Pi-1207r5 en STX
Pi-1207r5 en STX
PI-1207R5_EN_STX
Pre-installation Manual
Ceiling Tubestand
The information comprised in this manual applies to the following equipments
La información contenida en este manual se aplica a los siguientes equipos
L’information contenue dans ce manuel est appliquée aux équipements suivants
STEPHANIX
10 Rue Jean Moulin
Zone Industrielle du Bayon
42150 La Ricamarie -- FRANCE
Tel. : 00 33 4 77 47 81 60 ; Fax : 00 33 4 77 37 55 19
Ceiling Suspension
Pre-Installation
REVISION HISTORY
This Document is the english original version, edited and supplied by the manufacturer.
The Revision state of this Document is indicated in the code number shown at the bottom of this page.
PI-1207R5
Ceiling Suspension
Pre-Installation
ADVISORY SYMBOLS
The following advisory symbols will be used throughout this manual. Their
application and meaning are described below.
PI-1207R5
Ceiling Suspension
Pre-Installation
TABLE OF CONTENTS
Section Page
1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 ROOM REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 ROOM REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
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Section Page
4.1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1.2 Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5 ELECTRICAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6 PRODUCT CHARACTERISTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7 ROOM LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8 PLANNING AIDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
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SECTION 1 INTRODUCTION
This document considers only the Ceiling Suspension and its associated
components. Product information, environmental and electrical requirements
are specified.
Complete the checklists contained in this manual. They are an important part
of the Pre-installation process. The checklists summarize the required
preparations and verify the completion of the Pre-installation procedures.
Illustration 1-1 outlines the information in this document and its place in the
Pre-installation process.
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Illustration 1-1
Pre-installation Overview
Consultants:
Room Requirements Site Data
--Radiation
(refer to Section 3) Collected from
--Seismic
Field
--Structure
Product Characteristics
(refer to Section 6)
Site Planning
and Room Layout
(refer to Section 7)
Electrical Information
(refer to Sections 4 and 5)
Planning Aids
(refer to Section 8)
-- Pre-installation checklist
YES
Delivery and
Installation
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To ensure that the installation of the system meets the Purchaser or Customer
expectations, it is important to determine who will take responsibility for various
items in the course of the system installation process.
A clean and safe work environment for the installation of the product
(ceiling and proper room lighting).
A location suitable for the installation of the product (refer to Section 3).
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The materials used to pack our equipment are recyclable. They must be
collected and processed in accordance with the regulations in force in the
country where the machines or accessories are un packed.
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With its new lightweight design, the system guarantees highly precise
positioning for optimal radiographic results.
Illustration 2-1
Control Console
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Illustration 2-2
Ceiling Suspension Axes and travels
Up
Vertical Axis (Z)
¦135o
X-ray Tube Angulation
Down
in Alpha Axis
¦180o
X-ray Tube Rotation
in Beta Axis
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There are no special environmental conditions required for the safe operation
of the Ceiling Suspension. However, it is not designed for the use in the
presence of explosive or flammable gases as might be found in operating
rooms.
RELATIVE HUMIDITY
ATMOSPHERIC PRESSURE TEMPERATURE
(Non-Condensing)
MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX
The system screens are adjusted for an optimum ambient light level of 50 lux.
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G The needed distance between the Cable Rail and the Wall must
be, at least, of 102 mm (4”).
The minimum door height must be 2030 mm (80”) and door width must be 1000
mm (39.3”) to take delivery and install system based on a 2600 mm (102.3”)
corridor.
The elevator door must meet with the above door requirements and the
minimum depth of the elevator measured from the back wall to the elevator door
must be 2150 mm (84.6”) to transport the Main Assembly and other
components of the System, except the Ceiling Suspension Rails.
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Table 3-1
Ceiling Suspension Crates
DIMENSIONS WEIGHT
SHIPPING CRATE NET
Length Width Height GROSS
(UNCRATED)
Medium Longitudinal
4850 mm 280 mm 350 mm 100 kg 65 kg
Rails & Transversal
(190.9”) (11”) (13.8”) (220.5 lb) (143.3 lb)
Rails
Note . It will be shipped always the Main Crate and the Rails Crate,
Auxiliary Crate will be shipped just it is required due to the shipping
needs.
Not applicable.
Note . There should not be anything mounted in the ceiling (i.e. lights,
A/C returns, etc.) between the stationary rails. This is because the
Ceiling Suspension may come into contact with those
ceiling-mounted items during normal use.
Stationary rails are designed for top (ceiling) mounting. Rails can be ordered
and are supplied in 660.4 mm (26”) increments between 3358.4 mm (132.22”)
and 6000 mm (236.22”), totaling five different sizes. The choice of length
depends on room size, configuration and the possible presence of obstructions.
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The distances between the Focal Spot and the floor, with a 2700 mm
(106.30”) ceiling height are:
The distances between the Focal Spot and the ceiling are:
The ceiling must have a structure which accepts, at least, 500 kg/m (336 lb/ft),
for a safety operation.
For low ceiling height, the stationary rails may be mounted directly to the ceiling
slab or to flush-mounted Unistrut or similar structure. For higher rooms in which
a false ceiling is to be used, the stationary rails may be attached to rigid vertical
members hung from ceiling slab. A supplementary channel may be secured to
the bottom of the vertical members to facilitate provision for mounting holes. A
Unistrut system or equivalent is a convenient type of support to employ.
Make sure that the ceiling structure complies with the Ceiling
recommendations.
Make sure that the room complies with all the room specifications.
Make sure that the drilled holes for the Longitudinal Rails comply with the
Ceiling recommendations.
Make sure that the drilled holes for the Longitudinal Rails comply with the
next specifications: Rails are mounted on Screws M12 and quality 8.8
and 45 mm (1.77”) length; and Nuts M12 class 8.
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Table 3-2
Holes Distances depending on the Rails Length
Make sure the alignment of the drilled holes in along each Longitudinal
Rail and between rails are correct.
Make sure that vertical level of the ceiling is the same along all the
Longitudinal Rails.
If a Cable Support rail is supplied, its length and part numbers are the
same as those of the Longitudinal Rails. This Rail is a Strut channel
(Unistrut/Alphen Rail). For its fixation, it is recommendable as minimum
to drill the same holes as the drilled before for the Longitudinal Rails.
Cable Rail Distances. If T means the length of the Transversal Rails, D the
distance between the end of the Transversal Rails and the closer Longitudinal
Rail, a minimum distance A between the Cable Guide Rail, and the closer
Longitudinal Rail must be respected according to the following table:
Table 3-3
Distances between Longitudinal rail and Transverse and cable rails
T D A
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Illustration 3-1
Rail Mounting Specifications
883 mm (34.76”) ¦6 mm
(¦0.22”)
1432 mm +5/--15 mm
(56.38” +0.2/--0.6”)
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4.1.1 GENERAL
High voltage and power cables must be separated from other cables. Use a
separate trough in the duct system or use a separate conduit. Minimize cable
length between the line disconnect and the System Cabinet power unit to
reduce voltage regulation problems and wiring costs.
Avoid to pass the wires next to high magnetic field devices (microwaves,
amplifiers, etc.)
4.1.2 CONDUIT
Separate conduits must be used for power and signal wires. These wires must
be kept separate from each other.
Using conduit imposes some important considerations when used with this
system. Of primary concern, the majority of cables used are pre-terminated.
Pre-termination greatly simplifies interconnection but makes cable-pulling
difficult because of the added dimensions of the connectors.
Conduit must be large enough to pass the cable and connector through with all
other cables already in the conduit. Also, the size of the conduit chosen must
allow for future growth. There is the possibility of additional cables being added
later as the system is developed and options are added.
It is important that electrical ducts have separate compartments for power and
signal wires. These wires must be kept separate from each other for proper
system operation.
Electrical ducts have advantages when used with a single room or two (2)
adjacent rooms. Electrical ducts combine cabling in a neat and functional
appearance, with accessibility and room for expansion.
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The Automatic and Autotracking with TFT Control Console equipments are
optionally equipped with Broadband fast Ethernet hardware for Service
diagnostics. The Ceiling Suspensions equipped with Digital Imaging are
capable of placing electronic images on the Hospital image Ethernet Network.
It is the purchasers responsibility to provide the Ethernet connection (rated at
100Mb/sec transfer rate for optimal performance) within 10 meters of the
Suspension.
Note . Only the Automatic and the Autotracking with TFT Control
Console models can be optionally provided with Broadband
Network connection, depending on the customer’s request.
To enable an easier installation and to benefit from remote support (service and
engineering teams), equipments should be Insite connected at installation.
For all installations make sure that you have at least one RJ45 dedicated to
connect the new equipment on the LAN. In case of Broadband, this connection
will also be used for the remote service of the equipment.
For each solution selected by the customer the pre-installation checklist must
be fulfilled by site IT manager in order to get connectivity information (site IT
manager contacts, IP address...) available at installation.
For specific interconnections maps and connection details, refer to the Service
Manual shipped with the system.
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The electrical requirements in this document (wire sizes, etc.) relating to the
Ceiling Suspension power and Power Line are the recommended specification.
Circuit Breaker type and value, differential sensitivity (mA), Generator stand--by
consumption(W), should be:
115 -- 240 V~ 16 A
Differential Sensitivity 30 mA
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Every installation must be provided with a main line disconnect device (Circuit
Breaker/Thermomagnetic Breaker) and the remote disconnect devices
required at all Control Consoles that are not located next to the line safety
switch.
Devices such as Safety Switch / Emergency Switch, Warning Light, and a Door
Interlock Switch should be supplied and installed by the customer. (Refer to
Illustration 5-1).
The main Safety Switch should be installed in the Room Electrical Cabinet
(Main Disconnect) close to the Ceiling Suspension and provided with light
indicators for “Power On / Off”. It should be used for main disconnection of the
whole System and located in an accessible place where it can be seen and
controlled during operation and service.
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Illustration 5-1
Room Electrical Cabinet and Mains Connection
EC
Electrical Cabinet
DCB
TCB
CR
L L System
SS Ground Bar
ON OFF
EM
CS
EM
LEGEND
EC: Electrical Cabinet (Room Disconnect) for powering X-ray equipment. (Customer supplied)
DCB: Differential Circuit Breaker.
TCB: Thermomagnetic (or Fuses) Circuit Breaker.
CR: Contactor controlled by the Safety Switch (SS).
SS: Safety Switch used for Ceiling Suspension main disconnection, with ON/OFF positions.
L: ON / OFF Indicator Lamps located on the Electrical Cabinet.
EM: Emergency Switch near to Control Console and/or to the Room main entrance.
CS: Ceiling Suspension.
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3
1
10
4
9
8
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Illustration 5-2
Cable Access
WALL SUPPORT
CEILING SUSPENSION
External duct
Internal duct
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Temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . 10 oC to 40 oC
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PRODUCT CHARACTERISTICS
Dimensions
Weights
Travels
Note . End Stops mounted at the end of the Longitudinal Rails just for
Auto-tracking Ceiling Suspensions.
Maximum and Minimum SID from X-ray Tube facing the Table and Wall
Stand depends on the Room dimensions and longitudinal Rails of the
unit.
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Illustration 6-1
Dimensions and Travels (Steering Wheel Control Console)
737 mm (29”)
1071 mm (42.17”)
Longitudinal Rails
2641 mm (104”)
1570 mm (61.8”)
1570 mm (61.8”)
Focal spot
±135o
(Alpha angulation)
Transversal Rails
2307 mm (90.83”)
1570 mm (61.8”)
Focal spot
282 mm (11”)
±180o
(Beta rotation)
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Table 6-1
Rails Dimensions and Carriage Travels
* With the End Stops position changed the travel can be increased 300 mm (11.81”), just for Auto-tracking Ceiling Suspensions.
Illustration 6-2
Focal Spot Travel
565 mm
(22.24”)
115 mm
(4.52”)
Focal spot
984 mm
(38.74”)
534 mm
(21”)
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Illustration 6-3
Rails Dimensions and Travels
3500 (135.83”), 3000 (118.11”), 2750 (108.27”), 2500 (98.42”), 2250 (88.58”) & 2000 mm (78.74”)
100 mm (min.)
66 mm (min.)
622 mm
622 mm
Cable rail
(24.48”)
24.48”
(3.93”)
(2.59”)
A
D
660.4 mm
(260”)
Length of Transversal Rails:
28.2 mm
28.2 mm
(11.1”)
(11.1”)
477 mm
(18.77”)
477 mm
Focal spot
(18.77”)
Table 6-2
Distances between Longitudinal rail and transversal and cable rails
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Because X-ray equipment produces radiation, you may need to take special
precautions or make special site modifications. The manufacturer does not
make recommendations regarding radiation protection. It is the purchaser’s
responsibility to consult a radiation physicist for advisement on radiation
protection in X-ray rooms.
Make sure that the room is planned with the following clinical access
requirements:
Operators in the control area must have easy access to the Operator
Control Console. However, position the controls (including
handswitches) so the operator cannot take exposures while looking
around or standing outside the control booth’s lead glass window.
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The following illustrations show the typical Room Layout for 6000 mm
Longitudinal Rails and 3000 mm Transversal Rails. The Wall Stand can be
provided with its Handle installed at the left or right side.
Illustration 7-1
Typical Room Layout for Double Panel System
1. Elevating Table.
2. Wall Stand.
3. Ceiling Suspension.
4. X-ray Generator.
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Illustration 7-2
Typical Room Layout for Single Panel System
4
1
1. Mobile Table.
2. Wall Stand.
3. Ceiling Suspension.
4. X-ray Generator.
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Lever.
Electric and hammer drill. Assorted masonry and high-speed bits in both metric and
SAE sizes.
Assorted sizes of tongue and grove pliers, hammers, hex wrenches (metric and SAE),
screw drivers, and metal files.
Assorted sizes of wire cutters and strippers, ratchet and standard crimpers, and a
75--watt soldering iron.
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Illustration 8-1
Sample Route
Reference Numbers:
Numbers in circles refer to the Route Survey data.
The Route Survey is a form on which site data is listed (step 2).
Verify that the equipment can actually be transported via the route
determined in step 1.
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Delivery Date:
Sales Person:
Customer:
FDO No.:
Room #
Equipment:
2. Ceiling is strong enough for intended equipment and mounting methods approved -- seismic regulatory
codes considered?
INTERCONNECTIONS COMPLETED
2. Necessary interconnection hardware, such as junction boxes, conduit or raceways, and fittings, provided?
5. System “feeder” power cables pulled and sufficient length available at disconnect box for connections?
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GENERAL COMPLETED
2. Walls finished?
COMMENTS
INSPECTION DATE(S)
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