Motor Protection Solutions

Protecting Your Investments

Motor Protection Solutions
The Allen-Bradley® line of motor protection devices encompasses a range of simple,
single purpose protection to the newer overload technologies featuring diagnostics
and Logix integration.

Importance of Motor Protection Causes of Motor Failures

Electric motors are the backbone of Rotor Bar, 5%
today’s modern industry providing Unknown, 10%
the mechanical energy needed for
most manufacturing processes. Push 75% of motor failures
too hard, too often, and there is the
can be prevented
potential for unforeseen downtime
while the affected motor shuts down Bearing, 51% External, 16% by appropriate
and awaits reset. protection measures

Stator Winding, 16%

Source … IEEE Petro-Chemical Paper PCIC-94-01. Shaft Coupling, 2%

Key Features:
• Programmable latching or inhibit at set level
MachineAlert™ • Adjustable time delay settings

Monitoring Relays • Three-phase devices are powered by the

measuring circuit
• Adjustable measurement set points

Key Features:
• Ambient temperature compensation for consistency
Bimetallic • Rated for DC and variable frequency drives
Overload Relays applications up to 400 Hz
• Optional remote reset solenoid and external
reset accessories

Key Features:
• Current measurement-based protection
E100™ Electronic • Self powered
Overload Relay • Optional jam and ground fault protection
• Optional remote reset

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 Key Features:
E300™ and • Provide critical motor protection functions
E200™ Electronic • Communication and diagnostics provide
Overload Relays detailed logs and control from relay to motor
• Can simplify control architecture

Key Features:
• Suitable for any system voltage to 450,000V
857 Motor/Feeder • Configurable interlocking schemes offering
Protection Relay basic logic functions
• All settings, events, and indications are in
a non-volatile memory

Feature Comparison

MachineAlert Bimetallic E100 E200 E300 857

Protection Features
Overload 4 4 4 4 4
Phase loss 4 4 4 4 4
Ground fault 4 4 4 4
Current imbalance 4 4 4 4
Jam 4 4 4 4 4
Over/under voltage 4 4 4 4
Voltage imbalance 4 4 4 4
Over/under power 4 4 4 4
Diagnostics Features
% Full load amperes 4 4 4 4
% Thermal capacity utilization 4 4 4 4
Voltage 4 4 4
Power 4 4 4
Energy 4 4 4
Integration Features
DeviceLogix™ 4 4
Logix controller 4 4

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E100 Electronic Overload Relay
The E100 Electronic Overload Relay is the next generation basic-tier electronic overload relay. It has enhanced
features to better safeguard your motor protection investments, including increased accuracy and repeatability,
a self-powered design with lower heat dissipation, and an aggressive component certification strategy.

Optional Selectable Trip

Accessories Class & Reset Mode
• Ground • 193-1EE: Trip Class 10
fault/jam and 20, manual reset
only
• Remote reset
and/or indication • 193/592-1EF: Trip Class
10, 15, 20, 30, manual
• Anti-tamper
or automatic reset
shields
• DIN rail/panel
mounting
• External CT
configurations

E100-EF shown

5:1 Current Range

• Wide FLA range

Customizable
The E100 is divided
into two offerings,
a basic and advanced
version, allowing you
to customize the device
to your application’s
specific needs. Reset Adapter Ground Fault and Jam Electronic Remote
Protection Accessory Reset Accessory
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Model Specifications Features
Bulletin 193, 1EE Model
Current Range 0.1…100 A
Trip Class 10, 20 Adjustable
Reset Mode Manual Only
Reset Adapter, Anti-Tamper Shield,
Accessories
Remote Reset Solenoid, DIN Rail/Panel Adapter

Bulletin 193/592, 1EF Model

Current Range 0.1…800 A
Trip Class 10, 15, 20, 30 Adjustable
Reset Mode Automatic and Manual The E100 Electronic Overload Relay is the newest
technology for overload protection, and supports
Reset Adapter, Anti-Tamper Shield, Remote Reset
Accessories Solenoid, DIN Rail/Panel Adapter, Electronic Remote both single- and three-phase operation in a
Reset Accessory, GF and Jam Accessory single component.

Accurate, Reliable Performance

• Current measurement-based protection
Mounting Options • Electronic design
• Thermal memory
• Enhanced phase loss protection

Easy to Select and Apply

• Straightforward installation
• Wide adjustment range
IEC Motor Starter Rugged Construction
• Over-molded power connections
• Current transformers
• Latching relay

Application Flexibility
DIN Rail Mount
with Pass-thru • Isolated contacts
• DIP switch settings

Pass-thru Option

NEMA Motor Starter

E100
Supported
Remote Reset
Methods
Electro-Mechnanical Electrical Reset & Indication Electrical Indication Display
Solenoid (240V AC, Display (ERID) Module without Reset Module
120V AC, 24V DC) (requires ERR or EGJ) (requires ERR or EGJ) 5
E300/E200 Electronic Overload Relay
The E300/E200 Electronic Overload Relays provide a flexible design and advanced intelligence.
Real-time diagnostics are transformed into actionable information – maximizing your up-time
and protecting your assets.

On-Device Settings
Communication
Module
• Network address
configuration
• Restore factory
default settings
Control
Module • Enable security settings

Sensing
Module

Modular Design
The modular design of the
E300/E200 overload relays
allow customers to tailor the
device for their application’s
exact needs.

Dual Port EtherNet/IP

• Supports device
level ring

Removable
Customizable Expansion
Digital I/O
Terminal Blocks Multiple accessory options allow
Expansion Port for the E300/E200 overload relay • 4 inputs/
• Expansion I/O to be customized to fit your 2 outputs
• Operator station application needs. Customers can • 24V DC
expand out to 4 of the available • 120V AC
Digital I/O modules, plus 4 Analog
• 240V AC
I/O modules along with a power
supply and operator interface.
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Module Specifications Diagnostics
Communication Module
193-ECM Features
• EtherNet/IP
• DeviceNet
• E200/Parameter Configuration Module (PCM)
Includes Single USB Type B interface port

Control Module
193-EIO I/O I/O and Protection
Control Voltage Relay Relay
Inputs Inputs
Outputs Outputs The E300/E200 overload relay provides real-time motor
4 3 2 2 diagnostic information to proactively indicate when a
110…120V AC 50/60 Hz
2 2 – – motor is having a problem allowing you to efficiently
4 3 2 2 troubleshoot. This information includes:
220…240V AC 50/60 Hz
2 2 – – • Current • % thermal
6 3 4 2 • Ground fault current capacity utilization
24V DC
2 2 – – • Time to trip
• Voltage
Sensing Module • Time to reset
• Power
592/193-ESM Sensing Options: Current Range: • Energy • Trip history
• Voltage/Current/Ground Fault • 0.5…30 A • Trip snapshot
• Current/Ground Fault • 6…60 A
• Current • 10…100 A The communication options of the E300/E200 overload
• 20…200 A relay allow users to view this diagnostic information
Current transformer solutions using the following methods:
available for applications above 200 A
• Logix add-on profile
• Embedded web browser
Mounting Options • FactoryTalk® View
• Pre-configured Operator Faceplate Objects
• Connected Component Workbench™ software
(E200 only)

DIN Rail Mount Motor Starter

NEMA Motor Starter

IEC Motor Starter

Expansion Expansion Expansion

Analog I/O Power Supply Operator Station
• 3 universal inputs/ • 120/240V AC • Diagnostic station
1 output • 24V DC • Control station
• 4 – 20 mA Both support copycat feature
• 0 – 10V
• RTD
• NTC
22 mm push button cutout 7
MachineAlert Monitoring Relays
The MachineAlert family of dedicated function motor protection relays offers supplementary
protective functions that are easily added to your motor control circuits.

Provides supplemental protection

in conjunction with Bimetallic and
Electronic Overload Relays
Status LED
• Relay
• Alarm DIP Switch
• Power Configuration*
• Protective functions
• Inhibit mode
• Start-up delay
*Based on model

Adjustable
Fault Delay

817S Thermistor 813S Voltage Monitoring Relay

Monitoring Relay Guards against the damaging effects
814S Power (kW) Monitoring Relay 809S Current
Protects Equipment from of phase loss, under and overvoltage,
Monitors for under and over active Monitoring Relay
overtemperature conditions phase imbalance, and voltage quality of
power as well as power direction Provides under and incoming power line
overcurrent detection

Ideal Applications
• Protects against single phasing during start-up and run-time in
motor applications
• Detects incorrect phase sequence to keep the motor from starting
• Detects no-load conditions indicating absence of water in water
lubricated pumps
• Protects motors from over temperature conditions

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Bimetallic Overload Relays
The bimetallic thermal overload relays compensate for ambient temperature
while providing overload protection and phase-loss sensitivity. They are a
cost-effective way to protect your electrical equipment investment.

Visible Trip Indication

193-K Bimetallic
Reset Modes The 193-K bimetallic overload relays
• Selectable reset are designed for use with the 100-K
switch – manual miniature contactors and 104-K
or automatic miniature reversing contactors.
• Remote reset
solenoid option

193-T Bimetallic Offers basic motor

The 193-T bimetallic overload relays are
protection at an
designed for use with the 100-C contactors economic price
and 104-C reversing contactors.

Ideal Applications
Ideal for light industry and low critical process
• Conveyors
• Fans
• Pumps
• VFD-controlled motors
• DC motors

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857 Motor/Feeder Protection Relay
The 857 medium/high-voltage motor and feeder protection relay contains the essential protection
functions needed to protect feeders, and motors in distribution networks of utilities, heavy industries,
power plants and offshore applications.

Configurable
Front Display

Load Protection
• Two optional 12
channel RTD Scanners
• Fiber optic connection Three
Communications
Ports
Multiple protocol support
• EtherNet/IP
• IEC 61850
• Modbus
• DNP3
• Profibus
Protect your motor investment with
• EC 101/103
increased system monitoring and
functionality in a protection relay
Motor or • DeviceNet
Feeder Protection
• Configurable via a
single parameter

Functions
This device also includes many programmable functions
for various protection and communication situations:
• Ultra-fast arc protection (optional)
• Power quality assessment
• Trip circuit supervision
• Circuit breaker protection
• Complete protection and control

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Product Selection Attributes

Diagnostics Usability

Bimetallic
E100
• Selectable reset mode
• Built-in test/reset button
E200/300
• Manual trip

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• Multiple trip class options
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• Selectable reset modes

• Wide current range
• Additional modules
for enhanced functionality

Performance
E200
Protection • Wide current range
• Advanced performance
Diagnostics and diagnostics
• Modularity
Networks and Integration
• Multiple expansion options
Embedded Logic and I/O

Scalable E300
• Wide current range
• Advanced performance
and diagnostics
• Modularity
• Multiple expansion options
• Embedded
communications

Prevent motor failures,

Bimetallic E100 E200 E300 protect your investments

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 Local Distributor
Visit our website to find your local Distributor.
www.rockwellautomation.com/distributor

Online Product Directory

Our portfolio of motor protection devices are designed to protect
your manufacturing investments.
https://ab.rockwellautomation.com/allenbradley/productdirectory.page

The Connected Enterprise

Learn more about how The Connected Enterprise transforms
real-time data, from intelligent assets and multi-disciplined control
from a plant, or a remote site into actionable information.
https://www.rockwellautomation.com/global/capabilities/
connected-enterprise/overview.page

Product Selection Toolbox

Our powerful range of product selection and system configuration tools
assist you in choosing and applying our products.
https://www.rockwellautomation.com/global/support/product-
selection-configuration/overview.page

Rockwell Automation, Inc. (NYSE:ROK), the world’s largest company dedicated to industrial automation, makes its customers
more productive and the world more sustainable. Throughout the world, our flagship Allen-Bradley® product brands are
recognized for innovation and excellence.

Allen-Bradley, CompactLogix, Connected Components Workbench, Expanding human possibility, PanelView, PowerFlex and Rockwell Automation are trademarks of Rockwell Automation, Inc.
EtherNet/IP is a trademark of ODVA. Trademarks not belonging to Rockwell Automation are the property of their respective companies.

Publication 193-BR029E-EN-P – February 2020 | Supersedes Publication 193-BR029D-EN-P – February 2019

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