PIR SERIES ELECTROMECHANICAL ROTARY ACTUATOR SALIENT FEATURES : + Minimum number of components and modular construction for sy maintenance. + The complete range is also suitable for regulating duty application because of very low overshoot and fast response. + Weatherproof and dust tight enclosures to IP-55. + Direct mounting of limit switches on the output shaft extension eliminate play and errors of geared limit switches. + Combined Radial & Transverse loadinig due to valve operation OR due to uncertain forces on valve disc, are balanced by robust construction and taper roller bearings. UNITED Technomech Engineers pvr. tp.PIR Series Electromechanical Rotary Actuators are available in wide range of torque ratings from 2 Mkg. to 500 Mkg. for control of Air and Various Gases in Gas / Air Ducts used in various continuous process industries like steel, Fertiliser, Petroleum, Chemical and Thermal Power Generation, This range of Actuators with unitary functional design specifically for Damper and Control Valve applications, does away with conventional quadrant worm operators used with Multiturn Actuators. Apart from damper control, these Actuators can be adopted for direct control of any drives requiring anangle of operation upto 180°. IR Series Actuator basically consists of an Electric Motor, a Reduction Gear Unit with facility for Manual Operation in case of power failure and a control unit incorporating Travel Limit Switches, Torque Limit Switches and Position Transmitter, MOTOR: The totally enclosed singleithree phase squirrel cage, crane duty induction motors with low ines rotors are used giving fast response on energisation and quick stoppage of the drive on de-energisation ofthe Motor. Whenever necessary. Electro-magnetic or mechanical brake assist the drive stoppage to offer an exceptionally low overshoot angle to enable high positional accuracy. The motor torque rating selected, ensure a positive start to overcome static friction to manouvre sticky valves or carryover sharp momentary overloads. REDUCTIONUNIT: ‘The range uses compact double worm reduction gearing, resulting in the most compact drive systems, ‘The worm shafts are made from alloy steel and worm wheels of centrifugally cast Phosphor Bronze. ‘Worm Shaft and Worm Wheels are mounted on Taper Roller Bearings to take combined radial and transverse loading. The Actuator incorporates a special manual drive feature for declutching the motor whena manual drive is used. CONTROLUNIT: Travel Adjustment: The Actuators are provided with Two Travel Limit Switches to cut of the power supply to the motor at the end of predetermined limits. Generally; 1NO + 1NC Limit Switches are included which are rated for 230 V, A.C. 5 Amps. asa standard, however —-2NO + 2NC Limit Switches are also provided on request. Additional Limit Switches can be provided over total travel as per requirement. Overload Protection: Protection against over torquing is provided by means of bi-directional Torque Limit S Limiting by Switching off the power to Motor is effected according to the traveling worm gear principle. The worm which can be moved in the direction of its axis is held in Central Position to the Worm Wheel by means of set of precompressed Springs. If a load exceeding the sct torque to the output shaft; the worm is displaced axially from its central position to aciuate cam to operate the ‘Torque Limit Switch in corresponding direction of rotation. The Torque Li ordering. REMOTE POSITION INDICATION : The Actuator are provided with Remote Po: it Switches are factory set for operation at a desired output torque as specified while n Transmitter of 135 Ohms; 3 Watts ServoPatentiometer or any other suitable rating if specified while ordering, LVDT/RVDT instead of Servo Potentiometer can be provided on special request, MANUAL OPERATION ; ‘Manual De-clutchable Handwheel shall be provided for Manual Operation in case of power failure. ACCESSORIES: 1. POWER SWITCHING UNIT: A wall mounting unit; comprising of; 2 Electrically interlocked reversing contractars AC/DC. 1 Manual reset type overload bimetal relay, calibrated to suit the motor rating. 1415 V/240V or 110 V, single phase Control Transformer, whenever required. 3 OPEN, CLOSE & STOP Control Push Buttons. 2 RED & GREEN Indicating lamps to indicate OPEN/CLOSE position of the Servomotor. 5 HRC Fuses, 3 for 3 Phase AC Mains and 2 Control Circuit. Suitable termination and cable entries provided. 2. REMOTE POSITION INDICATORS : ‘The remote position continuous proporti tors, in suitable cut-out size of 90 x 90 OR 110 x 110 are available for ns of the Servomotor travel. Included is a meter calibrated in percent of full travel, a power supply, a zero adjustment potentiometer and a span adjustment potentiometer for adjusting the 100% end of the meter scale to the actual end of the stroke. 3. ELECTRONIC POSITION TRANSMITTER: ‘The Field mounted electronic unit converts changes in the resistance of a potentiometer into uniform current signals of 0/4 .. 10 mA. This milliamp kit can be accommodated unit or mounted separately near the servomotor. 4. ELECTRONIC POSITIONER: Thisisasolid state servo device designed for manual or automatic control of Pl Servomotors. the control This unit automatically directs the motor starter to open or close operation of PI Servomotor in response ta several types of signals. ‘+ Atwoposition switch allows the choice of manual or automatic control. Manual Control is achieved by a command potentiometer mounted on this unit. + The automatic command signal can be a process variable as 1-3 V DC, OR 0/4 20 mA AC. generated by a pressure/temperature or flow transmitter. In automatic mode, the command potentiometer acts asa reference set point. 5. LOCAL POSITION INDICATOR: A mechanical position indicator, calibrated 0-100% for 90° and 180° operating angels, can be provided, 6. LINKAGES: The connecting linkages like operating levers, ball and socket joints etc. can be supplied if necessary.hoon | FO EF |S SLES PR oul ss | 30 | so | 7 | 100 | 150 | 200 | soo Hroraue. eae | wics | nc | wc | ane | wc | une | wa | mas Ke loureur eee 0.28/05/10 in [555 [555 [555 [705 [705 [735 [755 [735 735 42s | 425 [425 [405 [465 | 405 | 465 | 465 465, 355 | 335 [335 [640 [640 | 640 | 640 | 640 640 240 | 240 [240 | 352 [352 [352 | 352 | 352 382 240 | 240 [240 [376 [376 [376 | 376 | 376 376 9595 [es | 162 [162 | ve2 | 162 | 162 162 v45 [145 | 145 [225 | 225 [295 | 205 | 225 225 o [4 [4 [ie fie fie [ie [ie pte 18 170 [170 | 170 [280 | 230 | 250 | 290 | 230 230 ie [ze [2s [2a [a [42 [48 [48 [48 were Tos [os [os |10| 10 [20 | 20 | 30 30 "+ Diferant output speed evoiable on request 1h. CONTROL Box 4 HANOWHEEL 1) OUTPUT SPEED OF OTHER THAN SPECIFIED CAN ALSO BE GEN FP NeoESsany 2, MOTOR 8. FIXING BRACKET 2) DMENSIONS GEN ARE FOR REFERENCE PURPOSE ONLY. 3. TERMINAL 80x. 6. OUTPUT SHAFT 3) ALL OMENSIONS ARE IN MM PR] AR PR [AR] °R [PR [PR [PR [PR [PR LPR [PR woos. | Sy. | tow|s5v. sow. | son. | 75M. |roow sav. 200300" 400% eo ut To | 10 | 1s | 30 | s0 | 25 | 100 | 150 | 200 | s00 | 400 foes lroRaue. s Cae | wc | ns | ws | aces | wks | Kes | ws | a | wc | ak | wk | KG louteur sree sig os losx/aas/as/r a2s/as/0 | 20/30/30 fr0/so [a0 | 0 | s60 | s60 | 80-380 [360 [550 [550 [ss0 [50 [ets e|a15 [177 | 250 | 250 } 20°] 30" [ 300" [ 340 [340 | 340 | 40 [008 | 130 [4s | 205 | 205 | 205 [sas [305 [25 [a5 [a5 [8 [20s = [avo [260 [28s | 285 [285 [S10 [si0 [S10 [510 [si0 [510 [600 Ps Toa | 5 15 | 15 [200 [200 [200 [200 [200 [200 [75 Ho [ao [aie [| 8 | 148 zee [ans [225 [za5 [aes [a5 [a8 Tepe ie fie pte [te [te pte Pe te | i [40 80 | 20] 200" 200" 340-300" [ 300 [340 | 340 | 340_[ 380 Le [2s [2s [28 [28 [28 fe [48 [eee |e | 48 | 00 Mere | 05 0.35] 05 | 05 | 05 | 1.0 | 1.0 | 20 | 20 | 3.0 | 3.0 |75/109) Roguired meximun output torque, Desired ovtpt speed of Aetucor. Motor vate Phones /Cyeie/DC Requires for ON/OFF /Inermitet/Requating ty. SIyle of mounting valve flanges end shaft eimensians for dey options! accessres/specal requirement. ‘etuotor with hollow output shalt con Be suppsed on request. improvement is 0 continuous process ot United Techaemech Engineers Pat. Lid 2" gan in tha publication ' trerefore subject to revnan UNITED Technomech Engineers pvt..1. Office + 102.Parag.tst FleorNear Andheri Sports Complex,LP-Read Andher(W) Mumbal~400 053, Tel-022-26743380,26743936, Fex-022~26743365, €-maii~utepI@uteplcom