PARKER PCH PORTAL (EtherNet/IP)

PCH1xExxxx-Px

User Manual
Document Number: 1610PDN.01UM.00
Effective: Dec. 2020

©2020Parker Hannifin Corporation

All Rights Reserved.
Table of Content

Table of Contents
Page
CHAPTER - 1 General................................................................................................................................ 4
1.1 Trademark Information ...................................................................................................................... 5
1.2 About this Guide ................................................................................................................................ 5
1.3 Safety Information.............................................................................................................................. 5
1.4 Important User Information ................................................................................................................ 6
1.5 Intended Use ..................................................................................................................................... 6
1.6 Service Information ............................................................................................................................ 7
1.7 Assumptions of Technical Experience............................................................................................... 8
1.8 Product Naming ................................................................................................................................. 8
1.9 Notes, Cautions, and Warnings ......................................................................................................... 8
CHAPTER - 2 Overview ............................................................................................................................. 9
2.1 Product Overview ............................................................................................................................ 10
2.2 Module Overview ............................................................................................................................. 11
2.3 Power Supply Connectors: .............................................................................................................. 12
2.4 Grounding ........................................................................................................................................ 15
2.5 I/O and IO-Link ................................................................................................................................ 16
2.6 Status LEDs / Bluetooth Enable Button ........................................................................................... 18
2.7 USB connector and Rotary Switches .............................................................................................. 20
2.8 Network Communication Ports NT1 and NT2 : ............................................................................... 23
2.9 Connection to H Universal Air Supply: ............................................................................................ 23
2.10 Port and Port LED Descriptions....................................................................................................... 27
2.11 IO Port LED Indication ..................................................................................................................... 28
CHAPTER - 3 Technical Data 29
3.1 Dimensions ...................................................................................................................................... 30
3.2 Mechanical Data .............................................................................................................................. 31
3.3 Operating Conditions ....................................................................................................................... 31
3.4 Electrical Data.................................................................................................................................. 31
CHAPTER - 4 PCH Portal Function 32
4.1 Integration ........................................................................................................................................ 33
4.1.1 Integration in Rockwell RS Logix 5000 ...................................................................................... 33
4.2 Ethernet/IP Connections .................................................................................................................. 40
4.2.1 Types of Connections ................................................................................................................ 40
4.2.2 Configuration Data Assembly..................................................................................................... 42
4.2.3 Process Data Inputs Connection 1 and Connection 2 ............................................................... 49
4.2.4 Process Data Outputs Connection 1 and Connection 2 ............................................................ 51

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Table of Content

4.2.5 Process Data Inputs Connection 3............................................................................................. 52

4.2.6 Process Data Outputs Connection 3 .......................................................................................... 54
4.2.7 Specialized Quick Connect Configuration Data ......................................................................... 55
4.2.8 Specialized Quick Connect Process Input ................................................................................. 56
4.2.9 Specialized Quick Connect Process Output .............................................................................. 57
4.3 Diagnostic Data ............................................................................................................................... 58
4.4 Configuration via Explicit Messages ................................................................................................ 65
4.4.1 Write IO-Link Parameter ............................................................................................................ 65
4.4.2 Read IO-Link Parameter ............................................................................................................ 66
4.5 Quick Connect ................................................................................................................................. 68
CHAPTER - 5 Configuration Tool/Web Interface 69
5.1 The PC Configuration Tool/Web Interface ...................................................................................... 70
5.1.1 Status Screen ............................................................................................................................. 74
5.1.2 Port Configuration Screen .......................................................................................................... 75
5.1.3 Pin Config ................................................................................................................................... 76
5.1.4 Digital Input Configuration Screen ............................................................................................. 77
5.1.5 Digital Output Configuration Screen .......................................................................................... 78
5.1.6 IO-Link Port Configuration Screen ............................................................................................. 79
5.1.7 IO-Link Events Screen ............................................................................................................... 80
5.1.8 Valve Configuration Screen ....................................................................................................... 81
5.1.9 IODD Configuration Screen ....................................................................................................... 82
5.1.10 Force Mode Screen ................................................................................................................ 84
5.1.11 Help Screen............................................................................................................................ 85
5.1.12 System Configuration Screen ................................................................................................ 85
5.1.13 Node Configuration Screen .................................................................................................... 86
5.1.14 Logs:Screen ........................................................................................................................... 86
5.2 Bluetooth Mobile Application ........................................................................................................... 88
CHAPTER - 6 Troubleshooting 89
6.1 Troubleshooting ............................................................................................................................... 90
CHAPTER - 7 Abbreviation List 98
7.1 Abbreviations ................................................................................................................................... 99
CHAPTER - 8 Appendix 100
8.1 Appendix A .................................................................................................................................... 101
8.1.1 IO-Link Event............................................................................................................................ 101
8.1.2 IO-Link Event Codes ................................................................................................................ 102
8.1.3 Power Calculation for Worst case scenario ............................................................................. 103
8.1.4 Ordering information ................................................................................................................ 104
8.1.5 Connectivity and Integration Support ....................................................................................... 104

3
General

CHAPTER - 1 General

4
General

Trademark Information

Ethernet/IP™ is a trademark of Open DeviceNet Vendor Association (ODVA).

About this Guide

This user guide is intended for those who are responsible for installing, configuring, and troubleshooting
PCH Portal and its associated software and accessories.

Safety Information

Please read and follow all the safety information for the Parker Communication for H-Series (PCH) Portal,
including the warning and caution statements in this guide, before installing or operating the system.

WARNING: The PCH Portal is used to control electrical and mechanical components
of motion control systems in industrial environments. To avoid serious
injury or damage to equipment, test the motion system for safety under
all potential conditions.

WARNING: The PCH Portal is not intended for any use in systems, machines, or
applications where failure or fault of the products could reasonably be
seen to lead to death or serious bodily injury of any person, or to severe
physical or environmental damage (“High Risk Use”). You are not
permitted to use, distribute, or sublicense the use of these products in
High risk use applications. High risk use is STRICTLY PROHIBITED.

WARNING: The PCH Portal contains no user-serviceable parts. To avoid personal

injury or damage to the product, do not attempt to open the case or to
replace any internal component of the PCH Portal, Modules, or
Accessories.

WARNING:USER RESPONSIBILITY- Improper use of the products described herein

or related items can cause death, personal injury and property damage.

5
General

CAUTION: Modification of endplate must always be done under the supervision of

a Parker representative. If not, this may void any warranties.

Important User Information

This document and other information from Parker Hannifin Corporation, its subsidiaries or authorized
distributors provides product or system options for further investigation by users having technical expertise.

The user, through their own analysis and testing is solely responsible for making the final selection of the
system and components and assuring that all performance, endurance, maintenance, safety and warning
requirements of the application are met. The user must analyse all aspects of the application, follow
applicable industry standards, and follow the information concerning the product in the current product
catalogue and in any other materials provided from Parker, its subsidiaries, or authorized distributors.

To the extent that Parker, its subsidiaries, or authorized distributors provide component or system options
based upon data or specifications provided by the user, the user is responsible for determining that such
data and specifications are suitable for all applications and reasonably foreseeable uses of the components
or systems.

Intended Use

The PCH Portal must be used as follows:

• As intended for industrial environments and conditions as compliant with the regulatory agencies
of the region.
• In the original state without unauthorized modifications to the unit. The only permissible
configurations and/or modifications allowed are mentioned in the documentation supplied with the
product.
• In perfect technical condition.
• The PCH Portal has been developed and manufactured in accordance with the basic and proven
safety principles of EN ISO 13849, LVD 2014/35/EU (low voltage directive) and EN61000-6-2
(Electromagnetic compatibility) and European Machinery Directive 2006/42/EC. The requirements
of EN ISO 13849-1 and EN ISO 13849-2 must be taken into consideration to implement and
operate the PCH Portal. When using this product in machines or systems subject to specific C
standards, the requirements specified in these standards must be observed.
• This product is not CSA Certified. To conform to CSA C22.2 requirements please ensure the PCH
Portal is connected to a class 2 power supply or equal as outlined in CSA Article 2.024 for low
voltage equipment. The output of this power supply may not exceed 100 VA, with the operating
voltage not more than 30 V rms, 42.4 V peak, or 60 V dc.

If standard accessories/components are connected (e.g. sensors, actuators, etc.) the specified limits of
pressure, temperature, electrical data, torques, etc. must be complied with.

6
General

“Even though care has been taken in the preparation and publication of the contents of this manual, we do
not assume legal or other liability for any inaccuracy, mistake, misstatement, or any other error of
whatsoever nature contained herein. The material in this manual is for information purposes only, and is
subject to change without notice.”

1.6 Service Information

Consult the local Parker Service Agent if you have any technical problems or queries.

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General

1.7 Assumptions of Technical Experience

Parker Hannifin Corporation assumes qualified personnel are involved in the servicing of industrial control
systems and trained in recognizing hazards in products with hazardous energy levels. To install and
troubleshoot the PCH Portal, the personnel must have a fundamental understanding of the following:
• Electronic concepts such as voltage, current, and switches
• Knowledge on the mechanical aspects of mounting the PCH Portal in the machine tool
environment
• Good understanding of the Networking concepts and implementation of safety circuitry

1.8 Product Naming

This guide describes the following product:

• PCH Portal

NOTE: For ordering information/part number structure, refer to Appendix section 8.1.4

1.9 Notes, Cautions, and Warnings

This guide uses notes, cautions, and warnings throughout the text to draw attention to information that is
especially important or useful.

WARNING: A warning provides information about a potential for property damage,

personal injury, or death.

CAUTION: A caution provides information intended to help prevent improper use of

the product or damage to the product hardware or software.

NOTE: A note provides information intended to make the best use of the product from Parker Hannifin
Corporation.

8
Overview

CHAPTER - 2 Overview

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Overview

2.1 Product Overview

The PCH Portal is a networked slave IO control device that supports multiple “Industrial Ethernet”
communication protocols to communicate with other industrial controllers in the automation industry.

The PCH Portal is engineered to interface with a manifold containing up to 32 H ISO Universal valve
channels as well as to offer a wide variety of discrete and IO-Link input/output arrangements for motion
control, while withstanding the temperature ranges, vibrations, and electrical noise of industrial
environments.

Figure 1 — PCH Portal

10
Overview
2.2 Module Overview
4
A
4

Module
Position Module
1 Position
1 3
3
7

Module
2 Position
2 6

5 A
7

Figure 2 — Module Overview

Table 1 — Module Overview

Module Overview
Item No Part Name
1 Module Position 1 *
2 Module Position 2 *
3 Module Position 3 **
4 Status LEDs/Bluetooth enable button
5 Power Supply Connectors
6 Rotary Switches, USB connector (Type B)
7 Network Communication Ports – NT1 and NT2
A Connection to H Universal Air Supply

Notes:

* IO-Link A, IO-Link B, IO-Link B+

** IO-Link A, IO-Link B, IO-Link B+, Blank Plate

Module
Position
2

11
Overview
2.3 Power Supply Connectors:

The Aux and Logic power connectors supply the power to all modules of the PCH Portal, the mother board
and other modules.

The following four types of power connectors are available based on the end user's requirement. Power
consumption requirements must be considered when selecting a power connection. When using the power
out connector to supply downstream power, the total power consumption available for downstream devices
is equal to maximum capacity of connector pins (AUXPT = 20A and LOGPT = 20A) less the current draw of
PCH. The PCH internal limits are as follows: AUXPCH = 12A and LOGPCH = 8A. The PCH internal limits
include devices connected to any of the 3 IO/IO-Link modules, and total wattage of the valve coils. Care
must be taken in knowing the downstream current draw in order not to overload the maximum current rating
of the pins. User can select 4-pin or 5-pin connectors configurations.
NOTE: 5 pin connectors utilize pin 3 for protective earth ground.

Zone 1-3 is 24Vdc ,3.84A and Zone 4 is 24V, 1.28A.

Table 2 — Types of Aux Power Connectors

Type of Aux Connector
Connector Pin Description
Power Connectors Configuration

4 Pin IN OUT 4 Pin - A - Power IN - Power OUT

A and B
5 Pin IN OUT 5 Pin - B - Power IN - Power OUT

4 Pin IN IN 4 Pin - C - Power IN - Power IN

C and D
5 Pin IN IN 5 Pin - D - Power IN - Power IN

Type 1: 4 Pin “A” (Power IN-Power OUT)

Table 3 — 4 Pin “A” (Power IN-Power OUT)

Power In (Male) Power Out (Female)

3 4 4 3

1 2 2 1

Pin Function Description Function Description

1 +24 V +24V V2 (VAUX) +24 V +24V V2 (VAUX)
2 +24 V +24V V1 (VLOG) +24 V +24V V1 (VLOG)
3 0V GND V1 (VLOG) 0V GND V1 (VLOG)
4 0V GND V2 (VAUX) 0V GND V2 (VAUX)

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Overview

Type 2: 5 Pin “B” (Power IN-Power OUT)

Table 4 — 5 Pin “B” (Power IN-Power OUT)

Power In (Male) Power Out (Female)

2 1 1 2

3 3

4 5 5 4

Pin Function Description Function Description

1 0V GND V2 (VAUX) 0V GND V2 (VAUX)
2 0V GND V1 (VLOG) 0V GND V1 (VLOG)
3 Protective Earth Protective Earth Protective Earth Protective Earth
4 +24 V +24V V1 (VLOG) +24 V +24V V1 (VLOG)
5 +24 V +24V V2 (VAUX) +24 V +24V V2 (VAUX)

Type 3: 4 Pin “C” (Power IN-Power IN)

Table 5 — 4 Pin “C” (Power IN-Power IN)

Power In (Male) Power In (Male)

3 4 2 1

2 4 3

Pin Function Description Function Description

1 +24V +24V V2 (VAUX) +24V +24V V2 (VAUX) 1-3
2 +24V +24V V1 (VLOG) +24V +24V V2 (VAUX) 4
3 0V GND V1 (VLOG) 0V Safe GND 1-3
4 0V GND V2 (VAUX) 0V Safe GND 4

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Overview
Type 4: 5 Pin “D” (Power IN-Power IN)

Table 6 — 5 Pin “D” (Power IN-Power IN)

Power In (Male) Power In (Male)

2 1 5 4

3 3

4 5 1 2

Pin Function Description Function Description

1 0V GND V2 (VAUX) +24V +24V V2 (VAUX) 1-3
2 0V GND V1 (VLOG) +24V +24V V2 (VAUX) 4
3 Protective Earth Protective Earth Protective Earth Protective Earth
4 +24V +24VV1 (VLOG) 0V Safe GND 1-3
5 +24V +24V V2 (VAUX) 0V Safe GND 4

All four types of power connectors are capable of operating with SAFE pulsed power; however, it is
recommended to use the 4 Pin C type and 5 Pin D type connector boards to connect SAFE 24Vdc auxiliary
source in PP or PM mode for valve control, as the grounds are isolated. The connection diagram is as
shown below:

14
Overview

Figure 3 — C / D Board Wiring

NOTE:
The power back-up functionality (storing of cycle counts and error/warning/event log) of PCH Portal is not
guaranteed to function if the PCH Portal is operated outside operating voltage range i.e. when the logic
voltage is <= 20.4V
If Aux voltage goes below the operating voltage range for the duration of 225 +/- 25 msec then the valve
outputs and Aux voltage digital outputs are turned OFF for safety purpose. This behaviour is not applicable
for IO-Link A module as outputs on this module operate on logic supply.
To avoid unwanted motion in field a hysteresis of 200 mV is maintained to turn ON/OFF outputs in case of
Aux voltage error condition.

2.4 Grounding

The chassis ground is connected to the earth connection at the highlighted point below:

Figure 4 — Grounding Point

15
Overview
2.5 I/O and IO-Link

• “A” Module or configurable I/O: This module has 4 M12 ports and is powered by Logic Power.
Each port has the following configurations:
i. 1 IO-Link class A master and pin 2 configurable as input or output
OR
ii. 2 inputs, 24VDC (PNP or NPN)
OR
iii. 2 outputs (Logic Power), 250mA @ 24VDC

Figure 5 — IO-Link Class A

Table 7 — IO-Link A Port Details

Connector Pin No. Function
1 +24V, 500mA VLOG (V1)
2 Input (PNP or NPN)/Output +24V, 250 mA (V1)
3 GND (V1)
4 IO-Link/Input (PNP or NPN)/Output +24V, 250mA (V1)
5 Not Connected

• “B” Module or configurable I/O: This module has 4 M12 ports. Each port has the following
configurations:
i. IO-Link class B master
OR
ii. 1 input, 24VDC (PNP or NPN), PIN 4
OR
iii. 1 output (Logic Power), 250mA @ 24VDC, PIN 4

16
Overview

Figure 6 — IO-Link Class B

Table 8 — IO-Link B Port Details

Connector Pin No. Function
1 +24V, 250mA VLOG (V1)
2 +24V, 1.2A VAUX (V2)
3 GND (V1)
4 IO-Link/Input (PNP or NPN)/Output +24V, 250mA (V1)
5 GND (V2)

• “C” Module or configurable I/O with Aux Outputs: This module has 4 M12 ports. Each port has
the following configurations:
i. 2 M12 ports with Digital Output.
a. 2 outputs (Aux Power), 500mA @ 24VDC
ii. 2 M12 ports with each port having the following configuration:
a. 1 IO-Link class B master
OR
b. 1 input, 24VDC (PNP or NPN), PIN 4
OR
c. 1 output (Logic Power), 250mA @ 24VDC, PIN 4

Figure 7 — IO-Link Class B+

17
Overview

A. Aux Output Port Details (Port 1 and 2 of this Module)

Table 9 — Aux Output Port Details

Connector Pin No. Function
1 Not Connected
2 Output +24VAUX (V2), 500mA
3 GND (V2)
4 Output +24VAUX (V2), 500mA
5 Not Connected

B. IO-Link B+ class B Port Details (Port 3 and 4 of this Module)

Table 10 — IO-Link B+ class B Port Details

Connector Pin No. Function
1 +24V, 250mA VLOG (V1)
2 +24V, 1.2A VAUX (V2)
3 GND (V1)
4 IO-Link/Input (PNP or NPN)/Output +24V, 250 mA (V1)
5 GND (V2)

2.6 Status LEDs / Bluetooth Enable Button

Status LEDs: The LED’s are used to indicate the status of Aux Power (AP), Logic Power (LP),
Bluetooth Module Status (BT), Network Status (NS), Module Status (MS), Device Status (DS),
Network Port 1 Link/Activity (NT1) and Network Port 2 Link/Activity (NT2).

Bluetooth Enable Button: Press and hold this button for more than 3 seconds to enable/disable
the Bluetooth functionality. The Bluetooth communication is used to connect to PCH Portal via
Bluetooth mobile application and PC Configuration Tool (reference Chapter 5). To connect using
PC Configuration Tool over Bluetooth, a low energy Bluetooth (BLE) USB Dongle must be
connected to a USB port of PC or Laptop.

18
Overview

Figure 8 — Status LEDs / Bluetooth Enable button

The following table gives the status indication of the Aux Power, Logic Power, Bluetooth, Device and
Network ports.

Table 11 — PCH Device LED Indication

LED Status Label LED State Description

OFF No Power, No IP Address assigned
PCH device online, one or more connections
Solid Green
with Scanner established
PCH device online, no connection with
Network Status (NS) Flashing Green
Scanner established
Solid Red Duplicate IP Address or Fatal Error
One or more connections with Scanner timed
Flashing Red
out
OFF No Power
PCH device controlled by Scanner in RUN
Solid Green
state
Module Status (MS) PCH device not configured or Scanner in
Flashing Green
IDLE state
Solid Red Major fault in the PCH device
Flashing Red Recoverable fault in the PCH device
OFF No link, No activity
Solid Green 100 Mbps link established
Link Activity (L/A) LED for network port 1 and
Flashing Green 100 Mbps Network Activity
network port 2 (NT1, NT2)
Solid Yellow 10 Mbps link established
Flashing Yellow 10 Mbps Network Activity
OFF Bluetooth communication OFF
Bluetooth (BT) Bluetooth module is communicating with PC
Solid Blue
Utility over Bluetooth Interface

19
Overview
LED Status Label LED State Description
Bluetooth module is ON and waiting to be
paired or Bluetooth module firmware upgrade
Flashing Blue
in progress if Device status (DS) LED is
flashing yellow
Solid Red Auxiliary Power below 19.4 V or above 29.4V
Auxiliary Power between 19.4V to 20.3V or
Flashing Red
Auxiliary Power (AP) 28.9V to 29.4V
Solid Green Auxiliary Power between 20.4 V to 28.8V
Solid Magenta Auxiliary Current above 12 Amps
OFF Logic Power below 16V or above 29.4V
Solid Red Logic Power below 19.3V
Logic Power between 19.4V to 20.3V or
Flashing Red
28.9V to 29.4V
Logic Power (LP)
Solid Green Logic Power between 20.4V to 28.8V
Flashing
Logic current between 7.5 Amps to 8 Amps
Magenta
Solid Magenta Logic current above 8 Amps
Solid Green Device in normal mode

Flashing Green Invalid IP Address/

Flashing Yellow Invalid Configuration from PLC

Flashing Red Invalid product code/Valve short circuit

Device Status (DS) Solid Red Internal error

Solid Yellow internal warning
Solid Magenta Module Error
Flashing
Internal warning
Magenta
Temperature between 75 °C to 80 °C/Reset
Flashing Cyan
to default in progress
Solid Cyan Temperature above 80 °C

2.7 USB connector and Rotary Switches

USB Connector: The USB 2.0 OTG, Type-B standard connector is used to interface with the
configuration software. The configuration software is used to configure and monitor the PCH Portal
product.

Rotary Switches: The Portal contains 3 rotary switches. These are used to set the last octet of the IP
Address (assigning a static IP address), factory default, Enable FTP and DHCP mode.

The Rotary switches are housed besides the USB port.

20
Overview

2
3

Figure 9 — USB Port and Rotary Switch Details

Table 12 — USB Port and Rotary Switch Details

Callout No. Details

1 Rotary Switch x1
2 Rotary Switch x10
3 Rotary Switch x100
4 USB Port

The rotary switches are housed besides the USB port. The Rotary switches are used to configure the PCH
Portal product for the following functionalities based on the rotary switch settings shown in Table 13.

21
Overview

Figure 10 — Rotary Switch Configuration Details

Table 13 — Rotary Switch Configuration Details

Rotary Switch Setting Description

A setting of 001 to 254 on rotary switch and power cycle of PCH Portal enables the
PCH device to use static IP address. The last octet of the IP address is as per the
001 – 254
rotary switch setting and the first three octets is as configured in config utility over USB
and web interface. (Factory Default: IP: 192.168.1.8)

A setting of 333 on the rotary switch and power cycle of the PCH Portal allows the
config utility over USB and web interface to configure all four octets of IP address of the
333 PCH Portal.
After IP address configuration through utility, power cycle of PCH Portal once again
results in PCH Portal to boot-up with IP address configured using the config tool.

387 Enable FTP

A setting of 888 on the rotary switch and power cycle of the PCH Portal configure the
888
PCH Portal to use IP address assigned by DHCP server.

A setting of 999 on the rotary switch and power cycling the PCH Portal resets all the
999
configuration data to the factory default. IP 192.168.1.8

Note: A setting on rotary switch other than 001 to 254, 333, 387, 888and 999 will result
in the PCH Portal boot-up with last good IP address and the Device Status LED will be
Out of range
blinking GREEN which will indicate IP address out of range. The last good IP address is
the IP address used by the PCH Portal before last reset.

22
Overview
2.8 Network Communication Ports NT1 and NT2:

The Network Communication Ports are used to connect the PCH Portal to external devices in the
automation system.

Table 14 — Network Interface

M12, D-coded, female Pin No. Function
1 Tx+
2 Rx+
3 Tx-
4 Rx-

2.9 Connection to H Universal Air Supply:

There are 2 connectors (30 pin and 10 pin) for up to 32 valves. 24valves can be connected to 30pin
connectors and 8valves can be connected to 10-pin connector. Each valve output has a maximum
of 160mA at 24V.

Valve Output Pinout:

Figure 11 — Valve Output Pinout

23
Overview
Table 15 — Valve Output Pinout Details
Pin Number Function
Connector
1 GND V2/Safe GND 1
2 GND V2/Safe GND 1
3 GND V2/Safe GND 1
4 GND V2/Safe GND 1
5 GND V2/Safe GND 1
6 Protective Earth
7 VALVE_OUT0
8 VALVE_OUT1
9 VALVE_OUT2
10 VALVE_OUT3
11 VALVE_OUT4
12 VALVE_OUT5
13 VALVE_OUT6
14 VALVE_OUT7
15 VALVE_OUT8
16 VALVE_OUT9
17 VALVE_OUT10
18 VALVE_OUT11
19 VALVE_OUT12
20 VALVE_OUT13
21 VALVE_OUT14
22 VALVE_OUT15
23 VALVE_OUT16
24 VALVE_OUT17
25 VALVE_OUT18
26 VALVE_OUT19
27 VALVE_OUT20
28 VALVE_OUT21
29 VALVE_OUT22
30 VALVE_OUT23

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Overview
Table 16 — Valve Output Pinout Details

Connector Pin Number Function

1 GND V2/Safe GND 2
2 GND V2/Safe GND 2
3 VALVE_OUT24
4 VALVE_OUT25
5 VALVE_OUT26
6 VALVE_OUT27
7 VALVE_OUT28
8 VALVE_OUT29
9 VALVE_OUT30
10 VALVE_OUT31

NOTE: The valve outputs operate on aux voltage and have latching behavior. In case the logic voltage
drops below operating range (< 16 V or > 30V), the valve outputs remain latched to the state they were set
to when the PCH Portal logic supply was in operating range.

CAUTION: To comply with the protection class IP65, seal the unused ports with the
appropriate plugs or cover caps.

25
Overview

Figure 12 — Solenoid Addressing

26
Overview
2.10 Port and Port LED Descriptions

A0 A2 B2 B0 A1 A3 B3 B1 A8 A10 B10 B8 A9 A11 B11 B9

A6 A4 B4 B6 A7 A5 B5 B7

12 13
Figure 13 — Port Description

Table 17 — Port Description

Port Description Port Description
Callout No. Port Number Callout No. Port Number
A0 (Channel 0) Port 0/A (Pin 2) B6 (Channel 13) Port 6/B (Pin 4)
B0 (Channel 1) Port 0/B (Pin 4) A7 (Channel 14) Port 7/A (Pin 2)
A1 (Channel 2) Port 1/A (Pin 2) B7 (Channel 15) Port 7/B (Pin 4)
B1 (Channel 3) Port 1/B (Pin 4) A8 (Channel 16) Port 8/A (Pin 2)
A2 (Channel 4) Port 2/A (Pin 2) B8 (Channel 17) Port 8/B (Pin 4)
B2 (Channel 5) Port 2/B (Pin 4) A9 (Channel 18) Port 9/A (Pin 2)
A3 (Channel 6) Port 3/A (Pin 2) B9 (Channel 19) Port 9/B (Pin 4)
B3 (Channel 7) Port 3/B (Pin 4) A10 (Channel 20) Port 10/A (Pin 2)
A4 (Channel 8) Port 4/A (Pin 2) B10 (Channel 21) Port 10/B (Pin 4)
B4 (Channel 9) Port 4/B (Pin 4) A11 (Channel 22) Port 11/A (Pin 2)
A5 (Channel 10) Port 5/A (Pin 2) B11(Channel 23) Port 11/B (Pin 4)
B5 (Channel 11) Port 5/B (Pin 4) 12 Ethernet Port 1 (NT1)
A6 (Channel 12) Port 6/A (Pin 2) 13 Ethernet Port 2 (NT2)

27
Overview
2.11 IO Port LED Indication

Each of the Ports have two LEDs to indicate the I/O-States that are configured.

Figure 14 — IO-Port LED

Table 18 — IO Port LED Indication

Color Indication Status

OFF Input is configured and input is OFF
Output is configured and output is OFF (Type A module) or I/O is not
Light Blue
configurable (Type B module)
Yellow Input is ON or Output is actuated
Yellow flashing During firmware upgrade
Red Over current at I/O or IO-Link point
Red flashing Short-circuit at supply/Validation Error/Data Storage Error/
Green IO-Link Configured and IO-Link slave connected
Green rapid flashing IO-Link port is getting configured
Green flashing IO-Link Configured and IO-Link slave not connected
Magenta The application image present in flash is not valid
Magenta flashing Watchdog error

28
Technical Data

CHAPTER - 3 Technical Data

29
Technical Data
3.1 Dimensions

Footprint dimensions: length, width, height of entire PCH

Mounting holes dimensions

Figure 15 — Physical Dimensions

30
Technical Data
3.2 Mechanical Data

Table 19 — Mechanical Data

Parameters Details
Housing /Enclosure: PBT with 33% GF and UL94-V0Base
Housing material
Cover (plate): Aluminum 380
Enclosure rating IP 65 (only when plugged-in and threaded-in)
Supply Voltage 7/8” 4 or 5 pin male and female pin connector
Input ports/ Output ports M12, A-coded (12 x female)
Dimensions (L x Bx H in mm) 226.6mm x 130.7mm x 55mm
Mounting type Screw Mount
Ground strap attachment M5
Weight Approx. 1.3 kg

3.3 Operating Conditions

Table 20 — Operating Conditions

Parameters Details

Operating Temperature 0°C to 50°C

Storage Temperature -25°C to 70°C

Industrial Immunity IEC 61000-6-2
Industrial Emission IEC 61000-6-4
IEC 60068-2-27:2008
Shock/Vibrations
IEC 60068-2-6:2007
Electrostatic Discharge IEC 61000-4-2
Electrical Fast Transient/ Burst IEC 61000-4-4
Surge Immunity IEC 61000-4-5

3.4 Electrical Data

Table 21 — Electrical Data

Topic Details
Supply Voltage 24VDC (-15% to +20%)
Max Current 8A – Actual usage depends on
Logic current at 24 V (V1)
configuration.
Max Current 12A – Actual usage depends on
Auxiliary current at 24 V (V2)
configuration.
Max Current 3.84A – Actual usage depends
Input current at 24V (Zone 1-3)
on configuration.
Max Current 1.28A – Actual usage depends
Input current at 24V (Zone 4)
on configuration

31
PCH Portal Function

CHAPTER - 4 PCH Portal Function

32
PCH Portal Function
4.1 Integration

4.1.1 Integration in Rockwell RS Logix 5000

4.1.1.1 Register EDS files

Step 1: Select Tools->EDS Hardware Installation Tool.

Figure 16 — Register EDS files

Step 2: Once EDS Wizard dialog box opens, click on Next.

Figure 17 — EDS Wizard

33
PCH Portal Function

Step 3: Select Register an EDS file(s) and click on Next as shown below:

Figure 18 — EDS Wizard

Step 4: Select “Register a directory of EDS files” option to load all the PCH device EDS files. Click
on Browse and select the folder where EDS files are stored and click Next.

Figure 19 — Select EDS files

34
PCH Portal Function
Step 5: Once all EDS files are evaluated, Click on Next.

Figure 20 — EDS Files Verification

Step 6: Verify the Device image icon and Click on Next.

Figure 21 — Device image icon

35
PCH Portal Function
Step 7: Verify the catalog number of the EDS file and Click on Next.

Figure 22 — Catalog Verification

Step 8: Click on Finish to complete the EDS registration.

Figure 23 — EDS Wizard

At this moment, all the selected EDS files have been registered in the Studio 5000.

36
PCH Portal Function
4.1.1.2 Add product to the project with the following steps:

Step 1: Left click on Ethernet and select New Module

Figure 24 — Addition of New Module

Step 2: Select the Module Type: A window opens, search for desired product by mentioning the
catalog number. After selecting the desired product, click on Create.

Figure 25 — Module Type Selection

37
PCH Portal Function
Step 3: New Module window opens, enter the desired Device Name, IP address and the connection
required

Figure 26 — Creating of New Module

Step 4: Click OK, the new module and the corresponding controller tags are generated
automatically.

Figure 27 — Controller Tags

38
PCH Portal Function

Step 5: Download the project to the PLC.

.
NOTE: If CONFIGURATION DATA is changed you will have to cycle power on the PCH Portal
module in order for the new configuration data to be downloaded to the PCH Portal module.
You can also “Inhibit” and then “Un-Inhibit” the PCH Portal connection in the I/O Configuration of
RSLogix.
.

Figure 28 — Configuration Download

Step 6: Once the download is done, you can observe and control the tags using the Controller
Tags option.
Make sure you select the correct tag name, which you configured beforehand. The input, output
and configuration data for this is described on the following pages. You can use these tags for the
programming, too.

39
PCH Portal Function

Figure 29 — Controller Tag

4.2 Ethernet/IP Connections

4.2.1 Types of Connections

The PCH Portal supports four types of Ethernet/IP connections, namely Connection 1, Connection 2,
Connection 3 and Connection 4. Four connections are supported to address the different use cases and to
provide some flexibility on process data mapping. Each connection is described below with typical use
case.

Connection 1: This is a fixed map, all the process data supported by the device is mapped into fixed
locations. The map remains fixed irrespective of the device port configurations. Connection 1 will be used
whenever the PCH configuration is done via PLC/controller.

Table 22 — Connection 1 Assemblies

Data Length
Mode Instance ID
(Max. Bytes)
Input 100 500
Output 150 492
Configuration 5 390

Connection 2: This is a fixed map like Connection1, except, this connection does not need configuration
data to be supplied while opening connection. Connection assumes that the device is already configured.
Connection 2 will be used whenever the PCH configuration is performed via PC configuration Tool or
webserver (Refer to Chapter 5).

40
PCH Portal Function
Table 23 — Connection 2 Assemblies
Data Length
Mode Instance ID
(Max. Bytes)
Input 101 500
Output 102 492
Configuration 5 0

Connection 3: This is a flexible map and tries to utilize the available process data space efficiently. This is
useful when there is limited amount of process data supported by PLC/Controller. 4 IO-Link ports are
supported with this connection

Table 24 — Connection 3 Assemblies

Data Length
Mode Instance ID
(Max. Bytes)
Input 103 168
Output 104 136
Configuration 5 390

Connection 4: This is a fixed map and dedicated for Specialized Quick-Connect applications. No IO-Link
ports are supported with this connection.

Table 25 — Connection 4 Assemblies

Data Length
Mode Instance ID
(Max. Bytes)
Input 101 16
Output 102 8
Configuration 103 38

41
 PCH Portal Function
4.2.2 Configuration Data Assembly

The following information describes the configuration data for EtherNet/IP Connection 1 and Connection 3
options.

Table 26 — Port Configuration Information

Actual Configuration of Port Pins

Configuration Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Byte Description
Parameter
Number D7 D6 D5 D4 D3 D2 D1 D0
0 Module Parameterization
0 - Disable
1 – Enable

When Module
Parameterization is
enabled, the
configuration data
Parameterization provided in
1 RESV
configuration
assembly will be
used.
If disabled, PCH
device will reject the
configuration
assembly data
2
Port 0 Configuration (A0 = low byte, B0 = high byte)
3
4
Port 1 Configuration (A1 = low byte, B1 = high byte)
5
6
Port 2 Configuration (A2 = low byte, B2 = high byte)
7
8
Port 3 Configuration (A3 = low byte, B3 = high byte)
9
Each port has 2 pins
10 (A – Pin 2 and B –
Port 4 Configuration (A4 = low byte, B4 = high byte)
11 Pin 4)
12 Definition of A and B
Port 5 Configuration (A5 = low byte, B5 = high byte)
13 Configuration pins:
14 for IO-Link Port Input PNP =0x00
Port 6 Configuration (A6 = low byte, B6 = high byte)
15 Input NPN =0x04
16 Output = 0x01
Port 7 Configuration (A7 = low byte, B7 = high byte) IO-Link = 0x02
17
None = 0x03
18
Port 8 Configuration (A8 = low byte, B8 = high byte)
19
20
Port 9 Configuration (A9 = low byte, B9 = high byte)
21
22
Port 10 Configuration (A10 = low byte, B10 = high byte)
23
24
Port 11 Configuration (A11 = low byte, B11 = high byte)
25

Note:
Make sure desired values are entered for configurable ports.
For non-configurable ports, values can be set to 0x00.

42
PCH Portal Function
Table 27 — Fault Mode Information
Fault Mode
Actual
Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Number Description
D7 D6 D5 D4 D3 D2 D1 D0
26 Port 3/B Port 3/A Port 2/B Port 2/A Port 1/B Port 1/A Port 0/B Port 0/A
27 Port 7/B Port 7/A Port 6/B Port 6/A Port 5/B Port 5/A Port 4/B Port 4/A
0 - OFF
Port Port Port Port 1 - Last Good
28 Port 9/B Port 9/A Port 8/B Port 8/A
11/B 11/A 10/B 10/A
29 RESERVED

Fault Mode (FM): This parameter defines the output state in case of communication fault with PLC or Backplane
communication fault.
Last Good – Output will be maintained in last known good state in case of communication fault
OFF – Output will be turned off in case of communication fault

Table 28 — Byte DIO Counter Control (Warning Mode) Information

Actual DIO Counter Control (Warning Mode)

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Description
Number D7 D6 D5 D4 D3 D2 D1 D0
30 Port 3/B Port 3/A Port 2/B Port 2/A Port 1/B Port 1/A Port 0/B Port 0/A
31 Port 7/B Port 7/A Port 6/B Port 6/A Port 5/B Port 5/A Port 4/B Port 4/A
0 - Disable
Port 1 - Enable
32 Port 11/B Port 10/B Port 10/A Port 9/B Port 9/A Port 8/B Port 8/A
11/A
33 RESERVED
This parameter enables or disables the cycle count limit notification functionality of the digital inputs. If this parameter is
enabled, then the PCH device will set the “Target Count” input status bit and “ICL Cycle Count Limit Reached” acyclic
status bit when the cycle count limit is reached. The cycle count limit is configured through the webserver or the
Configuration Tool.
Enable (1): Warning mode enabled
Disable (0): Warning mode disabled

Table 29 — Byte DIO Counter Type Information

Actual DIO Counter Type (0) Up or (1) Down
Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Description
Number D7 D6 D5 D4 D3 D2 D1 D0
Port
34 Port 3/B Port 3/A Port 2/B Port 2/A Port 1/B Port 1/A Port 0/B
0/A
Port
35 Port 7/B Port 7/A Port 6/B Port 6/A Port 5/B Port 5/A Port 4/B 0 - Up
4/A
Port Port Port Port Port 1 - Down
36 Port 9/B Port 9/A Port 8/B
11/B 11/A 10/B 10/A 8/A
37 RESERVED
This parameter defines the behavior of cycle count parameter of the digital IO as an up counter or down counter. This
parameter has following two values:
Up counter (0): The cycle count associated with digital IO will increment by one for every cycle of digital IO. The cycle
count will continue to increment beyond the configured cycle limit value (up to max limit of 20,000,000) in case cycle count
type is configured as up counter. The cycle count will stop incrementing after it reaches the max limit of 20,000,000.
Down counter (1): The cycle count associated with digital IO will decrement by one for every cycle of digital IO. The cycle
count will not decrement beyond zero after the respective IO is operated more than the configured maximum cycles in
case the cycle type is configured as down counter.
The transition of digital IO from OFF to ON to OFF will be counted as one cycle.

43
PCH Portal Function
Table 30 — DI Inversion Information

Actual DI Inversion (0) No Invert or (1) Invert

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Description
Number D7 D6 D5 D4 D3 D2 D1 D0
38 Port 3/B Port 3/A Port 2/B Port 2/A Port 1/B Port 1/A Port 0/B Port 0/A
39 Port 7/B Port 7/A Port 6/B Port 6/A Port 5/B Port 5/A Port 4/B Port 4/A
0 - No Invert
Port Port Port Port
40 Port 9/B Port 9/A Port 8/B Port 8/A 1 - Invert
11/B 11/A 10/B 10/A
41 RESERVED
This parameter enables or disables the inversion on digital input. If this parameter is enabled, then inverted state of
respective input is communicated to PLC and configuration utility. The invert functionality is not applicable to LED indication
on the PCH Portal.

Table 31 — De-bounce Time Information

Actual Byte Number De-bounce time 0 – 120 msec in Decimal
42 DBT Port 0/A
43 DBT Port 0/B
44 DBT Port 1/A
45 DBT Port 1/B
46 DBT Port 2/A
47 DBT Port 2/B
48 DBT Port 3/A
49 DBT Port 3/B
50 DBT Port 4/A
51 DBT Port 4/B
52 DBT Port 5/A
53 DBT Port 5/B
54 DBT Port 6/A
55 DBT Port 6/B
56 DBT Port 7/A
57 DBT Port 7/B
58 DBT Port 8/A
59 DBT Port 8/B
60 DBT Port 9/A
61 DBT Port 9/B
62 DBT Port 10/A
63 DBT Port 10/B
64 DBT Port 11/A
65 DBT Port 11/B
This parameter defines the debounce time to ignore jitter in the input signal. This
parameter applies for both ON to OFF and OFF to ON transition. If the debounce
time configured is 0, then it disables the debounce logic. The valid range of this
parameter is 0 to 120 milliseconds.

44
PCH Portal Function

Table 32 — Valve Fault Mode Information

Actual Valve Fault Mode

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Description
Number D7 D6 D5 D4 D3 D2 D1 D0
66 FM07 FM06 FM05 FM04 FM03 FM02 FM01 FM00
67 FM15 FM14 FM13 FM12 FM11 FM10 FM09 FM08 0 - Off
68 FM23 FM22 FM21 FM20 FM19 FM18 FM17 FM16 1 - Last Good
69 FM31 FM30 FM29 FM28 FM27 FM26 FM25 FM24

The Fault Value setting describes the behavior of the valve outputs in case there is a communication break between PLC and
the PCH Portal or when a Backplane communication fault occurs. This has following two values:

Last Good (1): The valve will be set to last good value after the communication error is detected.
Off (0): The valve will be set to OFF state after the communication error is detected.

Table 33 — Valve Counter Control Information

Valve Counter Control
Actual
Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Description
Number
D7 D6 D5 D4 D3 D2 D1 D0
70 VA07 VA06 VA05 VA04 VA03 VA02 VA01 VA00
71 VA15 VA14 VA13 VA12 VA11 VA10 VA09 VA08 0 - Disable
72 VA23 VA22 VA21 VA20 VA19 VA18 VA17 VA16 1 - Enable

73 VA31 VA30 VA29 VA28 VA27 VA26 VA25 VA24

This parameter enables or disables the cycle count limit notification functionality of valve output. If this parameter is enabled,
then the PCH device will set the “Target Count” input status bit along with the “Valve” input status bit, along with the “VCL
Cycle Count Limit Reached” acyclic status bit when the cycle count limit is reached. The cycle count limit is configured
through the webserver or the Configuration Tool.This has following two values:

Enable (1): Warning mode enabled.

Disable (0): Warning mode disabled.

45
PCH Portal Function

Table 34 — Valve Counter Type Information

Actual Valve Counter Type

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Description
Number D7 D6 D5 D4 D3 D2 D1 D0
74 VA07 VA06 VA05 VA04 VA03 VA02 VA01 VA00
75 VA15 VA14 VA13 VA12 VA11 VA10 VA09 VA08 0 - Up
76 VA23 VA22 VA21 VA20 VA19 VA18 VA17 VA16 1 - Down
77 VA31 VA30 VA29 VA28 VA27 VA26 VA25 VA24

This parameter defines the behavior of cycle count parameter of the valve output as an up counter or down counter. This
parameter has the following two values:

Up counter (0): The cycle associated with valve will increment by one for every cycle of valve output. The cycle count will
continue to increment beyond the configured cycle limit valve (up to max limit of 20,000,000) in case cycle count type is
configured as up counter. The cycle count will stop incrementing after it reaches the max limit of 20,000,000.
Down counter (1): The cycle count associated with valve will decrement by one for every cycle of valve output. The cycle
count will not decrement beyond zero after the respective valve is operated for more than the configured maximum cycles
in case the cycle count type is configured as down counter.

The transition of valve output from OFF to ON to OFF will be counted as one cycle.

Table 35 — IO-Link Port Configuration

IO-Link Port 0 Configuration

Actual
Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Description
Number
D7 D6 D5 D4 D3 D2 D1 D0
78
Data Storage (Parameter Server) Data Storage
79
This parameter defines the behaviour of “Data Storage (Parameter Server)" of the IO-Link. This parameter has the
following five values:

Disable 0x0040
Upload 0x0081
Download 0x0082
Upload + Download 0x0083
Clear 0x0020
NOTE: The above Data Storage Configuration are also applicable for IO-Link Port #1 to IO-Link Port #11

80
Validation Type Validation Type
81
This parameter defines the behaviour of “Validation Type (Inspection Level)" of the IO-Link. This parameter has the
following three values:

No Validation 0x0000
Compatible 0x0001
Identical 0x0002
NOTE: The above Validation Type Configuration are also applicable for IO-Link Port #1 to IO-Link Port #11

82 Vendor ID 1 Vendor ID 1
83 Vendor ID 2 Vendor ID 2

46
PCH Portal Function
IO-Link Port 0 Configuration
Actual
Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Description
Number
D7 D6 D5 D4 D3 D2 D1 D0
84 Device ID 1 Device ID 1
85 Device ID 2 Device ID 2
86 Device ID 3 Device ID 3
87 Base Time Cycle Time
The Cycle Time parameter, byte 87, can be used to influence the IO-Link communication speed. Using the multiplier
and the time base, IO-Link cycle time can be set.

Bit Description
7 6 5 4 3 2 1 0
Bit 0 to 5: Multiplier
These bits contain a 6-bit multiplier for the calculation
of Master Cycle Time or Min Cycle Time. Permissible
Time values for the multiplier are 0 to 63.
Multiplier
base
Bit 6 to 7: Time Base
These bits specify the time base for the calculation of
Maximum Cycle time and Minimum Cycle time.

Possible values of Maximum Cycle time and Minimum Cycle time

Time base encoding Time base value Calculation Cycle time

00 0.1 ms Multiplier x time base 0.4 ms to 6.3 ms
01 0.4 ms 6.4 ms + multiplier x time base 6.4 ms to 31.6 ms
10 1.6 ms 32.0 ms + multiplier x time base 32.0 ms to 132.8 ms
11 Reserved Reserved Reserved
NOTE: The value 0.4 results from the minimum possible transmission time.

47
PCH Portal Function
Table 36 — IO-Link Port Configuration Information

IO-Link Port 0 Configuration

Actual
Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Description
Number
D7 D6 D5 D4 D3 D2 D1 D0
Serial
88-103 Serial Number - Byte No. 01 – 16
Number
104 to Data for IO-
IO-Link Port 1 Configuration (Refer to Port 0 Configuration for definition)
129 Link Port 1
130 to Data for IO-
IO Link Port 2 Configuration (Refer to Port 0 Configuration for definition)
155 Link Port 2
156 to Data for IO-
IO Link Port 3 Configuration (Refer to Port 0 Configuration for definition)
181 Link Port 3
182 to Data for IO-
IO Link Port 4 Configuration (Refer to Port 0 Configuration for definition)
207 Link Port 4
208 to Data for IO-
IO Link Port 5 Configuration (Refer to Port 0 Configuration for definition)
233 Link Port 5
234 to Data for IO-
IO Link Port 6 Configuration (Refer to Port 0 Configuration for definition)
259 Link Port 6
260 to Data for IO-
IO Link Port 7 Configuration (Refer to Port 0 Configuration for definition)
285 Link Port 7
286 to Data for IO-
IO Link Port 8 Configuration (Refer to Port 0 Configuration for definition)
311 Link Port 8
312 to Data for IO-
IO Link Port 9 Configuration (Refer to Port 0 Configuration for definition)
337 Link Port 9
338 to Data for IO-
IO Link Port 10 Configuration (Refer to Port 0 Configuration for definition)
363 Link Port 10
364 to Data for IO-
IO Link Port 11 Configuration (Refer to Port 0 Configuration for definition)
389 Link Port 11

48
 PCH Portal Function
4.2.3 Process Data Inputs Connection 1 and Connection 2

The following information describes the process data input map for EtherNet/IP Connection 1 and
Connection 2 options. This map is fixed.

.
NOTE: for an explanation of the behaviour of the diagnostic bits contained in Bytes 0 and 1, please refer
to Table 50: Process Input Status Bits.
.

Table 37 — Process Data Input Information

Bits
Area/ Byte Size
Description
Module No. (Bytes)
7 6 5 4 3 2 1 0

Status Byte 1
External I/O/ Logic Auxiliary MS/
0 1 RESV Valve Network 1- Bad
Module IO-LINK Voltage Voltage CoProc
0 - Good

External Status Byte 2

Target Temperature Auxiliary Logic Trending
1 1 Sensor Warning Error 1- Bad
Count Warning Current Current Data
Power Fault 0 - Good

FRS - Fuse Status

0 - Fuse Not Blown
1 - Fuse Blown
(Short circuit on
logic supply)

OC - Module 1/2/3
Over Current
(latched bit)
2 1 RESERVED OC3 OC2 OC1 OC FRS
Device OC1 - Module 1
Control Over Current
Status OC2 - Module 2
Over Current
OC3 - Module 3
Over Current
0 - No Over
Current
1 - Over Current
3 1 SS07 SS06 SS05 SS04 SS03 SS02 SS01 SS00 SS - Safety Status

4 1 VA07 VA06 VA05 VA04 VA03 VA02 VA01 VA00

5 1 VF - Valve Fault
VA15 VA14 VA13 VA12 VA11 VA10 VA09 VA08 Status
6 1 0 - No Fault
VA23 VA22 VA21 VA20 VA19 VA18 VA17 VA16 1 - Short to Ground
7 1
VA31 VA30 VA29 VA28 VA27 VA26 VA25 VA24
8-11 1 RESERVED

12 1 B3 A3 B2 A2 B1 A1 B0 A0 Input Channel
Data(I)
13 1 0 - OFF
B7 A7 B6 A6 B5 A5 B4 A4
1 - ON
Standard 14 1 Ixy -> Input on pin
B11 A11 B10 A10 B9 A9 B8 A8
Inputs x, port y
if a port is
15 1 RESERVED configured as an
IO-Link port, result
is 0
IO-Link Process
16 32 Input Process Data for IO-Link Port 00
Data
IO-Link Process
48 32 Input Process Data for IO-Link Port 01
Data
IO-Link Process
80 32 Input Process Data for IO-Link Port 02
Data
IO-Link Process
IO-Link 112 32 Input Process Data for IO-Link Port 03
Data
Inputs
IO-Link Process
144 32 Input Process Data for IO-Link Port 04
Data
IO-Link Process
176 32 Input Process Data for IO-Link Port 05
Data
IO-Link Process
208 32 Input Process Data for IO-Link Port 06
Data

49
 PCH Portal Function
Bits
Area/ Byte Size
Description
Module No. (Bytes)
7 6 5 4 3 2 1 0
IO-Link Process
240 32 Input Process Data for IO-Link Port 07
Data
IO-Link Process
272 32 Input Process Data for IO-Link Port 08
Data
IO-Link Process
304 32 Input Process Data for IO-Link Port 09
Data
IO-Link Process
336 32 Input Process Data for IO-Link Port 10
Data
IO-Link Process
368 32 Input Process Data for IO-Link Port 11
Data
IO-Link Port 0
Device Status
0 - Port is not IO-
Link
1 - IO-link Port
enabled

DC - Device
Connect Status
0 - Not
Connected/Disconn
ected
1 - Device
Connected

VF - Validation
Status
0 - Validation ok
1 - Validation Fail

DF - Data Storage
Validation
400 1 RESV EV SC PDI DF VF DC IOL 0 - Validation OK
1 - Data Storage
Validation Fail

PDI - Process Data

status
0 - Process Data
Valid
1 - Process Data
Invalid

IO-Link SC - IOL Short

Status Circuit Status
Module 0 - no IOL Short
Circuit
1 - IOL Short
Circuit occurred

EV - Event Status
0 - No event
present
1 - Event Present
in IO-Link
401 1 IO-Link Port 0 Vendor ID 1
Vendor ID
402 1 IO-Link Port 0 Vendor ID 2

403 1 IO-Link Port 0 Device ID 1

404 1 IO-Link Port 0 Device ID 2 Device ID

405 1 IO-Link Port 0 Device ID 3

Reference Port 00
406 6 Port 01 IO-Link Device Status
for definition
Reference Port 00
412 6 Port 02 IO-Link Device Status
for definition
Reference Port 00
418 6 Port 03 IO-Link Device Status
for definition
Reference Port 00
424 6 Port 04 IO-Link Device Status
for definition
Reference Port 00
430 6 Port 05 IO-Link Device Status
for definition
Reference Port 00
436 6 Port 06 IO-Link Device Status
for definition

50
 PCH Portal Function
Bits
Area/ Byte Size
Description
Module No. (Bytes)
7 6 5 4 3 2 1 0
Reference Port 00
442 6 Port 07 IO-Link Device Status
for definition
Reference Port 00
448 6 Port 08 IO-Link Device Status
for definition
Reference Port 00
454 6 Port 09 IO-Link Device Status
for definition
Reference Port 00
460 6 Port 10 IO-Link Device Status
for definition
Reference Port 00
466 6 Port 11 IO-Link Device Status
for definition
Reserved for
External
472 28 External Module Data external module
Modules
data for future

4.2.4 Process Data Outputs Connection 1 and Connection 2

The following information describes the process data output map for EtherNet/IP Connection 1 and
Connection 2 option. This map is fixed.

Table 38 — Process Data Output Information

Area/ Byte Size Bits
Description
Module No. (Bytes) 7 6 5 4 3 2 1 0
0 1 B3 A3 B2 A2 B1 A1 B0 A0 Output Channel
Data(O)
1 1 B7 A7 B6 A6 B5 A5 B4 A4 0 - OFF
1 - ON
Standard Oxy -> Output on Pin
Outputs x, Port y
2 1 B11 A11 B10 A10 B9 A9 B8 A8 if a port is configured
as an
IO-Link port, result is
0
Device RST: 0 to 1 transition
3 1 RESERVED RST
Control will reset OC bit

4 1 VA07 VA06 VA05 VA04 VA03 VA02 VA01 VA00

Valve Output Data
Valve 5 1 VA15 VA14 VA13 VA12 VA11 VA10 VA09 VA08 Vxx -> Output on
Outputs 6 1 VA23 VA22 VA21 VA20 VA19 VA18 VA17 VA16 Valve xx
xx range is 0 to 31
7 1 VA31 VA30 VA29 VA28 VA27 VA26 VA25 VA24
8 32 Output Process Data for IO-Link Port 00 IO-Link Process Data
40 32 Output Process Data for IO-Link Port 01 IO-Link Process Data
72 32 Output Process Data for IO-Link Port 02 IO-Link Process Data
104 32 Output Process Data for IO-Link Port 03 IO-Link Process Data
136 32 Output Process Data for IO-Link Port 04 IO-Link Process Data

IO-Link 168 32 Output Process Data for IO-Link Port 05 IO-Link Process Data
Outputs 200 32 Output Process Data for IO-Link Port 06 IO-Link Process Data
232 32 Output Process Data for IO-Link Port 07 IO-Link Process Data
264 32 Output Process Data for IO-Link Port 08 IO-Link Process Data
296 32 Output Process Data for IO-Link Port 09 IO-Link Process Data
328 32 Output Process Data for IO-Link Port 10 IO-Link Process Data
360 32 Output Process Data for IO-Link Port 11 IO-Link Process Data
External Reserved for external
392 100 External Module Data
Module modules for future

51
 PCH Portal Function
4.2.5 Process Data Inputs Connection 3

The following information describes the process data input map for EtherNet/IP Connection 3 option. This
map is flexible for IO-Link inputs and status data section. The IO-Link input and status data are updated
whenever new IO-Link configuration is received. The first 4 configured IO-Link ports (from port number 0
to 11) will be displayed in this map. The rest of the IO-Link ports data won’t be displayed.

.
NOTE: for an explanation of the behaviour of the diagnostic bits contained in Bytes 0 and 1, please refer
to Table 50: Process Input Status Bits.
.

Table 39 — Process Data Input Information

Bits
Area/ Byte Size Fixed/
Description
Module No. (Bytes) Flexible
7 6 5 4 3 2 1 0
Status Byte 1
External I/O/ Logic Auxiliary MS/
0 1 RESV Valve Network 1- Bad
Module IO-LINK Voltage Voltage CoProc
0 - Good
External Status Byte 2
Target Temperature Auxiliary Logic Trending
1 1 Sensor Warning Error 1- Bad
Count Warning Current Current Data
Power Fault 0 - Good
FRS - Fuse Status
0 - Fuse Not Blown
1 - Fuse
Blown(Short circuit
on logic supply)

OC - Module 1/2/3
Over Current
2 1 RESERVED OC3 OC2 OC1 OC FRS (latched bit)OC1 -
Module 1 Over
Device Current
Control OC2 - Module 2 Fixed
Status Over Current
OC3 - Module 3
Over Current
0 - No Over Current
1 - Over Current
3 1 SS07 SS06 SS05 SS04 SS03 SS02 SS01 SS00 SS - Safety Status

4 1 VA07 VA06 VA05 VA04 VA03 VA02 VA01 VA00

VF - Valve Fault
5 1 VA15 VA14 VA13 VA12 VA11 VA10 VA09 VA08 Status
0 - No Fault
6 1 VA23 VA22 VA21 VA20 VA19 VA18 VA17 VA16 1 - Short to Ground
7 1 VA31 VA30 VA29 VA28 VA27 VA26 VA25 VA24
8-11 1 RESERVED Reserved

12 1 Input Channel
B3 A3 B2 A2 B1 A1 B0 A0 Data(I)
13 1 0 - OFF
B7 A7 B6 A6 B5 A5 B4 A4 1 - ON
Standard 14 1 Ixy -> Input on Pin x,
B11 A11 B10 A10 B9 A9 B8 A8 Fixed
Inputs Port y
if a port is configured
15 1 RESERVED as an
IO-Link port, result is
0
IO-Link Process
16 32 Input Process Data for 1st Configured IO-Link Port Flexible
Data
IO-Link Process
48 32 Input Process Data for 2nd Configured IO-Link Port Flexible
IO-Link Data
Inputs IO-Link Process
80 32 Input Process Data for 3rd Configured IO-Link Port Flexible
Data
IO-Link Process
112 32 Input Process Data for 4th Configured IO-Link Port Flexible
Data
IO-Link Device
Status
IO-Link IOL - IO-Link Status
Status 144 1 RESV EV SC PDI DF VF DC IOL 0 - Port is not IO- Flexible
Module Link
1 - IO-link Port
enabled

52
 PCH Portal Function
Bits
Area/ Byte Size Fixed/
Description
Module No. (Bytes) Flexible
7 6 5 4 3 2 1 0

DC - Device
Connect Status
0 - Not
Connected/Disconne
cted
1 - Device
Connected

VF - Validation
Status
0 - Validation ok
1 - Validation Fail

DF - Data Storage
Validation
0 - Validation OK
1 - Data Storage
Validation Fail

PDI - Process Data

status
0 - Process Data
Valid
1 - Process Data
Invalid

SC - IOL Short
Circuit Status
0 - no IOL Short
Circuit
1 - IOL Short Circuit
occurred

EV - Event Status
0 - No event present
1 - Event Present in
IO-Link
145 1 Vendor ID 1 for 1st Configured IO-Link Port
Vendor ID
146 1 Vendor ID 2 for 1st Configured IO-Link Port

147 1 Device ID 1 for 1st Configured IO-Link Port

148 1 Device ID 2 for 1st Configured IO-Link Port Device ID

149 1 Device ID 3 for 1st Configured IO-Link Port

Reference Byte 144

150 6 Status Data for 2nd Configured IO-Link Port Flexible
for definition

Reference Byte 144

156 6 Status Data for 3rd Configured IO-Link Port Flexible
for definition

Reference Byte 144

162 6 Status Data for 4th Configured IO-Link Port Flexible
for definition

53
 PCH Portal Function
4.2.6 Process Data Outputs Connection 3

The following information describes the process data output map for EtherNet/IP Connection 3 option. This
map is flexible for IO-Link output data section. The IO-Link output data is updated whenever new IO-Link
configuration is received. The first 4 configured IO-Link ports (from port number 0 to 11) are displayed in
this map. The Remaining IO-Link ports won’t be displayed. If all 12 ports are configured as an IO-Link via
PLC at start-up the first 4 IO-link ports from Port 0 to Port 3 will be added in order.

Table 40 — Process Data Output Information

Area/ Byte Size Bits Fixed/
Description
Module No. (Bytes) 7 6 5 4 3 2 1 0 Flexible

0 1 B3 A3 B2 A2 B1 A1 B0 A0
Output Channel
Data(O)
1 1 B7 A7 B6 A6 B5 A5 B4 A4 0 - OFF
1 - ON
Standard Oxy -> Output on
Fixed
Outputs port x, pin y
if a port is
2 1 B11 A11 B10 A10 B9 A9 B8 A8 configured as an
IO-Link port,
result is 0

RST: 0 to 1
Device
3 1 RESERVED RST transition will Fixed
Control
reset OC bit

4 1 VA07 VA06 VA05 VA04 VA03 VA02 VA01 VA00

5 1 VA15 VA14 VA13 VA12 VA11 VA10 VA09 VA08 Valve Output Data
Valve Vxx -> Output on
Fixed
Outputs Valve xx
6 1 VA23 VA22 VA21 VA20 VA19 VA18 VA17 VA16 xx range is 0 to 31

7 1 VA31 VA30 VA29 VA28 VA27 VA26 VA25 VA24

IO-Link Process
8 32 Output Process Data for 1st Configured IO-Link Port Flexible
Data

IO-Link Process
40 32 Output Process Data for 2nd Configured IO-Link Port Flexible
Data
IO-Link
Outputs
IO-Link Process
72 32 Output Process Data for 3rd Configured IO-Link Port Flexible
Data

IO-Link Process
104 32 Output Process Data for 4th Configured IO-Link Port Flexible
Data

54
 PCH Portal Function
4.2.7 Specialized Quick Connect Configuration Data

The following configuration data describes Ethernet/IP's Connection 4 option. In this, the configuration size
has been reduced from 390 bytes to 38 bytes to achieve 250 msec connection time. This configuration data
does not support IO-Link configuration.

Table 41 — Connection Type 4 Port Configuration Information

Bits
Configuration Byte Size
7 6 5 4 3 2 1 0 Description
Parameter No. (Bytes)
D7 D6 D5 D4 D3 D2 D1 D0
0 - Disable
0 1 Module Parameterization
1 – Enable
When Module
Parameterization is
enabled, the configuration
Parameterization data provided in
1 1 RESV configuration assembly will
be used.
If disabled, PCH device will
reject the configuration
assembly data
Each IO module slot
2 1 A1 B0 A0 contains configuration of 8
B1
A3 B2 A2 pins which are defined as
3 1 B3 Ax and Bx.
2 bits in each IO module
4 1 B5 A5 B4 A4 slots are allotted for each
A7 B6 A6 IO module pins.
5 1 B7 See definition of Ax and Bx
Port / Pin
Ax and Bx (x=0,1,2,3…11)
Configuration 6 1 B9 A9 B8 A8
Definition of A and B
pins:
Input PNP =0x00
7 1 B11
A11 B10 A10 Input NPN =0x04
Output = 0x01
IO-Link = 0x02
None = 0x03
8 1 B3 A3 B2 A2 B1 A1 B0 A0
0 - Fault Value
DO Fault Mode 9 1 B7 A7 B6 A6 B5 A5 B4 A4
1 - Last Good
10 1 B11 A11 B10 A10 B9 A9 B8 A8
11 1 B3 A3 B2 A2 B1 A1 B0 A0
DIO Counter
0 - Disable
Control 12 1 B7 A7 B6 A6 B5 A5 B4 A4
1 - Enable
(Warning Mode)
13 1 B11 A11 B10 A10 B9 A9 B8 A8
14 1 B3 A3 B2 A2 B1 A1 B0 A0
DIO Counter 0 - Up
15 1 B7 A7 B6 A6 B5 A5 B4 A4
Type 1 - Down
16 1 B11 A11 B10 A10 B9 A9 B8 A8
17 1 B3 A3 B2 A2 B1 A1 B0 A0
0 - No Invert
DI Inversion 18 1 B7 A7 B6 A6 B5 A5 B4 A4
1 - Invert
19 1 B11 A11 B10 A10 B9 A9 B8 A8
20 1 B1 A1 B0 A0 2 bits are allotted for de-
bounce time of configured
21 1 B3 A3 B2 A2 Digital Input port.
Below defined de-bounce
De-bounce Time 22 1 B5 A5 B4 A4
time values are only
23 1 B7 A7 B6 A6 supported in Connection
Type 4 Configuration
24 1 B9 A9 B8 A8 00 - 0msec

55
 PCH Portal Function
Bits
Configuration Byte Size
7 6 5 4 3 2 1 0 Description
Parameter No. (Bytes)
D7 D6 D5 D4 D3 D2 D1 D0
01 - 20msec
25 1 B11 A11 B10 A10 02 - 80msec
03 - 120msec
VA0 VA0
26 1 VA07 VA06 VA05 VA02 VA01 VA00
4 3
VA1 VA1
27 1 VA15 VA14 VA13 VA10 VA09 VA08
Valve Fault 2 1 0 - Off
Mode VA2 VA1 1 - Last Good
28 1 VA23 VA22 VA21 VA18 VA17 VA16
0 9
VA2 VA2
29 1 VA31 VA30 VA29 VA26 VA25 VA24
8 7
VA0 VA0
30 1 VA07 VA06 VA05 VA02 VA01 VA00
4 3
VA1 VA1
31 1 VA15 VA14 VA13 VA10 VA09 VA08
Valve Counter 2 1 0 - Disable
Control VA2 VA1 1 - Enable
32 1 VA23 VA22 VA21 VA18 VA17 VA16
0 9
VA2 VA2
33 1 VA31 VA30 VA29 VA26 VA25 VA24
8 7
VA0 VA0
34 1 VA07 VA06 VA05 VA02 VA01 VA00
4 3
VA1 VA1
35 1 VA15 VA14 VA13 VA10 VA09 VA08
Valve Counter 2 1 0 - Up
Type VA2 VA1 1 - Down
36 1 VA23 VA22 VA21 VA18 VA17 VA16
0 9
VA2 VA2
37 1 VA31 VA30 VA29 VA26 VA25 VA24
8 7

4.2.8 Specialized Quick Connect Process Input

The following information describes the process data input map for EtherNet/IP’s Connection 4 option. In
this, IO-Link input and status data is not displayed because Connection 4 does not support IO-Link.

.
NOTE: for an explanation of the behaviour of the diagnostic bits contained in Bytes 0 and 1, please refer
to Table 50: Process Input Status Bits.
.

Table 42 — Connection Type 4 Process Data Input Information

Bits
Area/ Byte Size Fixed/
Description
Module No. (Bytes) Flexible
7 6 5 4 3 2 1 0
Status Byte 1
External Logic Auxiliary MS/
0 1 RESV Valve Network 1- Bad
Module I/O Voltage Voltage CoProc
0 - Good
External
Status Byte 2
Target Sensor Temperature Auxiliary Logic Trending
1 1 Warning Error 1- Bad
Count Power Warning Current Current Data
0 - Good
Fault
FRS -Fuse
Status
0 - Fuse Not
Device Blown
Control 1 - Fuse Fixed
Status Blown(Short
circuit on logic
supply)
2 1 RESERVED OC3 OC2 OC1 OC FRS
OC - Module
1/2/3 Over
Current (latched
bit)
OC1 - Module 1
Over Current
OC2 - Module 2

56
 PCH Portal Function
Bits
Area/ Byte Size Fixed/
Description
Module No. (Bytes) Flexible
7 6 5 4 3 2 1 0
Over Current
OC3 - Module 3
Over Current
0 - No Over
Current
1 - Over Current

SS - Safety
3 1 SS07 SS06 SS05 SS04 SS03 SS02 SS01 SS00
Status

4 1 VA07 VA06 VA05 VA04 VA03 VA02 VA01 VA00

VF - Valve Fault
5 1 VA15 VA14 VA13 VA12 VA11 VA10 VA09 VA08 Status
0 - No Fault
6 1 VA23 VA22 VA21 VA20 VA19 VA18 VA17 VA16 1 - Short to
Ground

7 1 VA31 VA30 VA29 VA28 VA27 VA26 VA25 VA24

8-11 1 RESERVED Reserved

Input Channel
12 1 B3 A3 B2 A2 B1 A1 B0 A0 Data(I)
0 - OFF
1 - ON
13 1 B7 A7 B6 A6 B5 A5 B4 A4 Ixy -> Input on
Standard pin x, port y
if a port is Fixed
Inputs
14 1 B11 A11 B10 A10 B9 A9 B8 A8 configured as an
IO-Link port,
result is 0
15 1 RESERVED

4.2.9 Specialized Quick Connect Process Output

The following information describes the process data output map for EtherNet/IP’s Connection 4 option. In
this, IO-Link output data is not displayed because Connection 4 does not support IO-Link.

Table 43 — Connection Type 4 Process Data Output Information

Area/ Byte Size Bits Fixed/
Description
Module No. (Bytes) 7 6 5 4 3 2 1 0 Flexible

Output Channel Data(O)

0 1
B3 A3 B2 A2 B1 A1 B0 A0 0 - OFF
1 - ON
Standard 1 1 Oxy -> Output on pin x,
B7 A7 B6 A6 B5 A5 B4 A4 Fixed
Outputs port y
if a port is configured as
2 1 an
B11 A11 B10 A10 B9 A9 B8 A8 IO-Link port, result is 0

Device Reset: 0 to 1 transition

3 1 RESERVED RST Fixed
Control will reset OC bit

4 1
VA07 VA06 VA05 VA04 VA03 VA02 VA01 VA00 Valve Output Data
Vxx -> Output on Valve
5 1
Valve VA15 VA14 VA13 VA12 VA11 VA10 VA09 VA08 xx
xx range is 0 to 31 Fixed
Outputs
6 1
VA23 VA22 VA21 VA20 VA19 VA18 VA17 VA16

7 1 ---
VA31 VA30 VA29 VA28 VA27 VA26 VA25 VA24

57
 PCH Portal Function
4.3 Diagnostic Data

The PCH Portal provides for acyclic communication method to access errors, warnings and IO-Link
parameters. The following table provides class, instance and attribute details required to read/write
diagnostic data or parameter data from PCH Portal.

Table 44 — Diagnostic Data

Ethernet/ IP
Class (HEX):
Byte
Bits 0xA2
No.
Area/ Access Attribute (HEX):
Description 0x05
Module Type

B7 B6 B5 B4 B3 B2 B1 B0 Instance (DEC)

Auxiliary Voltage
Fault and
Warning Levels
Auxiliary 0x00 - No Fault
Voltage & Warning
Auxiliary Voltage
0 RESERVED RO 0x01 - Low 118
Fault Level
Warning 0x10 - High
Auxiliary Level 0x11 - No
Voltage Supply or
High/Low
Voltage cutoff
1 RESERVED

2 AUX Voltage (millivolts) Device AUX

RO 152
Byte 3 – low byte, Byte 2 – high byte Voltage
3
Logic Voltage
Fault and
Logic Warning Levels
Voltage Logic Voltage 0x00 - No Fault
4 RESV RO 119
Warning Fault Level & Warning
Logic Level 0x01 - Low
Voltage 0x10 - High
0x11 - Reserved
5 RESERVED
6 Logic Voltage (millivolts) Device Logic
RO 151
Byte 7 – low byte, Byte 6 – high byte Voltage
7
8 RESERVED
Device Start-up
Database Backplane
Fail
9 RESERVED Initialization Initialization RO 121
0 - No Failure
Failed Failed
1 - Failure
10 RESERVED

Backplane
Backplane Break Fault/
Backplane Break
11 RESERVED Break RO Warning 123
<Warning>
<Fault> 0 - No Break
1 - Break
Watch Dog
MS/ Expired -
Co-Proc Module
0x00 - No Error
0x01 - Co-Proc
0x10 - Valve
Watch 0x11 - IO
Dog Module
Watch Dog Expired
12 RESERVED Expired RO Watch Dog 124
Module
Warning Expired -
/ Fault Warning / Fault
0x00 - No
Warning/
Fault
0x01 - Warning
0x10 - Fault
0x11 - Reserved

58
 PCH Portal Function
Ethernet/ IP
Class (HEX):
Byte
Bits 0xA2
No.
Area/ Access Attribute (HEX):
Description 0x05
Module Type

B7 B6 B5 B4 B3 B2 B1 B0 Instance (DEC)

Module Position.
Watch Dog
Expired
RO
13 Module Position - Watch Dog Expired 0 - No Watch 125
Dog Expired
1 - 255 –
Module Position.

14-
RESERVED
17

VCL Valve Cycle

18 VCL 07 VCL 06 VCL 05 VCL 04 VCL 03 VCL 02 VCL 00
01 Count Limit
VCL Reached
19 VCL 16 VCL 14 VCL 13 VCL 12 VCL 11 VCL 10 VCL 08
09 0 - No Cycle
VCL Count Limit
20 VCL 23 VCL 22 VCL 21 VCL 20 VCL 19 VCL 18 VCL 16 Reached
17
1 - Cycle Count
RO Limit Reached 126
Note: On Cycle
Count Limit
VCL Reached, the
21 VCL 31 VCL 30 VCL 29 VCL 28 VCL 27 VCL 26 VCL 24
25 corresponding
Valve bit is set
for 2 secs and
then reset to 0.
Valve VCL -
VCL - VCL - VCL - VCL - VCL - VCL - VCL - RST
22 RST
RST 07 RST 06 RST 05 RST 04 RST 03 RST 02 00
01
VCL -
VCL - VCL - VCL - VCL - VCL - VCL - VCL - RST Valve Cycle
23 RST
RST 15 RST 14 RST 13 RST 12 RST 11 RST 10 08 Count Reset
09
WO 0 - No Change 127
VCL -
VCL - VCL - VCL - VCL - VCL - VCL - VCL - RST 1 - Set to Reset
24 RST
RST 23 RST 22 RST 21 RST 20 RST 19 RST 18 16 the Cycle Count
17
VCL -
VCL - VCL - VCL - VCL - VCL - VCL - VCL - RST
25 RST
RST 31 RST 30 RST 29 RST 28 RST 27 RST 26 24
25
26-
RESERVED
35
Valve Driver -
SPI
Communication
Warning
0 - Valve Driver
Valve
Valve Valve Valve - SPI
36 RESERVED Driver RO 128
Driver - 4 Driver - 3
-2
Driver - 1 Communication
OK
1 - Valve Driver
- SPI
Communication
Warning
37-
RESERVED
39
Valve Driver -
SPI
Communication
Fault
0 - Valve Driver
Valve
Valve Valve Valve - SPI
40 RESRVED Driver RO 129
Driver - 4 Driver - 3
-2
Driver - 1 Communication
OK
1 - Valve Driver
- SPI
Communication
Fault
EEPROM - I2C
Communication
Fault
EEPROM -
0 - EEPROM -
41 RESERVED EEPROM Corrupt I2C RO 130
I2C
Communict
Communication
OK
1 - EEPROM -

59
 PCH Portal Function
Ethernet/ IP
Class (HEX):
Byte
Bits 0xA2
No.
Area/ Access Attribute (HEX):
Description 0x05
Module Type

B7 B6 B5 B4 B3 B2 B1 B0 Instance (DEC)

I2C
Communication
Fault
EEPROM -
Corrupt
Valve 0 - EEPROM
Not Corrupted
1 - EEPROM
Corrupted
42-
RESERVED
43

ICL Discrete Input

44 ICL 034 ICL 032 ICL 024 ICL 022 ICL 014 ICL 012 ICL 002
004 Cycle Count
Limit Reached
0 - No Cycle
Count Limit
ICL Reached
45 ICL 074 ICL 072 ICL 064 ICL 062 ICL 054 ICL 052 ICL 042
044 1 - Cycle Count
IO/ RO Limit Reached 131
IO-Link Note: On Cycle
Count Limit
Reached, the
corresponding
ICL
46 ICL 114 ICL 112 ICL 104 ICL 102 ICL 094 ICL 092 ICL 082 Input bit is set
084
for 2 secs and
then reset to 0.

47-
RESERVED
48
ICC - ICC -
ICC - ICC - ICC - ICC - ICC - ICC - RST
49 RST RST
RST 034 RST 024 RST 022 RST 014 RST 012 002 Discrete Input
032 004
Cycle Count
ICC - ICC -
ICC - ICC - ICC - ICC - ICC - ICC - RST Reset
50 RST RST WO 132
RST 074 RST 064 RST 062 RST 054 RST 052 042 0 - No Change
072 044
1 - Reset the
ICC - ICC - Cycle Count
ICC - ICC - ICC - ICC - ICC - ICC - RST
51 RST RST
RST 114 RST 104 RST 102 RST 094 RST 092 082
112 084
52-
RESERVED
63
Discrete Output
OCL OCL
64 OCL 034 OCL 024 OCL 022 OCL 014 OCL 012 OCL 002 Count Limit
032 004
Reached
0 - No Cycle
OCL OCL Count Limit
65 OCL 074 OCL 064 OCL 062 OCL 054 OCL 052 OCL 042
072 044 Reached
1 - Cycle Count
RO Limit Reached 133
Note: On Cycle
Count Limit
OCL OCL Reached, the
66 OCL 114 OCL 104 OCL 102 OCL 094 OCL 092 OCL 082
112 084 corresponding
DO bit is set for
2 secs and then
reset to 0.
67-
RESERVED
68
OCC - OCC -
OCC - OCC - OCC - OCC - OCC - OCC - RST
69 RST RST
RST 034 RST 024 RST 022 RST 014 RST 012 002
032 004 Discrete Output
OCC - OCC - Count Reset
OCC - OCC - OCC - OCC - OCC - OCC - RST
70 RST RST WO 0 - No Change 134
RST 074 RST 064 RST 062 RST 054 RST 052 042
072 044 1 -Reset the
OCC - OCC - Cycle Count
OCC - OCC - OCC - OCC - OCC - OCC - RST
71 RST RST
RST 114 RST 104 RST 102 RST 094 RST 092 082
112 084
72-
RESERVED
84

60
 PCH Portal Function
Ethernet/ IP
Class (HEX):
Byte
Bits 0xA2
No.
Area/ Access Attribute (HEX):
Description 0x05
Module Type

B7 B6 B5 B4 B3 B2 B1 B0 Instance (DEC)

ADC - I2C
Communication
Warning
0 - ADC - I2C
85 ADC - I2C Communication Warning – Module Position RO Comm OK 135
1-3 – Module
Position.
4 - 255 –
Reserved
IO-Link
Transceiver -
USART - 1
Communication
Warning
0 - IO-Link
86 IO-Link Transceiver - USART 1 Communication Warning – Module Position RO Transceiver - 136
USART Comm
OK
1-3 -Module
Position.
4 - 255 –
Reserved
IO-Link
Transceiver -
USART - 2
Communication
Warning
0 - IO-Link
87 IO-Link Transceiver - USART 2 Communication Warning – Module Position RO Transceiver - 137
USART Comm
OK
1-3 – Module
Position.
4 - 255 –
Reserved
IO-Link
IO/ Transceiver -
IO-Link USART - 3
Communication
Warning
0 - IO-Link
88 IO-Link Transceiver - USART 3 Communication Warning – Module Position RO Transceiver - 138
USART Comm
OK
1 - 3 – Module
Position.
4 - 255 –
Reserved
IO-Link
Transceiver -
USART - 4
Communication
Warning
0 - IO-Link
89 IO-Link Transceiver - USART 4 Communication Warning – Module Position RO Transceiver - 139
USART Comm
OK
1 - 3 – Module
Position.
4 - 255 –
Reserved
90-
RESERVED
100
EEPROM - SPI
Communication
Fault
0 - EEPROM -
101 External Flash Corrupt – Module Position RO SPI Comm OK 140
1 - 3 – Module
Position.
4 - 255 –
Reserved

61
 PCH Portal Function
Ethernet/ IP
Class (HEX):
Byte
Bits 0xA2
No.
Area/ Access Attribute (HEX):
Description 0x05
Module Type

B7 B6 B5 B4 B3 B2 B1 B0 Instance (DEC)

ADC - I2C
Communication
Fault
0 - ADC - I2C
102 ADC - I2C Communication Error – Module Position RO Comm OK 141
1 - 3 – Module
Position.
4 - 255 –
Reserved
IO-Link
Transceiver -
SPI
Communication
Fault
0 - IO-Link
103 IO-Link Transceiver - SPI Communication Error – Module Position RO 142
Transceiver- SPI
Comm OK
1 – 3 – Module
Position.
4 - 255 –
Reserved
IO-Link
Transceiver -
USART - 1
Communication
Fault
0 - IO-Link
104 IO-Link Transceiver - USART 1 Communication Error – Module Position RO Transceiver - 143
USART Comm
OK
1 - 3 – Module
Position.
4 - 255 –
Reserved
IO-Link
Transceiver -
USART - 2
Communication
IO/ Fault
IO-Link 0 - IO-Link
105 IO-Link Transceiver - USART 2 Communication Error – Module Position RO Transceiver - 144
USART Comm
OK
1 - 3 – Module
Position.
4 - 255 –
Reserved
IO-Link
Transceiver -
USART - 3
Communication
Fault
0 - IO-Link
106 IO-Link Transceiver - USART 3 Communication Error – Module Position RO Transceiver - 145
USART Comm
OK
1 - 3 – Module
Position.
4 - 255 –
Reserved
IO-Link
Transceiver -
USART - 3
Communication
Fault
0 - IO-Link
107 IO-Link Transceiver - USART 4 Communication Error – Module Position RO Transceiver - 146
USART Comm
OK
1 - 3 – Module
Position.
4 - 255 –
Reserved

62
 PCH Portal Function
Ethernet/ IP
Class (HEX):
Byte
Bits 0xA2
No.
Area/ Access Attribute (HEX):
Description 0x05
Module Type

B7 B6 B5 B4 B3 B2 B1 B0 Instance (DEC)

External Module
- Fault
0 - No Error
1 - 3 – Module
Position.
4 - 255 –
108 External Module- Error – Module Position RO 147
Reserved
Note: This is
meant for non-
classified error
in external
module
Fuse Status -
Fault
0 - No Fuse
Fault
109 Fuse Status - Fault – Module Position RO 148
1 - 3 – Module
Position.
IO/ 4 - 255 –
IO-Link Reserved
Over Current -
Fault
0 - No Over
Current Fault
110 Over Current - Fault – Module Position RO 149
1 - 3 – Module
Position.
4 - 255 –
Reserved
Over Current -
Fault
111 Over Current - Fault – Channel No RO 0 - 23 Channel 150
No.
Refer Table 16
112-
RESERVED
145
IP Address
0 - Valid IP
Address
1- Invalid IP
Address
PLC - Output
146 Network RESERVED IP Address RO 156
Access PLC - Output
Access
0 - Access
Enabled
1 - Access
Disabled
147 RESERVED
Port 0 IO-Link
Total 214 bytes (2 bytes of Total Events, 2 bytes of Event size, 210 bytes of event data) RO 160
Events
Port 1 IO-Link
Total 214 bytes (2 bytes of Total Events, 2 bytes of Event size, 210 bytes of event data) RO 161
Events
Port 2 IO-Link
Total 214 bytes (2 bytes of Total Events, 2 bytes of Event size, 210 bytes of event data) RO 162
Events
IO-Link Port 3 IO-Link
Total 214 bytes (2 bytes of Total Events, 2 bytes of Event size, 210 bytes of event data) RO 163
Events Events
Port 4 IO-Link
NOTE: IO- Total 214 bytes (2 bytes of Total Events, 2 bytes of Event size, 210 bytes of event data) RO 164
Events
Link Event
Port 5 IO-Link
Data is only Total 214 bytes (2 bytes of Total Events, 2 bytes of Event size, 210 bytes of event data) RO 165
available Events
NA since last Port 6 IO-Link
Total 214 bytes (2 bytes of Total Events, 2 bytes of Event size, 210 bytes of event data) RO 166
power cycle Events
or since the Port 7 IO-Link
currently Total 214 bytes (2 bytes of Total Events, 2 bytes of Event size, 210 bytes of event data) RO 167
connected
Events
IO-Link Port 8 IO-Link
Total 214 bytes (2 bytes of Total Events, 2 bytes of Event size, 210 bytes of event data) RO 168
device was Events
connected. Port 9 IO-Link
Total 214 bytes (2 bytes of Total Events, 2 bytes of Event size, 210 bytes of event data) RO 169
Events
Port 10 IO-Link
Total 214 bytes (2 bytes of Total Events, 2 bytes of Event size, 210 bytes of event data) RO 170
Events
Port 11 IO-Link
Total 214 bytes (2 bytes of Total Events, 2 bytes of Event size, 210 bytes of event data) 171
Events
RO

63
 PCH Portal Function
Ethernet/ IP
Class (HEX):
Byte
Bits 0xA2
No.
Area/ Access Attribute (HEX):
Description 0x05
Module Type

B7 B6 B5 B4 B3 B2 B1 B0 Instance (DEC)

Read Request
--- --- --- --- --- --- --- --- (03) using Write
Service
DS - Data Size,
RR - Read
WO 109
Request, PN -
--- --- --- --- --- --- --- --- Port Number, IX
- IOL Index, SX -
IOL Subindex,
DF - Data Field
Read Response
--- --- --- --- --- --- --- --- (03) using Read
Service
DS - Data Size,
DF - Data Field
DF = (ES1 ES2
RO 108
EC1 EC2) if
--- --- --- --- --- --- --- --- ES1=0,
ES2=0x80
DF = (ES1 ES2
Data) if ES1,
ES2 = 0.
NA Write Request
--- --- --- --- --- --- --- --- (02) using Write
Service
DS - Data Size,
IO-Link WR - Write
Index Request, PN -
WO 111
Subindex Port Number, IX
Acyclic --- --- --- --- --- --- --- --- - IOL Index, SX -
Data IOL Subindex,
Access MS - Message
Service Size, MG -
Message
Write Response
--- --- --- --- --- --- --- --- (02) using Read
Service
DS - Data Size, DR
- Data Received,
WR - Write
RO Response 110
DF = (ES1 ES2
--- --- --- --- --- --- --- --- EC1 EC2) if
ES1=0, ES2=0x80
DF = (ES1 ES2
Data) if ES1, ES2 =
0.

64
PCH Portal Function
Notes:
* Refer section 4.4: Configuration via Explicit Messages for Read response, Write Request and Write
Response

4.4 Configuration via Explicit Messages

4.4.1 Write IO-Link Parameter

4.4.1.1 Write Request using Write Service

Table 45 — Set Attribute Single Query

Service Code (HEX) Class (HEX) Instance Attribute (DEC)
(DEC)
0x10 0xA2 111 5

Set required index, sub-index and data to be written to IO-Link sensor. Information to send in source
element is given in below format, and the length of source element is equal to the total number of bytes
given below:

Table 46 — Set Attribute Single Query Data

Port IO-Link Parameter Size Data

Number
Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 - Byte 69
Port 0-11 Index Index Sub-Index N bytes N bytes defined inSize
(1 byte) (high byte) (low byte) (1 byte) (1 byte) (Max 65 bytes)
(1 byte) (1 byte)

Figure 30 — Set Attribute Single Query

65
PCH Portal Function
4.4.1.2 Write Response using Read Service

Table 47 — Get Attribute Single Query

Service Code (HEX) Class (HEX) Instance Attribute (DEC)
(DEC)
0x0E 0xA2 110 5

The response data is received in the destination element variable mentioned in the below figure. The
response is either an ACK, NACK or BUSY which is indicated by 0x00 (ACK), 0x80 (NACK) or 0x01 (BUSY).
On receiving NACK, the next 2 bytes are the error codes for the IO-Link device. This response data is
available at the 1st byte of the Destination element tag.
If the response from PCH device is not ready, then after a timeout of 4 seconds, PCH device sends a
response indicating BUSY which means PCH device is still processing and requires more time to respond.
On this, the user/controller can send the Read request again until the ACK or NACK response is received.
The response data is stored in the destination element as shown in the following figure:

Figure 31 — Get Attribute Single Query

4.4.2 Read IO-Link Parameter

4.4.2.1 Read Request using Write service:

Table 48 — Set Attribute Single Query

Service Code (HEX) Class (HEX) Instance (DEC) Attribute (DEC)

0x10 0xA2 109 5

Set required index, sub-index of IO-Link sensor. Information to send in source element is given in below
format, and the length of source element is equal to the total number of bytes given below:

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PCH Portal Function
Table 49 — Set Attribute Single Query Data

Port Number IO-Link Parameter

Byte 0 Byte 1 Byte 2 Byte 3
Port 0-11 Index Index Sub-Index
(1 byte) (high byte) (low byte) (1 byte)
(1 byte) (1 byte)

Figure 32 — Set Attribute Single Query

4.4.2.2 Read Response using Read Service

Table 50 — Get Attribute Single Query

Service Code (HEX) Class (HEX) Instance (DEC) Attribute (DEC)
0x0E 0xA2 108 5

The response data is received in the destination element variable mentioned in the below figure. The
response is either an ACK, NACK or BUSY which is indicated by 0x00 (ACK), 0x80 (NACK) or 0x01 (BUSY).
On receiving NACK, the next 2 bytes are the error codes for the IO-Link device. This response data is
available at the first byte of the Destination element tag

If the response from PCH device is not ready, then after a timeout of 4 seconds, PCH device sends a
response indicating BUSY which means PCH device is still processing and requires more time to respond.
On this, the user/controller can send the Read request again until the ACK or NACK response is received.
The response data is stored in the destination element tag as shown in the following figure:

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PCH Portal Function

Figure 33 — Get Attribute Single Query

4.5 Quick Connect

The Quick Connect function allows PCH device to boot up faster. PCH device supports following 2 types
of Quick Connect.
1. ODVA QuickConnect (boot up within 500 milliseconds)
2. FORD QuickConnect (boot up within 250 milliseconds)

When Quick Connect is enabled, below are the properties which are modified:
1. Static IP address
2. Ports configured at 100 Mbps full-duplex
3. Auto-negotiation disabled
4. Auto MDI-X disabled

You can select Quick Connect mode via the PC Configuration utility over USB or Bluetooth or by accessing
the Embedded webpage. The Quick Connect option is available in the System Configuration tab. Select
any of the Quick Connect options and save the configuration. Once the configuration is saved, Power cycle
the PCH device to apply the new setting. Please refer Chapter 5: The PC Configuration Tool/Web
Interface for more details on enabling Quick Connect.

PCH device will remain in Quick Connect state until it is disabled using the configuration utility or webpage
or reset to default is performed.

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Configuration Tool/Web Interface

CHAPTER - 5 Configuration Tool/Web Interface

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Configuration Tool/Web Interface

The PCH Portal provides the following interfaces for configuration and monitoring of PCH Portal:

5.1 The PC Configuration Tool/Web Interface

The PC Configuration tool isPC/laptop based windows application that communicates over USB and
Bluetooth Interface to the PCH Portal.

To connect the PC configuration tool via USB interface, connect the cable between the PC/Laptop and
PCH Portal and launch PCH Portal Configuration Tool to get connected with the PCH Portal.

To connect PCH Portal web page via Ethernet interface connect the ethernet cable between the PC/Laptop
and PCH Portal and enter the PCH Portal’s IP address in the browser.

User can select prefered language from the language dropdown. Supported languages are English,
Chinese, Korean, German, French, Japenese and Italian.

Figure 34 — PC Configuration Tool

To connect PC configuration tool via Bluetooth interface, a Bluetooth USB Dongle (BLED112) must be
connected to USB port of PC or Laptop. Also, turn ON the Bluetooth on the PCH Portal by pressing the
Bluetooth button for at least 3 seconds.

Select the ‘Bluetooth’ radio button on the screen. This will enable the ‘Scan’ button on the UI. To connect
to the PCH Portal, click on the ‘Scan’ button. After scan is completed the available PCH Portal devices will
be shown. The PCH Portal device can be identified using the device name displayed in the scan device
list. The PCH Portal device name will be displayed as PCH-XXXX where XXXX is the last 4 digits of the
MAC address printed on the label of the PCH Portal.

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Configuration Tool/Web Interface

Figure 35 — Bluetooth connection screen

71
Configuration Tool/Web Interface

Figure 36 — Web Interface

.
NOTE:
a. PCH Portal web page supports Microsoft Edge, Google Chrome and Mozilla Firefox browsers only.
b. The GUI on web page is same as that on PC configuration tool.
c. Please use latest version of browsers.
.

To configure PCH Portal enter Configuration mode by clicking on the “Configure mode” radio button and
providing a valid password. The default password is “parker”. Configuration (write) access to PCH Portal is
granted if it is not already in configuration mode.

While the PCH is in Configuration mode, If the user connects the PLC, then the PLC does not gain control
of the PCH until user releases the access from Configuration tool.

.
NOTE:
a. Screens automatically refresh so inactivity is not applicable until web browser is closed and utility
is closed.
b. Once configuration mode is accessed by the PC Utility/Web server, the PLC cannot configure and
actuate PCH Portal Outputs/Valves. PLC can read only inputs and device status from PCH Portal.
.

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Configuration Tool/Web Interface
The “PLC Mode” radio button is selected if PLC is connected to the PCH Portal (refer to the upper right
corner of the image below).

Figure 37 — “PLC Mode” radio button selected

73
Configuration Tool/Web Interface
5.1.1 Status Screen

The “Status” screen displays the live status of the PCH Portal. All the device information like protocol, IP
address etc. is displayed in the table on the right hand side. The status of all the LEDs are displayed in the
table at the bottom. Digital Input, Digital Output and IO-Link pin status is displayed on the device image on
the left hand side.Valve status is displayed in the table at the center.

Figure 38 — Status Screen

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Configuration Tool/Web Interface
5.1.2 Port Configuration Screen

The “Port Config” screen allows user to view or change the pin configuration of PCH Portal. User can make
configuration changes from the pin images or from the “Port Configuration Detail” table.
Note: LED colors have different meanings between status and configuration screens.

Figure 39 — Port Config Screen

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Configuration Tool/Web Interface
5.1.3 Pin Config

The pin configuration can also be changed from the “Pin Config” tree structure.

Figure 40 — Pin Configuration Changes

To see or change the configuration details for a particular Digital Input/Digital Output/IO-Link pin, select the
appropriate radio button on the PCH Portal graphic in the “Port Config” screen.

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Configuration Tool/Web Interface
5.1.4 Digital Input Configuration Screen

User can see or change the below parameters on this screen:

a. Description of Channel
b. Digital Input Type
c. Invert
d. Debounce Time
e. Cycle Warning Mode
f. Cycle Count Type
g. Upcounter cycle count notification limit/Downcounting preset to 0
h. Cycle Reset

Figure 41 — Digital Input Configuration Screen

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Configuration Tool/Web Interface
5.1.5 Digital Output Configuration Screen

a. Description of Channel
b. Fault Mode
c. Cycle Warning Mode
d. Cycle Count Type
e. Upcounter cycle count notification limit/Downcounting preset to 0
f. Cycle Reset

Figure 42 — Digital Output Configuration Screen

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Configuration Tool/Web Interface
5.1.6 IO-Link Port Configuration Screen

a. The live data from the connected IO-Link slave device is displayed under the “Device Information”
section.
b. The data in the “Optional Device Information” section is fetched when “Get Info” button is pressed.
c. User can change the “Data Storage”, “Inspection Level” and “Cycle Time” from this screen as long
as it is in “Configuration Mode”.
d. User can read/writeParameter data by entering the Index and Sub-Index in the “Parameter” section.
e. User can see the cyclic input or can change the cyclic output from the “Process Data” section by
selecting the “i ” icon.
f. The Parameter Content section displays the parameters and their respective data of the IO-Link
slave device as long as the IODD file has been uploaded to the PCH Portal. Reference section 9
for IODD file management.
g. “Read All” button reads all the parameter data from the connected IO-Link slave device and updates
data into parameter content table.
h. The “Data Storage” section at the bottom displays the “Device ID” and “Vendor ID” of the IO-Link
slave device whose parameters have been uploaded on the current port.

Figure 43 — IO-Link Port Configuration Screen

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Configuration Tool/Web Interface
5.1.7 IO-Link Events Screen

Events related to IO-Link are logged in the “IO-Link Events” screen of the respective IO-Link port. The IO-
Link Events” screen is accessed by selecting the “IO-Link Events” button as shown in Figure 44. User has
to refresh this screen to see new logs. User can export these logs in CSV format. User can also clear the
logs as long as they are in “Configuration Mode”.

Figure 44 — Navigation to IO-Link Event

NOTE:
a) A maximum of 30 events are logged at a time.
b) “Read All” button reads “Read only” and “Read Write” parameter data and updates into parameter
content table as long as the IODD file has been uploaded to the PCH Portal. Reference section 9
for IODD file management.
.

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Configuration Tool/Web Interface

Figure 45 — IO Link Event Screen

5.1.8 Valve Configuration Screen

The “Valve Config” screen is used to change the configuration of any Valve. The following parameters of
valves can be changed through Valve Config Screen:
a. Valve Tag
b. Fault Mode
c. Cycle Warning mode
d. Cycle Count Type
e. Cycle Limit
f. Cycle Reset

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Configuration Tool/Web Interface

Figure 46 — Valve Config

5.1.9 IODD Configuration Screen

The “IODD Config” screen is used to upload an IODD file to the PCH Portal IODD library in the device
or delete an IODD file from PCH Portal IODD library. IODD files are loaded into the IODD library
regardless of what IO-Link port they are, or will be, connected to.

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Configuration Tool/Web Interface

Figure 47 — Navigation to IODD Configuration screen

.
NOTE:
a. After uploading an IODD file, device image and vendor logo gets updated automatically, but in web
interface user must upload the device image and vendor logo manually after uploading the IODD
file.
b. User does not need configuration access to upload/delete IODD files
c. User can upload maximum 12 IODD files into the PCH portal.
.

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Configuration Tool/Web Interface

Figure 48 — IODD Config

5.1.10 Force Mode Screen

To actuate DO/Valves of PCH Portal enter Force mode by clicking on “Force mode” tab, then click on
the slider button and provide valid password. The default password is “parker”. Access to PCH Portal
force mode is granted if it is not already in force mode. User has to click on the radio buttons or on the
Valve’s “Connect” column to actuate the Digital Outputs and Valves respectively.

Figure 49 — Force Mode screen

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Configuration Tool/Web Interface

Figure 50 — Force Mode Output Status

On exiting the Force ON/OFF Screen, the user needs to select either Previous, Current, or Turn OFF
option, which impacts Values and Digital Outputs.

5.1.11 Help Screen

User can click on the “HELP” tab to open the detailed GUI Help manual document.

5.1.12 System Configuration Screen

The “System Configuration” screen displays the system wide parameters such as date, time, network
configuration addresses, MAC address, System ON Time, and Bluetooth configuration settings.Some
of these parameters are user configurable in configuration mode.

QC modes : for EtherNET/IP – OFF, Quick/Fast Boot, QuickConnect-250

Figure 51 — System Configuration

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Configuration Tool/Web Interface
5.1.13 Node Configuration Screen

The “Node Configuration” page provides the capabillity to save the configuration of the PCH device to
connected PC/laptop, as well as to load the saved configuration from pc/laptop to PCH device.
It also provides the option to restore the PCH device to its factory default settings.

.
NOTE: In Restore to Factory Default option the PCH Portal device data will be cleared. It takes around 15
seconds to perform this operation. Restore in Progress” is indicated via blinking cyan DS LED.
.

Figure 52 — Node Config

5.1.14 Logs:Screen

The “LOGS” tab displays three options “Warnings”, “Events” and “Errors”. All the events provide
time/date stamp details as well as module information. It also provides the user action required to
recover from the Error and Events.
.
NOTE: A maximum 40 events are logged at a time.
.

86
Configuration Tool/Web Interface

Figure 53 — LOGS

Figure 54 — LOGS

87
Configuration Tool/Web Interface

Figure 55 — LOGS

5.2 Bluetooth Mobile Application

The Bluetooth mobile application is also available to view status and configure the PCH Portal. This
Bluetooth application is available for Android and iOS mobile devices and tablets. Please download the
application from app store and install to your mobile devicet to get connected with PCH Portal over
Bluetooth interface.

Please ensure Bluetooth communication of PCH Portal is turned ON before connecting . It can be turned
on via configuration tool/web interface or by pressing Bluetooth button (and holding for more than 3
seconds) on Bluetooth module. Bluetooth LED flashes and turns solid when connected to the phone or
tablet.

88
Troubleshooting

CHAPTER - 6 Troubleshooting

89
 Troubleshooting
6.1 Troubleshooting

Table 51 — Troubleshooting Information

Process Input
Event Log Message Status Bits User Actions
Area/
Description Category Format: Date | Time |
Module Note: The User Actions are displayed
Module | Module Position |
in the Remark column for Log screen
Description
Auxiliary Power - Low
Voltage below 19.40V # User needs to check the Auxiliary
(Hysteresis 19.60V) MM-DD-YY | HRS:MIN:SEC | voltage and take appropriate action to
Aux
Auxiliary Voltage | --- | Low correct it. Once the Auxiliary voltage sets
Error Voltage bit = 1
Note: Voltage below 19.40V - to the normal working range, the device
Error bit = 1
Under voltage cut-off:14.70V [<Actual Voltage>V] resets the error indications to normal and
Under voltage cut-off log an event.
recovery:15.70V
# User needs to check the Auxiliary
Auxiliary Power - Low MM-DD-YY | HRS:MIN:SEC | voltage and take appropriate action to
Voltage between 19.40V to Auxiliary Voltage | --- | Low Aux Voltage bit = 1 correct it. Once the Auxiliary voltage sets
Warning
20.40V (Hysteresis 19.60V Voltage between 19.40V to Warning bit = 1 to the normal working range, the device
to 20.60V) 20.39V - [<Actual Voltage>V] resets the warning indications to normal
and log an event.
MM-DD-YY | HRS:MIN:SEC |
Auxiliary Power - Voltage
Auxiliary Auxiliary Voltage | --- |
between 20.40V to 28.80V
Voltage Event Normal Voltage between NA # No Action Required
(Hysteresis 20.60V to
20.40V to 28.80V - [<Actual
28.60V)
Voltage>V]
# User needs to check the Auxiliary
Auxiliary Power - High
MM-DD-YY | HRS:MIN:SEC | voltage and take appropriate action to
Voltage between 28.80V to
Auxiliary Voltage | --- | High Aux Voltage bit = 1 correct it. Once the Auxiliary voltage sets
29.50V Warning
Voltage between 28.81V to Warning bit = 1 to the normal working range, the device
(Hysteresis 28.60V to
29.50V - [<Actual Voltage>V] resets the warning indications to normal
29.30V)
and log an event.
Auxiliary Power - High
# User needs to check the Auxiliary
Voltage above 29.50V
MM-DD-YY | HRS:MIN:SEC | voltage and take appropriate action to
(Hysteresis 29.30V)
Auxiliary Voltage | --- | High Aux Voltage bit = 1 correct it. Once the Auxiliary voltage sets
Note: Error
Voltage above 29.50V - Error bit = 1 to the normal working range, the device
Overvoltage cut-off 30.00 V
[<Actual Voltage>V] resets the error indications to normal and
Overvoltage cut-off recovery
log an event.
:29.50V
Logic Voltage below
~16.00V <Shutdown>

Note: This event is not

logged, only indicatorsare
# Power is below min limits the unit does
mentioned wherever
--- --- NA not power ON until the voltage is above
applicable
min limits.
Note:
Under voltage cut-off:14.70V
Under voltage cut-off Logic
recovery:15.70V Voltage
# User needs to check the Logic voltage
MM-DD-YY | HRS:MIN:SEC | and take appropriate action to correct it.
Logic Power - Low Voltage Logic Voltage bit =
Logic Voltage | --- | Low Once the Logic voltage sets to the
between below 19.40V Error 1
Voltage below 19.40V - normal working range, the device resets
(Hysteresis 19.60V) Error bit = 1
[<Actual Voltage>V] the error indications to normal and log an
event.

# User needs to check the Logic voltage

Logic Power - Low Voltage MM-DD-YY | HRS:MIN:SEC |
and take appropriate action to correct it.
between 19.40V to 20.40V Logic Voltage | --- | Low Logic Voltage bit =
Warning Once the Logic voltage sets to the
(Hysteresis 19.60V to Voltage between 19.40V to 1 Warning bit = 1
normal working range, the device resets
20.60V) 20.39V - [<Actual Voltage>V]
the warning indications and log an event.

Logic Power - Voltage MM-DD-YY | HRS:MIN:SEC |

between 20.40V to 28.80V Logic Voltage | --- | Normal
Event NA # No Action Required
(Hysteresis 20.60V to Voltage between 20.40V to
28.60V) 28.80V - [<Actual Voltage>V]

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 Troubleshooting
Process Input
Event Log Message Status Bits User Actions
Area/
Description Category Format: Date | Time |
Module Note: The User Actions are displayed
Module | Module Position |
in the Remark column for Log screen
Description
# User needs to check the Logic voltage
MM-DD-YY | HRS:MIN:SEC |
Logic Power - High and take appropriate action to correct it.
Logic Voltage | --- | High Logic Voltage bit =
Voltage above 28.80V Warning Once the Logic voltage sets to the
Voltage above 28.80V - 1 Warning bit = 1
(Hysteresis 28.60V) normal working range, the device resets
[<Actual Voltage>V]
the warning indications and log an event.
Logic Voltage above
~29.50V <Shutdown> Logic
Voltage
Note: This event is not
logged, only indicatorsare
# Power is below min limits the unit does
mentioned wherever
--- --- NA not power ON until the voltage is above
applicable
min limits.
Note:
Overvoltage cut-off 30.00 V
Overvoltage cut-off
recovery: 29.50V
MM-DD-YY | HRS:MIN:SEC |
MS/Co-Proc | <Module
Position>| Model
Model Specification Specification Mismatch
Mismatch
# User can perform the following options:
where <Module Position> for
Option 1: Power Cycle the Device
Note: For this event no IO Modules is indicated as
Option 2: Upgrade Firmware of the
information is updated in any 001 - Module Position 1
Error NA Device
Data map for PLC. It is 002 - Module Position 2
Option 3: Replace the IO Module as per
notified only through 003 - Module Position 3
configured Model Specification
Device/Configuration Tool and
Option 4: Replace the Device
Indicators and Message Other modules are indicated
Logging as
N/W - Network Module (this
indicates Protocol Mismatch)
VAL - Valve Module
Device in Bootloader

This occurs when device

fails to jump from Boot mode
# User can perform the following options:
to Application mode due to
Option 1: Upgrade Firmware of the
Application image corruption Error --- NA
Device
Option 2: Replace the Device
Note: This event is not
logged, only indicator is
mentioned wherever
applicable

MS/Co- MM-DD-YY | HRS:MIN:SEC |

Device Started Proc Event MS/Co-Proc | --- | Device NA No Action Required
Started

MM-DD-YY | HRS:MIN:SEC |
Quick Connect Success Event MS/Co-Proc | --- | Quick NA No Action Required
Connect Success

MM-DD-YY | HRS:MIN:SEC |
No Action Required, Since Device
Quick Connect Failed Event MS/Co-Proc | --- | Quick NA
continues in Normal mode of Operation
Connect Failed

# User can perform the following options:

Option 1: Power Cycle the Device
MM-DD-YY | HRS:MIN:SEC |
Backplane Initialization MS/CoProc bit = 1 Option 2: Upgrade Firmware of the
Error MS/Co-Proc | --- | Backplane
Failed Error bit = 1 Device (i.e. to upgrade I/O module
Initialization Failed
firmware)
Option 3: Replace the Device

91
 Troubleshooting
Process Input
Event Log Message Status Bits User Actions
Area/
Description Category Format: Date | Time |
Module Note: The User Actions are displayed
Module | Module Position |
in the Remark column for Log screen
Description
B40 Initialization Failed

Note: For this event no # User can perform the following options:
information is updated in any MM-DD-YY | HRS:MIN:SEC | Option 1: Power Cycle the Device
Data map for PLC. It is Error MS/Co-Proc | --- | N/W NA Option 2: Upgrade Firmware of N/W
notified only through Module Initialization Failed module through FTP
Device/Configuration Tool Option 3: Replace the Device
Indicators and Message
Logging
# User can perform the following options:
MM-DD-YY | HRS:MIN:SEC |
Database Initialization MS/CoProc bit = 1 Option 1: Configuration download
Error MS/Co-Proc | --- | Database
Failed Error bit = 1 through utility or PLC
Initialization Failed
Option 2: Replace the Device
MM-DD-YY | HRS:MIN:SEC |
Device Shutdown Event MS/Co-Proc | --- | Device NA # No Action Required
Shutdown
MS/Co-
Backplane Proc
Communication Break -
<Warning>
MM-DD-YY | HRS:MIN:SEC |
MS/CoProc bit = 1 # User can perform the following option:
Warning MS/Co-Proc | --- | Backplane
Ref: Event Detection Logic Warning bit = 1 Option 1: Eliminate the Noise Source
Communication Break
– Peripheral Failure -
Section 1 -Backplane
Communication Break
Backplane
Communication Break - # User can perform the following options:
<Fault> Option 1: Eliminate the Noise Source
MM-DD-YY | HRS:MIN:SEC |
MS/CoProc bit = 1 Option 2: Power Cycle the Device
Error MS/Co-Proc | --- | Backplane
Ref: Event Detection Logic Error bit = 1 Option 3: Upgrade Firmware of the
Communication Break
– Peripheral Failure - Device
Section 1 -Backplane Option 4: Replace the Device
Communication Break
Backplane
Communication Normal
MM-DD-YY | HRS:MIN:SEC |
Ref: Event Detection Logic Event MS/Co-Proc | --- | Backplane NA # No Action Required
– Peripheral Failure - Communication Normal
Section 1 -Backplane
Communication Break
Configuration Updated
MM-DD-YY | HRS:MIN:SEC |
Note: This event occurs on
Event MS/Co-Proc | --- | NA # No Action Required
any configuration change
Configuration Updated
request from PCH Config
Tool or through PLC
Firmware Upgrade Started

Note: In Application Mode

this event is logged inclusive
MM-DD-YY | HRS:MIN:SEC |
of Co-Proc Firmware
Event MS/Co-Proc | --- | Firmware NA # No Action Required
Upgrade. In Boot Loader
Upgrade Started
mode this event is logged
excluding Co-Proc Firmware
Upgrade since it is done
through Boot Loader

MM-DD-YY | HRS:MIN:SEC |
Firmware Upgrade
Event MS/Co-Proc | --- | Firmware NA # No Action Required
Completed
Upgrade Completed

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 Troubleshooting
Process Input
Event Log Message Status Bits User Actions
Area/
Description Category Format: Date | Time |
Module Note: The User Actions are displayed
Module | Module Position |
in the Remark column for Log screen
Description

MM-DD-YY | HRS:MIN:SEC |
MS/Co-Proc | <Module
Position>| Firmware Upgrade
Firmware Upgrade Failed Failed

Note: This event is limited to Where <Module Position> for

# User can perform the following options:
failure of IO-Module, Valve, IO Modules is indicated as
Option 1: Power Cycle the Device
Bluetooth and B40 firmware 001 - Module Position. 1
Error NA Option 2: Upgrade Firmware of the
upgrade only, Co-proc 002 - Module Position. 2
Device
firmware upgrade is 003 - Module Position. 3
Option 3: Replace the Device
excluded from this event and
since it's firmware upgrade <Module Position> Other
is done through Boot Loader modules are indicated as
VAL - Valve Module
BLT - Bluetooth Module
N/W - Network Module

MM-DD-YY | HRS:MIN:SEC |
MS/Co-Proc | <Module
Position> | Watch Dog
WatchDog Expired (for Expired
Count > 1 and < 5)
Where <Module Position> for
# User can perform the following options:
Note: In case of Remote IO Modules is indicated as
MS/CoProc bit = 1 Option 1: Power Cycle the Device
modules (i.e. Valve and Warning 001 - Module Position. 1
MS/Co- Warning bit = 1 Option 2: Upgrade Firmware of specified
I/Os) this event can only be 002 - Module Position. 2
Proc module
logged if event notifying 003 – Module Position. 3
logic of these modules to and
Co-Proc is not hanged <Module Position> Other
modules are indicated as
CPR- Co-Proc Module
VAL - Valve Module
MM-DD-YY | HRS:MIN:SEC |
MS/Co-Proc | <Module
Position> | Watch Dog
WatchDog Expired (for Expired
Count >= 5)
Where <Module Position> for # User can perform the following options:
Note: In case of Remote IO Modules is indicated as Option 1: Power Cycle the Device
MS/CoProc bit = 1
modules (i.e. Valve and Error 001 - Module Position. 1 Option 2: Upgrade Firmware of specified
Error bit = 1
I/Os) this event can only be 002 - Module Position. 2 module
logged if event notifying 003 - Module Position. 3 Option 3: Replace the Device
logic of these modules to and
Co-Proc is not hanged <Module Position> Other
modules are indicated as
CPR- Co-Proc Module
VAL - Valve Module
SPI Communication - B40
<Warning>

Same as Ref: Event

Detection Logic – Peripheral
# User can perform the following options:
Failure - Section 2 - Valve - MM-DD-YY | HRS:MIN:SEC |
Option 1: Restart the device
SPI Communication - Valve MS/Co-proc | --- | N/W
Warning NA Option 2: Upgrade Firmware of N/W
Driver Module - SPI Communication
through FTP
Break
Option 3: Replace the Device
Note: For this event no
information is updated in any
Data map for PLC. It is
notified only through
Device/Configuration Tool

93
 Troubleshooting
Process Input
Event Log Message Status Bits User Actions
Area/
Description Category Format: Date | Time |
Module Note: The User Actions are displayed
Module | Module Position |
in the Remark column for Log screen
Description
Indicators and Message
Logging

MM-DD-YY | HRS:MIN:SEC |
SPI Communication - B40 MS/Co-proc | --- | N/W
Event NA # No Action Required
Normal Module - SPI Communication
Normal

RTC VBAT not available # User can perform the following options:
MM-DD-YY | HRS:MIN:SEC |
Option 1: Power Cycle the Device
MS/Co- Warning MS/Co-proc | --- | RTC VBAT NA
Note: - Only Logging is Option 2: Insert/Replace the RTC Battery
Proc not available
required as per ECO 17 Option 3: Replace the Device

Invalid Configuration from

PLC

Note: For this event no

MM-DD-YY | HRS:MIN:SEC | # User can perform the following option:
information is updated in any
Warning MS/Co-proc | --- | Invalid NA Option 1: Set correct configuration
Data map for PLC. It is
Configuration from PLC through PLC
notified only through
Device/Configuration Tool
Indicators and Message
Logging
MM-DD-YY | HRS:MIN:SEC |
Auxiliary Current - Current
Event Auxiliary Current | --- | Normal NA # No Action Required
till 12 Amps
Auxiliary Current till 12Amps
Auxiliary Current - Current Auxiliary
MM-DD-YY | HRS:MIN:SEC |
above 12 Amps Current # User can perform the following options:
Auxiliary Current | --- | High Aux Current bit = 1
Error Option 1: Power Cycle the Device
Auxiliary Current above Error bit = 1
Note: - HW Cut-Off is at 12.7 Option 2: Replace the Device
12Amps
Amps
MM-DD-YY | HRS:MIN:SEC |
Logic Current - Current till Logic Current | --- | Normal
Event NA # No Action Required
7.5 Amps Logic Current till 7.5Amps -
[<Actual Current>Amps]

MM-DD-YY | HRS:MIN:SEC |
Logic Current - Current Logic Current | --- | High Logic Current bit =
Logic # User can perform the following option:
between 7.5 Amps to 8 Warning Logic Current between 1
Current Option 1: Power Cycle the Device
Amps 7.5Amps to 8Amps - [<Actual Warning bit = 1
Current>Amps]

MM-DD-YY | HRS:MIN:SEC |
Logic Current bit = # User can perform the following options:
Logic Current - Current Logic Current | --- | High
Error 1 Option 1: Power Cycle the Device
above 8 Amps Logic Current above 8Amps -
Error bit = 1 Option 2: Replace the Device
[<Actual Current>Amps]

MM-DD-YY | HRS:MIN:SEC |
Temperature Warning | --- |
Temperature till 75 ° C Temperat Event Normal Temperature till 75 NA # No Action Required
ure °C - [<Actual
Temperature>°C]

94
 Troubleshooting
Process Input
Event Log Message Status Bits User Actions
Area/
Description Category Format: Date | Time |
Module Note: The User Actions are displayed
Module | Module Position |
in the Remark column for Log screen
Description
MM-DD-YY | HRS:MIN:SEC |
# User can perform the following options:
Temperature Warning | --- | Temperature
Temperature between 75 Option 1: Eliminate the Increasing
Warning High Temperature between Warning bit = 1
°C to 80 ° C Temperature Source
75 °C to 80 °C - [<Actual Warning bit = 1
Option 2: Power Cycle the Device
Temperature>°C]
Temperat
ure MM-DD-YY | HRS:MIN:SEC | # User can perform the following options:
Temperature Warning| --- | Temperature Option 1: Eliminate the Increasing
Temperature above 80 ° C Error High Temperature above 80 Warning bit = 1 Temperature Source
°C - [<Actual Error bit = 1 Option 2: Power Cycle the Device
Temperature>°C] Option 3: Replace the Device

# User can perform the following options:

MM-DD-YY | HRS:MIN:SEC |
Option 1: Need to replace corresponding
Valve | --- | Valve <Valve No>
Target Count bit = Valve and reset cycle count (Acyclic
Cycle Count Limit Cycle Count Limit Reached
Warning 1 Data Map - B22.0 to B25.7)
Reached
Warning bit = 1
where <Valve No> varies
Note: The corresponding bits are set for
from 0 to 31
2 seconds

MM-DD-YY | HRS:MIN:SEC | Valve bit = 1

Valve | --- | Valve <Valve No> Error bit = 1
# User can perform the following option:
in Fault State VF00 - VF31 bit = 1
Short Circuit Error Option 1: Need to remove short circuit
(Valve fault status)
by replacing Valve
where <Valve No> varies w.r.t corresponding
from 0 to 31 valve
SPI Communication -
MM-DD-YY | HRS:MIN:SEC |
Valve Driver <Warning>
Valve | --- | Valve Driver
<Valve Driver No.> - SPI
Ref: Event Detection Logic Valve bit = 1 # User can perform the following option:
Warning Communication Break
– Peripheral Failure - Warning bit = 1 Option 1: Eliminate the Noise Source
Section 2 - SPI
where <Valve Driver No>
Communication - Valve
varies from 1 to 4
Driver
EEPROM Corruption
MM-DD-YY | HRS:MIN:SEC | # User can perform the following options:
Ref: Event Detection Logic Valve bit = 1
Error Valve | --- | EEPROM Option 1: Power Cycle the Device
– Peripheral Failure - Error bit = 1
Corrupted Option 2: Replace the Device
Section 3 - EEPROM Valve
Corruption
SPI Communication -
MM-DD-YY | HRS:MIN:SEC |
Valve Driver <Fault>
Valve | --- | Valve Driver
# User can perform the following options:
<Valve Driver No.> - SPI
Ref: Event Detection Logic Valve bit = 1 Option 1: Eliminate Noise Source
Error Communication Break
– Peripheral Failure - Error bit = 1 Option 2: Power Cycle the Device
Section 2 - SPI Option 3: Replace the Device
where <Valve Driver No>
Communication - Valve
varies from 1 to 4
Driver
I2C Communication -
EEPROM <Fault>
MM-DD-YY | HRS:MIN:SEC | # User can perform the following options:
Valve bit = 1
Ref: Event Detection Logic Error Valve | --- | EEPROM - I2C Option 1: Power Cycle the Device
Error bit = 1
– Peripheral Failure - Communication Break Option 2: Replace the Device
Section 4 - I2C
Communication - EEPROM

MM-DD-YY | HRS:MIN:SEC | # User can perform the following option:

IO/IO-Link | < Module Option 1: Need to replace corresponding
Position> | DI <Channel No> Target Count bit = DI - Sensor and Reset the cycle count
Cycle Count Limit
Warning Cycle Count Limit Reached 1 (Acyclic Data Map - B49.0 to B51.7)
Reached - DI
Warning bit = 1
where <Channel No.> varies Note: The corresponding bits are set for
from 1 - 8 2 seconds

95
 Troubleshooting
Process Input
Event Log Message Status Bits User Actions
Area/
Description Category Format: Date | Time |
Module Note: The User Actions are displayed
Module | Module Position |
in the Remark column for Log screen
Description
MM-DD-YY | HRS:MIN:SEC |
# User can perform the following option:
IO/IO-Link | <Module
Option 1: Need to replace corresponding
Position> | DO <Channel
Target Count bit = DO - Actuator and Reset the cycle count
Cycle Count Limit No> Cycle Count Limit
IO/IO- Warning 1 (Acyclic Data Map - B69.0 to B71.7)
Reached - DO Reached
Link Warning bit = 1
Note: The corresponding bits are set for
where <Channel No> varies
2 seconds
from 1 to 8

MM-DD-YY | HRS:MIN:SEC | IO/IO-Link bit = 1

IO/IO-Link | <Module Error bit = 1
Position> | Over Current at OC bit = 1 # User can perform the following option:
Short to GND or Overload
Error Channel No. <Channel No> OC 1,2 or 3 bit = 1 Option 1: Need to remove short circuit
at Pin 2 and Pin 4 of M12
overcurrent w.r.t and Power Cycle the Device
where <Channel No> varies corresponding I/O
from 1 to 8 module

Resettable fuse trip MM-DD-YY | HRS:MIN:SEC |

(Resettable Fuse) at Pin 1 IO/IO-Link | <Module IO/IO-Link bit = 1 # User can perform the following option:
Error
of M12 due Position>| Logic Supply Error bit = 1 Option 1: Need to remove short circuit
thermal/current overload Overload
IO Module configuration MM-DD-YY | HRS:MIN:SEC |
and its relevant IO/IO-Link | <Module IO/IO-Link bit = 1 # It is auto corrected by Co-Proc at Start-
Warning
configuration in Co-Proc Position> | IO Configuration Warning bit = 1 up by default configuration in IO Module
Mismatches Mismatch
I2C Communication - ADC
<Warning>
MM-DD-YY | HRS:MIN:SEC |
IO/IO-Link | <Module IO/IO-Link bit = 1 # User can perform the following option:
Ref: Event Detection Logic Warning
Position> | ADC - I2C Warning bit = 1 Option 1: Eliminate the Noise Source
– Peripheral Failure -
Communication Break
Section 8 - I2C
Communication - ADC
MM-DD-YY | HRS:MIN:SEC |
USART Communication -
IO/IO-Link | <Module
IO-Link Transceiver
Position> | IO-Link
<Warning>
Transceiver - USART
IO/IO-Link bit = 1 # User can perform the following option:
Warning <USART No>
Ref: Event Detection Logic Warning bit = 1 Option 1: Eliminate the Noise Source
Communication Break
– Peripheral Failure -
Section 10 - I2C
where <USART No> varies
Communication - ADC
from 1 to 4
External Flash Corruption
MM-DD-YY | HRS:MIN:SEC |
# User can perform the following options:
Ref: Event Detection Logic IO/IO-Link | <Module IO/IO-Link bit = 1
Error Option 1: Power Cycle the Device
– Peripheral Failure - Position>| External Flash Error bit = 1
Option 2: Replace the Device
Section 5 -External Flash Corrupted
Corruption
I2C Communication - ADC
<Fault>
MM-DD-YY | HRS:MIN:SEC | # User can perform the following options:
IO/IO-Link | <Module IO/IO-Link bit = 1 Option 1: Eliminate the Noise Source
Ref: Event Detection Logic Error
Position>| ADC - I2C Error bit = 1 Option 2: Power Cycle the Device
– Peripheral Failure -
Communication Break Option 3: Replace the Device
Section 8 - I2C IO/IO-
Communication - ADC Link
SPI Communication - IO-
Link Transceiver <Fault>
MM-DD-YY | HRS:MIN:SEC |
IO/IO-Link | <Module # User can perform the following options:
Ref: Event Detection Logic IO/IO-Link bit = 1
Error Position>| IO-Link Option 1: Power Cycle the Device
– Peripheral Failure - Error bit = 1
Transceiver - SPI Option 2: Replace the Device
Section 9 - SPI
Communication Break
Communication - IO-Link
Transceiver

96
 Troubleshooting
Process Input
Event Log Message Status Bits User Actions
Area/
Description Category Format: Date | Time |
Module Note: The User Actions are displayed
Module | Module Position |
in the Remark column for Log screen
Description
USART Communication - MM-DD-YY | HRS:MIN:SEC |
IO-Link Transceiver IO/IO-Link | <Module
<Fault> Position> | IO-Link
# User can perform the following options:
Transceiver - USART
IO/IO-Link bit = 1 Option 1: Eliminate the Noise Source
Ref: Event Detection Logic Error <USART No>
Error bit = 1 Option 2: Power Cycle the Device
– Peripheral Failure - Communication Break
Option 3: Replace the Device
Section 10 - IO - USART
Communication - IO - Link where <USART No> varies
Transceiver from 1 to 4
MM-DD-YY | HRS:MIN:SEC |
# User can perform the following options:
IO/IO-Link | <Module
Option 1: Need to replace IO-Link sensor
Position> | IO-Link <Channel
Refer Table 36 & with valid Vendor ID, Device ID and/or
IO-Link - Validation Failure Warning No> - Validation Failure
38 Serial Number
Option 2: Reconfigure Port to No
where <Channel No> varies
Validation
from 0 to 11

# User can perform the following option:

Note: This will be logged as Refer Table 36 &
IO-Link - Short Circuit Error Option 1: Need to remove short circuit
part of IO-Link Events 38
by replacing IO-Link Sensor

# User can perform the following options:

Option 1: Need to replace the IO-Link
IO-Link - Data Storage Note: This will be logged as Refer Table 36 & sensor with matching Device ID and
Warning
Error part of IO-Link Events 38 Vendor ID of data storage
Option 2: Reconfigure Port to Disable/
Clear Data Storage

MM-DD-YY | HRS:MIN:SEC |
IO/IO-Link | <Module
IO/IO- Position>| IO-Link <Channel
IO-Link - Process Data Refer Table 36 & # User can perform the following option:
Link Error No> - Process Data Invalid
Invalid 38 Option 1: Connect the IO-Link sensor
where <Channel No> varies
from 0 to 11

IO-Link - Device Note: This will be logged as Refer Table 36 & # User can perform the following option:
Error
Communication Lost part of IO-Link Events 38 Option 1: Connect the IO-Link sensor

MM-DD-YY | HRS:MIN:SEC | # User can perform the following option:

Invalid IP Address - Rotary Network | --- | Invalid IP Network Bit = 1 Option 1: Set the correct IP address by
Warning
Switch Out of Range Address - Rotary Switch Out Warning Bit = 1 setting the Rotary Switch value within
of Range valid range
# User can perform the following option:
Network Option 1: Change Device Ownership
MM-DD-YY | HRS:MIN:SEC |
since PLC is not the current owner of the
PLC - Output Access Network | --- | PLC - Output Network Bit = 1
Warning device. Owner change options: 1. Exit
Disabled Access - Output Access Warning Bit = 1
Configure Mode of PCH Config
Disabled
Utility/Webserver/Bluetooth App 2. Exit
Valve Testing Mode 3. Exit FTP Mode

# Master/PLC connected MM-DD-YY | HRS:MIN:SEC |

Event +
Online, one or more Network | --- | Master/PLC NA # No Action Required
B40
Connections established Connected

# Master/PLC Network - # User can perform the following option:

MM-DD-YY | HRS:MIN:SEC |
disconnected EtherNet/ Event + Option 1: Check connection with
Network | --- | Master/PLC NA
Online, no connections IP B40 Master/PLC and reconnect to PCH Portal
Disconnected
established if disconnected or halted

# Master/PLC
MM-DD-YY | HRS:MIN:SEC | # User can perform the following option:
disconnected Event +
Network | --- | Master/PLC NA Option 1: Debug PLC connectivity and
One or more connections B40
Disconnected Fix accordingly
timed out

97
Abbreviation List

CHAPTER - 7 Abbreviation List

98
Abbreviation List
7.1 Abbreviations

Table 52 — Abbreviation List

Acronym Definition
ADC Analog to Digital Converter
AP Auxiliary Power
AUX Auxiliary
BLE Bluetooth Low Energy
BT Bluetooth Module Status/Bluetooth
CH Channel
DBT De-bounce Time
DI Digital Input
DID Device ID
DIN Digital Inversion
DIO Digital Input Output
DIP Dual In-line Package
DO Digital Output
DS Device Status
FM Fault Mode
FRS Resettable Fuse Status
GND Ground
IO Input Output
IP Internet Protocol
IP65 Ingress Protection 65
LED Light Emitting Diode
LOG Logic
LP Logic Power
MS Module Status
NS Network Status
OTG On-The-Go
PCH Parker Communication for H-Series
PLC Programmable Logic Controller
RESV Reserved
USB Universal Serial Bus
VAUX Auxiliary Voltage
VID Vendor ID
VLOG Logic Voltage

99
Appendix

CHAPTER - 8 Appendix

100
Appendix
8.1 Appendix A

8.1.1 IO-Link Event

IO-Link Event Qualifier: The following list of tables indicates the permissible values for various fields of
Event Qualifier.

Table 53 — Permissible Values for Instances

Definition Value
Unknown 0
Reserved 1 to 3
Application 4
Reserved 5 to 7

Table 54 — Permissible Values for Source

Definition Value
Device (remote) 0
Master (local) 1

Table 55 — Permissible Values for Event Type

Definition Value
Reserved 0
Notification 1
Warning 2
Error 3

Table 56 — Permissible values for mode

Definition Value
Reserved 0
Event single shot 1
Event disappears 2
Event appears 3

101
Appendix
8.1.2 IO-Link Event Codes

The following table lists the PCH Portal specific events. Refer to IO-Link Specification for the Events defined
by IO-Link Standard. For Events generated by IO-Link Slave device, refer to the same document.

Table 57 — PCH Portal specific events

Event Code Event Description
0xC101 Overtemperature Shutdown Level event error code
0xC102 Overtemperature Warning Level event error code
0xC103 Vdd Supply 0V event error code
0xC104 Vdd Supply UV event error code
0xC105 Vdd Supply UVLO event error code
0xC106 VL Supply UVLO event error code
0xC107 Wake-up event error code
0xC108 L+ Overcurrent Timeout event error code
0xC109 L+ Power Changed event error code
0xC10A CQ Overcurrent Timeout event error code
0xC10B CSense event error code
0xC201 Data Storage EEPROM access error code

102
 Appendix
8.1.3 Power Calculation for Worst case scenario

Table 58 — Power Calculations

Logic Power Auxiliary Power
Theoretical Power Theoretical Power Power
Power Power
Max Available Max Available Valve Available
Module Available Available
Module for PCH Module after Power for PCH
Config for Pass for Pass
Power Network Power Module Draw Network
Through Through
Draw Portal Draw Draw Portal
Logic (A) Logic (A) Logic (A) Aux (A) Aux (A) Aux (A) Aux (A) Aux (A)
AAA 8.000 0.000 12.000 4.256 7.744
AAB 6.000 2.000 14.000 9.056 2.944
AAC 7.500 0.500 12.500 8.656 3.344
AAN 6.000 2.000 14.000 4.256 7.744
ABB 4.000 4.000 16.000 12.000 0.000
ABC 6.000 2.000 14.000 12.000 0.000
ABN 5.000 3.000 15.000 9.056 2.944
ACC 7.000 1.000 13.000 12.000 0.000
ACN 5.500 2.500 14.500 8.656 3.344
BBB 5.000 3.000 15.000 12.000 0.000
BBC 3.500 4.500 16.500 12.000 0.000
BBN 2.000 6.000 18.000 12.000 0.000
BCC 4.000 4.000 16.000 12.000 0.000
BCN 2.500 5.500 17.500 12.000 0.000
CCC 4.500 3.500 15.500 12.000 0.000
CCN 3.000 5.000 17.000 12.000 0.000

.
NOTE: “To obtain ‘Power Available for PCH Network Portal’, subtract ‘Valve Power Draw’ from ‘Power
Available after Module Draw’. To obtain ‘Power Available for Pass Through’, subtract 20 A by ‘Power
Available for PCH Network Portal’”
.

103
Appendix
8.1.4 Ordering information

The part number written on the label for the PCH Network Portal can be understood using the below model
number structure. IMPORTANT: This part number cannot be purchased from the factory. To purchase a
PCH Network Portal, refer to the published catalog of the PCH Network Portal for the full end plate kit part
number. This can be found at the product landing page:
https://ph.parker.com/us/17571/en/pch-network-portal/pch-portal

For any questions, please contact pdnapps@parker.com.

PCH10 E A B C 0- P4

Network Communication I/O Module Position 3

E Ethernet/IP A IO Link A or Configurable IO
T EtherCAT B IO Link B or Configurable IO
N PROFINET C IO Link B + Aux Output
A PROFINET AIDA N Blanking Plate
M Modbus TCP

I/O Module position 1 Power Connectors

A IO Link A or Configurable IO P4 4 pin power in/out with 1 Safe Power Capable zone
B IO Link B or Configurable IO P5 5 pin power in/out with 1 Safe Power Capable zone
C IO Link B + Aux Output S4 4 pin power in/in with 2 Safe Power Zones
S5 5 pin power in/in with 2 Safe Power Zones
I/O Module position 2 J1 Aida Power in/out with 1 Safe Power Capable zone
A IO Link A or Configurable IO
B IO Link B or Configurable IO
C IO Link B + Aux Output

8.1.5 Connectivity and Integration Support

Network Connectivity Site

https://promo.parker.com/promotionsite/network-connectivity/us/en/home

Network Connectivity – Resource Library

http://solutions.parker.com/PDN_NetworkConnectivityResourceLibrary

Network Connectivity – Software Files

http://solutions.parker.com/PDN_softwarefiles

104
Parker Hannifin Corporation
Pneumatic Division
Americas USA, Canada, Mexico
c-parker@parker.com
1-800-272-7537

105