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Battery Testing Procedure

The document provides testing and commissioning procedures for a battery charger. It details the required test equipment, describes the visual checks and commissioning tests to be performed, and lists the necessary records and documentation.

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dipankarbiswas2024elec
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30 views4 pages

Battery Testing Procedure

The document provides testing and commissioning procedures for a battery charger. It details the required test equipment, describes the visual checks and commissioning tests to be performed, and lists the necessary records and documentation.

Uploaded by

dipankarbiswas2024elec
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
You are on page 1/ 4

Document No.

Solution Centre India


SE-SCI-CON-S-51 Design & Engineering Procedure
Revision No. 00
Department – Design & Engineering
Date: 01/01/2013

BATTERY CHARGER
1.0 Introduction
The following test procedure has been prepared for the testing and commissioning of the Battery
Charger at …………………………………………….. Project India.
All Testing and Commissioning documentation must be produced in accordance with all relevant codes
of practice of India and international standard.

2.0 Test Equipment

The following test instrumentation & tools will be required to undertake the tests details.
 500 Volt Megger
 Multimeter, Tong Tester,
 Switch Board, Tool Box Kit,
 Test Lead with wires and Cables
 Any other Test Equipment the Manufacturer deems necessary

3.0 Testing and Commissioning


 The installation of equipment is substantially complete, and is live. Equipment and System
Testing and Commissioning documentation must be provided to verify the following tests and
inspections have been carried out.
 All testing and commissioning documentation, including manufacturers recommended
procedures, shall be supplied to the commissioning management team to confirmed
 Wear insulating gloves. Perform the discharge and grounding of the circuit at the conclusion of
each test.
 The following steps shall have been carried out:

CAUTION: - Hard copy of this document is for information purposes only. The content of the procedures may
be changed with out notification. The controlled procedures are those only on the SCI server. P1 of 4
Document No. Solution Centre India
SE-SCI-CON-S-51 Design & Engineering Procedure
Revision No. 00
Department – Design & Engineering
Date: 01/01/2013

4.0 Visual Checks – General.

 Visual checks for physical installation against Approved drawings.


 Check the Equipment ratings are in accordance with the approved working drawings
 Check general construction and standard of finishing are acceptable.
 Check leveling and alignment are correct and acceptable.
 Check equipment properly mounted as per manufacturers recommendations,
 Check ear thing bar and connections are provided and correct.
 Check bolts, nuts, screws etc for supports, insulators and connections have been tightened
correctly and torque tightened where applicable.
 Check operating handles and keys c/w mounting cabinet have been provided.
 Check rubber insulating mats have been provided to front and rear of panels.
 Check ‘As Built’ record schematic diagrams have been installed in the room. The schematics to be
framed and wall mounted.
 Check operation sequence instructions have been provided for interlock facilities.

CAUTION: - Hard copy of this document is for information purposes only. The content of the procedures may
be changed with out notification. The controlled procedures are those only on the SCI server. P2 of 4
Document No. Solution Centre India
SE-SCI-CON-S-51 Design & Engineering Procedure
Revision No. 00
Department – Design & Engineering
Date: 01/01/2013

5.0 Commissioning Test


As per the manufacturer instruction Battery Charger set Boost mode and set the 10% of rated current
switch on the main supply. After fully charged the battery should be discharged as per the manufacture
instruction.

5.1 DISCHARGE / CAPACITY TEST:

5.1.1 Procedure:

Ensure the batteries have an adequate capacity to supply power to steady state loads for eight hours.
Discharge the Battery Set at its 10 hour rate, i.e., at a current equal to 10 % of its rated Ah capacity till
the voltage of any one cell reaches 1.75 V or the total battery close circuit of 55 cells reaches 1.75 × 55 =
96.25 V whichever is earlier
A) Maintain the discharge current within ± 1 percent of the specified rate of discharge. Record the
voltmeter and ammeter readings every 5 min for the first 15 min and thereon every 15 min up to
the end voltage.
B) Note the time in hours elapsing between the start and end of the discharge to the period of
discharge.
C) Measure temperature of the battery terminal on hourly basis from start to end of the test
D) The capacity of the Battery Set is obtained by = discharge current A * time in h as observed
above.
E) For Confirmatory: Check the Voltage after
a) 3 hours < 1.97 V
b) 6 hours < 1.92 V
c) 8 hours < 1.85 V
d) 10 hours < 1.75 V

CAUTION: - Hard copy of this document is for information purposes only. The content of the procedures may
be changed with out notification. The controlled procedures are those only on the SCI server. P3 of 4
Document No. Solution Centre India
SE-SCI-CON-S-51 Design & Engineering Procedure
Revision No. 00
Department – Design & Engineering
Date: 01/01/2013

6.0 RECORDS
 Battery Charger Test Report
 Pre Commissioning Check List
 Loto Check Sheet
 Energizing Protocol

7.0 DOCUMENT CONTROL

Revision No Revision Changes Prepared By Reviewed By Approved By


Date

00 Original HOD Head-BPE GM-


Release Construction Operations

CAUTION: - Hard copy of this document is for information purposes only. The content of the procedures may
be changed with out notification. The controlled procedures are those only on the SCI server. P4 of 4

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