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Electric amplifiers RE 30048/01.09

Replaces: 11.02

Type VT-VRPA2

Unit series 1X

List of contents Features

Contents Page – Suitable for actuating directly operated servo solenoid
Features 1 valves (type 4WRP, series 1X)
Ordering data 2 – Analog amplifiers in Eurocard format for installation
in 19 ˝ rack
Front panel 2
– Ramp generator can be deactivated
Block diagram with pin assignment 3
– Deadband compensation
Technical data 4
– Output stage with closed-loop control
Additional information 5
– Enabling input
Unit dimensions 6
– Inputs and outputs (partially) short-circuit-proof
– External ramp deactivation
– Adjustment possibilities
• Valve zero
• Sensitivity
• Ramp times
– Open-circuit detection for feedback signal cable
– Closed-loop position control with PID action

Testing and service equipment

– Test box type VT-PE-TB1, see RE 30063
– Test adapter type VT-PA-3, see RE 30070
2/6 Bosch Rexroth AG Hydraulics VT-VRPA2 RE 30048/01.09

Ordering data

VT V R P A 2 1X V0 RTP

Hydraulic component Option

For valves with electrical RTP = Ramp function manually adjustable
feedback =R Customer version
Valve type V0 = Catalogue version
Servo solenoid valve =P Unit series
Actuation 1X = Unit series 10 to 19
Analog =A Serial numbers for types
Output stage 527 = NG6
Two output stages per valve =2 537 = NG10

Front panel

LED
LED grün
green Freigabe
Enabling

ON
LED
LED red
rot UBB <<UBUmin.
B min. UB Rampe
Ramp
Ramp Qa
LED
LED yellow
gelb Ramp
RampeOff
aus off
Qa α
DT α β
max. β α β t
5 sec
–UE +UE
Empfindlichkeit
Sensitivity max. Qb
(100…50%)
(100...50 %)
+ Tmin. = 0.05 s
0 Tmax. = 5 s
Qb –
valve
Lvdt

Qa
–– 0,3…0,5V Justierung
Zero
Nullpunkt
adjustment
( 10%)
(±10 %)
–UE +UE
– 0,3…0,5V

LED
LED yellow
gelb Open circuit
Kabelbruch
Qb
 +15 V b 16
DC +UB = 24 V
+UB b 18
+10 V

b 32 b 28
+10 V/50 mA –15 V DC
b 30 +
RE 30048/01.09

Freigabe
Enabling – C = 4700 mF/
100 k 8.5 V= 63 V=
z 16 b2
Safety logics
Sicherheitslogik
8.5…40 V= b4
max. 40 V= L–O V
z 32 Ein
On Sternpunkt
* Neutral
VT-VRPA2

0… 10V z 10 100 k
UEI Lvdt. b 12
+ UB min.
Sollwerte
Setpoints 100 k ST–O V
0V z 12 – +UK
0… 10V
10 k + – z2
0… 10V b10
UEII
10 k z4
0… 10V z8 NP B
Block diagram with pin assignment

UEIII NP A
z 22 +UK
–10 V/50 mA
b6
QA
QB max. b8
max.
1U
8.5…40 V= b 20 2
Q 3
S
α β
Rampe Aus
Ramp Off Rampe
Ramp DC b 26
α β t
Aus
Off
b 22 b 24
AC
Osz/Dem. b 14
α β
Hydraulics

0… +10 V z 28 10 k
Test actual valve
Test-Istwert
+24 V
24 V
0V z 26 24 V=
Fehler
Error
max. 0.1 A
Bosch Rexroth AG

24 V
Signal
Meldung UA = 0 V 0V z 18
3/6

<0.3 V
4/6 Bosch Rexroth AG Hydraulics VT-VRPA2 RE 30048/01.09

Technical data

P.C.B. format mm (100 x 160 x approx. 35) / (W x L x H)

Europe format with front panel (7 modular spacings)
Plug connector DIN 41612 – F32
Ambient temperature °C 0...+70, storage temperature min. –20; max. +70
Weight kg 0,25
Power supply 24 V DC nominal,
UB to b 16/b 18 and b 2/b 4 Battery voltage 21…40 V,
Rectified AC voltage Ueff = 21…28 V
(single-phase, full-wave rectification)
Smoothing capacitor, separately to 4,700 µF/63 V DC, only required if UB ripple >10 %
b 28/b 30 – b 2/b 4
Solenoid A/VA 2.7/25 (NG6) 3.7/50 (NG10)
Current rating A 1.5 2.5
The current rating can rise at min. UB
and long cable length to control solenoid
Power consumption (typical) W 35 60
Input signal (setpoint) V 0...±10 supply from b 10, z 8, z 10, z 12, z 14/b 14 cumulative
(Ri = 10 kΩ)
Signal source Potentiometer 1 kΩ, +10 V supply from b 32 (50 mA), –10 V from z 22 (50 mA)
or external signal source
Actual-value Oscil. b 26 Meas. tap z 28 1)
feedback 0 811 405 119 10.2 Veff / 7.8 kHz 0...±10 V=
0 811 405 120 10.2 Veff / 7.8 kHz 0...±10 V=
Output stage enable To z 16, U = 8.5...40 V, Ri = 100 kΩ, LED (green) on front panel lights up
Ramp OFF To b 20, U = 8.5...40 V
Solenoid output Output stage to solenoid
Signal to position sensor
Potentiometer power supply
Length of amplifier to valve cables Solenoid cable: up to 20 m 1.5 mm2
20 to 50 m 2.5 mm2
Position transducer: max. 50 m at 100 pF/m
Supply and capacitor 1.5 mm2
Special features Open-circuit protection for feedback signal cable
Closed-loop position control with PID action
Clocked output stage
Rapid energizing and de-energizing for fast response times
Ramps with quadrant recognition
Deadband compensation in valve centre position
Ramps can be deactivated
Adjustment via trimming potentiometer 1. Zero NPA and NPB
2. Sensitivity QA and QB
3. Ramps for acceleration and deceleration t = 0.05...5 s
LED displays Green: Enable ON
Red: UB < UB min. (approx. 21 V)
Yellow: Ramp OFF
Yellow: Feedback signal open circuit
Fault signal z 22: Open collector output to +UK
– Feedback signal open circuit max. 100 mA; no fault: +UK
– UB too low
– ±15 V stabilization
Note
Connect power zero b 2 and control zero b 12 separately to central ground (neutral point).
1) Values for potentiometer in end position (cw) and for “zero potentiometer“ in centre position.
RE 30048/01.09 VT-VRPA2 Hydraulics Bosch Rexroth AG 5/6

Additional information

Information for using ramps Deadband compensation in valve centre position B

Ramp ON if b 20 is open. The positive overlap of ±20 % of the spool stroke is
Ramp OFF if b 20 is linked to b 22 or U = 8.5 ... 40 V at bypassed by means of an electronic compensation circuit
b 20. in the ±15 % range of the spool stroke.
Ramp OFF, Enable OFF or Open circuit interrupts a ramp Zero compensation
in progress. There is an abrupt transition to the final signal A low setpoint (UE = 0.3 ... 0.5 V) must be entered for zero
value. compensation, in order to ensure exit from the deadband.
Quadrant recognition A
Travel through the centre position leaves the direction
of motion of the valve spool unchanged but not that of the
cylinder. In order to ensure that the acceleration values for
both directions of motion remain the same when the valve
crosses from one quadrant to another, the ramp is switched
over by the process of quadrant recognition.

A V
c.
ac

dece
ll.

ll.
dece
V=0
ac
c.

B Q l/min

Q = f ( UE )
gain
zero

–0,5V
Q=0 UE
–10V –5 –1
+1 +5 +10V
Q=0
+0,5V

zero Deadbandcomp.
Adj. at +/– 0,5V
gain
6/6 Bosch Rexroth AG Hydraulics VT-VRPA2 RE 30048/01.09

Unit dimensions (nominal dimensions in mm)

35

Stecker DIN
Connector 41612
DIN 41612––F32
F32

100
Netz 24V=
160

Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Telefon +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Telefax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not release
documentation@boschrexroth.de the user from the obligation of own judgment and verification. It must be
www.boschrexroth.de remembered that our products are subject to a natural process of wear and
aging.
RE 30048/01.09 VT-VRPA2 Hydraulics Bosch Rexroth AG

Notes

Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Telefon +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Telefax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not release
documentation@boschrexroth.de the user from the obligation of own judgment and verification. It must be
www.boschrexroth.de remembered that our products are subject to a natural process of wear and
aging.
 Bosch Rexroth AG Hydraulics VT-VRPA2 RE 30048/01.09

Notes

Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Telefon +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Telefax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not release
documentation@boschrexroth.de the user from the obligation of own judgment and verification. It must be
www.boschrexroth.de remembered that our products are subject to a natural process of wear and
aging.