FBM97001128 03
FBM97001128 03
S60•S80 PLUS
Operator Manual
SUMMARY
SUMMARY
GENERAL INFORMATION
1 : General information
Index
1.1 Introduction.......................................................................................................1-2
1-1
GENERAL INFORMATION
1.1 Introduction
Keep this ''Use and maintenance manual'' with care and remember to refer to it regularly.
Due to the considerable diversity possible in operating conditions, the documentation produced by the manufacturer
cannot take every possible variable into account regarding the performance and operation of the vehicles it
manufactures. It therefore cannot be held responsible for loss or damage deriving from the content of these publications
or due to any errors or omissions. If the vehicle is be used in particularly heavy-duty and unusual conditions (e.g. in
deep water or very muddy soil), we recommend contacting your dealer beforehand for specific instructions to prevent
voiding the warranty.
The manufacturer of the tractor cannot be held liable for any damage or injury caused by improper use of the vehicle,
the risks of which are solely the user's responsibility.
Compliance with and strict observance of the conditions of use, servicing and repair specified by the manufacturer
are also an essential part of intended use.
To use, service and repair this tractor, you must be fully aware of all of its specific characteristics and be informed
about the relative safety standards and regulations (accident prevention).
We recommend contacting an official dealer for any queries concerning servicing or settings.
All rights reserved. This manual may not be reproduced or copied, in whole or in part, without the prior written
permission of the manufacturer.
Note that all brands other than brands owned by the ARBOS GROUP SpA, subsidiaries of the group, licensee
companies and companies controlled by the group, and relative to third party products and/or services cited in this
document, are the sole property of the respective trademark owners.
Note
Using only original spare parts will protect the tractor and keep it in good working order. Using non-original spare
parts or installing spare parts incorrectly will void the warranty.
COPY THE FOLLOWING DETAILS IN THE SPACE BELOW
Model:
Tractor identification number:
Engine identification number:
Date of purchase:
Name of authorised dealer:
Telephone number of authorised
dealer:
1-2
GENERAL INFORMATION
A number of safety warning decals are applied to the machine, which may or may not also include a caution message,
to warn the user of potential hazards which could lead to personal injury. Observe all safety messages to prevent the
risk of injury or death
The machine has been designed and constructed in compliance with the quality standards required by current safety
legislation. In spite of this, the risk of accidents can never be eliminated completely. This is why it is imperative to
follow the basic safety rules and precautions given. To prevent the risk of injury when repairing the machine, before
you start work, read this manual thoroughly and, in particular, the instructions concerning safety, operation and
maintenance.
Only use this machine for the tasks and applications indicated in this manual. In the case of tasks requiring the machine
to be used together with special implements, contact your dealer to be certain that the modifications necessary are
compatible with the technical specifications of the machine itself and compliant with applicable safety regulations.
Modifications made to the machine without the approval of the manufacturer may render the machine no longer
compliant with safety requirements.
The instruction manual must always be kept on board the machine. Make sure that the manual is complete and in
good condition. Contact your dealer to request additional copies of the manual or versions in languages other than
the language of the country of use.
The manufacturer is dedicated to continuously improving its products. The manufacturer therefore reserves the
right to implement improvements or modifications as it deems necessary, without extending these modifications or
improvements to any machine sold beforehand
The machine must be inspected periodically at intervals determined by the usage of the machine itself. Contact an
authorised dealer for more information.
Warning
The contents of this manual are based on the information available at the time of writing. Settings, procedures, part
numbers, software and other elements may be subject to change, with possible ramifications for the maintenance
procedures for the machine. Before operating the machine for the first time, contact your dealer to make sure that
you have the latest and most complete version of the manual. All the contents of this manual may be subject to
modification to reflect changes in production.
Caution
The injection system and the engine installed on this machine are compliant with governmental emissions standards.
Any tampering with the machine is strictly prohibited by law. Non observance of this directive may:
- render you liable to fines;
- render you liable for repair costs;
- void the warranty;
- render you liable to legal action and lead to the vehicle being confiscated until it is restored to its original state.
Caution
Maintenance and/or repair work on the engine must only be performed by specialised technicians!
1-3
GENERAL INFORMATION
Note
The machine has been designed and constructed in conformity with EU directives for the prevention of risks to
health and safety. This manual must be read in full in order to minimise risks and avoid exposing the operator and
other persons to risk or danger. The operator must understand and comply with all the instructions and warnings
indicated on decals, plates and labels applied to the machine. Contact you dealer for any queries on this matter.
Note
The tractor is approved for use on public road provided that it is registered correctly and carries a legal license plate.
To operate this tractor in accordance with its intended use, it is necessary to follow the instructions in this manual,
along with the routine maintenance and repair rules stipulated by the manufacturer.
The persons who use, maintain and repair the tractor must have a good knowledge of the tractor and the associated
risks, and must be suitably trained and informed with regards the correct way to drive the tractor, the contents of this
manual and the rules stipulated by the manufacturer.
The persons who use, maintain and repair the tractor must always comply with the rules regarding workplace health
and safety, occupational health and road traffic legislation in order to avoid accidents that could cause personal injury
or death.
Any usage not complying with the conditions stated above will be deemed improper and incorrect use and will
automatically relieve the manufacturer of any responsibility in the event of an accident. In this situation, the user will
be entirely responsible and liable.
All persons using the machine must be in possession of locally valid authorisation to drive the vehicle or observe
applicable local regulations.
Read and observe the following instructions with particular care:
- Only use the machine for the usage intended by the manufacturer and indicated in this manual.
- Use the tractor safely.
- Connect implements correctly. Using non-approved or incorrectly installed implements and accessories may
result in overturning caused when the implement or accessory detaches from the tractor.
- Ensure that the three point linkage meets the requirements of ISO 730 standards.
- Check that the speed and dimensions of the power take off on the tractor are correct for the connected imple-
ment.
- Read the specific instruction manual provided with the implement thoroughly before operating an implement
connected to the tractor. The tractor is a tool that may be used in a variety of different configurations. It would
not be possible to provide comprehensive safety information in this manual encompassing ever possible con-
figuration of the machine.
- Before using the tractor for towing or stump-pulling, check carefully that the draft force setting is correct. When
using the machine for pulling stumps in particular, the machine may overturn if the stump fails to yield from the
soil.
- When lifting weights with a front loader or with the rear three point linkage, the centre of gravity of the tractor
may raise. In these conditions, the risk of sudden overturning is increased.
- Only leave the driver seat and alight from the tractor after doing the following:
- Set the gear lever to neutral.
- Engage the parking brake and, if present, the park lock.
- Disengage the PTO (unless the specific implement connected requires the PTO to remain running).
- Lower any implements connected to the machine to the ground.
1-4
GENERAL INFORMATION
- Especially when in restricted spaces, make sure that there are no persons in the vicinity of the machine when
manoeuvring.
- Inform all persons in the vicinity that they must leave and keep out of the work area before starting work. When
working, there is a risk of being hit by objects expelled by the implement connected to the tractor (rotary mo-
wers, rotary harrows etc.).
- Take particular care when working near roads or pathways. Objects may be projected out of the work area and
hit passers-by. Stop and wait for the area to clear before continuing work.
- Nobody other than the operator is allowed on the tractor. Do not allow other persons to climb onto the cab
access ladder while the tractor is moving. In addition to limiting the driver's field of view, there is also a risk of
the person carried falling off the tractor.
- Keep at a safe distance from the work area of implements. Keep out of the space between the machine and
the implement or towed vehicle when using the external lift controls. Ensure that there are no unauthorised
persons in the work area.
- The tractor is equipped with software which controls a number of its safety functions. Never tamper with these
functions for any reason or load software onto the system that is not certified by the constructor. Non certified
software may compromise the functions of the tractor. Non certified software may cause abnormal tractor
behaviour, reducing both performance and safety. Any procedure concerning the software must only be per-
formed by your dealer.
- Certain safety functions are controlled by sensors. These sensors must be in proper working order for the sa-
fety functions to be effective.
- The tractor is equipped with a single driver seat only and is therefore only intended to be operated by one user
at a time.
1-5
GENERAL INFORMATION
Note
If the tractor changes hands, the manual must always be passed on to the new owner. If the tractor is handed
over to the new owner without the operator manual, this may put the new owner at risk as they will have no way of
knowing the safety rules for usage and the functions and features of the tractor itself.
The following documents are provided together with the user manual:
- Warranty certificate: containing the details of the dealer and customer and spaces for service stamps.
- Warranty conditions: describing in detail all the components covered by the warranty, all components and
faults not covered by the warranty and the conditions which will render the warranty null and void.
1-6
GENERAL INFORMATION
1-7
GENERAL INFORMATION
1-8
GENERAL INFORMATION
Symbol Description
°C Degrees centigrade
A Amperes
cm Centimetres
cm3 Cubic centimetres
dB(A) Decibels
g Grammes
rpm rpm
h Hour
kg Kilogrammes
km/h Kilometres per hour
kW Kilowatts
l Litres
m Metres
m3 Cubic metres
min Minutes
mm Millimetres
N Newtons
Nm Newton metres
Pa Pascals
s Seconds
V Volts
W Watts
1 3
Fig. 1.1
1-9
GENERAL INFORMATION
1-10
GENERAL INFORMATION
Note
The term “tractor operators” denotes all persons using the tractor, even in the case of rental or loan of the tractor.
Read this manual thoroughly in order to:
- Read all safety related messages
- Know the functions of the tractor and how to operate the tractor correctly.
- Understand the possible risks associated with using the tractor incorrectly.
- Know how to perform maintenance correctly on the different components of the tractor.
- Understand which implements are suitable for different tasks and compatible with the tractor itself.
- Know the positions of the different controls and their respective functions.
- Know the positions in significance of the indicator lamps on board the tractor.
- Recognise and report faults which could compromise the functions of the tractor.
- Perform periodical inspections correctly as indicated in the manual.
- Perform regular maintenance procedures correctly. Unscheduled maintenance and repairs must be performed
by an authorised service centre. The constructor cannot be held responsible for any damage due to repairs or
maintenance work done privately or outside the authorised service network.
- Report or replace damaged components which could pose a risk of injury, damage to the vehicle or envi-
ronmental damage.
- Use original spare parts only.
- Use the tractor only for its intended use. The constructor cannot be held responsible for any personal injury or
damage to property caused by using the tractor for any purpose other those specified.
1.4.8 Warranty
The warranty offered for GOLDONI products covers material and manufacturing defects subject to certain conditions.
Note that this manual is published for worldwide circulation. As a result, the terms and conditions applicable for
products sold in each different individual country cannot be described in detail. Contact the dealer from which you
purchased the tractor for comprehensive, detailed information concerning the terms and conditions of the warranty.
The warranty covering the tractor is subject to the terms and conditions stipulated in the warranty certificate.
The specialised personnel of our technical support service is trained and authorised to work on our products. No
other service provider is authorised to work on products covered by a valid warranty.
The retailer or dealer is required to provide certain services when delivering a new tractor to a customer. These
services include a thorough preliminary inspection at the time of delivery to ensure that the vehicle can be used
immediately, as well as an explanation of all of the instructions on the main principles of use and maintenance. These
instructions concern instruments and controls, periodic maintenance and safety precautions. This training course
must be provided to anyone in charge of using and servicing the tractor.
Before delivery of a new tractor, the retailer or dealer must perform a pre-delivery inspection to ensure that the
vehicle can be used immediately. The dealer must also illustrate the essential principles concerning the correct
usage and maintenance of the tractor. These instructions concern instruments and controls, periodic maintenance
and safety precautions. The owner of the tractor must undertake to convey this information to all personnel assigned
to using and servicing the tractor.
Any unauthorised modification, alteration or installation of components, or the use of non-approved tools will release
the constructor of all liability in the event of accident, injury or damage.
1-11
GENERAL INFORMATION
Fig. 1.2
Fig. 1.3
1-12
GENERAL INFORMATION
1.5.3 Chassis
The identification data is punched onto the front
right hand side of the tractor.
Fig. 1.4
Fig. 1.5
1-13
GENERAL INFORMATION
Fig. 1.6
Fig. 1.7
1-14
GENERAL INFORMATION
7
Fig. 1.9
1-15
GENERAL INFORMATION
Fig. 1.10
Fig. 1.11
1-16
GENERAL INFORMATION
1-17
GENERAL INFORMATION
1-18
GENERAL SAFETY RULES
Index
2-1
GENERAL SAFETY RULES
2-2
GENERAL SAFETY RULES
2-3
GENERAL SAFETY RULES
2-4
GENERAL SAFETY RULES
Symbol used to warn the operator of potentially hazardous situations which, if not avoided, could result in injury.
Observe all the safety statements preceded by this symbol to prevent the risk of injury or death.
Warning
These messages identify potentially hazardous situations which, if not avoided, could result in minor or moderate
injury.
Caution
These messages identify potentially hazardous situations which, if not avoided, could result in minor injury.
Danger
These messages identify potentially hazardous situations which, if not avoided, could result in serious injury or
death.
2-5
GENERAL SAFETY RULES
5 6 7
3 2 1
Fig. 2.2
2-6
GENERAL SAFETY RULES
2-7
GENERAL SAFETY RULES
Fig. 2.3
2-8
GENERAL SAFETY RULES
Fig. 2.4
Fig. 2.5
Fig. 2.6
2-9
GENERAL SAFETY RULES
Fig. 2.7
Fig. 2.8
Fig. 2.9
2-10
GENERAL SAFETY RULES
Fig. 2.10
Fig. 2.11
Fig. 2.12
2-11
GENERAL SAFETY RULES
Fig. 2.13
Fig. 2.14
Fig. 2.15
2-12
GENERAL SAFETY RULES
Fig. 2.16
Fig. 2.17
Fig. 2.18
2-13
GENERAL SAFETY RULES
Fig. 2.19
Fig. 2.20
Fig. 2.21
2-14
GENERAL SAFETY RULES
Fig. 2.22
Fig. 2.23
A - category one
B - category two
C - category three A
Fig. 2.24
2-15
GENERAL SAFETY RULES
Fig. 2.25
Fig. 2.26
Fig. 2.27
2-16
GENERAL SAFETY RULES
Fig. 2.28
Fig. 2.29
Fig. 2.30
2-17
GENERAL SAFETY RULES
Fig. 2.31
Fig. 2.32
Fig. 2.33
2-18
GENERAL SAFETY RULES
FDM51201104
Fig. 2.34
Fig. 2.35
2-19
GENERAL SAFETY RULES
2-20
GENERAL SAFETY RULES
Note
Where permitted by local law, the a folding passenger seat is available in certain markets for certain models.
2-21
GENERAL SAFETY RULES
Danger
When lifting the tractor from the front, place fixed
support stands under the rear lateral half-axles to
prevent the tractor from tilting.
When lifting the tractor from the rear, place fixed
support stands under the front lateral half-axles to
prevent the tractor from tilting.
Fig. 2.37
The permitted tractor lift points are listed as follows:
Front axle.
Fig. 2.38
Fig. 2.39
2-22
GENERAL SAFETY RULES
2-23
GENERAL SAFETY RULES
Caution
Tyres may only be changed by skilled personnel with the necessary equipment and technical knowledge. Tyre
replacement performed by unskilled persons may cause severe personal injury, damage to the tyre and damage
to the wheel.
2-24
GENERAL SAFETY RULES
2-25
GENERAL SAFETY RULES
Fig. 2.43
2-26
GENERAL SAFETY RULES
2.1.21 Take care when working with systems containing high pressure
fluids
Hydraulic lines and hoses may fail due to mechanical
damage, age and weathering. Check hoses and
lines regularly. Follow the safety instructions given
below:
- hydraulic connections may work loose as a
result of mechanical damage or vibration.
Check connections regularly. Retighten any
loosened connections;
- escaping high pressure fluid may penetrate
the skin and cause severe injury;
- release the pressure in the system before di-
sconnecting hydraulic lines or other connec-
tions. Tighten all connections securely before
re-pressurising the system;
- Use a piece of cardboard to locate leaks. Pro-
tect the hands and body appropriately against
contact with high pressure fluids;
- seek medical assistance immediately in the Fig. 2.44
event of an accident;
- any fluid injected through the skin must be
removed surgically within the space of a few
hours to prevent the risk of gangrene. Physi-
cians who are not familiar with this type of
injury must refer to a specialised medical
source for information on how to treat the vic-
tim.
2-27
GENERAL SAFETY RULES
Fig. 2.45
- NEVER add fuel to or drain fuel from the machine in an enclosed space. Take the machine outdoors and en-
sure adequate ventilation;
- Clean up any fuel spillage immediately. If fuel is spilt onto your garments, change them immediately. If fuel is
spilt near the machine, push the machine out of the area without starting the engine. Avoid sources of ignition
in the area until all the fuel vapour has dissipated;
- never keep the machine or the fuel container in the vicinity of open flames, sparks or pilot light flames, as used
on a water heater or other similar appliances;
- prevent fire and explosion caused by static electric discharge. A static electric discharge may ignite the vapour
in an unearthed fuel container;
- never fill fuel containers in a vehicle, on a trailer or on a trailer bed with plastic lining. Always place containers
on the ground and at a safe distance from the vehicle before filling with fuel;
- consumable fluids are harmful to the health. Keep out of the reach of children.
In the event of swallowing of a fluid, seek immediate medical attention to prevent severe damage to the health.
- All consumable fluids and the containers and materials coming into contact with them must be disposed of
correctly in accordance with applicable legislation. Authorised service centres are equipped for a correct waste
disposal, ensuring that the environment is respected.
- The use of additives may void the warranty. Do not use additives for lubricants.
2-28
GENERAL SAFETY RULES
Caution
After switching off the engine, wait at least 2 minutes before disconnecting the electrical power supply to allow the
electronic control unit to complete the "after-run" procedure.
Caution
ALWAYS remove the electronic control unit and protect all electrically connected devices situated near the negative
terminal (ground) before performing any arc welding on the chassis in which the engine is installed.
Caution
If using a booster or external battery to power the electrical system of the tractor, do not remove the tractor battery.
Only remove the battery with the engine switched off. Removing the battery while the engine is running will damage
the engine control unit.
2-29
GENERAL SAFETY RULES
Fig. 2.47
2-30
GENERAL SAFETY RULES
Note
The manufacturer cannot be held responsible for any damage or injury resulting from the incorrect use of the loader
shovel or any other implement posing a safety hazard for the occupants of the cab.
On versions with front loader:
- only use a front loader if the driver is adequately protected by a safety structure (FOPS), or if retainer devices
are fitted on the loader;
- buckets, forks and other loader accessories, or other lifting, handling or digging equipment and the relative
loads carried will alter the centre of gravity of the machine. This may cause the machine to overturn on slopes
or poor terrain;
- suspended loads may fall from the loader bucket or from the lift equipment and crush the operator. Use extre-
me caution when lifting a load. Use the correct lifting equipment.
2-31
GENERAL SAFETY RULES
Danger
These tractor models are not equipped with an FOPS certified cab.
Additional protective measures are necessary for applications with specific protection rating requirements.
The cab is constructed to avoid or limit the risks for the operator caused by objects falling from above during normal
use only. A cab without FOPS certification offers insufficient protection against falling rocks, bricks or cement blocks.
Use an FOPS structure when working with a front loader or for forestry applications.
Danger
On machines equipped with this cab type, there are no fastener points for OPS operator protective structures as
defined by the standard ISO 8084:2003. As this machine cannot be equipped with a protective structure capable of
protecting the operator against the aforementioned hazards, it may not be used for forestry applications.
Additional protective measures are necessary for applications with specific protection rating requirements.
The OPS operator protective structure is installed on the tractor to limit the possibility of operator injury caused by
objects intruding into the driver zone.
The air filtration and ventilation system of the cab cannot not offer complete protection against dust or gas when
working with plant protection products. Employ the following precautionary measures to ensure increased protection
and safety:
- always use personal protective equipment (PPE) and protective garments;
- keep the doors, windows and roof hatch closed when spraying;
- keep the interior of the cab clean;
- do not enter the cab with contaminated footwear and/or garments;
- keep all personal protective equipment (PPE) used outside the cab;
- bring the cable with the remote sprayer control button panel into the cab;
- use only original replacement filters and make sure that the filter is installed correctly;
- check the condition of seals and filters and replace if damaged.
2-32
GENERAL SAFETY RULES
2-33
GENERAL SAFETY RULES
Fig. 2.48
2-34
GENERAL SAFETY RULES
Fig. 2.49
The information given in these sheets allow operators to work safely on the machine.
Also observe the manufacturer's instructions regarding product containers and the indications contained in this
manual.
Fluids, filters and containers must be disposed of correctly in accordance with applicable environmental regulations
and law. Contact your local differentiated waste collection centre or your dealer for information on correct disposal.
Fluids and filters must be kept in accordance with the regulations applicable in the country of use. Chemical and
petrochemical substances must only be stored in appropriate containers.
2.1.37 Safety information for the use of plant protection products (PPP)
The cab of this tractor is categorised as Class 1 in accordance with the standard EN 15695-1:2009 and does not offer
protection against dangerous substances.
Tractors equipped with this cab cannot be used in conditions requiring protection against dangerous substances. The
cab only offers partial protection against chemical substances and dust.
Observe the following instructions and precautions when treating crops with plant protection products:
- during treatment, wear specific PPE devices protecting against chemical mist and vapour even when seated
in the cab;
- read and observe all the instructions and indications provided by the manufacturer of the dangerous substance
given on the labels of the product containers;
- read all the user instructions provided by the constructor of the crop sprayer;
- as the ventilation and air filtration system does not offer complete protection, adequate additional protection
measures must be used to increase operator safety;
- both towed and carried crop sprayers may be used with the tractor, but require the mandatory use of personal
protective equipment (PPE) to reduce the risk of poisoning;
- appropriate personal protective equipment (PPE) must always be used, irrespective of the type of plant pro-
tection product used.
2-35
GENERAL SAFETY RULES
Fig. 2.50
Caution
Vibration resulting from incorrect maintenance may be harmful to the health of the operator. To prevent damage
to the health, ensure that the machine is in good condition and is maintained correctly in accordance with the
indications given in this manual.
The vibration to which the operator is exposed depends on a number of factors:
- terrain or road conditions;
- maintenance;
- tyre pressure;
- type of seat and state of wear of the seat;
- ground speed;
- steering and brake system malfunctions.
The vibration transmitted from the machine to the operator may be detrimental to the operator.
In certain cases, prolonged exposure to vibration may cause health and safety problems.
2-36
GENERAL SAFETY RULES
2-37
GENERAL SAFETY RULES
Fig. 2.52
Note
The percentage values given in the figure for 4WD models are indicative only. These values refer to the tractor with
all fluids, a full fuel tank and complete with ballast weights.
Warning
When connecting implements at the rear of the tractor, at least 20% of the weight must be distributed on the front
axle.
2-38
GENERAL SAFETY RULES
Warning
When scrapping the tractor, the engine must be handed over to a specialised waste treatment centre in accordance
with applicable legislation.
Before scrapping the tractor, separate all plastic and rubber components from the rest of the components.
Parts consisting solely of plastic, aluminium and steel may be recycled by specialised centres.
All used oils and filters must be handed over to the local Mandatory Used Oil Treatment Centre.
Used oil must be collected properly and must not be disposed of in the environment, as it is classified as hazardous
waste according to current legislation and must be handed over to a specialised collection centre.
2-39
GENERAL SAFETY RULES
2-40
TECHNICAL CHARACTERISTICS
3 : Technical characteristics
Index
3.6 Tyres.................................................................................................................3-28
3.6.1 Classification and sizes.........................................................................3-28
3.6.2 Available tyres......................................................................................3-29
3-1
TECHNICAL CHARACTERISTICS
3.1.1.2 Transmission
Transmission type Mechanical transmission, four wheel drive
Gearbox type DUAL POWER 16+8/8+8 synchronised
Shift control system Mechanical with lateral levers
Clutch 9"
Clutch control Mechanical with pedal
Safety PUSH & START device on clutch pedal
Reverse shuttle type Mechanical, synchronised
Reverse shuttle control Lever
Rear differential lock Mechanical
Front axle Four wheel drive
Front wheel drive engagement control Electrohydraulic
Front wheel drive clutch -
Front differential lock -
Front axle swing angle 11th
Minimum speed km/h 0.97
Maximum speed km/h 29.89
Maximum speed (homologated) km/h 30
3-2
TECHNICAL CHARACTERISTICS
3.1.1.3 Brakes
Rear brake type Mechanically controlled multi-disc wet brakes
Front brake type IST (simultaneous 4WD engagement under braking)
Emergency and parking brake Independently and mechanically controlled. Braking action on rear
wheels
Trailer hydraulic braking -
Trailer brake mechanical lever mount Type CUNA
3-3
TECHNICAL CHARACTERISTICS
X197F type hitch GTF30 065 type GTB30 031 type X007BT type
hitch hitch hitch
Unladen weight Roll-bar low Vrs 1930 1930 1930 1930
with front ballast 30km/h
(kg)
Front axle weight Roll-bar low Vrs 970 970 970 970
with ballast (kg) 30km/h
Maximum distance 360 400 630 0
Maximum Roll-bar low Vrs 505 440 500 0
permitted vertical 30km/h
load on hitch (Kg)
max permitted h Roll-bar low Vrs 649 674 348 0
of hitch (mm) 30km/h
3-4
TECHNICAL CHARACTERISTICS
3-5
TECHNICAL CHARACTERISTICS
3.1.2.2 Transmission
Transmission type Mechanical transmission, four wheel drive
Gearbox type DUAL POWER 16+8/8+8 synchronised
Shift control system Mechanical with lateral levers
Clutch 10"
Clutch control Mechanical with pedal
Safety PUSH & START device on clutch pedal
Reverse shuttle type Mechanical, synchronised
Reverse shuttle control Lever
Rear differential lock Mechanical
Front axle Four wheel drive
Front wheel drive engagement control Electrohydraulic
Front wheel drive clutch Multiplate wet clutch
Front differential lock NO-SPIN (Automatic)
Front axle swing angle 11th
Minimum speed km/h 0.97
Maximum speed km/h • 29.89 (S80)
• 39.9 (S80 40km/h)
Maximum speed (homologated) km/h • 30 (S80)
• 40 (S80 40km/h)
3-6
TECHNICAL CHARACTERISTICS
3.1.2.3 Brakes
Rear brake type Mechanically controlled multi-disc wet brakes
Front brake type IST (simultaneous 4WD engagement under braking)
Emergency and parking brake Independently and mechanically controlled. Braking action on rear
wheels
Trailer hydraulic braking -
Trailer brake mechanical lever mount Type CUNA
3-7
TECHNICAL CHARACTERISTICS
X197F type hitch GTF30 065 type GTB30 031 type X007BT type
hitch hitch hitch
Unladen weight Roll-bar low Vrs 1930 1930 1930 1930
with front ballast 30km/h – 40km/h
(kg)
Front axle weight Roll-bar low Vrs 970 970 970 970
with ballast (kg) 30km/h – 40km/h
Maximum distance 360 400 630 0
Maximum Roll-bar low Vrs 600 525 500 0
permitted vertical 30km/h – 40km/h
load on hitch (Kg)
max permitted h Roll-bar low Vrs 649 674 348 0
of hitch (mm) 30km/h – 40km/h
3-8
TECHNICAL CHARACTERISTICS
3-9
TECHNICAL CHARACTERISTICS
3.1.3.2 Transmission
Transmission type Mechanical transmission, four wheel drive
Gearbox type DUAL POWER 16+8/8+8 synchronised
Shift control system Mechanical with lateral levers
Clutch Single plate dry clutch, 10" diameter
Clutch control Mechanical with pedal
Safety PUSH & START device on clutch pedal
Reverse shuttle type Mechanical, synchronised
Reverse shuttle control Lever
Rear differential lock Mechanical
Front axle Four wheel drive
Front wheel drive engagement control Electrohydraulic
Front wheel drive clutch Multiplate wet clutch
Front differential lock NO-SPIN (Automatic)
Front axle swing angle 11th
Minimum speed km/h 1.21
Maximum speed km/h 37.82
Maximum speed (homologated) km/h 40
3-10
TECHNICAL CHARACTERISTICS
3.1.3.3 Brakes
Rear brake type Mechanically controlled multi-disc wet brakes
Front brake type IST (simultaneous 4WD engagement under braking)
Emergency and parking brake Independently and mechanically controlled. Braking action on rear
wheels
Trailer hydraulic braking -
Trailer brake mechanical lever mount Type CUNA
3-11
TECHNICAL CHARACTERISTICS
3.1.3.10 Cab
Type Standard profile
ROPS homologation Type GL9
Lateral doors With door pull handle, gas strut and key-operated lock
Cab air pollen filter Paper
Front screen Opening
Rear screen Opening
Windscreen wiper 1 speed
Rear wiper 1 speed
Windscreen washer 0.5 litres
Right/left hand rear view mirrors Adjustable and folding
Front sun shade With height adjustment
Provision for rotating beacon Switch in cab and external bayonet fitting
Ventilation and heating system With electric blower fan
Air conditioning system Condenser with electric blower fan on cab roof
Front work light 2
Rear work light 2
Provision for audio system Audio head unit housing and mountings for speakers
3-12
TECHNICAL CHARACTERISTICS
3-13
TECHNICAL CHARACTERISTICS
3.1.4.2 Transmission
Transmission type Mechanical transmission, four wheel drive
Gearbox type DUAL POWER 16+8/8+8 synchronised
Shift control system Mechanical with lateral levers
Clutch Single plate dry clutch, 10" diameter
Clutch control Mechanical with pedal
Safety PUSH & START device on clutch pedal
Reverse shuttle type Mechanical, synchronised
Reverse shuttle control Lever
Rear differential lock Mechanical
Front axle 4WD, selectable without disengaging drive
Front wheel drive engagement control Electrohydraulic
Front wheel drive clutch Multiplate wet clutch
Front differential lock NO-SPIN (Automatic)
Front axle swing angle 11th
Minimum speed km/h 1.21
Maximum speed km/h 37.82
Maximum speed (homologated) km/h 40
3-14
TECHNICAL CHARACTERISTICS
3.1.4.3 Brakes
Rear brake type Mechanically controlled multi-disc wet brakes
Front brake type IST (simultaneous 4WD engagement under braking)
Emergency and parking brake Independently and mechanically controlled. Braking action on rear
wheels
Trailer hydraulic braking -
Trailer brake mechanical lever mount Type CUNA
3-15
TECHNICAL CHARACTERISTICS
3-16
TECHNICAL CHARACTERISTICS
3.1.4.12 Cab
Type Standard profile
ROPS homologation Type GL9
Lateral doors With door pull handle, gas strut and key-operated lock
Cab air pollen filter Paper
Front screen Opening
Rear screen Opening
Windscreen wiper 1 speed
Rear wiper 1 speed
Windscreen washer 0.5 litres
Right/left hand rear view mirrors Adjustable and folding
Front sun shade With height adjustment
Provision for rotating beacon Switch in cab and external bayonet fitting
Ventilation and heating system With electric blower fan
Air conditioning system Condenser with electric blower fan on cab roof
Front work light 2
Rear work light 2
Provision for audio system Audio head unit housing and mountings for speakers
3-17
TECHNICAL CHARACTERISTICS
3-18
TECHNICAL CHARACTERISTICS
F
A
B C
D
Fig. 3.1
3-19
TECHNICAL CHARACTERISTICS
S60
A Length (front ballast weights / rear lift arms) 3230 mm
B Width at mid point of front wheels 1375 mm
C Width at mid point of rear wheels 1458 mm
D Maximum width 1818 mm
E Height 2040 mm
F Wheelbase 1,690 mm
3-20
TECHNICAL CHARACTERISTICS
F
A
B C
D
Fig. 3.2
3-21
TECHNICAL CHARACTERISTICS
3-22
TECHNICAL CHARACTERISTICS
(1) - The coolant must be composed of 50% protective fluid for radiators based on mono-ethylene glycol
with organic inhibitor formulation OAT, compliant with ASTM D 3306 type 1 and 50% demineralized or
distilled water.
3-23
TECHNICAL CHARACTERISTICS
3.3.1 Fuel
The engine is designed to run with standard fuels available throughout Europe (compliant with DIN EN 590
specifications).
Caution
Do not use fuels with characteristics differing from those indicated.
The use of non-recommended fuel may damage the engine. Do not use contaminated fuel or diesel fuel mixed with
water as this may cause serious engine malfunctions.
The warranty does not cover any malfunctions caused by the use of fuels other than those of the recommended type.
Warning
Using correctly filtered fuel will prevent damage to the injection system. Clean any fuel spilt when refuelling
immediately.
Do not keep fuel in galvanised (zinc plated) containers. Fuel reacts chemically with the zinc coating of the container,
producing compounds which will quickly clog the filters or cause injection pump and/or injector malfunction.
3.3.1.2 Biodiesel
BIODIESEL (compliant with the specifications of UNI EN 14214) may be used in proportions up to 7% mixed in a
standard fuel type available in Europe (as defined by the standard DIN EN 590).
Warning
Operating the engine with too high or too low an oil level may cause damage to the engine itself.
Never fill to beyond the MAX level, as excess oil combustion in the cylinder may cause a sudden increase in engine
speed.
Use only the specified oil type to ensure that the engine is protected adequately and maximise the performance
and durability of the engine itself.
Using oils of lower quality than indicated by the specifications will significantly shorten the lifespan of the engine.
The viscosity of the oil must meet the requirements specified at the normal engine operating temperature.
Danger
Prolonged skin contact with used engine oil may cause skin cancer.
If contact with oil cannot be avoided, wash your hands thoroughly with soap and water as soon as possible.
For guidelines on disposing correctly of used oil, see the section "Decommissioning and scrapping" in the chapter
"General safety rules".
3-24
TECHNICAL CHARACTERISTICS
S80 40
Mode Range Gear S60/80
Km/h
1st FW1 1.29 1.70
2nd FW2 2.12 2.80
16+8 Normal SLOW
3rd FW3 3.65 4.83
4th FW4 5.29 6.99
1st FW5 7.34 9.70
2nd FW6 12.08 15.98
16+8 Normal FAST
3rd FW7 20.85 27.58
4th FW8 Maximum drive ratio 28.89 39.90
1st REV1 3.07 4.06
2nd REV2 5.06 6.69
16+8 Normal REVERSE
3rd REV3 8.73 11.54
4th REV4 12.63 16.70
1st FW1 0.97 1.28
2nd FW2 1.60 2.10
16+8 20% Underdrive SLOW
3rd FW3 2.76 3.62
4th FW4 3.99 5.24
1st FW5 5.53 7.28
2nd FW6 9.11 11.98
16+8 20% Underdrive FAST
3rd FW7 15.72 20.68
4th FW8 Maximum drive ratio 22.75 29.92
1st REV1 2.32 3.05
2nd REV2 3.81 5.02
16+8 20% Underdrive REVERSE
3rd REV3 6.58 8.66
4th REV4 9.52 12.53
1st FW9 1.29 1.70
8+8 Reverse Shuttle Forwards 2nd FW10 2.12 2.80
SLOW 3rd FW11 3.65 4.83
4th FW12 5.24 6.99
1st FW13 1.10 9.70
8+8 Reverse Shuttle Forwards 2nd FW14 12.08 15.98
FAST 3rd FW15 20.85 27.58
4th FW16 30.16 39.90
1st REV1 1.10 1.45
8+8 Reverse Shuttle Reverse 2nd REV2 1.81 2.38
SLOW 3rd REV3 3.12 4.11
4th REV4 4.52 5.94
1st REV5 6.27 8.25
8+8 Reverse Shuttle Reverse 2nd REV6 10.32 13.58
FAST 3rd REV7 17.82 23.44
4th REV8 25.78 33.91
3-25
TECHNICAL CHARACTERISTICS
3-26
TECHNICAL CHARACTERISTICS
Vehicle Test No. Gear and speed max. dB (A) obtained dB limit
1st fast
1 87.7 90
V = 7.4 km/h
protective structure
4th slow
30 Km/h version 2 88.3 90
V = 5.3 km/h
15C/3 engine
4th fast
3 88.4 90
V = 30 km/h
Vehicle Test No. Gear and speed max. dB (A) obtained dB limit
1st fast
1 88.7 90
protective structure V = 7.4 km/h
30 Km/h version 4th slow
2 89.2 90
all engines, excluding V = 5.3 km/h
15C/3 4th fast
3 88.3 90
V = 30 km/h
Vehicle Test No. Gear and speed max. dB (A) obtained dB limit
4th slow
1 88.0 – 87.7 (S80 40km/h) 90
protective structure V = 7.3 km/h
40 Km/h version 1st fast
2 87.5 - 89.1 (S80 40km/h) 90
all engines, excluding V = 9.2 km/h
15C/3 4th fast
3 87.0 - 88.6 (S80 40km/h) 90
V = 40 km/h
3-27
TECHNICAL CHARACTERISTICS
3.6 Tyres
3.6.1 Classification and sizes
S60/S80 – S80 40km/h
Axle Tyres Tyre radius (mm) Load class Maximum Maximum
permissible mass permissible mass
per axle (kg) for the vehicle
(kg)
Front 200/70 R16 330 94 A8 1340 1100
Rear 360/70 R20 500 120 A8 2800 1650
S60 PLUS
Axle Tyres Tyre radius (mm) Load class Maximum Maximum
permissible mass permissible mass
per axle (kg) for the vehicle
(kg)
Front 200/70 R16 330 94 A8 1340 1100
Rear 360/70 R20 500 120 A8 2800 1650
3-28
TECHNICAL CHARACTERISTICS
S80 PLUS
Axle Tyres Tyre radius (mm) Load class Maximum Maximum
permissible mass permissible mass
per axle (kg) for the vehicle
(kg)
Front 200/70 R16 330 94 A8 1340 1100
Rear 360/70 R20 500 120 A8 2800 1650
Front Load index Pressure (bar) Rear Load index Pressure (bar)
240/70 R16 114 A8 2.4 320/70 R24 116 A8 1.6
11.6/65 - 12 8 PR 2.3 360/70 R20 120 A8 1.6
260/70 R16 109 A8 1.6 360/70 R24 122 A8 1.6
11.0/65 12 8 PR 2.3 320/85 R20 119 A8 1.6
27/10.50 - 15 4 PR 2.0 41/14.00 - 20 4 PR 1.7
200/70 R16 94 A8 2.4 360/70 R20 120 A8 1.6
Fig. 3.3
3-29
TECHNICAL CHARACTERISTICS
3-30
CONTROLS AND INSTRUMENTS
Index
4-1
CONTROLS AND INSTRUMENTS
4.5 Lights................................................................................................................4-32
4.5.1 Running lights, high and low beam headlights....................................4-33
4.5.2 Turn indicator lights.............................................................................4-33
4.5.3 Hazard warning lights...........................................................................4-34
4.5.4 Work lights (cab version)......................................................................4-34
4.5.5 Rear work light (roll bar version)..........................................................4-35
4.5.6 Rotating beacon...................................................................................4-35
4.5.7 Cabin light unit and switch...................................................................4-36
4.6 Air conditioning...............................................................................................4-37
4.6.1 Air conditioning controls......................................................................4-37
4.6.2 Air vents...............................................................................................4-38
4-2
CONTROLS AND INSTRUMENTS
1 - Multifunction instrument
2 - Reverse Shuttle / Dual Power
1 3
lever
3 - Lights selector stalk with horn
button
4 - Ignition switch
2 4
Fig. 4.1
Fig. 4.2
4-3
CONTROLS AND INSTRUMENTS
6 - Not used
10 - Multifunction instrument control 10
switches
11 - Hazard warning light switch
12 - PTO enable switch (safety switch)
11
13 - Beacon light switch
14 - Front PTO engagement (if availa-
ble for PLUS models)
12
6 13 14
Fig. 4.3
15 - Clutch pedal
16 - Left hand brake pedal 19
17 - Right hand brake pedal
18 - Foot throttle pedal
19 - Parking brake lever 16
20 - CAN diagnostic port
21 - Differential lock pedal 17 20
21 15
18
Fig. 4.4
23
22
Fig. 4.5
4-4
CONTROLS AND INSTRUMENTS
Fig. 4.6
Fig. 4.7
3 4 5
Fig. 4.8
4-5
CONTROLS AND INSTRUMENTS
10
Fig. 4.9
Fig. 4.10
2 3
Fig. 4.11
4-6
CONTROLS AND INSTRUMENTS
4.2 Controls
4.2.1 Rear view mirrors
The rear view mirrors are adjustable in all directions to ensure that driver has a clear view from the driver seat.
Roll-bar
Fig. 4.12
GL cab
Fig. 4.13
4-7
CONTROLS AND INSTRUMENTS
4.2.2 Toolbox
S60/80
The tool box is situated on the front right of the
tractor, in front of the footboard.
Fig. 4.14
S60/80 PLUS
The tool box is situated on the front left of the tractor,
in front of the footboard.
Fig. 4.15
4-8
CONTROLS AND INSTRUMENTS
4.2.3 Seat
Danger
Do not climb onto or off seat while the machine is moving.
Danger
All adjustments to the seat must be made with the machine stopped, the engine switched off and the parking brake
engaged.
Seat controls:
1 - Longitudinal adjustment
2 - Height adjustment (limiter)
3 - Weight adjustment 4
4 - Seat belts
Fig. 4.16
Weight adjustment
Turn the lever at the front of the seat suspension
system clockwise or anticlockwise. On certain
suspension versions, this lever has a ratchet action.
Set the position of the lever to allow the lever to
be rotated in the direction required. Pull the lever
outward and rotate by 180° until it locks in place.
The seat is adjusted correctly when it stabilises,
with the load of the driver, at the mid point of the
suspension travel.
If the seat is equipped with a window with a driver
weight indicator, set to the weight of the driver. If the
seat is equipped with a gauge window with a pointer,
the seat is adjusted correctly when the pointer is in
the centre of the green zone.
Note
Fig. 4.17
The driver must be seated when adjusting the seat,
so that the seat suspension system is loaded.
4-9
CONTROLS AND INSTRUMENTS
Note
The driver must be seated when adjusting the seat,
so that the seat suspension system is loaded.
Fig. 4.18
Longitudinal adjustment
Push the adjuster lever to the right to unlock the
seat guide rails. Make sure that the lever returns to
its original position and locks the guide rails once
the adjustment has been made. Check that the seat
cannot move longitudinally.
Fig. 4.19
4-10
CONTROLS AND INSTRUMENTS
Danger
Risk of injury caused by backrest springing forwards! When cleaning the upholstery of the backrest, the backrest
adjustment must be enabled only if the backrest is held with one hand.
Warning
Dot clean the seat with steam cleaning or pressure wash equipment!
When cleaning the surfaces of the seat upholstery, do not allow liquid to soak through the upholstery and into the
padding.
Before use, check that the cleaning product is compatible with the upholstery or commonly used man-made textiles
by testing on a small, concealed area.
4-11
CONTROLS AND INSTRUMENTS
Danger
The following adjustment must only be performed
with the machine stationary with the engine
switched off and the parking brake engaged.
Fig. 4.21
4.2.5 Horn
Press the horn button at the end of the lights selector
stalk. to sound the horn.
Use the horn to warn pedestrians and other road
users of the tractor when driving.
Note
The horn works in any lights selector stalk position.
Fig. 4.22
4-12
CONTROLS AND INSTRUMENTS
Fig. 4.23
4-13
CONTROLS AND INSTRUMENTS
4.2.7 ROPS
Models without a cab are equipped with a folding rollover protection frame.
Danger
During work, always keep the ROPS mounted in the correct vertical position.
When in horizontal position, the roll bar will provide no protection in case of overturning.
Make sure that the roll bar is positioned correctly before starting the engine.
Danger
Do not modify the structural components of the ROPS for any reason whatsoever by welding on additional parts,
drilling holes, grinding, etc. Failure to observe this instruction compromises the stiffness of the ROPS, reducing the
level of protection ensured by the original equipment.
Danger
In the event of tractor overturning or damage to the ROPS or cab (e.g., due to impact), all deformed structural
components must be replaced to ensure original safety.
Fig. 4.24
4-14
CONTROLS AND INSTRUMENTS
Note
The lower part of the button illuminates when the light selector dial is turned to the daytime running lights on position
(first notch).
1
C
Fig. 4.25
Fig. 4.26
4-15
CONTROLS AND INSTRUMENTS
Note
The sun shade is only available for the GL cab
(high profile roof).
Fig. 4.27
4-16
CONTROLS AND INSTRUMENTS
Fig. 4.28
Fig. 4.29
4-17
CONTROLS AND INSTRUMENTS
4.3.5 Doors
Both doors can be opened from the outside by
pressing the relative button (3) and from the inside
by pressing the specific lever (4). 3 4
The doors are held in the open or closed position by
gas struts.
The doors are also equipped with key-operated
security locks.
Fig. 4.30
4.3.6 Windows
To open from inside the cab, turn the lever
anticlockwise and push the screen outward. The A B
rear window is held in the open or closed position
by gas struts.
A - Windscreen
B - Rear screen
Fig. 4.31
4-18
CONTROLS AND INSTRUMENTS
Fig. 4.32
4-19
CONTROLS AND INSTRUMENTS
L15
L16
L13 L18
L12 L19
4-20
CONTROLS AND INSTRUMENTS
OFF ON
ST
Fig. 4.34
L24
Fig. 4.35
4-21
CONTROLS AND INSTRUMENTS
L12
Fig. 4.36
The situations in which the warning lamp (L12) and the buzzer are activated are indicated in the following table; the
warning lamp extinguishes and the buzzer stops when normal operating conditions are restored.
4-22
CONTROLS AND INSTRUMENTS
Fig. 4.37
Fig. 4.38
Fig. 4.39
4-23
CONTROLS AND INSTRUMENTS
Fig. 4.40
During the 5 second period during which the welcome screen is active, the dial gauges perform a sweep from zero to
full scale and all the LED indicators illuminate simultaneously and then extinguish as an instrument test cycle allowing
the operator to quickly and easily identify any instrument faults.
Note
The respective indicator lamp illuminates if a malfunction is identified by the system.
Fig. 4.41
4-24
CONTROLS AND INSTRUMENTS
Fig. 4.42
Icon Description
This icon is accompanied by a
continuous warning tone. SWITCH
THE ENGINE OFF IMMEDIATELY.
CONTACT THE GOLDONI
TECHNICAL SUPPORT SERVICE.
This icon is accompanied by a
continuous warning tone. While it is
not necessary to switch the engine
off immediately, the problem causing
the error should be diagnosed as
soon as possible. CONTACT THE Fig. 4.43
GOLDONI TECHNICAL SUPPORT
SERVICE.
Note
The tractor cannot be started if the necessary
safety operations are not performed.
J
Fig. 4.44
4-25
CONTROLS AND INSTRUMENTS
4-26
CONTROLS AND INSTRUMENTS
Icon Description
Front PTO engaged
E
Fig. 4.45
Icon Description
Rear PTO engaged with speed 540
Icon Description
Reverse shuttle in Neutral
G
Fig. 4.47
4-27
CONTROLS AND INSTRUMENTS
Icon Description
Auto Mode PTO active
Fig. 4.48
Icon Description
Regeneration disabled
Regeneration active
I
Fig. 4.49
Fig. 4.50
4-28
CONTROLS AND INSTRUMENTS
Fig. 4.51
Fig. 4.52
C
Fig. 4.53
4-29
CONTROLS AND INSTRUMENTS
Fig. 4.54
Note
This screen is only displayed if there are active
Fig. 4.55
errors present.
4-30
CONTROLS AND INSTRUMENTS
A B
Fig. 4.56
4-31
CONTROLS AND INSTRUMENTS
4.5 Lights
9 A 6 B
7
5
10
11
Fig. 4.57
4-32
CONTROLS AND INSTRUMENTS
Fig. 4.58
Fig. 4.59
4-33
CONTROLS AND INSTRUMENTS
Fig. 4.60
Fig. 4.61
4-34
CONTROLS AND INSTRUMENTS
Fig. 4.62
12
12
Fig. 4.63
4-35
CONTROLS AND INSTRUMENTS
Note
As the cabin light unit is powered by the battery for
the electric systems, it can be switched on even
when the ignition switch is turned off.
A
Fig. 4.64
4-36
CONTROLS AND INSTRUMENTS
1 2 3
Fig. 4.65
4-37
CONTROLS AND INSTRUMENTS
Note
Close the doors and windows of the cab when the air conditioner or heater are working. Otherwise the cooling or
heating effect will be reduced.
Warning
To prevent the risk of damage to the air conditioning system, never disassemble any of the components of the air
conditioner parts.
Warning
The condenser must be cleaned regularly, removing dust, insects and other foreign matter for the air conditioner
system to function correctly.
Warning
To prevent the compressor from seizing, the air conditioning system must be switched on, even if only for a few
minutes, at least once every month. Switch on the compressor and turn the temperature adjustment switch to the
maximum and minimum positions in order to idle the engine for a few minutes.
Warning
Special tools and suitable protective equipment are necessary to service the air conditioner. To avoid the risk of
fire or other accidents due to improper maintenance, faults concerning the air conditioner must only be repaired by
the GOLDONI service network.
Danger
Avoid direct contact with the refrigerant! In the event of contact with the eyes, seek immediate medical treatment
to prevent further damage.
The temperature in the vicinity of refrigerant lines piping must not exceed 80°C.
Fig. 4.66
4-38
OPERATING INSTRUCTIONS
5 : Operating instructions
Index
5-1
OPERATING INSTRUCTIONS
5-2
OPERATING INSTRUCTIONS
Note
The tractor cannot be started if the necessary safety operations are not performed.
5-3
OPERATING INSTRUCTIONS
Danger
The foot-board (2) and the step (3) can be slippery,
grip the handrails (1) firmly while ascending.
- Sit in the seat.
- Adjust the mirrors and the driver seat posi-
tion, as described in the previous chapter. 2
- Familiarise yourself with the location of all the
tractor controls.
- fasten the seat belt.
3
Fig. 5.1
Note
The figure shows the cab GL11 (high profile) but the indications are also valid for the cab SG1/1 (low profile), as it
has similar points of purchase.
Danger
The foot-board (2) and the step (3) can be slippery,
grip the handrails (1) firmly while ascending.
- Sit in the seat.
- Close the door.
- Adjust the mirrors and the driver seat posi-
tion, as described in the previous chapter.
3 2
- Familiarise yourself with the location of all the
tractor controls.
- fasten the seat belt. Fig. 5.2
5-4
OPERATING INSTRUCTIONS
Warning
Check that there is fuel in the tank before attempting to start the engine.
ST
ted automatically at external temperatures
below -8 °C.)
- ST: This position starts the engine. Release
the key as soon as the engine starts. The
switch returns automatically to the ON posi-
tion.
Fig. 5.3
5-5
OPERATING INSTRUCTIONS
To start the engine, depress the clutch pedal completely and turn the ignition switch to ON. Check that no fault
warning indicators are shown on the display.
As soon as the preheat indicator lamp extinguishes, the engine may be started by turning the ignition switch to ST.
Wait for the engine to start and then release the key.
Warning
Release the ignition key and let the ignition switch return to ON as soon as the engine starts. Continuing to hold
the key may damage the engine.
Warning
Do not run the starter motor for more than 20 consecutive seconds. If the engine fails to start, wait for 2 minutes to
allow the starter motor to cool and then try again. If the engine still fails to start after 4 consecutive attempts, identify
and resolve the problem before attempting to start the engine again.
Fig. 5.4
OFF ON
46755
ST
Fig. 5.5
5-6
OPERATING INSTRUCTIONS
Caution
DO NOT use ether based products or other starter aid fluids to start the engine at low temperatures, as this could
lead to serious injury and damage to the vehicle.
Warning
DO NOT attempt to start the engine before it has preheated correctly by running the starter motor for longer than
necessary, as this may drain the battery.
Warning
At temperatures below 8°C, wait until the preheat stage finishes before turning the ignition switch to ST.
To maximise the durability of the engine and prevent loss of performance, the engine must be warmed up correctly
in both cold and hot weather conditions.
At low temperatures, idle the engine for 3 to 4 minutes before starting work.
At temperatures below 0°C, add the recommended antifreeze product to the coolant and pour anti-gelling additive
into the tank before filling with fuel.
Warning
See "Lubricants, fuels and coolants" for the correct quantity and type of fluid.
5-7
OPERATING INSTRUCTIONS
Danger
Always lower any mounted implements to ground level.
Warning
Never switch the engine when under load and running at high engine speeds.
Before switching off the engine, stop the tractor following the instructions given in the "Stopping the tractor" section.
Before turning the ignition switch to OFF, leave the engine to idle for a few minutes to ensure that all components are
lubricated uniformly and prevent possible damage caused by high temperatures and insufficient lubrication.
Warning OFF ON
On machines with a battery master switch, never 46755
ST
use the switch to disconnect the electrical power
supply while the engine is running to stop the
engine. After switching off the engine, wait at
least 2 minutes before disconnecting the electrical
power supply to allow the electronic control unit to
complete the "after-run" procedure: Failure to do
so may result in damage to the electronic engine
control unit.
Fig. 5.6
5-8
OPERATING INSTRUCTIONS
Danger
Always start the engine from the driver's seat with all the gear levers and the power take-off lever in neutral. The
brakes must be correctly adjusted so that they bite simultaneously. Adjust the seat and fasten the seat belt.
Danger
Never operate the engine in an enclosed space without ensuring that the space itself is adequately ventilated.
Exhaust fumes are harmful to the health and may be lethal.
Danger
Before starting the engine, ensure that the parking brake is disengaged and that the transmission and PTO are in
neutral. This is necessary even though the tractor is equipped with a start safety device. Never override the start
safety switch. If this component does not work correctly, it must be repaired by the qualified personnel of your
dealer.
Danger
Make sure that all connected implements have been lowered completely to the ground before starting the engine.
Danger
Ensure that all safety covers, guards and protective structures necessary are correctly installed on the tractor
(ROPS safety roll bar, front cowl panels, cowl, PTO guard, front axle drive shaft guard etc.).
Danger
Make sure that there are no persons or obstacles within the operating radius of the tractor before starting the
engine.
Danger
After starting the engine, always check that all lights and instruments are working correctly. In any malfunction is
found, DO NOT use the tractor until the fault has been rectified.
5-9
OPERATING INSTRUCTIONS
Fig. 5.7
Fig. 5.8
Fig. 5.9
5-10
OPERATING INSTRUCTIONS
Danger
Always lower any mounted implements completely to the ground before leaving the tractor. Never leave the
implements raised from the ground.
Danger
Before leaving the tractor, always put all the control levers in neutral, engage the parking brake, stop the engine
and engage a gear.
Danger
Always remove the ignition key before leaving the tractor unattended.
Danger
Park the tractor on level ground if possible, engage
a gear and engage the parking brake. When
parking on a gradient, in addition to engaging the
parking brake, select the lowest forward gear if
parking uphill or the lowest reverse gear if parking
downhill. For greater safety, also use chocks.
Chocks are always required, however, when
parking with a trailer hitched to the tractor.
Fig. 5.10
Fig. 5.11
5-11
OPERATING INSTRUCTIONS
Fig. 5.12
Warning OFF ON
To switch off the engine correctly, refer to the
ST
"Stopping the engine" section.
Fig. 5.13
5-12
OPERATING INSTRUCTIONS
5.1.8 Running in
Before being used, the tractor must run for a period of time under the envisaged conditions of lubrication, rotation
speed and load. Meanwhile, carry out necessary checks, adjustments and maintenance to normalise the technical
conditions.
Preparations before running-in:
- Fill the front hub oil sump and lubricate the front wheel drive axle king pin and the water pump shaft. Check
the oil level in the engine sump, the transmission system, the lift, the central drive gear of the front wheel drive
axle and the final drive unit and top up if necessary.
- Top up with fuel and coolant, and compile the respective fluid labels correctly.
- Check that the tyres are inflated to the correct pressure.
- Check that the electrical system functions correctly and that all electrical connections are secure.
- Put all the control levers in neutral.
Running in:
- Avoid exceeding 75% of maximum power during the first 50 operating hours of the engine.
- Do not run the engine for prolonged periods in low load conditions or at low engine speeds when running the
engine in: this may result in excessive oil consumption and/or oil in the exhaust.
5-13
OPERATING INSTRUCTIONS
Fig. 5.14
Warning
The operator may continue to drive the vehicle as normal while regeneration is in progress.
5-14
OPERATING INSTRUCTIONS
Warning
If the filter regeneration process is not completed successfully automatically or performed manually when requested,
the functionality of the filter itself may be compromised. If the regeneration cycle request is ignored repeatedly,
engine power will be significantly reduced and the filter itself will be damaged beyond repair, and will have to be
replaced with a new component by the dealer.
Danger
Extremely hot gases are expelled from the exhaust during the regeneration cycle, These gases may cause damage
to property and/or personal injury. Regeneration must always be performed outdoors at a safe distance from any
potentially flammable materials (e.g. hay, straw, dry leaves) and from persons or animals.
Keep the under-cowl area clean at all times, removing all potentially flammable debris and materials (hay, straws,
dry leaves etc.).
Fig. 5.16
Fig. 5.17
5-15
OPERATING INSTRUCTIONS
Note
If an excessive number of regeneration cycles are performed, it will be necessary to change the engine oil at a
shorter interval than indicated in the maintenance schedule.
The necessity to change the oil is indicated by the alarm symbol on the instrument panel display. This situation
does not result in derated engine power, however.
Danger
Manual regeneration cycles must be performed A
with the machine stationary. Park the tractor
outdoors at a safe distance from any potentially
flammable materials (e.g. hay, straw, dry leaves)
and from persons or animals.
Do not remain on board the tractor during manual
regeneration.
Never leave the machine unattended for any
reason during the cycle. Fig. 5.18
Danger
Only run the engine in a well ventilated area to prevent the risk of exhaust gas inhalation. The engine exhaust is
poisonous.
Danger
The exhaust produced during regeneration becomes extremely hot and constitute a fire hazard if they come into
contact with flammable materials. The machine must be parked outdoors during the procedure.
Danger
The diesel particulate filter regeneration cycle must not be performed with the tractor parked on surfaces with
flammable materials which could catch fire in the event of contact with parts of the exhaust system.
Danger
The silencer becomes extremely hot during the regeneration cycle. The silencer must be at a safe distance from
objects and persons during the cycle. Do not use exhaust gas extraction systems applied to the silencer.
Note
The coolant temperature must be at least 65°C.
Engine speed will increase automatically to approximately 2000 rpm during the cycle.
The particulate filter regeneration process is complete when the engine returns to idle speed.
Turn the engine off and on again once the manual regeneration cycle is complete.
5-16
OPERATING INSTRUCTIONS
Note
The complete regeneration cycle reduces the mass of particulate.
The operator must deactivate the regeneration disable function to permit launch of automatic regeneration. Automatic
regeneration requested; if regeneration starts, the relative indicator illuminates:
Automatic regeneration is not possible. The operator must perform a manual regeneration cycle to restore normal
engine operation.
Warning
Continuing to use the tractor without performing a regeneration cycle may damage the particulate filter.
If the engine fault warning indicator remains lit after the regeneration cycle is complete, contact an authorised service
centre.
5-17
OPERATING INSTRUCTIONS
The service regeneration cycle must be launched by the operator, and is only enabled if the fol-
lowing conditions are met:
- Coolant temperature > 65°C
- Vehicle speed = 0 km/h
- Throttle pedal = 0%
- No ancillary utility connected (also switch off air conditioner)
- Parking brake engaged
- Transmission in neutral
- Engine at idle speed
Press and hold the relative button for 2 seconds to launch regeneration.
Note
Contact an authorised service centre if the regeneration cycle does not start.
The manually launched service regeneration cycle is interrupted if any of the following condi-
tions occur:
- Coolant temperature < 65°C
- Vehicle speed > 0
- Throttle pedal > 0%
- Any auxiliary utility operating
- Engine speed > 2100 rpm.
- Fuel temperature > 100°C
- DPF inlet side temperature > 680°C
- Regeneration cycle duration > 1500s
- After 300s, if DPF inlet side temperature < 550°C
- After 300s, if DOC inlet side temperature < 250°C
5-18
OPERATING INSTRUCTIONS
Warning
The hand throttle must only be used for tasks requiring a constant engine speed. Never use the hand throttle when
driving on roads.
Fig. 5.19
Warning
When using the throttle pedal, preferably move the hand throttle into the lowest position to set idle speed.
Fig. 5.20
5-19
OPERATING INSTRUCTIONS
Danger
NEVER travel along any slope with the clutch disengaged.
Warning
Never leave you foot resting on the clutch pedal when working as this will cause premature clutch plate wear.
Warning
Lengthy clutch disengagements could wear out the thrust bearing.
Fig. 5.21
N
To change gear, press the clutch pedal to disengage
the transmission clutch, select the required gear
and then gradually release the clutch pedal.
No gear is engaged when the lever is set to the
central position (neutral). 2 4
Fig. 5.22
5-20
OPERATING INSTRUCTIONS
H
Fig. 5.23
Note
The 20% under-drive mode is only selectable in
forward drive and in Dual Power mode.
1
L
Fig. 5.24
5-21
OPERATING INSTRUCTIONS
Slow 1
N
Neutral
N
High
Neutral
N
High
Caution
Only select reverse drive and/or subsequently select forward drive with the engine at idle speed and when the
wheels of the tractor are not turning.
5-22
OPERATING INSTRUCTIONS
F
speeds.
The lever has three positions:
- Forward: lever in (F) position
- Neutral: lever in (N) position
- Reverse: lever in (R) position
Dual Power mode (16+8)
N
This lever operates the Dual Power function,
allowing the driver to select forward or reverse drive
and giving the tractor a total 16 forward speeds and
R
8 reverse speeds.
The lever has three positions:
Fig. 5.26
- Fast ratios: lever in (F) position
- Neutral: lever in (N) position
- Dual Power with under-drive function (20%):
lever in (R) position
Gear selection is synchronized.
To select the drive direction: stop the machine, press the clutch pedal, select the required drive direction and then
gradually release the clutch pedal.
Caution
Never invert the drive direction while the tractor is moving. This may damage the transmission.
5-23
OPERATING INSTRUCTIONS
Note
For the differential lock to be more effective, it should be engaged before the wheels start slipping. Do not engage
the differential lock when one wheel is already slipping.
Warning
The differential lock prevents the tractor from steering when engaged.
Warning
Do not use the differential lock when approaching a bend or steering, and do not use in high gears or at high engine
speeds.
Warning
If a wheel sinks into the soil, reduce engine speed before engaging the differential lock to prevent damage to the
transmission.
Danger
Do not use the differential lock at speeds above 10 km/h.
Note
1
For the differential lock to be more effective,
it should be engaged before the wheels start
slipping. Do not engage the differential lock when
44712
Fig. 5.27
5-24
OPERATING INSTRUCTIONS
Note
For safety, four wheel drive is engaged by default when the tractor is switched off, when the tractor is held in a
stationary position by the parking brake engaged, or when the service brake pedals are pressed.
When the tractor is started, the four wheel drive remains engaged or is disengaged according to the operating
mode that has been set.
Danger
To engage front wheel drive, ALWAYS depress the clutch pedal, bring the tractor to a standstill (wheels not turning)
and reduce engine speed to idle.
Danger
The four wheel drive system allows the vehicle to negotiate steeper terrain. Working on steeper gradients significantly
increases the risk of overturning. Use the tractor and choose your manoeuvres with extreme caution.
Warning
Using four wheel drive considerably increases tyre wear. It is not recommended when driving on roads or on
particularly hard terrain.
5.3.9.1 Electro-hydraulic four wheel drive with 2 functions (for tractors S60/80)
The 4WD system is controlled from the button (1) on
the left hand side of the dashboard.
To engage, keep the clutch pedal (3) pressed and
then press the four wheel drive button (1); the button
will return to the original position when released. 3
Release the clutch pedal (3) slowly. The relative
symbol (2) illuminates on the display. 1
To disengage the four wheel drive, keep the clutch
pedal (3) pressed and then press the button (1)
again; the button will return to the original position
when released. Release the clutch pedal (3) slowly.
The symbol (2) on the display extinguishes.
2
Caution
The four wheel drive does not switch off
automatically once a certain speed is exceeded. Fig. 5.28
5-25
OPERATING INSTRUCTIONS
5.3.9.2 Electro-hydraulic four wheel drive with 3 functions (for tractors S60/80
PLUS)
The four wheel drive system has a number of
operating modes. The button (1), situated on the left
hand side of the dashboard, controls which mode
has been selected: press it to scroll through the
operating modes available and select the one you
want.
1
Fig. 5.29
The 4WD modes available are summarised in the following table.
AUTO
5-26
OPERATING INSTRUCTIONS
Fig. 5.31
5-27
OPERATING INSTRUCTIONS
Fig. 5.32
Fig. 5.33
5-28
OPERATING INSTRUCTIONS
Note
Avoid sudden braking unless in an emergency.
Braking gently and progressively is safer and reduces brake wear, increasing the lifespan of the brake components.
Warning
Pressing the brake pedals automatically activates the IST (Simultaneous Front Wheel Drive Engage) function,
which deactivates once the brake pedals are released.
Danger
Check that the brakes work correctly before setting off with the tractor.
Danger
The brake pedals must always be latched together with the link pin when driving on the road.
Danger
Do not leave you foot on the brake pedals when not braking.
If the brake pedals feel excessively spongy when braking or can be pressed all the way to the floor without resistance:
- Do not drive the tractor.
- Identify the cause of the problem and rectify it immediately.
- If you cannot rectify the fault, have the problem corrected immediately by an authorised GOLDONI service
centre.
5-29
OPERATING INSTRUCTIONS
Fig. 5.34
Fig. 5.35
Danger
Before setting off, make sure that the parking brake is released and the relative indicator on the display is off.
Danger
Always engage the parking brake before leaving the driver seat.
Warning
Never use the parking brake as a substitute for the service brake system.
5-30
OPERATING INSTRUCTIONS
Note
For safety, engine start is inhibited if the PTO is rotating.
Warning
When not using the rear PTO, move the mode selector lever to Neutral. This stops the PTO shaft and any other
connected rotating components from accidentally turning.
Danger
Do not remove or damage the metal guard.
Danger
When the PTO is not in use, the shaft must be covered with the specific guard.
Danger
When connecting high inertia implements (e.g. mower decks, flail mowers etc.) to the PTO, use a cardan shaft
transmission with a free wheel mechanism. This prevents drive from being transmitted by inertia from the implement
to the machine, and ensures that the tractor stops immediately when the clutch is depressed.
Fig. 5.36
5-31
OPERATING INSTRUCTIONS
Danger
Releasing the clutch lever abruptly may cause the
machine to respond dangerously.
When the PTO clutch lever is lowered, the icon (X)
is displayed on the instrument panel to indicate that
the PTO is disengaged. 2 1
Warning Fig. 5.37
The lever must be kept in the lowered position as
briefly as possible, and only for the length of time
strictly necessary to select speed and mode.
Holding the PTO clutch lever in the lowered
position for longer than necessary may cause
severe damage to the clutch.
Fig. 5.38
5-32
OPERATING INSTRUCTIONS
Fig. 5.39
The tractor is equipped with a safety system that stops the engine if the operator has to get up from his seat while
the rear PTO is engaged.
If the operator gets up from his seat when the PTO is engaged, a buzzer is activated and the PTO warning light (7) on
the dashboard starts to flash: if the operator sits down again within 2 seconds, the warning light (7) and the buzzer go
out; if not, the engine stops within 7 seconds, the buzzer cuts out but the warning light (7) continues to flash because
the PTO is still on.
When the engine stops once 7 seconds have elapsed, you must carry out the normal engine start-up procedure (see
the "Starting and stopping the engine" section), then reactivate the PTO as described in this section. You cannot
reactivate the engine (and the PTO) automatically simply by sitting on the seat.
Danger
The engine stops (and the PTO is disengaged) approximately 7 seconds after the operator stands up. During the
period of time an acoustic signal (buzzer) indicates that the PTO is still in operation.
7
Fig. 5.40
5-33
OPERATING INSTRUCTIONS
5-34
OPERATING INSTRUCTIONS
5.5.2 Front Power Take Off (if available for PLUS models)
The front Power Take Off can be used in Independent
mode at an engine speed of 1000 rpm.
Fig. 5.42
Fig. 5.43
The tractor is equipped with a safety system that stops the front PTO if the operator has to get up from his seat.
If the operator gets up from his seat when the PTO is engaged, a buzzer is activated and the PTO warning light (5)
on the dashboard starts to flash: if the operator sits down again within 2 seconds, the warning light (5) and the buzzer
go out; if not, the PTO stops within 7 seconds, the buzzer cuts out but the warning light (5) continues to flash because
the engage button (1) is still pressed.
When the PTO stops once 7 seconds have elapsed, release and re-press the engage button (1) to re-engage the
PTO. You cannot reactivate the PTO automatically simply by sitting on the seat.
Danger
The Power Take Off disengages approximatively 7 seconds after the operator has got up from the seat. During the
period of time an acoustic signal (buzzer) indicates that the PTO is still in operation.
5-35
OPERATING INSTRUCTIONS
5
Fig. 5.44
Fig. 5.45
5-36
OPERATING INSTRUCTIONS
5-37
OPERATING INSTRUCTIONS
Warning
For the universal joint to function correctly and to prevent damage to components and guards, bear in mind that the
maximum operating angle technically possible for the universal joint depends on the dimensions and conformation
of the PTO guard elements as much as on dimensions and conformation of the universal joint itself and its protective
devices. As a result, the maximum operating angle of the universal joint effectively possible may vary from case to
case.
Danger
Only use universal joints with adequate protective measures.
5-38
OPERATING INSTRUCTIONS
Fig. 5.47
Fig. 5.49
5-39
OPERATING INSTRUCTIONS
Fig. 5.50
Note
The working depth attained by the implement is
proportional to draft force and dependent on the
consistency of the soil. In this mode, the draft
force requested by the lift from the tractor remains
constant.
Fig. 5.51
Fig. 5.52
5-40
OPERATING INSTRUCTIONS
Fig. 5.54
5-41
OPERATING INSTRUCTIONS
Fig. 5.55
Fig. 5.56
5-42
OPERATING INSTRUCTIONS
Fig. 5.57
5-43
OPERATING INSTRUCTIONS
Danger
All installation, usage, cleaning, maintenance and adjustment procedures must be performed with the machine
off and with the lift in the safety lock position. Wear suitable personal protective equipment (safety gloves and
footwear) when performing these operations.
Danger
For safety, the correct type of towing device must be used for the trailer or implement towed in accordance with
applicable legislation.
Danger
The risk of the machine rearing is increased when the towing device is set to the highest position. Keep out of the
area between the tractor and the towed vehicle.
Danger
Before use, inspect the device and check that it works correctly to prevent the risk of damage, and identify any worn
components which must be replaced. Never use the device with damaged, worn or missing components.
Danger
Do not make any modifications or alterations to the device.
Warning
The device may only be used by persons with adequate experience in the use of this type of equipment. Always
refer to the instructions given herein. All adjustment and maintenance procedures may only be performed by
authorised, qualified personnel.
Warning
The towing device must be used correctly and set to the correct height to ensure the driveability of the machine.
Warning
When using a trailer with synchronised driven wheels, the drawbar must be kept in as horizontal position as
possible.
Warning
The machine is equipped with an emergency front tow hitch for moving a trailer in an emergency or for towing the
machine itself if necessary.
5-44
OPERATING INSTRUCTIONS
Warning
Only use the front towing hitch to tow the tractor in
an emergency.
Only tow in a straight direction relative to the
centreline of the tractor.
Use only for the intended purpose and as
indicated.
Fig. 5.58
Caution
Do not exceed 10 Km/h when towing the tractor.
An operator must remain on board the towed
vehicle to manoeuvre the vehicle itself as
necessary.
B
Note
More force is needed to steer the wheels when
the engine of the tractor is not running.
To prevent damage to the transmission and
hydraulic system, ensure that:
- the differential lock is disengaged;
- the gear and range selector levers are in neu-
tral;
- four wheel drive is disengaged;
- the parking brake is disengaged.
Fig. 5.59
5-45
OPERATING INSTRUCTIONS
- Lift the towing eye hitch pin and reverse with the tractor to align the towing hitch correctly with the towing eye
of the trailer.
- Push the hitch pin back into the hitch and ensure that the accidental uncoupling prevention device is fitted in
place.
Category EEC-X
Vertical adjustment Pins
Pin diameter (mm) 28
Hitch point position (mm):
Category EEC
Vertical adjustment Pins
Pin diameter (mm) 31
Hitch point position (mm):
5-46
OPERATING INSTRUCTIONS
5.8.4 Drawbars
EEC drawbar (D.31)
EU mark or approval number: e11*00301*00
Category EEC
Length (mm) 760
Pin diameter (mm) 31
Hitch point position (mm):
Category EEC
Length (mm) 760
Pin diameter (mm) 28
Hitch point position (mm):
5-47
OPERATING INSTRUCTIONS
Danger
The total towed weight must not exceed the combined weight of the tractor, the ballast and the operator. Apply
counterweights or ballast weights to the wheels as described in the operator manual of the implement or of the
tractor.
Danger
Towing an excessive load may cause loss of traction and loss of control on slopes. Reduce the weight towed by
the tractor when working on slopes.
Danger
Never carry persons or allow children in or on the towed implement
Danger
Use only homologated towing hitches. Only tow with a machine with a suitable towing hitch. Towed implements
must only be hitched to the approved hitching point.
Danger
If it is not possible to reverse up a slope when towing a load, this means that the gradient is too steep for working
with a towed load. Reduce the load towed or abandon the task.
Danger
Never negotiate a downhill gradient with the machine in neutral.
Danger
Keep out of the area between the tractor and the towed vehicle.
Danger
Do not make sudden turns. Work with particular caution when turning or working on poor surfaces. Take extreme
care when reversing.
5-48
OPERATING INSTRUCTIONS
Fig. 5.64
Fig. 5.65
Warning
Fit supplementary lights if the towed implement obstructs or limits visibility of the turn indicators or other lights on
the rear of the machine.
5-49
OPERATING INSTRUCTIONS
Danger
Any adjustments to the three point linkage or to the implement must be made with the engine off, the key removed
from the ignition switch and the implement lowered to the ground.
Danger
Keep out of the area between the tractor and the towed vehicle/implement when checking the three point linkage.
Danger
Do not use the top link of the lift as a towing point for the machine.
Danger
When driving on roads with an implement carried on the three point linkage, take up the slack in the chains and
keep the lift raised.
Danger
Never work under an implement raised only by the hydraulic lift. Always use a suitable support to hold it in place
and turn off the engine.
Caution
The maximum permissible load value of the lift is indicative only. The weight of the implements lifted must be less
than maximum liftable load, as the distance between the three point linkage and the centre of gravity of the load
also significantly influences the load effectively sustained by the linkage.
The weight sustained by the linkage increases significantly within increasing distance.
Warning
The top link must be set in the highest hole when driving on the road to prevent damage to the swinging drawbar
carrier.
The machine is equipped with a three-point hitch.
For the lift to operate properly, carefully check the dimensions of the implement to be hitched to the tractor.
To prevent the undue stress to the linkage assembly caused by incompatible dimensions, the implement hitch point
must be of the same category as the three point linkage of the tractor hitch.
5-50
OPERATING INSTRUCTIONS
4 3
Fig. 5.66
Danger
The following adjustment must only be performed with the machine stationary with the engine switched off and the
parking brake engaged.
5-51
OPERATING INSTRUCTIONS
Fig. 5.68
When the top link is not in use, attach the spring (4)
to the fixed bracket (5).
Fig. 5.69
5-52
OPERATING INSTRUCTIONS
Fig. 5.71
5-53
OPERATING INSTRUCTIONS
Fig. 5.72
5-54
OPERATING INSTRUCTIONS
5.10.2 Front three point linkage (if available for PLUS models)
The three point linkage consists of the following
components:
1 - Top link arm
1
2 - Implement coupling end
Fig. 5.73
Danger
The following adjustment must only be performed
with the machine stationary with the engine
switched off and the parking brake engaged. 2
Fig. 5.74
5-55
OPERATING INSTRUCTIONS
Fig. 5.75
Fig. 5.76
5-56
OPERATING INSTRUCTIONS
Danger
Always wear safety gloves and safety eyewear to protect your eyes.
Danger
Escaping pressurised hydraulic fluid can have enough force to penetrate the skin. The fluid for hydraulically
controlled systems can also cause injection injuries. Seek immediate medical attention in the event of any injury
caused by escaping hydraulic fluid. Failure to do so may result in severe infection or dermatological reactions.
Never check for a fluid leak with your hands. Use a piece or wood or cardboard to locate leaks.
Danger
The tightness of all of the connection devices and the conditions of the hoses and pipes must be checked before
pressurising the system. Release all the pressure in the system before disconnecting hoses and before carrying
out any other work on the hydraulic system.
The tractor is equipped with auxiliary hydraulic distributors for operating external hydraulic cylinders.
The distributor valves are equipped with 1/2" NPTF female couplers complete with rubber dust caps.
Tractors may be equipped with the following different types of distributor:
- single acting;
- double acting;
- double acting with detent;
- double acting with float mode.
These distributors are connected via lines to corresponding hydraulic couplers situated on the rear or front right hand
side of the machine, depending on the configuration of the tractor. The numbers on the caps of the hydraulic couplers
and on the control levers identify which coupler is assigned to which control.
Fig. 5.77
5-57
OPERATING INSTRUCTIONS
4
Fig. 5.78
Depending on the version of the hydraulic distributors installed on the machine, the control levers perform the
following functions:
- Single acting hydraulic distributor control lever: the cylinder extends when the lever is raised and retracts
when the lever is lowered as a result of the weight of the implement installed.
- Single acting hydraulic distributor control lever with coupling in floating position: the cylinder extends
when the lever is raised and retracts when the lever is lowered as a result of the weight of the implement in-
stalled. The float function allows the implement to follow the contours of the terrain.
- Double acting hydraulic distributor control lever: the cylinder extends when the lever is raised and retracts
when the lever is lowered.
- Double acting hydraulic distributor control lever with detent: the cylinder extends when the lever is raised
and retracts when the lever is lowered. The detent function may be used to hold the distributor lever in a raised
position.
- Double acting hydraulic distributor control lever with sprung lever return: The detent function may be
used to hold the distributor lever in position. The sprung lever return function (KICK-OUT) automatically disa-
bles (releases) the detent function by moving the lever to the neutral position once the maximum set pressure
has been reached.
- Double acting hydraulic distributor control lever with fourth float mode position: the cylinder extends
when the lever is raised and retracts when the lever is lowered. The float function allows the implement to
follow the contours of the terrain.
Warning
Check the transmission oil level often to ensure that the hydraulic circuit operates correctly.
5-58
OPERATING INSTRUCTIONS
Fig. 5.79
The external hydraulic cylinders connected to the tractor hydraulic circuit must be equipped with hoses and 1/2" male
couplings to connect them to the quick couplings on the back of the tractor.
5-59
OPERATING INSTRUCTIONS
Type
A Convertible, with single or double action
operation
B* Single acting with float mode detent; or
double action with lever detent; or double
action with lever return spring; or double
action with fourth float mode position
C* Single acting with float mode detent; or
double action with lever detent; or double
action with lever return spring; or double
action with fourth float mode position
A B C
* - Optional
Fig. 5.80
Fig. 5.81
A1
A2
Fig. 5.82
5-60
OPERATING INSTRUCTIONS
Fig. 5.83
B1
B2
Fig. 5.84
5-61
OPERATING INSTRUCTIONS
Fig. 5.85
C1
C2
Fig. 5.86
5-62
OPERATING INSTRUCTIONS
Note
Depending on the configuration, the distributor is
used to control the front lift. See the section that
specifically describes how it operates.
Fig. 5.88
A1
A2
Fig. 5.89
5-63
OPERATING INSTRUCTIONS
Fig. 5.90
B1
B2
Fig. 5.91
5-64
OPERATING INSTRUCTIONS
Fig. 5.92
C1
C2
Fig. 5.93
5-65
OPERATING INSTRUCTIONS
Danger
Keep out of the working radius of implements when connecting quick couplers.
Do not allow people to stand nearby.
Danger
Make sure that the male connector is engaged correctly in the quick coupler before starting the tractor.
Danger
Using lock valves on hydraulic drives is recommended for greater safety.
Connect the hose to the quick coupler of the distributor as follows:
- clean the male connector on the implement;
- stop the engine;
- make sure the hydraulic lift is lowered;
- move the lever of the distributor you intend to use for the connection several times throughout its entire travel
to release the pressure from the circuit;
- lift the protective cover on the quick coupler connected to the distributor;
- clean the coupler and the male connector thoroughly;
- push the lock ring and engage the male connector in the coupler.
Once this procedure is complete, the engine may be started and the distributor may be used as required.
5-66
OPERATING INSTRUCTIONS
Danger
The tyre may explode when being inflated if it is damaged or if the rim is not intact or correctly matched.
Warning
Replace any tyres that show signs of damage, punctures or swelling immediately.
Warning
Periodically check that the tyres are inflated to the correct pressure and check the values with the information
provided by the manufacturer in relation to use of the tractor.
Follow the following instructions on use, maintenance and replacement of tyres:
- choose tyres that are suitable for tractor use, in the recommended combinations;
- use tyres that are suitable for the work load;
- do not exceed the speed limit indicated on the tyres;
- check that the nuts on the tyres which have just been fitted are tight after 3 hours of work;
- periodically check that the nuts are tight, that tread wear is even and that there are no signs of damage, swel-
ling or punctures;
- contact specialised technicians if a tyre is subjected to a violent impact or is torn;
- do not park on petroleum-based substances (oil, grease, diesel, etc.) to avoid damaging the tyres;
- tyres fitted on tractors which are put into storage may deteriorate more quickly; make sure the tractor is raised
off the ground and protect the tyres from direct sunlight.
1 - Tyre
2 - Well 2 1
3 - Connecting bracket
4 - Rim (or disc)
3
Fig. 5.94
5-67
OPERATING INSTRUCTIONS
Danger
Always keep tyres inflated to the correct pressure. Never exceed this value since excessive pressure may cause
the tyre to explode. Using tyres inflated to incorrect pressure may have fatal consequences.
Inflating the tyres to the correct pressure is vital to ensuring that they are safe and long lasting. Incorrect inflation
pressure involves the following risks:
- Low pressure causes premature and uneven wear and significantly shortens the life of the tyre. A flat tyre may
also result in bead unseating.
- Excessive pressure reduces the tyre's resistance to impact and increases the probability of it developing swel-
ling and deformation which may also involve the rim and lead to the tyre bursting.
1 2 3
Fig. 5.95
1 - Correct pressure
2 - Excessive pressure
3 - Low pressure
5-68
OPERATING INSTRUCTIONS
Pressure ctrl
The pressure must be checked regularly, at least
once every 15 days, especially if the tyres are
ballasted with liquid.
Check the pressure when the tyres are cold since
pressure is affected by overheating. Tyres are cold
if they have not been used for at least 1 hour.
Fig. 5.96
Caution
When checking the tyre pressure, stand out of line of the valve or cap as far as possible.
Warning
Never reduce the inflation pressure when the tyres are still warm.
Warning
Do not overload the tractor when the track is widened.
Note
Axle load affects inflation pressure.
5-69
OPERATING INSTRUCTIONS
Danger
Stop driving immediately if the tyre is flat after puncturing or any other reason.
If it is not safe to stop immediately, when on a road, for example, find a safe place to stop.
Tyres must be repaired and replaced by authorised, suitably qualified personnel.
The procedure for replacing a wheel is described in the "Replacing a wheel" section.
Danger
Tyres must be repaired and replaced by
authorised, qualified personnel using suitable
equipment.
Make sure that other personnel keep a safe
distance away during the operation.
1 - Remove the wheel ballast, if installed.
2 - Lift the tractor. See the "Lift points" section in the
chapter "General safety rules" for information on
how to lift the tractor safely.
3 - Completely deflate the tyre on the wheel that you
want to replace.
4 - Unscrew the nuts that fasten the wheel to the Fig. 5.97
axle shaft and then remove the wheel.
5 - Fit the new wheel and then tighten the nuts/
screws to the correct tightening torque.
6 - Lower the tractor.
Warning
Once the first 10 hours of work have elapsed after refitting the wheel, check the torque by retightening the screws
on the wheel using a suitable torque wrench.
Tightening torques
The following table shows the tightening torques for fastening the wheels to the hubs (axle shaft).
Wheel Torque
Front wheel 148 N·m (14.8 kg·m)
Rear wheel 310 N·m (31 kg·m)
5-70
OPERATING INSTRUCTIONS
Danger
Only use the tractor if the wheels, rims and wells are securely fastened. Tighten screws and nuts to the recommended
torque.
Warning
When adjusting the track widths, make sure that the tread is correctly positioned for the forward drive direction. The
position of the tread is indicated by an arrow on the side of the tyre.
Warning
Use suitable lifting equipment to support the wheels and wear suitable protective clothing.
Work on one wheel at a time and only move on to the next after completely securing the previous one.
Warning
After adjusting the track widths, it is important to check the maximum steering angle.
Carry out the following procedure.
- Lift the front end off the ground so that the front axle can reach maximum oscillation. See the "Lift points" sec-
tion in the chapter "General safety rules" for information on how to lift the tractor safely.
- Turn on the engine and turn the steering wheel to full lock, both left and right.
- Make sure that the tyres (or mudguards, if steered) remain at a minimum distance of 2 cm from the bodywork
(or from the mudguards, if fixed).
If this distance is not correct, you must adjust the steering angle of the wheels and if necessary, adjust the
rotation angle of the front mudguards (see the "Front mudguards" section, if available).
5-71
OPERATING INSTRUCTIONS
Zeta Omega
Waffle - -
5-72
OPERATING INSTRUCTIONS
Track widths
A1 A2 A3 A4
B1 B2 B3 B4
Fig. 5.100
A - Internally mounted flange
B - Externally mounted flange
5-73
OPERATING INSTRUCTIONS
* - Standard
† - Not recommended
‡ - Not possible
^ - Special, available as an option
Set - Tyre combinations
5-74
OPERATING INSTRUCTIONS
Warning
This must be done by qualified personnel using suitable equipment.
Warning
Adjustment must be carried out with the axle on full lock (on a wedge, first on one wheel and then on the other).
1 2
Fig. 5.101
5-75
OPERATING INSTRUCTIONS
Fig. 5.103
5-76
OPERATING INSTRUCTIONS
Fig. 5.104
5-77
OPERATING INSTRUCTIONS
Warning
The use of liquid ballast requires special tools and specific training. Have the procedure done by your dealer or a
tyre service centre.
Warning
NEVER fill a tyre with water to over 90% of its volume. Overfilling with water may damage the tyre.
Warning
It is preferable to use tyres with inner tubes.
If using tubeless tyres, ask your dealer for information on lubricating the disc to prevent corrosion.
Warning
Use water with an antifreeze solution in cold weather.
Warning
Do not use alcohol as liquid ballast.
Danger
Do not exceed a road speed of 32 km/h (20 mph) when using liquid ballast.
5-78
OPERATING INSTRUCTIONS
Warning
The tyres must be filled to the same level on both
sides of the axle.
Fig. 5.106
Fig. 5.107
5-79
OPERATING INSTRUCTIONS
5-80
SERVICE PROCEDURES
6 : Service procedures
Index
6-1
SERVICE PROCEDURES
6-2
SERVICE PROCEDURES
Warning
All work must be performed with the engine off and at ambient temperature.
Warning
The oil level must always be checked and topped up with the engine in a horizontal position.
Warning
To prevent oil spillage, before starting the engine, always:
- check that all dipsticks are fitted correctly;
- check that the following are fitted and tighten correctly:
- all oil drain plugs and;
- all oil filler caps.
Note
After maintaining, cleaning or repairing the tractor, reinstall all protective covers or plates before starting it up.
6-3
SERVICE PROCEDURES
6-4
SERVICE PROCEDURES
6-5
SERVICE PROCEDURES
Note
The engine maintenance procedures and the respective intervals are indicated as follows. See the specific sections
for detailed descriptions of the operations involved.
* - On tractors with no counter, determine service intervals on the basis of equivalent full working days:
one equivalent full working day = 12 operating hours.
(1) - In heavy duty working conditions, such as when working in dusty environments and operating under
extreme loads, change the engine oil and oil filter every 150 operating hours. Replace the engine oil and oil
filter at least once every year even if the engine has not reached the operating hours specified as the service
interval.
(2) - Replace the filter at least once every 12 months even if the engine has not reached the operating
hours specified as the service interval.
(3) - Replace the fluid at least once every 24 months even if the engine has not reached the operating
hours specified as the service interval.
Warning
The engine oil must be changed immediately if the generic alarm warning lamp comes on, accompanied by the
electronic engine control unit error 3020 "Critical engine oil mass", even if the interval indicated in the maintenance
schedule has not been reached.
6-6
SERVICE PROCEDURES
Frequency
Component Task Procedure
(hours) *
Engine oil (1) Check level Top up if necessary
Coolant (3) Check level Top up if necessary
Clean with low pressure
Check cleanliness
compressed air
Air filter
10 (every day) Check the clogging indicator on Clean the filter or replace with a
the filter housing new filter if necessary
Engine and vehicle Clean with a soft-bristled brush
cooling system (radiators, Check cleanliness Clean with low pressure
intercooler, fan) compressed air.
Engine oil (1) Replacement -
Oil filter (2) Replace the cartridge -
Replace main cartridge -
Check cleanliness of safety Clean with low pressure
Air filter
cartridge compressed air
Check dust ejector system -
300
Fuel filter (2) Replacement -
Air intake system and Check cleanliness
-
intercooler pipe Check seal tightness of pipes
Oil separation circuit Check seal tightness of pipes -
Have the procedure performed by
Intake throttle valve (TVA) Check cleanliness
an authorised service centre
Poly-V drive belt (4) Replacement -
Clean fuel tank and check function
900 Fuel tank -
of filler cap
Air filter Replace clogging filter sensor -
1.200 Coolant (3) Replace -
Have the procedure performed by
Particulate filter Perform regeneration
an authorised service centre
4.000
Have the procedure performed by
Engine Perform partial engine overhaul
an authorised service centre
Perform complete engine Have the procedure performed by
8.000 Engine
overhaul an authorised service centre
* - On tractors with no counter, determine service intervals on the basis of equivalent full working days:
one equivalent full working day = 12 operating hours.
(1) - In heavy duty working conditions, such as when working in dusty environments and operating under
extreme loads, change the engine oil and oil filter every 150 operating hours. Replace the engine oil and oil
filter at least once every year even if the engine has not reached the operating hours specified as the service
interval.
(2) - Replace the filter at least once every 12 months even if the engine has not reached the operating
hours specified as the service interval.
(3) - Replace the fluid at least once every 24 months even if the engine has not reached the operating
hours specified as the service interval.
(4) - Replace the belt at least once every 24 months even if the engine has not reached the operating
hours specified as the service interval.
6-7
SERVICE PROCEDURES
Fig. 6.1
6.2.2 Refuelling
Danger
Only refuel with the engine off.
The engine is designed to run with standard fuels available throughout Europe (compliant with EN 590 specifications).
BIODIESEL (compliant with the specifications of UNI EN 14214) may be used in proportions up to 7% mixed in a
standard fuel type available in Europe (as defined by the standard EN 590).
Use a funnel when refuelling to prevent the risk of spillage. Make sure that the container used for refuelling is clean
and contains no residue or contaminants. If necessary, filter the fuel appropriately.
Warning
Do not use fuels with characteristics differing from those indicated. Use only low sulphur fuels. Sulphur content
must not exceed 10-50 ppm (parts per million).
Do not use fuel contaminated with water or other substances as this may damage the engine.
6-8
SERVICE PROCEDURES
Caution
Wear protective gloves as the oil and dipstick may cause burns if hot.
Warning
The oil level must be between the MIN and MAX markings on the dipstick (1).
Never mix oils of different brands or with different characteristics (see "Lubricants, fuels and coolants").
Warning
Contact an authorised GOLDONI service centre if any damaged pipes are found.
6-9
SERVICE PROCEDURES
Caution
When using a pressure cleaner, do not direct the jet of water at the following:
- Electrical system components
- Tyres
- Hydraulic pipes
- Radiator
- Electrical components
- Soundproofing seals
- Any other components which could be damaged by high pressure water
Periodically check the condition of the bodywork. Abrasions and deep scoring must be repaired by specialized
personnel to ensure long life. Check for residual water in hidden parts of the bodywork.
Clean the bodywork with a normal solution of water and a specific shampoo:
- When needed, if the tractor is used in a normal environment.
- Frequently, if it is used in places near the sea.
- Immediately after using organic substances or chemicals.
Clean the mudguards and bumpers regularly and remove any mud.
Note
Do not discard fluids like fuels, lubricants, coolants or other fluids in the environment.
6-10
SERVICE PROCEDURES
Caution
Stop the engine and wait until it has cooled down before starting any maintenance procedure.
Note
The filter clogging indicator lamp is situated on the dashboard instrument.
This lamp illuminates to indicate that the air filter is clogged and must be serviced or replaced.
Warning 4
Also replace the safety cartridge (4) every second
or third time that the main cartridge (3) is replaced.
3
Fig. 6.4
6-11
SERVICE PROCEDURES
Caution
Wear protective gloves as the oil and dipstick may cause burns if hot.
Warning
The oil must be changed with the engine in a perfectly level position.
Warning
Preferably perform a manual regeneration cycle of the diesel particulate filter before changing the engine oil.
Proceed as follows.
- Start the engine and warm up to operating 2
temperature (70 - 80°C).
- Turn off the engine and remove the key from
the ignition switch.
- Wait for the engine to cool sufficiently to pre-
vent the risk of burns.
- Place a suitably sized drain pan underneath.
(See "Lubricants, fuels and coolants" for the
correct oil quantity).
- Unscrew the filler cap (2).
- Undo the drain plug (1) and wait for all the oil
to drain into the pan.
- Replace the gasket and refit and tighten the
plug (1).
1
Warning Fig. 6.5
Tighten the plug (1) to a torque of 55 Nm (5.5
kgm).
- Fill with oil to the correct level as indicated on the dipstick.
- Refit and tighten the filler cap (2).
- Start the engine and warm up to operating temperature (70 - 80°C). Check for oil leaks.
- Switch off the engine.
- Wait a few minutes for all the oil to drain back into the sump.
- Check the oil level.
6-12
SERVICE PROCEDURES
Warning
The "Oil dilution calculation" parameter must be reset after every oil change.
Warning
This parameter is reset with the diagnostic tool used by authorised GOLDONI service centres or official dealers.
Check:
If the procedure has been performed successfully, the low engine oil pressure warning lamp flashes three times with
a flash duration of 1 second and intervals of 0.5 seconds.
Note
This procedure is not possible with certain tractor configurations.
Warning
Dispose of used oil correctly as required by applicable legislation in the country of use.
Use the oils and lubricants recommended by the manufacturer (see "Lubricants, fuels and coolants").
6-13
SERVICE PROCEDURES
Warning 1
Tighten the screw to a torque of 25 Nm (2.5 kgm).
Fig. 6.6
- Start the engine and run at idle speed for a few minutes to warm the engine to operating temperature (70 -
80°C).
- Turn off the engine and remove the key from the ignition switch.
- Wait a few minutes for all the oil to drain back into the sump.
- Check that the oil level is correct and top up if necessary.
- Check for oil leaks.
Warning
If any oil leaks are noted, stop the engine immediately and contact an authorised service centre.
Warning
Dispose of harmful materials correctly. Dispose of in compliance with applicable legislation.
Fig. 6.7
6-14
SERVICE PROCEDURES
Danger
The adjustment procedure may only be carried by the dealer or specialised personnel.
Note
If necessary, have the adjustment procedure
performed by an authorised service centre. 150 mm
Fig. 6.8
6-15
SERVICE PROCEDURES
Fig. 6.9
Danger
The adjustment procedure may only be carried by
the dealer or specialised personnel.
Fig. 6.10
6-16
SERVICE PROCEDURES
20 mm
Fig. 6.11
Danger
The adjustment procedure may only be carried by 1
the dealer or specialised personnel.
Fig. 6.12
If necessary, have the clutch assembly replaced by an authorized workshop. Use only original spare parts.
Danger
This procedure may only be carried by the dealer or specialised personnel.
6-17
SERVICE PROCEDURES
Warning
Have the replacement procedure performed by an
authorised service centre.
2
Fig. 6.13
6.2.17 Air intake system and intercooler pipe
Check the condition of the pipes (1) and hoses (2),
and check that the relative clamps (3) are tightened
correctly. Tighten the clamps (3) if not tightened
3 1
sufficiently.
To check the pipes, press or bend the pipes gently
along the full length of the pipes themselves and, in
3
particular, near fastener clamps. Replace any pipes
with signs of ageing, cracks or leakage, and which
are no longer sufficiently elastic.
Check the state of the air filter and check if is
contaminated with foreign matter or liquid: remove
any foreign matter; replace the air filter if damaged. 2
See the section "Cleaning and replacing the air
filter" for the correct procedure for cleaning the air
filter.
3 1
2
Fig. 6.15
6-18
SERVICE PROCEDURES
Note
In winter, regularly check that the antifreeze concentration is correct for the ambient temperature conditions.
Caution
1
Before starting up the engine, check whether the
coolant in the reservoir (1) needs topping up and
make sure there are no leaks.
Make sure the radiator cover is fixed in place.
Make regular checks on the radiator core for
weeds, dirt, grease or other contaminants, and
remove them.
Check the thermostat is working properly, as
problems could affect the circulation of the cooling
water and reduce the cooling effect.
Fig. 6.16
6-19
SERVICE PROCEDURES
Caution
Wait for the engine to cool sufficiently to prevent
the risk of burns.
- Place a suitably sized drain pan underneath. 2
See "Lubricants, fuels and coolants" for the
correct quantity of fluid.
- Unscrew the filler cap (1).
Fig. 6.17
Caution
Open the cap slowly and carefully to safely release
the pressure in the system.
- Open the taps (2) on both sides of the radiator.
- Wait for all the fluid to drain into the pan.
- Close the valves (2).
- Fill the system with new fluid. See "Lubricants, fuels and coolants" for the correct quantity and type of fluid.
Warning
The fluid must reach the base of the threaded radiator cap neck.
- Refit and tighten the cap (1).
- Start the engine and run at idle speed for a few minutes to warm the engine to operating temperature (70 -
80°C).
Warning
If the level drops, add new fluid to keep the level between the minimum and maximum markings
- Switch the engine off and wait for it to cool sufficiently.
- Check the coolant level and top up if necessary.
Warning
Dispose of harmful materials correctly. Dispose of in compliance with applicable legislation.
6-20
SERVICE PROCEDURES
Warning
Do not user a pressure washer to clean the cooling
system as this may damage the components of
the system itself.
Caution
Stop the engine and wait until it has cooled down
before proceeding with any servicing operations.
Before proceeding with any servicing operations,
never open the radiator's expansion tank whilst Fig. 6.18
the engine is hot since the cooling fluid could
cause burns as it is under pressure and very hot.
Caution
Open the cap slowly and carefully to safely release
the pressure in the system.
- If necessary, top up via the filler (1). When
the engine is cold, the coolant must be above
the level marking (2) on the reservoir. Do not
overfill the system.
Fig. 6.19
Warning
See "Lubricants, fuels and coolants" for the correct quantity and type of fluid.
6-21
SERVICE PROCEDURES
Caution
Wait for the engine to cool sufficiently to prevent
the risk of burns.
- Place a suitably sized drain pan underneath. 2
See "Lubricants, fuels and coolants" for the
correct quantity of fluid.
- Unscrew the filler cap (1).
Fig. 6.20
Caution
Open the cap slowly and carefully to safely release
the pressure in the system.
- Open the taps (2) on both sides of the radiator.
- Wait for all the fluid to drain into the pan.
- Close the valves (2).
- Fill the system with new fluid. See "Lubricants, fuels and coolants" for the correct quantity and type of fluid.
Warning
The fluid must reach the base of the threaded radiator cap neck.
- Refit and tighten the cap (1).
- Start the engine and run at idle speed for a few minutes to warm the engine to operating temperature (70 -
80°C).
Warning
If the level drops, add new fluid to keep the level between the minimum and maximum markings
- Switch the engine off and wait for it to cool sufficiently.
- Check the coolant level and top up if necessary.
Warning
Dispose of harmful materials correctly. Dispose of in compliance with applicable legislation.
6-22
SERVICE PROCEDURES
Danger
The fumes released by fuel are highly toxic. All operations involving fuel must be performed outdoors or in a well
ventilated space.
Keep your face at a safe distance from the filler to prevent the risk of inhaling harmful fumes.
Danger
Fuel is extremely harmful for the environment. Take all precautions to prevent environmental contamination.
Fig. 6.21
Caution
If any fuel leaks are noted, stop the engine immediately and contact an authorised GOLDONI service centre.
Warning
Dispose of harmful materials correctly. Dispose of in compliance with applicable legislation.
6-23
SERVICE PROCEDURES
Warning
This procedure must be performed after each fuel filter cartridge replacement.
Proceed as follows.
- Turn off the engine and remove the key from
the ignition switch. 1 2
Caution
Wait for the engine to cool sufficiently to prevent
the risk of burns.
- Place a suitably sized drain pan underneath.
- Loosen the screw (1).
Caution
Do not loosen the connectors of the high pressure
fuel circuit pipes.
Fig. 6.22
- Manually operate the pump (2) to expel air from the circuit.
- Check that the fuel escaping from the bleed screw (1) is clean and contains no air bubbles.
Warning
Take care not to drain all the fuel contained in the filter. If the fuel filter is emptied, remove the filter, fill it manually
with fuel, refit and repeat the bleeding procedure.
- Tighten the screw (1).
- Wipe off all residual fuel before starting the engine.
6-24
SERVICE PROCEDURES
Caution
Wait for the engine to cool sufficiently to prevent
the risk of burns.
1
- Place a suitably sized drain pan underneath.
- Unscrew the water in fuel sensor (1) at the
bottom of the fuel filter and drain the fuel from
the filter until it contains no water.
- Refit and tighten the sensor (1).
Fig. 6.23
Warning
Take care not to drain all the fuel contained in the filter. If the fuel filter is emptied, remove the filter, fill it manually
with fuel, refit and repeat the bleeding procedure.
Danger
The fuel tank must only be drained with the
machine switched off and with a cold engine.
Do not smoke near fuel or when the tank is being
filled.
1
Fig. 6.24
6-25
SERVICE PROCEDURES
Note
The procedure to replace the tank must be carried out solely by the dealer or specialised personnel. Have the
procedure performed by an authorised GOLDONI service centre.
Fig. 6.25
6-26
SERVICE PROCEDURES
Note
MAX
Do not overfill the gearbox as this will cause
overheating and damage. MIN
Fig. 6.26
Note
Dispose of waste oil in accordance with the laws
and regulations in force.
Fig. 6.27
6-27
SERVICE PROCEDURES
1 2
Fig. 6.28
Note
To remove the plate (3), undo the screws fastening
it to the final drive unit.
Add oil via the plug hole (1) and the plug holes (2)
on both front wheels.
Allow the oil to settle before checking the level again.
Warning
Have the procedure to change the front axle oil 1 2 3
performed by an authorised GOLDONI service
centre.
Fig. 6.29
6-28
SERVICE PROCEDURES
Fig. 6.30
Fig. 6.31
6-29
SERVICE PROCEDURES
Fig. 6.32
Caution
Protect hands because if the oil is too hot, it may cause burns.
Fig. 6.33
Caution
Protect hands because if the oil is too hot, it may cause burns.
6-30
SERVICE PROCEDURES
Note
To facilitate cleaning, undo the fastener knobs (1)
and remove or move aside the rear grille.
If the interior of the heat exchanger is excessively
fouled and the air conditioning system does not
work correctly, contact an authorised service centre.
1
Fig. 6.34
Caution
Keep naked flames and other heat sources away from the air conditioning system.
Caution
The system is under pressure. Do no loosen connections or tamper with pipes.
Caution
Contact with refrigerant gas may cause freeze burn injuries to the skin and eyes.
6-31
SERVICE PROCEDURES
Warning 2 3
Replace the filter if necessary or if the indicated
replacement interval is reached.
Fig. 6.35
Warning
Replace when needed or at intervals not exceeding 200h of use of the filter itself or 36 months, whichever is
reached first.
See the instructions provided by the manufacturer for maintenance instructions.
Fig. 6.36
Caution
The windows and screens of the cab are subject to type approval. In the event of breakage, always replace with an
original spare part bearing the same type approval information.
6-32
SERVICE PROCEDURES
Caution
The electrolyte contained in the battery is corrosive: avoid contact between electrolyte and the eyes, skin and
clothing. If the acid comes into contact with your eyes, rinse with water immediately and go to a hospital as soon as
possible to avoid any risk of permanent injury.
When storing the battery after use, check regularly that the breather vent is in working order to prevent the battery
from swelling or bursting.
When charging and discharging the battery, ensure that the area is sufficiently ventilated to evacuate any acid mist
and combustible gases released during the charging process: In addition to minimising the corrosive effect of the
acids released from the battery, exchanging contaminated indoor air with fresh outdoor air also prevents the risk of
ignition of the combustible gases released.
The battery temperature must not exceed 45°C when charging. To avoid the risk of explosion, lower the temperature
with a water bath and temporarily reduce the charging current or charging voltage.
The indoor space in which the battery is charged must be adequately ventilated. This is because the battery
releases hydrogen whilst charging and, if the concentration of hydrogen in the air reaches 4%~7%, there may be
an explosion if a fire breaks out. In particular, do not smoke or keep naked flames in the room.
Avoid short circuiting when connecting the charge cable, as this may cause a fire.
Note
Store batteries in a dry, clean and well ventilated place at a temperature between 5 and 40°C.
Keep the batteries out of direct sunlight and at least 2 m from any heat source (heaters etc.).
Protect from rain, dust and other contaminants. Avoid external short-circuit discharge.
Do not overturn or lay the batteries on their sides. Avoid impact or stress due to other machinery.
Batteries must be stored with a full charge. Do not store batteries in an almost discharged state.
Do not tilt the battery when setting it down. Never turn the battery upside down or knock the battery.
Check the battery voltage every three months. Charge the battery when the voltage falls below 12.5V, to avoid hard
charging after long-term storage (which could reduce the battery lifespan).
Frequently check the colour of the hydrometer on the battery cap. Carry out maintenance and replacement on the
basis of the colour.
Connect the positive terminal of the battery to the positive terminal of the charger, and connect the negative
terminal of the battery to the negative terminal of the charger. Do not invert the connections.
Set the battery down. Fix the charging connections.
6-33
SERVICE PROCEDURES
6.7.1 Battery
Checking condition of maintenance-free battery
Installing the electronic systems battery
The battery is situated in front of the radiator. Open the cowl to access the battery for maintenance.
Cleaning the battery
With the engine switched off, wipe the battery with a damp cloth. Clean and tighten the contacts if necessary.
Caution
Wait 2 minutes after switching the engine off
(ignition switch OFF). Failing to do so may cause
severe damage to the electronic engine control
unit.
1 2 1
Caution
To prevent the risk of fire, disconnect the negative
terminal first to allow the battery to be moved for
removal, and connect the positive terminal first
when installing the battery.
- Disconnect the negative cable first, and then
disconnect the positive cable.
- Undo the bolts (1) and then remove the batte- Fig. 6.37
ry fastener bracket (2).
- Remove the battery, lifting slightly and easing
it out towards the front.
6-34
SERVICE PROCEDURES
Caution
The procedure to replace the belt with a linear belt tensioner requires the use of special tools and must only be
performed by specially skilled personnel. Have this procedure performed by an authorised service centre.
6-35
SERVICE PROCEDURES
6.7.3 Lights
Replacing the low beam headlight bulbs
Proceed as follows.
- Lift the bonnet.
- Disconnect wiring connector (1). 2
- Undo the nut (2) and remove the complete
headlight unit from the cowl.
Caution
The nuts (2) also hold compressed springs in
place, which may be projected unexpectedly
during removal. Wear eye protection during
removal and take care not to lose the springs. 1
Fig. 6.38
Fig. 6.39
6-36
SERVICE PROCEDURES
Fig. 6.40
Warning
This procedure may only be performed by specialised personnel using specific tools. Have the procedure performed
by an authorised GOLDONI service centre.
Fig. 6.41
6-37
SERVICE PROCEDURES
Warning
On machines with the GL cab, wiring harness-bulb
connector is situated under the roof panel. Undo
the fastener screws of the roof panel and lift the
panel in order to disconnect the wiring harness
connector and replace the bulb.
Fig. 6.42
Note
This procedure is applicable for tractor versions with no cab.
Fig. 6.43
6-38
SERVICE PROCEDURES
Replacing the side marker and lateral turn indicator light bulbs
Roll bar version
- Undo the screws (1) and remove the bulb hol-
der cover. 2
- To replace the turn indicator bulb (2): turn the
bulb anticlockwise while pushing inwards to
unscrew from the bulb holder.
- To replace the side marker light bulb (3): wi-
den the lugs (4) and remove the bulb.
- Replace the old bulb with an new original
component. 3
- Refit the bulb holder cover and tighten the
screws (1) to fasten the holder in place.
1 4
Fig. 6.44
Cab version
- Undo the screws (1) and remove the bulb hol-
der cover.
- To replace the turn indicator bulb: turn the
bulb anticlockwise while pushing inwards to
unscrew from the bulb holder.
- To replace the side marker light bulb: widen
the lugs and remove the bulb.
- Replace the old bulb with an new original
component.
- Refit the bulb holder cover and tighten the
screws (1) to fasten the holder in place. 1
Fig. 6.45
6-39
SERVICE PROCEDURES
Replacing the tail light, rear turn indicator and brake light
Fig. 6.46
Fig. 6.47
6-40
SERVICE PROCEDURES
Fig. 6.48
Warning
Identify and resolve the cause of the short circuit before replacing a fuse.
Warning
Do not replace the old fuse with a new one with a higher rated value. This may damage the machine. Contact an
authorised service centre if replacement fuses with the correct rating blow continuously.
6-41
SERVICE PROCEDURES
1 2
Fig. 6.49
Fuse box
The entire electrical system is protected by dual
fuse boxes (1) and (2).
1 2
These fuse boxes are situated in front of the engine,
to the sides of the battery.
Fig. 6.50
6-42
SERVICE PROCEDURES
Fig. 6.51
6-43
SERVICE PROCEDURES
Fig. 6.53
C F
Fig. 6.54
6-44
SERVICE PROCEDURES
Note
Lower the lift before lubricating the components.
Note
Use the lubricant grease recommended by the
manufacturer.
Fig. 6.55
Fig. 6.56
6-45
SERVICE PROCEDURES
Fig. 6.57
Fig. 6.58
6-46
SERVICE PROCEDURES
Warning
The engine should be started and warmed to operating temperature (70 to 80°C) at least once per month.
If the engine is used for an emergency application, observe the mandatory intervals for periodically starting and
running the engine required by specific legislation: if no specific intervals are indicated, it is advisable to start and
run the engine once every month.
If the tractor is not to be used for a period exceeding a month, take the following precautions:
- Clean the tractor as a whole and the bodywork components in particular. Protect painted parts with silicone
based wax and protect unpainted metal parts with protective lubricant. Park the tractor in a covered, dry and,
if possible, well ventilated place.
- Seal/cover the air intakes, exhaust, crankcase filler cap, fuel tank, radiator overflow hose, transmission filler
cap and hydraulic system filler cap with plastic bags and adhesive tape.
- Empty the fuel tank and fill completely with new diesel fuel.
- Change the engine oil and, if necessary, the filter.
- Drain the coolant from the radiator and engine.
- Clean the fuel filter.
- Lubricate all parts with grease nipples. Grease all parts necessary.
- Grease all exposed mechanical surfaces, such as the lift cylinders and the steering cylinder rod, with a light
film of grease.
- Lower the lift.
- Ensure that all controls are in the neutral position and all electric switches are off.
- Do not leave the key in the ignition switch.
- Remove the batteries and place them in a cool, dry place away from direct sunlight. Keep the batteries char-
ged.
Spread stringy protective grease on the terminals and terminal clamps
- Place stands or other suitable supports under the axles to keep the wheels off the ground. Preferably keep the
tyres deflated when the tractor is raised off the ground If not, check the tyre pressure periodically.
- Release the ancillary drive belt tension and remove the belt from the air conditioner pulley
- Cover the tractor with a cloth. Due not use waterproof materials such as waxed canvas or plastic sheeting, as
they will trap moisture and encourage corrosion.
Take the following additional precautions if it is necessary to keep the tractor outdoors.
- Cover the instrument panel, control levers and seat with cardboard to protect them against sunlight.
- Clean the tractor thoroughly, touching up any scratched or chipped paintwork.
- Wax the tractor bodywork or cover the entire tractor.
- Lift the tractor to raise the tyres from the ground and cover the tyres to protect them against heat and sunlight.
Note
Disconnect the battery ground connection only if the tractor is to be out of use for brief periods (20 to 90 days).
6-47
SERVICE PROCEDURES
Note
While the engine is running at idle speed, check all the instruments and indicator lamps to ensure that the engine
is operating correctly.
- If no malfunctions are noted, warm the engine to operating temperature (70 to 80°C).
- Check the systems and functions of the tractor, including the air conditioner.
- Switch off the engine and check again that the engine oil and coolant levels are correct.
Warning
If any signs of oil leakage are found, do not start the engine until the cause of the problem has been identified and
the necessary repairs made.
Warning
Certain lubricants and engine components deteriorate over time even if the engine is not in use. The replacement
intervals for these lubricants and components must therefore be determined in accordance with age rather than
operating hours.
The maximum lifespans of certain components and lubricants, after which they no longer maintain the necessary
chemical and physical properties for operation, are given indicatively as follows.
1 year - Lubricant oil
1 year - Fuel filter cartridge
2 years - Coolants
6-48
POSSIBLE FAULTS AND SOLUTIONS
Index
7.1 Troubleshooting................................................................................................7-2
7-1
POSSIBLE FAULTS AND SOLUTIONS
7.1 Troubleshooting
The following information is given to facilitate the identification and rectification of faults and malfunctions which may
occur during use.
While some of these problems may be resolved by the user, all others require specific technical skills and may only
be performed by qualified personnel with proven experience in the specific field.
Caution
An active visual and/or audible warning signal indicates that a fault or malfunction has been identified. Stop the
engine immediately and refer to the documentation provided by the constructor of the vehicle/equipment in which
the engine is installed.
7-2
POSSIBLE FAULTS AND SOLUTIONS
7-3
POSSIBLE FAULTS AND SOLUTIONS
7-4
POSSIBLE FAULTS AND SOLUTIONS
7-5
POSSIBLE FAULTS AND SOLUTIONS
7-6
Edition3 09/2019
Printed document number FBM97001128