TM-278618C 2019−07

Eff w/Serial No. MH076068U

Processes

Multiprocess Welding

Description

Arc Welding Power Source

XMT 350 FieldPro

™

With Auto-Line
™

And ArcReach

File: MULTIPROCESS
For product information,
Owner’s Manual translations,
and more, visit
www.MillerWelds.com
 INFORMATION ON OLDER UNITS
 This manual includes operating information for current units. To obtain specific operating information for older models, download the applica-
ble Owner’s Manual from www.MillerWelds.com

 See the Miller Extranet for service memos that may aid in the repair of this product.
 TABLE OF CONTENTS

SECTION 1 − SAFETY PRECAUTIONS FOR SERVICING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1-1. Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-2. Servicing Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-3. California Proposition 65 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-4. EMF Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SECTION 2 − DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2-1. Additional Safety Symbols And Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2-2. Miscellaneous Symbols And Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SECTION 3 − SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3-1. Features And Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3-2. Arc Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3-3. Serial Number And Rating Label Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3-4. Software Licensing Agreement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3-5. Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3-6. Dimensions And Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3-7. Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3-8. Duty Cycle And Overheating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3-9. Volt-Ampere Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
SECTION 4 − INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4-1. Selecting A Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4-2. Selecting Cable Sizes* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4-3. Weld Output Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4-4. Remote 14 Receptacle Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4-5. Supplementary Protector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4-6. Optional Gas Valve Operation And Shielding Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4-7. Electrical Service Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4-8. Connecting 1-Phase Input Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4-9. Connecting 3-Phase Input Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
SECTION 5 − OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5-1. Front Panel Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5-2. Mode Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5-3. Associating ArcReach Device To ArcReach Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5-4. Powering An ArcReach Smart Feeder In Lift-Arc TIG Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
SECTION 6 − GTAW OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6-1. Typical Connection For GTAW Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6-2. Typical Connection For ArcReach Stick/TIG Remote (GTAW Process) . . . . . . . . . . . . . . . . . . . . . . . . 23
6-3. Lift-Arc TIG Welding Mode - GTAW Lift-Arc - Output On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6-4. TIG Welding Mode - GTAW - Remote ON/OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
SECTION 7 − GMAW/FCAW OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7-1. Typical Connection For Remote Control Feeder GMAW/FCAW Process . . . . . . . . . . . . . . . . . . . . . . . 26
7-2. MIG Welding Mode - GMAW/FCAW Remote ON/OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7-3. Typical Connection For Voltage-Sensing Feeder GMAW/FCAW, FCAW-S Process . . . . . . . . . . . . . . 28
7-4. V-Sense Feeder Welding Modes - GMAW/FCAW, FCAW-S Output ON . . . . . . . . . . . . . . . . . . . . . . . . 29
SECTION 8 − SMAW/CAC-A OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8-1. Typical Connection For SMAW And CAC-A Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8-2. Typical Connection For ArcReach Stick/TIG Remote (SMAW And CAC-A Process) . . . . . . . . . . . . . 31
8-3. Stick Welding Modes - SMAW EXX18, SMAW EXX10, CAC-A Gouge - Output ON . . . . . . . . . . . . . . 32
8-4. Optional Low Open Circuit Voltage (OCV) Welding Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
8-5. Alternate Configuration Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
 TABLE OF CONTENTS

SECTION 9 − THEORY OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

SECTION 10 − TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
10-1. Pre-Power: Troubleshooting Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
10-2. Pre-Power: Checking Unit Before Applying Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
10-3. Pre-Power: Measuring/Discharging Input Capacitor Voltage Before Working On Unit . . . . . . . . . . . . 40
10-4. Pre-Power: Input Pre-Regulator Module (MOD1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
10-5. Pre-Power: Input Pre-Regulator Module (MOD1) Test Point Values . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
10-6. Pre-Power: Inverter Module (MOD2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
10-7. Pre-Power: Inverter Module (MOD2) Test Point Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
10-8. Pre-Power: Power Interconnect Board PC2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
10-9. Pre-Power: Power Interconnect Board PC2 Test Point Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
10-10. Pre-Power: Control Board PC1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
10-11. Pre-Power: Control Board PC1 − Test Point Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
10-12. Pre-Power: Power Switch (S1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
10-13. Pre-Power: Output Diodes D1, D2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
10-14. Pre-Power: Output Diodes D1, D2 Test Point Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
10-15. Pre-Power: Stick Boost Rectifier (SR1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
10-16. Pre-Power: Stick Boost Rectifier (SR1) Test Point Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
10-17. Troubleshooting Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
10-18. Help Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
10-19. Troubleshooting Circuit Diagram (Use With Section 10-20) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
10-20. Readings For Troubleshooting Circuit Diagram (All Models) (Use With Section 10-19) . . . . . . . . . 54
10-21. Control Board PC1 Testing Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
10-22. Control Board PC1 Test Point Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
10-23. Control Board PC1 - Power Off Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
10-24. Control Board PC1 − Power Off Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
10-25. Power Interconnect Board PC2 Testing Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
10-26. Power Interconnect Board PC2 Test Point Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
10-27. Power Interconnect Board (PC2) - Power Off Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
10-28. Power Interconnect Board (PC2) - Power Off Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
10-29. Front Panel/Display Board PC3 Testing Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
10-30. Front Panel/Display Board PC3 Test Point Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
10-31. Checking Unit Output After Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
10-32. Enabling Low Open Circuit Welding Modes (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
SECTION 11 − MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
11-1. Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
11-2. Blowing Out Inside Of Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
11-3. Removing Fan Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
SECTION 12 − ELECTRICAL DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
SECTION 13 − PARTS LIST FOR SERIAL NO. MH076068U AND FOLLOWING . . . . . . . . . . . . . . . . . . . . . 84
 SECTION 1 − SAFETY PRECAUTIONS FOR SERVICING
Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions.

1-1. Symbol Usage OM-278618-H, safety_stm 2018-01

DANGER! − Indicates a hazardous situation which, if  Indicates special instructions.

not avoided, will result in death or serious injury. The
possible hazards are shown in the adjoining symbols
or explained in the text.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible
This group of symbols means Warning! Watch Out! ELECTRIC
hazards are shown in the adjoining symbols or ex-
SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult sym-
plained in the text.
bols and related instructions below for necessary actions to avoid the
NOTICE − Indicates statements not related to personal injury. hazards.

1-2. Servicing Hazards

The symbols shown below are used throughout this manual ARC FLASH can kill.
to call attention to and identify possible hazards. When you
see the symbol, watch out, and follow the related instructions Arc flash is the rapid and violent release of energy that
to avoid the hazard. occurs when electric current leaves its intended path
and arcs to other conductors or to ground. Arc flash
Only qualified persons should install, operate, maintain, and can be caused by equipment failure (faulty insulation,
corrosion, dust) improper installation, human error (improper tool
repair this equipment. A qualified person is defined as one placement), and other factors. Conductive vapors can sustain the
who, by possession of a recognized degree, certificate, or arc until over-current devices open the circuit. Individuals within
professional standing, or who by extensive knowledge, train- the arc flash boundary are at risk.
ing and experience, has successfully demonstrated ability to
solve or resolve problems relating to the subject matter, the  Do not work on energized equipment unless an assessment of
work, or the project and has received safety training to recog- arc flash risk from the electrical supply circuit has been conducted
nize and avoid the hazards involved. by a qualified person and you have been trained in safe work prac-
tices by your employer.
 Follow requirements in NFPA 70E for safe work practices and
During servicing, keep everybody, especially children, away. Personal Protective Equipment (PPE).

ELECTRIC SHOCK can kill. STATIC (ESD) can damage PC boards.

 Do not touch live electrical parts.  Put on grounded wrist strap BEFORE handling
boards or parts.
 Turn Off welding power source and wire feeder
and disconnect and lockout input power using  Use proper static-proof bags and boxes to
line disconnect switch, circuit breakers, or by removing plug from re- store, move, or ship PC boards.
ceptacle, or stop engine before servicing unless the procedure spe-
cifically requires an energized unit. FIRE OR EXPLOSION hazard.
 Do not work on equipment unless it has been verified that the ma-  Do not place unit on, over, or near combustible
chine case is not energized. surfaces.
 Insulate yourself from ground by standing or working on dry insulat-  Do not service unit near flammables.
ing mats big enough to prevent contact with the ground.
 Do not leave live unit unattended. FLYING METAL or DIRT can injure eyes.
 If this procedure requires an energized unit, have only personnel  Wear safety glasses with side shields or face
familiar with and following standard safety practices do the job. shield during servicing.
 When testing a live unit, use the one-hand method. Do not put both  Be careful not to short metal tools, parts, or
hands inside unit. Keep one hand free. wires together during testing and servicing.
 Disconnect input power conductors from deenergized supply line
BEFORE moving a welding power source. HOT PARTS can burn.

SIGNIFICANT DC VOLTAGE exists in inverter weld-  Do not touch hot parts bare handed.
ing power sources AFTER removal of input power.  Allow cooling period before working on
equipment.

 Turn off unit, disconnect input power, and discharge input capaci-  To handle hot parts, use proper tools and/or wear heavy, insu-
tors according to instructions in Manual before touching any parts. lated welding gloves and clothing to prevent burns.

XMT 350 FieldPro TM-278618 Page 1

 EXPLODING PARTS can injure. ELECTRIC AND MAGNETIC FIELDS (EMF)
can affect Implanted Medical Devices.
 Failed parts can explode or cause other parts to
 Wearers of Pacemakers and other Implanted
explode when power is applied to inverters.
Medical Devices should keep away from serv-
 Always wear a face shield and long sleeves icing areas until consulting their doctor and the
when servicing inverters. device manufacturer.

OVERUSE can cause OVERHEATING.

SHOCK HAZARD from testing.
 Allow cooling period; follow rated duty cycle.
 Turn Off welding power source and wire feeder  Reduce current or reduce duty cycle before
or stop engine before making or changing me- starting to weld again.
ter lead connections.
 Do not block or filter airflow to unit.
 Use at least one meter lead that has a self-
retaining spring clip such as an alligator clip.
 Read instructions for test equipment.
H.F. RADIATION can cause interference.
 High-frequency (H.F.) can interfere with radio
navigation, safety services, computers, and
FALLING EQUIPMENT can injure. communications equipment.
 Have only qualified persons familiar with electronic equipment
 Use lifting eye to lift unit only, NOT running
install, test, and service H.F. producing units.
gear, gas cylinders, or any other accessories.
 Use correct procedures and equipment of ade-  The user is responsible for having a qualified electrician prompt-
quate capacity to lift and support unit. ly correct any interference problem resulting from the installa-
tion.
 If using lift forks to move unit, be sure forks are long enough to  If notified by the FCC about interference, stop using the
extend beyond opposite side of unit. equipment at once.
 Follow the guidelines in the Applications Manual for the Revised
NIOSH Lifting Equation (Publication No. 94−110) when manu-  Have the installation regularly checked and maintained.
ally lifting heavy parts or equipment.  Keep high-frequency source doors and panels tightly shut, keep
spark gaps at correct setting, and use grounding and shielding to
minimize the possibility of interference.
MOVING PARTS can injure.
READ INSTRUCTIONS.
 Keep away from moving parts such as fans.
 Keep away from pinch points such as drive  Use Testing Booklet (Part No. 150 853) when
rolls. servicing this unit.
 Have only qualified persons remove doors,  Consult the Owner’s Manual for welding safety
panels, covers, or guards for maintenance and precautions.
troubleshooting as necessary.  Use only genuine replacement parts from the manufacturer.
 Keep hands, hair, loose clothing, and tools  Read and follow all labels and the Technical Manual carefully be-
away from moving parts. fore installing, operating, or servicing unit. Read the safety in-
formation at the beginning of the manual and in each section.
 Reinstall doors, panels, covers, or guards
when maintenance is finished and before re-  Perform installation, maintenance, and service according to the
connecting input power. Technical Manual, industry standards, and national, state, and
local codes.

1-3. California Proposition 65 Warnings

WARNING: This product can expose you to chemicals in-
cluding lead, which are known to the state of California to
cause cancer and birth defects or other reproductive
harm.
For more information, go to www.P65Warnings.ca.gov.

1-4. EMF Information

Electric current flowing through any conductor causes localized electric 3. Do not coil or drape cables around your body.
and magnetic fields (EMF). The current from arc welding (and allied pro- 4. Keep head and trunk as far away from the equipment in the
cesses including spot welding, gouging, plasma arc cutting, and welding circuit as possible.
induction heating operations) creates an EMF field around the welding
circuit. EMF fields can interfere with some medical implants, e.g. pace- 5. Connect work clamp to workpiece as close to the weld as
makers. Protective measures for persons wearing medical implants possible.
have to be taken. For example, restrict access for passers−by or con- 6. Do not work next to, sit or lean on the welding power source.
duct individual risk assessment for welders. All welders should use the
7. Do not weld whilst carrying the welding power source or wire
following procedures in order to minimize exposure to EMF fields from
feeder.
the welding circuit:
About Implanted Medical Devices:
1. Keep cables close together by twisting or taping them, or using a Implanted Medical Device wearers should consult their doctor and the
cable cover. device manufacturer before performing or going near arc welding, spot
welding, gouging, plasma arc cutting, or induction heating operations.
2. Do not place your body between welding cables. Arrange cables If cleared by your doctor, then following the above procedures is recom-
to one side and away from the operator. mended.
TM-278618 Page 2 XMT 350 FieldPro
 SECTION 2 − DEFINITIONS

2-1. Additional Safety Symbols And Definitions

 Some symbols are found only on CE products.

Warning! Watch Out! There are possible hazards as shown by the symbols.

Safe1 2012−05

Wear dry insulating gloves. Do not touch electrode with bare hand. Do not wear wet or damaged gloves.

Safe2 2017−04

Protect yourself from electric shock by insulating yourself from work and ground.

Safe3 2017−04

Disconnect input plug or power before working on machine.

Safe5 2017−04

Keep your head out of the fumes.

Safe6 2017−04

Use forced ventilation or local exhaust to remove the fumes.

Safe8 2012−05

Use ventilating fan to remove fumes.

Safe10 2012−05

Keep flammables away from welding. Do not weld near flammables.

Safe12 2012−05

Welding sparks can cause fires. Have a fire extinguisher nearby, and have a watchperson ready to use it.

Safe14 2012−05

XMT 350 FieldPro TM-278618 Page 3

 Do not weld on drums or any closed containers.

Safe16 2017−04

Do not remove or paint over (cover) the label.

Safe20 2017−04

Disconnect input plug or power before working on machine.

Safe30 2012−05

Flying pieces of parts can cause injury. Always wear a face shield when servicing unit.

Safe27 2012−05

Always wear long sleeves and button your collar when servicing unit.

Safe28 2012−05

After taking proper precautions as shown, connect power to unit.

Safe29 2012−05

Do not use one handle to lift or support unit.

Safe31 2017−04

Wear hat and safety glasses. Use ear protection and button shirt
collar. Use welding helmet with correct shade of filter. Wear complete
body protection.

Safe38 2012−05

Kasjf;laksf;lkasdf'l;aksdf;lkasd;flksadflkasd;lk
Kasjf;laksf;lkasdf'l;aksdf;lkasd;flksadflkasd;lk

Kasjf;laksf;lkasdf'l;aksdf;lkasd;flksadflkasd;lk

Become trained and read the instructions before working on the

machine or welding.

Safe40 2012−05

Hazardous voltage remains on input capacitors after power is turned

V off. Do not touch fully charged capacitors. Always wait 60 seconds
V after power is turned off before working on unit, OR check input ca-
pacitor voltage, and be sure it is near 0 before touching any parts.

>60s V Safe42 2017−04

= < 60° Always lift and support unit using both handles. Keep angle of lifting
device less than 60 degrees.
Use a proper cart to move unit.

Safe44 2012−05

TM-278618 Page 4 XMT 350 FieldPro

2-2. Miscellaneous Symbols And Definitions

A Amperage Three Phase

% Percent

V Voltage
Negative

Single Phase
Output

On
Variable
Positive
Off Inductance

Gas Metal Arc Arc Force

Remote Welding (GMAW) (DIG)

Flux Cored Arc

Input Voltage Flux Cored Arc
V Welding (FCAW)
Welding - Self
Shielded
(FCAW-S)
Shielded Metal
Line Connection Arc Welding Gas Tungsten Arc
(SMAW) Welding (GTAW)

Air Carbon Arc

Cutting (CAC-A) Arc Control
Gas Input

Air Striking With

Contact (LiftArc) Circuit Breaker
Gas Output

USB

Notes

XMT 350 FieldPro TM-278618 Page 5

 SECTION 3 − SPECIFICATIONS

3-1. Features And Benefits

LVC Line Voltage Compensation is circuitry that keeps the power source output constant regardless of input pow-
er fluctuation.
Wind Tunnel Technology circulates air over components that require cooling, not over electronic circuitry, which
reduces contaminants and improves reliability in harsh welding environments.
Fan-On-Demand cooling system operates only when needed, reducing noise, energy use and the amount of con-
taminants pulled through the machine.
Thermal Overload Protection automatically shuts down the unit, only when necessary to prevent damage to internal
components if the duty cycle is exceeded or air flow and cooling are restricted (see Section 3-8).
Auto Remote Sense enables the unit to automatically sense the connection of a remote control. Operation of the
remote control is dependent on the Mode Switch Setting (see Section 5-2).
Lift-Arc TIG starts provide a contamination free weld without the use of high frequency in the Lift-Arc TIG Welding
Mode (see Section 6-3).
ArcReach) Remote Control allows remote control of various functions of the power source by an ArcReach
compatible wire feeder or remote control device, without the use of a control cable (see Section 5-3). Operation of
the ArcReach feature is dependent on the Mode Switch Setting (See section pertaining to process being used).
Auto−Line Circuitry automatically adapts to primary voltage (208 to 575 VAC) without having to relink the power
source.
Low OCV Operation This unit can be configured to provide low Open Circuit Voltage (OCV) (see Section 8-4).
Cable Length Compensation will compensate for voltage drop in the weld cables by automatically adjusting the
voltage at the power source while using a compatible wire feeder. The operator only needs to preset the desired weld
voltage at the feeder without manually compensating for weld cable length.

3-2. Arc Controls

Arc Control in Stick Mode allows the arc characteristics, soft versus stiff, to be changed for specific applications
and electrodes in Stick Welding Mode (see Section 8-3).
Arc Control in Wire Mode influences the arc stiffness, bead width and appearance, and puddle fluidity in MIG and
V-Sense Feeder Welding Modes (see Sections 7-2 and 7-4).
Programmable Hot Start Time allows the start amperage time to be changed for Stick Welding Modes. This helps
eliminate electrode sticking during arc initiation. (see Section 8-3).

3-3. Serial Number And Rating Label Location

The serial number and rating information for this product is located on the rear panel. Use rating label to determine input power requirements and/or
rated output. For future reference, write serial number in space provided on back cover of this manual.

3-4. Software Licensing Agreement

The End User License Agreement and any third-party notices and terms and conditions pertaining to third-party software can be found at
https://www.millerwelds.com/eula and are incorporated by reference herein.

3-5. Unit Specifications

 Do not use information in unit specifications table to determine electrical service requirements. See Sections 4-7 and 4-8 for information on con-
necting input power.
 This equipment will deliver rated output at an ambient air temperature up to 1045F ( 405C).
RMS Amps Input at Rated Load Output,
Max. 60 Hz 3-Phase at NEMA Load Voltages
Amperage Open- and Class I Rating
Input Voltage Range in Circuit
Power Rated Output Range in CV Mode CC Mode Voltage 208 V 230 V 400 V 460 V 575 V KVA KW
3-Phase 350 A at 34 10−38 V 5−425 A 75 VDC 40.4 36.1 20.6 17.8 14.1 14.2 13.6
VDC, 60%
Duty Cycle
1-Phase 300 A at 32 60.8 54.6 29.7 25.4 19.9 11.7 11.2
VDC, 60%
Duty Cycle*
*See Section 3-8 for Duty Cycle Rating.
TM-278618 Page 6 XMT 350 FieldPro
3-6. Dimensions And Weight
A
Hole Layout Dimensions
E
F H

A 12.875 in. (327 mm) G 25.25 in.

(641 mm)

B 4.687 in. (119 mm)

17.312 in.
(440 mm)
D
C 15.75 in. (400 mm) C

D 22.093 in. (561 mm)

12.75 in.
(324 mm)
E 8.687 in. (221 mm)
B

F 1.531 in. (39 mm)

278579-A 278673-A

G 1.687 in. (42 mm)

H 1/4-20 UNC -2B thread

Weight
92 lb (41.7 kg)

3-7. Environmental Specifications

A. IP Rating
IP Rating
IP23
This equipment is designed for outdoor use.
IP23 2017−02

B. Temperature Specifications
Operating Temperature Range* Storage/Transportation Temperature Range

14 to 104°F (−10 to 40°C) −4 to 131°F (−20 to 55°C)

*Output is derated at temperatures above 104°F (40°C). Temp_2016- 07

Notes

XMT 350 FieldPro TM-278618 Page 7

3-8. Duty Cycle And Overheating
Duty Cycle is percentage of 10 minutes that unit can
weld at rated load without overheating.
If unit overheats, output stops, a Help message is dis-
played and cooling fan runs. Wait fifteen minutes for unit
to cool. Reduce amperage or voltage, or duty cycle be-
fore welding.

 Single Phase Operation: The unit is supplied with

a 8 AWG power cord. The rated output with 8
500 AWG is 300 amps, 32 volts at 40% duty cycle. To
425 achieve 60% duty cycle change cord to 6 AWG.
400
NOTICE − Exceeding duty cycle can damage unit and
350 void warranty.
WELDING AMPERES

300
THREE PHASE
250 OPERATION
6AWG POWER CORD SINGLE PHASE
200
OPERATION
8AWG POWER CORD

150

100
10 15 20 25 30 40 50 60 70 80 90 100
% DUTY CYCLE

60% Duty Cycle

6 Minutes Welding 4 Minutes Resting

Overheating
0 A or V

15
OR
Minutes Reduce Duty Cycle
Ref. 216 568-A

Notes

TM-278618 Page 8 XMT 350 FieldPro

3-9. Volt-Ampere Curves

A. CC Mode Volt-ampere curves show minimum

and maximum voltage and amper-
age output capabilities of welding
100 power source. Curves of other set-
90 tings fall between curves shown.

80
70
60
VOLTS

50 SMAW GTAW
MAX MAX
40
30 GTAW
SMAW
80A
MN
20 0% ARC
CONTROL
25%
10 50%
75%
100%
0
0 100 200 300 400 500
AMPERAGE
B. CV Mode
100

90

80

70

60
VOLTS

50
MAX
40

30

20
MIN
10

0
0 100 200 300 400 5 00
AMPERAGE
217 836-A / 217 837-B

Notes

XMT 350 FieldPro TM-278618 Page 9

 SECTION 4 − INSTALLATION

4-1. Selecting A Location

Movement
2 ! Do not move or operate unit
where it could tip.

OR 3

Location And Airflow 4 ! Special installation may be

required where gasoline or
volatile liquids are present −
see NEC Article 511 or CEC
Section 20.
1 Lifting Forks
Extend forks beyond opposite side
18 in. of unit.
(460 mm) 2 Lifting Handles
Use handles to lift unit.
3 Hand Cart
Use cart or similar device to move
unit.
4 Line Disconnect Device
Locate unit near correct input
power supply.
18 in.
(460 mm)

loc_med 2015-04

Notes

TM-278618 Page 10 XMT 350 FieldPro

4-2. Selecting Cable Sizes*
NOTICE − The Total Cable Length in Weld Circuit (see table below) is the combined length of both weld cables. For example, if the power source
is 100 ft (30 m) from the workpiece, the total cable length in the weld circuit is 200 ft (2 cables x 100 ft). Use the 200 ft (60 m) column to determine
cable size.

Weld Cable Size** and Total Cable (Copper) Length in Weld Circuit
Not Exceeding***
150 ft 200 ft 250 ft 300 ft 350 ft 400 ft
100 ft (30 m) or Less
(45 m) (60 m) (70 m) (90 m) (105 m) (120 m)
10 − 60%
60 − 100%
Welding Duty 10 − 100% Duty Cycle
Duty Cycle
Amperes Cycle AWG (mm2)
AWG (mm2)
AWG (mm2)
100 4 (20) 4 (20) 4 (20) 3 (30) 2 (35) 1 (50) 1/0 (60) 1/0 (60)
150 3 (30) 3 (30) 2 (35) 1 (50) 1/0 (60) 2/0 (70) 3/0 (95) 3/0 (95)
200 3 (30) 2 (35) 1 (50) 1/0 (60) 2/0 (70) 3/0 (95) 4/0 (120) 4/0 (120)
250 2 (35) 1 (50) 1/0 (60) 2/0 (70) 3/0 (95) 4/0 (120) 2x2/0 (2x70) 2x2/0 (2x70)
300 1 (50) 1/0 (60) 2/0 (70) 3/0 (95) 4/0 (120) 2x2/0 (2x70) 2x3/0 (2x95) 2x3/0 (2x95)
350 1/0 (60) 2/0 (70) 3/0 (95) 4/0 (120) 2x2/0 (2x70) 2x3/0 (2x95) 2x3/0 (2x95) 2x4/0 (2x120)
400 1/0 (60) 2/0 (70) 3/0 (95) 4/0 (120) 2x2/0 (2x70) 2x3/0 (2x95) 2x4/0 (2x120) 2x4/0 (2x120)
500 2/0 (70) 3/0 (95) 4/0 (120) 2x2/0 (2x70) 2x3/0 (2x95) 2x4/0 (2x120) 3x3/0 (3x95) 3x3/0 (3x95)
600 3/0 (95) 4/0 (120) 2x2/0 (2x70) 2x3/0 (2x95) 2x4/0 (2x120) 3x3/0 (3x95) 3x4/0 (3x120) 3x4/0 (3x120)
* This chart is a general guideline and may not suit all applications. If cable overheats, use next size larger cable.
**Weld cable size (AWG) is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere.
( ) = mm2 for metric use
***For distances longer than those shown in this guide, see AWS Fact Sheet No. 39, Welding Cables, available from the American Welding
Society at http://www.aws.org.
Ref. S-0007-M 2017−08

4-3. Weld Output Terminals

! Turn off power before connecting
to weld output terminals.
! Do not use worn, damaged, un-
dersized, or repaired cables.
1 Positive (+) Weld Output Terminal
2 Negative (−) Weld Output Terminal

 See Sections 6-1 thru 8-1 for stan-

dard connection diagrams.

Ref. 278649-B / output term1 2015−02

XMT 350 FieldPro TM-278618 Page 11

4-4. Remote 14 Receptacle Information

Socket* Socket Information

A 24 volts AC. Protected by supplementary protect-

A J 24 VOLTS AC or CB2.
K I
B
B Contact closure to A completes 24 volts AC
C L N H
contactor control circuit.
D M G
E F C Output to remote control; 0 to +10 volts DC, +10
volts DC in MIG mode.

REMOTE D Remote control circuit common.

OUTPUT
CONTROL E 0 to +10 volts DC input command signal from
remote control.

M CC/CV select

F Current feedback; +1 volt DC per 100 amperes.

A/V
AMPERAGE H Voltage feedback; +1 volt DC per 10 output recep-
VOLTAGE tacle volts.

G Circuit common for 24 volts AC circuits.

GND
K Chassis common.

*The remaining sockets are not used.

4-5. Supplementary Protector

1 Supplementary Protector CB2
CB2 protects 24 volts AC portion
of Remote 14 receptacle from
overload.
Press button to reset protector.

278673-A

TM-278618 Page 12 XMT 350 FieldPro

4-6. Optional Gas Valve Operation And Shielding Gas Connection
Obtain gas cylinder and chain to
running gear, wall, or other station-
ary support so cylinder cannot fall
and break off valve.
1 Cylinder
2 Regulator/Flowmeter
Install so face is vertical.
3 Gas Hose Connection
4
Fitting has 5/8-18 right-hand
threads. Obtain and install gas
hose.
GAS IN
4 Gas In Fitting
5 Gas Out Fitting
The Gas In and Gas Out fittings
2 have 5/8-18 right-hand threads.
Obtain proper size, type, and length
hose and make connections as fol-
lows:
Connect hose from shielding gas
supply regulator/flowmeter to Gas
In fitting.
Connect hose coupler to torch.
Connect one end of gas hose to
hose coupler. Connect remaining
end of gas hose to Gas Out fitting.
Operation
The gas solenoid controls gas flow
during the TIG process as follows:
Remote TIG
3
Gas flow starts with remote contac-
1 tor on.
Gas flow stops at end of post−flow
if current was detected, or with re-
mote contactor off if no current was
detected.
Lift−Arc TIG
Gas flow starts when tungsten
touches work (touch sensed).
Gas flow stops at end of post−flow.
Post−flow time is factory set to 5
seconds per 100 amps of weld cur-
rent. The minimum post−flow time
is 5 seconds. The maximum post−
flow is 20 seconds (post flow set-
5 tings are not adjustable by the end
user).

GAS OUT

Ref. 278665-A / Ref. 278673-A

XMT 350 FieldPro TM-278618 Page 13

4-7. Electrical Service Guide Elec Serv 2017-01

NOTICE − INCORRECT INPUT POWER can damage this welding power source. This welding power source requires a CONTINUOUS supply of
input power at rated frequency(+10%) and voltage (+10%). Phase to ground voltage shall not exceed +10% of rated input voltage. Do not use a genera-
tor with automatic idle device (that idles engine when no load is sensed) to supply input power to this welding power source.

NOTICE − Actual input voltage should not be 10% less than minimum and/or 10% more than maximum input voltages listed in table. If actual input
voltage is outside this range, output may not be available.

Failure to follow these electrical service guide recommendations could create an electric shock or fire hazard. These recommenda-
tions are for a dedicated circuit sized for the rated output and duty cycle of the welding power source.

In dedicated circuit installations, the National Electrical Code (NEC) allows the receptacle or conductor rating to be less than the rating
of the circuit protection device. All components of the circuit must be physically compatible. See NEC articles 210.21, 630.11, and
630.12.

60 Hz 1-Phase
Input Voltage (V) 208 230 400 460 575
Rated Maximum Supply Current I1max (A) 60.1 53.5 29.3 25.2 19.7
Maximum Effective Supply Current I1eff (A) 38.0 33.8 18.6 15.9 12.5
Max Recommended Standard Fuse Rating In Amperes1
Time-Delay Fuses2 70 60 35 30 25
Normal Operating Fuses 3 80 80 45 40 30
Min Input Conductor Size In AWG (mm2) 4 8 8 10 12 12
72 89 176 140 219
Max Recommended Input Conductor Length In Feet (Meters)
(22) (27) (54) (43) (67)
Min Grounding Conductor Size In AWG (mm2) 4 8 8 10 12 12

60 Hz 3-Phase
Input Voltage (V) 208 230 400 460 575
Rated Maximum Supply Current I1max (A) 51.5 46.5 26.3 22.6 18
Maximum Effective Supply Current I1eff (A) 31.3 28.2 16 13.7 10.9
Max Recommended Standard Fuse Rating In Amperes1
Time-Delay Fuses2 45 40 25 20 15
Normal Operating Fuses 3 60 50 30 25 20
Min Input Conductor Size In AWG (mm2) 4 8 10 12 14 14
119 96 175 150 234
Max Recommended Input Conductor Length In Feet (Meters)
(36) (29) (53) (46) (71)
Min Grounding Conductor Size In AWG (mm2) 4 10 10 12 14 14

Reference: 2017 National Electrical Code (NEC) (including article 630)

1 If a circuit breaker is used in place of a fuse, choose a circuit breaker with time-current curves comparable to the recommended fuse.
2 “Time-Delay” fuses are UL class “RK5” . See UL 248.
3 “Normal Operating” (general purpose - no intentional delay) fuses are UL class “K5” (up to and including 60 amps), and UL class “H” ( 65 amps and
above).
4 Conductor data in this section specifies conductor size (excluding flexible cord or cable) between the panelboard and the equipment per NEC Table
310.15(B)(16) and is based on allowable ampacities of insulated copper conductors having a temperature rating of 167°F (75°C) with not more than
three single current−carrying conductors in a raceway. If a flexible cord or cable is used, minimum conductor size may increase. See NEC Table
400.5(A) for flexible cord and cable requirements.

TM-278618 Page 14 XMT 350 FieldPro

Notes

XMT 350 FieldPro TM-278618 Page 15

4-8. Connecting 1-Phase Input Power

8
=GND/PE Earth Ground

10

L1
1
L2
1
3

2
3

6
6
4
5

Tools Needed:
Input1 2012−05 − Ref. 803766-C / 278673-A

TM-278618 Page 16 XMT 350 FieldPro

4-8. Connecting 1-Phase Input Power (Continued)

! Installation must meet all National and nected to any input power between 208 and 7 Disconnect Device (switch shown in the
Local Codes − have only qualified per- 575 VAC without removing cover to relink the OFF position)
sons make this installation. power source. 8 Disconnect Device Grounding Terminal
See rating label on unit and check input volt- 9 Disconnect Device Line Terminals
! Disconnect and lockout/tagout input
age available at site. Connect green or green/yellow grounding
power before connecting input con-
conductor to disconnect device grounding ter-
ductors from unit. Follow established 1 Black And White Input Conductor (L1
minal first.
procedures regarding the installation And L2)
and removal of lockout/tagout devices. Connect input conductors L1 and L2 to discon-
2 Red Input Conductor nect device line terminals.
! Always connect green or green/yellow 3 Green Or Green/Yellow Grounding 10 Over-Current Protection
conductor to supply grounding termi- Conductor
Select type and size of over-current protection
nal first, and never to a line terminal. 4 Insulation Sleeving using Section 4-7 (fused disconnect switch
NOTICE − The Auto-Line circuitry in this unit 5 Electrical Tape shown).
automatically adapts the power source to the Close and secure door on disconnect device.
Insulate and isolate red conductor as shown.
primary voltage being applied. Check input Follow established lockout/tagout procedures
voltage available at site. This unit can be con- 6 Input Power Cord. to put unit in service.

Input1 2012−05

Notes

Work like a Pro!

Pros weld and cut
safely. Read the
safety rules at
the beginning
of this manual.

XMT 350 FieldPro TM-278618 Page 17

4-9. Connecting 3-Phase Input Power

= GND/PE Earth Ground

L1
3 L2 5

6 L3

Tools Needed:

input2 2012−05 − Ref. 803766-C / 278673-A

TM-278618 Page 18 XMT 350 FieldPro

4-9. Connecting 3-Phase Input Power (Continued)

! Installation must meet all National and voltage available at site. This unit can be con- 5 Input Conductors (L1, L2 And L3)
Local Codes − have only qualified per- nected to any input power between 208 and 6 Disconnect Device Line Terminals
sons make this installation. 575 VAC without removing cover to relink the
power source. Connect green or green/yellow grounding
! Disconnect and lockout/tagout input conductor to disconnect device grounding ter-
power before connecting input con- See rating label on unit and check input volt- minal first.
ductors from unit. Follow established age available at site.
procedures regarding the installation Connect input conductors L1, L2, and L3 to
and removal of lockout/tagout For Three-Phase Operation disconnect device line terminals.
devices. 7 Over-Current Protection
1 Input Power Cord.
! Always connect green or green/yellow 2 Disconnect Device (switch shown in the
Select type and size of over-current protec-
conductor to supply grounding termi- tion using Section 4-7 (fused disconnect
OFF position)
nal first, and never to a line terminal. switch shown).
3 Green Or Green/Yellow Grounding
NOTICE − The Auto-Line circuitry in this unit Conductor Close and secure door on disconnect device.
automatically adapts the power source to the Follow established lockout/tagout procedures
primary voltage being applied. Check input 4 Disconnect Device Grounding Terminal to put unit in service.

input2 2012−05

Notes

Work like a Pro!

Pros weld and cut
safely. Read the
safety rules at
the beginning
of this manual.

XMT 350 FieldPro TM-278618 Page 19

 SECTION 5 − OPERATION

5-1. Front Panel Controls

3 4 5

6 7 8 9

10
1
11
12

13

17

14

15

16

Ref. 278547-B / Ref. 278649-B

 Weld process operation sections de- values after arc initiation and remains dis-
played for approximately three seconds
10 Arc Control Stiff Indicator
scribe functionality of the identified items 11 Arc Control Soft Indicator
after the arc is broken.
(See Sections 6-3 thru 8-3). 12 Arc Control Button
1 Remote 14 Receptacle 5 Adjust Control 13 Mode Switch
2 Remote In Use Indicator 6 Volts Indicator 14 Weld Output Terminal (+)
3 Left Display 7 Arc Control Indicator For Wire Modes 15 Optional Gas Valve Knockout
4 Right Display 8 Amps Indicator 16 Weld Output Terminal (−)
 The meters display the actual weld output 9 Arc Control Indicator For Stick Modes 17 Power Switch

TM-278618 Page 20 XMT 350 FieldPro

5-2. Mode Switch Settings
Remote 14
Switch Position Process Output Control Panel Adjust ArcReach Adjust
Adjust

GMAW
WIRE − Gas Remote 14 Volts Volts −−
FCAW

GMAW
WIRE − Gas (1) Electrode Hot Volts Volts Volts
FCAW

WIRE - No Gas (1) FCAW-S Electrode Hot Volts Volts Volts

STICK EXX18 (1) SMAW Electrode Hot Amps % Panel Amps* Amps

STICK EXX10 (1) SMAW Electrode Hot Amps % Panel Amps* Amps

GOUGE (1) CAC-A Electrode Hot Amps % Panel Amps* Amps

Lift-Arc TIG (1) GTAW Electrode Hot Amps % Panel Amps Amps

TIG GTAW Remote 14 Amps % Panel Amps −−

(1) An ArcReach device will override any control connected to remote 14-pin receptacle.
*See Section 8-5 Alternate Configuration Functions

5-3. Associating ArcReach Device To ArcReach Power Source

Quick Setup Guide:
1 Make connections between power source and ArcReach device. (See section pertaining to mode being used for typical connection
diagrams).
2 This power source has the ability to associate with an ArcReach device at power up, or when an ArcReach wire feeder is triggered. The
Mode Switch on this power source must be set to an “OUTPUT ON” mode to associate with another ArcReach device.
3 See instructions in the owner’s manual for the specific ArcReach device to associate the device to this power source.
4 During the association process the Remote in Use indicator will blink.
5 When the association process is complete, the Remote In Use indicator will be lit. Dependent on the capabilities of the ArcReach device; the
mode switch, voltage/amperage adjustment, and Arc Control adjustment may be overridden by the ArcReach device.

5-4. Powering An ArcReach Smart Feeder In Lift-Arc TIG Mode

 To power an ArcReach Smart Feeder in Lift-Arc TIG mode, the OCV will need to be changed to 28.0.
Procedure:
1 Turn mode switch to Lift-Arc TIG.
2 Hold Arc Control button in for 3 seconds until OCV 14.0 or OCV 28.0 is displayed.
3 Turn adjust knob to select OCV 28.0 for powering ArcReach Smart Feeder.
4 Once selected, OCV 28.0 will be the new default.
5 For normal Lift-Arc TIG operation follow the same procedure to select OCV 14.0.

XMT 350 FieldPro TM-278618 Page 21

 SECTION 6 − GTAW OPERATION

6-1. Typical Connection For GTAW Process

2
6

278669-A

! Turn off power before making con- 3 Remote 14 Receptacle 6 Gas Out Connection (Optional)
nections. Connect desired remote control to Remote 7 Negative (−) Weld Output Terminal
14 receptacle if required.
1 Foot Control 8 TIG Torch
4 Gas In Connection (Optional)
2 Positive (+) Weld Output Terminal 5 Gas Cylinder 9 Workpiece

TM-278618 Page 22 XMT 350 FieldPro

6-2. Typical Connection For ArcReach Stick/TIG Remote (GTAW Process)

3
2
1

7
14 8

13 9
11
12
10

Ref. 280219-A

! Turn Off welding power source be- mode. The electrode negative (TIG) in- 9 Voltage Sensing Lead
fore making any input or output dicator on the remote will be lit.
Attach voltage sensing lead clamp to
weld cable connections. 1 Negative (−) Weld Output Terminal workpiece.
Connection for weld cable going to remote.
! Turn Off welding power source be- 10 Workpiece
2 Gas Out Connection (Optional)
fore handling or moving voltage 11 TIG Torch
sensing clamp. Weld voltage is 3 Positive (+) Weld Output Terminal
present at voltage sensing clamp 12 Male Connector (User Supplied
Connection for work cable going to
when welding power source is on. LC-40 Style Male Connector)
workpiece.
This condition exists even if Polari- 13 Output Weld Cable (With Supplied
4 Gas In Connection (Optional)
ty Indicators and Amps/Arc Control Female Connector)
Display on this remote are not lit. 5 Gas Cylinder
14 ArcReach Stick/TIG Remote
6 Welding Power Source
 When the ArcReach Stick/TIG Re- 7 Female Connector (User Supplied  An additional weld cable my be used in
mote is connected to the power source LC-40 Style Female Connector) parallel with the remote if weld current
as electrode negative, the remote will 8 Input Weld Cable (With Supplied exceeds amperage rating of the re-
set the welding power source to a TIG Male Connector) mote.

XMT 350 FieldPro TM-278618 Page 23

6-3. Lift-Arc TIG Welding Mode - GTAW Lift-Arc - Output On

3 4 6

10
14.1 85

2 5

1
278547-B

1−2
“Touch” Seconds
8
7

Do NOT Strike Like A Match!

! Weld terminals are energized at all Set Mode Switch to GTAW LIFT-ARC posi-
tion.
 If an ArcReach device is used for am-
times in Lift Arc TIG welding mode. perage adjustment, it will have full
Actual voltage is shown in the Left Display. range of the preset amperage. If the Ar-
 An ArcReach Smart Feeder will not Preset amperage is shown in the Right Dis- cReach device is capable of communi-
power up in normal Lift-Arc mode (See play with the Amps Indicator lit. cation while welding, the amperage
Section 5-4). can be adjusted while welding. Depen-
Normal open-circuit voltage is not present
1 Mode Switch before the electrode touches the work- dent on the capabilities of the device, it
2 Volts Indicator piece, instead a low sensing voltage is may have the ability to override param-
present. The sensing voltage allows the eter adjustments and mode switch set-
3 Left Display ting. The Remote In Use indicator will
electrode to touch the workpiece without
4 Right Display overheating, sticking, or getting contami- be lit. An ArcReach device will override
5 Amps Indicator nated. a remote control connected to the Re-
mote 14 Receptacle.
6 Adjust Control Operation
7 Workpiece The Adjust Control is used to set desired
8 Tungsten Electrode preset amperage.  For best results, firmly touch the tung-
sten electrode to the workpiece at the
9 Remote 14 Receptacle  If a remote control is connected to the weld start point. Hold electrode to
10 Remote In Use Indicator Remote14 Receptacle and used for workpiece for 1-2 seconds, and lift
amperage adjustment, the adjustment electrode. An arc will form when the
Setup
will function as a percentage of the pre- electrode is lifted. To minimize arc flare
For typical system connections refer to set amperage. The Remote In Use indi- at the end of the weld, pull back the
Section 6-1. cator will be lit. electrode quickly to extinguish the arc.

TM-278618 Page 24 XMT 350 FieldPro

6-4. TIG Welding Mode - GTAW - Remote ON/OFF

2 3 5

85
7

1
278547-B

! Weld terminals are energized Setup Operation

through the remote control in TIG The Adjust Control is used to set desired
welding mode. For typical system connections refer to preset amperage.
Section 6-1.
1 Mode Switch A remote control is required to turn on the
Set Mode Switch to GTAW TIG position. weld output.
2 Left Display
3 Right Display The preset amperage is shown in the Right
 If a remote control is connected to the
4 Amps Indicator Display with the Amps Indicator lit. Remote14 Receptacle and used for
amperage adjustment, the adjustment
5 Adjust Control will function as a percentage of the pre-
6 Remote 14 Receptacle set amperage. The Remote In Use indi-
7 Remote In Use Indicator cator will be lit.
 An ArcReach remote control is not
compatible in this mode.
 For best results, gently scratch the
tungsten electrode to the work to initi-
ate an arc. To minimize arc flare at the
end of the weld, pull back the electrode
quickly to extinguish the arc.

XMT 350 FieldPro TM-278618 Page 25

 SECTION 7 − GMAW/FCAW OPERATION

7-1. Typical Connection For Remote Control Feeder GMAW/FCAW Process

278670-A

! Turn off power before making 5 Workpiece Use of shielding gas is dependant on Wire
connections. Type.
6 Gun
1 Remote 14-Receptacle
7 Wire Feeder
 The connection diagram illustrates
2 Positive (+) Weld Output Terminal DCEP (reverse polarity) suitable for all
8 Gas Hose wires except self-shielded FCAW-S.
3 Negative (−) Weld Output Terminal The majority of self-shielded FCAW-S
4 Ground Cable to Workpiece 9 Gas Cylinder wires require DCEN (straight polarity).

TM-278618 Page 26 XMT 350 FieldPro

7-2. MIG Welding Mode - GMAW/FCAW Remote ON/OFF

3 4 5

2 5.0
10

2 7

6
11
9
8

1 278547-B

! Weld terminals are energized Set Mode Switch to GMAW/FCAW GAS, Arc Control
through the remote control in this REMOTE ON/OFF position.
Pressing the Arc Control button will cause
mode. The preset voltage is shown in the Left Dis- the Arc Control Indicator to light. Depen-
1 Mode Switch play with the Volts Indicator lit. dent on the setting: the STIFF or SOFT indi-
2 Volts Indicator Operation cator will light and STIF or SOFT will appear
While the Volts Indicator is lit under the Left on the Left Display. 0 to 25 will appear on
3 Left Display the Right Display. If set to 0 neither STIF or
Display, the Adjust Control is used to set
4 Right Display desired preset voltage. SOFT will appear.
5 Adjust Control
 The preset voltage can be adjusted re- Rotate Adjust Control to select desired Arc
Control setting from 0 to 25 Soft and 0 to 25
6 Arc Control Indicator For Wire Modes motely at the wire feeder if the feeder
7 Arc Control Indicator Stiff. Minimum Arc Control setting is Soft
has a voltage control. This voltage con-
25. Maximum Arc Control setting is Stiff 25.
8 Arc Control Button trol will override the Adjust Control of
Mid-range setting of 0 is good for most ap-
preset voltage on the welding power
9 Arc Control Soft Indicator plications. Use lower Arc Control settings
source. The Remote In Use indicator
10 Remote In Use Indicator to stiffen the arc and reduce puddle fluidity.
will be lit.
Use higher Arc Control settings to soften
11 Remote 14 Receptacle
 An ArcReach remote control is not the arc and increase puddle fluidity.
Setup compatible in this mode. After three seconds of inactivity the Adjust
For typical system connections refer to Pressing the Arc Control button allows ad- Control will revert back to adjusting preset
Section 7-1. justment of Arc Control settings. voltage.

XMT 350 FieldPro TM-278618 Page 27

7-3. Typical Connection For Voltage-Sensing Feeder GMAW/FCAW, FCAW-S Process

10

3 8

278671-A

! Turn off power before making con- 6 Gun Use of shielding gas is dependant on Wire
nections. Type.
7 Gun Trigger Receptacle
1 Positive (+) Weld Output Terminal
2 Negative (−) Weld Output Terminal 8 Wire Feeder  The connection diagram illustrates
3 Ground Cable to Workpiece DCEP (reverse polarity) suitable for all
9 Gas Hose wires except self-shielded FCAW-S.
4 Workpiece The majority of self-shielded FCAW-S
5 Voltage Sensing Clamp 10 Gas Cylinder wires require DCEN (straight polarity).

TM-278618 Page 28 XMT 350 FieldPro

7-4. V-Sense Feeder Welding Modes - GMAW/FCAW, FCAW-S Output ON

3 4 5

10
25.0

2 7

6
11
9
8

1 278547-B

! Weld terminals are energized at all with Cable Length Compensation the
voltage display on the power source
 If using an ArcReach feeder capable of
times in these modes. communication while welding, the volt-
will show ACC.
1 Mode Switch age can be adjusted while welding.
2 Volts Indicator Operation
Pressing the Arc Control button allows ad-
3 Left Display While the Volts indicator is lit under the Left justment of Arc Control settings.
Display, the Adjust Control is used to set
4 Right Display Arc Control
desired preset voltage.
5 Adjust Control Pressing the Arc Control button will cause
6 Arc Control Stiff Indicator  The Left Display toggling momentarily the Arc Control indicator to light. Depen-
7 Arc Control Indicator For Wire Modes pauses while the preset voltage is ad- dent on the setting: the STIFF or SOFT indi-
justed. cator will light and STIF or SOFT will appear
8 Arc Control Button
If a remote control is connected to the Re- on the Left Display. 0 to 25 will appear on
9 Arc Control Soft Indicator
mote 14 Receptacle and used for voltage the Right Display. If set to 0 neither STIF or
10 Remote In Use Indicator adjustment, the adjustment will have full SOFT will appear.
11 Remote 14 Receptacle range of preset voltage. The Remote In Use Rotate Adjust Control to select desired Arc
Setup indicator will be lit. Control setting from 0 to 25 Soft and 0 to 25
For typical system setup connections refer  If an ArcReach device is used for volt- Stiff. Minimum Arc Control setting is Soft
to Section 7-3. age adjustment, it will have full range of 25. Maximum Arc Control setting is Stiff 25.
Set Mode Switch to FCAW-S NO GAS, or the preset voltage. Dependent on the Mid-range adjustment of 0 is good for most
GMAW/FCAW GAS, OUTPUT ON posi- capabilities of the device, it may have applications. Use lower Arc Control set-
tion. the ability to override parameter adjust- tings to stiffen the arc and reduce puddle
ments and mode switch setting. The fluidity. Use higher Arc Control settings to
The Left Display toggles between actual soften the arc and increase puddle fluidity.
voltage and preset arc voltage with the Remote In Use indicator will be lit. An
Volts indicator lit. ArcReach device will override a re- After three seconds of inactivity the Adjust
mote control connected to the Remote Control will revert back to adjusting preset
 If associated to an ArcReach feeder 14 Receptacle. voltage.

XMT 350 FieldPro TM-278618 Page 29

 SECTION 8 − SMAW/CAC-A OPERATION

8-1. Typical Connection For SMAW And CAC-A Process

3 4

1 2

278672-A

! Turn off power before making con- cutting torch to to positive weld output ter- Connect desired remote control to remote
nections. minal. 14 receptacle as required.
1 Electrode Holder 2 Electrode Holder 5 Compressed Air LIne
(Carbon Arc) 3 Positive (+) Weld Output Terminal 6 Negative (−) Weld Output Terminal
For CAC-A process connect carbon arc 4 Remote 14 Receptacle 7 Workpiece

TM-278618 Page 30 XMT 350 FieldPro

8-2. Typical Connection For ArcReach Stick/TIG Remote (SMAW And CAC-A Process)

11

10

12

8
7

6
5
4

3
2

13

Ref. 280218-A

! Turn Off welding power source be- (Stick) indicator on the remote will be Attach voltage sensing lead clamp to
fore making any input or output lit. workpiece.
weld cable connections. 1 Electrode Holder CAC−A 7 Input Weld Cable (With Supplied
(Carbon Arc) Male Connector)
! Turn Off welding power source be-
fore handling or moving voltage 2 Electrode Holder SMAW (Stick) 8 Female Connector (User Supplied
sensing clamp. Weld voltage is 3 Male Connector (User Supplied LC-40 Style Female Connector)
present at voltage sensing clamp LC-40 Style Male Connector) 9 Negative (−) Weld Output Terminal
when welding power source is on. 4 Output Weld Cable (With Supplied
This condition exists even if Polari- Connection for work cable going to
Female Connector) workpiece.
ty Indicators and Amps/Arc Control
Display on this remote are not lit. 5 ArcReach Stick/TIG Remote
10 Positive (+) Weld Output Terminal
 When the ArcReach Stick/TIG Re-  An additional weld cable my be used in Connection for weld cable going to remote.
mote is connected to the power source parallel with the remote if weld current
exceeds amperage rating of the re- 11 Compressed Air Line
as electrode positive, the remote will
set the welding power source to a stick/ mote. 12 Welding Power Source
gouge mode. The electrode positive 6 Voltage Sensing Lead 13 Workpiece

XMT 350 FieldPro TM-278618 Page 31

8-3. Stick Welding Modes - SMAW EXX18, SMAW EXX10, CAC-A Gouge - Output ON

3 4 6

12
71.2 85

2 5 7

9
11
10
8

1 278547-B

! Weld terminals are energized at all Hot Start settings. Right Display. If set to 0 neither STIF or
times in this mode. SOFT will appear.
 If a remote control is connected to the Rotate Adjust Control to select desired Arc
1 Mode Switch Remote 14 Receptacle and used for Control setting from 0 to 25 Soft and 0 to 25
2 Volts Indicator amperage adjustment, the adjustment Stiff. Minimum Arc Control setting is Soft 25.
3 Left Display will function as a percentage of the pre- Maximum Arc Control setting is Stiff 25.
set amperage. The Remote In Use indi- Mid-range adjustment of 0 is good for most
4 Right Display
cator will be lit. applications.
5 Amps Indicator
6 Adjust Control  If an ArcReach device is used for am- Arc Control allows the arc characteristics,
perage adjustment, it will have full soft versus stiff, to be changed for specific
7 Arc Control Indicator For Stick Modes applications and electrodes. Lower the Arc
range of the preset amperage. If using
8 Arc Control Button Control setting for smooth running elec-
an ArcReach device capable of com-
trodes like E7018 and increase the Arc
9 Arc Control Stiff Indicator munication while welding, the amper-
age can be adjusted while welding. De- Control setting for stiffer, more penetrating
10 Arc Control Soft Indicator electrodes like E6010.
pendent on the capabilities of the de-
11 Remote 14 Receptacle vice, it may have the ability to override After three seconds of inactivity the Adjust
12 Remote In Use Indicator parameter adjustments and mode Control will revert back to adjusting preset
switch setting. The Remote In Use indi- amperage.
Setup
cator will be lit. An ArcReach device will  While in Air Carbon Arc (CAC−A)
For typical system connections refer to override a remote control connected to
Section 8-1. mode, Arc Control is not adjustable.
the Remote 14 Receptacle.
Set Mode Switch to SMAW EXX18, SMAW Hot Start Time
EXX10, CAC-A Gouge - Output ON posi-  For best results at the end of the weld, Press and hold the Arc Control button until
tion. pull back the electrode quickly to extin- HOT.S appears on the left display. Rotate
guish the arc. Adjust Control to enable Automatic Hot
Actual voltage is shown in the Left Display. Start Time (AUTO) or to set Hot Start Time
Preset amperage is shown in the Right Dis-  See Section 8-5 for information regard- from Min (0.1 seconds) to Max (5.0 sec-
play with the Amps Indicator lit. ing Alternate Configurations. onds). A separate Hot Start Time may be
Operation Arc Control set for EXX18 and EXX10 modes.
While the Amps Indicator is lit under the After three seconds of inactivity the Adjust
Pressing the Arc Control button will cause Control will revert back to adjusting preset
Right Display, the Adjust Control is used to
the Arc Control Indicator to light. Dependent amperage.
set desired preset amperage.
on the setting: the STIFF or SOFT indicator
Pressing the Arc Control button allows ad- will light and STIF or SOFT will appear on  While in Air Carbon Arc (CAC−A)
justment of Arc Control and Programmable the Left Display. 0 to 25 will appear on the mode, Hot Start Time is not adjustable.

TM-278618 Page 32 XMT 350 FieldPro

8-4. Optional Low Open Circuit Voltage (OCV) Welding Modes

Low OCV Operation

The unit can be optionally configured for low open circuit voltage (OCV) operation in OUTPUT ON: Wire, Stick, Lift-Arc TIG modes. When the
unit is configured for low OCV operation a lower sensing voltage is present between the electrode and the workpiece prior to the electrode touch-
ing the workpiece. Consult a Factory Authorized Service Agent for information regarding how to configure the unit for low OCV welding operation.

8-5. Alternate Configuration Functions

There are 2 ways that the remote control can be configured to operate on this machine. The configuration of the meters can be changed by placing
the process selection switch into either Stick or Gouge modes and turning the output on and off 3-5 times within a few seconds, this can be done
by triggering a feeder or by activating the output on-off switch on a remote control. The feeder or remote control must be connected to the remote
14 receptacle. The amperage window will briefly display what mode is selected before returning to a preset display.

C1
Configuration 1 is the factory default setting. Stick or
Gouge modes recognize a remote plugged into the re-
mote 14 receptacle, the amperage window will display the
percentage of preset being set from the remote, the panel
will set the maximum amperage. An ArcReach device will
have full range control and override a remote connected
to the remote 14 receptacle.

In either Stick or Gouge modes Configuration 2 changes

C2
the operation of any remote control connected to the re-
mote 14 receptacle. When Configuration 2 is selected ei-
ther Stick or Gouge modes operate in Panel Only control.
Any remote control connected to the remote 14 recepta-
cle will be ignored and have no effect on the output. When
either Stick or Gouge modes are active, a decimal point
will be displayed in the amperage window. Configuration
2 has no affect on the operation of an ArcReach device.

Notes

XMT 350 FieldPro TM-278618 Page 33

 SECTION 9 − THEORY OF OPERATION

4 5 6
Boost Boost Inverter
Input Snubber Module
Inductor Inductor Mod2
L1 L2

7 8
Input 9
Snubber
Pre-Regulator Resistor Bus
Module Module Capacitors
Mod1 RM1 C12, C13

1 2 3

1 Phase
or Power 10
3 Phase Switch Power Interconnect Board
Input S1 PC2 Current
Power Transformer
CT1

Bus Voltage
Input Rectifier Voltage

Input Boost Inductor

Current Feedback

Boost Gate Signal

20
Front Panel And Display Board PC3

21 21
Voltmeter Ammeter
V A 27 ♦
Optional
22 23 Auxiliary Power 115 VAC
Voltage/ 115 VAC
Arc Receptacle
Amperage
Control
Adjust

24 24 VAC

Remote 14-Pin Receptacle

RC50

Ribbon Cable

25 26
Positive (+) Output Voltage Feedback
Process Weld
Selector Process Negative (−) Output Voltage Feedback
Switch Control

TM-278618 Page 34 XMT 350 FieldPro

 15
19
Negative (−)
Output Weld
Stabilizer Output
L3 Receptacle

Work
16 17 18
Stick Stick Stick
Boost Boost Boost
Relay Inductor Rectifier
CR1 L4 SR1

15
11 12 13 14 Positive (+)
Series Main Output Weld
Capacitor Transformer Diodes Output
C15 T1 D1 & D2 Output Receptacle
Current
Sensor
HD1
Main Transformer Output Current Feedback
Current Feedback

36 ♦ Electrode
Inverter Gating Signals 35
Optional
28 Fan Gas
Motor Solenoid
31 FM1 GS1

29 30 Inverter
Control Control
Boost
Control Power
Module 37 38
Secondary Primary
Control Board Heatsink Heatsink
PC1 Thermistor Thermistor
RT-1 RT-2
665
VAC
32 34 34 VAC
Center
Supplementary Tapped
115 VAC
Protector
CB1 Control
33 Transformer
T2
Supplementary
24 VAC 115 VAC
Protector
CB2

Control Circuit
Primary Circuit

Weld Circuit
♦ Optional

XMT 350 FieldPro TM-278618 Page 35

 Theory Of Operation Components
1 Primary Input Power 12 Main Transformer T1 27 Optional Auxiliary Power 115
Switching action of IGBTs in MOD2 VAC Receptacle
Single or Three-Phase AC primary
power supply. creates the AC voltage source for Provides connection for auxiliary
T1 primary. T1 secondary outputs equipment to welding power
2 Power Switch S1 supply power to the weld circuit. source.

Provides on/off control of primary 13 Output Diodes D1, D2 28 Control Board PC1
input power to welding power Rectifies the main secondary out- Contains the boost control, control
source. put of T1. power module, and inverter control.
3 Power Interconnect Board 14 Output Current Sensor HD1 29 Boost Control
PC2 Provides weld output current feed- Controls switching of boost IGBT in
back to PC1. MOD1 to regulate L1 current and
Provides electrical connections for the DC bus voltage.
L1, L2, MOD1, MOD2, RM1, C12 & 15 Positive (+) and Negative (−)
C13. Precharge and bleeder resis- Weld Output Receptacles 30 Control Power Module
tors and snubber capacitors are Provide weld output and allow Contains power supply for boost
mounted on PC2. changing of output polarity. control power, and inverter IGBTs
16 Stick Boost Relay CR1 to create AC voltage source for T2
4 Boost Input Inductor L1
primary.
Provides on/off control of Stick
Required to boost input rectifier boost output circuit. 31 Inverter Control
voltage to bus voltage.
17 Stick Boost Inductor L4 Controls the main inverter and
5 Boost Snubber Inductor L2 snubber IGBTs within MOD2. Reg-
Limits current in the Stick boost out- ulates the weld output current to the
Required to ensure soft−switching put circuit. value received from weld process
of the boost IGBT located in MOD1. 18 Stick Boost Rectifier SR1 controller. Provides power to PC3.
Rectifies the Stick boost secondary Drives fan motor and gas valve.
6 Inverter Module MOD2 Provides interface between prima-
output of T1.
ry and secondary thermistors and
Contains the main inverter IGBTs, 19 Output Stabilizer L3 PC3.
snubber IGBTs, main boost diode,
and two boost snubber diodes. Filters or smooths the DC weld out- 32 Supplementary Protector CB1
put current.
7 Input Pre−Regulator Module Provides overload protection for re-
20 User Interface Board PC3 mote 14-pin 115 VAC power, and
MOD1
Consists of Voltmeter V, Ammeter optional 115 VAC receptacle.
Contains the input rectifier diodes, A, Arc Control, Voltage/Amperage 33 Supplementary Protector CB2
boost IGBT, and one boost snubber Adjust, Remote 14−pin receptacle,
diode. Process Selector Switch, and Weld Provides overload protection for re-
Process Control. mote 14-pin 24 VAC power.
8 Snubber Resistor Module 34 Control Transformer T2
RM1 21 Voltmeter V, Ammeter A
See Sections 5-1, Front Panel Con- Provides power to inverter control
Contains one boost snubber resis- on PC1, remote 14-pin receptacle,
trols and 4-4, Meter Functions.
tor and one inverter snubber resis- and optional 115 VAC receptacle.
tor. 22 Arc Control
35 Fan Motor FM1
Controls Dig in Stick process or In-
9 Bus Capacitors C12 & C13 Provides cooling of heatsinks and
ductance in MIG process. See
Section 5-1, Front Panel Controls. components mounted inside wind
Stores energy and filters the DC
tunnel. The fan motor is thermostat-
bus voltage for input boost and in- 23 Voltage/Amperage Adjust ically controlled and only runs when
verter.
Selects weld output voltage or am- cooling is needed. Once unit is
10 Current Transformer CT1 perage level. See Section 5-1, cooled to proper temperature, fan
Front Panel Controls. will continue to run for ten minutes.
Provides T1 current feedback to 36 Optional Gas Solenoid GS1
24 Remote 14-Pin Receptacle
PC1. Used to protect inverter
RC50 Provides on/off flow of shielding
IGBTs in case of T1 primary over-
current. Provides connection for accessory gas to the arc while TIG welding.
equipment. See Sections 5-1, 37 Secondary Heatsink
11 Series Capacitor C15 Front Panel Controls, and 4-4, Re- Thermistor RT-1
mote 14 Receptacle Information.
Provides protection against T1 sat- Monitors temperature of secondary
uration. Saturation occurs when 25 Process Selector Switch heatsink for fan motor control and
the voltage across the transformer Selects weld process. See Section overtemperature shutdown.
is not balanced. The unbalanced 5-1, Front Panel Controls.
voltage appears as a DC offset volt- 38 Primary Heatsink Thermistor
age across the transformer and can 26 Weld Process Control RT-2
cause T1 primary overcurrent. The Controls weld output by automati- Monitors temperature of primary
capacitor protects against this con- cally adjusting output current com- heatsink for fan motor control and
dition by blocking the DC offset. mand signal to Inverter Control. overtemperature shutdown.

TM-278618 Page 36 XMT 350 FieldPro

Notes

Start Your Professional 400 Trade Square East, Troy, Ohio 45373
Over 80,000 trained
Welding Career Now! 1-800-332-9448 www.welding.org since 1930!
XMT 350 FieldPro TM-278618 Page 37
 SECTION 10 − TROUBLESHOOTING
10-1. Pre-Power: Troubleshooting Flowchart
This flowchart is intended as a general guide only. Always read and follow the safety
information and specific instructions given elsewhere in this Technical Manual.

Note stock number and serial number of machine.

What does the operator say is wrong?
Gather Information What was the operator doing?
When and where does the problem occur?
Has any part of the system recently changed?

Check for signs of damage and for proper connections, gas

Visual Inspection supply, cable routing, consumables, and wire feed system.

For inverter power sources that have unknown problems or

Pre-Power Checks are not powering up.

Check for required input voltage, phases, and frequency.

Check Input Power Make sure power source and plugs are wired correctly.
Make sure engine speed is set to correct RPM.

For important service memos and software updates.

Check Extranet It is possible the issue has already been identified and
addressed by Miller.

Check open-circuit voltage for each process and polarity.

Check OCV Check auxiliary power output if available.

Test machine under load with a load bank.

Load/Function Test Test all system functions.
Perform a weld test when possible.

Trouble1_2018-04

TM-278618 Page 38 XMT 350 FieldPro

 PRE-POWER CHECKS
10-2. Pre-Power: Checking Unit Before Applying Power

! Measure voltage of input capacitors according to Section 10-3 and be sure voltage is near zero before touching any parts.
! Before applying power to unit, complete the following checks to avoid causing further damage.
! Although control board PC1 and power interconnect board PC2 are briefly checked here, more complete tests may be
needed later for these parts. This procedure is simply to get a basic okay to power up unit.

 See Section 10-19 for test points and values and Section 13 for parts location.
 Use Miller Testing Booklet (Part No. 150853) when servicing this unit.
 See the Miller Extranet for service memos that may aid in the repair of this product.

Follow the pre-power checklist if any of the following conditions exist:

 The symptoms are unknown
 The unit is completely inoperative
 Visual damage is found on any of the following components: capacitors C12 and C13, control board PC1, modules MOD1 and
MOD2 or interconnecting board PC2
 There is no output or limited output

prepower 2018-08

Notes

XMT 350 FieldPro TM-278618 Page 39

 PRE-POWER CHECKS
10-3.Pre-Power: Measuring/Discharging Input Capacitor Voltage Before Working On Unit
! Turn Off welding power source,
and disconnect input power.
! Significant DC voltage can
remain on capacitors after unit is
Off. Always check the voltage as
5 shown to be sure the input capac-
itors have discharged before
working on unit.
Remove cover
1 Power Interconnect Board PC2
Typical Bleeder Resistor
2 Voltmeter
25 to 1000 ohm, 3 Capacitor C12
5 watt resistor
Measure the DC voltage across C12
(+) Positive Terminal and C12 (−) Neg-
ative Terminal on PC2 as shown until
voltage drops to near 0 (zero) volts.
4 Capacitor C13
Measure the DC voltage across C13
(+) Positive Terminal and C13 (−) Neg-
#16 AWG 1000 volts DC ative Terminal on PC2 as shown until
insulation rating, approx. voltage drops to near 0 (zero) volts.
3 in. (76 mm) leads
 If the capacitor voltage does not
drop to near zero after several min-
utes, use a bleeder resistor of be-
tween 25 and 1000 ohms, at least 5
watts, #16 AWG 1000 volts DC insu-
lating rating wire to discharge the
capacitor(s) .
5 Typical Bleeder Resistor
An example of a typical bleeder resistor
is shown on this page.
Proceed with pre-power checks.

4
1

3 1
2

Positive (+) lead to C13 (+) terminal,

Negative (−) lead to C13 (−) terminal

Positive (+) lead to C12 (+) terminal, Test Equipment Needed:

Negative (−) lead to C12 (−) terminal

Ref. 279314-A / Ref. 907730-TP1

TM-278618 Page 40 XMT 350 FieldPro

 PRE-POWER CHECKS
10-4. Pre-Power: Input Pre-Regulator Module (MOD1)
Test Equipment Needed: ! Read and follow safety
information in Section 10-2
before proceeding.
! Wear an earth grounded
wrist strap when perform-
ing pre-power and power
off checks. Remove wrist
1 strap before performing
any checks or procedures
with power applied to the
machine.

 Board layout may differ from

that shown.
1 MOD1
Visually inspect MOD1 for dam-
−BUS age.
Component Side Of Board Check all measurements for
RC3 MOD1. (see Section 10-5).

 If any of the measurements

do not read correctly, replace
K A MOD1 and MOD2. If an input
D12 SCR is shorted, also replace
PC2.
NOTICE − MOD1 and MOD2 are
different and must be installed in
AC1 the proper location.
TP1
Match the number on the side of
each module to the number on
L1-L2 PC2.
 MOD1 is skiip 83 HEC
AC2  MOD2 is skiip 83 EC
The modules come as a kit with in-
stallation instructions that need to
be followed entirely.
AC3 L1 Continue to the end of the
pre-power checks.

Ref. 279314-A / 258043-C

10-5. Pre-Power: Input Pre-Regulator Module (MOD1) Test Point Values

 If any of the measurements do not read correctly, replace MOD1 and MOD2. If an input SCR is shorted, also replace PC2.
Input Pre-Regulator Module MOD1 DMM Positive Lead DMM Negative Lead DMM Diode DMM Ohms
Boost IGBT −BUS L1-L2 0.20 - 0.90 N/A
Boost IGBT (w/Plug Removed From RC3) D12 Left −BUS N/A 100k
Boost Snubber Diode L1-L2 TP1 0.20 - 0.90 N/A
Input SCR L1 AC1 OL N/A
Input SCR L1 AC2 OL N/A
Input SCR L1 AC3 OL N/A
Input Diode −BUS AC1 0.20 - 0.90 N/A
Input Diode −BUS AC2 0.20 - 0.90 N/A
Input Diode −BUS AC3 0.20 - 0.90 N/A

Input Pre-Regulator Module MOD1 IGBT Tester Positive Lead - RED IGBT Tester Negative Lead - BLACK Gate
Boost IGBT (w/Plug Removed From RC3) L1-L2 −BUS RC3-2

XMT 350 FieldPro TM-278618 Page 41

 PRE-POWER CHECKS
10-6. Pre-Power: Inverter Module (MOD2)
! Read and follow safety
information in Section 10-2
before proceeding.
Test Equipment Needed: ! Wear an earth grounded
wrist strap when performing
pre-power and power off
checks. Remove wrist strap
1 before performing any
checks or procedures with
power applied to the ma-
chine.

 Board layout may differ from

that shown.
+BUS
Component Side Of Board 1 MOD2
TP2
−BUS Visually inspect MOD2 for damage.
Check all measurements for MOD2
(see Section 10-7).
RC1  If any of the measurements do
not read correctly, replace
MOD2, MOD1.
TP3
NOTICE − MOD1 and MOD2 are
TP1 different and must be installed in the
proper location.
HF-XFMR Match the number on the side of
each module to the number on PC2.
 MOD1 is skiip 83 HEC
 MOD2 is skiip 83 EC
TP4 The modules come as a kit with in-
stallation instructions that need to
be followed entirely.
Continue to the end of the
pre-power checks.
L2

Ref. 279314-A / 258043-C

10-7. Pre-Power: Inverter Module (MOD2) Test Point Values

 If any of the measurements do not read correctly, replace MOD2, MOD1.
Inverter Module MOD2 DMM Positive Lead DMM Negative Lead DMM Diode DMM Ohms
Boost Snubber Diode TP1 TP4 0.20 - 0.90 N/A
Boost Snubber Diode L2 TP4 0.20 - 0.90 N/A
Main Boost Diode TP4 +BUS 0.20 - 0.90 N/A
Inverter IGBT HF-XFMR +BUS 0.20 - 0.90 N/A
Inverter IGBT −BUS HF-XFMR 0.20 - 0.90 N/A
Snubber IGBT TP2 HF-XFMR 0.20 - 0.90 N/A
Snubber IGBT TP2 TP3 0.20 - 0.90 N/A
Inverter IGBT Gate (w/Plug Removed From RC1) RC1-1 HF-XFMR N/A 100k
Inverter IGBT Gate (w/Plug Removed From RC1) RC1-6 −BUS N/A 100k
Snubber IGBT Gate (w/Plug Removed From RC1) RC1-10 TP2 N/A 100k
Snubber IGBT Gate (w/Plug Removed From RC1) RC1-9 TP2 N/A 100k

Input Pre-Regulator Module MOD2 IGBT Tester Positive Lead - RED IGBT Tester Negative Lead - BLACK Gate
Inverter IGBT (w/Plug Removed From RC1) HF-XFMR −BUS RC1-6
Inverter IGBT (w/Plug Removed From RC1) +BUS HF-XFMR RC1-1
Snubber IGBT (w/Plug Removed From RC1) HF-XFMR D9 Left RC1-10
Snubber IGBT (w/Plug Removed From RC1) TP3 D9 Left RC1-9

TM-278618 Page 42 XMT 350 FieldPro

 PRE-POWER CHECKS
10-8. Pre-Power: Power Interconnect Board PC2

Test Equipment Needed:

R1 R8

R14

Ref. 279314-A / 258043-C

! Read and follow safety information checks or procedures with power N.m) All other connecting screws
in Section 10-2 before proceeding. applied to the machine. torque to (20 in. lbs (2.3 N.m)
Visually inspect PC2 for damage.
1 Power Interconnect Board PC2 Check all measurements for PC2 (see
! Wear an earth grounded wrist
Section 10-9).
strap when performing pre-power 2 MOD1 And MOD2 Connecting
and power off checks. Remove Screws Initial Torque to (9 in. lbs (1  If any measurements failed, replace
wrist strap before performing any N.m) Final Torque to (20 in. lbs (2.3 PC2 and bus capacitors.

10-9. Pre-Power: Power Interconnect Board PC2 Test Point Values

Power Interconnect Board PC2 DMM Positive Lead DMM Negative Lead DMM Diode DMM Ohms
Bleeder Resistor R1 Center Bus −BUS N/A 28k - 32k
(Prior to LF278160)
Bleeder Resistor R1 (Eff W/LF278161) Center Bus −BUS N/A 37k - 41k
Bleeder Resistor R8 +BUS Center Bus N/A 28k - 32k
(Prior to LF278160)
Bleeder Resistor R8 (Eff W/LF278161) +BUS Center Bus N/A 37k - 41k
R14 Top Side R14 Bottom Side R14 N/A 38k - 40k
Because R1 and R8 are connected to capacitors C12 and C13 the resistance measurements will require several minutes to complete. A more
precise method would be to isolate R1 and R8 from the circuit. Perform this by removing the four connecting screws to C12 and C13 then slide
paper between the capacitors and PC2. If any of the measurements do not read correctly, replace PC2, capacitors C12 and C13. Continue to
the end of the pre-power checks.

XMT 350 FieldPro TM-278618 Page 43

 PRE-POWER CHECKS
10-10. Pre-Power: Control Board PC1

RC5

U6

D46
A K

RC2
RC3

1 8
Test Equipment Needed:
2 7
3 6
4 5

 Pin sequence of IC chips.

Ref. 279314-A / 276639-A

! Read and follow safety information checks or procedures with power Check all measurements for PC1.
in Section 10-2 before proceeding. applied to the machine. (see Section 10-11).

 Remove all plugs from PC1 before  If any of the measurements do not read
! Wear an earth grounded wrist testing. correctly, replace PC1.
strap when performing pre-power
and power off checks. Remove 1 Control Board PC1 Continue to the end of the
wrist strap before performing any Visually inspect PC1 for damage. pre-power checks.

10-11. Pre-Power: Control Board PC1 − Test Point Values

Pre-Regulator Control DMM Positive Lead DMM Negative Lead DMM Diode DMM Ohms
Buck IGBT D46 Anode RC2 Pin 1 0.20 - 0.90 N/A
Buck Diode RC3 Pin 6 U6 Pin 5 0.20 - 0.90 N/A
Boost IGBT Gate Drive RC3 Pin 4 RC3 Pin 2 0.20 - 1.5 N/A
Boost IGBT Gate Drive RC3 Pin 4 RC3 Pin 3 N/A 1.9k - 2.1k
Boost IGBT Gate Drive RC3 Pin 3 RC3 Pin 4 0.20 - 0.90 N/A
60Hz Auxiliary Power Bridge DMM Positive Lead DMM Negative Lead DMM Diode DMM Ohms
Auxiliary Bridge IGBT RC5 Pin 3 RC2 Pin 1 0.20 - 0.90 N/A
Auxiliary Bridge IGBT RC5 Pin 1 RC2 Pin 1 0.20 - 0.90 N/A
Auxiliary Bridge IGBT RC3 Pin 6 RC5 Pin 3 0.20 - 0.90 N/A
Auxiliary Bridge IGBT RC3 Pin 6 RC5 Pin 1 0.20 - 0.90 N/A

TM-278618 Page 44 XMT 350 FieldPro

 PRE-POWER CHECKS
10-12. Pre-Power: Power Switch (S1)
! Read and follow safety
information in Section 10-2
before proceeding.
! Wear an earth grounded
wrist strap when performing
pre-power and power off
checks. Remove wrist strap
1 before performing any
checks or procedures with
power applied to the ma-
chine.
1 Power Switch S1
Visually inspect S1 for damage.
Check switch mechanical opera-
tion by turning switch On and Off
several times. Switch should snap
sharply between the On and Off
Electrical Schematic positions.
Check switch electrical operation
by checking continuity across S1
contacts with switch in the On posi-
tion. With switch in the Off position,
ohmmeter should read open.
Replace switch if necessary.
Continue to the end of the
pre-power checks.

Test Equipment Needed:

Ref. 279314-A / Ref. 183484

Notes

XMT 350 FieldPro TM-278618 Page 45

 PRE-POWER CHECKS
10-13. Pre-Power: Output Diodes D1, D2
! Read and follow safety
information in Section 10-2
before proceeding.
! Wear an earth grounded
wrist strap when performing
pre-power and power off
checks. Remove wrist strap
before performing any
checks or procedures with
power applied to the ma-
chine.
1 Diode D1
2 Diode D2
+ Visually inspect D1 and D2 for dam-
Weld Output age.
Receptacles Check all measurements for output
− diodes D1 and D2 (see Section
10-14).

 If any of the measurements do

not read correctly, replace both
D1 and D2.
Continue to the end of the
pre-power checks.

Test Equipment Needed:

1

Diodes D1, D2
Ref. 279313-A / Ref. 907730-TP1

10-14. Pre-Power: Output Diodes D1, D2 Test Point Values

Output Diodes D1 And D2 DMM Positive Lead DMM Negative Lead DMM Diode DMM Ohms
D1 Terminal Anode Secondary Heatsink 0.10 - 0.90 N/A
D2 Terminal Anode Secondary Heatsink 0.10 - 0.90 N/A

TM-278618 Page 46 XMT 350 FieldPro

 PRE-POWER CHECKS
10-15. Pre-Power: Stick Boost Rectifier (SR1)
! Read and follow safety
information in Section 10-2
before proceeding.
! Wear an earth grounded
wrist strap when performing
pre-power and power off
checks. Remove wrist strap
before performing any
checks or procedures with
power applied to the ma-
chine.
1 Stick Boost Rectifier SR1
Visually inspect SR1 for damage.
Check all measurements for SR1
(see Section 10-16).

 If any of the measurements do

not read correctly, replace
SR1.
1
! Pre-power checks are now
complete. Remove earth
grounded wrist strap before
performing any checks or
procedures with power ap-
plied to the machine.

3 2
4 1

Test Equipment Needed:

Ref. 279313-A / Ref. 907730 -TP1

10-16. Pre-Power: Stick Boost Rectifier (SR1) Test Point Values

Stick Boost Rectifier SR1 DMM Positive Lead DMM Negative Lead DMM Diode DMM Ohms
SR1 Terminal 2 Terminal 1 0.20 - 0.90 N/A
SR1 Terminal 4 Terminal 1 0.20 - 0.90 N/A
SR1 Terminal 3 Terminal 2 0.20 - 0.90 N/A
SR1 Terminal 3 Terminal 4 0.20 - 0.90 N/A

XMT 350 FieldPro TM-278618 Page 47

 PRE-POWER CHECKS
Notes

TM-278618 Page 48 XMT 350 FieldPro

 Always check unit before applying power (see Sections 10-2 thru 10-11).

10-17. Troubleshooting Table

! Before connecting welding equipment to input (primary) power for servicing, be sure the input-power circuit protection is correct
for the welding equipment. Connect equipment to a dedicated circuit sized and fused for the rated output and duty cycle of the
welding equipment you are servicing. See the Electrical Service Guide section in this manual and National Electrical Code (NEC)
article 630, Electric Welders.
! Remove earth grounded wrist strap before performing any checks or procedures with power applied to the machine.

 Equipment serviced may need to meet additional requirements as specified in IEC60974−4, Arc Welding Equipment - Part 4: Periodic
Inspection and Testing.

 See Section 10-19 for test points and values and Section 13 for parts location.
 Use MILLER Testing Booklet (Part No. 150853) when servicing this unit.
 See the Miller Extranet for service memos that may aid in the repair of this product.

Trouble Remedy
No weld output; unit completely Place line disconnect switch in On position (see Section 4-8 or 4-9).
inoperative.
Check and replace line fuse(s), if necessary, or reset circuit breaker (see Sections 4-8 and 4-9).

Check for proper input power connections and check condition of power cord
(see Section 4-8 or 4-9).

Check continuity of Power switch S1 and replace if necessary (see Section 10-12).

Check control transformer T2 for signs of winding failure. Check continuity across windings, and
check for proper connections. Check secondary voltages. Replace T2 if necessary.

Check control board PC1 and connections, and replace if necessary (see Power Off Checks in Sec-
tion 10-23 and also see Section 10-21).

Check power interconnect board PC2 and connections, and replace if necessary (see Power Off
Checks in Sections 10-8 thru 10-9, and also see Section 10-25).

Check front panel/display board PC3 and connections, and replace if necessary (see Section 10-29).

No weld output; meter display On. Unit overheated and HELP 3 or HELP 5 screen is displayed. Allow unit to cool with fan On
(see Section 10-18).

If a remote accessory is connected to remote 14 receptacle RC50:

Check accessory contact closure (continuity), and replace accessory if necessary.
Check accessory amperage control potentiometer resistance and connections,
and replace accessory if necessary.

Check input and output voltages of hall device HD1 (see Section 10-19). Replace HD1 if necessary.

Check control board PC1 and connections, and replace if necessary (see Power Off Checks in Sec-
tion 10-23 and also see Section 10-21).

Check front panel/display board PC3 and connections, and replace if necessary (see Section 10-29).

Low weld output with no control. Check input and output voltages of hall device HD1 (see Section 10-19). Replace HD1 if necessary.

Check control board PC1 and connections, and replace if necessary (see Power Off Checks in Sec-
tion 10-23 and also see Section 10-21).

Check front panel/display board PC3 and connections, and replace if necessary (see Section 10-29).

Maximum weld output with no control. Check input and output voltages of hall device HD1 (see Section 10-19). Replace HD1 if necessary.

Check control board PC1 and connections, and replace if necessary (see Power Off Checks in Sec-
tion 10-23 and also see Section 10-21).

Check front panel/display board PC3 and connections, and replace if necessary (see Section 10-29).

No weld output; Unit displays Unit exceeded duty cycle. Leave power on so fan cools unit. If HELP 25 does not clear after 15 minutes
HELP 25. with power on, check current feedback on HD1. Replace HD1 if necessary.

XMT 350 FieldPro TM-278618 Page 49

 Always check unit before applying power (see Sections 10-2 thru 10-11).

Trouble Remedy
Limited output and low open circuit Check for proper input and output connections
voltage (OCV).

If a remote accessory is connected to remote 14 receptacle RC50:

Check accessory contact closure (continuity), and replace accessory if necessary.
Check accessory amperage control potentiometer resistance and connections,
and replace accessory if necessary.

Check input and output voltages of hall device HD1 (see Section 10-19). Replace HD1 if necessary.

Check control board PC1 and connections, and replace if necessary (see Power Off Checks in Sec-
tion 10-23 and also see Section 10-21).

Check front panel/display board PC3 and connections, and replace if necessary (see Section 10-29).

Erratic or improper weld output. Use proper size and type of weld cable (see Section 4-2).

Clean and tighten all weld connections.

Check for proper input and output connections.

Replace electrode.

If a remote accessory is connected to remote 14 receptacle RC50:

Check all remote accessory connections (proper pin/socket alignment).
Check accessory amperage control potentiometer resistance and connections,
and replace if necessary.

Check input and output voltages of hall device HD1 (see Section 10-19). Replace HD1 if necessary.

Check control board PC1 and connections, and replace if necessary (see Power Off Checks in Sec-
tion 10-23 and also see Section 10-21).

Check front panel/display board PC3 and connections, and replace if necessary (see Section 10-29).

No 24 volt AC output at Remote 14 re- Reset supplementary protector CB2 if necessary (see Section 4-5).
ceptacle RC50.

Check receptacle wiring and connections.

Fan motor does not run after approxi- Check and clear blocked fan blade
mately four minutes of operation at
rated load.

Check receptacle wiring and connections. Check thermistors RT-1 and RT-2 (see Section 10-19).

 Fan motor FM1 starts and meters display HELP-2 when RT-1 or RT-2 is disconnected from PC1.
When RT-1 or RT-2 is reconnected, the meter displays change but the fan continues to run (see Sec-
tion 10-18).

Check fan motor FM (see Section 10-19) and replace fan motor if necessary.

Wandering arc; poor control of arc Use proper size tungsten.

direction.
Use properly prepared tungsten.

Reduce gas flow rate.

Tungsten electrode oxidizing and not Shield weld zone from drafts.
remaining bright after conclusion of
weld. Increase postflow time.

Check and tighten all gas fittings.

Water in torch. Refer to torch manual.

TM-278618 Page 50 XMT 350 FieldPro

 Always check unit before applying power (see Sections 10-2 thru 10-11).

10-18. Help Displays

 All directions are in reference to the front

HELP 1 of the unit. All circuitry referred to is lo-
cated inside the unit.

HELP 6
Help 1, 6, 7 Display

HELP 7 Indicates a malfunction in the primary power

circuit.

Help 2 Display

HELP 2 Indicates a malfunction in the thermal protec-

tion circuitry.

Help 3 Display

HELP 3 Indicates the left side of the unit has over-

heated. The unit has shut down to allow the
fan to cool it (see Section 3-8). Operation will
continue when the unit has cooled.

Help 5 Display

HELP 5 Indicates the right side of the unit has over-

heated. The unit has shut down to allow the
fan to cool it (see Section 3-8). Operation will
continue when the unit has cooled.

Help 8 Display

HELP 8 Indicates a malfunction in the secondary

power circuit of the unit.

Help 24, 25 Display

HELP 24 Indicates machine has reached Duty Cycle

limit (see Section 3-8). Unit must be left on to
power the fan for cooling. Duty Cycle limit will
automatically reset when unit has cooled.

HELP 25

XMT 350 FieldPro TM-278618 Page 51

 Always check unit before applying power (see Sections 10-2 thru 10-11).

10-19. Troubleshooting Circuit Diagram (Use With Section 10-20)

R1 R2
See Section 10-25
! Measure voltage of input capacitors according for PC2 information
to Section 10-3, and be sure voltage is near
zero before touching any parts.
 No calibration available for voltmeter V or ammeter A.

! HIGH VOLTAGE: Do not measure

without proper instrumentation.

Test Equipment Needed:

See Section
10-30 for RC50
information

V13

V3 V2 V1 V7

V4

V14
 V1 thru V5 and V8 − use only true RMS meter
See Section to obtain correct voltage reading.
10-29 for PC3
information

TM-278618 Page 52 XMT 350 FieldPro

 Always check unit before applying power (see Sections 10-2 thru 10-11).

R7 R8

V11 R4

R9
V12
R3

R6
R5

V14

V5
V6

Approx. 35K ohms

at 705 F (215 C) {
R10, V8

V9

V10

See Section 10-21

for PC1 information

278576-C

XMT 350 FieldPro TM-278618 Page 53

 Always check unit before applying power (see Sections 10-2 thru 10-11).

10-20. Readings For Troubleshooting Circuit Diagram (All Models)

(Use With Section 10-19)
a) Tolerance +10% unless specified.
b) Reference − single arrow references to circuit common (lead 42),
double arrow reference to points indicated.
c) Turn Off unit and disconnect input power before checking resistance.

Voltage Readings

Designator Description Value Notes

PC1 Key Inputs
V1, V2 T2 Center -tap secondary 17 volts AC RMS
V3 T2 115V Secondary 115 volts AC RMS
V4 Current feedback 1 volt DC per 100 amperes of weld output
PC1 Key Outputs
V5 LEM supply +15 volts DC
V6 LEM supply −15 volts DC
V7 T2 Primary 665 volts AC RMS
V8 FM1 Operating voltage 115 volts AC RMS when FM is running
V9 Boost relay coil 24 volts DC when Relay is energized; Relay energized in Stick
mode with output current greater than 10 amps and preset
current less than 225 amps
V10 Gas solenoid 24 volts DC when gas is flowing; see Section 4-6 for gas valve
operation
PC2 Key Outputs
V11, V12 Bus capacitor voltage 470 volts DC
PC3 Key Inputs
V13 T2 24V Secondary 24 volts AC RMS
V14 Open circuit voltage Normal OCV
 72 volts DC open circuit voltage in MIG, Stick, Gouge and TIG
modes.
 14 volts DC in Lift-Arc TIG mode.
 28 volts DC in Lift-Arc TIG Smart Feeder mode.
Low OCV
 Voltage equals preset voltage in Remote MIG mode.
 28 volts DC in V-Sense Feeder mode.
 Voltage equals preset voltage in V-Sense Feeder modes when
associated to a feeder.
 25 volts DC in Stick mode.
 25 volts DC in Gouge mode.
 72 volts DC in TIG mode.
 14 volts DC in Lift-Arc TIG mode.
 28 volts DC in Lift-Arc TIG Smart Feeder mode.
Resistance Readings
R1 thru R6, Various Less than 1 ohm
R9
R7, R8, R10 Bleed resistors, fan motor 200 ohms

TM-278618 Page 54 XMT 350 FieldPro

 Always check unit before applying power (see Sections 10-2 thru 10-11).

Notes

XMT 350 FieldPro TM-278618 Page 55

 Always check unit before applying power (see Sections 10-2 thru 10-11).

10-21. Control Board PC1 Testing Information

! Measure voltage of input ca-
pacitors according to Section
10-3, and be sure voltage is
near zero before touching any
parts.
Be sure plugs are secure before ap-
plying power. See Section 10-22 for
specific values during testing.
1 1 Control Board PC1
 No testing required for remaining
plugs and receptacles.

Test Equipment Needed:

Ref. 279314-A / 276639-A

TM-278618 Page 56 XMT 350 FieldPro

 Always check unit before applying power (see Sections 10-2 thru 10-11).

10-22. Control Board PC1 Test Point Values

Unless otherwise noted:

a) Tolerance − +10%
b) Reference − to circuit common (lead 42)
unless noted
c) Readings taken at no load
d) Pins not listed are not used

Voltage Readings
Receptacle Pin Description Value Notes
RC1 ! Do not measure − high voltage present.

RC2 ! High voltage present. Voltages on this receptacle can exceed 900 volts DC from chassis (GND).

NOTE: All pins on this receptacle are referenced to the primary − Bus

1 Input, Primary (+) bus Regulated to 940 volts DC with respect to primary (−) bus.

4 Input, Primary (+) Rectified primary line volts.

rectifier

RC3 ! High voltage present. Voltages on this receptacle can exceed 900 volts DC from chassis (GND).

NOTE: All pins on this receptacle are referenced to the primary − Bus

1 Input Do not measure − Boost inductor current feedback; 1 volt DC

per 16 amps of boost inductor current

2 Output +15 volts DC; regulated with respect to primary (−) bus

3 Output −12 volts DC; regulated with respect to primary (−) bus

4 Output Do not measure − Boost IGBT gate drive signal

5 −− Do not measure − Boost IGBT gate drive signal return

6 Precom Circuit common referenced to primary (−) bus

7 Precom Circuit common referenced to primary (−) bus

8 Precom Circuit common referenced to primary (−) bus

9 Input Do not measure − Main transformer current sense CT; senses

overcurrent in T1 transformer primary

10 −− Do not measure − Main transformer current sense CT return

11 Output, Precharge 0 volts DC = relay contacts open, −12 volts DC = relay contacts
relay coil return closed with respect to primary (−) bus.

13 Input Do not measure − Test point, used to test board only

14 Input Do not measure − Test point, used to test board only

RC5 ! High voltage present. Voltages on this receptacle can exceed 900 volts DC from chassis (GND).

NOTE: All pins on this receptacle are referenced to the primary − Bus

1 Output, Control 665 volts AC RMS with respect to RC5 pin 3

transformer primary

3 Output, Control 665 volts AC RMS with respect to RC5 pin 1

transformer primary

XMT 350 FieldPro TM-278618 Page 57

 Always check unit before applying power (see Sections 10-2 thru 10-11).

Section 10-22. Control Board PC1 Test Point Values (Continued)

Receptacle Pin Description Value Notes
RC6 1 Input, Output reference 1 volt DC per 42.5 amperes of weld output when machine is
under load; when at idle and mode switch in TIG mode, adjust
control set at minimum = 0 volts DC, adjust control set at maxi-
mum = 10 volts DC

2 Input, Voltage feedback 1 volt DC per 10 volts DC of weld output

3 Output, Current 1 volt DC per 100 amperes of weld output

feedback

5 Input, Output enable 0 volts DC = ON, +12.5 volts DC = OFF

7 Boost relay coil return +24 volts DC = relay contacts open, less than +1 volts DC =
relay contacts closed

8 Gas valve coil return +24 volts DC = valve closed (no gas flow), less than +1 volts
DC = valve open

9 Input, Fan enable +5 volts DC = fan on, −15 volts DC = fan off

11 Output, Main +.7 volts DC = OK, +5 volts DC = T1 primary overcurrent =

transformer over HELP1
current detect

13 Input +2.5 volts DC reference voltage for thermistors

14 Circuit Common Circuit common referenced to chassis

15 Output, Secondary +2 volts DC at 25°C thermistor temperature

side thermistor return

16 Circuit Common Circuit common referenced to chassis

17 Output, Primary side +2 volts DC at 25°C thermistor temperature

thermistor return

18 Circuit Common Circuit common referenced to chassis

19 Output, Foldback Decreases weld output if input bus voltage drops, 0 volts = OK,
+15 volts DC 15Khz pwm squarewave = foldback

20 Circuit Common Circuit common referenced to chassis

21 Output +24 volts DC, unregulated DC voltage with respect to GND

22 Output +24 volts DC, unregulated DC voltage with respect to GND

23 Output −24 volts DC, unregulated DC voltage with respect to GND

24 Output −24 volts DC, unregulated DC voltage with respect to GND

RC7 1 Output +2.5 volts DC reference voltage for secondary side thermistor

2 Input, Secondary side +2 volts DC at 25°C thermistor temperature

thermistor return

RC8 1 Output +2.5 volts DC reference voltage for primary side thermistor

2 Input, Primary side +2 volts DC at 25°C thermistor temperature

thermistor return

RC9 1 Output Do not measure − Test point, used to test board only

2 Output Do not measure − Test point, used to test board only

3 Input Do not measure − Weld output current sensor signal

4 Output +15 volts DC power to current sensor

5 Output −15 volts DC power to current sensor

6 Circuit common Weld output current sensor signal common

TM-278618 Page 58 XMT 350 FieldPro

 Always check unit before applying power (see Sections 10-2 thru 10-11).

Section 10-22. Control Board PC1 Test Point Values (Continued)

Receptacle Pin Description Value Notes
RC10 1 Output 115 volts AC RMS with respect to GND; power feed to fan

2 Output, Fan power Measure with respect to RC10−1, 115 volts AC RMS = fan on,
return less than 20 volts AC RMS = fan off

3 Output Do not measure − Test point, used to test board only

4 Output Do not measure − Test point, used to test board only

RC11 1 Output +24 volts output to boost relay coil

2 Boost relay coil return +24 volts DC = relay contacts open, less than +1 volts DC =
relay contacts closed

3 Output +24 volts output to gas valve coil

4 Gas valve coil return +24 volts DC = valve closed (no gas flow), less than +1 volts
DC = valve open

RC12 2 Input 34 volts AC RMS; measure with respect to RC12 pin 4, power
supply used to create +24/−24 volts DC

3 Chassis Power source chassis; circuit common (GND) on this pin

bonded to chassis thru wire

4 Input 34 volts AC RMS; measure with respect to RC12 pin 2, power

supply used to create +24/−24 volts DC

6 Input Center tap of 34 volt AC connected to circuit common (GND) on

board

RC13 1 Input 115 volts AC RMS

3 Circuit common Circuit common referenced to chassis

Notes

XMT 350 FieldPro TM-278618 Page 59

 Always check unit before applying power (see Sections 10-2 thru 10-11).

10-23. Control Board PC1 - Power Off Checks

A K

1 U1 D37 D41 D42 U4 U5 RC5

A K

D49
RC9

D51
U6

D46

D61

D44
U13 D43

D38
U16
D39

D18 D11 D20 U17 RC3

A K

Test Equipment Needed:

1 8
2 7
3 6
4 5

 Pin sequence of IC chips.

Ref. 279314-A / 276639-A

! Read and follow safety information performing any checks or proce- 1 Control Board PC1
in Section 10-2 before proceeding. dures with power applied to the
machine. Check all measurements for PC1.
! Wear an earth grounded wrist
strap when performing power off  Remove all plugs from PC1 before  If any measurements failed, replace
checks. Remove wrist strap before testing. PC1.

TM-278618 Page 60 XMT 350 FieldPro

 Always check unit before applying power (see Sections 10-2 thru 10-11).

10-24. Control Board PC1 − Power Off Checks

Pre-Regulator Control DMM Positive Lead DMM Negative Lead DMM Diode DMM Ohms
Buck IGBT Gate Drive IC U6 U6 Pin 6 U6 Pin 7 0.10 - 0.30 N/A
Inverter Control DMM Positive Lead DMM Negative Lead DMM Diode DMM Ohms
Inverter IGBT Gate Drive IC U16 RC9 Pin 6 U16 Pin 5 0.10 - 0.30 N/A
Inverter IGBT Gate Drive IC U16 RC9 Pin 6 U16 Pin 7 0.10 - 0.30 N/A
Inverter IGBT Gate Drive IC U17 RC9 Pin 6 U17 Pin 5 0.10 - 0.30 N/A
Inverter IGBT Gate Drive IC U17 RC9 Pin 6 U17 Pin 7 0.10 - 0.30 N/A
Snubber IGBT Gate Drive IC U13 RC9 Pin 6 U13 Pin 5 0.10 - 0.30 N/A
Snubber IGBT Gate Drive IC U13 RC9 Pin 6 U13 Pin 7 0.10 - 0.30 N/A
Inverter IGBT Gate Drive IC U16 U16 Pin 5 RC9 Pin 4 0.10 - 0.30 N/A
Inverter IGBT Gate Drive IC U16 U16 Pin 7 RC9 Pin 4 0.10 - 0.30 N/A
Inverter IGBT Gate Drive IC U17 U17 Pin 5 RC9 Pin 4 0.10 - 0.30 N/A
Inverter IGBT Gate Drive IC U17 U17 Pin 7 RC9 Pin 4 0.10 - 0.30 N/A
Snubber IGBT Gate Drive IC U13 U13 Pin 5 RC9 Pin 4 0.10 - 0.30 N/A
Snubber IGBT Gate Drive IC U13 U13 Pin 7 RC9 Pin 4 0.10 - 0.30 N/A
60Hz Auxiliary Power Bridge DMM Positive Lead DMM Negative Lead DMM Diode DMM Ohms
Auxiliary Bridge IGBT Gate Drive IC U1 RC3 Pin 6 (PRECOM) U1 Pin 5 0.20 - 0.90 N/A
Auxiliary Bridge IGBT Gate Drive IC U1 U1 Pin 5 U1 Pin 6 0.20 - 0.90 N/A
Auxiliary Bridge IGBT Gate Drive IC U1 RC3 Pin 6 (PRECOM) U1 Pin 7 0.20 - 0.90 N/A
Auxiliary Bridge IGBT Gate Drive IC U1 U1 Pin 7 U1 Pin 6 0.20 - 0.90 N/A
Auxiliary Bridge IGBT Gate Drive IC U4 RC5 Pin 1 U5 Pin 7 0.20 - 0.90 N/A
Auxiliary Bridge IGBT Gate Drive IC U5 RC5 Pin 3 U4 Pin 7 0.20 - 0.90 N/A
D37 D37 Anode D37 Cathode 0.20 - 0.90 N/A
D38 D38 Anode D38 Cathode 0.20 - 0.90 N/A
D39 D39 Anode D39 Cathode 0.20 - 0.90 N/A
D42 D42 Anode D42 Cathode 0.20 - 0.90 N/A
D43 D43 Anode D43 Cathode 0.20 - 0.90 N/A
D44 D44 Anode D44 Cathode 0.20 - 0.90 N/A
D11 D11 Anode D11 Cathode 0.10 - 0.30 N/A
D20 D20 Anode D20 Cathode 0.10 - 0.30 N/A
D18 D18 Anode D18 Cathode 0.20 - 0.90 N/A
D41 D41 Anode D41 Cathode 0.20 - 0.90 N/A
D46 D46 Anode D46 Cathode 0.10 - 0.30 N/A
D49 D49 Anode D49 Cathode 0.20 - 0.90 N/A
D51 D51 Anode D51 Cathode 0.20 - 0.90 N/A
D61 D61 Anode D61 Cathode 0.20 - 0.90 N/A

XMT 350 FieldPro TM-278618 Page 61

 Always check unit before applying power (see Sections 10-2 thru 10-11).

10-25. Power Interconnect Board PC2 Testing Information

! Measure voltage of input
capacitors according to
Section 10-3, and be sure
voltage is near zero before
touching any parts.
Be sure plugs are secure before
applying power. See Section
10-26 for specific values during
testing.
1 Power Interconnect Board
PC2

Test Equipment Needed:

Ref. 279314-A / 258043-C

TM-278618 Page 62 XMT 350 FieldPro

 Always check unit before applying power (see Sections 10-2 thru 10-11).

10-26. Power Interconnect Board PC2 Test Point Values

Unless otherwise noted:

a) Tolerance − +10%
b) Reference − to circuit common (lead 42)
unless noted
c) Readings taken at no load
d) Pins not listed are not used

Voltage Readings
Receptacle Pin Description Value Notes
RC1 ! Do not measure − high voltage present.

RC2 ! High voltage present. Voltages on this receptacle can exceed 900 volts DC from chassis (GND).

NOTE: All pins on this receptacle are referenced to the primary − Bus

1 Output, Primary (+) Regulated to 940 volts DC with respect to primary (−) bus.
bus

4 Output, Primary (+) Rectified primary line volts.

rectifier

RC3 ! High voltage present. Voltages on this receptacle can exceed 900 volts DC from chassis (GND).

NOTE: All pins on this receptacle are referenced to the primary − Bus

1 −− Do not measure − Boost IGBT gate drive signal return

2 Input Do not measure − Boost IGBT gate drive signal

3 Output Do not measure − Boost inductor current feedback

4 Input −12 volts DC; regulated with respect to primary (−) bus,
−12 volts DC power to boost inductor current sensor

5 Precom Circuit common referenced to primary (−) bus

6 Precom Circuit common referenced to primary (−) bus

7 Input, Precharge relay 0 volts DC = relay contacts open, −12 volts DC = relay contacts
coil return closed with respect to primary (−) bus

8 Input +15 volts DC; regulated with respect to primary (−) bus,
+15 volts DC power to boost inductor current sensor

RC6 ! High voltage present. Voltages on this receptacle can exceed 900 volts DC from chassis (GND).

NOTE: All pins on this receptacle are referenced to the primary − Bus

1 −− Snubber resistor1; input boost snubber, located in resistor

module mounted to primary heat sink

3 −− Snubber resistor2; inverter snubber, located in resistor module

mounted to primary heat sink

4 −− Snubber resistor1; input boost snubber, located in resistor

module mounted to primary heat sink

6 −− Snubber resistor2; inverter snubber, located in resistor module

mounted to primary heat sink

XMT 350 FieldPro TM-278618 Page 63

 Always check unit before applying power (see Sections 10-2 thru 10-11).

Section 10-26. Power Interconnect Board PC2 Test Point Values (Continued)
Receptacle Pin Description Value Notes

! High voltage present. The following terminals are used to interconnect the main power circuit with
the primary supply, and with power circuit components not soldered in the pcb. Voltages on this
receptacle can exceed 900 volts DC from chassis (GND).

AC1 Power, Primary AC Line voltage, measure with respect to AC2 or AC3
mains phase 1

AC2 Power, Primary AC Line voltage, measure with respect to AC1 or AC3
mains phase 2

AC3 Power, Primary AC Line voltage, measure with respect to AC1 or AC2
mains phase 3

L1 Power, Input boost Rectified line voltage, measure with respect to (−) bus
inductor;

L1-L2 Power Common point between input boost inductor and boost IGBT
snubber inductor

L2 Power Boost IGBT snubber inductor

HF-XFMR Power High frequency weld power transformer primary

C13 (+) Power, (+) Bus Regulated to 940 volts DC with respect to (−) bus

C12 (−) Power, (−) Bus Power circuit common

Center Bus Power, Bus capacitors Regulated to 470 volts DC with respect to (−) bus
center point

Notes

TM-278618 Page 64 XMT 350 FieldPro

 Always check unit before applying power (see Sections 10-2 thru 10-11).

Notes

XMT 350 FieldPro TM-278618 Page 65

 Always check unit before applying power (see Sections 10-2 thru 10-11).

10-27. Power Interconnect Board (PC2) - Power Off Checks

Test Equipment Needed:

K A
Q2
D1

R14

D9

Q1
K A
D12 D2
R11

R12

R10

AC1

D3

AC2

AC3

Ref. 279314-A / 258043-C

! Read and follow safety information dures with power applied to the Visually inspect PC2 for damage.
in Section 10-2 before proceeding. machine.
Check all measurements for PC2
! Wear an earth grounded wrist  Remove all plugs from PC2 before (see Section 10-9).
strap when performing power off testing.
checks. Remove wrist strap before  If any measurements failed, replace
performing any checks or proce- 1 Power Interconnect Board PC2 PC2.

TM-278618 Page 66 XMT 350 FieldPro

 Always check unit before applying power (see Sections 10-2 thru 10-11).

10-28. Power Interconnect Board (PC2) - Power Off Checks

Power Interconnect Board PC2 DMM Positive Lead DMM Negative Lead DMM Diode DMM Ohms
Pre-Charge Resistor R14 R14 Bottom R14 Top N/A 200
SCR Gate Resistor R10 R10 Left R10 Right N/A 10 - 16.5
SCR Gate Resistor R11 R11 Left R11 Right N/A 10 - 16.5
SCR Gate Resistor R12 R12 Left R12 Right N/A 10 - 16.5
Pre-Charge Diode D5 AC3 R14 Top 0.20 - 0.90 N/A
Pre-Charge Diode D6 AC2 R14 Top 0.20 - 0.90 N/A
Pre-Charge Diode D7 AC1 R14 Top 0.20 - 0.90 N/A
Boost Gate Protection Diode D12 D12 Left D12 Right N/A 100k
Inverter Gate MOSFET Q1 Q1-S (Source) Q1-D (Drain) 0.20 - 0.90 N/A
Inverter Gate MOSFET Q2 Q2-S (Source) Q2-D (Drain) 0.20 - 0.90 N/A
Inverter Gate Protection Diode D2 D2 Left D2 Right N/A 100k
Inverter Gate Protection Diode D3 D3 Left D3 Right N/A 100k
Snubber Gate Protection Diode D9 D9 Left D9 Right N/A 100k

Notes

XMT 350 FieldPro TM-278618 Page 67

 Always check unit before applying power (see Sections 10-2 thru 10-11).

10-29. Front Panel/Display Board PC3 Testing Information

! Measure voltage of input ca-
pacitors according to Sec-
tion 10-3, and be sure voltage
is near zero before touching
any parts.
Be sure plugs are secure before ap-
plying power. See Section 10-30 for
specific values during testing.
1 1 Front Panel/Display
Board PC3

Test Equipment Needed:

Ref. 279313-A / 270272-E

TM-278618 Page 68 XMT 350 FieldPro

 Always check unit before applying power (see Sections 10-2 thru 10-11).

10-30. Front Panel/Display Board PC3 Test Point Values

Unless otherwise noted:

a) Tolerance − +10%
b) Reference − to circuit common (lead 42)
unless noted
c) Readings taken at no load
d) Pins not listed are not used

Voltage Readings
Receptacle Pin Description Value Notes
RC1 1 Output, Output 1 volt DC per 42.5 amperes of weld output when machine is
reference under load; when at idle and mode switch in TIG mode, adjust
control set at minimum = 0 volts DC, adjust control set at maxi-
mum = 10 volts DC; when mode switch in MIG mode, adjust
control set at minimum = 1 volts DC, adjust control set at maxi-
mum = 3.8 volts DC

2 Output, Voltage 1 volt DC per 10 volts DC of weld output

feedback

3 Input, Current 1 volt DC per 100 amperes of weld output

feedback

5 Output, Output enable 0 volts DC = ON, +12.5 volts DC = OFF

7 Boost relay coil return +24 volts DC = relay contacts open, less than +1 volts DC =
relay contacts closed

8 Gas valve coil return +24 volts DC = valve closed (no gas flow), less than +1 volts
DC = valve open

9 Output, Fan enable +5 volts DC = fan on, −15 volts DC = fan off

11 Input, Main transformer +.7 volts DC = OK, +5 volts DC = T1 primary overcurrent =

over current detect HELP1

13 Output +5 volts DC reference voltage for thermistors

14 Circuit Common Circuit common referenced to chassis

15 Input, Secondary side +2 volts DC at 25°C thermistor temperature

thermistor return

16 Circuit Common Circuit common referenced to chassis

17 Input, Primary side +2 volts DC at 25°C thermistor temperature

thermistor return

18 Circuit Common Circuit common referenced to chassis

19 Input, Foldback Decreases weld output if input bus voltage drops, 0 volts = OK,
+15 volts DC 15Khz pwm squarewave = foldback

20 Circuit Common Circuit common referenced to chassis

21 Input +24 volts DC, unregulated DC voltage with respect to GND

22 Input +24 volts DC, unregulated DC voltage with respect to GND

23 Input −24 volts DC, unregulated DC voltage with respect to GND

24 Input −24 volts DC, unregulated DC voltage with respect to GND

RC3 1 Input, Negative weld Used for output voltage feedback

output terminal

3 Input, Positive weld Used for output voltage feedback

output terminal

XMT 350 FieldPro TM-278618 Page 69

 Always check unit before applying power (see Sections 10-2 thru 10-11).

Section 10-30. Front Panel/Display Board PC3 Test Point Values (Continued)
Receptacle Pin Description Value Notes
RC5 A Output, 14−pin remote 23 volts AC RMS at 10 amps
accessory power

B Input, Remote output 0 volts AC = weld output off, 23 volts AC RMS = weld output on
enable

C Output, Output signal For Scratch Start TIG, Lift-Arc TIG, CC and STICK modes, 0 to
to remote command 10 volts DC per adjust control. For MIG, PULSED MIG and
reference V-Sense Feeder modes = 10 volts DC

D Circuit common Remote command reference signal common

E Input, Input signal from 0 to 10 volts DC

remote command

F Output, Current 1 volt DC per 100 amperes of weld output

feedback

G Circuit common 14−pin remote accessory power return

H Output, Voltage 1 volt DC per 10 volts DC of weld output

feedback

*I Output, 14−pin remote 115 volts AC RMS at 2 amps

accessory power

*J Input, Remote output 0 volts AC = weld output off, 115 volts AC RMS = weld output
enable on

K Chassis Power source chassis

M Input, Remote process 0 volts DC = CC, 15 volts DC = CV

select

10-31. Checking Unit Output After Servicing

1 Weld Output Terminals
Check open-circuit voltage be-
tween terminals according to Sec-
tion 10-19 (voltage V-14)
If correct voltage is not present,
repeat troubleshooting procedures.

 Perform a load bank test to en-

sure welding generator oper-
ates properly after servicing.
Be sure load bank is capable of
handling the rated output of the
welding generator being tested
(see load bank Owner’s Manu-
al).
The load bank will simulate a
weld load and the electrical de-
1 mand on the unit. See Specifi-
cations section for rated load.
If unit does not perform at rated
load, repeat troubleshooting
procedures.
Complete pre-operational checks.
Reinstall cover and side panels.

Pre-Operational Checks
Check labels; replace labels that are unreadable or
damaged (see Parts List).
Clean weld output terminals. Tighten connections.
Clean outside of entire unit.
Check Unit Static 2018-12 - 278673-A

TM-278618 Page 70 XMT 350 FieldPro

 Always check unit before applying power (see Sections 10-2 thru 10-11).

10-32. Enabling Low Open Circuit Welding Modes (Optional)

! Disconnect and lockout/tag-
out input power before re-
moving cover.
Follow this procedure to configure
the unit for low open circuit voltage
(OCV) operation.
1 Front Panel And Display
Board PC3
2 Switch SW1
1 Remove wrapper.
Place switch position 1 in the
2 Closed position by pressing actua-
tor toward board.
Reinstall wrapper.

Ref. 279314-A / 270272-E

XMT 350 FieldPro TM-278618 Page 71

 SECTION 11 − MAINTENANCE

11-1. Routine Maintenance

! Disconnect power  Maintain more often during

before maintaining. severe conditions.

 = Check  = Change  = Clean = Replace

Every
3
Replace
Months Damaged  Replace Cracked
Or Torch Body
Unreadable
 Labels

Repair Or Replace
Cracked Cables And
Cords


Clean
And
Tighten Weld
Connections


Every
6
Months Blow Out Inside



11-2. Blowing Out Inside Of Unit

! Do not remove case when
blowing out inside of unit.
To blow out unit, direct airflow
through front and back louvers as
shown.

Ref. 278673-A

TM-278618 Page 72 XMT 350 FieldPro

11-3. Removing Fan Motor
! Significant DC voltage can
remain on capacitors after
unit is Off. Always check
capacitors according to
Section 10-3 to be sure they
have discharged before
working on unit.

 Drawing is representative and

may not reflect actual unit.
1 Mounting Unit Foot
2 Base
1 3 Fan Motor
4 Front Bezel
Remove wrapper from unit.
Place unit upside down on secure
work area as shown.
Remove mounting unit feet.
Lift off base.
2 Remove front bezel from unit.
Remove bolts (2) securing fan as-
sembly.
Disconnect fan motor plug and re-
move fan from unit.
Reverse steps to replace fan motor
in unit.

Tools Needed:
1/2, 9/16 in.

T25 Torx

5/16 in.
279317-A

XMT 350 FieldPro TM-278618 Page 73

Notes

TM-278618 Page 74 XMT 350 FieldPro

 SECTION 12 − ELECTRICAL DIAGRAMS

 The circuits in this manual can be used for troubleshooting, but there might be minor circuit differences from your machine. Use circuit
inside machine case or contact distributor for more information.
The following is a list of all diagrams for models covered by this manual.

Model Serial Or Style Number Circuit Diagram Wiring Diagram

XMT 350 FieldPro MH076068U and following 278576-C 278725-B

(208 − 575 Volt Models)

Circuit Board PC1 MH076068U and following 276640-B♦♦

(Control)

Circuit Board PC2 MH076068U and following 258044-B♦♦

(Power Interconnect)

Circuit Board PC3 MH076068U and following 270273-F♦♦

(Front Panel/Display)

♦♦ Not included in this manual

Notes

XMT 350 FieldPro TM-278618 Page 75

 Figure 12-1. Circuit for XMT 350 FieldPro (208 − 575 Volt) Eff. With Serial No. MH076068U and Following
TM-278618 Page 76 XMT 350 FieldPro
 278576-C

XMT 350 FieldPro TM-278618 Page 77

 Figure 12-2. Wiring Diagram for XMT 350 FieldPro (208 − 575 Volt)
Eff. With Serial No. MH076068U and Following (1 of 2)
TM-278618 Page 78 XMT 350 FieldPro
 278725-B

XMT 350 FieldPro TM-278618 Page 79

 Figure 12-3. Wiring Diagram for XMT 350 FieldPro (208 − 575 Volt)
Eff. With Serial No. MH076068U and Following (2 of 2)
TM-278618 Page 80 XMT 350 FieldPro
 278725-B

XMT 350 FieldPro TM-278618 Page 81

Notes

TM-278618 Page 82 XMT 350 FieldPro

 TM-278618C 2019−07
Eff w/Serial Number MH076068U
Processes

Multiprocess Welding

Description

Arc Welding Power Source

XMT 350 FieldPro

™

With Auto-Line
™

And ArcReach

Eff w/Serial No.

MH076068U And Following
For OM-278618 Revisions A Thru H

For product information,

Owner’s Manual translations,
and more, visit
www.MillerWelds.com
 75

TM-278618 Page 84
7 70 11 73
5 6
8
4
10
9 12 16
22
2 3 13 21
14
24 26
66 25 71
74 68
64 15 17 72
16
69
24
23 27
65
18
1 19 67 29
20
50 48 38
47
57
30
56 31
43 28
55 49
58
76 32
62 55 33

Figure 13-1. Parts Assembly

63 61 34
51 35
54 53 42
52
59 36
54 44 15
39
60 41
MH076068U AND FOLLOWING

40
45

46 37
41
SECTION 13 − PARTS LIST FOR SERIAL NO.

Ref. 278972-E

XMT 350 FieldPro

 Eff w/Serial No. MH076068U And Following
Item Dia. Part
No. Mkgs. No. Description Quantity

Figure 13-1. Parts Assembly

. . . 1 . . . . . . . . . . . . . . . 278601 . . Wrapper (Includes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . . . . . . . . . . . . . . . . . . . 175256 . . . . Insulator, Side Rh (Not Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . . . 119503 . . . . Label, Miller 9.925X4.125 Horizontal (Not Shown) . . . . . . . . . . . . . . . . 2
. . . 2 . . . . . . . . . . . . . . . 274964 . . . . Label, Warning General Precautionary (EN/FR/SP) . . . . . . . . . . . . . . . 1
. . . 3 . . . . . . . . . . . . . . . 275316 . . . . Label, Warning Falling Equipment (EN/FR/SP) . . . . . . . . . . . . . . . . . . . 1
. . . 4 . . . . . . . . . . . . . . . 208015 . . Handle, Rubberized Carrying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 5 . . . . . . . . . . . . . . . 135483 . . Label, Important Remove These Two Handle Screws . . . . . . . . . . . . . . . 2
. . . 6 . . . . R3/C4 . . . . 233052 . . Resistor/Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 7 . . . . . SR1 . . . . . 199952 . . Diode Power Module 55 Amp 600V 1PH Fast Recovery . . . . . . . . . . . . . 1
. . . 8 . . . . . . . . . . . . . . . 199840 . . Bus Bar, Diode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 9 . . . . . . . . . . . . . . . 196355 . . Insulator, Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 10 . . . . D1,D2 . . . . 201531 . . Kit, Diode Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 11 . . . . . RT1 . . . . . 199798 . . Thermistor, NTC 30K Ohm @ 25 Deg C 18in Lead . . . . . . . . . . . . . . . . . 1
. . . 12 . . . . . CR1 . . . . . 255744 . . Relay, Encl 24VDC Spst 30A/300VAC 4Pin Flange Mtg . . . . . . . . . . . . . 1
. . . 13 . . . . . . . . . . . . . . . 010546 . . Bushing, Snap-In Nyl .375 Id X .500 Mtg Hole . . . . . . . . . . . . . . . . . . . . . 1
. . . 14 . . . . . . L4 . . . . . . 218020 . . Inductor, Boost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 15 . . . . . . . . . . . . . . . 179276 . . Bushing, Snap-In Nyl 1.000 Id X 1.375 Mtg Hole Cent . . . . . . . . . . . . . . 5
. . . 16 . . . . . . . . . . . . . . . 170647 . . Bushing, Snap-In Nyl 1.312 Id X 1.500 Mtg Hole . . . . . . . . . . . . . . . . . . . 1
. . . 17 . . . . . . L3 . . . . . . 278572 . . Inductor, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 18 . . . . . . T1 . . . . . . 251394 . . XFMR, HF Litz/Litz W/Boost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 19 . . . . . . . . . . . . . . . 225097 . . Heat Sink, Lh Rect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 20 . . . . . . L1 . . . . . . 212091 . . Inductor, Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 21 . . . . . . . . . . . . . . . 083147 . . Grommet, Scr No 8/10 Panel Hole .312 Sq .500 High . . . . . . . . . . . . . . . 4
. . . 22 . . . . . PC1 . . . . . 276638 . . Circuit Card Assy, Control W/Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . . 216113 . . Stand-Off Support, PC Card .187 Dia W/P&l .375 . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . PLG1 . . . . . 115091 . . Housing Rcpt+Skts (Service Kit) RC1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . PLG2 . . . . 201665 . . Housing Plug+Skts (Service Kit) RC2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . PLG3 . . . . 131056 . . Housing Rcpt+Skts (Service Kit) RC3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG5, 13 . . 131024 . . Housing Plug+Skts (Service Kit) RC5, 13 . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . PLG7, 8 . . . 131054 . . Housing Plug+Skts (Service Kit) RC7, 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . PLG9 . . . . . 115093 . . Housing Plug+Skts (Service Kit) RC9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . PLG10, 11 . . . 115094 . . Housing Plug+Skts (Service Kit) RC10, 11 . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . PLG12 . . . . . 115092 . . Housing Plug+Skts (Service Kit) RC12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 23 . . . . . . . . . . . . . . . 263023 . . Bracket, Mtg Capacitor/PC Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 24 . . . . . . . . . . . . . . . 219930 . . Kit, Capacitor Elctlt Replacement (Includes) . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . C12,13 . . . . 277164 . . . . Capacitor, Elctlt 1800 UF 500 VDC Can 2.52 Dia . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . . 251701 . . . . Adapter, Nut Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . . 217040 . . . . Nut, Nylon M12 Thread Capacitor Mounting . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . . 229327 . . . . Screw, M 5− .8X 12 Hex Hd−Phl 8.8 Pld Sems Clr . . . . . . . . . . . . . . . . 4
. . . . . . . . . . . . . . . . . . . . . 263052 . . . . Insulator, Capacitor Mtg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 25 . . . . . . . . . . . . . . +278589 . . Panel, Rear Standard (Prior to MJ024164U) . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 25 . . . . . . . . . . . . . . +279838 . . Panel, Rear w/Studs (Eff w/MJ024164U) . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 26 . . . . . . . . . . . . . . . 273374 . . Label, Panel Rear XMT CC/CV MPA W/USB . . . . . . . . . . . . . . . . . . . . . . 1
. . . 27 . . . . . . . . . . . . . . . 215980 . . Bushing, Strain Relief .709/.984 Id X1.375 Mtg Hole . . . . . . . . . . . . . . . . 1
. . . 28 . . . . . . . . . . . . . . . 219487 . . Cable, Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 29 . . . . . . . . . . . . . . . 234126 . . Nut, Conduit 1.000 Npt Knurled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 30 . . . . . . L2 . . . . . . 218018 . . Inductor, Pre-Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 31 . . . . . . . . . . . . . . . 218566 . . Gasket, Inductor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 32 . . . . . CT1 . . . . . 196231 . . XMFR, Current Sensing 200/1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 33 . . . . . C15 . . . . . 196143 . . Capacitor, Polyp Met Film 16. Uf 400 VAC 10% . . . . . . . . . . . . . . . . . . . . 1
. . . 34 . . . . . . . . . . . . . . . . 216117 . . Bracket, Mtg Capacitor Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 35 . . . . . . . . . . . . . . . 108020 . . Clamp, Stl Cush 1.625 Dia X .281 Mtg Hole . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 36 . . . . . RT2 . . . . . 199798 . . Thermistor, NTC 30K Ohm @ 25 Deg C 18in Lead . . . . . . . . . . . . . . . . . 1
. . . 37 . . . . . PC2 . . . . . 260280 . . Circuit Card Assy, Interconnect W/Label (Includes)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Prior to MJ024164U) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 37 . . . . . PC2 . . . . . 263676 . . Circuit Card Assy, Interconnect W/Label & Clips (Includes)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Eff w/MJ024164U) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 38 . . . . . . . . . . . . . . . 227927 . . . . Label, Warning Electric Shock/Exploding Parts-Wdles
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Prior to MJ024164U) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 38 . . . . . . . . . . . . . . . 219844 . . . . Label, Warning Electric Shock/Exploding Parts-Wdles
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Eff w/MJ024164U) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

XMT 350 FieldPro TM-278618 Page 85

 Eff w/Serial No. MH076068U And Following
Item Dia. Part
No. Mkgs. No. Description Quantity

Figure 13-1. Parts Assembly (Continued)

. . . . . . . . . . PLG13 . . . . 130203 . . Housing Plug+Pins (Service Kit) RC1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . . . . . . . . PLG14 . . . . 201665 . . Housing Plug+Pins (Service Kit) RC2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . PLG15 . . . . . 115092 . . Housing Plug+Pins (Service Kit) RC3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . PLG20 . . . . . 115093 . . Housing Plug+Pins (Service Kit) RC6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 39 . . . . . . . . . . . . . . . 153403 . . Bushing, Snap-In Nyl .750 Id X 1.000 Mtg Hole Cent . . . . . . . . . . . . . . . . 2
. . . 40 . . . . . RM1 . . . . . 205751 . . Module, Power Resistor W/Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 41 MOD1, MOD2 261556 . . Kit, Input/Pre-Regulator And Inverter Module . . . . . . . . . . . . . . . . . . . . . . 1
. . . 42 . . . . . . . . . . . . . . . 278587 . . Windtunnel, Rh (Prior to MJ024164U) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 42 . . . . . . . . . . . . . . . 278587 . . Windtunnel, Rh W/Stud (Eff w/MJ024164U) . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 43 . . . . . . . . . . . . . . . 196330 . . Heat Sink, Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 44 . . . . . . . . . . . . . . +278542 . . Base Assy, W/Studs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 45 . . . . . . . . . . . . . . . 229325 . . Foot, Mtg Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 46 . . . . . . . . . . . . . . . 176736 . . Screw, Mtg Foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 47 . . . . . . . . . . . . . . . 212074 . . Bus Bar, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 48 . . . . . . . . . . . . . . . 253430 . . Terminal, Connector Friction 0.406 Id . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 49 . . . . . HD1 . . . . . 182918 . . Transducer, Current 400A Module Supply V +/− 15V . . . . . . . . . . . . . . . . 1
. . . 50 . . . . . PC3 . . . . . 280231 . . Circuit Card Assy, Display XMT 350 FieldPro . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . PLG18 . . . . 131204 . . Housing Plug+Pins (Service Kit) RC2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . PLG23 . . . . 131054 . . Housing Rcpt+Skts, (Service Kit) RC3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 51 . . . . . . S1 . . . . . 244920 . . Switch, Tgl 3Pst 40A 600VAC Scr Term Wide Tgl . . . . . . . . . . . . . . . . . . 1
. . . 52 . . . . . . . . . . . . . . . 176226 . . Insulator, Switch Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 53 . . . . . FM1 . . . . . 213072 . . Fan, Muffin 115V 60Hz 3400 RPM 6.378 Mtg Holes . . . . . . . . . . . . . . . . 1
. . . . . . . . . . PLG16 . . . . 131054 . . Housing Plug+Skts (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . RC16 . . . . 135635 . . Housing Plug+Pins (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 54 . . . . . . . . . . . . . . . 258713 . . Rcpt Assy, Tw Lk Insul Fem (Tweco) Bolted (Includes) . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 250037 . . . . Insulator, Bulkhead Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 250039 . . . . Insulator, Bulkhead Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185714 . . . . Washer, Tooth 22mmid X 31.5mmod 1.310-1mmt Intern . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185717 . . . . Nut, M20-1.5 1.00Hex .19h Brs Locking . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185718 . . . . O-Ring, 0.989 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 267367 . . . . Receptacle, Twist Lock Tweco .890 Od W/O−Ring (Includes) . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 186228 . . . . . O-Ring, 0.739 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 54 . . . . . . . . . . . . . . . . 258711 . . Rcpt Assy, Tw Lk Insul Fem (Dinse) Bolted (Includes)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Eff w/MH404074U) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 250037 . . . . Insulator, Bulkhead Front (Eff w/MH404074U) . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 250039 . . . . Insulator, Bulkhead Rear (Eff w/MH404074U) . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185714 . . . . Washer, Tooth 22Mmid X 31.5Mmod 1.310-1Mmt Intern
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Eff w/MH404074U) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185717 . . . . Nut, M20-1.5 1.00Hex .19h Brs Locking (Eff w/MH404074U) . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185718 . . . . O-Ring, 0.989 Id X 0.070 H (Eff w/MH404074U) . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 257994 . . . . Rcpt, Tw Lk Insul W/O-Ring (Includes) (Eff w/MH404074U) . . . . . . . . 1
. . . 55 . . . . . . . . . . . . . . . 258712 . . Rcpt Assy, Tw Lk Insul Fem (Tweco) (Includes) . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 250037 . . . . Insulator, Bulkhead Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 250039 . . . . Insulator, Bulkhead Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185714 . . . . Washer, Tooth 22mmid X 31.5mmod 1.310-1mmt Intern . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185717 . . . . Nut, M20-1.5 1.00Hex .19H Brs Locking . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185718 . . . . O-Ring, 0.989 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 267366 . . . . Receptacle, Twist Lock Tweco .890 Od W/O−Ring (Includes) . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 186228 . . . . . O-Ring, 0.739 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 55 . . . . . . . . . . . . . . . 258710 . . Rcpt Assy, Tw Lk Insul Fem (Dinse) (Includes) (Eff w/MH404074U) . . . 1
. . . . . . . . . . . . . . . . . . . . . 250037 . . . . Insulator, Bulkhead Front (Eff w/MH404074U) . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 250039 . . . . Insulator, Bulkhead Rear (Eff w/MH404074U) . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185714 . . . . Washer, Tooth 22Mmid X 31.5Mmod 1.310-1Mmt Intern
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Eff w/MH404074U) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185717 . . . . Nut, M20-1.5 1.00Hex .19H Brs Locking (Eff w/MH404074U) . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 185718 . . . . O-Ring, 0.989 Id X 0.070 H (Eff w/MH404074U) . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 257995 . . . . Rcpt, Tw Lk Insul W/O-Ring (Includes) (Eff w/MH404074U) . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 186228 . . . . . O-Ring, 0.739 Id X 0.070 H (Eff w/MH404074U) . . . . . . . . . . . . . . . . . 1
. . . 56 . . . . . . . . . . . . . . . 278546 . . Panel, Front W/Knockout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 57 . . . . . C6 . . . . . 273061 . . Capacitor Assy, W/Plug & Leads (Voltage Feedback ArcReach) . . . . . . 1
. . . 58 . . . . . . . . . . . . . . . . . . . . . . . . . . Nameplate (Order by Model and Serial Number) . . . . . . . . . . . . . . . . . . . 1
TM-278618 Page 86 XMT 350 FieldPro
 Eff w/Serial No. MH076068U And Following
Item Dia. Part
No. Mkgs. No. Description Quantity

Figure 13-1. Parts Assembly (Continued)

... 59 .......................... Label, Connection (Order by Model and Serial Number) . . . . . . . . . . . . . 1

... 60 .......................... Label, Power (Order by Model and Serial Number) . . . . . . . . . . . . . . . . . 1
... 61 . . . . . . . . . . . . . . . 266591 . . Knob, Encoder 1.250 Dia X 6mm Id Push On W/Spring . . . . . . . . . . . . . 1
... 62 . . . . . . . . . . . . . . . 268085 . . Conn, Circ Ms Protective Cap Size 20 Nylon . . . . . . . . . . . . . . . . . . . . . . . 1
... 63 . . . . . . . . . . . . . . . 245663 . . Knob, Encoder 1.250 Dia X .250 Id Push On W/Spring . . . . . . . . . . . . . . 1
... 64 . . . . . . . . . . . . . . +278581 . . Windtunnel, Lh W/Studs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 65 . . . . . . . . . . . . . . . . 211503 . . Insulator, Heat Sink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 66 . . . . . . . . . . . . . . . 227746 . . Gasket, Inductor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 67 . . . . . . T2 . . . . . . 268830 . . XFMR, Control 665V 336VA Syn Aux Pwr . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 68 . . . . . CB2 . . . . . 083432 . . Supplementary Pro,Man Reset 1P 10A 250VAC Frict . . . . . . . . . . . . . . . 1
... 69 . . . . . . L8 . . . . . . 241027 . . Core, Toroidal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 70 . . . . . . . . . . . . . . . 278555 . . Filter Resistor Assembly, XMT350 FieldPro . . . . . . . . . . . . . . . . . . . . . . . . 1
... 71 . . . . . . . . . . . . . . . 274166 . . Bracket, USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 72 . . . . . . . . . . . . . . . . 273211 . . Cable, USB 2.0 A−A Male 1Meter Panel−Mount IP−67 . . . . . . . . . . . . . . 1
... 73 . . . . . . . . . . . . . . . 273124 . . Filter Cap Assembly, ArcReach 16uF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 74 . . . . . . L9 . . . . . . 278391 . . Inductor, WCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 75 . . . . . . . . . . . . . . . 278560 . . Module, WCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 76 . . . . . . . . . . . . . . . 278275 . . Bezel, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

+When ordering a component originally displaying a precautionary label, the label should also be ordered.
BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.

Notes

XMT 350 FieldPro TM-278618 Page 87

 Miller Electric Mfg. LLC
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
International Headquarters−USA
USA Phone: 920-735-4505 Auto-Attended
USA & Canada FAX: 920-735-4134
International FAX: 920-735-4125
For International Locations Visit
www.MillerWelds.com

ORIGINAL INSTRUCTIONS − PRINTED IN USA © 2019 Miller Electric Mfg. LLC 2019−01