Recycling 07 00032
Recycling 07 00032
Article
Identifying Future Skill Requirements of the Job Profiles for a
Sustainable European Manufacturing Industry 4.0
Tugce Akyazi , Patricia del Val † , Aitor Goti *,† and Aitor Oyarbide
Department of Mechanics, Design and Organization, University of Deusto, 48007 Bilbao, Bizkaia, Spain;
tugceakyazi@deusto.es (T.A.); patricia.delval@opendeusto.es (P.d.V.); aitor.oyarbide@deusto.es (A.O.)
* Correspondence: aitor.goti@deusto.es; Tel.: +34-944-139-000
† These authors contributed equally to this work.
Abstract: The exponential growth of digitalisation and the continuous increase in sustainability
needs are currently reshaping the European manufacturing industry through its entire value chain.
Industrial sectors have undergone significant changes globally in recent years, and they will continue
to face this deep transformation. The manufacturing sectors, more specifically, companies, need
to develop a relevant strategy that can support their organisation to handle the upcoming future
technological developments and sustainability requirements properly. In order to implement the
strategy effectively and achieve an adequate digital and green transformation, their main focus
should be the development of a multi-skilled workforce. This competent workforce can only be built
by foreseeing the changes in the needed skills for the manufacturing industry and then updating the
skills of the current workforce accordingly. As an answer to this need, we developed an automated
skill database for the manufacturing industry, particularly transversal occupations of this sector
related to the industrial symbiosis (IS) and energy efficiency (EE). Differently from the conventional
ones, the generated database incorporated not only the current but also the future skill needs for
each profile. During the development of the future skills for each occupation in the database, we
identified the foreseen skill needs for the manufacturing industry through detailed desk research.
Citation: Akyazi, T.; del Val, P.; Goti,
Therefore, this paper presents a valuable perspective on the subject. Our work aimed to fill the gap
A.; Oyarbide, A. Identifying Future
Skill Requirements of the Job Profiles
for a database specifically developed for the manufacturing industry, which provides the end-users
for a Sustainable European with data about the new skills requirements resulting from industrial changes and sustainability
Manufacturing Industry 4.0. needs. We believe that companies, education and training institutions and policymakers can make
Recycling 2022, 7, 32. https:// use of the generated database as a complementary tool for developing their training programmes or
doi.org/10.3390/recycling7030032 strategy roadmaps to cover the emerging changes in each individual industrial sector.
Academic Editor: Elena Rada
Keywords: skills; sustainability; manufacturing; digitalisation; Industry 4.0; recycling
Received: 2 May 2022
Accepted: 24 May 2022
Published: 26 May 2022
European but also the global economy, are currently seeking to develop new strategies that
can help their growth in a sustainable way, both technologically and economically [1,3,4].
The industry’s competitiveness is constantly improving in EU countries, particularly with
the support of European initiatives [2].
Commerce and worldwide competition, the access to raw materials that enable manu-
facturing processes and, more pertinently nowadays, energy and guidelines for their more
efficient use, the skill framework of the labour force, technology and innovations, etc., all
influence the condition and evolution of the manufacturing sectors [2]. Moreover, processes
of globalisation and, what is crucial nowadays, technological developments generate new
kinds of business models, services and goods [2].
For the performance of industrial companies, the interaction between the industry
and the environment is crucial [3,5,6]. Environmental consequences have intensified the
pressure on industrial enterprises because manufacturing sectors have a considerable
impact on every component of sustainable development (social, environmental, economic
and institutional) [7].
Furthermore, upcoming consumer societies and the exceptional growth of industrial
activity have led to increasing environmental emissions, solid waste generation and land-
fills [1]. The demand for exponential economic and demographic growth cannot be realised
since resources are limited [1,7,8].
In these circumstances, the threat of environmental contamination is becoming more
severe, in addition to the worldwide scarcity of resources [5,9]. The European Commission
(EUCOM) has reaffirmed its goal of being at the forefront of the battle against climate change
and achieving a greenhouse-neutral continent by 2050 as a key step toward resolving
environmental issues [1,2,6]. To fulfil the commitments made in the Paris Agreement,
EU members have made an exemplary shift from an adaptive reduction to a proactive
promotion of a climate-neutral economy [9].
In terms of making the shift to a more sustainable industry in a softer and easier
manner, recently, the management of the manufacturing companies has been focused on,
particularly, the digitalisation of the sector and its development in the direction of zero
emissions (decarbonisation) and sustainable development [9,10].
The manufacturing industry is also working towards the implementation of solutions
that are innovative in the field of renewable energy sources and the transformation of the
activities of companies to ensure that they operate with respect to energy efficiency [11].
The increasing use of renewable energy sources and energy-efficient technologies is one
of the climate transition and sustainable development trends observed in the industrial
sector [12].
As a result, in addition to its daily operations, the manufacturing industry must deal
with the pressures of environmental regulations, the obstacles of resource price volatility
and resource supply threats [1]. The development and deployment of digital technologies
in manufacturing is a critical factor in overcoming obstacles and speeding up the transition
to a more sustainable and energy-efficient European industry [11,13].
The ongoing demand for effective methods, procedures and measurements that allow
flexibility for constantly changing circumstances drives the current digitalisation of the
manufacturing industry [14–17].
The digitalisation of the industry, often known as Industry 4.0, is acknowledged as
new production processes that are partially or completely managed by technology and
tools that interact autonomously across the value chain [18,19]. Hence, it is primarily depen-
dent on intelligent computational systems, electrical machinery and current information
technologies (ITs) that enable process optimisation and growth in productivity [16]. As a
result, digitalisation has become a critical component of the current industrial revolution,
which is resulting in a smart manufacturing revolution in conventional industries [17].
Three major technologies that have initiated this revolution are Big Data analytics, the
Internet of Things (IoT) and cyber-physical systems [18,19].
Recycling 2022, 7, 32 3 of 20
Other digital technologies, such as Artificial Intelligence (AI) and Blockchain, allow for
improvements in renewable resources and even the establishment of smart grids and new
modes of energy transfer, all of which contribute to the manufacturing sector’s long-term
sustainability [1,20]. Technological solutions such as the newest versions of sensors, Artifi-
cial Intelligence (AI), the Internet of Services (IoS), advanced robotics, machine learning, the
Internet of Things (IoT), cloud computing, cyber-physical systems, Machine-to-Machine In-
teraction (M2M) and others are continuing to evolve manufacturing concepts [13,16,20,21].
These vital technologies are assisting in shaping the future of automation, leading to
more efficient and innovative goods, methodologies and services in the manufacturing
sectors [4,13,22]. They can be used in either new and existing plants, transforming con-
ventional manufacturing operations into smart manufacturing systems known as “smart
factories” [23]. This notion involves the integration of communication, manufacturing,
computational and control processes into digitalised, automated and context-aware manu-
facturing systems in order to optimise business models [16,23,24]. This improvement will
have a significant impact on the business model, allowing for higher-quality output in less
time and at a lower cost [11,16,25].
Because of the disruptive changes throughout the evolving digitalisation, the working
environment within many manufacturing sectors will radically change over the next twenty
years [26].
Taking everything into account, the manufacturing sectors urgently require a plan to
guide them through the development of a more sustainable, symbiotic, energy-efficient
and digitalised industry.
Therefore, in order to promote the growth of the European manufacturing industry
and maintain its competitiveness during the digital and green transformation, the industry
is in need of preparing the workforce for the future. Additionally, it is possible through
upgrading its qualifications [3,11,25,27].
Continuously upgrading qualifications, skills and knowledge is the only way to
build a highly trained and multi-skilled workforce that can cope with all technological
and green changes and can adapt to the new manufacturing processes, the majority of
which are related to sustainability, energy efficiency, industrial symbiosis and computer
science [14,17,28].
Updating the skills of the current workforce is only possible by determining the current
skill needs and foreseeing the skill changes in the manufacturing industry [3,21,24,25,29–32].
In order to respond to this need, we created an automated skill database for the manufactur-
ing industry. This database was generated to incorporate not only current skill requirements
but also future ones in order to provide a capable tool for establishing the skill gaps for
each job profile.
During the development of the database, first of all, we carefully analysed the transver-
sal occupations related to IS and EE in the sector and selected the most relevant ones.
Afterwards, we determined their current skills needs. The main source used to identify
and select not only the manufacturing-industry-related occupations but also their current
needed skills was ESCO’s database (European Skills, Competences, Qualifications and
Occupations) [33]. Then, we created an automated database that incorporates the definition
of the job profiles as well as their skill requirements in the excel format. Then, in order to
develop the future skills of the selected profiles, we carried out detailed desktop research to
identify the anticipated skill needs of the manufacturing industry (presented in Section 2:
Identifying the Future Skills Requirements for the Manufacturing Industries). This chapter
provides deep and particularised insight into the subject. After completing the literature
review, we analysed each of the chosen occupations individually and evaluated how they
would be influenced by the industrial demands resulting from IS, EE and digitalisation.
Finally, we identified the skills they would require in the future. Consequently, we incorpo-
rated all the information into our database and finalised the development process of the
automated database.
Recycling 2022, 7, 32 4 of 20
The fundamental distinction of our database from conventional ones, such as ESCO,
is that ours incorporates the foreseen skill requirements for each selected job profile. The
ESCO database is a very useful and broad source for classifying the skills, competences,
qualifications and occupations. Therefore, for the development of the current skills of our
selected profiles, we used it efficiently. Nevertheless, it needs to be enriched regarding
future skills due to the ongoing evolution of occupations. Therefore, in this work, we
aimed to fill that gap and create a specific database for the manufacturing industry that
provides the users with data about the new skills needed as a result of not only general
but also sector-specific industrial changes, sustainability needs and innovations. This
paper demonstrates not only the methodology of the development of the database but also
provides insight into and a detailed analysis of the future skill needs of the manufacturing
industry due to the ongoing technological changes and sustainability needs. We believe that
this database will be a critical tool for the manufacturing industry, guiding the companies,
universities, training centres and policymakers who are responsible for offering training
programmes that deliver the needed qualifications to the manufacturing workforce and
building the upskilled workforce that is really needed.
The findings from all prior studies have been analysed and categorised into three
groups: technological, green and social skills. Then, they were compiled into a database
that covers future skill requirements for professional profiles in the manufacturing industry
(presented in Section 3.2 Results and Discussion). The database will eventually act as a
guide for occupations and competencies in the industrial industries.
After defining all future skills, the skills gaps among present and future industry
demands are identified, and the final stage will be to recruit a highly competent labour
force that can meet the expectations of the industrial sector. By supporting appropriate
talent acquisition and recruitment, the sector will be able to include experts who are
well-suited to the problems that digitalisation brings.
research team [17,18,21,25,27]. Therefore, after analysing these sources, we identified the
general foreseen skill needs for the manufacturing sectors due to the ongoing technological
changes and sustainability, IS and EE needs. After, we categorised them as technical, green
and social skills in order to simplify them. The next step was to analyse how each selected
job profile would transform in the future as a result of the industrial requirements related
to sustainability, energy efficiency and industrial symbiosis and digitalisation concepts.
After, we examined and determined which future skills were demanded by each profile.
Whenever we detected a future skill need for an occupation, we evaluated if it is an essential
or optional demand for the same occupation in the future and categorised it accordingly.
After the analysis, the future skill needs for each job profile were entered manually into the
created database and the process for the development of the automated sectorial database
was completed.
Table 1. The keywords to identify IS- and EE-related transversal job profiles in the manufacturing
industry in the ESCO database.
In this work, we assumed that the current skill needs will be maintained in the future,
even though we are aware of the fact that in some cases, the required level of mastery for
each skill may evolve in time. Although new occupations in the manufacturing industry
may appear in the future, this research has not considered the inclusion of possible future
jobs. It has, therefore, been assumed that the selected profiles, with the established future
competences, will be able to meet the skill needs of the manufacturing sectors.
Additionally, in the case of some of the occupations in our database, we detected
that several current skill needs that had been categorised as “optional” by ESCO could
be “essential” in the future for the same occupation. For this reason, this kind of current
competences (in the optional category) was highlighted in red and introduced again in the
future essential skills category, as they will gain importance in the near future.
Furthermore, in order to simplify and improve the quality of the developed database
and make the future skills as compatible as possible with the ESCO database, whenever we
identified a new future skill needed for the job profile, before introducing it to our database,
we verified whether a similar competence had already been defined by the ESCO in their
database. In the positive case, we replaced the identified future skill with its ESCO version
and avoided repetitions.
In Table 2, the initial definition of the skills we identified and the definition of the
same skills suggested by the ESCO database are presented as examples.
In order to identify the transversal job profiles of the manufacturing industry that
are related with IS and EE, we introduced the IS- and EE-related keywords presented in
the Methodology section (in Table 1) into the ESCO database. We gathered more than
70 occupations using these keywords. Through a detailed analysis applying the criteria
demonstrated in the Methodology section, we selected 17 sector-related occupations among
the first results. They were tagged as “technician”, “operator”, “manager” or “engineer”.
Figure 1 summarises the methodology and results of the process of identifying
Recycling 2022, 7, x FOR PEER REVIEW 9 of 21
the most
representative IS-, EE- and sustainability-related job profiles in the manufacturing industry.
Figure 1. The process of selecting the relevant IS- and EE-related job profiles of the manufacturing
1. The and
Figureindustry process of 17
the final selecting the relevant
ESCO profiles IS-the
selected after and EE-related
analysis job profiles of the manufacturing
(on the right).
industry and the final 17 ESCO profiles selected after the analysis (on the right).
We used ESCO’s research as the major source to identify current job profiles relevant
to the manufacturing industry and the competencies required for each profile, as indicated
in the Methodology Section. Therefore, profile descriptions and the current skill needs of
each selected profile (presented in Figure 1) were taken directly from ESCO and incorpo-
rated into the created database. Table 3 provides us with a view of the database, showing
the profile description, weblink, alternative labels and ISCO number of four selected oc-
Recycling 2022, 7, 32 9 of 20
We used ESCO’s research as the major source to identify current job profiles relevant
to the manufacturing industry and the competencies required for each profile, as indicated
in the Methodology Section. Therefore, profile descriptions and the current skill needs of each
selected profile (presented in Figure 1) were taken directly from ESCO and incorporated into
the created database. Table 3 provides us with a view of the database, showing the profile
description, weblink, alternative labels and ISCO number of four selected occupations in the
manufacturing industry. In addition, Table 4 presents another view of the created database:
the current skill needs of these profiles. Additionally, in Table 4, the (optional) current skills
highlighted in red are the ones that will become more important in the future and appear
in the essential future skills category in Table 6. The full versions of Tables 3 and 4 (with
the selected job profiles) can be found in the Supplementary Materials.
Table 3. An overview of the generated database: name of the job profile, weblink for ESCO, alternative
labels for the profile, profile description and ISCO code.
Table 4. An overview of the generated database: current skills needs of the selected job profiles,
categorised as essential and optional.
Table 4. Cont.
The ESCO database is a very efficient and broad data source for classifying the skills,
competences, qualifications and occupations. That is the main reason why we could use
it effectively for the development of the current skill needs of the selected manufacturing
industry occupations. However, ESCO could not provide us with predicted skill require-
ments for the same occupations, and we needed these data in order to generate our sectorial
database. Therefore, the focus of our study has been to identify the future skill needs of the
sector in general and of each specific occupation to complete the database. As mentioned
in the methodology, through detailed research, we determined the new skill needs of the
manufacturing industry caused by both general and sector-specific technological changes
as well as environmental and sustainability requirements.
The identified future skills were divided into three categories: technological, green
and personal. These categories and some skills that are part of each one can be seen in
the following table (Table 5). The main contribution of our study to the database and the
outcome of this research is the identified future skills. Only after having them identified
could we analyse which future skills were demanded by each profile, evaluate if it is
Recycling 2022, 7, 32 12 of 20
essential or optional and integrate them into the database. We finalised the generation of
the database by this last step. Table 6 shows the identified future skill needs of the job
profiles, both essential and optional, which were chosen from Table 5. The full versions of
Table 6 (with the selected job profiles) can be found in the Supplementary Materials.
In addition, the results of our work, the automated database and all the related data,
were validated by the partners of the SPIRE-SAIS project.
Table 5. List of the identified future skills for the manufacturing industry.
Table 6. An overview of the generated database: identified future skill needs of the selected job
profiles, categorised as essential and optional.
Table 6. Cont.
Table 7 shows an example data sheet from the created database. In this table, we can
see the “Maintenance and repair engineer” job profile as an example. The initial five rows in
the table show the hierarchical order of the ESCO occupation groups that the “Maintenance
and repair engineer” job profile belongs to; the first row, “professionals”, includes the
Recycling 2022, 7, 32 15 of 20
second row, “the biggest”, and the fourth row, “engineering professionals”, and so on. The
table also incorporates a direct link to ESCO’s webpage, where all the data in the table
related to the job profile are available. In addition, we can find alternative names for the job
profile. The ISCO number of the occupation, which can be defined as an international code,
is provided by the database. Furthermore, the table shows the current skill requirements
of the “Maintenance and repair engineer” profile (extracted from the database of ESCO),
where the skills highlighted in red are the ones that will gain importance and be considered
essential in the future. Finally, the table incorporates the future skill needs defined by
this work.
Table 7. The view of an example sheet from the database: “Maintenance and repair engineer”.
Professionals
Science and engineering professionals
Engineering professionals (excluding electrotechnology)
Industrial and production engineers
Maintenance and repair engineer
ESCO URL: http://data.europa.eu/esco/occupation/615920c5-4f63-4eb3-8b60-afaaed3ab1ff (accessed on 8 April 2022)
Machine engineer/mechanical engineer/production engineer/plant repair engineer/site superintendent/manufacturing engineer/repair
engineer/maintenance engineer/manufacturing systems engineer/maintenance and repair superintendent/maintenance and repair
manager/equipment engineer/plant maintenance engineer/engineering manager/plant engineer
Maintenance and repair engineers focus on the optimisation of equipment, procedures, types of machinery and infrastructure. They
ensure their maximum availability at minimum costs.
2141.8
Current essential skills
advise on efficiency improvements
conduct quality control analysis
conduct routine machinery checks
create solutions to problems
inspect industrial equipment
inspect machinery
maintain equipment
maintain machinery
manage budgets
perform machine maintenance
perform test run
resolve equipment malfunctions
troubleshoot
use testing equipment
work safely with machines
write technical reports
Current optional skills
analyse big data
analyse test data
apply technical communication skills
assemble mechatronic units
assemble sensors
collaborate with designers
coordinate communication within a team
design automation components
develop strategies to solve problems
Recycling 2022, 7, 32 16 of 20
Table 7. Cont.
Table 7. Cont.
IoT
Cloud technologies
Cybersecurity
Smart factory and intelligent factory Internet of Services
Energy conservation and energy efficiency
Future optional skills
Problem solving
Autonomy
Critical thinking
Coordination
Environmental awareness
Waste reduction
Waste management
Cross-functional thinking
Human machine interfaces
ROVs remotely operated vehicles
Online inspection and monitoring
Sustainable resource management
Teamwork
Adaptability to change
3Rs, reuse, recycle, reduce
If we change the “Maintenance and repair engineer” occupation to another job profile,
all the aforementioned data related to the new job profile will show up on the table
automatically, replacing the previous information about the “Maintenance and repair
engineer”. Thus, we call it a smart table, and the automation of the database makes this
technology possible. This method makes the database a much more helpful and user-
friendly tool since it allows the user to perform an instant search and achieve the result
with only a short statement in a short period of time. Therefore, the database can be used
very efficiently by companies, training developers, education centres and policymakers.
We also believe that the generated database with future skills could support the
evolution and upgrades of the current ESCO database.
4. Conclusions
Over the last few years, emerging digitalisation and transformations towards a more
sustainable and energy-efficient industry has profoundly affected the manufacturing sectors.
These sectors’ processes are undergoing considerable changes from the implementation
of smart technologies and newly introduced environmental regulations. Therefore, the
industry needs a multi-skilled labour force that handles the challenges arising from the
industry’s digital and green transformation and converts them into opportunities. This
competent workforce can be generated by foreseeing the skill changes in the manufacturing
industry and upskilling and reskilling the current labour force correspondingly.
In order to deal with this need, we developed an automated skill database for the
most representative IS- and EE-related occupations in the manufacturing sectors. This
database was created to incorporate not only current skill needs but also future ones in
order to be an efficient tool for identifying the skill gaps for each profile. To determine
the current skill needs and descriptions of the selected occupation, we used the ESCO
database. However, we did not have any concrete database for future skill needs. Therefore,
we needed to develop future skills in the database. For this aim, we performed detailed
desktop research to identify foreseen skill requirements (presented in Section 2). After
analysing the information, we incorporated it into the database. Therefore, our main
contribution to the generated database is the development of future skills.
The main difference between our database and conventional ones, such as ESCO,
is that ours includes the foreseen skill needs for each job profile. ESCO is a very well-
Recycling 2022, 7, 32 18 of 20
developed and efficient database; however, it needs to be enhanced with respect to future
skills due to the continuous evolution of job profiles. Our work aimed to fill that gap,
and we generated a specific database for the manufacturing sectors that provides the end-
users with information about the new skill requirements resulting from industrial changes
and sustainability needs. In addition, the validation of the results was performed by the
partners of the SPIRE-SAIS project.
The developed database can be used as a fundamental tool for manufacturing sectors,
training and education programmes, universities or policymakers. It can be a guide for
training programmes and, by applying the right training, for the sector. It will help to
bridge the skill gap between what is expected of the industry and what currently exists.
The results of the research are able to contribute to the continuous improvement of ESCO
since the outcomes are compatible with the ESCO structure.
This study can also serve as a blueprint for future research on this subject.
Supplementary Materials: The following supporting information can be downloaded at: https://www.
mdpi.com/article/10.3390/recycling7030032/s1, Table S1: An overview of the generated database:
name of the job profile, weblink for ESCO, alternative labels for the profile, profile description and
ISCO code; Table S2: An overview of the generated database: current skill needs of the selected job
profiles, categorised as essential and optional; Table S3: An overview of the generated database:
identified future skill needs of the selected job profiles, categorised as essential and optional.
Author Contributions: T.A., P.d.V. and A.G. took part in the writing, conceptualisation, methodology
and investigation stages; A.O. took part in the conceptualisation and investigation stages. All authors
have read and agreed to the published version of the manuscript.
Funding: The research described in the present paper was developed within the projects entitled
“Skills and Competences Needed for the Maximization of Energy Efficiency and Industrial Symbiosis
(S4SYMB)” and “Blueprint “New Skills Agenda Steel”: Industry-driven sustainable European Steel
Skills Agenda and Strategy (ESSA)”. The S4SYMB project is funded by the Euskampus foundation
and Siemens Gamesa Renewable Energy, whereas the ESSA project is funded by the Erasmus Plus
Programme of the European Union, Grant Agreement No 2018-3019/001-001, Project No. 600886-
1-2018-1-DE-EPPKA2-SSA-B. The sole responsibility for the issues treated in the present paper lies
with the authors; the Commission is not responsible for any use that may be made of the information
contained therein.
Institutional Review Board Statement: Not applicable.
Data Availability Statement: All data generated in this research have been publicly posted as
Supplementary Material.
Acknowledgments: The authors gratefully acknowledge the European Union for the opportunity
granted, which has made the development of the present work possible. The authors also wish to
thank all partners of the project for their support and the fruitful discussion that led to the successful
completion of the present work.
Conflicts of Interest: The authors declare no conflict of interest.
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