Dhanya Int
Dhanya Int
INTRODUCTION
The textile industry continues to be the second largest exporter of textile and
clothing. Textile sector in India ranks next to Agriculture. One of India’s oldest industries it
contributes 5% of GDP to the country. Our economy largest employment generation sector in India, it
offers direct employment to over 35 million people direct employees another 60 million indirect
employees.
Textile fibers provided an integral component in modern society and physical structure
know for human comfort and sustainability. Man is a friend of fashion in nature. The desire for better
garment and apparel resulted in the development of textile manufacturing process.
Cotton fiber grown with increased Eco-friendly proprieties is called as Organic cotton.
It is grown without using any synthetic chemicals or pesticide, fertilizers, etc., Organic cotton is
produced through crop with processing stages is an ecological environment Turkey, the USA and
India are the countries producing organic cotton.
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INDIAN MARKET SIZE
The Indian textile industry, current estimated at around US$ 530.97 billion, is expected to
reach US$ 575.06 billion in 2022 at compound annual growth rate (CAGR - Compound Annual
Growth Return) of 8.3%. The textile market expects to grow to $760.21 billion in 2026 at CAGR of
7.2%.
India is among a few countries that has a large domestic demand as well as
competitive in exports. Presence of strong raw material base in terms of cotton fabric manufacturing
capacities in the country have given a thrust to the garment sector.
PRODUCTS
The company believe our core competency lies in our an understanding of the specifications
of knitted garments in all category, the buying preference of our ability to deliver products of a
consistent high quality that meet the products specifications and stringent compliance requirements of
our international customers.
Men’s Wear
✓ Men’s polo’s
✓ Men’s shorts
✓ Men’s Vest /A-Shirt
Ladies’ Wear
✓ Ladies polo’s
✓ Ladies shorts
MSME contributes 95% of total 1200 exporting units in Tirupur known as “DOLLER
TOWN” contributed Rs.33000Cr exports during FY 2021-2022. In order to setup an ambitious target
of Rs.33000 Cr export from Tirupur.
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1.3 ABOUT THE ORGANIZATION
Prabha is a trusted name in the market for offering huge array of clothing items. This firm
is a proprietor concern and doing commendable joy by manufacturing, supplying and exporting cloth
items. The entire range is exclusively designed keeping in mind the trends of fashion prevent in the
market. Their product earned huge appreciation for its wide availability in different colors, shrink
resistance and good quality of fabrics.
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company. Prabha Garments started in 2013 knit garments in the International market from 2015 it is a
success of 13years to provide best satisfaction in the industry.
Tirupur-641 666
Telephone : 6382282797
Email Id : prabhagarments@gmail.com
Website : Prabhagarments.com
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COMPANY LOGO
VISION
MISSION STATEMENT
ORGANIZATIONAL CHART
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CHAPTER II
FUNCTIONS OF DEPARTMENT
The main object of HR department is labor welfare like Housing, Education facilities,
Medical facilities, Recreational facilities and Incentives. The labor is considered as a backbone of the
management. HR manager to keeping all the Administrative works, Documentation verification,
Record keeping like,
HR Mail Id : prabha garments @gmail.com
▪ Government documents
▪ Auditing files and certificates
▪ Committee records
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GOVERNMENT DOCUMENTS
The documents are approval by the government towards ethical way. Under This
document are verifying every 6 Months
1. Factory license
2. Building plan
3. Stability
4. Fire license
5. Fire training certificate
6. First aid certificate
7. Generator license
8. Illumination monitoring
9. Indore
10. Noise monitoring
Factory license:
The Government of Tamil Nadu issue a Factory license Act, 1948. This license is a
document of authorization for granting permission.
Building plan:
Get plan approval and permission to construct or extend a building as a factory. Register on
factory, get license under factory Act.
Fire license:
The issue and renewal of fire license across India are governed and regulated by state
governments. In Tamil Nadu. Afire license is mandatory required for safety purpose.
Fire training certificate:
He trained proper fire safety training for some employees. They helped in emergency time.it
is mandate for every organization.
First aid certificate:
The purpose of first aid is to minimize injury and future disability. First aid certificate may
be necessary to keep the victim alive. It is one of evidence to keep properly.
Illumination monitoring, noise monitoring:
The light setting is not affecting the employee eyes to manage the normal voltage. To check
the voltage level. To reduce the noise level like generator sound, production area noise, ironing noise
they don’t disturb public peoples.
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Indore:
To maintain proper air conditioning and outgoing air flow employees are work without struggles to
arrange the proper air-condition to reduce the heat. This are all monitor and maintaining government
records every 6months.
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Salary Document
A company is legally bounded to issue a pay slip periodically as a proof of salary payment
to its employees and deductions made. It is a mandatory audit document how much of salary provide
to employees.
ESI PF - 12.75%
FORM 12 & 25, FORM 15
Form 12 and 25, form 15 is same salary this documents individual and monthly salary note
pad. Form 12 & 15 is a monthly attendance and salary note pad. Form 15 is an individual monthly
note pad.
Certificate maintenance
The document maintain employees and Employers all details and certificates to be
maintain for company purpose.
Complaint box
Company has initiative complaint box to ensure workers safety. The box will open daily
by the HR Manager. If any complaint are Arrival Company move to next step.
Crèche Register
This scheme ensures to improve the health and nutrition status of the children. Ensuring
smooth physical, mental and emotionally development in children and acquisition of positive habits. It
is helped more than women workers to manage her child.
Work committee
According to the Industrial dispute act 1947 of India, The duty of the workers committee
to promote measure for securing and preserving amity and good relations between the employer and
employees converted to discuss matters of the common interest concerning a factory, plant, business
policy, etc. if any needs and wants to solve the committee members.
Anti-sexual harassment
Anti-sexual harassment committee deals with issue relating to sexual harassment. The
committee is formed to prevent sexual assault, rape and other related crimes on women employee.
Goal: Prevention of sexual harassment to ensure safe environment for employees. To
develop guidelines and norms for policies against sexual harassment.
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Committee responsibilities include
• Information and educating employees about safety standards in the workplace.
• Holding regular safety training for all employees.
• Encouraging breaks in the workplace (overworked employees are more likely to get
injured)
• Reviewing data about the organization’s safety performance.
• Discussing recent incidents and finding ways to prevent them from repeating.
Graveness committee
Grievance committee is a mandatory requirement as per section 9C of the ID Act.
As per the law it may consist of a maximum 6 persons having managerial rights. Of these one person
shall act as Chairman of the committee. Once a complaint is registered the committee should meet and
discuss by conducting enquiry.
You can take statements from both the aggrieved and the accused as well as the
witnesses. If required, you can hold the meetings enquiry in a private place. Records the statements
and take the signatures of the persons is deposition you have taken and finally reach a conclusion and
send the report to the Management or the Disciplinary authority. During the enquiry, if you need the
assistance of technical persons, they will arrange.
Simply, there should be a balance between reality and the satisfaction to
employees. An enquiry is expected to be completed within a specified time period i.e., 45 days of
registering a complaint. If the aggrieved is not happy with the decision of the committee, he/she can
file an appeal against the decision before the top management, the MD or GM.
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Skill recruited for marketing department
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Marketing department primary function department are
▪ Marketing
▪ Merchandising
▪ Sales
▪ Marketing
Marketing is a process of activities by which industries create value for customers, satisfy
customer needs and wants efficiently and build strong customer relationships to capture value from
customers in returns. Marketing departments are responsibilities for promoting product or service
from business to business in the form of suppliers, from business to consumers within retailers and
your combinations of both when working for fashion products.
Merchandising
Merchandising is a process through which products a replaced, developed, executed and
presented to the buyer. A team of merchandisers and marketers work together under a profit controls
head. Merchandisers handle the foreign buyers. The teams are made according to the buyers being
handled.
Merchandising is the department which mediates marketing and production departments.
Sometimes, merchandising department will have to do costing and pricing also. So it is a very
valuable department.
Marketing merchandising
The main function of marketing merchandising is
• Product Development.
• Costing.
• Ordering Marketing merchandising is to bring orders costly products
development and it has direct contact with the buyer.
Product merchandising
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Product merchandising is done in the unit. This includes all the responsibilities from
sourcing to finishing i.e. first sample onwards, the products merchandising work start and ends till
shipment.
Sales
Sales have always been a determining factor for the overall revenue of any business. The goal of
every company is to maximize its profits. Therefore, sales play a vital role in the concept of ‘profit
maximization’. There is a lot of competition which its variety, there is a lot of competition which
comes along. This article proposes effort and effective sales tips for clothing industry.
Sales Tips:
✓ Adopt a professional approach towards the customers
✓ Understand the customers.
✓ Offer a variety of product
✓ Impress the customers
✓ Observe other and learn from your mistake
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1. Internal &External communication
A merchandiser has to communicate not only with the buyers but also with the others
such as suppliers, nominated factory owners, fabric manufactures, etc.,
2. Sampling
It is the one of the most important task for all apparel merchandisers. Here, samples
have to develop according to the buyer’s instruction. Different types of samples should be
developed here such as proto sample, photo shoot sample, salesman sample, size set
sample,etc.
An apparel merchandiser has to prepare varies types of internal order sheets such as
costing sheets, booking sheets, etc.
Sampling Department
Each time the buyer needs to test the goods, members of the sampling department
are responsible for sending samples, handling customer feedback and informing the customer’s
request to the production department.
TYPES OF SAMPLES
Development sample
▪ Fit sample
▪ Size set sample
▪ Pre-production sample
▪ Production sample
▪ Shipment sample
Production Sample
• Shipment sample
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CUTTING DEPARTMENT
This department is responsible for cutting of fabrics and feeding sewing department
with cuttings. Cutting department capacity is planned as per daily feeding requirement to the sewing
line. Cutting department setup with cutting department head, cutters, spreaders, quality checkers and
helpers for sorting, ply numbering and bundling.
KNITTING
Knitting is a processes of using long needless to interlink or knot a series of loops made by one
continues thread. Each loop or knot connects to another one, and when enough loops have been made,
the results is a flat price of material called a textile.
Knitting creates stitches loops of yarn in a row, either flat or in the round (tubular). There are
usually many active stitches on the knitting needle at one time. Knitted fabric consists of a number of
consecutive rows of connected loops that intermesh with the next and previous rows. As each row is
formed newly created loop is pulled through one or more loops from the prior row and placed on the
gaining needle so that the loops from the prior row can be pulled of other needle without unravelling.
Buyers list of the company are
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✓ NS knit fabs
✓ STA knits
✓ Knit waves
✓ Kandhan knits
✓ RKM knitting
✓ Ramaya knitters
MANUFACTURING STEPS
FABRIC
DESIGNING
SAMPLE
PATTERN
CUTTING
CUTT PANNEL
QC
TRIMMING
CHECKING
LAY
PRESENTATION
CHECK MEASUREMENT
IRONING
PACKING
AUDITING
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Receiving fabrics
Garment factories receive fabric from overseas textile manufacturers in large bolts with
cardboards or plastic center tubes or in piles center tubes or in piles or bags. The fabric typically
arrives in steel commercial shipping containers and is unloaded with a forklift. Garment factories
often have a warehouse or dedicated area to store fabric between arrival and manufacturing.
Woven fabrics are supplied in roll package. Once these rolls of fabric are delivered the
store in-charge receives the incoming consignment. This is the first phenomenon which is done in
fabric store.
Fabric storing
They have the following duties:
• Contact and understand your factory’s fabric supplies
• Receive and store fabric’s in bulk, manage fabric inventory record
• Check the untreated fabric and the treated fabric
• Elaborate shade band for colored and printed fabric.
• Test fabrics physical properties.
• Fabric issue and printing.
Design
The designer’s team are responsible for research and development of new and trendy
fashion models. In terms of products, follows the biggest fashion trend. Every season, the team will
focus on delivering new fashionable designs to show-off the strength of the factory. They always own
a library for fabrics, trims and accessories, and for garments. Cutting department activities.
Pattern
In order to produce beautiful clothing patterns, factories will hire pattern masters to create
garment patterns and digitize them into manual pattern and CAD (computer Aided Design). The
activities of this team include
• Making and Grading pattern
• Check and modify the product to match the standard output
• Editing products based on customers feedback
• Design a sample design prior to mass production
• Calculate the amount of fabric required to mass produce clothing
• Increase marker efficiency to decrease wasted fabric
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Laying
Laying of helps one to plan the placement of the pattern pieces in a tentative manner.
• Lay large pieces first and then fit in the smaller ones. It is very economical in laying the
pattern and cutting. Even a small amount of materials saved in a single layer will help to
bring about a large savings of money as hundreds of layers of fabric will be laid and cut
simultaneously.
• Parts that have to be placed on the fold should be exactly on the edge of the fold. All
laying should be done on the wrong side of the raw material. When laying the paper
pattern consider the design of the fabric. Care should be taken to see that the design runs
in the same direction throughout garment. All checks and strips should match they move
to next step.
Marketing
This can be a manual or a computerized technique
• The maker planner uses full- sized patterns and arrange them in economical manner on
marker paper.
• This is a specially printed paper having symbols on it which enable the marker planner to
visually control the positioning of components according to specified grain lines.
• Markers produced on a paper are fixed to fabric with pins, staples or a an adhesive paper
which is heat sealed to the top layer of the fabric.
• Marker planning provides details of the spreads. Here planning is done also for fusible,
linings, trims, pocketing etc.
Cutting
This department is responsible for cutting of fabrics and feeding sewing department with
cuttings. Cutting department’s capacity is planned as per daily feeding requirement to the sewing
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lines. Cutting department setup with cutting department head, cutters, spreaders, quality checkers, and
helpers for sorting, ply numbering and bundling.
• Line setting
• Garment stitching
• Marking parts
• Ironing garment components
• Checking of stitched garments
• Stitching Alteration
• Documentation
• Iron the parts of garment
• Check the quality of sewing parts made of sewing
• Take notes to track the production of your product
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• Make sure the quality of the fabric received by the cutting department is the
fabric without defects. If there is a minor error in the fabric, this department
will mark it up and give the solution to the cutting department
Pressing or Ironing
The most important finishing process in the readymade garment sector which is done
by subjecting a cloth to heat and pressure with or without steam to remove unwanted creases and to
impart a flat appearance to the garments. Pressing or ironing is also done to introduce creases in the
apparel. In the garments manufacturing industries, pressing is termed as ironing.
Packaging
In the last steps of marketing a product ready, garments are folded, tagged, sized, and
packaged according to customer specifications. Also, garments may be the placed in protective plastic
bags, manually to ensure that the material stays clean and pressed during shipping. Lastly, garments
are placed in cardboard boxes and shipped to client.
Auditing
Auditor will check the order correct stitching for the given measurement the order will be
complete them do a delivery. A thorough review of a company’s financial statements to ensure the
financial records are fair and accurate.
A good financing decision work as a driving force for an organization to build a strong
financial position. Financing decision varies from industry to industry, organization to organization
according to their financing requirement, financial strength, and risk taking behavior of that particular
parties. Here in this article, you will have basic ideas of financing for textile and garments business
and how you can make a financial decision.
Basically, the objective of financing is to collect money from the least cost sources and then
invest in profitable sectors. Here the challenge is to minimize the cost and maximize the profit of the
investment. Financing is required for different stage of business, like an initial startup of the business,
or for maintaining the operational expenditure or for expansion of a business.
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Budgeting
The object of budgeting is to plan and control the company’s activities so as to maximize
profitability, and the starting point for all budgeting is the sales budget. This is usually drawn up
before the beginning of each financial year or season considering the sales to be established and new
customers, general economic trends at home and aboard, manufacturing capacity and availability of
finance. Other budgets considered are labor costs, material costs, overheads, and departmental
budgets.
Garment Costing
It is the ‘identify card’ of the garment and contains all the information required for the pre-
production and production stages making garments. The costing sheet shows the detailed costs for;
• Material
• Labor
• Fixed and variable overheads
• Other expenses
The information for garments costing comes from various sources: sample selection,
cutting room, break down time values and costs involved in cutting, sewing and finishing, costs of
trims and materials, overheads costs from finance department.
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Administration
All the department’s in a clothing industry required administrative support for their
operations to ensure orderly and systematic functioning.
2.1.5 EXPORTS
In global trade, exporting is the process by which In global trade, exporting Is the
process by which companies from one country sell their goods and services to companies or
consumers in a different country. Common exports exchanged from one country to another include
energy and natural resources, raw materials like food or textiles, and finished consumer products like
electronics.
Manufacturers and retailers that sell their products to customers in foreign markets or
exporting them. Exporting is one way that companies can rapidly expand their potential market,
generate more revenue, and grow their business.
Prabha Garments change to international business in 2015 doing encumbers of transactions.
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How to Export Product
While the benefits of exporting are clear the part of building an export of business is
ticketer. Here some tips for starting your exporting journey,
Steps to Exporting
• Transport
• Customer clearance
• Port service
Transaction goods handover by custom clearance. Every 15 day once they check currency
value. 60 to 90 days goods handover the buyers. In the custom clearance each one hour they send mail
for the company.
After the custom clearance buyers buying the product it is called port service. Custom
clearance called a LC@ sight it is a banking way. Mediator of buyers and sellers.
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Prabha Garments Exporting Countries
• UK
• ISRAEL
• ITALY
Exporting Currency
• Yen
• Dollar
• Euro
Way of Transaction
• Road way
• Shipping
• Airway
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CHAPTER III
MANAGERIAL SKILLS
1. Technical Skills
Technical skills involve skills that give the managers the ability and the
knowledge to use a variety of techniques to achieve their objectives. These skills not only
involve operating machines and software, production tools, and pieces of equipment but also
the skills needed to boost sales, design different types of products and services, and market
the services and the products.
2. Conceptual Skills
These involve the skills managers present in terms of the knowledge and
ability for abstract thinking and formulating ideas. The manager is able to see an entire
concept, analyze and diagnose a problem, and find creative solutions.
This helps the manager to effectively predict hurdles their department or the business as a
whole may face.
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3. Human or Interpersonal Skills
The human or the interpersonal skills are the skills that present the
managers’ ability to interact, work or relate effectively with people. These skills enable the
managers to make use of human potential in the company and motivate the employees for
better results
1. Planning
2. Communication
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functioning of the organization. Clearly established communication channels in an
organization allow the manager to collaborate with the team, prevent conflicts, and resolve
issues as they arise. A manager with good communication skills can relate well with the
employees and thus, be able to achieve the company’s set goals and objectives easily
3. Decision-making
For the organization to run effectively and smoothly, clear and right
decisions should be made. A manager must be accountable for every decision that they make
and also be willing to take responsibility for the results of their decisions. A good manager
needs to possess great decision-making skills, as it often dictates his/her success in achieving
organizational objectives.
4. Delegation
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5. Problem-solving
6. Motivating
There are two primary types of motivation that manger can use. These are
• Intrinsic motivation
• Extrinsic motivation.
Strengthening Decision-Making
• Constructive conflict
• Consideration
• Closure
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Cultivate Self- Awareness
A high level of self-awareness is critical for managers, and it’s what separates
high- performer’s form their peers in the work place.
Building Trust
• Less stress
• Higher productivity
• Greater engagement
For deeper connections with your colleagues by engaging in small talk before
meetings. And learning more about their lives outside the scope of their work.
Be a Better Communicator
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Complete Management Training
Beyond your daily work, furthering your education can be an effective way to
bolster your management skills.
Interpersonal skills
Managers depend on their interpersonal skills to create rapport with others, solve
problems, negotiate with clients, set and achieve goals and manage employees under their
supervision.
Good Organization
As a manager is the ability to organize. You need to be able to come up with a plan
and then schedule, organize and follow it. This also involves understanding a company processes
and rules as well as among individuals. You must be able to predict what will happen and at what
time.
Team Building
Good managers know how to keep their teams intact. The well being of team
member’s does not benefit from having competition within the team. However, competition
between teams can be very stimulating and healthy. If one of the team member spreads ahead and
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leaves the rest of the members behind without helping them, the team will most likely fail.
A good manager will notices these irregularities very easily. He or she will attempt to
correct the situations through having discussions with the team, mostly through listening to
members. To a great extent, a successful and healthy team relies on the trust between members and
with the manager.
Leadership
It isn’t enough to just listen to the problems of coworkers. A good manager needs to
solve these problems and prove that he or she is committed to the goals of the team. It is also the
manager’s responsibilities to define goals along with team members and then assign
responsibilities to various team member clearly. A good manager will have a clearly vision in
terms of the direction he or she wants the team to be headed in team members needs to be
‘infected’ with this vision so that everyone is headed un the same direction.
Many managers are thoroughly familiar with the entire working process. This
allows them to do things in an almost automatic manner. A good manager is adaptable and flexible.
When faced with obstacles, he or she has the ability to react quickly. Stress doesn’t prevent the
manager from making the right decisions for the team and company.
Domain knowledge
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Ways of Management skills can be improved
Every individual needs to follow his or her own path in order to achieve the
ultimate goal. Every person is different. Some are great communicators but may lose control in
stressful situations. Others are very good leaders and are able to motivate their teams, however,
they still end up failing due to lacking in common sense and organizational skills. The main
questions you should have is: “why do I want to be a manager in the first place and what kind of a
manager do I want to become”
During the training, I learnt about the structure of an organization and how it
operates.
• Working conditions
• Organizing activities
• Make schedule
• Management of brand
Getting feedback on the manufacturing process flow has been a fantastic experience.
Additional functional departments and units.
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CHAPTER IV
FINDINGS
• Potential & niche segments and regions exhibiting promising growth covered
• Overview of the regional outlook of the Fiber Optic Cables Market Rising
urbanization and industrialization in developing countries are driving the growth of
this market
• Increasing demand for self-driven vehicles in another factor driving the growth of
this market
• The training program me helps to increase the quality of output and also help to learn
technologies.
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SUGGESTIONS
• The company may introduce new Innovation. It will increase volume of sales.
• The company should improve the media of advertisement, it will creates more
awareness among the customers.
• It is suggested that the company has to improve their packing, it leads to get good
image among customers.
• The company should offers free gifts to the users, it will retain the existing and
attract the new customers.
• It is suggested that based on buyers buying capacity, it has introduce the good
quality products with low cost.
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CHAPTER V
CONCLUSION
CONCLUSION
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