09 Aug 2023

EQUIPMENT
CONDITION REPORT
Inquiry Number:
CS-DU22-54747
Service Order Number:
DOST04010
Serial Number:
2045T

Solar Turbines Incorporated

215 Centre Park Blvd. DeSoto, Texas USA 75115 1086

Caterpillar: Confidential Green

 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Equipment Condition Report

The Equipment Condition Report (ECR) documents the condition of the equipment (GP, PT, RGB, AGB, etc.) at the

time of disassembly and provides an objective description with pictures of the "as received condition."

The ECR is not intended as a failure analysis document and does not provide cause of observed conditions or

performance degradation. If you have any questions please consult your local Solar Representative.

The ECR contains data pertaining to proprietary designs of Solar Turbines Incorporated. Reproduction,

manufacture, or use of any assembly, subassembly, or part indicated here in or the use of the design of any

such assembly, subassembly, or part is not permissible.

 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

SHELL IRAQ PETROLEUM DEVELOPMENT BV

Package Information
Location IRAQ
Package Serial Number TG11688
Inquiry Number CS-DU22-54747

Report Information
Received Date 14 Jul 2023 Disassembly Date 02 Aug 2023
Model TAURUS 60 Service Order Number DOST04010
Description Gas Producer Reported Operating Hours 39894 TSN
Part Number UT791C-C0D00HR0 Serial Number 2045T
Prepared By Nicholas Cate Reported Reason for Return CPECC HIGH
TIME

Accessories Received With Unit

Accessory Type Reduction Gearbox
Part Number U222150-102
Serial Number MAY11-30759
Operating Hours 39894

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Table of Contents

Gas Pr
Producer
oducer
Data Plate 7 Compressor Diffuser Housing 26

Data Plate 8 Diffuser Gas Path 26

Number Two Oil Seal 27
Air Inlet 9
Number Two Radial Bearing 27
Air Inlet Housing 10
Number Two Bearing Housing Cavity 28
Air Inlet Gas Path 10
Number Three Bearing Cap 28
Air Inlet Housing Air Seal 11
Number Three Oil Seal 29
Number One Oil Seal 11
Number Three Radial Bearing 29
Number One Radial Bearing 12
Number Three Bearing Support Housing Cavity 30
Hub Coupling/Pinion Gear 12
Active Thrust Bearing 30
Hub Coupling/Pinion Gear Teeth 13
Inactive Thrust Bearing 31
Compr
Compressor
essor 14
Thrust Collar, Forward Face 31
Compressor Case 15
Thrust Collar, Aft Face 32
Compressor Case Flanges 15
Combust
Combustor
or 33
Compressor Variable Vanes 16
Combustor Liner Exterior 34
Inner Ring Seals 17
Combustor Liner Interior 34
Fixed Compressor Stators 17
Combustor Liner Exit Cones 35
Compressor Rotor Assembly 18
Fuel Injectors 35
Number One Bearing Journal 18
Fuel Injector Tips 36
Number One Lab Seals 19
Compressor Rotor Forward Stages 19 Turbine 37

Compressor Rotor Aft Stages 21 First Stage Nozzle Assembly 38

Number Two Lab Seals 23 First Stage Nozzle Segments 38

Number Two Bearing Journal 24 Outer Turbine Seal 39

Compressor Cone Lab Seals 24 First Stage Interstage Seal 39

First Stage Tip Shoes 40
Compr
Compressor
essor Diffuser 25

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Table of Contents

Gas Pr
Producer
oducer
Preswirler 41
Second Stage Nozzle Assembly 41
Second Stage Interstage Seal 42
Second Stage Nozzle Segments 42
Second Stage Tip Shoes 43
Third Stage Nozzle Assembly 43
Third Stage Interstage Seal 44
Third Stage Nozzle Segments 44
Third Stage Tip Shoe 45
Nozzle Case 45
Nozzle Case Screen 46
First Stage Turbine Disk Assembly 46
First Stage Turbine Blades 47
Second Stage Turbine Disk Assembly 48
Second Stage Turbine Blades 48
Third Stage Turbine Disk Assembly 49
Third Stage Turbine Blades 50
Gas Producer Shaft 51
Number Three Bearing Journal 51
Number Three Lab Seals 52

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Gas Producer

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Data Plate
The drawings shown below are representative of the components described in this section.

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Data Plate

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Air Inlet
The drawings shown below are representative of the components described in this section.

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Air Inlet Housing

Showed indications of:

• Moderate Deposits
• Moderate Corrosion
• Coating Loss

Air Inlet Gas Path

Showed indications of:

• Moderate Deposits
• Moderate Corrosion
• Coating Loss

Caterpillar: Confidential Green Page 10 of 53

 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Air Inlet Housing

Air Seal
Showed indications of:

• Light Wear

Number One Oil

Seal
Showed indications of:

• Material Loss
• Light Wear
• Light Deposits

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Number One
Radial Bearing
Showed indications of:

• Material Loss
• Light Varnishing
• Light Scoring
• Light Wear

Hub Coupling/
Pinion Gear

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Hub Coupling/
Pinion Gear Teeth
Showed indications of:

• Light Varnishing
• Light Wear
• Light Deposits
• Light Corrosion
• Material Loss

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Compressor
The drawings shown below are representative of the components described in this section.

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Compressor
Case

Compressor
Case Flanges
PHOTO 1 OF 2

Showed indications of:

• Moderate Corrosion

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Compressor
Case Flanges
PHOTO 2 OF 2

Showed indications of:

• Moderate Corrosion

Compressor
Variable Vanes
Showed indications of:

• Heavy Deposits

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Inner Ring Seals

Showed indications of:

• Moderate Wear
• Material Loss
• Moderate Deposits

Fixed
Compressor
Stators
Showed indications of:

• Light Corrosion
• Moderate Deposits
• Moderate Rub

Caterpillar: Confidential Green Page 17 of 53

 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Compressor
Rotor Assembly

Number One
Bearing Journal
Showed indications of:

• Moderate Varnishing
• Light Wear

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Number One Lab

Seals
Showed indications of:

• Light Wear
• Varnishing

Compressor
Rotor Forward
Stages
PHOTO 1 OF 4

Showed indications of:

• Heavy Deposits
• Moderate Rub

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Compressor
Rotor Forward
Stages
PHOTO 2 OF 4

Showed indications of:

• Heavy Deposits
• Moderate Rub

Compressor
Rotor Forward
Stages
PHOTO 3 OF 4

Showed indications of:

• Heavy Deposits
• Moderate Rub

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Compressor
Rotor Forward
Stages
PHOTO 4 OF 4

Showed indications of:

• Heavy Deposits
• Moderate Rub

Compressor
Rotor Aft Stages
PHOTO 1 OF 4

Showed indications of:

• Moderate Corrosion
• Light Deposits
• Moderate Rub

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Compressor
Rotor Aft Stages
PHOTO 2 OF 4

Showed indications of:

• Moderate Corrosion
• Light Deposits
• Moderate Rub

Compressor
Rotor Aft Stages
PHOTO 3 OF 4

Showed indications of:

• Moderate Corrosion
• Light Deposits
• Moderate Rub

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Compressor
Rotor Aft Stages
PHOTO 4 OF 4

Showed indications of:

• Moderate Corrosion
• Light Deposits
• Moderate Rub

Number Two Lab

Seals
Showed indications of:

• Light Wear
• Light Coking
• Moderate Varnishing

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Number Two
Bearing Journal
Showed indications of:

• Moderate Varnishing
• Light Wear

Compressor
Cone Lab Seals
Showed indications of:

• Light Wear
• Light Deposits

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Compressor Diffuser
The drawings shown below are representative of the components described in this section.

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Compressor
Diffuser Housing

Diffuser Gas Path

Showed indications of:

• Light Deposits
• Light Corrosion

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Number Two Oil

Seal
Showed indications of:

• Material Loss
• Light Wear
• Light Deposits

Number Two
Radial Bearing
Showed indications of:

• Material Loss
• Light Varnishing
• Light Scoring
• Light Wear

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Number Two
Bearing Housing
Cavity
Showed indications of:

• Light Coking
• Moderate Varnishing

Number Three
Bearing Cap
Showed indications of:

• Moderate Coking
• Moderate Varnishing

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Number Three Oil

Seal
Showed indications of:

• Material Loss
• Light Wear
• Light Deposits

Number Three
Radial Bearing
Showed indications of:

• Material Loss
• Light Varnishing
• Light Scoring
• Light Wear

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Number Three
Bearing Support
Housing Cavity
Showed indications of:

• Light Coking
• Moderate Varnishing

Active Thrust
Bearing
Showed indications of:

• Material Loss
• Light Wear
• Light Scoring
• Light Varnishing

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Inactive Thrust
Bearing
Showed indications of:

• Light Wear
• Material Loss
• Light Varnishing
• Light Scoring

Thrust Collar,
Forward Face
Showed indications of:

• Light Varnishing
• Light Scoring

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Thrust Collar, Aft

Face
Showed indications of:

• Light Varnishing
• Light Scoring

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Combustor
The drawings shown below are representative of the components described in this section.

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Combustor Liner
Exterior
Showed indications of:

• Moderate Deposits

Combustor Liner
Interior
Showed indications of:

• Heavy Deposits

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Combustor Liner
Exit Cones
Showed indications of:

• Moderate Deposits

Fuel Injectors

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Fuel Injector Tips

Showed indications of:

• Light Deposits

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Turbine
The drawings shown below are representative of the components described in this section.

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

First Stage
Nozzle Assembly

First Stage
Nozzle Segments
Showed indications of:

• Light Deposits

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Outer Turbine
Seal
Showed indications of:

• Moderate Deposits
• Light Fretting

First Stage
Interstage Seal
Showed indications of:

• Light Wear
• Light Deposits

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

First Stage Tip

Shoes
PHOTO 1 OF 2

Showed indications of:

• Moderate Rub
• Cracked
• Material Loss

First Stage Tip

Shoes
PHOTO 2 OF 2

Showed indications of:

• Moderate Rub
• Cracked
• Material Loss

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Preswirler
Showed indications of:

• Moderate Deposits

Second Stage
Nozzle Assembly

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Second Stage
Interstage Seal
Showed indications of:

• Light Wear
• Heavy Deposits

Second Stage
Nozzle Segments
Showed indications of:

• Moderate Deposits

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Second Stage Tip

Shoes
Showed indications of:

• Moderate Rub
• Material Loss

Third Stage
Nozzle Assembly

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Third Stage
Interstage Seal
Showed indications of:

• Light Wear
• Heavy Deposits

Third Stage
Nozzle Segments
Showed indications of:

• Moderate Deposits

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Third Stage Tip

Shoe
Showed indications of:

• Light Rub

Nozzle Case
Showed indications of:

• Moderate Deposits
• Moderate Corrosion

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Nozzle Case
Screen
Showed indications of:

• Moderate Deposits

First Stage
Turbine Disk
Assembly
Showed indications of:

• Moderate Deposits

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

First Stage
Turbine Blades
PHOTO 1 OF 2

Showed indications of:

• Light Rub
• Moderate Deposits

First Stage
Turbine Blades
PHOTO 2 OF 2

Showed indications of:

• Light Rub
• Moderate Deposits

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Second Stage
Turbine Disk
Assembly
Showed indications of:

• Moderate Deposits

Second Stage
Turbine Blades
PHOTO 1 OF 2

Showed indications of:

• Moderate Rub
• Moderate Deposits

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Second Stage
Turbine Blades
PHOTO 2 OF 2

Showed indications of:

• Moderate Rub
• Moderate Deposits

Third Stage
Turbine Disk
Assembly
Showed indications of:

• Moderate Deposits

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Third Stage
Turbine Blades
PHOTO 1 OF 2

Showed indications of:

• Light Rub
• Moderate Deposits

Third Stage
Turbine Blades
PHOTO 2 OF 2

Showed indications of:

• Light Rub
• Moderate Deposits

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Gas Producer
Shaft
• No significant findings were
observed

Number Three
Bearing Journal
Showed indications of:

• Moderate Varnishing
• Moderate Wear

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 EQUIPMENT Serial Number:
CONDITION REPORT 2045T

Number Three
Lab Seals
Showed indications of:

• Heavy Wear
• Light Coking
• Heavy Varnishing

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EQUIPMENT CONDITION REPORT
Domestic U.S. (+1) 619-544-5352