Wallis - One-Dimensional Two-Phase Flow
Wallis - One-Dimensional Two-Phase Flow
wo-phase Flow
Graham B. Wallis
Associate Professor of Engineering
Thayer School of Engineering
Dartmouth College
One-dlmensional Two~phase F'low
ments are rclegated to the status of problems in which the route is indi-
cated or the answer is provided but the dctails of the derivation are
omitted. Thc many fascinating aspects of multidimcnsional, multiphase
flo1n are also cxcluded except 1Yhen they have special relevance for
completing the description of particular phenomena.
The reader is assumed to possess a basic knmvledge of fluid
mechanics and thermodynamics and to be familiar ,vith the methods for
deriving conscrvation equations from suitable control volumes. No
attempt is made to reitera te the derivation of fundamental theorems and
in most cases merely thc results are written down. I t may be useful
for students who are unfamiliar ·with the particular form of sorne of these
relationships to derive them from first principles and gain confidence in
their validity.
From the academic point of vimv the book is probably too long
far a single course. Parts 1 and 2 can be used for a two-term sequence
for graduate studcnts in mechanical, civil 1 or chcmical engineering or
with a particular interest in fluid mechanics in a flexible curriculum. A
more clementary course 1 perhaps suitablc for a senior elective follmving
a general fluid mcchanics course, can be constructed by combining
Chaps. 1 to 4 with relatcd material from Chaps. 8 to 12. The more
advanced tapies of ·wave motion, unsteady flm,v, velocity profiles, and
interfacial phenomena can then be reserved for a later coursc. Honors
students who are more interested in the overáll thcorctical picture might
study Part 1 in detail, leaving Part 2 for independent readíng.
For the professional engineer and researcher, Part 1 provides a
thcoretical perspective ,vithin which he can vimv the entire scope of the
subject and perhaps broaden his interests. Part 2 provides the answers
to more specific practical problems.
I have not tried to ,vrite a scientific or technological history. A
detailed account of who did ,vhat, when 1 and hmv has been avoided.
The book is in tended to be read on its own and to be intelligible without
frequent referencc to the pub!ished !iterature. Bibliographical material
iR cited only in arder to give credit where credit is due or to indicate
,vhere the reader may find more specific and detailed information.
The text has developed from parts of the leeture notes for snmmer
courses which I oflered jointly with .John G. Collier at Dartmouth College
(1965, 1966, 1968), The University of Glasgow (1967), and Stanford Uni-
vcrsity (1967). This material has been considerably reorganized to be
more suitable for use by students and by those ·who are unfamiliar 1vith
the field. Numerous worked examples and problems have been added to
give physical meaning to the theoretical concepts and to promote an
awarencss of practical applications.
I am very much indebted to my students, .J. Michael Turner,
viii PREFACE
GRAHAM B. w ALLIS
Contents
Preface v
list of Symbols xvii
1 lntroduction 3
Pressrne Drop 14
Coordinates 14
Units 15
Problems 15
References 16
2 Homogeneous Flow 17
2.1 Introduction 17
2.2 One-dimensional Steady Homogeneous Equilibrium Flow 18
Further Development of the Momentum Equation 23
2.3 The Homogeneous Friction Factor 26
Laminar Flow 26
Turbulent Flow 28
2.4 Pressure Drop in Bends, Tees, Orifices, Valvesi Etc. 35
2.5 Unsteady Flow 35
Problems 37
References 41
3 Separated Flow 43
3.1 Introduction 43
3.2 Steady Flow in which the Phases Are Considered Together but Their
Velocities Are Allowed to Differ 43
Continuity 44
Momentum 44
Energy 45
Evaluation of Wall Shear Stress and Void Fraction 49
Flow of Boiling Water in Straight Pipes 55
3.3 One-dimensíonal Separated Flow in which the Phases Are Considered
Separately 61-
Continuity Equations 61
Momentum Equations 61
3.4 Flow with Phase Change 64
3.5 Flow in which Inertia Effects Dominate 68
3.6 Use of the Concept of Entropy Generation to Evaluate the Coefficient
" 73
3. 7 Energy Equations 80
Problems 82
References 88
Problems 103
References 105
Appendix 398
lndex 403
st of Symbols
Subscripts
F friction
g gas
G gravitational
i component i; interface; inlet; inside; inflexion; quantum state
j relative to or pertaining to average volumetric flux j
m mixcd mean in homogeneous fiow; val u e at tube e en ter in single-phase flow
n,N normal
o initial or boundary value; orífice; outside; zero quality; zero flow rate; stagna-
tion; relative to stationary fluid or particles
p pipe; particle
s salid; slug; shock; entropy
tangential; turbulent
w wave; wall
y yield
00 single particle; drop or bubble in an infinite medium; limiting value
TP two phase
when the concentration of the continuous phase is E
0 at anglc 0 to vertical
accel acceleration
crit critica!
mf minimum fluidization
frict friction
max maximum
min minimum
Dimensioniess Groups
Fr Fraude number
M Mach number
Nu Nusselt number
Pr Prandtl number
Re Reynolds number
We Weber number
Dp)i[Dg(p1 - p2)]½
N;
NA,
y gµ'
Property group: -
•'P
UST OF SYMBOLS xxi
[gD(p¡ - p,)]'"
32j¡µ¡
D2g(p¡ - p,;)
-(dp/dz) - p 0 g cos 0
g(p¡ - pg)
j,µ, (Po_)¼
u PI
(;)¼
~refixes
d differential
a partial differential
small change
Ll negative increment
V gradient operator
V divergen ce
dr element of volume at r
dA element of area
Superscripts
, dimensionless form of; at point where the 1V1ach numher is unity
modified; perturbed; in new frame of reference
+ dimensionless form of velocity profiles
Abbreviations
Analytical Techniques
1
lntroduction
'
• ONE:.DIMENSIONAL TWO-PHASE FLOW
and mud, occur in nature. Others 1 such as boi1ing 1vater1 tea making,
egg scrambling, salad tossing, j am spreading, cream whipping1 sugar
stirring, and sphaghetti twirling, are frequent occurrences in kitchens
and dining rooms.
Several everyday processes involve a sequence of different two-phase
flow configurations or flow patterns. In a coffee percolator, for example,
the water is first boiled to form steam bubbles, alternate slugs of liquid
and vapor then rise through the central tube, and the hot water percolates
through the coffee grounds and eventually drips down into the pat.
When beer is poured from a bottle, the rate of discharge is limited by the
rise velocity of slug-fiow bubbles in the neck; subsequently bubbles
nucleating from defects in the walls of the glass rise to form a pleasing
foam at the surface. Bread and cakes begin with a multiphase mixing
process, are cooked with the release of bubbles, except when the appro-
priate ingredient is forgotten, and are eventually consumed orally in one
of the most common multiphase phenomena of ali.
The subtle blend of flavor, texture, and temperature that is achieved
in a perfect IVIartini is the result of ski!lful control of a two-phase chemical-
eng1neenng process.
Biological systems contain very few pure liquids. Body fluids, such
as blood, semen, and milk, are all multiphaseJ containing a variety of cells,
particles, or droplets in suspension. Their behavior can be described
by much the same equations as are used for analyzing paints, inks, pastes,
and nuclear fuel slurries.
A more technical example can be taken from the familiar area of
fire prevention and control. Almost without exception the various
methods of fire extinguishing are all multiphase processes 1 involving
sprays, jets, foams, or powders. Even the extinguishers which use pure
gas cannot be analyzed without considering the flash evaporation which
occurs as the material is expelled from the high-pressure storage cylinder.
l\.1oreover, the fires themselves usually result from a reaction between
solid or Iiquid fuels and oxygen in the air, produce smoke and steam,
which are invisible unless they are two-phase, and cause death by irritat-
ing the nose and throat until the victim drowns in his own multiphase
secretions. Deliberate fires in boilers, automobile engines, and rockets
are designed to burn two-phase dispersions.
Examples are equally profuse in the industrial field. Over hall of
all chemical engineering is concerned with multiphase flows. l\.1any
industrial processes such as power generation, refrigerationJ and distilla-
tion depend on evaporation and condensation cycles. The performance
of desalination plants is limited by the "state of the art" in two-phase
technology. Steelmaking, paper manufacturing, and food processing ali
conta.in critica! steps which depend on the proper functioning of multi-
JNTRODUCTION 5
phase devices. lHany problems of air and water pollution are due to
unwanted two-phase flows.
L2 METHODS OF ANALYSIS
Two-phase flows obey al! of the basic laws of fluid mechanics. The
equations are merely more complicated or more numerous than those of
single-phase flows.
The techniques for analyzing one-dimensional flows fall into several
classes which can conveniently be arranged in ascending arder of sophisti-
cationi depending on the amount of information which is needed to
describe the flow, as shown in the following paragraphs.
COITT:RELATIONS
Very simple analytical models which take no account of the details of the
flow can be quite successful, both for organizing experimental results and
for predicting design parameters. For example, in the homogeneous model
the components are treated as a pseudofluid with average properties,
without bothering with a detailed description of the flow pattern. A
suspension of droplets in a gas, a foam, or the stratified flow of a gas
over a liquid are al! treated exactly alike. In the separated-fiow model
the phases are assumed to flow side by side. Separate equations are
written for each phase and the interaction between the phases is also
6 ONE-DIMENSJONAL TWO-PHASE FLOW
Vapor
.4
...
SlMIPLE DEFJNJTIONS
Drop-annular
100 f - - - - - - - - - - - - + - - + - - - - - - + - - - - - - - - - - - - ,
t
Homogeneous
S!ug
Fig. 1.2 Flow-pattcrn boundaries for vertical upflow of air an<l water at
15 psia in a 1-in.-diam tube deduced from equations in the text.
10 ONE-DIMENSIONAL TWO-PHASE FLOW
V
V
o V
•
•
o
V
V V
•
V
V
• • •
V
• •
V
•• • Disturbonce waves
and ripple woves
•
V
• • •
• • • • •
•
t,,. a t:.. t.
•
• "
• ---,,_-<,_~~
100 ¡...:•:...,.~-=•:...,.~•-·....:•;___
Intermediote region
º~----~------'----------'
O 100 200 300
Water flow rote, lb/hr
Therefore
W - W1 + W, (1.1)
The volumetric rate of flow (in cubic feet per second) is represented
by the symbol Q. The following relationships are obvious:
Q - Q¡ + Q, (1.2)
Q¡
W1 (1.3)
p¡
Q, w, (1.4)
p,
fNTRODUCTION 11
(1.5)
() = JG,dAdt (1.8)
x JG dA dt
(J2.) -- A
Q, (1.14)
Unless variations across the flow are being considered, the brackets are
usually omitted from Eq. (1.14).
The mass flux is represented by the symbol G (in pounds per hour
per square foot).
Clearly, for a small element in which the density of each component
can be regarded as uniform:
G1 = Pd1 ( 1.15)
G2 = PÓ2 (1.16)
G = G, + G, (1.17)
The average mass flux of component 2 across an area A is
(G,) = Á 2
(1.18)
V2 = J2
-a ( 1.23)
G - w,
1---::r (1.24)
W,
G, =--::r (1.25)
w, = Q,p, (1.26)
w, = Q,p, (1.27)
J1 Q1 V¡ 1- a
)2 = Q2 = v; -Ci-
(1.28)
G, w, 1 - x
(1.29)
G, = W, = -x-
Therefore
(1.38)
To distinguish between the symbol for volume and the symbol for
velocity 1 the former is written in script form. Thus, the volume of a
bubble is V, and the specific volume of gas is v,. Care should be taken
in distinguishing these symbols; for example VJo is the liquid velocity
relative to the gas, whereas v10 represents the change in speci:fic volume
on vaporization. The subscript convention is reversed in the case of
thermodynamic properties; thus v 10 = v 0 - v 1 and h!G = ha - h¡. t
There should be no difficulty in identifying the common symbols
for properties such as p for density and µ, for viscosity. Surface tension
is not so widely used and does not have a standard symbol; it will be
represented by cr with the units of force per unit length. Both enthalpy
and heat-transfer coefficient have the symbol h but the context should
make the distinction clear.
PRESSURE DROP
The symbol for pressure drop in a pipe is t:.p. On the other hand dp/dz
represents the rate at which the pressure increases with distance in the z
direction. Therefore if z denotes the coordinate clown the axis of a pipe
measured in the direction of flow, the pressure drop over a length L
will be
t:,p = - [L dp dz (1.40)
)o dz
COORDINA.TES.
Since the symbol x has already been chosen to represent the quality, it
will be avoided for use in deseribing the coordinate system. Usually z
will be the coordinate measured in the direction of flow and y the coordi-
nate measured from a boundary 1 such as a wa.11. The radial distance
from a pipe axis will be denoted by r.
t In hand work it is often convenient to use the density rather than specific volume
as the basic variable in arder to avoid possible confusion between the v's and the v's.
lNTRODUCTION 15
ur-nns
All equations are written in a consistent dimensional form and are suitable
for use with any convenient system of units. Superfluous factors which
represent the ratio between various conventional units have been omitted
entirely. Any student who has learned to copo with the plethora of units
(which h,ave evolved by historical accident) in elementary fluid mechan.ics
and thermodynamics courses should have developed sufficient maturity
to have no difficulty using the equations in this book.
PROBLEMS
:LL A bubbly mixture fl.ows in a 1-in.-diam pipe. The gas flow rate is 30 cfrn and the
bubble velocity is dctermined photographically to be 100 fps. What is the void
fraction? \Vhat is the liquid velocity if the liquid fl.ow rate is 5 cfm?
1.2. 300 lb/hr of air at 70ºF and 20 psia fl.ow together with 300 lb/hr of water in a
1.25-in.-diam pipe. What is the overall volumctric flux j? If the drift flux j 0 ¡ is
10 fps, what are the average velocitics of the phases?
1.3. A steam-water mixture with 1 % quality flovvs at atmospheric pressure in the
riser of a coffec pcrcolator. The void fraction is measured to be 80%. What is the
ratio of the average steam velocity to the average water velocity?
1.4. In a certain fluid-solid systern (a quicksand) the drift flux is related to the vol-
umetric concentration 1c of the fluid by the equation
Ús = fü 3 (1 - t) fps
If a flux j¡ = 1 fps of fluid flows upward through a stationary bcd of particles,
what is the value of €? If the particles are spheres, which havc a random packing
value of €o = 0.4, is the system "fluidized" or do the particlcs rcst on one another?
1.5. Express Gin terms of the quality, the individual phase vclocitics, and thc densities.
1.5. Express j in terms of the individual rnass flow rates, the pipe diameter, and thé
phase den.sities.
:u. Show that the drift flux is independent of the motion of an observer.
1.8. On a graph of j 2 versusj 1, for phases with given properties, show lines of constant j,
constant G, and constant x. Can lines of constant a be drawn? Why not?
:U.t On thc graph of )2 v:.ersus ji, show lines of constant a, if
(a) ::'.! = const
v,
(b) v12 = const
(e) ]12 = const
(d) fo - ka(I - a)•
1J.O. Express the momentum flux in one-dimensional flow in terms of G, x, a, and the
densities of the phases. For what value of a will the momcntum flux be a minimum
if G and x are constant? For what values of a will G be a maximum if x and the
momentum flux are fixed?
1.11. Solve Prob. 1.10 using the kinetic-energy flux instead of the momentum flux.
1.12. Show that for incompressible flow in a constant-area duct, j is constant with
position. 1 although the individual fluxes may vary.
ONE-DIMENS!ONAL TWO-PHASE FLOW
"
1.13. Show that the drift flux is zero when a = O or a = l.
1.14. Prove that j2v12 = v2V1J-
1.15. A glass is filled to the brim with draft beer. After it has stood for a while until
bubble activity ccases, the glass is observcd to be 70% full. What was the original
void fraction? Estimate the quality of the mixture issuing from the tap.
1.16. Estímate the maximum value of a in a stable foam which was made from bubbles
1 mm in diameter and has drained for a very long time until thc liquid filaments are
a few moleculcs thick.
1.17. What value of a corresponds to a close-packed array of spheres?
1.18. Water at 100 psia enters a straight evaporator tube. If the velocity ratio
Vu/Vf is constant at the valuc 2.5, and the mass flux is 2 X 10 5 lb/(hr)(ft2), what are
the values of void fraction and momentum flux when x = O, 0.1, and 0.5?
1.19. In u particular vertical flow regime the relative velocity is constant and equal to
Vo. Draw the lines of constant a on a graph of j 1 versus j2. Show that the lines
envelop a curve in the quadrant whichrepresents countercurrent fiow. This envelope
is the "fl.ooding linc" outside which operation is impossible. Show that the equation
of the fl.ooding line is
REFERENCE
2,1 INTIIODUCTION
Energy dq, - dw
dz dz
~ W .'!:._·
dz
(h + 11_2
2
+ gz' ) (2.3)
In the above equations A and P represent the duct area and perim-
eter, Tw is the average wall shear stress, dqe/dz is the heat transfer per unit
length of duct, z0 is the vertical coordinate, and 0 is the inclination of the
duct to the vertical. W ork terms are assumed to be zero in the energy
equation in most cases. It is often possible to use the momentum and
energy equations in integral form when one is only interested in changes
between particular points in the duct.
HOMOGENEOUS FLOW 19
The three terms on the right side can then be regarded as frictional,
accelerational, and gravitational components of the pressure gradient.
Since engineers (being pessimists) are mostly interested in prcssure dropsi
the following definitions are usually adopted.
- (ªp)dz ,
= F'_ Tw
A
(2.5)
_ (dp)
dz A
= W dv
A dz
(2.6)
(2.8)
whcreas in terms of. the quality or mass fraction specific volumes are addi-
tive. Therefore
~=-='+1-x (2.10)
Pm P2 Pt
(2.13)
(2.14)
Example 2.1 Dry saturated steam from a large container at 100 psia is expanded
through a frictionless adiabatic nozzle to a final pressure of 15 psia. What
are the exit velocity and flow per unit area?
Solution From steam tables, for isentropic expansion as above, we find that the exit
wetness is 10. 7 percent. Therefore the exit spccific volume and enthalpy are:
v, - (0.893)(26.32) + (0.107)(0.0167) - 23.5 ftS/lb
h, - 1150.7 - (0.107) (969.6) - 1047 Btu/lb
t - h, -
V '
h, - 140.3 Btu/lb
Therefore
v, - (2 X 140.3 X 32.2 X 778)'" - 2660 fps
The mass :fl.ow per unit area is derived from Eq. (2.1).
61
_: - ::-;~ ~ - n3lb/(ft')(sec)
(2.16)
Using Eq. (2.16), Eq. (2.15) can be rewritten to give an equation of state for
the pseudo gas consisting of both air and particles, as follows:
"1
22 ONE-DIMENSIONAL TWO-PHASE FLDW
T, - To (1 + 7; 1M;r' (2o27)
- (dp)
dz F
v'
= 2 CtPm D (2.30)
Therefore
_ (dp) = 2C1 Gj (2.33)
dz F D
Alternatively we may cboose to work in terms of the specific vol-
umes of the components and the quality. From Eqs. (2.10) and (2.32)
we have
G
v = -
Pm
= G[xv 2 + (1 - x)v,] = G(v 1 + xv 12 ) (2.34)
- (dzdp) , 2C1G2
= ---y¡- (v, + xvn) (2.35)
Since the mass fl.ow rate is constant and each phase has the same velocity,
the accelerational pressure gradient in Eq. (2.6) becomes
(2.36)
(2.37)
_(dp)
dzA-
_G' !!_dzpm
(_-1:_) _ G dA
PmAdz
2
_.!:_ (2.38)
24 ONE-DIMENSIONAL TWO-PHASE FLOW
-dzd(l)
-Pm -- -dx(l
- - -p11) + Xdzd(l)
dz P2
- -
P2
+ (J - X) -
dz
d(l)
-
Pi
(2.39)
-d ( -1 ) =
dz Pm
't/12-
dx
dz
+ X -dv2
dz
+ (1 - x) -dv1
dz
(2.40)
!}__
dz
(Je) = v
Pm
12
dx
dz
+ dp [x dv, + (l
dz dp
_ x) dv 1 ]
dp
(2.41)
The acceleration pressure drop, in terms of quality, flow rate 1 aúd prop-
erty variations, is now faund from Eq. (2.38), with the use of Eq. (2.41),
to be
_ (dp)
dz A
= G' ¡vi, dx
dz
+ dp
dz
[x dv, + (l
dp
_ x) dv 1 ]
dp
- (V1 + X't/12) -A1 -dA¡
dz
(2.42)
- (dp) dz a
= g cos e - -1- -
V1 + xv12 (2.43)
Combining Eqs. (2.35), (2.42), and (2.43) in the farm of Eq. (2.8) and
rearranging, we eventually obtain an expression from which the pressure
gradient can be calculated as follows:
2C¡ dx 1 dA g cos e
dp -D G2 (vi + XV12) + G Vi, d-2
- G (Vi + XV12) -A -d + +
Z
2
Z V¡ XV12
In this equation CF¡ Cx, CA, and C(J are infiuence coeffiáents, which express
the effect of friction, phase changeJ area change, and gravity on the pres-
sure gradient. The term M 2 in the denominator has the same signifi.cance
as the square of the lV[ach number in single component flow. Comparing
Eq. (2.44) with (2.45) and using Eq. (2.32) we can therefore deduce that
the velocity of a compressibility wave in a homogeneous two-phase mix-
ture is
e = (- Pm [X!; + (1 -
2
x) : ] ¡-¡; (2.46)
This result will be deduced more directly in Chap. 6. Using Eqs. (2.9),
(2.11), and (2.12) an alternative expression in terms o! a is found to be
1_dp,
e, - -dp -_ P2
_, (-dv,)-1
--
dp
(2.4Q)
(2.fiü)
In cases where p1c1 2 >> P2C2 2 and P1 >> p2 (e.g., an air-water mixture at
atmospheric pressure) this equation reduces to the approximate expression
c2 = !!__'!_ C22
(2.51)
p 1 a(l - a)
Evidently the velocity of sound in a homogeneous mixture can be
far less than the velocity of sound in the gas alone. A minimum occurs
at a = 7'2 and for air and water at atmospheric pressure, this gives a sonic
velocity of about 70 fps.
Usually the rate of change of quality is calculated from the energy
equation by equating heat transfer to latent heat changes. However 1 if
ONE-DIMENSIONAL TWO-PHASE FLOW
"
significant "flashing"t occurs because of pressure changes, the quality is
not only a function of enthalpy, and a more correct way to proceed is as
follows. Let the quality be a function of both enthalpy and pressure.
Then for a given thermodynamic system we have
x ~ x(h,p) (2.52)
WhenceJ by differentiation,
dx _ (ªx) dh
dz - ah p dz
+ (ªx)
ap h
dp
dz
(2.53)
Moreover
1
(2.54)
h12
1 + G [x av,
2
ap
+ (l - x) av,
ap
+ v (ªx) ]
1,
ap,
(2.55)
Many methods have been proposed for evaluating the two-phase homo-
geneous friction factor, C1, which is the only empirical parameter in Eqs.
t The term jlashing is usually used to describe vapor formation caused by pressure
changesi whereas boiling refers to vapor formation as a result of heat addition.
HOMOGENEOUS FLOW
"
(2A4) and (2.55). In laminar flow the simplest technique is to find a
suitable "virtual viscosity" for the mixture. For example, a theoretical
solution for a suspension of fluid spheres at low concentrations is
(2.56)
!µ = -"'-
µ(}
+ 1 µ¡- x McAdams' (2.59)
µ = xµ, + (1 - x)µ¡ Cicchitti 5 (2.60)
Dukler' (2.61)
-µ =
µ¡
[ µ¡
x-
µ(}
+ (1 - a) ]-1 (2.62)
Far flows with change of phase, if the subscript fo is used to denote the
case in which liquid flows in the same pipe with the same mass velocity
as the combined flows, we have, using Eq. (2.62) for laminar flow
28 ONE-D!MENSIONAL TWO-PHASE FLOW
The ratios between the frictional pressure gradient for the two-phase flow
and the frictional pressnre gradients for related single-phase flows are
usually known as two-phase multipliers and are denoted hy the symbol
ef., 2 with appropriate subscripts, for example,
-(dp/dz)r
(2.64)
</,¡o' = -(dp/dz)F10
If q,1 ,' can be determined, then the first term in the numerator of Eq.
(2.44) or (2.55) can be replaced by
(2.65)
TURBULENT FLOW
Re1 =
GD
~ (2.67)
µ¡
and it is readily shown that
•
V
1
º'eov io •
A
A
A
• 1 •
D ◊
0
Dffl ~
◊
ª"1 oa
◊
"' A
•
A
A
0
A o
0.0050- 00
El O
• • □a
G i V ♦
.8V
V V o
•o •
-E 1 V
e Meyer and Turner
o
·~ 11
0.548 I.D. copper tube Gas mass flow rotes, slug / sec
-~
~ p=l otmos Meyer
0.0025 -
Cocurrent □ ir /water upflow il 0.266 X 10- 3 O 0.95] X 10- 3 -
A 0.384 X " a 1.007x
Gas mass flow rotes, slug/sec
h. 0.50] X " 111 1.324 X
Turner
□ 0.607 X V 1.640 X
1 0.130x10- 3
◊ 0.200 X
• 0.726 X
V 0.286 X
º~---~'---~'---~'----'~---~'---~
'--~
O 1 2 3
Wf a: liquid mass flow rote, 10- 3 slug/sec
rig. 2.1 Homogeneous friction factor for annular-mist flow. (Meyer and Wallis. 7 )
Using Eq. (2.59) and the definition of cf,¡ 0 2 in Eq. (2.64), it is readily
found that
(2.70)
The predictions of Eq. (2. 70) for water are tabulated in Table 2. la.
Similar tables can be drawn up for cryogenic or refrigerant fluids to
enable rapid design predictions to be made.
An alternative procedure for calculating frictional pressure drop is
'" ONE-D!MENSIONAL TWD-PHASE FLOW
200,--------,---,--,-,--,----rT77---,--,,
Ou □ lity, x
o O -0.1 +30%
/4 1/
a - 0.12-0.2 / 1/
□ -0.3-0.5_+-~io~ff'----
-10%
1/
/
10"'--''------'--L----'----'---'---'--'-L..L---~
10 20 40 60 80 100 200
Measured two-phase pressure gradient, psi/ft
to avoid use of the friction factor and to use correlations for the two-phase
multipliers instead. The details of this technique will be left to the next
chapter. Far the particular case of boiling water the rcsults of such a
correlation scheme, evolved by lVIartinelli and N elson, 9 are shown in
Table 2.lb for comparison with the predictions of Eq. (2.70). Quite large
100-----------------------
◊ G = 3.22 x 10 6 lb/hr-ft 2
6.G = 2.47 x
oG=l.8lx
□ G = 1.29 x
v G=0.84 x Martinelli
and Nelson
---
- - _,,,,, ~Homogeneous
1 L - - - - - - - = - - _ : º : __ _ _ _ __!__ _ _ _ _ _ __ j
0.001 0.01 0.1
model
Vapor qu □ lity, x
Fig. 2.3 Dependence of ,:P10 on mass flux for water at 1000 psia_ (i1fus-
cettola.10)
32 ONE-DlMENS!ONAl TWO-PHASE FLOW
differences between the tables are evident. Which of them is the more
correct depends on the flow regime. The Martinelli-N elson predictions
tend to be better for separated flows, whereas homogeneous theory is
better far dispersed flows. Far example, Fig. 2.3 shows a drift from the
JVIartinelli-N elson predictions toward homogeneous theory as mass
velocity, and hence entrainment, is increased in high-speed steam-water
flows.
Example 2.3 Formulate equations for predicting the pressure drop during the
homogeneous fl.ow of a boiling liquid in a round tube of constant arca with a
uniform heat flux. N eglect kinetic- and potential-energy terms and the effects
of flashing and compressibility (these assumptions are only valid at high pres-
sures and low velocities when the overall pressure drop is small compared with
the absolute pressure). Assume a constant friction factor.
Solution First we relate the rate of heat addition per unit length to the heat flux,
as follows
dq, D (2.71)
dz=1rct,
where <pis the heat flux (in British thermal units per hour per square foot).
Using the definition of G, and remembering that W is constant, Eq. (2.3)
becomes, with the given assumptions,
dh 4$
(2.72)
d, - GD
Substituting Eq. (2.72) into Eq. (2.55) we get, neglecting flashing and
compressibility,
h = h1 + xh 1u (2. 7 4)
Substituting for Eq. (2.76) in Eq. (2.73), denoting the density at inlet by Pi,
and integrating over the tube length L, it is eventually found that
.6. _ 2L C1G
p - J5 ----¡;;-
2
+ (2L)
D
2
C G v,u
f rp htu
+G
<J>
V1u
h¡g D
4L
Gh¡, ¡
+ g cos 0 4q,v,(J n
(1 + ~V¡,p;
Gh1u
4L)
D (2.77)
HOMOGENEOUS FLOW 33
t:.p
= 2C1LG2v1
D
(l + v 1ªx)
'V¡2
+ 02'VJuX + LgX'Vjg
cos 8 ln (l + 'V¡g x)
'ti¡
(2.78)
f 4L (2 X 10')(480)
x, - Gh1 , D - (2 X 10')(794.7) - O.&o 5
!Example 2,5 Air and water at 70ºF flow in a vertical pipe of diameter 0.98 in. at
ratcs W 1 = 31.3 X 10- 3 slug/scc and TVa = 0.583 X 10- 3 slug/sec. The exit
pressure is 14.7 psia and the pressure 18 in. upstream is found to be 15.0 psia.
How does this compare with thc predictions of homogencous flow theory with
C1 = 0.005?
Solution Since the pressure drop is low, it is a reasonahle approximation to assume
constant property valucs in calculating the gravitationa.l and frictional pressure
drops. The acceleration component is due to the expansion of thc gas. Since
W¡ » Wa, the thermodynamic path is probably isothcrmal (see Examplc 2.2).
Equation (2.44) is first put into a convcnient forro by utilizíng Eqs. (2.31)
and (2.32) to eliminate x, using Eqs. (2.11) and (2.12). Since the area change,
quality change, and compressibility of the liquidare essentially zero, we obtain
2C¡jG/D + g cos 0[apa + (1 - a)p¡]
(2 79)
1+ G)aP/l(dv /dp)
11
j - Q¡ i Q, - 50.3 ft/sec
W1 +W
G ~ A ' - 6.08 slugs/(sec)(ft')
a - Q¡ ~ Q, ~ 0.939
Making the requisitc substitutions in Eq. (2.79) we find
_ dp _ (2.17 X 10-')(2.22 X 10-s) _ _, ·¡·
dz - 1 - 0.136 - 5 .08 X 10 psi m.
Since the prcssure gradient is so Iow, the velocities hardly change down
thc duct and the overa.U prcssure drop is found by multiplying the gradient by
HOMOGENEOUS FLOW 35
The usual way of calculating pressure drop through pipe fittings in single-
phase flow is to replace the fitting by an equivalent length of pipe. The
same procedure can be applied to two-phase flows. The equivalent pipe
lengths tend to be somewhat longer in the two-phase flow case.
Several problems relating to pressure-drop prediction in nozzles
and orífices will be found at the end of this chapter.
lVIomentum (2.83)
Energy
(2.84)
36 ÜNE-DIMENSIONAL TWO-PHASE FLOW
(
h + 1!_'
2 at + a(pmv)]
) [ªPm oz + Pm (ªh
at + Vah)
az
+ PmV ( av
at + av
az + g cos e)
V
ap + A1 (ªª'
= at az - aw)
az (2.86) ·
Making use of Eqs. (2.82) and (2.83) then gives the result
(2.88)
ax+ V ax =
.at az
('/J¡
'tifo
+ x) \l (2.91)
where
íl = 4'11¡,q, (2.92)
Dh1,
Equation (2.91) expresses the propagation equation for quality
changes and can be integrated to obtain the dynamic response of a boiler
channel. The left-hand side of the equation is the substantial time
derivative of the quality and represents the time rate of change of quality
for a given fluid particle (lagrangian viewpoint). The quantity íl has the
dimensions of inverse time and can be called a reaction frequency. If a
given particle is identified by the time to at which it starts to evaporate,
HOMOGENEOUS FLOW 31
PROBLEMS
2.1. Deduce Eq. (2.16) from Eq. (2.10) and state what conditions are necessary for
an error of less than 5% in Eq. (2.16).
2.2. Salve Example 2.2 if the required exit velocity is (a) 1000 fps; (b) 1500 fps; and
(e) 2500 fps,
2.3. Suppose that a homogeneous two-phase flow between parallel plates is assumed
to consist of a large number of parallcl shects of the two phases oriented in the direction
of the plates. Show that the equivalent viscosity is given by
.!_=~+1-a
µ µ2 µ1
2.4. Salve Prob. 2.3 if the sheets of fluid are oriented perpendicular to the platea and
show that
µ = aµ2 + (I - a)µ1
2.5. Compare the equiva.lent viscosities predicted by Eqs. (2.59), (2.60), and (2.61) and
the results of Probs. 2.3 and 2.4 for steam-watcr mixtures of 0.1, 1, and 10% quality
at 10, 100, and 1000 psia.
2.6. For air-water flow in u 2~in.-diam pipe at 70ºF and 30 psia, calculate the friction
factor by using the various techniques in the text for the following conditions:
_I
1_'1_,1_p_s 1 ~-I 10 l~~-1-º-~
What is the pressurc in the tank? (Use Bernoulli's equation for the homogeneous
mixture and ncglect wall shear and gravity.)
2.11. Consider the isentropic, adiabatic homogeneous equilibrium flashing discharge
of carbon dioxide from a large storage cylinder at 1000 psia and 80ºF. What are the
quality, velocity, density, and flow per unit arca as a function of pressure? What
is the critical pressure at which choking occurs? Assume that choking corrcsponds
to the maximum flow per unit area.
2.12. Consider low-velocity horizontal laminar flow of a gas-liquid mixture in a pipe.
Let the gas volumetric fl.ow rate be Qu and the liquid volumetric flow rate Q¡. The
pressure drop for the liquid alone in the pipe is D.p 1. If the two-phase pressure drop
is D.pTP, use equation (2.58) to show that, if p¡ » Pu
t,,pTP _ l = 2Qu
D.p¡ Q¡
2.13. If the liquid is dirty, small gas bubbles tend to behave like solid spheres. In
this case, solve Prob. 2.12 using Eq. (2.57) to show that
.Ó.PTP _ l = 3.5 Qu
D.p¡ Q¡
2.14. Solve Prob. 2.12 for turbulent :flow assuming that the friction factor is the same
as for the liquid alone. Do the solutions to Probs. 2.12, 2.13, and 2.14 suggest a
method of plotting two-phase flow data? (See Reí. 12.)
2.15. A coal-water slurry is pumped in a horizontal 2-in.-diam pipe overa distance of
100 ft at an average velocity of 10 fps. The slurry is nonnewtonian with a limiting
viscosity at high shear rates of 0.01 lb/(ft)(sec). It consists of 45% by volume of
coal with a density of 85 lb/ft3. Single-phase flow tests in the same pipe gave the
following expression for the turbulent flow friction factor
C¡ = 0.026Re- 0 · 12
What is the pressure drop? What difference would it makc if the viscosity of water
at 7üºF were used in the Reynolds number instead of the limiting viscosity of the
slurry?
2.16. It has been suggestecl that the intensity of ",vater hammer" in hydraulic lines
could be significantly decreascd by suspendíng small air bubbles in the fluid. Discuss
the possibilities of thís idea.
2.17. Develop equations for describing the adiabatic compressible flow of a dusty gas
in a long horizontal pipeline, assuming a constant value of the friction factor (Fanno
line).
2.18. Develop equations for describing the :flow of a dusty gas in a long pipeline if
there is no friction but a constant wa.11 heat flux (Rayleigh line).
2.19. Combine the solutions to Probs. 2.17 and 2.18 to generate the normal shock
relationships for a homogeneous dusty gas.
2.20, Consider two-phase flow through the nozzle shown in Fig. 2.4. Assuming no
phase change and incompressible homogeneous fl.ow show that
and
Pi - p3
G,'
2p¡
HOIVIOGENEOUS FLOW
"
Pa
1
Deduce that, if to is the time at which an element of fluid starts to evaporate and n
is constant, the density of the same fluid element aftcr time t will be
---+
Oil
-->-
Wr
t
Air Wg
o o
o
10-' 1-------+----t---=.,,j------t-------j
6p
o
o
D.p;
10-2 e - - - - - - - ¡ - - - - - - t - - - - - - - - - j - - - - - º - - , ~ c i ° - - - - - - - - j
o Air-woter l otm pg/pr- 0.0012
□ Pentane-pentane 44 otm pg/p¡- 0.0212
10-3~---~~---~----~----~---~
10-2 10° 10 1
_{)_[_ Pf
Or+Og pg
in the absencc of potcntial energy and shaft ,vork effects, Eq. (2.55) becomes
dp
- d,
1 + G2 [X
av,
-
ap
+ (1 - x) -av,
ap
+ V12 (ªx) ]
--
ap 1,.
'Í'
where
Falling
film
Water
at
70ºF
Under what conditions is the exit flow choked? What is the cxit pressure under
choking conditions? Use numerical techniqucs.
2.30. Figure 2. 7 shows an air-lift pmnp demonstration for use in a laboratory. Predict
pressure drop in thc riser as a function of the air and water flow rates Wg and W¡. If
h = 1 ft and H = 2 ft, what is the relationship between W g and W ¡? Under what
conditions is the power expended to run the air compressor per pound of water
pumped a minimum?
2.31. Solve Prob. 2.30 for the case where h = 50 ft and H = 100 ft and the pipe
diameter is increased to 6 in. Use numerical techniques.
2.32. Under conditions of rapid phase change, thermodynamic equilibrium as repre--
sented by Eq. (2.52) is not obtained. Assume that enthalpy is constant in a rapid
expansion but that the quality is given as a function of time, thus
Explore the one-dimensiol;}.al fl.ow relationships, assuming sorne simple expressions for
this function such as power laws, exponentials, series expansions, etc.
REFERENCES
6. Dukler, A. E., et al.: Pressure Drop and Hold-up in Two-phase Flow, A. I. Ch. E. J.,
vol. 10, no. 1, pp. 38~51, 1964.
7. Meyer, P. E., and G. B. Wallis: Co-current Upwards Annular-mist Flow, AEC
Rept. NYO-3114-10, Sept., 1965.
8. Owens, W. L., Jr.: Two-phase Pressure Gradient, International Developments in
Heat Transfer, Am. Soc. Mech. Engrs., papcr 41, vol. 2, pp. 363~368, 1961.
9. Martinelli, R. C., and D. B. Nelson: Prediction of Pressurc Drop during Forced
Circulation Boiling of Water, Trans. ASME, vol. 70, p. 695, 1948.
10. Muscettola, M.: Two-phase Pressure Drop, UKAEA Rept. AEEW-R284, 1963.
11. Wallis, G. B., and J. H. Heasley: Oscillations in Two-phase Systems, Trans.
ASME, ser. C, vol. 83, p. 363, 1961.
12. Wallis, G. B.: Sorne Hydrodynamic Aspects of Two-phase Flo,v and Boiling.
Part III. International Developments in Heat Transfer, Am. Soc. Mech. Engrs.,
paper 38, vol. 2, pp. 330-340, 1961.
13. Diehl, J. E., and C. H. Unruh: Two-phase Pressure Drop for Horizontal Cross-
flow through Tube Banks, Am. Soc. Mech. Engrs., paper 58-HT-20, 1958.
14. Simpson, H. C., and R. S. Silver: Theory of One-dimensional Two-phase, Homo-
geneous, Non-equilibrium Flow, Symp. Two-phase Fluid Flow, London, Inst.
Mech. Engrs., pp. 45-56, 1962.
3
Separated Flow
l.l INTRODUCTION
The separated flow model takes account o! the fact that the two phases
can have differing properties and different velocities. It may be devel-
oped with various degrees o! complexity. In the most sophisticated
version, separate equations of continuity, momentum, and energy are
written far each phase and these six equations are sol ved simultaneously,
together with rate eqµations which describe how the phases interact with
each other and with the walls o! the duct. In the simplest version, only
one para.meter, such as velocity, is allowed to differ for the two phases
while conservation equations are only written for the combined flow-.
When the number o! variables to be determined exceeds the available num-
ber of equations, correlations or simplifying assumptions are introduced.
CONT!NUITY
N ormally, no mass is added to the flow from outside the duct and the
overall mass flow rate is constant. Therefore
W ~ W1 + W, ~ const (3.1)
W1 = p¡V1A1 (3.2)
YV2 = P2V2A2 (3.3)
The mass flux of each stream is then, fron1 the relationships derived in
Chap. 1,
G1 ~ p1V1(l - a) (3.4)
G2 = P2V2a (3.5)
By using the definition of x, the aOove two equations can be used to give
two alternative expressions for the overall mass flux as follows:
1 - °' (3.6)
G = P1V1 -~
1- X
G = pzV2 ~ (3.7)
X
MOMENTUM
dp 47-w
- dz - D + G dzd [xv, + (1 - x)v1] + [ap 2 + (1 - a)p 1] cos 0
(3.8)
SEPARATED FLOW
ENERGY
The energy equation is conveniently written 1n terms of the quality.
Thus
_1_
Wdz
(dq, - dw)
dz
~ 11,__ [xh, + (1 - x)h1]
dz
12
+ 11,__
dz
[x v,' + (1 -
2
x) "
2
] + g CDS 0 (3.9)
_(dp)dz ,
~ 2(C1)10G'v1</>10 2
D
(3.10)
(3.12)
ONE-DIMENSIONAL TWO-PHASE FLOW
+ (ª°'
-a )
2
a--¾
V
Cg
+ (1 v¡'
- a) --¡
C¡ p X
(p¡v¡' - p,v,') = l (3.13)
;, (e~' - v~') + 1
: o: =O (e~, - v~') (3.14)
Equations (3.13) and (3.14) are compatible only for the particular
case in which
(3.15)
Example 3.1 Consider the discharge of fl.ashing liquid through a nozzle. Let the
initial state be saturated liquid at a high pressure and possessing negligible
kinetic energy. At a much lower pressure downstream let tbe quality be x.
Assume adiabatic equilibrium flow and neglect gravitational effects. What is
the maximum possible flow rate per unit area at the downstream point?
Solution Let the enthalpy change from the initial to the final condition be ti.h. From
Eq. (3.9), in view of the assumptions, we have
(3. 16)
The mass flow rate per unit area can be expressed in terms of the quality by
eliminating a between Eqs. (3.6) and (3.7) to obtain
(3.17)
Denoting vu/v 1 by the symbol n and eliminating v 1 2 from Eqs. (3.16) and (3.17),
we get
2 ti.hG- 2 = (
-X
npu
+-
j --
Pf
")' (xn 2 + I - x) (3.18)
If the thermodynamic path is known, ti.h and x are fixed and Eq. (3.18) can be
used to predict the influence of n, the velocity ratio, on the mass flux G. In
particular, G will be a maximum when
=2nx ( -X
npu
+J-x)'
-Pf-
- 2(xn' + 1 - x) - 2X
n pu
(X- + J-x)
npu
- -
P!
(3.19)
SEPARATED FLOW
"
that is, when
(3.20)
The first par.entheses can never be zero, and the only nontrivial solution of Eq.
(3.20) is
or !'R =
v¡
(P_j_)"
P~
(3.21)
Variations in n close to the value given in Eq. (3.21) have small effects on the
value of G.
If choking is regarded as a condition of maximum possible discharge
through a given nozzle exit area, then it can be argued that this condition corre-
sponds to the value of G given by Eq. (3.22). l\foody 3 has had sorne success in
plotting Eq. (3.22) versus available data for steam-water flows as is shown in
Fig. 3.1. Since x does not vary much with the thermodynamic path and t:.h
is a maximum for an isentropic process, the maximum value of G should occur
if the flashing is reversible and isentropic.
In the graphs shown in Fig. 3.1 the abscissa is the measured pressure Pm
at the exit of the nozzle. Since the flow was choked, this pressure was not the
same as the receiver pressure. Figure 3.2 gives value of Pm as a function of the
upstream stagnation condition, p 0 and ho, based on the additional criterion
that Gin Eq. (3.22) is to be maximized as a function of the pressure p2. Thus
p.,. corresponds to the further condition
when p2 = Pm (3.23)
-,
u
-1:
x~o.2 •'
~ u
'-
_2103 lc------~i.:IJ!'$<''.____----d ---:::: 10 3 ec------+..-~,,_____---1
x- 0.4
•
..o
T T T T
1 '
1
1 1 1 1 1
-
o el o
_Q
'[400 - {!f-- Po' 600 -
it--- Po 500 18-
""
~
o
-
.~
o
--0 1
Po 400
1t
,.,
¡-o
-
:...._!? r-._ 1
~ 200 - -ó / Po 300 1~ -
a. .!'!/ o
-~
g
-
Jt- ¡.__ ) o 200
~ -
J? /
8 100 I
s L -
1
/- -
-
80 L
L -
Po IDO 1
60 L -
L
1 1 -
1 1
40 ' -
/l.....__ 1
Po 50 1 -
'
1 1
20 L
L
l__ Po~ 25 Psia Stagnation pressure
1
1
-
10 ' ' ' ' ' ' ' ' ' '
o 200 400 600
800 1000 1200 1400
Stognation enthalpy, h0 , Btu /lbm
Fig. 3.2 Local static pressure and stagnation properties at maximum steam-water
fl.ow rate in terrns of upstrcam stagnation conditions. (1,11oody. 3 )
If the receiver pressure is less than Pm; the flow is assumed to be choked and G
is calculated from Eq. (3.22) using thermodynamic properties appropriate to Pm•
In general, the theoretical valucs given in Fig. 3.2 tend to be above the values
observed by Fauske 4 who found that, to a good approximation, PmlPo ,,;::, 0.55.
In spitc of its impressive correlation of data, this theory of maximum
flow ata given kinetic energy (or the equivalcnt mínimum kinetic energy ata
given fl.ow rate) is by no means correct in detail. Much lcss vapor is produced
than is predicted from the equilibrium assurnption. Thc velocity ratio is not
given accurately by Eq. (3.21). Part of the success of Eqs. (3.22) and (3.23)
is caused by the fact that they prcdict an extremum of extremes which is not
too sensitive to the initial assumptions.
SEPARATED FLOW .,
i!VALUATlON Of WALl SHEAIR STRESS AND \IOID IFRACTiON
1.0 "'--
',--AII gas, a=l
0,6
(/:1, a~0.8
/
(3.24}
Eq. [3.28}
0.4 n=l
0.4 0.6
1/,¡,/
Fig. 3.3 l\!Iartinelli's correlation scheme represented on
the basis of Eq. (3.30).
in each of the imagined cylinders is the same as in the actual flow, is due
to frictional effects only, and is calculated from single-phase flow theory .
.This separate-cylinders model5 resembles l\tlartinelli's original formulation
but has the virtue that it can be pursued to an analytical conclusion,
whereas lVIartinelli was content with a correlation. The results of this
analysis are (see Probs. 3.3, 3.4, and 5.12 and Example 3.2):
(2-)1/n
<l>t' +
(2-)1/n ==
q,,2 1
(3.30)
where n == 2 for laminar flow, 2.375 to 2.5 for turbulent flows analyzed
on a basis of friction factor, and 2.5 to 3.5 for turbulent :f:lows calculated
on a mixing-length basis. Equation (3.30) is compatible with Eqs. (3.26)
to (.3.29), which are shown in Fig. 3.3.
Equation (3.30) gives a one-parameter family of curves which can
be used to fit experimental data.
Example 3.2 Develop the separate-cylinders model far turbulent fl.ow, assuming a
constant friction factor for both phascs.
Solution Let the gas fl.ow in a cylinder of radius rQ and the liquid in one with -.:::,dius r¡.
The gas and liquid volumetric fractions will then be
a=-
r,'
ro'
where r 0 is the radius of the actual pipe.
SEPARAT!:::D FLOW
"
For the gas the pressure grndicnt in the imagined cylinder is
' - 1
fÍJJ - (1 - a)~i
Fig. 3.4 Comparison between pressure drop predicted by Eq. (3.30) with n = 4 and
empirical results of Martinelli for turbulent-turbulent flow. 6
1ooc--------l----------+------+------A
..;J: Martinelli correlation (Ref. 1)
o. Eq. (3.30), n ~ 3.5
7'
e Data points
t
~
~
~IOe------------1-------+---~~"'-+-----------=
_.,
e
·2e
•E
o
---
1 =_j__j__l_LJ..l-1.l.L-"---'-_LL.L.LLl.lL_L_.L..J__j_J_-1.J..11c-_j__j__LLJ..l.l,!-l
0.01 0.1 10 100
Mortinellí parometer, X
Fig. 3.5 Comparison between pressure drop predicted by Eq. (3.30) 1vith n = 3.5
and empirical results of Martinelli for viscous-liquid turbulent gas fiow. 6
SEPARATED FLOW
IOOf-------+-------+------+------rl
Martinelli correlation (Ref.1)
~ Eq. (3.30), n = 2.75
a. Eq. (3.30), n = 3.5
e Data points
"~
~
e
~ 101----------l---------+-----=f"---+---------I
...
e
-~e
•E
o
1 L==mr-::-~~uul__J____LLJ..ij~____L_j_j_~-
º·º1 0.1 10 l00
Mortinelli porameter, .X
Fig. 3.6 Comparison betwecn pressure drop predicted by Eq. (3.30) and empirical
results of Martinelli for viscous-viscous flow. !i
100
~ Eq. (3.30), n =3.5
-e. Dota points
a.
e
"E
~
E
.
a. 10
~
e
o
·a
e
•E
o
1
O.DI 0.1 1 IOO
Martinelli porameter, X
Fig. 3.7 Comparison betwcen pressure drop predicted by Eq. (3.30) with n = :3.5
and empirical results of Martinelli for all flow regimes. 5
54 ONE-DIMENSIONAL TWO-PHASE FLOW
o
cr
:o
0.01 L__L_.L__LL.J...LilL-----'-------'----'-_u_-'--'--u_-.L___L._.LJ...LC.lli-------'~----'-...LC~
0.01 0.1 1 10 100
Martinelfi porameter, X
Similarly for the gas alone the Reynolds number is found to be 24,000,
giving a turbulent friction factor of 0.005 anda pressure drop
(
- dp) ~ (2)(0.005)(1.4 X 10')'(1.25 X 10-•J ~ 9 _4 dynes/cm' (b)
dz u 2.48
The value of the Martinelli parameter Xii is
!1p, - 1; ( - ~;), L - (40) (9.4) (45.6) (1.4 X 10-•) - 0.24 psi (e)
f::.pG -
_ [(0.31)(62.5) + (0.67)(0.076)] 15
. -_ 020
. .
pS! (f)
144
There is a problem in- calculating the acceleration pressure drop because it is
very sensitive to the accuracy with which small changes in a can be calculatcd.
However, it is unlikely to be greater than the homogeneous flow acceleration
pressure drop. Therefore we use Eq. (2.81) of Example 2.5 to get an expected
overestimate of the pressure drop. Thus
These predictions for liquid fraction and pressure drop both exceed the
measured values (0.23 and 0.3 psi). This is because the actual flow regime is
sli.lg-annular, liquid bridges move with the gas velocity, and the liquid fraction
is therefore decreased. Example 10.5 shows how an accurate solution can
be obtained.
Because of its practical importance, the flow of boiling water has perhaps
been studied more than any other two-phase system. Correlations based
on the Martinelli method are highly developed and tables and curves
have been generated for convenient use. The values fot <p10 2 which result
from the Martinelli-Nelson 2 correlation were already presented in Table
2.lb. A graph which allows a rapid prediction of void fraction as a
function of quality and pressure is shown in Fig. 3.9. These empírica!
relationships, together with Eq. (3.12) and the assumption of thermal
equilibrium, enable pressure-drop predictions to be made by numerical
integration.
In many cases considerable simplification is possible. For example,
in straight pipes wi_th no area change (constant G), Eq. (3.8) can be
integrated to give
4 (L
t,p - D Jo Tw dz + G[xv, + (1 - x)v¡]t
(3.34)
56 ONE-DIMENSIONAL TWO-PHASE FLOW
o"-------'-------'-------"----'---
o 20 W 60 80 100
Quality, x, per cent
0% exit quality
=;:,..,.¡,-90
100 ªº'~---+---------0
70
60
50
40
l. 0 L__[__l__l_l_lll_lL____l___i_Ll_l_Lw___J""°LLL.llil
10 100 1000 10,000
Pressure, psia
100 c-----,--,-rrrm-,---,-----,TTTTTrr---,-,,rTT1,1
80
lübc'>'2's~~770 - - - - - ¡ - - - - - - j
60
50
40
0.01 L _ - C _ L _ L _ ~ = - ~ ~ ~ = ~ ~ ~ ~ ~ ~
10 100 1000 10,000
Pressure, psio
Dp¡
2
D.p = 2C10 G L
x )o
(.!: ["
</>io' dx) G'
ap(}
+ p¡ 1 - a
1~ +
_!_ [ (1 - x)' 1 ] ¡
+ g cos 0 Jt [(l - a)p1 + ap,J dz (3.35)
The various terms in parentheses can be evaluated from the lVIartinelli-
N elson correlation. This has been done for water for the first two terms
and the results are shown in Figs. 3.10 and 3.11 in terms of the parameters
1'10' = _!:X )o
(" </>10' dx (3.36)
Pressure, psia
Steam
quality, 250 600 1250 2100 3000
wt%
efi¡o 2 ;¡,,02 f 102 ;¡,,02 efito 2 ;¡,,02 <'P,02 ;¡,,02 <'P,02 ;¡,,02
--- --- --- ---
1 2.12 1.49 1.46 1.11 1.10 1 03 .....
5 6.29 3.71 2.86 2.09 1.62 1.31 1.21 1 .10 1 .02
10 11. 1 6.30 4.78 3.11 2.39 l. 71 1.48 1 21 1.08
1.06
20 20.6 11.4 8.42 5.08 3.77 2.47 2 02 1.46 1.24
1.12
30 30.2 16.2 12.1 7.00 5.17 3.20 2 57 l. 72 1.40
1.18
40 39.8 21.0 15.8 8.80 6.59 3.89 3 .12 2.01 1.57
1.26
50 49.4 25.9 19.5 10.6 8.03 4.55 3.69 2.32 l. 73 1.33
60 59.1 30.5 23.2 12.4 9.49 5.25 4.27 2.62 1.88 1.41
70 68.8 35 2 26.9 14.2 10.19 6.00 4.86 2.93 2.03 1.50
80 78.7 40.1 30.7 16.0 12.4 6.75 5 45 3.23 2.18 1.58
90 88.6 45.0 34 5 17.8 13.8 7.50 6 .05 3.53 2 33 1.66
100 98.86 49.93 38.30 19.65 15.33 8.165 6.664 3.832 2.480 1.740
from Fig. 3.9. These graphs provide a very rapid method for estimating
pressure drops for boiling water.
Altemative (generally better) values for </>¡ 0 2, é/J¡ 0 2, a, and p¡r 2 for
high-pressure water were deduced by Thom, 6 using much more data than
the original _i\'.Iartinelli-Nelson correlation, and are shown in Tables 3.1
and 3.2.
Pressure, psia
Steam
quality, 250 600 1250 2100 3000
wi %
T2pJ T¡p¡
" " " np¡
" T2pJ
" Tzpf
- - - - - - - - - ---· - - - - - - - - - - - - - - -
1 0.288 O .4125 0.168 0.2007 0.090 0.0955 0.0476 0.0431 O. 0213 0.0132
5 0.678 2 .169 O. 512 1.040 0.340 0.4892 0.207 0.2182 0.102 0.0657
10 0.816 4.620 0.690 2. 165 0.521 l. 001 0.355 0.4431 0.193 O.1319
20 0.910 10.39 0.833 4.678 0.710 2.100 0.553 0.9139 0.350 O.2676
30 0.945 17.30 0.895 7.539 0.808 3.292 0.679 1.412 0.480 0.4067
40 0.964 25.37 0.930 10. 75 0.866 4.584 0.767 1.937 0.589 0.5495
50 0.975 34.58 0.952 14.30 O. 908 5.958 O. 832 2.490 0.682 0.6957
60 0.984 44.93 0.967 18. 21 O. 936 7 .448 0.881 3.070 0.763 O. 8455
70 0.990 56.44 0.979 22.46 0.959 9.030 0.920 3.678 0.834 O. 9988
80 0.994 69.09 º·988 27.06 0.976 10.79 0.952 4.512 0.895 1.156
90 0.997 82. 90 0.995 32.01 0.989 12.48 0.978 5.067 0.951 l. 316
100 1 98.10 1 37.30 1 14.34 1 5.664 1 1.480
1 ..• . . .•..··
SEPARATED FLOW
"
G = 10 6 lb/hr-ft 2
3.5
2
0.1
o60Lo~o~1l_LL1.Uo11.01
0~0~1l_LL.Wo.JJ_too"'1_1__L.1...LWJ0~.0~1--:r:~;=;:i:;¡¡;o~.1~¡¡¡¡
Sodium,ºF .!cc--cec-~~Sc~=-,,:
1200
Potassium, ºF
1000
1400
Property index, (µ,/µ 0 )º·1/(p,/p9 )
1600
1200
1800 2000
1400
Freon-22,ºF 40
Rubidium, ºF
1000 1200 1400 1600 1800
Mercury, ºF
600 800 1000 1200 1400
Water, ºF ',---~c'-,---~'c---c'cc-----,,-,----~
212 328 467 545 636 705
1.6,--,-------,-------,-----~--------,
G= 0.5 x 10 6 ond G= 3 x 10 6
1.4
Quality, %
10_./
1.2
100
1.0
0.8
Cl 0.6
-ie
4
·.e
0.4 ~ - ~ - - - - - - - ~ - - - - - - - ' - - - - - - - - - - - ' - - - - - - - - ~
o
El8,--,-------,-------,-----~-----~
•o
~
,,. G=0.25 x 10 6 and G = 2 x 10
6
o
~ 1.6
1.4
1.2
1.0
0.8
0.6
40 to 60
Fig. 3.13 Mass flux correction factor versus property index for Baroczy correlation. 1
SEPARATED FLOW
"
3.3 ONE-OIMENSIONAL SEPARATE!l FLOW IN WHICH THE PHASES ARE
CONSlllEl!ED SEPARATELY
Sú is a source term which represents the mass rate of phase change per
unit volume. S1 and S2 are external sources of matter and are almost
invariably zero.
In one-dimensional form, Eqs. (3.38) become, after integration
across the duct,
(3.39a)
(3.39b)
p, (°; 2
+ vv,) = b, + f, -
V2. Vp (3.40b)
52 ONE-DIMENSIONAL TWO-PHASE FLOW
b1 and b2 are the body forces, per unit volume of that component 1 which
act on each component. Vp is sorne average gradient of pressure or bulk
stress which is suitably defined and is usually the thermodynamic pressure
of one or both of the fluid phases. f 1 and f 2 are simply "what is left
over." Since Eqs. (3.38) and (3.39) are merely force (or momentum)
balances, the f's are introduced to keep the accounts straight and the
way in which they are evaluated will depend on the particular flow regime
and conditions of the problem.
For example, if Eqs. (3.38) and (3.39) refer to elements of incom-
pressible newtonian fluid containing only one component which is not
undergoing phase change, the usual results of viscous fl.ow are obtained,
thus
f1 = µ.1V 2v1 (3.41a)
f2 = µ,2V 2V2 (3.41b)
To obtain a quasicontinuum model of two-phase flow 1 one usually
calculates the f's using an element o! the flow which is larger than the
particles, drops, or bubbles that occupy the flow field. In this case the
fs represent the average total surface forcei per unit volume, that is not
contained in the pressure gradient. The f's contain components due to
hydrodynamic drag 1 apparent mass effects during relative acceleration 1
particle-particle forces, forces dueto momentum changes during evapora-
tion or condensation 1 and so on. The evaluation of the f's in specific
cases often requires considerable care. For example, most "drag" forces
on particles suspended in fluids are deterrnined experimentally and con-
tain both the effects of Vp and f; in addition, phase change modifies
hydrodynamic drag, while bubble or droplet shapes, and hence drag
forces, are altered by the surrounding force field.
F1 and F, are defined as the equivalent of the f's per unit volume of
the whole flow field. Thus
F1 = Ji (1 - a) (3.42)
F, = J,a (3.43)
If these forces are entirely due to mutual hydrodynamic drag, action and
reaction are equal and we have
F1 = -F 2 = F 12 (3.44)
In the case of one-dimensional flow, Eqs. (3.38) and (3.39) are
resolved in the direction of motion to give
Pl (ªVi
at + V1 ~"_i
az ) = +
b1 Íi - ap
az (3.45)
P2 (ªv,at + v, ª"az2) = b, + !2 - ap
az (3.46)
SEPARATED FLOW
"
Example 3.4 In annular flow, liquid flows as a film on the wall of a pipe w-hile gas
flows down a central cylindrical core. For a pipe of diameter D let thc ínter-
facial and wall shcar strcsses be Ti andrw. Assuming symmetrical vertical flow
with the positive dircction mcasured upward, derive the values of Ff, F 0 , ji,
f¡¡, bJ, and b0 and hcnce the equations of motion.
Solution The diameter of the gas corc is D ~ ' where a is the void fraction.
Therefore
4Ti,v;;
--D-
and
A1so
bJ = -Pfg
and
The equations of motion are then, from Eqs. (3.45) and (3.46),
IExample 3.5 The Carman-Kozeny equation for the frictional"prcssure drop during
viscous flow through a packed bed of spheres with diamctcr d and void fraction
" is
_ (ªP)
az F
= lSO µJi Jo
d2
(1 - e)
eª
2
where }¡o is the fluid flux relative to the par ti eles. E has been chosen to rcprcsent
the liquid fraction bccause a is more commonly used to denote the volumetric
fraction of the discontinuous phasc. Deduce the values of J1 and f.. The
subscripts f and s refer to the fluid and thc salid, respectively. What are the
componcnts of fs due to the fluid and the particles?
Solution Sincc wc are only concerned with frictional pressurc drop, the inertia and
gravitational terms are dropped from Eqs. (3.45) and (3.46) to give
1 -f, - (ªP)
az F
ONE-DIMENS!ONAL TWO-PHASE FLOW
"
The force f., on the particles is rnade up of two parts, one duc to the fluid, (f.) 1 ,
and the other dueto thc particles, (f.).. Thus
The mutual force between the fluid and the particles obeys Eq. (3.44).
Therefore
Once the values of the f s have been determined, thcy can be used to salve more
complex problems (such as those encountered in :fluidization and soil compac-
tion) in ,vhich other terrns in Eqs. (3.45) and (3.4G) are not negligible.
Example 3.6 In a fiuidized bed particles are supported by an upward flow of fluid
around them and interparticle forces are negligible. Use the results of the
previous example to deduce thc fluid flux necessary to cause fluidization in a
bed with void fraction E. What is the pressure gradient through the bed in
this case?
Solution The condition for fluidization is
Use Eqs. (3.45) and (3.46) without the inertia terms to obtain
dp
- dz ~ g[,pt + (1 - ,)p,]
The pressurc gradient is simply equal to the weight of thc bed, solids plus fluid,
per unit depth of the bed.
+ a(lF12- a)
-Gdx(l-~_i)(v,-v1)
dz 1 - a a
(3.52)
This equation does not inelude the pressure gradient and could be thought
of as the relative motion equation since it describes the difference between
the rates at which the two phases are gaining kinetic energy.
Usually only one component is in contact with the wall and the
appropriate wall shear stress can be obtained from a correlation. The
drag force between the components is a function of the relative velocity
and can also be estimated. However, the detailed solution of the result-
ing equations is often quite a formidable problem.
Examp!e 3,7 Use the Martinelli correlation scheme for gas-1iquid flow to deduce the
values of F Ju and F wf, if F wo is assumcd to be zero duc to the liquid ,vetting thc
cntire wall of the duct (annular flow).
Solution 1\fartinelli's correlation represcnts a balance between the F's and the pres-
sure gradient, since it <loes not include the effects of inertia, gravity, or phase
change. From Eqs. (3.48) and (3.49), therefore,
F1u dp
Fwl =~ = - dz
It appears most reasonable to express the force on the liquid in terms of liquid
properties and the force on the gas in terms of gas properties. Using Eqs.
(3.24) and (3.25) we therefore have
Fw1 = 11(!:)
2
K ow, the change in the density of phase 2 will be related to the change
of pressure and the particular thermodynamic path which the components
SEPARATED FLOW 67
are following. For example, in the two-phase region, for apure substance
in equilibrium, the densities are only a function of pressure. For p,article-
gas systems a ''virtual equation of state" may be appropriate, as discussed
in Example 2.2.
In any case we may write
(3.54)
Cz
2
= -iJp (3.55)
iJp,
Combining Eqs. (3.53), (3.54), and (3.55) and using the result in
Eq. (3.49), we get, alter rearrangement,
+ -a~ (v v,)G ~
dx
2 -
dz
(3.56)
Equation (3.3) is now rewritten as
Wx = Aap2V2 (3.57)
and is differentiated to yield
1 dx _ 1 dA + 1 da + 1 d(p 2v,)
(3.58)
x dz A dz a dz p2V2 dz
Eliminating d(p,v,) /dz between Eqs. (3.56) and (3.58) then gives the result
dp
dz
1
pzvz 2
(i v,') _c2 2 -
1 dx
x dz
1 da _ 1 dA.
a dz A dz
1 [ p g cos 0 + F + F + -n (v,
+ --, 2
12 w2
- v, ) G dx]
~d (3.59a)
pzVz a a z
V2= c2, but this <loes not nccessarily correspond to the "compound
choking" of the combined flmvs since a is free to adjust to local conditions.
In order to investigate compound choking ,ve elimina te da/ dz
between Eqs. (3 ..57) and (3.58). The result is
(3.61)
Since all the factors except those in parentheses are positive 1 it is evident
tha.t one of the ratios 1VJ 2 2 = v22/c 2 2 and llI 1 2 = v1 2/c1 2 must be less than
unity ·while the other is greater than unity. Thus one stream is super-
sanie while the other is subsonic.
The choking condition is considerably modified if flashing (phase
change as a result of pressure change) is significant. This effcct intro-
duces a dependence on pressure gradient in the terms on the right-hand
side of Eq. (3.60) which invol ve dx/ dz.
In general, if the thermodynamic path is known (ar assumed), then
ax/ ap can be evaluated and we may write
dx ax dp (3.62)
dz ~ ap dz
Combining Eq. (3.62) with Eq. (3.59a) the choking condition in the
presence of flashing is found to be
----"-2 (1 - M,')
P2V2
+ 1P1V1
- "(1 - M12
2)
This result depends on the value of n except in the particular case where
(3.64)
~= ✓~ (3.66)
Example 3.8 Air and water flow from a large tank through a converging nozzle
having an exit area of 1 in. 2 • The flow rates measured at atmospheric pressure
are 2000 in. 3 /sec of air and 27 in. 3 /sec of water. What are the pressurc in the
tank and the exit velocities of the cornponents if the externa! pressure is atmo-
spheric (14.7 psia) and the temperature is 70ºF? Neglect wall shear stresses.
Solution The problem as stated above is indeterminate becáuse of the lack of detail
about thc method of mixing the components and the resulting flow pattern.
The best that can be done is to perform a limiting analysis considering the two
extreme cases: (1) no forces acting between thc components (i.c., Ji = h = O);
(2) la.rge forces suppressing relative motion (i.e., homogeneous flow).
Making assumption 1, wc use Eq. (:3.65) and first assume negligible
density change for the air (this can be taken care of later if necessary). Inte-
grating Eq. (3.65), we get
2 2
!ip = P1V1 = p2V2
(3.67)
2 2
Let component 2 be thc air and let its volumetric conccntration in the exit
of the nozzle be a. In the usual wa.y we have
j,
V1 = 1 - a (3.68a)
j,
V2 =- (3.68b)
a
whence
1 - a =
a
J;!.
J2
('-')½
p2
(3.70)
Therefore
(3.71)
ONE-DIMENSIONAl TWO-PHASE FLOW
Therefore
1 1
ª - 1 + 2 ½000(62.5/0.076)), - 1.388 - 0.7Z
and 1 - a = 0.28.
Substituting these values in Eqs. (3.68a) and (3.68b) we get
62.5 (96.5)' 1 O 43 .
"-P - (32.2)(2) 12 144 - · 5 psi,
or, alternatively (as a check),
0.076 (2780)' .
(2) (32.2) 144 - 0.4 39 psi
(3.75)
(3 76)
(3.77)
The gas will expand isentropically in a nozzle which has an area variation
determined by the total area minus the liquid area. In terms of the local
pressure this area is given by the well-known equation 8
(3.78)
(3.79)
_I__ dA, _
Ag dz -
(-¡-
JJ;Ji
_i) 'YP
_l__ dp
dz (3.80)
72 ONE-DIMENSIONAL TWO-PHASE FLOW
A ( I ) sAr
u Mi - I + 2(po¡/p - 1) = O (3.82)
(3.84)
(3.85)
(3.86)
SEPARATED FLOW
p
Pg'
to the results.
" ONE-DIMENSIONAL TWO-PHASE fLOW
40
'-"• 20 Hi-H----f---\-----/'+---\--------+c
±'l':z
~
101-----+'f------,,!'--\---+-_,.----'\~-~
~o~. 1,
o
-o
~o
ÜL---~--~-"----~--'~~-~~--~
O LO 2-0 3.0
~ ' lbm/(sec)(in.2 )
Fig. 3.16 Relationship between air and water flow rates for strati-
fied critical flow with equal stagnation pressures (p 0¡ = p 00 ).
(D. A. Sullivan, Dartmouth College.) k = 1.4, R 0 = 53.3 (ft)(lb)¡/
(lbm(°R), T 0 =·530ºR, PJ = 62.4 lb,,./ft3. (lVIª)i, a. 1, and A* are
the values of the gas-phase Mach number, void fraction, and
total area at thc throat undcr conditions of compound choking.
First, write the energy equation for the two phases taken together,
neglecting any shaft or shear work, as follows:
_-1:_ dq,
W dz
= _rJ,__
dz
[xh, + (1 - x)h, + ),~xv,' + ),f(l - x)v,'] + g cos 0
(3.87)
SEPARATED FLOW 75
d
S, - W dz [xs 2 + (1 - x)s 1 ] (3.88)
(3.93)
ONE-DlMENSIONAL TWO-PHASE FLOW
"
Combining Eqs. (3.92) and (3.93) yields
l. Heat transfer
2. W all shear on the Iiquid
3. Wall shear on the gas
4. Relative motion
= P2V2
dv, +
~ QP2 COS 0
+ -1 G(v, - v,) -dx + F-w,- (3.95)
dz 2 a dza
To discover the physical significance of Eq. (3.95), we let both sides equal
A, take (1 - a) times the left-hand side and add it to a times the right-
hand side. The result is
dv, dv 2 ) dx
A = (1 - a ) p 1v1 dz + ap,v 2 dz + (v, - v, G dz
+ g COS 0 [(1 - a)p1 + ap,] + Fw1 + Fw, (3.96)
Comparison with Eq. (3.50) reveals the simple result that
(3.97)
SEP/i,RATED FLOW 77
per unit timeJ which alternately contact the vapor and liquid and share
momentum with each. The resulting force on the liquid will be
The total force on the liquid per unit volume of the flow field, resulting
from the relative motionJ assuming that the two processes of reversible
and irreversible momentum transfer can be superposed linearly, is
Note that the terms involving wall shear stress in Eqº (3º108) are
not necessarily positive. In vertical slug flow, for cxample, the second
term can be negative while the third term is zeroº The second law of
thermodynamics, hmvever, requires that the final term should be Iarge
enough to ensure that the net dissipation is positive.
It is likely that a similar analysis could he performed to account
for entropy production due to energy and mass transfer between the
phases across finite differences of temperature and Planck potentiaL
Such a treatment would extend the methods o! Spalding 11 to two-phase
flow and could provide a very powerful technique far dealing with multi-
component chemical reaction, combustion, and other practically impor-
tant prohlemsº The Reynolds flux concept would provide the key to a
unified trea tment.
The last term in Eqº (3º108) could be regarded as a force (per unit
volume) 1 (v2 - v1)E0Pi, times a finite velocity difference, V2 - v1, which
agrees with the usual ideas of entropy production in linear systems.
Since cntropy production due to interphase friction (in a flow with
initially equal velocities) is zero in the extremes of infinito Eo (homoge-
neous flow) and zero Eo 1 it will evidently be a maximum somewhere in
between. For ex&.{nple, in the case of the expansion from stagnation
ONE-DIMENS!ONAL TWO-PHASE FLOW
Since the particles are incompressible and gravity is the only body force,
Eq. (3.46) can be put into the form
d e,'
p2 [ dz 2 + g cos 0 + dzd (pvz) ] = fz (3.112)
Combining Eqs. (3.111) and (3.112) and using the thermodynamic relation
+ pvz, we get
h2 = e2
p2cxV2
de,
( dz
h)
+ P2 = q. - Wr (3.113)
or
de2 _ q. - Wr - F 2V2
(3.114)
dz - p2aV2
(3.115)
and, therefore
dT, 6h(T, - T,)
(3.116)
dz Gzp2V2d
In general, w,.. and Fzv2 are not necessarily small, nor are they equal and
opposite, as the following example shows, and thc proper evaluation of the
energy relationships can be quite tricky.
Example 3.11 Consider one-dimensional steady flow with no mass transfer. Assume
no shaft work or heat transfer, but let there be a force F 12 acting between the
components per unit volume of the flow .field (conventionally acting on compo-
nent 1 in the direction of its motion). Discuss the energy equations for the
components, neglecting gravity.
Solution The only term surviving on the right-hand side of Eq. (3.109) and its
equivalent for the other phase is the shear-work term and wc obtain, under the
speci.fied conditions, apparently
(3.117)
(3.118)
Now, the rate at which component 2 is doing work is F 12v2. Howcver, compo-
nent 1 only receives shear work amounting to F 12V1. Therefore, due to the
relative motion there is a "dissipation" of work, per unit volume, equal to
(3.119)
(3.120)
(3.121)
ONE-DIMENSIONAL TWO-PHASE FLOW
"
r is merely a convenient parametcr which fulfills much the same general func-
tion as nin Eqs. (3.48) and (3.49).
Note that the right-hand side of both Eqs. (3.120) and (3.121) could be
written as a force times a weighted mean velocity, .tv2 +
(1 - !;)v 1 , which
could be regarded as an effective interface velocity.
In cases where hcat, mass, and momcntum transfer occur simultaneously,
a rigorous treatment of the energy exchange processes becomes very difficult.
A convenient concept for simpli:fication purposes is the Reynolds flux which
will be discussed in Cbap. 7.
l'ROBlEMS
3.1. Use a one-dimensional flow control volume approach to derive thc momentum
equations for component 2 in the forro
where F~ is the total resultant surface force per unit volume of the duct acting on
component 2.
Combine this equation with the continuity equation in order to get Eq. (3.40b).
How do you account for the emergence of an apparent component of force due to
phase change?
3.2. Prove that, for the separate cylinders model in laminar flow, n = 2 in Eq. (3.30).
3.3. Prove that, for the separatc cylinders model in turbulent flow, n = 2.5 if the
friction factor is assumed to be constant, whereas n = 2.375 if the Blasius equation
is valid.
3.4. Solve Prob. 2.10 using separated-flow theory.
3.5. Consider homogeneous flow thcory with a constant friction factor. Rearrange
the frictional pressure-drop prediction in terms of the Martinelli parameters. For
various valucs of the density ratio, plot ,:/:,¡¡ versus X and compare with Fig. 3.4.
3.6. Solve Prob. 3.5 using other assumptions about the friction factor in both laminar
and turbulent flow.
3.7. Using the results of Examplc 3.6 and Eqs. (3.48) and (3.49), show how to extend
Martinelli's correlation to vertical flow when incrtia and phase-change effects are
negligible. What will the curves of constant a or constant dp/dz look-like on a graph
of (dp/dz), versus (dp/dz) 1?
3.8. In a straight pipe, instead of using the energy equation in Example 3.1, it is
possible to start from the momentum equation. If the total wa.11 friction force divided
by the pipe cross-sectional area is F, show that
100~-----~----~-----~------
14.7 psia
500
1000
'Pf 101------+-- 1500'-----+------
2000
2500
3000
3206
1.0 !O 100
[x,,]°'sss
Fig. 3.17 Martinelli and Nelson's empirical dependence of cp 1 on pressure and
X for water. 2
ONE-DIMENS!ONAL TWO-PHASE FLOW
0
300
·a;
o.
io
~ 200f----------1---------+----"--C
~
o.
-~
u
Critico! pressure -
E
V"! 100
EJ of tubel
º~--~---'---~--~--~
O IO 20 30 40 50
Test section length, in.
Fig. 3.18 Pressure variation during flashing in a tube.
(Fauske. 12 )
dp
p¡¡g COS 8 + p va2 [ - A1 dz
9
dA
+ (1 + 11);1 Ji
dx
+ 2C,,]
D
- dz 1 - ¡)1¡¡2
If the pipe is short and condensation is complete, show that the predicted pres-
sure recovery is
By applying Bernoulli's equation to the central streamline for the vapor, show
that this result is only valid if the centerline velocity is (1 + 17 )Hi times the average.
Is this compatible with the usual turbulent flow velocity profiles if 7J }~? =
SEPARATED FLOW
3,18. The final term in Eq. (3.106) could be taken to represent the effect of modified
interfacial shear stress as a result of phase change. Show that this shcar stress is
given by
Ti = (V2 - V1) ( Eo - ~)
If evaporation is rapid enough, m/2 can be greater than 1c 0 • One may argue that
negatiVe shear stress would be unreasonable so that for high rates of vaporization
we must have (Ea - m/2) =
O. At these rapid rates of vaporization, inertia and
phase-change terms are usually much larger than thc friction and body-force terms.
Show that in this case, for gas-liquid flow, Eqs. (3.106) and (3.107) become
dv 1 dp
p¡V¡ dz - d,
P v dvg = _ dp _ Vg - v¡ G dx
ogdz dz a dz
For evaporation in a straight duct (G = const) deduce that, if p¡ is constant
,J_ [p x 1
2
_ 1 (1 - x) 2 + (1 - x)2] ~
0 (3.122)
dz Paª 2 (1 - a) 2 1 - a
This is the result obtained by Levy 13 in bis momentum exchange model which is
reasonably valid for rapid evaporation in pipes. (It is equivalent to assuming n = l.)
For small values of x during boiling or fl.ashing from initially pure liquid, deduce
that the slip ratio is approximately
~=
V¡
e~ e.t_)"
2 Po
Integrate Eq. (3.122) from x = O and deduce a relationship between x and a
at any point in the duct.
3.19. The choking condition in the presence of flashing is given by Eq. (3.62). Assume
that Eq. (3.63) is approximately valid, so that the actual value of '11 is irrelevant.
Furthermore, assume p¡ » pg and c¡ 2 »e/in gas-liquid fl:ow. Show that the mass
flux is then given by 1 º
ª' -- e~ - ax~)-,
p¡¡2ac¡¡2
2
ap ªPo
whilc a is givcn by Eq. (3.71).
3.20. From the results of Prob. 3.19 deduce the maximum possible values for the mass
flux of water as a function of pressure for x = 0.03, 0.1, 0.5, and 0.8. The results
should be virtually indistinguishable from those presented by Levy 14 and shown in
Fig. 3.19.
3.21. For expansion from stagnation conditions ,vith constant propcrties and no grav-
itational effects, entropy production is zero if vi/v2 = 1 (homogeneous flow) or
vi/v2 = (p2/p1)~'1. (frictionless separatcd flow) throughout. Zivi 15 claims that the
maximum (actually he called it a minimum) rate of entropy production occurs if
vi/v 2 = (p2/p 1)Vi everywhere. Do you agree?
3.22. Sho,v that in separated flow:
(a) The entropy gcneration per unit volume due to interfaeial effects alone is
S. = v, - v, { F12
--T- + G dx
dz [ (1 - 11)v1 + 11v2 - v,
-- +-
2
v,]}
. ONE-D!MENSIONAL TWO-PHASE FLOW
1000
600
400
-~200
n x=0.8
/
¡ 100
e
~
60
40
20
/ '
10
1000
600
400
j
.g 200 '/
n
x=0.7~ . /..
.; .·.·
~ 100
e
~ 60
,/··
✓., ..
.....
40
/'
/'
20 , /
/
10'='"~~--c"-~~~J_Ll"c--c-~~~ 4000
70 100 200 400 1000 4000 70 100 200 400 l000
2
Critica! flow rote, lb/sec-ft
Fig. 3.19 Critica! flow rates of steam-water mixtures. Dashes are Levy's predictions. 14
Dots are data points. These results should agree with the solutions to Probs. 3.19 and
3.20.
Deduce that the entropy increase due to phase change depends on the difference
between an "interface velocity/' (1 - r¡)v 1 +
11v2, and the arithmetic mean velocity
(v, +
v,)/2.
(b) the above equation reduces to
Deduce that the entropy generation due to phase change is zero if r¡ = },i and that
for evaporation we must have r¡ 2:: H and for condensation, r¡ ~ H-
SEPARATED FLOW
"
3.23. Show that the interfacial forces per unit duct volume in Eqs. (3.48) and (3.49)
can be written as
Deduce that entropy generation is dependent on the "odd" forces, which act in oppo-
site directions on componcnts 1 and 2 and not on the "even" forces. Show that Eo
is proportional to the odd-force component, whercas m is proportional to the even
component. Relate to general ideas of reversibility in thermodynamics.
3.24. How is r¡ related to the quantity t in Example 3.10? Are the two interface
velocities, !;vz + (1 - t)v1 and r¡V2 + (1 - r¡)v1, the same? How are thcse related to
boundary layer or mixing phenomena on each side of the interface?
3.25, A vertical tubular test section is to be installed in an experimental high-pressure
water loop. The tube is 0.400-in. ID and 12 ft long heated uniformly over its length.
An estimate of the pressure drop across the test section is required as a function of
the flow rate of water cntering the test section at 400ºF and 1000 psia.
_(a) Calculate the pressure drop over the test section for a water flow of 2 gpm
with a power of 100 kw applied to the tube using (i) the homogeneous model; (ii)
the Martinelli-Nelson model; (iii) the Thom correlation; and (iv) the Baroczy
correlation.
(b) Estimate the pressure drop versus flow-rate relationship over the range of
2 to 15 gpm for a power of 100 and 200 kw applied to the tube using (i) the Martinelli-
N elson correlation; (ii) the Baroczy correlation.
3.25. Water and air flow together through a 350-ft section of horizontal 1-in.-ID
smooth pipe. The flow rateS are 1000 and 15 lb/hr of water and air, respectively.
The discharge end of the pipe is at a pressure of 1 atm and the system is isothermal
ata temperature of 68ºF. Calculate the pressure drop over the pipe work using the
Lockhart-Martinel1i correlation.
3.27. For separated incompressible flow of two fluids through a nozzle, show that
where !::.p1 and !::.p2 are the pressure drops for each component·flowing alone through
the nozzle. Compare with Eq. (3.30) and the Martinelli correlation.
(Murdoch 16 found that t::.p¾ = l.26t::.p 1 ½ + t::.p//1. for air-water and steam-
water mixtures.)
3.28. The one-dimensional flow model ignores variations across the channel. As a
result, errors are introduced due to the various different "averages" which can be
derived by integration over the flow cross section. Show how correction factors can
be applied to the various equations in the text to allow for these effects. Explore
the possibility for improving the theories in this way.
3.29. Solve Prob. 2.9 using (a) the minimum kinetic-energy flux theory, from Example
3.1, (b) the mínimum momentum flux theory from Prob. 3.8, (e) the momentum
exchange model from Prob. 3.18, and (d) the results of Prob. 3.19.
3.30. Rework Exarnple 3.9 for the case of (a) two incompressible liquids, (b) two com-
pressible gases, and (e) multiphase flow of n compressible fluids. 0
ONE-DIMENS10NAL TWO-PHASE FLOW
"
3.31, Solve Example 3.5 for the case of vertical flow. Show that when gravitational
effects are considered, the expressions for f¡ and (f,) 1 are unchanged but
Show that this result is compatible with the solution to Example 3.6.
REFERENCES
l. Lockhart, R. W., and R. C. Martinelli: Chem. Eng. Progr., vol. 45, p. 39, 1949.
2. Martinelli, R. C., and D. B. Nelson: Trans. AS111E, vol. 70, p. 695, 1948.
3. Moody, F. J.: Trans. AS1"l1E J. Heat Transfer, vol. 87, No. 1, pp. 134-142, 1965.
4. Fauske, H. K.: ANL Rept. 6633, 1962.
5. Turner, J. M.: Ph.D. thesis, Dartmouth College, Hanover, N.H., 1966, also
AEC Repts., J. M. Turner and G. B. Wallis, Rept. NY0-3114-6, 1965, and
G. B. Wallis, Rept. NYO-3114-14, 1966.
6. Thom, J. R. S.: Intern. J. Heat 111ass Transfer, vol. 7, pp. 709-724, 1964.
7. Baroczy, C. J.: A. I. Ch. E. J. preprint no. 37, Eighth National Heat Transfer
Conference, Los Angeles, Calif., 1965.
8. Shapiro, A. H.: "The Dynamics and Thermodynamics of Comprcssible Fluid
Flow," The Ronald Press Company, New York, 1953.
9. Bernstein, A., W. H. Heiser, and C. Revenar: Trans. ASME J. Appl. Mech.,
vol. 34, pp. 548-554, 1967.
10. Wallis, G. B.: Intern. J. Heat Mass Transfer, vol. 11, pp. 445-472, 1968.
11. Spalding, D. B.: "Convectivc Mass Transfer," McGraw-Hill Book Company,
New York, 1963.
12. Fauske, H. K.: Inst. 111ech. Eng. Symp. Two-phase Flow, paper 10, Feb., 1962.
13. Levy, S.: Trans. ASME J. Heat Transfer, vol. 82, pp. 113-124, 1960.
14. Levy, S.: Trans. ASME J. Heat Transfer, vol. 87, pp. 53-58, 1965.
15. Zivi, S.M.: Trans. AS111E J. Heat Transfer, vol. 86, pp. 247-252, 1964.
16. Murdoch, J. W.: Trans. ASME J. Basic Eng., vol. 84, pp. 419-433, 1962.
17. Reynolds, O.: Proc. Lit. Phil. Soc., Manchester, England, vol. 14, pp. 7-12, 1874.
18. Nusselt, W.: Z. Ver. Deut. Ing., vol. 60, pJ). 102-107, 1916.
19. Silver, R. S.: Nature, vol. 165, p. 725, 1950.
20. Silver, R. S.: Fuel, vol. 32, pp. 121-150, 1953.
21. Silver, R. S.: Proc. 3d Intern. Heat Trans. Conf., A. l. Ch. E., New York, 1966.
22. Silver, R. S.: Proc. Inst. Mech. Engrs., vol. 178, pp. 339-376, 1963.
23. Wallis, G. B.: Proc. Inst. 111ech. Engrs., vol. 180, pp. 27-35, 1965-1966.
24. Silver, R. S., and G. B. Wallis: Proc. Inst. Mech. Engrs., vol. 180, pp. 36-40,
1965-1966.
4
The Drift-flux Model
U INTRODUCTION
••
ONE-DIMENSIONAL TWO-PHASE FLOW
'"
4.2 GENERAL TIIEORY
The drift flux j 21 was introduced in Chap. 1 where it was shown to repre-
sent the volumetric flux of either component relative to a surface moving
at the volumetric average velocity j. It can be expressed in terms of
the relative velocity by using Eq. (1.39),
(4.1)
(4.2)
Equation (4.3) shows that the volumetric flux of component 1 is the sum
of the volumetric concentration times the average volumetric flux and a
flux - j 21 = j¡ 2 due to the relative motion. Equation (4.4) is a similar
statement far component 2. The drift flux is therefore analogous to the
diffusion flux in the molecular diffusion of gases and provides a convenient
way of modifying homogeneous theory to account for the relative motion.
Indeed, all of the properties of the flow, such as void fraction, mean
density, and momentum flux can be expressed as the homogeneous flow
value together with a correction factor or an additional term which is a
function of the ratios of }21 to the component fluxes. For example, the
void fraction is, from Eq. (4.2),
(4.5)
Pm -
- j,p, +· j,p, + (Pl - P2) j,,
------:- (4.6)
J J
When }21 is zero these results reduce to the homogeneous :flow values.
0= - d p - gPl
dz
+ 1___!__i,__
- a
(4.7)
dp F12
0= - dz - gp 2 - ~ (4.8)
Exampie 4.1 Using the results of Example 3.4 determine the relationship betwecn
Jsf and E for a vertically moving fluid-solid system to which the Carman-Kozeny
equation applies.
Solution Let component 1 be the fluid and let E = 1 - a. From Example 3.4
F fs = _ 180;:j¡o (1 ~ E) 2 (4 _1l)
Jio denotes the fluid flux when Js = O. Therefore, from Eq. (4.2),
j,¡ = -(] - ,)j¡o (4.12)
- IJ,1 3
0
0
CD
-IJ,1,
CD Cocuccent flow
G) Countercurrent flow
Eq. 14.2 1
G) Flooding point
{
@ No solution
this line and the curve determine the values of a which are obtained in
practíce. 1- 3
This graphical method of solving Eqs. (4.2) and (4.10) is particularly
convenient as a means of visualizing the effects of changing the flow rates
Q 1 and Q2 since behavior in cocurrent and countercurrent flow in either
directÍon can be predicted simply by moving a straight cdge.
Figure 4.1 has been drawn for the particular case of small bubbles
suspended in a liquid flowing in a vertical pipe. It shows that for cocur-
rent upward or downward flow there is always a possible solution; for
countercurrent flow with the gas flowing downward there are no solu-
tions; while for countercurrent flow with the gas flowing upward there
are either two solutions or none depending on the magnitude of the flow
rates. ln the case of a dispersion of solid particles in a fluid thej21 versus
a curve passes through a sudden discontinuity at the point where the
particles pack together randomly and form a compact bed. If the
THE DRlFT-FLUX MODEL
(4.14)
0.125
"o" ,<.
Li◊ º...Rt~ o ~l>.
"9, +,'o
0.100 t> Od -a
t>v t> ~oo: J;
0
% v t> + <1° ~h.. ] Particles
/xv v vt> ◊ l>. cfbx u
supported
0.075 >!r ◊ <1 o□ JI from above
?,t> vt> l>. o@ /
1" 9o ,o.'\<,
'•
0.050
ca
r ••~"" <1 'cio;!
1;
l
Water,
1 /p,
......, 0.05 0.05
\
\
\ - /1 Naphtha,
\ lps
' ' ',
o~------~-----'~
o 0.5
Concentrotion, a:: _..,.._
Fig. 4.3 Derivation of the drift-flux-concentration. curve
from Blanding and Elgin's flooding data. 6
will promote a higher value of a:max· The curve of J21/v,,,, versus a shown
in Fig. 4.2 represents a balance between fluid dynamic drag and buoyancy.
amax is the point at which particle-particle forces become significant.
If a exceeds °'m.x then it is necessary to return to Eqs. (4.7) and (4.8)
and include terms to describe the particle-particle interaction. If the
particles are completely inflexible and incompressible, then the packed
bed with a particle concentration of amax must be supported from above
or below 1 as indicated in the figure, depending on the value of J21/vei';l. For
very flexible particles 1 such as bubbles, the particle-particle forces can
be so small that Eq. (4.14) gives a good representation up to values of a
very el ose to unity.
The limit of operation in countercurrent flow is known as "flooding"
and occurs when the line representing Eq. (4.2) is a tangent to the curve
of j21 versus a. If the flow rate of either phase is increased beyond this
point, no steady flow solution is possible and a change in behavior must
occur. There can either be a change in flow regime or a rejection of
excess material at the ends of the flow passage.
The J21-versus-a curve can be assembled from its tangents if the
corresponding flow rates at the flooding points are known. Figure 4.3
shows this procedure applied to the flooding data of Blanding and Elgin 5
for a liquid-liquid (water-naphtha) system in a vertical pipe.
Another way of representing the different modes of operation is
to rewrite Eq._ (4.2) in the form
a . 1 .
J2 - 1 - a Jt +1 - a Jn (4.15)
THE DRIH-FLU)( MODEL
]2
.
= )21 - a
dj21 = a 2v n(l -
a:-¡; a
) n-l
00 (4.16)
J1 - . -
-J21 (1 - a) -~21 - -(1 - an)v (1 - a )n (4.17)
da •
IExample 4.2 For bubbly flow of a particular mixture it is found that n = 2 and
v"' = 1 fps. VVhat is the relationship between Qf and Qa for flooding in a ve~ti-
cal 6-in.-diam pipe?
f, t
Cocurrent
upflow
Limited region of
countercurrent
flow
Flooding
line
Operotion
Cocurrent impossible
downflow
0 20
0
10 20 50 100
Liquid flux, j 1, cm /sec --+-
a= 0.10
X a= Ó.] 5
o a= 0.20
+ a = 0.25
Fig. 4.5 Deruaz's data 6 for flow of bubbly mixtures in vertical pipes with
8- and 10-cm 2 cross section.
Solution From Eqs. (4.16) and (4.17), using the given values of n and v 00 , and identi-
fying thc gas as the discontinuous component 2, wc have
Ju = 2a 2 (1 - a) fps
ir - - (1 - 2a) (! - a)' fps
The area of cross section of the pipe is (ir/4)()°'2) 2 = 0.196 ft 2 • Therefore
Q 1 = 11.8j¡ (in cubic feet per minute) and Qa = 11.SJv- The following table
gives the predicted values at the flooding points:
where the ( )'s denote averages over the cross section defined by the
equation
(X) - JX dA (4.20)
A
Co represents the ratio of the average of the product of flux and concen-
tration to the product of the averages.
A convenient definition of an average velocity of phase 2 is obtained
from Eq. (1.23)
v, - (.i,) (4.22)
(a)
(4.23)
ONE-DIMENS!ONAL TWO-PHASE FLOW
"
Combining Eqs. (4.22), (4.23), and (4.21) leads to
v, = Go(j) + U212
(a)
(4.24)
Note that Eq. (4.23) represcnts a strict equation of averages across the
channel. The quantity ii 2 in Eq. (4.22), however, is not equal to (v,) in
general since (v,) is related to the flux and conccntration distributions by
the equation
(4.25)
( J2.) = Q,
A (4.27)
(J1.) = Q,
A (4.28)
In view of Eqs. (4.22), (4.26), and (4.25), Eq. (4.24) can be expressed
as
~ = Co Q, + Q, + (jn) (4.29)
(a)A A (a)
Therefore the volumetric mean value of a is
(a) = Q, - A(j,,) (4.30)
C,(Q, + Q,)
If (j, 1) is small compared with Q,! A, Eq. (4.30) reduces to
1 Q, (4.31)
(a ) = Co Q, + Q,
The second factor in Eq. (4.31) is the same as we should obtain from
homogeneous theory. Thus the effect of concentration variations, but
not the effect of relative velocity, is to multiply the mean concentration
Ti-!E DR!FT-FLUX MODEL .,
calculated from homogeneous theory by a correction factor I/C 0 • This
correction factor is the same as the jloiu parameter K uscd by Bankofr8
and the Armand parameter 9 which is used in the Russian literature.
The quantity Ü21) cannot be evaluated in general ,vithout a knowl-
edge both of the dependence of jn on a and a.lso the variation of a across
the channel. Simplification is, however, possible in two cases.
Case 1 j 21 independent of a, i.e. 1
j21 = const (4.32)
The average value of j21 is then equal to this constant value.
Case 2 ]21 varies linearly with a, i.e.,
}21 - b, + b1a
where b0 and b1 are constants.
In this case
(j,1) - b, + b1(a) (4.34)
and Eq. (4.30) becomes
(a) - Q, - Abo
C,(Q1 + Q,) + b1 (4.35)
(4.36)
3
/ 1, fps
◊ 0.1
o 0.2
t o 0.8
• 1.0
--~o. 2
that n is approximately zero and the value of v,,, is about 1.2 fps. A change in
flow regime is indicated as the value of a approaches 0.8. The scatter is of the
same order of magnitude as the experimental repeatability.
In this example it was fortunate that the method of introducing the com-
ponents led to a range of bubble sizes conducive to a constant value of v"".
Thus it was possible to bring the data together by adjusting the parameter Co
alone. In the case of the nitrogen-mercury results reported by Smissaert in
the same report, a trend of v"' as a function of j1 is evident, although an average
value of v"" = 2.5 fps is within about 10 percent of all his data.
THE DRtFT-FLUX MODEL m
Since one has three parameters to play with (C 01 v.,, and n), there are the
usual pitfalls to be expected in correlating data in this way without any refer-
ence to the flow pattern or other important parameters such as bubble size.
Of course the best technique is to make additional observations during the
experiment which motívate an independent assessment of these parameters.
This topic will be taken up again in later chapters when the individual flow
regimes are discussed in detail.
The data have been plotted in Figs. 4. 7 and 4.8 in a way which realis-
tically represents the scatter and does not flatter the correlating scheme. Man y
published comparisons betwecn data and correlations are plotted in such a way
as to give the illusion of reduced scatter.
1.0
◊
ol"
4 0.6 49) ◊
◊ ◊
rP 9
" 0.8 1
□ 1.0 o
1
j 0.6
◊
- o.
.--,;;
◊
0.4
1 Probable
0.2,-----;--t--------¡--------,--~I cho-nge of
I reglme
1
o
1
o~-~-~-~-~-~----'--~--'---'
O 0.2 0.4 0.6 0.8
! ¡□ n=O
,.E- ¡oocwo%
~ 1 r------6~~~ ~ -~"-º-+--------,
·~ 1
□I
Cbl
o 0.1
1
V 1 ◊ 0.2
□ 0.3
Probable 1
◊ 0.4
chonge in 1 17 0.6
regirne 1
ª 0.8
1 □ 1.0
1
, - (1 - a) (4.37)
THE DRIFT-FLUX MODEL 103
and work in terms of j12 rather than j21, The analytical techniques
remain unchanged.
The drift flux is a very useful parameter for analyzing unsteady flows by
using the theories of wave motion which will be presented in Chap. 6.
PROBLEMS
4.1. Using the drift-flux model show that the average phase velocities are
JI 0.5 1 0.5 2 5
0.5 0.5 1 2 5
Far these conditions, compare the momentum flux and void fraction calculated
from drift-flux theory with the values which would be predicted from homogeneous
theory and the Martinelli correlation in a 2-in.-diam pipe.
4.3. Air is bubbled uniformly through stagnant water. VVhat is the relationship
between volumetric air flux and void fraction if j~ 1 = v a(l - a)2? What is the
00
significance of the two possible values of void fraction? If the depth of the water
before the bubbling is 100 cm and v,., = 25 cm/sec, what is the height of the two-phase
mixture during bubbling as a function of the flow rate? When_ does floo4ing occur?
4.4. Sketch the curves of j 2 versus a as a function of )1 and j1 versus a as a function
of h far a drift flux given by Eq. (4.14). Identify the conditions of flooding, cocurrent
and countercurrent flow.
4.5. Show graphically how the void fraction depends on the fluid flow rate in a fluidized
bed for different particle fluxes, both upward and downward. What regions of th.e
graph correspond to cocurrent and countercurrent, upward and downward flow?
Over what regions of the graph is a = a,uax if the particles are unrestrained by the
ends or the walls of the duct?
4.6. A flooding experiment yielded the following data far an air-water system.
-j¡, cm/sec 2 4 5 9 11 15 18
-----1 --- --- ------ --- --- ---
j~, cm/sec 9 7 6 4 3 2 1
ONE-DIMENSIONAL TWO-PHASE FLOW
'"'
Derive the j¡¡¡-vcrsus-a relationship. What "best" values of v.,, and nin Eq. (4.14)
describe this relationship?
4.7. What does the graphical technique described in Fig. 4.1 become in the limiting
case oí homogeneous flow with v1 = vz?
4.8. One way which has been suggested for determining the values of C 0 andj21 is to
plot j2/a versus j. For what value oí nin Eq. (4.14) will this relationship be linear?
What characteristics of the line will then determine C 0 and v"'? How does the drift
velocity of component 2, V2J, depend on a in this case?
4.9. For the churn-turbulent regime of bubbly flow and for the slug-flow regime,
Vaj is approximately constant. If the flow is isothermal show that the choking condi-
tion is
j_,
p
(a 11 +
1 +G¡Va;.¡Ji. ) - 1
Prove tbat, at the same mass flux of the components, the pressurc at which choking
occurs will be lower in this case than in homogeneous fl.ow. Assume Ca = l.
4.10. Solve Prob. 4.9 if Co is constant but is not equal to l.
4.11. When drift occurs the various expressions for the homogeneous flow frictíonal
pressure drop are not identical; in particular we can choose between the relationships
Compare these various predictions in terms of the relationship between j21 and
the individual fluxes. Under wha.t conditions will the predictions be most sensitive
to the assumptions?
4.12. When drift occurs, the momentum flux differs from the homogeneous theory
prediction. Express the momentum flux in terms of the ratios between )21 and the
component fluxes, the mass flow rates and the overall flux. Show that the ratio
between the momentum flux with drift and that without drift is
G,/(1 + j,,/j,) + G,/(1 - jn/j,)
G1 +G2
4.13. Starting from Eqs. (3.39a) and (3.39b) and using the definition of il in Eq. (2.92),
show that, in the presence of drift, the void propagation equation for constant fluid
properties in vapor-liquid flow is
a.
az1of =
ªªaz ªªa .
Ju!
4.15. Solve Prob. 2.30 if the drift flux is given by the expression Jut = l.0a fps.
4.16. Solve Prob. 2.31 if Jut = 1.0a fps.
4.17. How do the lines shown in Fig. 4.4 compare with the prcdictions of (a) homo-
geneous flo,v, (b) the Martinelli correlation for viscous-viscous flow.
4.18. Under subcooled boiling conditions in vertical upflow, C 0 can be less than unity
(Why?) while J11 , is positive. Investigate undcr what circumstances the void fraetion
in the ~uct can exceed the predictions of homogeneous thcory.
4.19. Calculate the value of C 0 if O'. and J. va.ry as power laws across a circular pipe.
Discuss what ranges of values are reasonable under various conditions.-
4.20. Suppose that bubbles supplied to a vertical pipe do not have a uniform size.
If a probability distribution for bubble size can be estimated and J11¡ can be expresscd
in terms of bubble size and the local valuc of a, how should one modify drift-fiux
theory in terrns of appropriate averages?
REfERENCES
l. Wallis, G. B.: Paper No. 38, Proc. Inlern. IIeat Transfer Conf., ASME, Boulder,
Colo., vol. 2, pp. 319-340, 1961.
2. Wallis, G. B.: Symp. Interaction Fluids Particles, Inst. Chem. Engrs., London,
pp. 9-16, 1962.
3. Wallis, G. B.: Symp. Two-phase Flow, Inst. lvlech. Engrs., paper no. 3, pp. 11-20,
1962.
4. Wilhelm, R. H., and ]\-1. Kwauk: Chem. Eng. Progr., vol. 44, pp. 201-217, 1948.
5. Blanding, F. H., and J. C. Elgin: Trans. A. J. Ch. E., vol. 38, pp. 305-335, 1942.
6. Deruaz, R.: ANL transl. 61, 1964 (from the French, Centre D'Etudes Nuclcaires
de Grenoble, note TT#165, April, 1964).
7. Zuber, N., and J. Findlay: Trans. ASivlE J. Heat Transfer, ser. C, vol. 87, p. 453,
1965.
8. Bankoff, S. G.: Trans. AS.lv[E J. Heat Transjer, ser. C, vol. 82, p. 265, 1960.
9. Armand, A.: UKAEA, AERE transl. 828, 1959 (lzvest. Vsesoyuz. Teplotekh. Inst.,
no. 1, pp. 16-23, 1946).
10. Smissaert, G. E.: ANL Rept. 6755, 1963.
5
Velocity and Concentration
Profiles
5.1 INTROllUCTION
The next step in sophistication, beyond the simple nlumped" models
of homogeneous and separated flow, is the consideration of velocity and
concentration profiles across the duct. This is still a quasi-one-dimen-
sional description of the flow because local velocities are allowed only in
the principal direction of the motion. Any motion across the duct
is either neglected or absorbed into parameters 1 such as "eddy
diffusivity," which account for turbulent mixing. In turbulent flow
the velocity and concentration profiles are averages over a long period
of time.
The maj or use of velocity and concentration profiles in this book
will be for motivating correction factors which can be applied to the
simpler homogeneous or separated-flow models in arder to increase their
accuracy. In sorne cases it will be possible to derive analytical expres-
sions for correlating parameters, such as friction factor and two-phase
multipliers 1 rather than relying on the empiricism of previous chapters.
,.,
VELOCITY AND CONCENTRATION PROFILES 107
Gos-phase velocities:
-
-----o-- Air alone
--D-
~
With 10
With 20
With 30
lb glass
lb glass
lb gloss
Solid-phase velocities:
-----fr- With 1O lb gloss
---o- With 20 lb glass
With 0.75 lb MgO
0.2 With 1.7516 MgO
With 2.7516 Mgü
the form of the profiles is assumed and the dynamic and geometrical
conditions are satisfied in integral form.
V
u+= (5.2)
u*
pu*y
y+ - (5.3)
/L
VELOCITY ANO CONCENTRATION PROFILES 109
Close to the wall the flow is assumed to be laminar and the shear stress
is related to the velocity profile by the equation
dv
7
= µ dr (5.4)
Empirically it is found that k ~ 0.4, C "-' 5.5, and that Eq. (5.8) is valid
for y+> 30.
In between y+ = 5 and y+ = 30 there is a buffer ]ayer in which the
shear stress can be represented by a hybrid equation
dv
T = (µ. + ,p) dy (5.9)
order to solve the equations the values of p µ., and l are needed as a func-
1
280
vii,, vlj, Left-hand, Right-hand,
lb/h, lb/h, side side
500
300
50
1250
•• o
□
.
-l'
200
>-
·Go 160 ◊-
o> /
e
□
1120
□
u
.3
80
•
□
40 /.
o
0.1 0.2 0.5 1.0
y/ro
Fig. 5.2 Logarithmic plots of gas velocity profiles in
annular-mist flow. (Results of Gill, Hewitt, and Lacey. 5)
VELOCITY AND CONCENTRATION PROFILES m
2so~--,----.---,-------,---,----,---,------,----,--,
240e---------_,,-c-v,rs,.,,-------
f
O
Watenate, p9 , \~
lb/he lb/ft 3 1
80f---- O 0.090
30 0.09040 X
200 0.09695 o
40 500 0.1063 8 o
IOOO O. 1 1 8 1 8
o~~--c"-:-~--c'-:--~--:c'--:-~--:c'-;c-~--,,
O 0.2 0.4 0.6 0.8 1.0
Ratio, y/D
Fig. 5.3 Effect of injected water ratc upon thc air velocity
profile in annular-mist flow. (Gill, Hewitt, and Lacey. 5 )
* 4T
7
= Dg(p1 - p,) (5.12)
ó.p* = -dp/dz - p2 g cose
g(p1 - P2) (5.13)
2r
r* = D (5.14)
T* = cos-0
r* t,,p* - -
r* o
fc''
(1 - a)2r* dr* (5.15)
112 ONE-Dl!VIENSIONAL TWO-PHASE FLOW
p+'op
Verticol'"2----
direction
This shear stress distribution differs markedly from the familiar linear
variation of single-phase flow. Depending upon the flow pattern,
maxima and minima, changes of sign, and changes of curvature are all
possible as the two terms in Eq. (5.15) interact.
Following Turner 6 we can also express Eqs. (5.4) and (5.6) in
dimensionless form by defining the parameters
(5.16)
(5.17)
(5.18)
(5.19)
The subscript i refers to either phase and the phase subscripts are chosen
so that p1 > p 2. The properties or parameters with no subscripts apply
to the local homogeneous average. For laminar flow, Eq. (5.4) becomes
(5.20)
N = N, - (p)½ --µ1
Pl µ
= N, -(p)½ -,,,
P2 µ
(5.22)
N 2(P')"
µ1 = N1 (5.23)
µ2 P2
(5.24)
Example 5.1 Determine expressions for j¡ and j; in laminar vertical annular gas-
liquid flow.
Solution For vertical flow cos 0 = l. Sin ce the flow is annular, the local val u e
of o: is unity in the gas core and zero in the liquid film. In terms of the overall
void fraction therefore 1 Eq. (5.15) becomes
In the core r* = r* !lp* (5.27)
dr*
-1
-dvf = - N
8
[ r*(.ó.p* -1) +-
r*
ª] (5.30)
n• ONE-D\MENSIONAL TWO-PHASE FLOW
V¡
* = gN 1 [ (t,p' - 1)(1 - ,")
- a ln r*
]
(5.31)
2
Substituting this value into Eq. (5.24) and performing the integration we have,
since ª i = 1 in the film and zero in the core,
(5.32)
The interface velocity is derived from Eq. (5.31) by putting r* 2 = a and can be
put in terms oí the dimensionless gas velocity
root oí the density ratio, thus
v:
by multiplying by the square
'
(v,), - Ni
~
16
(P');'
~
p¡
[(t,p' - 1)(1 - a) - a ln a] (5.33)
Now Eq. (5.27) is substituted into Eq. (5.20) to show that in the gas core
dv: N,
- - r* iip* (5.34)
dr* 8
Integrating from r* to Va and using Eq. (5.33), we obtain the gas velocity
profile
Using this in Eq. (5.24) with Cl.i = 1 in the core and zero in the film, we find
eventually that
., N,32 {a
Ju = - 2 t:..p* + 2a -N1
Nu
(P')¼ [(6.p* - )
-
Pt
1 (1 - a) - a ln al ) (5.36)
Both Eqs. (5.32) and (5.36) are special cases of Eq. (5.26).
IExample 5.2 In the separated-flow model of annular vertical flow it has been sug-
gested that the wall friction factor should be correlated versus the liquid film
Reynolds number, Re 1 = j¡p¡D/µ¡. Show how this description is related
to Eq. (5.26).
VELOCITY ANO CONCENTRATlON PROFILES m
Solution The Reynolds numbcr is readily cxpressed in terms of the previous dimen-
sionless groups as
Re¡ = jJ1'l¡ (5.37)
The dimensionless wall shear stress, from Eq. (5.15), is
r! = t:.p* - (1 - a) (5.38)
The wall friction factor_ can be expressed as follows:
Tw(l - a) 2 r!(l - a) 2
C¡w = }ip¡j¡i
2·>P
J¡
(5.39)
Therefore
[l>p* - (1 - a)](! - a)'
C1w = .*
2]¡
2 (5.40)
..':_ =
am
(]!_)'In
ro
(5.42)
Vm and am are the values at the center of the tube, y is the distance from
the wall, and ro is the pipe radius. From Eq. (1.6) the average value
of a is
(a) = ~ ('"
1rr 0 Jo
C<m (]!_)'
r 0
in 21r(ro - y) dy
(1 + n)(l + 2n) (5.43)
G, = -1-2
1rr 0
f'"o avp,21r(ro - y) dy
G1 l - X
G, = - x - (5.46)
(5.48)
where
2(rn n + +
rnn) (rn + n + 2rnn) (5.49)
K = (n +
1)(2n +
l)(m + 1)(2rn + 1)
Overa wide range of values of n between 0.1 and 5 and m between 2 and 7,
K only varíes between 0.5 and l.
One interpretation of Eq. (5.48) is obtained by realizing that
P2 1 - X=:/): (5.50)
Pl X )2
1
a=K.
J1
+'·J, (5.51)
since a is always zero at y = O (that is phase 1 must "wet" the wall) the
wall shear stress can be related to the wall velocity gradient. The form
of Eqs. (5.41) and (5.42), however, as well as the "locally homogeneous"
VELOClTY ANO CONCENTRAT\ON PROFILES m
Example 5.3 Show that, if K is constant, a tends to a limiting value as the quality
is 'increased in an evaporator. How can greater values of a be achievcd'!
Sol-ution As the quahty is increased thc ratio (1 - x)/x tends to zcro and Eq. (5.48)
prcdicts that a tends to a hmiting value cqua.l to K. If this value is to be
exceeded, the flow regime must change to onc which has a highcr valuc of K.
Equation (5.41) can be useful even when Eq. (5.42) is quite inap-
propriate, for cxample in annular gas-liquid flow. Assume that the
liquid film can be regarded as behaving as part of an equivalent single-
phase flow which fills the pipe. Far turbulent flow m ~ 7 at low Reyn-
olds numbers and the average velocity of the equivalcnt single-phase
flow is found by integration to be
(5.52)
If the void fraction is °' the average velocity in the liquid film is
V¡ ~
7í1o
.
1
'(l - a ) !c"(l-yol
o
Vm
(Y)'" 21r(ro -
-;--
1o
y) dy (5.53)
whence
(1 - V,:,:)"(1 + ~fy;:)
Vf = 4 J'6 OVm ------'--é----~~~----'--
1 - (Y_
(5.54)
PROBlEIIIS
5,1. Derive Eq. (5.8) from Eqs. (5.6) and (5.7), using the single-pha.se shear stress
distribution in a round pipe for a fluid of constant density.
5.2. Show how the shear stress distribution in vertical annular gas-liquid flow depends
upon the values of i::,.p* anda.
5.3. Deduce Eq. (5.51) from (5.41) and (5.42) and the definition of C0 in Chap. 4
[Eq. (4.21)]. Show tbat Co - K-,_
5.4. Evaluate the Bankoff parameter K for n = 0.1, 1, and 5 and m = 2, 4, and 7.
5.5. Show that the dimensionless pressure drop
t,,p' - -(dp/d,) - p,g
g(p¡ - pg)
for a gas-liquid system in vertical flow represents the reading on a manomcter con-
nected to unit length of pipe, containing liquid of density p¡ below gas with density p0.
5.6. What dimensionless group would you expect to govern the rise velocity of a large
bubble of gas in an inviscid fluid?
5.7. What dimensíonless group would you expect to govern the rise velocity of a large
bubble oí gas in a very viscous fluid?
5.8. Combine the results oí Probs. 5.6 and 5.7 to show that the rise velocity can be
represcnted for liquids of any viscosity by plotting vt versus 1V ¡ where v¡ is a dimen-
sionless bubble velocity
v¡ = Vb(P1/<í[gDo(p¡ - Po)]~¼
What relationship between N 1 and v:
represents the bubble in a viscous fluid?
5.9. In gas-liquid vertical upflow the definition of i::,.p* is
t,,p' - (-dp/d, - p,g)
g(p¡ - pg)
Consider laminar or turbulent flow oí the gas or the liquid alone in a vertical pipe.
For the usual laminar-flow relations, and for a given turbulent friction factor, obtain
the following expressions relating i::,.p* to other dimensionless groups. The coordinate
z is measured upward.
VELOCITY AND CONCENTRATION PROFILES 119
32"*
- 1 + --'1L
Nr
(b) Laminar flow of gas alone,
32"*
b..p* = ~
N,
(e) Turbulent flow of liquid a1one,
t.p* = 1 + 2C¡j;2
(d) Turbulent flow of gas alone,
t::.p* = 2C1 j; 2
5.10.Armand 10 suggests that K = 0.833 in horizontal flow. Predict the dependen ce
of void fraction on quality for steam-water mixtures at 500, 1000, and 2000 psia and
compare with the Martinelli and Thom correlations.
s.n. Perform an integral analysis of the liquid film in laminar annular flow, starting
from the single-phase flow velocity distribution
Show that V¡ = ii(l - a) and hence that the Martinclli para.meter ,f>¡ has the value
1
ef>r = 1 - a
!U.2. By assuming a constant value of mixing length, integrate Eq. (5.6) in single-
phase flow to show that
t.p* = (7l*j*)2
l* = (2C1 )Hi
7
Develop the same analysis for the separate-cylinders model, asSuming that l* is the
same in each cylinder and equals the single-phase flow value. Show that in this case
n = 3.5 in Eq. (3.30).
!l.13. Equations (5.32) and (5.36) can be used to plot j; versusJ;for constant values
of CT. Show that the lines of constant a are linear. VVhat is the locus of points with
constant !::.p*? Where is the flooding locus? Compare with Fig. 4.4.
For air and water at 70ºF and 15 psia in a 1-in. pipe, evaluate 1V1 , NY, and py/p¡.
Compare the jJ-versus-j; plot with the bubbly flow results shown in Fig. 4.5.
5.14. Determine an expression for momentum flux in a pipe from the Banko:ff model.
Compare with homogeneous flow theory.
5.15. lf the single-phase friction factor C 1 is related to the Reynolds number p¡iiD/µ¡
by the Blasius equation,
120 ONE-DIMENS\ONAL TWO-PHASE FLOW
deduce the relationship between jf, N¡, t:.p*, and a in horizontal flmv, using the
results of Examplc 5.2.
Show that the result is almost exactly thc same as assuming that thc wall
friction factor defined by Eq. (5.39) is rclatcd to the film Heynolds numbcr Re¡ by a
similar equation
Ctw = A(Pri;D)-H
5.16. Solve Example (5.1) far the case of horizontal flow. Show that
-32j:
-- = a 2 N1
+ 2--:- (P")
- l< a(l - a)
Nat..p* Ng PI
32j;
--- ~ (1 - a)'
N1 t:J.p*
The left-hand sides of these equations are the same as the ]'viartinelli parameters for
viscous :flow. For various valucs of (µ¡/µa), deduce thc rclationships between ,P¡
and rf,~, a and X, and compare with Figs. 3.6 and 3.8.
5.17. Use Eq. (5.42) and the values of local density and viscosity from Chap. 2 to
analyze laminar gas-liquid flow in horizontal, vertical, and inclined pipes, using a
differential tcchnique.
5.18. Show that the axial velocity profile
m-rrz 1ry
v~ = - 2apu cos 2a
can represent frictionless flow váth constant properties in bctween parallel plates
distance 2a apart when uniform condensation is occurring on each plate at a mass
rate m pcr unit area. 9 z is the axial coordinate and y the coordina.te from the center-
line normal to thc plates. VVhat is thc pressure as a function of z and y? Show that
the streamlines are normal to the walls and that thc ccnterline dynamic head is twice
the average. Deduce this latter conclusion by making an overall momentum balance
and comparing with Bernoulli's equation for the center strcamline.
5.19. Show that the solution to Eq. (5.18) for small va.lues of z is an approximation
to the fl.ow represented by the velocity potential
et,= _'!!!cosh~cos"!J/.
Pu 2a 2a
Show that this solution represents irrotational fl.ow whereas the solution to Prob.
(5.18) represents fl.ow with constant rotation of each fluid element. Determine the
pressure field in the duct.
5.20. Show that frictionless flow in a tube of radius r 0 ,vith uniform condensation on
the walls can be represented 9 by the velocity field
1rmz 1rr 2
Vz = Puro cos 2ro2
2
mro . 1rr
Vr = --sm--
pgr 2ro 2
VELOC!TY AND CONCENTRATION PROFILES 121
Sketch the velocity distributions and compare with the results of Olson and Eckert. 8
Show that the centerline dynamic head is twice the average. Determine the prossurc
:field as a function of r and z.
5.21. Discuss how the solutions to Probs. 5.18, 5.19, and 5.20 can be used to represent
reversible evaporation and condensation in a duct. Thesc results may have com-
mercial importance for the design of efficient two-phase separation equipment for
distillation, desalination, and water purification and for incrcasing thc efficiency of
thermodynamic engines employing evaporation and condensation (e.g., refrigerators,
power plants).
5.22. Show how it is possible, in the presence of condensation on the walls of a duct,
to have either positivo, negative, or zero vmll shear stress depending on the shapc of
the velocity profile.
REFERENCES
6.1 INTl!ODUCTION
This chapter will be devoted to the development of one-dimensional wave
theory for both single-phase and two-phase flows. Single-phase flow is
included because many of the results which are needed for later develop-
ments are, strangely enough, not to be found in any well-known textbook
on the subject. As the concepts will be new to most readers, many
examples will beused to illustrate thephysical meaning of the mathematics.
Wave theory is a very powerful technique for analyzing unsteady
flows and transient response. I t also explains the processes such as
choking and flooding which limit the performance of equipment. In
sorne cases flow-regime changes can be attributed to instabilities which
result from wave amplification.
W aves can either propagate continuous changes in sorne variables
or can involve a step change or a finite discontinuity. The latter will
be called shock waves, or "shocks" for short. Both waves and shocks
can exist in many forros depending on the important physical processes
122
ONE-DIMENSIONAL WAVES
"'
which cause them. T,vo of the most important classes are continuityt
and dynamic waves. Continuity waves are a quasi-steady-statc phc-
nomenon and occur whenever there is a relationship betwcen flow rate
and concentration. One steady-state value simply propagates into
another one and there are no dynamic effects of inertia or momentum.
Dynamic waves, on the other hand, depend for their existence on forces
which will accelerate material through the wave as a result of concentra-
tion gradients. Since both the densities of the phases and their volu-
metric concentration are forms of cüncentration, many different kinds
of waves can occur within the two majar classes. In addition, the inter-
action between the various waves determines which, if any, dominates
the motion and can also govern the stability of the flow.
l\1any two-phase wave phenomena, particularly interfacial waves,
are two- and three-dimensional in character and will'not be discussed in
this chapter.
q is the flow rate and ó, the thickness, is the amount of fluid that is present.
In arder to achieve sorne generality and to lead on to a variety of
later developments, let us assume that the flow rate is expressed as a
suitable flux j. Denote the amount of substance by a general variable a
which can be called a concentration. a can be expressed in any units
that are consistent with the definition of j such as pounds per cubic foot,
cubic feet per cubic foot, molecules per cubic centimeter, cars per mile,
liquid depth, patients per room, etc. Ali that is required is that j should
t I first heard of a "continuity wave" indirectly from someone who had heard Professor
A. H. Shapiro use the term ata Massachusetts Institute of Technology seminar. This
name is more descriptive than "kinematic" waves, which is Lighthill and Whitham's
expression for the same thing, and is less easily confused with "dynamic" waves.
Only very simple ideas of continuity are needed in order to understand what is going
on and it is high time that the subject was given a place in elementary fluid mechanics
texts.
124 ONE-DlMENSlONAL TWO-PHASE FLOW
a h
1 1
1 1
1
1
1 a+8a
1~ 1 _______;,,,,-j+8j
" 1
1
1
a b
Vw = (:!\ (6.3)
If the change in concentration across the wave is finite, exactly the same
-reasoning leads to the result
Subscripts denote different sides of the wave front. Such a wave will
be called a continuity shock wave.
The subscript f denotes that an equilibrium of forces is maintained
on both sides of the wave and that there are no inertia effects. For
example 1 continuity waves often occur in systems where gravity is bal-
anced against dra.g forces. Removing the inertia terms and the pressure
gradient from Eq. (3.45), written for a single-phase flow, we have
(6.5)
If b is a constant body force, then the drag force per unit volume will
also be a constant as long as the flow is not accelerating. The fact that j
is a function of a implies that this constant drag force is a function of
DNE-DIMENSIONAL WAVES 125
both j and a. In fact, for a specific system, the drag law may be known
in the form
f = f(j,a) (6.6)
Alternatively, since
j = aV (6.7)
Equation (6.6) is equivalent to
f = J(V,a) (6.8)
Using Eq. (6.7) the continuity wave velocity from Eq. (6.3) can be
expressed in the alternative form
(6.9)
which shows that the wave velocity exceeds the average velocity by the
amount a(aV /aa) 1 . One advantage of this formulation is that the result
is independent of the units in which a is measured.
If only the relationship (6.8) is knowu explicitly, we may write
(aJ/aa)v
(6.10)
(aJ/aV).
Using subscripts to denote partía! differentiation, Eqs. (6.9) and
(6.10) can be combined to give
Vw = V - "j: (6.11)
Examp!e 6.1 Calculate the continuity wave velocity for a viscous fluid flowing down
a vertical wall. Show that this velocity is three times the average velocity.
Deduce the surface profile of a film which flows clown the wall of a vessel which
is draincd from the bottom aftcr being initially full.
Solution ó represents the amount of liquid per unit width and can be identifÍed with
a. q is the flow per unit width and can be identified with j. The average
velocity o:f the liquid, from Eq. (6.7), is
V = !J. = g(p¡ - p~)oi (6.12)
o 3µ¡
z = V.,,,t (6.15)
and the position of each wave can be represented in the zt plane by straight
lines (Fig. 6.2b).
Substituting from Eq. (6.13) we have
which is the equaticin of the surface profile at time t (as deduced by Jeffreys 2
and shown in Fig. 6.2a).
Example 6.2 A viscous fluid is being poured down a wall ata steady rate correspond-
ing to a thickness 01 • The flow rate is suddenly reduccd to a value correspond-
ing to a new thickness i'i2, in steady flow. Describe what happens to the liquid
surface profile.
Solution Waves will propagate from z = O exactly as in the previous example.
Only waves corresponding to values of ó between 01 and 02 will exist. The
initial step change will spread out as it moves down the wall (Fig. 6.3).
---- t=O
z =O
VW¡t s,
z s, J'
t
o.,.,..x:c-,._'o" Vw/
i _,i (ll
s,
s, z
(al (b)
F'ig. 6.2 Draining of a liquid film down a wall. (a) Film surface
profile after time t. (b) Wave lines in the zt plane.
ONE-DIMENSIONAL WAVES
"'
z=O
s, Values of 8
between 81 and 82
8 t
z
lal [6)
Fig. 6.3 Behavior of a falling liquid film after the flow rate is suddenly
reduced. (a) Surfacc profile after time t. (b) Wave lines in thc zt plane.
The limiting condition occurs when the continuity wave1~ are brought to
rest and is analogous to choking due to a IVIach number of unity in the
presence of compressibility waves.
Exampie 6.3 The friction factor in turbulent flow of a falling liquid film is approxi-
mately constant. What is the ratio between the continuity wave velocity and
the average liquid velocity?
Solution The wall shear stress is
(6.17)
Identify li, the thickness, as the concentration; then f, the force pcr unit volume
is
f =~ = C1pV2
(6.18)
' 2,
Using Eq. (6.11) we have
-C 1 µV 2 /2li 2
v.~v-, c,pv¡,
whence
V.~ 3V (6.19)
2
Therefore the wave velocity is one and one-half times the average velocity.
v, V¡
0 v.,
V,
v., (i)
Unstoble shock
V, v,
-vw2
(i)
v., v,
0
Stable shock
Concentration, a--,,,..
[o) [b)
Fig. 6.4 The dírection of stable shock propagation deduced from the curvature of
the flux-concentration curve.
The conditions for a stable shock between 0:1 and 0:2 are satisfied and this wave
moves back up the highway with the negative velocity V, shown in the figure.
After the obstruction is removed at time t', the initial shock wave at the
scene of the accident splits up into continuity waves corresponding to a continuous
spectrum of values of o:. Those to the left of the maximum in thc curve
propagate forward and those to the right propagato backward. The fastest
forward-moving wave corresponds to o: = o:~ since this is the traffic density
which was set up by the flow j 2 downstream of the accident. The fastest
backward-moving wave propagates 0:2 - óo: up the highway until it coalesces
with the shock at time t = t11 • As further waves join this shock it "weakens,"
h
e
t□ n- 1 V/
--; 1
! _________ _
J,
a, cors / mil e
(o)
.E t
¡.e
,,
t'
z,
Position, Z
(h)
whence
(6.21)
__ -,
1
1
1
1 a [ --+-j+'oj
ª"+vª"=/3
at w az
(H.n)
The left-hand side of Eq. (6.22) is the total time derivative o! a far a
coordinate system moving with velocity V w• Therefore
Example 6.5 Salve Example 6.1 if there is uniform condensation on the film surface
at a constant rate f3 (volume of liquid per unit length per unit ·width per unit
time).
Solution Identify ,x with ó, the film thickness. Then Eq. (6.23) bccomes far a given
wave
(6.24)
Since f3 is constant, Eq. (6.24) integrates to predict that
8 - óo = Mt - lo) (6.25)
where the subscript O represents initial conditions which serve to identify the
wave.
Since the wave velocity is Vw, we have, from Eq. (6.13), again far a
given wave
dz
(6.26)
dt
Combining Eqs. (6.24) and (6.26) gives
da da/dt
(6.27)
dz dz/dt
and, on integration,
On the other hand, elimination of 00 between Eqs. (6.2ñ) and (6.28) gives the
value of ó as a function of z at a given time and is the surface profile,
(6.30)
m ONE-D\MENSIONAL TWO-PHASE FLOW
z
¡ t
-8
Eq. (6.33)
z
(a) (b)
Fig. 6.7 Tra.nsient draining of a viscous-liquid film in the presence of uniform con-
densation. (a) Surface pro-file and wave paths. (b) VVavc lines.
For the present problem there are two families of waves, those which
start at t 0 = O from zo = O with all values of ó and those which start at later
times from zo = O with the value óu = O. For the first family we have, from
Eqs. (6.28) to (6.30):
Wave path in óz plane:
Surface pro.file:
For the second family the wave paths and the surface profile are coincident and
are represented by
óª = 3µ{3z (6.34)
g(p¡ - p~)
which is the equation of the film profile in the final steady state. In the zt
plane the wave lines are the parallel curves, deduced from Eq. (6.29),
(6.38)
(6.39)
from Eq. (6.36). Equations (6.38) and (6.39) then give the required
wave velocities directly. Graphically, the continuity wave and shock
velocities are represented by the slopes o! chords and tangents to the
curves J1 + J2 = const.
An important modification can be made by focusing attention on
the drift flux j21 which was introduced in Chap. 4.
Substituting Eq. (4.4) into Eqs. (6.38) and (6.39), we obtain
Vw = j + (ªj")
ªª j,f
(6.40)
Equations (6.40) and (6.41) are always valid. They are particularly
useful in cases where the drift flux is only a function of concentration and
does not depend on the overall flux. In this case the wave velocities
differ from the volumetric average velocity by an amount which depends
only on the value o! a and the system properties. The relationship
between j21 and a then lulfills the same lunction for two-phase flow as
the j-versus-a relationship does for single-phase flow. Wave and shock
velocities can be represented by the slopes of tangents and chords, as
before.
In later chapters continuity wave theory will be applied in detail
to explain unsteady one-dimensional behavior in bubble columns, foams,
sedimentation, and fluidization.
Example 6.6 For a bubble column the expressionfor iat is determined empirically to be
(6.42)
It is also known that foams with a > 3,'i are very unstable and lead to rapid
bubble bursting and agglomeration.
A depth H of liquid is put into a vertical vessel of constant diameter.
Gas is then bubbled through with a flux j 0 = v,,,/8. What is the new height of
the bubbly mixture? If the flow rate of gas is changed slightly, how long does
it take before the whole column has adjusted to the new conditions?
Solve the same problem for a gas flux of v /4.
00
Solution Since it is zero we have, from Eq. (4.2) with component 2 identified as the
gas,
j 0 ¡ = (1 - a)j0 (6.43)
Combining this with Eq. (6.42) gives
j 0 = V"'a(1 - a) (6.44)
we are told that thc foam is unstablc so only a = H - y'2¡4 occurs. Since
liquid is conserved, the new height H 1 is givcn by the expression
H'-H
--------¡¡,-=a
Therefore
"\Vhen the flow rate is changed slightly, the new conditions will propagate
with the continuity wave velocity given by Eq. (6.40). Since J = Ju we have 1
using Eq. (6.42)
Vw = 0.605v.., (6.47)
The time taken by the wave to traverse the whole column and propagate
the new value of a is
H' H
- ~ 1,935- (6.48)
Vw V"'
If the value of iu had been v,,,/4, the solution to Eq. (6.43) would have
been a = :!,~ which is a double root corresponding to flooding. Equation (6.46)
then predicts V w = O, showing that waves cannot propagate at all, thus giving
another explanation for the mechanism of flooding.
(6.50)
e da+ a dV ~ O (6.51)
dz dz
and the equation of motion ls
dV da
pe dz ~ Íva dz (6.52)
Eliminating dV /dz and da/dz from Eqs. (6.51) and (6.52) we obtain
c2 = _ afv(:t. (6.53)
p
e ~- + - -
p
- ( -afva)" (6.54)
Relative to the fluid, dynamic waves run in both directions with speed e,
whereas continuity waves run in only one direction. The condition that
waves exist at all is that fva is negative. Physically this means that the
system under consideration resists compression or expansion (otherwise
it would either explode or collapse catastrophically if left to itself in an
environment at constant pressure).
a= y (6.55)
Therefore the force per unit volume averaged over the section is
F dy
f = ybdz = -pg dz (6.57)
e= ±(gy)l' (6.59)
which is a well-known result.
a= p (6.60)
The force on a fluid element per unit volume is
f _ dp _ ap dp
(6.61)
- - dz - - ap dz
Substituting Eqs. (6.62) and (6.60) into Eq. (6.54) then gives tbe
familiar expression
e= ± (::y• (6.63)
and the equations of motion are, from Eqs. (3.45) and (3.46),
- -dp
dz
+Ji+ b, (6.68)
- -dp
dz
+!, + b, (6.69)
P1V1
' dz
dv; - p2v , dv¡ f
2 dz = 1 -
f2 + b1 - b2 (6.70)
Substituting Eq. (6.71) into Eq. (6.70) and using Eqs. (6.66) and
(6.57) to eliminate dv;Jdz and dv;Jdz gives
12 12
~
1 - a
+ P2V2
a
+ Íva = O (6.72)
U' (__!!!.__
1-a
+ p,_)
a
_ 2 U (__l'
1-a
IJ!t_ + P2V2)
a
2 2
+ _l'l1!_1_
1 - a
+ p,v,
a
+fa = O (6.73)
"
whence
(6.74)
Defining a weighted mean velocity (which is not the same as the
velocity of the center of gravity) by
Vo = v,p,/(1 - a) + V2P2/a (6.75)
p 1 /(1 - a) + p /a
2
ONE-DIMENSIONAL WAVES 139
(6.76)
U= V0 ± e (6. 77)
Dynarn:ic waves therefore move relative to the weighted mean
velocity V 0 with a velocity ± e given by Eq. (6.76).
From Eq. (6.76) it can be seen that the quantity fva must not only
be negative but must also be sufficiently large to overcome the destabiliz-
ing effect of the relative motion.
Consider two fluids flowing with velocities V1 and v2 .in a horizontal duct
of depth H and uniform width. There are no body forces acting in the
direction of flow; however, under the inflnence of a gradient in concentra-
tion, the variation of hydrostatic pressure across the duct will give rise
to forces f in the direction of flow which are not contained in the mean
pressure gradient.
Let the pressure at the top of the duct be p. Then the net force
per unit width on the element of lighter fluid shown shaded in Fig. 6.10 is
F, = (1 - a)H óp (6. 78)
However, for the heavier fluid the net force is
-----+ e
H
r
j
(D
@
(1-a)H
"H
li,,.
1
1
1 1
k---dz---.1
Fig. 6.10 Dynamic ,vave propagation in two incom-
pressible stratified components in a horizontal duct.
ONE-D\MENSIONAL TWO-PHASE FLOW
Subtracting the total force per unit volume of fluid 2 from the force
per unit volume of fluid 1, wc obtain
óp (1 - c,)H c,H
Íi - f, - óz (1 - c,)H - c,H óz [óp - g(p, - p,)H fo] (6.80)
Therefore
f, - !, - (p, - p,)gH -aª"z (6.81)
e- ±
-(v,-v,) 2
[ a/ P2 + (1 - e,)/ p1 + (p, - p,)gH
]l'( Pl
1 - a
p,)-;,
+ ;;-
(6.83)
The relative velocity is seen to have a destabilizing effect because
it decreases the dynamic wave velocity. In fact, for sufficiently high
relative velocity c2 becomes negative and the flow is unstable. This
occurs when
1
(v, - v2) 2 > (p, - p1 )gH (-" + -
P2 Pl
ª) (6.84)
(6.85)
(6.86)
(6.87)
An equation given by Long 6 far the condition at the wave crest is
Ji'
(1 - a) 3
(1 - ~) + jf' (1 + •*) -
1 - a a 3
a
1 (6.88)
The condition under which Eq. (6.88) is satisfied by ali values of o*, i.e.,
waves of any amplitude, is
(6.89)
ONE-DI MENS!ONAL WAVES 141
which is identical to Eq. (6.89) (if it were not, there would be a lack of
consistency).
Eliminating a from Eqs. (6.90) and (6.91) leads to tho result
(6.92)
This equation represents the maximum possible flow rates of the
components that are possible without the formation of stationary waves
of indeterminate amplitude. Thus Eq. (6.92) defines the locus of the
flow rates at "flooding 11 of the channel.
The above derivation is of interest because of the remarkable simi-
larity between Eq. (6.92) and empírica! flooding correlations far vertical
annular flow (Chap. 11), although the dynamics are quite different in
the latter case and gravity <loes not act directly as a restoring force on
the interface.
Íz (v;p,a) = O (6.94)
, dv; f da + dp O (6.100)
P2V2 dz - 2va dz dz =
Equations (6.97) to (6.100) are faur equations far faur unknowns
and are compatible only if
1 -1 1
o
í71 1 - " p,(ap/ap,)
1 1 1
o p,(ap/ap2)
=0 (6.101)
v'2
p1vf o "
-fiva 1
o P2V; -hva 1
Evaluating the determinant and multiplying throughout by v,'
and v~ we obtain
_':_ (1 - ___v;2__)
p2v? ap/ap2
+ 1- "(1 - -----1'
ap/ap1
L) = O p1v?
(6.103)
U=V±c" (6.105)
(6.106)
since the action and reaction between the components are equal and
opposite. Treating thc f!ow as homogeneous and adding 1 - " times
Eq. (6.68) to " times Eq. (6.69) and neglecting body forces, we obtain
_I
v' dz
dv' + dp
dz
[ '
p,(ap/ap,)
+ p,(ap/ap,)
1 - ' ] = O (6 109)
·
From Eqs. (6.108) and (6.109) it follows at once, in agreement with
Eq. (2.50), that
2 2 (6.110)
V~ = Cch =
sorne circumstances may be far less than either. If pz is much less than
p1 and c,2 is less than c1 2, Eq. (6.110) becomes
(6.112)
For air and water at atmospheric pressure, for example c2 :::::: 1100 fps,
p,/ Pl ~ 0.0012, and (c,,)min is then equal to 75 fps.
If only the void fraction of a two-component mixture is specified,
there is obviously a problem in deciding whether to use Eq. (6.106) or
Eq. (6.110) or, indeed, sorne compromise betwecn the two. Qualita-
tively, one would expect Eq. (6.110) to be true for a fine dispersion of
bubbles in a liquid, whereas Eq. (6,106) should apply when two fluid
streams flow side by side with no drag forces between them. Transient
drag forces would probably be both amplitude and frequency dependent,
and thercfore the wave velocity would be a function of these variables
as well as the properties of the componcnts. At present, knowledge of
these phenomena is very limited.
Example 6.7 In Ref. 7 an equation is derived for the speed of sound in a bubbly
mixture as follo,vs:
(a)
where
(b)
(e)
(d)
and Ra is the gas constant for the gas. Deduce this result from Eq. (6.110).
Solulion Neglecting the liquid compressibility, so that p1c1 2 can be regarded as large
compared with p2c2 2 , and rewriting Eq. (6.110) in gas-liquid nomencla.ture we
find that
(e)
where
(g)
The mass flow-rate ratio is given in terms of the void fraction by the
equation
Wu cxp 0
~ - W1 - (1 - a)p 1 (h)
(i)
e' -
-Cul+f3
, -~- (1 + ')'ó (j)
Now, for the adiabatic compressibility wave in the gas alone we have
(k)
Substituting Eq. (k) into Eq. (j), taking the squarc root and using Eq. (e)
cventually gives the desired result
(l)
It is also readily shown, as in Rcf. 7, that the specific heats for the mixture
in thermal equilibrium are
C¡ + /3Cpg
Cp= l+/3 (m)
C¡ + /3Cvg
,.- 1+~ (n)
The isentropic exponent far expansion with the two phases in continua!
thermal equilibrium is therefore
(o)
This equation is equivalent to Eq. (2.25) of Example 2.2. Equation (l) will
therefore be true only if there is no mutual heat transfer; if equilibrium is
maintained 1 'Y' from Eq. (o) should replace 'Yu·
If phase change can occur during the passage of a wave, then the wave
speed depends on the degree to which equilibrium is achieved. In a very
dispersed steam-water flow, for example, the value of ap/ap for the homo-
geneous mixture can be determined from steam tables or a property chart
and the sonic velocities plotted as shown in Fig. 6.11. Many nonequilib-
ONE-D!MENS10NAL TWO-PHASE FLOW
p, psio T, ºF
3206 706
---3000-695___ ------ -
2000-635 1, 2000
3000
1000- 5 4 5 - - - - - - - - -
100
10
~
·e 100-- 327
o
"
>
u
·t¡
o
ou
<(
___
,_ 10-193
102
1/
0.1
Ouality, x
fig. 6.11 Theoretical values for the velocity of sound in equilibrium, homogeneous
steam-water mixtures. (Karplus. 8 )
rium effects complicate this situation and bedevil devices such as low-
pressure flash evaporators. Surfac-e-tension and nucleation effects can
also be important.
SINGLE-PHASE FLOW
f=J(v,a,!;) (6.113)
ªª=o
az (6.114)
ONE-DIMENSIONAl WAVES
"'
For unsteady flow the continuity and momentum equations are
ª"'
at + v ª"'
az + "'av
dZ
= o (6.115)
av + v av)
' p ( at az
= f +b (6,116)
ª"''
at + "'av
az = o (6.117)
av aa'
at = f,v + J.a + !va a;¡
¡
P (6,118)
Vw = Vw - V= (6,120)
(6,121)
E = - fp (6.122)
B'o/
f)t 2
_ C
2 o'a"
f)z 2
+E(º"''at + Vw
aa')
f)z
= O (6.123)
which represents a wave with frequency w/21r and velocity U and which
grows or decays with time) depending on the sign of a. The quantities
a and w are, by definition, real. Performing the substitution we o btain,
after separating real and imaginary parts and solving for a and w 2,
(6.125)
(6.126)
!Example 6.8 Examine the stability of long one-dimensional waves on a viscous film
falling clown an inclined plane.
Solution Let the plane make an angle 0 with the vertical. The components of
gravity a.long and perpendicular to the plane are g cos 0 and g sin 0. Substitut-
ing these values into Eqs. (6.12), (6.13), and (6.59) for a film of thickness ó,
we find
V= gcos 0(p1 - p 11 )ó 2
(6.127)
3µ1
2
V.., = g COS 0 (p¡ - Pu)Ó
(6.128)
µf
e= ±(ógsine)H (6.129)
The left-hand side of Eq. (6.132) is the usual expression for the Rcynolds number
of a falling film if p¡ » Pu·
Brooke, 9 by a more cxact method, obtained the factor 1 % rathcr than
3 on the right-hand side'of Eq. (6.132).
The instability is manifested by the appearancc of roll waves such as those
which are observed on windows and inclined streets after rainfall and on wa.11s
which áre painted too thickly.
ª"'
7ii + ª"'
az + a 7iz
V
2 av, o (6.133)
aa - "1 aa
- at az + (l ) av1
- "' 7ii
= 0 (6.134)
p¡ av, + V¡ Ji
( at ª"') -
az + b, + J,
ap (6.135)
p, av, + v,
( 7ii ª"')
7ii -
az + b, + J,
ap (6.136)
150 ONE-D1MENSlONAL TWO-PHASE FLOW
(6.139)
p¡ ( av,
at +V 1 ª"')
az - .2 (ª"'
at + V ª"')
p oz = -óf 2 (6.142)
at' 1 - a a az at 1 - a
¡,,)
a2a' (___1'1_ + + 2 a2a' ( V 1p 1 + V,p,)
a
+ a a' (
2
p1V, + V,') =
2
p, a(óf) (6 _143 )
Oz 2 1 - a a az
The quantity óf is made up of contributions dueto each perturbation
as follows:
óf = f.a' + f,,v1 + f,,v, + Íva ª:,' (6.144)
f,, = -a
ar a¡'
+ "-a.J (6.149)
v,
f., = (1 - a) aj
ar (6.150)
(6.151)
(6.152)
The factor multiplying aa' / az in Eq. (6.152) is seen with the help of
Eq. (6.146) to be
V2 + a av,)
(-a-
a f',i
aa
= ~a (V 2a) 1 ,i = -a
1 (ªj')a t',i
(6.153)
and therefore represents the continuity wave velocity V w that was derived
previously, Eq. (6.38).
Equations (6.152) and (6.153) can be substituted into Eq. (6.143)
to give an equation o! the lorm
+ B (ªª'
2 2 2
aat'
0/
+ 2V, aza a'at + A aaz'a' ao/)
7it + Vw az = O (6.154)
(6.158)
then defining ali wave velocities in terms of their differences from V,.
Thus
u= v, u + (6.159)
V,,,= Vo + Vw (6.160)
Then a new quantity is defined which is the same as the square of the
dynamic wave velocity given in Eq. (6.76).
c2 = Vo 2 - A (6.161)
(6.162)
2 B2 u2vw2 - u2
w =--
2
(6.163)
4 u u 2 - c2
The qualitative conclusions that can be drawn from Eqs. (6.162)
and (6.163) for two-component flow are exactly the same as those which
were drawn from Eqs. (6.125) and (6.126) far single-component flow.
Dynamic waves move with velocity ± e relative to the weighted average
velocity V 0 defined by Eq. (6.155). Instability results when Vw 2 > c2 in
which ca~e waves grow in the direction of Vw at a rate governed by Eq.
(6.162). If c2 is negative, the flow is always unstable.
G1 = G, (6.164)
[ G1 ( h1 + "{) + G, ( h, + ";')] 1
p, = G(j,), (6.171)
p, = G(j,)¡ (6.172)
Oblique shocks can be treated in the usual way by resolving the motion
along and normal to the wave line.
Consider, for example, the isothermal homogeneous oblique shock,
as shown in Fig. 6.13.
Along the w.ave the velocity is unchanged. Therefore
J,
(6.179)
(j,),N . . ( O) .
. , /3 = J1N
M 1 , sm cot /3 tan /3 - - JfN (6.180)
Now, since all the normal incident fluxes are equal to sin {3 times
the fluxes in the original flow direction, rearrangement of Eq. (6.180)
leads to an implicit expression far the shock angle in terms of the known
incident parameters and the wedge angle 0:
(j,) 1 = ~ cos f3
M 1 J,
sin f3 tan (/3 - e) - sin' /3 (6.181)
Jf
RELAXATION PHENOMENA
d'p, Dv, ( )
l8µo Dt = Vo - Vs (6.183)
(6.184)
156 ONE-D1MENS10NAL TWO-PHASE FLOW
PROBLEMS
6.1. On a particular highway the relationship between j (cars per hour) and a (cars
per mile) is
j ~ ~ (120 - a)
What is the speed limit? ,vhat is the maximum capacity oí the highway? If a flow
of 1000 cars per hour is stopped at a traffic light for 2 min and then relcased, what
happens?
6.2. What is the maximum capacity of the highway in Prob. 6.1 if the traffic light
operates continuously, being alternately red for 1 min and green for 1 min indefinitely?
6.3. The equation in Prob. 6.1 represents each lane of a three-lane highway. If the
flow rate is 4000 cars/hr and one lane is closed by an accident for H hr, how far back
up the highway is the influence of the accident felt?
6.4. One function of the dean of a college faculty is to circulate interesting documents.
These are sent sequentially to faculty members in alphabetical order. If the rate at
which these are read by each professor is proportional to the number in his in-tray
raised to sorne power n, what happens
(a) If the dean only issues documents on Mondays.
(b) If one faculty member is away for a month.
Is any special value of n particularly desirable?
6.5. If thc flow rate in Example 6.2 is increased suddenly back to the original value,
show that a shock wave is formed. How should the flow rate be varied in order that
ó may vary as a function of time as a symmetrical triangular wave at the top of the
wall? How will this wave change its shape as it propagates? When will the first
shock wave forro?
6.6. Solve Example 6.3, using Eq. (6.3) rather than Eq. (6.11). What is the answer
if the friction factor is proportional to the Reynolds number to the power -n?
6.7. Prove that a stable continuity shock cannot occur between two points on the
j-versus-a curve if the line joining these points cuts the curve at sorne intermediate
point.
6.8. Develop continuity wave theory for single-phase flow in a duct with variable
area. Show that increase in area causes the waves to attenuate, and vice versa.
ONE-DIMENS10NAL WAVES m
6.9. Show that, if the friction factor is constant, turbulent falling films are unstable if
6.10. From the result of Prob. 6.9 find the critical Froude number for the formation of
white water in rivers.
6.11. Solve Prob. 6.9 if the friction factor varies as the Reynolds number to the power
-n.
6.12. Derive the relationship between film thickness and flow rate relative to the
ground for a laminar liquid film on a belt of unit width moving verticaJly ,vith speed
V. VVhat is the maximum possiblc flow rate? For flow rates less than the maximum
there are two possible values of thickness. 11 Which values of thickness occur before
and after an obstacle such as a sharp edge which is jnserted at right angles to the flow?
Why?
6.13. Consider a liquid film on the inner wall of a rotating drum. If the drum speed
is V and viscous and gravity forces alone are important, derive the relationship
bctween circumferential liquid flow rate per unit width and film thickness for various
positions around the drum. Assume laminar flow. Show that there are two possible
configurations of the liquid film, as shown in Fig. 6.14, depending on the amount of
liquid which is present. What is the reason for the change in configuration? At
what point in regime 2 is the continuity wave velocity zero? In terms of the drum
dimensions and fluid propcrties, what is the critical ámount of liquid which is needed
to bring about regime 2?
6.14. Solve Prob. 6.13 for turbulent flow with a constant value of C1 . Under what
conditions will centrifuga! and inertia forces be significant?
6J.5. What is the continuity wave velocity in homogeneous incompressible two-phase
flow in a constant-area duct?
6.16. Steam condenses at a coilstant rate on the inside of a rotating drum and is
removed at circumferential locations (rotating with the drum) distance L apart, wherc
L is much less than the radius of the drum. As the drum rotates the condensate film
sloshes to and fro between the removal points. If the film is laminar and inertia
and centrifuga! forces
- V
Regime 1 Regime 2
into Eq. (6.123) and salve for a' and w·'. Interpret the result physically and compare
with Eqs. (6.125) and (6.126). Is the stability condition unchanged?
6.20. Far a liquid film on a vertical surface, e = O and the motion is always unstable.
Consider a turbulent falling film on which there are disturbances of wavelength
A = 27rn0. Show that, if n is large enough for the one-dimensional idealizations to
apply, the value of U given by Eq. (6.126) is
(ª")
~
dl moving with V w
~ [-v, + (1 - o) ] ¡¡
't! Jo
6.27. If the relative velocity is small campa.red with c1 and c2, show that the wave
velocity in stratified flow is
U = V2Cl'/p2 + V1(l - Q')/p1 ±
Cl'/p2 + (1 - Q')/p1 Cea
6.28. Derive Eq. (6.88) starting from Bernoulli's equation and the condition of pressure
equality at the interface.
6.29. Show that the two-component flow results in this chapter reduce to the single-
component flow results when only one component is present.
6.30. The system described in Example 6.6 initially contains a depth H of pu.re liquid.
The steady gas flux iu = v..,/8 is then suddenly turned on and kept constant thereafter.
If there is no bubble bursting or agglomeration, describe in detail what happens.
The system extends upward to a height severa! times greater than H, at which point
any foam is allowed to overflow. There are at least three stages in the process.
6.31. Under what conditions can continuity waves result from the flow or flux being a
function of thermodynamic density rather than concentration? Develop continuity
wave theory for the case where both densities and volumetric concentration influence
the flow rate.
6.32. In slug flow, large cylindrical gas bubbles and liquid plugs alternate in series.
What is the mean sonic velocity 12 for this flow pattern? How does it compare with
the predictions of homogeneous and separated flow [Eqs. (6.110) and (6.106)]? Is
the slug-flow acoustic velocity always greater than in the other flow patterns?
6.33. (a) Use Eqs. (6.164), (6.165), and (6.166) to develop a theory of dynamic shock
waves in equilibrium single-component vapor-liquid flow.
(b) Steam at 10 psia and 90% quality is flowing in a duct and enters a stationary
dynamic shock wave. Determine the velocities on each side of the shock as a function
of the pressure on the downstream side.
6.34. (a) Use Eqs. (6.164), (6.165), and (6.166) to show how to analyze l<condensation
shocks" which occur when droplets nucleate in supercooled vapor traveling at high
speeds.
(b) Salve Prob. 6.33b if the steam is dry and supercooled but has enthalpy
corresponding to 90% quality. How does this problem differ from Prob. 6.33b?
Assume thermodynamic equilibrium behind the shock.
160 ONE-DlMENSIONAL TWO-PHASE FLOW
REFERENCES
l. Lighthill, M. J., and G. B. VVhitham: Proc. Roy. Soc. (London), vol. 229A, p. 281,
1955.
2. Jeffreys, H.: Proc. Cambridge Phil. Soc., vol. 26, pp. 204-205, 1930.
3. Lamb, Sir Horace: uHydrodynamics," 6th ed., p. 371, Dover Publications, Inc.,
New York, 1945.
4. Long, R. R.: Tellus, vol. 5, no. 7, pp. 42-57, 1953.
5. Long, R. R.: Tellus, vol. 6, no. 2, pp. 97-115, 1954.
6. Long, R. R.: Tellus, vol. 8, no. 4, pp. 460-471, 1956.
7. Huey, C. T., and R. A. A. Bryant: AS.ME paper 65-WA/FE-S, 1965.
8. Karplus, H. B.: Rept. no. C00-248, Armour Res. Found., June, 1958.
9. Brooke Benjamin, T.: J. Fluid Mech., vol. 2, p. 554, 1957.
10. Eddington, R. B.: AIAA J., Investigation of Shock Phenomena in a Supersonic
Two-phase Tunnel, AIAA paper 66-87, 1966.
ll. Van Rossum 1 J. J.: Appl. Sci. Res., sec. A, vol. 7, pp. 121-144, 1958.
12. Henry, R. E., and H. K. Fauske: Trans. Am.. Nucl. Soc., vol. 11, no. 1, p. 364,
JuneJ 1968.
7
lnterfacial Phenomena
7,1 INTRODUCTION
The behavior of surfaces and interfaces is quite fascinating, involving
numerous physical and chemical effects. For instance the presence of
minute quantities of impurities can dramatically alter the appearance of
condensation and boiling, the stability of foams, the waviness of lakes,
and the tendency of mirrors and spectacles to "mist up."
For the purpose of. analyzing two-phase :flows, the majar importance
of interfacial phenomena is the way in which they affect the boundary
conditions tha t the various equations must satisfy, In single-phase flow
the usual requirements are that the stress and velocity fields should be
continuous. In two-phase flows finite discontinuities in certain compo-
nents of both velocity and stress are possible at interfaces,
Phose 2
r2N ,,,
Phase 1
'" Fig. 7.1 Velocity boundary conditions at
L,N an interface.
(7.2)
ture gradients along the interface. In this case the shear stress jumps
by an amount equal to the surface-tension gradient, thus
(7.4)
CD
0
fig. 7.3 Shear stress boundary conditions at an interface,
ONE-DIMENSIONAL TWO-PHASE FLOW
meet. For three soap bubbles, for instance, the three surfaces must meet
at 120° to each other. For a gas and a liquid at aplane solid surface the
contact angle is defined as the angle between the gas-liquid interface and
the solid, measured through the Iiquid. Far equilibrium of the interface
(or from the equivalent condition of mínimum energy),
Example 7.1 What is the difference in pressure between the inside and outside of a
vapor bubble of radius 10- 4 in. if CT = 58.9 dynes/cm?
Solution Since the curvature is the same in all directions, Eq. (7.3) becomes
2.
P2 - P1 = R
Therefore
p, - p, - (Z)(
5
~-i2;2-s4 ) (2.248 X 10-") - 6.73 psi
Exampie 7.2 Consider the stability of a plane horizontal interface between fluids of
density P1 and p 2• Let p1 be the density of the upper fluid and let it be greater
than p2. Will a small sinusoidal perturbation of the interface represented by
77 = r¡ 0 sin 21rz/L tend to grow or collapse?
Solution Since r¡ is small the curvature oí the interface is given by
The pressure change across the interface is therefore, from Eq. (7.3),
rnTERFAC!AL PHENOMENA 165
4u1r 2
V> g(p1 - pz)
or, alternatively,
(7.8)
Gas
Liquid
p¡V¡
dv 1
dz - dp -
dz p¡g cos
e- Fw¡
1 - a
+ P;(v, - V¡)
A (l - a)
(
'º
- m¡,)
2
(7.17)
PuVu
dv, __ dp _
dz - dz Pug cos
e_ F wo
a
_ P,(v, - v1 )
Aa
(
Eo
+ m1o)
2
(7.18)
€m_
Eo - ( m) '( m)-¡,
1--
4eo
1+-
4eo (7.20)
This result is shown in Fig. 7.5 compared with the results of severa!
authors who studied flow over a permeable flat plate. Equation (7.19)
168 ONE-OIMENSIONAL TWO-PHASE FLOW
0.8
0.6
Em
Eo
0.4
Eq. (7.23)
0.2
o
o 1.0 2.0 4.0
m
Eo
Fig. 7.5 Gas injection into a turbulent boundary layer. Data rcproduced from
Kut:üeladze and Leontev 4 compared with various theories.
(7.21)
(7.22)
(7.23)
(7.24)
u*=(~)" (7.27)
(7.28)
l'ROlllEMS
7.1. Calculate m, V¡,. 1 and Vun in Eq. (7.2) for stcam evaporating from a surface at 1, 10,
100, and 1000 psia corresponding to surface heat fluxes of 104, 10 5, and 10 6 Btu/
(hr)(ft').
7.2. Calculate the pressure difference in Eq. (7.9) for the conditions of Prob. 7.1.
170 ONE-DIMENSIONAL TWO-PHASE FLOW
7.3. Liquid is sucked by the influence of surfacc tension into a long straight horizontal
capillary tube which is exposed to the same pressure at both ends. Show that the
distance which the interface has pcnetrated after time t is given by
7.4. Dynamic waves in annular vertical gas-liquid flow are influenced by surface
tension. Using Eq. (6.158), assuming a thin film, and accounting far the pressure
differences dueto surface tension, show that Eq. (6.162) is unchanged but Eq. (6.163)
becomes
Em h111 m
EO = Cp !::.T ;;;-
where !::.T is thc vapor supcrheat and Cp thc vapor specific heat. By solving this
equation simultaneously with Eq. (7.21), show that the evaporation ratc is
m Cp t:.T Eo 1
= ------,;¡;- . 1 + 0.5 Cp t:.T /h¡g
and tha.t the second factor represcnts the effect of mass transfer in reducing the
effective heat transfer. How big is this effect far
(a) water at 1000 psi in steam supcrheated by 200ºF?
(b) gasoline at 14.7 psi in a 2000ºF flame.?
7.6. Use the Rcynolds flux model to relate the molal concentration of noncondensable
gases, (ca)w, near a surface at which condensation occurs ata rate m to the concentra-
tion in thefreestream, (ca) •. ShowthatanyofEqs. (7.21), (7.22), and (7.23) prcdict7
(e,).
-(-)- = l
Ca 8
+ -m
Eo
+ -2¡ (m)'
-
!cO
+ h'1gh er-or d er terms
7.7. Air flows over a flat plate which is oriented parallel to the original flow direction.
If the· air is at 70ºF, 14. 7 psia, and has a velocity of 2 fps, plot the shear stress versus
distance from the leading edge if air is blown uniformly from the surface of the plate
with a velocity of 0.01 fps.
7.8. Paper passing overa heated salid cylinder is dried ata rate of 20 lb water/ (ft 2) (hr).
It is suggested that blowing at the paper with air jets will increase the rate of drying.
What mínimum mass-transfer coefficient must exist under the jets if they are to be
effectivc? (Hint: First relate the mass-transfer cocfficient to uo.)
7.9. In the derivation of Eqs. (7.15) and (7.16) the interface velocity was assumed
equal to the liquid velocity. In general, however, the situation shown in Fig. 7.4
will apply to both sides of the interface, with Eou and Eo¡ being the Reynolds flux in the
1NTERFAC!AL PHENOMENA 171
T"/ú'('.//((flfl/1/ú'.ú'./4'.///(lfl//J'.
l /Jj~////77)/;;;;:~,
~,
Fig. 7.6 Sketch for Prob. 7.13.
and that Eqs. (7.15) and (7.16) will be correct to :first order in m/to if to is chosen so
that
7.17. (a) An air bubblc is stationary in water in which thcre is a temperature gradient.
This causes surface-tension variations around the bubble which set up convective
currents in thc liquid. In which dircction is the resulting force on the bubble?
(b) Docs a bubble swirn up or down the temperaturc gradient as a result of the
force expcrienced in part a? Is the direction of motion compatible with "mínimum
energy" requiremcnts for cquilibrium?
(e) Explain how a gas bubble can be held do1vn against an upward facing
surface as a result of tcmpera.turc gradients.
7.18. Example 7 .1 refers to a steam bubble in ,vater at atmospheric prcssure. Use the
steam tables to determine the liquid superheat which is needed for the bubble to be
in equilibrium.
REFERENCES
l. Taylor, G. I.: Proc. Roy. Soc. (London), vol. A201, p. 192, 1950.
2. Schlichting, H.: "Boundary Layer Theory," 4th ed., pp. 487, 502-533, McGraw-
Hill Book Company, New York, 1960.
3. Silver, R. S., and G. B. VVallis: Proc. Inst. 111ech. Engrs., vol. 180, part I, pp. 36-40,
1965-1966.
4. Kutateladze, S. S., and A. I. Leontev: "Turbulent Boundary Layers in Compressi-
ble Gases," pp. 70-71, transl. by D. B. Spalding, Academic Press Inc., New York,
1964.
5. Spaldinp; 1 D. B.: "Convective Mass Transfer," ]\1cGraw-Hill Book Company, New
York, 1963.
6. Davies, J. T., and E. K. Rideal: "Interfacial Phenomena," 2d ed., Academic Press
Inc., New York, 1963.
7. Wallis, G. B.: Intern. J. Heat Mass Transfer, vol. 11, pp. 445-472, 1968.
two
Practical Applications
8
Suspensions of Particles
in Fluids
U INTl!()DUC:TION
wbere the subscript f refers to the fluid and s to the particles, and the
positive direction is chosen to be upward. It is more usual to use e to
describe fluid-salid systems, although an equally satisfactory description
can be obtained in terms of a = 1 - E.
Remembering that e refers to the continuous component, the
empírica! correlation (4.14) is seen to correspond to
(8.2)
for example,
Simplifying Eq. (8.3) and using Eq. (8.4) to eliminate v., we obtain
C R 2 -
4 d'p¡g(p, - p¡) (8.5)
Doo ec,¡ ~ 3 µ,¡2
10 6 l------+-----l-----1-----1
Ng
Q) 10 4 '---------+-----~<--------!
~
<-5''
10 3
10º'---''---------+---------+---------l
10-1'--L-'--'-'----'---'---'-~-~-~~
10- 2 10- 1 10º 10 1 10 2 10 3 10 4
Re.
For Reynolds numhers greater than ahout 1000, the drag coeflicient
is constant and is approximately
(8.7)
(8.12)
a h
_J_ _ _ _ _ _ _ _ ¡__
lo..L'.o o o 1
~ 1 o o o 1
Fluid 1
flux,Jio O O O O 1
~I o o o
Pressure p -+--- - --~--
f < - - - - 8z _ _ _..,
1
Pressure p+Sp
a h
Combining Eqs. (8.10) to (8.14) ali of the various forces can be expressed
in terms of each other as follows:
- ~1 (ªp)
1 - , dz,
= - _}_!_
1-,
f, f F ¡, (8.15)
= -¡ = - f, = - ,(1 - ,)
The quantity ,¡,(,) is the ratio between the drag force on a particle
in an assembly and the same particle alone in a fluid stream with the
same volumetric flux relative to the particles. CDs is given as a function
of the "superficial" Reynolds number in the usual way [i.e., Eqs. (8.6)
and (8.7)], where the Reynolds number to be used is defined as
(8.23)
For given fluid properties, Eqs. (8.22) and (8.23) are relationships
between Voo, E=, and j¡ 0, and may be used to derive the va.lue of hs in the
usual way.
Equations (8.22) and (8.23) can be compared with Richardson and
Zaki's correlations [Eq. (8.9)] by using Eqs. (8.1) and (8.2) to deduce that
(8.24)
and multiplying Eq. (8.24) by p1d/ µ.1 to gct
(8.25)
For Reynolds numbers greater than 1000, Eqs. (8.23) and (8.25)
show that
\1-(,) = ,-2n (8.26)
i.e., from Eq. (8.9e)
\1-(,) = ,-ns (8.27)
For very low Reynolds numbers on the other hand, Eqs. (8.22) and
(8.25) lead to the result
f(,) = ,-• (8.28)
Therefore, from Eq. (8.9a)
IV(,) = ,-4.65
(8.29)
A compromise between Eqs. (8.27) and (8.29) isº
\1-(,) = ,-4.7 (8.30)
The validity of Eq. (8.30) may be tested over the whole range of
Reynolds numbers by raising Eq. (8.25) to the power 4.7 /n and multiply-
ing the result by Eq. (8.22). This gives
Re~<I-4.7/nl(l + 0.15Re~º· 687) = Re,<1- 4 •7 l•l(l + 0.15Re,º· 687) (8.31)
182 ONE-DlMENSIONAL TWO-PHASE FLOW
whence
(1 + 0.15Re.º·' 87 )
47 (8.33)
· (1 + 0.253Re.º·"")
The values of n calculated this way are campared with the values
of Richardson and Zaki in Table 8.1. The value for Re = 1000 is taken
from Eqs. (8.26) and (8.30).
The results are sufficiently compatible for Eq. (8.30) to be regarded
as a good approximation.
Far spherical particles Eq. (8.15) can therefore be expressed as
-ffs -- -4.7c Ds43 -d-
E
p¡j¡o' (8.34)
and all the various forces can be calculated from known quantities.
Far a particle in equilibrium under gravity, Eq. (8.20) becomes an
explicit equation for the void fraction
4.7 - 3 CDsRes 2
1: - 4 N¡2 (8.35)
Table 8.1 Comparison between the va!ues of n from Eqs. (8.33) and (8.9)
If soille particles of a given size are put in a vertical vessel and a fluid
of lower density is caused to flow upward through them with a sufficicntly
high velocity, the particles beco me fluidized; in other words, they no
longer rest on one another but are supported by the fluid and are free
to move about. Further increase in velocity causes the bed to expand
and the void fraction to increase.
In particulate fluidization the particles are uniformly dispersed in
the expanded mixture. Under sorne circumstances particulate fluidiza-
tion cannot be achieved and the fluid is either channeled through regions
of low resistance or forms bubbles that rise through the bed rather like
gas bubbles in liquids.
The fluid volumetric flux at which the bed first beco mes fluidized is known
as the minimum fiuidization velocüy. At the minimum fluidfaation veloc-
ity the drag and pressure forces on the particles just equal their weight.
Equation (8.35) is therefore valid at incipient fluidization and throughout
the expansion of the bed as long as the particles remain uniformly
dispersed.
The value of , for spherical particles which are randomly packed is
about 0.4. Therefore the value of e'· 7 is 0.0135 or ½ 4 . The mínimum
fluidization velocity is then given implicitly by Eq. (8.35) as
(Gn,Re, 2)mr = 0.018N¡2 (8.38)
Knowing the value of CDsRes2, Res is found from Fig. 8.1, or Eqs.
(8.6) and (8.7), and the mínimum fluidization velocity is then calculated
using Eq. (8.19).
The coefficient "in Eq. (8.38) compares well with the value (0.0195)
given by Rowe, 8 and also with the results of Pinchbeck and Popper'°
and van Herdens, et al. 11
The value of t: at which nonspherical particles are in contact may be
as high as 0.8. If this information is known, it can be used in Eq. (8.35)
to estimate the minimum fluidjzation velocity.
Fíxed bed The frictional pressure drop through a static pile of particles
can be correlated in the usual way by defining a friction factor e;
by the
ONE-DIMENSIONAL TWO-PHASE FLOW
"'
equation
- (dE_)
dz ,
(8.39)
Ar is the total surface area of the particles and 1J the available flow
0
friction factor C1 =
3C'
T
we obtain
_(ªP)dz F
= 2 c1 PrÍto'
d
1- ,
é
(8.43)
(8.44)
Note that Re, is not the same as the "superficial" Reynolds number
in Eq. (8.19).
For low Reynolds numbers (Re 1 < 10) the Carman-Kozeny 12 •13
equation for laminar flow gives
90
C1= ~ (8.45)
Re¡
The coefficient is intermediate between the value of 75 in the Blake-
Kozeny14 equation, and the value of 100 recommended by Leva. 15
The dependence of C1 on higher values of Re¡ is shown in Fig. 8.3,
SUSPENSIONS OF PARTICLES IN FLUIDS 185
INº;;::
Cl -~
"" Simpson ~ Rodger
-'I ,
"{}º 10
1
6
0-
N
4
1 ~-~~~~~~-~~~~~~-~-~~~~--~--
! 2 4 6 810 4 6 100 6 1000 4
Prirod
Re¡= - - -
[i-elµ¡
Fig. 8.3 Friction factors for flow in porous media compared with Ergun. 17 [Eq.
(8.46)] and Simpson-Rodgcr corrcla.tion. 16 (Adapted from Ergun.17)
2 - é 2
(8.48)
CrRer - 2 (1 _ ,) 2 Nr
N/ = 55.5CD,Re, 2 (8.50)
Re, (8.51)
R e¡= ü.6
For laminar flow, CD, = 24/Re,, C1 = 90/Rc1 and the right side of Eq.
(8.49) is equal to 1690Re,, compared with 1330Re, for Eq. (8.50). Com-
parison between the two methods over a wide range of Reynolds numbers
is shown in Table 8.2.
The two methods are seen to be compatible within the range of
accuracy with which the quantities C1 and Cn are usually known.
dp
- dz = g[,p¡ + (l - ,)p,] (8.52)
Simpson-Rodger 16 Ergun 17
Fixed
bed Fluidized bed
Slalionary bed (no net particle motion) If the fluid and particle prop-
erties are known and the fluid volumetric flux is specifiedJ the simplest
calculation procedure for spherical particles is as follows.
3. Calculate Cn,Re.'.
4. Using the value found in (3) calculate , from Eq. (8.35). If , Iies
between 0.4 and 1, then the bed is fluidized if the particles are
spherical, otherwise additional information about the value of 1:
in the packed bed is required.
5. If the bed is fluidized, calculate the pressure gradient using Eq. (8.52).
If the bed is not fluidized calculate the Reynolds number Re 1 from
Eq. (8.44) and use Fig. 8.3 to find C¡. Calculate (dp/dz)F from
Eq. (8.43) and add the hydrostatic gradient p¡g to find the net
pressure gradient.
If the particles are not spherical, the form of the equations remains
the same but correction factors should be applied as indicated by
Heywood. 5
Example 8.1 '\Vater a.t 20ºC flows vertically upward in a tube of cross-sectional area
1 in. 2 at arate of 6.5 X 10- 5 ft3/sec. The tube contains 0.01-in.-diam cop-
per shot. Is the bed fiuidized? Calculate the pressure gra.dient and void
fraction e.
Soluti·on Vv~ orking in cgs units for colivenience we have: D = 2.87 cm, A = 6.45
cm2, µ¡ = 10- 2 g/(cm)(sec), p 8 = 8.92 g/cm 3 , p¡ = 1.00 g/cm2, d = 0.0254
cm, and Q 1 = I.84 cm 3 /sec.
The liquid flux in the tube is
Q¡ = 1.s 4
.
J¡o = A .4
6 5
= O.28'0 cm / sec (a)
Cn .• - 37.1 (e)
e4.7 = ~ Cn.Re.2µ,2
4p 1 dªg(p, - p¡)
(0.75) (19.5) (O.O!)' (e)
0 0115
(10 ')(2.54)'(981)(7.92) - ·
Since this value is less than the usual random packing value for spheres
(Eo = 0.4) the bed is just not fluidized.
Alternatively we can use Eq. (8.38) to calculate the value of Cn.Re. 2
which will just fiuidizc the bed. Thus
Since the value given by Eq. (d) is less than this value the bed is not fluidized.
The void fraction is therefore the unfluidized void fraction and is about
E = Ü.40.
SUSPENSIONS OF PARTICLES IN FLUIDS
"'
The pressure drop is calculated from Eq. (8.43). First we find thc
Reynolds number using Eq. (8.44):
Re,~ dpfi,o ~ (2.54 X 10- 0)(1)(0.285) ~
121 (h)
(1-,)µ, 0.6X10" .
From Eq. (8.45)
· 90
C¡= - (i)
Re,
Using Eq. (8.43)
As a check we calculate what the pressure gradient would be if the bed were
just fl.uidized. It is given by Eq. (8.52)
dp
- d, ~ g[w + (1 - ,)p,] ~ 981[(0.4)(1) + (0.6)(8.92)] ~ 5640 dynes/cm'
(l)
Since the pressure gradient in Eq. (k) is less than the pressure gradient in Eq.
(l), the bed is predicted to be just not fluidized 1 in agreement with the conclusions
based on Eqs. (f) and (g).
(8.53)
In the case of a fluidized bed obeying Eq. (8.2), Eq. (8.53) becomes
Vw - j¡ + :, [v 00
,n(l - ,)] (8.54)
(1 - ,) .
Vw = n~-~110 (8.55)
or,
'
(8.56)
ONE-DIMENSIONAL TWO-PHASE FLOW
""
The continuity shock velocity is, from Eq. (6.41),
- .
V, - J
+ (j¡,)i - (j¡,), (8.57)
E:1 - €2
Vw = f (j¡,) (8.58)
V, = (.j¡,)i - (j¡,), (8.59)
(;1 - E2
(a)
t
AB
BC AD
Fig, 8.5 Behavior in a typical
batch sedimentation test. ( a)
Physical appearance. (b) Height
Time, t -
of interfaces as a function of time.
(h)
is not uniform. If the particles are of fairly uniform size, a sharp dis-:
continuity is formed between the layers A and B and this moves with the
velocity of the settling particles. There may or may not be a distinct
discontinuity between the regions B and C. Eventually the upper dis-
continuity meets the lower and the region B disappears altogether.
Thereafter a slow compression or compaction of the regions C and D
occurs until finaJly the sediment reaches its maximum density throughout.
Kynch 21 was apparently the first to formulate ·a comprehensive
mathematical theory of sedimentation by using a plot of total solids
flow rate against concentration which, in this case, is identical with the
J,s-Versus-a relationship.
For the usual shape of this curve, three types of batch sedimenta-
tion can be identified as follows:
Type I If a direct shock is possible from the initial val u e of a ( a 0)
to the final, fully settled value "~ (Fig. 8.6), only one stage of settling is
observed. The interface AB moves with a velocity given by the slope
of the chord joining the points a = O, a = a 0 , and the interface BD moves
with a veloclty given by the slope of the chord joining a = a 0 to a = a 00 •
Settling is complete when the two shocks meet and no compression occurs.
Far the curves of J1s versus a shown in Fig. 8.6 1 type I sedimentation
ONE-DIMENSIONAL TWO-PHASE FLOW
Case i Case ii
(o)
AB A
h
8 AD
8D D
t
(h)
Fig. 8.6 Type I sedimentation. (a) Drift flux-concentration p1ane.
(b) Wavelines in height-time plane.
occurs for all initial voidages in case i; in case ii it is only possible for
a 0 < a1 or ao > az.
When it is not possible far a direct shock to be propagated from "'º
to the fully packed state, more complicated processes occur.
Type JI If the curve of j¡, is concave upward at <>o, the initial
settling velocity V AB is given by the slope of the chord "' ~ O, "' ~ <>o-
At the bottom of the column the fully packed state ª• is propagated
upwards with the velocity of the shock V cv which is given by the tangent
from the point a = ª""' j¡$ = O to the curve. If this point of contact is
at a2 1 the various regions in the column contain voidages in the following
ranges:
(o)
AB A
h
AO
co o
t
lb)
(a}
AB
A
h
B
AD
CD D
o t
(b}
Let V, denote thc general velocity of the shock between clear liquid and
the upper surface of the settling particles. It is represented on the curve
of j 1, by the chord a - O, a - a and moves with the velocity }Je/a. At
time t the position of a continuity wave moving up from the bottom of
the sediment is given by
(8.62)
\
\'
Type I
Type TI
Type ill
\
\
\
"'·"'· \
Of------+-----------
x--t~
hoªo
(8.63)
(8.64)
y - X dY - ! (8.65)
dX a
and henee from Eq. (8.63) the intercept with the X axis is l/j1 ,.
Substitution of Eqs. (8.63) and (8.64) into Eq. (8.65) yields
X(j¡,a - dj¡,)
da
1
a
(8.66)
1
X
20
l5x
o ªº = 0.0495
x ªº = O. 0675
y
ID
\ X
l;a 0 =0.099
o a. 0 =0.190
X
X
o
o 2 4 6 8
X. min/cm
Fig. 8.11 Sedimentation for various initia1 concen-
trations and the same initial height represented
in the XY plane. 1
whence
(8.67)
and therefore 1/X is given by the intercept of the tangent to the graph
of j¡, with the line a = O. Equation (8.64) shows that the intercept
with the a axis is 1/Y.
These interesting complementary geometrical relationships are
shown in Fig. 8.10 and make the task of deducing one curve from the
other very simple. Each curve provides more than enough information
to draw the other since both the coordinates of a point and the tangent
at the point are defined.
If j¡, is given in the standard form of Eq. (8.2), the coordinates for
the general sedimentation curve are, parametrically 1
X = [nv~a2(l - a)n-1¡-1 (8.68)
y= (n + l)a - 1 (8.69)
na 2
ONE-DIMENSIONAL TWD-PHASE FLOW
o a¡
ª·
ª' a-
ª'
1
ª'
t
y
m
1
a;
J_
ª'
1
ª·
x-
whereas a2 is given by
a~(l + n) + [a~'(l + n) 2
- 4na~Jl'
(8, 71)
a2 = 2n
Exarnple 8.2 Consider the settling of 0.01-in.-diamcter spherical glass beads in 90%
glycerol solution at 20ºC in a 10-cm-diameter vertical tube. Describe the
subsequcnt behavior for an initial height of 100 cm and initial concentrations of
a 0 = 0.1, 0.2, 0.3, 0.4, and 0.5. How long <loes settling take in each case
before completion?
10~-----~------~---~
8 f-------\--------,--------+--------1
y _L =5
"o
4
ªº1 =::3.33
\
\
\
o 0,5
"
Qc__ _ _ _ __,__ _ _- - ' -\ ' - - ' ' - - ' - - - - - '
LO
X, sec/cm X 10- 3
Solution To follow thc standard procedure 1ve first determine the }¡,a and XY
relationships using the parameters v.., and n.
The following data are obtained from the "Handbook of Chemistry and
Physics" (The Chcmical Rubber Company, Cleveland, Ohio).
R
eoo
= Cn..,Re..,2
24
= 2 r:
_;)
X 10-4 (b)
Combining the results of Eqs. (e) and (d) with Eq. (8.2) we get
j 1 , = 0.01753a(l - a)º cm/sec (e)
X and Y are now found from Eqs. (8.68) and (8.69) and are uscd to draw
the graph shown in Fig. 8.13.
The final settled value of a. is about 0.6 for spheres. The value of 1/aoo
is therefore 1/0.6 = 1.667.
E
u
"'.i
-?, 50r'-------\-----''sc---+----7"';,;,S.L--+-'°':::!Co~__::Oc_.3::_ ___-----1
.Ji.
o
u
o
t
j'
~
2x10 4
Time, sec
t, hr
if the particles (or the lattice in wbich they are arrayed) are a ble to distort
under compressive stresses, a further compaction of the bed is possible.
The force which resists this compression depcnds on thc stress-strain
relationship for the particle lattice. Thc resultant force on a particle in
the lattice due to this compression will depend on the concentration
gradient and perhaps other variables.
In order to characterize the particle-particle forces, consider a
static experiment in which an array of particles is squeezed in a horizontal
direction by a force F' acting over an area A. Assume that a suitable
mean horizontal component of stress, <T,., can be defined far the particles.
Then, from a force balance across vertical planes we have
F'
p, + u,(1 - ,) = A (8.72)
The first term in this equation can be used to define a particle pressure
p which is added to the fluid pressure in arder to determine the overall
8,
0 = _ dp + F¡, (8.75)
dz ,
O __ dp _ F 1 , _ 1 dp,
(8.76)
dz 1-, 1-,dz
Eliminating F1 , we find
(8.77)
which could have been derived lrom Eqs. (8.73) and (8.74), sinceF'/A
is constant.
Usually Ps is a function of €, which can be determined by a com-
pression test, and is independent of the fluid pressure_for most particulate
systems because on1y point contact occurs between the particles and the
hydrostatic pressure surrounds them entirely. However, if the particles
themselves are significantly compressible (gas bubbles, lor example),
p, will depend on both , and p. 87 For fibrous matcrials an empírica!
equation is often valid in the form
1 ap, d, d,
- - - - - =E- (8.79)
l - , a, dz dz
where
E (8.80)
E.xample 8.3 During filtration of a fibrous material, liquid flows through a "mat"
which is held against a porous surface. How do the void fraction and pressure
vary through the mat? Assume that the Carman-Kozeny equation applies,
that 1 - 1c is small, and that the mat is built up so slowly that steady fl.ow
theory can be used.
SUSPENSIONS OF PARTICLES IN FLUIDS
Solution In terms of the fluid flux relative to stationary particles, j 10 , ,ve havc, from
Example 3.5,
(8.82)
(8.84)
The variation of void fraction with distance is obtained by using Eq. (S.78) in
Eq. (8.83). Thus
Since N ;:::;, >:i for fi.bers, the resulting pressure and void distribution will be as
shown in Fig. 8.15.
From Eq. (8.85) thc average particle conccntration in the mat is readily
found to be related to the concentration at the wall by the equation
-- l-2N
(1 - ,) - _ N (1 - ,)w (8.86)
1
Fluid flux
Jfo
-z
Pure fluid Fiber mat Porous wall
1.o~~~m~-~~~~=-~~~~=-~~~~=-~~~T<
8
Uniform mat density at
s'. 6
mechanlcal compacting
-¡;; 4
pressure Ps
1
Therefore, in view of Eqs. (8.77) and (8.78) the overall pressure drop t::.p
through thc mat is related to the mean density by the equation
--- 1-2N N
(8.87)
B(I - ,) ~ l _ N óP"
For N = 0.225 ,ve have (1 - 1.5N)/(l - 0.5N) = 0.75, and the difference
between the two theories can hardly be distinguished in Fig. 8.16.
Eliminating op/az from these equations and making use of Eq. (8.15),
we have
a,
(p, - p¡)g = E az - f1, (8.91)
f1, is a lunction o! the flow rates and thc void lraction. U sually the
value of j can be specified (for example it is zero in batch sedimentation
or a soil compaction test) and a convenient form for the f1s relationship is
f¡, = f¡,(j,j¡,e) (8.92)
The continuity equations for the fluid and for the combincd mixture
(assumed to be incompressible) are
(8.93)
and
j = const (8. 94)
Equations (8.91) to (8.94) can now be solved simultaneously.
Differentiating Eq. (8.91) with respect to z and using Eqs. (8.92)
and (8.94) we have
p¡p, (v 1 - v,) 2
a(l - a) p¡/(1 - a) + p,/a
Table 8.3 Stability calculation for the data of Wilhelm and Kwauk.~º L is the
distance which a disturbance i;ravels before growing by a factor of e {see Prob. 8.24)
p, L
Fluid Particle d, cm - Fe ~
L, cm
Pi 10d
number 1
• 2
Fr = }_j_r,__ (8.98)
gd
(8.101)
whereas the momentum equation for the particles alone takes the form
Vs
dv,
dz = 43 edps
DP, (
V¡¡- - Vs
)1
Vg - Vs
1
(8.102)
For the gas and the particles together the energy equation is
(8.103)
The temperature r;
represents the equivalent gas temperature for heat
transfer to the particles and is not necessarily equal to the gas tempera-
ture because of the viscous dissipation in the gas layers surrounding the
particle. If the relative velocity is large the value of may approach r;
the gas stagnation temperature relative to the particles. In many cases
of interest, however, this effect is negligible, and it can be assumed that
r; = T(}.
For low particle Reynolds and Mach numbers relative to the sur-
rounding gas the usual laminar-flow equations apply to the drag coeffi-
cient and heat-transfer coefficient. Equations (8.102) and (8.104) then
become
dv, 18µ, ( )
V, -d = -d
2 Vg - Vs (8.105)
z p,
W, c.,T, ( "")
+ 2 + W, (c,T, + 2""') = W,c.,T,o + W,c,T, 0 (8.107)
p = p R,T,0 (8.108)
R' = ~ (8.111)
1 + m,
, Cpg + m.c.
c.= 1 + m, (8.112)
'Y
,
=
Cp(J + msCs
(8.11:J)
Cv 0 + m.c.
All of the conventional one-dimensional compressible flow equations
now apply with the above parameters inserted in place of the gas prop-
erties. The sanie velocity is
e = ~ (8.114)
and is less than the sound velocity in the gas alone. The pseudo Mach
number is
V
iVI = - (8.115)
e
210 ONE-D1 MENS\ONAL TWO-PHASE FLOW
Threc further simple results are obtained by assuming that heat and
momentum transfer are either complete or nonexistent. 34 The mixture
again behaves as a pseudo gas 1vith appropriatc propertiesJ as outlined
below.
T, = const (8.116)
Because the virtual gas density is increased by the presence of the par-
ticles1 bu t there are no other effects, the gas constant and the specific
heat at constant pressure become
(8.117)
e' =~ (8.118)
1 + 1ns
The isentropic exponent is unchanged 1 and has the value for the gas alone
Vs = const (8.121)
R' = R, (8.122)
e~ = CpfJ + msCs (8.123)
'Y
1
=
CpfJ + msCs
(8.124)
Cv(J + 111-sCs
Thermal and velocity insulatíon The gas <loes not interact with the
particles and expands as if it were "clean.n Aga.in, assumptions 9 and 10
should be modified to get a reasonable solution for the particle motion.
Evaluation of these bmiting cases reveals that for ma.ny practica!
cases the predicted behavior is relatively insensitive to the assumptions
SUSPENSIONS OF PARTICLES !N FLUID$ m
(8.125)
(8.126)
Both Eqs. (8.127)'and (8.131) show that the gas velocity, and hence
also the particle velocity, increases linearly with distance down the nozzle.
Furthermore, since both expressions must be compatible
e,µ, 1 1/L - 1
k, 31/K - 1 (8.132)
This pseudo gas will obey a perfect-gas law equivalent to Eq. (8.108) if
it has the temperature of the gas and the gas constant
R' = R, (8.135)
1 + m,K
Equation (8.129) will be the energy equation for the pseudo gas if it has a
specific heat given by
' Cp(J + mscsL (8.136)
cp = l + msK 2
From Eqs. (8.135) and (8.136) the specific heat at constant volume is
I
e =
Cpa + msCsL
- Rr, (8.137)
' 1 + m,K 2
1 + m,K
Therefore the ratio of specific heats is
'Y' = S, =
e~
(l ~ 1++ m,K
1 msK
2
Cpa
R,
+ .msCsL
)-
1
(8.138)
PERTURIBATION TECHNlQUIES
and
d2CsPsVc
ET= - - - (8.142)
12/c,L,
(8.143)
is usually clase to unity. The sizes of f.11 and Er can a1so be used to esti-
mate when the assumption of homogeneous equilibrium flow is reasonable.
SHOCK WAVES
V
M' (8.146)
e'
(8.147)
p,
_ _ 2(p,)iv 1 2
p, - 'Y, + 1
(l __1vl,,' 1_) (8.150)
Gas
shock
Upstreom
Relaxation zone
M 9 >1 M/<1
P¡
M;>l
M/< l
r,
or
(8.152)
dT, 2/c, T, - T,
(8.153)
dvs = 3csµg Vg - Vs
The coefficient '3-'S (k(}/ esµ(}) is close to unity in many practica! cases.
Indeed, a relation of the same form as Eq. (8.153) is approximately
l 1'
L)
216 ONE-DIMENSIONAL TWO-PHASE FLOW
5 l. l
4 l.0
t t8
~ 3 "' 0.9
' '-.
'S' 2 -s 0.8
0.7
o 0.6
o 0.8 l. 6 2.4 o 0.8 l.6 2.4
z, in. z, In.
lol lb)
l. 2 1 1 1
-
l.O ~
~
J.--
V
~ -
Fig. 8.19 Variation of gas and particle velocities and temperatures behind a strong
shock. (a) Velocity versus z. (b) Temperature versus z. (e) Pressure versus z.
Subscripts 1, 2, and 3 denote particles with radii 0.5, 1.5, and 2.5 µ. 1vlg 1 = 2.
(Kriebel. 39 )
SUSPENSIONS OF PART!CLES IN FLUIDS 217
a l. 12
"
'
1.04
, 0.92
"
"-
';;: 0.88 1-------1--+-----+-------+-----------I
0.84
lb}
OIBUQUIE SHOCKS
The initial and final states following an oblique shock can be derived in
the usual way by resolving thc motion along and perpendicular to the
shock front. In the relaxation zone both the gas and particle streamlines
are curved. In flow past a wedge, for example, there is no room for
equilibrium to be cstablished near the tip and the shock angle is deter-
mined by the gas flow alone. Farther away the equilibrium sbock angle
is approached. Just how the transition between these regions is achieved
remains rather mysterious.
Increasing
Center line particle diameter
with the effect being more pronounced far larger particles (Fig. 8.21).
Similar effects occur in two-dimensional shock relaxation, impinging jet
flows, flows around bends and so on.
1
OTHER IE.FFECTS
(8.156)
f, = -f¡ '
1 _, = [ª
-Cp1 ai (v, - v1) + v, aza (v, - v1) ] (8.157)
This force acts to reduce the velocity lag. The equation of motion of a
particle rnoving upward in steady flow, for example, is, from Eqs. (3.45),
220 ONE-DIMENSIONAL TWO-PHASE FLOW
However 1 for liquid suspensions flowing through nozzles the effect sho11ld
not be ignored.
Suppose that the inertia and pressure-drop terms domínate Eq.
(8.158) entirely. Thcn we have
dv, __ d¡, _ C d(v, - v¡)
VsPs dz - dz p¡Vs dz (8.160)
Using Eq. (8.157) the equivalent equation lor the fluid is lound to be
dv¡ d¡, + 1 - , C d(v, - v¡)
(8.161)
V¡p¡ dz = - dz - , - p¡Vs dz
Subtracting Eq. (8.161) lrom Eq. (8.160) to removc the pressure gradient
we get
dv, dv C d(v, - v1)
VsPs dz - V¡p¡ dZ1 = - 7 p¡Vs dz (8.162)
Collecting the terms in dv./dz and dv¡/dz and dividing by p 1v,, we obtain
whence
dv, = (v¡/v, + C/,) (8.164)
dv¡ p,fp1 + Cj,
If C and E are constants, as in an incompressible flow with no dis-
tortion of the particles, Eq. (8.164) has the lorm
(8,165)
Letting
V,
n=- (8.166)
v,
SUSPENS!ONS OF PARTICLES IN FLUIDS m
If the roots of the denominator of the right-hand side in Eq. (8.167) are
n 1 and -n 2, expansion in partial fractions and integration eventually
yields
V¡~ (v¡)o(n - n1)-n,/(n,+n,l(n + n,)-n,/(n,+n,J (8.168)
Equation (8.169) gives the maximum value of the velocity ratio during
rapidly accelerating flows.
Example 8.4 What is the limiting velocity ratio during the accelerating nozzle flow
of a dilute suspension of spherical gas bubblcs of 10\v density?
Solution The problem statement implics that
C=H E = 1
which is the lirniting slip ratio vp/v¡. The drag term in Eq. (8.158) will act to
keep the slip ratio below this lirniting valuc.
where t' is a dummy variable which allows integration over the history of
the particle between t 0 and the present time t. In particular, if Vs - v1
varíes linearly with time from t 0 to t, it is found (cf. Prob. 8.34) that the
222 ONE-0\MENSIONAL TWO-PHASE FLOW
ratio of thc Basset force to thc steady flow drag force is d/ y ,rv1t. When
the particle is part of a suspension 1 Zuber 52 suggests that this force should
be increased by the factor (1 - a)- 2· 5, which probably overcstimatcs
the effect of neighboring particles.
(8.171)
or, equivalently,
(8.174)
µ = µ 1 (1 + 5.5a) (8.175)
and there is experimental evidence that the Einstein equation does tend
to underestimate the effective viscosity.
Attempts have been madc to obtain analogous results for particles
which are not spherical 50 and to perform expansions in higher powers
SUSPENSIONS OF PARTICLES 1N FLUIDS m
O>
e
·e
o 4
~ • D
~
o
2 10 2 l------+-----;1-------+--------j
2 ~
{ 4
{
10' f-------+---+-t------t-------1
8
6
(8.176)
20
10
8
~
6
µ¡
4 Particle
Material diarneter
d, microns
0.40
2 l----/a0-7'F---:,,L'-+----+--j "'Titonium dioxide
□ Graphite 2.35
o Thorium oxide 0.74
• Thorium oxide 1.35
t:,, Kaolin 2.85
1
o 0.05 0.10 0.15 0.20 0.25 0.30
Volume fraction solids, a
fig. 8.23 Etfect of volume fraction solids on limiting viscosity at high ra.tes
of shear. (Thomas. 51 )
the equation
where d is the particle diameter in microns and 4> is a shape factor which
is equal to unity for spherical particles. For large particles and low
concentrations, k becomes equal to 2.5 and Eqs. (8.172), (8.173), and
(8.176) are approximately identical.
Sorne other models for the viscosiÍ,y of suspensions are discussed
by Zuber 52 anda comprehensive literature survey is given by Rutgers. 53 • 54
LA.MINAR FLOW
For laminar flow of a newtonian fluid in a round pipe the wall shear stress
is related to the viscosity by the equation
8V (8.178)
Tw = µD
and the pressure gradient is
dp) _ 32µV
- (dz ,-152 (8.179)
Tw
µ, = 8V/D (8.180)
103
1
- 1 1 ' '
6 -
4-
,~
10 2
~
:a1~ 6~
e
·2 4- -
t;
L
D
ID
~
~
3 2
~
o
~
~
10'
s 1- co
f
Tube Suspension
6 ~ dio., in, properties -
• t,, 0.318
j
D l.030 77=5.7cp
Fig. 8.24 Pseudoshear diagram
for concentrated suspensions
,~ Th02 • 0.124 a= 0.16
-
e¡ = ½2Pm V'
Tw
(8.181)
T = k(- dv)" dr
(8.184)
(b) Bingham: 56
r
(e) Casson: 56
, = C(- dv}
dr,
+ _1, sinh-, ( - _l, dv)
B A dr
(8.187)
SUSPENSIONS OF PARTICLES IN FLUIDS m
1.5x10 3 10'
DVp
Reynolds number, 7J
Tube Suspension
día., in. properties
Th02 o 0.124 a - 0.10
6 0.318
o 1.030 17 = 5. 7 cp
Th02 • 0.124 a- 0.16
• 0.31 8
• 1.030 r¡=lü.lcp
Tm=Tm+k
u ( - -dv)n
dr
(8.188)
TURBULENT HOW
Because o! the high local rates of strain in turbulent flow, the effective
viscosity <loes not give an accurate description of the force distribution in
the flow field. A better approximation is usually obtained by using the
limiting viscosity at high rates of shear in the Reynolds number. Thus
(8.189)
PNEUMATIC TRANSPORT
The flow of particles of any significant size above a few microns which
are suspended in gases is much less amenable to analysis than the flow of
a liquid suspension. The particles "rattle around" in the pipe, there are
many different flow regimes, and factors such as the coefficient of restitu-
tion for the particles are important. Numerous empirical correlations
have been developed but few have any claim to general validity.
STRATIFICATION
measure of the boundary between the regimes in which the solids are con-
centrated at the bottom of the pipe or flow predominantly in suspcnsion.
Corresponding values from the Reynolds flux theory (Prob. 7.16) are
between 0.1 and 0.15. Thcsc simple expressions do not, howcver, give
an adequate picturc of the interaction between the particles and the
velocity profile. Very small particles líe deep in the boundary !ayer and
are exposed to velocities much less than u *i whereas very Iarge particles
experience lift and drag forces which are scaled by the mean stream
velocity. In general 1 particles which are small enough to lie inside the
boundary layer at the condition of the minimum transport velocity obey
the Stokes law (Re~ < 1) and the critica! value of u* for dilute suspcn-
sions (u;) is given by 65
V:
Uo
= 0.01 (d *
UoP! )' . 71
µ¡
(8.190)
":
u0
~ 4.9 (du;';p¡)º·' (_!,_)º·'
µ¡ D
(p, - Pi)º·"
p¡
(8.191)
which is remarkable for the large effect of the diameter and density ratios.
ONE-DIMENSIONAL TWO-PHASE FLOW
(8.192)
The effect of the density ratio in Eq. (8.191) is to make vju.¿ larger
far ga.s-solids systems. This means that a small concenÚation of par-
ticles has a large effect in Eq. (8.192). In addition, the mínimum trans,
port velocity of the fluid becomes comparable with the terminal velocity
of the particles, instead of being many times larger as in the case of liquid-
particle systems. This is only possible if the particles "rattlé around"
in the pipe and acquire velocities comparable with the free stream.
Once they settle out, they are difficult to dislodge, tend to fill up the pipe,
and increase the pressure drop by an order of magnitude. This "point
of saltation" is an important regime boundary in pneumatic conveying. 66
Similar techniques are applicable to problems of erosion and mud
and sand transportation in alluvial rivers. 67 , 68
PERIODICnows
Siugging Large axial variations in particle concentration can occur in a
duct as a result of the growth of the instabilities which were discussed
in Sec. 8.8 and also by the tendency of turbulence and other three-
dimensional instabilities to break up the simple one-dimensional pattern.
Since many wavelengths are unstable, no simple regular pattern is
observed in slugging. Individual slugs form, grow, collapse, and over-
take each other continuously (Fig. 8.26). If the slugs develop a two-
SUSPENSIONS OF PARTICLES lN FLUIDS m
• +
'
:' Particles
''1,
1 raining
down : '
:__,,,
1
~: .·
t :1
l---
t
movmg
Slu_gs
upword
---..
r• .
+
''
¡'
t'
far islands (particle groups) moving with velocity vr, wavelength J\,
height H, in a tube of diameter D, and composed of particles of density
p, and diameter d, beneath a fluid with velocity v1 and density p¡. Simi-
lar phenomena occur with alluvial rivers, sand dunes, and snowdrifts.
AG.GIREGATIVE FLOWS
spatial structure of a floc, the suspending fluid can flow through it as well
as around it. Flocculation is one cause of nonnewtonian flow charac-
teristics of suspensions.
For flocculated suspensions the approximate value of nin Eq. (8.2)
is often very high (e.g., a value of 20 to 30 in Ref. 7). Furthermore, n
is not constant over the entire range of concentration s]nce the floc size
is not independent of concentration.
One effect of flocculation is to termínate settling at low values of ,.
The sediment contains a spongy mass of particles held together by inter-
particle forces in a loase open. structure. Further compaction is only
possible by the breaking of the floc bonds and the squeezing out of the
liquid through the surrounding particles.
Bubbling Usually, when the suspending fluid is a gas and the particles
are fairly large or dense, it is possible to observe the inverse of floc for-
mation-namely, the formation of bubbles of fluid containing no particles.
SUSPENSIONS OF PARTlCLES IN FLUIDS
"'
The actual way in which these bubbles arise is a matter of debate. They
may be the eventual three-dimensional result o! the one--dimensional
instability discussed on page 206.
A great deal of study has been devoted to the fascinating phenome-
non of bubbling in large gas-fluidized beds. 72- 18 The shape of such a
bubble is shown in Fig. 8.28. The bubbles rise almost exactly like gas
bubbles in a fluid with negligible viscosity and surface tension. In fact
the rise velocity of a bubble in a bed which is just fluidized by gas of low
density compared with the particle density is given by an equation
similar to the equation of Davies and Taylor 79 for gas bubbles (the con-
stant is slightly different), namely, 80
Vb = o. 71l 2'lJb7É (8.194)
If the fluid density is significant, this equation is modified to the form
bed does not, there is a continuous transition from one form of behavior
to the other. 16 , 81 Buhbling can be obtained with lead shot in water, and,
on the other hand, gases under pressure will fluidize sufliciently light
spheres quite uniformly,
A simple, but approximate, criterion for bubbling has been given
by Wilhelm and K wauk 30 in terms of the particle Fraude number defined
by Eq, (8,98), Uniform fluidization is predicted far a Fraude number
less than unity and bubbling at higher Fraude numbers, Alternatively,
Jackson 77 has suggested that the rate of growth of one-dimensional dis-
turbances (Table 8,3) can be used as a measure of the tendency toward
bubhle formation, Similar analyses have also been carried out by
Pigford 82 and Smith, 27
Harrison, et al, 81 approach the houndary from the other side by
considering the conditions under which a bubhle can be destroyed.
They reason that, if the circulation of fluid through the hottom of the
hubble is rapid enough, it will entrain particles and fil! the bubble from
below. The criterion far this to happen is, approximately,
(8.196)
Since the bubble velocity is given by Eq. (8.194), Eq, (8.196) can
be rearranged to give for unstable hubhles
ratio of the diameter of the largest stable bubble to the particle diameter.
(8.204)
Therefore the pressure obeys Laplace's equation, wbereas the fluid flux
everywhere is proportional to the negative pressure gradient. Ali of
the standard methods of potential flow theory can then be applied to
solve specific problems. A good reference for tbe European literature
is the book by J aeger, 84 which also gives examples of many approximate
metbods.
For turbulent flow the best approach is usually a numerical one.
An approximate solution for unsteady flow was obtained by
Terzaghi 25 who modified Eq. (8.204) to the form
(8.205)
l'l!OBLEMS
IU.. Compare the terminal velocities of "spent" duck shot in air and water if d = 0.08
in. Consider both lead shot (p8 = 700 lb/ft 3 ) and plastic shot (p 8 = 110 lb/ft3).
8.2. What are the values of n in Eq. (8.2) for the particle-fluid combinations in
Prob. 8.1?
8.3. Rather than differentiating Eq. (8.31) use Eqs. (8.22) and (8.30) to find the best
value of n for use in Richardson and Zaki's correlatíon as a functíon of Reynolds
number,
236 ONE-DIMENSIONAL TWO-PHASE FLOW
The various units are G, in pounds per hour per square foot; d, in feet; p, in pounds per
cubic foot; µ, in pounds per hour per foot. Compare with the equations in the text.
8.7. Calculate the' minimum-fl.uidization velocities for the following sizes of glass
beads (p, = 2.5 g/cm 3 ) in air or water and compare with Rowe's 8 measured values.
Assume atmospheric conditions of 20ºC and 1 atm.
M easured (j¡o)rnr,
Fluid d, cm cm/sec
8.8. As air rises through a fluidized bed it expands. Show how a tapered bed can he
designed so that the particles are just fluidized at all depths. Design such a bed for
"stucco" with diameter 0.6 mm and density 2.6 g/cm 3 if the top is to be open to the
atmosphere with an area 2 ft 2 and the depth is 3 ft.
8.9. Air at 70ºF fl.ows through a constant cross-section bed of copper shot with diameter
0.065 cm. The air velocity leaving the top of the bed is measured to be 1 m/sec at
14.7 psi. Estimate the depth to which the bed is fluidized.
8.10. Seeds }'4 in. in diameter are to be transported ·pneumatically at 50 psi and l00ºF
in a vertical duct 2 ft in diameter. It is determined cmpirically that the volume
fraction of seeds in the duct must not exceed 0.05 if flow instabilities are to be avoided.
Estimate the air velocity required to transport 100 tons of seeds per hour. One
cubic foot of packed seeds weighs 50 lb.
8.11. A cylindrical fi.lter in a compressed air line consists of sintered spheres each with a
diameter 0.02 in. and having a void fraction of 0.3. It is }i in. thick, 6 in. in diameter,
and 8 in. long. Wbat is the pressure drop for an air flo-1,v of 40 scfm at 100 psi, 90ºF
inlet conditions? What is the variation in this pressure drop if the manufacturing
toleran ce in void fraction is ± 10 % ?
8.12. Compare the predictions of Eqs. (8.48) and (8.35) for hoth low and high Reynolds
numbers over the range of void fraction 0.3 < e < 0.6. lf the methods of Chap. 4 are
used to make predictions in this range, how sensitive are the results to the particular
equation which is chosen?
SUSPENSIONS OF PARTICLES IN FLUIDS m
t
Const □ nt
salid
flux,;~
Fluid flux, jf ~
8.13. Ore with density Ps = 140 lb/ft3 and mean particle diameter 0.1 cm is washed
by countercurrent flow of an acid [p¡ = 65 lb/ft.3, µ 1 = 2 lb/(hr)(ft)] in a vessel 6 ft
in diameter. Evaluate the limiting relationship between the flow rates which is set
by flooding.
8.14. Show that the void fraction of a fluidized system can be plotted versus the liquid
flow rate for various upward or downward solids flow ratcs as shown in Fig. 8.29.
Identify the direction of solids flow, the points corresponding to flooding, and the
terminal particle velocity on the sketch.
8.15. Combine the results of Prob. 8.14 with packed-bed prcssure-drop theory and
homogeneous flow estimates for wall friction to generate the pressure-gradient-versus-
:flow-rate curves shown in Fig. 8.30. Identify the various features of the curves.
8.16. Thoria with a density of 9.5 g/cm 3 is mixed into a slurry containing 500 g/liter
with a mean sizc of 10 µ in water at 25ºC. A liter of this mixture is put into a vertical
cylinder 5 cm in diameter and allowed to settle. Determine the subsequent behavior.
Ús = 0.0la(l - a) 10 fps
and settling is complete at a 00 = 0.5. Predict the batch sedimentation behavior of
this suspension for a 0 = 0.01, 0.05, 0.1, 0.lfi, and 0.2.
8.18. Derive Eq. (8.71).
8.19. A fluidized bed containing catalyst beads (d = 0.4 cm, Ps = 1.6 g/cm 3) is
operated steadily in a 10-cm-diam tube with 1: = 0.8 using a flow of water at 60ºF.
If the flow of water is suddenly cut in halfi describe the subsequent behavior.
8.20. Integrate Eq. (8.82) if 1 - t is not small. If N = 0.25, what errors are intro-
duced by assuming (1 - <E) to be small for the following values of 1 - 1;: 0.002, 0.01,
0.05, 0.1?
8.21. A mat of fi.bers is formed on a filter, and the pressure drop across the mat is 1 psi.
If the stress-strain relationship for the fi.bers is p. = 8000 (1 - <E) 4 psi, what is the
mean volumetric density of fibers in the mat?
8.22. Show that, if there is no particle contact, Eq. (8.96) represents continuity waves.
If the Carman-Kozeny equation appliesi show that the continuity wave velocity is
three times the liquid velocity.
8.23. If E is constant in Eq. (8.96), what conditions are necessary for Eq. (8.97) to be
reasonably valid?
8.24. Deduce the results shown in Table 8.3 assuming that fva = O, n = 3,
Ífs o: (v¡ - v,)1. 5, and 1: = 0.4.
8.25. Design a sandblast nozzle to provide a flow of 1 lb/min of sand (d = 0.02 in.,
p. = 150 lb/ft 3 ) with a velocity of 400 fps if a compressed air supply is available with
Pou = 100 psi, Toª = 70ºF.
8.26. One of the sand particles mentioned in Prob. 8.25 is dropped into an air stream
with velocity 1000 fps at 200ºF and 20 psia. How far does it go befare attaining a
velocity of 800 fps.
8.27. A plasma spray gun is to use nitrogen at 5000ºK (µ,ª ~ 10- 3 g/(cm)(sec), Pu =
3 X 10- 5 g/cm 3 ) and nickel particles (p. = 8 g/cm 3 ). If it is designed for constant
fractional velocity lag with K = H, what distance is required to accelerate 10-µ.-diam
particles to 2000 fps? What is the time spent in the nozzle by the particles in acceler-
ating from 20 to 2000 fps? Estímate their change in enthalpy in this period if ku =
10- 3 cal/(cm)(sec)(ºK)? Do they evaporate?
8.28. If the particles in Prob. 8.27 are large so that their velocity is low and the plasma
velocity is constant, show that their enthalpy change after going a distance z is
where t::.T is an average temperature difference between the particles and the plasma.
8-.29. A 1-ft-long nozzle is to operate using air at 500ºF and velocities of about 1000 fps
and is to carry a flow of aluminum particles with density 170 lb/ft3 [and specific heat
0.2 Btu/(lb)(ºF)]. What must the particle size be if "v and IET are to be nsmall" in
Eqs. (8.141) and (8.142)?
8.30. A stationary shock wave occurs in dusty air. The upstream conditions are
v - 2000 fps, m, - 1, T - 400ºF, p, - 200 lb/fl', ,, - 0.2 Btu/(lb)(ºF), and d - 10
µ.. Discuss the shock structur-e.
8.31. Solve Prob. 8.30 if v = 1200 fps.
SUSPENSIONS OF PARTICLES IN FLUIDS
"'
8.32. What is the effect of apparent mass on dynamic waves in two-phase flow?
Estímate thc maximum possible departure of the comprcssibility wave velocity from
homogeneous theory for an air-water mixture in which a = H and C = H.
8.33. Under what conditions- can the final term in Eq. (8.158) be larger than the drag
term? Evaluate typical cases numerically.
8.34. Prove that, if the relative velocity increases linearly with time for a coordinate
system moving with a particle, the ratio of the Basset force to the steady-flow drag
force in 18,minar flow is a;y:;;;;¡,. Explain this result physically, using simple ideas oí
diffusion. For what size of particles in atmospheric air will the Basset force be signifi-
cant if t = 0.01 sec?
8.35. A coal slurry consisting of 40% coal, with density 84.5 lb/ft3 in water a.t 70ºF, is
found to obey Casson's equation with ry = 9 X 10- 2 lb/ft 2 and 71 = 5 X 10-3
lb /(ft) (sec). Derive the pseudoshear diagram for laminar flow. What is the frictional
pressure drop for fl.ow with a mean velocity of 1 fps in a pipe 1 in. in diameter and 100
ft long?
8.36. The coal slurry in Prob. 8.35 flows in a pipe for which single-phase turbulent-flow
data were correlated by the equation C1 = 0.026 Re- 0-12. What is thc pressure drop
for a velocity of 10 fps in a 1-in. pipe which is 100 ft long?
3.37. A fl.occulated suspension is transported in water at 200ºF in a chemical treatmcnt
plant. If the particle diameter is 1-µ, the density p8 is 400 lb/ft 3, and the slurry
contains 0.3 lb of solids per pound of water, what is the pressure drop for an upward
fl.ow of 2 X 10 4 lb/hr in a 100-ft length of vertical 1-in. pipe?
8.38. What is the minimum transport velocity for pneumatically conveying grain
(p = 75 lb/ft3, d = },;i in.) in a 12-in. pipe at 200 psia, 70ºF, (a) at low concentrations,
(b) ifa ~ 0.1?
8.39. An alluvial river flows over a bed consisting of mud particles for which Ps = 2 g/
cm 3 andd = 100µ. What velocity of the river will cause erosion? If the river is lined
with pebbles 1 cm in diameter, what velocity is tolerable during the spring floods?
8.40. A suggested correlation for the minimum transport velocity of large particles
in large pipes is
V= 4 [gd(p.p; p¡)T!i
Compare this with the theory in the text.
S.41. The circulation pattern of gas in a bubble rising through a fluidized bed depends
on the ratio vb/j10 . What is this ratio for lead shot, d = 0.01 in., fl.uidized by atmo-
spheric air if 'Ub = 100 in. 3 ?
8.42. How do apparent mas·S effects alter the theory of entropy generation which was
presented in Chap. 3? Show how Eq. (3.87) can be modified to account for the kinetic
energy which is associated with the three-dimensional flow around particles which are
moving relative to a fluid. This kinetic energy is not dissipated and can be recovered.
What are the correct forms of Eqs. (3.106), (3.107), and (3.108) ih this case?
REFERENCES
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ONE-DIMENSIONAL TWO-PHASE FLOW
5. Heywood, H.: Symp. Interaction Flu.ids Particles, Inst. Chem. Engrs. 1 London,
pp. 1-8, 1962.
6. Richardson, J. F., and W. N. Zaki: Trans. Inst. Chem. Engrs. 1 vol. 32, pp. 35-53,
1954.
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1961.
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1966.
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ll. van Heerden, D., A. P. P. Nobel, and D. W. van Krevelen: Chem. Eng. Sci.,
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12. Carman, P. C.: "Flow of Gases through Porous Media," Butterworth & Co.
(Publishers), Ltd., London, 1956.
13. Carman, P. C.: Fluid Flow through Granular Beds, Trans. Inst. Chem. Engrs.,
vol. 15, pp. 1.50-166, 1937.
14. Blake, F. E.: Trans. Am. Inst. Chem. Engrs., vol. 14, p. 415, 1922.
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1963-1964.
21. Kynch, G. J.: Trans. Faraday Soc., vol. 48, pp. 166-176, 1952.
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1937.
23. Han, S. T., and W. L. Ingmanson: TAPPI, 21st Eng. Conf., Boston, Mass.,
vol. 50, no. 4, pp. 176-180, April, 1967.
24. Davis, C. N.: Proc. Inst. Mech. Engrs., vol. El, p. 185, 1952.
25. Terzaghi, K.: "Theoretical Soil Mechanics," chap. 13, John VViley & Sons, Inc. 1
New York, 1943.
26. ·wallis, G. B.: One-dimensional Waves in Two-componcnt Flow, UKAEA Rept.
AEEW-R162, 1962.
27. Smith, J. L.: Massachusctts Institute of Technology, 1963, unpublished v,rork.
28. ]\/[urray, J.: J. Flui"d J.11ech., vol. 21, pp. 465-4931 1965.
29. Jackson, R.: Trans. Inst. Chem. Engrs., vol. 41, pp. 13-21, 1Q63.
30. Wilhelm, R. H., and M. Kwauk: Chem. Eng. Progr., vol. 44, p. 201, 1948.
31. Kliegel, J. R.: Intern. Symp. Combust., 9th, pp. 811-826, Academic Press, Inc.,
N ew York, 1963.
32. Hoglund, R. F.: Recent Advances in Gas-particle Nozzle Flows, ARS J., pp.
662-672, May, 1962.
33. Soo, S. L.: A. l. Ch. E. J., vol. 7, no. 3, pp. 384---391, 1961.
34. Altman, D., and J. M. Carter: "Combustion Proccsses," sec. E, edited by B.
Lewis, R. N. Pease, and H. S. Taylor, Princeton University Press, Princeton,
N.J., 1952.
35. Kliegel, J. R.: IAS paper no. 60-65, 1960.
36. Rannie, W. D.: Detonation and Two-phase Flow, in "Progress in Astronautics
and Rocketry," vol. 6, S. S. Penner and F. A. Williams (eds.), Academic.Press,
Inc., New York, 1962.
SUSPENSIONS OF PARTICLES IN FLUIDS m
37. Marb!e, F. E.: AIAA J., vol. 1, no. 12, pp. 2793-2801, 1963.
38. Carrier, G. F.: J. Fluid JJ.1ech., vol. 4, pp. 376-382, 1958.
39. Kriebel, A. R.: ASME Trans. J. Basic Eng., vol. 86, no. 4, pp. 655-665, December,
1964.
40. Rudinger, G.: Phys. Fluids, vol. 7, pp. 658-663, 1964.
41. Kliegel, J. T., and G. R. Nickerson: Detonation and Two-phase Flow, "Progress
ir;i Astronautics and Rocketry," vol. 6, S. S. Penner and F. A. Williams (cds.)¡
Academic Press, Inc., New York, 1962.
42. Nickerson, G. R., and J. R. Kliegel: TRW Rept. 6120-8345-MUOOO, lVlay, 1962.
43. Boyer, M. H., and R. Grandey: Theoretical Treatment of Detonation Behavior
of Composite Propellants, Detonation and Two-phase Flow, in "Progress in
Astronautics and Rocketry," vol. 6, S. S. Penner and F. A. Williams (eds.),
Academic Press, Inc., New York, pp. 75-98, 1962.
Also Williams, F. A.: Detonations in Dilute Sprays, ibid., pp. 99-114.
Morgenthaler, J. H.: Analysis of Two-phase Flow in Supersonic Exhausts,
Ibid., pp. 145-172.
l\iarble, F. E.: Phys. Fluids, vol. 7, no. 8, pp. 1270-1282, 1964.
Bailey, VV. S., E. N. Nilson, R. A. Serra, and T. F. Zupnik: Am. Rocket Soc. J.,
vol. 31, no. 6, pp. 793-798, June, 1961.
Rudinger, G.: AIAA J., vol. 3, pp. 1217-1222, 1965.
Rudinger, G., and A. Chang: Phys. Fluids, vol. 7, pp. 1747-1754, 1964.
Gilbert, M., J. Allport, and R. Dunlap: Am. Rocket Soc. J., pp. 1929-1930,
December, 1962.
44. Prandtl, L.: uEssentials of Fluid Dynamics," p. 342, Blackie & Son, Ltd., Glasgow,
1952.
45. Basset, A. B.: "Hydrodynamics," p. 270, Dover Publications, Inc., New York,
1961.
46. Einstein, A.: Ann. Phys., vol. 4, p. 289, 1906.
47. Thomas, D.G.: A. I. Ch. E. J., vol. 6, no. 4, pp. 631-639, 1960.
48. Thomas, D.G.: A. J. Ch. E. J., vol. 8, pp. 266-278, 1962.
49. Happel, J.: J. Appl. Phys., vol. 28, pp. 1288-1292, 1957.
50. Eirich, F. R.: "Rheology," 3 vols., Academic Press, Inc., New York, 1956.
51. Thomas, D.G.: A. I. Ch. E. J., vol. 7, no. 3, pp. 431-437, 1961.
52. Zuber, N.: Chem. Eng. Sci., vol. 19, pp. 897-917, 1964.
53. Rutgers, R.: Rheol. Acta, vol. 2, no. 41 pp. 305-348, 1962.
54. Rutgers, R.: Rheol. Acta, vol. 2, no. 31 pp. 202-210, 1962.
55. Bingham, E. C.: "Fluidity and Plasticity," McGraw-Hill Book Company, New
York, 1922.
56. Casson, N.: ºRheology of Disperse Systems," C. C. Mill (ed.) 1 Pergamon Press,
New York, 1959.
57. Ree, T., and H. Eyring: chap. 3 in Ref. 50.
58. Charm, S. E., G. S. Kurland, and S. L. Brown: ASME Biomed. Fluid Mech.
Symp., Denver, Colo., pp. 89-93, 1966.
59. Huff, W. R., J. H. Holden, and J. A. Phillips: U.S. Bureau of :Mines Rept. RI6706,
1965.
60. Thomas, D.G.: Paper no. 64, Progr. Intern. Res. Thermodyn. Transport Properties,
ASME, 1962.
61. Daily, J. W., and G. Bugliarello: TAPPI, vol. 44, pp. 497-512, 1961.
62. Bugliarello, G., and J. W. Daily: TAPPI, vol. 44, pp. 881-893, 1961.
63. Mih, W., and J. Parker: TAPP I, 21st Eng. Conf., vol. 50, no. Ei, p. 237-246, Boston,
Mass., May, 1967.
ONE-DIMENSIONAL TWO-PHASE FLOW
64. Savins, J. G.: Soc. Pet. Eng. J., vol. 4, no. 3, pp. 203-214, 1964.
65. Thomas, D.G.: Transport Characteristics of Suspcnsions, part VI, A. I. Ch. E. J.,
vol. 8, pp. 373-378, 1962.
66. Zenz, F. A.: Ind. Eng. Chem., vol. 41, pp. 2801-2806, 1949.
67. Chow, V. T.: "Open Channel Hydraulics," pp. 164-179, McGraw-Hill Book
Company, New York, 1959.
68. Kennedy, J. F.: J. Boston Soc. Civil Engrs., vol. ,52, pp. 247-266, 1965.
69. Segre, J., and A. Silbcrberg: J. Fluid "Jl!lech., vol. 14, pp. 136-157, 1962.
70. Ormiston, R.M., F. R. G. Mitchell, and J. F. Davidson: Trans. Inst. Chem. Engrs.,
vol. 43, pp. 209-216, 1965.
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72. Rowe 1 P. N.: Chem. Eng. Progr. Symp., vol. 58 1 p. 42, 1962.
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74. Harrison, D., and L. S. Leung: Trans. Inst. Chem. Engrs. 1 vol. 40, p. 146, 1962.
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Chem. Engrs., vol. 37, p. 323, 1959.
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79. Davies, R.M., and G. I. Taylor: Proc. Roy. Soc. (London), vol. 200, p. 375, 1950.
80. Davidson, J. F., and D. Harrison: "Fluidised Particles," pp. 33 and 37, Cambridge
University Pross, London, 1963.
81. Harrison, D., J. R. Davidson, and J. VV. DeKock: Trans. Inst. Chem. Engrs.,
vol. 39, p. 202, 1961.
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83. Roscoc, R.: Brit. J. Appl. Phys., vol. 3, p. 267, 1952.
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1957.
85. Frantz, J. F.: Chem. Eng. Proc. Symp., ser. 62, vol. 62, p. 29, 1966.
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87. Taub, P. A.: J. Fluid Mech., vol. 27 1 pp. 561-580, 1967.
9
Bubbly Flow
9.1 lNTl!Ol>IJCTION
R ~ [
b ~
3uRo
2g(p¡ - p,)
]¼ (9.2)
uRo
Rb - LO [ g(P! - )
]¼ (9.3)
p(J
where Q, is the volumetric gas flow rate through the orífice. This equa-
tion is compared with data for a ,vide variety of orifice sjzes in water in
Fig. 9.1. The deviations from the theory at lower gas flow rates are due
to approaching the quasi-static limit given by Eq. (9.3). A more general
solution for bubbles growing as a power of time is considered in Probs.
9.3 to 9.6. Davidson and Bchüler 5 have also made similar calculations
for viscous liquids and obtained the result
'I.J, = (4,,-)¼
3
[2g(p¡
l5µ¡Q, ]"
- p,) (9.6)
When the gas velocity is large, the momentum flux from the orífice
becomes significant and the bubble volume is given by solving
v, ...;;,
[g<r(p¡ - p,)]¼
> 1 25 [
. '
"
g(p¡ - p,)Ro 2
]¼ (9.8)
where v, is the gas veloeity through the orífice. Bubbles which are
formed in this way have a radius which is about twice the radius of the
orífice.
In commercial applications bubbles are not usually formed at a
ONE-D!MENSIONAL TWO-PHASE fLOW
1 1 1 7 TTTTT1 1 1 1 1 111
1 1 1 1111 1 1 1 1111
'
f /
1000 -
--
t:
f- r;f -
r
Volume from: - -
•ºº"1
r
-
r
f-
f-ín.-dio.
tube .o Counting
Meosurement
ºoíl/
o/ -
-
f- Wolters
¾-in.~dio. o Counting
oº/
1/
tube Meosurement
100
o ir-water
'
::
~
t: 1- in.-dio.
"• Counting /
"'"' "'¡
f-
f-
tube -
-
f-
f-
-
-
f-
-
f- Eq. 9.5
/,
=
r7
-
- -
-- -
- -
-
- 1
f/
+ Orifice -
f-
'
+ Colderbonk Capillory, 0.265 cm + -
f-
~
+
oir-woter Slots, ~ - ¼
in. wide
'
'"+ van Krevelen Copillory, 1 air-woter T
1.0 , --
t:
f-
r /+
,,.
,A ond Hoftij2er
David san
0.23 cm ] H2-water 1 -
-
-
f-
Hale dio., 0.48 cm V
and Amick -
f-
/
,Z
f- -
Hale dio., O. 15 cm -
r
Schüler 0.25 cm -- -
1 1 1 1 111 " I I I L 1 11
0.1 ' ' '
' ' ' ' '
1.0 100 1000 10,000
Gas flow rote, Og, ml/sec
Fig. 9.1 Volume of bubbles produced by blowing from submerged orifices and nozzles
in in vise id fluids. (Davidson and H arrison. 4)
Ro --
u
[ g(p¡ - p,)
]¡, (9.9)
BUBIBLY FLOW
d - 0.0208(3 [( ~
g Pi - Pu
) ]" (9.10)
This equation is valid muy in the quasi-static case and does not adequately
describe bubbles which are formed rapidly during boiling, far example.
As long as the wall shear stresses are small and the concentration and
velocity profiles are approximately unifarm, the techniques described
in Chap. 4 can be applied to analyze bubbly flow in a vertical pipe.
The key to a successful understanding is to find an expression far
ONE-DIMENSIONAL TWO-PHASE FLOW
the drift ftuxj, 1 in terms o! basic quantities. For most practica! purposes
the empírica! equation (4.14) is a good approximation. Thus
(9.12)
bubble size.
The dependence of the terminal rise velocity of a single bubble, v~, upon
fluid properties has heen determined experimentally by Peebles and
Garber, 10 Haberman and lVIorton, 11 and by numerous other investigators.
The dependence of rise velocity on bubble volume for air bubbles in
water is shown in Fig. 9.2. For the smallest hubbles, which are approxi-
mately perfect spheres hecause of the dominant effect of surlace tension on
their shape, Stokes' solution 12 provides a reasonably accurate description,
1 d'g(p 1 - p,) (9.13)
"~ = 18 µ¡
The equation is valid lor salid spheres and it is assumed that the liquid
velocity goes to zero at the bubble surface. For fluid spheres contain-
60~-~-~~~~~~--~--~-~-~----~
50
40 e
30
u
•
....".:20 D
E
u
J. I0f----~--m,--------t----------+-----~
:¡:-- Bt.
·u 8 n.
o
1! Ó X ◊
o 5
-~ 4
E ◊
"' 3
2 A
0.01 0.02 0.04 0.06 0.1 0.2 0.4 0.6 0.8 1.0 2.0 4.0
Equivalent radius, Rb, cm
F'ig. 9.2 Terminal velocity of air bubbles in filtered or distilled water as function of
bubble size. (Haberman and Morton. 11 )
BUBBLY FLOW
(9.16)
(9.17)
u, - Y3.,,-R," (9.18)
(9.19)
Table 9.1 Terminal velocity of single gas bubbles in llquids (according to Peebles
and Garber) 10
R, ~
( a)"
2 -
gp¡
(9.23)
Example !U Calculate the rise velocity of air bubbles of equivalent radii 0.2, 0.5,
and 2 cm in water if u- = 70 dynes/cm, p¡ = I g/cm3, µ¡ = 0.01 poise, and
g = 981 cm/sec 2.
Solulion From Eq. (9.21) and the given property values
G ~ (981)(0.01)' ~ 2 86 X 10-n
2
(1)(70)' .
Therefore 4.02G1- 0 · 214 = 715 and 3.1G1-H = 1340.
From Eq. (9.23), moreover,
2 (-"-) ¼ ~ 0.51 cm
gp¡
BUBBlY FLOW 251
Rather than iterating to determine the various rcgions in Table 9.1, we use
Fig. 9.2 to obtain a first approximation to thc bubblc velocity and hence the
Reynolds number given by Eq. (9.20). The results are
The predicted bubble velocities, using Table 9.1 and Eq. (9.19), are then
When a bubble rises in a finite vessel, its velocity is generally lower than
the value predicted by Table 9.1.
In a tube of diameter D, the ratio of
the bubble velocity v, to the velocity in an infinite medium can be
expressed as a function of d/D, where d = ZR,.
Collins 17 studied large inviscid bubbles corresponding to region 5.
A good approximation to his results is given by
d
D < 0.125 1 (9.24)
d
0.125 < D < 0.6 (9.25)
d
0.6 < D (9.26)
(9.27)
v, = (1 + 1.6d)-l (9.28)
"~ D
ONE-DIMENSIONAL TWO-PHASE FLOW
If d/D exceeds about 0.6, the bubbles behave as slug ·flow bubbles and
obey the equation
0.6
d
< TI v
00
(i)-
v, = 0.12
D
2
(9.29)
and this may be used to estímate bubble velocities for d/ D < 0.6.
INFLUENCE OF VIBRATIONS
0.3~--------------
x Jr=0,fps
o -;¡ = 0.045
D. -;¡ = 0.089
X □ -Jr=0.133
'v -;/=0.178
o -¡,-0.222
ro - - Eq.(9.31)
t 0.2 1--------,-"- - - - Eq.(9.32)
(9.33)
<E 1
Flow regime
m9'.°6
._ ff
/''
u e----- chonge e' Je □"' e, ., o-
º 4 to flooding -..............-----i---.--~,a'------j---,
-~
2
X
iu 3 .
o
o
•. º CD
6 18 • O@ ------+------~.~º
• . • Q) "oº'll'
u 5 - - - Eq. {9.33) □ºm/¡
(l.)
~E
~4e------~-------t-~----,------j
Dl',OI
~· 1110
6
A
o ,•
-~
X Flow regime
~ 3 chonge due
u
2' to flooding
¿t<¡o
;:¡ 2 f----•"'~--- plateFraction of
perforated
,I' •
• o o
G) ~ 44.5 %
• 0 ~ 32.3 %
G) 12.5%
º~-~--~--~--~--~-~--~
o 0.1 0.2 0.3 0.4 0.5 0.6 0.7
Water vol u me fraction, et _ .
(6)
r
bubbles is therefore
· = 1 · 53 a
Jo!
[ug(p, - p,)]¼
2 (9.35)
Pi
r
becomes
for the churn-turbulent bubbly regime. For this regime the value of C 0
sufficiently far from the point of bubble injection usually lies between
256 ONE-DIMENSIONAL TWO-PHASE FLOW
12.0r--,----¡---,--.------,--------,--~--~-~--
u
• 8.0f-------f---------+----
-.::
E
•
'-~
◊
11
:,,.t>i 6.0r-----f----------t---r---+----+-----
Air-woter mixtures
ir,
o ft / sec cm/sec
0 o A o o
B 0.1 3.04
◊ e o. 2 6. 1 O
º D o. 3 9.15
◊ E 0.4 12.20
º F 0.6 18.30
G 0.8 24.40
º H 1.0 30.45
D == 2" == 5.08 cm
6.0 B.O
Overol! flux,j, m/sec
Fig. 9.5 Comparison between Eq. (9.36) and experimental data. (Zuber
and Findlay. 28 )
1.0 and 1.5 with a most probable value of about 1.2. Comparison
between this theory and some data is shown in Fig. 9.5. The method of
plotting shown in the figure gives C0 as the slope of the curve and v,;
as the intercept on the Va axis.
e=I
i
h
'º
e= l, pure liquid
foam from the top. Throughout this stage the rate of drainage of liquid
from the foam is given by the shock velocity and its constant.
8tage 2 VVhen the first continuity wave corresponding to a liquid
concentration Eo - ó1; reaches the interface, the voidage above the shock
begins to increase and the shock strengthens and slows clown. At any
subsequent time the liquid concentration above the interface is given by
the value which has just had sufficient time to propagate down from the
top.
This series of events resembles an upside-down version of type III
sedimentation and can be represented by the universal XY plot as shown
in Fig. 9.7 and described by Eqs. (8.68) and (8.69). The value of °'~ is
essentially unity when drainage is complete.
If the height of the shock at any time during stagc 2 is h and the
tube has a cross-sectional area A, then the amount of liquid which has
been drained is A (ho - h) and the amount of liquid remaining in the foam
lS
The quantity A h 0a 0 is the initial gas content of the entire foam. Rewrit-
ing Eq. (8.69) in terms of , we have
(Y - 1) = n - (n + 1), - 1 = ,(n - 1) - n,' (9.38)
n(l - ,) 2 n(l - ,) 2
If , is small, an adequate approximation for the amount of liquid lelt in
the foam when e is the concentration just above the shock is therefore,
8UBBLY FLOW
y = 0.24xl.8 (9.41)
in which y was the rate of liquid flow through the foa.m in cubic centimeters per
minute and x was thc volume of liquid in a total 295 cm 2 of foam.
Thcy also studied unsteady flow by suddenly closing the valve in the
liquid supply line and plotting the amount of liquid remaining in the foam as a
function of time. Predict their results if at the beginning of an experiment
6.9 cm 3 of liquid were uniformly dispcrscd in a total 29,5 cmª of foam.
Solution With the present notation Eq. (9.41) becomes
Substituting "'º = 6.9/295 = 0.0234 into Eqs. (9.44) and (9.45) thc end of stage
1 is predicted to occur when
o Experimental
points 26
150
--Theory
©100>1-+-----+------
E
"'
50
º
º'---'--'--"-----'--'--'--"'o'--
2 4 6 8 Flg. !U Foam drainage results (for
Liquid in foam, ce Example 9.2).
may be obtained in the same apparatus if the fluid purity, and hence
resistance to agglomeration, is altered (Fig. 9.11). An approach to the
agglomeration problem has been made by Radovcich and Moissis. 29
Perforated p/ates
No.of Diameter Square orray
orifices (cm) spacing (cm)
• 4.06 X 10-l
30 o 49 4.06 X 10-l 6.25 xl0- 1
o IDO 1.52 X 10- 1 9.50xl0-l
X
289 0.41 X 10-I 6.25 xl0- 1
25
o, o
<•E 20 o, o
·1
X
e º
a
ce
o 15
ü Churn- ci Bl 0
°
tocbule,t
regime o □
X
0
10 1--------1--'h--0~ + - - - - - - ~ x x x x ~
eo □ Xxxx
□ X XX
C0 □ XXX
□ X XX
@O □ X X
0 □ XX
• O X
0 O X
00 o
5 o
lf:¡ rP xx x
"toºº 0
X X xX
<1t,
0
o x x x Ideal b_ubb/ing
reg1me
~
□ x x
~ X X
ox
º"""'--=--'-------,l-,-----:'c----:cL.._---::'
O 0.1 0.2 0.3 0.4 0.5
Void fraction, a
/
·E 0.2
m
E
o
1e
/
<(
Fig. 9.10 Agglomeration effects on mean void fraction when bubbling through differ-
ent dcpths of tap water_ (Wallis. 22 )
(9.46)
BUBBLY FLOW
"'
This friction factor is thcn plotted versus the Reynolds number
GD
Re~- (9.47)
¡,
Bubbly mixtures in laminar flow are ncwtonian at Iow values of a and the
effective viscosity is given by Eq. (2.58)
µ ~ ¡,¡(l + a) (9.48)
If the liquid is contaminated the influence of a is cnhanced due to the
tendency of the bubbles to behave as solid spheres.
Unfortunately, Eq. (9.48) is valid only for values of a below abo_ut
0.05. At higher bubble concentrations the mixture rapidly becomes non-
newtonian, exhibiting a yield stress, 30 • 31 a decreasing apparent viscosity
with increasing shear rate, 32 and even electrical effccts. 33 Foams exhibit
considerable rigidity at high void fractions, and the bubbles behave like
the atoms in a crystal. Observations of the flow of frothy beer in plastic
0.9,---,----i---,-------,--,-------,---.--------,--r--,
<i' 0.3
0.2 ~-----t"f---t--;,L----------;:;,,f"-------:,=a~,.,__t-----+----------j
0.1
ly flow
--- -----
---¡-------+.:-'a.,.__
--------~
º~---::1c------::c1::-------:c½---::1-:----fc---f-:----:1::--f:----:1cc---~
O 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Mean void fraction, ot. -+-
fig. 9.11 Effect of liquid purity on void fraction in bubbly flow. (Wallis. 22)
ONE-DIMENSIONAL TWO-PHASE FLOW
pipelines at college picnics, for example, show ali of the bubbles moving
at the same velocity, while shear strain is confined to a thin liquid film
on the tube wall.
In turbulent flow it is usually adequate to use the liquid viscosíty
in the Reynolds number and employ single-phase flow correlatíons. Up
to Reynolds numbers of 10 5 a good approximatíon is C1 ~ 0.005. For
example, Meyer 30 found that the data of Rose and Gríffith 34 scattered
randomly around this value with maximum deviations of 25 percent.
lVIomentum fluxes can also be estimated within about 20 percent accu-
racy by using homogeneous flow theory. If the component fluxes are
not very large compared wíth the dríft flux, a better estímate for ver-
tical flow is given by the solution to Prob. 4.1 as
.( G, + G, )
J 1 + fo/j, 1 - j,i/j,
Example 9.3 ·water and air flow upward in a vertical duct. The various values of
fl.uxes and densities are: Pi = 1 g/cm3, Pu = 0.002 g/cm 2, j¡ = 20 cm/sec,
Ju = 50 cm/sec. The drift flux is given by
cm/sec
Using Eq. (4.2) and the given values of j¡ and j 0 , the value of a is found to be
0.25, and the corresponding value of j 0 ¡ is 2.8 crn/sec. Thc values of the mass
fluxes are
20 0.1
(20.1)(1 + 0.14) + (20.1)(1 - 0.056) ~ 0 878
-
(9.50)
(9.51)
(9.52)
Ne is the bubble radius and p the pressure. For very small bubbles this
factor approaches a limiting value of 0.82. Sorne resonance effects occur
at high lrequencies (above about 1 kc) which are comparable with the
natural frequency o! pulsation of the bubbles 39 given 50 by the expression
(3'"/p / p¡Rb 2) '/2_
There is no lower limit to the void fraction at which bubbly flow can
occur in cocurrent two-phase flow. The bubbly pattern breaks down in
practice far one of two reasons.
ONE-D!MENSIONAL TWO-PHASE flOW
"'
l. Coalescence of the bubbles either as they are being formed or as they
collide while flowing along the duct.
2. The characteristics of the process of injection or production of the gas
or vapor and its interaction with the flow dynamics of the channel.
Both of the above processes are rather whimsical. The speed with
which coalescence occurs is particularly sensitive to impurities, even in
minute quantities (see Fig. 9.11). V elocity gradients and turbulence tend
to increase the rate at which small bubbles collide, thus promoting agglom-
eration, but also have the effect of tearing apart the bigger bubbles. A
very approximate ''rule of thumbn which is sometimes used by engineers
300
• 1 kc
1 0.5 kc
(Ref. 36 acd 37)
250 - - -Isothermal
1 Adiobotic
1
"
-2-
-á 200 JI
e
o
1
- ~
a 1 1
1
~,
;e
·¡¡ 150 1 1
.2
:!; º\ 1
,!\
I
l00 t\ I
/
o
' ~ ........
o ~~~.E:---'ó
/
/
o
50
oL _ _ L_ _j__j__ _ L _ _ L _ _ j _ _ L _ _ L_ _j__
O ~ Q4 Q6 0.8 1.0
Void fraction, a -
places the transition from bubbly to slug flow at 10 percent void fraction
for "pure" liquids although Rose 34 has reported bubbly flow at 60 percent
void fraction in tap water. At the other extreme there exist foamíng
agents which allow bubbly flow to persist up to virtually 100 pcrcent void
fraction.
The second mode of breakdown of bubbly flow often cannot be ana-
Jyzed without reference to the entire system charactcristics. For exam-
ple, in a boiler tube bubbly flow may be converted to slug flow by sup-
pressíng a sufficient number of nucleation sites so that the vapor is formed
as several large bubbles instead of numerous small ones. SimilarlyJ if
gas is introduced into a liquid stream through a porous surfaceJ there
exists a transition at the injector surface from the formation of small bub-
bles to the formation of a gas "blanket" which breaks off to form indi-
vidual slug-flow bubbles. 22 Only in certain special cases where the limit-
ing process can be identified (it might perhaps be a flooding phenomenon)
has rationalization of this transition been possible.
From an academic standpoint it should be possible to determine
exactly which bubble size distribution (if any) will be ultimately stable
in a very long channel far away from all inlets. However1 in the majority
of practica! cases the bubbly flow pattern never becomes "lully devel-
opedn and entrance effects predominate.
IE.xample 9.4 Air and water flow upward in a 10-ft-long, 2-in.-diameter vertical pipe
and discharge into an environment at 14.7 psia. Assuming bubbly flow anda
temperature of 70ºF, calculate the inlet pressure for the following volumetric
fluxes measured at atmospheric pressure and temperature,
j 1 , fps 0.5 1 10 15 30 32 34 36 38 40
Ju, fps 1 2 2 30 32 34 36 38 40
Solution The bubble size being unspecified we have a choice of the regimes in Table
9.1 and the corresponding values of nin Eq. (9.12). Assuming that no particular
precautions are taken to produce small bubbles, the most likely regirne is
probably churn-turbulent and the appropriate equation is (9.35). Substituting
values for air and water at 70ºF we find 1
j,
ct = j¡ + Ju + VuJ (e)
Sin ce the pressure changes down the pipe, the val u e of j 11 will change. Assuming
ONE-OIMENSIONAL TWO-PHASE FLOW
"'
isothermal expansion we obtain
. p, r. )
Ju = p Vil pa (d)
where pa, is the atmospheric pressure and (Ju)Pa the given gas flux.
A further complication will arise if the flow becomes sonic at the duct
exit. This corresponds to choking, and in this case the exit pressure is not
necessarily the same as the pressure of the surroundings.
The three components of pressure gradient are as follows.
Acceleration
·vu and v1 are found by using Eq. (e) in Eqs. (1.22) and (1.23)
- (dp)
dz A
~ (a, + G1 j¡_j_J)
+
dj,
dz Vui
(j)
dp) =
( ~d
z A
(a U + G f Ji~+.
Íf
V 11 1
)
Jupa 2P"
(. ) dp
p d-Z
(l)
Friction
(m)
Gravity
- (dp)
dz a
~ g[ap, + (] - a)p1] (p)
BUBBLY FLOW
"'
íable 9.2 The components of pressure drop and in[et and
exit pressures predicted by the solution to Example 9.4
j 1, fps ir11 fps dPaccei, psi dpfric, psi dpgrav 1 psi Pe, psi Pi, psi
Combining Eqs. (l), (m), and (p) and solving far dp/dz givcs the usual form of
result
2C¡Gj/D + g[ap, + (1 - a)p¡]
(q)
The second term in the denominator of Eq. (q) has the same significancc
as the square of the J\.fach nurnbcr in Eq. (2.4.5). If this term exceeds unity,
the acceleration pressure drop becomes negative and the fio,v must be supcr-
sonic. Normally this will not be permissible and the exit pressure will adjust
until choking is reached with a Mach number of unity. The condition for
choking is therefore
(r)
The isothermal expansion law for the gas if therc is no area change, is
1
(9.56)
Equation (9.60) shows that friction and gravity in upf!ow act to drive the
Mach number toward unity since dJlf / dz is positivo wben M < 1 and
negative when 111 > 1. In downflow, however, there is apparently an
interaction between friction and gravity which can lead to a smooth tran-
sition through M = 1 when
(9.64)
and is compatible with the results of Huey. 'º• 41
G = p¡a = 1 P~ o (9.56)
(9.67)
m ONE-DI MENSIONAL TWO-PHASE FLOW
Substituting Eq. (9.67) into Eq. (9.66) and using the rcsult in Eq. (9.55),
we obtain
dp (
-dz 1 + ºº -Po)
p = . dj
p¡J -
dz
(9.68)
p¡j'
2po = l -
(p) Po
p
- 00 ln Po
(9.69)
Equations (9.66) and (9.67) can also be used in Eq. (9.54) to show that
Eliminating j2 between Eqs. (9.69) and (9.70) gives an equation for the
l\tlach number in terms of the pressure ratio, as follows:
M' = -2 ( 1 - -p - ó0 ln-
Óo
p) ( 1
Po Po
+ -PoÓo
p )-' (9. 71)
When the Mach number is unity, p = p* and the ratio p* /p, can be
found from Eq. (9.71). Sorne results are given in Table 9.3.
Knowing the pressure ratio as a function of l\-fach number, other
useful variables follow from relationships which are easily derived from
the condition of isothermal flow, such as
j, ó A* p* A* (9.72)
M=-=-~=-~
ó* A p Aji
Figure 9.13 shows the resulting dependence of Mach number, pressure
ratio, velocity ratio, and density ratio as a function of nozzle geometry.
The throat area is found in terms of the upstream conditions from
Eq. (9.54) with M = l.
3.2 3.2
2.8 2.8
2.4 2.4
80 = O.OS
80 = 0.10
¼ 2.0 2.0
80 = 0.25 •-}
~
:¡;
80 =0.50
~
1.6 1. 6
1.2 1.2
0.8 0.8
0.4
o -=----'-----'------'-1-_l__J__j__j__J
O 0.2 0.6 1.0 0.6 0.2 O
f..-- Convergent -------4,,--- Divergent --------1
Throot_l A*/A
lal
1.2
•-}
"'0.8 0.8
0.4 0.4
o L__j____l__j___L_L__j__j__j__j----"' o "'--_j__j__j___l_~_j__j__j__j~
O 0.2 0.6 1.0 0.6 0.2 O O Q2 Q6 1.0 Q6 0.2 O
r-- Convergent -----4----- Divergent ~ 1-,--------Convergent·-----4- Divergent------..¡
fhroot_J A*/A Throot_J A*/A
(e) (d)
Fig. 9.13 Nozzle characterist.ics for isothermal frictionless bubbly flow. (Tangren,
Dodge, and Seiferl. 42 )
m ONE-DIMENSIONAL TWO-PHASE FLOW
whence
A* = ]'_o
p*
[(Q,),W]"
Po
(9.74)
The qualitative behavior o! bubbly nozzle flows and the rnethods for
solving practica! problems are very similar to the analogous single-phase
flow cases discussed by Shapiro. 43
... PROBLEMS
9.1. An air bubble is formed very slowly in water at 20ºC. What is its diameter
when it detaches if (a) it is formed on upward-facing nonwettable orífices with radii
0.1, 0.5, 1, and 2 mm; (b) the orífice is a hale in a wettable surface with contact angle
f3 and f3 can be 30, 60, 90, or 120º?
BU BBLY FLOW 275
~.2. Estimate the equilibrium bubble size in a milk-shake machine ,vhich contains
one liter of fluid and is run b::,r a ;!,,S:th-horsepower motor.
!U. By considering apparent mass effects show that the equation of motion of a
spherical bubble growing freely in an inviscid liquid is 4
9.5. If the bubble in Prob. 9.4 is grown from a nozzle, which exerts no force on it,
and breaks away when z = Rb, shO\v that the bubblc volume at departure is
and that this agrees with Eq. (9.5) when a = 1. 'iiVhat happens if a = 6?
9.6. When bubbles grow as a result of transient heat or mass transfer, their radii
increase in proportion to the square root of the time. A bubble is nucleated in
a superheated liquid by passing a current pulse through a hot wire. The bubble
grows according to the equation Rb = 2t½ where Rb is in ccntimeters and t in seconds.
What is the bubble volume when it breaks from the wire?
9.7. Solve Probs. 9.3 and 9.4 for a bubble growing in a very viscous liquid. Assume
that the bubble always moves with its terminal velocity. Show that Eq. (9.6) results
ifa=l.
!U!. What is the maximum bubble volume 1vhich can be bfown from a given orifice
in a viscous liquid if Eq. (9.7) is va.lid? Evaluate this volumc for air blowing through
a ¼-in. nozzle into molasses (p¡ ::::: 1.2 g/cm 3, µ 1 = 1000 poise).
9.9. Solve Example 9.1 for Rb = 0.005, 0.05, 0.1, 0.3, and 1.0 cm.
9.10. Solve Example 9.1 and Prob. 9.9 if the fluid is aniline for ,vhich Pt = 63.7 lb/fV,
µ 1 = 2.93 cp, and cr = 41.7 dynes/cm.
9.11. A bubble is nucleated in a 100-ft-high column of water which is supersaturated
with carbon dioxide and open at the top. According to Caldcrbank and J\foo-Young, 49
the mass-transfer coefficiént for rising bubbles is independent of diameter so that the
rate of gas evolution per unit surface areu is constant. If this ratc of evolution is
10- 4 g/(cm 2 ) (sec) estimate the bubble volume and rise velocity at different points in
the column if it starts from the bottom ,vith a diameter of 10 µ. Ignore evaporation
into the bubble, but do not neglect hydrostatic pressure changes or surface-tension
effects.
!U2. Nicklin 46 measured the drift velocity, vah of air bubbles as a function of gas flux
through stagnant water. His results are shown in Fig. 9.14. Derive thc relationship
between j 0 ¡ anda, the values of v00 and n, and explain the cxistence of the minimum
value of Vai shown in the figure.
9.13. Marrucci and Gioia 47 studied cocurrent air-water flow in a vertical pipe of 5.3-cm
diam. Their results are shown in Fig. 9.1.5a. Evaluate n, v..,, v11i, and j 01 as a func-
ONE~DIMENSIONAL TWO-PHASE FLOW
"' 0.9 o
o o
' ' '
1 1 1
o
o. o
o
-~ 0.8
.• o o
o
oo
o
ru ,o o
::o O. 7 r o R -
_o
o
o
'lo e¿, o
_o
0ºº
ru
{'
0.6
o '!,
.:~i o
- o
o
o~ Li
ºe o
o
r -
o
' ' ' ' '
-
0.8 r o o
o. o o o
o
~ 0.7 ºSo
o
o
.~u 0.6 r o .
o o
-¡¡ o
> o
' o o
o o
o
o o
0.4 r .
ºo o
o
0.3 '
1
' 1 1 1 .
Fig. !U4 (a) Bubble velocity and (b) drift velocity for bubbling
of gas through stagnant liquid. (,.Vicklin. 46 )
tion of a from these data. VVhat regime of bubbly flow do you diagnose? The same
authors plotted Vy; versus a as shown in Fig. 9.15b. What values of v"' and n are
predicted from this method of plotting? Do the conclusions from the two figures
agree?
9.14. Air and benzene (a = 28.8 dynes/cm, Pf = 54.7 lb/ft3, µ,¡ = 0.647 cp) flow
vertically upward in a l-in.-diam pipe at flow ratcs of 1 and 1000 lb/hr, respectively.
The bubble diameter is 2 mm at the bottom of the pipe where the pressure is .50 psia
and the temperature lSºC. Evaluate the void fraction and prcssure as a function of
height. I-Iow long a pipe is needed to drop the prcssurc to atmospheric?
9.15. Solve Prob. 9.14 if the flow rates are each increased by a factor of 10.
9.16. A series of air bubbles with Ro = 0.5 in. flow upward in stationary fluid in a
vertical pipo of 2 in. diam. What is their velocity, (a) in glycerin at 20ºC and (b) in
SUBBLY FLOW 277
water at 20ºC? What is the gas flow rate in each case if the bubbles are 3 in. apart
from nose to nose?
iU7. An air flux of 3 cm/sec is suddenly supplied to the bottom of a 50-cm depth of
clear water containing a strong foaming agent in a long vertical tube. The bubbles
which are produced ali have a volume of 0.002 cm 3. Show that Fig. 9.16 describes
the qualitative behavior. Identify thc various features of thc sketehes and evaluate
the key parameters in detail. \Vhich parts of the process, if any, are likely to be
physically impossible or unstable.
9.18. What is the velocity of sound in a hydrogen-water mixture at 1000 psia, 70ºF,
and with mean density 40 lb /ftª?
9.19. Salve Prob. 9.18 if the pressure is 5 psia and the radius of the bubblcs is 1 mm.
9.20. Salve Example 9.4 if flow is horizontal.
9.21. 3 scfm of air are to be bubbled through a tank of 1 ft diam containing 20 gal of
water at 20ºC. The designer has a choice of the number of nozzles or orífices to use
as well as diameters. Show how the following parameters depcnd on the design of
the injection system: (a) void fraction, (b) bubble residence time in the liquid, (e)
total interfacial area in the tank, and (d) operating limits.
9.22. In a 4-in.-diam countercurrent-flow bubble column, Shulman and Molstad 23
found that flooding occurred for the following mass fluxes of carbon dioxide and water
t
~11 0.2 0 9 =1.68 liters/min
O 5 lO 15
Qf, liters/min
lal
<E~ 2s~----------~-----7
u o Measured values
¡:-
·e
il 1sl------l-----"'--...c--cc--l---------1
>
~
""Q 10'--------"------~-----"
o 0.1 0.2 0.3
lb)
Fig. 9.15 Sorne results of Marrucci and Gioia for
vertical bubbly fl.ow. 4 1
ONE-D!MENSIONAL TWO-PHASE FLOW
i
h
- w, 1-1_5_,o_o_o-+_1_0_,o_o_o~¡ sooo _
w, 38 42 ~
_ _!e dA
A.dz
[___!!'
1-M
_ (l + -1)]
2 ó
1 dM' M'(l + 1/o)
- M' d, 2(1 + M'/o)
and that these results may be combined ,vith Eq. (9.72) to forma basis for numerical
prediction of all the variables in terms of ó* and M.
9.25. In a choked nozzle of given geometry, with given upstream stagnation pressure,
how <loes the liquid flow rate depend on the val u e of 00 ? Deduce the relationship
beteeen W 1 and Wu for the valve described in Prob. 2.21. Design such a valve if it is
to control oil flow rates between 1 and 10 tons/hr of oil with density 60 lb/ft3 at 60ºF
and 100 psia using compressed air.
BUBBLY FLOW
"'
9.26. By assuming that the ratio (1 - 01.)/C is constant through a nozzle, ,vhere C is
the coefficient of apparent mass, sho,v that the limiting value of the slip ratio in an
accelerating bubbly flow is
2(1 - a)
VC' +4C(l - a) - C
If C has the usual value of H, show how the velocity ratio depends on the
average void fraction.
If the bubbles distort to form ellipsoids with axes in the ratio 1 : 6 1 the value of
C drops to 0.045. What effect does this have on the velocity ratio?
9.27. Show that the velocity ratio across a normal shock wave in a bubbly mixture is
given 1 in tcrms of the upstream conditions, by
9.28. 100 cfm of water and 200 scfm of air at 100 psi and 70"F are supplied toan experi-
mental convergent-divergent nozzle. What is the throat area when the flow is
choked? If the nozzle discharges into the atmosphere at 14.7 psia, what values of
exit area will cause shocks to form in thc nozzle? Plot the pressure variation down
the nozzle as a function of area for various values of the cxit area. What is the
maximum thrust which the nozzle can exert on its mountings?
9.29. Discuss the various forces which act on the bubbles in one-dimensional flow.
Under what conditions is the flow governed by a balance between (a) gravity and
drag, (b) inertia and pressure forces, (e) pressure and the Basset force 1 and (d) surface
tension and buoyancy?
9.30, Show that an error is introduced by assuming ~ to be small in Eqs. (9.39) and
(9.40), which tends to underestimate the duration of stage l. Show that stage 1 in
Example 9.2 actually ends when t = 30 sec when an: amount 3.87 cm 3 of liquid has
drained from the foam.
9.31. A bottle of beer is shaken vigorously and poured into a long straight vertical
vessel (a "yard"). If the initial void fraction is 80% and no bubbles form or burst
after the first few seconds, describe what happens.
9.32. Salve Prob. 9.31 if the initial void fraction is 30%.
9.33. According to Harrison and Leung 1 48 bubbles formed at orífices in fluidized beds
abey Eq. (9.5). Estímate the void fraction as a function of the number of nozzles
when a bed of glass balls 1 0.01 cm diam 1 is fluidized with air at a volumetric flux of
3 cm/sec, measured at atmospheric pressure and temperature. The bed is 10 ft deep.
Assume that all the air flow in excess of that needed to fluidize the bed forms bubbles.
State other assumptions ·made.
REFERENCES
6. Taylor, G. l.: Proc. Roy. Soc. (London), vol. A210, p. 192, 1950.
7. Zubcr, N.: AEC Rept. U-4439, 1959.
8. Fritz, W.: Physik. Z., vol. 36, p. 623, 1933.
9. Hinze, J. O.: A. l. Ch. E. J., vol. 1, p. 289, 1955.
10. Pecbles, F. N., and H. J. Garbcr: Chem. Eng. Progr., vol. 49, pp. 88-97, 1953.
11. Haberman, W. L. 1 and R. K. l\!Iorton: David 1iV. Taylor ?v1odel Basin Rcpt. 802, 1953.
12. Stokes, G. G.: "Mathematical and Physical Papers," vol. 1, Cambridge Univcr-
sity Press, London, 1880.
13. Hadamard, J.: Compt. Rend. Acad. Sci. Paris, vol. 152, pp. 1735-1738, 1911.
14. Rybczynski, VV.: Bull. Acad. Sci. Cracovie 1 vol. A, pp. 40-46, 1911.
15. Davies, R. M., and G. I. Taylor: Proc. Roy. Soc. (London), vol. 200, ser. A, pp.
375-390, 1950.
16. Harmathy, T. Z.: A. l. Ch. E. J., vol. 6, p. 28li 1960.
17. Collins, R.: J. Fluid 111ech., vol. 28, part 1, pp. 97-112 1 1967.
18. Ladenburg, R: Ann. Physik, vol. 23, p. 447, 1907.
19. Edgar, C. B., Jr.: AEC Rept. No. NYO-3114-14 by G. B. Vilallis, pp. 19-21, 1966.
20. Jameson, G. J.: Chem. Eng. Sci., vol. 21, pp. 35-48, 1966.
21. Jameson, G. J., and J. F. Davidson: Chem. Eng. Sci., vol. 21, pp. 29-34, 1966.
22. Wallis, G. B.: Paper no. 38, Intern. Heat Transfer Conf., Boulder, Colo., ASME,
1961.
23. Shulman, H. L., and M.C. Molstad: Ind. Eng. Chem., vol. 42, p. 1058, 19.50.
24. Kutateladze, S. S., and V. N. l\foskvicheva: Zh. Tech. Fiz., vol. 29, no. 9, pp.
1135-1139, 1959.
2.5. Gaylor, R., N. W. Roberts, and H. R. C. Pratt: Trans. Inst. Chem. Engrs., vol.
31, p. 57, 1953.
26. 1\1.iles, G. D., L. Shedlovsky, and J. Ross: J. Phys. Chem., vol. 49, p. 93, 1943.
27. Zuber, H., and J. Hench: Rept. no. 62GL100, General Electric Company,
Schenectady, N.Y., 1962.
28. Zuber, N., and J. A. Findlay: 1'rans. ASME J. Heat 1'ransfer, vol. 87, ser. C,
p. 453, 1965.
29. Radovcich, N.A., and R. Moissis: Rept. no. 7-7673-22, Department of Mechanical
Engineering, Massachusetts Institute of Technology, 1962.
30. l\Ieyer, P. K, and G. B. Wallis: AEC Rept. No. NYO-3114-12 (EURAEC 1530),
1965.
31. Penny, W. G., and 1\1. Blackman: Note 282, Ministry of Home Security, Great
Britain, 1943. See also J. Herma.ns, "Flow Properties of Disperse Systems,"
North-Holland Publishing Company, Amsterdam, 1953.
32. Sibree, T. O.: Tcons. Facoday Soc., vol. 31, p. 325, 1943.
33. Raza, S. H., and S. S. Marsden: Soc. Pet. Eng,,s. J., pp. 359-368, December, 1967.
34. Rose, S. C., Jr., and P. Griffith: Rept. /5003-30, Massachusctts Institutc of
Technology, 1964.
35. Wood, A. B.: "A Textbook of Sound," Thc Macmillan Company, New York,
p. 327, 1930.
36. Karplus, H. B.: Rept. C00-248, Armour Res. Found., June, 1958.
37. Gouse, S. W., Jr., and G. A. Brown: E.P.L. Rept. DSR 8040-1, Massachusetts
Institute of Technology, April, 1963.
38. Marcha!, R.: Compt. Rend. Acad. Sci., vol. 254, pp. 2524-2526, 1962.
39. Silberman, E.: J. Acoust. Soc. Am., vol. 29, no. 8, pp. 925-933, 19;'57.
40. Huey, C. T.i and R. A. A. Bryant: A. l. Ch. E. J., vol. 13, no. 1, pp. 70-76, 1967.
41. Huey, C. T.: Can. J. Chem. Eng., vol. 44, no. 6, pp. 313-321, December, 1966.
42. Tangren, R. F., C. H. Dodge, and H. S. Seifert: J. Appl. Phys., vol. 20, no. 7,
pp. 637-645, 1942.
BUBBLY FLOW
10.1 INTIIOlll.lCTION
The slug-fiow regime is characterized by a series of individual large bub-
bles wbich almost fill the available flow cross section. Sorne familiar
examples of slug flow are
l. Flow in a drinking straw when the glass is almost empty
2. Flow in the "riser" section of a coffee percolator
3. Flow in the neck of a bottle which is being emptied too rapidly
A typical example of a slug-flow bubble in a vertical pipe under
laboratory conditions is shown in Fig. 10.1.
j = Q, + Q¡ (10.1)
A
The bubble dynamics are then determined by this velocity, the cor-
responding velocity profile, the bubble Iength, pipe geometry, and fluid
properties. Apart from the effects of the wake from the preceding bub-
ble, the velocity profile in the liquid slug is a function of the pipe rough-
ness and the Reynolds number,
Therefore the bubble dynamics are dependent on j but not on the indi-
vidual fluxes j 1 and j, of the liquid and the gas. Furthermore, as long
as each unit cell corresponding to Figure 10.2 is independent, the bubble
dynamics are not a function of the void fraction a.
BUBBLE VELOCITY
VOJD FRACTION
a=-
J, (10.4)
v,
PRESSURE DROP
(10.5)
of the constant which were obtained for round tubes by these authors
were:
Dumitrescu 1 k, = 0.351 (10.6)
Davies and Taylor' k, = 0.328 (10. 7)
The limiting case in which D,/D, goes to zero agrees with Birkhoff and
Carter's' theoretical predictions for plane two-dimensional bubbles.
Griffith's paper also gives results for bubbles rising in annuli and
tube bundles. For annuli the outer diameter D, is the significant dimen-
sion for insertion into Eq. (10.5). The variation of k, as a function of
the ratio of the interna! to externa! diameters (DJD,) is shown in Fig.
10.3. A remarkable conclusion is that the smaller the annular spacing
is made, the !aster the bubble will rise.
In the limit D, = D, the result is approximately
(10.10)
which would be expected from Eq. (10.9) for a plane bubble which is
wrapped around the annulus so that the liquid streams coalesce on one
side. Symmetrical bubbles are usually not observed in annuli.
SLUG FLOW m
0.6 ~---r~-,---,1-,----,----<>,-,----,-~
Tube bundles---.._
Annuli
I
0.2 f - - - - - + - - - - - f - - - - - - j
o~~~-~~~-~~~-~~
o 0.2 0.4 0.6 0.8 1.0
Dimension ratio D¡"/Do far annuli
Fig. 10.3 Dependence of the fac- [l -Dh/D 0] fortube bundles
tor k1 on duct geometry. Ds/Dh for rectangles
( Gciffith. ') (Dh = hydraulic diameter)
The limit1ng case in which D,/D, goes to zero agrees with Birkhoff and
Carter's 6 theoretical predictions for plane two-dimensional bubbles.
Griffith's paper also gives results for bubbles rising in annuli and
tube bundles. For annuli the outer diameter D, is the significant dimen-
sion for insertion into Eq. (10.5). The variation of k, as a function of
the ratio of the interna! to externa! diameters (DJD,) is shown in Fig.
10.3. A remarkable conclusion is that the smaller the annular spacing
is made, the faster the bubble will rise.
In the limit Di = D, the result is approximately
k 1 = 0.23 y;;; (10.10)
which would be expected from Eq. (10.9) for a plane bubble which is
wrapped around the annulus so that the liquid streams coalesce on one
side. Symmetrical bubbles are usually not observed in annuli.
SLUG FLOW
0.6 r--r---r-;--;---1-,-,--<,r---,---,~
'
0.2 f-------+-------+-------1
o~~~-~~~-~~~-~
O O. 2 0.4 0.6 0.8 1.0
Dimension ratio D¡/Do for annuli
fig. 10.3 Dependence of the fac- [l-Dh/D 0] fortube bundles
tor k1 on duct geometry. Ds/Dh for rectangles
( GrijJith. ') (Dh = hydraulic diameter)
(10.15)
(10.17)
The resulto! plotting experimental data in this way is shown in Fig. 10.4.
The three asymptotic solutions equivalent to Eqs. (10.8), (10.12), and
(10.14) are clearly satisfied. They are
10 1 ~---~------,-------,-------,----r----r---,
o Water, NA,=2Xl0 5 ◊ 5000 viscasil, NA,= 1.23 X 10- 3
4
• 50% glycerine, NA,= 8 X 10 3 v 10,000 viscasil, NA,= 3.08 X 10-
Present . 2
1,;. 30,000 viscasil, NA,=3.42 X 10-
5
k v 70% glycerine, NA,=6.9x10
wor { <D 89% glycerine, NA,= 14 o 60,000 viscasil, NA,= 8.55 X 10- 6
10º
◊ 95% g!ycerine, NA,=2.2
Eq.[10.19)
Fig. 10.4 General dimensionless representation of bubble rise velocity in slug flow.
(Wallis.')
y~ gµ.¡' (10.20)
u3p¡
Y is simply equal to 1/NA, 2 when the gas density is low compared with the
liquid density. A plot of k1 versus NE, as a function of Y is shown in
Fig. 10.5.
An equation which has the property that it reduces to Eqs. (10.8)
and (10.11) in their appropriate range of applicability is
(10.21)
Equation (10.21) also gives a good approximation in the intermediate
range of N I shown in Fig. 10.4, when surface-tension effects are negligible.
2'0 ONE-D!MENSIONAL TWO-PHASE FLOW
0.40
0.30
~¾'
{!
'
~'
k,
0.20
soo 1000
(10.22)
N¡ > 250 m = 10
18 < N1 < 250 m = 69N1 - 0· 35
(10.23)
N, < 18 m = 25
Equation (10.22) is a general correlation for bubble rise velocity in terms
of ali the relevant variables.
In the inviscid region when N 1 is large, Eqs. (10.23) and (10.22)
yield
k 1 = 0.345(1 - e'8- 37-N,aJl 10 ) (10.24)
SlUG FLOW 291
This result correlates the data whích were used by Masica and Petrash 11
equally as well as their equation, which was written in terms of the
Bond number,
4
k1 ~ 0.34 1 - - Q.84)N,,/
- .']
(10.25)
[ ( N B,
Example 10.1 What is the rise velocity for a slug-flow bubble composed of gas with
density 10- 3 g/cm 3 in a vertical round tube 2 cm in diarnetcr? The liquid
properties are p¡ = 1 g/cm 3, (j" = 100 dynes/cm, µ¡ = 1 poise.
Solution First 1 evaluate the following dimensionless groups, neglecting the gas
density in comparison with the liquid density:
69
- NJ·ss - 15
m - -- -
v.~ 0.29(1-l')[(981)(2)(1)]h
= 12.7 cm/sec
Alternatively, usi.µg Fig. 10.5 ,ve find k1 = 0.26, v"' = 11.4 cm/sec.
(a)~~ (10.29)
J + v.
In terms of the volumetric flow rates, Eq. (10.29) can be written 12
(a)
Q,
(10.30)
Q1 + Q, + Av 00
and this may be calculated by using the value of a from Eq. (10.29).
Square channel~
1.26 ,---,-----=::::=ccj=-4
Circular pipe
asymptote
1.22 /
C1
1.14
"""f----...-. Para 11 el piones ~~t-----_¡
tice since the slug length L, is indeterminate solely in terms of the overall
flow rates of thc components. Griffith 5 suggests that in a channel in
which boiling is occurring it is sufficiently accuratc to assume that
e, = 1.6 (10.35)
The coefficients C, and C, modify Eq. (10.30) to give an improved
equation for the mean void fraction
If the gas density is rnuch srnaller than the liquid density we have
Pm = (1 - a)p¡ (10.39)
and the last terrn in Eq. (10.38) can be rewritten as
- dp) = 2C1Pm.i2 (10.40)
( dz , D
which could be regarded as a homogeneous flow frictional pressure drop
in which the mean density is calculated from the void fraction in Eq.
(10.30). The techniques which were used in the second part of Example
9.4 should therefore be approximately applicable to slug flow as well as
to bubbly flow.
CORRECTION FOR LONG BUBBLES
If the slug-flow bubbles are long (greater than 15 diameters for example)
a substantial amount of liquid is held up in the film surrounding the
bubble. For purely potential flow the liquid downward velocity relative
to the bubble is V2gh at a distance h below the nose. Eventually, how-
ever, a terminal velocity is reached at which the weight of the film is
SLUG FlOW
'"
completely balanced by the wall shear stress. The film now !alis at a
steady speed and has a uniform thiekness which can be ealculated from
falling film theory. Since its weight is completely balanced by the wall
shear stress, the liquid in the film does not contribute to the pressure drop.
Furthermore the liquid slug length is also decreased by the amount of
water. which is held up in the film. Both of these effects can be accounted
far by treating the liquidin the film as if it were gas and modifying the
void fraction in Eq. (10.38) .. For a long cylindrical bubble surrounded
by a film of thickness á (Fig. 10. 7) the ratio of the bubble volume to the
tube volume is
ci=a ( 2•)-2
D
1- (10.41)
The gas velocity upward in the center is the same as the bubble velocity.
Therefore
(10.42)
For inviscid bubbles and turbulent flow (Re; > 8000) Eqs. (10.32) and
(10.33) give
(10.43)
(10.44)
Combining Eqs. (10.43) to (10.45) we find eventually that the liquid flux
downward is
., = "D'
Jt
4Qí = 2.
(1 . ' + v. ) (1 -
2•)'
D - . J (10.46)
Now, Q;is related toó by the falling film theory of Chap. 11. Therefore
ó can be found by solving Eq. (10.46) and the falling film equations
simultaneously.
The theory is only valid if the value of N¡ is greater than 300 so
that the bubble velocity is given by Eq. (10.5) and is
(10.47)
Eqs. (10.49) and (10.50) give the value of ó/D, which is substituted into
Eq. (10.41) to give a modified value of a for use in Eq. (10.38). In
general, Eq. (10.38) will tend to overestimate the pressure drop, whereas
the modification using Eq. (10.41) will underestimate it.
Acceleration pressure drop can be treated as in the bubbly flow
regime and as shown in Example 9.4. However, since the slug-flow pat-
tern is not as homogeneous as bubbly flow, the choking condition given
by Eq. (r) of Example 9.4 is likely to be in error. Furthermore, since
sorne of the liquid is moving with a velocity j in the slugs, whereas the
rest is moving downward in the fa.lling film 1 the assumption of uniform
liquid velocity is incorrect. Further studies are worthwhile in this a.rea .
.Example 10.2 Calculate the mean pressure gradicnt in a vertical oil well for thc follow-
ing conditions 1 Q1 = Qª = 35.4 liters/sec, D = 15 cm, µ 1 = I poise, u = 25
dynes/cm, P! = 0.85 g/cm 3, P/1 = 0.0025 g/cm 3 • The local pressure is 60 psia.
Eq. [10.49)
O.
Solution The long length of vertical pipe in an oil well is conducive to the formation
of slug-flow bubbles. Furthermore, if sufiicient length is available for agglom-
eration to occur, these bubbles may be vcry long. Depending on the particular
details of the well design the pressure gradient should thcreforc lie between the
predictions oí Eq. (10.38) which are obtained using Eq. (10.36) or (10.41), as
long as the slug flow is fully developed and no correction is introduced by Eq.
(10.34).
First we calculate the appropriate dimensionless groups as follows:
N¡ (981H)(l5¾)(0.85) ~
1440
1
N Eo ~ (981) c1g;) (0.85) ~ 7250
(25¾)(0.85H)
N'" ~ (1')(981H) ~ 3 · 2
A = ~ (15) 2 = 177 cm 2
4
.
Jt = A =
Qf 35,400
~ =
200 /
cm sec
. Q,
Jg = A = 35,400
~ =
200 /
cm sec
dp _ 613 _
- dz - 0. 993 - 618 dynes/cm 3
To make the correction for long bubbles we use Fig. 10.8 with the values
j/v<r, = 400/42
= 9.5 and N = 1440. The value of ó/D is found to be 0.0485.
From Eq. (10.41) the modified void fra.ction is
0.384
a' ~ [1 - 2(0.0485)]' ~ 0. 47!
Substituting this value into Eq. (10.41) the predicted pressure drop is decreased
in the ratio (1 - a')/(1 - a) to the value
_ dp _ (618)(0.529) _ d / ,
dz - 0.616 - 531 ynes cm
The pressure gradient therefore should lic bctween 531 and 618 dynes/cm 3 and
is probably closer to the lo,ver valuc.
ViSCOSiTY EFFECTS
At low values of N¡( < 300), or far values of Re; less than 8000, viscous
effects become important and the above equations are incorrect. A com-
plete study of these phenomena is not availablc. However, as long as
buoyancy effects are small compared with viscous and surface-tension
effects, the results to be described in Sec. 10.4 under the heading
"Horizontal Slug Flow" are approximately valid. It is suggested that
these results should be used when v., as derived from Eq. (10.22), is
much less than j I for example 1 when
~L_____:~A
8 ,~ , , ~~ j
f
Fig. 10.9 Horizontal slug flow.
300 ONE-DIMENSIONAL TWO-PHASE FLOW
Since there is no pressure drop along the length of the bubble, the liquid
film on the wall is substantially stationary. If this film has a mean
thickness o, the available flow area for gas in the bubble is
(10.53)
(10.54)
(10.55)
Ab j
m=l-~=1-- (10.56)
A Vb
In the absenee of effects due to the gas viscosity and inertia and for
bubbles which move independently, the factorsinfluencing bubble velocity
can be combined into the following dimensionless groups:
The first group represents the ratio between the liquid velocity in
the slug and the bubble velocity; the second group is the Reynolds num-
ber for the Iiquid in the slug; the third group represents the relative
importance of viscous and surface-tension effects¡ and the final group is
the ratio between buoyancy and surface-tension forces. In fact the last
three groups are directly analogous to the groups which describe the
balance between inertia, viscosity, surface tension, and buoyancy in the
case of vertical flow. The first group is the inverse of C1.
The second and third groups can be combined to yield a parameter
which is independent of vclocity and is a constant for a particular fluid
in a particular pipe, i.e.,
(10.57)
Sl-UG FLOW
'º'
15
Suo performed experiments in the range
v, = l.19j (10.59)
The value of the coefficient in Eq. (10.59) is very clase to the equivalent
value (C, = 1.2) for vertical flow at high Reynolds numbers. Tbe
Reynolds numbers Re, corresponding to the approach to the asymptotic
value in Fig. 10.8 are approximately 3000. Therefore a simple expression
for bubble velocity in terms of the overall flow rates for Re; > 3000 is
- 1• 2 Q¡ A Q,
Vb -
+ (10.60)
. (10.61)
A= 2.1 X 10- 5
1 A very large
0.6 Slug flow
Bubbly slug flow
Jµf X 10 3
cr
(10,63)
and represents Bretherton's data better than either Eq, (10.53) or (10.64),
The para.meter m is very useful if one is interested in predicting thc
film thickness around a bubble, but tbe form of Eqs, (10.61) to (10.64)
forces an iteration procedure since vb is not usually known. An alterna-
tive expression which gives C 1 to an accuracy of 2 percent is
(10.65)
If an accurate value of m is required, Eq. (10.61) should be used after
employing Eq. (10,65) to estímate v,,
When C, exceeds 2, the bubble actually moves faster than the center
streamline in the liquid slug, The character of the liquid flow relative
to the bubble is therefore quite different 21 , 26 for the two cases C 1 < 2
and C1 > 2.
VOID FRACTION
The void fraction a is calculated directly from Eq, (10.4) by using the
bubble velocity which was found as described above. Far the asymptotic
limit at Reynolds numbers above 3000, Eqs, (10.60) and (10,4) give the
simple result
a = 0,84 Q¡ ~ Q, (10,66)
This equation can be compared with Eq. (4.31) and agrees well with the
experimental results of Armand. 17
IPRESSURE DIROP
dp 2C¡p¡j2 L, + 4D (1 O. 70)
- dz = D L, + L,
The evaluation of the last fraction ín Eq. (10. 70) depends on the condi-
tions of the problem. Perhaps the volume u, of each bubble is known.
Them the length of a unit cell follows from a knowledge of the void
fraction,
(10.71)
(10. 72)
304 ONE-DIMENSIONAL TWO-PHASE FLOW
_ dp
dz
= 2C1 p1j2
D
(! _C, + 4DA)
a u,
°' (10.73)
Since
J, (10.74)
°' = C,j
1.6
º~----~---~----~----~----~----
º 15 30 45
Degrees from vertical, 0
60 75 90
[a)
67<NE 0 <87
1.6
1.2
0.8 o Nr=12,625
◊ N,~10,480
□ Nr= 900
"' N 1 = 224
0.4 v Nf = 45
º~----~-~-~~---~----~----~----~
O 15 30 45 60 75 90
Degrees from vertical, B
[b)
Fig. 10.11 Rise velocity of slug-flow bubbles in inclined pipes. (Runge and Wallis. 18 )
,, 1.2
'~
0.8 ◊ Nr = 7250
V Nr = 1230
□ Nr = 700
A Nr = 175
0.4 □ Nr = 35
o
o 15 30 45 60 75 90
Degrees from vertical, B
(e}
2.0
20 < NEO< 30
1.6
1.2
et_
'~
0.8 □ Nr = 4460
◊ N,=410;100
□ Nr = 20
d N¡ = 12
0.4 V Nr = 8.2
o
o 15 30 45 60 75 90
Degrees from vertical, 0
(d}
Fig. 10.11 (Continued)
Figure 10.12 shows how the shape of air bubbles rising in glycerin
changes as the tube inclination is varied. When the tube is nearly hori-
zontal the bubble appears to slide along the underside of the upper part
of the tube. The liquid film along the top of the bubble can be very thin
and dry spots will occur if the contact angle is large. This phenomenon
is of particular importance in boiler design since evaporation of the thin
SUJG FLOW 307
0~ 75º
(b)
Fig. 10.12 Slug-flow bubbles in inclined tubes. (a)
o - 60º; (b) 8 - 75º.
film on the top of a bubble can lead to local overheating and blistering
of the material of the tube.
Examp!e 10.3 Solve Example 10.1 for values of 0 of 30, 60, and 80º.
Solut-ion The value of NEo is closest to the range of Fig. 10.llc. For N 1 = 88 the
approximate values of ve/v., for the given inclinations are
30º 60º ~
1.2 1.2 1 1.0-
Presumably this instability can also occur at extremely low values of the
volumetric flux j. However, this mechanism does not lead to a change in
flow regime but merely imposes an upper limit on the length of a stable
bubble. S!ug-flow bubbles can also break up when they flow through
constrictions. 21
The upper limit of slug flow occurs as a result of shear stresses and
drag forces between the liquid and the gas in the slug. One regime bound-
ary is determined by the condition that the slug-flow bubble shall be
broken up into smaller bubbles as a result of its motion relative to the
surrounding liquid. In a very viscous fluid the bubble breaks up by the
formation of long filaments which stream from the bubble tail and even-
tually split up to form small bubbles. At high Reynolds numbers, on
the other hand, the liquid flow separates at the bubble tail to form a very
agitated wake in which small bubbles are entrained. A condition far this
latter phenomenon in horizontal flow is suggested by Suo 15 ; it is
V 3P 2D2
1
'
µ.¡CI
> 1.1 X 10 6 (10.78)
This flow regime transition is not an abrupt one and slug-flow bubbles
with groups of small bubbles following them can be observed overa range
of flow rates.
In vertical flow, similar conditions are obtained. At high Reynolds
numbers the relative velocity between the gas and the liquid steadily
increases down the bubble length until eventually the liquid film reaehes
a terminal velocity due to shear stresses at the wall. The condition of
bubble destruction dueto the effects of relative velocity between the liquid
film and the gas in the bubble therefore imposes a condition of maximum
stable bubble length and not a condition far the complete destruction o!
slug flow. For practica! purposes a slug-flow bubble with many small
bubbles in its wake behaves in much the same way as the equivalent large
bubble since the dynamics of the bubble nose determine the drift velocity
and the large bubble and its wake move together.
The countercurrent flow of the gas core of the bubble and the liquid
film have been recognized by Nicklin and Davidson 22 as a potential cause
of flooding and the consequent development of large unstable waves at
the interface. Until flooding occurs the drag forces between the gas and
the liquid film are essentially .zero. Let the liquid film thickness be ó;
then the available flow area far the gas is
(10. 79)
Onset of film
insto bi Iity ~
O/ ond Qg' lie on this líne
Flooding ~ decreosing
in e ~
1
- - - -Q¡
(10.81)
from Eqs. (10.41), (10.50), and (10.51). If the value of ó at which the
line cuts the flooding curve is less than óc,o, then no instability is reached.
On the other hand, if the line cuts the flooding curve ata value of ó greater
than 0 flooding should occur when the film thickness rcaches this value.
00 ,
For example, consider the case N > 300, Re; > 8000. The upward
gas flux in the bubble for this limiting film thickness is from continuity
1 1
(10.82)
J;
since is measured downward (we have dispensed with the sign conven-
tion for convenicnce). These values ofJ; andj~ can now be tested against
the appropriate falling film flooding correlation. For N > 300 anda con-
dition in which the limiting process occurs in the film alone, the suggested
equation is Eq. (11.159), i.e.,
(10.83)
310 ONE-DIMENSIONAL TWO-PHASE FLOW
(10.86)
Now suppose that one starts with the parameters j/v p1 /p,, and N 1 . 00
,
First, Eqs. (10.49) to (10.51) are solved for j;/v Using this result, j;!v
00 • 00
is found from Eq. (10.86). Thenj; andj: are calculated from Eqs. (10.84)
and (10.85). The left-hand side of Eq. (10.83) is evaluated: if it is larger
than unity, flooding occurs; otherwise the falling film is stable. The con-
dition of the onset of flooding at the limiting film thickness is reached when
Eq. (10.83) is satisfied. This then specifies a relationship between the
originally chosen parametersj /v p¡/ Pu and N 1i which can be determined.
00
,
Turbulent
Rer = 3500
1~-~-~~~~~--~~~~~~~-~~~~~~~
100 1000 10,000 100,000
Dimensionless inverse viscosity, N
Fig. 10.14 Prediction of the critical value of j /v"" for flooding in slug flow.
(Porteous. 23 )
SLUG FLOW
'"
20
' '
-
1
1 ' 1
.. N=14,000 __ 1
- D = 1:025
--'·---¡-·- -
¡_...---·;ru;•
/
¿,,. .... -- . . L.- -
___ N = 2:!.,_0_QQ__'---
----,
----J:25" N=60,000
·...:.--,--
Turbulent theory
~
~
-
o ' ' 1
' '
o 0.2 0.4 0.6 0.8 LO
Jf, fps
IFig. 10.15 Comparison between the predictions of Fig. 10.14 and
Govier and Short's 24 observed slug-froth transition for low liquid
rates.
The above theory predicts when flooding will occur once the limiting
film thickness ó* is reached. If the bubbles are not very long then a
greater value of j/v~ will be necessary before noticeable flooding can occur
at values of ó greater than the asymptotic value.
Figure 10.15 shows a comparison between these predictions and the
regime boundary between slug flow and ufroth flown observed by Govier
and Short2 4 for liquid rates below j 1 = 1 fps. The substantial agreement
suggests that the froth was due to the break up of the lower end of the
long bubbles as a result of flooding. It is unlikely that this froth will
change the void fraction or pressure-drop equations for slug flow. How-
ever, there may be a significant effect on mass-transfer phenomena dueto
the increase of interfacial area which is obtained.
If the total volumetric flux is increased beyond the limiting value
given by Fig. 10.14, the effect is to move the onset of flooding up the
bubble until eventually no downward velocity is allowed in the liquid
film at ali.
This limiting value of j equals the volumetric flux of gas at the point
Q~ = O on the flooding line. This is the basis of Wallis' criterion 25 far
the transition to pure annular flow with no downward flow of the liquid,
namely,
j,p,¼ = 0,9 [gD(p¡ - P,W' (10,87)
Below the velocity predicted by Eq. (10.87) the flooding criterion predicts
a continua! bridging and unbridging of the gas coreas flooding and bubble
agglomeration occur in sequence. There is thus a region of ¡¡slug-annular
flow" between the regimes of simple slug flow and continuous film flow.
This topic will be discussed further in the following chapter.
Example 10.4 Check whether flooding occurs in the falling film around the bubbles
for the conditions of Example 10.2.
312 ONE-DIMENSIONAL TWO-PHASE FLOW
Solution From Fig. 10.14 for ...jp¡/pª = 18.,5 and N = 1440 we find that the
limiting value of j /v<» is approximately 16. For the conditions of Example
10.2, j/v""' is 400/42 = 9.5. Since this is less than the limiting value, fl.ooding
<loes not occur.
j, 47 ·2 O 773
ª ~ 1.2j + "• ~ (1.2) (50.3) + 0.56 ~ ·
The liquid fraction is
1 - a = 0.227
~ 1
)
1
) C=:J Ró
1 1
1 1
1 1
l 1 1
-
1
Q
\"
""- 1
1
1
~Mean pressure
"
~
~
~ -l._
- -- -
1
Instantoneous
pressure
-- ✓
1
1
1
- --
1
1
1
Position, z -+-
l'ROBLEMS
10.1. A certain silicone fluid has a viscosity of 5000 cp, a surface tcnsion of 21 dynes/cm,
anda density of 1 g/cm 3• What is the rise velocity of a slug-flow bubble in stationary
liquid in vertical pipes with diameters of 0.1, 0.5, .5, and 24 in.?
10.2. When a long bubble rises in a tube closed at the bottom, the value of j ahead of
the bubblc -is not zero because of expansion of the gas in the hydrostatic prcssure
gradient. A bubble 10 in. 3 in volume is injected into a column of water 100 ft high
in a 1-in. pipe. If the tempcrature is 70ºF and the pipe is closed at the bottom and
open to the atmosphere at the top, how long does it take after releasc befare the
bubble brcaks the surface?
10.3. Use Eq. (5.32) to show that the film thickness around a slug-flow bubble rising
in stagnant viscous fluid is about 40 % of the radius. What error would have bcen
introduced by using Eq. (11.69") which <loes not allow for the curvature of the tube?
10.4. What is the minimum tube size in which large bubbles of air will rise in stationary
water at 70ºF (a) on earth, (b) in a spaceship for which "g" = 10- 4 ft/sec 2 ?
10.5. Water at 1000 psia is evaporated slowly in a long vertical H-in.-diam tube. If
G = l0 5 lb/(hr)(ft 2), the heat flux is 1000 Btu/(hr)(ft2), and thc water is saturated
at inlet, estímate the void fraction as a function of height. How far up the tube does
slug flow persist?
10.6. Salve Probs. 2.30 and 2.31, assuming that the prevailing regime is slug fl.ow.
10.7. Solve Prob. 4.2 if the flow regime is slug fl.ow.
10.8. Estimate the rms value of pressure fluctuations when air and water fl.ow in a
vertical pipe of 1-in. diam at 30 psia and SOºF if the flow rates are W¡ = 10 4 lb/hr,
W 0 = 20 lb/hr, and the volume of each bubble is 10 in. 3 •
10.9. A large bubble is injected into the lower end of a hydraulic pipeline with 3 ft
diam, 2-mi length, and a vertical drop of 1000 ft. How long does the bubble take to
reach a closed valve at the top of the pipeline?
10.10. A liquid metal (u = 300 dynes/cm, µ¡ = 0.02 poise, p¡ = 5 g/cm 3) fills a
%-in.-diam horizontal pipe. It is desired to blow gas through the pipe to cool the
metal and solidify itas a·uniform film 0.00,5 in. thick on the walls. What gas flow
rate should be used?
10.11. A series of bubbles, each 1 cm 3 in volume, is injected at the rate of 5 per sec
into a flow of 10 cm 3 /sec of glycerol (p¡ = 1.26 g/cm 3, µ¡ = 700 cp, and u = 63
dynes/cm) in a 5-mm-diam horizontal pipe. What arethe bubble length and velocity,
the film thickness around the bubbles, and the pressure drop?
10.12. Estimate the rate of fl.ow of Vermont maple sirup (p¡ = 1.42 g/cm3, µ 1 =
10,000 cp, and u = 77 dynes/cm) from a gallan can through a 1-in.-diam pouring spout
tilted at 45º to the horizontal.
10.13. Predict the circumferential film thickness variation along a long slug-flow bubble
in a horizontal tube as a function of pipe diameter, distance from the bubble nose j,
and fluid properties. Use falling film theory.
10.14. Use Eq. (10.51) to explain why the lines of constantj/v"' in Fig. 10.8 are approxi-
mately concurrent. Show that the intersections are near the point (5/D = H.1..
314 ONE-DIMENSIONAL TWO-PHASE FLOW
j¡/v"" = %). For what value of N 1 will the film thickness around a bubble be
independent of j?
10.15. Draw the streamlines in the liquid slug for the cases C 1 < 2 and C1 > 2 in
laminar flow. Discuss the qualitative effects which can be observed in the two cases.
10.16. Assume that long slug-flow bubbles are flowing in a vertical boiler tube. Figure
10.8 can be used to calculate the falling film thickness around a bubble. As the film
fl.ows clown the wall it evaporates. Show that the maximum bubble length which is
tolerable if the film is not to "dry out" before it reaches the bottom of the bubble is
Evaluate Lb for steam-water flow at 300 psi in a tube of 0.5 in. diam if j 1, 10, or
50 fps and ef, ~ 10' Btu/(hr)(ft').
REFERENCES
l. Dumitrescu, D. T.: Z. Angew Math. JJ1ech., vol. 23, no. 3i p. 139, 1943.
2. Davies, R. M., and G. I. Taylor: Proc. Roy. Soc. (London), vol. 200, ser. A 1 pp.
375-390, 1950.
3. White, E. T., and R. H. Beardmore: Chem. Eng. Sci. 1 vol. 17, pp. 351-361, 1962.
4. Nicklin, D. J., J. O. \Vilkes, and J. F. Davidson: Trans. Inst. Chem. Engrs., vol.
40, pp. 61-68, 1962.
5. Griffith, P.: ASME paper no. 63-HT-20, Nat. Heat Transfer Conf., Boston, Mass. 1
1963.
6. Birkhoff, G., and D. Carter: J. Rat. J.11ech. Anal., vol. 61 no. 6, pp. 769-780 1 1957.
7. Wallis, G. B.: General Electric Company, Schenectady, N.Y., Rept. 62GL130,
1962.
8. Bretherton, F. P.: J. Fluid Mech. 1 vol. 10, p. 166, 1961.
9. Hattori, S.: Rept. Aeronaut. Res. Inst. Tokyo Imp. Univ., no. 115 1 1935.
10. Harmathy, T. Z.: A. I. Ch. E. J., vol. 6, p. 281, 1960.
11. Masica, W. J., and D. A. Petrash: NASA Rept. TN D-30051 1965.
12. Griffith 1 P., and G. B. ·wallis: Trans. AS1l1E J. Heat Transfer 1 vol. 83, Series C,
no. 3, pp. 307-320, 1961.
13. Taylor, G. l.: J. Fluid Mech., vol. 10, pp. 161-16.5, 1961.
14. Moissis 1 R., and P. Griffith: Trans. ASME J. Heat Transfer, Ser. C, vol. 841
p. 29, 1962.
15. Suo, M., and P. Griffith: paper no. 63-WA-96, ASJ\.IE 1 1963.
16. Fairbrother, F. 1 and A. E. Stubbs: J. Chem. Soc., vol. 1, pp. 527-529, 1935.
17. Armand, A.: AERE trans. 828 1 Harwell, England 1 1959.
18. Runge, D. E., and G. B. Wallis: AEC Rept. NY0-3114-8 (EURAEC-1416), 1965.
19. Wallis, G. B.: AEC Rept. NY0-3114-14 (EURAEC), 1966.
20. Griffith, P., and K. S. Lee: ASME paper no. 63-WA-97, 1963.
21. Goldsmith, H. L. 1 and S. G. Mason: J. Colloid. Sci. 1 vol. 181 pp. 237-261, 1963.
22. Nicklin 1 D. J., and J. F. Davidson: paper no. 4, Two-phase Flow Symp., Institution
of Mechanical Engineers, London, 1962.
23. Porteous, A.: Dartmouth College1 Hanover, N.H., unpublished work, 1966.
24. Govier, G. VV., and W. L. Short: Can. J. Chem. Eng., vol. 36, no. 1, p. 195, 1958.
25. Wallis, G. B.: Rept. AEEW-R 142, Atomic Energy Establishment, Winfrith
Heath, England 1 1962.
26. Cox, B. G.: J. Fluid JJfech. 1 vol. 20, part 2, pp. 193-200, 1964.
11
Annular Flow
lU INTRODIJCTION
In the annular flow pattern a continuous liquid film flows along the wal!
of a pipe while the gas flows in a central ucore." If the core contains a
significant number of entrained droplets, the flow is described as annular
mist, which could be regarded as a transition between ideal annular flow
and a fully dispersed drop flow pattern.
Stratined flow occurs in horizontal or inclined pipes and is topolog-
icaliy similar to annular flow because the two components flow side by
side without mixing. The lack of symmetry in stratified flow makes anal-
ysis difficult although sorne o! the same basic techniques can be applied
to either annular or stratified flow.
Annular flow is the predominant flow pattern in evaporators, nat-
ural gas pipelines, and steam heating systems.
Theories of annular :flow provide an excellent example of the pyra-
mid of analytical techniques that was presented in Chap. l. Correla-
tions, simple models, and integral and differential methods can ali be
315
ONE-DIMENSIONAL TWO-PHASE FLOW
"'
developed in a hierarchy of complexity. Since each method of analysis
can be applied to either the gas or the liquid, numerous combinations are
possible.
In the following developments we shall be particularly concerned
with showing how the successive levels of sophistication are interrelated.
It will usually be found that the more complex analysis provides a method
far predicting empirical factors in the simpler models, or for evaluating
correction factors which increase the level of accuracy.
Horizontal and vertical flow will be treated separately. However,
general techniques which apply to any flow orientation will be derived
wherever possible.
The limits of the various horizontal flow regimes are not yet well under-
stood. A simple plot by Baker 1 (Fig. 11.1) may give an indication of the
general trend but certainly <loes not contain ali the relevant parameters.
Qualitatively, however, high gas flow rates tend to c.ause entrainment of
droplets and high liquid rates to cause the formation of bubbles or slugs
as indicated in the figure.
Bubble ar froth
Strotified
(11.1)
J;
For the pipe sizes considered by Baker the values o! at the bound-
aries between stratified and wavy flow and between slug and annular flow
are in the range 0.25 to 1.0.
The dispersed flow boundary is governed by the mechanism o! drop-
let entrainment. This has been lound to be virtually insensitive to pipe
orientation and is governed primarily by the drag forces that the gas
exerts on irregularities at the interface. Several regimes have been iden-
tified depending on the relative importance of surface-tension, viscous,
and inertia effects.
For an air-water system at atmospheric pressure the critical gas
velocity lar the onset of entrainment is about 70 lps except at very low
liquid rates when the viscous forces in the thin liquid film inhibit the
formation of large waves. Steen 2 suggests that as long as viscous forces
in the liquid can be ignored the critica! gas velocity is given by the equation
which is compatible with Baker's plot over the range of variables which
are represented. Further discussion of entrainment will be given in
Chap. 12.
CORRELATIONS
(11.5)
If the same gas flow filled the pipe, the wall shear stress would be
given, in terms of the friction factor (GJ),, by
Twg = (C¡)g7f PuJu 2 (11.6)
and the pressure drop would be
dp) 4Twtl 2(C¡)gp0 j,,2
- ( dz , = D = D (11. 7)
Combining Eqs. (11.3), (11.5), and (11.7) with the definition of ef,,2
in Eq. (3.24) we have
(Cr)i = cé'1>?(Cr), (11.8)
which provides a physical interpretation for the Martinclli parameter ef,/.
An alternative parameter which is sometimes used is the superficial
gas jriction factor. It ís defined as the friction factor which would give
the observed pressure drop if the same gas flow rate fillcd the whole pipe.
Denoting this parameter by (C1),, we have
dp
dz (11.9)
(11.11)
Increasing
Horizontal liquid flow
ar downflow
Wave inception
"Srnooth"
annular flow
(Cr)og
o~-------o~_-1-------~o~.2-------~oL.3--"
(1-a) liquid fraction
(11.12)
1-a (11.13)
320 ONE-DIMENSIONAL TWO-PHASE FLOW
In annular flow the volumetric fl.ow rate of the gas is usually much greater
than the liquid flow rate and these equations can be approximated by
- dp
dz v .
= C172PeJ, '(1 + G1) 4
G, D (11.14)
1 - a = Íf-
Jg
= Po_ G1
Pi Gu
(11.15)
_ dp Da_%, =
dz 2puJri
(C 1), [1 + PiPu (1 - a)] a% (11.17)
For air and water at atmospheric pressure p¡/ Pu ~ 800, and for homo-
geneous flow the value of Eq. (11.17) increases very rapidly as a function
of 1 - a, as shown in Fig. 11.2. The curves tend to move toward
the homogeneous flow line as the liquid rate is increased and the
percent entrained goes up.
In vertical flow the interfacial shear has to support the film against
gravity. Furthermore any slugs of liquid or entraincd droplets add a
gravitational component to the core pressure drop. Thus, at low gas
rates in the slug-f!ow region the friction factor defined by Eq. (11.11)
increases well above the annular flow value. At lower liquid rates this is
usually at values of liquid fraction above about 0.2. At high liquid rates
the transition between slug flow and annular mist flow becomes obscure
and there is a general motion toward the homogeneous flow line.
The key to a simple analysis of "rough" or uwavy" annular flow
is a plot of the interfacial friction factor versus the dimensionless film
thickness as is shown in Fig. 11.3. The points cluster pretty well around
a line with the equation
0
(C1)i = 0.005 ( 1 + 300 ~) (11.18)
C1 = 0.005 ( 1 + 75 ~) (11.20)
ANNUlAR FLOW m
•
0.0125
••
0.005
Fig. 11.3 Comparison between Eqs. (11.18) and (11.19) and various air-water
data. 3
over the range 0.001 < k,/D < 0.03, where k, is the grain size of a "sand
roughness." Equation (11.18) therefore shows that a wavy annular film
is about equivalent to a sand roughness of four times the film thiclmess.
Using Eqs. (11.19) and (11.11) we obtain for horizontal flow
cf:,y
= [1 + 75(1 -
a%
a,)]l' (11.22)
( e) = O 00" 1
/su,¡)
+ 75(1
a%
- a) (11.23)
0.05
\
-~
(:-
1
-:: 0 . 0 4 f - - - - - - - + - - - - ~ , - ; : , 4 - - - - - + - - - - - + - + - - - - -
t
-E \
e e, = 2_541
·i 0.03 lb/l,ecllttl 2
:.E e, =1.814
O Gf =1.181
~ o.02f------,""----r'--+~c------~+---------+-----+
w
~
o
~
O.DI
0.005
ºo'----~~--,J~-~~---,--L~-----,--,'-c-c---~----c-¡-=-'
0.005 0.01 0.015 0.02 0.025 0.03 8 D
O 0.02 0.04 0.06 0.08 O.ID 0.12 (i-a)
Fig. 11.4 Comparison between Eq. (11.24) and results of Chien and lbele 6 for
vertical downflow.
(
4
)(1 44 ) ~ 5.45 X 10-s ft'
Therefore
. 300 1 1
Jq = 3600 0.1 5.45 X 10- 3 = 153 fps
(a) Using Eq. (11.21) -.,ye have
dp) _ _, (0.1)(153') 8.5 _ ·¡¡
( - dz F - 10 (32.2)(144)(H 2 ) 76S - 0 ·6 7 psi t
(b) The superficial friction factor, from Eq. (11.24), is
These expressions for the interfaci.al friction factor can also be com-
pared with Levy's 7 correlation which is expressed in terms of a function
F' as follows:
7
F'
_ -- [ v,(v, - v1)(p¡
'
- p,) ] " R (11.25)
PJ » P,
Va>> VJ
(11.27)
Levy correlated F' versus the ratio o! the average film thickness
to the pipe radius. In view o! Eq. (11.28) this is just what was done in
Fig. 11.3 apart from a constant factor. The two theories can therefore be
compared directly by substituting Eq. (11.18) into Eq. (11.28). Com-
parison with the results o! Wicks and Dukler 8 is shown in Fig. 11.5.
Perlorming a similar analysis lor the liquid we find that the equivalent
o! Eq. (11.8) is
(11.29)
where (C1)w is the wall lriction factor for the film and (C1)1 the lriction
factor for thc liquid alone in the pipe. One might expect that (C 1 )w =
(C 1) 1 , since the wall roughness is the same in both cases, and Eq. (11.29)
then gives an expression for 1>1 as follows:
1
</,¡=-- (11.30)
1 - a
ONE-DIMENSIONAL TWO-PHASE FLOW
The above relationships permit the evaluation of the interfacial and wall
shear stresses in Eqs. (11.3) and (11.4). These two equations can then
be solved simultaneously for the pressure drop and void fraction. For
ANNULAR FLOW
"
1
e
-i 0.11-------+cc..~+,-"'-;c;-----+-------+-------__j
1
70
·s /
rr /
::, /
'/ - - - Martinelli 9
/
/ - - - - Eq. (11.35)
/
/
/
/
0.01 ~~'~-~~~~~-~~~~~~-~~~~~~-~-~~~=
0.01 0.1 10 l00
Mortinelli porometer, X
Fig. 11.6 Comparison of liquid fraction predicted by Eq. (11.35) with empirica
results of Martinelli.
IExample 11.2 Salve Example 3.3 using Eqs. (11.35) and (11.30) if flow is horizontal
and the liquid flow rate is reduced by a factor of 3.
Solution The liquid Reynolds number is 23,000 /3 = 7700; therefore flow is turbulent
and the friction factor from single-phase .fl.ow charts is 0.009. The single-phase
liquid frictional pressure drop is
(- dp) _ (2)(0.009)(31.5
2
)(.1) _ d / ,
dz 2.48
f - - 7 . 2 ynes cm
These expressions for the wall and interfacial shear stresses can be used
in the general equations of Example 3.3 to form the basis far an analysis
of annular flow in the presence of body forces, area change, phase change,
and compressibility effects. Sorne special cases of this technique will
be developed later.
IMPROVEMENTS TO THE THEORY
Suppose that there were a single-phase liquid flow with mean velocity ii
which occupied the whole pipe. The frictional pressure drop would be
( - dp)
dz F
= (11.36)
ANNULAR FLOW
(11.37)
.
J¡ = - 1 2 /'"_ 2-n-ru dr
7rTo y'ar~
= f
~
i 2r *u dr*. (11.38)
j1 = (1 - a)'v (11.40)
On the other hand, far turbulent flow with a one-seventh power velocity
profile we have
u = B¾ 9 v(l - r*)" (11.41)
and, from Eq. (11.38),
,_(-t),_ 1
(11.46)
</>¡ - ( - dp) - (1 - a) 2
dz 1
whence
(11.47)
For turbulent flow, on the other hand, the Blasius equatíon 10 (which is
compatible with the one-seventh power law) gives
C1 = 0.079 Re- 0 • 2 ' (11.48)
and, from Eq. (11.36),
( - dp) (.)"!___)¼
2
= 0.158p¡v (ll.49)
dz , D vDp1
Using Eq. (11.42) to find (dp/dz)¡ by puttingj1 for v in Eq. (11.49) and
again evaluating q:,1 we find that 11 , 12
1
q,¡ = ---=----=- (11.50)
(1 - ,Va)(l +%ya)%
Table 11.1 sbows that the difference between Eqs. (11.47) and (11.50) is
negligible for most practica! purposes and that one might as well use Eq.
Table 11.1 Comparison between the predictions of Eqs. (ll;li7) and (11.50)
and Martineili's relation 1,¡u for turbulenM:urbuient flow 11
1 % 1 %
a 1'111 f¡ ~ - - f¡ ~
1 - a error (1 - Va)(! +%Va)" error
(11.47) far turbulent as well as for laminar flows. Also shown for com-
parison are Martinelli's correlated values for ,¡, 1 in the turbulent-turbulent
regime (,J,m).
The result of this analysis is to confirm Eq. (11.30) for both laminar
and turbulent horizontal annular flow. Furthermore, Eq. (11.49) can be
rearranged with the help of Eq. (11.43) to give an expression for the wall
friction factor, as follows:
(C1).
_
- 0.079 Re,
-%
,.
(1 - a) 2
J'" (11.51)
(11.52)
which shows that the wall friction factor can be correlated by the Blasius
equation in terms of the Reynolds number based on the overall liquid
flux j, [Eq. (11.31)]. This represents an improvement over the simple
assumption that (C1). is always equal to 0.005.
The case of a viscous gas core is of little practica! interest. In fact the
integral analysis yields exactly the same result as the more fundamental
differential analysis which was presented in Example 5.1.
A solution for a turbulent core which is not far from the predictions
of Eq. (11.22) at a higher value of film thickness was derived by Tumer 11
who assumed a one-seventh power law based on the ratio of the radius to
the overall pipe radius. In addition, he required that the gas velocity
should equal the liquid velocity at the interface. The liquid interface
velocity was, in turn, derived from a further one-seventh power law in
the film.
The result equivalent to Eq. (11.43) was
[)IFFERENT!AL ANALYSIS
(11.55)
(11.56)
Simple relationships between 'Pi and ,t,, result in the limiting cases where
µ, « l'i and µ, = µ¡. In the lormer case Eq. (11.56) reduces to
(11.57)
Vertical annular flow is free from the stratification effects which can occur
with horizontal flow but is complicated by the action o! gravity, which
produces a body force in the direction of flow, and also by the possibility
o! upward or downward flow o! either component. Although the tech-
niques which apply to horizontal flow also give reasonably accurate pre-
ANNULAR FLOW 331
e 16
f..,= Re¡
~
~ 0.1 f---------C----'~-------+--------+-------"-------l
O.OOl c_-'-....L.L.LLilu...__¡__J__LJ_L.l_lil-__J_J_--Ll...l..lJ_J_J_~L_l....LLilliL-j__LJ_Ul.llJ
10 10 2 10 3 104
Liquid Reynolds number, Re¡
Fig. 11.7 Wall friction factor in horizontal annular flow predicted from integral
analysis [Eq. (11.52)] and Hewitt's differential analysis. 13
dictions in vertical flow at high values of" and sufficiently high velocities,
when gravitational effects are relatively small, it is misleading to neglect
gravity at lower gas flow rates close to the slug-flow regime boundary and
in countercurrent flow.
Falling film flow is a simple case of vertical annular flow. II the gas veloc-
ity is sufliciently low, interfacial shear stresses and pressure drop are both
negligible and the governing equation for thin films in which wall curva-
ture can be neglected is
where ó is the film thickness and y the distance fro m the wall.
For laminar flow Eq. (11.61) becomes
dv (11.62)
µ¡ dy = g(p¡ - p,)(ó - y)
Integration gives
Integrating again over the film, the volumetric flow per unit width 14 is
(11.64)
r = P1q1 (11.65)
The corresponding total volumetric flow rate of a thin film in a
tube of diameter D is
Q¡ = ,r gD(p 1 - p,) ó8 (11.66)
3 µ¡
·• = 34N(º)'
J¡ 15 1 (11.68)
In a circular tube Eqs. (11.69) and (11.70) are equivalent to the following:
j¡p¡D
R er = - - = J¡'*N 1 (11.71)
µ¡
Reynolds number
Fig. 11.8 Effect of Reynolds number on falling film thickness with zero
shear at the liquid interface. (Belkin. 15)
which is also shown in the figure and gives a good fit to Belkin's own data.
An advantage of Eq. (11.76) is that when it is combined with Eqs.
(11.71) and (11.72) the viscosity dependence disappears and we find
On the other hand, Eq. (11.74) reflects the usual dependence of the fric-
tion factor on the -0.2 power of the Reynolds number.
E.xampie 11,3 Water at 70ºF flows down a vertical surface at a rate of 10 lb /min per
foot width. What is the film thickness?
Solution At 70ºF the viscosity of water is 2.5 lb/(hr)(ft). The fl.ow rato per unit
width is 600 lb/(hr)(ft). Therefore, from Eq. (11.69),
Rer = (4) (600) = 960
2.5
ONE-DlMENSlDNAL TWO-PHASE FLOW
Flow is therefore just laminar and Eq. (11.73) applies. The value of ó* is
,. = (0.909)(960)¼ = 8.96
Therefore, from Eq. (11.71),
(2.5')
' = (8.96) [ (32.2)(62.5')(3600')
]¼ = 3.02 X 10_'ft
A differential analysis of falling films in cocurrent flow was per-
formed by Dukler" using Eqs. (5.9) and (5.10) up to y+ = 20 and von
Kármán's expression for the eddy viscosity at larger values of y+. Thus
10,000 100,000
(11.80)
a result which was deduced by Benjamin 18 and compares with the value
2.5v1 derived by Kapitsa 19 and Portalski. 20
Since the continuity wave velocity is finite while the dynamic wave
velocity is zero, except for surface-tension effects on short wavelengths, a
falling film is always unstable in view of Eq. (6.132). The conclusion
was reached by Benjamin 18 who also showed that the rate of growth of
instabilities was strongly dependent on the Reynolds number. Severa!
authors have claimed that there is a "critica! Reynolds N umber" for the
onset of instability but this is probably due to the fact that the rate of
growth of disturbances is so small at low Reynolds numbers that insig-
nificant amplification is noticed in a finite apparatus.
Hewitt and Wallis 21 conducted experiments in which the amplitude
of waves on a falling film was measured near the top and bottom of a
vertical tube 13,,:;i: in. in diameter and 3 ft long. The wavc amplification
whieh occurred in this distance is clearly shown in Fig. 11.10 which shows
a trace of film thickness versus time ata given Iocation derived from meas-
urements of the local longitudinal electrical conductivity. The water was
made conducting by adding a small amount of salt. Even though the
_i_
0.01"
T
Top of tube
(o)
Bottom of tube
(6)
Fig. 11.10 Conductance probe traces showing growth of
falling film instability in a L25-in.-diam tube 3 ft long.
(a) Top probes. (b) Bottom probes. Water rate =
300 lb/hr, wave velocity = 1.196 fps, air rate = 5 scfm.
(Hewitt and Wallis. 21 )
336 ONE-DIMENS!ONAL TWO-PHASE FLOW
film was noticeably wavy at the bottom of the tube, Eq. (11.73) was still
found to be valid for describing the average film thickness.
In practice 1 as shown in Prob. 7.4 1 a whole variety of wavelengths
and frequencies are unstable and they ali move with velocities less than
Vw in view of Eq. (6.126). These waves interact in a rather chaotic way.
Hewitt and Wallis" found that many wave velocities could be distin-
guished if individual disturbances were followed on a falling film. The
trace shown in Fig. 11.10 is also evidence that a single wavelength does
not predominate.
11.4 FLOODING
Turl>ulenl llow in bofü componenls Let the gas flux upward and the
liquid flux downward be j, and jr, respectively. An empírica! flooding
correlation can be sought in the following way. Countercurrent flow is
maintained by buoyancy forces dueto the density difference between the
gas and the liquid. The flow rates are related to the film thickness by
dynamic processes that balance the driving force of buoyancy with dis-
sipative effects in the fluids. By analogy with single-phase f!ow turbulent
systems it can be assumed that the average turbulent stresses are related
to the average momentum fluxes of the components, i.e., to the quanti-
ties p,j,'/a and p¡j12/(l - a). Dimensionless groups which relate these
momentum fluxes to the hydrostatic forces 1 apart from any dependence
on the dependent varia ble a 1 are
300
l,
•
e
'o •
ern
Water rote,
16/h,
\ -----:r-7"-;ry';''--f-----------¡---------1
10 l00 1000
Gas flow rote, 16/hr
(11.84)
The form of this equation is comparable with the results of Del! and
Pratt 25 who measured fl.ooding rates for various liquid-liquid combina-
tions in packed columns. Flooding data plotted on a basis o! the square
roots of the volumetric fluxes were found to lie on straight lines with
approximately equal intercepts on the axes. The final correlation was
1 + 0.835 ( Pd
p, )" (.~J, )¼ = C [g(p, -. p,) Fa3
74 Pc]c 2 cr¾ ] ½4 (11.85)
o
o 0 Points on Sherwood 's line
x Points on lobo's line
-Eq. (11.84)
X O
/J;- 0.41------+--"-"'-;x',x,--I-----I------
o
X
o
0.21-------1-----1----'-.--ol-----
tension factor in Eq. (11.85) is raised to the one-sixteenth power and has
little importance.
Correlations far flooding in vertical tubes resemble Eqs. (11.84) and
(11.86) and may be expressed in the general form 26
(11.87)
(11.88)
Viscous llow in the liquld If the liquid is very viscous the term due to
liquid inertia in Eq. (11.83) should be replaced by a term which is propor-
tional to viscous forces. The ratio between viscous and buoyancy forces
is given by the expression
jj - µ,¡J¡
(11.89)
N¡ - gD 2 (p¡ - p,)
ONE-DI MENS!ONAL TWO-PHASE FLOW
□
'- o
0
0.41-----____j----____j-"-''-'-_.CC:-'?=-------l
"
C= 0.88 _.,/';'
"'-
'-
0.2 f--------l--------l-----+--'-c------'1
0L-_L__L__L__L__~-~~-~
O o. 2 0.4 0.6 0.8
/Jl
o l "-dio. ( Nicklin and Dovidson 28 ) "short column"
well-rounded air inlet design.
x ]"-dio. (Nicklin and Dovidson 28 } "moin column"
well-rounded air inlet design.
21
6. l¼"-dia. (Hewitt and Wallis ) water injection
ond extroction through porous walls. Points
where flooding storts with increosing flow.
□ 11//-dio. (Hewitt and Wollis 21 ) points where
flooding stops with decreosing flow.
+ ¾"-dio. (Wallis, Steen, ond Brenner 29 )
flooding storts.
v 3/ "-dio. ( Wallis, Steen, ond Brenner 29 )
4
flooding stops.
0.5
Eq.(11.90)
0.3
The reduction of the coefficient C far viscous fluids to the same value
which is characteristic of sharp flanges in the inviscid fluid case is prob-
ably due to end effects. 34
Figure 11.16 compares sorne flooding data with this correlation
scheme.
Example 11.ll Air and water are in countercurrent flow in a vertical pipe of diameter
2 in. If Pu = 0.1 lb/ft3 and p¡ = 62.5 lb/ft3, what is the maximum allowable
liquid flow rate when Wa = 200 lb/hr? The value of µ¡ is 2.5 lb/(hr)(ft).
Solution The cross-sectional area is
0.9 1 1
' '
,/
,,,,-- --·
0.8 '
/
e
'
0.7
'
3
,--,- - ,
30
I
'
300
'
l000 3000 IO, 000
º~---~---~----~--~
O 0.1 0.2 0.3 0.4
0T
Fluid Symbol Viscosíty at N
10ºC, cp
Glycerol 99%±1% o 3000 3.4
" 95% □ 1270 8.2
" 90% o 498 21
" 80% ◊ 116 90
" 75% o 60 160
" 70% V 39 250
" 60% • 17 560
" 50% • 9 1000
" 33% • 4 2200
Water • 1 8200
Ethylene glycol • -30 300
The valu e of ju is
200 1 1
3600 0.1 2.18 X 10-, ~ 25 ·5 fps
From Eq. (11.82),
iJ - [ ( \ t lr
3 2 2
(0.119) - 0.276 fps
(11.91)
(11.92)
where a = r//r 0 2, 1 - a = r¡2/r-o2, and r0 and r1 are the radii of the sep-
arate cylinders. We can either assume that l 1 and l, are scaled by the
dimensions of each cylinder or by the overall pipe diameter. In the for-
mer case we have
l¡ = l' (11.93)
(1 - a)¼
ONE-DIMENSIONAL TWO-PHASE FLOW
l, = l¡ = l' (11.94)
At the inception of flooding the turbulence leve! in the whole flow field
increases immensely. In this case it might be assumed that the mixing
length which is usually characteristic of the flow core extends over the
whole pipe. This core mixing length is given by Nikuradse 30 as 0.14ro
and can be reasonably approximated by
l' = ~ (11.95)
7
j: = ..1p*%anf2 (11.96)
j; = (1 - Lip*)½(l - a)n/2 (11.97)
where n has the value 3.5 or 2.5, depending upon whether Eq. (11.93) or
(11.94) is valid, and has the same significance as nin Eq. (3,30).
Eliminating Lip* from Eqs. (11.96) and (11.97) we have
·*2 ·*2
J_g_
an
+ J¡
(1 - a)n
= 1 (11.98)
Viscous llow in !he fü¡uid When the liquid flow is viscous, the appro-
priate equation to replace Eq. (11.97) is
j;' )1/n
( Lip* +
[N¡(l32j¡
- Lip*)
]½ = l (11.101)
For different values of t,p* Eqs. (11.103) and (11.104) define values
of J7 and J; which trace out the flooding curve. These values can then
be used to derive the value of C which will agree with the left-hand side
of Eq. (11.91). Results shown in Table 11.2 for n = 2.5 and 3.5 show
that C is remarkably constant.
l. "Bridging" of the gas core by liquid from the film and a consequent
transition to slug flow
2. Entraimnent of droplets from the film and a consequent transition to
annular mist flow
For sorne combinations of fluid properties and pipe size these two
criteria can overlap and no ideal annular flow occurs at all.
3. Measurement of the fractional liquid flow rate at the axis of the tube
as a function of flow rates by means of a sampling probe
4. Comparison of void fraction data with theoretical predictions for the
slug- and annular-flow regimes
5. Pressure-drop measurements
(11.105)
The upper value in Eq. (11.105) is approached when end effects are
minimized.
Figure 11.11 shows typical results which are obtained when water
is supplied to a vertical tube through a porous section of the wall and the
upward air flow is continuously increased. At low air rates the liquid all
flows downward. After flooding occurs sorne water begins to flow
upward and eventually a point is reached at which all of the water flow
is upward. The condition that ali the water should flow upward gives
a way of defining the lower boundary of cocurrent flow.
When there is a very low liquid flow rate the sl:¡aded region in Fig.
11.11 becomes narrow, since if one injects liquid at the end of the flooding
curve where no liquid will flow downward at ali, the only way for it to
go is up. Experimental data for both viscous and inviscid liquids 31 cor-
relate with the equation
J·*"'og
' . (11.106)
A gas rate lower than Eq. (11.106) allows sorne downward flow in
the film, whereas a flow rate greater than this is needed to caúse a finite
amount of water to flow upward continuously. If the liquid flows clown-
ANNULAR FLOW ,.,
ward in the film and cannot escape at the bottom of the tube, then a
liquid slug will eventually be formed.
Equation (11.106) is also approximately consistent with the bound-
ary of the "forbidden region" shown in Fig. 11.24 overa wide range of
liquid flow rates.
"Bridging" of the gas core A liquid bridge across the flow cross
section can be detected using an electrical probe of the type dcveloped
by Griflith 32 and used by Haberstroh and Griffith 33 and Brenner. 35 The
probe consists of a conducting tip on the end of an insulated rod which is
mounted in the core of a two-phase flow. If the liquid conductivity is
very different from the gas conductivity, then a measurement of the
electrical resistance between the tip o! this probe and the tube wall will
indicate whether the tube is bridged by liquid or not.
The method of defining transition is rather arbitrary since there is a
rather broad region in which slugs become few and far between but do
not disappear altogether. The results of Griffith, Haberstroh, and
Brenner all correlate with the equations
11
Entrainment" measurements using a sampling probe Another
method of detecting a liquid bridge across the gas core is to sample the
flow by means of a probe at the tube axis. The probe detects both liquid
bridges and entrained droplets but will not collect any liquid in "ideal"
annular flow in which ali of the liquid flows on the tube wall. The pro be
measures a liquid flux (j¡) 0 r, near the centerline of the pipe which may be
compared with the average liquid flux j 1 . In slug flow (j1 )cr, can be
much larger than j 1 because the liquid flow can be up in the slugs and
down in the film around the bubbles; the liquid flux profile therefore
peaks at the eenter and is negative at the wall.
Figure 11.17 a shows entrainment data which were taken in this
way in a tube of 1-in. diameter for air and water at atmospheric pressure.
Zero entrainment was obtained only overa limited range of gas velocities
for low liquid rates. Entrainment at low gas rates is dueto liquid bridges,
whereas at the higher flows it is dueto droplets. It is possible to extrap-
olate the slug-flow portion of this graph to the abscissa to define a lower
critical gas velocity at which the slug-annular transition occurs. The
transition line is correlated by the equation
180
Aj/ =Q.49
g 120 1-----11------+-- 111 j/ = O. 592
□ j/ = o. 840
X • xj/=1.21
~
~100
\•
-~
=
.:
e
o
E 80
e
·e
+e
o
a' 60
40
20
o
o
Dimensionless gas velocity, 19"'
(a)
J,
a=----~--=-======
l.2(j + j,) + 0.345 ygD(p - r,)/r,
(11.110)
1 1
ANNULAR FLOW
"'
2.0 rrTTTTTTTTT7--.-rrrrrrTTTTTTTT,7--.-r,r,n
3 /,\'°-ID tube 1"- ID tube
+ j/= 0.026 o¡¡*= o.o 13
•j/= 0.103 mj/=0.125
LJ. j/= 0.520 ., Jl= 0.250 o
X j/= 1.283 V j/= Ü.375
1. /"
/✓·
c. o •
• •
1
X
0.8 f'l------,ci---tf-----f~+------+--c--
c
•E
o
,...-•
o
o
* ,·~
l::"v--v-
2.5 3.0
+
3.5
Dimensionless gas velocity, ¡~*
{bl
j*
o \}
~
Pu
" (11.111)
These two equations are compared with data 35 taken in a 1-in. pipe,
using air and water, in Fig. 11.18. Data taken in the slug-flow regime
contain considerable inherent scatter because the void fraction measure-
ments were taken by using quick-closing valves to isolate a length of tube
and the results dcp mded on how many slug-flow bubbles happened to be
caught at the instan-t of closing. The annular flow points cluster around
the correlation. The theoretical lines cross at a liquid fraction of about
1 - u = 0.2 and at values of J7 and J; in approximatc agreement with
Eq. (11.109). In fact the line 1 - a~ 0.2 predicted by Eq. (11.112)
has the equation
(11.113)
5 points
0.1 t 1
4points,;'
•
'
Symbo\ 1-a
o 0.200
0.175
'
+ 0.1625
◊
2.0
n 0.1500
o 0.1375 *o
V o. 125 ---.
◊ o. 1125 t-
·o
•o 0.100 o
w>
0.0875
• 0.075
< 0.0625 o
• 0.050 e
-~
e
+
o
.so
Flooding line,
Eq. (ll.87)
(m ~I, Ca0.88)
dp
dz + p,g + </>, 2 (
- dp)
dz , = O (1L117)
~~ + g[ap + (1
3 - a)p¡] + q,¡2 ( - ~~\ = O (1L118)
(1L119)
(1Ll20)
0.15
'\ 0.16
-"e
0.02
'
.2
e
•E 0.17
o
0.18
0.20
Flooding
locus
O 0.005 0.010
Dimensionless single-phose liquid pressure drop, ó.p;
Fig. 11.20 Prediction of void fraction and pressure drop from modifi.ed l\fartinelli
correlation. 11 , 35
- dp) GL4zi0.86a-0.4
( dz F = e Dl.2 (11.123)
e 0.08
.Q
~ 0.06
u"
0.04
0.03
Fig. 11.21 Comparison between Eq. (1L18) and Levy's correlation7 , 3 of CISE data
for vertical flow.
t,.p*
_,.. 1
10 Jg 2
+ 75(1 - a)
(11.124)
a%
where i? is defined as
32}¡ (11.127)
= N,
The factor (0.684) is a correction factor for velocity profile that can be
developed from a differential analysis.
Figures 11.22 to 11.24 show the prediction of Eqs. (11.124) and
(11.125) for the turbulent-turbulcnt flow regime. There are severa]
important qualitative aspects of these graphs.
It is evident from Fig. 11.22 that the character of the flow changes
quite dramatically when }; falls below about unity. No downflow is
possible unlessj; is less than 0.95 anda slight reduction below this value
ANNULAR FLOW
"'
1.0
_o,
e
·º
e
w
E
o
.05- 0.10 __.....-0.15 0.20
0.8
J;*-::::-
0.10
Liquid fraction, l - et
Fig. 11.22 J; versus (1 ~ a) far various values of J; far a turbulent film predicted from
Eqs. (11.124) and (11.125). (Wallis.')
l.0 f - - - - - - - - - - - - + - - - - - - c,°',L------l
••
\\
.,
Jg
0.15 f - - - - i l - + - - - - - - - - - + - - - - - - - - - - 1
·ºrn
~
e
u
u
•
.:e
- J'
º'-------'----------'-----------'
1.0 1.5 2.0
lg·•
show that for Lip* less than 0.3 the maximum liquid rate ata given pres-
sure drop occurs at a value of j:
equal to about l. l.
Example 11.5 Salve Example 11.2 if flow is vertical. (a) Use the modified Martinelli
correlation and Fig. 11.20. (b) Use Eq. (11.115) and Fig. 11.19. (e) Use the
separated-fl.ow model.
Solution (a) From Example 11.2 we have (-dp/dz) 1 = 7.2 dynes/cm 3 and
(-dp/dz) 0 = 9.4 dynes/cm 3 • Therefore, from Eqs. (11.119) and (11.120) 1
9.4 7.2
t:.p 0* = - = 9.6 X 10-a t,p*
1 ~ - = 7.35 X I0- 3
980 980
360 ONE-DIMENSIONAL TWO-PHASE FLOW
·• [ (0.076) (12) ] i,
J, ~ 47 ·2 (0.98)(32.2)(62.5) ~ l.OlS
12
jf ~ 1.03 [ (0.98)(32.2) ]" ~ 0.636
'* [ 0.076 ]h
J, ~ (47 -2) (32.2)(0.0817)(62.5) ~ l.Ol.5
J! ~ (3.1)[(32.2)(0.0817)]-H ~ 1.91
These values are outside the range shown in Fig. 11.19, and the use of
Eqs. (11.108) and (11.109) shows that thc flow pattern is in the transition
region between slug and annular flow. Assuming that Eq. (11.116) isreasonably
valid in this region we have
1.015 1.91 ~ l
1 - 3.1(1 - a) 3.1(1 - a)
1
Hewitt w+ ~ M - Re*
•'
This book
Re 1
4
t.p'
N¡%-
4
,, D'
N¡r -
t,p'
1 - a
- 1
Ni
~ [t.p' -
4
(1 - a)]¼
< 0.2 1 which is usually characteristic of annular flow, the equation for
the pressure gradient can be approximated by Eq. (11.126).
The analysis of a film containing both laminar, "buffer," and tur-
bulent layers was performed by Hewitt. 42 Sorne of the parameters which
he used are shown in Table 11.3 together with a translation in terms of
the present nomenclature and an indication of physical signi:ficance.
The results can he plotted in the form o! a wall friction factor versus
Reynolds number for various values of the other parameters, as shown in
Figs. 11.25 and 11.26.
The lines of constant ¡3 correspond to a situation in which the pres-
sure drop is kept constant while the liquid flow rate is varied. At low
flow rates the film is thin, the shear profile is approximately linear, and
the results agree with the horizontal flow curve. As the liquid rate is
increased, the shear profile distorts under the influence of gravity and
o Symbol
200 75 20 /3
- - - Horizontal
flow
0.001~-~~~~~-~-~~~~~~~~~~~-~~~~~
102 103 104 105
Reynolds number, Ref
Fig. 11.2:5 Wall friction factor in vertical flow far Re* oo deduced from Hewitt's
differential analysis. 42 (Wallis. 3)
362 ONE-DIMENSIONAL TWO-PHASE FLOW
v □ ◊ o □ Symbol
~·
ó.
V 5 10 20 50 75 200 f]
Horizontal flow
I.J 0.1 C - - - - - - - - - - - 4 ~ - - - - + - - - - - - - Blasius
t
-E
□
e □
-~o □
fig. 11.26 Wall friction factor in vertical flow from Hewitt 42 for Re* = 1000.
(Wallis.')
eventually thc wall shear stress, and hence the friction factor, falls dra-
matically. The liquid Reynolds number at the point of zero wall shear
can be correlated approximately with /3 by the equations 3
c;w is what the friction factor would be if the shear stress profile were
linear, as it is in horizontal flow, and is given by Fig. 11.7. The param-
eter B takes acoount of the curvature of the shear stress profile and has
been found to give general agreement with Hewitt's results far the
following dependence on Reynolds number 3
The gas core Sorne of the effects which were neglected in the analysis
of the gas core which led to Eq. (11.124) were liquid entrainment, the
velocity of the gas-liquid interface, gas viscosity, and compressibility.
The effect of entrainment can be taken into account approximately
by considering that the core is composed of a homogeneous mixture of
gas and droplets. Let the gas mass flow rate be W,, the film flow rate
be W ¡, and the entrained mass flow be We. The total mass flow rate in
the core is
W, ~ W, + W, (11.132)
The average density of the core is, approximately (if p¡ » p,),
w,
PG = W Pu (11.133)
o
!lp*
(11.138)
p* = p (11.141)
gD(p¡ - P,)
in which case the square of the core :~VIach number is
j*2
Mc 2 = ~ (11.142)
" p
Example 11.7 Gill and Hewitt 43 measured film thickness and pressure gradient in
upward cocurrent annular flow. A typical data point was W 0 = 300.5
lb/hr, W 1 = 466 lb/hr, Po= 0.0823 lb/ft 3 , p¡ = 63.3 lb/ft 3 , µg = 0.0423
lb/(ft)(hr), µ¡ - 2.615 lb/(ft)(hr), W, - .\34 lb/hr, , - 0.0106 in., D - 1.25
in., -dp/dz = 23.87 lb/(ft2)(ft). Compare these results with theoretical
predictions.
ANNULAR FLOW 365
x Uncorrected, l = 1
o Corrected for entrainment, l=a1
+ Corrected for entroinment and
6
relative velocity, t=a102 X
~ •
·Q¡
<J
o
N
~ti,
4 X
o
o '
11
~¡ -
Q-Q
3 X
o
+
+
o
+
o
+
o
+
+
o o
o
2 !
Wg = 300 16/hr air
Multijet injector
Therefore, from Fig. 11.25 and Eq. (11.131), (C¡,,.,)1 = 0.015, B = 0.79.
jJ J:
The values of and are evaluated as 0.133 and 3.94; Reu is found from
Eq. (11.137) to be 2.4 X lüó; p* is 360; 2W¡p 0 /W 0 p¡ is 0.004; l\T 0 2 from Eq.
(11.142) is 0.043. Equations (11.130) and (11.138) with all correction factors
included are then
* 5.3 X 10- 4
t.p (1 - 0.043) - (l _ o)' + 0.79(1 - a)
8
1 1 1 -
r
Symbol + o o V o o o
7 ' -
1/
r Air-water vertical upflow
+
5 ~
D=l.25in.
o ºx
-
f-
_;:Y'
3
r
~
o
o XV" o
'
1c,1,g -
-
2
i ~? +
º
--
(C,}g
~ 1 +90 (1-"'}
-
~º•~ + -
-
- -
o
o 0,01 0,02 0,03 0,04 0_05
liquid froction, ] -a¿
Fig. 11.28 Superficial gas friction factor ratio derived from Gill and Hewitt's data 43
using ali correction factors in Eq. (11.138). (Wa.llis. 3 )
ADDlT!ONAl EFFECTS
Besides the phenomena which have just been dcscribed, there are two
further effects which make accurate predictions from known quantities
Disturbonce
waves
Wave regime
transition
Ripples
Fig. 11.29 Effect of interfacia.1 wave regimcs on friction factor. (Jlrom data
of Shearer and Nedderman. 44 ) Pipe iliameter = 1.2fí in.; air-water upflow.
(Wallis.ª)
ONE-DIMENSJONAL TWO-PHASE FLOW
'"
- - - laminar film theory, Eq. (11.126)
Fig. 11.30 Comparison between theory and data of two differcnt investigations at
the same fl.o-\Y rates but using differing injection techniques.
difficult. These are inlet effects and droplet entrainment. Quite differ-
ent results can be obtained in the same apparatus if thc method o! intro-
ducing the phases is altered. In extreme cases the liquid can be intro-
duced either as a film on the tube wall oras a dispersion of small droplets.
For example, pressure-drop results shown in Fig. 11.30 show a difference
o! a factor o! 2 in these two cases. Thc fraction of the liquid which is
entrained may not reach equilibrium sorne 200 diameters away from the
inlet. Even in the equilibrium case, reliable methods for predicting the
degree of entrainment are not available. The techniquc which will
be presented in the next chapter (Sec. 12.10) provides only a first
approximation.
A changing level of entrainment introduces additional mass-transfer
effects between the annular film and the gas core and alters both the
accelerational and frictional terms in the momentum equations.
In engineering design it may be worthwhile to allow the degree o!
entrainment to be a dependent variable, to assess its influence on per-
formance, and to seek to control it by suitable inlet design and by intro-
ducing devices such as swirl promoters into the flow.
PROBLEMS
11.1. 1000 lb/hr of air and 1000 lb/hr of water flow in a 1-in.-diam horizontal pipe
at 70ºF and 100 psia. What is the flow pattern? Estimate the pressure drop as a
ANNULAR FLOW
function of the amount of liquid which is entrained and compare the results with Eq.
(3.30) with n ~ 3.5.
11.2. Evaluate the ratio (C1)d(C1)a from Eq. (11.8) and Martinclli's correlations.
Compare the result with the value predicted by Eq. (11.23) with (C¡)g replacing the
coefficient 0.005.
11.3. Compare Eq. (11.20) with single-phase friction factor charts.
11.4. Oil '(p¡ = 6.5 lb /gal, µ¡ = 0.6 cp) and natural gas (Pa = 3.5 lb/fts, µg = 0.014 cp)
flow at 1000 psia in a horizontal pipeline of 8 in. diam. The pressure gradient is
controlled at 3 psi/1000 ft although the flow rate ratio of the components may vary
dueto upstream conditions. Estimate the relationship bctween the flow rates under
these conditions.
11.5. Far a (l/n)th-power velocity profile in turbulent :fl.ow the equivalent of Eq.
(11.48) is C1 = A (Rem)- 21 <n+i¡. What is the value of <p1 as a function of n? Compare
the result with Table 11.1 far n = .5, 9, and 19. What is the limiting expression far
<p as n tends to infinity?
11.6. Compare Eq. (11.54) with Martinelli's correlation and Eq. (11.22) far typical
valucs of the viscosity and density ratios.
11.7. Deduce Eqs. (11.55) and (11.56) and compare (11.56) with alternative equations
relating <bo and a.
11.8. Discuss the various levels of sophistication in the analysis of the liquid film in
horizontal annular flow. Under what conditions are the more elaborate theories
worthwhile? What is the difference incurred in predicting film thickness by thc
simplest and by the most complicated theory if Re 1 = 106, -(dp/dz)F = 10-1 psi/ft,
-(dp/d,) 1 ~ 10-, psi/lt?
U..9. What is the film thickness on a vertical wall down which water at 20ºC flows
ata rate of (a) 1 cfm/ft and (b) 10- 3 cfm/ft?
11.10. What are the velocities of continuity waves for the conditions of Prob. 11.9?
11.11. Compare Eq. (11.68) with Eq. (5.32) for t.p* = O. For what value of 5/D is
the film thickness prediction in error by 10% if the tubc curvature is ignored, for a
given value of liquid flow rate?
11.12. Compare the flooding curves predicted by Eqs. (11.116), (11.124), and (11.125)
with the modified Martinelli correlation shown in Fig. 11.20.
11.13. 2 cm 3 /sec of 99 % glycerol at I0ºC flow downward inside a vertical pipe of
¾ in. diam. What is the maximum allowable countcrcurrent flow of air at 14.7 psi?
11.14. Compare the limit of the annular flow flooding correlations at very low gas-flow
rates with the condition that a slug-flow bubble should be brought to rest in a vertical
pipe.
11.15. Shearer and Davidson 46 analyzed the formation of flooding waves on the outside
of a tubein terms of the Weber number, pgju2ó/u, Rer, and Yfrom Eq. (10.20). Show
that this result and the equations presented in Sec. 11.4 are special cases of a function
of j:, jf, N 1 , and NEO•
11.16. A vertical tube, diameter D, length L, is closed at the bottom and opens at the
top into a pool of liquid of low viscosity at saturation temperaturc. Show that the
maximum uniform heat flux which can be supplied to thc tube without overheating is
,.;. _ e h1uD%[pgg(p1 - pg)]¼
'f'max - L[l + (po/p¡)H]2
11.17. Suppose that a very large 'Nave forms on a falling film in a pipe as a result of a
two-phase hydraulic jump. Show that the solution to the countcrcurrcnt potential
inviscid fiow below the wave can be formulated in terms of J; and J;.
11.18. Determine the relationship between mass flux G, quality x, and pressure p at
the boundary between slug and annular flow for water in a 1.5-in.-diam vertical pipe.
J:
11.19. Compare the relationships between jJ and for constant values of void fraction
which are predicted for air and water in a 1.25-in.-diam vertical pipe at 20 psia and
70ºF by
(a) Eq. (11.116);
(b) Eqs. (11.121) and (11.122) and Fig. 11.20;
(e) Eqs. (11.124) and (11.125) or (11.126), depending on whethcr thc flow is
laminar or turbulent;
(el) Eqs. (11.124) and (11.12.i:i) corrected for relative velocity, Reynolds
numbers of both gas and liquid, and compressibility;
(e) method (el) if there is 20% cntrainment of the liquid.
11.20. Show that the minimurn value of pressure drop predictcd by Eq. (11.126) at a
given liquid rate is almost coincident with the point of zero wall shear. Compare
with Eq. (11.128).
11.21. Compare the point of mínimum pressure drop predicted by Eq. (11.125) with
Eq. (11.129) and show tha.t the values will be cqual if the wall friction factor is 0.01
rather than 0.005.
11.22. Solov'ev 48 et al. found that a plot of !::,,p*/(!::,,p*)min versU:s J;J(j;)min gave a
unique curve for all liquid rates in upward annular flow with a laminar film. Use
Eqs. (11.123) and (11.125) to check this far values of j~* of 10-ó, 10-4, 1Q-B, and 10- 2.
11.23. Show that the transition from downflow to upflow in a viscous liquid film occurs
a.t about j: = 0.8.
11.24. Hartley and Roberts 49 correlated the interfacial friction factor in annular flow
by the equation
Table 11.4
Compare these results ·with the predicted values making ,vhichever corrections and
assumptions are neccssary. W. is the entrained liquid flow rate and W1 thc film flow
rate.
ANNULAR FLOW 371
11.26. Some air-water data taken by Hewitt, King, and Lovegrove 5 º in annular
upward flow in a vertical 1.25-in.-diam pipe are shown in Table 11.5. Compare
these results with
(a) Eqs. (11.115) and (11.116);
(b) Fig. 11.20;
(e) Eqs. (11.124), (11.125), and (11.126);
(d) the separated flow modcl including all effects;
(e) the "unmodified" Martinelli correlation presented in Chap. 3;
(f) homogeneous flow theory.
The mean values of the properties which are not given in the table were
µ, ~ 0.0433 lb/(ft)(hr), p¡ ~ 62.33 lb/ft".
11.27. In a vertical air-lift pump the maximum possible liquid flow rate is required
for a given pressuro gradient. If the fluid is water at 70ºF in a 3-in.-diarn pipe and
the availablo pressure gradient is 20 psf /ft, what air-flow rato should be used at a
pressure of 20 psia? VVhat is the pump "efficiencyn in terms of potential energy
acqüired by the water per unit of energy required to pump the air?
Table 11.5
µ¡,
mean water Pressure
viscosity, gradient,
W.,,lb/hr W1, lb/hr p.,, lb/ft3 lb/(lt)(h,) 1 - a 1 % lb /ft'
11.28. A complete integral analysis of horizontal annular flow with a smooth gas-
liquid interface may be performed 61 by combining Eqs. (11.46) and (11.50) with
expressions for e/>¡¡ which are derived by assuming that the gas fiows in a smooth pipe
with diameter D Va. What are the expressions for ef., 0 in thc cases of laminar fl.ow
and turbulent fiow obeying the Blasius equation? Do not neglect the velocity of the
interface. Derive expressions for r/>¡¡ and a in terms of X for thc four combinations
of laminar and turbulent flow of each component. Compare with Martinelli's
correlations.
This theory is not very accurate becausc it neglects the roughness of the
interface.
11.29. Compare the curve labeled "flosv reversa!" in Fig. 11.11 with the boundary of
the "forbidden region" in Fig. 11.24. What diffcrence does it make if the effects of
gas and liquid Reynolds numbers, relativo velocity, and shear stress profile are used
to give a more accuratc estimate?
11.30. In annular flow j 0 is usually much larger than j 1 • In this case the continuity
wave velocity is given approximately by
REFERENCES
l. Bakor, O.: 0-il Gas J., vol. 53, no. 12, pp. 185-190, 192, 195, July 26, 1954.
2. Steen, D. A.: M.S. thesis, Dartmouth College, Hanover, N.H., 1964; also D. A.
Steen and G. B. Wallis, AEC Rept. NYO-3114--2, 1964.
3. Wallis, G. B.: Papers no. 69-FE-4.5, 69-FE-46, ASME Applied Mech.-Fluids
Engg. Conf., Northwestern University, June, 1969.
4. Nikuradse, J.: Forschungsheft, p. 301, 1933.
5. Moody, L. F.: Trans. ASME, vol. 66, p. 671, 1944.
6. Chien, S. F., and W. Ibole: Trans. ASME J. Heat Transfer, ser. C, vol. 86, no. 1,
p. 89, 1964.
7. Levy, S.: Intern. J. Heat .ivlass Transfer, vol. 9, pp. 171-188, 1966.
8. Wicks, M., and A. E. Dukler: A. J. Ch. E. J., vol. 6, pp. 463-468, 1960.
9. Lockhart, R. W., and R. C. Martinelli: Chem. Eng. Progr., vol. 45, p. 39, 1949.
10. Blasius, H.: Forschungsheft, p. 131, 1913.
11. Turner, J. 1-1.: Ph.D. thesis, Dartmouth College, Hanover, N.H., 1966.
12. Armand, A.: UKAEA, AERE transl. 828, 1959, Izv. Vses. Teplotekhn. Inst.,
p. 1, 1946.
13. Hewitt, G. F.: unpublished work, 1967.
14. Nusselt, VV.: Z. Ver. Deutsch. Ing., vol. 60, p. 541, 1916.
15. Belkin, II. H., A. A. MacLeod, C. C. Monrad, and R. R. Rothfos: A. I. Ch. E. J.,
vol. 5, pp. 245-248, 1959.
ANNULAR FLOW 373
16. Dukler, A. E.: Chern. Eng. Progr. Symp. Ser., vol. 56, no. 30, p. 1-10, 1960.
17. von Kármán, Th.: NACA Rept. TJ\tl 611, 1931.
18. Bcnjamin, T. B.: J. Fluid Mech., vol. 2, p. 5;'54, 1957.
19. Kapitsa, P. L.: Zh. Eksperm. i 'l'eor. Fiz., vol. 18, pp. 2-18 and 19-28, 1948.
20. Tailby, S. R., and S. Portalski: 'l'rans. Inst. Chern. Engrs., vol. 38, pp. 324-330,
1960.
21. Hcwitt, G. F., and G. B. Vilallis: Multi-phase Flow Sym,p., ASlVlE, pp. 62-74,
November, 1963.
22. Hewitt, G. F., P. l\i. C. Lacey, and B. Nicholls: Symp. Two-phase Flow, Exeter,
England, vol. 2, pp. B401-B419, June, 196/5.
23. Lobo, Vi. E., L. Fricnd, F. llashmall, and F. Zenz: Trans. A. J. Ch. B,'., vol. 41,
pp. 693-710, 1945.
24. She,wood, T. K., G. H. Shipley, and F. A. L. Holloway: Ind. Eng. Chem., vol.
30, p. 765, 1938.
25. Dell, F. R., and H. R. C. Pratt: Trans. Inst. Chem. Engrs., vol. 29, pp. 89-109,
1951.
26. ·wallis, G. B : R.ept. General Electric Cornpany, 62GL132, Schenectady, N.Y.,
1962.
27. Wallis, G. B: UKAEA R.ept. AEEW-Rl23, 1961.
28. Nicklin, D. J., and J. F. Davidson: paper no. 4, Symp. Two-phase Flow, Institution
of Mechanical Engineers, London, February, 1962.
29. ·Wallis, _G. B., D. A. Stccn, and S. N. Brenner: AEC Rept. NYO-10,487, EURAEC
890, .July, 1963.
30. Nikuradsc, J.: Forschungsheft, p. 356, 19:-32.
31. Wallis, G. D.: UKAEA ll.ept. AEEW-ll.142, 1962.
32. Griffith, P.: Argonne Natl. Lab. Rept. ANL-6796, 196:-3.
:-3:-3. Gri[hth, P., and R. D. Haberstroh: Rept. 5003-28, Mcchanical Enginccring
Departmcnt, Massachusetts Institute of Technology, 1964.
34. Clift, R., C. L. Pritchard, and R ..M. Nedderman: Chem. Eng. Sci., vol. 21, pp.
87-95, 1966.
35. Wallis, G. B.: AEC Rept. NYO-3114-14, EURAEC 1605, 1966.
36. Govier, G. W., B. A. Radford, and J. S. G. Dunn: Can. J. Chem. Eng., vol. 35,
p. 58, 1957.
37. Govier, G. W., and W. L. Short: Can. J. Chem. Eng., vol. 36, p, 195, 1958.
38. Bro,vn, R. A. S., G. A. Sullivan, and G. W. Govier: Can. J. Chem. Eng., vol. 38,
p. 62, 1960.
39. ·wallis, G. B., and P. E. 1tfeyer: AEC Rept. NYO-3114-10, EURAEC 1480,
Scptcmbcr, 1.965.
40. Casagrande, I., L. C:r:.avarolo, A. Hassid, and E. Pedrocchi: CISE R-73, J\1ilan,
1963.
41. Bergelin, O. P., P. K. Kegel, F. G. Carpenter, and C. Gazley; Heat Transfer and
Fluid Mechanics Institute, Berkeley, Calif., 1949.
42. He,vitt, C. F.: UKAEA Rept. AERE-R3680, 1961.
4:3. Gill, L. E., and G. F. Hewitt: UKAEA Rept. AERE-R3935, 1962.
44. Shearer, C. J., and R. lVL Ncdderman: Chem. Eng. Sci., vol. 20, pp. 671-683, 1965.
45. Dukler 1 A. E.: Ph.D. thesis, University of Delaware, 1951.
46. Shearer, C. J., and J. F. Davidson: J. Fluid JJ1.ech., vol. 22i part 2, pp. 321-335,
1965.
47. Gambill, W. R.: personal communication, Oak Ridge Nationa.l Laboratory,
Tennessee, 1964.
48. Solov'ev, A. V., E. I. Prcobrazhcnskii, and P. A. Scmcnov: Ind. Chem. Eng.,
vol. 7, no. 1, pp. 59-64, 1967.
ONE-DIMENSIONAL TWO-PHASE FLOW
"'
49. Hartley, D. E., and D. C. Roberts: Quecn Mary College, London, Nuclear
Research Memo Q6, :May, 1961.
50. Hewitt, G. F., I. King, and P. C. Lovegrove: Holdup and Pressure Drop Measure-
ments in the Two-phase Annular Flow of Air-water Mixtures, UKAEA Rept.
AERE-R3764, 1961.
51. Levy, S.: 2nd Midwest Conf. Fluid Mech., p. 337, 1952.
52. Bennett, J. A. R., and J. D. Thornton: UKAEA Rept. AERE-R3195, 1965.
12
Drop flow
12.1 INTROllUCTION
The behavior of droplets suspended in a fluid is similar in many ways to
the behavior of bubbles. In fact, many of the equations which will be
deduced in this chapter are exactly analogous to the equivalent equa-
tions in Chap. 9.
Qualitative differences between the behavior of drops and bubbles
are most noticeable when the density difference between the components
is high, as in gas-liquid systems at low pressure. In bubbly flow most
of the inertia is in the continuous phase and as a result the drag forces
on bubbles are large compared with their momentum. Bubbles therefore
follow the motion of the surrounding fluid very closely in forced convec-
tion. Drops, however, take far longer to adjust to the motions of the
surrounding gas. For this reason the homogeneous flow model is usually
better for bubbly than for drop flow. Drop-annular flow also has no
analog in bubbly flow.
375
376 ONE-DIMENSIONAL TWO-PHASE FLOW
Ra - [ ffRo
- g(p, - p1)
]¾ (12.1)
When the liquid velocity through the orífice is increased, the critica!
velocity given by Eq. (9.8) is soon exceeded, beeause of the eomparatively
high density of the fluid, and drops are now formed by the breakup of the
resulting jet. This problem is the classical one studied by Rayleigh 1 who
showed that such jets are always unstable with the most unstable wave-
length being about 4.5 times the jet diameter if the density of the sur-
rounding fluid ean be neglected. When a jet breaks up in this way, the
radius of the resulting drops is approximately
(12.3)
Further increase of the jet velocity eventua.lly leads to a more severe
instability due to the motion relative to the surrounding fluid. As a
result the jet becomes violently unstable elose to the orifiee and breaks
up into a shower of very small droplets. This regime of operation is
called atomization.
11.3 I\TOIVIIZATION
lVIost atomization processes produce a large number of small liquid drops
by shattering a eontinuous jet or sheet of liquid. The liquid is usually
broken up by aerodynamic forces due to relative motion between the
phases. J\1echanical, centrifuga!, electrical, and ultrasonic force fields
can also be used.
The most important dimensionless group for determining the sta-
bility of a single droplet is the Weber number based on the relative
velocity and the gas density 2- 8
We - p,(v, - v¡)'d (12.4)
u
DROP FLOW m
For nonviscous fl.uids the critica! value of the Weber number above
which droplets will break up is about 12.
Liquid viscosity apparently has a stabilizing cffect which is scaled
by the stability number, µ.¡2/ p, du. The results of Hinze 5- 6 and Isshiki 7
can be represented quite well by the equation
We = 12 [ 1 + ( P;~u)º·"]
2 (12.5)
far values of the stability number less than 5. The presence of the liquid
viscosity in the stability criterion implies that instability starts as
dynamic oscillation in the droplet shape. In the eventual process of
breakup, however, the drop is punched into a baglike shape by the
dynamic pressure of the gas acting at the stagnation point. The bag
finally bursts to farm a ring of smaller droplets. '-'
If a drop is introduced into a gas stream at high values of the Weber
number, several generations of droplets ,vill be produced by- successive
shatterings. An expression far the final drop size under these condi-
tions is 7
(12. 7)
Example 12.1 Compare the predicted drop sizes from Eqs. (12.5) and (12.7) for
atomization of benzcne (!T = 28.8 dynes/cm, Pi = 54.7 lb/ft3, µ¡ = 0.647 cp)
in a carburetor using air velocities of 250 fps and an air-fuel mass flow ratio of
18.
Solution A first estimatc of d is obtained by neglecting the stability number effect
in Eq. (12.5). The result is
(12) (28.8) _ -,
d ~ (0.0012)1(250)(30.5)]' - 5 X 10 cm
The stability number is found to have a valuc of 0.012, and the correction for
viscosity is therefore negligible.
ONE-DIMENSIONAL TWO-PHASE FLOW
"'
The values of the terms on the right--hand side of (12.7) are
585 ✓ 28.8 44
76.3 0.876 - µ
(0.647 X 10-')'J"·"" [ (10') (0.076) ]'-' _
597 [ (70)(0.876) (18)(54.7) - O.SSµ
Therefore the predicted drop size is 4.5 X 10-~ cm.
Jt" d p(d) dd
3
(12.8)
lodm« d2p(d) dd
p(d) is the probability of a drop having diameter between d and d ód. +
A drop with diameter equal to the Sauter mean diameter has the same
surface area to volume ratio as the entire spray.
N umerous statistical drop size distributions have been devised by
experimenters in arder to correlate data. lVIany authors have used the
normal and lag-normal distributions which are also in common use for
describing soils and crushed particles. 12- 14
The Nukiyama-Tanasawa 15 correlation has the form
(12.9)
(12.11)
Applying the "maximum entropy" formalism we find that the probability
of a droplet being in the ith state, in the absence of further information, is
(12.12)
In order to solve this equation for the diameter probability distribu-
tion the quantum states i must be related to the droplet geometry. One
approach is to say that i represents the number of molecules in the drop,
an obvious quantization, in which case we get
i o: d3 (12.13)
On the other hand, it is possible that the major effect of drop formation
is the creation of surface area. If the quantum states represent different
amounts of surface energy, we have
i o: d2 (12.14)
In general, to allow for empiricism we let
(12.15)
Since there are so many states that the distribution may be treated as
continuous,
p,di - p(d) dd (12.16)
and substitution in Eq. (12.12), using Eq. (12.15) gives
p(d) - (m + l)dmAe-bd" (12.17)
which is the generalized Nukiyama-Tanasawa distribution function. We
may modify it to the nondimensional form used by Shapiro, 18 by employ-
ing the diameter d', at which p(d) is a maximum. Differentiating Eq.
(12.17) we find
(12.18)
whence
(12.19)
ONE-DIMENSIONAL TWO-PHASE FLOW
"º
Defining the dimensionless diameter d* as
d* = el,_ (12.20)
d'
we find, using Eq. (12.19),
(12.21)
This result, together with Eq. (12.18), leads to evaluation of the constltnt
A. Thus
(12.23)
For given values of m and n the values of b and A can now be deduced
and the whole distribution generated.
Since p(d) has the dimensions of a-1, in view of Eq. (12.16), a dimen-
sionless probability distribution can be found by defining
p* = d'p(d) (12.24)
d' = ~º (12.26)
2
Small drops with a Reynolds number below unity obey tbe Hadamard-
Rybczynski equation (9.14) with the role o! the components revcrsed.
If subscripts 1 and 2 are used to indicate the continuous and discontinuous
components, Eq. (9.14) becomes
d 2glp2 - P1I elµ, + 3µ¡
V = -1 - - - - - e-~~- (12.28)
~ 18 µ, 3µ, + 2µ1
(12.29)
(12.30)
This criterion does not apply to bubbles which can apparently be indefi-
nitely large, as in the case of bubbles released by underwater explosiona.
Even befare the condition o! Eq. (12.5) is reached, noticeable dis-
tortion of the drop shape can occur when the surface tension is insuffi-
ciently high. For distorted flat drops the terminal velocity is almost
independent o! size and is given by an equation similar to Peebles and
Garber's far bubbles in region 4 o! Table 9.1, namely,
(12.31)
(12.34)
(12.36)
i- el
.~ 0.05
.,¡-,
0.05 ,.._
.:
o
;g
el
0.05 ,...._
}
o
{'
~
o
o
z
o
o 0.5
9
-□
cf ºJ~ B
I
B
o o o Increasing }
•••
1
Decreasing } 1
¡º
I
I
.r / Mercury
dispersion
1
7 •
1
1
/,
6 •
+
t '
u
-z•
E
5
!JIT[
1
·,·i•
u
A ¡•
·~ 4 Bubble-drop
·~
transition
3 cp •
i/l: /
¡.
•
.1.
2 /'
ofb //m. ,1
1/
/
I e/
,,....,
º/
,¡ ¿ /
I / /
I / /
/ /
I / /
/
o "'-
o 0.1 0.2 0.3 0.4 0.5 0.6 0.7
Mean volume fraction of water -
(12.40)
Wallis 24 tested an equation of this form by blowing air through
various liquids from a porous surface and found that the onset of droplet
dispersion close to the surface occurred at a value close to the prediction.
Above the volumetric gas flux given by Eq. (12.40) a spray of droplets
was observed above a shallow liquid pool through which gas was blown.
Re= GD (12.42)
µ,
The problem with gas-liquid fiow is that the liquid usually has an
affinity for the wall so that drops striking the wall stick together to form
an annulus. Thus, ideal drop fiow usually is never obtained but only the
hybrid drop-annular fiow. The liquid in the annulus has four effects:
'" ONE-DlMENSIONAL TWO-PHASE FLOW
The above effects are not yet fully understood. However, the
methods described in Sec. 11.5 may be used to calculate macroscopic
variables such as film thickness and pressure drop.
12.10 ENTRAINll'IENT
QUAUTATiVE OIBSIER\l'AT!ONS
Imagine that a liquid film is caused to flow down the wall of a vertical
duct or along the bottom of a horizontal or inclined channeL Then sup-
pose that gas is blown down the same duct over this film. What happens
as the gas velocity is increased?
At first, low gas velocities have little effect on the film. However,
with increasing relative velocity a destabilizing effect is noted 1 in accord-
ance ·with the discussion in Sec. 6.4. Specifically, c2 becomes more nega-
tive with an increase in relative velocity inEq. (6.83); therefore Vw 2/u 2 - l
is larger in Eq. (6.163) and hence a is larger in Eq. (6.162). In horizon-
tal or inclined channels 1 gravity acts as a restoring force and may delay
the onset of noticeable wave activity. The first waves to appear are
small ripples traveling in the direction of the film. Higher velocities of
the gas lead to an increase in the amplitude of these ripples and soon
three-dimensional disturbances are generated. The interface now has a
"pebbled" or "cross-hatched" appearance similar to the waves which are
obtained with light squalls on rivers or lakes. 23 , 33
At a gas velocity which is about double that which is necessary to
produce the cross-hatched wave pattern, the first roll waves appear.
These have a much larger amplitude and velocity than previous waves
and appear to ride over the top of the more uniform small amplitude
waves. Roll waves have a steep front and a long region of relatively
quiet fluid between crests. They have been the subject of severa! theo-
retical and experimental studies. 34- 37
When the gas velocity is sufficiently high, the drag forces on the
tops of rol! waves are adequate to pul! off droplets of liquid that become
entrained in the gas stream. The onset of entrainment is usually preceded
by a noticeable roughening of the tops of the rol! waves which resemble
patches of "white water" rushing over the top of the film. Further
increase of gas rate increases the entrainment and also has the effect of
DROP FLOW 387
decreasing the film thickness as a result of both depletion and the higher
interfacial shear and consequent augmented liquid velocity.
Figure 12.3 shows a plot of the regions of various wave activity
for air flowing over water in a horizontal duct 12 in. wide by 5 in. high.
The liquid rate is seen to have little influence on the transition points
as long as it is sufficiently high.
The onset of droplet entrainment can be detected by noticing drop-
lets striking the unwetted walls of the duct or by detecting drops in the
gas stream. A more precise measurement can be obtained by sampling
a given area of the gas stream by means of an extraction pro be and meas-
uring the amount of liquid which enters the probe.
For example, Fig. 12.4 shows entrainment data taken by Steen 36
in a 4-in.-diameter vertical tube, and Fig. 12.5 shows ,vallis 188 data for a
vertical tube of 0.875 in. in diameter. The ordinate of these graphs is
the percent entrainment defined by Eq. (11.114). Thc air velocity shown
is the volumetric flux .i,, based on the total tube area. The decrease in
critica! gas velocity at which entrainment starts in Fig. 12.5 at high liquid
rates is probably dueto the reduction of available area for gas flow because
of the thickness of the liquid film.
It is noticeable that the critica! gas velocity in both figures displays
little sensitivity to duct dimensions, orientation, or liquid f:low rate.
Corresponding entrainment results in upward vertical flow have
already been shown in Fig. 11.17. Here the persistence of liquid slugs
obscures the critica! gas flow rate for film instability except at very low
liquid rates.
"' ONE-DIMENSIONAL TWO-PHASE FLOW
17.5 1
' 1
□
o
1 •1
•
15 r---- Water rote
855 ml/min
' □
o 1695 o
r • 2480
o 3232 □
□ 3980
•
e o
~ 10 o
e
·g .
•
e □
o '
ID
r o -
;;-e
•
□ o
'
5
. '
□ o
o
r
• '
~ o
~ '
o ~
' 80
'
90
'
l00
'
IIO
65 70
Air velocity, fps
Fig.12.4 Percent entrainment versus a.ir velocity for 4-in.-ID tube. Sampling
at center of tube. (Steen. 36 ) Cocurrent downfl.ow.
The results shown in Fig. 12.4 were ohtained alter considerahle care had
been taken to prevent entrainment originating where the air and water
were introduced into the apparatus. Therelore, the data should give a
true measure of film stability. In man y practical cases, however, this
effect is completely masked by inlet entrainment. Because droplets
which are carried along in a gas stream have a high axial but low radial
velocity, and because o! splashing which occurs when they hit the liquid
film, a very long duct is necessary belore the effects of inlet conditions
can be considered to be negligible. 39 For example, the results of Gill,
Hewitt, and Hitchon 40 (Figs. 12.6 and 12.7) show how the total entrained
flow rate and mass velocity profiles vary up to 209 in. downstream from
the position at which the liquid film was placed on the wall of a 17;(-in.-
diameter tube.
A critical gas velocity for the onset of entrainment can be specified as long
as entrainment results from film stability and from no other causes.
Accurate definition of this velocity is not quite as simple as it at first
DROP FLOW 389
30 o 8450
~
e
o
E
e
"fe
©
'"' 20
o o
o
. ( )l' =
J,µ,
<r
Pe_
Pt
' 71"2 > 2.46 X 10-• (12.43)
This equation is not universally valid and is incorrect if the liquid occu-
pies a significant proportion of the duct, or if viscous forces in the liquid
are significant.
600
500
e
~
..___
~ 400
e-
-1'o
• 300
-u
ID
·",g200
e
~
100
ª
o
o 50 100 150 200 250
Distance from inlet, in.
Fig. 12.6 Integrated flux of entrained water through center 1.05 in. of 1.25-in.-diam
tube as a function of distan.ce from inlet (AERE-R3954).
DROP FLOW
"'
Height, in. Height, in.
+ 6
, 24 ♦., 115
133 1•
o 42 6 151
• 60 ◊ 173
o 78 ? 191 +
150f------+- - - - + - - -·- - • 97 111 209 - - - - - + - - - -
e·
'o 209''
'"; 100 f-----H------t
X
191"
o 173"
c;c
151"
o 133''
E
I 97"
------tl,[],.. 78 ''
50
Fig. 12.7 Water mass velocity profiles as a function of distance from inlet (AERE-
R3954).
60
o
o
Water flow rote, 0.25 gpm
Exit pressure
o 1 otm
40 ' 2 otm
:, □ 3 otm
w
E + 4 otm
e
·2
ew
"' 20
o
o
o 100 150 200 250
Air flux, fps
120
GE SF-96(5) silicone fluid
o
4158 rnl/min a
100 3036
8 2060 o
o
'
• 1100
// i
80
~
e
w .seo
328 1 / : "
E + +
e rr=20dynes/cm"
·g60 v=5 es + + + +
e +
w
a'
40 o
/·/. o
20
o • 8
./
. . //'
+
+
fig. 12.9 Entrainment as a function of air fluxfor various liquid flow rates. (Steen. 36)
DROP FLOW
1'
w
E
e
·g 40
e
w
"
o \ _ _ ¿ _ L _ _ L _ _ L _ _ L __ _¡___ _¡____J
2x10-4 4 6 8 10 12 l4xl0- 4
l'l!OBLEMS
12.1. Water condenses on the horizontal ceiling of a shower stall where the temperature
is 90ºF. What size droplets will eventually drip down from this surface?
12.2. A garden hose with a spray head discharges 4 gal/min through 30 boles with
}ú in. diam. Estímate the droplet size (a) in still air and (b) in a 60-mph gale.
12.3. Fuel leaks from a small hole in the tank of an aircraft flying at 20,000 ft above
sea level at a speed of 550 mph. Estimate the size of droplets which are formed.
12.4. vVhat is the maximum stable size of a falling raindrop? What is its terminal
velocity?
12.5. What is the maximum stable size of mercury droplets falling through water?
ONE-DIMENSIONAl TWO-PHASE FLOW
p(d)
p(d)
12.9. Drop size spectra can be measured experimentally by taking high-speed pho-
tographs. Unfortunately1 this technique provides only an instantaneous sample of an
area of space and <loes not give the true size spectrum if the droplets are moving with
different velocities. Show how the measured spectrum is distorted (a) if drops are
being accelerated in a high...speed gas :flow and are photographed while they are still
accelerating and (b) if droplets are falling in still air at their terminal velocities.
Assume that the photograph is taken across the direction of motion.
+ Water,¡, 12 mm dia
0 Water rf, 6 mm dia
4~*o o Alcohol ,t, 12 mm dio
io~
o
Table 12.1 Entrainment and pressure-drop data of Cousins, Den ton, anti Hewitt. 49
Air and water Howing in a %~in.-diam tube. W. + W 1 = total water flow rate
(a) Entrainment data: the numbers in the table give the values of We
in pounds per hour.
(b) Pressure-drop data: the numbers in the table give the pressure in
pounds per square inch absolute.
12.10. Drop fluidization is a possible reason for the occurrence of a maximum heat
flux during natural convection boiling from a horizontal surface. Use Eq. (12.40) to
deduce the maximum heat flux, assuming that all the heat supplied at the surface
forms vapor near the surface and that the liquid is at saturation temperature.
[Kutateladze 47 found that the empirical value of the coefficient in Eq. (12.40) in this
case is 0.16.]
12.11. Gas is bubbled through a stagnant pool of water. Compare the gas flux needed
to cause flooding in bubbly flow with the flux needed to cause drop fl.uidization.
12.12. What values of droplet diameter and the index nin Eq. (4.14) will give agree-
ment with the right-hand curve in Fig. 12.2?
12.13. Compare the entrainment correlation shown in Fig. 12.10 with the data in
Figs. 12.5, 12.8, 12.9, and 11.17.
ONE-DIMENS!ONAL TWO-PHASE FLOW
"'
12.14. A steam-water mixture at 500 psia fl.ows in a 1-in.-diam vertical pipe. Estimate
the equilibrium level of entrainment in the annular-mist regime as a function of
quality and mass flow rate. Using these values calculate the increase in apparent
density of the vapor core due to the presence of droplets.
12.15. A seaman observes that a salt spray is being blown off the tops of waves during
a storm. Estimate the minimum wind velocity.
12.16. Figure 12.11 shows the entrainment data of Minh and Huyghe 48 for air-ethyl
alcohol and air-water mixtures in annular :flow in pipes of 6 and 12 mm diam. Assum-
ing that the temperature was 20ºC, for which the property values are µª = 0.018 cp,
p¡ = 1 g/cm 3, rr = 72.8 dynes/cm forwater, and p¡ = 0.79 g/cm 3, u = 22.'3 dynes/cm
for alcohol, show that the data are consistent with the correlation scheme shown in
Fig. 12.10 but that the actual levels of entrainment are lower. Discuss possible
reasons for the disagreement. Pe and j are the density and volumetric flux for the
0
IIEFEIIENCES
l. Rayleigh, Lord: Proc. London 11,;[ath. Soc., vol. 10, p. 1, 1878. 4, Proc. Roy. Soc.,
(London), vol. 29, p. 71, 1879. Phil. Mag., vol. 34, p. 177, 1892. For a discussion
summarízing the work, see Sir Horace Lamb's uHydrodynamics," 6th ed., pp.
471-473, Dover Publications, Inc., New York.
2. Lewis, H. C., D. G. Edwards, M. J. Goglia, R. I. Rice, and L. W. Smith: Ind.
Eng. Chem., vol. 40, no. 1, p. 67, 1948.
3. Haas, F. C.: A. I. Ch. E. J., vol. 10, pp. M920-924, 1964.
4. Prandtl, L.: "Essentials of Fluid Mechanics," p. 328, Blackic & Son, Ltd.,
Glasgow, 1953. ·
5. Hinze, J. O.: Appl. Sci. Res., vol. Al, pp. 263-2721 1948.
6. Hinze, J. O.: Appl. Sci. Res., vol. Al, pp. 275-288, 1948.
7. Masugi Isshiki, N.: Rept. 35, Transportation Technical Research Institute,
Tokyo, Japan, July, 1959.
8. Dickerson, R. A., and T. A. Coultas: AIAA paper no. 66-611, June, 1966.
9. Giffen, E., and A. Muraszew: "The Atomisation of Liquid Fuels," Chapman &
Hall, Ltd., London, 1953.
10. Nukiyama, S., and Y. Tanasawa: Trans, Soc. Mech. Engrs. (Japan), vol. 4, no.
14, p. 86, 1938.
11. Sauter, J.: NACA Rept. TM-.118, 1929.
12. Soo, S. L.: Ind. Eng. Chem. Fundamentals, vol. 4, pp. 426-433, 1965.
13. Kliege1, J. R.: Iniern. Symp. Combust, 9th, Academic Press, Inc., New York,
pp. 811-826, 1963.
14. Dallavalle, J. M.: "Micromeritics/' Pitman Publishing Corporation, New York,
1943.
15. Nukiyama, S., and Y. Tanasawa: Trans. Soc. Mech. Engrs. (Japan), vol. 5, no.
18, p. 63, 1939.
16. Ingebo, R. D.: NASA transl. D-290, June, 1960.
DROP FLOW 397
'"
Ta'ble A.1 Properties of saturated steam and saturated watert
Volume, ft• /lbm Enthalpy, Btu/lbm Ji]ntcopy, Btu/(lbm)(ºF)
Press, Temp., Water Evap. Steam Water Evap. Steam Water Evap. Steam
psia ºF V¡ V Jo v, h¡ h¡, h, 8¡ s¡, s,
3208.2 705.47 0.05078 0.00000 0.05078 906.0 o.o 906.0 1.0612 0.0000 l. 0612
3000.0 695.33 0.03428 0.05073 0.08500 801.8 218.4 1020.3 0.9728 0.1891 l. 1619
2500.0 668. ll O. 02859 0.10209 0.13068 731. 7 361.6 1093.3 O. 9139 0.3206 1.2345
2000.0 635.80 O.02565 0.16266 O. 18831 672.1 466.2 !138. 3 0.8625 0.4256 l. 2881
1500.0 596.20 0.02346 0.25372 0.27719 6!1.7 558.4 !170.1 0.8085 0.5288 l. 3373
1000.0 544.58 0.02159 0.42436 O. 44596 542.6 650.4 !192.9 0.7434 0.6476 l. 3910
700.0 503.08 0.02050 0.63505 0.65556 491.6 710.2 1201. 8 0.6928 0.7377 l. 4304
500.0 467.01 0.01975 0.90787 O. 92762 449.5 755.1 1204.7 0.6490 ó.8148 l. 4639
400.0 444.60 O. 01934 1.14162 l. 16095 424.2 780.4 1204.6 0.6217 0.8630 l. 4847
300.0 417.35 0.01889 1.52384 l. 54274 394.0 808.9 1202.9 0.5882 O. 9223 1.5105
200.0 381.80 0.01839 2.26890 2.28728 355.5 842.8 !198. 3 0.5438 1.0016 1.5454
100.0 327.82 0.017740 4.4133 4.4310 298.5 888.6 !187. 2 0.4743 l. 1284 1.6027
80.0 312.04 0.017573 5.4536 5. 4711 282.1 900. 9 !183 .1 0.4534 l. 1675 1.6208
60.0 292.71 0.017383 7 .1562 7. 1736 262.2 915.4 !177 .6 0.4273 l. 2167 l. 6440
40.0 267.25 O. 017151 10.4794 10.4965 236.1 933.6 1169.8 0.3921 l. 2844 l. 6765
20.0 227.96 0.016834 20.070 20.087 196.27 960.1 1156. 3 0.3358 l. 3962 l. 7320
14.696 212.00 O. 016719 26.782 26.799 180.17 970.3 !150. 5 0.3121 l. 4447 l. 7568
!O.O 193.21 O.016592 38.404 38.420 161. 26 982.1 !143. 3 0.2836 1.5043 1.7879
8.0 182.86 0.016527 47.328 47.345 150.87 988.5 1139. 3 0.2676 1.5384 1.8060
6.0 170.05 0.016451 61.967 61. 984 138.03 996.2 !134. 2 0.2474 1.5820 1.8294
4.0 152.96 0.016358 90.63 90.64 120.92 1006.4 !127. 3 0.2199 1.6428 1.8626
2.0 126.07 0.016230 173.74 173.76 94.03 1022.1 1!16.2 0.1750 l. 7450 l. 9200
1.0 101. 74 O. 016136 333.59 333.60 69.73 1036.1 !105.8 O.1326 l. 8455 l. 9781
0.50 79.586 0.016071 641.5 641.5 47.623 1048.6 1096.3 0.0925 l. 9446 2.0370
0.20 53. 160 0.016025 1526.3 1526.3 21.217 1063.5 1084. 7 0.0422 2.0738 2. !160
O. !O 35.023 O. 016020 2945.5 2945.5 3.026 1073.8 1076.8 0.0061 2.1705 2 .1766
ti t From ASME Steam Tables, 1967, by permission.
Table A.2 Properties of air at low pressurest,t
k,
,,, ,,, µ X 101, =
,, ,,
Btu/ Pr
T,
ºR
T,
ºF
Btu/
(lb)(ºF)
Btu/
(lb)(ºF)
,,=-
,, fps
lbm/
(sec) (ft)
(hr)(ft)
(ºF)
cpµ/k
K
50
E
~ 4QL_ _ _ _ _ _ _ _ _ __¡__~::,__ _ _ _ _ _ _ _L _ _ _ _ _ __ j
ru
e
~
"e
-~ 30
e
2
ru
u
o
't: 2 0 ' - - - - - - - - - - - - - ' - - - - - - - - - - - - ' - ' - - - - - - - - - "
o
~
10
Fig. A.1 Surface tension of saturated water (1 dyne/cm = 6.85 X 10-• lb/ft).
400 40
µ tor water 35
l.O psia 12,000 psia
30
10,000 psia
0 250 7500 psi □ 25
5000 psi □
X
'-:::::' 200 t - - - - - - + - - ~ - - - - j - - - - - - + - - LUUU ps1a------- 20 o
'l Saturated water 17_5 ~
175
~ ~
u 150 - 15.0-;:;-
. ~
Fig. A.2 Viscosi~y of steam and water. (From 1967 ASME Steam Tables, by permission.)
íi
402 ONE-DIMENSIONAL TWO-PHASE FLOW
40
30
20
IO
8.0
6.0
4.0
3.0
2.0
M
2 l.Of------------l---'\------,,.-,.-::_-----7"',,__---h,L-
l x 0.80
0.60
0.40
,,;
0.30
i
·;;:; 0.20
§
·;;
._g 0.101-----------+-------
~ 0.080
~ 0.060
" 0.040
0.030
O.ü20
F'ig, A.3 Kinematic viscosity of steam and of water. (From 1967 ASME Steam
Tables, by permission.)
lndex
lndex
Quality, 11
Noncondensable gas 1 170
Noncquilibrium effects 1 18
Notation, 9
Reaction frequency, 36
Nozzle flow, 38, 68-73, 87, 207-212,
Regimes of flmv, 6
221, 272
Relative velocity, 13, 91
Relaxation 1 L55, 215
Reynolds flux, 78, 166