CEN 308 - Pre-Stressed Concrete
CEN 308 - Pre-Stressed Concrete
Anupam Chakrabarti
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TERMINOLOGY
TENDON: A stretched element used in concrete member of structure to
impart prestress. Generally, high tensile steel wires, cables or strands are
used as tendons.
FINAL PRESTRESS: The stress which exists after substantially all losses
have occurred.
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TERMINOLOGY
RELAXATION: Time dependent increase in steel strain at constant stress.
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TYPES OF PRESTRESSING
BASED ON BOND
• BONDED PRESTRESSED CONCRETE - Pre-stress through bond
between tendons and concrete
• NONBONDED PRESTRESSED CONCRETE – tendons in ducts or
outside concrete section
BASED ON TRANSFER
• FULL PRESTRESSING – Tensile stresses in concrete are entirely
obviated at working loads
• PARTIAL PRESTRESSING – Tensile stresses to a limited degree are
permitted in concrete
• MODERATE PRESTRESSING – No limit is imposed upon the
magnitude of tensile stresses
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TYPES OF PRESTRESSING
BASED ON PROFILE OF TENDON
• AXIAL PRESTRESSING – Centroid of tendons coincide with that of
concrete section
• ECCENTRIC PRESTRESSING – Centroid of tendons are eccentric to
concrete section
BASED ON AXIS
• UNI AXIAL – Concrete is pre-stressed only in one direction
• BI AXIAL – Two mutually perpendicular directions
• TRI AXIAL – Three mutually perpendicular directions
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ADVANTAGES OF PRESTRESSING
• Under working load, the cross section is more efficiently utilized, when compared with
reinforced cement concrete.
• Within certain limits, a permanent dead load may be counter acted by increasing the
eccentricity of the pre-stressing force.
• A pre-stressed concrete flexure member is stiffer under working loads.
• Lighter and slender members with high strength concrete and steel further contributing
to durability.
• More resistance to shearing force due to the effect of compressive pre-stress, which
reduces the principal tensile stress.
• Pre-stressing improves the ability of material for energy absorption under impact loads.
• Pre-stressed concrete is more economical for longer span structures.
• Considerable resilience due to the capacity to recover from substantial effects of
overloading.
• Fatigue resistance of prestressed concrete is better compared to RCC. Because in
RCC the stress in steel is external load dependent whereas in prestressed concrete it
is load independent.
• Due to utilization of concrete in tension zone, the savings in concrete is 15 to 30 per
cent, savings in steel is 60 to 80 per cent.
• Decrease in dead weight reduces the design loads and cost of foundations.
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MATERIALS FOR PRESTRESS CONCRETE
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REQUIREMENT OF CONCRETE
Pre-stressed concrete requires concrete with
• High compressive strength
• Low shrinkage
• Minimum creep characteristics
• High value of Young’s modulus
Now, it is possible to produce
• High strength concrete = 30 – 70 N/mm²
• Ultra high strength concrete = 70 – 100 N/mm²
• High carbon steel ingots are hot rolled into rods and cold drawn through a series of
dices to reduce the diameter and increase strength
• Cold drawn relieved wires usually available in sizes – 2.5, 3,4, 5, 7 & 8mm dia
[IS-1785(Part-I):1983]
• The hard drawn steel wires which are indented or crimped are preferred for
pretensioned elements because of their superior bond characteristics [IS-6003
:1983]
The hard drawn wires of 2 to 5 mm diameter are used in the form of strands
comprising of two, three or seven wires. The helical form of the twisted wire in the
strand substantially improves the bond strength [IS-6006 :1983]
The high tensile steel bars commonly employed in prestressing are manufactured in
nominal sizes 10, 12, 16, 22, 25, 28 and 32 mm diameter [IS-2090:1983]
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Tensile strength and Elongation Characteristics of cold drawn stress relieved wires
(IS: 1785- Part 1- 1983)
Mechanical Properties of High Tensile Indented Wires (IS: 6003- 1983)
Mechanical Properties of Uncoated Stress-relieved Strand (IS: 6003- 1983)
Stress-Strain Curves for Reinforcing and Prestressing Steels
TENSIONING DEVICES
Various types of devices used for tensioning steel
• Mechanical-weights with or without lever transmission, geared transmission
in conjunction with pulley blocks, screw jacks with or without gear drives and
wire winding machines
• Hydraulic- Freyssinet, Magnel, Giffard Udall for the range of 5-100 ton,
Baur-Leonhardt for the range of 200-600 ton
• Electrical (thermal)- Steel wires are electrically heated and anchored before
placing concrete in the moulds, also known as thermo- electric pre stressing
• Chemical-Expanding cements are used and degree of expansion controlled
by varying the curing conditions
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PRE-TENSIONING SYSTEMS
• The tendons are first tensioned between rigid
anchorage blocks cast on the ground or in a
column or unit mould type pre tensioning bed
• Tendons comprising individual wires or strands are
stretched with constant eccentricity as shown in
(a) or variable eccentricity as shown in (b) with
tendon anchorage at one end and jacks at other
• With the forms in place, concrete is cast around
stressed tendon
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Long line process is used for mass production
• Tendons are stretched between two bulk heads several
hundred metres apart
• A number of similar units are cast in between
• Tension is applied by hydraulic jacks/moveable stressing
machine
• The wire or strands when tensioned are anchored to the
abutments by steel wedges
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POST-TENSIONING SYSTEMS
• Concrete units are first cast by incorporating ducts or grooves to
house the tendons.
• When the concrete attains sufficient strength, the high tensile wires
are tensioned by means of jack bearing on the end face of the
member and anchored by wedges or nuts.
• The forces are transmitted to the concrete by means of the end
anchorages and when the cable is curved, through the radial
pressure between the cable and the duct
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PRINCIPAL OF ANCHORING THE TENDONS
• Wedge action producing a frictional grip on the wires
• Direct bearing from rivet or bolt heads formed at the ends of the
wires
• Looping the wires around the concrete
• The space between the tendons and the duct is generally grouted
after the tensioning operation
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Freyssinet System
Consists of a cylinder with conical interior through which the high tensile
wires pass and against the walls of which the wires are wedged by a
conical plug lined longitudinally with grooves to house the wires
Advantage:
A large number of wires or strands can be simultaneously tensioned using
the double acting hydraulic jack
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Gifford-Udall (C.C.L.) System
Consists of steel split-cone and cylindrical female cone anchorages to
house the high tensile wires bearing against steel plates
Each wire is tensioned separately and anchored by forcing a sleeve wedge
into a cylindrical grip resting against a bearing plate.
The ducts are generally formed by metal sheaths cast into the concrete
member.
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Lee-McCall System
• Tendons comprise high tensile bars of dia 12-40 mm which are threaded at
the ends.
• After tensioning each bar is anchored by screwing a nut and washer tightly
against the end plates.
• Forces are transmitted by the bearing at the end blocks
• Advantage: system eliminates the loss due to anchorage slip
• Disadvantage: Curved tendons cannot be used
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Magnel-Blaton System
• Metallic sandwich plates, flat wedges and a distribution plate for anchoring
the wires.
• Each sandwich plate can house up to four pair of wires
• Distribution plate can be cast into the member at the desired location
• Number of wires in the Magnel cable varies from 2 to 64
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B.B.R.V. System
• Suited for transmitting large forces
• Tendon consists of several parallel lengths of high tensile wires, with each
end terminating in a cold formed button head with a machined anchorage
fixture (Fig.-a)
• Tendon formed by strands are anchored to the machined fixture by split
cone sleeves (Fig.-b)
• Can develop forces up to 12000 KN
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Prescon System
Tendons consist of 2 to 130 wires, which are arranged parallel in a sheath
The wires are threaded through a stressing washer at each end before the
button heads at the ends are formed
After stressing, steel shims are inserted, which bear against the end
bearing plate
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Baur-Leonhardt System
Double tendons are wrapped around the end block, which is D-shaped at
the end of the structure and is detached from the main beams
These end blocks are forced to move away by large hydraulic jacks
Gap between the end block and the main structure is filled with concrete
Used for long span bridges
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Dywidag single bar anchorage System
Used for cast in place segments pre stressed by post tensioning
Threads formed by bar deformations make it easy to couple bars of any
required length
Bond properties are also improved by the surface deformations
Dywidag bar used in conjunction with a nut bearing on an end plate is
available in sizes from 15.87 mm to 34.92 mm in dia.
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TENDON SPLICES
In the case of continuous pre stressed concrete members involving long
tendons, it is necessary to splice the tendons to achieve continuity
SPLICING ARRANGEMENTS
BASIC ASSUMPTIONS
1. Concrete is homogenous elastic material
2. A plane section before bending is assumed to remain plane even
after bending (linear strain distribution) across depth of the
member)
3. Small deflection theory ( principle of superposition is valid )
4. As long as tensile stress do not exceed the limit of modulus of
rupture ( flexural tensile capacity), change in the loading will result
change in stress in concrete only.
ANALYSIS OF PRESTRESS
There are three approaches to analyze a prestressed
member at transfer and under service loads. These
approaches are based on the following concepts:
▪ Based on stress concept
▪ Based on force concept
▪ Based on load balancing concept
CONCENTRIC TENDON
ECCENTRIC TENDON
1. P = pre stressing force (+ve =
compression)
2. e = eccentricity
3. M = P.e
4. A = C/S area of concrete member
5. I = second moment of area of section
about its centroid
6. Zt and Zb = section modulus of top and
bottom fibres
7. fsup and finf = prestress in concrete
developed at top and bottom fibres
+ve = compression
-ve = tension
8. yt and yb = distance of top and bottom
fibres from the centroid of the section
9. i= radius of gyration
ECCENTRIC TENDON
Solution :
Example Problem 4
A prestressed concrete beam of section 200 mm wide by 300 mm deep is
used over an effective span of 6 m to support an imposed load of 4 KN/m. the
density of concrete is 24 KN/m3.
At the center of span of the beam , find the magnitude of :
a) The concentric prestressing force necessary for zero fibre stress at the
soffit when the beam is fully loaded
b) The eccentric pretressing force located 100 mm from bottom of the beam
which would nullify the bottom fibre stresses due to loading.
Solution :
FORCE METHOD
PRESSURE LINE OR THRUST LINE AND
INTERNAL RESISTING COUPLE
• M= Ca =Ta = Pa
• The shift of pressure line e measured from the centroidal axis
is obtained
• e’ = (a-e) = (M/P) –e
• The resulting stress at top and bottom fibres,
A prestressed concrete beam with rectangular section 120 mm wide by 300 mm deep
supports a uniformly distributed load of 4 KN/m , which includes the self – weight of the
beam. The effective span of the beam is 6 m. the beam is concentrically prestressed by a
cable carrying a force of 180 KN. Locate the position of pressure line in the beam
Solution:
If N= resultant thrust in the section
e = corresponding eccentricity then,
N/A +Ne/Z= 15
But,
N=180 x 103N
A =36x 103 mm2
Z=18 x 105 mm3
Solving,
e =100 mm
The resultant stress distribution diagram
and pressure-line location is shown in
figure.
Distribution of stresses at centre and quarter span section
▪ Certain quantity of prestress is released due to this slip of wire through the
anchorages.
▪ The magnitude of slip can be known from the tests or from the patents of
the anchorage system.
▪ Percentage loss is higher for shorter members.
▪ Anchorage loss can be accounted for at the site by over-extending
the tendon during prestressing operation by the amount of draw-in
before anchoring.
▪ Loss of prestress due to slip can be calculated:
FRICTIONAL LOSS
▪ In Post-tensioned members, tendons are housed in ducts or sheaths.
▪ If the profile is curved, there will be loss in stress due to friction between
tendon and the duct or between the tendons themselves.
Post-tensioned Members
• Friction is generated due to curvature of tendon, and vertical component
P0 Px
In the absence of test data, IS:1343 - 1980 provides guidelines for the
values of μ and k.
The value of k varies from 0.0015 to 0.0050 per meter length of the tendon
depending on the type of tendon.
TIME DEPENDENT LOSSES
Creep of Concrete (Cl. 19.5.2.1)
Relaxation loss can be calculated according to the IS 1343, Cl. 19.5.2.3, Table 6.
Total loss allowed for in Design
▪ The total loss is expressed as a
percentage of initial stress and
provided for design
▪ Difficult to generalize the exact amount
of total loss, however a typical values
are outlined
▪ Hence reduction factor is introduced
Loss of stress in cable 1 = (6 x 9.8) = 58.8 N/mm2
When cable 3 is tensioned and anchored, stress distribution al the levels of cable
1 and cable 2 and the average stress and the loss of stress is obtained as follows.
2. Creep Coefficient Method
Loss of stress in steel = fc αc =( 1.6 x 10.2 x 6)= 97.92 N/mm2
If Px = prestressing force (stress) In the cable at the far end,
Px =Poe-(µ +K x)
For small values of (µ +K x)
we can write
Px =Po [1-(µ +K x)]
Loss of stress =Po (µ +K x)
cable 1 = Po (0.35 x 0.08 +0.0015 X 10) = 0.043 Po
cable 2 = Po(0.35 x 0.04+0.0015 x 10) = 0.029 Po
cable 3 = Po (0 + 0.00 15 X 10) = 0.015 Po
if Po = Initial stress =1200 N/mm2
Design of prestressed concrete
sections
STRESS CONDITIONS
Minimum section modulus
❑ Prestressed sections under the action of flexure should satisfy the
limits specified for permissible stresses at the stage of transfer of
prestress and at service loads.
❑ Expressions for the minimum section moduli required to consider
the two critical combinations of prestress and moments. These
combinations are
1. The maximum prestressing force at transfer together with the
minimum moments sustained by the section, and
2. The minimum prestressing force after all losses in combination with
the maximum design moment for the serviceability limit state.
❑ The prestressing force and the corresponding eccentricity
are developed using the four stress relationships established
for the two extreme fibre of the section as shown in Figure 1.
Bottom fibres
(4)
❑ From Eqs 1 and 3, we have,
(5a)
(6a)
❑ In cases where permanent dead loads in addition to the
self-weight acts on the member, these equations are modified and
used in the form given below
(5b)
(6b)
Prestressing Force
❑ The section selected is somewhat greater than the
minimum indicated by Eqs 5 or 6 and consequently the
prestress can lie between an upper and lower limit.
❑ Any value of the prestress within these limits may be
safely used without exceeding the permissible stresses at
the extreme fibres.
❑ The minimum prestressing force required will be obtained
by selecting the maximum tensile prestress, indicated by
Eq. 1 at the top fibre.
❑ The minimum compressive prestress, indicated by Eq. 4
corresponding to the bottom fibre.
❑ Rearranging these equations,
(7)
(8)
❑ Eliminating e from the equations,
(9)
❑ Similarly, eliminating P from the equations, the corresponding
maximum eccentricity is given by
(10)
Problem
❑ A post-tensioned prestressed beam of rectangular section
250 mm wide is to be designed for an imposed load of 12
kN/m, uniformly distributed on a span of 12 m. The stress in
the concrete must not exceed 17 N/mm2 in compression or
1.4 N/mm2 in tension at any time and the loss of prestress
may be assumed to be 15%.
Calculate,
1. The minimum possible depth of the beam; and
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Solution:
110
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THANKS
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