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Chapter 7 Steering System: 1. Specifications

The document discusses the steering system of a lift truck. It has a full electric power steering system that uses a motor to turn the rear wheels when the steering wheel is turned. It provides specifications for different models and describes removing and installing the steering linkage assembly as well as troubleshooting common problems.

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Samer Sinokrot
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0% found this document useful (0 votes)
11 views5 pages

Chapter 7 Steering System: 1. Specifications

The document discusses the steering system of a lift truck. It has a full electric power steering system that uses a motor to turn the rear wheels when the steering wheel is turned. It provides specifications for different models and describes removing and installing the steering linkage assembly as well as troubleshooting common problems.

Uploaded by

Samer Sinokrot
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 5

CHAPTER 7 STEERING SYSTEM

Chapter 7 STEERING SYSTEM


1. Specifications

Specification
Item
1.5/1.6 ton model 1.8/2.0 ton model
Type Full electric power steering
Diameter of steering wheel 245 mm (9.7 in.)
Manufacturer EIKO ELECTRIC INDUSTRIAL
Power steering
motor 300W, DC 48V 600W, DC 48V
Rating
2900 min-1, 60 min. 3000 min-1, 60 min.

7-1
CHAPTER 7 STEERING SYSTEM
2. Structure
2.1 Outline of Steering System (3W Model)

4
6

607001

1. Steering wheel 4. PS motor


2. Steering unit 5. Rear axle assembly
3. EPS controller 6. Steering angle potentiometer

The steering system of this lift truck is a full electric power Turning angle of the rear wheel is detected by the steering
steering type, and uses anEPS motor to turn the rear wheel. angle potentiometer and it is transmitted to the logics unit.
The logic unit then controls the wheel indicator on the
When the operator turns the steering wheel, its angle is
display panel via CAN communication.
detected by the steering unit and transmitted to the PS
controller. The PS controller then drives the EPS motor to
turn the rear wheel.

7-2
CHAPTER 7 STEERING SYSTEM
3. Removing Steering Linkage Assembly
3.1 Removal Sequence

6
9
8

7
10

1
607004

1. Kick panel 6. Combination switch


2. Column panel (1) 7. Handle
3. Column panel (2) 8. Spring
4. Key switch 9. Steering column assembly
5. Steering wheel assembly 10. Steering unit

7-3
CHAPTER 7 STEERING SYSTEM
3.2 Suggestions for Removal

R CAUTION
- Turn the key switch to the OFF position.
- Record places of the harness connections before disassembling.
- Do not disassemble the combination switch.

(1) Remove the kick panel.


1

607005

1. Kick panel

(2) Remove the column panel (1) and (2).


(3) Disconnect the key switch harness connector, and
2 4
remove the switch.
(4) Remove the steering wheel assembly. 3

1
603066

1. Column panel (1) 3. Key switch


2. Column panel (2) 4. Steering wheel assembly

(5) Disconnect the harness connector from the


combination switch, and remove the switch. 1
(6) Remove the handle.
(7) Remove the spring.
4
3
(8) Disconnect the harness connector from the steering
column assembly, and remove the steering column
2
assembly.

607006

1. combination switch 3. Spring


2. Handle 4. Steering column

7-4
CHAPTER 7 STEERING SYSTEM
4. Inspecting Steering Linkage Assembly

R CAUTION
- Park the lift truck on a level surface, with the forks lowered, parking brake applied, and the direction lever in NEUTRAL
position.
- Turn the key switch to the OFF position.

5. Installing Steering Linkage Assembly


Follow the removal sequence in reverse.
During installation, conduct the following: 2
- Apply THREEBOND [#1401] or equivalent to the set
screw on the handle.

1
607007

1. Set screw 2. Handle

6. Troubleshooting

Item Problem Possible cause Remedy


Steering wheel Though steering wheel
assembly is operated the wheel
EPS motor malfunction Repair or replace.
direction is not
changed.
Hard steering wheel
Steering unit malfunction Replace.
operation
Instability in steering Steering angle sensor in steering unit
Replace.
wheel operation malfunction
Steering sensor in rear axle malfunction Replace.

7-5

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