5 Nakata2011flexible Wing X
5 Nakata2011flexible Wing X
Abstract
MAVs (micro air vehicles) with a maximal dimension of 15 cm and nominal flight speeds of
around 10 m s−1 , operate in a Reynolds number regime of 105 or lower, in which most natural
flyers including insects, bats and birds fly. Furthermore, due to their light weight and low flight
speed, the MAVs’ flight characteristics are substantially affected by environmental factors
such as wind gust. Like natural flyers, the wing structures of MAVs are often flexible and tend
to deform during flight. Consequently, the aero/fluid and structural dynamics of these flyers
are closely linked to each other, making the entire flight vehicle difficult to analyze. We have
recently developed a hummingbird-inspired, flapping flexible wing MAV with a weight of
2.4–3.0 g and a wingspan of 10–12 cm. In this study, we carry out an integrated study of the
flexible wing aerodynamics of this flapping MAV by combining an in-house computational
fluid dynamic (CFD) method and wind tunnel experiments. A CFD model that has a realistic
wing planform and can mimic realistic flexible wing kinematics is established, which provides
a quantitative prediction of unsteady aerodynamics of the four-winged MAV in terms of vortex
and wake structures and their relationship with aerodynamic force generation. Wind tunnel
experiments further confirm the effectiveness of the clap and fling mechanism employed in
this bio-inspired MAV as well as the importance of the wing flexibility in designing small
flapping-wing MAVs.
(Some figures in this article are in colour only in the electronic version)
2008, Liu 2010). As a vehicle becomes of size smaller the crank is mounted to link and actuate the two pairs of
than 15 cm, normally corresponding to a Reynolds number wings on the 60-tooth final gear. The gearbox system, the
less than 105 , the fixed-wing designs encounter fundamental crank and the wings are connected by a carbon rod of diameter
challenges in a low lift-to-drag ratio and unfavorable flight 0.5 mm with the tail, the rudder, the receiver and the remote-
control. There are merits and challenges associated with controller. The rudder is controlled by a magnetic actuator
rotary- and flapping-wing designs with a smaller size and (HingeAct, PLANTRACO) to move laterally, which weighs
at lower Reynolds numbers. All successful flapping-wing 0.23 g and can provide sufficient control power. The remote-
MAVs developed upto now have flexible and light wings controller with infrared ray offers two channels to control both
as observed in biological flyers in nature (Wootton 1981), the motor frequency and the rudder angle. The rechargeable
which indicates that wing flexibility is likely to have a lithium polymer battery (FR30SC, FULLRIVER) is utilized
significant influence on the resulting aerodynamics as well as the power source. With all parts mounted together our
as the flight stability (Young et al 2009, Mountcastle and flapping MAV weighs less than 3 g in toto and is able to fly
Daniel 2009, Du and Sun 2010, Shyy et al 2010, Liu 2010). with time duration up to 6 min, a maximum height over 10 m
Therefore, flapping flexible wing aerodynamics is of great and a region of 20 m × 20 m.
importance not only in uncovering the novel mechanisms
in insect and bird flights but also in designing efficient 2.2. A high-speed camera setup and flexible wing kinematics
flapping flight vehicles. Recently, we have developed an measurements
integrated computational model for insect flapping flight with
To investigate the flexible wing aerodynamics, we designed
flexible wings, which is established on a fluid–structure
a high-speed camera filming system as depicted in figure 2
interaction approach through an integrated modeling of
and measured the flexible wing kinematics by tracking the
realistic body–wing morphology, realistic flapping-wing and
rigid body motion along with deformation of the flapping
body kinematics, and realistic flexible wing structure (Nakata
wings. The camera system is similar to those in the existing
and Liu 2011). Our results demonstrate the importance of the
literature (e.g. Zheng et al 2009). Three high-speed cameras
inherent flexibility of insect wings in enhancing aerodynamic
(Miro, Vision Research) with an image of 800 × 600 pixels
performance during flapping-wing flight. In this study,
at a frequency of 1000 Hz are synchronized and operated for
we further carry out an extensive study of flexible wing
2 s. Given that the flapping frequency of the MAV normally
aerodynamics of a recently developed hummingbird-inspired
varies over a range of 20 to 35 Hz, the recorded image
flapping-wing MAV. Specific focus is laid on the clap and
sequences are able to provide sufficient temporal resolution
fling mechanism which is achieved by a crank system, not
for the flexible wing kinematics. The camera setup is first
only because such a mechanism is observed in insect flight
calibrated in a three-dimensional global system by a right-
and thought to enhance aerodynamic force generation (Weis-
angled portable calibration frame as shown in figure 2. The
Fogh 1973), but also because such physical interaction can
markers for calibration (the white dots) are arranged in an
affect the in-flight deformation of flexible flapping wing and array with a distance of approximately 100 mm, which is
hence aerodynamic performance. verified to be sufficient to reasonably resolve the flexible wing
kinematics during a wing beat. The recorded image sequences
2. Materials and methods are then downloaded to a computer and the three-dimensional
coordinates of these marked points are reconstructed utilizing
2.1. A hummingbird-inspired MAV a commercial software called DippMotion (Ditect) (figure 2).
Note that the resolution of position tracking is estimated to be
A prototype flapping MAV has been developed recently in
about 5 mm.
Chiba University as illustrated in figure 1(a). The wingspan is
designed to be around 12 cm, of a size as observed in hawkmoth
and hummingbird. The wing has a semi-elliptic planform, 2.3. A computational fluid dynamic model of flapping flexible
which is made of polyethylene film with a thickness of wings
0.03 mm and a carbon rod with a diameter of 0.3 mm at leading 2.3.1. A biology-inspired dynamic flight simulator. In order
edge. The wing length is 60 mm and the wing chord length is to evaluate the aerodynamic performance of the hummingbird-
30 mm at wing base. The mean chord length is calculated to be inspired MAV, we use a biology-inspired, dynamic flight
23.6 mm. Two pairs of the wings are attached to a crank system simulator (Liu 2009, Aono et al 2008), which is designed
(that is similar to that of Delfly—http://www.delfly.nl/, de to integrate the modeling of realistic wing–body morphology,
Croon et al (2009)) that enables the clap and fling mechanism realistic flapping-wing and body kinematics, and unsteady
(Weis-Fogh 1973). As illustrated in figure 1(b), the wings aerodynamics in biological flight. A morphological model
touch thrice in a wing beat: once on the top by upper wings is built based on an effective differential geometric method
and twice on the side by upper and lower wings. The gearbox is for reconstructing geometry and a specific grid generator for
fabricated by cutting the acrylonitrile-butadiene-styrene resin the flapping wings, and a multi-blocked, overset-grid method
so as to ensure a nice match among the motor (MK04S-10, is utilized to deal with complex wing–body geometries and
DIDEL), gears and wing hinges. A 12-teeth pinion gear made complicated flapping movements. A kinematic model is
from polyacetal with a modulus of 0.3 is attached on the motor. constructed to be able to mimic the realistic wing kinematics
With a speed-reduction ratio of 60/12 teeth of the idler gear, of flapping flight, and an efficient analytical method combined
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Bioinsp. Biomim. 6 (2011) 045002 T Nakata et al
(a)
Rudder (0.8 g)
Receiver (0.16 g)
Motor Battery
(0.5 g) (0.4 g)
Gear box
Lower
wings
Fling
Clap Clap
Fling
Figure 1. (a) A prototype flapping MAV: hummingbird-inspired MAV. (b) Schematic of wing kinematics in an X-type wing MAV (viewed
from the leading edge).
with three coordinate systems is employed for the dynamic 2.3.2. A mechanical model of the hummingbird-inspired
regridding. A fortified finite-volume method-based Navier– MAV. Demand for reduction in size and weight often leads
Stokes solver for the dynamically moving multi-blocked, to unfavorable increase in body flexibility and decrease of the
overset-grid system (Liu 2009) is developed and verified to be endurance of devices such as motor or battery. In particular,
self-consistent by a variety of benchmark tests, and evaluation some induced body vibration due to such unfavorable body
of flapping energetics is established on aerodynamic forces flexibility must be avoided when one intends to evaluate
and powers. Validation of this integrated insect dynamic flight the flapping-wing aerodynamic performance. In this study,
simulator has been achieved by comparisons of aerodynamic we built a specific mechanical model of the hummingbird-
force production with measurements in terms of the mean inspired MAV with a nearly rigid structure in order to evaluate
aerodynamic force. More details on description of the methods its flexible wing aerodynamics by an accurate computational
can be found in Liu (2009), Aono et al (2008) and Maeda model (figure 3(a), table 1). Note that the crank system and
et al (2010). the wing structure are constructed exactly the same as that
3
Bioinsp. Biomim. 6 (2011) 045002 T Nakata et al
Trigger
PC switch
(c)
(d)
Figure 2. (a) High-speed camera filming system for wing kinematics measurement. (b) A right-angled portable calibration frame and (c) an
image of the flapping MAV captured by a high-speed camera. (d) Reconstructed coordinates on the wing surface based on a sequence of
images in a complete beat cycle.
(a) (b)
Symmetrical plane
(c)
(d)
Flapping wing
with deformation
Counter
weight Fulcrum
Electronic Flapping
balance mechanism
u i(t, xi, yi)
la lb (xi, yi)
lc
F x Initial wing y
Fz
Fx
Figure 3. (a) A mechanical flapping-wing MAV model, (b) a computational fluid dynamic (CFD) model of MAV wings and a multi-blocked
grid system (single wing grid: 35 × 55 × 19, background grid: 181 × 181 × 181). (c) Force measurement system for the mechanical
flapping-wing MAV model. (d) Definition of the displacement u at point (xi , yi ) on the wing surface at time t.
4
Bioinsp. Biomim. 6 (2011) 045002 T Nakata et al
of the MAV while the body including the gear box is made
MAV Lift
from aluminum. The mechanical model is attached onto an
aluminum beam mounted on a fulcrum for the measurement Drag
of the flapping-wing aerodynamic forces. The adjustment of U
the balance using a counterweight allows the movement of the
opposite side of the fulcrum to rest gently on an electronic Body angle Strut
balance, the resolution of which is 10 mg. The forces that act
on the electronic balance can then be measured in response to
the aerodynamic resultant force by the flapping wing because Bottom of wind tunnel
of the utilization of the seesaw mechanism (figure 3(c)).
Load cell
for drag
2.3.3. Morphological and kinematic models. A realistic
morphological model of the MAV’s wing for computational Load cell for lift
fluid dynamic (CFD) analysis is constructed by tracing the
outline of the wing planform. A uniform thickness is taken
but with elliptic smoothing at the leading and trailing edges as
well as at the tip. To deal with the complexity of the wing Figure 4. Lift and drag force measurement system for wind tunnel
deformation and wing kinematics we use a multi-blocked experiments.
overset-grid method, in which the wing grid is clustered to
(a)
the wing surface with the minimum grid spacing adjacent √ to z
the wing surface controlled by a formula δmin = 0.1cm / Re
where cm is the mean chord length of the wing and Re the Flapping wing
cm -based Reynolds number. The wing block has an outside
boundary of 0.5 times the mean chord length cm . The Cartesian
grid with 12 times the chord length on a side, which is clustered Marker for measurement
around the flapping wing, is employed as the background grid.
φ
Figure 3(b) illustrates computational geometric models and y
grid systems of the MAV.
The kinematic model of the MAV’s wing is constructed x
by interpolating the reconstructed coordinates of the markers
on the flapping wings. The displacements u(t, x, y) at some (b) -0.5
point of the wing (x, y) are interpolated using a function of
Fourier series, such as Lower wing Upper wing
0
nx
ny
n LE
u(t, x, y) = (α(l, m, n)x l y m cos(nωt) LE
x/cm
5
Bioinsp. Biomim. 6 (2011) 045002 T Nakata et al
LEV
TV
y x
TEV
TV LEV
TEV
y x LEV
00.0
0 00.5
5 11.0
0 11.5
5 22.0
0 -3 0
-3.0 15
1.5 00
0.0 15
1.5 30
3.0
Absolute flow velocity (non-dimensional) Pressure (non-dimensional)
Figure 6. Instantaneous streamlines, iso-vorticity surface and pressure contours on the upper surface of flapping wings at each half stroke.
6
Bioinsp. Biomim. 6 (2011) 045002 T Nakata et al
Upper-right Lower-right
wing wing
z y
Downwash by previous
x half stroke
Upper-right Lower-right
wing wing
z y
Downwash by previous
half stroke
x
Figure 8. Wake topologies at the end of each half stroke. Velocity vectors and contours are visualized at a virtual cylindrical surface at
2.0 cm from wing base.
7
Bioinsp. Biomim. 6 (2011) 045002 T Nakata et al
mN
to the horizontal axis at both stroke reversals, and hence, the
Fx /m
-10
10
rotational phase of the upper wing is ‘symmetric’ (Dickinson
et al 1999), which is very likely a result of the clap and fling
at each stroke reversal. On the other hand, the lower wing -20
keeps the attitude for the previous half stroke at stroke reversal
without the clap and fling, rotating to prepare the forthcoming
half stroke, and hence displays some ‘phase delay’ at the -30
stroke reversal, which may lead to lowering of the aerodynamic 20
performance of flapping wings (Dickinson et al 1999). (b)
8
Bioinsp. Biomim. 6 (2011) 045002 T Nakata et al
(a) 40 (b) 30
: f = 20 H
Hz
30 : f = 10 Hz 20
: f = 0 Hz
20 10
10 0
0 -10
U = 1.6
1 6 m/s
/
-10 -20
40 30
: U = 3.0
3 0 m/s
30 : U = 1.6 m/s 20
: U = 0.0 m/s
Drag/mN
N
Lift/mN
N
20 10
L
D
10 0
0 -10
f = 20 Hz
H
-10 -20
40 30
: 4 wing
30 : 2 wing 20
: 2 wingg ((soft))
20 10
10 0
U = 1.6 m/s
0 f = 20 Hz ((4 wing)
g) -10
f = 22 Hz (2 wing)
-10 -20
0 20 40 60 80 0 20 40 60 80
Body angle/deg Body angle/deg
Figure 10. (a) Lift and (b) drag forces plotted against body angles for four-winged and two-winged MAVs. Gray lines with filled triangles
or squares represent twice the lift and drag forces generated by the two-winged MAV.
against the body inclination angle of θ b , which varies from a significant variation spanwise from wing base to wing tip,
0◦ to 70◦ in this study. The lift force is seen to increase which points to the existence of some passive wing twists. In
with increasing body angle, the flapping frequency (with two the four-winged MAV, the feathering angle approaches zero
frequencies of 10 and 20 Hz) and the wind velocity (when at stroke reversal (broken line in figure 11), which implies
θ b is greater than 40◦ ), which reaches a value of 25 mN at a that the phase difference between positional and feathering
flapping frequency of 20 Hz and a wind velocity of 1.6 m s−1 , angles is approximately a quarter-period, T/4. While the phase
very close to the MAV’s weight. The drag force also shows an difference of the two-winged MAV with the thin Mylar wing
increase with increasing body angle but a negative drag force, is observed to be around a quarter-period, T/4, the feathering
i.e. the thrust force, is observed when the body angle is less angle of the two-winged MAV with polyethylene obviously
than 50◦ . Note that the thrust force is generated merely in shows an advance in phase.
the case of no wind velocity and turns to the drag force at the
larger wind velocity of 3.0 m s−1 .
4. Discussion
One key reason that the present MAV utilizes the X-type
wing (figure 1) with four wings is because it can generate 4.1. Effect of clap and fling on force production
more lift and/or thrust forces than a two-winged MAV does.
Comparison of the lift forces between the two types of MAVs The clap and fling of flapping wings at dorsal stroke
indicates that the present four-winged MAV generates more reversal is found in various insects such as wasps (Weis-Fogh
than twice the lift force of the two-winged MAV in the case 1973), Diptera (Ellington 1984) and damsefly (Wakeling and
when θ b is greater than 40◦ . However, twice the lift force of Ellington 1997), which is explained as an effective mechanism
the two-winged MAV with the thin Mylar wing shows a larger to strengthen the development of circulation (Weis-Fogh
value than that of the present four-winged MAV. 1973). Ellington (1984) proposed another variation of this
Since the wing flexibility may influence the wing mechanism termed as clap and peel, in which the fling or peel
deformation and hence the aerodynamic performance phase during downstroke is suggested to be responsible for
differently between the two-winged and four-winged MAVs, enhancing the circulation due to the flow of air into the opening
we further investigate the wing deformation in terms of gap and hence an attached LEV (figure 6). The strong negative
positional and feathering angles associated with the lower pressure region (figures 6 and 7) between the upper wings of
wing of the four-winged MAV and a single wing of the two- the present four-winged MAV is likely induced by the fling or
winged MAV (figure 11). A common feature observed here peel of the wings, and, as a result, leads to a rapid increase in
is that the feathering angles in the two cases obviously show aerodynamic force production (figure 9).
9
Bioinsp. Biomim. 6 (2011) 045002 T Nakata et al
reversal (figure 5(a)). This implies that the clap and fling
IV III II I
(a) of a flexible wing can adjust the feathering angle near the
wing tip at stroke reversal so as to avoid some unfavorable
Wing phase delay during wing rotation. As a result, it is found that
base with the clap and fling at both stroke reversals the upper wing
Wing that is perpendicular to the stroke plane of flapping wings
tip generates 10% more mean aerodynamic force of Fx than
the lower wing, which claps and flings only on one side of
stroke reversal, with a marginal increase in mean aerodynamic
power. Furthermore, the downwash in the far wake is
clearly generated by the half-stroke preceding wing clap
(figures 7 and 8); the fling-induced additional circulation and
80 Positional the passive deformation-based flexible wing kinematics in toto
(b) Feathering at I are very likely responsible for augmenting the aerodynamic
60 Feathering at II force production effectively in the present four-winged MAV.
40 Feathering at III
Feathering at IV
20 4.2. Which performs better: a four-winged MAV or a
two-winged MAV?
0
-20 The flapping-wing mechanism utilizing an X-type wing with
four wings is employed for the present four-winged MAV,
-40
which is inspired by a smart two-winged natural flyer, the
-60 hummingbird, but obviously has crucial differences. Although
there is a great variety of biological flyers, insects, bats and
80
(c) birds in nature, most of them fly with a pair of wings. The
60 present flapping-wing mechanism is quite unique because of
40 the multiple physical interactions in a wing beat cycle. Here
Angles/deg
10
Bioinsp. Biomim. 6 (2011) 045002 T Nakata et al
investigate the effects of the body angle, the flapping frequency Liu H (section editor) 2010 Micro air vehicles Encyclopedia of
and the forward flow velocity on lift and drag force generation Aerospace Engineering ed R Blockley and W Shyy
(Chichester: Wiley)
with a specific focus on the discrepancy compared with a two-
Liu H and Aono H 2009 Size effects on insect hovering
winged MAV, which points to the effectiveness of the four- aerodynamics: an integrated computational study Bioinsp.
winged flapping-wing mechanism as well as the importance Biomim. 4 015002
of the wing flexibility in designing small flapping-wing MAVs. Maeda M, Gao N, Nishihashi N and Liu H 2010 A free-flight
simulation of insect flapping flight J. Aero Aqua Biomech.
1 71–9
Acknowledgments Mountcastle A M and Daniel T L 2009 Aerodynamic and functional
consequences of wing compliance Exp. Fluids 46 873–82
The authors thank Dr Y Kawamura (Fukuoka Institute of Mueller T J ed 2001 Fixed and Flapping Wing Aerodynamics for
Technology) for his advice and suggestions on the design Micro Air Vehicle Applications (Progress in Astronautics and
Aeronautics vol 195) (Reston, VA: AIAA)
and development of the flapping MAV, and Mr I Yano and
Nakata T and Liu H 2011 Aerodynamic performance of a hovering
Mr K Terada (Fujikura Ltd) for their help with designing and hawkmoth with flexible wings: a computational approach
building the mechanical model of the MAV. Special thanks Proc. R. Soc. B at press (doi:10.1098/rspb.2011.1023)
go to Dr M Okamoto (currently at Kanazawa Institute of Pines D J and Bohorquez F 2006 Challenges facing future
Technology) for his great help when performing wind tunnel micro-air-vehicle development J. Aircr. 43 290–305
Platzer M, Jones K, Young J and Lai J 2008 Flapping wing
experiments at Akita National College of Technology. This
aerodynamics: progress and challenges AIAA J. 46 2136–49
work is partly supported by the grants-in-aid for Scientific Shyy W, Aono H, Chimakurthi S K, Trizila P, Kang C-K,
Research no 18656056 and no 18100002, JSPS, Japan. HL is Cesnik C E S and Liu H 2010 Recent progress in flapping
also funded by a CKSP scholarship. TN is funded by JSPS wing aerodynamics and aeroelasticity Prog. Aerosp. Sci.
Research Fellowships for Young Scientists. 46 284–327
Shyy W, Lian Y, Tang J, Viieru D and Liu H 2007 Aerodynamics of
Low Reynolds Number Flyers (New York: Cambridge
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