FB1D-OH-GB01D Book 20170103
FB1D-OH-GB01D Book 20170103
Operator’s Handbook
www.dennis-eagle.co.uk
F Foreword
This Operator’s Handbook contains information about the Footboard mechanism fitted as a
customer option to Dennis Eagle Ltd. refuse collection vehicles.
The information in this Handbook must be used in conjunction with the Operator’s Handbooks for
the chassis, refuse collection bodywork and waste container lifting device, if fitted, to which the
footboard is attached.
This Handbook provides all the relevant information and data necessary to use the footboard and
carry out designated cleaning, maintenance and inspection procedures.
5222-FB1-D-GB-G1
Important:
Before operating the footboards.
It is most important that before operating the machine, all operators:
• have undertaken a recognised training course in the safe operation of the footboard.
• read, understand and observe all the instructions stated in Chapter 2 ‘Safety precautions’ of
this Handbook.
This Operator’s Handbook must always be kept in a safe place in the vehicle it was supplied with.
FB1D-OH-GB01D i
Foreword
Publication Record
ii FB1D-OH-GB01D
Foreword
5283-EU1-D-GB-G1
FB1D-OH-GB01D iii
Foreword
Owner’s information
This section provides space for you, the owner, to record the appropriate serial numbers for the chassis‑cab,
body and equipment fitted to the vehicle.
Date of purchase:................................................................................................................................................................................................
Chassis‑cab model:.............................................................................................................................................................................................
Chassis‑cab VIN:..................................................................................................................................................................................................
iv FB1D-OH-GB01D
Foreword
3 1
2
2755-OL1-D-GB-G1
1. Clockwise
2. Counter-clockwise
Related publications
The following publications are available in support of
the Olympus Refuse Collection Vehicle:
4 • Service Manual.
• Workshop Manual.
• Electronic Illustrated Parts Catalogue.
1
5223-FB1-D-GB-G1
They are available from your Olympus supplier.
1. Front
2. Right
3. Back
4. Left
FB1D-OH-GB01D v
Foreword
WARNING:
A WARNING IS PRINTED IN THIS STYLE.
IT REFERS TO ANY PROCEDURE WHICH
MUST BE FOLLOWED PRECISELY TO
AVOID POSSIBILITY OF PERSONAL
INJURY OR DEATH.
Caution:
A Caution is printed in this style. It refers
to any procedure which must be followed
to avoid damage to components or cause
them to malfunction.
Note:
vi FB1D-OH-GB01D
C Contents
CONTENTS PAGE
1 Introduction............................................................................................................................1-1
2 Safety precautions.................................................................................................................2-1
3 How it works...........................................................................................................................3-1
4 Operator’s controls...............................................................................................................4-1
5 Using the footboard..............................................................................................................5-1
6 Daily checks............................................................................................................................6-1
7 Cleaning..................................................................................................................................7-1
8 Maintenance...........................................................................................................................8-1
9 General specification data...................................................................................................9-1
10 Supplementary information.................................................................................................10-1
I Index........................................................................................................................................I-1
FB1D-OH-GB01D III
Contents
IV FB1D-OH-GB01D
1
1 Introduction
CONTENTS PAGE
1 Introduction............................................................................................................................1-2
1.1 Refuse collection vehicle........................................................................................................................ 1-2
1.2 CE certification.......................................................................................................................................... 1-2
1.3 Description.................................................................................................................................................. 1-2
1.4 Footboard components.......................................................................................................................... 1-3
FB1D-OH-GB01D 1-1
1
Introduction
1.2 CE certification
This machine is supplied in compliance with a CE 5224-FB1-D-GB-G2
certified type. Any change to specification of hardware
or controls is at the machine owner’s own risk and Fig. 1‑1 Footboard - Open system vehicle
may nullify CE certification status. Unauthorised
modification may also invalidate the warranty granted Footboards (1) and hand rails (2) provide the facility
with this product. If in doubt please consult Dennis for operatives to ride on the rear of the vehicle when
Eagle Ltd. collecting refuse, where legislation permits the use of
footboards.
The same footboards may be fitted to open system
vehicles and vehicles fitted with waste container lifting
device mechanisms.
5225-FB1-D-GB-G3
5226-FB1-D-GB-G2
1-2 FB1D-OH-GB01D
1
Introduction
3
1 5227-FB1-D-GB-G2
FB1D-OH-GB01D 1-3
1
Introduction
1-4 FB1D-OH-GB01D
2 Safety precautions
2
CONTENTS PAGE
2 Safety precautions.................................................................................................................2-2
2.1 Introduction................................................................................................................................................. 2-2
2.2 Safety symbol, warnings, cautions and notes................................................................................ 2-2
2.3 Using the footboard................................................................................................................................. 2-2
FB1D-OH-GB01D 2-1
Safety precautions
2
2 Safety precautions 2.3 Using the footboard
1. If the refuse collection body control system fails,
2.1 Introduction return the vehicle to the depot and report the
failure to supervision immediately.
This chapter gives guidelines for the safe operation
and daily maintenance of Footboard mechanisms 2. Keep the footboard surface and sensor face clean
fitted to Dennis Eagle refuse collection vehicles. and free from debris.
The information in this chapter must be read in 3. Only one operative should stand on each
conjunction with the equivalent chapter in the footboard.
Operator’s Handbook for the refuse collection body
4. The operative must wear suitable footwear.
and waste container lifting device, if fitted, to which
the footboard is attached. 5. The operative must stand in the centre of the
footboard surface and hold onto the handrail with
It is your responsibility to make sure that you and
both hands.
your colleagues work safely. The intention of these
guidelines is to bring safety to every operator’s 6. Never use the footboards if the safety interlocks
attention. Read them very carefully and use them as a are not operational.
guide to good working practice at all times. 7. Operatives must never ride on the footboards
The guidelines contained in this manual are not when the interlock override switch has been
definitive. There may be additional ways to make sure pressed and the interlock override is active.
that operator organisations work safely and you must 8. The operative must not jump onto or off the
also follow any local rules and safe working practices footboard while the vehicle is moving.
that may apply.
9. The operative must not distract the driver while
riding on the footboard.
2.2 Safety symbol, warnings,
10. The operative must not operate any of the refuse
cautions and notes collection body or waste container lifting device
The following safety symbol is used throughout controls except the emergency stop buttons while
this manual to indicate information that is essential riding on the footboard.
to Health and Safety. The symbol applies to all 11. The operative must not reach, lean or allow any
information contained in this chapter. part of their body to protrude outside the vehicle
width when standing on the footboard.
12. Operatives must never ride on any other part of
the refuse collection body or waste container
lifting device.
All Safety Information must be strictly adhered to. 13. Never attempt to drive at speeds exceeding
30 km/h with an operative riding on a footboard.
WARNING:
PROCEDURES WHICH MUST BE 14. Do not drive the vehicle long distances with an
FOLLOWED PRECISELY TO AVOID operative riding on a footboard.
POSSIBILITY OF PERSONAL INJURY OR 15. Do not drive the vehicle on high-speed roads
DEATH. (e.g. motorways) while the 30 km/h interlock is
operating, with an operative on a footboard.
Caution: 16. Do not use the footboards to carry objects.
Procedures which must be followed
17. Do not use the footboards to load refuse into the
to avoid damage to components or
hopper.
malfunction.
18. If waste container lifting device is fitted, lower
footboard(s) before operating waste container
Provides additional important information lifting device.
about a procedure or event that is not a
WARNING or a Caution.
2-2 FB1D-OH-GB01D
3 How it works
FB1D-OH-GB01D 3-1
How it works
4
5228-FB1-D-GB-G1
3-2 FB1D-OH-GB01D
4 Operator’s controls
CONTENTS PAGE
4 Operator’s controls...............................................................................................................4-2
4.1 Warning pictograms................................................................................................................................ 4-3 4
4.1.1 Olympus........................................................................................................................................................ 4-3
4.1.2 Olympus Twin Pack.................................................................................................................................. 4-3
4.2 Footboard warning buzzer.................................................................................................................... 4-4
4.3 Footboard interlock override switch................................................................................................. 4-4
4.4 Footboard test switch............................................................................................................................. 4-4
FB1D-OH-GB01D 4-1
Operator’s controls
4 Operator’s controls
Operator’s controls (see Figs. 4-1, 4-2, 4-3) comprise
the following controls and warning devices:
1. Warning pictogram (see ‘4.1 Warning pictograms’
on page 4-3). 1
2. Footboard interlock override switch (see
4 ‘4.3 Footboard interlock override switch’ on
page 4-4).
3. Footboard test switch (see ‘4.4 Footboard test
switch’ on page 4-4). 1
Warning buzzer [Not shown].
15
2 10 20
5 25
x100 30
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N
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1 15
1/2 10 20
5 25
x100 30
2 3
R
N
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5232-FB1-D-GB-G1
0 F2 F3 F4 F5 F6
F1
2 3 5233-FB1-D-GB-G1
4-2 FB1D-OH-GB01D
Operator’s controls
4
01.06.2013 09:00:00
1 1 1 1 1
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5235-FB1-D-GB-G1 5236-FB1-D-GB-G1
Action to be taken if
pictogram is displayed
Pictogram Function Operation Cause
on the cab control panel
screen
Footboard • In cab warning light pictogram There is an operative Take the operatives safety
occupied. illuminated. standing on a footboard. into consideration when
• In some circumstances, operation of driving the RCV.
the body compaction mechanism is
prohibited.
• Body discharge functions are
prohibited.
• Operation of the lifting device is
prohibited.
• Selecting reverse is prohibited.
• Vehicle speed is limited to 25
or 30 km/h depending on the
footboard orientation.
Footboard • The in cab red flashing warning The footboard interlock Stop the vehicle safely at
interlock light pictogram is illuminated. override switch has been the earliest opportunity,
override switch • The vehicle speed limit is disabled. operated. taking into account the
operated. • Reversing the RCV is enabled. operative standing on the
footboard.
• Operation of the lifting device is
Apply the parking brake
prohibited.
and reset the footboard
• The compaction mechanism yellow interlock override switch.
rescue button remains enabled.
Footboard • Operation of the compactor and The reset switch has Wait 5 minutes for the
interlock lifter is prohibited for 5 minutes been reset and the reset pictogram to extinguish.
override switch after the footboard override switch sequence has been The compactor and bin lift
delay timer. is reset. initiated. will now be operational.
Footboard test • In cab warning light pictogram The footboard test switch If any faults are detected
switch. illuminated. has been operated. in operation, do not use
• In some circumstances, operation of the footboards and report
the body compaction mechanism is the fault for rectification.
prohibited.
• Body discharge functions are
prohibited.
• Operation of the lifting device is
prohibited.
• Selecting reverse is prohibited.
• Vehicle speed is limited to 25
or 30 km/h depending on the
footboard orientation.
FB1D-OH-GB01D 4-3
Operator’s controls
1
3
5237-FB1-D-GB-G1
5238-FB1-D-GB-G1
4-4 FB1D-OH-GB01D
5 Using the footboard
CONTENTS PAGE
5 Using the footboard..............................................................................................................5-2
5.1 Stowing the footboard............................................................................................................................ 5-2
5.2 Riding on the footboard......................................................................................................................... 5-2
5.3 Footboard warning device and safety interlock operation -
vehicles without auto-brake function................................................................................................ 5-4
5.4 Footboard warning device and safety interlock operation -
5
vehicles with autobrake function........................................................................................................ 5-6
5.5 Overriding the footboard interlock.................................................................................................... 5-8
FB1D-OH-GB01D 5-1
Using the footboard
5241-FB1-D-GB-G1
THE OPERATIVE MUST NOT REACH, LEAN
OR ALLOW ANY PART OF THEIR BODY TO
Fig. 5‑1 Footboard - stowed position PROTRUDE OUTSIDE THE VEHICLE WIDTH
WHEN STANDING ON THE FOOTBOARD.
5-2 FB1D-OH-GB01D
Using the footboard
5494-FB1-D-GB-G1
FB1D-OH-GB01D 5-3
Using the footboard
5.3 Footboard warning device and On vehicles not fitted with a transmission
reverse gear interlock, the engine will shut
safety interlock operation - vehicles
down when reverse gear is selected.
without auto-brake function
• The vehicle speed limiter will be engaged and
Operative standing on a footboard. will prevent the driver accelerating the vehicle
When an operative is standing on a footboard, the above 30 km/h.
following warning devices and safety interlocks are
activated: WARNING:
THE VEHICLE SPEED LIMITER WILL
NOT PREVENT THE VEHICLE SPEED
1 EXCEEDING 30 KM/H ON OVERRUN, FOR
1
EXAMPLE WHEN DESCENDING A STEEP
5 HILL.
01.06.2013 09:00:00
S M
E O
L N
E I
T
C O
T R
R MODE
5260-FB1-D-GB-G1
5-4 FB1D-OH-GB01D
Using the footboard
FB1D-OH-GB01D 5-5
Using the footboard
5.4 Footboard warning device and On vehicles not fitted with a transmission
reverse gear interlock, the brakes will apply
safety interlock operation -
when reverse gear is selected.
vehicles with autobrake function
• The vehicle speed limiter will be engaged and
Operative standing on a footboard. will prevent the driver accelerating the vehicle
When an operative is standing on a footboard, the above 30 km/h.
following warning devices and safety interlocks are • Detection of an occupied footboard during
activated: travel movement over 40 km/h will activate a
warning buzzer sound in the cab.
1
1 WARNING:
5 THE VEHICLE SPEED LIMITER WILL
01.06.2013 09:00:00 NOT PREVENT THE VEHICLE SPEED
EXCEEDING 30 KM/H ON OVERRUN, FOR
Hyd Oil Temp 32 oC
• Operation of the waste container lifting device Activation of footboard sensors while vehicle is
mechanism may be inhibited. (Refer to waste reversing or coasting backwards when Neutral is
container lifting device Operator’s Handbook). selected.
• Selection of reverse gear is inhibited: If an operative mounts a footboard while the vehicle is
On vehicles fitted with a transmission reverse reversing or coasting backwards in neutral, the parking
gear interlock, reverse gear will not engage brake will operate instantaneously.
when selected, and a flashing ‘R’ will display on To release the parking brake, either:
the gear selector digital display.
• select a forward gear if the footboard is
occupied.
or
S M
• select reverse after the operative has
O
dismounted the footboard.
E
L N
E I
T
C O
T R
R MODE
5260-FB1-D-GB-G1
5-6 FB1D-OH-GB01D
Using the footboard
1 1
01.06.2013 09:00:00
0 No errors
0 No errors
0 No errors
5263-FB1-D-GB-G1
01.06.2013 09:00:00
Hyd Oil Temp 32 oC
0 No errors
0 No errors
0 No errors
2 2 5481-FB1-D-GB-G1
FB1D-OH-GB01D 5-7
Using the footboard
5-8 FB1D-OH-GB01D
6 Daily checks
CONTENTS PAGE
6 Daily checks............................................................................................................................6-2
6.1 Daily safety check..................................................................................................................................... 6-2
6.2 Warning and advisory labels................................................................................................................ 6-4
FB1D-OH-GB01D 6-1
Daily checks
6 Daily checks 5. Operate the footboard test switch and check that:
• the ‘Footboard test switch operated’
pictogram (1) displays on the cab control panel
6.1 Daily safety check
screen.
The following daily safety checks must be carried out
• the ‘Footboard occupied’ pictogram (2)
on each footboard, in addition to checks specified in
displays on the cab control panel screen.
the chassis manufacturer’s, refuse collection vehicle
manufacturer’s and waste container lifting device
manufacturer’s service information, before the vehicle
commences service.
1. Check the structural integrity of the footboard
and handrail.
2. Check that the hydraulic strut holds the footboard
in its raised and lowered positions.
3. Make sure that the visible faces of the footboard
6 sensors and footboard stowed sensors (if fitted) 1
are clean. 1
4. Energise the refuse collection vehicle’s control
stations.
01.06.2013 09:00:00
Hyd Oil Temp 32 oC
0 No errors
0 No errors
0 No errors
01.06.2013 09:00:00
01.06.2013 09:00:00
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0 No errors
0 No errors
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2
2
5270-FB1-D-GB-G1
WARNING:
TAKE EXTREME CARE.
5269-FB1-D-GB-G2
CARRY OUT FOLLOWING TEST ON
TRAFFIC FREE ROAD.
WARNING:
TAKE EXTREME CARE.
6-2 FB1D-OH-GB01D
Daily checks
7. Stop the vehicle. With the footboard test switch • the refuse collection body compaction and
still operated and the engine running, select discharge mechanisms do not operate.
reverse gear and check that one of the following
• the waste container lifting device mechanism
occurs dependant on market:
does not operate (if inhibited - refer to waste
• reverse gear does not engage and a flashing ‘R’ container lifting device Operator’s Handbook).
is displayed on the gear selector digital display 11. Select reverse gear and check that one of the
(vehicles fitted with auto-brake function). following occurs dependant on market:
• reverse gear engages (vehicles fitted with
auto-brake function).
or
S M
E O
01.06.2013 09:00:00
0 No errors
0 No errors
0 No errors
5263-FB1-D-GB-G1
FB1D-OH-GB01D 6-3
Daily checks
5282-FB1-D-GB-G2
6-4 FB1D-OH-GB01D
7 Cleaning
CONTENTS PAGE
7 Cleaning..................................................................................................................................7-2
FB1D-OH-GB01D 7-1
Cleaning
7 Cleaning
The footboard must be kept as clean as possible to
prevent potential health hazards and promote trouble
free operation.
WARNINGS:
WEAR PROTECTIVE CLOTHING, GLOVES
AND GOGGLES WHEN PRESSURE
WASHING. HIGH PRESSURE WATER JETS
CAN SERIOUSLY DAMAGE ELECTRICAL
EQUIPMENT.
7-2 FB1D-OH-GB01D
8 Maintenance
CONTENTS PAGE
8 Maintenance...........................................................................................................................8-2
8.1 Routine maintenance............................................................................................................................... 8-2
8.2 Operational maintenance....................................................................................................................... 8-2
8.3 Weekly maintenance................................................................................................................................ 8-2
FB1D-OH-GB01D 8-1
Maintenance
8 Maintenance
8-2 FB1D-OH-GB01D
9 General specification data
CONTENTS PAGE
9 General specification data...................................................................................................9-2
9.1 Body identification label........................................................................................................................ 9-2
FB1D-OH-GB01D 9-1
General specification data
855378B
5283-EU1-D-GB-G1
9-2 FB1D-OH-GB01D
10 Supplementary information
CONTENTS PAGE
10 Supplementary information.................................................................................................10-2
10
FB1D-OH-GB01D 10-1
Supplementary information
10 Supplementary information
Supplementary information / Owners comments.
This page has been left blank to enable supplementary
information to be incorporated in the handbook or for
the owner to make notes.
10
10-2 FB1D-OH-GB01D
Supplementary information
10
FB1D-OH-GB01D 10-3
Supplementary information
10
10-4 FB1D-OH-GB01D
Index
B M
Body identification label 9-2 Maintenance 8-2
Operational maintenance 8-2
D O
Operation 3-2
Daily checks 6-2 Operator’s controls 4-2
Daily safety check 6-2 Overriding the footboard interlock 5-8
Warning and advisory labels 6-4
Description 1-2
Dimensions and specifications v R
Related Publications v
FB1D-OH-GB01D I-1