 3 System and Function
WARNING
Semiconductor Laser is above the instrument. Do not open the upper cover
for your safety, only the personnel authorized by supplier can open it.
23
Chapter 3 System and Function
Turn on the power switch on the left side, the analyzer program starts and enter
self-checking interface. See Figure 3-6.
24
Chapter 3 System and Function
After startup, the analyzer enters test interface. See Figure 3-8.
5 1
25
Chapter 3 System and Function
26
Chapter 3 System and Function
The reagent is configured specifically for the analyzer flow system in order to
provide optimal system performance. Each analyzer is checked at the factory
using the specified reagents and all performance claims were generated using
these reagents. Thus non-analyzer reagents may affect analyzer performance,
or result in serious mistakes, even accidents. Reagents mentioned in this
27
Chapter 3 System and Function
NOTE
Reagents must be stored at room temperature to ensure optimal
performance. All reagents should be protected from direct sunlight,
undercooling and overheating during storage.
The blank test should be done after the replacement of diluent, detergent,
sheath or lyse to ensure it is within the normal range.
The reagent inlet tubes have a cap attached that minimizes evaporation and
contamination during shipping. The tubes can only insert reagent to right
connections. Please close the cap tightly.
Ensure all reagents to be used in validity period.
3.6.1 Diluent
3.6.2 Sheath
Sheath is used to keep the original ecology of blood cells and bleach RBC to
eliminate the scattering of laser. WBC maintains the closest cell structure to its
original state. Basophil structure occur minor changes for the water-soluble
property of basophilic granule. RBC osmotic pressure is higher than sheath, so
28
Chapter 3 System and Function
RBC is changed by sheath. The hemoglobin of RBC diffuses from the cells, and
moisture content of sheath diffuses into cells. Although the cell membrane
remains good, the RBC and sheath have the same refractive index, and it
showed under the laser virtually.
Validity period: Keep sheath under 5℃~35℃ after opening. Use it within validity
period labeled in operation manual.
Once opened (connected to the analyzer), the product shelf life is only 60 days.
3.6.3 Lyse
Lyse is a kind of new reagent without azide and cyanide. It meets the following
test requirements.
(1) Dissolve RBC instantly with minimum ground substance complex.
(2) Transform the membrane of the WBC to diffuse the cytoplasm. At the same
time, the membrane will shrink around the nucleus. As a result, WBC is present
in granular shape.
(3) Transform the hemoglobin to the hemo-compound which is suitable for the
measurement in the condition of 540nm wavelength.
(4) Avoid the serious pollution to human body and environment that caused by
cyanide.
Validity period: Keep lyse under 5℃~35℃ after opening. Use it within validity
period labeled in operation manual.
Once opened (connected to the analyzer), the product shelf life is only 60 days.
3.6.4 Detergent
Validity period: Keep detergent under 5℃~35℃ after opening. Use it within
validity period labeled in operation manual.
Once opened (connected to the analyzer), the product shelf life is only 60 days.
29
Chapter 3 System and Function
The probe cleaner contains potent oxide that can clear protein so as to solve
the problems of WBC and RBC cups clogging.
WARNING
Detergent and probe cleaner are alkali cleaning agent.
(1) Prevent skin and eyes from contacting the reagent.
(2) Once contact with skin, rinse with water.
(3) Once contact with eyes, rinse with water and seek medical treatment
immediately.
(4) If ingested, induce vomiting and seek medical treatment immediately.
Control material and calibrator are for analyzer quality testing and calibration.
Control material is an industrial production of whole blood. It is a hematology
reference control used in monitoring determinations of blood cell values on
hematology analyzers.There are three kinds of control materials: low, normal
and high value. These three kinds must be run every day to ensure the
reliability of the results. Calibrator is also an industrial production of whole
blood. It is used for calibration. Please refer to the instruction of control material
and calibrator for use and storage methods.
The control material and calibrator mentioned in this manual refer to the special
control material and calibrator assigned by supplier. Users can purchase from
supplier or agents designated by supplier.
.
30
Chapter 4 Installation
4.1 Overview
CAUTION
Environment Requirements
Temperature: 15℃~ 35℃
Relative humidity: 30%~85%
Place the analyzer on a smooth and big enough platform which is easy to
operate. Away from direct sunlight.
Try to use a separate AC outlet, and install stabilized voltage supply or
UPS (Uninterruptible Power Supply). Do not share an AC outlet with
centrifuges, room temperature shower (thermostat), refrigerators, air
conditioners or ultrasonic cleaning equipment or other equipment which
may interfere with the analyzer.
WARNING
Being installed and unpacked the analyzer by an unauthorized or
untrained person could result in personal injury and instrument damage.
Never attempt to install and unpack the analyzer without a supplier
authorized representative.
This analyzer has been tested strictly before delivery. It has been carefully
packed before transporting in order to avoid damage. Check the package
carefully to see whether there is a physical damage when arrive. If damaged,
please immediately contact our after-sale service department or local agent.
31
Chapter 4 Installation
Take out the analyzer and accessories from shipping carton carefully, and
keep the packing material for future transport or storage.
(1) Count accessories according to the packing list.
(2) Check if there is leakage or soakage.
(3) Check if there is mechanical damage.
(4) Check all exposed lead, inserts and accessories.
Please contact our after-sale service department or local agent if any problem
occurs.
Be sure that the system is located at the desired site before attempting any
connections. See Table 4-1 for details.
Table 4-1 Power Supply Requirement
Optimal Voltage Voltage Range Frequency
AC 220V AC 100V~240V 50/60 Hz
32
Chapter 4 Installation
WARNING
Analyzer should be used in the condition of well ground connection for
ensuring accuracy of analyzer and safety of operator.
A fluctuated voltage would impair performance and reliability of the
analyzer. Proper action such as the installation of AC manostat (not
provided by supplier) should be taken before operation.
Frequent power failure shall seriously decrease the performance and
reliability of the analyzer. Proper action such as the installation of UPS
(not provided by supplier) should be taken before operation.
WARNING
The analyzer takes full account of the electromagnetic compatibility
33
Chapter 4 Installation
For every 20L waste, it is recommended to add the following chemicals into
waste containers.
(1) 50ml sodium hydroxide solution (200g / L) to prevent gas forming.
(2) 250ml sodium hypochlorite solution (12% chlorine) to handle the waste
biological risk.
WARNING
There are five liquid interfaces on the rear panel, which are DETERGENT,
DILUENT, LYSE, SHEATH and WASTE. Each of them is wrapped with a cap
34
Chapter 4 Installation
to avoid contamination by the supplier before delivery. Uncover and set the
caps aside carefully for further use on initial installation.
NOTE
After installation, all tubes should be in a nature relaxed state and without
distortion.
Using tools for tubing installation is prohibitive. Only installing by hand is
allowed.
The reagent cannot be used if the container is damaged or leaked, or if it
exceeds the shelf life. Please contact local suppliers or after-sale service
department directly.
To ensure safety and take optimal system performance into account,
manufacturers recommend that all reagents should be placed on the
same base and lower than analyzer.
35
Chapter 4 Installation
the tube into the sheath container and twist the cap tightly.
Before storage for a long time or transportation, please run the "Prepare
Shipping" procedure. Please refer to Chapter 10 Service for details. Operating
steps are as follows.
1. Select "Prepare Shipping" in "Maint" interface.
2. Follow the prompts to unplug the relevant tube connectors.
3. Analyzer starts to empty tubes.
4. Shut down the analyzer after emptying.
5. Keep all reagents’ tubes well.
36
Chapter 4 Installation
NOTE
Storage temperature: -10℃~ 55℃
Relative Humidity: ≤ 95%
Atmospheric pressure: 50kPa-106kPa
Before delivery, external disinfection is needed.
37
Chapter 5 Principles of Operation
5.1 Overview
The sample is divided into three parts after being aspirated. These three
samples go to the WBC counting chambers, RBC counting chambers and
WOC cup respectively, and react with different reagents. Finally results of
38
Chapter 5 Principles of Operation
39
Chapter 5 Principles of Operation
40
Chapter 5 Principles of Operation
The whole blood samples are diluted in an appropriate proportion with sheath,
and white blood cell remains its original state approximately. Using flow
cytometry to make the cells in a single arrangement flow. The scattering
density can be measured through the laser beam detection zone. Scattered
light intensity of different types of cells from every angles is different due to
41
Chapter 5 Principles of Operation
the differences of cell size, cell membrane and cell internal structure.
Scattered light signals received by photodetector at each angle are converted
into pulse signals with different amplitudes. By analyzing the pulse signals of
different angles, we can get the scatter diagram which represents the cell
volume and related information. WBC are classified by the distribution of the
pulse signals and the scatter diagram.
The analyzer divides the WBC into basophil, eosinophil, monocyte, neutrophil
and lymphocyte via Multi-Angle scatter analysis as the WBC going through
the sheath flow regulator. The default unit of cell amounts is 10^9/L.
42
Chapter 5 Principles of Operation
Lymphocyte Percent
Lym% = Lym#/WBC
Monocyte Percent
Neutrophil Percent
Neu%=Neu#/WBC
Eosinophil Percent
Eos%=Eos#/WBC
Basophil Percent
Baso%=Baso#/WBC
Adding lyse into the diluted sample in WBC cup, RBC dissolves and
hemoglobin is released. The hemoglobin combines with lyse to form
hemoglobin complex which is illuminated by the LED light-emitting diode with
a 540nm-wavelength monochromatic light at one end of the WBC cup. The
transmitted light at the other end is received by the optical tube, and the light
intensity signal is converted into voltage signal after amplifying. Compare it
with the voltage generated by the transmission light intensity before adding
43
Chapter 5 Principles of Operation
the sample into the colorimetry chamber (only with diluent), the hemoglobin
concentration is obtained. Hemoglobin concentration is proportional to the
sample absorbance in 540nm wavelength. The process of measurement and
calculation is done automatically by the analyzer, and relevant results is
displayed in the analysis results area.
( );
EB
HGB=K×Ln
ES
The analyzer uses the traditional electrical impedance for the blood cells
measurement and count. As shown in Figure 5-3, conductive liquid (mainly
diluent) provides constant current source for electrode to help the circuit form
a stable impedance loop. When cells pass through the pores, the conductive
liquid is substituted by cells, and the resistance of loop changes to produce
electrical pulses. As different volumes of cells passing through the pore,
different electrical pulses amplitude is generated. The number and size of
cells are determined according to the number and amplitude of electrical
pulses.
The number of pulses corresponds to the number of cells pass through the
pores, and the pulse amplitude corresponds to the volume of the cells, so the
analyzer can count and classify the cells according to size of the cells. The
analyzer automatically divides the cells into RBC, WBC, PLT and other groups
in accordance with pre-set volume classification procedure.
44
Chapter 5 Principles of Operation
45
Chapter 5 Principles of Operation
The volume measuring unit controls the sample volume passing through the
pore during counting to obtain the exact counting results in quantitative
samples. The volume measuring unit includes metering tube and two
photoelectric sensors.
As shown in Figure 5-4, empty the metering tube before testing. The liquid
level of metering tube declines slowly as the sample passing through the
pore. When the liquid level passes through the start detector, one electrical
signal generates, and the analyzer starts counting. When the liquid level
reaches the stop detector, it also generates an electrical signal, then the
counting finishes. If there were bubbles or other abnormal stream in the fluid
system, "bubble" or "clog" alarm pops up. Please refer to Chapter 11
Troubleshooting.
RBC Number
The analyzer gets the number of red blood cell (RBC) by measuring the
corresponding electrical pulse numbers of RBC directly. The unit is 10^12/L.
RBC = n ×10^12 / L
MCV
The mean corpuscular volume (MCV) is the average volume of individual red
blood cells. MCV is derived from the RBC size distribution data. The unit is fL.
HCT
The hematocrit (HCT) is the ratio of red blood cells to plasma. It is expressed
as a percentage of the whole blood volume. HCT is calculated from the RBC
count and the MCV as follows.
MCH
The mean corpuscular hemoglobin (MCH) is the average amount of
46
Chapter 5 Principles of Operation
hemoglobin in the red blood cell and is expressed in unit of pg. MCH is
calculated from the RBC and the HGB as follows.
MCHC
RDW-CV
The RDW-CV is derived from the RBC histogram and is expressed as
percent.
RDW-SD
The RDW-SD is the width of 20% peak value of red blood cell distribution
histogram .The unit is fL.
PLT Number
The analyzer gets the number of platelet (PLT) by measuring the
47
Chapter 5 Principles of Operation
PLT = n ×10^9/ L
MPV
The mean platelet volume (MPV) is calculated according to PLT histogram.
The unit is fL.
PDW
The platelet distribution width (PDW) is gotten from the PLT histogram. It is
the geometric standard deviation of PLT volume distribution (10 GSD).
PCT
The PCT is calculated as follows. The unit of PLT is 10^9/L. The unit of MPV
is fL.
48
Chapter 5 Principles of Operation
RBC
Unstained
49
Chapter 5 Principles of Operation
Illuminated with polarized light, the stained dotted or net substances will
strengthen scatted light on wide-angle direction:
RBC and reticulocyte have the same laser scattering characteristics at 0 and
10 degrees. But Illuminated with polarized light at 90 degrees, reticulocytes
have different light scattering characteristics, so they can be distinguished.
When optical signal transforms to electrical signal, it can be distinguished in
scatter diagram visually.
50
Chapter 5 Principles of Operation
5.7.4 RETIC_ABS
5.7.5 IRF
IRF has more RNA than mature reticulocytes and absorb more stain. So their
wide-angle scattering light signal is larger. IRF is classified as reticulocyte
population which exceeds preconcerted scattering threshold, as the purple
part in Figure 5-8.
51
Chapter 5 Principles of Operation
The IRF was initially designated as the Reticulocyte Maturation Index (RMI),
and defined by NCCLS H44-A as a quantitative expression of the relative
maturation of the reticulocytes in the observed reticulum in New Methylene
blue-stained preparations. However, these quantitative visual measurements
of reticulocyte maturation have been little used due to the subjectivity and
imprecision of the manual analysis. Since automated reticulocyte methods
allow the enumeration of immature reticulocytes as a subfraction of the total
reticulocyte population, the preferred nomenclature is Immature Reticulocyte
Fraction (IRF). The immature reticulocytes are then reported as a fraction (or
percent) of the reticulocytes.
NOTE
There is no reticulocyte test mode in specific machines.
52
Chapter 6 Settings
6.1 Overview
Initialization setting of analyzer has been done before delivery. Setting of the
interface at the first boot is default. To meet the different needs, some
6.2 Settings
53
Chapter 6 Settings
Soak sheath flow regulator: click this button to clean inner wall of sheath flow
54
Chapter 6 Settings
regulator.
Prepare shipping: perform this function before shipping or unused for a long
6.4 X-B QC
Click “X-B QC” to enter QC interface. Please refer to Chapter 7 for details.
6.5 X-R QC
Click “X-R QC” to enter QC interface. Please refer to Chapter 7 for details.
6.6 X QC
6.7 Limit
55
Chapter 6 Settings
6-4.
Click “Default” to restore factory settings, for example, click “Default” in group
56
Chapter 6 Settings
6.8 Time
There are three formats of date, which are YYYY-MM-DD, MM-DD-YYYY and
Figure 6-5.
6.9 Parameter
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Chapter 6 Settings
Modify the reaction time of RRBC: Click “Default” to restore RRBC reaction
6.10 Print
Printer type: USB port printer (A5), USB port printer (A4).
Auto print: turn on/off auto print. If it’s on, test result is printed automatically
Print title: input hospital name here, and the hospital name will be displayed.
TOP margin: enter the distance of top margin. Unit: pixel, 1inch=72 pixels.
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Chapter 6 Settings
Print List: indicates the state of the print list. Including ID, Content, Printer,
6.11 Transmit
Ethernet port setup: set the local IP, server IP, local mask, local gateway and
port number as connecting with LIS system. The native mask and the local
with LIS system. “Trans Histo”, “Trans Scatter”, “Trans Mode” and “Trans
Serial Port: the default port is /dev/ttyO0. Rate can be set from 110 to 115200.
The number of “StopBit” and “DataBits”, the parity checking can also be set.
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Chapter 6 Settings
NOTE
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Chapter 6 Settings
Auto blank: click to select “On” or “Off” and then click “OK” to save
settings as blank test is necessary in each boot. The analyzer does not
perform it if it is “Off”.
Auto clean: the analyzer does not perform it if it is “Off”. Click to select
“Auto clean” and choose times (50 times, 75 times, 100 times, 125 times and
condition of sample test times being less than 50, the analyzer shall re-count
after rebooting.
Auto sleep: the analyzer automatically enters the dormant state if there is not
any operation for some time. Users can adjust dormancy length according to
the necessary.
Soak and exit: prompts will not pop up if “ Off” is selected. Soaking is
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Chapter 6 Settings
put the detergent under the sample probe to aspirate it for soaking sample
Auto soak: click to choose times. The analyzer reminds users to put
detergent under the sample probe, when counting times is over selected
times.
6.13 Version
achieved.
6.14 User
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Chapter 6 Settings
Click “Add” to pop up “Add user” dialog. New user’s username, name,
password and group can be edited. “Group” is divided into “Ordinary user”
permissions are higher than Ordinary user’s. Administrator can operate all the
functions, while the ordinary user can not delete data, export data and
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Chapter 6 Settings
6.15 Service
Click “Service” to pop up the following dialog. Only the supplier service
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Chapter 6 Settings
6.16 Reagent
Click “Setup” when replacing new reagent. Click “Reagent” to pop up below
The activation date, total amount, Lot, valid period and remaining amount of
lyse, sheath, diluent and detergent are displayed here. For example, click
“Replace” of diluent when replacing diluent, see the popup dialog in Figure 6-
15.
Take out the diluent activation card from the diluent container and click
“Activate”. 15 seconds countdown starts. Put the IC card onto card reader and
activation displays in dialog box. The activation date is the current date after
activating. The valid period is three months. The total amount of reagents
65
Chapter 6 Settings
66
Chapter 6 Settings
Click ”System log” , we can check the warnings and the status of the
6.18 Display
67
Chapter 6 Settings
figure6-17 Display
NOTE
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Chapter 7 Daily Operation
7.1 Overview
This chapter describes the whole procedures of daily operation from startup to
shutoff, and explains the process of different modes of sample analysis in
detail.
Daily Operation Flow Chart as follows:
Preparations
Startup
Quality Control
Sample Preparation
Data Input
Sample Count
Statistical Analysis
Shutoff
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Chapter 7 Daily Operation
Note
The analyzer must be operated by medical inspection professionals,
trained doctors and technicians.
7.2 Preparations
WARNING
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Chapter 7 Daily Operation
7.3 Startup
Turn on the power switch on the left panel, then the status indicator on the
front panel turns orange. The analyzer automatically checks the operation of
the components when self-checking and initialization after loading. Then it
rinses the fluid system. It takes about 4 minutes to finish this process. Status
indicator turns blue after initialization. See Figure 7-1.
Virtual keyboard pops up as entering password and user’s name. See Figure
7-2.
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Chapter 7 Daily Operation
The analyzer enters test interface after entering password and username. See
Figure 7-3.
After startup, blank test should be done before sample test. Operator can set
to run it automatically after startup, see Chapter 6 Settings for details. The
acceptable range of blank test is listed in Table 7-1.
Table 7-1 Range of blank Test
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Chapter 7 Daily Operation
If the blank result is out of this range, please repeat the above procedures
until it is in this range. If the results are still out of this range after repeating
five times, please refer to Section 11.4.2 of Chapter 11 Troubleshooting.
Quality Control should be performed before daily test for accurate results.
Please refer to Chapter 8 Quality Control.
WARNING
Note
Blood collection and disposal should be performed according to the local
and national environmental regulations or laboratory’s requirements.
Ensure the whole procedure of blood collection is clean and
contamination-free. All specimens must be properly collected in tubes
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Chapter 7 Daily Operation
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Chapter 7 Daily Operation
5. Fluoride
Use before EDTA. Without side effects according to the survey.
2. Put a clean test tube under the sample probe, and press “Drain” button on
front panel. 500 μL diluent is drained from sample probe automatically. It is
recommended to put the test tube close to the sample probe, so as to
avoid bubbles or spillage.
3. Please quickly inject the sampled 20uL peripheral blood into the test tube
filled with diluents and mix it well.
Note
Prevent the prepared diluent from dust; otherwise it may cause analytical
error.
After full reaction of peripheral blood and diluent, it should be placed for 3
minutes, and then remix it before test.
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Chapter 7 Daily Operation
Next sample can be created in blood cell analysis window. User can either
input detailed sample information before sample analysis or after sample
analysis. See Figure 7-5.
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Chapter 7 Daily Operation
The system provides English input method. Click the corresponding input box
and the virtual keyboard pops up. If necessary, external keyboard with PS2 or
USB interface can be connected to help enter information. See Figure 7-6.
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Chapter 7 Daily Operation
years
Newborns <1 month Blank, Male, Female
ID: Only numbers can be input here. If there’s no SN input, the analyzer
automatically plus 1 on the basis of the last SN and take it as the new SN.
Case ID: Input the case number.
BarCode: Input bar code.
Bed ID: Input bed ID.
Dept.: Input department name or SN code.
Sender: Input sender’s name or code.
Patient type: Select the patient type, in which outpatient, hospital, physical
examination or emergency can be selected.
Sampling time: Input the blood sample collection time.
Send time: Time of sending sample to the department.
NOTE
The SN 0 is the special one of blank test. Please do not input 0 in sample
test.
CAUTION
Each sample has a corresponding identification number. Do not confuse.
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Chapter 7 Daily Operation
7.7.1 Mode
Click "Mode switch" in test interface to choose needed blood mode and
analysis mode. See Figure 7-7.
NOTE
CBC can be chosen both in “Whole Blood” and “Diluent”. CBC mode-- is
only for WBC counting but without five part differentials. The counting
result includes 14 parameters and the histograms of RBC and PLT.
"CBC+5Diff"--- For WBC counting and five part differentials.
"CBC+5Diff+RRBC"--- For counting after dissolving the indissolvable red
blood cells. It is suggested that when RRBC? alarm appears, switch
counting mode to CBC+5Diff+RRBC, and then run counting again so as to
eliminate the interference from indissolvable red blood cells. If WBC total
number is much less than that of the first counting, it shows that this
specimen contains indissolvable red blood cells.
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Chapter 7 Daily Operation
WARNING
The sharp sample probe may contain blood samples, quality controls or
calibrators which probably have potential infectivity. Do not directly touch
the sample probe.
CAUTION
Do not reuse disposables.
Ensure the inputted ID number corresponds with the sample.
NOTE
Please use the specified vacuum blood tube, centrifuge tube, capillary
tube and other disposable products when collect the blood sample.
Don’t open the front shell after start counting.
After each counting, the results are automatically saved in a database that
could store at least 200,000 results include 35 parameters(including 2 scatter
diagrams and 2 histograms).Operator could review all of the results, scatter
diagrams and histograms that store in the database through query and
statistics.
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Chapter 7 Daily Operation
Click “Query” to pop up the following dialog box. See Figure 7-9.
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Chapter 7 Daily Operation
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Chapter 7 Daily Operation
NOTE
Be aware that once the data are deleted, it can NOT be recovered. Please
operate with caution.
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Chapter 7 Daily Operation
NOTE
There is no reticulocyte test mode in specific machines.
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Chapter 7 Daily Operation
The reticulocyte background shall be tested first to make sure it meets the
requirements, and then test reticulocyte.
Click “Mode” and select “Retic. back” to enter reticulocyte background
interface. See Figure 7-12:
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Chapter 7 Daily Operation
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Chapter 7 Daily Operation
WARNING
Avoid contact skin and clothes when operator uses reticulocyte reagent.
New mathylene blue contained in the reagent can result in skin, clothes
and other surfaces pollution.
Choose ID and click “Edit info” to pop up dialog box, see Figure 7-14.
Click “OK” to save edit, while click “Cancel” to give up saving.
The checked sample cannot be edited. Please cancel the check first before
you edit it. Please refer to Section 7.6 Create Next Blood Sample for
information edit.
7.11 Export
Click “Export” to pop up the following dialog box, see Figure 7-15. Select
“Chosen record” and “All records” in “Range”, tick relevant items in “Content”.
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Chapter 7 Daily Operation
Please insert the U disk before exporting. Click “OK” to start export. The
exported data is in Excel form. Click “Cancel” to cancel export.
Figure7-15 Export
To check the CV value, please do 11 times test for one blood sample. Select
all test results except for the first one and click “CV” to display CV value. See
Figure 7-16.
Click “Trend graph” to see the trend graph of parameter. See Figure 7-17.
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Chapter 7 Daily Operation
Figure7-16 CV
Shutoff procedure should be performed after finishing all the tests and before
turning off the power. Sample cups and tubes will be cleaned by shutoff
procedure. Perform it at least once every 24 hours in continuous use or after
the whole day testing.
Shutdown Procedures
1. Click “Setup” to enter the interface.
2. Click “Shutdown” and click “OK” in popup dialog.
3. Rinse starts.
4. Turn off the power after rinsing.
Logout Procedures
1. Click “Setup” to enter the interface.
2. Click “Logout” and input new user name and password.
3. Click “OK” to login with new user name
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Chapter 7 Daily Operation
NOTE
Data loss and abnormal boot may be caused if the shutoff
procedures are not performed.
90
Chapter 8 Quality Control
8.1 Overview
In order to maintain the analyzer precision and eliminate system errors, it’s
necessary to perform quality control (QC). This analyzer provides four QC
methods, which are L-J QC mode, X-B QC mode, X-R QC mode and X QC
mode. In the following conditions, perform quality control with control
materials recommended by supplier.
1. After daily start-up procedures completed
2. The reagent lot number changed
3. After calibration
4. After maintenance, or component replacement
5. In accordance with the laboratory or clinical QC protocol
6. In suspicion of abnormal parameter value
For accurate quality control results, please pay attention to the following
items while using control materials.
1. Ensure that the control materials are stored at low temperature and
the container is not damaged.
2. Please mix the control material following manufacturer’s
recommendations.
3. Do not use it if it opened and placed in a long time (the time is longer
than recommended duration).
4. Do not heat or violently shake it.
5. Check value difference via comparison of high, normal, low control
materials of current batch with previous batch.
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Chapter 8 Quality Control
WARNING
(1) L-J QC
L-J QC (Levey-Jennings graph) is a simple and visual QC method, with which
QC value can be drawn directly on graph after getting the Mean, SD and CV.
__ X i
X i 1
n
1 n __
2
SD Xi X
n 1 i 1
(2) X-B QC
X-B QC is a moving average method which is first promoted in 1970s’. It’s
based on the principle that RBC count is varied due to concentration, dilution,
human blood pathology and technical factor, but the volume and hemoglobin
content of every RBC or hemoglobin in specific corpuscular volume is hardly
interfered by those preceding factors. According to this characteristic, quality
control of the samples is done by surveying the value of MCV, MCH and
MCHC.
(3) X-R QC
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Chapter 8 Quality Control
values rather than one value. Based on the mean value, X , SD and CV can
be calculated.
8.3.1 Setup
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Chapter 8 Quality Control
There are 14 different QC groups can be set. Users can set several groups as
needed. Click “New” to set up one group of QC. See Figure 8-3.
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Chapter 8 Quality Control
Edit information: Lot, QC material type, QC case ID, level, runaway mode,
valid period, reference and limit
Limit Setup: calculated by absolute value and calculated by percentage, click
“Limit setup” to choose it.
Click “Return” after editing. Click “OK” in popup dialog box to save it and
return to setting interface.
Choose one group and click “Test” to test in QC interface. Click “Edit” to edit
selected group, click “Delete” to delete the selected group, and click “Empty”
to delete all groups.
Reference is the standard value of QC count. Limit gives the allowable
deviation range. Please note that the limit cannot be greater than reference,
otherwise, the new limit cannot be saved in database.
Format of valid period: year/month/day
8.3.2 QC Graph
Click “Test” after editing. Return to QC interface and start to QC count. Click
“Edit Result” to modify results. See Figure 8-4.
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Chapter 8 Quality Control
If there is a dot not in control area, choose it and click “Out of control” to enter
the interface. See Figure 8-6.
Choose the reasons of out of control and write it down. Click “OK” to save it.
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Chapter 8 Quality Control
QC Graph Instruction
1. It’s a graph with times of QC count on horizontal axis and results of QC
count on vertical axis.
2. 20 dots can be displayed on each page for each parameter. Turn
another page to see other dots.
3. The above line on the graph means Reference plus limit.
4. The below line on the graph means Reference value subtract limit.
5. The 3 values on the left side of parameter graph mean
a) upper line ——Reference + limit
b) middle line ——Reference
c) lower line ——Reference –limit
If the control dot falls in the area between upper and lower limit of the
corresponding graph, it means the dot is under control; if not, the dot is out of
control. Each QC graph can only store 100 dots at most.
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Chapter 8 Quality Control
8.3.3 QC List
Click “QC list” to see the tested sample data. See Figure 8-7.
There are at most 100 pieces of data can be reviewed in QC list. Click ,
8.4 X-B QC
X-B QC is different to others. Only three parameters are edited :MCV, MCH
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Chapter 8 Quality Control
and MCHC.
Click “X-B QC” to pop up dialog box as shown in Figure 8-8.
Click “X-B setup” to enter edit interface. Click “On” in XB setup, the number
between 20 to 200 is available in sample number. See Figure 8-9.
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There are two ways of review: QC graph review and QC list review.
QC graph review
Operator can review QC results of three parameters through graphs. Click “X-
B graph” to review it.
Dots of MCV, MCH and MCHC are drawn on the QC graph after a set of
sample testing. For example, there are 20 samples in one set, the analyzer
makes 20 times of X-B QC testing as choosing “On”. One X-B QC result is
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Chapter 8 Quality Control
There are three graphs of MCV, MCH and MCHC. The graphs updates at
once after each set of QC counting.
Click , , and to review more test results. Each dot in graph has
the corresponding date and time. The displayed date and time are subject to
the final data’s date and time within one set.
QC Graph Instruction
1. It’s a graph with times of QC count on horizontal axis and results of QC
count on vertical axis.
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Chapter 8 Quality Control
saved after testing. Click “Delete” to delete the selected test results. Click
“Emptied” to delete all results. Click “Export” to export all data. Click “Return”
to go back to X-B graph interface.
The reference and limit shown in this interface are the value input in editing.
The reference and limit in QC list changes according to that in editing.
8.5 X-R QC
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Chapter 8 Quality Control
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Chapter 8 Quality Control
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Chapter 8 Quality Control
In X-R QC interface, there are X graph and R graph. X graph displays the
mean value dot while the R graph displays the range dot.
If operator selects “Low” and do QC test twice, the dot is within X graph
corresponding with low level. It also fits for the dots of other sets—the dot
correspond with range are within corresponding R graph.
X graph Instruction
1. It’s a graph with times of QC count on horizontal axis and results of
QC count on vertical axis.
2. For every parameter, 100 dots can be displayed.
3. For every parameter, center line indicates X (overall mean of QC
results).
4. Above line means X upper limit=X+A×R.
5. Below line means X lower limit=X-A×R.
6. The 3 values on the left side of parameter graph mean
a) upper line —— X upper limit=X+A×R
b) middle line —— X
c) lower line —— X lower limit=X-A×R
R graph Instruction
1. It’s a graph with times of QC count on horizontal axis and results of
QC count on vertical axis.
2. For every parameter, 100 dots can be displayed.
3. For every parameter, center line indicates R (overall mean of QC
results range).
4. Above line means R upper limit=B×R.
5. Below line means R lower limit=C×R.
6. The 3 values on the left side of parameter graph mean
a) upper line —— R upper limit=B×R
b) middle line —— R
c) lower line —— R lower limit=C×R
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Chapter 8 Quality Control
If the control dot falls in the area between above and below lines, it means the
dot is under control. If not, the dot is out of control.
Select one set of QC in edit interface and click “QC list” in X-R QC interface.
The displayed data is the selected QC data. See Figure 8-17.
There are at most 100 pieces of data can be reviewed in QC list. Click ,
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Chapter 8 Quality Control
Different from X and L-J QC, only 3 pieces of QC result can be displayed in X-
R QC List review interface. Every QC result contains mean value and range.
The first two columns on first page of the list is total mean and average range.
The list updates after two times of QC test. The data displayed in the QC list
is the average of the two times of QC count results.
8.6 X QC
8.6.1 X QC Edit
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Chapter 8 Quality Control
8.6.2 X QC Edit
109
Chapter 8 Quality Control
110
Chapter 8 Quality Control
8.6.3 X QC Graph
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Chapter 8 Quality Control
Select one set of QC in edit interface and click “QC list” in X QC interface. The
displayed data is the selected QC data. See Figure 8-23.
There are at most 100 pieces of data can be reviewed in QC list. Click ,
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Chapter 8 Quality Control
113
Chapter 9 Calibration
9.1 Overview
Analyzer is inspected and calibrated before delivery. For some reasons the
result may be a little out of the range. Calibration is to insure the accuracy of
results. Calibration is a process to standardize the analyzer by its deviation of
value and parameter, and calibration factor.
The analyzer provides three kinds of calibration modes: Standard, Blood and
Manual.
WARNING
Only calibrators recommended by supplier can be used to accomplish the
calibration.
Follow the use instruction to store and use calibrator.
Check if the container is broken or cracked before using the calibrator.
Make sure the calibrators recover to room temperature and well mixed
slowly before use.
Make sure the calibrators are within the expiry date.
Make sure the there is no fault prompt and precision meets the
requirement before calibration.
Never apply to the laboratory or clinic use unless all the parameters are
calibrated accurately.
NOTE
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Chapter 9 Calibration
To ensure reliable test results, the parameters (WBC, RBC, PLT, HGB and
MCV) should be calibrated in the following situations.
1. Working environment changes greatly.
2. One or more parameters’ test results offsets.
3. Component that affects the measurement results is replaced after heavy
repair.
4. Reuse after long storage.
5. The laboratory or the clinic requires.
6. The reagent has been replaced.
7. There is obviously deviation when doing quality control test.
MCV and HCT are correlative parameters. The value of one can be calculated
from the other by the analyzer. So only MCV can be calibrated by the
analyzer. Usually the manufacturer gives the reference value of MCV and
HCT at the same time.
WARNING
115
Chapter 9 Calibration
9.3 Preparation
116
Chapter 9 Calibration
For example, the reference value of PLT of the calibrator is 220, current
calibration coefficient is 103%, and the test result is 230, thus the new
calibration coefficient is
New calibration coefficient =103%×220/230
=98.52%
Input new calibration coefficient and click “Save” to save it.
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Chapter 9 Calibration
NOTE
The analyzer can calibrate one or all parameters of
118
Chapter 9 Calibration
NOTE
The calibration coefficient is allowed in the range of 70%~130%. If the new
calibrator coefficient is out of the range, the critical value of the limit range
should be regarded as the new calibration coefficient. In that case,
operator should find out reasons and calibrate again.
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Chapter 9 Calibration
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Chapter 9 Calibration
following steps.
1. Test the calibrators three times, and check whether the results are within
the allowed range.
2. Test calibrators in High, Normal and Low level respectively three times at
least. Check whether the results are within the allowed range.
3. Analyze three normal fresh blood samples three times for each at least.
Check whether the results are within the allowed range.
Input reference in standard mode. Put the prepared calibrator under the
sample probe and press Count button on the front housing. The test results
are displayed in box of measured value. The first calibration test result display
in value 1, and so on. The analyzer recalculates the new calibration value
based on the reference and the measured mean after each counting.
The principles of new calibration value
121
Chapter 9 Calibration
122
Chapter 9 Calibration
NOTE
Please remember click “Save” to save counting results before exit.
123
Chapter 10 Service
10.1 Overview
Routine care and regular maintenance are essential for instrument to ensure
its accuracy, keep in good condition for a long time, increase its service life
and minimize system problems. Procedures and instruction for preventive
maintenance are described in this chapter. Contact our after-sale service
department for more information.
According to different requirements, preventive maintenance is divided into
daily maintenance, weekly maintenance, monthly maintenance and specific
maintenance base on actual situation.
WARNING
1. Auto Clean
Auto cleaning program makes you needn’t bother about daily maintenance.
Based on the number of samples, operator set time for auto clean. Please
make a blank test every day after boot. Choose “On” in “Auto blank”. For the
users with plenty of samples to be tested, it’s suggested to turn on “Soak and
exit” and “Auto soak” .Times of “Auto soak” can be chosen. See Figure 10-1.
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Chapter 10 Service
Surface Maintenance
Clear the smudge on the surface, especially the blood around the sample
probe to prevent protein deposition and mildewing. Wipe the surface with
cleaning cloths with neutral detergent.
NOTE
Never use corrosive acids, alkali or volatile organic solvent (such as
acetone, aether and chloroforms) to wipe the surface of the analyzer, but
only use neutral detergent.
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Chapter 10 Service
NOTE
Do not push or pull the piston when the syringe is dry, as it may damage
the piston. Avoid touching the piston because oil from the fingers may
cause it move erratically.
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Chapter 10 Service
NOTE
To make sure it’s not in running status, please turn off the instrument
before performing monthly maintenance.
Only trained personnel can open the front housing of instrument and clear
X, Y guide rod of sampling device.
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Chapter 10 Service
Operation Procedures
1. Click “Change Lyse” in “Maint” interface.
2. The analyzer starts to execute it. All buttons turn gray.
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Chapter 10 Service
Operation Procedures
1. Select Change Diluent in “Maint” interface.
2. The analyzer starts to execute it. All buttons turn gray.
3. The operation is completed and buttons return to normal.
Operation Procedures
1. Select “Change Detergent” in “Maint” interface.
2. The analyzer starts to execute it. All buttons turn gray.
3. The operation is completed and buttons return to normal.
WARNING
NOTE
Keep the reagent still for a while to let it stable.
After replacement of diluent, detergent, sheath or lyse, perform blank
count to ensure the blank values are in the acceptable range.
Operation Procedures
1. Click “Change Sheath” in “Maint” interface.
2. The analyzer starts to execute it . All buttons turn gray.
3. The operation is completed and buttons return to normal.
Cauterize both sides of the ruby aperture with a high voltage to clear protein
and dust adhering or blocking on the aperture. It prevents and eliminates
clogging. The procedures are as follows.
1. Click “Cauterize Aperture” in the “Maint” interface.
2. The analyzer starts to execute it and all buttons turn gray.
3. The operation is completed and buttons return to normal.
WARNING
NOTE
Probe cleaner is corrosive, so operator should wear lab coats, gloves, and
follow required laboratory or clinical procedures.
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Chapter 10 Service
Perform this function before shipping or long term storage. The procedures
are as follows.
1. Take out the diluent inlet tubing connecting with the “DELUENT” on the
rear panel.
2. Take out the lyse inlet tubing connecting with the “LYSE” on the rear
panel.
3. Take out the detergent inlet tubing connecting with the “DETERGENT”
on the rear panel.
4. Take out the sheath inlet tubing connecting with the “SHEATH” on the
rear panel.
5. Unscrew the cap of reagent containers and keep the tubes well.
6. Keep the remaining reagents in their containers and store them
according to instructions. Operator should establish and confirm to the
Storage measures should be established and maintained to prevent
reagent from deteriorating, misusing or accidental ingestion. The
reagent should be away from temperature extremes.
7. Click “Prepare Shipping” in “Maint” interface, click “OK” in popup dialog
box.
8. The analyzer starts to perform the function.
9. The operation is completed and back to the “Maint” interface.
10.3.9 Others
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Chapter 10 Service
134
Chapter 11 Troubleshooting
11.1 Overview
This chapter gives instructions for fault identifying and troubleshooting. If the
malfunction is not solved according to the guidance, or if more detail
information is needed, please contact our after-sale service department.
NOTE
This manual is not service manual. It only provides the measures when
there are failure warnings.
WARNING
Operator can not only identify what is wrong, but also know what it should be
in normal circumstance. Troubleshooting depends on proper problem
identification.
Step2 Problem Classification
Problems are divided into three types.
(1) Hardware-related failures
(2)Software-related failures
(3)Failures related to sample analysis
Hardware and software problems can only be corrected by a supplier
authorized engineer. The operator can correct sample measurement
problems
with assistance from supplier engineers.
Step3 Troubleshooting
Engineers take appropriate action to deal with the problem. Solve problems
by operator himself or with supplier engineer’s assistance can save you much
time.
Please contact our after-sale service department or local agency for technical
assistance. Offer us detailed problem description and related information,
specific as follow:
1. The analyzer model
2. Serial number and version number
3. Detailed problem description and operating environment, including status
and operation.
4. The lot number of the reagents (sheath, diluent, lyse, etc.)
5. Related data and report of the problem
Common problems and handling methods are given in this Chapter. Operator
can identify the cause according to the alarm prompt and operate according to
Troubleshooting Guidance.
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Chapter 11 Troubleshooting
11.4 Troubleshooting
Common problems and corrective actions are listed as follows. If the problems
cannot be corrected, or technical assistance is needed, please contact our
after-sale service department.
Fault Probable Cause Corrective Action
1.Motor signal line poor
contact.
1.Lubricate motor guide rod.
2.Limit optocoupler.
2.Click "Fault clearing" to clear faults
3.Motor fault.
MA motor fault automatically.
4.Motor drive circuit fault.
3.If the fault still exist, please contact our
5.Motor power fault.
after-sale service department.
6.Motor guide rod is not
lubricating enough.
1.Motor signal line poor
contact.
1.Lubricate motor guide rod.
2.Limit optocoupler.
2.Click "Fault clearing" to clear faults
3.Motor fault.
MB motor fault automatically.
4.Motor drive circuit fault.
3.If the fault still exist, please contact our
5.Motor power fault.
after-sale service department.
6.Motor guide rod is not
lubricating enough.
1.Motor signal line poor
contact.
1.Lubricate motor guide rod.
2.Limit optocoupler.
2.Click "Fault clearing" to clear faults
3.Motor fault.
MC motor fault automatically.
4.Motor drive circuit fault.
3.If the fault still exist, please contact our
5.Motor power fault.
after-sale service department.
6.Motor guide rod is not
lubricating enough.
137
Chapter 11 Troubleshooting
138
Chapter 11 Troubleshooting
139
Chapter 11 Troubleshooting
140
Chapter 11 Troubleshooting
141
Chapter 11 Troubleshooting
142
Appendix A Specification
A.2 Reagents
Diluent, lyse, detergent and sheath. Please refer to A.7 Reagent Specification
for details.
A.4.1 Parameters
144
Appendix A Specifications
60 / hour
A.4.3 QC Modes
Standard Calibration
Blood Calibration
Manual Calibration
WARNING
Be sure to use the specified devices only.
145
Appendix A Specifications
A.5.2 Fuse
WARNING
Please use the specified specifications of fuse.
CAUTION
Be sure to use the specified devices only.
146
Appendix A Specifications
A.5.8 Contraindications
NO
A.5.10 Waste
147
Appendix A Specifications
A.5.13 Diameter
A.6.1 Precision
Acceptable Limits
Parameter Precision Range
(CV)
WBC 3.5×10∧9/L ~15.0×10∧9/L ≤2.0%
RBC 3.00×10∧12/L ~6.00×10∧12/L ≤1.5%
HGB 100 g/L ~180 g/L ≤1.5%
PLT 100×10∧9/L ~149×10∧9/L ≤5.0%
150×10∧9/L ~500×10∧9/L ≤4.0%
HCT / 35%~50%(HCT)/ ≤2.0%
MCV 70fL ~120fL(MCV) ≤1.0%
148
Appendix A Specifications
A.6.2 Linearity
A.6.4 Carryover
149
Appendix A Specifications
HGB ≤1g/L
PLT ≤10.0×10∧9 /L
A.6.7 Accuracy
WBC 0~500.00×109/L
RBC 0~99.00×1012/L
HGB 0~300g/L
HCT 0%~99%
PLT 0~9999×109/L
150
Appendix A Specifications
Name Specification
Diluent 20L/10L
Detergent 20L/10L
Sheath 20L/10L
Lyse 500mL/1L
Probe cleaner 100mL
CAUTION
Do not pour the remaining reagent in it when replacing reagent, otherwise
it will lead to cross contamination of the reagents.
Suspicious Suspicious
Parameter Alarm Interpretation
parameter tag group tag
WBC
NWBC
Shown in blue and marked WBC increased
FWBC
WBC with “L” if it’s lower than WBC Switch to RRBC
lower limit NRBC
mode and test again
RRBC as RRBC? alarms
The same as WBC DFLT BAND Neutrophil reduction
Immature
NEU (NLMEB) IG
granulocytes
LYM BLAST
Neutrophils
MON VARLYM increased
151
Appendix A Specifications
Lymphatic reduction
Increased lymphoid
cells
EOS Increased
LRI Thrombocytopenia
MPV disabled
PLT URI PLT enlargement
The same as WBC (not shown or
MPV LURI Erythrocyte PLT
cannot print)
PLTR Red blood cell PLT
152
Appendix B External communication protocol
B.2.1 Delimiter
153
Appendix B External Communication Protocol
154
Appendix B External Communication Protocol
155
Appendix B External Communication Protocol
14 Retain
15 Retain
16 Retain
17 Retain
Encoding is
18 Encoder ST
UNICODE
M Description
S
H-
10
0001 Analyzer transmits results automatically.
1001 LIS responses, analyzer transmits results automatically.
Example:
MSH|^~\&|supplier|analyzer|LIS|PC|20100930100436||ORU^R01|0001|P|
2.3.1|1|||||UNICODE
156
Appendix B External Communication Protocol
Example: PID|1|1010051|A1123145|15|Mary||19811011|M
157
Appendix B External Communication Protocol
. n
gt
h
1 Set ID PV1 SI 4 Identify different fields,
fill with 1 generally.
2 Patient Class IS 1 Patient category
3 Assigned Patient PL 80 Be used to indicate
Location patient department
Example: PV1|1Clinic| Surgery |
158
Appendix B External Communication Protocol
Example:
OBR|1|1010051|000001|supplier^UT-analyzer||20101010093000||
20101010093500||sender||| diagnosis^remark||BLD|Inspector||||||||||||verifier|
159
Appendix B External Communication Protocol
5、OBX
N Field Data Le Explanation
o Type n
. gt
h
Identify different
1 Set ID OBX SI 4 fields, fill with 1
generally.
NM means figure
2 Value Type ID 3 type, ST means
value type
Observe
3 Observation Identifier CE 590
identifier name
Observe sub-id
4 Observation Sub ID ST 20
project name
5 Observation value ST 65535 Check result
6 Units CE 90 Unit
Reference range
is from small to
7 References Range ST 90 big, QC means
reference value
and deviation.
H,L and N
indicate high, low
8 Abnormal Flags ID 5
and normal value
respectively.
Probability, set
9 Probability ID 5
null
C indicates WBC
and RBC clog, B
Nature of Abnormal
10 ID 2 indicates bubble,
Test
when normal, set
null
160
Appendix B External Communication Protocol
Observe results,
11 Observe Status ID 1 take F for final
result.
The time for
12 Date Last Observe TS 26 observing normal
value, set null
User Defined Access
13 ST 20 Original results
Checks
Example:
OBX|1|NM|WBC||8.21|10^9/L|4.00-10.00|L|||F||
6、MSA
N Field Data L Explanation
o Type e
. n
gt
h
Confirmation
code: AA is for
Acknowledgment
1 ID 2 receiving, AE for
Code
error and AR for
refusing.
2 Message Control ID ST 20
3 Text Message ST 80 Message
Expected Sequence
4 NM 15
Number
Delayed
5 Acknowledgment ID 1
Type
6 Error Condition CE 100 Error condition
161
Appendix B External Communication Protocol
162
Appendix B External Communication Protocol
Duplicate key
206 Duplicate key identifier
identifier
Affairs in
application storage
Application record level can't be
207
locked carried out. For
example, database
is locked
Other errors in
208 Application internal error unknown
application.
Application is not
209 Application unready
ready
7、ERR
N Field Data Le Explanation
o Type ng
. th
1 Error Code and CM 80 Code and position
Location error
ERR-1
Assem Assem Assem Explanation
bly 1 bly 2 bly 3
001 Record Test The test tube record has
already exist tube No. already existed.
002 Lis Received Lis receiving error,
Test
Failed resending data is
tube No.
required.
003 Read REQ Test Fail to read request
error tube No. form.
004 Read Bar Test Analyzer fails to read
Code Error tube test tube number.
163
Appendix B External Communication Protocol
rack No.
164
Appendix B External Communication Protocol
8、QRD
N Field Data L Explanation
o Type e
. n
gt
h
1 Query Date/Time TS 26 Query time
2 D (display
Query Format Code ID 1
format)
3 Query Priority ID 1 I(Immediate)
4 Distinguish
different
queries ,accumul
Query ID ST 10
ate with query
times. The initial
value is 1.
5 Deferred Response
ID 1 Set null
Type
6 Deferred Response
TS 26 Set null
Date/Time
7 Quantity Limited
CQ 10 RD(Records)
Request
8 Take as a test
Who Subject Filter XCN 60 tube code \
sample number.
9 What Subject Filter CE 60 OTH
10 What Department
CE 60 Set null
Data Code
11 What Data Code
CM 20 Set null
Value Qual.
12 Query Results Level ID 1
9、QRF
165
Appendix B External Communication Protocol
10、QSP
N Field Data Le Explanation
o Type ng
. th
1 Set ID - DSP 4 SI
166
Appendix B External Communication Protocol
2 Display Level SI 4
3 Data Line TX 300 Content queried
4 Logical Break Point ST 4
5 Result ID TX 20
Example
DSP|1||Mary||<CR>
167
Appendix B External Communication Protocol
ORU^R01
Analyzer Lis
server
<SB>
MSH
PID
PV1
OBR
OBX
OBX
……
<EB><CR>
For example:
Analyzer transmits test results to lis server
<SB>
MSH|^~\&|supplier|analyzer|LIS|PC|20110627144458||ORU^R01|0001|P|
2.3.1||||||UNICODE<CR>
PID|1||||||||<CR>
168
Appendix B External Communication Protocol
PV1|1|||<CR>
OBR|1||BAR101010101|supplier^Analyzer||||01110621143134|||||^||||||||||||||||
<CR>
OBX|1|NM|WBC||110.0|10^9/L|40.0-100.0|H|||F|||||||<CR>
OBX|2|NM|LYM||35.57|%|20.00-40.00||||F|||||||<CR>
OBX|3|NM|MON||5.84|%|3.00-8.00||||F|||||||<CR>
OBX|4|NM|NEU||57.37|%|50.00-70.00||||F|||||||<CR>
OBX|5|NM|EOS||1.14|%|0.50-5.00||||F|||||||<CR>
OBX|6|NM|BASO||0.08|%|0.00-1.00||||F|||||||<CR>
OBX|7|NM|LYM#||284.5|10^9/L|80.0-400.0||||F|||||||<CR>
OBX|8|NM|MON#||46.7|10^9/L|10.0-80.0||||F|||||||<CR>
OBX|9|NM|NEU#||458.9|10^9/L|200.0-700.0||||F|||||||<CR>
OBX|10|NM|EOS#||9.1|10^9/L|0.0-50.0||||F|||||||<CR>
OBX|11|NM|BASO#||0.6|10^9/L|0.0-10.0||||F|||||||<CR>
OBX|12|NM|RBC||4.49|10^12/L|3.50-5.50||||F|||||||<CR>
OBX|13|NM|HGB||0|g/L|0-1079738368|L|||F|||||||<CR>
OBX|14|NM|HCT||26.4|%|37.0-50.0|L|||F|||||||<CR>
OBX|15|NM|MCV||59.0|fL|80.0-100.0|L|||F|||||||<CR>
OBX|16|NM|MCH||24.0|pg|27.0-31.0|L|||F|||||||<CR>
OBX|17|NM|MCHC||0|g/L|0-1081344000|H|||F|||||||<CR>
OBX|18|NM|RDW_CV||16.1|%|11.5-14.5|H|||F||||||<CR>
OBX|19|NM|RDW_SD||45.0|fL|35.0-56.0||||F||||||<CR>
OBX|20|NM|PLT||0|10^9/L|0-1079574528|H|||F|||||||<CR>
OBX|21|NM|MPV||12.3|fL|7.0-11.0|H|||F|||||||<CR>
OBX|22|NM|PDW||14.7|fL|15.0-17.0|L|||F|||||||<CR>
OBX|23|NM|PCT||0.41|%|0.10-0.28|H|||F|||||||<CR>
OBX|24|NM|P_LCR||1.37|%|0.50-1.80||||F|||||||<CR>
OBX|25|ED|RBCHistogram||
Analyzer^Image^BMP^Base64^Qk32lgMAAA……<CR>
OBX|26|ED|PLTHistogram||Analyzer^Image^BMP^Base64^Qk32lgMAAA……
<CR>
OBX|27|ED|S0_S10DIFFScattergram||
169
Appendix B External Communication Protocol
Analyzer^Image^BMP^Base64^Qk32lgMAAA……<CR>
OBX|28|ED|S90_S90DDIFFScattergram||
Analyzer^Image^BMP^Base64^Qk32lgMAAA……<CR>
<EB><CR>
170
Appendix C Toxic and Hazardous Substances or
Elements
Shell ○ ○ ○ ○ ○ ○
Printed
circuit
○ ○ ○ ○ ○ ○
board
Assembly
Sheet
metal ○ ○ ○ ○ ○ ○
Parts
Host Plastic
○ ○ ○ ○ ○ ○
Parts
Machining
○ ○ ○ ○ ○ ○
parts
Hardware ○ ○ ○ ○ ○ ○
Flow
System ○ ○ ○ ○ ○ ○
Parts
Cable ○ ○ ○ ○ ○ ○
Accessories ○ ○ ○ ○ ○ ○
Packaging
○ ○ ○ ○ ○ ○
Materials
171
Appendix C Toxic and Hazardous Substances or Elements
172
Appendix D Daily Operation Procedure
(1) Make sure the power wire is properly connected, None reagent tubes is
bending or detached, Check if the waste container is full.
(2) Turn on the power of computer and analyzer,
(3) Turn off the power switches off the analyzer and computer when display
“Thank you for using, please turn off the power” display on the screen.
(1) 1 . The analyzer will automatically perform daily Maintenance with the
time set according to the quantity of the test samples.
(2) If ruby aperture is clogged, perform “Cauterize Aperture”, “Flush Aperture”
173
Appendix D Daily Operation Procedure
If the ruby aperture is block aging severely, please select “Clean Transducers”
procedure in the MAINT interface, and then put the probe cleaner under the
sample probe, and then according to the prompt dialog box to operate, and
then the analyzer will automatically inhale the probe cleaner into the
transducer to soak the ruby aperture.
174
Appendix E Key Components
SN Key Components
1 AMP board
2 Sample probe
3 One-way valve
4 Syringe
5 Stepper motor
6 Piston pump
7 Optocoupler
8 Solenoid Valve
9 Transducer
175
Appendix F Attachment list
176