KDE300A Manual
KDE300A Manual
KDE300A Series
High Performance Universal Inverter
Preface
Thank you for purchasing the KDE300A series high performance vector and torque control frequency
inverter
KDE300A series Performance higher level than KDE300 frequency inverterwith advanced functions,
such as high performance vector control of induction motor, user-programmable function and backstage
monitoring software, variable communication and supporting multiple PG cards etc. It is applicable to
textile, papermaking, tension control, wire drawing fans and pumps, machine tools, packaging, food and
all kinds of automatic production equipment.Its excellent performance is equivalent and competitive to
most of international brand AC drives
This manual introduces functional characteristics and usage of KDE300A series inverter, includes
product model selection, parameter settings, running and debugging, maintenance, checking, and so on.
Please be sure to read this manual carefully before operation. For equipment matching manufacturers,
please send this manual to your end user together with your devices, in order to facilitate the usage.
PRECAUTIONS
To describe the product details, the illustrations in the manual sometimes are under the state of
removing the outer housing or security covering. While using the product, please be sure to
mount the housing or covering as required, and operate in accordance with the contents of
manual.
The illustrations in this manual is only for explanation, may be different from the p roducts you
ordered.
committed to constantly improving the products and features will continue to upgrade, the
information provided is subject to change without notice.
Please contact with the regional agent or client service center directly o f factory if there is any
questions during usage.
EDIT: V1.3
TIME: 2018-01
Contents
Chapter 1 Safety Information and Precautions ..................................................................................................... 1
1.1 Safety Precautions...................................................................................................................................... 1
1.2 Precaution .................................................................................................................................................... 2
Chapter 2 Product Information ................................................................................................................................ 4
2.1 Designation Rules ....................................................................................................................................... 4
2.2product series instruction ............................................................................................................................ 4
2.3Technical Specifications .............................................................................................................................. 5
Chapter 3 Product appearance and Installation Dimension ............................................................................... 8
3.1 Product appearance and installation........................................................................................................ 8
3.1.1Product appearance ......................................................................................................................... 8
3.1.2Appearance and Mounting Hole Dimension ................................................................................. 8
3.2Wiring ........................................................................................................................................................... 10
3.2.1 Standard wiring diagram............................................................................................................... 10
3.2.2Main Circuit Terminals .................................................................................................................... 11
3.2.3 Cautions for Main Circuit Wiring .................................................................................................. 12
3.2.4Control Circuit Terminal.................................................................................................................. 13
3.3EMCquestion and solution ........................................................................................................................ 15
Chapter 4 Operation and display .......................................................................................................................... 17
4.1 LED Instruction of operation and display............................................................................................ 17
4.2 Display hierarchy and menu mode ...................................................................................................... 18
4.3 Digital tube display ................................................................................................................................. 19
4.4 Test run ....................................................................................................................................................... 20
Chapter 5 Function Code Table............................................................................................................................. 21
Chapter 6 Fault Diagnosis and Solution .............................................................................................................. 77
Chapter 7 Selection Guide of braking component.............................................................................................. 82
7.1 Selection Guide of braking component.................................................................................................. 82
Chapter 8 Daily maintenance of frequency inverters ......................................................................................... 84
8.1 Daily maintenance .................................................................................................................................... 84
8.1.1 Daily maintenance ......................................................................................................................... 84
8.1.2 Regular inspection ......................................................................................................................... 84
8.2 Wearing parts replacement ..................................................................................................................... 84
8.3 Warranty Items .......................................................................................................................................... 85
Appendix A Modbus communication protocol .................................................................................................. 86
KDE300A high performance vector control frequency inverter user manual Chapter 1Safety information and precautions
indicates that failure to comply with the notice will result in serous injury or even death
indicates that failure to comply with the notice will result in moderate or minor injury andequipment
damage
Read this manual carefully so that you have a thorough understanding. Installation, commissioning or
maintenance may be performed in conjunction with this chapter. will assume no liability or
responsibility for any injury or loss caused by improper operation.
Please install the flame retardant objects such as metal, away from
combustibles, or may cause a fire!
DANGER
During Do not allow lead wires or screws to fall into the drive, otherwise the
drive may be damaged!
Installation Install the drive in a place where there is less vibration and direct
sunlight.
WARNING Drive placed in airtight cabinet or confined space, please note the
installation of space to ensure the cooling effect.
You must follow the guidance of this manual and be used by qualified
electrical engineers. Otherwise, unexpected danger may occur!
There must be a circuit breaker between the drive and the power
supply, otherwise a fire may occur!
Make sure the power supply is in zero-energy state before wiring,
DANGER otherwise there is danger of electric shock!
Please follow the standard to the drive properly grounded, otherwise
there is the risk of electric shock!
Wiring Never connect input power to the drive's output terminals (U, V, W).
Note that the terminal markings, do not take the wrong line! Otherwise
it will cause damage to the drive!
Never connect the braking resistor directly to the DC bus +, - terminals.
Otherwise it will cause a fire!
Refer to the manual's recommendations for the wire diameter used.
WARNING
Otherwise it may happen accident!
Do not disassemble the connecting cable inside the driver. Otherwise,
the internal of the servo driver may be damaged.
Make sure the voltage level of the input power is the same as the rated
Before voltage of the driver. Check if the wiring position of the power input
Power-on terminals (R, S, T) and output terminals (U, V, W) is correct; Of the
DANGER external circuit is short-circuited, the connection is tightened, or cause
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Chapter1 Safety information and precaution KDE300A high performance vector control frequency inverter user manual
WARNING in this manual, and be properly wired in accordance with this manual.
Otherwise it may cause accident!
Do not open the cover after power on, otherwise there is danger of
electric shock!
If the indicator light does not light after power on, the keyboard does
not display the situation, immediately disconnect the power switch, do
After DANGER
not touch any input and output terminals of the drive, otherwise there is
Power-on the risk of electric shock!
If parameter identification is required, preclude the possibility of injury
when rotating the motor!
Do not arbitrarily change the drive manufacturer parameters, or it may
WARNING cause damage to the device!
Do not touch the cooling fan, radiator and discharge resistance to test
the temperature, otherwise it may cause burns!
Non-professional technicians Do not detect the signal during
1.2 Precaution
Contactor using
If the contactor is installed on the power input side of the inverter, do not make the contactor frequent on-off
operation. The interval between ON and OFF of the contactor should not be less than one hour. Frequent
charging and discharging will reduce the use of capacitors in the inverter life.
If a contactor is installed between the inverter output terminals (U, V, W) and the motor, make sure that the
inverter is turned on and off when there is no output. Otherwise, the inverter may be damaged.
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KDE300A high performance vector control frequency inverter user manual Chapter 1Safety information and precautions
Power input
The inverter power input should not exceed the operating voltage range specified in this manual. If necessary,
use a step-up or step-down device to change the power supply to the specified voltage range.
Do not change the three-phase inverter to two-phase input, otherwise it will cause malfunction or inverter
damage.
Output filtering
When the cable length between the inverter and the motor exceeds 100 meters, it is suggested to use the
output AC reactor to avoid inverter over-current caused by excessive distributed capacitance. Output filter
according to the needs of the field matching.
Inverter output is PWM wave, please do not install the capacitor on the output side to improve the power factor
or lightning varistor, etc., otherwise it may easily lead to inverter instantaneous overcurrent or even damage the
inverter.
Disposal
Electrolytic capacitors on the main circuit and electrolytic capacitors on the printed circuit board may explode
when incinerated, and poisonous gases are generated when plastic parts are burned. Please dispose as
industrial waste.
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Chapter 2 Product information KDE300A high performance vector control frequency inverter user manual
T:three phase
Product series
2-2model instruction
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KDE300A high performance vector control frequency inverter user manual Chapter2 production information
2.3Technical Specifications
Item Specifiation
1phase/3phase 220V:200V~240V
Inuput Voltage
3 phase 380V-480V:380V~480V
Input Allowed Voltage
-15%~10%
fluctuation range
Input frequency 50Hz / 60Hz,fluctuation less than 5%
Output Voltage 3phase:0~input voltage
Output General purpose application:60S for 150% of the rated current
Overload capacity
Light load application:60S for 120% of the rated current
V/f control
Control mode Sensorless flux vector control without PG card(SVC)
Sensor speed flux vector control with PG card (VC)
Control Operating mode Speed control、Torque control(SVC and VC)
1:100 (V/f)
Speed range 1:200( SVC)
1:1000 (VC)
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Chapter 2 Product information KDE300A high performance vector control frequency inverter user manual
±0.5% (V/f)
Speed control
±0.2% (SVC)
accuracy
±0.02% (VC)
5Hz(V/f)
Speed response 20Hz(SVC)
50Hz(VC)
0.00~600.00Hz(V/f)
frequency range 0.00~200.00Hz(SVC)
0.00~400.00Hz(VC)
Input frequency Digital setting: 0.01 Hz
resolution Analog setting: maximum frequency x 0.1%
150%/0.5Hz(V/f)
Startup torque 150%/0.25Hz(SVC)
150%/0Hz(VC)
Torque control SVC:within 5Hz10%,above 5Hz5%
accuracy VC:3.0%
V / f curve type: straight line, multipoint, power function, V / f
separation;
V/f curve
Torque boost support: Automatic torque boost (factory setting),
manual torque boost
Support linear and S curve acceleration and deceleration;
Frequency giving
4 groups of acceleration and deceleration time, setting range 0.00s ~
ramp
60000s
VdcMax Control: Limit the amount of power generated by the motor
DC bus voltage by adjusting the output frequency to avoid over-voltage trip;
control VdcMin control: Control the power consumption of the motor by
adjusting the output frequency, to avoid jump undervoltage fault
Carrier frequency 1kHz~12kHz(Varies depending on the type)
Startup method Direct start (can be superimposed DC brake); speed tracking start
Stop method Deceleration stop (can be superimposed DC braking); free to stop
Jog control, droop control, up to 16-speed operation, dangerous
speed avoidance, swing frequency operation, acceleration and
deceleration time switching, VF separation, over excitation braking,
Main control process PID control, sleep and wake-up function, built-in simple PLC
function logic, virtual Input and output terminals, built-in delay relay, built-in
comparison unit and logic unit, parameter backup and recovery,
perfect fault record, fault reset, two groups of motor parameters
freely switch, software swap output wiring, terminals UP / DOWN
Keypad LED Digital keyboard
Standard:
communication
MODBUS communication
Incremental Encoder Interface Card (Differential Output and Open
PG card
Collector), Resolver Interface Card
standard:
5 digital input terminals, one of which supports high-speed pulse input
Input terminal up to 50kHz;
function 2 analog input terminals, support 0 ~ 10V voltage input or 0 ~ 20mA
current input;
standard:
1 digital output terminal;
1 high-speed pulse output terminal (open collector type), support 0 ~
Output terminal 50kHz square wave signal output;
1 relay output terminal
2 analog output terminals, support 0 ~ 20mA current output or 0 ~
10V voltage output;
Protection Refer to Chapter 6 "Troubleshooting and Countermeasures" for the protection function
Environment Installation Indoor, no direct sunlight, dust, corrosive gas, combustible gas, oil
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KDE300A high performance vector control frequency inverter user manual Chapter2 production information
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Chapter3 product appearance and wiring KDE300A high performance vector control frequency inverter user manual
3.1.1Product appearance
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KDE300A high performance vector control frequency inverter user manual Chapter3 Product appearance and wiring
W
W D A
D
A
B H B H1
(a) SIZE A~SIZE C(plastic) appearance dimension (b)SIZE D and above (metal) appearance dimension
Diagram 3-3:KDE300A appearance dimension
Table 3-1KDE300A series appearance and installation dimension
Appearance and installation dimension(mm)
WEIGHT
SIZE W Mounting
A B H H1 D Φd (KG)
screws
SIZE A 113 172 186 / 125 164 ø5.0 M4×16 2.0
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Chapter3 product appearance and wiring KDE300A high performance vector control frequency inverter user manual
3.2Wiring
Break Resistance
Breaker Contactor
+ PB -
R/L1 U
3phase AC input M
380V~ 50/60Hz S/L2 V
T/L3 W
Main circuit
Control circuit
PG card
KDE300A RS485 port
PLC
485+
Connector slip 485-
+24V
Digital input 1 DI1 FWD PC
shield ON ON
I I I I OFF
J9 J17
Twisted
cable Ground J9,J11:PE1 PE2 J7:485
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KDE300A high performance vector control frequency inverter user manual Chapter3 Product appearance and wiring
+ PB - R S T U V W PE
Power Connect motor
+ 、- DC BUS terminals
PE Grounding terminal
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Chapter3 product appearance and wiring KDE300A high performance vector control frequency inverter user manual
◆ In order to provide input side overcurrent protection and power outage overhaul convenience, the inverter should
be connected to the power supply through circuit breakers and contactors.
◆ Please confirm the power phase, the voltage is consistent with the product nameplate, do not match may result
in damage to the inverter.
(2)DC wiring
◆ Do not connect the braking resistor directly to +, -, which may cause the inverter to be damaged or
even fire.
◆ When using the external brake unit, pay attention to +, - can not be reversed, otherwise it will cause
damage to the inverter and brake unit or even cause a fire.
(3)Motor Wiring
◆It is forbidden to short circuit or ground the inverter output terminal, otherwise the internal components
of the inverter will be damaged.
◆Avoid short circuit the output cables or with the inverter enclosure, otherwise there exists the danger of
electric shock.
◆It is forbidden to connect the output terminal of the inverter to the capacitor or LC/RC noise filter with
phase lead, otherwise, the internal components of the inverter may be damaged.
◆When contactor is installed between the inverter and the motor, it is forbidden to switch on/off the
contactor during the running of the inverter, otherwise, there will be large current flowing into the
inverter, triggering the inverter protection action.
◆Length of cable between the inverter and motor
If the cable between the inverter and the motor is too long, the higher harmonic leakage current of the
output end will produce by adverse impact on the inverter and the peripheral devices. It is suggested
that when the motor cable is longer than 100m, output AC reactor be installed. Refer to the following
table for the carrier frequency setting.
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KDE300A high performance vector control frequency inverter user manual Chapter3 Product appearance and wiring
+10V AI1 AO1 485+ GND DI1 DI2 DI3 DI4 HDI
TA TB TC
GND AI2 AO2 485- COM DO1 HDO COM PLC +24V
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Chapter3 product appearance and wiring KDE300A high performance vector control frequency inverter user manual
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KDE300A high performance vector control frequency inverter user manual Chapter3 Product appearance and wiring
The working principle of the inverter determines that it will certainly produce electromagnetic interference,
affecting and interfering with other equipment. In the meantime, the frequency converter usually works under the
industrial environment with very strong noise, its internal weak signal is also easily disturbed. For safe and
trouble-free operation of the frequency converter, as well as the normal and orderly operation of other equipment,
install the equipment according to the following rules.。
Install the input noise filter, the filter to the inverter input power supply side of the wiring should be as short
as possible.
Filter shell and the installation of the cabinet should be a large area of reliable connection, in order to
reduce the noise current loop impedance.
The wiring distance between inverter and motor should be as short as possible. The motor cable adopts
4-core cable. One end of the ground wire is grounded at the inverter side and the other end is connected
with the motor case. The motor cable is sheathed into the metal pipe.
Input power line and output motor line should be far away from each other.
Easily affected equipment and signal lines should be installed away from the inverter.
The key signal cable should use shielded cable. It is suggested that the shielded cable layer should be
grounded by 360 degree grounding method and set in the metal pipe. As far as possible from the inverter
input power cable and output motor cable, if the signal cable must cross the input power cable or output
motor cable, the two should be orthogonal.
When using the analog voltage and current signals for remote frequency setting, double-stranded,
shielded and shielded cables should be used, and the shield should be connected to the grounding
terminal PE of the inverter. The longest signal cable should not exceed 50 meters.
The control circuit terminals T1A / T1B / T1C, T2A / T2B / T2C and other control circuit terminals should be
separated wiring.
It is forbidden to short-circuit the shield with other signal lines and equipment.
When connecting the inductive load device (magnetic contactor, relay, solenoid valve, etc.) to the inverter,
be sure to use the surge suppressor on the load device coil.
Correct and reliable grounding is safe and reliable operation of the foundation:
(1) Inverter will generate leakage current, the greater the carrier frequency, the greater the leakage current.
Inverter leakage current greater than 3.5mA, the size of the leakage current by the conditions of use, in order to
ensure safety, inverter and motor must be grounded;
(2) Grounding resistance should be less than 10 ohms. Grounding cable diameter requirement, refer to the
same type of input and output cables half of the cross-sectional area selection;
(3) Do not share the ground wire with welding machines and other power equipment;
(4) When using more than two inverters, do not make the ground wire loop.。
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Chapter3 product appearance and wiring KDE300A high performance vector control frequency inverter user manual
Correctincorrect
3-6Ground wire connection diagram
relationship
When the cable between the inverter and the motor is long, due to the influence of distributed capacitance, it is easy
to produce electrical resonance, thus generating a large current so that the inverter over-current protection. It is
recommended to install the AC output reactor when the motor cable length exceeds 100 meters. Refer to the
following table for carrier frequency setting
Cable length between drive 20m below 50m below 100m below 100m above
and motor
Carrier frequency(P22.00) 15kHz below 8kHz below 4kHz below 2kHzbelow
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KDE300A high performance vector control frequency inverter user manual Chapter5 function code
LED keyboard consists of 5 digital tubes, 7 lights, 8 keys and a potentiometer; can be used to set
the parameters, status monitoring and operation control, LED keyboard shape as shown in Figure 4-1:
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Chapter 5 function code KDE300A high performance vector control frequency inverter user manual
KDE300A digital keyboard display is divided into four layers, from top to bottom are: monitoring status, menu
mode selection status, function code selection status, parameter editing / viewing status, as shown in Figure 4-2. In
the menu mode selection status, press 【UP】 or 【DOWN】 key to select menu mode, press 【ENTER】 to enter
the selected menu mode, the following describes several menu modes:
MENU UP UP UP UP
CHOOSE “-bSC-
ESC
STATE ”
Standard mode DOWN User-difined mode DOWN DOWN DOWN
Check mode Wizard mode
ESC ENTER ESC ENTER ESC ENTER ESC ENTER
COMMAND
CODE
【UP、DOWN、SHIFT】 【UP、DOWN】 【UP、DOWN】 【UP、DOWN】
PARAMETER
EDIT/VIEW
STATUS
【UP、DOWN、SHIFT】 【UP、DOWN、SHIFT】 【UP、DOWN、SHIFT】 【UP、DOWN、SHIFT】
Standard mode(-bSC-)
If access (P00.01) is standard, all the function codes mentioned in this manual are accessible.
If access (P00.01) is the end user (in the state of user password lock), then only some function code can be
accessed.
User-difined mode(-USr-)
In this menu mode, only 20 user-defined parameters defined are displayed.
Verify mode(-vrF-)
In this menu mode, only parameters that differ from the factory settings are displayed。
Guide mode(-GdE-)
When users first use the inverter, can guide the user to complete a simple trial run。
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KDE300A high performance vector control frequency inverter user manual Chapter5 function code
Dot5 Dot1
Dot1 is used to distinguish between the left and right screens. On indicates the left panel (upper 5 digits) and turns
off the right screen (lower 5 digits). When the left screen is displayed, Dot5 is used to indicate the sign digit. On
indicates that the value is negative, off indicates the value is Positive.
The display range of 32-bit unsigned numbers is 0 to 4294967295 (excluding decimal point), and the displayed
range of signed numbers is -2147483648 to 2147483647 (excluding the decimal point).
The leftmost digital tube is used to distinguish the left and right screens: the top digit segment lights up for the left
panel and the bottom segment segment lights for the right panel.
Remove the leftmost digital tube, from right to left, followed by Bit0 ~ Bit15. The upper segment is lit to indicate 1, the
Means left screen,high 8bit bit1=1
Means right
bit15=0 screen,low 5bit bit0=0
lower segment to light to indicate 0.
R means read only
Specific symbol
In some cases, the digital tube will display a specific symbol. The meaning of specific symbols is shown in the
following table:Table4-2 Digital tube display symbol and meaning
Symbol Meaning
tUnE Motor parameter self-learning
bUSY Processing parameter read and write requests
• Indicates that the parameters have been changed
End
and saved to the EEPROM
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Chapter 5 function code KDE300A high performance vector control frequency inverter user manual
start
Make sure the power cable, motor cable and brake unit are connected
correctly
End
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KDE300A high performance vector control frequency inverter user manual Chapter5 function code
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Chapter 5 function code KDE300A high performance vector control frequency inverter user manual
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KDE300A high performance vector control frequency inverter user manual Chapter5 function code
0:keypad
1:terminal
2:communication
Command source: run、stop、forward、
Source of the Operation reverse、jog、fast brake stop.etc
P00.06 0 ★
Command If use with DI function, 12:Switching run
command to Keypad and 13:Switching
run command to Communication,Actuall
effective command source is related with
DI status
Numeric frequency
P00.07 00.00Hz~maximum frequency 50.00Hz ☆
setting
0:Forward
1:Reverse
It is only for keypad control to change
running direction by giving frequency
symbol to be reverse)If command by
P00.08 Rotation direction 0 ☆
keypad/terminal /communication,and not
want to achieve reverse running by
giving frequency symbol to be
reverse,need to change P22.13 in stop
mode(see parameter P22.13)
0:enable
P00.09 Reverse control 0 ★
1:disbale
0:motor 1
1:motor 2
P00.10 Motor option If use with DI function,16:Switch between 0 ★
motor 1 and motor 2,Actuall effective
command source is related with DI status
0:standard drive
P00.11 Special industry 0 ★
1:Reserved
Power board software
r00.18 - - ●
version
Control board software
r00.19 - - ●
version
LCD SOFTWARE
r00.20 - - ●
VERSION
r00.21 SN 1 - - ●
r00.22 SN 2 - - ●
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Chapter 5 function code KDE300A high performance vector control frequency inverter user manual
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KDE300A high performance vector control frequency inverter user manual Chapter5 function code
Motor frequency
P01.18
P01.17
P01.16
P01.15
P01.14
P01.13
Giving frequency
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Chapter 5 function code KDE300A high performance vector control frequency inverter user manual
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KDE300A high performance vector control frequency inverter user manual Chapter5 function code
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Chapter 5 function code KDE300A high performance vector control frequency inverter user manual
This function is mostly used in textile and chemical industry and some application such as traversing and winding so
it is used for balancing the workload allocation when multiple motors are used to drive the same load. The output
frequency of the frequency inverters decreases as the load increases. You can reduce the workload of the motor
under load by decreasing the output frequency for this motor, implementing workload balancing among multiple
motors.P01.44 or P01.46=0,This function disable
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KDE300A high performance vector control frequency inverter user manual Chapter5 function code
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Chapter 5 function code KDE300A high performance vector control frequency inverter user manual
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KDE300A high performance vector control frequency inverter user manual Chapter5 function code
Output frequency
recommand
Tacc T dec
t
TS 1 TS 2 TS 3 TS 4
2: S curve method B
The time of this S-curve is defined as in the method A except that in the acceleration / deceleration process, if the target
frequency suddenly approaches or the acceleration / deceleration time changes, the S-curve is re-planned. In addition, when
the target frequency changes, the S Curves avoid "overshoot" as much as possible.
Setting value depend on P03.16
P03.16 = 2, 0.00~600.00s;
P03.01 Acceleration time 1 10.00s ☆
P03.16 = 1, 0.0s~6000.0s;
P03.16 = 0, 0s~60000s
Setting value depend on P03.16
P03.16 = 2, 0.00~600.00s;
P03.02 Deceleration time 1 20.00s ☆
P03.16 = 1, 0.0s~6000.0s;
P03.16 = 0, 0s~60000s
P03.03 Acceleration time2 0.01~60000s same as P03.01 10.00s ☆
P03.04 Deceleration time2 0.01~60000s same as P03.02 20.00s ☆
P03.05 Acceleration time3 0.01~60000s same as P03.01 10.00s ☆
P03.06 Deceleration time3 0.01~60000s same as P03.02 20.00s ☆
P03.07 Acceleration time4 0.01~60000s same as P03.01 10.00s ☆
P03.08 Deceleration time4 0.01~60000s same as P03.02 20.00s ☆
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Chapter 5 function code KDE300A high performance vector control frequency inverter user manual
Output frequency
Deceleration time1
t
Other ways to select acceleration / deceleration time can be found in the description of relevant parameters。
Jog Acceleration
P03.09 Time Setting same as P03.01 6.00s ☆
time
Jog Deceleration
P03.10 Time Setting same as P03.02 10.00s ☆
time
Setting value depend on P03.16
S-curve
P03.16 = 2, 0.01~30.00s;
P03.11 Acceleration 0.50s ☆
P03.16 = 1, 0.1s~300.0s;
begin time
P03.16 = 0, 1s~3000s
S-curve
P03.12 Acceleration arrival SAME AS P03.11 0.50s ☆
time
S-curve
P03.13 Deceleration SAME AS P03.11 0.50s ☆
begin time
S-curve
P03.14 Deceleration SAME AS P03.11 0.50s ☆
Arrival time
Accel and 0:maximum frequency
P03.15 0 ★
Deceltime 1:Motor rated frequency
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KDE300A high performance vector control frequency inverter user manual Chapter5 function code
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Chapter 5 function code KDE300A high performance vector control frequency inverter user manual
Correspondin
Curve A horizontal 0.00V~ g setting
P04.23 0.00V ☆
axis 1 P04.25 P04.2
6
Correspondi
ng setting
P04.28 AI
Curve B vertical -100.0%~ P04.27 P04.29
P04.28 0.0% ☆
axis 1 100.0%
Curve B horizontal P04.27~
P04.29 10.00V ☆
axis 2 10.00V
P04.38 - 34 -
KDE300A high performance vector control frequency inverter user manual Chapter5 function code
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Chapter 5 function code KDE300A high performance vector control frequency inverter user manual
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KDE300A high performance vector control frequency inverter user manual Chapter5 function code
0:no function
1:run terminal
P06.01 DI1 Numeric input function 1 ★
2:reverse/Forward and reverse switchover
3:three wire control
4:forward jog command
5:reverse jog command
6:Terminal UP
P06.02 DI2 Numeric input function 7:Terminal DOWN 2 ★
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Chapter 5 function code KDE300A high performance vector control frequency inverter user manual
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KDE300A high performance vector control frequency inverter user manual Chapter5 function code
COM COM
COM COM
0:no protection
Terminal protection When command is terminal ,power on and
P06.31 0 ★
function terminal effective,inverter will run
1:protection
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Chapter 5 function code KDE300A high performance vector control frequency inverter user manual
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KDE300A high performance vector control frequency inverter user manual Chapter5 function code
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Chapter 5 function code KDE300A high performance vector control frequency inverter user manual
Output
frequency
P08.00
P08.00×P08.01
FDT time
suatus
valid
invalid invalid
time
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KDE300A high performance vector control frequency inverter user manual Chapter5 function code
threshold
0.000~30.000sNotice:When output
Overcurrent detection
P08.13 current≥P08.12 and endure P08.13 0.100s ☆
delay time
time,corresponding DOoutput effective signal
IGBT Module temperature
P08.14 20.0~100.0℃ 75.0℃ ☆
threshold
Accumulative power-on
P08.15 0~65530h 0h ☆
time arrival threshold
Accumulative power-on
P08.16 0~65530h 0h ☆
time arrival threshold
Action upon Running time
P08.17 0:continue to run;1:stop 0 ☆
arrival
This time running time
P08.18 0~65530min 0min ☆
arrival threshold
This time Running time
r08.19 0~65535min 0min ●
monitoring
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Chapter 5 function code KDE300A high performance vector control frequency inverter user manual
For example:if motor rotating speed is 1500RPM and encoder speed 1000RPM,set P10.07=1500,
P10.08=1000。
Encoder offline detection
P10.09 0.0(not detecting)~10.0s 2.0 ★
time
P10.11 Encoder rotation filter time 0~32 speed loop control cycle 1 ★
Current rotating speed by measuing, unit:
0.01Hz/1Rpm
encoder feedback rotating unit set by P21.17。
r10.12 - ●
speed no symbolic number,Function code
r27.02:Bit5 for direction;keypad indicator
【REV】indicate direction
0 ~ 4*encoder pulse number -1
encoder current position refer Z pulse as zero
r10.13 Encoder current position - ●
point,motor forward running and one cyle to Z
pulse ,then postion to zero
0 ~ 4*encoder pulse number-1
r10.14 Z pulse marking value (it is used to monitor encoder slipping and AB - ●
being disturbed )
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KDE300A high performance vector control frequency inverter user manual Chapter5 function code
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Chapter 5 function code KDE300A high performance vector control frequency inverter user manual
Output
frequenc
y
0 Motor rated
frequency
Output
voltage
Motor rated
voltage
V3
V2
V1 Output
V0 frequen
cy
F F F F
0 Motor rated
0 1 2 3
frequency
Multi-point VF Frequency
P12.01 0.00Hz~multi-point VF curve F1(P12.03) 0.00Hz ☆
1(F0)
P12.02 Multi-point VF Voltage 0(V0) 0.0%~100.0% 0.0% ☆
Multi-point VF Frequency multi-point VF curve F0(P12.01)~multi-point
P12.03 50.00Hz ☆
1(F0) VF curve F2(P12.05)
P12.04 Multi-point VF Voltage 1(V1) 0.0%~100.0% 100.0% ☆
P12.05 Multi-point VF Frequency multi-point VF curve F1(P12.03)~multi-point 50.00Hz ☆
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KDE300A high performance vector control frequency inverter user manual Chapter5 function code
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Chapter 5 function code KDE300A high performance vector control frequency inverter user manual
- 48 -
KDE300A high performance vector control frequency inverter user manual Chapter5 function code
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Chapter 5 function code KDE300A high performance vector control frequency inverter user manual
- 50 -
KDE300A high performance vector control frequency inverter user manual Chapter5 function code
- 51-
Chapter 5 function code KDE300A high performance vector control frequency inverter user manual
Example of monitoring
interface (stop)
P21.12 = 0052
★ skip when
meet 0
To monitor
Monitor display Monitor display display parameter
parameter 2 parameter 5 2
The rules for running the monitoring interface are the same as the shutdown monitoring interface, and will
not be repeated
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KDE300A high performance vector control frequency inverter user manual Chapter5 function code
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Chapter 5 function code KDE300A high performance vector control frequency inverter user manual
- 54 -
KDE300A high performance vector control frequency inverter user manual Chapter5 function code
220V Level:160V~300V
Undervoltage trip 380V Level:350V~520V
P23.05 Depend ★
threshold 480V Level:400V~650V
660V Level:650V~900V
Undervoltage fault
P23.06 0.0s~30.0s 1.0s ☆
detecting time
0:disabled
P23.07 Rapidcurrent limit 1 ★
1:enabled
Over-speed detection
P23.10 0.0%~120.0% maximum frequency 120.0% ☆
value
0.0s~30.0s
P23.11 Over-speed detection time 1.0s ☆
0.:shielding
Detection value of too
P23.12 0.0%~1P00.0%(motor rated frequency) 20.0% ☆
large speed deviation
Detection value of too 0.0s~30.0s
P23.13 0.0s ☆
large speed deviation 0.0:shielding
Input phase loss detection 0.0s~30.0s
P23.14 6.0s ☆
time 0.0:forbidden
Output phase loss
P23.15 0%~100% 30% ☆
inbalance detecting
Unit’s digit : input phase loss
0: coast to stop
Fault protection action
P23.18 1: Emergent stop 0000 ☆
selection 1
2: Stop as per stop mode
3: continue to Run
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Chapter 5 function code KDE300A high performance vector control frequency inverter user manual
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KDE300A high performance vector control frequency inverter user manual Chapter5 function code
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Chapter 5 function code KDE300A high performance vector control frequency inverter user manual
P24.01
Motor output
frequency
0
Fn
Overload
time
80min
Overload gain P24.00=1.20
64min
Overload gain P24.00=1.00
5min
160s
5
s
100% 120% 140% 160% 180% 200% 220%
* Overload protection starting current
Left: Motor overload protection starting current Right: Motor Overload Protection Curve with Different
Overload Protection Gains
Motor overload Overload protection of motor 2 only when P24.04 bits equals one or overload protection of
motor 1 or P24.08 bits equals one. P24.00 is used to adjust the overload inverse time curve time, as shown in
the right figure above, the minimum motor overload time is 5.0s.
Note: Users need to correctly set the three parameters of P24.00, P24.01 and P24.02 according to the actual
overload capacity of the motor. If set unreasonable, prone to motor overheating damage and the inverter is not
timely warning of the danger of protection.
Unit’digit:motor protection selection
0:No
P24.04 Motor 1 protection option 1:overload protection(motor 1) 01 ☆
2:PTC1000
3:PTC100
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KDE300A high performance vector control frequency inverter user manual Chapter5 function code
Motor 1 overheat
P24.05 0.0℃~200.0℃ 120.0℃ ☆
protection threshold
Motor 1 overheat warning
P24.06 50%~100% 80% ☆
threshold
Motor 1 temperature read
r24.07 Unit 0.1℃ - ●
data
Unit’digit:motor protection selectoin
0:no
1:overload protection(motor 2)
2:PTC1000
P24.08 Motor 2 protection option 01 ☆
3:PTC100
Ten’unit: temperature detecting channel
0:AI3
1:AI4
Motor 2 overheat
P24.09 0.0℃~200.0℃ 120.0℃ ☆
protection threshold
Motor 2 overheat warning
P24.10 50%~100% 80% ☆
threshold
Motor 2 temperature read
r24.11 Unit 0.1℃ - ●
data
Motor can be protected from overload or overheat by setting P24.04 and P24.08 via motor1/2 protection
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Chapter 5 function code KDE300A high performance vector control frequency inverter user manual
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KDE300A high performance vector control frequency inverter user manual Chapter5 function code
fault
Last fault 2 trip
r26.08 - ●
type -
Output frequency
r26.09 - ●
at fault -
Output current at
r26.10 - ●
fault -
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Chapter 5 function code KDE300A high performance vector control frequency inverter user manual
0:1200; 1:2400
P30.02 Modbus baud rate 3 ★
2:4800; 3:9600
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KDE300A high performance vector control frequency inverter user manual Chapter5 function code
4:19200; 5:38400
6:57600; 7:115200
0: 1-8-N-1
(1 start bit +8 data bits +1 stop bits )
1: 1-8-E-1
(1start bit +8 data bits +1 even parity +1 stop bit)
2: 1-8-0-1
(1 star bit+8 data bits +1odd parity+1 stop bits)
P30.03 Modbus data format 0 ★
3: 1-8-N-2
(1 star bit+8 data bits+2 stop bits)
4: 1-8-E-2
(1 star bits+8 data bit+1 even parity+2 stop bits)
5: 1-8-0-2
(1 start bit +8 data bits+1 odd parity+2 stop bits)
Modbus response
P30.04 1~20ms 2ms ★
delay
0.0s(disabled)~60.0s(works for master-slave
system) When this function code effective,if slave
P30.05 Modbus overtime 0.0s ★
do not receive data from master overtime,it will trip
as Er.485
Number of process Add 1 after receive one data,0~65535 count in
r30.06 - ●
data received cycle
Number of process Add 1 after transmiss one data,0~65536 count in
r30.07 - ●
data transmission cycle
Add 1 after receive CRC wrong Data ,0~65535
Number of CRC
r30.08 count in cycle;to tell intension of communication - ●
wrong data received
disturbance
Modbus 0: slave
P30.09 0 ★
master-slave option 1: master(sent by broadcast )
0:output frequency
1:set frequency
2:output torque
P30.11 Data sent by Master 3:set torque 0 ☆
4:PID setting
5:PID feedback
6:output current
Sending interval of
P30.12 0.010~10.000s 0.01s ☆
Master
Receiving
P30.13 proportaionality -10.000~10.000 1.000 ☆
factor of slave
Communication 0: 0.01%
P30.14 special register 1: 0.01Hz 0 ☆
speed unit 2: 1Rpm
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Chapter 5 function code KDE300A high performance vector control frequency inverter user manual
P40.41
Order Ref P40.14 P40.15
P40.42
access P40.40 Output
Kp Output P40.16 P40.34
P40.04 Comman characteristic P40.15,P40.16 compensatio Output Output filtering
P40.05 d ramp s Output limited + n limited PID
P40.06 0 +
P40.07 + Err Kp 1 + + output
P40.08 1 Ti s
P40.09 1 +
- P40.30
P40.10 Differential limit
Get P40.33
feedback Feedback filtering Kp Td s
P40.11
P40.12
P40.13
0:digital setting
1:AI1
2:AI2
PID main setting
P40.04 3:AI3 0 ☆
source (ref1)
4:AI4(reserved )
5:HDI high frequency pulse
6:communication
PID Auxilary
P40.05 setting source Same as P40.04 0 ☆
(ref2)
PID preset setting
P40.06 0.0%~100.0% 0.0% ☆
0
PID preset setting
P40.07 0.0%~100.0% 0.0% ☆
1
PID preset setting
P40.08 0.0%~100.0% 0.0% ☆
2
PID preset setting
P40.09 0.0%~100.0% 0.0% ☆
3
0:ref1
PID setting source 1:ref1+ref2
P40.10 0 ☆
option 2:ref1-ref2
3:ref1*ref2
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KDE300A high performance vector control frequency inverter user manual Chapter5 function code
4:ref1/ref2
5:Min(ref1,ref2)
6:Max(ref1,ref2)
7(ref1+ref2)/2
8:sqrt(ref1)
9:sqrt(ref1-ref2)
10:sqrt(ref1+ref2)
11:sqrt(ref1)+sqrt(ref2)
12:ref1 and ref2 conversion
Sqrt means square root calculation,eg:sqrt(50.0%)=
70.7%
0:AI1
1:AI2
2:AI3
3:AI4
PID feedback 4: PLUSE(HDI)
P40.11 0 ☆
source1(fdb1) 5: Communication
6: Motor rated output current
7: Motor rated output frequency
8: Motor rated output torque
9: Motor rated output frequency
PID feedback
P40.12 Same as P40.11 0 ☆
source 2(fdb2)
0:fdb1
1:fdb1+fdb2
2:fdb1-fdb2
3:fdb1*fdb2
4:fdb1/fdb2
5:Min(fdb1,fdb2)
6:Max(fdb1,fdb2)
PID feedback
P40.13 7: (ref1+ref2)/2 0 ☆
function selection
8:sqrt(fdb1)
9:sqrt(fdb1-fdb2)
10:sqrt(fdb1+fdb2)
11:sqrt(fdb1)+sqrt(fdb2)
12:fdb1and fdb2 switchover
Sqrt means square root calculation,eg:sqrt(50.0%)=
70.7%
0-positive
P40.14 PID output feature 0 ☆
1-negative
Upper limit of PID
P40.15 -100.0%~100.0% 100.0% ☆
output
lower limit of PID
P40.16 -100.0%~100.0% 0.0% ☆
output
Proportaional gain
P40.17 0.00~10.00 0.50 ☆
KP1
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Chapter 5 function code KDE300A high performance vector control frequency inverter user manual
Differential time
P40.19 0.000s~10.000s 0.000s ☆
TD1
Proportaional gain
P40.20 0.00~10.00 0.50 ☆
KP2
Differential time
P40.22 0.00s~10.00s 0.000s ☆
TD2
PID parameter 0:no switchover
P40.23 switchover 1:switchover via DI 0 ☆
condition 2:automatic switchover based on deviation
PID parameter
P40.24 switchover 0.0%~40-25 20.0% ☆
devation 1
PID parameter
P40.25 switchover 40-24~100.0% 80.0% ☆
devation 2
PID integral
P40.26 separation 0.0%~100.0% 100.0% ☆
threshold
Maximum deviation
between two PID
P40.31 0.00%~100.00% 1.00% ☆
outputs in forward
direction
Maximum deviation
between two PID
P40.32 0.00%~100.00% 1.00% ☆
outputs in reverse
direction
PID feedback filter
P40.33 0.000~30.000s 0.010s ☆
time
PID output filter
P40.34 0.000~30.000s 0.010s ☆
time
Detection value of
P40.35 PID feedback loss 0.0%(no detection )~100.0% 0.0% ☆
( lower limit)
Detection time of
P40.36 0.000s~30.000s 0.000s ☆
PID feedback loss
Detection value of
P40.37 0.0%~100.0%(no detection) 100.0% ☆
PID feedback
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KDE300A high performance vector control frequency inverter user manual Chapter5 function code
Upper Detection
P40.38 time of PID 0.000s~30.000s 0.000s ☆
feedback loss
PID operation at 0-No PID operation at stop
P40.39 0 ☆
stop 1-PID operation at stop
PID command for
P40.40 accel and decel 0.0s~6000.0s 0.0s ☆
time
0-digital setting
1-AI1
P40.41 PID offset selection 0 ☆
2-AI2
3-AI3(option card)
PID offset digital
P40.42 setting -100.0%~100.0% 0.0% ☆
0.00(coast to stop)~60000s
Setting value decide by P03.16
Sleep decelerating P03.16 = 2, 0.00~600.00s;
P41.07 0.00s ☆
time P03.16 = 1, 0.0s~6000.0s;
P03.16 = 0, 0s~60000s
P41.07 set to 0,sleeping stop mode to free coast。
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Chapter 5 function code KDE300A high performance vector control frequency inverter user manual
PLC times of
r42.02 Read only - ●
cycles
Unit’digit:
0: single cycle then stop
1: single cycle then keep last speed
2: recycle
Simple PLC
P42.03 3: Plc reset when single cycle stop 003 ☆
running mode
Ten’s digit:
0:power off without saving 1:power off with saving
Hundred’digit:
0:stop without saving 1:stop with saving
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KDE300A high performance vector control frequency inverter user manual Chapter5 function code
unit
- 69-
Chapter 5 function code KDE300A high performance vector control frequency inverter user manual
KDE300A inverter built-in 6 delay relay. The delay relay can collect the status of 0 ~ 15 bits of all parameters
that can be viewed in the function code table, and finally output the delay relay status after delay processing and
logic selection. Can be used for Di / Do, comparator / logic unit output delay and other functions, but also as a virtual
relay.
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KDE300A high performance vector control frequency inverter user manual Chapter5 function code
Variable selector 1
P44.05 0~65535 0 ☆
hysteresis width
KDE300A/VFD500 inbuilt 4 group variable selector,this function can be used for any two function code
parameters,by selecting the comparison relationship, and output will be 1 if it meet conditions or it will be 0.Variable
selector output can act as DI,VDI,virtual relay input and DO,relay.etc output.Users can easily and flexibily get logic
function ,variable selector 1 frame as follows
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Chapter 5 function code KDE300A high performance vector control frequency inverter user manual
P44.04 P44.05
Compare logical choices Hysteresis width
> 0
P44.02
1
variable <
selector1
2
input ≥ variable
selector1
3
≤ output
P44.03 4
=
variable
selector1 5
≠
referemce
6
≈
Variable selector 2
P44.06 00.00-98.99(function code index) 00.00 ☆
input parameter
Variable selector 2
P44.07 00.00-98.99(function code index) 00.00 ☆
threshold
Variable selector 2
P44.08 logic mode 0:>; 1:<; 2:≥;3:≤;4:=; 5:≠; 6:≈ 0 ☆
Variable selector 2
P44.09 0~65535 0 ☆
hysteresis width
Variable selector 3
P44.10 00.00-98.99(function code index) 00.00 ☆
input parameter
Variable selector 3
P44.11 00.00-98.99(function code index) 00.00 ☆
threshold
Variable selector 3
P44.12 logic mode 0:>; 1:<; 2:≥;3:≤;4:=; 5:≠; 6:≈ 0 ☆
Variable selector 3
P44.13 0~65535 0 ☆
hysteresis width
Variable selector 4
P44.14 00.00-98.99(function code index) 00.00 ☆
input parameter
Variable selector 4
P44.15 00.00-98.99(function code index) 00.00 ☆
threshold
Variable selector 4
P44.16 logic mode 0:>; 1:<; 2:≥;3:≤;4:=; 5:≠; 6:≈ 0 ☆
Variable selector 4
P44.17 0~65535 0 ☆
hysteresis width
Logic block 1
P44.18 threshold 00.00-98.99(function code index) 00.00 ☆
parameter 1
Logic block 1
P44.19 threshold 00.00-98.99(function code index) 0 ☆
parameter2
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KDE300A high performance vector control frequency inverter user manual Chapter5 function code
Logic block 2
P44.22 threshold 00.00-98.99(function code index) 00.00 ☆
parameter 1
Logic block 2
threshold
P44.23 00.00-98.99(function code index) 0 ☆
parameter2
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Chapter 5 function code KDE300A high performance vector control frequency inverter user manual
threshold
parameter 1
Logic block 3
P44.27 threshold 00.00-98.99(function code index) 0 ☆
parameter2
Unit’digit:parameter 1 bit selection
0-F (Represent 0-15),PP44.26 corresponds to 0-15
Logic block 3 input bit
P44.28 0 ☆
source Ten’digit:parameter 2 bit selection
0-F (Represent 0-15),PP44.27 corresponds to 0-15
bit
0:no function;1:and;2:or;3:not and;4:not or;5:Xor
6:Ref=1 effective;Ref2=1 ineffective
7:Ref1 up effective,Ref2 up ineffective
Logic bock 3
P44.29 8:Ref1 up and signal reverse 0 ☆
function
9:Ref1 up and output 200ms pulse width
10:Ref2=0 ineffective always;Ref2=1,Ref1 up
effective
Logic block 4
P44.30 threshold 00.00-98.99(function code index) 00.00 ☆
parameter 1
Logic block 4
P44.31 threshold 00.00-98.99(function code index) 0 ☆
parameter2
Unit’digit:parameter 1 bit selection
0-F (Represent 0-15),PP44.30 corresponds to 0-15
Logic block 4 input bit
P44.32 0 ☆
source Ten’digit:parameter 2 bit selection
0-F (Represent 0-15),PP44.31 corresponds to 0-15
bit
0:no function;1:and;2:or;3:not and;4:not or;5:Xor
6:Ref=1 effective;Ref2=1 ineffective
7:Ref1 up effective,Ref2 up ineffective
Logic bock 4
P44.33 8:Ref1 up and signal reverse 0 ☆
function
9:Ref1 up and output 200ms pulse width
10:Ref2=0 ineffective always;Ref2=1,Ref1 up
effective
Constant setting 1
P44.38 0~65535(define as bit) 0 ☆
as per bit definition
Constant setting 2
P44.39 0~65535(define as bit) 0 ☆
as per bit definition
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KDE300A high performance vector control frequency inverter user manual Chapter5 function code
Constant setting 3
P44.40 0~65535(define as bit) 0 ☆
as per bit definition
Constant setting 4
P44.41 0~65535(define as bit) 0 ☆
as per bit definition
Counter 1 (32bit)
set value
P45.04 1~4294967295(32 bit) 1000 ☆
(after Electronic
gear)
Counter 1(32bit)
max value 429496729
P45.06 1~4294967295(32 bit) ☆
(after Electronic 5
gear)
Counter 1
P45.08 Electronic gear 1~65535 1 ☆
numerator
Counter 1
P45.09 Electronic gear 1~65535 1 ☆
denominator
KDE300A/VFD500 has two inbuilt counters:counter 1 is for 32 bit multifunctional counter with electronic
gear;Counter 2 is a common counter with 16 bit without electronic gear.following is counter 1 function and use.
Counter 1 get input pulse signal via DI function 50 (counter 1 Input),when counter 1 comes to setting value
(P45.04) via electronic gear,it can come to signal via DO function (21) and counter will continue to count
When counter arrive maximum value,it will decide to overflow as per P45.13
Set Di(51) terminal to Count1 reset ,when terminal effective,counter 1 will reset
For example: P45.04=3, P45.08=3, P45.09=1,Count 1 functoin as following picture
Counter input:
Counter1 before
electronic gear 1 2 3 4 5 6 7 8 9 0 1 2 3 4
Counter1 after electronic 1 2 3 0 1
gear
Set value arrival output
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Chapter 5 function code KDE300A high performance vector control frequency inverter user manual
Count 1/2 overflow action:when counter higher than maximum value as following chart
Maximum
5 6 5 6
setting
2 3 4 2 3 4 2 3
4
Counter 0 1 0 1 0 1
value
Pulse input
Continue counting
Stop counting
after overflowing
Upper limit
P60.01 Same as P01.07 0 ★
frequency
Upper limit
P60.02 frequency digital Lower limit (P01.09)~ maximum frequency(P01.06) 50.00Hz ☆
setting
0:same as motor 1
1:Accel and Decel time 3
Accel and Decel When choose 1,Motor 2 can convert betweens accel
P60.04 0 ★
time option and decal time 3 and 4 by DI terminal function code
55 or switch by output frequency comparing with
P60.05 P60.06)
Accel time
P60.05 frequency 0.00Hz~maximum frequency (P01.06) 0.00Hz ☆
switchover 2
Decel time
P60.06 frequency 0.00Hz~maxinumm frequency(P01.06) 0.00Hz ☆
switchover 2
61 Group Motor2 parameter
61.xx same as motor 1 parameter P11.xx
62 Group Motor 2 VF control parameter
62.xx same as motor 1 VF control P12.xx
63 Group Motor 2 Vector control parameter
- 76 -
KDE300A high performance vector control frequency inverter user manual Chapter6 Fault diagnosis and solutions
- 77-
Chapter 6 Fault diagnosis and solutions KDE300A high performance vector control frequency inverter user manual
- 78 -
KDE300A high performance vector control frequency inverter user manual Chapter6 Fault diagnosis and solutions
- 79-
Chapter 6 Fault diagnosis and solutions KDE300A high performance vector control frequency inverter user manual
- 80 -
KDE300A high performance vector control frequency inverter user manual Chapter6 Fault diagnosis and solutions
- 81-
Chapter 7 Selection guide of braking component KDE300A high performance vector control frequency inverter user manual
The braking resistor is used to consume the energy fed back by the motor to the inverter during braking or
generating operation, so as to achieve quick braking or prevent the inverter from reporting the main circuit
overvoltage fault. Braking resistor selection has two parameters: resistance and power, under normal circumstances,
the greater the system inertia, the need for deceleration time is shorter, the more frequent braking, the braking
resistor selection should be greater power , The smaller the resistance.
When braking, almost all the renewable energy of motor is consumed on the braking resistor.
U2
R=
PB
Formula:
U --- The braking voltage when the system brakes stably (different system is different, for the 380VAC
system generally take 700V)
R - Braking resistor
Pb – Braking Power
- 82 -
KDE300A high performance vector control frequency inverter user manual Chapter 7 Selection guide of braking component
KDE300A-090G/132PT4~
As per actual load and braking power external
KDE300A-560G/630PT4
- 83-
Chapter 8 Maintenance KDE300A high performance vector control frequency inverter user manual
Due to the influence of temperature, humidity, dust and vibration, it will lead to poor heat dissipation and
component aging of frequency inverter, and results in potential failure or reducing the service life of
frequency inverter. Therefore, it is necessary to do daily and regular maintenance of the frequency
inverter.
Due to the influence of temperature, humidity, dust and vibration, it will lead to poor heat dissipation and
component aging of frequency inverter, and results in potential failure or reducing the service life of
frequency inverter. Therefore, it is necessary to do daily and regular maintenance of the frequency
inverter.
Daily check items:
1) Check if the sound is normal during the running of the motor;
2) Check if there is a vibration during the running of the motor;
3) check whether the installation environment of frequency inverter has changed;
4) Check if the cooling fan of frequency inverter is working correctly, the cooling air duct is clear;
5) Check if the frequency inverter is overheating;
6) Make sure that the frequency inverter should always be kept in a clean state;
7) Clear up effectively the dust on the surface of frequency inverter, prevent the dust from entering into
the inside of frequency inverter, especially for the metal dust;
8) Clear up effectively the oil and dust on the cooling fan of frequency inverter.
Please regularly check the frequency inverter, especially for the difficult checking place of running.
Regular inspection items:
1) Check the air duct and clear up regularly;
2) Check if there are any loose screws;
3) Check if the inverter has been corroded;
4) Check whether the wiring terminals show signs of arcing;
5) Main circuit insulation test.
Note: When using the megger(please use the DC 500V meg ohm meter) to measure the insulation
resistance, you shall disconnect the main circuit with the frequency inverter. Do not use the
insulation resistance meter to test the control circuit. It don’t have to do the high voltage test (It has
been done when the frequency inverter produced in factory.)
The wearing parts of frequency inverter include the cooling fan and filter electrolytic capacitor, its service
life is closely related to the using environment and maintenance status. The general service life is shown
as follows:
Part Name Service Life
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VFD300A high performance vector control frequency inverter user manual Chapter 8
Maintenance
Fan 2 ~ 3 Years
Electrolytic capacitor 4 ~ 5 Years
The user can confirm the replace time according to the running time.
1) Possible reasons for the damage of cooling fan: bearing wear and vane aging. Distinguish standard:
Any cracks in the fan vanes, any abnormal vibration sound during the starting of frequency inverter.
2) Possible reasons for the damage of filter electrolytic capacitor: poor quality of the input power supply,
the environment temperature is high, the load change frequently and the electrolyte aging. Distinguish
standard: Any leakage of its liquid, if the safety valve is protruding, electrostatic capacitance and
insulation resistance measurement.
8.3Warranty Items
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Appendix A Modbuscommunication protocol KDE300A high performance vector control frequency inverter user manual
RS485 terminal default data format: 1-8-N-1 (1 start bit, 8 data bits, no parity, 1 stop bit), the default baud
rate: 9600bps. See parameter group set 30.
The KDE300A series inverter Modbus message includes the start sign, the RTU message, and the
end sign。
空闲 目标站 CRC校验和 空闲
命令码 数据
(起始) 地址 L……H (结束)
PDU
RTU报文
The RTU message includes the address code, the PDU (Protocol Data Uint, the protocol data unit),
and the CRC check. PDU includes the function code and the data section.
RTU frame format:
Frame start (START) More than the 3.5 byte transmission time
Target station address
Communication address:1 to 247(0: broadcast address)
(ADR)
Command Description
code
Command code 0x03 Read multiple registers of the AC drive
(CMD) 0x06 Write a single register to the AC drive.
0x10 Write Multiple registers to the AC drive.
0x08 Diagnostic command code
Number of function Including the register address (2Byte), the number of registers n(2Byte)
code and the register content (2nByte), etc.see A3 in detail
CRC CHK low level It indicates the replying data or the data waiting to
write-in. CRC 16 check value,During the transmission, high bit is put in
CRC CHK high level
front and low bit is at the back.see detail in A.5 Chapter
FRAME END More than 3.5 byte transmission time
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KDE300A high performance vector control frequency inverter user manualAppendix A Modbus communication protocol
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Appendix A Modbuscommunication protocol KDE300A high performance vector control frequency inverter user manual
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KDE300A high performance vector control frequency inverter user manualAppendix A Modbus communication protocol
(4) If the slave device receives no communication error request, but can not handle the
request (such as the register address does not exist, etc.), the slave station will return an
abnormal response to inform the master of the actual situation.
Abnormal response command code = normal response command code + 0x80,
Abnormal code value and meaning as shown in the following table
Error Name Description
code
0x01 Invalid command code/error The function code received by the slave is outside the
function code configured range
0x02 Error data address/ Illegal Slave station receives the data address is not allowed
register address address
the number of registers being Read and write is out of
range
When writing multiple registers, the number of bytes in
the PDU is not equal to the number of registers
0x03 wrong frame format Length of frame is not correct
CRC verifying not passed
0x04 Data is out of range The data received by the slave exceeds the
corresponding register minimum to maximum range
0x05 Reading request refuse Operate to read-only register wirte
Operate to read-only register write in running status
The register address of KDE300A is 16-bit data, the upper 8 bits represent the function code group
number, the lower 8 bits represent the group number, the upper 8 bits are sent before. The 32-bit register
occupies two adjacent addresses, the even address stores the lower 16 bits, and the next address (odd
address) of the even address stores the upper 16 bits.
In the register write operation, in order to avoid frequent damage caused by memory EEPROM write,
using the highest bit of the register address indicates whether it save as EEPROM, the highest bit to be 1
indicates to save in EEPROM, 0 means save only in RAM. In other words, if you want to write the
register value which is saved after power-off, you should add 0x8000 to the original register address.
KDE300A register address as follows:
Adress space Descriptoin
High 8 bit means group number (0-99), low 8 bit means within
0x0000 ~ 0x6363 group serial number (0-99),illustrated by hexadecimal for Example:
Function code 40.10 with address 0x280A (0x28 = 40, 0x0A = 10).
Communicatoin Communication command.The values and functions are as
0x7000
special address follows:
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Appendix A Modbuscommunication protocol KDE300A high performance vector control frequency inverter user manual
0x0000:disable command ;
0x0001:forward running;
0x0002:reverse running;
0x0003:forward jog;
0x0004:reverse jog;
0x0005:free stop;
0x0006:decelerating stop;
0x0007:immediate stop;
0x0008:fault reset;
Communication speed given. The unit of this register can be set by
P30.14。
0x7001 0.01%(-100.00% ~ 100.00%)
0.01Hz(0 ~ 600.00Hz)
1Rpm(0 ~ 65535Rpm)
0x7002 CommunicationTorque given.0.01%(-300.00% ~ 300.00%)
Communication upper frequency given. The unit of this register
0x7003 can be set by P30.14.
Different units range same as 0x7001.
Torque mode speed limit. The unit of this register can be set by
0x7004 P30.14.
Different units range same as 0x7001.
0x7005 Electric torque limit 0.1%(0~300.0%)
0x7006 Power generation torque limit 0.1%(0~300.0%)
0x7007 PID setting source.0.01%(-100.00% ~ 100.00%)
0x7008 PID feedback source 0.01%(-100.00% ~ 100.00%)
0x7009 VF separation voltage given.0.1%(0~ 100.0%)
0x700A External fault setting
KDE300A can be used as a Modbus master station, it currently only supports broadcast network.
When P30.09 is set as 1, master mode can be enabled. The sending frame as master station is as
follows:
Instruction:
2. Val means the data sent, Val = (ValH << 8) + ValL, the function code P30.11 is to select the
contents of the data sent.
3. The idle time between frame and frame is set by function code P30.12.
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