Manual Técnico ProX
Manual Técnico ProX
EN
technical manual
10029965
The manufacturer, assembler and importer are responsible for the safety, reliability and
performance of the unit only if:
- installation, calibration, modification and repairs are carried out by qualified
authorised personnel
- electrical installations are carried out according to the appropriate requirements such
as IEC 60364
- equipment is used according to the operating instructions.
Planmeca pursues a policy of continual product development. Although every effort
is made to produce up-to-date product documentation this publication should not be
regarded as an infallible guide to current specifications. We reserve the right to make
changes without prior notice.
COPYRIGHT PLANMECA
Publication number 10029965 Revision 18
Released 1 February 2022
Table of contents
9 Mechanical adjustments........................................................................................................................... 40
9.1 Adjusting balance of arm.............................................................................................................. 40
9.2 Adjusting rotational friction of bracket arm................................................................................... 41
9.3 Adjusting tube head’s rotational friction........................................................................................42
9.4 Adjusting tube head arm’s rotational friction.................................................................................43
10 Parts replacement and repair................................................................................................................... 44
10.1 Removing generator housing....................................................................................................... 44
10.2 Removing tube head support cover..............................................................................................44
10.3 Removing tube head covers.........................................................................................................45
10.4 Removing support arm covers......................................................................................................47
10.5 Replacing tube head.....................................................................................................................48
10.6 Replacing PCBs........................................................................................................................... 50
10.6.1 Replacing generator PCB............................................................................................ 50
10.6.2 Replacing tube head PCB............................................................................................52
10.7 Replacing software....................................................................................................................... 53
10.8 Replacing cables.......................................................................................................................... 55
10.8.1 Replacing control panel cable...................................................................................... 55
10.8.2 Replacing power supply cable..................................................................................... 55
10.8.3 Replacing arm cable.................................................................................................... 57
11 Diagrams.................................................................................................................................................. 68
NOTE
This manual is valid for software revision 4.11.R or later.
NOTE
The Planmeca ProX intraoral X-ray unit is allowed to be used only under
supervision of a dental/health care professional.
The Planmeca ProX intraoral X-ray unit fulfils the requirements of Directive
93/42/EEC.
WARNING
THE FOLLOWING WARNINGS, CAUTIONS AND NOTES MUST ALWAYS
BE CONSIDERED WHILE SERVICING THE UNIT, IN ORDER TO AVOID
EITHER PERSONAL INJURY OR DAMAGE TO THE UNIT.
WARNING
Do not connect a multiple portable socket outlet (MPSO) or extension cord to
the system.
WARNING
To avoid risk of electric shock, this equipment must only be connected to a
supply mains with protective earth.
WARNING
No modification of this equipment is allowed.
Do not modify this equipment without authorisation of the manufacturer.
If this equipment is modified, appropriate inspection and testing must be
conducted to ensure continued safe use of equipment.
WARNING
Portable RF communications equipment (including peripherals such as
antenna cables and external antennas) should be used no closer than 30
cm (12 inches) to any part of the X-ray unit, including cables specified by the
manufacturer. Otherwise, degradation of the performance of this equipment
could result.
CAUTION
RADIATION SAFETY RULES
Some procedures described in this manual produces X-ray radiation. Always
follow the rules for radiation protection.
Never attempt to open the tube head. It does not contain any serviceable
parts, and radiation safety could not be guaranteed any more.
CAUTION
ELECTRICAL SAFETY RULES
The unit contains hazardous voltages. While servicing internal parts, always
turn off externally the power to the unit, and wait for 2 minutes before
touching any electrical parts.
Always replace the fuses with ones of the same type and rating. Otherwise
patient, operator or equipment safety cannot be guaranteed.
The circuit boards can be damaged due to static discharges and require
careful handling.
CAUTION
GENERAL SAFETY RULES
The unit must be serviced only by qualified personnel, trained by
PLANMECA. Repairs and parts replaced by unqualified personnel carry no
warranty.
Periodical maintenance as described in this manual must be performed on a
regular basis, to ensure the safety and image quality of the unit.
Some procedures described in the unit could be dangerous, if not followed
as stated.
CAUTION
Check that the X-ray unit is installed properly and no mechanical play
caused by wear, corrosion, metal fatigue or ageing can be found between
the wall bracket and horizontal arm.
CAUTION
EMC requirements have to be considered, and the equipment must be
installed and put into service according to the specific EMC information
provided in section "EMC information" on page 13.
Minimum filtration
The radiation port contains an added 1.5 mm aluminium filtration. The
measured half-value is 0.50 - 0.55 at 70 kV. The measured value
corresponds to an aluminium equivalent of 2.5 mm.
Exposure time
The beginning and end points of the exposure time are defined at 70% of the
peak radiation waveform measured with a calibrated x-ray monitor.
Tube current
Is defined using the voltage over the feedback resistor measured with a
calibrated multimeter. The mA value is calculated by dividing the voltage by
the resistance value.
The nominal x-ray voltage together with the highest X-ray tube current
obtainable from the high-voltage generator when operated at its highest x-ray
tube voltage
70 kV, 8 mA
The nominal X-ray tube current when operated at the highest x-ray tube
voltage
8 mA, 70 kV
The X-ray tube voltage and tube current which result in the highest electric
output power
70 kV, 8 mA
The nominal electric power for a load time of 0.1 sec and at the nominal X-ray
tube voltage
1.4 kW at 70 kV, 8 mA
Reference axis to which the target angle and the focal spot characteristics of
the tube head assembly refer
1.7 Stray radiation measurements for Planmeca ProX intraoral X-ray unit
The measurements are given for loading factors which result in the
maximum local dose per current time product. The loading factors include
the highest selectable X-ray tube voltage.
PMMA phantom with a diameter of 160 mm and a height of 160 mm has
been used for the measurements. The phantom is compatible with the
specification in international standard IEC 60601-1-3.
The values were measured in the horizontal plane which was at the height
of the centre of the phantom and the X-ray source. The unit of measurement
was air kerma per mAs applied to the X-ray tube during normal use.
Exposure values:
70 kV / 8 mA / 0.5 s
Dose values are presented in nGy/mAs.
2 Associated documentation
The Planmeca ProX X-ray unit is supplied with the following manuals:
• User’s manual
• Installation manual
• Technical manual
These manuals are intended to be used in conjunction with the
documentation for the Planmeca Romexis imaging software. The imaging
software package contains the following manuals:
• Planmeca Romexis user’s manual
• Planmeca Romexis technical manual
NOTE
Outside of the information in these documents, Planmeca provides
additional instructions and descriptions to assist the service personnel in
parts repair.
Manual versions
Planmeca pursues a policy of continual product development. Although
every effort is made to produce up-to-date product documentation this
publication should not be regarded as an infallible guide to current
specifications. We reserve the right to make changes without prior notice.
NOTE
This manual is valid for software revision 4.11.R or later.
3 EMC information
WARNING
Use of any accessories and cables other than those specified in the X-ray
unit’s documentation, with the exception of cables sold by Planmeca as
replacement parts for internal components, may result in increased emission
or decreased immunity of the X-ray unit.
WARNING
The X-ray unit should not be used adjacent to or stacked with other
equipment. If adjacent or stacked use is necessary, the X-ray unit should
be observed to verify its normal operation in the configuration in which it is
used.
NOTE
These guidelines may not apply in all situations. Electromagnetic propagation is affected by
absorption and reflection from structures, objects and people.
NOTE
These guidelines may not apply in all situations. Electromagnetic propagation is affected by
absorption and reflection from structures, objects and people.
4 Service mode
NOTE
The service mode parameters 1 - 13 and 20 are for factory use only. Do
NOT adjust these parameters.
Press and hold down the Mode key for more than 2 seconds, until the four
uppermost preprogrammed setting indicator lights come on.
Press and hold the exposure key on the control panel until 9 exposures are
performed (approx. 60 seconds).
To exit the service mode press the Mode key for 2 seconds.
Press the Select key until the kV range code starts to blink, and the range
can now be changed with the parameter adjustment keys.
To exit the service mode press the Mode key for 2 seconds.
NOTE
Perform the X-ray tube filament preheating voltage calibration after the kV
range selection.
To exit the service mode press the Mode key for 2 seconds.
To exit the service mode press the Mode key for 2 seconds.
Press the Select key until the number starts to blink, and the value can now
be changed with the parameter adjustment keys.
To exit the service mode press the Mode key for 2 seconds.
To exit the service mode press the Mode key for 2 seconds.
To exit the service mode press the Mode key for 2 seconds.
Press the Select key until the mA minimum value starts to blink. The
minimum value can now be changed with the parameter adjustment keys.
To exit the service mode press the Mode key for 2 seconds.
To show the exposure counter (EC 00000 - 50000) on the mA and s display
press briefly the Mode key.
After the exposure counter is shown on the display it can be set to zero by
pressing and holding down the Endodontic/BW key for 5 seconds.
The counter is automatically set to zero after 50000 exposures. Accept the
display mode by pressing the Select key.
To exit the service mode press the Mode key for 2 seconds.
Press and hold down the Select key until the number starts to blink.
The number can now be changed with the parameter adjustment keys.
0 OFF
1 DAP display after exposure
2 DAP display using MODE key
3 1+2
To exit the service mode press the Mode key for 2 seconds.
NOTE
Only qualified service technician is allowed to modify the DAP display
correction factor. The factor is adjusted using DAP/radiation dose meter.
Enter the service mode according to the instruction given in section "How to
enter/exit service mode" on page 17.
Press the parameter adjustment up key until the parameter number 24
appears on the kV display.
Press and hold down the Select key until the number starts to blink. The
number can now be changed with the parameter adjustment keys. The
correction factor can be adjusted between 50 and 200%.
Accept the new DAP display correction factor by pressing the Select key.
To exit the Service mode press the Mode key for 2 seconds.
Press and hold down the Select key until the number starts to blink.
The number can now be changed with the parameter adjustment keys.
0 maximum mA value 6 mA
1 maximum mA value 8 mA
To exit the service mode press the Mode key for 2 seconds.
Do not clear the error code by pressing the select key, but press the
Occlusal exposure key (1) for 6 seconds. The factory preprogrammed values
and density value 0 is stored into memory.
6 Preventive maintenance
6.1 Cleaning
Surfaces
NOTE
When cleaning the unit surfaces, always disconnect the unit from mains.
The unit surfaces can be cleaned with a soft cloth damped in a mild cleaning
solution.
Stronger agents can be used for disinfecting the surfaces. We recommend
Dürr System-hygiene FD 322 or respective disinfecting solution.
Exposure key
Confirm that the exposure key requires continuous activation to maintain the
exposure.
Labels
Check that no labels are detached or worn and that they are all legible.
NOTE
The manufacturer does not require the invasive testing. The invasive test
must only be performed if the local authorities require it.
An invasive method should be used for checking the tube current (mA),
and can be used for checking the kV. This method requires that the covers
around the tube head assembly are removed. The analog feedback voltage
signals can be measured with a calibrated multimeter.
1. Unscrew the two M4x20 DIN 7984 fastening screws of the cone.
2. Remove the tube head front cover and the cone.
3. Unscrew the six fastening screws of the tube head cover and remove the
cover.
7 Troubleshooting
The control panel displays do not come on
1. Problems in mains voltage, or a fuse is blown.
Check the mains voltage. Check the mains cable. Check and replace,
if necessary, the fuses located on the lower left side of the generator
box. Open the generator box and check and replace, if necessary, the
generator fuse F2. Replace the generator. (Perform the checks and parts
replacements in this order).
2. Control panel power failure, or the control panel is defective. The control
panel operates with 12 V produced on the generator low voltage supply.
Check the control panel cable and the telephone cable. Replace the
control panel. (Perform the checks and parts replacements in this order).
8 Error messages
The error code is displayed on the time display.
Press the Select key to clear the error from the display.
Replace the control panel or the separate exposure switch. Check the
control panel cable, telephone cable and the arm cable.
E.12 X-ray tube cathode filament preheating voltages are not calibrated
The tube head PCB has been replaced, but the X-ray tube cathode filament
preheating voltages are not calibrated.
See section "X-ray tube filament preheating voltage calibration" on page 18
for details how to perform the calibration.
E.30 kV value does not reach or it exceeds the given value (difference more
than 10%)
The tube voltage is sampled periodically (by the tube head CPU) and if the
actual measured kV-value differs more than ± 10% from the specified value
this error is displayed. The tube head, tube head PCB, generator PCB or
arm/extension cable signals HV1, HV2 or KVC (see wiring diagram) can be
faulty. See also error E.11 and E.34.
Check the incoming mains voltage during the exposure. Check the arm/
extension cable and the tube head feedback cable. Replace the generator
PCB, tube head PCB or tube head (replace in this order).
E.31 X-ray tube anode current (mA) missing, or not in specified limits
The tube current is sampled periodically (by the tube head CPU) and if
the actual measured mA-value differs more that ± 20% from the specified
value this error is displayed. The tube head, tube head PCB or tube head
feedback cable can be faulty.
Proceed with the filament definition, see section "X-ray tube filament
preheating voltage calibration" on page 18 for details. If this does not help
and the error occurs constantly check the tube head feedback cable, replace
the tube head PCB, or tube head (in this order).
E.33 X-ray tube filament voltage (V) missing, or outside the range (too low or
too high)
The tube filament voltage is sampled periodically (by the tube head CPU)
and if the actual measured filament voltage is not in the specified limits (1.0 -
4.5 V) then this error is displayed. The filament circuit in the tube head or on
the tube head PCB can be faulty.
Check the tube head feedback cable. Replace the tube head PCB or the
tube head (in this order).
E.34 X-ray tube anode voltage (kV) missing, or below the specified limit
This error occurs in the beginning of the exposure, when the tube anode
voltage does not rise. The tube head, tube head PCB, generator PCB or
arm/extension cable signals HV1, HV2 or KVC (see wiring diagram) can be
faulty. See also error E.11 and E.30.
Check the incoming mains voltage during the exposure. Check the arm/
extension cable and the tube head feedback cable. Replace the generator
PCB, tube head PCB or tube head (replace in this order).
1 Generator PCB
2 Extension cable max. 12 m
3 Extension cable connectors
4 Arm cable (std.)
5 Ferrite
E.61 Communication error between control panel and tube head CPU
The tube head PCB’s 12V voltage feed or the communication between the
control panel and tube head CPU is failed. The arm/extension cable or
control panel/telephone cable is faulty.
Check the cables. Measure the 12V voltage at the tube head PCB P2
connectors pins 1 and 4. Check if the red LED D7 on the tube head PCB is
on. Replace the tube head PCB, control panel or the generator PCB (in this
order).
9 Mechanical adjustments
CAUTION
Switch off the X-ray unit before adjustments.
3. If needed, increase the arm friction after adjusting the balance with the
adjustment screw using a slot head screwdriver.
Tightening the screw will increase the friction.
WARNING
Make sure that the power supply is switched off before starting parts
replacement.
3. Loosen four attachment screws of the upper cover using a 2.5 mm Allen
key.
3. Remove the cover plugs from the screw openings and loosen three arm
cover attachment screws using a 3mm Allen key.
5. Unscrew two collimator attachment screws using a 2.5 mm Allen key and
remove the collimator.
6. Disconnect the tube head cables (white arrows). Cut the cable tie.
Unscrew three grounding lead/tube head attachment screws from the
lower side of the support frame. Then unscrew two upper attachment
screws. Use a 2.5 mm Allen key.
7. Turn the tube head upwards and lift it away from its position.
4. Disconnect the connectors from terminals P1, P3, P5, P6 P7, P8 and P9.
5. Loosen the four M4x8 ISO 7380 screws of the generator assembly
frame.
By this, the generator assembly can be later lifted away from the wall
adapter.
6. Remove the ten M4x8 DIN 912 attachment nuts and ø4.3 DIN 6798
washers from the generator PCB.
7. Lift the generator assembly little upwards and move the assembly away
from the wall adapter and open the two M3x6 DIN 912 screws located
behind the generator assembly frame.
8. Remove the generator PCB.
9. Install the new generator PCB in reverse order.
NOTE
Note, that the new generator PCB is not attached to the frame with the
two M3x6 DIN 912 screws located behind the generator assembly frame.
4. Disconnect the two connectors (P1 and P2) from the tube head PCB.
WARNING
Always turn the X-ray unit off before removing the software chip from its
socket. Never turn the unit on if the software chip is not in its socket.
NOTE
Antistatic precautions must be performed when handling the software chip.
Touch any grounded metal part of the unit before touching the software chip.
4. Remove the software chip from its socket with the special tool as
illustrated below.
NOTE
The orientation of the software chip is critical. Never try to force the chip
into the socket.
5. Carefully place the new software chip into the socket so that the slanted
corner of the chip hits the slanted corner of the socket. Note, that the
label on the chip must be outwards.
6. Attach the tube head covers.
CAUTION
Do not connect any other equipment to the terminal of the generator box.
8. Route the power supply cable through the frame opening and attach
the strain relief. Tighten the strain relief as described in section "Power
supply cable" on page 29.
9. Connect the power supply cable to the generator PCB. Secure the wires
with a cable tie (1).
8. Mark down the cable tie positions. It is important to attach the new cable
ties to the exact same positions. Cut all the cable ties.
10. Pull the cables out from the extension arm joint.
NOTE
If the extension arm is so long that cannot use the drawing tool, do not
yet pull the old arm cable through the extension arm but use as a draw
cord.
12. Pull the new cable through the bracket arm middle joint. The end with
protective sleeves goes to the generator assembly.
13. Place the cables so that the tape on the cables is in the middle of
generator side bracket arm.
14. Attach the Ethernet cable (1) to the drawing tool (2) with a cable tie (3).
Attach the cable from the cable sheath, NOT from the connector.
15. Turn the tube head support as shown on the figure below. Route the
Ethernet cable through the support frame. Push the cable at the same
time as you pull it. Remove the Ethernet cable from the drawing tool and
attach the arm cable to it so that the cable tie is on the cable sheath.
Route the arm cable through the tube head support.
16. Route the arm cable through the tube head joint (white arrows). Leave
the Ethernet cable to the tube head support (black arrow).
17. Place the tube head to its position. Attach the upper tube head
attachment screws using a 2.5 mm Allen key. Place the tube head PCB
to its position and connect the cables. Attach the protective lead to the
tube head using a 2.5 mm Allen key.
18. Attach the potential equaliser lead and PCB grounding plate to support
frame with an attachment screw using a 2.5 mm Allen key. Note the
position of the PCB grounding plate (white arrow).
19. Attach the other tube head / grounding lead attachment screws using a
2.5 mm Allen key. Adjust the arm cable length so that the cable sheath
just reaches the cable tie. Secure the cable to the frame with a cable tie.
20. Place the reset button to its position and attach the baffle plate with four
attachment screws using a 3 mm Allen key.
21. Attach the cables to the bracket arm with cable ties. Do not tighten the
cable ties yet.
Leave the cables slightly loose in the joints but make sure that the
cables do not push the arm covers. Tighten the cable ties so that the
attachment point is towards arm center.
22. Attach the Ethernet cable to the drawing tool with a cable tie. Attach the
cable from the cable sheath. Pull the cable through the extension arm
joint.
24. Route the Ethernet cable through the extension arm joint to the
generator assembly.
25. Remove the Ethernet cable from the drawing tool and attach the arm
cable to it so that the cable tie is on the cable sheath. Route the arm
cable through the extension arm and through the extension arm joint to
the generator assembly.
26. Loosen four generator assembly frame attachment screws using a 2.5
mm Allen key. Lift the generator assembly upwards. The generator
assembly can now be lifted away from the wall adapter. Disconnect the
old Ethernet cable from its position and attach the new Ethernet cable to
the connector. Attach the assembly back to its position.
27. Remove the old arm cable from the generator PCB.
28. Attach the ferrite to the new arm cable, to the middle of protective
sleeve.
29. Attach the grounding lead to the frame using a 3 mm Allen key (white
arrow).Secure the cables with cable tie (black arrow).
31. Pull the excess cable out from the generator side end of the extension
arm. Push the excess cables into the arm.
32. Move the arm and check that the cables do not tighten too much or
make any noise.
33. Attach the removed covers, connect mains cable, switch on the X-ray
unit and check the unit operation.
11 Diagrams