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Lima South Quarry Pty Ltd

184 Williams Road, Lima South 3673. Ph: 03 5768 2366 Fax: 03 5768 2602 Email: sales@lsquarry.com www.lsquarry.com
About us...

Benefit From Our Experience Lima South Quarry have implemented an Integrated Manage-
ment System (IMS) covering the three Core Standards of Quality,
Ideally located in North East Victoria between Mansfield and
Work Health and Safety and Environmental Management.
Benalla, Lima South Quarry is a family owned and operated
business employing a flexible team of people to produce and – Quality - AS/NZS ISO 9001:2008 (Quality Management
deliver high quality crushed rock to our customers. Systems - Requirements)
Those customers include local and state government for road – Work Health & Safety - AS 4801: 2001 (Occupational
construction and maintenance as well as private construction Health and Safety Management Systems Specifications &
companies building roads on their behalf. Guidance for Use), the new National Work Health & Safety
Act and State OH&S Act & Regulation and the (NSW) Mine
Whereas our onsite crushing and screening service custom- Health & Safety Act 2004 & (NSW) Mine Health & Safety
ers vary from; winning crushing and screening rock for Local Regulation 2007 requirements.
Government and Private Quarry operators to Crushing and
– Environmental Management - AS/NZS ISO 14001:2004
Screening of recycled concrete for both Local Government and
(Environmental Management Systems - Specifications
private refuse centres.
with Guidance for Use) the relevant EPA requirements.
In addition to this we are very experienced at crushing and
The system manuals are structured around the necessary poli-
screening recycled asphalt working in with companies such as
cies, procedures, Safe Work Method Statements, Safe Work
Boral Asphalt to help them recycle product for reuse in road
Procedures, Mine Safety Management Plans and Forms that are
construction.
required to be implemented to meet International & Australian
Onsite Crushing & Screening Services Standards, Industry Standards and industry best practice.

Lima South Quarry has invested heavily in state of the art high Experience & Training
production mobile equipment to assist our customers in having
The management at Lima South Quarry have extensive ex-
consistent high quality usable/saleable product on the ground
perience in quarry management and operations, holding
in the shortest possible time.
certification as a qualified Quarry Manager under the Extractive
Services available include: Industries Development Act 1995 .
– Drilling & Blasting to win rock Our employees hold current machinery operators tickets as
– Ripping and pushing up to win rock well as Level 2 first aid certification.
– Crushing & Screening:
Rock, Recycled Concrete, Recycled Asphalt Plant Safety

– Stockpiling of crushed rock and recycled products Our modern equipment has the most recent guarding and safe-
ty protection fitted. Our modern equipment also ensures that
Why choose Lima South Quarry for Mobile noise levels are maintained at below industry standards.
Crushing and Screening Hazard identification and risk assessment reports are under-
As quarry owner operators ourselves we understand the need taken on our plant, and are available for review at any time.
to produce high quality consistent products that meet specifi- Safe work procedures have also been developed for the key
cation criteria for use in the road and construction industries. operations, that have been identified through the hazard iden-
We bring to the table not only modern plant and equipment tification and risk assessment process.
that helps reduce the overall cost to you and increase profit-
Site Control Measures
ability through having product on the ground quicker, we also
bring years of experience to help you get the job done on time When working on any new site, LSQ has a procedure for assess-
and in full. ing risks on the site, and putting in place appropriate controls to
eliminate or manage the risks. These may include signage and
barriers to restrict access to an area, and notification of risks and
Safety, Health and appropriate precautions required on the site. All requirements
Environment Policy and procedures developed and used by your organisation will
be strictly followed, or exceeded.
Lima South Quarry Pty Ltd’s senior management are firmly com-
mitted to the pursuit of product quality, customer satisfaction, Incident Reporting
regulatory compliance and continuous improvement whilst We have a detailed procedure in place for injury and incident
ensuring that all workers, contractors and visitors are safe from reporting. We recognise that reporting all incidents and acting
risks to health while they are at workplaces under the organisa- upon them is the key to preventing injury in the workplace.
tions control with no adverse impact on the environment.
The development, implementation and maintenance of Quality, Our Commitment to you
WH&S and Environmental policy documents, procedures and LSQ provides a commitment to maintain the safety & health of
training at all levels, will enable this commitment to be met. all people on our work sites as our number one priority.
 Equipment

Crushing Plant
The Powerscreen® Pegson XR400S
Set-up Time: 30 minutes
Area Crusher Takes up: 64.5 m2
Maximum Feed Size: 600-700mm
Production Rates: up to 400 tph

Features & Benefits

• High output and excellent reduction capability
• Hydraulic folding feed hopper with boltless fixing system
• Excellent under crusher access with a hydraulic tilting conveyor system
• Economical to operate with a highly fuel efficient direct drive system
• Forceful crushing action with high swing jaw
• Height adjustable product conveyor
• Extended hopper – hydraulically folding

Overview
The Powerscreen® Pegson X400S range of high performance primary jaw crushing plants are designed for operators in quarrying,
demolition, recycling and mining applications. Lima South Quarry has a Pegson XR400S with hydraulic release.
User benefits include track mobility for a quick set-up time (typically under 30 minutes,) hydraulic crusher setting adjustment for
total control of product size and crusher overload protection to prevent damage by uncrushable objects.
Equipment

Crushing Plant
Powerscreen® Pegson 1300 Maxtrak
Set-up Time: 30 minutes
Area Crusher Takes up: 43 m2
Maximum Feed Size: 100mm
Production Rates: up to 350 tph

Features & Benefits

• Renowned Automax® crusher technology
• Excellent product shape
• High reduction ratio
• Cone feed box level control to maintain choke feeding
• Hydraulic crusher setting
• Cone overload protection
• Heavy duty chassis and track frame
• Metal detector
• Dust suppression system
• conomical to operate with a highly fuel efficient direct drive system

Overview
The Powerscreen® Pegson 1300 Maxtrak is a medium to large sized track mobile cone crusher which is ideally suited to secondary
applications such as taking an all in feed from a primary crusher.
Based around the 1300 Automax® cone crusher, the plant excels in the production of sub-base or aggregates, providing excellent
cubicity, throughput and reduction ratios.
 Equipment

Crushing Plant
Striker 1112 HDT Track Impactor Features
Set-up Time: 30 minutes A side conveyor for screening out dirt is fitted, and a pre-crusher
Area Screen Takes up: 40 m2 grizzly for oversize. When producing 100mm and 40mm minus,
there is usually only 5% oversize, and it is generally only 10mm
Maximum Feed Size: 500 mm oversize. This can eliminate the need for the screening plant,
Production Rates: up to 300 tph improving the cost effectiveness significantly.

Screening Plant Features

Finlay Supertrak 683 1050mm wide variable speed belt feeder, with a 7m3 hopper.
Catwalk around the screen with handrails, kickboards and ac-
Set-up Time: 45 minutes cess ladder. 4 emergency stops.
Area Screen Takes up: 50 m2 The screening plant can also be used on it’s own. A grizzly can
Number of Decks: 2 be attached to the screening plant, allowing rock over 100mm
to be screened out. This larger rock may then be used in alter-
native applications such as erosion control, or beaching etc.
Equipment

Screening Plant Overview

Powerscreen® Chieftain 2100X The Powerscreen® Chieftain 2100X is designed for medium to
large scale operators who require large volumes of high speci-
Set-up Time: 30 minutes
fication products. The Chieftain 2100X is the largest model to
Area Screen Takes up: 50 m2
feature a high capacity hopper, belt feeder and radio controlled
tipping grid.
Features & Benefits
• 2 or 3 deck Key features include a patented hydraulically folding recirculat-
ing conveyor on the 3 deck version eliminating the need for a
• Radio controlled tipping grid
crane on site and a 2 bearing screen with adjustable screen am-
• Integrated high capacity variable speed belt feeder plitude and hydraulic screen angle adjustment.
• Oil bath lubricated 2 bearing screenboxes
User benefits include a quick set-up time (typically under 30
• Hydraulic screen angle adjustment minutes) with hydraulically folding conveyors and track mobil-
• Hydraulic screen tensioning ity, class leading stockpile discharge heights and a drop down
• Screen walkway and access ladder tail conveyor to aid screen media changes.
• Hydraulic folding conveyors with excellent stockpiling capacity
• Engine protection shutdown system

Other Equipment
Trucks
A key part of the service we offer is the ability to not only pro- The lead length
duce the product but deliver it as well. We have our own trucks The road surface – gravel type/ sealed
and a close network of reliable sub-contractors to allow us to The road grade
scale the job to suit you. The choice to utilise sub-contractors
Use of a truck and trailer, or truck only
for the larger jobs means we do not have to carry the capital
cost during the smaller operations, and can keep our rates con- The type of product carted
sistently low. Our network of trucks have experience in a wide Fuel makes up a significant proportion of the cartage cost. Rates
range of operation types, from highway work to steep grade will be indexed according to an agreed benchmark fuel price.
bush road construction.
Loader Dozer
The choice between Truck and trailer, or truck only is of course Caterpillar 980 Caterpillar D7
always available. Caterpillar 972 Caterpillar D9
4 x Mack Ridged Tipper - 10m2 Basaloid body
- Trailer 12m3 Basaloid body Excavator Articulated Dump Trucks
Cartage Rates: Caterpillar 329D. Volvo 25 tonne x 2
Cartage rates will be influenced by a range of factors such as: Caterpillar 336DL Volvo 35 tonne x 2
 Plant Operation

Operation of the Crushing and Screening Plant

Production
The high production rates of our equipment, allows significant quantities of product to be produced in relatively short periods of
time. The production rates will also depend on the nature of the product to be fed into the crusher. The more effective the blast/ or
ripping operation has been, the higher the production rates we can deliver.

Product Characteristics
The product produced from our range of crushers is perfectly suited to the construction of road surfaces to be travelled by tyred
vehicles.

Products Capable of being produced

100mm Minus 60-100mm Aggregates These are only a list of commonly requested products.
80mm Minus 40-60mm Aggregates We will tailor the products produced to fit the needs of
60mm Minus 20-40mm Aggregates your operation.
40mm Minus 14-20mm Aggregates
This can occur through use of different screens, alter-
30mm Minus 10-14mm Aggregates
native crushing equipment if required, or mixing of
20mm Minus 7-10mm Aggregates
products following crushing and screening.
14mm Minus
10mm Minus
7mm Minus

Measurement
There are a range of options relating to measurement, with certified scales on the loaders and crusher or the option of using ac-
credited quantity surveyors. We are happy to work in with our clients to agree an approach to accurate measurement that best suits
their situation.

Reliability
In the past, crushing equipment has tended to be quite old and subject to inconsistent production and unreliability. Our modern
crushing plant and screening equipment has proven reliability and consistency of product quality and quantity for our customers.
The ability to rely on its productivity allows us to provide greater flexibility and responsiveness to your requirements.

Site Set-up
The way the rock is presented for crushing can have a significant impact on the efficiency of the operation. If you will be undertaking
this aspect of the operation, we will be happy to discuss how the rock can best be presented to maximise efficiency of crushing and
therefore minimise cost.

Set-up Area
A great characteristic of our plant is the incredibly small area required to set-up the equipment. For instance the Impact Crusher and
screening plant together take up only 90m2. This factor allows us to work in pits that are small, and also in larger pits that do not
have the room, due to benches, and or stockpiles. This also allows us to generate and store larger stockpiles of rock, than is possible
with fixed type or physically larger operations.

Set-up Time
The ability to set-up the crushing and screening plant in less than a couple of hours, means we can be more responsive to your needs
and requirements on shorter notice. This also contributes to our ability to provide you with such a competitive rate.

Size of the Crushing Job

The productivity and manoeuvrability of our equipment makes smaller jobs possible and cost effective. We will consider jobs of all
sizes and offer great savings for larger volumes.
Product examples
20 mm Class 4 20 mm Class 3

40 mm Crushed Rock 100 mm Crushed Rock

Lima South Quarry Pty Ltd

184 Williams Road, Lima South 3673
ABN 73 079 568 915

Ph: 03 5768 2366 Fax: 03 5768 2602

Email: sales@lsquarry.com

www.lsquarry.com