Large Adt's A3 Schematics
Large Adt's A3 Schematics
K1 - Neutral. V1 - Gear Hold Control. F11 - Transmission. (KL15) K5 - Stop Light. K11 - Dip.
F1 - Park Lights. F7 - Bin Down Unit. K2 - Start (KL50). V3 - Alternator D+ - Engine brake request. K6 - 0% Throttle. K12 - Bright.
- Interior Lights. - Seat Pump. K3 - Aircon / V4 - CCU Control - F12 - Transmission. (KL30) K7 - Park Brake. K13 - Bin Float.
- Stop Lights. - Wiper Motor. Lights Cut Out. intermittent Wiper. - 2 Voltage Regulator. K8 - Bin Up Limit. K14 - Intermittent.
- Hazards / Indicators. - Mirror Defrost. K4 - Reverse. V5 - Washer Control - F13 - MDU / CCU. (KL15) K9 - Left Indicator. K15 - 12V Supply..
F2 - Battery Supply to Fuses - - Electrical Mirrors. intermittent. - Hazard input to CCU. K10 - Right Indicator. K16 - ADM / MR Ignition Supply.
(F12, F13, F18, F19, F20, F21, - Washer Motor. V6 - Hazard Control - F14 - Alternator D+ K17 - MDU / CCU Ignition Supply.
F24). - Horn Solenoid. MDU / CCU ignition. F15 - CCU Program. (KL15) K18 - Control Traction Diff..
F3 - Ignition Supply to Fuses - - Electrical Horn. V7 - Ignition Control - - MDU Program. (KL15) 2 K19 - Laden / Unladen.
(F11, F14, F15, F16, F23). F8 - Cold Start. MDU / CCU ignition. - Diagnostic. (KL15) 2 N1 - Voltage Regulator.
F4 - Reverse Lights. - Artic Spare Power. F16 - Engine. (KL15) K20 - Bin Down Limit.
- Head Lights. - Relay Spare Power. 1 R2 - External pull up - F17 - Reverse Camera. (12V) K21 - High Range
4
- Work Lights. F9 - Bin Float Solenoid. Fuel Throttle. - FM Radio. (12V) K22 - Autoneutral
4
- Rotating Beacon. - Neutral Relay. R1 - External pull up - F18 - Engine. (KL30)
F5 - Aircon / Headlight Relays. - Start Relay. Air pressure sender. F19 - MDU. (KL30)
(Crank Cut Relay) - MDU / CCU Power Relay. F20 - Diagnostic. (KL30)
F6 - Bin Down Latch Solenoid. - CCU Ignition Status. F21 - Battery Balancer. (KL30)
- Park Brake Solenoid. F10 - Spare - Accessory.
- CTD Solenoid. Superscript Key F22 - 2 Way Radio. (12V)
- Automatic Greaser. 1
F23 - Onboard Weighing. (KL15)
Only used on 250D & 300D - Fan Drive Controller. (KL15)
2
Only used on B35D & B40D - Memory Module. (KL15)
3
Only used on B20D to B30D
- Satellite Communication. (KL15)
4 F24 - Memory Module. (KL30)
Only used on B50D
PAGE 7
SAE J1939 CAN BUS
SHIELD
SHIELD
SHIELD
SHIELD
SHIELD
SHIELD
GN 1.0
YL 1.0
GN 1.0
GN 1.0
GN 1.0
GN 1.0
GN 1.0
YL 1.0
YL 1.0
YL 1.0
YL 1.0
YL 1.0
X94 - A X93 - A
X94 - B X93 - B
X94 - C X93 - C
SHIELD
GN 1.0
YL 1.0
SHIELD
GN 1.0
SHIELD
GN 1.0
YL 1.0
SHIELD
YL 1.0
GN 1.0
YL 1.0
PAGE 11
ALLISON HD 4560 CROSS SECTION
PAGE 263
ALLISON HD 4560 POWER FLOW
C3 C4 C5
C2
C1
LINE DRAWING
P1 P2 P3
INPUT(ROTATING CLUTCH MODULE AND P1 SUN GEAR)
MAIN SHAFT
P2 PLANETARY SET AND P3 RING GEAR
P1 PLANETARY SET AND P2 RING GEAR
P1 RING GEAR
OUTPUT
BELL TRAINING CENTER
CLUTCHES C1-C5 Large adt’s MK II
REVISION 0.2
TR000067
PAGE 264
ALLISON HD 4560R ELECTRONIC CONTROL WTEC III
X225 X220 X222
Engine 2 OR/YL X215 - 16 BK/BN PL/RD X7 - 14
30 Engine Speed - Lo SCHEMATIC LEGEND GPI 1(-) 11
Speed
Sensor BN X215 - 17 BN 14 Engine Speed - Hi GPI 3(+) 13 GN/BK X7 - 15
1 = High Side Driver (switch to power)
GN X215 - 23 GN 32 Output Speed - Lo Analog Ground 24 PL/BK X7 - 17
YL/PK X215 - 15 WH/GY 16 Output Speed - Hi = Low Side Driver (switch to ground) GPI 7(-) 29 PL/BL X7 - 18
X226 BL
2 BL
X215 - 18 BL 31 Turbine Speed - Lo
GPI = General Purpose Input
GPI 8(-) 30 PL/WH X7 - 19 BK/BL CCUJ1L-T1 98 6
Output OR
Speed X215 - 19 OR 15 Turbine Speed - Hi GPO = General Purpose Output GPI 5 (-) 27 PL/GN X7 - 20
OR
Sensor 1 X215 - 5
PSS = Primary Shift Selector X7 - 21
GN/PL GN/PL 3 F Sol Power (F-Hi) GPO 5(-) 19 RD/GN
SSS = Secondary Shift Selector
WH/YL X215 - 6 WH/YL 22 F Sol Lo SCI = Serial Communication Interface GPO 8(-) 5 GY/BK X7 - 22
WH/BL X215 - 21 WH/BL 12 C3PS Input RMR = Retarder Modulation Request Digital Ground (GPI) 31 OR/BK X7 - 4
X224
Turbine 2 PK X215 - 4 PK 9 Sensor Power GPI 10(-) 14 WH/PL X7 - 10 PL/GN R21-87 122 15
Speed
Sensor
YL/RD X215 - 20 YL/RD 13 Trans ID X7 - 10 GN/WH CCUJ1L-T3 101 6
1 4206D Only
BK X215 - 13 BK 25 Analog Ground TCU GPO 3(+) 22 GY/RD X7 - 24
BL/WH X215 - 22 BL/WH 26 Oil Level Sensor Input GPO 2(-) 3 GY/GN X7 - 25
X223
WH/GN X215 - 7 WH/GN 4 A Sol Lo GPO 1(-) 2 GN/PK X7 - 26
U
OR/WH X215 - 9 OR/WH 20 B Sol Lo GPO 4(-) 18 YL/WH X7 - 27
V A-Hi
X215 - 8 B.E Sol Power
BN/GN BN/GN 2 Vehicle Speed 20 GN/BL X7 - 28
E
GN/RD X215 - 2 GN/RD 5 C Sol Lo Reverse Warning (-) 4 WH/BK X7 - 8 WH/RD R2-85 123 12
F Sol F
BL/GN X215 - 12 BL/GN 21 D Sol Lo Neutral Start (+) 6 WH/BN X7 - 9 BN/RD R1-86 115 8
C3 PS X A-Hi
Oil Level X215 - 1 A.D.J Sol Power
Sensor
OR/BL BN/BK 1 GPI 2(-) 12 BK/GN X7 - 3
D
BN/YL X215 - 10 BN/YL 6 E Sol Lo Ignition Sense 26 RD/WH X7 - 6 RD Fuse1-1 7 2
W A-Hi
Trans Id X215 - 11 C.G Sol Power
YL/BN YL/BN 17 1 GN/BN X7 - 5 GN Fuse2-1 8 2
N Battery Power
PK X215 - 3 WH/RD 7 G Sol Lo 16
Y
BN/RD X215 - 14 BN/RD 27 Sump Temp Input 17 BK X7 - 2 BK 2.5
A Sol G Battery Ground
GN/WH X215 - 26 GN/WH 8 J Sol Lo 32
B Sol J
J 1939 Controller Lo
28
J 1939 Controller Hi
C Sol B
WH X215 - 24 WH 23 H Sol Lo 9
D Sol M
Battery Ground
10
Sensor Power
Battery Power
J 1939 Shield
X215 - 25 OR/GN 28 Ret Temp Sensor Input
A 8
OR/GY
18
GPI 12(-)
7
ISO 9141
GPO 6(-)
GPO 7(-)
YL
GPI 4(+)
GPI 6(-)
GPI 9(-)
E Sol K
SCI Lo
PSS P
10 15
SCI Hi
PSS 8
PSS 4
PSS 2
PSS 1
BK
L 29 21
G Sol C GY/BL 11 RMR 23
25
30
19
22
23
24
31
20
21
4
sump temp P 11 27 32 15 5 6 7 8 9 14 10 3 16 2 18 26 28 17 1 13 29 12
X221
7 Speed J Sol e
Only { N Sol f
g RD/YL
BK/PK
PK/BK
BK/GY
RD/GY
RD/BL
BK/BL
BN/BL
BK/RD
GY
BN/WH
BK/WH
GY
RD
GY/WH
RD/BK
X7 - 23
YL/BK
YL/BL
BL/BK
X219 - C
RD
X219 - A
X219 - B
PL
X7 - 16
X7 - 1
BL/OR
BL/YL
X7 - 12
X7 - 11
YL/GN
X216 - 5
X216 - 6
X216 - 3
X216 - 2
X216 - 4
X216 - 1
GY/YL
BL X7 - 7 BL/WH
YL/GY Volt Reg
RD Fuse1-1
X228
X227
X218
BK
Volt Reg
Diag-G
X60 - C
Diag-F
SW4-6
X60 - A
X60 - B
X217
NOTE : B A 2 1 2 1
X7 - 31
X7 - 30
X7 - 13
X7 - 29
ALL WIRES 1.5mmØ H Sol
UNLESS OTHERWISE Retarder Retarder Retarder F G HW J K U T P L A B C D E S M N R V
Solenoid 125 124 6 39 121 108 104 103 102
SPECIFIED. Temp Accum. 3 5 6 2 1 4
Sensor Resistor Primary Shift Selector
12 Retarder Modulation Request 12 2 3 8 8 8 8 8
PAGE 379
VOAC BLOCK 7 2 PLUG / 15Nm
VIEWS
VIEW
A5 09 ORIFICE / SIZE 0.7 / 3Nm
A6
O2
B5 PARKER
017
B6
VIEW 017 ORIFICE / SIZE 0.8 / 3Nm
17
PLUG / 15Nm
VIEW D
21
9
PLUG / 15Nm 4 5 3 1
15
PLUG / 30Nm
09
M5
M6
8
S4
M10X20 LIFTING EYE
LSU
XB
X3
PARKER
X4
M4
B
SP1
14
ML1
FD
VIEW B 13 VIEW A
T2
10
11
ML3
L3
MP2
A
PARKER
PARKER
20
VOAC BLOCK
MP1
LSFD
TP1
MP3
VOAC
P3
TEST PIONTS
PISTON ACCUMULATORS T
240 240 T
TEST POINT P2
MANIFOLD 80 80 80 80 NON BRAKED
B2 AXLE
T2 P P
MP2 MP1 M4 WET DISC BRAKE TRANSMISSION
THERMAL THERMAL
PRESSURE PRESSURE
VALVE VALVE
SERVICE
BRAKE VALVE
BRAKE
100 BAR
A4
80
S4
110
M6 M5
M4 B6 A6 A5 B5
4 5
3
B A
2 17 LS2
9
XB T
190 A1
Ls 80
1
7 X4
6 21
280
TP1 170 P [P1]
T P MP1 8 [A]
19 M1
SP1 [P2]
5
P P LS
11
P1 10 LS LS LS1
T
X 18
RESIDUAL
13
11 T T2
19 BAR FAN DRIVE CONTROLLER
COMPENSATOR CHECK 16
190 BAR VALVE 14 280
X3
MANIFOLD 190
MP2 12 A
BLOCK 15
P2 P3 L3 L1 L2 T3
MP3 ML3 ML1
WHEEL
B
MANIFOLD FAN DRIVE CONTROL
VALVE VALVE VALVE
EMERGENCY HV 08
S
STEERING PUMP
L
A10
X
A5
A7
X
A9
A4
A8
A3
A6
A2
RESIDUAL RESIDUAL
30 BAR 28 BAR A A1
COMPENSATOR CHECK VALVE COMPENSATOR
250 BAR MANIFOLD BLOCK 250 BAR TANK RETURN MANIFOLD
B B
ENGINE
BREATHER
M
RETURN
FILTER
BELL TRAINING CENTER
SERVICE PUMP [1] 60CC SERVICE PUMP [2] 60CC B MESH SUCTION Large adt’s MK II
STRAINER REVISION 0.2
TR000064
MAIN HYDRAULIC PUMP 120CC
PAGE 398
SOLENOID SWITCHES PRESSURE SWITCHES
QUICK COUPLER
PNEUMATIC
VIEWS ABBREVIATIONS (INSIDE CAB)
DESCRIPTION SIZE
ABB
TLA TIP LEVER AIR SUPPLY FF6
TLX TIP LEVER EXHAUST FF6
TLD TIP LEVER DOWN FF6
TLU TIP LEVER UP FF6
PBS PARK BRAKE SOLENOID FEED FF12
SOLENOID SWITCHES PBA PARK BRAKE AIR SUPPLY FF12
PBX PARK BRAKE EXHAUST FF12
S SEAT FF6
AA3 AUXILIARY AIR SUPPLY PLUG M14 PLUG
VIEW D AT AUXILIARY THROUGH CONNECTION FF6
PNEUMATIC BLOCK
HORN SOLENOID
TLD
TRANSFER CASE SOLENOID & PRESSURE SWITCH
CONTROL TRACTION DIFFERENCIAL
AT
SOLENOID & PRESSURE SWITCH
PBS
BIN UP PRESSURE SWITCH
PARK BRAKE SOLENOID & PRESSURE SWITCH
TLA
5MM THREADED HOLE FOR
EXHAUST BRAKE VALVE SOLENOID EARTH TO SENDER UNIT
TLU
PNEUMATIC PRESSURE SENDER UNIT
VIEW B VIEW A
HOSE CONNECTORS
S
AA3
BLANKING PLUGS
PBA
EXHAUST FILTERS
PBX
SOLENOID EXHAUST FILTERS
PNEUMATIC QUICK COUPLER
ORIFICE FITTING
TLX
PB CHECK VALVE
VIEW C
DS TC TVU TVD
PAGE 439
PNEUMATIC SCHEMATIC
BIN TIP
LEVER
MOMENTRY SEAT
SWITCH LEVER
1 22
3
PARK BRAKE BIN DOWN
LEVER HOLD SOLENOID
AS OUTSIDE
CAB
EB CHECK PB TVU TVD TC H
EXHAUST VALVE EXHAUST EXHAUST EXHAUST
SILENCER SILENCER ORIFACE SILENCER
QUICK
COUPLER
TRANSFER
CASE
PB CTD
HYDRAULIC SPOOL
EB
BIN UP BIN DOWN CTD HORN
EVB
COOLER
PIPE
AIR COMPRESSOR
RESERVOIR
PAGE 440
MERCDES BENZ ADM AND PLD
B16
2 BK/YL 0.5
N3-1
1 BR/YL 0.5
PLD
N3-20
SCHEMATIC FOR OM501LA B15
2 BR/VL 0.5 N3-19
ENGINE
PWM - 8 8 8
CONTROL
ALL LARGE ADT’S 2
1 BK/VL 0.5
WH/YL 0.5
N3-2
UNIT
ACCELERATOR
PEDAL
90 89 88 GN 1.5 FUSE8-1 15 2
N3-3 +
B65 X7
(6)
1 RD/YL 0.5
N3-34 6 PL 0.35 X25 - 6 21-1 ADM -
(4)
2 BR/WH 0.5
MERCEDES
PWM
N3-15 4 GN 0.35 X25 - 4 X19 - A YL 1.0
B11 21-19
1 GY/BR 0.5 3 WH 0.35 ENGINE
(3)
N3-39 X25 - 3 X19 - B GN 1.0
_
21-21
N3-4 + 5 RD 0.35 X25 - 5 X19 - C SHIELD CONTROL
(5)
21-20
UNIT
PWM
2 YL 0.35
(2)
N3-5 X25 - 2 BK/YL 1.5 21-14
B90 3 GN 0.5
N3-7 1 BN 0.35 X25 - 1 BL/GN 1.5 21-13
(1)
_
1 BL 0.5
N3-22 BL/YL 1.5 21-12
4 VL 0.5 N3-29 BK 1.5
TEMP E1 21-3
2 BR/BK 0.5 N3-48 RD 1.5 21-2
B12 1 GN/BL 0.5
N3-32 X9
X106 BL/RD 1.5 15-5
2 GR/YL 0.5
N3-10
MR-1 X3 - 14 YL/GN 1.0 15-13
3 BR/GY 0.5
N3-6
MR-3 X3 - 13 BK 1.0
N3-8
MR-4 X3 - 24 BL 1.0 15-14
2 YL 0.5
N3-49
B14 MR-2 X3 - 25 BN 1.0 15-15
1 WH 0.5
N3-33
MR-9 BK 2.5 15-6
2 BL/WH 0.5 N3-30 E2
START X8
1 RD/BK 0.5 N3-25 MR-11
S10 E1 18-2
MR-15 X3 - 5 RD 1.5
RD/WH 0.5 N3-35 BK 1.5 18-9
2 MR-5 GN 2.5
STOP N3-11 X10
V6 S11 1
N3-12
MR-6 GN 2.5 12-1
MR-8 X3 - 6 BK/WH 1.5 12-2
GY/BK 1.5 N3-54
Y9 4 1 Y6
GY/WH 1.5 MR-12 BK/WH 1.5
N3-53
WH/RD 1.5 MR-13 X3 - 28 PL 1.5
N3-47 OR 1.5 DIAG-F 86 8
Y10 Y7 RD/GN 1.5 N3-16
5 2 BK/WH 1.5 R7-86 95 8
GY/BL1.5 N3-44 RD/YL 1.5 R5-86 91 8
START-K150
RD/BL 1.5
N3-9 RD 1.5 87a
MCB1-2
DIAG-G
BK 1.5
Y11 Y8 E1
R7-87
6 3 WH/BL 1.5 N3-38 30
87
GY/YL 1.5 N3-45 RD 1.5 RD 1.5 FUSE6-1 14 2
85 86 RELAY 12
N3-13 BK 1.5 RD 1.5
87 2 96 Ay E1 ADM / MR
N3-14 SUPPLY
8 1 8 1
N3-17
N3-18
N3-21
LEGEND N3-23
Y11 UNIT PUMP SOLENOID CYLINDER 6 0,07........0.37 Ohm N3-55 PAGE 459