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2/2, 3/2 and 4/2 Directional Seat Valves With Solenoid Actuation

This document provides information about explosion proof directional seat valves with solenoid actuation. It includes the ordering code, features, functions, technical data, electrical connection details, and installation instructions. The valves control start, stop and direction of hydraulic flow and are designed for use in explosive atmospheres.

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0% found this document useful (0 votes)
83 views12 pages

2/2, 3/2 and 4/2 Directional Seat Valves With Solenoid Actuation

This document provides information about explosion proof directional seat valves with solenoid actuation. It includes the ordering code, features, functions, technical data, electrical connection details, and installation instructions. The valves control start, stop and direction of hydraulic flow and are designed for use in explosive atmospheres.

Uploaded by

CRISENTENA
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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1/12

2/2, 3/2 and 4/2 directional seat RE 22058-XE-B2/01.10


Replaces: 05.06

valves with solenoid actuation

Type M-.SEW 6...XE

Size 6
Component series 3X
Maximum operating pressure 420 bar
Maximum flow 25 l/min
H7003

ATEX units
For explosive areas

Part II Technical data sheet


Information on explosion protection:
Range of application in accordance with the Explosion Protec-
tion Directive and type of protection
– Range of application as per Directive 94/9/EC II2G
– Type of protection of the valve solenoid EEx em IIT4 accord-
ing to EN 60079-7:2007 / EN 60079-18:2005

What you need to know about these operating instructions

These operating instructions apply to the explosion-proof version of Rexroth valves and consist of the following three parts:
Part I General information RE 07010-X-B1
Part II Technical data sheet RE 22058-XE-B2 RE 22058-XE-B0
Part III Product-specific instructions RE 22058-XE-B3
You can find further information on the correct handling of Rexroth hydraulic products
in our publication “General product information on hydraulic products” RE 07008.
2/12 Bosch Rexroth AG Hydraulics M-.SEW 6...XE RE 22058-XE-B2

Table of contents Features


Content Page – Direct operated directional seat valve with solenoid actua-
Features 2 tion for proper use in explosive atmospheres
Ordering code and scope of delivery 2 – Porting pattern according to DIN 24340-A6,
Function, section, spool symbols 3 and 4 without locating hole
Technical data 5 – Subplates available in FE/ZN version (see page 10/11)
Information on explosion protection 5 – Blocked connection tight in a leak-free form
Switching times 6 – Safe switching also with longer standstill periods under
Electrical connection 6 and 7 pressure
General notes 8 – Air-gap DC and AC solenoids
Performance limits 8 – Valve solenoid can be rotated by 90°
Characteristic curves 9 – Electrical connection as individual connection with ca-
Unit dimensions 10 and 11 ble gland
Installation conditions 12 – With concealed manual override, optional

Ordering code and scope of delivery

M SEW 6 3X 420 M XE Z2
2 main ports =2 no code = NBR seals
3 main ports =3 V= FKM seals
4 main ports =4 Note:
Seat valve Observe compatibility of
Size 6 =6 seals with the hydraulic
fluids used!
Main ports 2 3 4
no code = Without check
Spool symbols
valve insert,
Without throttle insert
• – – =P P= With check valve insert
B08 = Throttle Ø 0.8 mm
B12 = Throttle Ø 1.2 mm
B15 = Throttle Ø 1.5 mm
• – – =N B18 = Throttle Ø 1.8 mm
B20 = Throttle Ø 2.0 mm
B22 = Throttle Ø 2.2 mm
A
a b Electrical connection
a b – • – =U
Z2 = Solenoid with terminal box
P T and cable gland
A For details see chapter
electrical connection
a b
– • – =C
XE = Explosion protection
P T “Increased safety”
A B
For details see information
a b
– – • =D on the explosion protection, page 5
P T N9 = With concealed manual override
A B no code = Without manual override
G24 = DC voltage 24 V
a b – – • =Y
W230 R = AC voltage W 230 V, 50/60 Hz
P T
For further ordering codes for other voltages and
• = Available frequencies, see page 7
Component series 30 to 39 = 3X
(30 to 39: unchanged installation and
connection dimensions)
Operating pressure up to 420 bar = 420
Included in the delivery:
Solenoid (air-gap) =M
Valve operating instructions with declaration of conformity
in part III
RE 22058-XE-B2 M-.SEW 6...XE Hydraulics Bosch Rexroth AG 3/12

Function, section, spool symbols: 2/2, 3/2 directional seat valve


General: The seat arrangement offers the following options:
The directional valve type M-.SEW...XE is a directional seat
valve with solenoid actuation. It controls start, stop and direc- 2/2 directional 3/2 directional
tion of the flow. seat valve seat valve
It basically comprises a housing (1), the solenoid (2), the Spool “P” “U”
hardened valve system (3) and the closing element (8). symbol A
Basic principle: a b
a b
In the initial position, the closing element (8) is pressed onto
P T
the seat by the spring (9), in spool position by the solenoid (2).
Initial P and T connected P and A connected,
The force of solenoid (2) acts via the angled lever (6) and the
position T blocked in a leak-free form
ball (7) on the closing element (8) that is sealed on two sides.
The chamber between the two sealing elements is connected Spool P blocked in a P blocked in a leak-free form,
to port P. Thus, the valve system (3) is pressure-compensated position leak-free form A and T connected
in relation to the actuating forces (solenoid or return spring). Spool “N” “C”
symbol A
Note:
• The 3/2 directional seat valves have a “negative spool un-
a b
derlap”. Therefore, port T must always be connected. That
P T
means that during the switching process – from the starting
Initial P blocked in a leak-free P blocked in a leak-free form,
of the opening of one valve seat to the closing of the other
position form A and T connected
valve seat – ports P–A–T are connected with each other.
This process takes, however, place within such a short time Spool P and T connected P and A connected,
that it is irrelevant in nearly all applications. position T blocked in a leak-free form
• The manual override (10) allows for the switching of the
valve without solenoid energization.
• It has to be made sure that the specified maximum flow is
not exceeded! A throttle insert must be used for limiting the
flow, if necessary (see page 4).
Type M-3SEW 6 U…XE

10

Type M-2SEW 6 N…XE


6
8

7 4

9 7
6
9
1
3 1
T P T P
A 8
4/12 Bosch Rexroth AG Hydraulics M-.SEW 6...XE RE 22058-XE-B2

Throttle insert Check valve insert


The use of a throttle insert is required when due to prevail- The check valve insert allows a free flow from P → A and
ing operating conditions, flows can occur during the switching closes A → P in a leak-free form.
processes, which exceed the performance limit of the valve. 3/2 directional seat valve (see page 3)
Examples: The check valve insert is inserted in port
– Accumulator operation, P of the seat valve.
– Use as pilot control valve with internal 4/2 directional seat valve
The check valve insert is inserted in port
pilot fluid tapping.
P of the Plus-1 plate.
3/2 directional seat valve (see page 3)
The throttle insert is inserted in port P of
the seat valve.
4/2 directional seat valve
The throttle insert is inserted in port P of
the Plus-1 plate. P P

Function, section, spool symbols: 4/2 directional seat valve


With a sandwich plate, the Plus-1 plate, under the 3/2 direc- The use of the Plus-1 plate and the seat arrangement offer
tional seat valve, the function of a 4/2 directional seat valve the following options:
is achieved.
Spool symbol “D”:
Function of the Plus-1 plate:
A B
Initial position:
The main valve is not operated. The spring (9) holds the a b Type M-4SEW 6 Y…XE
ball (4) on the seat (11). Port P is blocked and A connected P T
to T. Apart from that, one pilot line is connected from A to the
large area of the control spool (12), which is thus unloaded to Spool symbol “Y”:
the tank. The pressure applied via P now pushes the ball (13)
A B
onto the seat (14). Now, P is connected to B, and A to T.
Transition position: a b
When the main valve is operated, the closing element (8) is
P T
shifted against the spring (9) and pressed onto the seat (15).
During this, port T is closed, P, A, and B are briefly connected
to each other.
Spool position:
P is connected to A. As the pump pressure acts via A on the
large area of the control spool (12), the ball (13) is pressed
onto the seat (16). Thus, B is connected to T, and P to A. The
ball (13) in the Plus-1 plate has a “positive spool underlap”.
Notes
To prevent pressure intensification in conjunction with
single-rod cylinders, the annulus area of the cylinder
must be connected to A.

8 4
Schematic illustration: Initial position
9
8 15 11 4 9
A
11
3/2 directional
seat valve 15
P
T

Plus-1 plate

T B P T P
12 14 13 16 B A
RE 22058-XE-B2 M-.SEW 6...XE Hydraulics Bosch Rexroth AG 5/12

Technical data
general
Installation position Any
Ambient temperature range °C –20 … +80
Storage temperature range °C –20 … +70
Admissible vibration load 20 … 2000 Hz amplitude 0.05 g2/Hz (10 g RMS)
Weight 2/2 and 3/2 directional seat valve kg 2.3
4/2 directional seat valve kg 3.1
Surface protection Valve body Coating, layer thickness max. 100 µm
Solenoid Galvanized and passivated olive-green (FeZn8D)
hydraulic
Maximum operating pressure bar See table page 8
Maximum flow l/min 25
Hydraulic fluid Mineral oil (HL, HLP) according to DIN 51524 1); fast bio-de-
gradable hydraulic fluids according to VDMA 24568 (also see
RE 90221); HETG (rape seed oil) 1); HEPG (polyglycols) 2);
HEES (synthetic esters) 2); flame-resistant hydraulic fluid HFC
according to ISO 12922 3) other hydraulic fluids upon request
Ignition temperature > 180 °C
Hydraulic fluid temperature range °C –20 ... +70 (NBR seals)
–15 ... +80 (FKM seals)
Viscosity range mm2/s 2.8 … 500
Maximum permitted degree of contamination of the hydraulic
fluid cleanliness class according to ISO 4406 (c) Class 20/18/15 4)

electrical
Voltage type Direct voltage Alternate voltage 50/60 Hz
Available voltages V 24, 48, 96, 110 110, 230
Voltage tolerance (nominal voltage) % –5 / +10
Admissible residual ripple % <5 –
Duty cycle/operating mode according to VDE 0580 S1 (DB) S1 (DB)
Switching time according to ISO 6403 See table page 6
Switching frequency 1/h up to 15000 up to 7200
Nominal power at ambient temperature 20 °C W 17
Maximum power with 1.1 x nominal voltage
and ambient temperature 20 °C W 20.6
Protection class according to EN 60529:1991+A1:2000 IP 66 with correctly installed electrical connection
Information on explosion protection
Range of application as per directive 94/9/EC II 2 G
Type of protection valve c (EN 13463-5:2004)
Maximum surface temperature 5) °C 130
Temperature class T4
Type of protection valve solenoid
according to EN 60079-7:2007 / EN 60079-18:2005 EEx em IIT4
Type examination certificate solenoid KEMA 02 ATEX 2240
Special conditions for safe use –
Ambient temperature range °C –20 … +80

1) Suitable for NBR and FKM seals vents faults and at the same time increases the service life
2) Suitable only for FKM seals of the components. For the selection of filters, see technical
3) data sheets RE 50070, RE 50076 and RE 50081.
Only in connection with NBR seals, max. admissible pressure
5) Due to the temperatures occurring at the surfaces of the
210 bar, ∆p < 15 bar, hydraulic fluid temperature max. 60 °C
For more information, please ask our sales staff. valve solenoids, the European standards ISO 13732-1 and
4) EN 982 need to be adhered to! (contact protection)
The cleanliness classes specified for the components must
be adhered to in hydraulic systems. Effective filtration pre-
6/12 Bosch Rexroth AG Hydraulics M-.SEW 6...XE RE 22058-XE-B2

Switching times t in ms (installation position: Solenoid horizontal)


DC solenoid AC solenoid
Spool symbols U, C, D, Y Spool symbols U, C, D, Y
ton toff ton toff
Pres-
sure p Flow qV Without tank pressure U D Without tank pressure
in bar in l/min U C D Y C Y U C D Y U C D Y
70 25 30 40 30 40 15 15 25 40 25 40 45 65 45 65
140 25 30 50 30 50 15 15 25 40 25 40 65 65 65 65
280 25 35 60 35 60 15 15 25 45 25 45 75 65 75 65
320 25 40 70 40 70 15 15 25 45 25 45 80 65 80 65
420 25 45 70 45 70 15 15 30 45 30 45 100 65 100 65

Electrical connection
The type-tested valve solenoid of the valve is equipped with a 5 1 2 4
terminal box and a type-tested cable gland.
The connection is insensitive to polarity.
Solenoids for connection to AC voltage are equipped with an
integrated rectifier.
Note
When establishing the electrical connection,
the protective earthing conductor (PE )
has to be connected properly.
3

Properties of the terminals and mounting elements


Position Function Connectable line cross-section Tightening torque
1 Operating voltage connection Single-wire 0.75 … 2.5 mm2 0.4 … 0.5 Nm
Fine-wire 0.75 … 1.5 mm2
2 Connection for protective earthing conductor Single-wire max. 2.5 mm2 1.0 … 1.2 Nm
Fine-wire max. 1.5 mm2
3 Connection for potential equalization conductor Single-wire 4 … 6 mm2 2.0 … 2.4 Nm
Fine-wire max. 4 mm2
4 Screws for cover – 1.0 … 1.1 Nm
5 Plug screw – 2.5 … 3.0 Nm

Cable gland
Type approval EEx e II / II2G
Threaded connection M20 x 1.5
Thread length mm 5 … 12
Temperature range °C –20 … +120
Protection class according to EN 60529:1991+A1:2000 IP66, IP67 or IP68
Line diameter mm 9 … 11
Sealing Outer sheath sealing

Connection line
Line type Non-armored cables and lines (outer sheath sealing)
Temperature range °C –20 … > +120
RE 22058-XE-B2 M-.SEW 6...XE Hydraulics Bosch Rexroth AG 7/12

Electrical connection
Circuit diagrams
Direct voltage, insensitive to polarity Alternating voltage

+(–)

– (+)

Overcurrent fuse and cut-off voltage peak


Note
A fuse appropriate for the solenoid's rated current (max. 3 x When inductivities are switched off, voltage peaks result
Inom according to DIN 41571 or IEC 60127) or a motor protec- which may cause failures in the connected control electron-
tion switch with short-circuit and thermal instantaneous trip- ics. For this reason, the valve solenoids comprise an interfer-
ping must be connected to each valve solenoid as short-cir- ence protection circuit which dampens this voltage peak to
cuit protection. The cut-off capacity of this fuse must match or the value shown in the table.
exceed the short-circuit current of the supply source.
This fuse or motor protection switch may only be fitted outside
the explosive area or must be of an explosion-proof design.

Voltage data in the Nominal voltage Rated current Recommended Maximum voltage Interference pro-
valve type code valve solenoid valve solenoid pre-fuse charac- value upon tection circuit
teristics medium switch-off
time-lag according
to DIN 41571
G24 24 V DC 0.708 A DC 1.25 A –90 V

G48 48 V DC 0.354 A DC 630 mA –200 V Suppressor diode


G96 96 V DC 0.177 A DC 315 mA –370 V bi-directional

G110 110 V DC 0.155 A DC 315 mA –390 V

W110R 110 V AC 0.163 A AC 315 mA –3 V


Bridge rectifier and
suppressor diode
W230R 230 V AC 0.078 A AC 160 mA –3 V
8/12 Bosch Rexroth AG Hydraulics M-.SEW 6...XE RE 22058-XE-B2

General notes

• In order to switch the valve safely or maintain it in its spool • When the Plus-1 plate (4/2-directional function) is used, the
position, the pressure situation must be as follows: following lower operating values must be taken into account:
P ≥ A ≥ T (for design reasons). pmin = 8 bar; qV > 3 l/min.
• Ports P, A and T (3/2 directional seat valve) as well as P, • The specified maximum flow must not be exceeded (use a
A, B and T (4/2 directional seat valve) are clearly assigned throttle insert for limiting the flow, if necessary)!
according to their function. They must not be exchanged or
closed. The flow is only permitted in the direction of arrow.

Performance limits (measured with HLP46, ϑoil = 40 °C ± 5 °C)

Operating pressure in bar Flow in


P A B T l/min
Spool symbol Comment
“P”
420 100 25
2-way circuit

Pressure at P ≥ T
“N”
420 100 25

“U” A
a b 420 420 100 25
3-way circuit

a b
P T
Pressure at P ≥ A ≥ T
“C” A
420 420 100 25
a b
P T
“U” Before switching from the
A initial position to the spool
(only as unloading

position, pressure must be 420 100 25


2-way circuit

a b
applied to port A.
function)

P T
Pressure at A ≥ T
“C” A
Pressure at A ≥ T 420 100 25
a b
P T
“D” A B
the direction of arrow)

Valve (symbol “U”) in con-


(flow only possible in

nection with Plus-1 plate 420 420 420 100 25


4-way circuit

a b P>A≥B>T
P T
“Y” A B Valve (symbol “C”) in con-
nection with Plus-1 plate 420 420 420 100 25
a b P>A≥B>T
P T

Note
The switching power limits were established while the solenoids were at operating temperature, at 10 % undervoltage and
without tank pre-loading.
RE 22058-XE-B2 M-.SEW 6...XE Hydraulics Bosch Rexroth AG 9/12

Characteristic curves (measured with HLP46, ϑoil = 40 °C ± 5 °C)


Δp - qV characteristic curves – 2/2 directional seat valve Δp - qV characteristic curves – 3/2 directional seat valve
22 22
1
20 20
Pressure differential in bar →

Pressure differential in bar →


18 18
2
16 16
2
14 14
1 3
12 12
10 10
8 8
6 6
4 4
2 2

0 4 8 12 16 20 2425 0 4 8 12 16 20 2425
Flow in l/min → Flow in l/min →
1 M-2SEW 6 N …, P → T 1 M-3SEW 6 U(C)…, A → T
2 M-2SEW 6 P …, P → T 2 M-3SEW 6 U…, P → A
3 M-3SEW 6 C…, P → A
Δp - qV characteristic curves – 4/2 directional seat valve
22
20
1 2
Pressure differential in bar →

18
1 M-4SEW 6 D(Y)…, A → T
16
14 2 M-4SEW 6 D(Y)…, P → A
3
12 3 M-4SEW 6 D(Y)…, P → B, B → T
10
8
6
4
2

0 4 8 12 16 20 2425
Flow in l/min →

Δp - qV characteristic curves – Check valve insert Δp - qV characteristic curves – Throttle insert


12 630
600 B08 B12

10
Pressure differential in bar →

Pressure differential in bar →

500 B15

8
400

6 300
B18
4 200
B20

2 100
B22

0 4 8 12 16 20 24 25 0 4 8 12 16 20 24 25
Flow in l/min → Flow in l/min →
10/12 Bosch Rexroth AG Hydraulics M-.SEW 6...XE RE 22058-XE-B2

Unit dimensions: 2/2 and 3/2 directional seat valve (dimensions in mm)

0,01/100

Rzmax 4

Required surface quality of


the valve mounting face

9 Note
Port B is provided as blind counterbore on 3/2 direction-
al seat valves.
Ports A and B are provided as blind counterbore on
1 Valve solenoid 2/2 directional seat valves.
2 Concealed manual override “N9” 10 Porting pattern according to DIN 24340-A6
3 Lock nut with double edge SW32 Subplates
4 Terminal box G 341/01 FE/ZN (G1/4)
5 Space required to remove the valve solenoid G 342/01 FE/ZN (G3/8)
6 Identical seal rings for ports A, B, and T, seal ring G 502/01 FE/ZN (G1/2)
for port P according to technical data sheet RE 59052 must be ordered
7 Nameplate separately.
8 Valve mounting screws Note:
For reasons of stability, exclusively use the following Subplates are no components in the sense of directive
valve mounting screws: 94/9/EC and can be used after the manufacturer of the over-
4 hexagon socket head cap screws all system has assessed the risk of ignition.
ISO 4762 M5x45-10.9-flZn-240h-L
The G...FE/ZN versions are free from aluminum and/or mag-
(friction coefficient 0.09 - 0.14 according to VDA 235-101)
nesium and galvanized.
(included in the delivery)
RE 22058-XE-B2 M-.SEW 6...XE Hydraulics Bosch Rexroth AG 11/12

Unit dimensions: 4/2 directional seat valve (dimensions in mm)

75
181 5 1 2 3 4
81

SW22
44,5

7 8
9

34 59 6 9
127
64
54,3
10 40,5 0,01/100

T Rzmax 4
B
45
31

Required surface quality of


A
P the valve mounting face
16,7
71
1 Valve solenoid 10 Porting pattern according to DIN 24340-A6
2 Concealed manual override “N9”
Subplates
3 Lock nut with double edge SW32
G 341/01 FE/ZN (G1/4)
4 Terminal box
G 342/01 FE/ZN (G3/8)
5 Space required to remove the valve solenoid G 502/01 FE/ZN (G1/2)
6 Identical seal rings for ports A, B, and T, seal ring for port P
according to technical data sheet RE 59052 must be ordered
7 Plus-1 plate separately.
8 Nameplate
Note:
9 Valve mounting screws
For reasons of stability, exclusively use the following Subplates are no components in the sense of directive
valve mounting screws: 94/9/EC and can be used after the manufacturer of the over-
all system has assessed the risk of ignition.
4 hexagon socket head cap screws
ISO 4762 M5x90-10.9-flZn-240h-L The G...FE/ZN versions are free from aluminum and/or mag-
(friction coefficient 0.09 - 0.14 according to VDA 235-101) nesium and galvanized.
(included in the delivery)
12/12 Bosch Rexroth AG Hydraulics M-.SEW 6...XE RE 22058-XE-B2

Installation conditions (dimensions in mm)

Individual assembly Bank assembly


Subplate dimensions Minimum dimensions Minimum cross-section
Length ≥ 64, width ≥ 58, height ≥ 25 Height ≥ 60, width ≥ 85
Heat conductivity of the subplate ≥ 38 W/mK (EN-GJS-500-7)
Minimum distance between the
≥ 55 mm
longitudinal valve axes

Schematic diagram

Individual assembly Bank assembly


≥ 25

≥ 55
≥ 60
≥ 58 ≥ 64

≥ 85

Bosch Rexroth AG © This document, as well as the data, specifications and other informa-
Hydraulics tion set forth in it, are the exclusive property of Bosch Rexroth AG. It
Zum Eisengießer 1 may not be reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Phone +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain applica-
Fax +49 (0) 93 52 / 18-23 58 tion can be derived from our information. The information given does not
documentation@boschrexroth.de release the user from the obligation of own judgment and verification. It
www.boschrexroth.de must be remembered that our products are subject to a natural process
of wear and aging.

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