KING SALMAN INTERNATIONAL COMPLEX FOR MARITIME

INDUSTRIES AND SERVICES - PACKAGE 4, 5 & 6

apgmw1¢o�I
soudi oromco MARITIME YARD PROJECT (MVP)

CONSORTIUM of BRANCH OF
SINOHYDRO CORPORATION COMPANY LTD.
and
SEPCO ARABIA COMPANY
Contract No. 6600042823 (IK) Document No. SAC-MYP-CT-MS-0339

METHOD STATEMENT OF GRP WATER TANK

INSTALLATION SYSTEM FOR PACKAGE 6.

Bl/JO NO.: 25-00053-0007

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 KING SALMAN INTERNATIONAL COMPLEX FOR MARITIME
INDUSTRIES AND SERVICES (MYP) PACKAGE # 4, 5 & 6 SAC-MYP-CT-MS-0339
Contract No.: 6600042823 (IK)

METHOD STATEMENT OF GRP WATER TANK REV. 0

INSTALLATION SYSTEM FOR PAKCKAGE 6
BI/JO NO.: 25-00053-0007 PAGE 2 of 16

This page is a record of all the revisions contained in this document. All previous issues are
hereby superseded and are to be destroyed.

Sr. Rev. Reference

Deleted / Were Added / Changed
No. No. (Page / Section)

Notes:

Revisions can be denoted as follows:

a) By a vertical line in the right-hand margin against the revised text.

b) By a triangle symbol.

c) By highlighting the revised text.

 KING SALMAN INTERNATIONAL COMPLEX FOR MARITIME
INDUSTRIES AND SERVICES (MYP) PACKAGE # 4, 5 & 6 SAC-MYP-CT-MS-0339
Contract No.: 6600042823 (IK)

METHOD STATEMENT OF GRP WATER TANK REV. 0

INSTALLATION SYSTEM FOR PAKCKAGE 6
BI/JO NO.: 25-00053-0007 PAGE 3 of 16

TABLE OF CONTENT

1. OBJECTIVE....................................................................................... 4
2. SCOPE .............................................................................................. 4
3. REFERENCE DOCUMENT ............................................................... 5
4. DEFINATIONS ................................................................................... 6
5. RESPONSIBILITIES .......................................................................... 6
6. EQUIPMENT TOOLS ........................................................................ 7
7. PROCEDURE .................................................................................... 9
8. PROJECT CONTROL ..................................................................... 16
9. ATTACHMENT................................................................................. 16
 KING SALMAN INTERNATIONAL COMPLEX FOR MARITIME
INDUSTRIES AND SERVICES (MYP) PACKAGE # 4, 5 & 6 SAC-MYP-CT-MS-0339
Contract No.: 6600042823 (IK)

METHOD STATEMENT OF GRP WATER TANK REV. 0

INSTALLATION SYSTEM FOR PAKCKAGE 6
BI/JO NO.: 25-00053-0007 PAGE 4 of 16

1. OBJECTIVE

The purpose of this method statement is to specify the detailed requirements and

procedures for the carrying out the construction of “Installation & testing of GRP Water

tanks” and associated works to fulfill the contractual requirements.

Furthermore, this method statement shall be strictly adopted by Contractor, not only to

accomplish the above mentioned task, but to strictly abide by the safety rules and

regulations as per project requirement to safely carry out the works.

2. SCOPE

This method statement specifies the sequence and methodology for the installation &

testing of GRP Water tanks in different sizes like 1x1x1m, 3x3x3m, 4x3x3m,5x3x3.5m etc.

Works shall be carried out in compliance with the approved drawings, project specifications and

materials for the Construction of the King Salman International Complex for Maritime

Industries and Services (MYP) Package # 6.

3. REFERENCE

 IFC drawings such as RA-630803001P0A2, RA-630821003P0A2 etc.

 Project specifications RE-630859

 Project Health and Safety Plan

 Manufacture installation manual

 BS 3396 Woven glass fiber fabrics for plastic reinforcement

 BS 3496 E-glass fiber chopped strand mat for reinforcement of polyester and other liquid laminating
systems.
 KING SALMAN INTERNATIONAL COMPLEX FOR MARITIME
INDUSTRIES AND SERVICES (MYP) PACKAGE # 4, 5 & 6 SAC-MYP-CT-MS-0339
Contract No.: 6600042823 (IK)

METHOD STATEMENT OF GRP WATER TANK REV. 0

INSTALLATION SYSTEM FOR PAKCKAGE 6
BI/JO NO.: 25-00053-0007 PAGE 5 of 16

 BS 3749 E- glass fiber woven roving, fabrics for the reinforcement of polyester and epoxy resin
system.

 BS 4994 Design and Construction of vessels and tanks in reinforced plastics.

 BS EN ISO 9001: Quality systems

 BS 6920 Suitability of non-metallic products for use in contact with water intended for human
consumption with regard to water quality.

4. DEFINITIONS

Company: Saudi Aramco

Contractor: CONSORTIUM of BRANCH OF SINOHYDRO CORPORATION COMPANY

LTD and SEPCO ARABIA COMPANY

PM : Project Manager

CM : Construction Manager

QCM : Quality Control Manager

QCS : Quality Control Supervisor

SE : Site Engineer

QCI : Quality Control Inspector

IFC : Issued for construction

ITP : Inspection and Test Plan

IC : Inspection Checklist

MS : Method Statement

GRP : Glass Reinforced Plastic

 KING SALMAN INTERNATIONAL COMPLEX FOR MARITIME
INDUSTRIES AND SERVICES (MYP) PACKAGE # 4, 5 & 6 SAC-MYP-CT-MS-0339
Contract No.: 6600042823 (IK)

METHOD STATEMENT OF GRP WATER TANK REV. 0

INSTALLATION SYSTEM FOR PAKCKAGE 6
BI/JO NO.: 25-00053-0007 PAGE 6 of 16

5. RESPONSIBILITIES

5.1 Project Manager

Responsible for overall project planning, scheduling, resource allocation, project

accounting and control, while providing technical direction and ensuring compliance with
quality standard. Gives instructions to Construction Manager to ensure that all safety
requirements and the Work are carried out according to Project Specifications, drawings
and on schedule.

5.2 Construction Manager

Reports to the Project Manager and will be in-charge of all activities. He will coordinate
with all parties and ensure site works are progressing in time and with good quality.

5.3 Site Engineer

Reports to the Construction Manager and will be in-charge of the construction work. He
will make sure that the work is in accordance with the approved drawings and
specifications.

5.4 HSE Manager

Develops and carry out procedures with the organization that effectively eliminate
accident and health exposures in the company/site.

5.5 HSE Officers

Create and maintain safe working conditions in all operations. He will also assist the Site
Engineer to organize the work area so that workers can perform their duties safely and
with maximum efficiency. Before the start of the work, he will inspect the equipment and
tools and submit reports as required.
 KING SALMAN INTERNATIONAL COMPLEX FOR MARITIME
INDUSTRIES AND SERVICES (MYP) PACKAGE # 4, 5 & 6 SAC-MYP-CT-MS-0339
Contract No.: 6600042823 (IK)

METHOD STATEMENT OF GRP WATER TANK REV. 0

INSTALLATION SYSTEM FOR PAKCKAGE 6
BI/JO NO.: 25-00053-0007 PAGE 7 of 16

5.6 QA/QC Manager

Responsible for the implementation and maintenance of the quality management system.
He will monitor all the quality related activities of the project.

5.7 QA/QC Supervisor

Reports to the QA/QC manager and is responsible for the verification of Quality and the
management of the Quality system of the works.

5.8 QA/QC Inspector

Reports to the QA/QC manager and is responsible control of the quality system. Ensure
all works are properly executed prior to any inspections are undertaken.

5.9 Surveyor

Surveyor will ensure the projection, location, orientation, verticality, elevation and
condition as per approved drawings and proper setting out shall be done prior to start
work.

6. EQUIPMENT TOOLS

 Survey Instruments

 Hand Drilling Machine

 Water

 Ladder

 Hammer
 KING SALMAN INTERNATIONAL COMPLEX FOR MARITIME
INDUSTRIES AND SERVICES (MYP) PACKAGE # 4, 5 & 6 SAC-MYP-CT-MS-0339
Contract No.: 6600042823 (IK)

METHOD STATEMENT OF GRP WATER TANK REV. 0

INSTALLATION SYSTEM FOR PAKCKAGE 6
BI/JO NO.: 25-00053-0007 PAGE 8 of 16

 Electric Drill machine

 Screw drivers

 Measuring Tape

 Adjustable wrench

 Power tools

 Hole saw cutter

 Portable power outlet

 Anchor bolts

 Spanner set

 Torque wrench

 Spirit level

7. MATERIAL STORAGE AND HANDLING

1. All material received at site shall be inspected, handled and stored upon receipt in
accordance with the manufacturer’s recommendations.

2. All received materials will be checked by the storekeeper, project engineer and QC for
conformance to the project specification, material approval, delivery note.

3. All materials will be protected against grave weather condition and deterioration.

4. If necessary to store the materials outdoors, elevate well above ground and enclose it
with durable waterproof wrapping.
 KING SALMAN INTERNATIONAL COMPLEX FOR MARITIME
INDUSTRIES AND SERVICES (MYP) PACKAGE # 4, 5 & 6 SAC-MYP-CT-MS-0339
Contract No.: 6600042823 (IK)

METHOD STATEMENT OF GRP WATER TANK REV. 0

INSTALLATION SYSTEM FOR PAKCKAGE 6
BI/JO NO.: 25-00053-0007 PAGE 9 of 16

5. Store materials neatly and in a safe manner in the designated area.

6. Extra care will be observed in unpacking the wooden crate during inspection to
prevent any damage.

7. Do not subject the tank and accessories wooden crate to rough handling which can
result in damage to the components housing or its finish.

8. Open up the tank components crate with care using the nail puller and check for
concealed damage during transport.

9. Restore the tank components wooden crate if the units are not required for immediate
assembly/installation and need to be stored for some time.

10. Protect the water tanks components from any mechanical damage during storage and
handling. Upon withdrawals from the site store pre-inspect the material for any
damage during storage.

8. PROCEDURE

8.1 WORK PREPARATIONS

1. The installation area will be pre-inspected for cleanliness and readiness for the start
of the installation works.

2. Only approved materials to be used in the installation.

3. Prepare tools/equipment and molded pieces and accessories of GRP tanks for
installation.

4. Identify all components and check them against the part list.

5. Check the base supports for the level and overall dimensions to ensure that the
manufacturer’s recommendations have been complied with.
 KING SALMAN INTERNATIONAL COMPLEX FOR MARITIME
INDUSTRIES AND SERVICES (MYP) PACKAGE # 4, 5 & 6 SAC-MYP-CT-MS-0339
Contract No.: 6600042823 (IK)

METHOD STATEMENT OF GRP WATER TANK REV. 0

INSTALLATION SYSTEM FOR PAKCKAGE 6
BI/JO NO.: 25-00053-0007 PAGE 10 of 16

6. Prior to the start of assembly/installation of the water tank verify the location for

civil/architectural finish, Obtain approval from civil for the foundation.

7. Coordinate the installation with other MEP services installation and make adjustment
if needed. Correct any unsatisfactory conditions detrimental to the proper and timely
completion of the installation.

8. Manufacturer’s installation manual and approved drawing shall be available at all

times on site.

9. Examine the area and verify tank pedestal foundation/footing for compliance with
dimensional requirements of the manufacturer for the tank installation.

10. Check the location of water tank anchorage and coordinate installation with water
supply piping and other MEP services installation.

11. Use appropriate access/safety harness and tools for the installation of water tanks.
 KING SALMAN INTERNATIONAL COMPLEX FOR MARITIME
INDUSTRIES AND SERVICES (MYP) PACKAGE # 4, 5 & 6 SAC-MYP-CT-MS-0339
Contract No.: 6600042823 (IK)

METHOD STATEMENT OF GRP WATER TANK REV. 0

INSTALLATION SYSTEM FOR PAKCKAGE 6
BI/JO NO.: 25-00053-0007 PAGE 11 of 16

8.2 ASSEMBLY AND INSTALLATION OF GRP TANK

1. Before assembling the tank, check following points for footing and foundation.

A. FOOTING

 Check the level of the concrete foundation.

 Deviation between diagonal line of steel frame must be +/- 2mm.

 Deviation of horizontal level must be within +/- 3mm.

 KING SALMAN INTERNATIONAL COMPLEX FOR MARITIME
INDUSTRIES AND SERVICES (MYP) PACKAGE # 4, 5 & 6 SAC-MYP-CT-MS-0339
Contract No.: 6600042823 (IK)

METHOD STATEMENT OF GRP WATER TANK REV. 0

INSTALLATION SYSTEM FOR PAKCKAGE 6
BI/JO NO.: 25-00053-0007 PAGE 12 of 16

B. FOUNDATION

 Assemble the steel footing on the concrete beams according to manufacture

installation manual.

 If some space exists between the footing and the foundation, set an iron plate
spacer (min. 40mmx40mm) and place beneath the footing.

 Fasten the footing on the foundation with anchor bolts at several points to
protect movement and tumbling of tank.
 KING SALMAN INTERNATIONAL COMPLEX FOR MARITIME
INDUSTRIES AND SERVICES (MYP) PACKAGE # 4, 5 & 6 SAC-MYP-CT-MS-0339
Contract No.: 6600042823 (IK)

METHOD STATEMENT OF GRP WATER TANK REV. 0

INSTALLATION SYSTEM FOR PAKCKAGE 6
BI/JO NO.: 25-00053-0007 PAGE 13 of 16

2. Assembling and Installation of GRP tank

1. The surface of the panel should be thoroughly cleaned before applying the
sealants and patches.

2. The panels to be connected should be aligned with each other’s.

3. The sealants and patches applied to the panels should be handled carefully to
avoid any damages.

4. Fastening order and standard torque. Bolts shall be fastened in the order
shown below FIG. 3.

5. Tighten again the bolts at each panel corner.

6. The tank accessories should be assembled in accordance with the

accessories manual.

7. Follow the step by step installation procedures recommended by the

manufacturer.

8. Clean and wipe all panel flanges to remove grease and dirt before application
of the strip mastic.
 KING SALMAN INTERNATIONAL COMPLEX FOR MARITIME
INDUSTRIES AND SERVICES (MYP) PACKAGE # 4, 5 & 6 SAC-MYP-CT-MS-0339
Contract No.: 6600042823 (IK)

METHOD STATEMENT OF GRP WATER TANK REV. 0

INSTALLATION SYSTEM FOR PAKCKAGE 6
BI/JO NO.: 25-00053-0007 PAGE 14 of 16

9. Assemble the bottom, sides and roof panels separately.

10. Install the reinforcing angle to the different assembly and tighten bolts.

11. Assemble the GRP tank starting from the bottom, sides and roof panels
together.

12. Install the GRP tank internal and external accessories, corner block, and
nozzle and stay bolt.

13. Tightening of bolts and nuts will be done by turning only the nut to prevent the
bolt thread from damaging the panels and the strip mastic.

14. During assembly of tank panels, bolts will only be hand tightened until all
panels are in place.

15. Verify the tightness of all bolts and nuts as the installation progresses.

16. Neatly trim any mastic which has been pushed out of the flange joints.

17. Connect the supply and discharge pipes to the GRP tank.

18. Support the discharge and supply piping separately so that the weight of
piping system does not rest on the GRP tank.

19. Install the GRP tank accessories, supports, ladder, valves and other
equipment’s as indicated on the approved drawing.

20. Install electrical devices as per the GRP tank installation requirements and
usage.

21. Verify the electrical wiring installations are as per the manufacturer’s
Recommendation and requirements, obtain approval from electrical.
 KING SALMAN INTERNATIONAL COMPLEX FOR MARITIME
INDUSTRIES AND SERVICES (MYP) PACKAGE # 4, 5 & 6 SAC-MYP-CT-MS-0339
Contract No.: 6600042823 (IK)

METHOD STATEMENT OF GRP WATER TANK REV. 0

INSTALLATION SYSTEM FOR PAKCKAGE 6
BI/JO NO.: 25-00053-0007 PAGE 15 of 16

22. Complete all the piping installation works and pressure test to make the
system ready for the final connections.

23. Complete the installation of the electrical instrument inside the GRP tanks and
submit a full assembly inspection, prior to the tank standing leak test.

8.3 GRP TANK STANDING LEAK TEST

1. Secure the installation approval from PID for the GRP tank installation.

2. The electrical instruments within the tank will be installed before the leakage
test.

3. The seismic restraints to the tank (where required) will be installed before the
leakage test if the tank bolting system is subject to loosening during the
installation of restraint materials.

4. Clean the inside of the GRP tank from any construction leftovers.

5. Flush with clean water the inside portion of the GRP tank.

6. Close all the water outlets of the GRP tank.

7. Fill the GRP tank with clean water up to the overflow level.

8. Observe for any water leakage to all tank bolted connections.

9. First inspection will be conducted right after when the tank will be full of water
and without leakage.

10. Second inspection will be after 24 hours after the first inspection time.
 KING SALMAN INTERNATIONAL COMPLEX FOR MARITIME
INDUSTRIES AND SERVICES (MYP) PACKAGE # 4, 5 & 6 SAC-MYP-CT-MS-0339
Contract No.: 6600042823 (IK)

METHOD STATEMENT OF GRP WATER TANK REV. 0

INSTALLATION SYSTEM FOR PAKCKAGE 6
BI/JO NO.: 25-00053-0007 PAGE 16 of 16

11. Any leakage develop during the test duration will be rectified and retested as
per the manufacturer’s recommendations (by tightening bolts, checking and
rectification of gaskets etc.).

12. Clean and dry the tank after passing the leakage test. Close & seal all
openings of the tank to prevent contamination.

9. PROJECT Quality Control

The Quality Control Supervisor shall monitor all relevant documentation, test reports and

clearing out of all Non-Conformances Report. The Civil QC Supervisor shall coordinate

with other discipline to ensure that all other disciplines activities need to be inspected

within the Civil Construction program and cleared.

The QC inspector will ensure that all work is executed according to Project Drawing &

Specification.

Inspection will be carried out according to the approved ITP and Checklist.

10. ATTACHMENT

 1. METHOD STATEMENT CHECKLIST

 2. JOB SAFETY ANALYSIS