Foxboro™ DCS

Compact FBM237, 0 to 20 mA Output Module

(Redundant Ready)

PSS 41H-2C237
Product Specification

August 2019

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 Compact FBM237, 0 to 20 mA Output Module
Overview (Redundant Ready)

Overview
The Compact FBM237, 0 to 20 mA Output Interface Module contains eight channel
isolated 0 to 20 mA dc analog output channels. The outputs are galvanically isolated
from other channels and ground. The module can be used as a single unit, or as a
redundant pair.
When used as a redundant pair, the modules combine to provide redundancy at the
Fieldbus Module (FBM) level, with field output signals wired to one common
termination assembly (see Figure 1). Each module in the pair independently attempts
to hold the output(s) at its specified output value(s).

Features
• Eight 20 mA dc analog output channels
• Each output channel is galvanically isolated
• Single or redundant modules
• Compact, rugged design suitable for enclosure in Class G3 (harsh) environments
• Termination Assemblies (TAs) for locally or remotely connecting field wiring to the
Compact FBM237
• TA for use with Output Bypass Station to maintain outputs during maintenance
operations
• 3-tier termination assembly for per channel internally and/or externally loop
powered transmitters
• Electrically compatible with standard HART signals

Redundant Analog Outputs

When used as a redundant pair, each channel is connected to the same point number
in each FBM. Then a redundant analog output block, AOUTR, is used for each
redundant pair of outputs. The AOUTR block handles output writes and initialization
logic for the redundant channels. On each execution cycle of the AOUTR block,
identical reads are sent to each module, fully exercising the fieldbus and the logic
circuitry of each module. When a failure is detected in one of the modules, its output is
driven to 0 mA and the corresponding channel in the good module automatically
continues supplying the proper current to the output current loop.
Each output channel drives an external load and produces a 0 to 20 mA output.
Transmitter power from each module is diode OR’d together in the redundant adapter
to help ensure redundant power. The microprocessor of each module executes the
analog I/O application program, plus security routines that validate the health of the
module.
Configurable options in the modules for output security include Fail-Safe Action (Hold/
Fallback), Analog Output Fail-Safe Fallback Data (on a per channel basis), Fieldbus
Fail-Safe Enable, and Fieldbus Fail-Safe Delay Time. The Analog Output Fail-Safe
Fallback Data option must be set for 0 mA output. This removes one of the pair of
redundant output channels from service for detectable problems such as a module not
properly receiving output writes, or not passing security tests on FBM microprocessor
writes to output registers. Setting of the Analog Output Fail-Safe Fallback Data option
for 0 mA output also minimizes the possibility of a “fail high” result.

PSS 41H-2C237, Rev A 3

Compact FBM237, 0 to 20 mA Output Module
(Redundant Ready) Overview

Figure 1 - Compact FBM237 Redundant Module Configuration

Compact Design
The Compact FBM237’s design is narrower than the Standard 200 Series Fieldbus
Modules (FBMs). It has a rugged Acrylonitrile Butadiene Styrene (ABS) exterior for
physical protection of the circuits. Enclosures specially designed for mounting the
FBMs provide various levels of environmental protection, up to harsh environments
(Class G3), per ISA Standard S71.04.

High Reliability
The redundancy of the module pair, coupled with the high coverage of faults, provides
a very high subsystem availability time.
Either module in the redundant pair may be replaced without upsetting field input or
output signals to the good module. The module can be removed/replaced without
removing field device termination cabling, power, or communications cabling.

Easy Removal/Replacement
The module mounts on a Compact 200 Series baseplate. Two screws on the FBM
help attach the module to the baseplate.
Redundant modules must be located in adjacent positions on the baseplate, with the
first module located in an odd-numbered position (for example, the positions labelled
“3” and “4”). To achieve redundancy, a redundant adapter module is placed on the two
adjacent baseplate termination cable connectors to provide termination for a single
cable (see Figure 1). A single termination cable connects from the redundant adapter
to the associated termination assembly (TA).
When redundant, either module may be replaced without upsetting field input signals
to the good module. Each module can be removed/replaced without removing field
termination cabling, power, or communications cabling.

4 PSS 41H-2C237, Rev A

 Compact FBM237, 0 to 20 mA Output Module
Overview (Redundant Ready)

Redundant Modules in Foxboro DCS HMI

The redundant pair of modules appear as two independent modules to system
management software applications (such as Foxboro DCS System Manager and
System Manager/Display Handler (SMDH)). The functional redundancy for these
modules is provided by their associated control blocks.

Visual Indicators
Light-emitting diodes (LEDs) incorporated into the front of the module provide visual
status indications of FBM functions.

Fieldbus Communication
A Fieldbus Communications Module or a Control Processor interfaces to the
redundant 2 Mbps module Fieldbus used by the FBMs. The Compact FBM237
accepts communication from either path (A or B) of the 2 Mbps Fieldbus. If one path is
unsuccessful or is switched at the system level, the module continues communication
over the active path.

Termination Assemblies
Field I/O signals connect to the FBM subsystem via DIN rail mounted TAs. The TAs
used with the Compact FBM237 are described in Termination Assemblies and Cables,
page 11.

PSS 41H-2C237, Rev A 5

Compact FBM237, 0 to 20 mA Output Module
(Redundant Ready) Functional Specifications

Functional Specifications
Output Channels Eight 20 mA dc analog output channels. Each channel is isolated and independent.
Redundant pairs (output) are connected by a common field I/O connector, and therefore
are not isolated from each other.
Accuracy — Analog ±0.05% of Span (between 0.1 mA and 20 mA)
(includes linearity)
Accuracy temperature coefficient: ±50 ppm/°C
Output Load 750 Ω maximum
Output Processing 30 ms maximum
Delay
Output Range (each 0 to 20.4 mA dc
channel)
Resolution 13 bits
Field Device Cabling Maximum distance of the field device from the FBM is a function of compliance voltage
Distance (18 V dc at 20.4 mA output), wire gauge, and voltage drop at the field device.
HART® Protocol The channels meet the impedance requirements for a HART high Impedance Device and
Compatibility can be used in a HART loop without interfering with the HART signals between the field
device and a Hand-Held Communicator (HHC).
Loop Power Supply Each channel is channel-to-channel galvanically isolated, current limited and voltage
Protection regulated. All analog outputs are limited by their design to about 25 mA.
Isolation Each channel is galvanically isolated from all other channels and earth (ground). The
module withstands, without damage, a potential of 600 V ac applied for one minute
between any channel and ground, or between a given channel and any other channel.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
This does not imply that these channels are intended for permanent connection to
voltages of these levels. Exceeding the limits for input voltages, as stated elsewhere in
this specification, violates electrical safety codes and may expose users to electric
shock.
Failure to follow these instructions will result in death or serious injury.

Communication Communication with its associated FCM or FCP via the module fieldbus.
Power Requirements
• Input Voltage Range (Redundant):
24 V dc +5%, -10%
• Consumption (Maximum):
7W
• Heat Dissipation (Maximum):
5W
Calibration Calibration of the module and termination assembly is not required.
Requirements
Regulatory
• European EMC Directive 2004/108/EC (Prior to April 20, 2016) and 2014/30/EU
Compliance:
(Beginning April 20, 2016):
Electromagnetic
Compatibility (EMC): Meets: EN61326-1:2013 Class A Emissions and Industrial Immunity Levels

6 PSS 41H-2C237, Rev A

 Compact FBM237, 0 to 20 mA Output Module
Functional Specifications (Redundant Ready)

Regulatory
• Underwriters Laboratories (UL) for U.S. and Canada:
Compliance: Product
Safety UL/UL-C listed as suitable for use in UL/UL-C listed Class I, Groups A-D; Division 2;
temperature code T4 enclosure based systems when connected to specified
Foxboro DCS processor modules. Communications circuits also meet the
requirements for Class 2 as defined in Article 725 of the National Electrical Code
(NFPA No.70) and Section 16 of the Canadian Electrical Code (CSA C22.1). For
more information, see the Standard and Compact 200 Series Subsystem User's
Guide (B0400FA).
• European Low Voltage Directive 2006/95/EC (Prior to April 20, 2016) and 2014/35/
EU (Beginning April 20, 2016) and Explosive Atmospheres (ATEX) directive 94/9/EC
(Prior to April 20, 2016) and 2014/34/EU (Beginning April 20, 2016)
DEMKO certified as Ex nA IIC T4 for use in certified Zone 2 enclosure when
connected to specified processor modules as described in the Standard and
Compact 200 Series Subsystem User's Guide (B0400FA).
NOTE: DEMKO Certification does not apply to Termination Assembly RH917QZ. See
Table 1.
Marine Certification ABS Type Approved and Bureau Veritas Marine certified for Environmental Category
EC31.

PSS 41H-2C237, Rev A 7

Compact FBM237, 0 to 20 mA Output Module
(Redundant Ready) Environmental Specifications

Environmental Specifications
Operating Storage
Temperature -40 to +70°C (-40 to +158°F)
• Module:
-20 to +60°C (-4 to +140°F)
• Termination Assembly – PA:
-20 to +70°C (-4 to +158°F)
Relative Humidity 5 to 95% (noncondensing) 5 to 95% (noncondensing)
Altitude -300 to +3,000 m (-1,000 to +10,000 ft) -300 to +12,000 m (-1,000 to +40,000 ft)
Vibration 7.5 m/s2 (5 to 500 Hz)
Contamination Suitable for use in Class G3 (Harsh) environments as defined in ISA Standard S71.04, based
on exposure testing according to EIA Standard 364-65, Class III.

NOTE: The environment ranges can be extended by the type of enclosure

containing the module. Refer to the Product Specification Sheet (PSS) applicable
to the enclosure that is to be used.

8 PSS 41H-2C237, Rev A

 Compact FBM237, 0 to 20 mA Output Module
Physical Specifications (Redundant Ready)

Physical Specifications
Mounting
• Module:
The Compact FBM237 mounts on a Compact 200 Series 16-slot horizontal
baseplate. The baseplate can be mounted on a horizontal DIN rail, or horizontally on
a 19-inch rack using a mounting kit.
Redundant modules must be located in odd and even adjacent positions on the
baseplate (positions 1 and 2, 3 and 4, 5 and 6, 7 and 8, 9 and 10 (the second 1 and
2), 11 and 12 (the second 3 and 4), 13 and 14 (the second 5 and 6), or 15 and 16
(the second 7 and 8)). See Compact 200 Series 16-Slot Horizontal Baseplate (PSS
41H-2C200) for details.
• Termination Assembly:
The TA mounts on a DIN rail and accommodates multiple DIN rail styles including 32
mm (1.26 in) and 35 mm (1.38 in)
Weight
• Compact FBM237:
185 g (6.5 oz) approximate
• Termination Assemblies:
◦ Compression:
181 g (0.40 lb, approximate)
◦ Ring Lug:
249 g (0.55 lb, approximate)
Dimensions - Module • Height:
130 mm (5.12 in)
• Width:
25 mm (0.98 in)
• Depth:
150 mm (5.9 in) - Including baseplate connectors, 139 mm (5.46 in)
Dimensions - See Dimensions - Nominal, page 14
Termination
Assemblies
Part Numbers
• Compact FBM237:
RH101ET
• Termination Assemblies:
See Functional Specifications - Termination Assemblies, page 12
• Redundant Adapter:
RH101AY

PSS 41H-2C237, Rev A 9

Compact FBM237, 0 to 20 mA Output Module
(Redundant Ready) Physical Specifications

Termination Cables
• Cable Lengths:
Up to 30 m (98 ft)
• Cable Materials:
Polyurethane or Low Smoke Zero Halogen (LSZH)
• Termination Cable Type:
Type 1 — see Table 2
• Cable Connection:
◦ FBM Baseplate End:
37-pin D-subminiature
◦ Termination Assembly End:
25-pin D-subminiature
Termination Assembly
• Material:
Construction
Polyamide Material, compression
• Terminal Blocks:
Outputs - 3 tiers, 8 positions
Output Bypass Jacks - 8 (P0917QZ)
Field Termination
• Compression — Accepted Wiring Sizes:
Connections
◦ Solid/Stranded/AWG:
0.2 to 4 mm2/0.2 to 2.5 mm2/24 to 12 AWG
◦ Stranded with Ferrules:
0.2 to 2.5 mm2 with or without plastic collar
• Ring Lug — Accepted Wiring Sizes:
#6 size connectors (0.375 in (9.5 mm))
0.5 to 4 mm2/22 AWG to 12 AWG

10 PSS 41H-2C237, Rev A

 Compact FBM237, 0 to 20 mA Output Module
Termination Assemblies and Cables (Redundant Ready)

Termination Assemblies and Cables

Field I/O signals connect to the FBM subsystem via DIN rail mounted termination
assemblies, which are electrically passive. TAs for the Compact FBM237 are available
in the following forms:
• Compression screw type using Polyamide (PA) material.
Each Compact FBM237 Termination Assembly and its associated termination cable
provide feedthrough connection between eight 2-wire analog output signals and the
Compact FBM237 Channel Isolated 0 to 20 mA Module.
The termination assembly can be used with a single Compact FBM237 or with a
redundant pair. When used with a redundant module pair, the termination assembly is
connected to the baseplate using a Compact FBM237 redundant adapter (RH101AY).
Termination Assembly (P0917QZ) includes built-in bypass jacks for each output
channel. The bypass jacks accept a bypass plug from the Output Bypass Station
(Foxboro P/N P0900HJ) or other external 20 mA sources. This option should be
considered for applications where maintaining output during maintenance operations
is desired.
See Functional Specifications - Termination Assemblies, page 12 for a list of TAs used
with the Compact FBM237.
A removable termination cable connects the DIN rail mounted TA to the FBM via a
field connector on the Modular baseplate in which the FBM is installed. Termination
cables are available in the following materials:
• Polyurethane
• Low Smoke Zero Halogen (LSZH).
Termination cables are available in a variety of lengths, up to 30 meters (98 feet),
allowing the termination assemblies to be mounted as needed by plant design. See
Table 2 for a list of termination cables used with the TAs for the Compact FBM237.

PSS 41H-2C237, Rev A 11

Compact FBM237, 0 to 20 mA Output Module
(Redundant Ready) Functional Specifications - Termination Assemblies

Functional Specifications - Termination Assemblies

FBM Type Output TA Part Termination TA Cable TA Cert.
Number(a) Type(b) Type(c) Type(d)
Qty. Signal PA
Compact 8 0 to 20 mA RH916YE C 1 1,2
FBM237
Compact 8 0 to 20 mA RH917QZ with C 1 4,5
FBM237 bypass jacks
(a) PA is polyamide rated from -20 to +70°C (-4 to +158°F).
(b) C = TA with compression terminals; RL = TA with ring lug terminals.
(c) See Table 2 for cable part numbers and specifications.
(d) See Table 1 for Termination Assembly certification definitions.

Table 1 - Certifications for Termination Assemblies

Type Certification
Type 1 TAs are UL/UL-C listed as suitable for use in Class I; Groups A-D;
Division 2 temperature code T4 hazardous locations. They are
DEMKO certified Ex nA IIC T4 for use in Zone 2 potentially explosive
atmospheres.
Type 2 TAs are UL/UL-C listed as associated apparatus for supplying non-
incendive field circuits Class I; Groups A-D; Division 2 hazardous
locations when connected to specified DIN rail mounted FBMs and
field circuits meeting entity parameter constraints specified in
Standard and Compact 200 Series Subsystem User's Guide
(B0400FA). They are also DEMKO certified as associated apparatus
for supplying field circuits for Group IIC, Zone 2 potentially explosive
atmospheres. Field circuits are also Class 2 limited energy (60 V dc,
30 V ac, 100 VA or less) if customer-supplied equipment meets
Class 2
Type 4 All field circuits are Class 2 limited energy (60 V dc, 30 V ac, 100 VA
or less) if customer-supplied equipment meets Class 2 limits.
Type 5 The TA and its field circuitry are for use in only ordinary (non-
hazardous) locations.

12 PSS 41H-2C237, Rev A

 Compact FBM237, 0 to 20 mA Output Module
Functional Specifications - Termination Assemblies (Redundant Ready)

Table 2 - Cable Types and Part Numbers

Cable Length Type 1 Type 1

m (ft) P/PVC(a) LSZH(b)
0.5 (1.6) RH100BY RH100BC
1.0 (3.2) RH100BZ RH100BD
1.5 (4.9) RH100EP RH100EL
2.0 (6.6) RH100CA RH100BE
3.0 (9.8) RH100CB RH100BF
5.0 (16.4) RH100CC RH100BG
10.0 (32.8) RH100CD RH100BH
15.0 (49.2) RH100CE RH100BJ
20.0 (65.6) RH100CF RH100BK
25.0 (82.0) RH100CG RH100BL
30.0 (98.4) RH100CH RH100BM
(a)P/PVC is polyurethane outer jacket and semi-rigid PVC primary conductor
insulation. Temperature range: -20 to +80°C (-4 to +176°F).
(b)Low smoke zero halogen or low smoke free of halogen (LSZH) is a material
classification used for cable jacketing. LSZH is composed of thermoplastic or
thermoset compounds that emit limited smoke and no halogen when exposed to
high sources of heat. Temperature range: -40 to +105°C (-40 to +221°F).

PSS 41H-2C237, Rev A 13

Compact FBM237, 0 to 20 mA Output Module
(Redundant Ready) Dimensions - Nominal

Dimensions - Nominal

(a) Overall width — for determining DIN rail loading.

(b) Height above DIN rail (add to DIN rail height for total).

14 PSS 41H-2C237, Rev A

 Compact FBM237, 0 to 20 mA Output Module
Related Product Documents (Redundant Ready)

Related Product Documents

Document Number Description
PSS 41H-2COV Compact 200 Series I/O Subsystem Overview
B0400FA Standard and Compact 200 Series Subsystem User’s
Guide
PSS 41H-2C200 Compact 200 Series 16-Slot Horizontal Baseplate
PSS 21H-2S200 Standard 200 Series Subsystem Overview
PSS 41H-2CERTS Standard and Compact 200 Series I/O - Agency
Certifications
PSS 41H-2C480 Compact Power Supply - FPS480-24
PSS 41S-3FCPICS Field Control Processor 280 (FCP280) Integrated Control
Software

PSS 41H-2C237, Rev A 15

 WARNING: This product can
expose you to chemicals
including lead and lead
compounds, which are
known to the State of
California to cause cancer
and birth defects or other
reproductive harm. For more
information, go to
www.p65warnings.ca.gov/.

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PSS 41H-2C237, Rev A