Operator Manual
Operator Manual
Read and obey all warnings and instructions in this Manual* and
on the truck.
A dockboard can move or drop while you are on it. Or you could
drive off a dock. Falls from docks or dockboards can cause
serious injury or even death. Make sure you are safe.
You could be killed or seriously injured if you are not
Inspect your truck before starting work, make sure it is in good adequately trained for lift truck operation!
working order.
* Additional copies of this Operator Manual and all Truck Labels can be obtained
from Crown Equipment Corporation, New Bremen, Ohio 45869 U.S.A.
EXCEEDING TRUCK CAPACITY CAN CAUSE AN ACCIDENT Watch for and read these special
Brake Zones 16 LOADS MUST BE EVENLY DISTRIBUTED
Know the capacity of your truck as shown on your
capacity plate. Pay attention to: blocks. You will find information
Your truck cold tip over if a load is shifted to the front
or side of a pallet or container. Make sure your load is
• Weight of load about possible safety hazards and
Display 17 evenly distributed and centered over the forks.
• Load Center
how to avoid them.
•Lift height
Capacity with Equally Distributed Loa d Max. Grad e
2040(4500) 5
1234567890123456 E
MP
WP2300XX 490(19.2)
Serial Number Truck Type
CENTER THE LOAD
A1234567 Your truck could tip over, in any direction, if a
safely and productively.
E
This truck as released conforms to the mandatory requirements of ANSI/ITSDF B56.1
Crown Equipment Corporation New Bremen, Ohio 45869 USA load is shifted to the front or side of a pallet or
Daily Safety Check 25 container. Make certain your load is centered and
evenly distributed.
Be a Safe Operator 27
Battery Maintenance 31 11 Capacity & Load Center Capacity & Load Center
Warning Labels 38
Mast
Control Handle
MESSAGE PANEL
Displays truck information such as: hours of operation,
event codes along with instructions, battery
charge and other data.
This page
SERVICE & OPTION BUTTONS left blank
See your Service Manual for instructions. intentionally.
EVENT CODE LIGHT (OPERATOR CORRECTABLE)
The display shows the code for a detected event
which the operator can correct. See the display for
instructions.
17 Display 18
Right Header
Raising/Lowering, & Tilt Left Header
TO RAISE
Push the Raise Button and release when the forks are
at the desired height
TO LOWER
Push the lower button all the way for fast lowering.
Push the button part way for a slower lowering speed.
This page
left blank
Release the button when the forks are at the desired
height.
intentionally
TO TILT
Push the top of the Tilt switch to tilt the tip of the
forks up.
Push the bottom of the Tilt switch to tilt the tip of the
forks down.
STEERING
You control steering by moving the control handle from
side to side.
For example: This picture shows the directions the
truck can turn when the control handle is moved to the
approximate position shown.
TRAVEL HORN
Move either Forward/Reverse Rocker in the direction Push the switch on the underside of either grip to
you want to travel. sound the horn. Use it to warn pedestrians and other
drivers.
The farther you move the rocker from the neutral
position, the faster the truck will move. Use your horn when you come to an intersection or a
crosswalk.
CHECK YOUR TRUCK BEFORE STARTING WORK 2. Test drive your truck in an uncongested area.
You must make sure your truck is safe to use. • Test the hydraulic functions.
• Check that steering is smooth and easy.
1. Walk around your truck and check it over
• Operate the truck slowly in both directions.
• Check to make sure the battery is charged, water
level is OK and vent caps are in place, unless a • Operate through the full speed range in both forward
sealed, maintenance-free battery has been selected. and reverse.
Don't use an open flame to check the battery.
• Check braking distance in forward and reverse at
• See that all wheels are in good condition. a slow speed. Load size and floor conditions can
affect these distances.
• Check that both forks are secure and not bent,
cracked or badly worn. • Know the distance it takes to stop before you start
working. If the braking distance is too long to stop
• Inspect lift chains for damage.
safely, don't drive the truck.
• See that the load backrest is in place and secure, if
your truck has that option. If anything doesn't look, work or feel right, don't use the truck. Report
the problem to your supervisor.
• Look under the truck for signs of hydraulic leaks.
• Test the horn. You can get checklist forms from your Crown dealer (part no. OF-3772).
Used properly, this checklist can alert service people to needed repairs.
• Make sure the power disconnect works.
• Check that all controls work smoothly.
?
and your clothing is proper for the job.
things. Watch out for rough floors.
MAKE SURE YOUR TRUCK IS READY • Travel with the forks close to the ground and tilted
• Inspect your truck before using it (see pages 25 up. Place the load against the load backrest or
and 26). If it's not working right, or something is vertical face of the forks.
broken, report the problem to your supervisor. • Look where you are going before you change
Don't use the truck. direction of travel.
• In an open area, test the braking. Check at a slow • See that you have room to drive and turn. Watch out
travel speed first, then a faster one. Know the for power unit swing when traveling forks first.
distance it takes to stop before you start work.
• Slow down when making turns.
• Avoid sudden movement of controls. Learn to use
them smoothly at a moderate, even rate.
• Check clearances before raising or lowering
the forks.
• Be extra careful if you must use your truck in an area
where there is a risk of falling objects.
• Never ride on your truck.
Continued next page…
Your truck has a single industrial battery. This battery contains Sulfuric Acid which causes
severe burns. Do not get in eyes, on skin or clothing. In
case of contact, flush immediately and thoroughly with
Your truck battery produces a gas that can explode.
water. Get medical attention if your eyes are affected.
It also contains acid that could burn or disfigure you.
EXTERNAL CHARGER • Do not try to install, remove, charge or service your
To use an external charger, follow the directions on truck battery unless you are trained and authorized.
the charger provided. • Never smoke or use an open flame around batteries.
• Your company should provide an area where it is
safe to work on batteries. Use that area for all
battery work.
• Use protective equipment such as gloves, eye
shields, aprons etc.
35 Notes Notes 36
Notes Warning Labels
EACH WARNING LABEL
ON YOU TRUCK IS IMPORTANT
Read and obey all of them to
protect yourself and others.
WA R N I N G
Stay clear of all
moving parts.
Moving parts can
cut or crush hands,
WARNING feet, arms or legs.
07
WARNING
CAUTION
Connect charger
properly or truck
can be damaged.
It's the law, you
Make certain must be trained and
charger is plugged
Falling objects or lowering forks can certified to operate
into the battery
connector, not the
cause injury or death. this truck.
truck connector. Never stand under the forks. (OSHA § 1910.178, Rev. 1999)
47
While servicing, block the forks so You or people around you could
be seriously injured or even
WARNING
they won't fall.