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Online Internship 311

The document discusses a virtual internship report on product design. It provides details about the internship objectives, organization profile, weekly schedule covering topics like product development, mechanical design fundamentals, advanced design concepts, and more. It also includes sections on product designed, software used, and conclusion.

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md irfan basha
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0% found this document useful (0 votes)
29 views23 pages

Online Internship 311

The document discusses a virtual internship report on product design. It provides details about the internship objectives, organization profile, weekly schedule covering topics like product development, mechanical design fundamentals, advanced design concepts, and more. It also includes sections on product designed, software used, and conclusion.

Uploaded by

md irfan basha
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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VIRTUAL INTERNSHIP REPORT ON

PRODUCT DESIGN
A report submitted to the department of
Mechanical Engineering in partial fulfillment of the
requirements of the award of the Degree
BACHELOR OF
TECHNOLOGY IN
MECHANICAL ENGINEERING
By

BOYINA. NAGA SOMU BABU


20A21A0311
Under the guidance of
Internal Guide External Guide
CH. HARISH KUMAR. M. Tech Mr. M Srikanth
Assistant Professor, Mech Dept SkillDzire

(Duration: 5th Feb, 2024 to 8th April, 2024)

DEPARTMENT OF MECHANICAL ENGINEERING


SWARNANDHRA COLLEGE OF ENGINEERING &
TECHNOLOGY
(Autonomous)
(Approved by A.I.C.T.E & Affiliated to JNTU Kakinada)
(Accredited by NAAC with A Grade in 2nd Cycle)
Seetharamapuram, Narsapur-534 280
April 2020-2024
DEPARTMENT OF INFORMATION TECHNOLOGY
SWARNANDHRA COLLEGE OF ENGINEERING & TECHNOLOGY
(Autonomous)
Seetharampuram, Narsapur-534 280

CERTIFICATE
This is to certify that the internship entitled “VIRTUAL INTERNSHIP REPORT ON
PRODUCT DESIGN” submitted by BOYINA . NAGA SOMU BABU 20A21A0311 in the
Department of Mechanical Engineering, Swarnandhra College of Engineering & Technology
for the award of the Degree of Bachelor of Technology in Mechanical Engineering is a Bonafede
internship carried out under our supervision.

Project Supervisor Head of the Department


Mr. CH. HARISH KUMAR. M .Tech Dr. A. Gopichand
Assistant Professor Mechanical Dept Professor & HOD, Mechanical Dept

External Examiner
CERTIFICATE
Student’s Declaration

I, ___________________, a student of the B. Tech Program, Reg. No.


___________________ of the Department of Mechanical Engineering,
Swarnandhra College of Engineering and Technology. I do hereby declare
that I have completed the Internship from 0 5 /02/2023 to 10/04/2024 at
SkillDzire, Department of Mechanical Engineering in Swarnandhra
College of Engineering and Technology.

(Signature and Date)


CONTENTS
➢ Learning Objectives/ Internship Objectives
➢ Organization Profile
➢ SkillDzire Product Design weekly Schedule
➢ Introduction to Product Development
➢ Understanding Product Life Cycle
➢ Mechanical Design Fundamentals
➢ Advanced Mechanical Design Concepts
➢ Practical Application in Real-Time Projects
➢ Principles of Design for Manufacturability
➢ Advanced DFMA Techniques
➢ Introduction to Casting Processes
➢ Advanced Casting Techniques
➢ Forging Processes and Applications
➢ Further Insights into Forging
➢ Sheet Metal Fabrication
➢ 3D Modeling for Product Design
➢ Advanced 3D Modeling Techniques
➢ Plastic Components Design Key Highlights
➢ Acceptance Letter
➢ Product Designed
➢ Software used & About Software
➢ Conclusion
LEARNING OBJECTIVES/INTERNSHIP OBJECTIVES

Internships are generally thought of to be reserved for college students looking to gain experience
in a particular field. However, a wide array of people can benefit from Training Internships in order to
receive real world experience and develop their skills.

An objective for this position should emphasize the skills you already possess in the area and your interest in
learning more.

Internships are utilized in a number of different career fields, including architecture, engineering, healthcare,
economics, advertising and many more.

Some internship is used to allow individuals to perform scientific research while others are specifically
designed to allow people to gain first-hand experience working.

Utilizing internships is a great way to build your resume and develop skills that can be emphasized in your
resume for future jobs. When you are applying for a Training Internship, make sure to highlight any special
skills or talents that can make you stand apart from the rest of the applicantsso that you have an improved
chance of landing the position.
1. ORGANIZATION PROFILE

Organization Information:

Training:

SkillDzire training programs, led by industry experts, are tailored to equip professionals and organizations
with the essential skills and knowledge needed to thrive in the rapidly evolving data landscape. We believe
in continuous learning and growth, and our commitment to staying on top of emerging trends and
technologies ensures that our clients receive the most cutting-edge training possible.
Week 1: Introduction to Product Development

Topic Covered: Product Development Life Cycle

Description:

Week 1 serves as a foundational exploration into the intricate process of product development, focusing
particularly on the Product Development Life Cycle (PDLC). This week is pivotal as it provides participants
with a comprehensive overview of the stages involved in bringing a product from conception to market.

Participants delve into understanding the essence of PDLC, which encompasses a series of steps aimed at
systematically designing, developing, and launching a product that meets market needs and fulfills customer
expectations. Through interactive lectures, case studies, and real-world examples, students gain insights into
each stage of the PDLC, understanding its significance and the activities involved at every step. The week begins
by introducing the concept of PDLC, emphasizing its role as a structured framework that guides product
development activities. Participants explore the various stages typically included in the PDLC, such as ideation,
conceptualization, design, prototyping, testing, manufacturing, and commercialization.

Moreover, students learn about the importance of cross-functional collaboration and interdisciplinary teamwork
throughout the product development journey. They gain an appreciation for the diverse skill sets and expertise
required at different stages of the PDLC, highlighting the collaborative nature of product development
initiatives.

Furthermore, the week provides an opportunity for participants to grasp the significance of market research,
user feedback, and iteration in refining product designs and enhancing market fit. By understanding customer
needs and preferences, participants can effectively tailor their product development strategies to address specific
market demands and capitalize on emerging opportunities.

In essence, Week 1 sets the stage for a holistic understanding of product development, laying the groundwork
for participants to navigate the complexities of the PDLC with clarity, purpose, and strategic foresight. Through
a blend of theoretical knowledge and practical insights, students are equipped to embark on a transformative
journey into the dynamic world of product innovation and development.

Week 2: Understanding Product Life Cycle


Topic Covered: Product Life Cycle (PLC)

Description:

Week 2 delves into the intricate concept of the Product Life Cycle (PLC), which serves as a fundamental
framework for understanding the evolution of products in the marketplace. Participants explore the various
stages that a product typically progresses through during its lifetime, from introduction to decline, and gain
insights into the strategies applicable at each stage to maximize profitability and market success.
The week begins with an overview of the Product Life Cycle (PLC), emphasizing its significance as a dynamic
model that traces the trajectory of a product's sales and profitability over time. Participants learn about the
distinct stages of the PLC, including introduction, growth, maturity, and decline, and examine the characteristics
and challenges associated with each phase. Through interactive lectures, case studies, and real-world examples,
participants gain a deeper understanding of the factors influencing the duration and dynamics of each stage in
the PLC. They explore the role of market demand, competitive forces, technological advancements, and
consumer preferences in shaping the trajectory of a product's life cycle. Moreover, participants analyze the
implications of the PLC for strategic decision-making and marketing planning. They examine the different
strategies and tactics employed by businesses to manage products at various stages of the PLC, such as product
differentiation, pricing adjustments, promotional campaigns, and extension strategies.

Furthermore, participants explore the concept of product portfolio management within the context of the PLC,
considering how organizations strategically allocate resources and prioritize investments across a portfolio of
products with diverse life cycle stages. They discuss the importance of balancing investments in new product
development with efforts to sustain and optimize the performance of existing products.

In essence, Week 2 equips participants with a nuanced understanding of the Product Life Cycle (PLC) and its
implications for product management and marketing strategy. By comprehending the dynamics of product
evolution and the strategies applicable at each stage of the PLC, participants are better prepared to navigate the
complexities of the marketplace and drive sustained business growth and innovation.

Week 3: Mechanical Design Fundamentals

Topic Covered: Mechanical Design & Considerations - Part 1.

Description: Week 3 marks the initiation into the realm of mechanical design, where participants delve into
the fundamental principles and considerations essential for designing robust and efficient mechanical
systems. This session primarily focuses on the foundational aspects of mechanical design, including material
selection, structural integrity, and design principles.

Participants are introduced to the critical role of material selection in mechanical design and its profound
impact on the performance, durability, and cost-effectiveness of engineered products. They explore various
types of engineering materials, such as metals, polymers, ceramics, and composites, and learn how to evaluate
their mechanical properties, including strength, stiffness, toughness, and corrosion resistance.

Moreover, participants delve into the principles of structural integrity and load analysis, understanding how
mechanical components and systems withstand external forces and stresses. They learn about key concepts
such as stress, strain, deformation, and failure modes, and explore analytical techniques for assessing the
structural integrity of mechanical designs.
Throughout the session, participants engage in hands-on activities, case studies, and design exercises to apply
the principles learned in real-world scenarios. They analyze examples of mechanical components and
systems, identify design flaws and optimization opportunities, and propose solutions to enhance performance
and reliability.

By the end of Week 3, participants develop a solid foundation in mechanical design fundamentals, equipped
with the knowledge and skills necessary to embark on more advanced topics in mechanical engineering. They
gain a deeper appreciation for the intricate interplay between material selection, structural integrity, and
design optimization in the creation of innovative and resilient mechanical systems.

Week 4: Advanced Mechanical Design Concepts

Topic Covered: Mechanical Design & Considerations - Part 2

Description:

Week 4 elevates participants' understanding of mechanical design as they delve deeper into advanced concepts
and methodologies. Building upon the foundational principles introduced in the previous week, this session
focuses on refining design strategies and exploring sophisticated techniques to optimize mechanical systems.

Participants begin by exploring tolerance analysis, a critical aspect of mechanical design that involves
assessing the variation in dimensions and tolerances of individual components within an assembly. They learn
how to perform tolerance stack-up analysis to predict the cumulative effects of dimensional variations on
assembly fit, functionality, and manufacturability. Through hands-on exercises and case studies, participants
gain proficiency in identifying tolerance issues, determining appropriate tolerances, and implementing
tolerance optimization strategies to improve product quality and performance.

Furthermore, participants delve into optimization techniques aimed at enhancing the efficiency, reliability,
and cost-effectiveness of mechanical designs. They explore methods such as parametric optimization,
topology optimization, and finite element analysis (FEA) to systematically improve design parameters while
considering constraints such as weight, material usage, and manufacturing constraints. Through practical
applications and simulations, participants gain insights into the iterative process of design optimization, where
they iteratively refine designs to achieve desired performance objectives.

By the conclusion of Week 4, participants emerge with a deeper appreciation for the intricacies of advanced
mechanical design concepts and their significance in creating robust and optimized mechanical systems. They
are equipped with practical skills and analytical tools to address complex design challenges and drive
innovation in mechanical engineering.

Week 5: Practical Application in Real-Time Projects


Topic Covered: Real-Time Project.

Description:

Week 5 marks a pivotal transition from theoretical learning to practical application as participants engage in
real-time projects. This immersive experience offers an invaluable opportunity for students to bridge the gap
between classroom instruction and real-world scenarios, fostering the development of essential skills and
competencies in product design and development.

In this week's session, participants embark on hands-on projects that simulate real-world design challenges
encountered in various industries. Guided by experienced mentors or instructors, students apply the theoretical
knowledge acquired in previous weeks to solve practical problems, design innovative solutions, and navigate
the complexities of product development processes.

The real-time projects encompass a diverse range of design tasks, spanning concept ideation, prototyping,
testing, and iteration. Participants collaborate in teams or work independently, depending on the project scope,
to brainstorm ideas, develop conceptual designs, create detailed drawings or models, and validate their designs
through testing and analysis.

Throughout the project duration, participants are encouraged to apply critical thinking, problem solving skills,
and creativity to overcome obstacles and deliver viable solutions. They learn to navigate constraints such as
budgetary limitations, time constraints, and technical requirements while striving to meet project objectives
and stakeholder expectations.

By actively engaging in real-time projects, participants not only reinforce their understanding of theoretical
concepts but also cultivate essential competencies such as project management, teamwork, communication,
and adaptability. Moreover, the hands-on experience gained during this week empowers students to transition
seamlessly from academic settings to professional environments, equipped with the practical skills and
confidence needed to excel in the field of product design and development.

Week 6: Principles of Design for Manufacturability

Topic Covered: DFMA - Part 1.

Description:

Week 6 delves into the fundamental principles of Design for Manufacturability and Assembly (DFMA), a
critical aspect of product development aimed at optimizing design to enhance manufacturing efficiency and
effectiveness.
Participants will explore the foundational concepts of DFMA, including the integration of manufacturability
considerations into the design process to streamline production workflows, minimize costs, and improve
product quality. Through engaging lectures and practical examples, students will gain insights into the
importance of early-stage design optimization and the key principles guiding DFMA implementation.

The session will highlight strategies for simplifying product designs, reducing manufacturing complexity, and
minimizing the number of parts and assembly steps required for production. Participants will learn how to
identify and address design features that may hinder manufacturability, such as tight tolerances, complex
geometries, or material constraints.

Moreover, the session will emphasize the significance of collaboration between design engineers and
manufacturing teams to ensure seamless integration of DFMA principles throughout the product development
lifecycle. By adopting a holistic approach to design optimization, participants will discover how DFMA can
drive innovation, enhance product performance, and accelerate time-to market while minimizing
manufacturing costs and risks.

Overall, Week 6 sets the stage for participants to embrace the principles of DFMA as an integral part of their
product design toolkit, empowering them to create designs that are not only innovative and functional but also
practical and cost-effective to manufacture.

Week 7: Advanced DFMA Techniques

Topic Covered: DFMA - Part 2.

Description: Week 7 builds upon the foundational principles introduced in Week 6 by delving into advanced
Design for Manufacturability and Assembly (DFMA) techniques aimed at optimizing manufacturing processes
and minimizing production costs.

Participants will explore advanced DFMA methodologies and tools designed to streamline manufacturing
workflows, enhance product quality, and reduce time-to-market. Through interactive sessions and case studies,
students will gain insights into the application of DFMA principles in complex design scenarios, including
multi-component assemblies and high-volume production environments.

The session will cover advanced DFMA tools and software solutions that enable engineers to analyze and
optimize product designs for manufacturability and assembly efficiency. Participants will learn how to leverage
DFMA software to identify potential design improvements, simulate manufacturing processes, and quantify
cost savings opportunities.

Moreover, the session will focus on best practices for integrating DFMA considerations into the product
development lifecycle, from initial design concept to final production. Participants will explore strategies for
collaborating effectively across cross-functional teams, incorporating feedback from manufacturing and supply
chain stakeholders, and iterating on design iterations to achieve optimal results.

By mastering advanced DFMA techniques, participants will be equipped with the knowledge and skills to drive
innovation, improve product performance, and achieve competitive advantage through optimized
manufacturing processes and cost-effective design solutions.

Week 8: Introduction to Casting Processes

Topic Covered: Introduction to Casting Process - Part 1

Description: Week 8 provides an introduction to casting processes, a fundamental method in manufacturing


industries. Participants will delve into the basics of casting, including sand casting and investment casting, and
explore their wide-ranging applications in product manufacturing.

The session will begin with an overview of casting as a manufacturing process, highlighting its significance in
producing complex shapes and intricate components with high dimensional accuracy. Participants will learn
about the different types of casting methods, focusing primarily on sand casting and investment casting
techniques.

Sand casting, one of the oldest and most versatile casting processes, involves the use of sand molds to create
metal components. Participants will gain insights into the sand casting process, including pattern preparation,
mold cavity creation, metal pouring, and finishing operations. Through illustrations and demonstrations,
students will understand the advantages, limitations, and applications of sand casting in various industries.

Investment casting, also known as lost-wax casting, offers precision and intricacy in manufacturing
components with complex geometries. Participants will explore the investment casting process, from pattern
creation and mold assembly to shell building, dewaxing, metal pouring, and finishing. Through case studies
and examples, students will analyze the suitability of investment casting for producing high-quality,
dimensionally accurate parts in industries such as aerospace, automotive, and jewelry manufacturing.

By the end of the session, participants will have a solid understanding of the principles and applications of
casting processes, laying the foundation for further exploration into advanced casting techniques and their
integration into product design and manufacturing strategies.

Week 9: Advanced Casting Techniques

Topic Covered: Introduction to Casting Process - Part 2


Description: Week 9 delves deeper into casting processes, focusing on advanced techniques such as die casting
and permanent mold casting. Participants will explore these advanced casting methods, emphasizing process
optimization and quality control measures to enhance productivity and product quality.

Die casting is a high-speed, high-pressure casting process used to produce intricate, dimensionally accurate
components with excellent surface finish. Participants will learn about the die casting process, including mold
design, metal injection, solidification, and ejection. Through case studies and practical examples, students will
understand the advantages of die casting in mass production applications, such as automotive and consumer
electronics industries.

Permanent mold casting, also known as gravity die casting, offers advantages in terms of dimensional accuracy
and surface finish compared to sand casting. Participants will examine the permanent mold casting process,
from mold preparation and metal pouring to solidification and part removal. Attention will be given to mold
materials, gating systems, and process parameters to optimize casting quality and productivity.

Throughout the session, emphasis will be placed on quality control measures and defect prevention strategies
in advanced casting techniques. Participants will explore methods for identifying and addressing common
casting defects such as porosity, shrinkage, and surface imperfections. By understanding the principles of
process optimization and quality assurance, students will be equipped to implement efficient and reliable
casting processes in industrial applications.

Week 10: Forging Processes and Applications

Topic Covered: Forging Processes.

Description: Week 10 focuses on forging processes and their applications in industrial manufacturing.
Participants will explore the principles and techniques involved in forging, including both open-die forging
and closed-die forging methods.

Open-die forging, also known as free forging, involves deforming metal between flat dies or anvils to achieve
the desired shape. Participants will learn about the open-die forging process, from heating the metal to forging
it into shape using hammers or presses. Through demonstrations and case studies, students will understand the
advantages of open-die forging in producing large, custom-shaped components with improved mechanical
properties.

Closed-die forging, also referred to as impression forging, utilizes shaped dies to confine and shape the metal
into the desired form. Participants will explore the closed-die forging process, including die design, preheating
of metal billets, and the forging sequence. Attention will be given to factors influencing material flow, grain
structure, and mechanical properties in closed-die forging operations.
Additionally, the session will cover the applications of forging processes in various industries, including
automotive, aerospace, and energy sectors. Participants will examine real-world examples of forged components
and their role in enhancing product performance, reliability, and cost effectiveness.

By the end of the week, participants will have a comprehensive understanding of forging processes and their
applications, empowering them to make informed decisions in product design and manufacturing.

Week 11: Further Insights into Forging

Topic Covered: Introduction of Forging.

Description:

Week 11 delves deeper into the world of forging, focusing on advanced techniques and applications in industrial
manufacturing. Participants will explore the principles, processes, and applications of forging, with a particular
emphasis on both cold forging and hot forging methods.

Cold forging, also known as cold forming, involves deforming metal at room temperature or slightly above to
produce components with high dimensional accuracy and surface finish. Participants will learn about the cold
forging process, including material selection, lubrication techniques, and tool design considerations. Through
case studies and practical demonstrations, students will gain insights into the advantages of cold forging in
producing complex-shaped components with minimal material waste.

Hot forging, on the other hand, involves deforming metal at elevated temperatures to enhance formability and
reduce forging forces. Participants will explore the hot forging process, including heating methods, die design,
and temperature control measures. Attention will be given to the metallurgical changes that occur during hot
forging, leading to improved mechanical properties and grain structure in forged components.

Furthermore, the session will cover the applications of cold and hot forging techniques across diverse industries,
including automotive, aerospace, and construction sectors. Participants will analyze real world examples of
forged components and their role in optimizing product performance, durability, and cost-efficiency.

By the end of the week, participants will have gained comprehensive insights into advanced forging techniques
and their applications, equipping them with the knowledge to leverage forging processes effectively in product
design and manufacturing.

Week 12: Sheet Metal Fabrication


Topic Covered: Sheet Metal Process
Description:

Week 12 focuses on the fundamental principles and techniques involved in sheet metal fabrication, a critical
aspect of modern manufacturing processes. Participants will explore various aspects of sheet metal processing,
including cutting, bending, forming, and joining techniques, along with their applications across diverse
industries.

The session begins with an overview of the properties and characteristics of sheet metal materials commonly
used in fabrication, such as steel, aluminum, and stainless steel. Participants will learn about material selection
considerations based on factors such as strength, ductility, and corrosion resistance, ensuring optimal
performance and durability of fabricated components.

Next, the session delves into cutting techniques used in sheet metal fabrication, including shearing, punching,
laser cutting, and waterjet cutting methods. Participants will gain insights into the advantages and limitations of
each cutting method, along with factors influencing process selection, such as material thickness, geometry
complexity, and production volume.

Subsequently, the focus shifts to bending and forming operations, essential processes for shaping sheet metal
into desired geometries. Participants will learn about bending principles, tooling requirements, and techniques
for achieving precise bend angles and tolerances. Additionally, the session covers various forming methods,
including stamping, deep drawing, and roll forming, along with considerations for material flow, springback,
and forming defects.

The session also addresses joining techniques used in sheet metal fabrication, such as welding, riveting, and
adhesive bonding, emphasizing factors like joint strength, corrosion resistance, and assembly efficiency.
Through case studies and practical demonstrations, participants will gain insights into the selection of
appropriate joining methods based on application requirements and material compatibility.

By the end of the week, participants will have a comprehensive understanding of sheet metal fabrication
processes and their applications across industries, enabling them to design and manufacture sheet metal
components efficiently and cost-effectively.

Week 13: 3D Modeling for Product Design

Topic Covered: Casting Components - 3D Modeling.


Description: In Week 13, participants will delve into the realm of 3D modeling specifically tailored for
casting components, a crucial aspect of modern product design and development processes. This session
focuses on leveraging advanced software tools such as SolidWorks or AutoCAD to create detailed digital
models of components intended for casting processes.

The session begins with an overview of casting processes and their unique requirements for component design.
Participants will gain insights into the characteristics of casting materials, such as metal alloys or polymers,
and understand how these properties influence the design process. Emphasis will be placed on considerations
such as draft angles, fillets, and parting lines to facilitate the casting process and minimize defects.

Next, participants will be introduced to the principles and techniques of 3D modeling, utilizing industry-
standard software platforms. Through interactive demonstrations and hands-on exercises, participants will learn
how to create accurate and detailed digital representations of casting components, incorporating geometric
features, surface finishes, and dimensional tolerances.

The session will cover essential modeling tools and commands for creating complex geometries commonly
encountered in casting applications, such as intricate part geometries, undercuts, and internal features.
Participants will also explore techniques for optimizing designs for manufacturability, ensuring that the digital
models are compatible with casting processes and capable of producing high-quality components.

Throughout the session, participants will engage in practical exercises and case studies to reinforce their
understanding of 3D modeling concepts and their application to casting component design.

By the end of the week, participants will have acquired the skills and knowledge necessary to create robust and
manufacturable 3D models of casting components, laying the foundation for effective product design and
development in the casting industry.

Week 14: Advanced 3D Modeling Techniques

Topic Covered: Sheet Metal Components - 3D Modeling.

Description:

In Week 14, participants will embark on an exploration of advanced 3D modeling techniques tailored for sheet
metal components, an integral aspect of modern product design and manufacturing processes. This session
delves into the intricacies of creating detailed digital models of sheet metal parts using industry-standard
software tools like SolidWorks or Autodesk Inventor.

The session commences with an overview of sheet metal fabrication processes and their unique requirements
for component design. Participants will gain insights into the characteristics of sheet metal materials, such as
thickness, bend allowances, and material properties, and understand how these factors influence the design
process. Emphasis will be placed on incorporating design features such as bends, flanges, and reliefs to achieve
the desired form and function of sheet metal components.

Next, participants will be introduced to advanced 3D modeling techniques specific to sheet metal design.
Through interactive demonstrations and hands-on exercises, participants will learn how to leverage specialized
modeling tools and commands to create complex geometries commonly encountered in sheet metal applications.
Topics covered include creating parametric models of sheet metal parts, defining bend profiles, and
incorporating features such as stiffening ribs and lances.

Throughout the session, participants will explore strategies for optimizing sheet metal designs for
manufacturability and assembly, ensuring that the digital models are compatible with fabrication processes and
capable of meeting performance requirements. Practical exercises and case studies will reinforce participants'
understanding of advanced modeling concepts and their application to sheet metal component design.

By the end of the week, participants will have acquired the skills and knowledge necessary to proficiently create
robust and manufacturable 3D models of sheet metal components, empowering them to tackle complex design
challenges and drive innovation in the field of product design and manufacturing.

Week 15: Plastic Components Design

Topic Covered: Plastic Components - 3D Modeling.

Description:

Week 15 focuses on the intricate process of designing plastic components using advanced 3D modeling
techniques. Plastic components play a crucial role in various industries, from consumer electronics to
automotive manufacturing, and mastering their design is essential for product innovation and development.

During this week, participants will gain a comprehensive understanding of the unique considerations involved
in designing plastic components. One of the key aspects explored is the utilization of 3D modeling software,
which enables designers to create intricate and precise digital representations of plastic parts. Through hands-
on exercises and tutorials, students will learn how to navigate these software tools effectively, mastering features
such as parametric modeling, surface modeling, and assembly design.

Moreover, the curriculum emphasizes the importance of considering factors like draft angles, wall thickness,
and material properties when designing plastic components. Draft angles are critical for facilitating part ejection
from molds during the manufacturing process, while optimizing wall thickness ensures structural integrity and
cost-effectiveness. Participants will learn how to incorporate these considerations into their designs to achieve
optimal performance and manufacturability.

Additionally, students will explore techniques for enhancing the aesthetics and functionality of plastic
components through features such as ribs, bosses, and snap fits. By leveraging advanced modeling capabilities,
participants will discover how to create complex geometries and intricate details that meet the requirements of
specific applications.

Throughout the week, participants will engage in practical design projects and case studies, applying their
newfound knowledge to real-world design challenges. By the end of Week 15, students will emerge with a deep
understanding of plastic component design principles and the proficiency to create innovative and
manufacturable designs using 3D modeling software.
Product Designed:
Software Used:
Autodesk Fusion 360
About Software:
Autodesk Fusion 360 is a comprehensive, cloud-based 3D CAD, CAM, and CAE platform designed for product
development and engineering. It provides a unified environment for designing, simulating, and manufacturing
products, making it a versatile tool for professionals across various industries, including manufacturing,
engineering, architecture, and industrial design.
Conclusion

Interning under SkillDizire for product design has been an enriching experience, offering invaluable insights
into the dynamic realm of design. Through hands-on projects and mentorship, I've honed my skills, gained
practical knowledge, and cultivated a deeper understanding of the intricacies involved in creating innovative
products. This internship has not only equipped me with technical proficiency but has also fostered creativity,
adaptability, and problem-solving abilities crucial for success in the field. I am grateful for the opportunity to
contribute to real-world projects, collaborate with talented professionals, and expand my network. Moving
forward, I am confident that the lessons learned and experiences gained during this internship will serve as a
solid foundation for my future endeavors in product design.

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