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FBM97001128 03

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0% found this document useful (0 votes)
35 views265 pages

FBM97001128 03

Uploaded by

Ghia George
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 265

S60•S80

S60•S80 PLUS

Operator Manual
SUMMARY

SUMMARY

Chapter No. Description


1 GENERAL INFORMATION
2 GENERAL SAFETY RULES
3 TECHNICAL CHARACTERISTICS
4 CONTROLS AND INSTRUMENTS
5 OPERATING INSTRUCTIONS
6 SERVICE PROCEDURES
7 TROUBLESHOOTING


GENERAL INFORMATION

1 : General information

Index

1.1 Introduction.......................................................................................................1-2

1.2 Note for owner..................................................................................................1-2

1.3 Correct and incorrect use of tractor..................................................................1-4


1.3.1 Intended use..........................................................................................1-4
1.3.2 Improper and incorrect use...................................................................1-5
1.3.3 Electromagnetic compatibility (EMC)....................................................1-6
1.4 General information and required training......................................................1-6
1.4.1 Using the manual...................................................................................1-6
1.4.2 Unified indicator symbols......................................................................1-7
1.4.3 Units of measurement used in this manual...........................................1-9
1.4.4 Terms used to denote direction.............................................................1-9
1.4.5 Tractor delivery procedure...................................................................1-10
1.4.6 Responsibilities of the owner of the tractor........................................1-10
1.4.7 Responsibilities of operators................................................................1-11
1.4.8 Warranty..............................................................................................1-11
1.5 Identification plates........................................................................................1-12
1.5.1 Location of machine identification data..............................................1-12
1.5.2 Engine information..............................................................................1-12
1.5.3 Chassis.................................................................................................1-13
1.5.4 Tractor identification plate...................................................................1-14
1.5.5 Label with type of protective structure...............................................1-15
1.6 Cab category....................................................................................................1-16

1.7 Type approval types........................................................................................1-17

1-1
GENERAL INFORMATION

1.1 Introduction
Keep this ''Use and maintenance manual'' with care and remember to refer to it regularly.
Due to the considerable diversity possible in operating conditions, the documentation produced by the manufacturer
cannot take every possible variable into account regarding the performance and operation of the vehicles it
manufactures. It therefore cannot be held responsible for loss or damage deriving from the content of these publications
or due to any errors or omissions. If the vehicle is be used in particularly heavy-duty and unusual conditions (e.g. in
deep water or very muddy soil), we recommend contacting your dealer beforehand for specific instructions to prevent
voiding the warranty.
The manufacturer of the tractor cannot be held liable for any damage or injury caused by improper use of the vehicle,
the risks of which are solely the user's responsibility.
Compliance with and strict observance of the conditions of use, servicing and repair specified by the manufacturer
are also an essential part of intended use.
To use, service and repair this tractor, you must be fully aware of all of its specific characteristics and be informed
about the relative safety standards and regulations (accident prevention).
We recommend contacting an official dealer for any queries concerning servicing or settings.
All rights reserved. This manual may not be reproduced or copied, in whole or in part, without the prior written
permission of the manufacturer.
Note that all brands other than brands owned by the ARBOS GROUP SpA, subsidiaries of the group, licensee
companies and companies controlled by the group, and relative to third party products and/or services cited in this
document, are the sole property of the respective trademark owners.

1.2 Note for owner


This manual contains the information necessary to ensure that the machine is serviced correctly. This machine is
inherently reliable. However, the performance and durability of the machine depend on proper maintenance and
correct operation. This manual must be read by all persons operating the machine and must be kept close at hand
at all times.
Upon delivery of the new machine, the dealer will provide the owner with general instructions for operation. Our
service personnel will be happy to answer any queries regarding the operation of the machine.
The dealer has a comprehensive range of genuine spare parts. These spare parts are manufactured and inspected
with care to ensure the necessary superior quality and reliability. When ordering spare parts, provide the dealer with
the product identification number and the model code. Copy these numbers into the relative spaces below as soon
as you take delivery of the new product. See the section "General information" in this manual for the location of the
product identification number and the model code.
Contact an authorised dealer for information on and ordering any additional equipment available. Use the identification
information of you vehicle, copied manually onto this page from the identification plates.

Note
Using only original spare parts will protect the tractor and keep it in good working order. Using non-original spare
parts or installing spare parts incorrectly will void the warranty.
COPY THE FOLLOWING DETAILS IN THE SPACE BELOW

Model:
Tractor identification number:
Engine identification number:
Date of purchase:
Name of authorised dealer:
Telephone number of authorised
dealer:

1-2
GENERAL INFORMATION

A number of safety warning decals are applied to the machine, which may or may not also include a caution message,
to warn the user of potential hazards which could lead to personal injury. Observe all safety messages to prevent the
risk of injury or death
The machine has been designed and constructed in compliance with the quality standards required by current safety
legislation. In spite of this, the risk of accidents can never be eliminated completely. This is why it is imperative to
follow the basic safety rules and precautions given. To prevent the risk of injury when repairing the machine, before
you start work, read this manual thoroughly and, in particular, the instructions concerning safety, operation and
maintenance.
Only use this machine for the tasks and applications indicated in this manual. In the case of tasks requiring the machine
to be used together with special implements, contact your dealer to be certain that the modifications necessary are
compatible with the technical specifications of the machine itself and compliant with applicable safety regulations.
Modifications made to the machine without the approval of the manufacturer may render the machine no longer
compliant with safety requirements.
The instruction manual must always be kept on board the machine. Make sure that the manual is complete and in
good condition. Contact your dealer to request additional copies of the manual or versions in languages other than
the language of the country of use.
The manufacturer is dedicated to continuously improving its products. The manufacturer therefore reserves the
right to implement improvements or modifications as it deems necessary, without extending these modifications or
improvements to any machine sold beforehand
The machine must be inspected periodically at intervals determined by the usage of the machine itself. Contact an
authorised dealer for more information.

Warning
The contents of this manual are based on the information available at the time of writing. Settings, procedures, part
numbers, software and other elements may be subject to change, with possible ramifications for the maintenance
procedures for the machine. Before operating the machine for the first time, contact your dealer to make sure that
you have the latest and most complete version of the manual. All the contents of this manual may be subject to
modification to reflect changes in production.

Caution
The injection system and the engine installed on this machine are compliant with governmental emissions standards.
Any tampering with the machine is strictly prohibited by law. Non observance of this directive may:
- render you liable to fines;
- render you liable for repair costs;
- void the warranty;
- render you liable to legal action and lead to the vehicle being confiscated until it is restored to its original state.

Caution
Maintenance and/or repair work on the engine must only be performed by specialised technicians!

1-3
GENERAL INFORMATION

1.3 Correct and incorrect use of tractor


1.3.1 Intended use

Note
The machine has been designed and constructed in conformity with EU directives for the prevention of risks to
health and safety. This manual must be read in full in order to minimise risks and avoid exposing the operator and
other persons to risk or danger. The operator must understand and comply with all the instructions and warnings
indicated on decals, plates and labels applied to the machine. Contact you dealer for any queries on this matter.

Note
The tractor is approved for use on public road provided that it is registered correctly and carries a legal license plate.
To operate this tractor in accordance with its intended use, it is necessary to follow the instructions in this manual,
along with the routine maintenance and repair rules stipulated by the manufacturer.
The persons who use, maintain and repair the tractor must have a good knowledge of the tractor and the associated
risks, and must be suitably trained and informed with regards the correct way to drive the tractor, the contents of this
manual and the rules stipulated by the manufacturer.
The persons who use, maintain and repair the tractor must always comply with the rules regarding workplace health
and safety, occupational health and road traffic legislation in order to avoid accidents that could cause personal injury
or death.
Any usage not complying with the conditions stated above will be deemed improper and incorrect use and will
automatically relieve the manufacturer of any responsibility in the event of an accident. In this situation, the user will
be entirely responsible and liable.
All persons using the machine must be in possession of locally valid authorisation to drive the vehicle or observe
applicable local regulations.
Read and observe the following instructions with particular care:
- Only use the machine for the usage intended by the manufacturer and indicated in this manual.
- Use the tractor safely.
- Connect implements correctly. Using non-approved or incorrectly installed implements and accessories may
result in overturning caused when the implement or accessory detaches from the tractor.
- Ensure that the three point linkage meets the requirements of ISO 730 standards.
- Check that the speed and dimensions of the power take off on the tractor are correct for the connected imple-
ment.
- Read the specific instruction manual provided with the implement thoroughly before operating an implement
connected to the tractor. The tractor is a tool that may be used in a variety of different configurations. It would
not be possible to provide comprehensive safety information in this manual encompassing ever possible con-
figuration of the machine.
- Before using the tractor for towing or stump-pulling, check carefully that the draft force setting is correct. When
using the machine for pulling stumps in particular, the machine may overturn if the stump fails to yield from the
soil.
- When lifting weights with a front loader or with the rear three point linkage, the centre of gravity of the tractor
may raise. In these conditions, the risk of sudden overturning is increased.
- Only leave the driver seat and alight from the tractor after doing the following:
- Set the gear lever to neutral.
- Engage the parking brake and, if present, the park lock.
- Disengage the PTO (unless the specific implement connected requires the PTO to remain running).
- Lower any implements connected to the machine to the ground.

1-4
GENERAL INFORMATION

- Especially when in restricted spaces, make sure that there are no persons in the vicinity of the machine when
manoeuvring.
- Inform all persons in the vicinity that they must leave and keep out of the work area before starting work. When
working, there is a risk of being hit by objects expelled by the implement connected to the tractor (rotary mo-
wers, rotary harrows etc.).
- Take particular care when working near roads or pathways. Objects may be projected out of the work area and
hit passers-by. Stop and wait for the area to clear before continuing work.
- Nobody other than the operator is allowed on the tractor. Do not allow other persons to climb onto the cab
access ladder while the tractor is moving. In addition to limiting the driver's field of view, there is also a risk of
the person carried falling off the tractor.
- Keep at a safe distance from the work area of implements. Keep out of the space between the machine and
the implement or towed vehicle when using the external lift controls. Ensure that there are no unauthorised
persons in the work area.
- The tractor is equipped with software which controls a number of its safety functions. Never tamper with these
functions for any reason or load software onto the system that is not certified by the constructor. Non certified
software may compromise the functions of the tractor. Non certified software may cause abnormal tractor
behaviour, reducing both performance and safety. Any procedure concerning the software must only be per-
formed by your dealer.
- Certain safety functions are controlled by sensors. These sensors must be in proper working order for the sa-
fety functions to be effective.
- The tractor is equipped with a single driver seat only and is therefore only intended to be operated by one user
at a time.

1.3.2 Improper and incorrect use


Any use other than those specifically intended by the constructor is deemed improper and incorrect. The constructor
cannot be held liable in the event of any accident caused by improper use. The user is responsible for all risks
deriving from improper use.
The following is a list of examples of improper usage of this tractor which will put the life of the operator at risk.
- Allowing the tractor to be operated by persons who have not received adequate training.
- Using the tractor in terrain conditions and spaces not classifiable as agricultural working areas or maintenance
areas
- Carrying persons on the tractor without a passenger seat. Transporting persons not seated correctly in the
passenger seat (on tractors equipped with a passenger seat). Carrying a passenger while driving in the field,
even if seated in the passenger seat.
- Using the tractor for competitions or sports events.
- Using the vehicle to herd animals.
- Starting and operating the tractor from outside the cab.
- Exceeding the maximum permissible load.
- Non-observance of the warnings given on the tractor and in this manual.
- Performing repairs and maintenance on the tractor while it is running and/or moving.
- Performing maintenance, cleaning and adjustment without observing the safety rules given in this manual.
- Modifying the tractor without obtaining prior authorisation from the dealer or constructor.
- Connecting implements/equipment to the tractor that are incompatible with each other and/or with the tractor,
or connecting unauthorised implements/equipment to the tractor.
- Using non-original spare parts.

1-5
GENERAL INFORMATION

1.3.3 Electromagnetic compatibility (EMC)


This machine is compliant with EU regulations concerning electromagnetic radiation. However, interference may be
caused by the use of auxiliary equipment. This may occur if the auxiliary equipment used does not comply with the
standards defined by the aforementioned regulations.
This interference may cause severe malfunctions and compromise the safety of the machine.
Follow the instructions given below to avoid problems caused by interference:
- check that all third party equipment installed on the machine bears the CE mark;
- the maximum power of transmitting devices must not exceed the limits set by law in the country of use of the
machine;
- the electromagnetic field generated by auxiliary equipment must never exceed 24 V/m in any position near
electronic components.
Non observance of these rules will render the manufacturer's warranty of the machine null and void.

1.4 General information and required training


1.4.1 Using the manual
This manual contains comprehensive information relative to servicing and using the machine and the describes the
procedures necessary to keep the machine in good working order.
Some of the procedures described may only be performed by the specialised personnel of the dealer as they may
require special tools and equipment not included with the machine itself.
All persons using this tractor must read this manual thoroughly to allow them to:
- identify all hazards associated with using the tractor;
- identify the components of the tractor and understand their functions, and identify all controls and instruments
correctly in order to operate the tractor safely;
- be aware of the correct regular maintenance intervals and procedures to ensure that the machine is used sa-
fely and correctly;
- quickly identify and localise any faults and take the correct action necessary in an emergency.
The manual must always be kept in the specific document holder on board the tractor for the entire lifespan of the
tractor itself.

Note
If the tractor changes hands, the manual must always be passed on to the new owner. If the tractor is handed
over to the new owner without the operator manual, this may put the new owner at risk as they will have no way of
knowing the safety rules for usage and the functions and features of the tractor itself.
The following documents are provided together with the user manual:
- Warranty certificate: containing the details of the dealer and customer and spaces for service stamps.
- Warranty conditions: describing in detail all the components covered by the warranty, all components and
faults not covered by the warranty and the conditions which will render the warranty null and void.

1-6
GENERAL INFORMATION

1.4.2 Unified indicator symbols


Symbol Description Symbol Description Symbol Description
Fault indicator Horn Alarm indicator

High beam Dipped Work light


headlights headlights indicator
indicator indicator

Rotating beacon Running lights Read the


indicator indicator instruction
manual

Turn signal Battery state of Rear screen


indicator charge indicator washer/wiper
indicator

Windscreen Windscreen Engine oil


wiper indicator wiper/washer pressure
indicator indicator

Engine water Engine speed Engine preheat


temperature indicator indicator
indicator

Engine fault Engine air filter Fuel level


indicator clogged indicator indicator

Fuel system fault Four wheel drive Differential lock


indicator indicator indicator

Forward drive Neutral indicator Reverse drive


selected indicator selected indicator

Hydraulic fluid Brake fluid Parking brake


level indicator warning indicator indicator

1-7
GENERAL INFORMATION

Transmission Service indicator; Rear PTO


oil pressure see the technical indicator
indicator manual

Front PTO Rear PTO 750 Rear PTO 540


indicator rpm mode rpm mode
indicator
540 indicator

Fluid level Braking system, Braking system,


indicator first trailer or first second trailer or
auxiliary circuit second auxiliary
circuit

Lift descent Upper lift limit Lower lift limit


indicator reached indicator reached indicator

Hydraulic oil filter Pressure Diesel particulate


indicator indicator filter sensor
(emissions
control system)

1-8
GENERAL INFORMATION

1.4.3 Units of measurement used in this manual


The units of measurement used in this manual are listed as follows:

Symbol Description
°C Degrees centigrade
A Amperes
cm Centimetres
cm3 Cubic centimetres
dB(A) Decibels
g Grammes
rpm rpm
h Hour
kg Kilogrammes
km/h Kilometres per hour
kW Kilowatts
l Litres
m Metres
m3 Cubic metres
min Minutes
mm Millimetres
N Newtons
Nm Newton metres
Pa Pascals
s Seconds
V Volts
W Watts

1.4.4 Terms used to denote direction


The following terms are used in this manual to
denote directions and parts of the tractor as viewed
from the driver seat:
- 1 - Front
2
- 2- Right
- 3 - Rear
- 4- Left

1 3

Fig. 1.1

1-9
GENERAL INFORMATION

1.4.5 Tractor delivery procedure


When the tractor is consigned, the dealer must:
- Check the tractor in accordance with the procedure defined by the constructor to ensure that it is immediately
and safely operable.
- Explain the main safety rules and the controls and instruments of the tractor, and illustrate the positions of all
components subject to maintenance to the user and to all operators which will be using the tractor. The de-
scription of the commands must include: indicators (including the display), settings, starting, stopping and the
emergency stop procedure for the tractor and its components.
- Illustrate the different sections of the manual and inform the customer and operators that they are required to
read the chapters on safety and on their responsibilities.
- Remind all operators who will be using the tractor and the owner that they are required to observe applicable
national road traffic regulations if the machine is driven on public roads. Particular emphasis must be placed
on the observance of speed limits and of regulations concerning towing and transporting implements.
When the tractor is consigned, the owner must:
- Receive the instruction and information necessary for themselves and for the designated operators of the
tractor.
- Receive all the documentation accompanying the tractor, including the warranty conditions booklet
When the tractor is consigned, the operators must:
- Receive the necessary instruction from the dealer regarding safety rules, the controls and instruments of the
tractor and the locations of components subject to regular maintenance.
- Receive an explanation from the dealer of the contents of this manual, as they are of fundamental importance
for operating the tractor safely and correctly and performing all regular maintenance procedures correctly.

1.4.6 Responsibilities of the owner of the tractor


The tractor owner must:
- Read the chapter on safety in order to understand the possible risks to which operators are exposed.
- Order replacement decals if damaged to ensure the safety of operators.
- Notify the dealer immediately of any unclear information in the manual or of any inconsistencies between the
manual and the tractor.
- Provide adequate training on using the tractor and the associated dangers for all persons who will be using the
tractor.
- Ensure that the tractor operators read the manual and understand its contents. This applies in particular to the
chapter on safety.
- When necessary, contact the dealer/importer to request a copy of the manual translated into a language un-
derstood by the operators.

1-10
GENERAL INFORMATION

1.4.7 Responsibilities of operators

Note
The term “tractor operators” denotes all persons using the tractor, even in the case of rental or loan of the tractor.
Read this manual thoroughly in order to:
- Read all safety related messages
- Know the functions of the tractor and how to operate the tractor correctly.
- Understand the possible risks associated with using the tractor incorrectly.
- Know how to perform maintenance correctly on the different components of the tractor.
- Understand which implements are suitable for different tasks and compatible with the tractor itself.
- Know the positions of the different controls and their respective functions.
- Know the positions in significance of the indicator lamps on board the tractor.
- Recognise and report faults which could compromise the functions of the tractor.
- Perform periodical inspections correctly as indicated in the manual.
- Perform regular maintenance procedures correctly. Unscheduled maintenance and repairs must be performed
by an authorised service centre. The constructor cannot be held responsible for any damage due to repairs or
maintenance work done privately or outside the authorised service network.
- Report or replace damaged components which could pose a risk of injury, damage to the vehicle or envi-
ronmental damage.
- Use original spare parts only.
- Use the tractor only for its intended use. The constructor cannot be held responsible for any personal injury or
damage to property caused by using the tractor for any purpose other those specified.

1.4.8 Warranty
The warranty offered for GOLDONI products covers material and manufacturing defects subject to certain conditions.
Note that this manual is published for worldwide circulation. As a result, the terms and conditions applicable for
products sold in each different individual country cannot be described in detail. Contact the dealer from which you
purchased the tractor for comprehensive, detailed information concerning the terms and conditions of the warranty.
The warranty covering the tractor is subject to the terms and conditions stipulated in the warranty certificate.
The specialised personnel of our technical support service is trained and authorised to work on our products. No
other service provider is authorised to work on products covered by a valid warranty.
The retailer or dealer is required to provide certain services when delivering a new tractor to a customer. These
services include a thorough preliminary inspection at the time of delivery to ensure that the vehicle can be used
immediately, as well as an explanation of all of the instructions on the main principles of use and maintenance. These
instructions concern instruments and controls, periodic maintenance and safety precautions. This training course
must be provided to anyone in charge of using and servicing the tractor.
Before delivery of a new tractor, the retailer or dealer must perform a pre-delivery inspection to ensure that the
vehicle can be used immediately. The dealer must also illustrate the essential principles concerning the correct
usage and maintenance of the tractor. These instructions concern instruments and controls, periodic maintenance
and safety precautions. The owner of the tractor must undertake to convey this information to all personnel assigned
to using and servicing the tractor.
Any unauthorised modification, alteration or installation of components, or the use of non-approved tools will release
the constructor of all liability in the event of accident, injury or damage.

1-11
GENERAL INFORMATION

1.5 Identification plates


1.5.1 Location of machine identification data
The machine consists of a number of different main components, each one of which is identified by metal identification
plates and/or punched information.
Identification data must be cited to the dealer whenever requesting spare parts or technical support. This data is also
needed in the event of theft of the tractor.
Keep these plates and punched areas clean and legible. In the event of damage or loss, order new identification
plates from your dealer and apply them in the original locations on the tractor.

1.5.2 Engine information


The engine identification plate is situated on the
upper right hand side of the engine, underneath the
tractor bonnet.

Fig. 1.2

A - Engine serial number


B - Dry weight
C - Engine Type
D - Family
E - Model A B
F - Version C
G - Maximum power (kW)
H - Maximum engine speed (rpm)
D E
I - Homologation F G H
L - Characteristics of engine lubricant
I
oil

Fig. 1.3

1-12
GENERAL INFORMATION

1.5.3 Chassis
The identification data is punched onto the front
right hand side of the tractor.

Fig. 1.4

1 - Constructor brand code


2 - Production series
3 - Variant
- Y1/Y2- Engine power 1 3 5
- Y3- Protective structure
4 - Version ZPV TX Y1Y2Y3 Y4Y5Y6 000000
- Y4- Speed
- Y5- Engine emissions compliance
stage 2 4
- Y6- Brand
5 - Chassis number (serial number)

Fig. 1.5

1-13
GENERAL INFORMATION

1.5.4 Tractor identification plate


The plate is situated on the platform, below and to
the left of the operator seat.

Fig. 1.6

Fig. 1.7

1-14
GENERAL INFORMATION

1.5.5 Label with type of protective structure


The label is applied to the outer side of the right
hand pillar of the protection frame.
Meaning of OCSE/OECD codes:
- OECD/OCSE 6: The protective structure has
passed front mounted Roll Over Protection
Structure (ROPS) testing; the driver is pro-
tected in the event of overturning.
- OECD/OCSE 7: The protective structure has
passed rear mounted Roll Over Protection
Structure (ROPS) testing; the driver is pro-
tected in the event of overturning.
- OECD/OCSE 10: The protective structu-
re has passed FOPS (Fall Over Protection
Structure) testing; the structure is capable of
withstanding impact from falling objects with
an energy of 1365 Joules.
Fig. 1.8

1 - Manufacturer of protective structu-


re
1
2 - Name of protective structure
3 - EEC approval code 2
4 - OCSE / OECD approval code 3
5 - Chassis number (serial number)
6 - Tractor brand 4
7 - Variant/Version
5

7
Fig. 1.9

1-15
GENERAL INFORMATION

1.6 Cab category


The cab category indicates the degree of protection
offered by the cab against dangerous substances.
The degree of protection of the cab is classified in
categories from 1 to 4. The category of the cab is
indicated on a decal applied to the cab itself.
These models are equipped with a "Category 1"
cab.

Fig. 1.10

These models are equipped with a "Category 1"


cab. The decal indicating the category is situated on
the right hand front pillar of the cab.

Fig. 1.11

1-16
GENERAL INFORMATION

1.7 Type approval types


Commercial
Type Variant Version Main features
name
TL G00 3CG Cab GL9-3B High; 40 Km/h
TL G00 4CG Cab GL9-3B Low; 40 Km/h
S60 PLUS
TL G01 3CG Roll-bar K55 High; 40 Km/h
TL G01 4CG Roll-bar K55 Low; 40 Km/h
TL H10 3CG Cab GL9-3B High; 40 Km/h
TL H10 4CG Cab GL9-3B Low; 40 Km/h
S80 PLUS
TL H11 3CG Roll-bar K55 High; 40 Km/h
TL H11 4CG Roll-bar K55 Low; 40 Km/h
S80 TL H11 2CG Roll-bar K55 Low; 30 Km/h
S60 TL E11 2AG Roll-bar K55 Low; 30 Km/h
S80 40 Km/h TL H12 4AG Roll-bar K55 Low; 40 Km/h

1-17
GENERAL INFORMATION

1-18
GENERAL SAFETY RULES

2 : General safety rules

Index

2.1 General safety rules...........................................................................................2-3


2.1.1 Important safety instructions.................................................................2-3
2.1.2 General safety notices............................................................................2-4
2.1.3 Safety symbols.......................................................................................2-5
2.1.4 Identification of dangerous parts of the machine..................................2-6
2.1.5 Safety warning decals............................................................................2-7
2.1.6 Positions of safety decals.......................................................................2-8
2.1.7 Using the tractor..................................................................................2-20
2.1.8 Towing and transporting......................................................................2-20
2.1.9 Carrying passengers.............................................................................2-21
2.1.10 Lift points.............................................................................................2-21
2.1.11 Using agricultural implements and machines......................................2-23
2.1.12 Do not stand between the tractor and the implement........................2-23
2.1.13 Fire prevention.....................................................................................2-23
2.1.14 Safety measures for tyre maintenance................................................2-24
2.1.15 Checking wheel fasteners....................................................................2-24
2.1.16 Maintenance and long-term storage...................................................2-25
2.1.17 Returning to service after long-term storage.......................................2-25
2.1.18 Safety measures when parking............................................................2-25
2.1.19 Work garments....................................................................................2-26
2.1.20 Safety measures for maintenance.......................................................2-26
2.1.21 Take care when working with systems containing high pressure fluids......2-27
2.1.22 Safety measures for handling fuel.......................................................2-28
2.1.23 Operations necessary before refuelling...............................................2-28
2.1.24 Safety rules concerning electrical system............................................2-29
2.1.25 Battery safety rules..............................................................................2-29
2.1.26 Safety rules for PTO..............................................................................2-30
2.1.27 Seat belts.............................................................................................2-30
2.1.28 Safety rules - Lifting and suspended loads...........................................2-31
2.1.29 Roll over protection structure..............................................................2-31
2.1.30 Falling object protective structure (FOPS)...........................................2-32
2.1.31 Operator protective structure (OPS)....................................................2-32
2.1.32 Front loader (if present).......................................................................2-33
2.1.33 Safety rules for air conditioning system...............................................2-33
2.1.34 Personal protective equipment............................................................2-34

2-1
GENERAL SAFETY RULES

2.1.35 Safety rules - "Do not use" sign............................................................2-34


2.1.36 Dangerous chemical substances..........................................................2-35
2.1.37 Safety information for the use of plant protection products (PPP).....2-35
2.1.38 Climbing onto and off the machine.....................................................2-36
2.1.39 Forestry use.........................................................................................2-36
2.1.40 Vibration levels....................................................................................2-36
2.1.41 Safety information regarding contact with overhead electrical power
lines......................................................................................................2-37
2.1.42 Tractor electrical system......................................................................2-37
2.1.43 Machine stability..................................................................................2-38
2.1.44 Environmental rules.............................................................................2-38
2.1.45 Decommissioning and scrapping.........................................................2-39

2-2
GENERAL SAFETY RULES

2.1 General safety rules


2.1.1 Important safety instructions
Read the safety rules contained herein thoroughly and follow the precautions given to prevent risk and safeguard
your health and safety.
This machine has been designed for agricultural usage only. Any other usage will be deemed incorrect and improper
and will relieve the constructor of any liability in the event of any resulting damage to property, damage to the
machine or personal injury.
This machine may only be used, serviced and repaired by persons authorised to work with the machine itself who
have received adequate prior instruction on working with the machine and the relative safety rules.
Bear in mind that the user will be solely responsible for any consequences in the event of improper use of the
machine.
Observing the instructions for using, servicing and repairing the machine given in this manual are essential requisites
for what the constructor deems proper use.
Users must receive instruction on working with the machine and the relative safety rules before they are allowed to
work with the machine.
Any modifications made to this machine without prior authorisation from the constructor will relieve the constructor of
all liability in the event of damage or injury.
The constructor and all parties in its commercial network of cannot be held responsible for any damage caused by
the abnormal behaviour of any parts and/or components that are not approved by the constructor itself.

2-3
GENERAL SAFETY RULES

2.1.2 General safety notices


This tractor has been designed to make your work as
safe as possible. However, there is no substitute for
prudence, which is crucial for preventing accidents.
It's too late to remember what you should have done
once the accident has already happened. Never try
to start or manoeuvre the tractor from anywhere
other than the driver seat.
Read this manual thoroughly before starting, using,
fuelling the tractor or performing any other work on
the tractor. The time spent reading this manual will
provide you with an adequate understanding of your
machine, which will save you time and trouble in
future. It will also help you avoid accidents.
Read all the safety decals on the machine and
follow all the instructions and rules given in this
manual before operating, fuelling or servicing the
machine. Replace any damaged, lost or illegible Fig. 2.1
decals promptly. Clean any safety decals covered
with mud or debris.
Learn the characteristics of your tractor and how to use all of equipment on your vehicle and the implements and
hitches used on it. Learn how to use each control, indicator and instrument, and learn their functions.
To prevent accidents and ensure that the tractor is used correctly, it is vital for you to know how to use all the controls
and interpret all the indicators and instruments. You must be familiar with the rated load capacity of the tractor, the
usable speed ranges, the characteristics of the braking system, the turning radius of the tractor and its working
spaces.
Do not use the tractor if the cab or ROPS safety roll bar are not in good working order and fitted correctly on the
tractor. Periodically check that the relative fasteners have not loosened and that the structural elements have not
been damaged or bent by accidental impact. Do not modify structural elements by welding, drilling etc., as this will
compromise the stiffness of the roll-over protection structure.
Keep a first aid kit at hand at all times in order to be able to respond to an emergency as quickly as possible. Make
sure you know how to use this equipment.
Do not wear loose garments or jewellery which could tangle easily in moving parts or snag on the controls of the
tractor. Tie back long hair.
Check that all rotating parts connected to the PTO shaft are suitably protected.

2-4
GENERAL SAFETY RULES

2.1.3 Safety symbols


The signal words DANGER, WARNING and CAUTION are used in this manual followed by specific precautionary
statements. These precautionary statements and instructions are given to protect the safety of the operator and any
other workers.
Read all the safety statements in the manual thoroughly before performing any repair or maintenance work.
Contact your authorised dealer to determine if any additional equipment is needed and to order this equipment if
necessary. The spare parts catalogue is only available from the authorised dealer. Use the identification information
of you vehicle, copied manually onto this page from the identification plates.

Symbol used to warn the operator of potentially hazardous situations which, if not avoided, could result in injury.
Observe all the safety statements preceded by this symbol to prevent the risk of injury or death.

Warning
These messages identify potentially hazardous situations which, if not avoided, could result in minor or moderate
injury.

Caution
These messages identify potentially hazardous situations which, if not avoided, could result in minor injury.

Danger
These messages identify potentially hazardous situations which, if not avoided, could result in serious injury or
death.

2-5
GENERAL SAFETY RULES

2.1.4 Identification of dangerous parts of the machine

5 6 7

3 2 1

Fig. 2.2

1 - Front wheels Risk of being run over by parts of moving vehicle.


Risk of crushing by tyre.
Tyre explosion.
2- Access to driver seat Fall hazard.
3- Rear wheels Risk of being run over by parts of moving vehicle.
Risk of crushing by tyre.
Tyre explosion.
4- Rear implement hitch Rotating parts hazard (PTO).
Risk of crushing caused by implements connected to PTO.
Risk of falling suspended loads.
High pressure oil leak hazard.
5- Cab Risk of toxic/harmful substances entering cab.
Risk of intrusion of falling objects.
Caution: reduced field of vision.
Injury caused by failure to use seat belts.
6 - Engine bonnet Avoid contact with hot parts.
Caution, possible contact with live parts.
Avoid contact with sharp parts.
Rotating parts hazard (e.g. fan).

2-6
GENERAL SAFETY RULES

7- Front implement hitch Rotating parts hazard (PTO).


Risk of crushing caused by implements connected to PTO.
Risk of falling suspended loads.
High pressure oil leak hazard.
8 - Refuelling Avoid fuel spillage. Risk of fire.
Avoid contact with hot parts.

2.1.5 Safety warning decals


Safety signs are applied to the machine to prevent the risk of injury to the operator and other workers.
Note the positions and take notice of the contents of these safety signs before using the machine.
The operator must read, understand and comply with the directions and warnings given on all safety decals and all
the information given in the operator manual.
Never remove or cover safety and instructions decals.
Keep all safety signs clean, wiping with a soft cloth moistened with water and a mild detergent.
Replace any illegible or missing safety or instruction labels. These are available from your dealer.
If lost or damaged, replacement decals may be requested from an authorised dealer. When purchasing a pre-owned
tractor, check that all the decals and instructions are complete, legible and in the correct locations on the vehicle. See
the section describing the significance and illustrating the positions of these decals as reference.

2-7
GENERAL SAFETY RULES

2.1.6 Positions of safety decals


The following safety decals must never be removed from their original positions on the tractor. If, due to maintenance
or wear, the safety decals must be removed or become illegible, they must be replaced with new decals, applied
correctly in the original positions as indicated in this paragraph.

Fig. 2.3

2-8
GENERAL SAFETY RULES

(A) 00065368 - Moving belt hazard


WARNING: Risk of entanglement in belt drive
components. Keep your hands away from rotating
parts and belts while the engine is running. Turn
the ignition switch off and remove the key before
working on the tractor. Read the technical manual
for more information.
POSITION: Radiator, right and left hand sides.

Fig. 2.4

(B) 00065374 - Shear hazard


WARNING: Shear hazard - engine fan. Keep your
hands away from the fan and belts when the engine
is running. Do not remove the safety guards. Stop
the engine and remove the key from the ignition
switch before performing maintenance or repairs.
POSITION: Water radiator, right and left hand sides

Fig. 2.5

(C) 00065415 - Burn hazard - hot surfaces


WARNING: Keep away from hot parts of the engine
when the engine is running. Stop the engine,
remove the key from the ignition switch and wait for
the system to cool before performing maintenance
or repairs.
POSITION: Engine exhaust system, hot surfaces

Fig. 2.6

2-9
GENERAL SAFETY RULES

(E) 00065379 - Pinch point hazard


WARNING: Pinch point hazard due to moving
parts. Keep the hands away from pivoted linkage
levers. Never access zones subject to crush or
pinch hazards while any parts can still move.
POSITION: Rear lift area

Fig. 2.7

(F) 00065402 - Scald hazard


CAUTION: Scald hazard - High pressure steam and
hot water. Stop the engine, remove the key from the
ignition switch and wait for the system to cool before
removing the radiator cap. Remove the radiator
filler cap with extreme caution. Read the technical
manual for more information.
POSITION: Water radiator, right and left hand sides
/ Water radiator expansion tank.

Fig. 2.8

(G) 00065378 - Uncontrolled machine, run-over


hazard
DANGER: Run-over hazard. Only start the engine
when seated in the driver seat, with the PTO
disengaged and the transmission in neutral. NEVER
start the engine by short-circuiting the starter motor
terminals.
POSITION: Starter motor

Fig. 2.9

2-10
GENERAL SAFETY RULES

(H) 00065367 - Electric shock hazard


WARNING: Electric shock hazard - risk of personal
injury and damage to components. Disconnect
the battery before performing maintenance on the
electrical system. Read the technical manual for
more information.
POSITION: Battery master switch area.

Fig. 2.10

(I) 00065377 - Battery hazards


DANGER: Hazards associated with lead used in
battery, explosive gas, or corrosive liquid (sulphuric
acid); Keep away from naked flame and sparks.
Wear eye protection when working over or in the
vicinity of the battery. Read the Safety and Operating
instructions in the Operator Instruction Manual for
more information.
POSITION: Battery mount area

Fig. 2.11

(J) 00065413 - Risk of personal injury


DANGER: Do not climb or stand on any parts where
this decal is applied.
POSITION: Towing hitch, any tool box installed at
platform height, any fuel tank at platform height

Fig. 2.12

2-11
GENERAL SAFETY RULES

(D) 00065405 - Backward overturn hazard


DANGER: Risk of backward overturn, which may
cause severe personal injury or death. Only pull from
the approved drawbar or from the 3-point linkage
with the arms lowered to the horizontal position or
lower. Never pull with a draft force above the centre
line of the rear axle.
POSITION (ROPS Version):upper inner area

Fig. 2.13

(L) 00065965 - Entanglement hazard – PTO,


Rotating shafts
DANGER: Entanglement hazard – PTO
transmission. Keep at a safe distance from rotating
shafts. Keep all guards for the PTO and rotating
shafts in place when working.
POSITION: PTO guards (FRONT)

Fig. 2.14

(L) 00065376 - Entanglement hazard – PTO,


Rotating shafts
DANGER: Entanglement hazard – PTO
transmission. Keep at a safe distance from rotating
shafts. Keep all guards for the PTO and rotating
shafts in place when working.
POSITION: PTO guards (REAR)

Fig. 2.15

2-12
GENERAL SAFETY RULES

(N) 00065403 - Entanglement and shear hazard


DANGER: Entanglement and shear hazard. Wait
until all components of the machine have stopped
completely before touching them.
POSITION: PTO guards (REAR)

Fig. 2.16

(N) 00065967 - Entanglement and shear hazard


DANGER: Entanglement and shear hazard. Wait
until all components of the machine have stopped
completely before touching them.
POSITION: PTO guards (FRONT)

Fig. 2.17

(O) 00065369 - Uncontrolled machine, run-over


hazard
WARNING: Uncontrolled machine. Run-over
hazard. Stop the engine, remove the key from the
ignition switch and engage the parking brake before
leaving the tractor.
POSITION (Cab Version): left hand pillar
POSITION (ROPS Version): left hand pillar

Fig. 2.18

2-13
GENERAL SAFETY RULES

(P) 00065371 - Machine overturn hazard


WARNING: Risk of falling or crushing if tractor
overturns. Keep the seat belt securely fastened
during use. Do not attempt to jump off the tractor
if it starts to overturn. Do not use the tractor on
gradients or in conditions exceeding the operating
limits of the tractor for safety and stability.
POSITION (Cab Version): left hand pillar
POSITION (ROPS Version):left hand mudguard

Fig. 2.19

(Q) 00065370 - Read the Operator Instruction


Manual
WARNING: To prevent the risk of personal injury,
read the Operator Instruction Manual and the safety
instructions before using the tractor.
POSITION (Cab Version): right hand centre pillar
POSITION (ROPS Version):right hand pillar

Fig. 2.20

(S) 00067313 - Opening the engine bonnet


WARNING: Opening the engine cowl: Switch off
the engine and read the instructions in the operator
manual before opening the engine cowl.
POSITION: Engine bonnet release area.

Fig. 2.21

2-14
GENERAL SAFETY RULES

(T) 00065383 - Hydraulic valves


WARNING: Before driving on a road, raise
implements to the correct height and lock the
hydraulic functions of the tractor. The hydraulic
functions must be locked when the front lift is not
in use.
POSITION: Draft control / electronically controlled
lift: Lift oil flow lock area. Hydraulic distributor levers:
Distributor lever area.

Fig. 2.22

(V) 00065387 - Personal Protective Equipment


(PPE)
WARNING: Use appropriate personal protective
equipment (PPE) for the specific task, e.g. safety
footwear, protective eyewear, face protection, hard
hat, work gloves, respirators and hearing protection.
POSITION (Cab Version): left hand side
POSITION (ROPS Version):left hand side

Fig. 2.23

A - category one
B - category two
C - category three A

Fig. 2.24

2-15
GENERAL SAFETY RULES

(W) 00065384 - Hazardous environmental


conditions
WARNING: Hazardous environmental conditions.
Wear protective garments, safety goggles and
a respirator when working in areas where crop
treatment products are used. See the section
'Operation' of the operator instruction manual for
detailed information.
POSITION (Cab Version): Left hand front pillar

Fig. 2.25

(X) 00065381 - Towing hitch – Read the Operator


Manual
CAUTION: Towing hitch - Read the specific
instructions in the Operator Instruction Manual
thoroughly before towing the tractor.
POSITION: Towing hitch

Fig. 2.26

(G) 00065386 - Always keep the roll bar locked


DANGER: Risk of overturn and personal injury.
Always keep the ROPS protective structure in the
raised working position. Always keep the ROPS
locked in the raised position unless it is strictly
necessary to fold the ROPS in order to work under
trees or bushes.
POSITION (ROPS Version): Roll bar, right hand
side

Fig. 2.27

2-16
GENERAL SAFETY RULES

(Z) 00065385 - Run-over hazard


WARNING: Do not sit on the mudguards while the
tractor is moving and do not transport persons on
the tractor. Passengers must sit on a passenger
seat, and are only permitted on the tractor if they do
not obstruct the vision of the driver.
POSITION (ROPS Version): Left hand rear
mudguard

Fig. 2.28

(Ω) 00065423 - Fall hazard


DANGER: Use the specific ladder and handrail to
access the driver seat, maintaining three points of
contact at all times.
POSITION: Control console: left hand side

Fig. 2.29

00067434 - Lift point


WARNING: Used to identify the positions on the
machine/implement in which a lift jack or support
device may be used. Lift only at the front or at the
rear. Never lift both sides simultaneously. Always
place chocks under the wheels of the axle that is not
lifted. Read the instructions in the Operator Manual.
POSITION: Centre of front and rear axles.

Fig. 2.30

2-17
GENERAL SAFETY RULES

00067346 - Lubricant grease


CAUTION: The decals identify grease nipple points.
Apply grease in the indicated positions. Read the
instructions in the Operator Manual.
POSITION: Grease nipple area.

Fig. 2.31

00067748 - Emergency exit


WARNING: Emergency exit. The decal indicates
the exit to use to reach safety in the event of an
emergency. Exit via the right hand door. Read the
specific instructions in the Operator Instruction
Manual thoroughly.
POSITION (Cab Version): Right hand door and
rear screen

Fig. 2.32

00069712 - Pressurised refrigerant


WARNING: Pressurised refrigerant (R134A).
Maintenance may only be performed by specialised
personnel at the dealer.
POSITION: Radiator zone

Fig. 2.33

2-18
GENERAL SAFETY RULES

FDM51201104 - Roll-bar grip point


WARNING: -
POSITION: Roll-bar left pillar with central height of
1500 mm from the ground.

FDM51201104

Fig. 2.34

FEM51201102 - Step present


WARNING: -
POSITION: Left foot board and step

Fig. 2.35

2-19
GENERAL SAFETY RULES

2.1.7 Using the tractor


Choose the most appropriate track widths for the task in hand that will ensure the greatest stability possible.
Engage the clutch gradually. Engaging the clutch suddenly, especially when driving the tractor out of ditches or
muddy terrain or when negotiating a steep gradient, may cause the tractor to rear dangerously. Disengage the clutch
immediately if the front wheels lift from the ground.
Keep the tractor in gear when negotiating a downhill gradient. Do not disengage the clutch and never put the
transmission in neutral.
Use extreme caution when working with the wheels close to ditches or embankments. If it is necessary to work
with tractor in an inclined position, such as on hillsides for example, drive at reduced speed and avoid sudden or
excessively tight steering manoeuvres.
The driver must always remain correctly seated in the driver seat when the tractor is moving.
Do not climb onto or off the tractor while it is moving.
If it is necessary to use the brake, press the pedal progressively.
Do not approach bends at high speed.
When driving on the road, observe the rules of the highway code.
Do not rest your feet on the brake and clutch pedals while driving.
Never carry passengers, even inside the cab, unless the tractor is equipped with a homologated additional seat.
Passengers must remain seated correctly in the passenger seat with the seat belt fastened.
When driving on the road, the brake pedals must always be latched together with the specific plate. Braking with
unlatched brake pedals may cause the tractor to skid and lose control. Do not overuse the brakes, and use the engine
brake effect where possible.

2.1.8 Towing and transporting


Towing
Follow the instructions given below to ensure the stability of the tractor when driving:
- Stopping distances increase with speed and with the weight of the towed weight. Drive slowly and allow more
time and distance to stop safely.
- Set the towing device appropriately for vehicle or implement towed.
- Drive slowly when towing very heavy loads.
- For you own safety, never tow a trailer without its own independent braking system.
- Do not negotiate bends with the differential lock engaged when towing, as it may not be possible to steer the
tractor.
- Never carry persons or allow children in or on the towed implement.
- Use only homologated towing hitches.
- Only tow with a machine with a suitable towing hitch. Towed implements must only be hitched to the approved
hitching point.
- Never negotiate a downhill gradient with the machine in neutral.
- Keep out of the area between the tractor and the towed vehicle.
- Do not make sudden turns. Work with particular caution when turning or working on poor surfaces. Take ex-
treme care when reversing.
- Towing an excessive load may cause loss of traction and loss of control on slopes. Reduce the weight towed
by the tractor when working on slopes.
- The total towed weight must not exceed the combined weight of the tractor, the ballast and the operator. Apply
counterweights or ballast weights to the wheels as described in the operator manual of the implement or of the
tractor.
Transporting
- The tractor may only be towed for short distances and never on public roads.
- An operator must remain in the driver seat while the tractor is towed.
- Do not exceed 10 km/h when towing the tractor.

2-20
GENERAL SAFETY RULES

2.1.9 Carrying passengers


Only the operator is permitted on board the machine.
Do not carry passengers. Passengers carried on
the machine or implement may be struck by foreign
objects or thrown off the machine, which may cause
serious or even fatal injury.
Passengers not seated correctly in a passenger
seat will be subject to violent impact in the event
of an accident. DO NOT carry passengers unless a
passenger seat has been installed on the tractor by
the manufacturer.
Passengers obstruct the field of view of the operator.
As a result, the machine is not considered safe to
work with when carrying a passenger.
The passenger seat (if fitted) may only be used to
carry a passenger when the tractor is driven on the
road. Do not carry passengers when working the
field. Fig. 2.36

Note
Where permitted by local law, the a folding passenger seat is available in certain markets for certain models.

2.1.10 Lift points


Observe the following guidelines if it is necessary to lift the machine to work on it:
- Park the machine on a flat, level surface.
- Immobilise the wheels.
- Check that there are no persons in the vicinity before lifting the machine.
- Check that the equipment used is suitable for the load and for the job before starting.
- Use only tools and equipment capable of supporting the weight of the machine or the components lifted.
- Never work under the machine while is supported only by hydraulic jacks.
- Support the weight of the machine with safety stands.
- Use only the lift points indicated in the figure to lift the machine.
- Only lift the machine from the front or from the rear. Never lift both sides simultaneously.
- Always place chocks in front of or behind the wheels of the axle that is not lifted.

2-21
GENERAL SAFETY RULES

Danger
When lifting the tractor from the front, place fixed
support stands under the rear lateral half-axles to
prevent the tractor from tilting.
When lifting the tractor from the rear, place fixed
support stands under the front lateral half-axles to
prevent the tractor from tilting.

Fig. 2.37
The permitted tractor lift points are listed as follows:

Front axle.

Fig. 2.38

Rear differential casing.

Fig. 2.39

2-22
GENERAL SAFETY RULES

2.1.11 Using agricultural implements and machines


Do not couple implements or machinery with power
demands greater than the rated power of the tractor.
Do not negotiate tight bends while the PTO is under
significant load; this is to avoid damage to the
universal joints of the drive shaft connected to the
PTO itself.
When working with implements requiring the tractor
to remain stationary with the engine running, keep
both the gearbox and creeper gear levers in neutral
and engage the parking brake. Fitting chocks under
the wheels is also recommended.
Before using the PTO when connected to an
implement, always check that there are no persons
in the working radius of the implement itself. Also
check that all rotating parts connected to the PTO
shaft are suitably protected with guards.
Fig. 2.40

2.1.12 Do not stand between the tractor and the implement


The tractor may move unexpectedly and the implement may start unexpectedly.
To avoid the risk of severe or fatal injury, never stand between the tractor and the implement or between the tractor
and the trailer to assist the driver in connecting to the implement/trailer while the tractor is reversing.
- Always switch the engine off before carrying out any work in the space between the tractor and the connected
implement.
- When it is necessary to operate the lift, make sure that there are no persons in the area involved.
The majority of accidents are caused by carelessness when working with or in the vicinity of moving machines.

2.1.13 Fire prevention


Remove grass and debris from the engine
compartment and from the area surrounding the
exhaust pipe before and after using the machine.
Always close the fuel cut-off valve (if present) when
parking or transporting the machine.
Do not park the vehicle near naked flame or near
sources of ignition, such as a water heater or boiler.
Frequently check that the fuel lines, tank, cap and
connections show no signs of cracking or leakage.
Replace damaged components if necessary.
Never store the machine with fuel in the tank in an
enclosed space in which fuel vapours may come
into contact with naked flame or sparks.
Leave the engine to cool before storing the vehicle
in any enclosed space.
Fig. 2.41

2-23
GENERAL SAFETY RULES

2.1.14 Safety measures for tyre maintenance


The explosive separation of parts of the tyre and wheel may cause severe injury or death.
Never attempt to mount a tyre with inadequate tools and experience for the job.
Always maintain the correct tyre pressure.
Never inflate a tyre to above the recommended pressure.
Do not use the tyre at inflation pressures lower than the specified value. This will cause the tyre to overheat and may
lead to:
- tyre failure;
- bead separation;
- internal tyre damage;
- uneven, premature wear.
Do not perform welds on or heat a wheel / tyre assembly. Heat may cause the air pressure to increase and lead to a
tyre explosion. Welding may structurally weaken or warp the wheel.
When checking tyre pressure, do not stand in the possible path that the valve mechanism or cap could be ejected in.
When inflating tyres, use a suitably long inflation nozzle and extension hose to permit the operator to stand next to
the tyre and NOT in front of or over the tyre.
Check tyres to ensure that they are inflated to the correct pressure and show no signs of cuts or bulges, check that
the wheels are undamaged and check that there are no missing or loosened nuts or bolts.
Never exceed the speed indicated on the tyre. As well causing the tyre to overheat, this will also lead to premature
tyre wear.
Do not park with the tyres on petroleum based substances such as oil, diesel fuel, grease etc
After fitting the tyres, check that the nuts are tightened correctly after 100 Km or 3 operating hours. Afterwards, check
the tightness at regular intervals.
If any problems are noted, have the tyre checked by a specialist.
Tyres fitted on a tractor left parked for prolonged periods of time tend to deteriorate faster than tyres used more
frequently. If the tractor is out of use for prolonged periods, raise it from the ground and protect the tyres from direct
sunlight.

Caution
Tyres may only be changed by skilled personnel with the necessary equipment and technical knowledge. Tyre
replacement performed by unskilled persons may cause severe personal injury, damage to the tyre and damage
to the wheel.

2.1.15 Checking wheel fasteners


Insufficiently tightened wheel fasteners may cause a serious accident and severe injury.
Check the tightness of the wheel fasteners frequently during the first 100 hours of use.
The wheel fasteners must be tightened to the specified torque and with the correct procedure each time these
components are loosened.

2-24
GENERAL SAFETY RULES

2.1.16 Maintenance and long-term storage


Keep nuts, bolts and screws correctly tightened to
ensure that the machine is always safe to operate.
Never store the machine with fuel in the tank in an
enclosed space in which fuel vapours may come
into contact with naked flame or sparks.
Leave the engine to cool before storing the vehicle
in any enclosed space.
To reduce the risk of fire, keep the engine, silencer,
battery and refuelling area clean and free of grass,
leaves and excess grease.
For safety, replace all worn or damaged parts.
If it is necessary to empty the fuel tank, this must be
done outdoors.
When the machine is parked, put into storage or left
unattended, lower the implement if it is not secured Fig. 2.42
by a positive action mechanical locking device.
Never leave the machine unattended while it is
running.

2.1.17 Returning to service after long-term storage


Before using the machine for the first time or after a prolonged period with the machine not in use:
- check that the machine is undamaged;
- check that all mechanical components are in good condition and free of rust;
- grease all moving parts thoroughly;
- check that there are no oil leaks;
- check the engine oil level;
- check the transmission oil level;
- check that all protective devices and guards are correctly in place.

2.1.18 Safety measures when parking


Before leaving the machine:
- stop the machine on a flat, level surface;
- disengage the PTO and stop the implements;
- lower the implement to the ground;
- engage the parking brake;
- switch off the engine;
- remove the key from the ignition switch;
- wait for the engine and all moving parts to stop completely before leaving the driver seat;
- close the fuel cut-off valve if present.

2-25
GENERAL SAFETY RULES

2.1.19 Work garments


Always wear appropriate garments and personal
protective equipment for the working conditions.
The following items are necessary:
- safety glasses or safety glasses with side
shields;
- a helmet when working with the machine;
- protective gloves (in neoprene for chemical
substances, in leather for heavy jobs);
- ear defenders or ear plugs;
- respirator of filtering face mask;
- waterproof, close-fitting garments;
- reflective garments;
- safety footwear.

Fig. 2.43

2.1.20 Safety measures for maintenance


Only the procedures listed in the chapter MAINTENANCE are permitted. All other procedures must be performed
by service centres authorised by the constructor. Contact your dealer for the details of authorised service centres.
Routing maintenance of the machine may only be performed by qualified, expert personnel. A thorough understanding
of the procedure is necessary before starting any maintenance work.
Read the following instructions before starting any maintenance work on the vehicle, and observe them while working:
- never start the engine of the machine in an enclosed environment in which dangerous levels of carbon mono-
xide may accumulate;
- keep the nuts, bolts and screws correctly tightened to ensure that the machine is always safe to operate;
- do not allow debris of any type to accumulate on or in the machine. Collect all spilt oil or fuel. Remove all debris
contaminated with fuel. Wait for the machine to cool before putting into storage;
- Never perform any adjustment or repair work while the engine is running. Wait for all moving parts of the ma-
chine to come to a complete stop before starting any adjustment, cleaning or repair work;
- Frequently check that the brakes are working correctly. Have the necessary adjustment and maintenance work
performed on the braking system by an authorised service centre;
- replace any damaged safety instruction labels;
- keep all parts of the body and clothing away from moving parts and control levers to prevent the risk of entan-
glement and snagging;
- always lower any connected implements to the ground before starting any cleaning or maintenance work on
the machine;
- disconnect all electrical power connections and switch off the engine;
- Engage the parking brake and remove the key from the ignition switch. Wait for the machine to cool;
- support all parts of the machine which must be lifted for maintenance with suitable, safe support measures;
- use stands or lock the service latch mechanisms to support components if necessary;
- Disconnect the battery before starting any repairs. Disconnect the negative terminal first and then the positive
terminal. Reconnect the positive terminal first and then the negative terminal;
- before starting any maintenance work on the machine or on implements, release the pressure or tension com-
pletely from all energy accumulating elements such as hydraulic components or springs;
- release the hydraulic pressure by lowering the implement or cutting attachment to the ground or to the mecha-
nical stop, and then moving the hydraulic control levers forwards and backwards;
- keep all parts in good condition and correctly installed. Repair any damage immediately. Replace broken or
worn parts;
- charge the battery in an open, well-ventilated space away from sparks. Disconnect the battery charger from
mains power before connecting to and disconnecting from the battery. Wear protective garments and use in-
sulated tools.

2-26
GENERAL SAFETY RULES

2.1.21 Take care when working with systems containing high pressure
fluids
Hydraulic lines and hoses may fail due to mechanical
damage, age and weathering. Check hoses and
lines regularly. Follow the safety instructions given
below:
- hydraulic connections may work loose as a
result of mechanical damage or vibration.
Check connections regularly. Retighten any
loosened connections;
- escaping high pressure fluid may penetrate
the skin and cause severe injury;
- release the pressure in the system before di-
sconnecting hydraulic lines or other connec-
tions. Tighten all connections securely before
re-pressurising the system;
- Use a piece of cardboard to locate leaks. Pro-
tect the hands and body appropriately against
contact with high pressure fluids;
- seek medical assistance immediately in the Fig. 2.44
event of an accident;
- any fluid injected through the skin must be
removed surgically within the space of a few
hours to prevent the risk of gangrene. Physi-
cians who are not familiar with this type of
injury must refer to a specialised medical
source for information on how to treat the vic-
tim.

2-27
GENERAL SAFETY RULES

2.1.22 Safety measures for handling fuel


Fuel is highly flammable and fuel vapour is explosive.
To prevent the risk of personal injury and damage
to property, use extreme caution and observe the
following safety precautions when handling fuel:
- NEVER approach a flammable substan-
ce with a cigarette, cigar, pipe or any other
source of ignition.
- Use only portable, non-metallic containers for
fuel. Any funnels used must be made from
plastic and contain no mesh or filter.
- NEVER remove the fuel cap or add fuel while
the engine is running. Wait for the engine to
cool before refuelling.

Fig. 2.45
- NEVER add fuel to or drain fuel from the machine in an enclosed space. Take the machine outdoors and en-
sure adequate ventilation;
- Clean up any fuel spillage immediately. If fuel is spilt onto your garments, change them immediately. If fuel is
spilt near the machine, push the machine out of the area without starting the engine. Avoid sources of ignition
in the area until all the fuel vapour has dissipated;
- never keep the machine or the fuel container in the vicinity of open flames, sparks or pilot light flames, as used
on a water heater or other similar appliances;
- prevent fire and explosion caused by static electric discharge. A static electric discharge may ignite the vapour
in an unearthed fuel container;
- never fill fuel containers in a vehicle, on a trailer or on a trailer bed with plastic lining. Always place containers
on the ground and at a safe distance from the vehicle before filling with fuel;
- consumable fluids are harmful to the health. Keep out of the reach of children.
In the event of swallowing of a fluid, seek immediate medical attention to prevent severe damage to the health.
- All consumable fluids and the containers and materials coming into contact with them must be disposed of
correctly in accordance with applicable legislation. Authorised service centres are equipped for a correct waste
disposal, ensuring that the environment is respected.
- The use of additives may void the warranty. Do not use additives for lubricants.

2.1.23 Operations necessary before refuelling


Observe the following instructions in order to refuel the vehicle in complete safety:
- remove any fuel powered equipment from the trailer and refuel them on the ground. If this is not possible, refuel
the equipment with a portable container instead of a fuel pump;
- keep the nozzle of the pump in constant contact with the edge of the tank filler neck or against the aperture of
the container until refuelling is complete. Do not use a device to hold the nozzle in the open position;
- Do not overfill the tank. Refit the cap on the tank filler and tighten completely;
- after use, refit and tighten all fuel container caps;
- Do not use fuel containing methanol for petrol powered engines. Methanol is harmful for the health and for the
environment.

2-28
GENERAL SAFETY RULES

2.1.24 Safety rules concerning electrical system


The electrical system has been designed and constructed in compliance with applicable safety standards and
regulations.
The following is a list of precautions and warnings to ensure that the electrical system is used and functions correctly:
- Do not use boosters or quick starters to start the engine.
- Never disconnect the electrical power supply while the engine is running.

Caution
After switching off the engine, wait at least 2 minutes before disconnecting the electrical power supply to allow the
electronic control unit to complete the "after-run" procedure.

Caution
ALWAYS remove the electronic control unit and protect all electrically connected devices situated near the negative
terminal (ground) before performing any arc welding on the chassis in which the engine is installed.

2.1.25 Battery safety rules


Observe the following instructions in order to perform maintenance on vehicle batteries in safety:
- Always wear eye protection.
- Avoid sparks in the vicinity of the battery and keep naked flame away from the battery.
- Ensure adequate ventilation when charging or using the battery in a confined space.
- Always disconnect the negative terminal (-) first and reconnect last.
- Do not weld, grind metal or smoke in the vicinity of a battery.
- Follow the procedure illustrated in the instruction manual to start the engine with an auxiliary battery or jump
leads.
- Never short-circuit the terminals. Follow the instructions given by the manufacturer for storing and handling
batteries. The battery terminals and correlated accessories contain lead or lead compounds. Wash your hands
after working with the battery.
- Keep batteries out of the reach of children and other unauthorised persons.
- Battery acid may cause burn injuries. Batteries contain sulphuric acid. Avoid contact with the skin, eyes or
clothes.
- First aid (in case of external contact):
- in case of contact with eyes:
    - rinse eyes with water for at least 15 minutes;
    - seek immediate medical assistance.
- - In case of swallowing:
    - drink plenty of water or milk;
    - do not induce vomiting;
    - seek immediate medical assistance.

Caution
If using a booster or external battery to power the electrical system of the tractor, do not remove the tractor battery.
Only remove the battery with the engine switched off. Removing the battery while the engine is running will damage
the engine control unit.

2-29
GENERAL SAFETY RULES

2.1.26 Safety rules for PTO


Implements powered by the PTO may cause
severe injury or death. Before working on or in the
vicinity of the PTO shaft, and before performing any
maintenance or cleaning work on the implement
powered by the PTO, disengage the PTO, stop the
engine and remove the key from the ignition switch.
Always observe the following safety instructions:
- NEVER remove the protective devices and
guards of the PTO. Removing the protective
devices or guards exposes the operator and
any persons in the vicinity of the work area to
the risk of severe injury or death
- Do not wear loose-fitting garments when
using implements powered by the PTO. Fai-
lure to comply with this safety rule may lead
to severe injury or death;
- When using the PTO and, in particular, when Fig. 2.46
changing the speed mode of the PTO, always
ensure that the end coupling installed on the
tractor is of the correct type for the selected
speed;
- Ensure that there are no persons or objects in
the work area before using the PTO.

2.1.27 Seat belts


Inspection and maintenance of seat belts:
- wear seat belts to minimise the risk of injury
in the event an accident such as a rollover;
- check that the seat belts are undamaged;
- keep objects with sharp edges away from
seat belts, as they may damage the belts and
compromise their safety function;
- periodically check that the fastener bolts are
tightened correctly.

Fig. 2.47

2-30
GENERAL SAFETY RULES

2.1.28 Safety rules - Lifting and suspended loads


Raised loads may fall. Hydraulically raised implements or tractor components may fall accidentally, injuring or killing
any persons below.
Observe the instructions given below to prevent the risk of serious or even fatal crushing injury:
- identify the manoeuvring area of the machine and the implement and keep all any other persons out of this
area;
- keep out of the area beneath loads lifted by hydraulic means. Lower the lifted load to the ground before appro-
aching;
- do not leave the implement raised from the ground while the machine is parked or during maintenance. If it
is necessary keep the hydraulic cylinders in the raised position for maintenance or for access, support them
appropriately or lock them mechanically in place;
- do not raise loads beyond the height strictly necessary. Lower loads for transporting. Remember to maintain a
safe distance between the load and the ground or other obstacles.

Note
The manufacturer cannot be held responsible for any damage or injury resulting from the incorrect use of the loader
shovel or any other implement posing a safety hazard for the occupants of the cab.
On versions with front loader:
- only use a front loader if the driver is adequately protected by a safety structure (FOPS), or if retainer devices
are fitted on the loader;
- buckets, forks and other loader accessories, or other lifting, handling or digging equipment and the relative
loads carried will alter the centre of gravity of the machine. This may cause the machine to overturn on slopes
or poor terrain;
- suspended loads may fall from the loader bucket or from the lift equipment and crush the operator. Use extre-
me caution when lifting a load. Use the correct lifting equipment.

2.1.29 Roll over protection structure


The machine is equipped with a roll over protection frame or a cab. The structure protects the operator in the event
of a roll over. For greater safety, observe the following instructions.
Observe the instructions and precautions given below to avoid the risk of severe or fatal personal injury:
- do not use the tractor on gradients or in conditions exceeding the operating limits of the tractor for safety and
stability. The tractor may roll or tip over if these limits are exceeded. Follow these safety rules;
- use particular caution when driving on steep gradients with the machine loaded;
- do not use the protective structure as a towing point;
- do not modify the roll over protection frame by welding, drilling, bending, grinding etc. Modifications such as
these will alter the original characteristics of the structure and cause it to no longer meet the requisites for ho-
mologation;
- keep the seat belt fastened at all times when using the machine. The structure only offers adequate protection
if the driver is restrained correctly in the seat;
- in the event of wear or damage caused by an accident or roll over, the original protective characteristics of
the structure must be restored before the machine may be used again. The structure may only be repaired or
replaced by qualified personnel;
- the roll over protection frame must always be raised and locked in position. Keep the seat belt fastened at all
times;
- only fold the roll over protection frame down when strictly necessary. When the roll over protection frame is in
the folded position, use extreme caution and keep the seat belts fastened at all times. As soon as the task is
complete, raise the roll over protection frame and lock it in position before continuing to use the machine;
- do not use a machine equipped with only the roll over protection frame to apply plant protection products;
- do not use the machine for draft or pulling jobs where the effective draft force involved is unknown (e.g. stump
pulling). The tractor may overturn if the stump fails to yield from the soil.

2-31
GENERAL SAFETY RULES

2.1.30 Falling object protective structure (FOPS)

Danger
These tractor models are not equipped with an FOPS certified cab.
Additional protective measures are necessary for applications with specific protection rating requirements.
The cab is constructed to avoid or limit the risks for the operator caused by objects falling from above during normal
use only. A cab without FOPS certification offers insufficient protection against falling rocks, bricks or cement blocks.
Use an FOPS structure when working with a front loader or for forestry applications.

2.1.31 Operator protective structure (OPS)

Danger
On machines equipped with this cab type, there are no fastener points for OPS operator protective structures as
defined by the standard ISO 8084:2003. As this machine cannot be equipped with a protective structure capable of
protecting the operator against the aforementioned hazards, it may not be used for forestry applications.
Additional protective measures are necessary for applications with specific protection rating requirements.
The OPS operator protective structure is installed on the tractor to limit the possibility of operator injury caused by
objects intruding into the driver zone.
The air filtration and ventilation system of the cab cannot not offer complete protection against dust or gas when
working with plant protection products. Employ the following precautionary measures to ensure increased protection
and safety:
- always use personal protective equipment (PPE) and protective garments;
- keep the doors, windows and roof hatch closed when spraying;
- keep the interior of the cab clean;
- do not enter the cab with contaminated footwear and/or garments;
- keep all personal protective equipment (PPE) used outside the cab;
- bring the cable with the remote sprayer control button panel into the cab;
- use only original replacement filters and make sure that the filter is installed correctly;
- check the condition of seals and filters and replace if damaged.

2-32
GENERAL SAFETY RULES

2.1.32 Front loader (if present)


Objects may fall from the front loader and cause serious or fatal injury. Observe the following instructions and
precautions to prevent the risk of injury caused by falling objects:
- never install a front loader on a tractor not equipped with an FOPS protective structure;
- fit accessory retainer devices to the loader;
- do not raise the front loader to a height from which objects could fall onto the operator;
- keep all unauthorised persons out of the working or manoeuvring area of the tractor with front loader. Do not
allow any persons near or underneath the raised bucket of a front loader;
- never use the front loader to lift persons;
- make sure that there are no overhead electric power lines in the working area of the front loader. If it is neces-
sary to work in an area with overhead power lines, maintain a suitable safe distance from the lines at all times;
- Only use the front loader to handle hay bales, pallets, etc. if equipped with the necessary accessories;
- Before driving on the road, lock the front loader in the transport position. Do not exceed the maximum front
overhang limits. If the overall width of the vehicle with the implement attached exceeds 3.5 m, additional road
safety measures must be adopted. Transporting equipment and material on public roads with the front loader
is prohibited;
- risk of front loader unintentionally lowering. For safety, lock the valves at the end of the job. Lower the front
loader to the ground before leaving the tractor;
- for safety, the front loader may only be attached and detached by a single person - the driver of the machine;
- the front loader may only be detached with an accessory fitted (shovel or fork) and only on firm, flat ground;
- all the hydraulic lines, including the hydraulic return line, must be coupled when attaching the front loader;
- maintenance procedures (greasing) must only be performed with the loader attached to the vehicle with the
loader itself in the lowered position;
- risk of accident due to increased height of vehicle with lift raised in case of limited headroom (e.g. driving throu-
gh underpasses, under bridges etc.).
- always drive at an appropriate speed for the conditions;
- carrying persons is strictly forbidden. Set the front loader down on the ground and secure it so that unauthori-
sed persons or children cannot accidentally overturn it.

2.1.33 Safety rules for air conditioning system


The air conditioning system is under high pressure. Do not disconnect lines. The sudden release of high pressure
gas may cause severe injury.
The air conditioning system contains a gas that is harmful to the environment if released into the atmosphere. Do not
attempt to service or repair the system yourself.
The air conditioning system must only be serviced, repaired and recharged by specialised personnel.

2-33
GENERAL SAFETY RULES

2.1.34 Personal protective equipment


Personal protective equipment (PPE) consists of
devices worn by workers to protect themselves
against one or more risks existing during work
processes, maintenance and repair which could
pose a threat to health and safety at work.
Even if the risk of accident has been minimised,
the required PPE must always be used during work
processes and maintenance in order to avoid risks
that cannot be eliminated, denominated residual
risks.
Use the appropriate PPE for each specific
procedure. The personal protective equipment
which may be required includes safety footwear,
protective glasses and/or face protection, hard hats,
work gloves, respirators and ear defenders.

Fig. 2.48

2.1.35 Safety rules - "Do not use" sign


Before performing any maintenance on the machine, place a warning sign with the wording "Do not use" in a clearly
visible area of the machine and remove the key from the ignition switch.

2-34
GENERAL SAFETY RULES

2.1.36 Dangerous chemical substances


Dangerous chemical substances may cause severe
injury and harm to the health. The fluids, lubricants,
paints, adhesives, coolants etc. necessary to
operate and service the machine may be harmful.
The material safety data sheets (MSDS) provide
information on the chemical substances contained
in each specific product, on how to use the product
itself safety and on what to do in the event of
accidental spillage. The MSDS sheets are available
from the dealer.
Before starting any maintenance work, read the
material safety data sheets of the products used
with the machine.

Fig. 2.49
The information given in these sheets allow operators to work safely on the machine.
Also observe the manufacturer's instructions regarding product containers and the indications contained in this
manual.
Fluids, filters and containers must be disposed of correctly in accordance with applicable environmental regulations
and law. Contact your local differentiated waste collection centre or your dealer for information on correct disposal.
Fluids and filters must be kept in accordance with the regulations applicable in the country of use. Chemical and
petrochemical substances must only be stored in appropriate containers.

2.1.37 Safety information for the use of plant protection products (PPP)
The cab of this tractor is categorised as Class 1 in accordance with the standard EN 15695-1:2009 and does not offer
protection against dangerous substances.
Tractors equipped with this cab cannot be used in conditions requiring protection against dangerous substances. The
cab only offers partial protection against chemical substances and dust.
Observe the following instructions and precautions when treating crops with plant protection products:
- during treatment, wear specific PPE devices protecting against chemical mist and vapour even when seated
in the cab;
- read and observe all the instructions and indications provided by the manufacturer of the dangerous substance
given on the labels of the product containers;
- read all the user instructions provided by the constructor of the crop sprayer;
- as the ventilation and air filtration system does not offer complete protection, adequate additional protection
measures must be used to increase operator safety;
- both towed and carried crop sprayers may be used with the tractor, but require the mandatory use of personal
protective equipment (PPE) to reduce the risk of poisoning;
- appropriate personal protective equipment (PPE) must always be used, irrespective of the type of plant pro-
tection product used.

2-35
GENERAL SAFETY RULES

2.1.38 Climbing onto and off the machine


Climb onto and off the machine only from the side
indicated by the constructor and using the specific
handrails, steps or ladders.
Never jump off the tractor, especially when moving.
The steps, ladders and platform must be kept clear
of debris.
Do not stand on the steps or ladders while the
tractor is moving.
Do not hold onto the steering wheel or other controls
when climbing off and onto the tractor.

Fig. 2.50

2.1.39 Forestry use


This machine is not designed for heavy duty usage in forestry applications. Usage for these applications is therefore
prohibited, unless the dealer has confirmed that the machine may be equipped with a suitable protective structure
and such a structure is used. Protection against heavy objects falling from above can only be ensured with specific
safety measures.

2.1.40 Vibration levels

Caution
Vibration resulting from incorrect maintenance may be harmful to the health of the operator. To prevent damage
to the health, ensure that the machine is in good condition and is maintained correctly in accordance with the
indications given in this manual.
The vibration to which the operator is exposed depends on a number of factors:
- terrain or road conditions;
- maintenance;
- tyre pressure;
- type of seat and state of wear of the seat;
- ground speed;
- steering and brake system malfunctions.
The vibration transmitted from the machine to the operator may be detrimental to the operator.
In certain cases, prolonged exposure to vibration may cause health and safety problems.

2-36
GENERAL SAFETY RULES

2.1.41 Safety information regarding contact with overhead electrical power


lines
There is a risk of the tractor coming into contact
with overhead electric power lines when extending,
retracting and using foldable implements, and as a
result of aerials mounted on the tractor itself.
To avoid the risk of fatal electric shock or fire caused
by contact with electrical power lines:
- keep at a safe distance from high voltage po-
wer lines when extending and retracting im-
plements;
- do not extend or retract implements in the vi-
cinity of high voltage power poles, pylons or
lines;
- when working with an extended implement,
keep at suitable distance from high voltage
power lines to allow manoeuvring in safety;
- to avoid the risk of electric arcing, never lea-
ve the tractor under overhead electric power Fig. 2.51
lines;
- electric arcing phenomena may occur acci-
dentally when in the vicinity of high voltage
overhead power lines. These arcing pheno-
mena produce very high voltages in the exte-
rior structure of the tractor, resulting in large
differences in electric potential between the
tractor and the surrounding terrain.
To avoid serious or fatal injury due to high voltage:
- do not walk with long strides, do not lie down on the ground and do not touch the ground with your hands;
- do not touch any metal parts;
- do not create contact between the tractor and the ground;
- warn all persons in the area: DO NOT approach the machine. The voltage in the ground may cause powerful
electric discharges;
- wait for the response of specialised emergency services. The overhead electric power line must be deactiva-
ted.
If you are forced to abandon the cab in spite of the electric arcing hazard to escape a situation of imminent peril of
death due to fire:
- jump as far away from the tractor as possible to a safe position;
- avoid all contact with the exterior of the tractor and evacuate the danger area.

2.1.42 Tractor electrical system


Some parts of the tractor may be live.
Avoid contact with these parts to prevent the risk of electric shock.
To avoid the risk of serious injury or death, only specialised personnel may work on these parts.

2-37
GENERAL SAFETY RULES

2.1.43 Machine stability


The front/rear weight distribution is altered when
implements are connected to the front and rear of
the tractor.
Add or remove ballast weights to or from the tractor
to attain the correct weight distribution for the
implement in use.
Never exceed the maximum permissible axle and
tyre loads.
A correct static weight distribution will maximise
tractor performance and productivity, and extend
the lifespan of the components of the tractor itself. 55% 45%

Fig. 2.52

Note
The percentage values given in the figure for 4WD models are indicative only. These values refer to the tractor with
all fluids, a full fuel tank and complete with ballast weights.

Warning
When connecting implements at the rear of the tractor, at least 20% of the weight must be distributed on the front
axle.

2.1.44 Environmental rules


Protecting the environment is extremely important. Disposing incorrectly of fluids may cause harm to the environment.
All fluids (lubricants, fuels, coolants etc.) must be disposed of correctly without contaminating the environment. These
must disposed of in accordance with the regulations applicable in the country of use.
Contact an authorised waste collection centre or your dealer for information on disposing correctly of used products.
When performing any maintenance job requiring lubricants to be drained from the machine, always place a suitable
container for collecting the lubricant under the relative component.
The containers used to collect drained fluids must be easily recognisable. Never use used food containers to collect
these fluids as this may lead to accidental ingestion.

2-38
GENERAL SAFETY RULES

2.1.45 Decommissioning and scrapping


Certain materials and parts used in the construction of the tractor are subject to regulations and legislation regarding
waste disposal. As a result, at the end its service life, the tractor must be scrapped by an authorised centre.
Do not dispose of the end-of-life tractor or its components in the environment.

Warning
When scrapping the tractor, the engine must be handed over to a specialised waste treatment centre in accordance
with applicable legislation.
Before scrapping the tractor, separate all plastic and rubber components from the rest of the components.
Parts consisting solely of plastic, aluminium and steel may be recycled by specialised centres.
All used oils and filters must be handed over to the local Mandatory Used Oil Treatment Centre.
Used oil must be collected properly and must not be disposed of in the environment, as it is classified as hazardous
waste according to current legislation and must be handed over to a specialised collection centre.

2-39
GENERAL SAFETY RULES

2-40
TECHNICAL CHARACTERISTICS

3 : Technical characteristics

Index

3.1 Technical data....................................................................................................3-2


3.1.1 S60.........................................................................................................3-2
3.1.2 S80 – S80 40km/h..................................................................................3-6
3.1.3 S60 PLUS..............................................................................................3-10
3.1.4 S80 PLUS..............................................................................................3-14
3.2 Weights and dimensions.................................................................................3-19
3.2.1 Version with protective structure........................................................3-19
3.2.2 Cab version..........................................................................................3-21
3.3 Lubricants, fuels and coolants.........................................................................3-23
3.3.1 Fuel......................................................................................................3-24
3.3.2 Engine oil.............................................................................................3-24
3.4 Speed table......................................................................................................3-25
3.4.1 S60/80 – S80 40km/h...........................................................................3-25
3.4.2 S60/80 PLUS.........................................................................................3-26
3.5 Noise levels......................................................................................................3-27

3.6 Tyres.................................................................................................................3-28
3.6.1 Classification and sizes.........................................................................3-28
3.6.2 Available tyres......................................................................................3-29

3-1
TECHNICAL CHARACTERISTICS

3.1 Technical data


3.1.1 S60
3.1.1.1 Engine
Tractor S60
Manufacturer VM
Model D703E3
Emissions compliance Stage 3A
Cylinders/Capacity No./cm³ 3/2082
Intake Naturally aspirated
Injection system Direct injection
Rated power (ECE R120) kW (HP) 36 (49)
Rated speed rpm 2300
Maximum torque Nm 145
Engine speed at maximum torque rpm 1200
Torque rise 10%
Cooling Liquid
Fuel system Direct diesel injection
Specific fuel consumption (at max. torque g/kWh 243
engine speed)
Tank capacity l 50
Engine bonnet PRESSED STEEL

3.1.1.2 Transmission
Transmission type Mechanical transmission, four wheel drive
Gearbox type DUAL POWER 16+8/8+8 synchronised
Shift control system Mechanical with lateral levers
Clutch 9"
Clutch control Mechanical with pedal
Safety PUSH & START device on clutch pedal
Reverse shuttle type Mechanical, synchronised
Reverse shuttle control Lever
Rear differential lock Mechanical
Front axle Four wheel drive
Front wheel drive engagement control Electrohydraulic
Front wheel drive clutch -
Front differential lock -
Front axle swing angle 11th
Minimum speed km/h 0.97
Maximum speed km/h 29.89
Maximum speed (homologated) km/h 30

3-2
TECHNICAL CHARACTERISTICS

3.1.1.3 Brakes
Rear brake type Mechanically controlled multi-disc wet brakes
Front brake type IST (simultaneous 4WD engagement under braking)
Emergency and parking brake Independently and mechanically controlled. Braking action on rear
wheels
Trailer hydraulic braking -
Trailer brake mechanical lever mount Type CUNA

3.1.1.4 Steering wheel


Steering type Hydrostatic with load sensing valve
Steering angle 55th

3.1.1.5 Rear power take off


Type Single shaft, independent and synchronised
Speed independent of ground speed rpm 540-750
Ground speed synchronised Yes
Direction of rotation (looking at PTO) Clockwise
Profile 1-3/8" with 6 splines
Clutch Independent, mechanical dry clutch
Clutch control Mechanical with lever
Safety PUSH & START device on PTO selector.

3.1.1.6 Rear lift


Type Hydraulic with position and draft control
Lift capacity at lower link ends kg 2300
3-point linkage category Category 1 and 2
Mechanical top link arm Category 1 and 2
Hydraulic top link arm -
Lower link arm type Fixed
Right hand tie-rod type Mechanical

3.1.1.7 Hydraulic System


Type Open centre
Pump delivery 39 l/min
First rear hydraulic distributor Convertible, with single or double action operation
Second rear hydraulic distributor Single acting with float mode detent; or double action with lever
detent; or double action with lever return spring; or double acting with
fourth float mode position (optional)
Third rear hydraulic distributor Single acting with float mode detent; or double action with lever
detent; or double action with lever return spring; or double acting with
fourth float mode position (optional)
Front hydraulic distributors -
Free oil return coupling 1/2 NPTF quick coupler

3-3
TECHNICAL CHARACTERISTICS

3.1.1.8 Electrical system


Battery 12V 680A 74Ah
Safety Battery master switch
Instrument Analogic
1-pole socket Volts 12
7 pole socket Volts 12
Rear work light Adjustable
Rotating beacon Orange

3.1.1.9 Driver zone


Platform Semi-platform
Platform carrier -
Front mudguards Independent steering mudguards in rubber
Rear mudguard protection Rubber profile
Front mudguard protection -
ROPS Central fully foldable
Left and right hand rear view mirrors Adjustable
Seat With elastic suspension and seat belt
Seat adjustment Fore/aft, up/down and driver weight
Toolbox Yes
Use and maintenance manual Yes

3.1.1.10 Towing devices


Rear towing hitch Category C/EEC, adjustable with 7 selectable height settings
Front towing hitch Fixed
Drawbar Swinging, Category EEC-BT1 (2 height configurations possible)

X197F type hitch GTF30 065 type GTB30 031 type X007BT type
hitch hitch hitch
Unladen weight Roll-bar low Vrs 1930 1930 1930 1930
with front ballast 30km/h
(kg)
Front axle weight Roll-bar low Vrs 970 970 970 970
with ballast (kg) 30km/h
Maximum distance 360 400 630 0
Maximum Roll-bar low Vrs 505 440 500 0
permitted vertical 30km/h
load on hitch (Kg)
max permitted h Roll-bar low Vrs 649 674 348 0
of hitch (mm) 30km/h

3-4
TECHNICAL CHARACTERISTICS

3.1.1.11 Vehicle's kerb masses


Distribution over the axles
Variant Overall unladen weight
1st axle 2nd axle
E11 1930 kg 890 kg 1040 kg

Maximum permissible laden weights


The maximum technically permissible weight is:
- 1st axle 1100 Kg
- 2nd axle 1950 Kg
- Total 3050 kg

3.1.1.12 Ballast weights


Front 100 kg, with 5 suitcase weights of 20 kg each
Rear -
Water ballast in tyre With air / water valve

3-5
TECHNICAL CHARACTERISTICS

3.1.2 S80 – S80 40km/h


3.1.2.1 Engine
Tractor S80 / S80 40km/h
Manufacturer VM
Model R754 ISET4
Emissions compliance Stage 3B
Cylinders/Capacity No./cm³ 4/2970
Intake Turbocharged
Injection system Direct injection
Rated power (ECE R120) kW (HP) 55 (75)
Rated speed rpm 2600
Maximum torque Nm 310
Engine speed at maximum torque rpm 1100
Torque rise 53%
Cooling Liquid
Fuel system Direct diesel injection
Specific fuel consumption (at max. torque g/kWh 238
engine speed)
Tank capacity l 50
Engine bonnet RTM

3.1.2.2 Transmission
Transmission type Mechanical transmission, four wheel drive
Gearbox type DUAL POWER 16+8/8+8 synchronised
Shift control system Mechanical with lateral levers
Clutch 10"
Clutch control Mechanical with pedal
Safety PUSH & START device on clutch pedal
Reverse shuttle type Mechanical, synchronised
Reverse shuttle control Lever
Rear differential lock Mechanical
Front axle Four wheel drive
Front wheel drive engagement control Electrohydraulic
Front wheel drive clutch Multiplate wet clutch
Front differential lock NO-SPIN (Automatic)
Front axle swing angle 11th
Minimum speed km/h 0.97
Maximum speed km/h • 29.89 (S80)
• 39.9 (S80 40km/h)
Maximum speed (homologated) km/h • 30 (S80)
• 40 (S80 40km/h)

3-6
TECHNICAL CHARACTERISTICS

3.1.2.3 Brakes
Rear brake type Mechanically controlled multi-disc wet brakes
Front brake type IST (simultaneous 4WD engagement under braking)
Emergency and parking brake Independently and mechanically controlled. Braking action on rear
wheels
Trailer hydraulic braking -
Trailer brake mechanical lever mount Type CUNA

3.1.2.4 Steering wheel


Steering type Hydrostatic with load sensing valve
Steering angle 55th

3.1.2.5 Rear power take off


Type Single shaft, independent and synchronised
Speed independent of ground speed rpm 540-750
Ground speed synchronised Yes
Direction of rotation (looking at PTO) Clockwise
Profile 1-3/8" with 6 splines
Clutch Independent, mechanical dry clutch
Clutch control Mechanical with lever
Safety PUSH & START device on PTO selector.

3.1.2.6 Rear lift


Type Hydraulic with position and draft control
Lift capacity at lower link ends kg 2300
3-point linkage category Category 1 and 2
Mechanical top link arm Category 1 and 2
Hydraulic top link arm -
Lower link arm type Fixed
Right hand tie-rod type Mechanical

3.1.2.7 Hydraulic System


Type Open centre
Pump delivery 43 l/min
First rear hydraulic distributor Convertible, with single or double action operation
Second rear hydraulic distributor Single acting with float mode detent; or double action with lever
detent; or double action with lever return spring; or double acting with
fourth float mode position (optional)
Third rear hydraulic distributor Single acting with float mode detent; or double action with lever
detent; or double action with lever return spring; or double acting with
fourth float mode position (optional)
Front hydraulic distributors -
Free oil return coupling 1/2 NPTF quick coupler

3-7
TECHNICAL CHARACTERISTICS

3.1.2.8 Electrical system


Battery 12V 850A 95Ah
Safety Battery master switch
Instrument Digital / analogue
1-pole socket Volts 12
7 pole socket Volts 12
Rear work light Adjustable
Rotating beacon Orange

3.1.2.9 Driver zone


Platform Semi-platform
Platform carrier -
Front mudguards Independent steering mudguards in rubber
Rear mudguard protection Rubber profile
Front mudguard protection Rubber profile
ROPS Central fully foldable
Left and right hand rear view mirrors Adjustable
Seat With mechanical suspension, seat belts and OPS
Seat adjustment Fore/aft, up/down and driver weight
Toolbox Yes
Use and maintenance manual Yes

3.1.2.10 Towing devices


Rear towing hitch Category C/EEC, adjustable with 7 selectable height settings
Front towing hitch Fixed
Drawbar Swinging, Category EEC-BT1 (2 height configurations possible)

X197F type hitch GTF30 065 type GTB30 031 type X007BT type
hitch hitch hitch
Unladen weight Roll-bar low Vrs 1930 1930 1930 1930
with front ballast 30km/h – 40km/h
(kg)
Front axle weight Roll-bar low Vrs 970 970 970 970
with ballast (kg) 30km/h – 40km/h
Maximum distance 360 400 630 0
Maximum Roll-bar low Vrs 600 525 500 0
permitted vertical 30km/h – 40km/h
load on hitch (Kg)
max permitted h Roll-bar low Vrs 649 674 348 0
of hitch (mm) 30km/h – 40km/h

3-8
TECHNICAL CHARACTERISTICS

3.1.2.11 Vehicle's kerb masses


Distribution over the axles
Variant Overall unladen weight
1st axle 2nd axle
Platform 1930 kg 890 kg 1040 kg

Maximum permissible laden weights


The maximum technically permissible weight is:
- 1st axle 1100 Kg
- 2nd axle 1950 Kg
- Total 3050 kg

3.1.2.12 Ballast weights


Front 100 kg, with 5 suitcase weights of 20 kg each
Rear 134 kg, with 4 disc weights of 33.5 kg each
Water ballast in tyre With air / water valve

3-9
TECHNICAL CHARACTERISTICS

3.1.3 S60 PLUS


3.1.3.1 Engine
Tractor S60 PLUS
Manufacturer VM
Model R754 ISET4
Emissions compliance Stage 3B
Cylinders/Capacity No./cm³ 4/2970
Intake Turbocharged
Injection system Direct injection
Rated power (ECE R120) kW (HP) 44 (60)
Rated speed rpm 2600
Maximum torque Nm 245
Engine speed at maximum torque rpm 1100
Torque rise 52%
Cooling Liquid
Fuel system Direct diesel injection
Specific fuel consumption (at max. torque g/kWh 235
engine speed)
Tank capacity l 50
Engine bonnet RTM

3.1.3.2 Transmission
Transmission type Mechanical transmission, four wheel drive
Gearbox type DUAL POWER 16+8/8+8 synchronised
Shift control system Mechanical with lateral levers
Clutch Single plate dry clutch, 10" diameter
Clutch control Mechanical with pedal
Safety PUSH & START device on clutch pedal
Reverse shuttle type Mechanical, synchronised
Reverse shuttle control Lever
Rear differential lock Mechanical
Front axle Four wheel drive
Front wheel drive engagement control Electrohydraulic
Front wheel drive clutch Multiplate wet clutch
Front differential lock NO-SPIN (Automatic)
Front axle swing angle 11th
Minimum speed km/h 1.21
Maximum speed km/h 37.82
Maximum speed (homologated) km/h 40

3-10
TECHNICAL CHARACTERISTICS

3.1.3.3 Brakes
Rear brake type Mechanically controlled multi-disc wet brakes
Front brake type IST (simultaneous 4WD engagement under braking)
Emergency and parking brake Independently and mechanically controlled. Braking action on rear
wheels
Trailer hydraulic braking -
Trailer brake mechanical lever mount Type CUNA

3.1.3.4 Steering wheel


Steering type Hydrostatic with load sensing valve
Steering angle 55th

3.1.3.5 Rear power take off


Type Single shaft, independent and synchronised
Speed independent of ground speed rpm 540-750
Ground speed synchronised Yes
Direction of rotation (looking at PTO) Clockwise
Profile 1-3/8" with 6 splines
Clutch Independent, mechanical dry clutch
Clutch control Mechanical with lever
Safety PUSH & START device on PTO selector.

3.1.3.6 Rear lift


Type Hydraulic with position and draft control
Lift capacity at lower link ends kg 2300
3-point linkage category Category 1 and 2
Mechanical top link arm Category 1 and 2
Hydraulic top link arm -
Lower link arm type Fixed
Right hand tie-rod type Mechanical

3.1.3.7 Hydraulic System


Type Open centre
Pump delivery 43 l/min
First rear hydraulic distributor Convertible, with single or double action operation
Second rear hydraulic distributor Double acting with float mode detent
Third rear hydraulic distributor Single acting with float mode detent; or double action with lever
detent; or double action with lever return spring; or double action with
fourth float mode position
Front hydraulic distributors -
Free oil return coupling 1/2 NPTF quick coupler

3-11
TECHNICAL CHARACTERISTICS

3.1.3.8 Electrical system


Battery 12V 850A 95Ah
Safety Battery master switch
Instrument Digital / analogue
1-pole socket Volts 12
7 pole socket Volts 12
Rear work light Adjustable
Rotating beacon Orange

3.1.3.9 Driver zone


Platform Full size, suspended
Platform carrier Silicone variable deformation silent-blocks
Front mudguards Independent steering mudguards in rubber
Rear mudguard protection Rubber profile
Front mudguard protection Rubber profile
ROPS Central fully foldable
Standard cab Goldoni Overview
Left and right hand rear view mirrors Adjustable
Seat With mechanical suspension, seat belts and OPS
Seat adjustment Fore/aft, up/down and driver weight
Toolbox Yes
Use and maintenance manual Yes

3.1.3.10 Cab
Type Standard profile
ROPS homologation Type GL9
Lateral doors With door pull handle, gas strut and key-operated lock
Cab air pollen filter Paper
Front screen Opening
Rear screen Opening
Windscreen wiper 1 speed
Rear wiper 1 speed
Windscreen washer 0.5 litres
Right/left hand rear view mirrors Adjustable and folding
Front sun shade With height adjustment
Provision for rotating beacon Switch in cab and external bayonet fitting
Ventilation and heating system With electric blower fan
Air conditioning system Condenser with electric blower fan on cab roof
Front work light 2
Rear work light 2
Provision for audio system Audio head unit housing and mountings for speakers

3-12
TECHNICAL CHARACTERISTICS

3.1.3.11 Towing devices


Rear towing hitch Category C/EEC, adjustable with 7 selectable height settings
Front towing hitch Fixed
Drawbar Swinging, Category EEC-BT1 (2 height configurations possible)

GTF30 065 type GTB30 031 type X007BT type


X197F type hitch
hitch hitch hitch
Unladen weight Cab 2070 2070 2070 2070
with front ballast
(kg) Roll-bar 2050 2050 2050 2050

Front axle weight Cab 980 980 980 980


with ballast (kg) Roll-bar 1050 1050 1050 1050
Maximum distance 360 400 630 0
Roll-bar high Vrs 585 554 500 0
Maximum Roll-bar low Vrs 670 590 500 0
permitted vertical
load on hitch (Kg) Cab high Vrs 400 554 500 0
Cab low Vrs 480 415 500 0
Roll-bar high Vrs 699 554 398 0
max permitted h Roll-bar low Vrs 643 668 342 0
of hitch (mm) Cab high Vrs 699 554 398 0
Cab low Vrs 643 668 342 0

3.1.3.12 Vehicle's kerb masses


Distribution over the axles
Variant Overall unladen weight
1st axle 2nd axle
Cab 2070 kg 880 kg 1190 kg
Platform 2050 kg 950 kg 1100 kg

Maximum permissible laden weights


The maximum technically permissible weight is:
- 1st axle 1100 Kg
- 2nd axle 1950 Kg
- Total 3050 kg

3.1.3.13 Ballast weights


Front 100 kg, with 5 suitcase weights of 20 kg each
Rear 134 kg, with 4 disc weights of 33.5 kg each
Water ballast in tyre With air / water valve

3-13
TECHNICAL CHARACTERISTICS

3.1.4 S80 PLUS


3.1.4.1 Engine
Tractor S80 PLUS
Manufacturer VM
Model R754 ISET4
Emissions compliance Stage 3B
Cylinders/Capacity No./cm³ 4/2970
Intake Turbocharged
Injection system Direct injection
Rated power (ECE R120) kW (HP) 55 (75)
Rated speed rpm 2600
Maximum torque Nm 310
Engine speed at maximum torque rpm 1100
Torque rise 53%
Cooling Liquid
Fuel system Direct diesel injection
Specific fuel consumption (at max. torque g/kWh 238
engine speed)
Tank capacity l 50
Engine bonnet RTM

3.1.4.2 Transmission
Transmission type Mechanical transmission, four wheel drive
Gearbox type DUAL POWER 16+8/8+8 synchronised
Shift control system Mechanical with lateral levers
Clutch Single plate dry clutch, 10" diameter
Clutch control Mechanical with pedal
Safety PUSH & START device on clutch pedal
Reverse shuttle type Mechanical, synchronised
Reverse shuttle control Lever
Rear differential lock Mechanical
Front axle 4WD, selectable without disengaging drive
Front wheel drive engagement control Electrohydraulic
Front wheel drive clutch Multiplate wet clutch
Front differential lock NO-SPIN (Automatic)
Front axle swing angle 11th
Minimum speed km/h 1.21
Maximum speed km/h 37.82
Maximum speed (homologated) km/h 40

3-14
TECHNICAL CHARACTERISTICS

3.1.4.3 Brakes
Rear brake type Mechanically controlled multi-disc wet brakes
Front brake type IST (simultaneous 4WD engagement under braking)
Emergency and parking brake Independently and mechanically controlled. Braking action on rear
wheels
Trailer hydraulic braking -
Trailer brake mechanical lever mount Type CUNA

3.1.4.4 Steering wheel


Steering type Hydrostatic with load sensing valve
Steering angle 55th

3.1.4.5 Rear power take off


Type Single shaft, independent and synchronised
Speed independent of ground speed rpm 540-750
Ground speed synchronised Yes
Direction of rotation (looking at PTO) Clockwise
Profile 1-3/8" with 6 splines
Clutch Independent, mechanical dry clutch
Clutch control Mechanical with lever
Safety PUSH & START device on PTO selector.

3.1.4.6 Front Power Take Off


Type Single shaft, independent
Speed independent of ground speed rpm 1000
Direction of rotation (looking at PTO) Anticlockwise
Profile 1-3/8" with 6 splines
Clutch Electrohydraulic
Clutch control Electric

3.1.4.7 Rear lift


Type Hydraulic with position and draft control
Lift capacity at lower link ends kg 2300
3-point linkage category Category 1 and 2
Mechanical top link arm Category 1 and 2
Hydraulic top link arm -
Lower link arm type Fixed
Right hand tie-rod type Mechanical

3.1.4.8 Front lift


Type up / down
Lift capacity at lower link ends kg 1000
3-point linkage category Category 1 and 1N

3-15
TECHNICAL CHARACTERISTICS

3.1.4.9 Hydraulic System


Type Open centre
Pump delivery 43 l/min Cab variant
First rear hydraulic distributor Convertible, with single or double action operation
Second rear hydraulic distributor Double acting with float mode detent
Third rear hydraulic distributor Single acting with float mode detent; or double action with lever
detent; or double action with lever return spring; or double action with
fourth float mode position
Front hydraulic distributors Up to 3, single/double action
Free oil return coupling 1/2 NPTF quick coupler

3.1.4.10 Electrical system


Battery 12V 850A 95Ah
Safety Battery master switch
Instrument Digital / analogue
1-pole socket Volts 12
7 pole socket Volts 12
Rear work light Adjustable
Rotating beacon Orange

3.1.4.11 Driver zone


Platform Full size, suspended
Platform carrier Silicone variable deformation silent-blocks
Front mudguards Independent steering mudguards in rubber
Rear mudguard protection Rubber profile
Front mudguard protection Rubber profile
ROPS Central fully foldable
Standard cab Goldoni Overview
Left and right hand rear view mirrors Adjustable
Seat With mechanical suspension, seat belts and OPS
Seat adjustment Fore/aft, up/down and driver weight
Toolbox Yes
Use and maintenance manual Yes

3-16
TECHNICAL CHARACTERISTICS

3.1.4.12 Cab
Type Standard profile
ROPS homologation Type GL9
Lateral doors With door pull handle, gas strut and key-operated lock
Cab air pollen filter Paper
Front screen Opening
Rear screen Opening
Windscreen wiper 1 speed
Rear wiper 1 speed
Windscreen washer 0.5 litres
Right/left hand rear view mirrors Adjustable and folding
Front sun shade With height adjustment
Provision for rotating beacon Switch in cab and external bayonet fitting
Ventilation and heating system With electric blower fan
Air conditioning system Condenser with electric blower fan on cab roof
Front work light 2
Rear work light 2
Provision for audio system Audio head unit housing and mountings for speakers

3.1.4.13 Towing devices


Rear towing hitch Category C/EEC, adjustable with 7 selectable height settings
Front towing hitch Fixed
Drawbar Swinging, Category EEC-BT1 (2 height configurations possible)

GTF30 065 type GTB30 031 type X007BT type


X197F type hitch
hitch hitch hitch
Unladen weight Cab 2070 2070 2070 2070
with front ballast
(kg) Roll-bar 2050 2050 2050 2050

Front axle weight Cab 980 980 980 980


with ballast (kg) Roll-bar 1050 1050 1050 1050
Maximum distance 360 400 630 0
Roll-bar high Vrs 585 554 500 0
Maximum Roll-bar low Vrs 670 590 500 0
permitted vertical
load on hitch (Kg) Cab high Vrs 400 554 500 0
Cab low Vrs 480 415 500 0
Roll-bar high Vrs 699 554 398 0
max permitted h Roll-bar low Vrs 643 668 342 0
of hitch (mm) Cab high Vrs 699 554 398 0
Cab low Vrs 643 668 342 0

3-17
TECHNICAL CHARACTERISTICS

3.1.4.14 Vehicle's kerb masses


Distribution over the axles
Variant Overall unladen weight
1st axle 2nd axle
Cab 2070 kg 880 kg 1190 kg
Platform 2050 kg 950 kg 1100 kg

Maximum permissible laden weights


The maximum technically permissible weight is:
- 1st axle 1100 Kg
- 2nd axle 1950 Kg
- Total 3050 kg

3.1.4.15 Ballast weights


Front 100 kg, with 5 suitcase weights of 20 kg each
Rear 134 kg, with 4 disc weights of 33.5 kg each
Water ballast in tyre With air / water valve

3-18
TECHNICAL CHARACTERISTICS

3.2 Weights and dimensions


3.2.1 Version with protective structure

F
A

B C
D

Fig. 3.1

3-19
TECHNICAL CHARACTERISTICS

S60
A Length (front ballast weights / rear lift arms) 3230 mm
B Width at mid point of front wheels 1375 mm
C Width at mid point of rear wheels 1458 mm
D Maximum width 1818 mm
E Height 2040 mm
F Wheelbase 1,690 mm

S80 – S80 40km/h


A Length (front ballast weights / rear lift arms) 3344 mm
B Width at mid point of front wheels 1375 mm
C Width at mid point of rear wheels 1458 mm
D Maximum width 1818 mm
E Height 2040 mm
F Wheelbase 1804 mm

S60/80 Plus, high profile


A Length (front bumper / rear lift arms) 3394 mm
B Width at mid point of front wheels 1408 mm
C Width at mid point of rear wheels 1458 mm
D Maximum width 1818 mm
E Height 2121 mm
F Wheelbase 1854 mm

S60/80 Plus, low profile


A Length (front ballast weights / rear lift arms) 3371 mm
B Width at mid point of front wheels 1408 mm
C Width at mid point of rear wheels 1458 mm
D Maximum width 1818 mm
E Height 2056 mm
F Wheelbase 1831 mm

3-20
TECHNICAL CHARACTERISTICS

3.2.2 Cab version

F
A

B C
D

Fig. 3.2

3-21
TECHNICAL CHARACTERISTICS

S60/80 Plus, high profile


A Length (front ballast weights / rear lift arms) 3394 mm
B Width at mid point of front wheels 1408 mm
C Width at mid point of rear wheels 1458 mm
D Maximum width 1818 mm
E Height 2251 mm
F Wheelbase 1854 mm

S60/80 Plus, low profile


A Length (front bumper / rear lift arms) 3371 mm
B Width at mid point of front wheels 1408 mm
C Width at mid point of rear wheels 1458 mm
D Maximum width 1818 mm
E Height 2195 mm
F Wheelbase 1831 mm

3-22
TECHNICAL CHARACTERISTICS

3.3 Lubricants, fuels and coolants


S60 series
Lubricants, fuels Recommended
Assembly Capacity Type Specifications
and coolants products
ARBOS ONYX -
ACEA E9-12/E7-12 -
Engine oil 6.0 l ENGINE OIL E9 SAE 10W-40
API CJ-4/SM
10W/40
Engine
Fuel 70 l - - DIN EN 590
ARBOS OPAL MONOETHYLENE ASTM D 3306 TYPE
Coolant (1) 8.0 l
ICE RED 40 GLYCOL 1
ARBOS AMBER
Transmission Oil UNIVERSAL 15W-
31 l STOU GL4 API GL 4
- Rear Differential 40
15W/40
Transmission
ARBOS ZIRCON
Front axle oil -
5.6 l TRANSMISSION TRW 90 API GL-5
Front differential
OIL GL5 80W/90
ARBOS CORAL -
Other MULTIPURPOSE
Grease - MULTIPURPOSE NLGI 2
(greasing) E.P.
EP 2

Series S80 – S80 40km/h – S60/80 PLUS


Lubricants, fuels Recommended
Assembly Capacity Type Specifications
and coolants products
ARBOS ONYX -
ACEA E9-12/E7-12 -
Engine oil 9.8 l ENGINE OIL E9 SAE 10W-40
API CJ-4/SM
10W/40
Engine
Fuel 70 l - - DIN EN 590
ARBOS OPAL MONOETHYLENE ASTM D 3306 TYPE
Coolant (1) 9.0 l
ICE RED 40 GLYCOL 1
Mixture of
Screen wash
0.5 l - alcohols, water -
Cab fluid
and surfactants
Refrigerant (gas) 0.8 kg - R134a -
ARBOS AMBER
Transmission Oil • 31 l Low UNIVERSAL 15W-
STOU GL4 API GL 4
- Rear Differential • 33 l High 40
15W/40
Transmission
ARBOS ZIRCON
Front axle oil - • 5.6 l Low
TRANSMISSION TRW 90 API GL-5
Front differential • 6.7 l High
OIL GL5 80W/90
ARBOS CORAL -
Other MULTIPURPOSE
Grease - MULTIPURPOSE NLGI 2
(greasing) E.P.
EP 2

(1) - The coolant must be composed of 50% protective fluid for radiators based on mono-ethylene glycol
with organic inhibitor formulation OAT, compliant with ASTM D 3306 type 1 and 50% demineralized or
distilled water.

3-23
TECHNICAL CHARACTERISTICS

3.3.1 Fuel
The engine is designed to run with standard fuels available throughout Europe (compliant with DIN EN 590
specifications).

Caution
Do not use fuels with characteristics differing from those indicated.
The use of non-recommended fuel may damage the engine. Do not use contaminated fuel or diesel fuel mixed with
water as this may cause serious engine malfunctions.
The warranty does not cover any malfunctions caused by the use of fuels other than those of the recommended type.

Warning
Using correctly filtered fuel will prevent damage to the injection system. Clean any fuel spilt when refuelling
immediately.
Do not keep fuel in galvanised (zinc plated) containers. Fuel reacts chemically with the zinc coating of the container,
producing compounds which will quickly clog the filters or cause injection pump and/or injector malfunction.

3.3.1.1 Fuel for low temperatures


When operating the engine at temperatures below, 0°C use the specific low temperature fuels commercialised
normally by fuel manufacturers for cold weather usage and conforming with the specifications given in the fuel
compatibility table.
These fuels limit the formation of paraffin wax at low temperatures.
When paraffin wax forms in fuel, it clogs the fuel filter and stops the flow of fuel to the engine.

3.3.1.2 Biodiesel
BIODIESEL (compliant with the specifications of UNI EN 14214) may be used in proportions up to 7% mixed in a
standard fuel type available in Europe (as defined by the standard DIN EN 590).

3.3.2 Engine oil

Warning
Operating the engine with too high or too low an oil level may cause damage to the engine itself.
Never fill to beyond the MAX level, as excess oil combustion in the cylinder may cause a sudden increase in engine
speed.
Use only the specified oil type to ensure that the engine is protected adequately and maximise the performance
and durability of the engine itself.
Using oils of lower quality than indicated by the specifications will significantly shorten the lifespan of the engine.
The viscosity of the oil must meet the requirements specified at the normal engine operating temperature.

Danger
Prolonged skin contact with used engine oil may cause skin cancer.
If contact with oil cannot be avoided, wash your hands thoroughly with soap and water as soon as possible.
For guidelines on disposing correctly of used oil, see the section "Decommissioning and scrapping" in the chapter
"General safety rules".

3.3.2.1 SAE oil classification


This system classifies oils on the basis of viscosity only and does not take any other characteristic into account.
The classification code consists of two numbers separated by the letter "W", where the first number indicates the
viscosity grade in cold conditions and the second number indicates the grade in high temperature conditions.

3-24
TECHNICAL CHARACTERISTICS

3.4 Speed table


3.4.1 S60/80 – S80 40km/h
Speeds: 16 Forward, 8 Reverse - 8 Forward, 8 Reverse
Maximum vehicle speed (km/h) 30/40* (S80 40km/h)
Rated engine speed (rpm) 2600
Rolling circumference of largest tyre (mm) 3199

S80 40
Mode Range Gear S60/80
Km/h
1st FW1 1.29 1.70
2nd FW2 2.12 2.80
16+8 Normal SLOW
3rd FW3 3.65 4.83
4th FW4 5.29 6.99
1st FW5 7.34 9.70
2nd FW6 12.08 15.98
16+8 Normal FAST
3rd FW7 20.85 27.58
4th FW8 Maximum drive ratio 28.89 39.90
1st REV1 3.07 4.06
2nd REV2 5.06 6.69
16+8 Normal REVERSE
3rd REV3 8.73 11.54
4th REV4 12.63 16.70
1st FW1 0.97 1.28
2nd FW2 1.60 2.10
16+8 20% Underdrive SLOW
3rd FW3 2.76 3.62
4th FW4 3.99 5.24
1st FW5 5.53 7.28
2nd FW6 9.11 11.98
16+8 20% Underdrive FAST
3rd FW7 15.72 20.68
4th FW8 Maximum drive ratio 22.75 29.92
1st REV1 2.32 3.05
2nd REV2 3.81 5.02
16+8 20% Underdrive REVERSE
3rd REV3 6.58 8.66
4th REV4 9.52 12.53
1st FW9 1.29 1.70
8+8 Reverse Shuttle Forwards 2nd FW10 2.12 2.80
SLOW 3rd FW11 3.65 4.83
4th FW12 5.24 6.99
1st FW13 1.10 9.70
8+8 Reverse Shuttle Forwards 2nd FW14 12.08 15.98
FAST 3rd FW15 20.85 27.58
4th FW16 30.16 39.90
1st REV1 1.10 1.45
8+8 Reverse Shuttle Reverse 2nd REV2 1.81 2.38
SLOW 3rd REV3 3.12 4.11
4th REV4 4.52 5.94
1st REV5 6.27 8.25
8+8 Reverse Shuttle Reverse 2nd REV6 10.32 13.58
FAST 3rd REV7 17.82 23.44
4th REV8 25.78 33.91

3-25
TECHNICAL CHARACTERISTICS

3.4.2 S60/80 PLUS


Speeds: 16 Forward, 8 Reverse - 8 Forward, 8 Reverse
Maximum vehicle speed (km/h) 40
Rated engine speed (rpm) 2600
Rolling circumference of largest tyre (mm) 3454

Mode Range Gear


1st FW1 1.61
2nd FW2 2.65
16+8 Normal SLOW
3rd FW3 4.58
4th FW4 6.63
1st FW5 9.2
2nd FW6 15.14
16+8 Normal FAST
3rd FW7 26.14
4th FW8 Maximum drive ratio 37.82
1st REV1 3.85
2nd REV2 6.34
16+8 Normal REVERSE
3rd REV3 10.94
4th REV4 15.83
1st FW1 3.85
2nd FW2 1.99
16+8 20% Underdrive SLOW
3rd FW3 3.44
4th FW4 4.97
1st FW5 6.9
2nd FW6 11.36
16+8 20% Underdrive FAST
3rd FW7 19.6
4th FW8 Maximum drive ratio 28.36
1st REV1 2.89
2nd REV2 4.75
16+8 20% Underdrive REVERSE
3rd REV3 8.21
4th REV4 11.87
1st FW9 1.61
2nd FW10 2.65
8+8 Reverse Shuttle Forwards SLOW
3rd FW11 4.58
4th FW12 6.63
1st FW13 9.2
2nd FW14 15.14
8+8 Reverse Shuttle Forwards FAST
3rd FW15 26.14
4th FW16 37.82
1st REV1 1.37
2nd REV2 2.26
8+8 Reverse Shuttle Reverse SLOW
3rd REV3 3.89
4th REV4 5.63
1st REV5 7.82
2nd REV6 12.87
8+8 Reverse Shuttle Reverse FAST
3rd REV7 22.22
4th REV8 32.14

3-26
TECHNICAL CHARACTERISTICS

3.5 Noise levels


Test conditions:
- Engine RPM: 2600 rpm
- Test speed: the closest to 7.5 km/h
Tests performed in accordance with point 2 of Annex XIII based on which the following maximum values were
obtained:

Vehicle Test No. Gear and speed max. dB (A) obtained dB limit
1st fast
1 87.7 90
V = 7.4 km/h
protective structure
4th slow
30 Km/h version 2 88.3 90
V = 5.3 km/h
15C/3 engine
4th fast
3 88.4 90
V = 30 km/h

Vehicle Test No. Gear and speed max. dB (A) obtained dB limit
1st fast
1 88.7 90
protective structure V = 7.4 km/h
30 Km/h version 4th slow
2 89.2 90
all engines, excluding V = 5.3 km/h
15C/3 4th fast
3 88.3 90
V = 30 km/h

max. dB (A) obtained


Vehicle Test No. Gear and speed with the rear dB limit
all closed
window open
4th slow
1 88.4 87.7 90
protection cab V = 7.3 km/h
40 Km/h version 1st fast
2 87.7 88.1 90
all engines, excluding V = 9.2 km/h
15C/3 4th fast
3 89.0 87 90
V = 40 km/h

Vehicle Test No. Gear and speed max. dB (A) obtained dB limit
4th slow
1 88.0 – 87.7 (S80 40km/h) 90
protective structure V = 7.3 km/h
40 Km/h version 1st fast
2 87.5 - 89.1 (S80 40km/h) 90
all engines, excluding V = 9.2 km/h
15C/3 4th fast
3 87.0 - 88.6 (S80 40km/h) 90
V = 40 km/h

3-27
TECHNICAL CHARACTERISTICS

3.6 Tyres
3.6.1 Classification and sizes
S60/S80 – S80 40km/h
Axle Tyres Tyre radius (mm) Load class Maximum Maximum
permissible mass permissible mass
per axle (kg) for the vehicle
(kg)
Front 200/70 R16 330 94 A8 1340 1100
Rear 360/70 R20 500 120 A8 2800 1650

Front 11.0/65 - 12" 330 8 PR N/D N/D


Rear 320/85 R20 500 119 A8 2720 1650
Rear 360/70 R20 500 120 A8 2800 1650

Front 27/10.50 - 15" 330 4 PR N/D N/D


Rear 41/14.00 - 20" 500 4 NHS N/D N/D

Front 240/70 R16 350 104 A8 1800 1100


Rear 320/70 R24 510 116 A8 2500 1650

S60 PLUS
Axle Tyres Tyre radius (mm) Load class Maximum Maximum
permissible mass permissible mass
per axle (kg) for the vehicle
(kg)
Front 200/70 R16 330 94 A8 1340 1100
Rear 360/70 R20 500 120 A8 2800 1650

Front 11.0/65 - 12" 330 8 PR N/D N/D


Rear 360/70 R20 500 120 A8 2800 1650

Front 27/10.50 - 15" 330 4 PR N/D N/D


Rear 41/14.00 - 20" 500 4 NHS N/D N/D

Front 240/70 R16 350 104 A8 1800 1100


Rear 320/70 R24 510 116 A8 2500 1650

3-28
TECHNICAL CHARACTERISTICS

S80 PLUS
Axle Tyres Tyre radius (mm) Load class Maximum Maximum
permissible mass permissible mass
per axle (kg) for the vehicle
(kg)
Front 200/70 R16 330 94 A8 1340 1100
Rear 360/70 R20 500 120 A8 2800 1650

Front 260/70 R16 360 109 A8 2060 1100


Rear 360/70 R24 550 122 A8 3000 1650

Front 11.0/65 - 12" 330 8 PR N/D N/D


Rear 320/85 R20 500 119 A8 2720 1650
Rear 360/70 R20 500 120 A8 2800 1650

Front 27/10.50 - 15" 330 4 PR N/D N/D


Rear 41/14.00 - 20" 500 4 NHS N/D N/D

Front 240/70 R16 350 104 A8 1800 1100


Rear 320/70 R24 510 116 A8 2500 1650

3.6.2 Available tyres


The correct tyre pressure values and respective load indexes are given as follows for the different tyre types usable.

Front Load index Pressure (bar) Rear Load index Pressure (bar)
240/70 R16 114 A8 2.4 320/70 R24 116 A8 1.6
11.6/65 - 12 8 PR 2.3 360/70 R20 120 A8 1.6
260/70 R16 109 A8 1.6 360/70 R24 122 A8 1.6
11.0/65 12 8 PR 2.3 320/85 R20 119 A8 1.6
27/10.50 - 15 4 PR 2.0 41/14.00 - 20 4 PR 1.7
200/70 R16 94 A8 2.4 360/70 R20 120 A8 1.6

The correct inflation pressures of the tyres are


indicated on the decal on the left hand mudguard.

Fig. 3.3

3-29
TECHNICAL CHARACTERISTICS

3-30
CONTROLS AND INSTRUMENTS

4 : Controls and instruments

Index

4.1 General list of controls......................................................................................4-3


4.1.1 Driver zone controls...............................................................................4-3
4.1.2 External controls....................................................................................4-6
4.2 Controls..............................................................................................................4-7
4.2.1 Rear view mirrors...................................................................................4-7
4.2.2 Toolbox...................................................................................................4-8
4.2.3 Seat........................................................................................................4-9
4.2.4 Steering wheel.....................................................................................4-12
4.2.5 Horn.....................................................................................................4-12
4.2.6 CAN diagnostic interface......................................................................4-13
4.2.7 ROPS.....................................................................................................4-14
4.3 Cab controls.....................................................................................................4-15
4.3.1 Windscreen wiper................................................................................4-15
4.3.2 Rear wiper............................................................................................4-15
4.3.3 Sun shades (GL cab).............................................................................4-16
4.3.4 Windscreen-rear screen washer..........................................................4-17
4.3.5 Doors....................................................................................................4-18
4.3.6 Windows..............................................................................................4-18
4.3.7 Emergency exit.....................................................................................4-19
4.4 Multifunction instrument................................................................................4-20
4.4.1 Welcome screen...................................................................................4-23
4.4.2 Main screen.........................................................................................4-24
4.4.3 Information screen...............................................................................4-29
4.4.4 Diagnostic screen.................................................................................4-30
4.4.5 BUS OFF screen....................................................................................4-31

4-1
CONTROLS AND INSTRUMENTS

4.5 Lights................................................................................................................4-32
4.5.1 Running lights, high and low beam headlights....................................4-33
4.5.2 Turn indicator lights.............................................................................4-33
4.5.3 Hazard warning lights...........................................................................4-34
4.5.4 Work lights (cab version)......................................................................4-34
4.5.5 Rear work light (roll bar version)..........................................................4-35
4.5.6 Rotating beacon...................................................................................4-35
4.5.7 Cabin light unit and switch...................................................................4-36
4.6 Air conditioning...............................................................................................4-37
4.6.1 Air conditioning controls......................................................................4-37
4.6.2 Air vents...............................................................................................4-38

4-2
CONTROLS AND INSTRUMENTS

4.1 General list of controls


4.1.1 Driver zone controls
This paragraph provides an overview of all of the instruments and controls inside the cab. Unless specified otherwise,
these are applicable for all versions. Read the chapter "Operating instructions" thoroughly to use the controls indicated
herein correctly.

4.1.1.1 Front/dashboard controls

1 - Multifunction instrument
2 - Reverse Shuttle / Dual Power
1 3
lever
3 - Lights selector stalk with horn
button
4 - Ignition switch

2 4

Fig. 4.1

5 - Regeneration function switch


6 - Not used 5
7 - Dual traction switch
8 - Steering wheel adjustment lever
9 - 12V power socket 6

Fig. 4.2

4-3
CONTROLS AND INSTRUMENTS

6 - Not used
10 - Multifunction instrument control 10
switches
11 - Hazard warning light switch
12 - PTO enable switch (safety switch)
11
13 - Beacon light switch
14 - Front PTO engagement (if availa-
ble for PLUS models)

12

6 13 14

Fig. 4.3

15 - Clutch pedal
16 - Left hand brake pedal 19
17 - Right hand brake pedal
18 - Foot throttle pedal
19 - Parking brake lever 16
20 - CAN diagnostic port
21 - Differential lock pedal 17 20

21 15

18

Fig. 4.4

22 - PTO clutch lever.


23 - Transmission type selector lever
24 - Hand throttle
24

23

22

Fig. 4.5

4-4
CONTROLS AND INSTRUMENTS

25 - Gear selector lever 27 26


26 - Rear lift draft control lever
27 - Rear lift position control lever
28 - Ground speed/independent PTO
mode selector lever 30
29 - Creeper control lever
30 - PTO speed mode selector lever.
31 - Rear auxiliary distributor control
levers
25
29
31
28

Fig. 4.6

32 - Front auxiliary distributor control 32


levers (if available for PLUS models)

Fig. 4.7

4.1.1.2 GL cab controls

1 - Air recirculation vents


2 - Air temperature selector 1 2 1
3 - Blower speed selector
4 - Air vents
5 - Air conditioning switch

3 4 5

Fig. 4.8

4-5
CONTROLS AND INSTRUMENTS

6 - Work lights switch


7 - Screen wash pump switch 6 7 8 9
8 - Work lights switch
9 - Beacon light switch
10 - Rear wiper switch

10

Fig. 4.9

4.1.2 External controls

1 - Battery master switch

Fig. 4.10

2 - External 12V power socket


3 - 7 pole socket for trailer 4
4 - Rear distributor quick couplings

2 3

Fig. 4.11

4-6
CONTROLS AND INSTRUMENTS

4.2 Controls
4.2.1 Rear view mirrors
The rear view mirrors are adjustable in all directions to ensure that driver has a clear view from the driver seat.

Roll-bar

Fig. 4.12

GL cab

Fig. 4.13

4-7
CONTROLS AND INSTRUMENTS

4.2.2 Toolbox
S60/80
The tool box is situated on the front right of the
tractor, in front of the footboard.

Fig. 4.14

S60/80 PLUS
The tool box is situated on the front left of the tractor,
in front of the footboard.

Fig. 4.15

4-8
CONTROLS AND INSTRUMENTS

4.2.3 Seat

Danger
Do not climb onto or off seat while the machine is moving.

Danger
All adjustments to the seat must be made with the machine stopped, the engine switched off and the parking brake
engaged.

Seat controls:
1 - Longitudinal adjustment
2 - Height adjustment (limiter)
3 - Weight adjustment 4
4 - Seat belts

Fig. 4.16

Weight adjustment
Turn the lever at the front of the seat suspension
system clockwise or anticlockwise. On certain
suspension versions, this lever has a ratchet action.
Set the position of the lever to allow the lever to
be rotated in the direction required. Pull the lever
outward and rotate by 180° until it locks in place.
The seat is adjusted correctly when it stabilises,
with the load of the driver, at the mid point of the
suspension travel.
If the seat is equipped with a window with a driver
weight indicator, set to the weight of the driver. If the
seat is equipped with a gauge window with a pointer,
the seat is adjusted correctly when the pointer is in
the centre of the green zone.

Note
Fig. 4.17
The driver must be seated when adjusting the seat,
so that the seat suspension system is loaded.

4-9
CONTROLS AND INSTRUMENTS

Height adjustment (limiter)


The limiter limits the maximum upward excursion of
the seat suspension.
The limit may be set at any position desired within
the suspension travel, and must be set with the
operator seated, so that the seat suspension
system is loaded. The seat height may be increased
or decreased by turning the height adjustment dial.
Adjust the seat suspension again for the weight of
the driver after each adjustment to the height setting.

Note
The driver must be seated when adjusting the seat,
so that the seat suspension system is loaded.

Fig. 4.18

Longitudinal adjustment
Push the adjuster lever to the right to unlock the
seat guide rails. Make sure that the lever returns to
its original position and locks the guide rails once
the adjustment has been made. Check that the seat
cannot move longitudinally.

Fig. 4.19

Document holder (if applicable)


Type Instructions
Flexible pocket with press-stud Detach the press stud and lift the flap to open the pocket
fastener
Rigid holder with upper lid* Lift the lid to open the holder
Rigid holder with rear cover (flip- To open the holder, move the cover towards the rear of the seat after
open)* detaching the two lateral tabs from their slots
* may be padlocked.

4-10
CONTROLS AND INSTRUMENTS

4.2.3.1 Lap seat belt


Static seat belt: adjust the length of the belt to fit
snugly around the abdomen of the driver, seated
correctly with the back against the backrest and 5
with the belt passing over the lowest part of the
7
abdomen, near the thighs. Hold the tongue at a right
angle to the belt and shorten the belt by pulling the
free end (5) or lengthen by pulling the part (6).
Belts with retractors are automatically adjusting.
Check that, when worn, the belt is not twisted and
does not pass over sharp or fragile objects against
the clothing.
Fasten the seat belt by pushing the tongue into the
slot in the buckle until it clicks audibly into place,
and check that it is fastened correctly by pulling the
6
belt.
To release the seat belt, press the red button (7) on Fig. 4.20
the buckle completely until it clicks and releases the
tongue.
Belt retractor functions
The belt retractor performs two functions:
- retracts the belt automatically when worn while allowing the driver to move. While wearing the seat belt, check
that the retractor does not lock the belt when the belt is pulled slowly out from the retractor.
- it locks the seat belt when the belt is pulled suddenly out of the retractor itself.
While wearing the seat belt, try to pull the belt sharply out of the retractor and check that the belt locks.

4.2.3.2 Looking after the seat


Dirt may cause the seat to malfunction. Always keep the seat clean!
When cleaning, do not detach the padding from the seat frame.

Danger
Risk of injury caused by backrest springing forwards! When cleaning the upholstery of the backrest, the backrest
adjustment must be enabled only if the backrest is held with one hand.

Warning
Dot clean the seat with steam cleaning or pressure wash equipment!
When cleaning the surfaces of the seat upholstery, do not allow liquid to soak through the upholstery and into the
padding.
Before use, check that the cleaning product is compatible with the upholstery or commonly used man-made textiles
by testing on a small, concealed area.

4-11
CONTROLS AND INSTRUMENTS

4.2.4 Steering wheel


The machine is equipped with a height-adjustable
steering wheel. The steering wheel and steering
column are set to the standard position before
delivery.
To adjust the position of the steering wheel, lift the
steering wheel lock mechanism and raise or lower
the steering wheel into the desired position. After
setting the position, push the lock mechanism down
again to lock the steering wheel.

Danger
The following adjustment must only be performed
with the machine stationary with the engine
switched off and the parking brake engaged.

Fig. 4.21

4.2.5 Horn
Press the horn button at the end of the lights selector
stalk. to sound the horn.
Use the horn to warn pedestrians and other road
users of the tractor when driving.

Note
The horn works in any lights selector stalk position.

Fig. 4.22

4-12
CONTROLS AND INSTRUMENTS

4.2.6 CAN diagnostic interface


The CAN diagnostic interface permits
communication between the diagnostic tool and
the tractor in order to diagnose faults, and indicates
the fault codes generated by the control unit with
flashing sequences.

Fig. 4.23

4-13
CONTROLS AND INSTRUMENTS

4.2.7 ROPS
Models without a cab are equipped with a folding rollover protection frame.

Danger
During work, always keep the ROPS mounted in the correct vertical position.
When in horizontal position, the roll bar will provide no protection in case of overturning.
Make sure that the roll bar is positioned correctly before starting the engine.

Danger
Do not modify the structural components of the ROPS for any reason whatsoever by welding on additional parts,
drilling holes, grinding, etc. Failure to observe this instruction compromises the stiffness of the ROPS, reducing the
level of protection ensured by the original equipment.

Danger
In the event of tractor overturning or damage to the ROPS or cab (e.g., due to impact), all deformed structural
components must be replaced to ensure original safety.

To lower the ROPS, carry out the following on both


sides:
- Remove the split pin to release the pin.
- Pull out the pin. B
- Fold down the ROPS. The gas dampers help
the lifting action and reduce the recoil when
lowering.
- Insert the pin in the hole (A) to fasten the roll-
bar in vertical position; Insert the pin in the
hole (B) to fasten the roll-bar in horizontal po-
sition.
- Insert the split pin to lock the pin.

Fig. 4.24

4-14
CONTROLS AND INSTRUMENTS

4.3 Cab controls


4.3.1 Windscreen wiper
Only works with the ignition switch turned to ON.
Press the switch (1) to turn the windscreen wiper on.

Note
The lower part of the button illuminates when the light selector dial is turned to the daytime running lights on position
(first notch).

The switch is situated on the right hand side of the


upper cab panel.
Position A = wiper off A
Position B = wiper on
Position C (press switch and hold - switch returns
automatically to position B when released) = screen
washer B

1
C

Fig. 4.25

4.3.2 Rear wiper


Only works with the ignition switch turned to ON.
Press the switch (2) to turn the rear screen wiper on.

The switch is situated on the wiper motor.


Position 1 = on
Position 0 = off

Fig. 4.26

4-15
CONTROLS AND INSTRUMENTS

4.3.3 Sun shades (GL cab)


The driver may lower the sun shade to protect the
eyes from direct sunlight when operating the tractor.
1 - Sun shade retract button
2 - Sun shade button
To lower the sun shade, pull down while pressing
the sun shade button (2) as shown by the arrow.
A

Press the sun shade retract button (1) to retract the


2 1
sun shade.

Note
The sun shade is only available for the GL cab
(high profile roof).

Fig. 4.27

4-16
CONTROLS AND INSTRUMENTS

4.3.4 Windscreen-rear screen washer


Only works with the ignition switch turned to ON.

Press the switch as shown by the arrow. Press


and hold to spray both the windscreen and the rear
screen.
The switch is situated on the right hand side of the
A
upper cab panel.
Position A = wiper off
Position B = wiper on B
Position C (press switch and hold - switch returns
automatically to position B when released) = screen
washer
1
C

Fig. 4.28

Top the screen wash fluid tank with a specific screen


wash product. Use a washer fluid with antifreeze
properties in winter.

Fig. 4.29

4-17
CONTROLS AND INSTRUMENTS

4.3.5 Doors
Both doors can be opened from the outside by
pressing the relative button (3) and from the inside
by pressing the specific lever (4). 3 4
The doors are held in the open or closed position by
gas struts.
The doors are also equipped with key-operated
security locks.

Fig. 4.30

4.3.6 Windows
To open from inside the cab, turn the lever
anticlockwise and push the screen outward. The A B
rear window is held in the open or closed position
by gas struts.
A - Windscreen
B - Rear screen

Fig. 4.31

4-18
CONTROLS AND INSTRUMENTS

4.3.7 Emergency exit


The emergency exits are the rear screen and the
right hand door.

Fig. 4.32

4-19
CONTROLS AND INSTRUMENTS

4.4 Multifunction instrument


This chapter lists and describes the information provided by the indicator lamps, analogue gauges and digital
information screen of the multifunction instrument.

L20 L1 L21 L22 L23 L24

L15

L16

L13 L18

L12 L19

L14 L2 L3 L4 L5 L6 L7 L8 L9 L10 L17


Fig. 4.33
L1 - Digital information display
L2 - Engine air filter clogged
L3 - Glow plug pre-heat
L4 - Low brake oil level
L5 - Parking brake engaged
L6 - Not used
L7 - Differential lock engaged
L8 - 4WD engaged
L9 - Water in fuel
L10 - Particulate filter indicator light
L12 - General alarm warning lamp
L13 - Alternator fault
L14 - Engine oil pressure low
L15 - Fuel reserve indicator lamp
L16 - Engine temperature alarm
L17 - Sidelights
L18 - Low beam headlights
L19 - High beam headlights
L20 - Left turn indicator
L21 - Right turn indicator
L22 - + button
L23 - - button
L24 - Confirm/Enter button

4-20
CONTROLS AND INSTRUMENTS

Turn the ignition switch clockwise to turn the display


on. The welcome screen is displayed.

OFF ON
ST

Fig. 4.34

Use the following to navigate between the functions


of the display:
L22 - Forward button L22
L23 - Back button
L24 - Confirm button L23

L24

Fig. 4.35

4-21
CONTROLS AND INSTRUMENTS

Alarm warning lamp and buzzer


Each time the system detects an error, the warning
lamp (L12) on the dashboard illuminates and a
buzzer sounds.

L12

Fig. 4.36
The situations in which the warning lamp (L12) and the buzzer are activated are indicated in the following table; the
warning lamp extinguishes and the buzzer stops when normal operating conditions are restored.

Condition LED Buzzer


No CAN BUS line connection with engine control unit on on
Engine fault on on
Engine alarm on on
Operator seated and parking brake disengaged on on for 15 seconds
Vehicle ECU fault on on
Particulate filter clogged on on
Action necessary for engine start off one flash
Service required off one flash

4-22
CONTROLS AND INSTRUMENTS

4.4.1 Welcome screen


The Goldoni logo is displayed for 2.5 seconds when
the instrument panel is switched on.

Fig. 4.37

The following screen then appears for the next 2.5


seconds: A
(A) - Operating hours
The current operating hour count is shown in this
area of the dashboard.

Fig. 4.38

(B) - Hours remaining to the next service


In this field, the dashboard shows the number of
hours between the last service performed and the
next one.
B

Fig. 4.39

4-23
CONTROLS AND INSTRUMENTS

(C) - Maintenance indicator


When applicable, the service required indicator in
shown in this area of the dashboard. This indicator
is also accompanied by an audible signal. This
indicator is cleared with a specific CAN message
from the diagnostic tool once the required service
has been completed.

Fig. 4.40
During the 5 second period during which the welcome screen is active, the dial gauges perform a sweep from zero to
full scale and all the LED indicators illuminate simultaneously and then extinguish as an instrument test cycle allowing
the operator to quickly and easily identify any instrument faults.

Note
The respective indicator lamp illuminates if a malfunction is identified by the system.

4.4.2 Main screen


The following information is displayed in the main screen:

(A) - Vehicle speed


The vehicle speed, expressed to one decimal in km/h A
or mph, is displayed in this area of the dashboard.

Fig. 4.41

4-24
CONTROLS AND INSTRUMENTS

(B) - Engine speed / PTO speed.


The speed value is displayed in area (B) of the B
dashboard, together with the respective icon and
unit of measurement. Engine speed is displayed by
default. Press and hold the enter button to display
the rear PTO speed value, with the relative icon, if
the PTO is engaged.

Fig. 4.42

(C) - Active error type


The icon for the currently active error is displayed in C
this position on the dashboard. See the table given
below for descriptions of the icons displayable.

Icon Description
This icon is accompanied by a
continuous warning tone. SWITCH
THE ENGINE OFF IMMEDIATELY.
CONTACT THE GOLDONI
TECHNICAL SUPPORT SERVICE.
This icon is accompanied by a
continuous warning tone. While it is
not necessary to switch the engine
off immediately, the problem causing
the error should be diagnosed as
soon as possible. CONTACT THE Fig. 4.43
GOLDONI TECHNICAL SUPPORT
SERVICE.

(J) - Engine start interlock


This chapter lists and describes the safety measures
implemented on the tractor to ensure that the
minimum safety requirements for starting are met.
During engine start, the operations necessary to
start the tractor safely are shown on the display.

Note
The tractor cannot be started if the necessary
safety operations are not performed.

J
Fig. 4.44

4-25
CONTROLS AND INSTRUMENTS

Function Icon shown Description of icon Tractor behaviour Solution


on display
Operator seated The icon indicates If the system does not detect Sit in the seat in
detector switch that the operator that the operator is seated, the order to start the
must be seated relative icon is shown on the tractor.
when the tractor is display followed by an audible
started warning signal. It will not be
possible to start the tractor
Reverse shuttle The icon indicates If the system does not detect Move the reverse
position sensor that the shuttle lever that the shuttle lever is in shuttle lever into
must be in neutral neutral (N), the relative icon is neutral (N).
(N) shown on the display followed
by an audible warning signal.
It will not be possible to start
the tractor
Front and rear PTO The icon indicates If the system detects that the Disengage the front
engaged sensors that the front and front or rear PTO is engaged, PTO and set the rear
rear PTOs must not the relative icon is shown on PTO mode selector
be engaged the display followed by an lever to Independent
audible warning signal. It will
not be possible to start the
tractor
Parking brake The icon indicates If the system detects that the Engage the parking
engaged sensor that the parking parking brake is not engaged, brake
brake must be the relative icon is shown on
engaged the display followed by an
audible warning signal. It will
not be possible to start the
tractor
Clutch pedal The icon indicates If the system detects that the Depress the clutch
depressed sensor that the clutch pedal clutch pedal is not depressed, pedal
must be depressed the relative icon is shown on
the display followed by an
audible warning signal. It will
not be possible to start the
tractor

4-26
CONTROLS AND INSTRUMENTS

(E) - Front Power Take Off engaged


The status of the front PTO is displayed in this area.
See the table given below for descriptions of the
icons displayable.

Icon Description
Front PTO engaged

E
Fig. 4.45

(F) - Rear Power Take Off engaged


The status of the rear PTO is displayed in this area.
See the table given below for descriptions of the
icons displayable.

Icon Description
Rear PTO engaged with speed 540

Rear PTO engaged with speed 540E

The icon (F1) is displayed when the rear PTO is


disengaged.
F1 F
Fig. 4.46

(G) - Reverse shuttle


The status of the reverse shuttle is displayed in this
area. See the table given below for descriptions of
the icons displayable.

Icon Description
Reverse shuttle in Neutral

Reverse shuttle in Forward

Reverse shuttle in Reverse

G
Fig. 4.47

4-27
CONTROLS AND INSTRUMENTS

(H) - Auto Mode PTO


The status of the Auto Mode PTO is displayed in H
this area. See the table given below for descriptions
of the icons displayable.

Icon Description
Auto Mode PTO active

Fig. 4.48

(I) - Regeneration Active/Disabled


The status of the regeneration function is displayed in
this area. See the table given below for descriptions
of the icons displayable.

Icon Description
Regeneration disabled

Regeneration active

I
Fig. 4.49

(M) - Unit of measurement


Press and hold the "+" and "-" dashboard buttons M
simultaneously to toggle between km/h and mph.
The selection will be maintained after subsequent
key-off and key-on.

Fig. 4.50

4-28
CONTROLS AND INSTRUMENTS

4.4.3 Information screen


The following information is displayed in the Information screen:

(A) - Operating hours


The total engine operating hours count is displayed A
in this area.

Fig. 4.51

(B) - Battery information


The battery voltage is displayed in this area. B

Fig. 4.52

(C) - Date and Time


The date and time, in the format "dd/mm/yyyy
hh:mm", is displayed in this area
- dd - Day
- mm - Month
- yyyy - Year
- hh - Hours
- mm - Minutes
To modify the date and time, press and hold Enter
until the Day value (dd) starts flashing. Press + and
- to modify the value. Press Enter to save the new
setting and move on to the next value, and repeat to
set all the date and time values.

C
Fig. 4.53

4-29
CONTROLS AND INSTRUMENTS

4.4.4 Diagnostic screen


To access the diagnostic system of the tractor,
connect the diagnostic tool to the OBD port on the
front left of the dashboard.

Fig. 4.54

All the active errors registered automatically by


the tractor diagnostic system are displayed in this A B
screen.
Each error code consists of two parts identifying the
fault:
- (A) - Icon identifying the error area (PTO,
VCU, Generic Error, etc.);
- (B) - 4-digit code identifying the error itself.
If more than 6 errors are currently active on the
tractor, the most severe errors are displayed.
Errors of the same degree of severity are displayed
in chronological order (most recent first).

Note
This screen is only displayed if there are active
Fig. 4.55
errors present.

4-30
CONTROLS AND INSTRUMENTS

4.4.5 BUS OFF screen


This screen is displayed when no communication
with the electronic control units is detected. The
icon of the ECU not communicating with the system
(A) is displayed, together with the STOP icon (B). A
continuous warning tone also sounds.

A B

Fig. 4.56

4-31
CONTROLS AND INSTRUMENTS

4.5 Lights

9 A 6 B

7
5

10

11

Fig. 4.57

1 - Low beam headlights version)


2 - High beam headlights 11 - Rear hub reflectors
3 - Rear turn indicator A - Cab version
4 - Brake light and rear running light B - Roll bar version
5 - Front turn indicator
6 - Front sidelight
7 - Front cab work light
8 - Rear cab work light
9 - Rotating beacon
10 - Adjustable rear work light (roll bar

4-32
CONTROLS AND INSTRUMENTS

4.5.1 Running lights, high and low beam headlights


Set the lights selector stalk to position (0) to switch
on the running lights.
Set the lights selector stalk to position (1) to switch
on the right and left hand running lights.
Set the lights selector stalk to position (2) to switch
on the low beam headlights.
0
Push the lights selector stalk forwards to switch
on the high beam headlights. The relative high 1
beam headlights indicator lamp illuminates on the
dashboard. 2

Fig. 4.58

4.5.2 Turn indicator lights


Push the lights selector stalk down to switch on
the right hand turn indicators. Pull the stalk up to
switch on the left hand turn indicators. The relative
indicator lamp on the instrument panel for the turn
signal selected flashes.

Fig. 4.59

4-33
CONTROLS AND INSTRUMENTS

4.5.3 Hazard warning lights


The hazard warning light button is used to turn
the hazard warning lights on and off. Pressing 1
the switch in position (1) the turn indicators flash
simultaneously. Pressing the switch in position (0)
the turn indicators will stop flashing.

Fig. 4.60

4.5.4 Work lights (cab version)


The work lights are directional and may be adjusted
to illuminate the area required.
10 - Front work lights switch
11 - Rear work lights switch 10 11
Press the respective switch to turn on the work
lights. Only works with the ignition switch turned to
ON.

Fig. 4.61

4-34
CONTROLS AND INSTRUMENTS

4.5.5 Rear work light (roll bar version)


To turn on work light press the switch above it. Only
works with the ignition switch turned to ON.

Fig. 4.62

4.5.6 Rotating beacon


Press the button (12) to turn the rotating beacon on.
A - Roll bar version A B
B - Cab version

12

12

Fig. 4.63

4-35
CONTROLS AND INSTRUMENTS

4.5.7 Cabin light unit and switch


Press the indicated switch to turn the cabin light on.

Note
As the cabin light unit is powered by the battery for
the electric systems, it can be switched on even
when the ignition switch is turned off.
A

Fig. 4.64

4-36
CONTROLS AND INSTRUMENTS

4.6 Air conditioning


4.6.1 Air conditioning controls
The air conditioning control panel consists of the following:
1 - blower speed selector dial (electric fan)
2 - heating selector dial
3 - air conditioning on/off switch (cool air)
Select between the three blower speed settings (1) available to adjust the air flow into the cab.
Set the heater air temperature with the dial (2). Turn the dial (2) to adjust the temperature. Turn the dial fully
clockwise (to the right) for maximum heating. Turn fully to the left to deactivate heating. Switch on the air conditioner
to dehumidify the air in the cab.

Set the cooling air temperature with the dial (3).


Turn the dial (3) to adjust the temperature. Turn
the dial fully clockwise (to the right) for maximum
cooling. Turn fully to the left to deactivate cooling.
For maximum cooling effect, the heating must be off
when the air conditioner is used.
A

1 2 3

Fig. 4.65

4-37
CONTROLS AND INSTRUMENTS

Note
Close the doors and windows of the cab when the air conditioner or heater are working. Otherwise the cooling or
heating effect will be reduced.

Warning
To prevent the risk of damage to the air conditioning system, never disassemble any of the components of the air
conditioner parts.

Warning
The condenser must be cleaned regularly, removing dust, insects and other foreign matter for the air conditioner
system to function correctly.

Warning
To prevent the compressor from seizing, the air conditioning system must be switched on, even if only for a few
minutes, at least once every month. Switch on the compressor and turn the temperature adjustment switch to the
maximum and minimum positions in order to idle the engine for a few minutes.

Warning
Special tools and suitable protective equipment are necessary to service the air conditioner. To avoid the risk of
fire or other accidents due to improper maintenance, faults concerning the air conditioner must only be repaired by
the GOLDONI service network.

Danger
Avoid direct contact with the refrigerant! In the event of contact with the eyes, seek immediate medical treatment
to prevent further damage.
The temperature in the vicinity of refrigerant lines piping must not exceed 80°C.

4.6.2 Air vents


The recirculation system uses:
4 - air outlet vent (diffuser)
5 - air inlet vent
The air vent cover may be turned to adjust the volume and direction of the air delivered.

To create a recirculation effect in the cab, run the


cab ventilation system with all the vents (4) and
all the intakes (5) open and the doors closed, so 5 5
that the system draws air from the cab rather from
outside.

Fig. 4.66

4-38
OPERATING INSTRUCTIONS

5 : Operating instructions

Index

5.1 Starting and stopping the engine.....................................................................5-3


5.1.1 Engine start safety systems....................................................................5-3
5.1.2 Access to the driver's seat (version with roll bar)..................................5-4
5.1.3 Access to the driver's seat (version with cab)........................................5-4
5.1.4 Starting the engine.................................................................................5-5
5.1.5 Stopping the engine...............................................................................5-8
5.1.6 Starting the tractor................................................................................5-9
5.1.7 Stopping the tractor.............................................................................5-11
5.1.8 Running in............................................................................................5-13
5.2 Diesel particulate filter (POC) regeneration...................................................5-14
5.2.1 Diesel particulate filter regeneration...................................................5-14
5.2.2 POC regeneration cycle strategy..........................................................5-17
5.3 Transmission controls.....................................................................................5-19
5.3.1 Hand throttle.......................................................................................5-19
5.3.2 Foot throttle pedal...............................................................................5-19
5.3.3 Clutch pedal.........................................................................................5-20
5.3.4 Gear lever.............................................................................................5-20
5.3.5 Mode selector......................................................................................5-21
5.3.6 Creeper control lever...........................................................................5-22
5.3.7 Reverse Shuttle / Dual Power lever......................................................5-23
5.3.8 Differential lock....................................................................................5-24
5.3.9 Four wheel drive..................................................................................5-25
5.4 Braking system................................................................................................5-28
5.4.1 Service brakes......................................................................................5-28
5.4.2 Parking brake.......................................................................................5-30
5.5 Power Take Off................................................................................................5-31
5.5.1 Rear power take off..............................................................................5-31
5.5.2 Front Power Take Off (if available for PLUS models)............................5-35
5.5.3 Power Take Off speed..........................................................................5-38
5.5.4 Universal joint......................................................................................5-38

5-1
OPERATING INSTRUCTIONS

5.6 Rear lift............................................................................................................5-39


5.6.1 Using position control mode................................................................5-39
5.6.2 Using draft control mode.....................................................................5-40
5.6.3 Mixed position/draft control................................................................5-41
5.6.4 Float mode...........................................................................................5-41
5.6.5 Speed adjustment and lift sensitivity...................................................5-42
5.6.6 Driving on the road..............................................................................5-42
5.7 Front lift (if available for PLUS models)..........................................................5-43
5.7.1 Front lift with front distributor............................................................5-43
5.8 Towing hitch and drawbar..............................................................................5-44
5.8.1 Safety precautions and warnings.........................................................5-44
5.8.2 Front towing hitch................................................................................5-45
5.8.3 Rear towing hitches.............................................................................5-46
5.8.4 Drawbars..............................................................................................5-47
5.9 Towing trailers.................................................................................................5-48
5.9.1 7 pole socket for trailer........................................................................5-49
5.10 Three point linkage for implements...............................................................5-50
5.10.1 Rear three-point linkage......................................................................5-50
5.10.2 Front three point linkage (if available for PLUS models)......................5-55
5.11 Auxiliary hydraulic distributors......................................................................5-57
5.11.1 Available configurations.......................................................................5-60
5.11.2 Connecting external implements to the quick couplers......................5-66
5.11.3 Disconnecting external implements from quick couplers....................5-66
5.12 Wheels and tracks...........................................................................................5-67
5.12.1 Inflating the tyres.................................................................................5-68
5.12.2 Puncturing of a tyre.............................................................................5-70
5.12.3 Replacing a wheel................................................................................5-70
5.12.4 Adjusting the tracks.............................................................................5-71
5.12.5 Adjusting the steering angle................................................................5-75
5.13 Front mudguards (if present)..........................................................................5-76
5.13.1 Adjusting the rotation angle................................................................5-76
5.13.2 Horizontal adjustment.........................................................................5-76
5.14 Ballast weights................................................................................................5-77
5.14.1 Front ballast weights (optional)...........................................................5-77
5.14.2 Liquid ballast........................................................................................5-78

5-2
OPERATING INSTRUCTIONS

5.1 Starting and stopping the engine


5.1.1 Engine start safety systems
This chapter lists and describes the safety measures implemented on the tractor to ensure that the minimum safety
requirements for starting are met.
During engine start, the operations necessary to start the tractor safely are shown on the display.

Note
The tractor cannot be started if the necessary safety operations are not performed.

Function Icon shown Description of icon Tractor behaviour Solution


on display
Operator seated The icon indicates If the system does not detect Sit in the seat in
detector switch that the operator that the operator is seated, the order to start the
must be seated relative icon is shown on the tractor.
when the tractor is display followed by an audible
started warning signal. It will not be
possible to start the tractor
Reverse shuttle The icon indicates If the system does not detect Move the reverse
position sensor that the shuttle lever that the shuttle lever is in shuttle lever into
must be in neutral neutral (N), the relative icon is neutral (N).
(N) shown on the display followed
by an audible warning signal.
It will not be possible to start
the tractor
Front and rear PTO The icon indicates If the system detects that the Disengage the front
engaged sensors that the front and front or rear PTO is engaged, PTO and set the rear
rear PTOs must not the relative icon is shown on PTO mode selector
be engaged the display followed by an lever to Independent
audible warning signal. It will
not be possible to start the
tractor
Parking brake The icon indicates If the system detects that the Engage the parking
engaged sensor that the parking parking brake is not engaged, brake
brake must be the relative icon is shown on
engaged the display followed by an
audible warning signal. It will
not be possible to start the
tractor
Clutch pedal The icon indicates If the system detects that the Depress the clutch
depressed sensor that the clutch pedal clutch pedal is not depressed, pedal
must be depressed the relative icon is shown on
the display followed by an
audible warning signal. It will
not be possible to start the
tractor

5-3
OPERATING INSTRUCTIONS

5.1.2 Access to the driver's seat (version with roll bar)


Follow the instructions given below to access the
driver seat correctly and safely:
- Steady yourself by grasping the handrails (1) 1
and placing one foot on the step (3), then ca-
refully board the tractor on the foot-board (2).

Danger
The foot-board (2) and the step (3) can be slippery,
grip the handrails (1) firmly while ascending.
- Sit in the seat.
- Adjust the mirrors and the driver seat posi-
tion, as described in the previous chapter. 2
- Familiarise yourself with the location of all the
tractor controls.
- fasten the seat belt.
3
Fig. 5.1

5.1.3 Access to the driver's seat (version with cab)

Note
The figure shows the cab GL11 (high profile) but the indications are also valid for the cab SG1/1 (low profile), as it
has similar points of purchase.

Follow the instructions given below to access the


driver seat correctly and safely:
- Open the door. 1 1
- Steady yourself by grasping the handrails (1)
and placing one foot on the step (3), then ca-
refully board the tractor on the foot-board (2).

Danger
The foot-board (2) and the step (3) can be slippery,
grip the handrails (1) firmly while ascending.
- Sit in the seat.
- Close the door.
- Adjust the mirrors and the driver seat posi-
tion, as described in the previous chapter.
3 2
- Familiarise yourself with the location of all the
tractor controls.
- fasten the seat belt. Fig. 5.2

5-4
OPERATING INSTRUCTIONS

5.1.4 Starting the engine


In order to start the engine, the operator must be correctly seated in the driver seat and following the instructions
given below:
- engage the hand brake;
- disengage the parking brake (if applicable);
- depress the clutch pedal fully and then shift all control levers into neutral;
- turn the ignition switch into the ignition on position and wait for the preheat indicator to extinguish;
- turn the ignition switch into the start position.
Wait at least 30 seconds with the engine at idle speed before pulling away from a standstill to allow lubricating oil to
reach all components.

Warning
Check that there is fuel in the tank before attempting to start the engine.

Insert the ignition key into the ignition switch. The


ignition switch has 3 positions:
- OFF: in this position, the engine is off and the
ignition key may be inserted into and remo-
ved from the ignition switch.
- ON: in this position, the electrical circuits
of the tractor are powered and the display OFF ON
switches on. (The preheat system is activa- 46755

ST
ted automatically at external temperatures
below -8 °C.)
- ST: This position starts the engine. Release
the key as soon as the engine starts. The
switch returns automatically to the ON posi-
tion.

Fig. 5.3

5-5
OPERATING INSTRUCTIONS

To start the engine, depress the clutch pedal completely and turn the ignition switch to ON. Check that no fault
warning indicators are shown on the display.
As soon as the preheat indicator lamp extinguishes, the engine may be started by turning the ignition switch to ST.
Wait for the engine to start and then release the key.

Warning
Release the ignition key and let the ignition switch return to ON as soon as the engine starts. Continuing to hold
the key may damage the engine.

Warning
Do not run the starter motor for more than 20 consecutive seconds. If the engine fails to start, wait for 2 minutes to
allow the starter motor to cool and then try again. If the engine still fails to start after 4 consecutive attempts, identify
and resolve the problem before attempting to start the engine again.

Fig. 5.4

OFF ON
46755

ST

Fig. 5.5

5-6
OPERATING INSTRUCTIONS

5.1.4.1 Starting the engine at low external temperatures

Caution
DO NOT use ether based products or other starter aid fluids to start the engine at low temperatures, as this could
lead to serious injury and damage to the vehicle.

Warning
DO NOT attempt to start the engine before it has preheated correctly by running the starter motor for longer than
necessary, as this may drain the battery.

Warning
At temperatures below 8°C, wait until the preheat stage finishes before turning the ignition switch to ST.
To maximise the durability of the engine and prevent loss of performance, the engine must be warmed up correctly
in both cold and hot weather conditions.
At low temperatures, idle the engine for 3 to 4 minutes before starting work.
At temperatures below 0°C, add the recommended antifreeze product to the coolant and pour anti-gelling additive
into the tank before filling with fuel.

Warning
See "Lubricants, fuels and coolants" for the correct quantity and type of fluid.

5-7
OPERATING INSTRUCTIONS

5.1.5 Stopping the engine

Danger
Always lower any mounted implements to ground level.

Warning
Never switch the engine when under load and running at high engine speeds.
Before switching off the engine, stop the tractor following the instructions given in the "Stopping the tractor" section.
Before turning the ignition switch to OFF, leave the engine to idle for a few minutes to ensure that all components are
lubricated uniformly and prevent possible damage caused by high temperatures and insufficient lubrication.

Turn the ignition switch to OFF.


Remove the ignition key from the ignition switch
to prevent unauthorised persons from starting the
engine.

Warning OFF ON
On machines with a battery master switch, never 46755

ST
use the switch to disconnect the electrical power
supply while the engine is running to stop the
engine. After switching off the engine, wait at
least 2 minutes before disconnecting the electrical
power supply to allow the electronic control unit to
complete the "after-run" procedure: Failure to do
so may result in damage to the electronic engine
control unit.

Fig. 5.6

5-8
OPERATING INSTRUCTIONS

5.1.6 Starting the tractor

Danger
Always start the engine from the driver's seat with all the gear levers and the power take-off lever in neutral. The
brakes must be correctly adjusted so that they bite simultaneously. Adjust the seat and fasten the seat belt.

Danger
Never operate the engine in an enclosed space without ensuring that the space itself is adequately ventilated.
Exhaust fumes are harmful to the health and may be lethal.

Danger
Before starting the engine, ensure that the parking brake is disengaged and that the transmission and PTO are in
neutral. This is necessary even though the tractor is equipped with a start safety device. Never override the start
safety switch. If this component does not work correctly, it must be repaired by the qualified personnel of your
dealer.

Danger
Make sure that all connected implements have been lowered completely to the ground before starting the engine.

Danger
Ensure that all safety covers, guards and protective structures necessary are correctly installed on the tractor
(ROPS safety roll bar, front cowl panels, cowl, PTO guard, front axle drive shaft guard etc.).

Danger
Make sure that there are no persons or obstacles within the operating radius of the tractor before starting the
engine.

Danger
After starting the engine, always check that all lights and instruments are working correctly. In any malfunction is
found, DO NOT use the tractor until the fault has been rectified.

5-9
OPERATING INSTRUCTIONS

After starting the engine:

Depress the clutch pedal (1);


Use the lever (2) to select the required gear;
2

Fig. 5.7

Use the reduction gearbox lever (3) to select the


required range.
3
Use the reverse shuttle / Dual Power lever (4) to
select the required gear ratio.

Fig. 5.8

Release the parking brake (5);


Gradually release the clutch pedal (1) while 5
increasing engine speed with the throttle.
1

Fig. 5.9

5-10
OPERATING INSTRUCTIONS

5.1.7 Stopping the tractor

Danger
Always lower any mounted implements completely to the ground before leaving the tractor. Never leave the
implements raised from the ground.

Danger
Before leaving the tractor, always put all the control levers in neutral, engage the parking brake, stop the engine
and engage a gear.

Danger
Always remove the ignition key before leaving the tractor unattended.

Danger
Park the tractor on level ground if possible, engage
a gear and engage the parking brake. When
parking on a gradient, in addition to engaging the
parking brake, select the lowest forward gear if
parking uphill or the lowest reverse gear if parking
downhill. For greater safety, also use chocks.
Chocks are always required, however, when
parking with a trailer hitched to the tractor.

Fig. 5.10

Stop the engine as follows:


Reduce engine speed;
Press the clutch pedal (1) and the brake pedals (2),
and decelerate to a complete stop;
Put the range, gear and reverse shuttle levers in 1 2
neutral.

Fig. 5.11

5-11
OPERATING INSTRUCTIONS

Release the clutch pedal (1);


Engage the parking brake (2) by pulling the lever;

Fig. 5.12

Turn the ignition switch to OFF.


Remove the ignition key from the ignition switch
to prevent unauthorised persons from starting the
engine.

Warning OFF ON
To switch off the engine correctly, refer to the
ST
"Stopping the engine" section.

Fig. 5.13

5-12
OPERATING INSTRUCTIONS

5.1.8 Running in
Before being used, the tractor must run for a period of time under the envisaged conditions of lubrication, rotation
speed and load. Meanwhile, carry out necessary checks, adjustments and maintenance to normalise the technical
conditions.
Preparations before running-in:
- Fill the front hub oil sump and lubricate the front wheel drive axle king pin and the water pump shaft. Check
the oil level in the engine sump, the transmission system, the lift, the central drive gear of the front wheel drive
axle and the final drive unit and top up if necessary.
- Top up with fuel and coolant, and compile the respective fluid labels correctly.
- Check that the tyres are inflated to the correct pressure.
- Check that the electrical system functions correctly and that all electrical connections are secure.
- Put all the control levers in neutral.
Running in:
- Avoid exceeding 75% of maximum power during the first 50 operating hours of the engine.
- Do not run the engine for prolonged periods in low load conditions or at low engine speeds when running the
engine in: this may result in excessive oil consumption and/or oil in the exhaust.

5-13
OPERATING INSTRUCTIONS

5.2 Diesel particulate filter (POC) regeneration


5.2.1 Diesel particulate filter regeneration
The particulate filter is a device designed to remove polluting particulate from the exhaust gas of the diesel engine.
This exhaust gas aftertreatment system uses a special filter to capture and retain unburnt particulate. The accumulated
particulate in the filter is eliminated at intervals by combustion in "regeneration" cycles.
The duration of the procedure is approximately between 15 and 30 minutes (it depends on the type of engine and the
quantity of particulate accumulated in the particulate filter).
The diesel particulate filter regeneration cycle may be launched automatically or manually.

The particulate filter regeneration switch has three


positions:
- Position (A): manual particulate filter regene-
ration, to be performed by the operator when A
the indicator (1) appears on the display. Keep
the button pressed in position (A) until ma-
nual regeneration starts; the button automati-
cally returns to position (B) when released. B
- Position (B): automatic particulate filter rege-
neration.
- Position (C): inhibits the particulate filter re-
generation.
C

Fig. 5.14

A symbol on the LCD display of the instrument


panel notifies the operator when the automatic 1
regeneration cycle starts. The purpose of this is to
warn the operator of the high temperatures reached
by the exhaust during the process.
The automatic regeneration cycle does not affect
engine performance. The operator may continue
to use the vehicle as normal while the regeneration
cycle is in progress.
Certain situations may prevent the automatic
regeneration cycle from completing (e.g. in the
event of repeated engine stops and restarts or
prolonged periods at idle speed). In these cases,
the procedure must be repeated.
If automatic or manual regeneration mode is
selected, the symbol (1) on the LCD display appears
when a regeneration cycle is started. Fig. 5.15

The symbol disappears once the procedure is


complete.

Warning
The operator may continue to drive the vehicle as normal while regeneration is in progress.

5-14
OPERATING INSTRUCTIONS

Warning
If the filter regeneration process is not completed successfully automatically or performed manually when requested,
the functionality of the filter itself may be compromised. If the regeneration cycle request is ignored repeatedly,
engine power will be significantly reduced and the filter itself will be damaged beyond repair, and will have to be
replaced with a new component by the dealer.

Danger
Extremely hot gases are expelled from the exhaust during the regeneration cycle, These gases may cause damage
to property and/or personal injury. Regeneration must always be performed outdoors at a safe distance from any
potentially flammable materials (e.g. hay, straw, dry leaves) and from persons or animals.
Keep the under-cowl area clean at all times, removing all potentially flammable debris and materials (hay, straws,
dry leaves etc.).

If regeneration is started in an unsafe location, the


cycle may be disabled by setting the switch to (C), 2
see figure5.14. The symbol (2) appears on the LCD
display if regeneration is disabled.
Launch the regeneration cycle as soon as the
vehicle is in a safe place.

Fig. 5.16

Continuing to use the tractor with the regeneration


disabled will eventually clog the particulate filter,
resulting in reduced engine performance. This
condition is indicated by the indicator (3) on the
instrument panel, accompanied by an audible
warning signal.

Fig. 5.17

5-15
OPERATING INSTRUCTIONS

Note
If an excessive number of regeneration cycles are performed, it will be necessary to change the engine oil at a
shorter interval than indicated in the maintenance schedule.
The necessity to change the oil is indicated by the alarm symbol on the instrument panel display. This situation
does not result in derated engine power, however.

The regeneration cycle may be launched by


pressing and holding the button in position (A) until
the regeneration starts; the button automatically
returns to position (B) when released. This is the
"Manual regeneration" cycle.

Danger
Manual regeneration cycles must be performed A
with the machine stationary. Park the tractor
outdoors at a safe distance from any potentially
flammable materials (e.g. hay, straw, dry leaves)
and from persons or animals.
Do not remain on board the tractor during manual
regeneration.
Never leave the machine unattended for any
reason during the cycle. Fig. 5.18

Danger
Only run the engine in a well ventilated area to prevent the risk of exhaust gas inhalation. The engine exhaust is
poisonous.

Danger
The exhaust produced during regeneration becomes extremely hot and constitute a fire hazard if they come into
contact with flammable materials. The machine must be parked outdoors during the procedure.

Danger
The diesel particulate filter regeneration cycle must not be performed with the tractor parked on surfaces with
flammable materials which could catch fire in the event of contact with parts of the exhaust system.

Danger
The silencer becomes extremely hot during the regeneration cycle. The silencer must be at a safe distance from
objects and persons during the cycle. Do not use exhaust gas extraction systems applied to the silencer.

Note
The coolant temperature must be at least 65°C.
Engine speed will increase automatically to approximately 2000 rpm during the cycle.
The particulate filter regeneration process is complete when the engine returns to idle speed.
Turn the engine off and on again once the manual regeneration cycle is complete.

5-16
OPERATING INSTRUCTIONS

5.2.2 POC regeneration cycle strategy


5.2.2.1 POC operating thresholds

Note
The complete regeneration cycle reduces the mass of particulate.

Particulate mass below 100%


Particulate accumulation starts.

Particulate mass between 100% and 115%


Automatic regeneration requested; if regeneration starts, the relative indicator illuminates:

Particulate mass between 115% and 130%


The following indicator illuminates:

The operator must deactivate the regeneration disable function to permit launch of automatic regeneration. Automatic
regeneration requested; if regeneration starts, the relative indicator illuminates:

Particulate mass over 130%


Error code "3110" is generated and the following indicators illuminate:

Automatic regeneration is not possible. The operator must perform a manual regeneration cycle to restore normal
engine operation.

Warning
Continuing to use the tractor without performing a regeneration cycle may damage the particulate filter.
If the engine fault warning indicator remains lit after the regeneration cycle is complete, contact an authorised service
centre.

5-17
OPERATING INSTRUCTIONS

5.2.2.2 Automatic regeneration


Regeneration cycle duration: 10 to 15 min., depending on usage conditions of vehicle.

Conditions required to permit regeneration cycle:


- Coolant temperature > 25°C
- Engine running for a least 10s
- Engine speed > 950 rpm.

Automatic regeneration cycle interrupt conditions


The regeneration cycle is interrupted if any of the following conditions occur:
- Engine at idle speed for more than 90s
- Overrun time > 180s (driving in throttle closed state, such as when coasting: downhill)
- DPF inlet side temperature > 680°C
- Regeneration disable button (optional)
Regeneration is disabled for 2 hours if the duration of the regeneration cycle exceeds 20 min. (e.g. in the case of
very heavy usage).

5.2.2.3 Manual service regeneration cycle


Regeneration cycle duration: 15 to 20 min. at 2000 rpm.

The service regeneration cycle must be launched by the operator, and is only enabled if the fol-
lowing conditions are met:
- Coolant temperature > 65°C
- Vehicle speed = 0 km/h
- Throttle pedal = 0%
- No ancillary utility connected (also switch off air conditioner)
- Parking brake engaged
- Transmission in neutral
- Engine at idle speed
Press and hold the relative button for 2 seconds to launch regeneration.

Note
Contact an authorised service centre if the regeneration cycle does not start.

The manually launched service regeneration cycle is interrupted if any of the following condi-
tions occur:
- Coolant temperature < 65°C
- Vehicle speed > 0
- Throttle pedal > 0%
- Any auxiliary utility operating
- Engine speed > 2100 rpm.
- Fuel temperature > 100°C
- DPF inlet side temperature > 680°C
- Regeneration cycle duration > 1500s
- After 300s, if DPF inlet side temperature < 550°C
- After 300s, if DOC inlet side temperature < 250°C

5-18
OPERATING INSTRUCTIONS

5.3 Transmission controls


5.3.1 Hand throttle

Warning
The hand throttle must only be used for tasks requiring a constant engine speed. Never use the hand throttle when
driving on roads.

The hand throttle (1) lets the operator manually set


the required engine speed and maintain this speed.
Push the lever gradually downwards to reduce
engine speed and set idle speed. Push upwards
gradually to increase engine speed.

Fig. 5.19

5.3.2 Foot throttle pedal

Warning
When using the throttle pedal, preferably move the hand throttle into the lowest position to set idle speed.

Pressing the throttle pedal (1) overrides the position


of the hand throttle. When the pedal is released, the
engine speed returns to the value set with the hand
throttle.
Press the pedal (1) to increase speed. Release the 1
pedal to reduce speed.

Fig. 5.20

5-19
OPERATING INSTRUCTIONS

5.3.3 Clutch pedal

Danger
NEVER travel along any slope with the clutch disengaged.

Warning
Never leave you foot resting on the clutch pedal when working as this will cause premature clutch plate wear.

Warning
Lengthy clutch disengagements could wear out the thrust bearing.

When the clutch pedal is completely raised, the


clutch is engaged and transmits torque from the
engine to the transmission. Press the pedal (1) to
disengage the clutch. Release to engage the clutch
again.

Fig. 5.21

5.3.4 Gear lever


The gear lever lets the driver select from four
different synchronised speeds in both forward and
reverse drive directions. The positions of the gears 1 3
are identified by numbers on the gear knob.

N
To change gear, press the clutch pedal to disengage
the transmission clutch, select the required gear
and then gradually release the clutch pedal.
No gear is engaged when the lever is set to the
central position (neutral). 2 4

Fig. 5.22

5-20
OPERATING INSTRUCTIONS

5.3.5 Mode selector


This model offers two transmission modes:
H - Reverse shuttle mode 8+8
L - Dual Power mode 16+8 - under-drive gears (-20%)
To shift from one mode to another: stop the machine, press the clutch pedal to disengage the transmission clutch,
select the required mode with the lever and then gradually release the clutch pedal.

Push the lever (1) forwards to select H mode


(Reverse shuttle).

H
Fig. 5.23

Pull the lever (1) back to select L mode (Dual


Power).

Note
The 20% under-drive mode is only selectable in
forward drive and in Dual Power mode.
1

L
Fig. 5.24

5-21
OPERATING INSTRUCTIONS

5.3.6 Creeper control lever


Use the creeper control lever (1) to select from the available working ranges.

Reverse shuttle mode (8+8)

Slow 1

N
Neutral
N
High

Not selectable. Use the Reverse


Shuttle control to select reverse

Dual Power mode (16+8)


Fig. 5.25
Slow

Neutral
N
High

Reverse speeds (RM)

Gear selection is not synchronized.


To shift from one range to another: stop the machine, press the clutch pedal to disengage the transmission clutch,
select the required range with the lever and then gradually release the clutch pedal.

Caution
Only select reverse drive and/or subsequently select forward drive with the engine at idle speed and when the
wheels of the tractor are not turning.

5-22
OPERATING INSTRUCTIONS

5.3.7 Reverse Shuttle / Dual Power lever


Reverse shuttle mode (8+8)
This lever operates the reverse shuttle, allowing the
driver to select forward or reverse drive and giving
the tractor a total 8 forward speeds and 8 reverse

F
speeds.
The lever has three positions:
- Forward: lever in (F) position
- Neutral: lever in (N) position
- Reverse: lever in (R) position
Dual Power mode (16+8)
N
This lever operates the Dual Power function,
allowing the driver to select forward or reverse drive
and giving the tractor a total 16 forward speeds and
R
8 reverse speeds.
The lever has three positions:
Fig. 5.26
- Fast ratios: lever in (F) position
- Neutral: lever in (N) position
- Dual Power with under-drive function (20%):
lever in (R) position
Gear selection is synchronized.
To select the drive direction: stop the machine, press the clutch pedal, select the required drive direction and then
gradually release the clutch pedal.

Caution
Never invert the drive direction while the tractor is moving. This may damage the transmission.

5-23
OPERATING INSTRUCTIONS

5.3.8 Differential lock


The differential lock system installed in the rear axle of the vehicle allows the driver to lock the left and right hand
wheels together on both axles so that they rotate at the same speed.
This function is particularly useful for tasks such as ploughing or when one of the two drive wheels encounters poor
grip conditions when driving on muddy, rough or slippery terrain.

Note
For the differential lock to be more effective, it should be engaged before the wheels start slipping. Do not engage
the differential lock when one wheel is already slipping.

Warning
The differential lock prevents the tractor from steering when engaged.

Warning
Do not use the differential lock when approaching a bend or steering, and do not use in high gears or at high engine
speeds.

Warning
If a wheel sinks into the soil, reduce engine speed before engaging the differential lock to prevent damage to the
transmission.

Danger
Do not use the differential lock at speeds above 10 km/h.

The differential lock system is controlled from the


pedal (1) on the right hand side under the parking DIFFERENTIAL
brake lever.
LOCK
Press the pedal (1) to engage the differential lock.
The relative symbol (2) flashes on the display
Release the pedal (1) to disengage the differential
lock. The symbol (2) on the display extinguishes. 2

Note
1
For the differential lock to be more effective,
it should be engaged before the wheels start
slipping. Do not engage the differential lock when
44712

one wheel is already slipping.

Fig. 5.27

5-24
OPERATING INSTRUCTIONS

5.3.9 Four wheel drive


Use four wheel drive to increase traction.

Note
For safety, four wheel drive is engaged by default when the tractor is switched off, when the tractor is held in a
stationary position by the parking brake engaged, or when the service brake pedals are pressed.
When the tractor is started, the four wheel drive remains engaged or is disengaged according to the operating
mode that has been set.

Danger
To engage front wheel drive, ALWAYS depress the clutch pedal, bring the tractor to a standstill (wheels not turning)
and reduce engine speed to idle.

Danger
The four wheel drive system allows the vehicle to negotiate steeper terrain. Working on steeper gradients significantly
increases the risk of overturning. Use the tractor and choose your manoeuvres with extreme caution.

Warning
Using four wheel drive considerably increases tyre wear. It is not recommended when driving on roads or on
particularly hard terrain.

5.3.9.1 Electro-hydraulic four wheel drive with 2 functions (for tractors S60/80)
The 4WD system is controlled from the button (1) on
the left hand side of the dashboard.
To engage, keep the clutch pedal (3) pressed and
then press the four wheel drive button (1); the button
will return to the original position when released. 3
Release the clutch pedal (3) slowly. The relative
symbol (2) illuminates on the display. 1
To disengage the four wheel drive, keep the clutch
pedal (3) pressed and then press the button (1)
again; the button will return to the original position
when released. Release the clutch pedal (3) slowly.
The symbol (2) on the display extinguishes.
2
Caution
The four wheel drive does not switch off
automatically once a certain speed is exceeded. Fig. 5.28

5-25
OPERATING INSTRUCTIONS

5.3.9.2 Electro-hydraulic four wheel drive with 3 functions (for tractors S60/80
PLUS)
The four wheel drive system has a number of
operating modes. The button (1), situated on the left
hand side of the dashboard, controls which mode
has been selected: press it to scroll through the
operating modes available and select the one you
want.

1
Fig. 5.29
The 4WD modes available are summarised in the following table.

Operating mode Description Instrument Icon on


cluster indicator display
Order

AUTO

DISABLED (2 Not engaged Off Off


1
wheel drive)
2 PERMANENT Engaged permanently at any ground speed On Off
AUTO Engages automatically at ground speeds between On while 4WD On
0 and 12 km/h, and disengages automatically when is engaged;
3 ground speed exceeds 25 km/h. Once disengaged, otherwise off.
4WD engages again automatically only once ground
speed returns to 12 km/h or lower.
- In any mode, 4WD engages automatically when On while 4WD is Off
the brake pedals are pressed together; 4WD is not engaged
-
engaged automatically if only one brake pedal is
pressed.

5-26
OPERATING INSTRUCTIONS

Four wheel drive selection procedure.


- When the tractor is not in operation, the four
wheel drive is always engaged. When the
ignition key is turned to ON, the DISABLED
operating mode is automatically selected.
- Depress and hold down the clutch pedal (2).
- Press button (1) to select the PERMANENT
operating mode.
- Press button (1) again to go to AUTO opera-
ting mode.
- Finally, press button (1) once more to go back
to the DISABLED operating mode in a cyclic
sequence.
- Slowly release the clutch pedal (2) once you
have selected the desired mode.
1
Fig. 5.30

Fig. 5.31

5-27
OPERATING INSTRUCTIONS

5.4 Braking system


5.4.1 Service brakes
The service brakes may be used either independently
or, when latched together by a specific pin,
simultaneously.
When using the brakes independently, the left hand
pedal (1) may be pressed to brake and lock the left
1 2
hand wheel and the right hand pedal (2) may be
pressed to brake and lock the right hand wheel.

Fig. 5.32

To use the brakes on both wheels simultaneously,


latch the pedals with the link pin (3). Press the
pedals to brake both wheels simultaneously.

Fig. 5.33

5-28
OPERATING INSTRUCTIONS

Note
Avoid sudden braking unless in an emergency.
Braking gently and progressively is safer and reduces brake wear, increasing the lifespan of the brake components.

Warning
Pressing the brake pedals automatically activates the IST (Simultaneous Front Wheel Drive Engage) function,
which deactivates once the brake pedals are released.

Danger
Check that the brakes work correctly before setting off with the tractor.

Danger
The brake pedals must always be latched together with the link pin when driving on the road.

Danger
Do not leave you foot on the brake pedals when not braking.
If the brake pedals feel excessively spongy when braking or can be pressed all the way to the floor without resistance:
- Do not drive the tractor.
- Identify the cause of the problem and rectify it immediately.
- If you cannot rectify the fault, have the problem corrected immediately by an authorised GOLDONI service
centre.

5-29
OPERATING INSTRUCTIONS

5.4.2 Parking brake


The parking brake is operated with the lever on the
left hand side of the seat. Pull the lever (1) up to
engage the parking brake. The relative symbol (3)
illuminates on the display.
1 3

Fig. 5.34

To release the parking brake, pull the lever (1) up,


and then simultaneously press the release button
(2) while lowering the lever (1) completely. The
symbol (3) on the display extinguishes.
2 1 3

Fig. 5.35

Danger
Before setting off, make sure that the parking brake is released and the relative indicator on the display is off.

Danger
Always engage the parking brake before leaving the driver seat.

Warning
Never use the parking brake as a substitute for the service brake system.

5-30
OPERATING INSTRUCTIONS

5.5 Power Take Off


The power take off consists of a rotating shaft onto which different implements may be attached for different tasks.

Note
For safety, engine start is inhibited if the PTO is rotating.

Warning
When not using the rear PTO, move the mode selector lever to Neutral. This stops the PTO shaft and any other
connected rotating components from accidentally turning.

Danger
Do not remove or damage the metal guard.

Danger
When the PTO is not in use, the shaft must be covered with the specific guard.

Danger
When connecting high inertia implements (e.g. mower decks, flail mowers etc.) to the PTO, use a cardan shaft
transmission with a free wheel mechanism. This prevents drive from being transmitted by inertia from the implement
to the machine, and ensures that the tractor stops immediately when the clutch is depressed.

5.5.1 Rear power take off


The rear PTO may be used in two modes (ground
speed or independent) and at two operating speeds
(540 rpm or 750 rpm).

Fig. 5.36

5-31
OPERATING INSTRUCTIONS

The rear PTO is operated with three levers.

The PTO clutch lever (1) has 2 positions:


- PTO engaged - lever up;
- PTO disengaged - lever down.
Push the lever (1) down to disengage the PTO.
Engaging the PTO: pull the lock ring (2) to release X
and then push the lever (1) up.

Danger
Releasing the clutch lever abruptly may cause the
machine to respond dangerously.
When the PTO clutch lever is lowered, the icon (X)
is displayed on the instrument panel to indicate that
the PTO is disengaged. 2 1
Warning Fig. 5.37
The lever must be kept in the lowered position as
briefly as possible, and only for the length of time
strictly necessary to select speed and mode.
Holding the PTO clutch lever in the lowered
position for longer than necessary may cause
severe damage to the clutch.

The PTO mode selector lever (3) has 3 positions:


- Ground speed - lever pulled up (S);
- Neutral - lever in centre; 3
- Independent - lever pushed down (I).
Push the lever (3) up to select Ground speed mode. S
Push the lever (3) down to select Independent
mode.
Once the relative task is complete, return the PTO
mode selector lever (3) to Neutral. N

Fig. 5.38

5-32
OPERATING INSTRUCTIONS

The PTO speed selector lever (4) has 2 positions:


- fast 750 rpm - lever up (A).
- slow 540 rpm - lever down (B); A
4

Fig. 5.39
The tractor is equipped with a safety system that stops the engine if the operator has to get up from his seat while
the rear PTO is engaged.
If the operator gets up from his seat when the PTO is engaged, a buzzer is activated and the PTO warning light (7) on
the dashboard starts to flash: if the operator sits down again within 2 seconds, the warning light (7) and the buzzer go
out; if not, the engine stops within 7 seconds, the buzzer cuts out but the warning light (7) continues to flash because
the PTO is still on.
When the engine stops once 7 seconds have elapsed, you must carry out the normal engine start-up procedure (see
the "Starting and stopping the engine" section), then reactivate the PTO as described in this section. You cannot
reactivate the engine (and the PTO) automatically simply by sitting on the seat.

Danger
The engine stops (and the PTO is disengaged) approximately 7 seconds after the operator stands up. During the
period of time an acoustic signal (buzzer) indicates that the PTO is still in operation.

To allow the PTO to continue operating even when


the driver is not seated, the "PTO Auto" mode has to 6 5
be activated by pressing the button (5) twice within AUTO
2 seconds after engaging the PTO; The icon (6) is
shown on the display. "PTO Auto" is automatically
deactivated when the operator sits again.

7
Fig. 5.40

5-33
OPERATING INSTRUCTIONS

Power Take Off operating functions


If the PTO is engaged and the operator gets up
from his seat, the alarm buzzer sounds and the PTO
warning light (1) starts to flash. If the operator sits
down again, the buzzer stops.
If the PTO is disengaged, the alarm buzzer is
not activated. If the engine is turned off when a
protective device is activated, the buzzer stops.
When the engine is turned off for safety reasons
regarding the PTO (for example, the operator gets
up from his seat), then the PTO warning light (1)
starts to flash.
When the engine is turned off for safety reasons
regarding the PTO, you must restart the engine
and reactivate the PTO. You cannot reactivate the 1
engine (and the PTO) automatically simply by sitting
on the seat.
Fig. 5.41
If malfunctioning on the seat is detected, an error is
displayed and the engine is turned off automatically
each time the PTO is engaged.

5-34
OPERATING INSTRUCTIONS

5.5.2 Front Power Take Off (if available for PLUS models)
The front Power Take Off can be used in Independent
mode at an engine speed of 1000 rpm.

Fig. 5.42

The front Power Take Off is controlled using switch


(1).
A 1
Engaging the PTO: press the lock ring (2) upwards
then press the switch (1) into position (A).
Disengaging the PTO: press switch (1) into position
2
(B).

Fig. 5.43
The tractor is equipped with a safety system that stops the front PTO if the operator has to get up from his seat.
If the operator gets up from his seat when the PTO is engaged, a buzzer is activated and the PTO warning light (5)
on the dashboard starts to flash: if the operator sits down again within 2 seconds, the warning light (5) and the buzzer
go out; if not, the PTO stops within 7 seconds, the buzzer cuts out but the warning light (5) continues to flash because
the engage button (1) is still pressed.
When the PTO stops once 7 seconds have elapsed, release and re-press the engage button (1) to re-engage the
PTO. You cannot reactivate the PTO automatically simply by sitting on the seat.

Danger
The Power Take Off disengages approximatively 7 seconds after the operator has got up from the seat. During the
period of time an acoustic signal (buzzer) indicates that the PTO is still in operation.

5-35
OPERATING INSTRUCTIONS

To allow the PTO to continue operating even when


the driver is not seated, the "PTO Auto" mode has to 4 3
be activated by pressing the button (3) twice within AUTO
2 seconds after engaging the PTO; the icon (4) is
shown on the display. "PTO Auto" is automatically
deactivated when the operator sits again.

5
Fig. 5.44

The PTO is equipped with a safety cover. Turn the


cover clockwise to release and then remove the
cover. Refit the cover, aligning the holes with the
lock pins and then turning the cover anticlockwise
to lock in place.

Fig. 5.45

5-36
OPERATING INSTRUCTIONS

Power Take Off operating functions


If the PTO is engaged and the operator gets up
from his seat, the alarm buzzer sounds and the PTO
warning light (1) starts to flash. If the operator sits 2
down again, the buzzer stops.
If the PTO is disengaged, the alarm buzzer is not
activated. If the PTO stops when a protective device
is activated, the buzzer stops.
When the PTO is disengaged for safety reasons (for
example, the operator gets up from his seat), then
the PTO warning light (1) starts to flash.
When the PTO stops for safety reasons, it must be
re-inserted by pressing button (2) to re-engage it.
You cannot reactivate the PTO automatically simply
by sitting on the seat. 1
If malfunctioning on the seat is detected, an error is
displayed and the PTO is permanently disengaged. Fig. 5.46

5-37
OPERATING INSTRUCTIONS

5.5.3 Power Take Off speed


Rear power take off
The PTO shaft rotates in a clockwise direction.

PTO speed (rpm) Engine speed (rpm)


540 2430
750 (540 Eco) 1874

5.5.4 Universal joint


See the specific manuals for the relative instructions for operating and servicing third party components safely.

Warning
For the universal joint to function correctly and to prevent damage to components and guards, bear in mind that the
maximum operating angle technically possible for the universal joint depends on the dimensions and conformation
of the PTO guard elements as much as on dimensions and conformation of the universal joint itself and its protective
devices. As a result, the maximum operating angle of the universal joint effectively possible may vary from case to
case.

Danger
Only use universal joints with adequate protective measures.

5-38
OPERATING INSTRUCTIONS

5.6 Rear lift


This is a 3 point hydraulic rear lift controlled from a
hydraulic distributor.
The following operating modes are available: 1
- Position control
- Draft control
- Float mode 2
- Mixed control mode
The lift is controlled from the two levers on the right
hand side of the seat:
1 - Position control lever
2 - Draft control lever

Fig. 5.47

5.6.1 Using position control mode


The position control function is used to set a specific
position for the implement at any point from the
minimum implement height to the maximum height,
and with the implement either engaged with or
above the soil, and maintain this position.
This function may be used with for both implements 2 1
without wheels or other supporting elements, and
with wheels or other supporting elements.
- Move the draft control lever (2) completely
forwards to the end stop.
- Move the position control lever (1) to set the
required height. The position assumed by the
implement is proportional to the position of
the lever.
Pull the lever (1) completely back to set the
maximum lift height. Push the lever (1) com-
pletely forwards to lower the lift completely.
Fig. 5.48

Fig. 5.49

5-39
OPERATING INSTRUCTIONS

5.6.2 Using draft control mode


The lift may be used in draft control mode to maintain
constant draft force irrespective of variations in
working conditions.
This function may be used with all implements
carried by the tractor with no form of support on the 2 1
ground such as sleds, wheels etc.
- Move the position control lever (1) completely
forwards.
- Set the required draft setting with the draft
control lever (2).
- Raise or lower the lift with the lift position con-
trol lever (1).

Fig. 5.50

Note
The working depth attained by the implement is
proportional to draft force and dependent on the
consistency of the soil. In this mode, the draft
force requested by the lift from the tractor remains
constant.

Fig. 5.51

When working in draft control mode, the drop rate of


the lift may be set with the lift lock adjuster (3).

Fig. 5.52

5-40
OPERATING INSTRUCTIONS

5.6.3 Mixed position/draft control


This function is intended for tasks requiring draft
control in irregular soil consistency conditions, which
may lead to the implement engaging too deeply in 1
the soil.
The lift operates with draft control but also prevents
the implement from engaging too deeply in the soil if 2
it encounters zones with less soil resistance.
Engage the implement to the required working
depth as described for "Draft control mode":
- Move the position control lever (1) completely
forwards.
- Set the required draft setting with the draft
control lever (2).
- Raise or lower the lift with the lift position con-
trol lever (1).
- Once the implement stabilises at the desi-
red depth, move the position control lever (1) Fig. 5.53
backwards until the lift arms start to rise.
Use the lift position control lever (1) only to lift and engage the implement in the soil.

5.6.4 Float mode


This function allows the implement to move freely
and follow the contours of the terrain when using
implements such as cultivators, ridge tills, shovels 1
etc.
Push both the position (1) and draft (2) control levers
completely forwards. 2

Fig. 5.54

5-41
OPERATING INSTRUCTIONS

5.6.5 Speed adjustment and lift sensitivity


Tighten the adjuster valve (3) to reduce lift drop rate.
Loosen the adjuster valve to increase drop rate.

Fig. 5.55

5.6.6 Driving on the road


When driving on roads with an implement connected
to the tractor:
1
- tighten the lift arm drop rate setting valve (3)
completely to lock the arms in position;
- raise the lift completely, pulling the position
control lever (1) all the way back.

Fig. 5.56

5-42
OPERATING INSTRUCTIONS

5.7 Front lift (if available for PLUS models)


This is a lift/lower type 3 point hydraulic front lift controlled from a hydraulic distributor. The lift is controlled from a
lever that varies according to the configuration of the tractor.

5.7.1 Front lift with front distributor


The lift system is operated using a lever (1):
- Lever forward - lower implement
- Lever back - raise implement
- Lever fully forward - float mode position, im-
plement free to follow the contours of the ter-
rain

Fig. 5.57

5-43
OPERATING INSTRUCTIONS

5.8 Towing hitch and drawbar


5.8.1 Safety precautions and warnings

Danger
All installation, usage, cleaning, maintenance and adjustment procedures must be performed with the machine
off and with the lift in the safety lock position. Wear suitable personal protective equipment (safety gloves and
footwear) when performing these operations.

Danger
For safety, the correct type of towing device must be used for the trailer or implement towed in accordance with
applicable legislation.

Danger
The risk of the machine rearing is increased when the towing device is set to the highest position. Keep out of the
area between the tractor and the towed vehicle.

Danger
Before use, inspect the device and check that it works correctly to prevent the risk of damage, and identify any worn
components which must be replaced. Never use the device with damaged, worn or missing components.

Danger
Do not make any modifications or alterations to the device.

Warning
The device may only be used by persons with adequate experience in the use of this type of equipment. Always
refer to the instructions given herein. All adjustment and maintenance procedures may only be performed by
authorised, qualified personnel.

Warning
The towing device must be used correctly and set to the correct height to ensure the driveability of the machine.

Warning
When using a trailer with synchronised driven wheels, the drawbar must be kept in as horizontal position as
possible.

Warning
The machine is equipped with an emergency front tow hitch for moving a trailer in an emergency or for towing the
machine itself if necessary.

5-44
OPERATING INSTRUCTIONS

5.8.2 Front towing hitch


The machine is equipped with an emergency front
tow hitch for moving a trailer in an emergency or for A
towing the machine itself if necessary.
A - Version with support for front bal-
last
B - Version with front lift

Warning
Only use the front towing hitch to tow the tractor in
an emergency.
Only tow in a straight direction relative to the
centreline of the tractor.
Use only for the intended purpose and as
indicated.

Fig. 5.58
Caution
Do not exceed 10 Km/h when towing the tractor.
An operator must remain on board the towed
vehicle to manoeuvre the vehicle itself as
necessary.

B
Note
More force is needed to steer the wheels when
the engine of the tractor is not running.
To prevent damage to the transmission and
hydraulic system, ensure that:
- the differential lock is disengaged;
- the gear and range selector levers are in neu-
tral;
- four wheel drive is disengaged;
- the parking brake is disengaged.

Fig. 5.59

5-45
OPERATING INSTRUCTIONS

5.8.3 Rear towing hitches


Instructions for using the towing hitch

- Lift the towing eye hitch pin and reverse with the tractor to align the towing hitch correctly with the towing eye
of the trailer.
- Push the hitch pin back into the hitch and ensure that the accidental uncoupling prevention device is fitted in
place.

EEC-X fixed pin tow hitch (D.28)


EU mark or approval number: e11*00303*00

Category EEC-X
Vertical adjustment Pins
Pin diameter (mm) 28
Hitch point position (mm):

Version S60 S60 S60


PLUS PLUS
S80
S80 S80
S80 40
PLUS PLUS
Km/h
High Low
profile profile
h Min (mm) 314 364 308
Max (mm) 649 699 643
Fig. 5.60

EEC swivel tow hitch (D.31)


EU mark or approval number: e11*00297*00

Category EEC
Vertical adjustment Pins
Pin diameter (mm) 31
Hitch point position (mm):

Version S60 S60 S60


PLUS PLUS
S80
S80 S80
S80 40
PLUS PLUS
Km/h
High Low
profile profile
h Min (mm) 299 349 293
Max (mm) 674 554 668
Fig. 5.61

5-46
OPERATING INSTRUCTIONS

5.8.4 Drawbars
EEC drawbar (D.31)
EU mark or approval number: e11*00301*00

Category EEC
Length (mm) 760
Pin diameter (mm) 31
Hitch point position (mm):

Version S60 S60 S60


PLUS PLUS
S80
S80 S80
S80 40
PLUS PLUS
Km/h
High Low
profile profile
h Min (mm) 348 398 342
Max (mm) 348 398 342
Fig. 5.62

EEC-X drawbar (D.28)


EU mark or approval number: e11*00308*00

Category EEC
Length (mm) 760
Pin diameter (mm) 28
Hitch point position (mm):

Version S60 PLUS


S80 PLUS
High/low profile
h Min (mm) -
Max (mm) -
e Min (mm) -
Max (mm) -
Fig. 5.63

5-47
OPERATING INSTRUCTIONS

5.9 Towing trailers


Danger
Stopping distances increase with speed and with the weight of the towed weight. Drive slowly and allow more time
and distance to stop safely.

Danger
The total towed weight must not exceed the combined weight of the tractor, the ballast and the operator. Apply
counterweights or ballast weights to the wheels as described in the operator manual of the implement or of the
tractor.

Danger
Towing an excessive load may cause loss of traction and loss of control on slopes. Reduce the weight towed by
the tractor when working on slopes.

Danger
Never carry persons or allow children in or on the towed implement

Danger
Use only homologated towing hitches. Only tow with a machine with a suitable towing hitch. Towed implements
must only be hitched to the approved hitching point.

Danger
If it is not possible to reverse up a slope when towing a load, this means that the gradient is too steep for working
with a towed load. Reduce the load towed or abandon the task.

Danger
Never negotiate a downhill gradient with the machine in neutral.

Danger
Keep out of the area between the tractor and the towed vehicle.

Danger
Do not make sudden turns. Work with particular caution when turning or working on poor surfaces. Take extreme
care when reversing.

5-48
OPERATING INSTRUCTIONS

Set the towing hitch to the correct height for the


weight of the load towed.

Fig. 5.64

5.9.1 7 pole socket for trailer


The seven pole socket is situated at the rear of the
cab, to the right of the rear multifunction bracket.
The socket is used to connect the lights, turn signals
and other electric utilities of a trailer or implement.

Fig. 5.65

Warning
Fit supplementary lights if the towed implement obstructs or limits visibility of the turn indicators or other lights on
the rear of the machine.

5-49
OPERATING INSTRUCTIONS

5.10 Three point linkage for implements


5.10.1 Rear three-point linkage

Danger
Any adjustments to the three point linkage or to the implement must be made with the engine off, the key removed
from the ignition switch and the implement lowered to the ground.

Danger
Keep out of the area between the tractor and the towed vehicle/implement when checking the three point linkage.

Danger
Do not use the top link of the lift as a towing point for the machine.

Danger
When driving on roads with an implement carried on the three point linkage, take up the slack in the chains and
keep the lift raised.

Danger
Never work under an implement raised only by the hydraulic lift. Always use a suitable support to hold it in place
and turn off the engine.

Caution
The maximum permissible load value of the lift is indicative only. The weight of the implements lifted must be less
than maximum liftable load, as the distance between the three point linkage and the centre of gravity of the load
also significantly influences the load effectively sustained by the linkage.
The weight sustained by the linkage increases significantly within increasing distance.

Warning
The top link must be set in the highest hole when driving on the road to prevent damage to the swinging drawbar
carrier.
The machine is equipped with a three-point hitch.
For the lift to operate properly, carefully check the dimensions of the implement to be hitched to the tractor.
To prevent the undue stress to the linkage assembly caused by incompatible dimensions, the implement hitch point
must be of the same category as the three point linkage of the tractor hitch.

5-50
OPERATING INSTRUCTIONS

The three point linkage consists of the following


components:
1 - Top link arm
2 - Mechanical/hydraulic adjustable
tie-rod 1
3 - Lateral stabiliser
4 - Lower lift arm
5 - Implement coupling end
2

4 3

Fig. 5.66

5.10.1.1 Adjusting the three point linkage


The top link arm coupling has three holes to
facilitate hitching the implement and setting the
correct implement inclination angle. This angle
also determines the correct draft control sensitivity
setting to use with the implement.
1
To adjust the top link, remove the split pin (1) from
the retainer pin (2), pull the retainer pin (2) out from
the brackets, set the top link at the required hole
height and refit the retainer pin (2) and the split pin
(1).
Consider the following when choosing the top link
fastening hole used: 2
- fastening the top link on the uppermost hole
offers the least sensitivity (suitable for imple-
ments with high draft forces);
- fastening the top link on the lowermost hole
offers the greatest sensitivity (suitable for Fig. 5.67
light implements).

Danger
The following adjustment must only be performed with the machine stationary with the engine switched off and the
parking brake engaged.

5-51
OPERATING INSTRUCTIONS

5.10.1.2 Top link arm


Adjust the length of the top link arm to vary the angle
of attack of the implement compared to the ground.
Turn the top link to set the required length using the
2 3 1
lever (1).
The implement link end ball (2) has two holes for
use as a category 1 or a category 2 device.
Tighten the lock ring (3) to secure the top link in the
required position.

Fig. 5.68

When the top link is not in use, attach the spring (4)
to the fixed bracket (5).

Fig. 5.69

5-52
OPERATING INSTRUCTIONS

5.10.1.3 Adjustable vertical tie rods


Turn the adjustable tie-rod (1) to level and align
the lower lift arms in the correct position for the
implement used and the task. 2 1 4
For adjustable side links with hand crank:
- lift the hook (1); 3
- turn the hand crank (2) to increase or reduce
length as needed;
- lower the hook (1) to lock the hand crank (2).
For adjustable side links without hand crank:
- remove the split pin (4) and remove the lock
pin and the plate (3);
- turn to increase or reduce length as needed;
- refit the lock pin, the plate (3) and the split pin
(4).
- plates (3) in vertical position = swin-
ging enabled
- plates (3) in horizontal position = swin- Fig. 5.70
ging disabled
After adjusting, with the lift completely raised, check
that implement is not lifted by more than necessary,
and with the lift lowered, check that implement still
has additional downward travel.

5.10.1.4 Lateral stabiliser


Adjust the lateral stabilisers (1) to limit the lateral
movement of the lower lift arms. Tighten or loosen
the stabiliser with the handle to set the required
amount of lateral swing.
- 50-60 mm lateral swing for ploughs, rotary
harrows etc.;
- 10-50 mm lateral swing for grader blades,
cultivators etc.;
- 0 mm lateral transporting implements (imple- 1
ment not in use).
Instructions:
- lift the hook and remove the lock pin;
- turn to increase or reduce length as needed;
- fit the lock pin in the required hole and then
re-engage the hook.

Fig. 5.71

5-53
OPERATING INSTRUCTIONS

5.10.1.5 Implement coupling end


The implement link end ball (1) has two holes for
use as a category 1 or category 2 device.

Fig. 5.72

5-54
OPERATING INSTRUCTIONS

5.10.2 Front three point linkage (if available for PLUS models)
The three point linkage consists of the following
components:
1 - Top link arm
1
2 - Implement coupling end

Fig. 5.73

5.10.2.1 Adjusting the three point linkage


The top link arm coupling has two holes to facilitate
hitching the implement and setting the correct
implement inclination angle. 1
To adjust the top link, remove the split pin (1) from
the retainer pin (2), pull the retainer pin (2) out from
the brackets, set the top link at the required hole
height and refit the retainer pin (2) and the split pin
(1).

Danger
The following adjustment must only be performed
with the machine stationary with the engine
switched off and the parking brake engaged. 2

Fig. 5.74

5-55
OPERATING INSTRUCTIONS

5.10.2.2 Top link arm


Adjust the length of the top link arm to vary the angle
of attack of the implement compared to the ground:
1 - undo ring nut (2);
2 1
2 - adjust the length of the arm by turning lever (1);
3 - securely tighten ring nut (2) to secure the arm.

Fig. 5.75

5.10.2.3 Implement coupling end


Implement hitching pin (1).

Fig. 5.76

5-56
OPERATING INSTRUCTIONS

5.11 Auxiliary hydraulic distributors


Danger
Use extreme caution when detaching and reconnecting implements.

Danger
Always wear safety gloves and safety eyewear to protect your eyes.

Danger
Escaping pressurised hydraulic fluid can have enough force to penetrate the skin. The fluid for hydraulically
controlled systems can also cause injection injuries. Seek immediate medical attention in the event of any injury
caused by escaping hydraulic fluid. Failure to do so may result in severe infection or dermatological reactions.
Never check for a fluid leak with your hands. Use a piece or wood or cardboard to locate leaks.

Danger
The tightness of all of the connection devices and the conditions of the hoses and pipes must be checked before
pressurising the system. Release all the pressure in the system before disconnecting hoses and before carrying
out any other work on the hydraulic system.
The tractor is equipped with auxiliary hydraulic distributors for operating external hydraulic cylinders.
The distributor valves are equipped with 1/2" NPTF female couplers complete with rubber dust caps.
Tractors may be equipped with the following different types of distributor:
- single acting;
- double acting;
- double acting with detent;
- double acting with float mode.
These distributors are connected via lines to corresponding hydraulic couplers situated on the rear or front right hand
side of the machine, depending on the configuration of the tractor. The numbers on the caps of the hydraulic couplers
and on the control levers identify which coupler is assigned to which control.

The control levers for the rear distributors (1) are


situated to the right of the driver seat and control the
hydraulic couplers (2) on the rear right of the tractor. 2

Fig. 5.77

5-57
OPERATING INSTRUCTIONS

The control levers (3) of the front distributors are


located on the RH front side and control the hydraulic
couplers (4) on the RH front side.

4
Fig. 5.78
Depending on the version of the hydraulic distributors installed on the machine, the control levers perform the
following functions:
- Single acting hydraulic distributor control lever: the cylinder extends when the lever is raised and retracts
when the lever is lowered as a result of the weight of the implement installed.
- Single acting hydraulic distributor control lever with coupling in floating position: the cylinder extends
when the lever is raised and retracts when the lever is lowered as a result of the weight of the implement in-
stalled. The float function allows the implement to follow the contours of the terrain.
- Double acting hydraulic distributor control lever: the cylinder extends when the lever is raised and retracts
when the lever is lowered.
- Double acting hydraulic distributor control lever with detent: the cylinder extends when the lever is raised
and retracts when the lever is lowered. The detent function may be used to hold the distributor lever in a raised
position.
- Double acting hydraulic distributor control lever with sprung lever return: The detent function may be
used to hold the distributor lever in position. The sprung lever return function (KICK-OUT) automatically disa-
bles (releases) the detent function by moving the lever to the neutral position once the maximum set pressure
has been reached.
- Double acting hydraulic distributor control lever with fourth float mode position: the cylinder extends
when the lever is raised and retracts when the lever is lowered. The float function allows the implement to
follow the contours of the terrain.

Warning
Check the transmission oil level often to ensure that the hydraulic circuit operates correctly.

5-58
OPERATING INSTRUCTIONS

The quick coupling with the black cap may be used


as a free return line for returning external oil directly
to the transmission casing.

Fig. 5.79
The external hydraulic cylinders connected to the tractor hydraulic circuit must be equipped with hoses and 1/2" male
couplings to connect them to the quick couplings on the back of the tractor.

5-59
OPERATING INSTRUCTIONS

5.11.1 Available configurations


5.11.1.1 Rear auxiliary distributors
These tractor models are equipped with up to three
rear distributors.

Type
A Convertible, with single or double action
operation
B* Single acting with float mode detent; or
double action with lever detent; or double
action with lever return spring; or double
action with fourth float mode position
C* Single acting with float mode detent; or
double action with lever detent; or double
action with lever return spring; or double
action with fourth float mode position
A B C
* - Optional
Fig. 5.80

The black lever (A) controls the rear distributor with


black quick couplers.
Pushing the lever (A) up sends oil to the quick
coupler (A1) and extends the cylinder.
Pulling the lever (A) downwards sends oil to the
quick coupler (A2) so that the cylinder can be
retracted.

Fig. 5.81

A1

A2

Fig. 5.82

5-60
OPERATING INSTRUCTIONS

The blue lever (B) controls the rear distributor with


blue quick couplers.
Pushing the lever (B) up sends oil to the quick
coupler (B1) and extends the cylinder.
Pulling the lever (B) downwards sends oil to the B
quick coupler (B2) so that the cylinder can be
retracted.

Fig. 5.83

B1

B2

Fig. 5.84

5-61
OPERATING INSTRUCTIONS

The green lever (C) controls the rear distributor with


green quick couplings.
Pushing the lever (C) up sends oil to the quick
coupler (C1) and extends the cylinder.
Pushing the lever (C) down sends oil to the quick C
coupler (C2) and retracts the cylinder.

Fig. 5.85

C1

C2

Fig. 5.86

5-62
OPERATING INSTRUCTIONS

5.11.1.2 Front auxiliary distributors (if available for PLUS models)


These tractor models are equipped with up to three
front distributors.
A B
Type C
A Single acting with float mode detent; or
double acting; or double action with lever
detent; or double action with fourth float
mode position
B Single acting with float mode detent; or
double acting; or double action with lever
detent; or double action with fourth float
mode position
C Single acting with float mode detent; or
double acting; or double action with lever
detent; or double action with fourth float
mode position
Fig. 5.87

The black lever (A) controls the rear distributor with


black quick couplers.
A
Pushing the lever (A) up sends oil to the quick
coupler (A1) and extends the cylinder.
Pulling the lever (A) downwards sends oil to the
quick coupler (A2) so that the cylinder can be
retracted.

Note
Depending on the configuration, the distributor is
used to control the front lift. See the section that
specifically describes how it operates.

Fig. 5.88

A1

A2

Fig. 5.89

5-63
OPERATING INSTRUCTIONS

The blue lever (B) controls the rear distributor with


blue quick couplers.
B
Pushing the lever (B) up sends oil to the quick
coupler (B1) and extends the cylinder.
Pulling the lever (B) downwards sends oil to the
quick coupler (B2) so that the cylinder can be
retracted.

Fig. 5.90

B1

B2

Fig. 5.91

5-64
OPERATING INSTRUCTIONS

The green lever (C) controls the rear distributor with


green quick couplings.
Pushing the lever (C) up sends oil to the quick C
coupler (C1) and extends the cylinder.
Pushing the lever (C) down sends oil to the quick
coupler (C2) and retracts the cylinder.

Fig. 5.92

C1

C2

Fig. 5.93

5-65
OPERATING INSTRUCTIONS

5.11.2 Connecting external implements to the quick couplers

Danger
Keep out of the working radius of implements when connecting quick couplers.
Do not allow people to stand nearby.

Danger
Make sure that the male connector is engaged correctly in the quick coupler before starting the tractor.

Danger
Using lock valves on hydraulic drives is recommended for greater safety.
Connect the hose to the quick coupler of the distributor as follows:
- clean the male connector on the implement;
- stop the engine;
- make sure the hydraulic lift is lowered;
- move the lever of the distributor you intend to use for the connection several times throughout its entire travel
to release the pressure from the circuit;
- lift the protective cover on the quick coupler connected to the distributor;
- clean the coupler and the male connector thoroughly;
- push the lock ring and engage the male connector in the coupler.
Once this procedure is complete, the engine may be started and the distributor may be used as required.

5.11.3 Disconnecting external implements from quick couplers


Disconnect the hose from the quick coupler of the distributor as follows:
- stop the engine;
- move the lever of the distributor you intend to use for the connection several times throughout its entire travel
to release the pressure from the circuit;
- push the lock ring and engage the male connector in the coupler;
- close the dust cap of coupler and clean the coupler.
Once this procedure is complete, the engine may be started and the distributor may be used as required.

5-66
OPERATING INSTRUCTIONS

5.12 Wheels and tracks


Danger
Tyres must be replaced by qualified personnel using suitable equipment and technical expertise.
A failure to comply with this recommendation may result in serious injury or death.

Danger
The tyre may explode when being inflated if it is damaged or if the rim is not intact or correctly matched.

Warning
Replace any tyres that show signs of damage, punctures or swelling immediately.

Warning
Periodically check that the tyres are inflated to the correct pressure and check the values with the information
provided by the manufacturer in relation to use of the tractor.
Follow the following instructions on use, maintenance and replacement of tyres:
- choose tyres that are suitable for tractor use, in the recommended combinations;
- use tyres that are suitable for the work load;
- do not exceed the speed limit indicated on the tyres;
- check that the nuts on the tyres which have just been fitted are tight after 3 hours of work;
- periodically check that the nuts are tight, that tread wear is even and that there are no signs of damage, swel-
ling or punctures;
- contact specialised technicians if a tyre is subjected to a violent impact or is torn;
- do not park on petroleum-based substances (oil, grease, diesel, etc.) to avoid damaging the tyres;
- tyres fitted on tractors which are put into storage may deteriorate more quickly; make sure the tractor is raised
off the ground and protect the tyres from direct sunlight.

1 - Tyre
2 - Well 2 1
3 - Connecting bracket
4 - Rim (or disc)
3

Fig. 5.94

5-67
OPERATING INSTRUCTIONS

5.12.1 Inflating the tyres

Danger
Always keep tyres inflated to the correct pressure. Never exceed this value since excessive pressure may cause
the tyre to explode. Using tyres inflated to incorrect pressure may have fatal consequences.
Inflating the tyres to the correct pressure is vital to ensuring that they are safe and long lasting. Incorrect inflation
pressure involves the following risks:
- Low pressure causes premature and uneven wear and significantly shortens the life of the tyre. A flat tyre may
also result in bead unseating.
- Excessive pressure reduces the tyre's resistance to impact and increases the probability of it developing swel-
ling and deformation which may also involve the rim and lead to the tyre bursting.

1 2 3

Fig. 5.95
1 - Correct pressure
2 - Excessive pressure
3 - Low pressure

5-68
OPERATING INSTRUCTIONS

Pressure ctrl
The pressure must be checked regularly, at least
once every 15 days, especially if the tyres are
ballasted with liquid.
Check the pressure when the tyres are cold since
pressure is affected by overheating. Tyres are cold
if they have not been used for at least 1 hour.

Fig. 5.96

Caution
When checking the tyre pressure, stand out of line of the valve or cap as far as possible.

Warning
Never reduce the inflation pressure when the tyres are still warm.

Warning
Do not overload the tractor when the track is widened.

Note
Axle load affects inflation pressure.

5-69
OPERATING INSTRUCTIONS

5.12.2 Puncturing of a tyre

Danger
Stop driving immediately if the tyre is flat after puncturing or any other reason.
If it is not safe to stop immediately, when on a road, for example, find a safe place to stop.
Tyres must be repaired and replaced by authorised, suitably qualified personnel.
The procedure for replacing a wheel is described in the "Replacing a wheel" section.

5.12.3 Replacing a wheel


To replace a wheel, do the following.

Danger
Tyres must be repaired and replaced by
authorised, qualified personnel using suitable
equipment.
Make sure that other personnel keep a safe
distance away during the operation.
1 - Remove the wheel ballast, if installed.
2 - Lift the tractor. See the "Lift points" section in the
chapter "General safety rules" for information on
how to lift the tractor safely.
3 - Completely deflate the tyre on the wheel that you
want to replace.
4 - Unscrew the nuts that fasten the wheel to the Fig. 5.97
axle shaft and then remove the wheel.
5 - Fit the new wheel and then tighten the nuts/
screws to the correct tightening torque.
6 - Lower the tractor.

Warning
Once the first 10 hours of work have elapsed after refitting the wheel, check the torque by retightening the screws
on the wheel using a suitable torque wrench.

Tightening torques
The following table shows the tightening torques for fastening the wheels to the hubs (axle shaft).

Wheel Torque
Front wheel 148 N·m (14.8 kg·m)
Rear wheel 310 N·m (31 kg·m)

5-70
OPERATING INSTRUCTIONS

5.12.4 Adjusting the tracks

Danger
Only use the tractor if the wheels, rims and wells are securely fastened. Tighten screws and nuts to the recommended
torque.

Different types of agricultural work may require


different track widths.
A simple adjustment to the track is obtained by
fastening the wheel rim to the axle shaft (4) with
the concave part facing inwards or outwards by
inverting the position of the wheels on the axle to
1 3
keep the tops of the tread facing the drive direction.
If the wheels have an adjustable track rim, you
can also remove the wheel (2) from the well (1)
and refit it in a different position. The connecting 2
brackets (3) are off-centre to the well axle (1) so that 4
different track widths can be determined according
to the refitting configuration. This adjustment is not
possible for fixed track rims since the wheel (2) and
the well (1) are one single piece.
In practice, not all track widths can be used since
the tyre may not have enough space. Fig. 5.98

Warning
When adjusting the track widths, make sure that the tread is correctly positioned for the forward drive direction. The
position of the tread is indicated by an arrow on the side of the tyre.

Warning
Use suitable lifting equipment to support the wheels and wear suitable protective clothing.
Work on one wheel at a time and only move on to the next after completely securing the previous one.

Checking the maximum steering angle

Warning
After adjusting the track widths, it is important to check the maximum steering angle.
Carry out the following procedure.
- Lift the front end off the ground so that the front axle can reach maximum oscillation. See the "Lift points" sec-
tion in the chapter "General safety rules" for information on how to lift the tractor safely.
- Turn on the engine and turn the steering wheel to full lock, both left and right.
- Make sure that the tyres (or mudguards, if steered) remain at a minimum distance of 2 cm from the bodywork
(or from the mudguards, if fixed).
If this distance is not correct, you must adjust the steering angle of the wheels and if necessary, adjust the
rotation angle of the front mudguards (see the "Front mudguards" section, if available).

5-71
OPERATING INSTRUCTIONS

5.12.4.1 Attaching the wheel to the well


In wheels with an adjustable track rim, you can adjust the track width by removing the wheels or discs from the well
and refitting them in a different position. The wheel is fastened to the well by bolts screwed into special brackets.
Various types of brackets are used to attach the wheel to the wheel well.

Types of connecting brackets


Block Ring

Zeta Omega

Double Omega H.D Omega

Waffle - -

Tightening torques for adjustable rims


The following table shows the torque values for the screws and nuts that fasten the wheel to the well for the wheels
available.

Wheel Torque (Nm)


WHEEL DISC 8KX 16 REG. 250
DISC R. 11 X 20 REG. ARB 250
DISC R. W10 X 24 REG. AR 250
DISC R. W12 X 24 REG. AR 230
WHEEL DISC W10X 20 REG. 250

5-72
OPERATING INSTRUCTIONS

5.12.4.2 Track widths


Axle width
The "axle width" is the distance between the mating surfaces of the axle shafts (without wheels).

Front axle width (A):

Model Distance (mm)


S60/80 Low 1220
S80 40 Km/h
S60/80 PLUS Low 1220
S60/80 PLUS High 1253
A B
Rear axle width (B):

Model Distance (mm)


S60/80 Low 1228
S80 40 Km/h
S60/80 PLUS Low 1228
S60/80 PLUS High 1228
Fig. 5.99

Track widths

A1 A2 A3 A4

B1 B2 B3 B4

Fig. 5.100
A - Internally mounted flange
B - Externally mounted flange

5-73
OPERATING INSTRUCTIONS

S60/80 – S80 40km/h Basso:

Set Axle Tyre Wheel 1A 2A 3A 4A 1B 2B 3B 4B


(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
Front 11.0/65-12" 7K-12 / / 1.146* / / / / 1.306
1
Rear 320/85-R20" W10X20 1.041* 1.221 1.131 1.311 1.161 1.341 1.251 1.431
Front 11.0/65-12" 7K-12 / / 1.146* / / 1.294 / /
2
Rear 360/70-R20" 11X20 1.014 1.248 1.104 1.338 1.134* 1.368 1.224 1.458
Front 27/10.50-15" 8Jx15 / / 1.202* / / / / 1.254
3
Rear 41/14.00-20" W11HX20 / / 1.175* / / / / 1.297
Front 240/70R16" 8KX16 1.081† 1.274 1.142 1.335 1.121* 1.314 1.182 1.375
4
Rear 320/70-R24" W10x24 1.044* 1.098 1.134 1.188 1.284 1.338 1.374 1.297
S60/80 PLUS Low:

Set Axle Tyre Wheel 1A 2A 3A 4A 1B 2B 3B 4B


(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
Front 11.0/65-12" 7K-12 / / 1.146* / / / / 1.306
1
Rear 320/85-R20" W10X20 1.041* 1.221 1.131 1.311 1.161 1.341 1.251 1.431
Front 260/70-R16" 8KX16 / / 1.142* / / / / 1.375
2
Rear 360/70-R24" W12x24 1.062 1.080* 1.152 1.170 1.302 1.320 1.392 1.410
Front 11.0/65-12" 7K-12 / / 1.146* / / / / 1.306
3
Rear 360/70-R20" 11X20 1.014 1.248 1.104 1.338 1.134* 1.368 1.224 1.458
Front 27/10.50-15" 8Jx15 / / 1.202* / / / / 1.254
4
Rear 41/14.00-20" W11HX20 / / 1.175* / / / / 1.297
Front 240/70R16" 8KX16 1.081† 1.274 1.142 1.335 1.121* 1.314 1.182 1.375
5
Rear 320/70-R24" W10x24 1.044* 1.098 1.134 1.188 1.284 1.338 1.374 1.428
S60/80 PLUS High:

Set Axle Tyre Wheel 1A 2A 3A 4A 1B 2B 3B 4B


(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
Front 260/70-R16" 8KX16 / / 1.175* / / / / 1.408
1
Rear 360/70-R24" W12x24 1.062 1.080* 1.152 1.170 1.302 1.320 1.392 1.410
Front 11.0/65-12" 7K-12 / / 1.179* / / / / 1.339
2
Rear 360/70-R20" 11X20 1.014 1.248 1.104 1.338 1.134* 1.368 1.224 1.458
Front 27/10.50-15" 8Jx15 / / 1.235* / / / / 1.287
3
Rear 41/14.00-20" W11HX20 / / 1.175* / / / / 1.297
Front 240/70R16" 8KX16 1.114† 1.307 1.175 1.368 1.154* 1.347 1.215 1.408
4
Rear 320/70-R24" W10x24 1.044* 1.098 1.134 1.188 1.284 1.338 1.374 1.428

* - Standard
† - Not recommended
‡ - Not possible
^ - Special, available as an option
Set - Tyre combinations

5-74
OPERATING INSTRUCTIONS

5.12.5 Adjusting the steering angle


When adjusting the track widths, the tyres may come into contact with the bodywork when the wheels are on full lock.
To correct this problem, turn the adjuster screw (1), located on both sides of the front axle.

Warning
This must be done by qualified personnel using suitable equipment.

Warning
Adjustment must be carried out with the axle on full lock (on a wedge, first on one wheel and then on the other).

Carry out the following procedure.


- Steer the wheels.
- Tighten or loosen the screw (1) until there is
a distance of at least 2 cm between the tyre
and the bodywork.
- Once the distance is correct, block the screw
by securely tightening the checknut (2).
Perform the above operations for both front wheels.
Once you have completed the procedure, check
again that there is a distance of at least 2 cm
between the tyre and the bodywork on both sides.

1 2

Fig. 5.101

5-75
OPERATING INSTRUCTIONS

5.13 Front mudguards (if present)


The front mudguards guarantee improved safety and help to protect the tractor from excessive dirt.
Depending on the tyres that have been fitted and the established track width (see relevant section), you may have
to adjust the position of the mudguard to maintain the correct distance between it and the other parts of the tractor.
Any adjustment must comply with the following requirements:
- Keep a distance of at least 2 cm from the bodywork.
- Align the mudguard with the wheel.
The following adjustments are possible:
- Adjusting the rotation angle
- Horizontal adjustment

5.13.1 Adjusting the rotation angle


The maximum angle of rotation of the mudguards
can be adjusted. This is done by changing the A B
position in the slot of the adjuster screw (1) in
relation to the retainer bracket (2):
- if the screw (1) is placed as far as possible
from the bracket (2), as shown in (A), the 2 2
mudguard can reach the maximum angle of
rotation;
- if the screw (1) is placed next to the bracket
(2), as shown in (B), the mudguard cannot ro-
tate and is blocked parallel to the engine;
- if the screw (1) is placed in an intermediate
position, partial rotation is possible rather
than the two extremes described above.
1 1
Each front mudguard has its own adjuster screw and
the angle of rotation should therefore be adjusted
on both. Fig. 5.102

5.13.2 Horizontal adjustment


The horizontal position of the mudguard can be
adjusted in relation to the support (1): unscrew 2
the mudguard fastener bolts near the slots (2),
then move the mudguard to the horizontal position
required and refasten it to the support (1) by
refastening the bolts.
1

Fig. 5.103

5-76
OPERATING INSTRUCTIONS

5.14 Ballast weights


5.14.1 Front ballast weights (optional)
The tractor may be fitted with cast iron front ballast
weights for working with very heavy implements
connected to the lift which could imbalance the
tractor. These ballast weights weigh 20 Kg each,
and up to 5 may be fitted to the tractor.

Fig. 5.104

To fit or remove the ballast weights:


- undo the bolt (1);
- pull out the pin (2);
- remove the split pin (3) and the spring (5);
- pull out the lock pin (4) from the side opposite 4
the split pin (3) removed in the previous step;
- fit or remove ballast plates on the front carrier
bracket;
- fasten the plates with the specific tie-rods;
3
- refit the pin (3), the spring (5) and the split pin
(4); 5
- refit the pin (2);
- tighten the bolt (1).
1
Warning 2
Check that the ballast weights are securely
fastened and that the bolt is tightened before Fig. 5.105
using the tractor.

5-77
OPERATING INSTRUCTIONS

5.14.2 Liquid ballast


The driving wheels are ballasted by pouring water into the tyres.

Warning
The use of liquid ballast requires special tools and specific training. Have the procedure done by your dealer or a
tyre service centre.

Warning
NEVER fill a tyre with water to over 90% of its volume. Overfilling with water may damage the tyre.

Warning
It is preferable to use tyres with inner tubes.
If using tubeless tyres, ask your dealer for information on lubricating the disc to prevent corrosion.

Warning
Use water with an antifreeze solution in cold weather.

Warning
Do not use alcohol as liquid ballast.

Danger
Do not exceed a road speed of 32 km/h (20 mph) when using liquid ballast.

5-78
OPERATING INSTRUCTIONS

To fill with water:


- rotate the wheel so that the valve is at the top;
- carefully unscrew the movable valve fitting;
- fill the tyre with water using the specific tool;
- occasionally stop filling with water and wait
for the air to escape;
- fill the front tyres to 40% or 75%, depending
the amount of ballast needed;
fill the rear tyres to no more than 40%;
- tighten the movable valve fitting;
- Inflate the tyre to the normal operating pres-
sure.

Warning
The tyres must be filled to the same level on both
sides of the axle.
Fig. 5.106

How to drain out the water:


- rotate the wheel so that the valve is at the
bottom;
- carefully unscrew the movable valve fitting;
- let the water drain out;
- connect a suitable fitting to the valve with a
length of tube reaching the bottom of the tyre
to complete draining the tyre;
- inflate the tyre until all the water remaining in
the tyre is expelled;
- tighten the movable valve fitting;
- Inflate the tyre to the normal operating pres-
sure.

Fig. 5.107

5-79
OPERATING INSTRUCTIONS

5-80
SERVICE PROCEDURES

6 : Service procedures

Index

6.1 Tractor maintenance.........................................................................................6-3


6.1.1 Check and clean.....................................................................................6-4
6.1.2 Replacement intervals...........................................................................6-5
6.1.3 Technical maintenance operation..........................................................6-6
6.2 General maintenance and inspection..............................................................6-8
6.2.1 Opening the bonnet...............................................................................6-8
6.2.2 Refuelling...............................................................................................6-8
6.2.3 Checking engine oil level........................................................................6-9
6.2.4 Check the tightness of the screws and connectors................................6-9
6.2.5 Bodywork maintenance.......................................................................6-10
6.2.6 Engine checks and inspections.............................................................6-10
6.2.7 Cleaning and replacing the air filter.....................................................6-11
6.2.8 Changing the engine oil.......................................................................6-12
6.2.9 Engine oil dilution................................................................................6-13
6.2.10 Replacing the engine oil filter cartridge...............................................6-14
6.2.11 Checking engine idle speed..................................................................6-14
6.2.12 Adjusting the valve clearance..............................................................6-15
6.2.13 Checking and adjusting service brake pedal height.............................6-15
6.2.14 Checking and adjusting clutch pedal travel..........................................6-16
6.2.15 Checking and adjusting the rear PTO clutch........................................6-17
6.2.16 Oil separation circuit............................................................................6-18
6.2.17 Air intake system and intercooler pipe................................................6-18
6.3 Cooling system maintenance..........................................................................6-19
6.3.1 Changing the engine coolant...............................................................6-20
6.3.2 Cleaning the cooling system................................................................6-21
6.3.3 Check engine coolant level..................................................................6-21
6.3.4 Changing the engine coolant...............................................................6-22
6.3.5 Bleeding the cooling system................................................................6-22

6-1
SERVICE PROCEDURES

6.4 Fuel system maintenance...............................................................................6-23


6.4.1 Fuel filter replacement.........................................................................6-23
6.4.2 Bleeding the fuel system......................................................................6-24
6.4.3 Draining water from the fuel filter.......................................................6-25
6.4.4 Emptying sediment from the fuel tank................................................6-25
6.4.5 Fuel tank maintenance.........................................................................6-26
6.4.6 Checking and replacing the fuel pipes.................................................6-26
6.5 Tractor hydraulic system maintenance...........................................................6-27
6.5.1 Maintenance of gearbox, drive gear and rear differential...................6-27
6.5.2 Maintenance of front axle....................................................................6-28
6.5.3 Maintenance of rear axle final drive unit.............................................6-29
6.5.4 Hydraulic suction line filter maintenance............................................6-30
6.5.5 Hydraulic delivery line filter maintenance...........................................6-30
6.6 Cab maintenance............................................................................................6-31

6.7 Electrical system maintenance.......................................................................6-33


6.7.1 Battery.................................................................................................6-34
6.7.2 Checking alternator Poly-V belt...........................................................6-35
6.7.3 Lights....................................................................................................6-36
6.7.4 Fuses and relays...................................................................................6-41
6.8 Lubrication and grease points........................................................................6-45

6.9 Technical maintenance in case of long term storage.....................................6-47

6-2
SERVICE PROCEDURES

6.1 Tractor maintenance


See the table for the parts subject to service, the parts involved and the service period.

Warning
All work must be performed with the engine off and at ambient temperature.

Warning
The oil level must always be checked and topped up with the engine in a horizontal position.

Warning
To prevent oil spillage, before starting the engine, always:
- check that all dipsticks are fitted correctly;
- check that the following are fitted and tighten correctly:
     - all oil drain plugs and;
     - all oil filler caps.

Note
After maintaining, cleaning or repairing the tractor, reinstall all protective covers or plates before starting it up.

6-3
SERVICE PROCEDURES

6.1.1 Check and clean


Frequency
Assembly Description of procedure Hours 10 50 300 900
Months 12 12 12
Engine Oil Level X
Coolant X
Radiator exchange surface X
Cooling circuit hoses X
Intake air hoses X
Air intake system and intercooler
X
pipe
Engine Oil separation circuit X
Fuel tank X
Alternator belt X
Fuel pipes X
Fuel tank filter X
Engine air filter - External X
Engine air filter- Safety X
Air filter clogging sensor X
Cab Cab air filter (dust filter) X
Transmission Oil - Rear Differential X
Transmission Front differential oil X
Oil suction line filter X
Tyre pressure X
Tightening torques for wheel
X
Bodywork fasteners
Clutch pedal travel X
Brake pedal travel X

6-4
SERVICE PROCEDURES

6.1.2 Replacement intervals


Replacement interval
Description of
Assembly Hours 50 * 150 * 300 900 900 1.200 4.000 8.000
procedure
Months 12 * 12 24 12 24 24
Engine oil (1) X
Engine oil filter (1) X X
Fuel filter X
Coolant X
Alternator belt (2) X
Air filter clogged sensor X
Engine Engine Air Filter -
X
External (1) (4)
Engine Air Filter- Safety
X
(5)
Partial engine overhaul
X
(3)
Complete engine
X
overhaul (3)
Cab Cab air filter (dust filter) X
Transmission oil filter -
X X
Delivery (main pump)
Transmission oil filter -
X
Suction
Transmission
Transmission oil - Rear
X
Differential
Front axle oil - Front
X
differential

* - For the first time only


(1) - In heavy duty working conditions, such as when working in dusty environments and operating under
extreme loads, replace every 150 hours
(2) - In case of infrequent use, change every two years
(3) - Have the procedures performed by an authorised Goldoni service centre
(4) - Replace filter after cleaning three times, or at least once every 12 months
(5) - Replace external air filter after cleaning three times, or at least once every 12 months

6-5
SERVICE PROCEDURES

6.1.3 Technical maintenance operation

Note
The engine maintenance procedures and the respective intervals are indicated as follows. See the specific sections
for detailed descriptions of the operations involved.

Maintenance during running-in (first 50 hours)


Frequency * Component Task Procedure
Engine oil (1) Check level Top up if necessary
Coolant (3) Check level Top up if necessary
Clean with low pressure
Check cleanliness
Every 10 Air filter compressed air
hours (every Check the clogging indicator on Clean the filter or replace with a
day) the filter housing new filter if necessary
Engine and vehicle Clean with a soft-bristled brush
cooling system (radiators, Check cleanliness Clean with low pressure
intercooler, fan) compressed air.
After first 50
hours (at end Oil filter (2) Replacement -
of running-in)

* - On tractors with no counter, determine service intervals on the basis of equivalent full working days:
one equivalent full working day = 12 operating hours.
(1) - In heavy duty working conditions, such as when working in dusty environments and operating under
extreme loads, change the engine oil and oil filter every 150 operating hours. Replace the engine oil and oil
filter at least once every year even if the engine has not reached the operating hours specified as the service
interval.
(2) - Replace the filter at least once every 12 months even if the engine has not reached the operating
hours specified as the service interval.
(3) - Replace the fluid at least once every 24 months even if the engine has not reached the operating
hours specified as the service interval.

Normal scheduled maintenance (after running-in)

Warning
The engine oil must be changed immediately if the generic alarm warning lamp comes on, accompanied by the
electronic engine control unit error 3020 "Critical engine oil mass", even if the interval indicated in the maintenance
schedule has not been reached.

6-6
SERVICE PROCEDURES

Frequency
Component Task Procedure
(hours) *
Engine oil (1) Check level Top up if necessary
Coolant (3) Check level Top up if necessary
Clean with low pressure
Check cleanliness
compressed air
Air filter
10 (every day) Check the clogging indicator on Clean the filter or replace with a
the filter housing new filter if necessary
Engine and vehicle Clean with a soft-bristled brush
cooling system (radiators, Check cleanliness Clean with low pressure
intercooler, fan) compressed air.
Engine oil (1) Replacement -
Oil filter (2) Replace the cartridge -
Replace main cartridge -
Check cleanliness of safety Clean with low pressure
Air filter
cartridge compressed air
Check dust ejector system -
300
Fuel filter (2) Replacement -
Air intake system and Check cleanliness
-
intercooler pipe Check seal tightness of pipes
Oil separation circuit Check seal tightness of pipes -
Have the procedure performed by
Intake throttle valve (TVA) Check cleanliness
an authorised service centre
Poly-V drive belt (4) Replacement -
Clean fuel tank and check function
900 Fuel tank -
of filler cap
Air filter Replace clogging filter sensor -
1.200 Coolant (3) Replace -
Have the procedure performed by
Particulate filter Perform regeneration
an authorised service centre
4.000
Have the procedure performed by
Engine Perform partial engine overhaul
an authorised service centre
Perform complete engine Have the procedure performed by
8.000 Engine
overhaul an authorised service centre

* - On tractors with no counter, determine service intervals on the basis of equivalent full working days:
one equivalent full working day = 12 operating hours.
(1) - In heavy duty working conditions, such as when working in dusty environments and operating under
extreme loads, change the engine oil and oil filter every 150 operating hours. Replace the engine oil and oil
filter at least once every year even if the engine has not reached the operating hours specified as the service
interval.
(2) - Replace the filter at least once every 12 months even if the engine has not reached the operating
hours specified as the service interval.
(3) - Replace the fluid at least once every 24 months even if the engine has not reached the operating
hours specified as the service interval.
(4) - Replace the belt at least once every 24 months even if the engine has not reached the operating
hours specified as the service interval.

6-7
SERVICE PROCEDURES

6.2 General maintenance and inspection


6.2.1 Opening the bonnet
Fit a suitably sized hex head wrench (1) in the hole
and turn clockwise to release the lock.

Fig. 6.1

6.2.2 Refuelling

Danger
Only refuel with the engine off.
The engine is designed to run with standard fuels available throughout Europe (compliant with EN 590 specifications).
BIODIESEL (compliant with the specifications of UNI EN 14214) may be used in proportions up to 7% mixed in a
standard fuel type available in Europe (as defined by the standard EN 590).
Use a funnel when refuelling to prevent the risk of spillage. Make sure that the container used for refuelling is clean
and contains no residue or contaminants. If necessary, filter the fuel appropriately.

Warning
Do not use fuels with characteristics differing from those indicated. Use only low sulphur fuels. Sulphur content
must not exceed 10-50 ppm (parts per million).
Do not use fuel contaminated with water or other substances as this may damage the engine.

6-8
SERVICE PROCEDURES

6.2.3 Checking engine oil level

Caution
Wear protective gloves as the oil and dipstick may cause burns if hot.

The engine oil dipstick (1) is situated on the bottom


right hand side of the engine.
2
- Start the engine and warm up to operating
temperature (70 - 80°C).
- Turn off the engine and remove the key from
the ignition switch. MAX
- Ensure that the engine is perfectly level.
- Wait a few minutes for all the oil to drain back
into the sump. MIN
- Remove the dipstick (1) and check the oil le-
vel.
- If necessary, top up via the filler (2). Fill to the
correct level, adding only small quantities of
1
oil at a time (100 to 200 ml) to prevent the risk
of filling beyond the maximum permissible fill
level. See "Lubricants, fuels and coolants" for
the correct oil quantity.
Fig. 6.2

Warning
The oil level must be between the MIN and MAX markings on the dipstick (1).
Never mix oils of different brands or with different characteristics (see "Lubricants, fuels and coolants").

6.2.4 Check the tightness of the screws and connectors


Proceed as follows.
- Wait a few minutes with the engine at idle speed to warm the engine to operating temperature.
- Run the engine to warm to operating temperature (70 to 80°C).
- Switch the engine off and wait for it to cool.
- Check the tightness of the fastener screws of the main components.
- Check the tightness of the connectors in the circuit.
- Check the tightness of the clamps.
- Check for fluid leaks.
To check the pipes, press or bend the pipes gently along the full length of the pipes themselves and, in particular,
near fastener clamps.
Replace any pipes with signs of ageing, cracks or leakage, and which are no longer sufficiently elastic.

Warning
Contact an authorised GOLDONI service centre if any damaged pipes are found.

6-9
SERVICE PROCEDURES

6.2.5 Bodywork maintenance

Caution
When using a pressure cleaner, do not direct the jet of water at the following:
    - Electrical system components
    - Tyres
    - Hydraulic pipes
    - Radiator
    - Electrical components
    - Soundproofing seals
    - Any other components which could be damaged by high pressure water
Periodically check the condition of the bodywork. Abrasions and deep scoring must be repaired by specialized
personnel to ensure long life. Check for residual water in hidden parts of the bodywork.
Clean the bodywork with a normal solution of water and a specific shampoo:
- When needed, if the tractor is used in a normal environment.
- Frequently, if it is used in places near the sea.
- Immediately after using organic substances or chemicals.
Clean the mudguards and bumpers regularly and remove any mud.

Note
Do not discard fluids like fuels, lubricants, coolants or other fluids in the environment.

6.2.6 Engine checks and inspections


Some of the maintenance procedures, checks and inspections which must be performed on the engine during normal
operation are indicated in the following list.
- bleeding the fuel system;
- check the tightness of the screws and connectors;
- checking engine oil level;
- check engine coolant level;
- check belt tension;
- change engine oil;
- change coolant;
- change engine oil cartridge;
- change fuel filter;
- clean diesel particulate filter.

6-10
SERVICE PROCEDURES

6.2.7 Cleaning and replacing the air filter

Caution
Stop the engine and wait until it has cooled down before starting any maintenance procedure.

Note
The filter clogging indicator lamp is situated on the dashboard instrument.

This lamp illuminates to indicate that the air filter is clogged and must be serviced or replaced.

- Release the clips (1) and remove the cover


(2).
- Remove the main filter cartridge (3), un-
screwing by a 1/4 turn, and clean with com-
pressed air directed outwards from the inner
side of the cartridge. 1
- Check the state of wear of the cartridge (3)
and replace if necessary.
- Clean both the cartridge and in the interior of
the housing with compressed air, and remove
the safety cartridge (4). 2
- Check the state of wear of the cartridge (4)
and replace if necessary.
- Refit the cartridge (4).
- Refit the cartridge (3), tightening by a 1/4
turn, and the cover (2).
Fig. 6.3

Warning 4
Also replace the safety cartridge (4) every second
or third time that the main cartridge (3) is replaced.
3

Fig. 6.4

6-11
SERVICE PROCEDURES

6.2.8 Changing the engine oil

Caution
Wear protective gloves as the oil and dipstick may cause burns if hot.

Warning
The oil must be changed with the engine in a perfectly level position.

Warning
Preferably perform a manual regeneration cycle of the diesel particulate filter before changing the engine oil.

Proceed as follows.
- Start the engine and warm up to operating 2
temperature (70 - 80°C).
- Turn off the engine and remove the key from
the ignition switch.
- Wait for the engine to cool sufficiently to pre-
vent the risk of burns.
- Place a suitably sized drain pan underneath.
(See "Lubricants, fuels and coolants" for the
correct oil quantity).
- Unscrew the filler cap (2).
- Undo the drain plug (1) and wait for all the oil
to drain into the pan.
- Replace the gasket and refit and tighten the
plug (1).
1
Warning Fig. 6.5
Tighten the plug (1) to a torque of 55 Nm (5.5
kgm).
- Fill with oil to the correct level as indicated on the dipstick.
- Refit and tighten the filler cap (2).
- Start the engine and warm up to operating temperature (70 - 80°C). Check for oil leaks.
- Switch off the engine.
- Wait a few minutes for all the oil to drain back into the sump.
- Check the oil level.

6-12
SERVICE PROCEDURES

6.2.9 Engine oil dilution


Reset parameters in electronic engine control unit (must be performed after an engine oil change).

Warning
The "Oil dilution calculation" parameter must be reset after every oil change.

Warning
This parameter is reset with the diagnostic tool used by authorised GOLDONI service centres or official dealers.
Check:
If the procedure has been performed successfully, the low engine oil pressure warning lamp flashes three times with
a flash duration of 1 second and intervals of 0.5 seconds.

Note
This procedure is not possible with certain tractor configurations.

Warning
Dispose of used oil correctly as required by applicable legislation in the country of use.
Use the oils and lubricants recommended by the manufacturer (see "Lubricants, fuels and coolants").

6-13
SERVICE PROCEDURES

6.2.10 Replacing the engine oil filter cartridge

- Turn off the engine and remove the key from


the ignition switch.
2
- Wait for the engine to cool sufficiently to pre-
vent the risk of burns.
- Place a suitable container underneath to col-
lect any escaping oil.
- Unscrew the filter (1) and replace.
- Check that condition of the gasket (2) and re-
place if necessary.
- Lubricate the gasket of the new cartridge be-
fore fitting.
- Fit the oil filter.

Warning 1
Tighten the screw to a torque of 25 Nm (2.5 kgm).
Fig. 6.6
- Start the engine and run at idle speed for a few minutes to warm the engine to operating temperature (70 -
80°C).
- Turn off the engine and remove the key from the ignition switch.
- Wait a few minutes for all the oil to drain back into the sump.
- Check that the oil level is correct and top up if necessary.
- Check for oil leaks.

Warning
If any oil leaks are noted, stop the engine immediately and contact an authorised service centre.

Warning
Dispose of harmful materials correctly. Dispose of in compliance with applicable legislation.

6.2.11 Checking engine idle speed


Position the lever (1) completely down and make
sure that the number of engine revolutions stabilizes
at the idle speed. If not, contact an authorized
workshop. 1

Fig. 6.7

6-14
SERVICE PROCEDURES

6.2.12 Adjusting the valve clearance


Checked and adjusted by dealer only.

6.2.13 Checking and adjusting service brake pedal height


Make the adjustment when:
- Brake pedal travel is excessive or too light.
- When the braking of one of the wheels is unbalanced compared to the other wheels.
- When the braking distances increase compared to the same conditions of use.

Danger
The adjustment procedure may only be carried by the dealer or specialised personnel.

The height of the brake pedals relative to the


footboard is approximately 150 mm.
After adjusting the pedals, check that there is a
dead zone in the pedal travel of 30 to 35 mm before
the braking action starts.

Note
If necessary, have the adjustment procedure
performed by an authorised service centre. 150 mm

Fig. 6.8

6-15
SERVICE PROCEDURES

6.2.14 Checking and adjusting clutch pedal travel


Periodically check the dead zone of the control. The
dead zone of the pedal must not be less than 25
mm. If the dead zone measured is smaller, adjust
C
the clutch pedal.
B
S60

Pedal in rest position (A) 210 mm A


Kiss point (B) 245 mm
End of travel (C) 390 mm
S80

Pedal in rest position (A) 180 mm


Kiss point (B) 220 mm
End of travel (C) 390 mm

Fig. 6.9

Adjust the pedal as follows:


- The lateral cover panel must be removed to
allow access to the adjuster screws.
- Tighten or loosen the adjuster nut (1) to adjust
the dead zone of the pedal.
The adjustment procedure is complete once the
travel and dead zone of the control comply with the
measurements specified.

Danger
The adjustment procedure may only be carried by
the dealer or specialised personnel.

Fig. 6.10

6-16
SERVICE PROCEDURES

6.2.15 Checking and adjusting the rear PTO clutch


Periodically check the dead zone of the control. The
dead zone of the lever must not exceed 20 mm. If
the dead zone measured is greater, adjust the rear
PTO clutch lever.

20 mm

Fig. 6.11

The lateral cover panel must be removed to allow


access to the adjuster screws. Adjust the lever as
follows: 2
- Tighten or loosen the adjuster nut (1) to adjust
the dead zone of the pedal.
- Tighten or loosen the screw (2) to adjust the
end of travel position.
The adjustment procedure is complete once the
travel and dead zone of the control comply with the
measurements specified.

Danger
The adjustment procedure may only be carried by 1
the dealer or specialised personnel.

Fig. 6.12
If necessary, have the clutch assembly replaced by an authorized workshop. Use only original spare parts.

Danger
This procedure may only be carried by the dealer or specialised personnel.

6-17
SERVICE PROCEDURES

6.2.16 Oil separation circuit


Check the integrity of the pipe (1) and the tightening
of the corresponding clamps (2). Tighten the clamp
if the tightening is insufficient. If the pipe is worn or
2 1
damaged, replace it.

Warning
Have the replacement procedure performed by an
authorised service centre.

2
Fig. 6.13
6.2.17 Air intake system and intercooler pipe
Check the condition of the pipes (1) and hoses (2),
and check that the relative clamps (3) are tightened
correctly. Tighten the clamps (3) if not tightened
3 1
sufficiently.
To check the pipes, press or bend the pipes gently
along the full length of the pipes themselves and, in
3
particular, near fastener clamps. Replace any pipes
with signs of ageing, cracks or leakage, and which
are no longer sufficiently elastic.
Check the state of the air filter and check if is
contaminated with foreign matter or liquid: remove
any foreign matter; replace the air filter if damaged.​ 2
See the section "Cleaning and replacing the air
filter" for the correct procedure for cleaning the air
filter.

Warning Fig. 6.14


Have the replacement procedure performed by an
authorised service centre.
1 3 2 3

3 1
2

Fig. 6.15

6-18
SERVICE PROCEDURES

6.3 Cooling system maintenance


Caution
The radiator must not come into contact with acid, alkalis or corrosive substances.

Note
In winter, regularly check that the antifreeze concentration is correct for the ambient temperature conditions.

Caution
1
Before starting up the engine, check whether the
coolant in the reservoir (1) needs topping up and
make sure there are no leaks.
Make sure the radiator cover is fixed in place.
Make regular checks on the radiator core for
weeds, dirt, grease or other contaminants, and
remove them.
Check the thermostat is working properly, as
problems could affect the circulation of the cooling
water and reduce the cooling effect.

Fig. 6.16

6-19
SERVICE PROCEDURES

6.3.1 Changing the engine coolant


Proceed as follows.
- Wait a few minutes with the engine at idle
speed to warm the engine to operating tem-
perature. The cooling circuit is now at opera-
ting pressure.
1
- Turn off the engine and remove the key from
the ignition switch.

Caution
Wait for the engine to cool sufficiently to prevent
the risk of burns.
- Place a suitably sized drain pan underneath. 2
See "Lubricants, fuels and coolants" for the
correct quantity of fluid.
- Unscrew the filler cap (1).

Fig. 6.17
Caution
Open the cap slowly and carefully to safely release
the pressure in the system.
- Open the taps (2) on both sides of the radiator.
- Wait for all the fluid to drain into the pan.
- Close the valves (2).
- Fill the system with new fluid. See "Lubricants, fuels and coolants" for the correct quantity and type of fluid.

Warning
The fluid must reach the base of the threaded radiator cap neck.
- Refit and tighten the cap (1).
- Start the engine and run at idle speed for a few minutes to warm the engine to operating temperature (70 -
80°C).

Warning
If the level drops, add new fluid to keep the level between the minimum and maximum markings
- Switch the engine off and wait for it to cool sufficiently.
- Check the coolant level and top up if necessary.

Warning
Dispose of harmful materials correctly. Dispose of in compliance with applicable legislation.

6-20
SERVICE PROCEDURES

6.3.2 Cleaning the cooling system


Clean with a soft-bristled brush, removing all grass
and debris.
Finish by cleaning with low pressure compressed
air.

Warning
Do not user a pressure washer to clean the cooling
system as this may damage the components of
the system itself.

Caution
Stop the engine and wait until it has cooled down
before proceeding with any servicing operations.
Before proceeding with any servicing operations,
never open the radiator's expansion tank whilst Fig. 6.18
the engine is hot since the cooling fluid could
cause burns as it is under pressure and very hot.

6.3.3 Check engine coolant level


Proceed as follows.
- Start the engine and warm up to operating
temperature (70 - 80°C).
- Turn off the engine and remove the key from 2 1
the ignition switch.
- Wait for the engine to cool sufficiently.
- Unscrew the filler cap (1).

Caution
Open the cap slowly and carefully to safely release
the pressure in the system.
- If necessary, top up via the filler (1). When
the engine is cold, the coolant must be above
the level marking (2) on the reservoir. Do not
overfill the system.

Fig. 6.19

Warning
See "Lubricants, fuels and coolants" for the correct quantity and type of fluid.

6-21
SERVICE PROCEDURES

6.3.4 Changing the engine coolant


Proceed as follows.
- Wait a few minutes with the engine at idle
speed to warm the engine to operating tem-
perature. The cooling circuit is now at opera-
ting pressure.
1
- Turn off the engine and remove the key from
the ignition switch.

Caution
Wait for the engine to cool sufficiently to prevent
the risk of burns.
- Place a suitably sized drain pan underneath. 2
See "Lubricants, fuels and coolants" for the
correct quantity of fluid.
- Unscrew the filler cap (1).

Fig. 6.20
Caution
Open the cap slowly and carefully to safely release
the pressure in the system.
- Open the taps (2) on both sides of the radiator.
- Wait for all the fluid to drain into the pan.
- Close the valves (2).
- Fill the system with new fluid. See "Lubricants, fuels and coolants" for the correct quantity and type of fluid.

Warning
The fluid must reach the base of the threaded radiator cap neck.
- Refit and tighten the cap (1).
- Start the engine and run at idle speed for a few minutes to warm the engine to operating temperature (70 -
80°C).

Warning
If the level drops, add new fluid to keep the level between the minimum and maximum markings
- Switch the engine off and wait for it to cool sufficiently.
- Check the coolant level and top up if necessary.

Warning
Dispose of harmful materials correctly. Dispose of in compliance with applicable legislation.

6.3.5 Bleeding the cooling system


Start the engine without the plug on the radiator or on the balancing tank, and keep it running, at the minimum
rotation speed, to allow the coolant to replace the air bubbles left inside the circuit. The level of the previous liquid will
continue to decrease until it stabilizes. Stop the engine and top up. After a few hours of operation, it is advisable to
check the coolant level when the engine is cold.

6-22
SERVICE PROCEDURES

6.4 Fuel system maintenance


Danger
All fuels are flammable.
Spilling or dropping fuel onto hot surfaces and electrical components may cause a fire.
To prevent the risk of explosion and fire, do not smoke and do not permit naked flames in the vicinity whenever
working with the fuel system.

Danger
The fumes released by fuel are highly toxic. All operations involving fuel must be performed outdoors or in a well
ventilated space.
Keep your face at a safe distance from the filler to prevent the risk of inhaling harmful fumes.

Danger
Fuel is extremely harmful for the environment. Take all precautions to prevent environmental contamination.

6.4.1 Fuel filter replacement


Proceed as follows.
- Turn off the engine and remove the key from
the ignition switch. 2
- Wait for the engine to cool sufficiently to pre-
vent the risk of burns.
- Place a suitable container underneath to col-
lect any escaping oil.
1
- Remove the filter (1) and replace.
- Fill the new filter with the fuel contained in the
old filter.
- Lubricate the gasket (2) of the new filter befo-
re fitting.
- Refit the filter.
- Bleed the air from the fuel circuit (see "Blee-
ding the fuel circuit")..
- Start the engine and check for any fuel leaks.

Fig. 6.21

Caution
If any fuel leaks are noted, stop the engine immediately and contact an authorised GOLDONI service centre.

Warning
Dispose of harmful materials correctly. Dispose of in compliance with applicable legislation.

6-23
SERVICE PROCEDURES

6.4.2 Bleeding the fuel system

Warning
This procedure must be performed after each fuel filter cartridge replacement.

Proceed as follows.
- Turn off the engine and remove the key from
the ignition switch. 1 2

Caution
Wait for the engine to cool sufficiently to prevent
the risk of burns.
- Place a suitably sized drain pan underneath.
- Loosen the screw (1).

Caution
Do not loosen the connectors of the high pressure
fuel circuit pipes.

Fig. 6.22
- Manually operate the pump (2) to expel air from the circuit.
- Check that the fuel escaping from the bleed screw (1) is clean and contains no air bubbles.

Warning
Take care not to drain all the fuel contained in the filter. If the fuel filter is emptied, remove the filter, fill it manually
with fuel, refit and repeat the bleeding procedure.
- Tighten the screw (1).
- Wipe off all residual fuel before starting the engine.

6-24
SERVICE PROCEDURES

6.4.3 Draining water from the fuel filter


Carry out the following procedure if the "water in
fuel" alarm warning lamp (2) illuminates:
2
- Turn off the engine and remove the key from
the ignition switch.

Caution
Wait for the engine to cool sufficiently to prevent
the risk of burns.
1
- Place a suitably sized drain pan underneath.
- Unscrew the water in fuel sensor (1) at the
bottom of the fuel filter and drain the fuel from
the filter until it contains no water.
- Refit and tighten the sensor (1).

Fig. 6.23

Warning
Take care not to drain all the fuel contained in the filter. If the fuel filter is emptied, remove the filter, fill it manually
with fuel, refit and repeat the bleeding procedure.

6.4.4 Emptying sediment from the fuel tank


Park the tractor on level ground, remove the drain
plug below the fuel tank (1) and empty the sediment
at the bottom of the tank.

Danger
The fuel tank must only be drained with the
machine switched off and with a cold engine.
Do not smoke near fuel or when the tank is being
filled.
1

Fig. 6.24

6-25
SERVICE PROCEDURES

6.4.5 Fuel tank maintenance


Clean the zone surrounding the tank cap. Replace the fuel cap with a genuine spare if it is missing or damaged.
Check the tank is not dented or scuffed. If damaged, replace the tank with an original spare part.

Note
The procedure to replace the tank must be carried out solely by the dealer or specialised personnel. Have the
procedure performed by an authorised GOLDONI service centre.

When necessary, clean the fuel filter (1) shown in


the figure.
1

Fig. 6.25

6.4.6 Checking and replacing the fuel pipes


Check that there are no leaks from the fuel pipes. If there are leakages, contact an authorised GOLDONI service
centre.

6-26
SERVICE PROCEDURES

6.5 Tractor hydraulic system maintenance


6.5.1 Maintenance of gearbox, drive gear and rear differential
Checking oil level
Park the tractor on level ground, undo the dipstick
(1) and check the chassis oil level. If the level is
below the bottom notch (MIN), add transmission oil
to bring the level between the bottom (MIN) and top
(MAX) notches on the dipstick (1). Run the engine
for 5 minutes after adding the oil before checking
the level again.

Note
MAX
Do not overfill the gearbox as this will cause
overheating and damage. MIN

Fig. 6.26

Changing the oil


Lower the outer lift arms of the lift to drain the oil in
the cylinders.
1 2 3
The hydraulic oil drain plugs are located on the
cases of the following units:
1 - Rear differential
2 - Four wheel drive
3 - Gearbox
Place suitably sized pans for collecting used oil
underneath the plugs and then undo the drain plugs.

Note
Dispose of waste oil in accordance with the laws
and regulations in force.

Fig. 6.27

6-27
SERVICE PROCEDURES

6.5.2 Maintenance of front axle


Checking oil level
The oil must reach the bottom edge of the inspection
plug holes (1) and (2). If necessary, top up with the
recommended oil type.

1 2

Fig. 6.28

Changing the oil


Drain the oil by removing the plugs (1) and (2) and,
if necessary, the plate (3) situated on the bottom of
the reduction drive unit on each of the front wheels.

Note
To remove the plate (3), undo the screws fastening
it to the final drive unit.
Add oil via the plug hole (1) and the plug holes (2)
on both front wheels.
Allow the oil to settle before checking the level again.

Warning
Have the procedure to change the front axle oil 1 2 3
performed by an authorised GOLDONI service
centre.
Fig. 6.29

6-28
SERVICE PROCEDURES

6.5.3 Maintenance of rear axle final drive unit


Checking oil level
The oil level must reach the bottom edge of the
threaded inspection plug hole (1) situated on the
rear final drive unit. If necessary, top up with the 1
recommended oil type.

Fig. 6.30

Changing the oil


Drain the oil into a suitably sized pan by removing
the drain plug (2).
Add oil via the plug hole (1).
Allow the oil to settle before checking the level again. 1

Fig. 6.31

6-29
SERVICE PROCEDURES

6.5.4 Hydraulic suction line filter maintenance


The hydraulic lift oil suction line absorption filter is
located on the right hand side of the front gearbox,
near the engine. The maintenance period is shown
in the table. Carry out the following procedure.
- Place a suitably sized pan for collecting oil
underneath the filter.
- Undo the cover (1) of the filter with a suitable
wrench.
- Remove the filter cartridge. Check that there
is no dirt residue in the housing.
- Fit a new original cartridge and refit and
tighten the cover (1).

Fig. 6.32

Caution
Protect hands because if the oil is too hot, it may cause burns.

6.5.5 Hydraulic delivery line filter maintenance


The absorption filter for the hydraulic lift oil is located
on the right hand side of the front gearbox, near the
engine. The maintenance period is shown in the
table. Carry out the following procedure.
- Place a suitably sized pan for collecting oil
underneath the filter.
- Undo the cover (1) of the filter with a suitable
wrench.
- Remove the filter cartridge. Check that there
is no dirt residue in the housing.
- Fit a new original cartridge and refit and
tighten the cover (1).

Fig. 6.33

Caution
Protect hands because if the oil is too hot, it may cause burns.

6-30
SERVICE PROCEDURES

6.6 Cab maintenance


Checking the seatbelt
Check the seat belt and the respective fasteners at least once a year. If the belt is cut, broken, excessively/abnormally
worn, faded, rusted or scratched, or if its circlip or winding apparatus is damaged, replace it immediately. For your
safety, only use the accessories indicated for this machine when replacing the belt.

General cab maintenance


Check for and dry any pooling water in zones covered by mats or seals.
Protect hinges and locks with water-repellent lubricants.
Top the screen wash fluid tank with a specific screen wash product. Use a washer fluid with antifreeze properties in
winter.
Keep the windows, screens and mirrors clean at all times to adequate visibility.

Cab air conditioner maintenance


Clean the following with compressed air when
needed, in consideration of working conditions
(dust, dry conditions etc.), and at least once a week:
- The lateral air grilles of the heat exchanger
- The fan housing/heat exchanger

Note
To facilitate cleaning, undo the fastener knobs (1)
and remove or move aside the rear grille.
If the interior of the heat exchanger is excessively
fouled and the air conditioning system does not
work correctly, contact an authorised service centre.
1

Fig. 6.34

Caution
Keep naked flames and other heat sources away from the air conditioning system.

Caution
The system is under pressure. Do no loosen connections or tamper with pipes.

Caution
Contact with refrigerant gas may cause freeze burn injuries to the skin and eyes.

6-31
SERVICE PROCEDURES

Cab air filter maintenance, GL cab


Undo the knob (1) fastening the guard, remove the
guard (2), remove the filter (3) and then clean the
filter: carefully tap the filter repeatedly on a hard, flat
1 1
surface with the perforated side at the bottom. Blow
compressed air at a pressure not exceeding 7 bar
carefully through each of the pleats, blowing in the
opposite direction to the arrows printed on the filter 2
itself.

Warning 2 3
Replace the filter if necessary or if the indicated
replacement interval is reached.

Fig. 6.35

Active carbon cab air filter maintenance

Warning
Replace when needed or at intervals not exceeding 200h of use of the filter itself or 36 months, whichever is
reached first.
See the instructions provided by the manufacturer for maintenance instructions.

Windscreen washer system


Top up to the correct level with a specific screen
wash/antifreeze product.

Fig. 6.36

Replacing cab windows/screens

Caution
The windows and screens of the cab are subject to type approval. In the event of breakage, always replace with an
original spare part bearing the same type approval information.

6-32
SERVICE PROCEDURES

6.7 Electrical system maintenance


Caution
Keep the battery away from naked flames. The gas released by the electrolyte is explosive.
Keep away from vibrations and fire. Before carrying out maintenance work on the electrical system, disconnect the
negative cable (-). If the battery needs to be disassembled, disconnect the positive cable (+).
Turn the ignition switch to OFF to switch off the tractor and then wait 2 minutes before disconnecting the battery.
Failing to wait before disconnecting the battery may cause severe damage to the electronic engine control unit.

Caution
The electrolyte contained in the battery is corrosive: avoid contact between electrolyte and the eyes, skin and
clothing. If the acid comes into contact with your eyes, rinse with water immediately and go to a hospital as soon as
possible to avoid any risk of permanent injury.
When storing the battery after use, check regularly that the breather vent is in working order to prevent the battery
from swelling or bursting.
When charging and discharging the battery, ensure that the area is sufficiently ventilated to evacuate any acid mist
and combustible gases released during the charging process: In addition to minimising the corrosive effect of the
acids released from the battery, exchanging contaminated indoor air with fresh outdoor air also prevents the risk of
ignition of the combustible gases released.
The battery temperature must not exceed 45°C when charging. To avoid the risk of explosion, lower the temperature
with a water bath and temporarily reduce the charging current or charging voltage.
The indoor space in which the battery is charged must be adequately ventilated. This is because the battery
releases hydrogen whilst charging and, if the concentration of hydrogen in the air reaches 4%~7%, there may be
an explosion if a fire breaks out. In particular, do not smoke or keep naked flames in the room.
Avoid short circuiting when connecting the charge cable, as this may cause a fire.

Note
Store batteries in a dry, clean and well ventilated place at a temperature between 5 and 40°C.
Keep the batteries out of direct sunlight and at least 2 m from any heat source (heaters etc.).
Protect from rain, dust and other contaminants. Avoid external short-circuit discharge.
Do not overturn or lay the batteries on their sides. Avoid impact or stress due to other machinery.
Batteries must be stored with a full charge. Do not store batteries in an almost discharged state.
Do not tilt the battery when setting it down. Never turn the battery upside down or knock the battery.
Check the battery voltage every three months. Charge the battery when the voltage falls below 12.5V, to avoid hard
charging after long-term storage (which could reduce the battery lifespan).
Frequently check the colour of the hydrometer on the battery cap. Carry out maintenance and replacement on the
basis of the colour.
Connect the positive terminal of the battery to the positive terminal of the charger, and connect the negative
terminal of the battery to the negative terminal of the charger. Do not invert the connections.
Set the battery down. Fix the charging connections.

6-33
SERVICE PROCEDURES

6.7.1 Battery
Checking condition of maintenance-free battery
Installing the electronic systems battery
The battery is situated in front of the radiator. Open the cowl to access the battery for maintenance.
Cleaning the battery
With the engine switched off, wipe the battery with a damp cloth. Clean and tighten the contacts if necessary.

Removing the battery

Caution
Wait 2 minutes after switching the engine off
(ignition switch OFF). Failing to do so may cause
severe damage to the electronic engine control
unit.

1 2 1
Caution
To prevent the risk of fire, disconnect the negative
terminal first to allow the battery to be moved for
removal, and connect the positive terminal first
when installing the battery.
- Disconnect the negative cable first, and then
disconnect the positive cable.
- Undo the bolts (1) and then remove the batte- Fig. 6.37
ry fastener bracket (2).
- Remove the battery, lifting slightly and easing
it out towards the front.

Specifications for replacement battery


To replace the battery, consult your dealer.
- Battery voltage: 12V
- Start current: 850A

6-34
SERVICE PROCEDURES

Battery charge modes


The charge modes normally used are constant current charging, constant voltage charging with limited current etc.
Constant voltage, limited current charging is recommended for maintenance-free batteries.
1) Constant current charge
After charging the battery to a voltage of 16V with a 12A current, switch to a 6A current to complete the charge. The
charging cycle ends once the battery voltage has stabilised for 1 to 2 hours (with a *min* difference of 0.03 V between
the two voltage values). Alternatively, the battery is charged for 3-5 hours at a current of 6 A once the voltage has
reached 16 V.
2) Constant voltage charge
14.8V~15.5V with constant voltage; the maximum current must not exceed 30A. Continue charging for 3 hours once
the charge current reaches *min* 0.5 A. The total charging time must not exceed 24 hours.

6.7.2 Checking alternator Poly-V belt


Check that the belt shows no signs of wear or cracking.

Caution
The procedure to replace the belt with a linear belt tensioner requires the use of special tools and must only be
performed by specially skilled personnel. Have this procedure performed by an authorised service centre.

6-35
SERVICE PROCEDURES

6.7.3 Lights
Replacing the low beam headlight bulbs
Proceed as follows.
- Lift the bonnet.
- Disconnect wiring connector (1). 2
- Undo the nut (2) and remove the complete
headlight unit from the cowl.

Caution
The nuts (2) also hold compressed springs in
place, which may be projected unexpectedly
during removal. Wear eye protection during
removal and take care not to lose the springs. 1

Fig. 6.38

- Undo the screws (3) and remove the cover 3


(4).
- Detach the clip (5) and then turn the cover
anticlockwise (6).
- Replace the old bulb with an new original
component and then refit and tighten the co-
5
ver (6) and fasten the clip (5).
- Fit the cover (4) and fasten by tightening the
screws (3).
- Fit the complete headlight unit on the cowl
and tighten the nuts (2) to fasten it in place.
6
- Close and lock the bonnet.

Fig. 6.39

6-36
SERVICE PROCEDURES

Replacing the high beam headlight bulbs


Proceed as follows.
- Lift the bonnet.
- Disconnect wiring connector (1).
- Turn the cover (2) anticlockwise to remove
the bulb.
- Replace the old bulb with an new original
component and then refit and tighten the co-
ver (2) and reconnect the connector (1). 2
- Close and lock the bonnet.

Fig. 6.40

Calibrating the headlights

Warning
This procedure may only be performed by specialised personnel using specific tools. Have the procedure performed
by an authorised GOLDONI service centre.

Replacing a cab work light bulb

- Disconnect wiring connector (1).


- Turn the cover (2) anticlockwise to remove
the bulb.
1
- Replace the old bulb with an new original
component and then refit and tighten the co-
ver (2) and reconnect the connector (1). 2

Fig. 6.41

6-37
SERVICE PROCEDURES

Warning
On machines with the GL cab, wiring harness-bulb
connector is situated under the roof panel. Undo
the fastener screws of the roof panel and lift the
panel in order to disconnect the wiring harness
connector and replace the bulb.

Fig. 6.42

Replacing a rear work light bulb (roll bar version)

Note
This procedure is applicable for tractor versions with no cab.

- Remove the bulb holder (1) from the housing 2


(2).
- Detach the clip (3) and remove the bulb.
- Replace the bulb with an new original com-
ponent, and then fasten the clip (3) to secure
the bulb in its fitting.
- Fit the bulb holder (1) in the housing (2). 3
Ensure that the rubber casing fits correctly
around the full circumference of the bulb hol-
der.

Fig. 6.43

6-38
SERVICE PROCEDURES

Replacing the side marker and lateral turn indicator light bulbs
Roll bar version
- Undo the screws (1) and remove the bulb hol-
der cover. 2
- To replace the turn indicator bulb (2): turn the
bulb anticlockwise while pushing inwards to
unscrew from the bulb holder.
- To replace the side marker light bulb (3): wi-
den the lugs (4) and remove the bulb.
- Replace the old bulb with an new original
component. 3
- Refit the bulb holder cover and tighten the
screws (1) to fasten the holder in place.

1 4
Fig. 6.44

Cab version
- Undo the screws (1) and remove the bulb hol-
der cover.
- To replace the turn indicator bulb: turn the
bulb anticlockwise while pushing inwards to
unscrew from the bulb holder.
- To replace the side marker light bulb: widen
the lugs and remove the bulb.
- Replace the old bulb with an new original
component.
- Refit the bulb holder cover and tighten the
screws (1) to fasten the holder in place. 1

Fig. 6.45

6-39
SERVICE PROCEDURES

Replacing the tail light, rear turn indicator and brake light

- Undo the screws (1) and remove the bulb hol-


der cover.
1
- Turn the bulb anticlockwise while pushing
inwards to unscrew from the bulb holder.
- Replace the old bulb with an new original
component.
- Refit the bulb holder cover and tighten the
screws (1) to fasten the holder in place.

Fig. 6.46

Replacing the ceiling light bulb


GL cab:
Prise off the cover lens of the light unit carefully
with a screwdriver, replace the bulb, test the light to 1
make sure that it works and then refit the cover lens.

Fig. 6.47

6-40
SERVICE PROCEDURES

Replacing the license plate light bulb

- Undo the screws (1) and remove the bulb hol-


der cover.
- Turn the bulb anticlockwise while pushing
inwards to unscrew from the bulb holder.
- Replace the old bulb with an new original
component.
- Refit the bulb holder cover and tighten the
screws (1) to fasten the holder in place. 1

Fig. 6.48

6.7.4 Fuses and relays


Fuses
All the electrical circuits are protected by fuses. Each fuse bears a label showing its amperage. Use the colour code
to distinguish the various types of fuse and easily select the right spare part.

Warning
Identify and resolve the cause of the short circuit before replacing a fuse.

Warning
Do not replace the old fuse with a new one with a higher rated value. This may damage the machine. Contact an
authorised service centre if replacement fuses with the correct rating blow continuously.

6-41
SERVICE PROCEDURES

Glow plug fuse and relay


Located on left hand side of engine.

1 Glow plug relay -


2 Glow plug fuse 60A

1 2

Fig. 6.49

Fuse box
The entire electrical system is protected by dual
fuse boxes (1) and (2).
1 2
These fuse boxes are situated in front of the engine,
to the sides of the battery.

Fig. 6.50

6-42
SERVICE PROCEDURES

Functions of fuse box (1), figure 6.50:

A Main relay 30A


B Main fuse 70A A B
C Starter relay 20A
D Fuel heater 20A
E Trailer socket 30A
F Engine control unit (battery) 15A C D E
G Engine control unit (battery) 10A
H Accessories 15A
I Fuel heater 20A
L Trailer socket 15A F G H I L M
M Diagnostic port 10A

Fig. 6.51

Functions of fuse box (2), figure 6.50:


A B C
A Hazard warning lights 10A
B Sensor switch 10A D E F
C Horn, power socket, rotating beacon 20A G H I
D Dashboard (battery) 10A
L M
E Turn indicator lights 10A
N O
F Dashboard (ignition switch) 5A
G Vehicle ECU (battery) 10A P Q
H Engine ECU (ignition switch) 5A
R S T
I Vehicle ECU (ignition switch) 5A
L LH parking light 10A
M High beam headlights 10A U V
N RH parking light 10A
O LH low beam headlight 10A Fig. 6.52
P Brake light 10A
Q RH low beam headlight 10A
R Brake light relay -
S Low beam relay -
T High beam relay -
U Dashboard LED relay -
V Start enable relay -

6-43
SERVICE PROCEDURES

GL cab fuse box


The electrical circuit is protected by a single power
circuit fuse box (shown in the figure).
The fuse box is situated on the right hand side of the
roof headliner.

Fig. 6.53

A Windscreen wiper/washer 7.5A


B Fan switch 20A
Cabin light unit
A D
C Work light 15A
D The fan housing/heat exchanger 25A
E Rear lights 10A B E
F Rotating beacon 20A

C F

Fig. 6.54

6-44
SERVICE PROCEDURES

6.8 Lubrication and grease points


Lubricating the rear lift
Perform whenever needed or at least every 50
operating hours.
The grease points of the rear lift are as follows:
- Top link pin
- Vertical side links

Note
Lower the lift before lubricating the components.

Note
Use the lubricant grease recommended by the
manufacturer.

Fig. 6.55

Fig. 6.56

6-45
SERVICE PROCEDURES

Lubricating the front axle


Whenever needed or at least every 50 operating
hours, add new grease to the sleeve of the front
axle centre swing pin.

Fig. 6.57

Lubricating the brake linkages


Whenever needed or at least every 50 operating
hours, add new grease to brake control linkage
pivot. The relative grease nipples are situated at the
bottom of the tractor, in front of the 4WD transfer
case.

Fig. 6.58

6-46
SERVICE PROCEDURES

6.9 Technical maintenance in case of long term storage


Prolonged periods with the tractor not in use
Before and during periods when the vehicle/equipment in which the engine is installed is not used, a number of
maintenance procedures must be performed to keep the engine in proper working order.
Carry out the following in the case of short periods with the engine not in use:
- check electrical contacts and protect if necessary with anti-corrosion spray;
- check battery charge and the battery electrolyte level;
- perform any scheduled maintenance procedures necessary.

Warning
The engine should be started and warmed to operating temperature (70 to 80°C) at least once per month.
If the engine is used for an emergency application, observe the mandatory intervals for periodically starting and
running the engine required by specific legislation: if no specific intervals are indicated, it is advisable to start and
run the engine once every month.
If the tractor is not to be used for a period exceeding a month, take the following precautions:
- Clean the tractor as a whole and the bodywork components in particular. Protect painted parts with silicone
based wax and protect unpainted metal parts with protective lubricant. Park the tractor in a covered, dry and,
if possible, well ventilated place.
- Seal/cover the air intakes, exhaust, crankcase filler cap, fuel tank, radiator overflow hose, transmission filler
cap and hydraulic system filler cap with plastic bags and adhesive tape.
- Empty the fuel tank and fill completely with new diesel fuel.
- Change the engine oil and, if necessary, the filter.
- Drain the coolant from the radiator and engine.
- Clean the fuel filter.
- Lubricate all parts with grease nipples. Grease all parts necessary.
- Grease all exposed mechanical surfaces, such as the lift cylinders and the steering cylinder rod, with a light
film of grease.
- Lower the lift.
- Ensure that all controls are in the neutral position and all electric switches are off.
- Do not leave the key in the ignition switch.
- Remove the batteries and place them in a cool, dry place away from direct sunlight. Keep the batteries char-
ged.
Spread stringy protective grease on the terminals and terminal clamps
- Place stands or other suitable supports under the axles to keep the wheels off the ground. Preferably keep the
tyres deflated when the tractor is raised off the ground If not, check the tyre pressure periodically.
- Release the ancillary drive belt tension and remove the belt from the air conditioner pulley
- Cover the tractor with a cloth. Due not use waterproof materials such as waxed canvas or plastic sheeting, as
they will trap moisture and encourage corrosion.
Take the following additional precautions if it is necessary to keep the tractor outdoors.
- Cover the instrument panel, control levers and seat with cardboard to protect them against sunlight.
- Clean the tractor thoroughly, touching up any scratched or chipped paintwork.
- Wax the tractor bodywork or cover the entire tractor.
- Lift the tractor to raise the tyres from the ground and cover the tyres to protect them against heat and sunlight.

Note
Disconnect the battery ground connection only if the tractor is to be out of use for brief periods (20 to 90 days).

6-47
SERVICE PROCEDURES

Preparing the tractor for operation after storage


- Remove all the covers placed on the tractor prior to storage.
- Uncover all the apertures sealed/covered with plastic and tape.
- Remove all dirt and debris which may have accumulated during storage, especially in the area around the
engine and inside the engine compartment.
- Inspect the tyres and check inflation pressure. If the tractor was kept on stands, inflate the tyres to the specified
pressure and lower the tractor to the ground.
- Set the drive belt tension correctly.
- Check around and underneath the tractor for any signs of leaks.
- Check the transmission/hydraulic oil level. Add oil if necessary.
- Check the engine oil level. If necessary, top up or change in accordance with the respective service intervals.
- Change the engine oil filter in accordance with the respective service intervals.
- Check the coolant level. If necessary, top up or change in accordance with the respective service intervals.
- Top up the fuel tank.
- Change the fuel filter in accordance with the respective service intervals.
- Change the air filter in accordance with the respective service intervals.
- Check the tightness of the hydraulic connectors.
Check the condition of the rubber hoses and the respective hose clamps.
- Perform all maintenance procedures required on a daily basis or at intervals of 10 hours, and any other main-
tenance needed.
- Check battery charge and the battery electrolyte level.
Check the condition of the electrical contacts.
Install the batteries and connect the cables.
- Check engine operation.
- Start the engine and run at idle speed and at zero load for a few minutes.

Note
While the engine is running at idle speed, check all the instruments and indicator lamps to ensure that the engine
is operating correctly.
- If no malfunctions are noted, warm the engine to operating temperature (70 to 80°C).
- Check the systems and functions of the tractor, including the air conditioner.
- Switch off the engine and check again that the engine oil and coolant levels are correct.

Warning
If any signs of oil leakage are found, do not start the engine until the cause of the problem has been identified and
the necessary repairs made.

Warning
Certain lubricants and engine components deteriorate over time even if the engine is not in use. The replacement
intervals for these lubricants and components must therefore be determined in accordance with age rather than
operating hours.
The maximum lifespans of certain components and lubricants, after which they no longer maintain the necessary
chemical and physical properties for operation, are given indicatively as follows.
1 year - Lubricant oil
1 year - Fuel filter cartridge
2 years - Coolants

6-48
POSSIBLE FAULTS AND SOLUTIONS

7 : Possible faults and solutions

Index

7.1 Troubleshooting................................................................................................7-2

7-1
POSSIBLE FAULTS AND SOLUTIONS

7.1 Troubleshooting
The following information is given to facilitate the identification and rectification of faults and malfunctions which may
occur during use.
While some of these problems may be resolved by the user, all others require specific technical skills and may only
be performed by qualified personnel with proven experience in the specific field.

Caution
An active visual and/or audible warning signal indicates that a fault or malfunction has been identified. Stop the
engine immediately and refer to the documentation provided by the constructor of the vehicle/equipment in which
the engine is installed.

Faults, causes and solutions


Problem Cause Solution
Flat battery Charge or replace the battery
The instrument panel Blown fuse Replace the fuse
does not switch on and Electrical cables disconnected or no
Check electrical connections
the engine does not electrical continuity in cables
start when the ignition Replace the sensor
is turned to on/start Engine speed sensor fault Have the procedure performed by an
authorised service centre
Bleed the system (see "Bleeding fuel
Air in fuel circuit
circuit")
Replace the injectors
Injectors fouled or faulty Have the procedure performed by an
authorised service centre
Replace the valve
Fuel pressure regulator valve faulty Have the procedure performed by an
Engine does not start
authorised service centre
Replace the ignition switch
Ignition switch fault Have the procedure performed by an
authorised service centre
Have the procedure performed by an
Water and/or contaminants in fuel
authorised service centre
Fuel filter clogged Replace the filter (see "Changing fuel filter")
Check the starter motor
Starter motor runs
Electromagnet fault Have the procedure performed by an
without cranking engine
authorised service centre
Flat battery Charge or replace the battery
Interrupted electrical connection Check electrical connections
Starter motor does not
Replace the worn brushes
turn
Worn brushes Have the procedure performed by an
authorised service centre

7-2
POSSIBLE FAULTS AND SOLUTIONS

Problem Cause Solution


Bleed the system (see "Bleeding fuel
Air in fuel circuit
circuit")
Fuel filter clogged Replace the filter (see "Changing fuel filter")
Have the procedure performed by an
Injection pump faulty
authorised service centre
Engine cuts out after Replace the valve
starting Fuel pressure regulator valve faulty Have the procedure performed by an
authorised service centre
Have the procedure performed by an
Water and/or contaminants in fuel
authorised service centre
Electrical cables disconnected or no
Check electrical connections
electrical continuity in cables
Fuel filter clogged Replace the filter (see "Changing fuel filter")
Bleed the system (see "Bleeding fuel
Air in fuel circuit
circuit")
Have the procedure performed by an
Injection pump faulty
authorised service centre
Replace the injectors
Injectors fouled or faulty Have the procedure performed by an
Engine cannot reach authorised service centre
operating speed Have the procedure performed by an
Water and/or contaminants in fuel
authorised service centre
Air filter clogged Clean or replace the filter
Have the procedure performed by an
Insufficient engine intake air flow
authorised service centre
Have the procedure performed by an
Engine overheating
authorised service centre
Overload Reduce load
Replace the injectors
Injectors fouled or faulty Have the procedure performed by an
Black smoke from authorised service centre
exhaust pipe Replace the turbocharger
Turbocharger defective Have the procedure performed by an
authorised service centre

7-3
POSSIBLE FAULTS AND SOLUTIONS

Problem Cause Solution


Oil level too high Correct oil level
Check compression
Small quantity of white
Piston rings worn Have the procedure performed by an
smoke from exhaust
pipe authorised service centre
Have the procedure performed by an
Valve guides worn
authorised service centre
Have the procedure performed by an
Cylinder head gasket blown
authorised service centre
Replace pump
Have the procedure performed by an
authorised service centre
Water pump faulty
Large quantity of white Replace the belt
smoke from exhaust Have the procedure performed by an
pipe authorised service centre
Replace the valve
Thermostat valve faulty Have the procedure performed by an
authorised service centre
Top up if necessary (see "Checking engine
Low coolant level
coolant level")
Check pressure gauge and replace if
necessary
Pressure gauge fault
Have the procedure performed by an
authorised service centre
Top up oil to correct level (see "Checking
Insufficient oil level
Pressure gauge engine oil level")
indicates low engine Check pump and replace if necessary
oil pressure and the
Oil pump fault Have the procedure performed by an
relative indicator lamp
lights authorised service centre
Check sensor and replace if necessary.
Sensor fault Have the procedure performed by an
authorised service centre
Change the engine oil filter (see "Changing
Engine oil filter clogged
engine oil filter cartridge")
Top up engine coolant to correct level (see
Low coolant level
"Checking engine coolant level")
Filler cap overpressure valve stuck Replace the cap
Engine coolant Replace pump
temperature indicator Water pump faulty Have the procedure performed by an
lamp illuminates authorised service centre
Replace the valve
Thermostat valve faulty Have the procedure performed by an
authorised service centre

7-4
POSSIBLE FAULTS AND SOLUTIONS

Problem Cause Solution


Engine coolant Replace the belt
temperature indicator Belt broken or worn Have the procedure performed by an
lamp illuminates authorised service centre
Fuel filter clogged Replace the filter (see "Changing fuel filter")
Bleed the system (see "Bleeding fuel
Air in fuel circuit
circuit")
Replace pump
Injection pump faulty Have the procedure performed by an
authorised service centre
Replace the injectors
Loss in power
Injectors fouled or faulty Have the procedure performed by an
authorised service centre
Air filter clogged Clean or replace the filter
Have the procedure performed by an
Engine overheating
authorised service centre
Have the procedure performed by an
Insufficient engine intake air flow
authorised service centre
Check the alternator and replace if
Battery warning lamp necessary
Alternator not charging the battery
lights Have the procedure performed by an
authorised service centre
Switch off the engine
Oil pressure warning
Insufficient engine oil pressure Have the procedure performed by an
lamp lit
authorised service centre
Water in fuel indicator
lamp lit

Drain the water from the fuel filter (see


Water in fuel filter
"Draining water from the fuel filter").

Engine warning lamp lit

Have the procedure performed by an


Engine fault
authorised service centre

Diesel Particulate Filter


warning lamp lit
Perform a Diesel Particulate Filter
Diesel Particulate Filter clogged regeneration cycle, see chapter
"INSTRUCTIONS FOR USE".

7-5
POSSIBLE FAULTS AND SOLUTIONS

7-6
Edition3 09/2019
Printed document number FBM97001128

Goldoni S.p.A. a s.u.


Via Canale, 3 - 41012 Migliarina di Carpi - Modena - Italy • T +39 0522 640111 - F +39 0522 699002
goldoni.com
FBM97001128
*FBM97001128*

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