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Manual Técnico ProX

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0% found this document useful (0 votes)
298 views74 pages

Manual Técnico ProX

Uploaded by

Ariel López
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Planmeca ProX ™

EN

technical manual

10029965
The manufacturer, assembler and importer are responsible for the safety, reliability and
performance of the unit only if:
- installation, calibration, modification and repairs are carried out by qualified
authorised personnel
- electrical installations are carried out according to the appropriate requirements such
as IEC 60364
- equipment is used according to the operating instructions.
Planmeca pursues a policy of continual product development. Although every effort
is made to produce up-to-date product documentation this publication should not be
regarded as an infallible guide to current specifications. We reserve the right to make
changes without prior notice.
COPYRIGHT PLANMECA
Publication number 10029965 Revision 18
Released 1 February 2022
Table of contents

1 General and technical data.........................................................................................................................1


1.1 Introduction.....................................................................................................................................1
1.2 Warnings and cautions................................................................................................................... 1
1.3 Symbols on product labels............................................................................................................. 2
1.4 Technical specifications..................................................................................................................3
1.4.1 Mechanical data............................................................................................................. 4
1.4.2 Environmental requirements.......................................................................................... 4
1.4.3 External mains fuse recommendation............................................................................4
1.4.4 Original manufacturer.....................................................................................................4
1.5 User's statement for Planmeca ProX intraoral X-ray unit............................................................... 5
1.6 Definition of measurement criteria..................................................................................................5
1.7 Stray radiation measurements for Planmeca ProX intraoral X-ray unit.......................................... 8
1.8 DAP values.....................................................................................................................................9
2 Associated documentation........................................................................................................................12
3 EMC information....................................................................................................................................... 13
4 Service mode............................................................................................................................................17
4.1 Control panel................................................................................................................................ 17
4.2 How to enter/exit service mode.................................................................................................... 17
4.3 X-ray tube filament preheating voltage calibration....................................................................... 18
4.4 kV range selection........................................................................................................................ 18
4.5 Operation of pre-programmed settings keys (kV hold).................................................................19
4.6 Dimming displays......................................................................................................................... 20
4.7 Duration of displays dimming time-out......................................................................................... 20
4.8 Disabling exposure key................................................................................................................ 21
4.9 Automatic identification of cascade card...................................................................................... 21
4.10 Ready-state setting.......................................................................................................................22
4.11 mA minimum value selection........................................................................................................22
4.12 Exposure count display mode...................................................................................................... 23
4.13 DAP display mode........................................................................................................................ 24
4.14 DAP display correction factor....................................................................................................... 25
4.15 Maximum mA value...................................................................................................................... 25
5 Recalling factory preprogrammed exposure values................................................................................. 27
6 Preventive maintenance........................................................................................................................... 28
6.1 Cleaning....................................................................................................................................... 28
6.2 Operation checks..........................................................................................................................28
6.3 Preventive maintenance adjustments...........................................................................................28
6.3.1 Power supply cable...................................................................................................... 29
6.3.2 Tube head grounding lead........................................................................................... 30
6.3.3 Measuring KV / MA signals (invasive testing).............................................................. 30
7 Troubleshooting........................................................................................................................................ 33
8 Error messages........................................................................................................................................ 34
8.1 Error message shortform table..................................................................................................... 34
8.2 Detailed error message explanations........................................................................................... 34

Technical manual Planmeca ProX


Table of contents

9 Mechanical adjustments........................................................................................................................... 40
9.1 Adjusting balance of arm.............................................................................................................. 40
9.2 Adjusting rotational friction of bracket arm................................................................................... 41
9.3 Adjusting tube head’s rotational friction........................................................................................42
9.4 Adjusting tube head arm’s rotational friction.................................................................................43
10 Parts replacement and repair................................................................................................................... 44
10.1 Removing generator housing....................................................................................................... 44
10.2 Removing tube head support cover..............................................................................................44
10.3 Removing tube head covers.........................................................................................................45
10.4 Removing support arm covers......................................................................................................47
10.5 Replacing tube head.....................................................................................................................48
10.6 Replacing PCBs........................................................................................................................... 50
10.6.1 Replacing generator PCB............................................................................................ 50
10.6.2 Replacing tube head PCB............................................................................................52
10.7 Replacing software....................................................................................................................... 53
10.8 Replacing cables.......................................................................................................................... 55
10.8.1 Replacing control panel cable...................................................................................... 55
10.8.2 Replacing power supply cable..................................................................................... 55
10.8.3 Replacing arm cable.................................................................................................... 57
11 Diagrams.................................................................................................................................................. 68

Planmeca ProX Technical manual


1 General and technical data

1 General and technical data


1.1 Introduction
The Planmeca ProX X-ray unit produces intraoral X-ray images for the
diagnosis of teeth and adjacent structures. The unit is allowed to be used
only under supervision of a dental/ health care professional.

NOTE
This manual is valid for software revision 4.11.R or later.

NOTE
The Planmeca ProX intraoral X-ray unit is allowed to be used only under
supervision of a dental/health care professional.
The Planmeca ProX intraoral X-ray unit fulfils the requirements of Directive
93/42/EEC.

1.2 Warnings and cautions

WARNING
THE FOLLOWING WARNINGS, CAUTIONS AND NOTES MUST ALWAYS
BE CONSIDERED WHILE SERVICING THE UNIT, IN ORDER TO AVOID
EITHER PERSONAL INJURY OR DAMAGE TO THE UNIT.

WARNING
Do not connect a multiple portable socket outlet (MPSO) or extension cord to
the system.

WARNING
To avoid risk of electric shock, this equipment must only be connected to a
supply mains with protective earth.

WARNING
No modification of this equipment is allowed.
Do not modify this equipment without authorisation of the manufacturer.
If this equipment is modified, appropriate inspection and testing must be
conducted to ensure continued safe use of equipment.

WARNING
Portable RF communications equipment (including peripherals such as
antenna cables and external antennas) should be used no closer than 30
cm (12 inches) to any part of the X-ray unit, including cables specified by the
manufacturer. Otherwise, degradation of the performance of this equipment
could result.

Technical manual Planmeca ProX 1


1 General and technical data

CAUTION
RADIATION SAFETY RULES
Some procedures described in this manual produces X-ray radiation. Always
follow the rules for radiation protection.
Never attempt to open the tube head. It does not contain any serviceable
parts, and radiation safety could not be guaranteed any more.

CAUTION
ELECTRICAL SAFETY RULES
The unit contains hazardous voltages. While servicing internal parts, always
turn off externally the power to the unit, and wait for 2 minutes before
touching any electrical parts.
Always replace the fuses with ones of the same type and rating. Otherwise
patient, operator or equipment safety cannot be guaranteed.
The circuit boards can be damaged due to static discharges and require
careful handling.

CAUTION
GENERAL SAFETY RULES
The unit must be serviced only by qualified personnel, trained by
PLANMECA. Repairs and parts replaced by unqualified personnel carry no
warranty.
Periodical maintenance as described in this manual must be performed on a
regular basis, to ensure the safety and image quality of the unit.
Some procedures described in the unit could be dangerous, if not followed
as stated.

CAUTION
Check that the X-ray unit is installed properly and no mechanical play
caused by wear, corrosion, metal fatigue or ageing can be found between
the wall bracket and horizontal arm.

CAUTION
EMC requirements have to be considered, and the equipment must be
installed and put into service according to the specific EMC information
provided in section "EMC information" on page 13.

1.3 Symbols on product labels

Type B applied part (Standard IEC 60417).

Alternating current (Standard IEC 60417)

Consult electronic instructions for use (Standard ISO 7000-1641).

Refer to instruction manual/booklet (Standard ISO 7010).

2 Planmeca ProX Technical manual


1 General and technical data

Warning: Electricity (Standard ISO 7010).


To avoid risk of electric shock, this equipment must only be connected to a
supply mains with protective earth.

Intermediate focal spot (Standard IEC 60417).

Separate collection for electrical and electronic equipment according to


Directive 2012/19/EU (WEEE).

No pushing (Standard ISO 7010).

1.4 Technical specifications


Generator Constant potential, microprocessor controlled,
operating frequency 66 kHz
X-ray tube D-041SB
Focal spot size
0.4 mm according to IEC 60336
Cone diameter 60 mm (2.36 in.)
Rectangular 33 x 43 mm (1.30 x 1.69 in.)
Max. symmetrical radiation field ø 60 mm at SSD 200 mm
ø 60 mm at SSD 300 mm according to IEC 806
Total filtration min. 2.5 mm Al equivalent at 70 kV according to
IEC 60522
Inherent filtration 1 mm Al equivalent at 70 kV according to IEC
60522
Anode voltage 2-8 mA: 60, 63, 66, 70 kV, ±2 kV
Anode current 8, 7, 6, 5, 4, 3, 2 mA ±(5% + 0.2 mA)
Target material Tungsten
Target angle 12.5°
Exposure times 0.01- 2 sec. ±(5% + 0.001 sec.), 24 steps
Reference current time product 8 mAs at 70 kV, 8 mA, 1 sec.
Lowest current time product 0.02 mAs at 2 mA, 0.01 sec.
Max. nominal anode voltage 70 kV
Power input 1000 VA (220-240 V)
890 VA (100-115 V)
Max. electrical output 560 W at 70 kV, 8 mA
Electrical output at 0.1 sec. 560 W at 70 kV, 8 mA
Max. loading energy 1987 mAs/h at 70 kV

Technical manual Planmeca ProX 3


1 General and technical data

SID (SID = source - image receptor distance) min. 200 mm (8 in.)


SSD (Source-Skin Distance) 200 mm (8 in.)/300 mm (12 in.)
Standard/Long 306 mm (12.04 in.)
Long with rectangular collimator
Mains voltage 100 V~/110-115 V~/220-240 V~
Apparent resistance 0.3 ohms 100-115 V~ /0.8 ohms 220-240 V~
Mains frequency 50/60 Hz
Fusing Units with 100V~ or 110-115V~ voltage setting:
15AT, 250V, slow blow (6.3x32mm) (special
fuse, manufacturer Bussmann, type MDA)
Units with 220-240V~ voltage setting: 8AT,
250V, slow blow (6.3x32mm) (special fuse,
manufacturer Bussmann, type MDA)
Duty cycle 1:13,5, at least 6s. automatic control
Electrical classification Class I Type B

1.4.1 Mechanical data


Weight Total:
• 33 kg (73 lbs)
Tube head:
• 4.2 kg (9.3 lbs) with standard cone
• 4.5 kg (10 lbs) with long cone
Colour RAL 9016

1.4.2 Environmental requirements


Ambient temperature • Operating +5°C - +40°C
• Storage -10°C - +50°C
• Transport -10°C - +50°C
Humidity 25% - 75%
Atmospheric pressure range 700 hPa - 1060 hPa

1.4.3 External mains fuse recommendation


The recommendation for the external mains fuses are:
• Units with 100V~ or 115V~ voltage setting: 16A, time lag
• Units with 220-240V~ voltage setting: 10A, time lag
No other equipment should be connected to the same fused mains line as
the X-ray unit. In some countries an additional external fault current guard is
also required.

1.4.4 Original manufacturer


PLANMECA Oy, Asentajankatu 6, FIN-00880, Helsinki, FINLAND
Phone: +358-20-7795 500

4 Planmeca ProX Technical manual


1 General and technical data

1.5 User's statement for Planmeca ProX intraoral X-ray unit

Radiation leakage technique factors


The maximum rated peak tube potential is 70 kV and the maximum rated
continuous tube current is 0.14 mA for the maximum rated peak tube
potential.

Minimum filtration
The radiation port contains an added 1.5 mm aluminium filtration. The
measured half-value is 0.50 - 0.55 at 70 kV. The measured value
corresponds to an aluminium equivalent of 2.5 mm.

Rated line voltage


100, 110-117, 220-240 V~ ±10%.

Line voltage regulation


10%.

Maximum line current


5.0 A at 230 V~, 7.4 A at 115 V~

Technique factors that constitute the maximum line current condition


70 kV, 8 mA

Generator rating and duty cycle


0.8 kW, duty cycle 1:13.5. The wait period is controlled automatically by
calculating it according to the formula tw = n.13.5x, min. 6s

Maximum deviation of peak tube potential from indicated value


± 2.0 kV

Maximum deviation of tube current from indicated value


±(5% + 0.2mA)

Maximum deviation of exposure time from indicated value


±(5% + 0.001 sec.)

1.6 Definition of measurement criteria

Exposure time
The beginning and end points of the exposure time are defined at 70% of the
peak radiation waveform measured with a calibrated x-ray monitor.

Peak tube potential


Is defined as the high voltage mean value measured with a calibrated non-
invasive kVp meter.

Technical manual Planmeca ProX 5


1 General and technical data

Tube current
Is defined using the voltage over the feedback resistor measured with a
calibrated multimeter. The mA value is calculated by dividing the voltage by
the resistance value.

The nominal x-ray voltage together with the highest X-ray tube current
obtainable from the high-voltage generator when operated at its highest x-ray
tube voltage
70 kV, 8 mA

The nominal X-ray tube current when operated at the highest x-ray tube
voltage
8 mA, 70 kV

The X-ray tube voltage and tube current which result in the highest electric
output power
70 kV, 8 mA

The nominal electric power for a load time of 0.1 sec and at the nominal X-ray
tube voltage
1.4 kW at 70 kV, 8 mA

Anode heating/cooling curve of the X-ray tube

6 Planmeca ProX Technical manual


1 General and technical data

X-ray tube assembly heating/cooling curve

Reference axis to which the target angle and the focal spot characteristics of
the tube head assembly refer

Target angle with respect to the reference axis


12.5°

Technical manual Planmeca ProX 7


1 General and technical data

Dimensions of the tube head assembly


(WxHxD) 175mm x 105mm x 165mm

Weight of the tube head assembly


3.1 kg

Values of loading factors concerning leakage radiation


70 kV, 8 mA

Tolerances of the focal spot on the reference axis


X= ±0.5 mm (sideways)
Y= ±0.5 mm (in depth)
Z= ±0.5 mm (in height)

1.7 Stray radiation measurements for Planmeca ProX intraoral X-ray unit
The measurements are given for loading factors which result in the
maximum local dose per current time product. The loading factors include
the highest selectable X-ray tube voltage.
PMMA phantom with a diameter of 160 mm and a height of 160 mm has
been used for the measurements. The phantom is compatible with the
specification in international standard IEC 60601-1-3.

8 Planmeca ProX Technical manual


1 General and technical data

The values were measured in the horizontal plane which was at the height
of the centre of the phantom and the X-ray source. The unit of measurement
was air kerma per mAs applied to the X-ray tube during normal use.
Exposure values:
70 kV / 8 mA / 0.5 s
Dose values are presented in nGy/mAs.

1.8 DAP values


DAP[µGy*cm²] = S*T*I*A1*(A2/A1)*(D1²/D2²)
S = radiation/mAs (as a function of kV) [µGy] T = exposure time [s]
I = exposure current [mA]
A1 = radiation sensor area [cm²] A2 = exposure field area [cm²]
D1 = radiation source to radiation dose meter distance [cm] D2 = radiation
source to skin distance, SSD [cm]
D1²/D2² = scaling from radiation measurement distance to skin distance
A2/A1 = ratio of areas

Technical manual Planmeca ProX 9


1 General and technical data

10 Planmeca ProX Technical manual


1 General and technical data

Technical manual Planmeca ProX 11


2 Associated documentation

2 Associated documentation
The Planmeca ProX X-ray unit is supplied with the following manuals:
• User’s manual
• Installation manual
• Technical manual
These manuals are intended to be used in conjunction with the
documentation for the Planmeca Romexis imaging software. The imaging
software package contains the following manuals:
• Planmeca Romexis user’s manual
• Planmeca Romexis technical manual

NOTE
Outside of the information in these documents, Planmeca provides
additional instructions and descriptions to assist the service personnel in
parts repair.

Manual versions
Planmeca pursues a policy of continual product development. Although
every effort is made to produce up-to-date product documentation this
publication should not be regarded as an infallible guide to current
specifications. We reserve the right to make changes without prior notice.

NOTE
This manual is valid for software revision 4.11.R or later.

12 Planmeca ProX Technical manual


3 EMC information

3 EMC information

WARNING
Use of any accessories and cables other than those specified in the X-ray
unit’s documentation, with the exception of cables sold by Planmeca as
replacement parts for internal components, may result in increased emission
or decreased immunity of the X-ray unit.

WARNING
The X-ray unit should not be used adjacent to or stacked with other
equipment. If adjacent or stacked use is necessary, the X-ray unit should
be observed to verify its normal operation in the configuration in which it is
used.

Guidance and manufacturer’s declaration - electromagnetic emissions


The device is intended for use in the electromagnetic environment specified
below. The customer or the user of the device should assure that it is used in
such an environment.

Emissions test Compliance Electromagnetic environment – guidance


RF emissions Group 1 The device uses RF energy only for
its internal function. Therefore, its RF
CISPR 11
emissions are very low and are not
likely to cause any interference in nearby
electronic equipment.
RF emissions Class B This X-ray unit is intended to be used
in a professional healthcare environment
CISPR 11
such as dental offices, clinics and similar
Harmonic emissions Class A environments.
IEC 61000-3-2
Voltage fluctuations/flicker Complies
emissions
IEC 61000-3-3

Guidance and manufacturer’s declaration - electromagnetic immunity


The device is intended for use in the electromagnetic environment specified
below. The customer or the user of the device should assure that it is used in
such an environment.

Immunity test IEC 60601 test level Compliance Electromagnetic environment


level guidance
Electrostatic discharge ±8 kV contact ±8 kV contact Floors should be wood,
(ESD) concrete or ceramic tile.
±15 kV air ±15 kV air
If floors are covered with
IEC 61000-4-2
synthetic material, the relative
humidity should be at least
30%.

Technical manual Planmeca ProX 13


3 EMC information

Immunity test IEC 60601 test level Compliance Electromagnetic environment


level guidance
Electrical fast transient/ ±2 kV for power supply ±2 kV for power Mains power quality should be
burst lines supply lines that of a typical commercial or
IEC 61000-4-4 ±1 kV for input/ output ±1 kV for input/ hospital environment.
lines output lines
Surge ±1 kV line to line ±1 kV line to Mains power quality should be
line that of a typical commercial or
IEC 61000-4-5 ±2 kV line to earth
hospital environment.
±2 kV line to
earth
Voltage dips and 0 % UT; 0,5 cycle at 0°, 0 % UT; 0,5 Mains power quality should be
voltage variations on 45°, 90°, 135°, 180°, cycle at 0°, 45°, that of a typical commercial
power supply input 225°, 270° and 315° 90°, 135°, 180°, or hospital environment. If the
lines 225°, 270° and user of the device requires
315° continued operation during
power mains interruptions, it
IEC61000-4-11 0 % UT; 1 cycle and 0 % UT; 1 cycle is recommended that the
70 % UT; 25/30 cycles and 70 % UT; device be powered from an
(50/60Hz) at 0° 25/30 cycles uninterruptible power supply.
(50/60Hz) at 0°
Voltage interruptions 0 % UT; 250/300 cycle 0 % UT;
250/300 cycle
Power frequency 30 A/m 30 A/m Power frequency magnetic
(50/60 Hz) magnetic fields should be at levels
field characteristic of a typical
location in a typical commercial
IEC 61000-4-8
or hospital environment. The
power frequency magnetic field
should be measured in the
intended installation location to
assure that it is sufficiently low.
NOTE
UT is the a.c. mains voltage prior to application of the test level.

14 Planmeca ProX Technical manual


3 EMC information

Immunity test IEC 60601 test level Compliance Electromagnetic environment


level guidance
Conducted RF 3 Vrms 3 Vrms Portable and mobile RF
communications equipment
IEC 61000-4-6 150 kHz to 80 MHz
should be used no closer
ISM band (industrial, 6.765 to 6.795 MHz; 6 Vrms to any part of the
scientific and medical) 13.553 to 13.567 MHz; device, including cables, than
26.957 to 27.283 MHz; the recommended separation
40.66 to 40.70 MHz distance calculated from the
Amateur radio band 1.8 to 2.0 MHz; 3.5 to 6 Vrms equation applicable to the
4.0 MHz; 5.3 to 5.4 frequency of the transmitter.
MHz; 7 to 7.3 MHz; Recommended separation
10.1 to 10.15 MHz; distance
14 to 14.2 MHz; 18.07
d = 1.2 √P
to 18.17 MHz; 21.0
to 21.4 MHz, 24.89 d = 1.2 √P (80 MHz to 800
to 24.99 MHz; 28.0 to MHz)
29.7 MHz and 50.0 to d = 2.3 √P (800 MHz to 2.5
54.0 MHz GHz)
Radiated RF IEC 3 V/m 3 V/m where P is the maximum
61000-4-3 output power rating of the
80 MHz to 2.7 GHz
transmitter in watts (W)
according to the transmitter
manufacturer and d is
the recommended separation
distance in metres (m).
Field strengths from fixed RF
transmitters, as determined
by an electromagnetic site
survey,a should be less than
the compliance level in each
frequency range.b
Interference may occur in the
vicinity of equipment marked
with the following symbol:

Radiated RF spot 385 MHz, 27 V/m; 450


frequencies MHz, 28 V/m; 710, 745,
780 MHz, 9 V/m; 810,
IEC 61000-4-3
870, 930 MHz, 28 V/m;
1720, 1845, 1970 MHz,
28 V/m; 2450 MHz, 28
V/m; 5240, 5500, 5785
MHz, 9 V/m
NOTE
At 80 MHz and 800 MHz, the higher frequency range applies.

NOTE
These guidelines may not apply in all situations. Electromagnetic propagation is affected by
absorption and reflection from structures, objects and people.

Technical manual Planmeca ProX 15


3 EMC information

Immunity test IEC 60601 test level Compliance Electromagnetic environment


level guidance
a Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless)
telephones and land mobile radios, amateur radio, AM and FM radio broadcast and TV broadcast
cannot be predicted theoretically with accuracy. To assess the electromagnetic environment due
to fixed RF transmitters, an electromagnetic site survey should be considered. If the measured
field strength in the location in which the device is used exceeds the applicable RF compliance
level above, the device should be observed to verify normal operation. If abnormal performance is
observed, additional measures may be necessary, such as re-orienting or relocating the device.
b Over the frequency range 150 kHz to 80 MHz, field strengths should be less than 3 V/m.

Recommended separation distances between portable and mobile RF


communications equipment and device
The device is intended for use in an electromagnetic environment in which
radiated RF disturbances are controlled. The customer or the user of
the device can help prevent electromagnetic interference by maintaining
a minimum distance between portable and mobile RF communications
equipment (transmitters) and the device as recommended below, according
to the maximum output power of the communications equipment.

Rated maximum output Separation distance according to frequency of transmitter m


power of transmitter W
150 kHz to 80 MHz 80 MHz to 800 MHz 800 MHz to 2.5 GHz
d = 1.2 √P d = 1.2 √P d = 2.3 √P ()
0.01 0.2 0.2 0.3
0.1 0.4 0.4 0.7
1 1.2 1.2 2.4
10 4.0 4.0 8.0
100 12.0 12.0 24.0
For transmitters rated at a maximum output power not listed above, the recommended separation
distance d in metres (m) can be estimated using the equation applicable to the frequency of the
transmitter, where P is the maximum output power rating of the transmitter in watts (W) according
to the transmitter manufacturer.
NOTE
At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies.

NOTE
These guidelines may not apply in all situations. Electromagnetic propagation is affected by
absorption and reflection from structures, objects and people.

16 Planmeca ProX Technical manual


4 Service mode

4 Service mode
NOTE
The service mode parameters 1 - 13 and 20 are for factory use only. Do
NOT adjust these parameters.

4.1 Control panel

1 Pre-programmed setting keys and indicator lights


2 Exposure warning indicator light
3 kV display
4 Time display
5 Mode key
6 Preprogrammed setting keys and indicator lights
7 Adult/child selection key and indicator lights
8 Ready indicator light
9 Exposure key
10 mA display
11 Select key
12 Parameter adjustment keys

4.2 How to enter/exit service mode

To enter service mode


Press and hold down the Select key for 4 seconds.

Technical manual Planmeca ProX 17


4 Service mode

Press and hold down the Mode key for more than 2 seconds, until the four
uppermost preprogrammed setting indicator lights come on.

To exit service mode


Press the Mode key for 2 seconds.

4.3 X-ray tube filament preheating voltage calibration


Enter the service mode according to the instruction given in section "How to
enter/exit service mode" on page 17
Press and hold down the adult/child mode selection key for 2 seconds or
until the indicator light starts to blink. The indicator lights will start to blink
indicating that you are in the preheating voltage calibration mode.
Move as far away from the x-ray tube as the length of the cable from the
control panel permits.

Press and hold the exposure key on the control panel until 9 exposures are
performed (approx. 60 seconds).

To exit the service mode press the Mode key for 2 seconds.

4.4 kV range selection


Enter the service mode according to the instruction given in section "How to
enter/exit service mode" on page 17.
Press the parameter adjustment up key until the parameter number 14
appears on the kV display.
The code of the kV range is shown on the time display. The kV ranges are:
2 60-70 kV
3 66-70 kV
4 70 kV
7 60-68 kV
8 66-68 kV
9 68 kV

18 Planmeca ProX Technical manual


4 Service mode

Press the Select key until the kV range code starts to blink, and the range
can now be changed with the parameter adjustment keys.

Accept the new kV range by pressing the Select key.

To exit the service mode press the Mode key for 2 seconds.

NOTE
Perform the X-ray tube filament preheating voltage calibration after the kV
range selection.

4.5 Operation of pre-programmed settings keys (kV hold)


Enter the service mode according to the instruction given in section "How to
enter/exit service mode" on page 17.
Press the parameter adjustment up key until the parameter number 15
appears on the kV display.
The number indicating the operation of preprogrammed settings keys (0 or
1) is shown on the time display.
0 Normal operation (factory setting). The preprogrammed settings
keys operate as described in the Planmeca ProX user’s manual.
1 kV hold. The selection of a preprogrammed setting does not affect
the prior manually inserted kV value, but the exposure time is
recalculated to achieve constant optical density on the film. In the
case the kV value is now manually altered, the exposure time will
also be changed automatically. If the exposure time is manually
altered, the unit will return into manual mode. At any time, the
preprogrammed setting for the kV value, mA value and exposure
time for any tooth position is called by selecting the preprogrammed
setting and pressing the child mode selection key twice.
Press and hold down the Select key until the number starts to blink, and the
number can now be changed with the parameter adjustment keys.

Accept the new setting by pressing the Select key.

Technical manual Planmeca ProX 19


4 Service mode

To exit the service mode press the Mode key for 2 seconds.

4.6 Dimming displays


Enter the service mode according to the instruction given in section "How to
enter/exit service mode" on page 17.
Press the parameter adjustment up key until the parameter number 16
appears on the kV display.
The number indicating the brightness of the displays (from 1 to 5, factory
default is 5) is shown on the time display.
Press the Select key until the number starts to blink, and the value can now
be changed with the parameter adjustment keys.

Accept the new setting by pressing the Select key.

To exit the service mode press the Mode key for 2 seconds.

4.7 Duration of displays dimming time-out


Enter the service mode according to the instruction given in section "How to
enter/exit service mode" on page 17.
Press the parameter adjustment up key until the parameter number 17
appears on the kV display.
The number indicating the time-out value is shown on the time display. The
time-out values are:
0 no dimming
1 1 min. (factory default)
2 2 min.
3 5 min.
4 20 min.
5 60 min.

20 Planmeca ProX Technical manual


4 Service mode

Press the Select key until the number starts to blink, and the value can now
be changed with the parameter adjustment keys.

Accept the new setting by pressing the Select key.

To exit the service mode press the Mode key for 2 seconds.

4.8 Disabling exposure key


Enter the service mode according to the instruction given in section "How to
enter/exit service mode" on page 17
Press the parameter adjustment up key until the parameter number 18
appears on the kV display.
The number indicating the mode of exposure key operation is shown on the
time display.
0 exposure key normal operation (factory default)
1 exposure key operation disabled
Press the Select key until the number starts to blink, and the value can now
be changed with the parameter adjustment keys.

Accept the new setting by pressing the Select key.

To exit the service mode press the Mode key for 2 seconds.

4.9 Automatic identification of cascade card


Enter the service mode according to the instruction given in section "How to
enter/exit service mode" on page 17.

Technical manual Planmeca ProX 21


4 Service mode

Press the parameter adjustment up key until the parameter number 19


appears on the kV display.
The value indicating the type of the cascade card is shown on the time
display. Value < 108 equals an old card and value ≥ 108 equals a new
card. The type of the cascade card affects the adjustment functionality of the
preheat and mA.

4.10 Ready-state setting


The Planmeca ProX intraoral X-ray unit can be set so that the Ready
indicator light will only come on when the Planmeca Romexis program is
ready for the exposure, i.e. the Waiting for exposure message is on
the computer screen.
Enter the service mode according to the instruction given in section "How to
enter/exit service mode" on page 17.
Press the parameter adjustment up key until the parameter number 21
appears on the kV display.
The number indicating the ready-state setting (0 or 1) is shown on the time
display.
0 Normal operation (factory setting). The Planmeca ProX intraoral
X-ray unit will go into Ready-state regardless of Planmeca Romexis
workstation operation.
1 The Ready indicator light will only come on when the Planmeca
Romexis program is ready for the exposure.
Press and hold down the Select key until the number starts to blink, and the
number can now be changed with the parameter adjustment keys.

Accept the new setting by pressing the Select key.

To exit the service mode press the Mode key for 2 seconds.

4.11 mA minimum value selection


Enter the service mode according to the instruction given in section "How to
enter/exit service mode" on page 17.
Press the parameter adjustment up key until the parameter number 22
appears on the kV display.
The minimum mA value (2 - 6) is shown on the time display.

22 Planmeca ProX Technical manual


4 Service mode

Press the Select key until the mA minimum value starts to blink. The
minimum value can now be changed with the parameter adjustment keys.

Accept the new mA minimum value by pressing the Select key.

To exit the service mode press the Mode key for 2 seconds.

4.12 Exposure count display mode


Enter the service mode according to the instruction given in section "How to
enter/exit service mode" on page 17.
Press the parameter adjustment up key until the parameter number 23
appears on the kV display.
1 Display is in Service mode.
2 Display is in both Normal operating mode / Service mode.
Press and hold down the Select key until the number starts to blink. The
number can now be changed with the parameter adjustment keys.

To show the exposure counter (EC 00000 - 50000) on the mA and s display
press briefly the Mode key.

Technical manual Planmeca ProX 23


4 Service mode

After the exposure counter is shown on the display it can be set to zero by
pressing and holding down the Endodontic/BW key for 5 seconds.

The counter is automatically set to zero after 50000 exposures. Accept the
display mode by pressing the Select key.

To exit the service mode press the Mode key for 2 seconds.

4.13 DAP display mode


Enter the service mode according to the instruction given in section "How to
enter/exit service mode" on page 17.
Press the parameter adjustment up key until the parameter number 24
appears on the kV display.

Press and hold down the Select key until the number starts to blink.
The number can now be changed with the parameter adjustment keys.
0 OFF
1 DAP display after exposure
2 DAP display using MODE key
3 1+2

Accept the new DAP mode by pressing the Select key.

To exit the service mode press the Mode key for 2 seconds.

24 Planmeca ProX Technical manual


4 Service mode

4.14 DAP display correction factor

NOTE
Only qualified service technician is allowed to modify the DAP display
correction factor. The factor is adjusted using DAP/radiation dose meter.

Enter the service mode according to the instruction given in section "How to
enter/exit service mode" on page 17.
Press the parameter adjustment up key until the parameter number 24
appears on the kV display.

Press and hold down the Select key until the number starts to blink. The
number can now be changed with the parameter adjustment keys. The
correction factor can be adjusted between 50 and 200%.

Accept the new DAP display correction factor by pressing the Select key.

To exit the Service mode press the Mode key for 2 seconds.

4.15 Maximum mA value


Enter the service mode according to the instruction given in section "How to
enter/exit service mode" on page 17.
Press the parameter adjustment up key until the parameter number 26
appears on the kV display.

Press and hold down the Select key until the number starts to blink.
The number can now be changed with the parameter adjustment keys.
0 maximum mA value 6 mA
1 maximum mA value 8 mA

Accept the new maximum mA value by pressing the Select key.

Technical manual Planmeca ProX 25


4 Service mode

To exit the service mode press the Mode key for 2 seconds.

26 Planmeca ProX Technical manual


5 Recalling factory preprogrammed exposure values

5 Recalling factory preprogrammed exposure values


The factory preprogrammed exposure values can be found in the Planmeca
ProX user’s manual, section Exposure values.
Press and hold down any of the preprogrammed setting keys when switching
the unit on. The error code E.29 appears on the time display.

Do not clear the error code by pressing the select key, but press the
Occlusal exposure key (1) for 6 seconds. The factory preprogrammed values
and density value 0 is stored into memory.

Technical manual Planmeca ProX 27


6 Preventive maintenance

6 Preventive maintenance
6.1 Cleaning

Surfaces

NOTE
When cleaning the unit surfaces, always disconnect the unit from mains.

The unit surfaces can be cleaned with a soft cloth damped in a mild cleaning
solution.
Stronger agents can be used for disinfecting the surfaces. We recommend
Dürr System-hygiene FD 322 or respective disinfecting solution.

6.2 Operation checks

Indicator light for ready status


Confirm that the green ready status indicator light comes on when the unit is
ready to take an exposure.

Exposure warning indicator light and signal


Confirm that the yellow exposure warning light will come on when you take
an exposure.
Confirm also that the audible warning sound is heard during the exposure.

Exposure key
Confirm that the exposure key requires continuous activation to maintain the
exposure.

Labels
Check that no labels are detached or worn and that they are all legible.

6.3 Preventive maintenance adjustments


• Check arm balance and friction
Adjust if needed. Refer to section "Adjusting balance of arm" on page
40 and section "Adjusting rotational friction of bracket arm" on page
41.
• Check bracket arm angles
Adjust if needed. Refer to section "Adjusting tube head’s rotational
friction" on page 42.
• Check stiffness of tube head’s horizontal axle
Adjust if needed. Refer to section "Adjusting tube head’s rotational
friction" on page 42.
• Check tube head vertical stiffness
Adjust if needed. Refer to section "Adjusting tube head arm’s rotational
friction" on page 43.

28 Planmeca ProX Technical manual


6 Preventive maintenance

• Check and tighten the tightening screw for 10 Nm torque if needed

6.3.1 Power supply cable


Check the strain relief of the power supply cable. The tightening torque must
be 4 Nm.

Technical manual Planmeca ProX 29


6 Preventive maintenance

6.3.2 Tube head grounding lead


Check the tightness of the tube head grounding lead (1). Tighten the screw,
if needed.

6.3.3 Measuring KV / MA signals (invasive testing)

NOTE
The manufacturer does not require the invasive testing. The invasive test
must only be performed if the local authorities require it.

An invasive method should be used for checking the tube current (mA),
and can be used for checking the kV. This method requires that the covers
around the tube head assembly are removed. The analog feedback voltage
signals can be measured with a calibrated multimeter.
1. Unscrew the two M4x20 DIN 7984 fastening screws of the cone.
2. Remove the tube head front cover and the cone.
3. Unscrew the six fastening screws of the tube head cover and remove the
cover.

30 Planmeca ProX Technical manual


6 Preventive maintenance

4. Attach sprung hook test leads from multimeter to P1-connector pins 1


(negative kV) and 2 (positive kV) in the tube head PCB.

5. Set multimeter to DC voltage mode with a measurement range of 1


to 5V signal level. Take 2 seconds exposure with desired kV setting.
Selected mA value has no effect, however lowest possible mA should be
used to minimise the amount of unnecessary radiation. When the voltage
reading has been stabilized, record it.
Actual tube voltage (in volts) = 21 672 * measured feedback voltage (in
volts)
The resulting tube voltage should be within ±5% of the voltage indicated
in the user interface.
6. Move test leads to P1-connector pins 3 (negative mA) and 4 (positive
mA).

Technical manual Planmeca ProX 31


6 Preventive maintenance

7. Set multimeter to DC voltage mode with a measurement range of 100mV


to 5V signal levels. Take 2 seconds exposure with desired mA setting.
Selected kV value has no effect, however lowest possible kV should be
used to minimise the amount of unnecessary radiation. When the voltage
reading has been stabilized, record it.
Actual tube current (in mA) = 2.5 * measured feedback voltage (in volts)
The resulting tube current should be within ±10% of the current indicated
in the user interface.

32 Planmeca ProX Technical manual


7 Troubleshooting

7 Troubleshooting
The control panel displays do not come on
1. Problems in mains voltage, or a fuse is blown.
Check the mains voltage. Check the mains cable. Check and replace,
if necessary, the fuses located on the lower left side of the generator
box. Open the generator box and check and replace, if necessary, the
generator fuse F2. Replace the generator. (Perform the checks and parts
replacements in this order).
2. Control panel power failure, or the control panel is defective. The control
panel operates with 12 V produced on the generator low voltage supply.
Check the control panel cable and the telephone cable. Replace the
control panel. (Perform the checks and parts replacements in this order).

Temperature of the tube head too high


If the temperature of the tube head exceeds 50 °C, the temperature will
appear on the time display. The control panel does not operate. Wait until
the temperature drops.

Technical manual Planmeca ProX 33


8 Error messages

8 Error messages
The error code is displayed on the time display.
Press the Select key to clear the error from the display.

8.1 Error message shortform table


Error code Error message explanation
E.00 Exposure key was released too early during the exposure.
E.10 X-ray tube Anode voltage (kV) overshoot.
E.11 X-ray tube Anode voltage (kV) dropped suddenly.
X-ray tube cathode filament preheating voltages are not
E.12
calibrated.
E.13 Filament preheating voltage calibration failed.
Membrane keyboard key short-circuited/pressed during the
E.29
self test or faulty display board.
kV value does not reach or it exceeds the given value
E.30
(difference more than 10%).
X-ray tube Anode current (mA) missing, or not in specified
E.31
limits.
X-ray tube Filament voltage (V) missing, or outside the
E.33
range (too low or too high).
X-ray tube Anode voltage (kV) missing, or below the
E.34
specified limit.
E.36 Too long exposure.
E.37 kV feedback signal open circuit or short circuit.
E.38 mA feedback signal open circuit or short circuit.
E.50 Tube head temperature sensor short circuit.
E.51 Tube head temperature sensor open circuit.
E.52 Filament voltage feedback not in specified limits
E.57 Exposure key pressed during self test.
E.60 ± 15VDC voltage is out of limits
Communication error between control panel and tube head
E.61
CPU.
E.71 FLASH memory check-sum error (tube head CPU).
E.81 EEPROM memory defective (tube head CPU).
E.83 Config register error (tube head CPU).

8.2 Detailed error message explanations

E.00 Exposure key was released too early during exposure


The most probable cause (if the key really was pressed firmly during the
whole exposure) is faulty control panel or faulty separate exposure switch.

34 Planmeca ProX Technical manual


8 Error messages

Replace the control panel or the separate exposure switch. Check the
control panel cable, telephone cable and the arm cable.

E.10 X-ray tube anode voltage (kV) overshoot


This condition is monitored by the watch-dog circuit on the tube head PCB
during the whole exposure and if the anode voltage rises above 95 kV the
exposure is immediately aborted and this error indicated. A knocking sound
may be heard from the tube head at the same time. This kind of arcing can
occur now and then without any special reason, and should be considered
a normal phenomenon. If however the occurrence frequency becomes too
high, it could be an indication of a degrading tube head.
If this error occurs constantly it is probably caused by a faulty tube head
or tube head PCB or generator PCB (replace in this order). The possible
reason is also faulty feedback cable (9 pole) in the tube head.

E.11 X-ray tube anode voltage (kV) dropped suddenly


The x-ray tube voltage suddenly drops, and a knocking sound is heard
from the tube head at the same time. The exposure is aborted and this
error indicated. This phenomenon should be considered quite normal if it
doesn’t occur frequently. If the generator is damaged during the exposure,
or the arm/extension cable is broken, this error is indicated and during next
exposure the error E.30 occurs.
If this error occurs constantly it is probably caused by a faulty tube head
or tube head PCB or generator PCB (replace in this order). The possible
reason is also faulty feedback cable in the tube head.

E.12 X-ray tube cathode filament preheating voltages are not calibrated
The tube head PCB has been replaced, but the X-ray tube cathode filament
preheating voltages are not calibrated.
See section "X-ray tube filament preheating voltage calibration" on page 18
for details how to perform the calibration.

E.13 Filament preheating voltage calibration failed


During preheat calibration the filament voltage is measured to be in specified
limits. The filament circuit in the tube head or in the tube head PCB is faulty
or the tube head is faulty.
Perform the calibration procedure again. If it fails, replace the tube head or
tube head PCB (in this order). The possible reason is also faulty feedback
cable in the tube head.

E.29 Control panel key short-circuited/pressed during the self test


This error can occur only during the self-test. During the self test the unit
checks that all keys are open (normal state if not pressed). If a key is found
to be in short circuit, this error is displayed. Because the control panel keys
are arranged in a matrix, one key’s short could cause the whole keyboard to
operate erroneously, therefore this check is important.
Replace the control panel.
The factory predetermined settings are recalled and the density value is set
to zero by pressing any of the keys during the self test. The error code
E.29 appears on the time display, after which the right-hand preprogrammed
setting key must be pressed and held down for 6 seconds. See section
"Recalling factory preprogrammed exposure values" on page 27.

Technical manual Planmeca ProX 35


8 Error messages

E.30 kV value does not reach or it exceeds the given value (difference more
than 10%)
The tube voltage is sampled periodically (by the tube head CPU) and if the
actual measured kV-value differs more than ± 10% from the specified value
this error is displayed. The tube head, tube head PCB, generator PCB or
arm/extension cable signals HV1, HV2 or KVC (see wiring diagram) can be
faulty. See also error E.11 and E.34.
Check the incoming mains voltage during the exposure. Check the arm/
extension cable and the tube head feedback cable. Replace the generator
PCB, tube head PCB or tube head (replace in this order).

E.31 X-ray tube anode current (mA) missing, or not in specified limits
The tube current is sampled periodically (by the tube head CPU) and if
the actual measured mA-value differs more that ± 20% from the specified
value this error is displayed. The tube head, tube head PCB or tube head
feedback cable can be faulty.
Proceed with the filament definition, see section "X-ray tube filament
preheating voltage calibration" on page 18 for details. If this does not help
and the error occurs constantly check the tube head feedback cable, replace
the tube head PCB, or tube head (in this order).

E.33 X-ray tube filament voltage (V) missing, or outside the range (too low or
too high)
The tube filament voltage is sampled periodically (by the tube head CPU)
and if the actual measured filament voltage is not in the specified limits (1.0 -
4.5 V) then this error is displayed. The filament circuit in the tube head or on
the tube head PCB can be faulty.
Check the tube head feedback cable. Replace the tube head PCB or the
tube head (in this order).

E.34 X-ray tube anode voltage (kV) missing, or below the specified limit
This error occurs in the beginning of the exposure, when the tube anode
voltage does not rise. The tube head, tube head PCB, generator PCB or
arm/extension cable signals HV1, HV2 or KVC (see wiring diagram) can be
faulty. See also error E.11 and E.30.
Check the incoming mains voltage during the exposure. Check the arm/
extension cable and the tube head feedback cable. Replace the generator
PCB, tube head PCB or tube head (replace in this order).

E.36 Too long exposure


The control panel CPU monitors the exposure time by measuring the state of
the exp- signal. If, however, the tube head CPU continues the exposure
more than the maximum exposure time, then the control panel CPU
terminates the exposure and this error occurs. This is a safety procedure,
that guarantees that the exposure is terminated under all conditions.
Replace the tube head PCB if this error occurs repeatedly.

E.37 kV feedback signal open circuit or short circuit


The kV feedback signal is monitored by the tube head CPU. The internal
connection of the tube head or tube head feedback cable is faulty.
Check the condition of the feedback cable, replace the tube head PCB or the
tube head (in this order).

36 Planmeca ProX Technical manual


8 Error messages

E.38 mA feedback signal open circuit or short circuit


The mA feedback signal is monitored by the tube head CPU. The internal
connection of the tube head or tube head feedback cable is faulty.
Check the condition of the feedback cable, replace the tube head PCB or the
tube head (in this order).

E.50 Tube head temperature sensor short circuit


The tube head temperature sensor signal is measured by the tube head
CPU. The sensor is short-circuited, the tube head PCB or the tube head
feedback cable is faulty.
Check the feedback cable. Replace the temperature sensor (beside the
signal connectors of the tube head), or the tube head PCB (in this order).

E.51 Tube head temperature sensor open circuit


The tube head temperature sensor signal is measured by the tube head
CPU. The temperature sensor is damaged, the tube head PCB or the tube
head feedback cable is faulty.
Check the feedback cable. Replace the tube head PCB.

E.52 Filament voltage feedback not in specified limits


The filament voltage is monitored by the tube head CPU. The amplifier is
faulty. Replace the tube head PCB.

E.57 Exposure key pressed/failure during self test


The tube head CPU checks the state of the exp-signal when the unit is
switched on. The exposure key or the separate exposure switch can be
short-circuited. The arm, extension, control panel, sync or telephone cable
can be faulty. The tube head PCB or the generator PCB can be faulty.
Check the cables and the separate exposure switch. Replace the control
panel, tube head PCB or the generator PCB (in this order).

Technical manual Planmeca ProX 37


8 Error messages

E.60 ± 15VDC voltage is out of limits


The tube head CPU measures the internal voltages generated by tube head
PCB power supply from the 12V operating voltage. If this error occurs before
exposure, the tube head PCB is faulty. If the error occurs after the exposure,
the generator 12V power supply is faulty, or the mains filtering capacitors
charging circuit is faulty. The extension cable can be too long and/or the wire
cross sections too small.
If the error occurs immediately after switching the unit on, replace the tube
head PCB. If the error occurs only after starting the exposure, measure the
12 V voltage at the generator PCB P13 connector. If the voltage drops at the
beginning of the exposure (generator’s green indicator light dims), replace
the generator PCB. Check the connectors of the arm cable and the length
of the extension cable, as well as the wire cross sections. The properties of
extension cable are given in the figure below.

1 Generator PCB
2 Extension cable max. 12 m
3 Extension cable connectors
4 Arm cable (std.)
5 Ferrite

E.61 Communication error between control panel and tube head CPU
The tube head PCB’s 12V voltage feed or the communication between the
control panel and tube head CPU is failed. The arm/extension cable or
control panel/telephone cable is faulty.
Check the cables. Measure the 12V voltage at the tube head PCB P2
connectors pins 1 and 4. Check if the red LED D7 on the tube head PCB is
on. Replace the tube head PCB, control panel or the generator PCB (in this
order).

E.71 FLASH memory check-sum error (tube head CPU)


Tube head CPU internal error. Replace the tube head PCB.

E.81 EEPROM memory defective (tube head CPU)


Tube head CPU internal error. Replace the tube head PCB.

38 Planmeca ProX Technical manual


8 Error messages

E.83 Config register error (tube head CPU)


Tube head CPU internal error. Replace the tube head PCB.

Technical manual Planmeca ProX 39


9 Mechanical adjustments

9 Mechanical adjustments
CAUTION
Switch off the X-ray unit before adjustments.

9.1 Adjusting balance of arm


1. Remove both support arm covers.
Refer to section "Removing support arm covers" on page 47.
2. Adjust the balance of the arm by turning the adjustment nuts with a slot
head screwdriver.
Tightening the nut will increase the tension.

40 Planmeca ProX Technical manual


9 Mechanical adjustments

3. If needed, increase the arm friction after adjusting the balance with the
adjustment screw using a slot head screwdriver.
Tightening the screw will increase the friction.

9.2 Adjusting rotational friction of bracket arm


Adjust the friction with one adjustment screw located below the arm using a
3 mm Allen key.
Tightening the screw will increase the friction.

Technical manual Planmeca ProX 41


9 Mechanical adjustments

9.3 Adjusting tube head’s rotational friction


Adjust the friction with one adjustment screw located below the joint using a
3 mm Allen key.
Tightening the screw will increase the friction.

42 Planmeca ProX Technical manual


9 Mechanical adjustments

9.4 Adjusting tube head arm’s rotational friction


Adjust the friction with one adjustment screw located below the arm curve
using a 3 mm Allen key.
Tightening the screw will increase the friction.

Technical manual Planmeca ProX 43


10 Parts replacement and repair

10 Parts replacement and repair

WARNING
Make sure that the power supply is switched off before starting parts
replacement.

10.1 Removing generator housing


1. Switch off the X-ray unit.
2. Disconnect the power supply cable from the mains.
3. Unscrew four attachment screws (see the figure below) and remove the
generator housing.

10.2 Removing tube head support cover


1. Switch off the X-ray unit.
2. Disconnect the power supply cable from the mains.

44 Planmeca ProX Technical manual


10 Parts replacement and repair

3. Remove the cover plugs from the tube head support.

4. Loosen the tube head support cover attachment screws using a 3 mm


Allen key and remove the cover.

10.3 Removing tube head covers


1. Switch off the X-ray unit.
2. Disconnect the power supply cable from the mains.

Technical manual Planmeca ProX 45


10 Parts replacement and repair

3. Loosen four attachment screws of the upper cover using a 2.5 mm Allen
key.

4. Lift off the upper cover.

5. Loosen the side attachment screws of the lower cover.

46 Planmeca ProX Technical manual


10 Parts replacement and repair

6. Unscrew two front attachment screws and remove the cover.

10.4 Removing support arm covers


The both support arm covers are removed in the same way.
1. Switch off the X-ray unit.
2. Disconnect the power supply cable from the mains.

Technical manual Planmeca ProX 47


10 Parts replacement and repair

3. Remove the cover plugs from the screw openings and loosen three arm
cover attachment screws using a 3mm Allen key.

4. Remove the cover.

10.5 Replacing tube head


1. Switch off the X-ray unit.
2. Disconnect the power supply cable from the mains.
3. Remove the tube head covers as described in section "Removing tube
head covers" on page 45.

48 Planmeca ProX Technical manual


10 Parts replacement and repair

4. Unscrew the attachment screw of the protective lead using a 2.5 mm


Allen key and remove the lead.

5. Unscrew two collimator attachment screws using a 2.5 mm Allen key and
remove the collimator.

Technical manual Planmeca ProX 49


10 Parts replacement and repair

6. Disconnect the tube head cables (white arrows). Cut the cable tie.
Unscrew three grounding lead/tube head attachment screws from the
lower side of the support frame. Then unscrew two upper attachment
screws. Use a 2.5 mm Allen key.

7. Turn the tube head upwards and lift it away from its position.

8. Install the new tube head in reverse order.

10.6 Replacing PCBs

10.6.1 Replacing generator PCB


1. Switch off the X-ray unit.
2. Disconnect the power supply cable from the mains.
3. Remove the generator housing.
Refer to section "Removing generator housing" on page 44.

50 Planmeca ProX Technical manual


10 Parts replacement and repair

4. Disconnect the connectors from terminals P1, P3, P5, P6 P7, P8 and P9.

5. Loosen the four M4x8 ISO 7380 screws of the generator assembly
frame.
By this, the generator assembly can be later lifted away from the wall
adapter.

Technical manual Planmeca ProX 51


10 Parts replacement and repair

6. Remove the ten M4x8 DIN 912 attachment nuts and ø4.3 DIN 6798
washers from the generator PCB.

7. Lift the generator assembly little upwards and move the assembly away
from the wall adapter and open the two M3x6 DIN 912 screws located
behind the generator assembly frame.
8. Remove the generator PCB.
9. Install the new generator PCB in reverse order.

NOTE
Note, that the new generator PCB is not attached to the frame with the
two M3x6 DIN 912 screws located behind the generator assembly frame.

10.6.2 Replacing tube head PCB


1. Switch off the X-ray unit.
2. Disconnect the power supply cable from the mains.
3. Remove the tube head covers.
Refer to section "Removing tube head covers" on page 45.

52 Planmeca ProX Technical manual


10 Parts replacement and repair

4. Disconnect the two connectors (P1 and P2) from the tube head PCB.

5. Pull the tube head PCB from the tube head.


6. Install the new PCB in reverse order.
7. Perform the X-ray tube filament preheating voltage calibration, see
section "X-ray tube filament preheating voltage calibration" on page 18.

10.7 Replacing software

WARNING
Always turn the X-ray unit off before removing the software chip from its
socket. Never turn the unit on if the software chip is not in its socket.

NOTE
Antistatic precautions must be performed when handling the software chip.
Touch any grounded metal part of the unit before touching the software chip.

1. Switch off the X-ray unit.


2. Disconnect the power supply cable from the mains.
3. Remove the tube head covers, refer to section "Removing tube head
covers" on page 45.

Technical manual Planmeca ProX 53


10 Parts replacement and repair

4. Remove the software chip from its socket with the special tool as
illustrated below.

NOTE
The orientation of the software chip is critical. Never try to force the chip
into the socket.

5. Carefully place the new software chip into the socket so that the slanted
corner of the chip hits the slanted corner of the socket. Note, that the
label on the chip must be outwards.
6. Attach the tube head covers.

54 Planmeca ProX Technical manual


10 Parts replacement and repair

10.8 Replacing cables

10.8.1 Replacing control panel cable


1. Switch off the X-ray unit.
2. Disconnect the power supply cable from the mains.
3. Press the clip of the connector (1) and pull the socket from the terminal
of the generator box (2).
4. Detach the connector from the control panel in the same way as from the
generator box.
5. Connect the new cable to the generator box and to the control panel.

CAUTION
Do not connect any other equipment to the terminal of the generator box.

10.8.2 Replacing power supply cable


1. Switch off the X-ray unit.
2. Disconnect the power supply cable from the mains.
3. Remove the generator housing as described in section "Removing
generator housing" on page 44.
4. Disconnect the power supply cable from the generator PCB.
Unscrew the power supply cable strain relief and remove the cable.
5. Use the correct power supply cable:
• For mains voltage 100 V~/110-115 V~ power supply cable Planmeca
part number is 10006683.

Technical manual Planmeca ProX 55


10 Parts replacement and repair

• For mains voltage 220-240 V~ power supply cable Planmeca part


number is 10006584.
6. Check that the wires extend from the outer housing (1) as shown in the
figure below. If not, peel the outer housing.
7. Peel 8 mm housing from the lead ends (2).

8. Route the power supply cable through the frame opening and attach
the strain relief. Tighten the strain relief as described in section "Power
supply cable" on page 29.
9. Connect the power supply cable to the generator PCB. Secure the wires
with a cable tie (1).

10. Attach the generator housing to its position.

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10 Parts replacement and repair

10.8.3 Replacing arm cable


The arm cable kit includes a drawing tool (1), arm cables (2) and cable ties
and ferrite (3).

1. Switch off the X-ray unit.


2. Disconnect the power supply cable from the mains.
3. Remove the generator housing, tube head support cover, tube head
covers and support arm covers.
See instructions in sections:
"Removing generator housing" on page 44
"Removing tube head support cover" on page 44
"Removing tube head covers" on page 45
"Removing support arm covers" on page 47
4. Remove the control panel from the generator assembly.
5. Unscrew four baffle plate attachment screws using a 3 mm Allen key
(white arrows).
Note, that the white reset button (1) and the two cover attachment
screws will drop out of position when you remove the plate. The reset
button and the attachment screws must be replaced to the same position
when attaching the plate back to its position.

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10 Parts replacement and repair

6. Unscrew the attachment screw of the protective lead using a 2.5 mm


Allen key and remove the lead.

7. Disconnect the tube head cables. Unscrew three grounding (potential


equaliser) lead/tube head attachment screws from the lower side of the
support frame. Then unscrew two upper attachment screws. Use a 2.5
mm Allen key. Remove the tube head.

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10 Parts replacement and repair

8. Mark down the cable tie positions. It is important to attach the new cable
ties to the exact same positions. Cut all the cable ties.

9. Cut the old cables so that it is easier to remove them.

10. Pull the cables out from the extension arm joint.

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10 Parts replacement and repair

11. Pull the cables out from the extension arm.

NOTE
If the extension arm is so long that cannot use the drawing tool, do not
yet pull the old arm cable through the extension arm but use as a draw
cord.

12. Pull the new cable through the bracket arm middle joint. The end with
protective sleeves goes to the generator assembly.

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10 Parts replacement and repair

13. Place the cables so that the tape on the cables is in the middle of
generator side bracket arm.

14. Attach the Ethernet cable (1) to the drawing tool (2) with a cable tie (3).
Attach the cable from the cable sheath, NOT from the connector.

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10 Parts replacement and repair

15. Turn the tube head support as shown on the figure below. Route the
Ethernet cable through the support frame. Push the cable at the same
time as you pull it. Remove the Ethernet cable from the drawing tool and
attach the arm cable to it so that the cable tie is on the cable sheath.
Route the arm cable through the tube head support.

16. Route the arm cable through the tube head joint (white arrows). Leave
the Ethernet cable to the tube head support (black arrow).

17. Place the tube head to its position. Attach the upper tube head
attachment screws using a 2.5 mm Allen key. Place the tube head PCB
to its position and connect the cables. Attach the protective lead to the
tube head using a 2.5 mm Allen key.

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10 Parts replacement and repair

18. Attach the potential equaliser lead and PCB grounding plate to support
frame with an attachment screw using a 2.5 mm Allen key. Note the
position of the PCB grounding plate (white arrow).

19. Attach the other tube head / grounding lead attachment screws using a
2.5 mm Allen key. Adjust the arm cable length so that the cable sheath
just reaches the cable tie. Secure the cable to the frame with a cable tie.

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10 Parts replacement and repair

20. Place the reset button to its position and attach the baffle plate with four
attachment screws using a 3 mm Allen key.

21. Attach the cables to the bracket arm with cable ties. Do not tighten the
cable ties yet.

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10 Parts replacement and repair

Leave the cables slightly loose in the joints but make sure that the
cables do not push the arm covers. Tighten the cable ties so that the
attachment point is towards arm center.

22. Attach the Ethernet cable to the drawing tool with a cable tie. Attach the
cable from the cable sheath. Pull the cable through the extension arm
joint.

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10 Parts replacement and repair

23. Route the Ethernet cable through the extension arm.

24. Route the Ethernet cable through the extension arm joint to the
generator assembly.
25. Remove the Ethernet cable from the drawing tool and attach the arm
cable to it so that the cable tie is on the cable sheath. Route the arm
cable through the extension arm and through the extension arm joint to
the generator assembly.
26. Loosen four generator assembly frame attachment screws using a 2.5
mm Allen key. Lift the generator assembly upwards. The generator
assembly can now be lifted away from the wall adapter. Disconnect the
old Ethernet cable from its position and attach the new Ethernet cable to
the connector. Attach the assembly back to its position.
27. Remove the old arm cable from the generator PCB.
28. Attach the ferrite to the new arm cable, to the middle of protective
sleeve.
29. Attach the grounding lead to the frame using a 3 mm Allen key (white
arrow).Secure the cables with cable tie (black arrow).

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10 Parts replacement and repair

30. Connect the cables.

31. Pull the excess cable out from the generator side end of the extension
arm. Push the excess cables into the arm.

32. Move the arm and check that the cables do not tighten too much or
make any noise.
33. Attach the removed covers, connect mains cable, switch on the X-ray
unit and check the unit operation.

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11 Diagrams

11 Diagrams

68 Planmeca ProX Technical manual


Planmeca Oy | Asentajankatu 6 | 00880 Helsinki | Finland
tel. +358 20 7795 500 | fax +358 20 7795 555 | sales@planmeca.com | www.planmeca.com

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