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G30 M Performance Brakes

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0% found this document useful (0 votes)
281 views11 pages

G30 M Performance Brakes

Uploaded by

btir.g5
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 11

Original BMW Accessories.

Installation Instructions.
19-Inch M Performance Sport Brake Retrofit.
Front and rear axle with lightweight perforated sport brake disks.

BMW 5 Series (G30/G31)


BMW 7 Series (G11/G12)

Retrofit kit only suitable for approved wheels (see EPC and also section 7 for details).

Retrofit kit number


34 11 2 289 348 Front and rear axle sport brake retrofit kit

Installation time
The installation time is approx. 3.0 hours. This may vary depending on the condition of the car and its equip-
ment.
The installation time shown does not include any time spent on programming/coding.
The calculation of the total costs for the programming time must be factored into the calculation of retrofitting
costs (no invoicing via warranty).

Important information
Customer information G (Part No. 01 29 2 411 431) must be given to the customer.
These installation instructions are primarily designed for use within the BMW dealership organisation and by au-
thorised BMW service companies.
These installation instructions are intended for use by qualified specialist staff trained on BMW cars with the rele-
vant expert knowledge.
All work must be completed using the latest BMW repair manuals, wiring diagrams, servicing manuals and work
instructions, in a logical order, using the prescribed tools (special tools), and observing current health and safety
regulations.

If you experience installation or function problems, restrict troubleshooting to approx. 0.5 hours for
mechanical work and 1.0 hour for electrical work.
To avoid unnecessary extra work and/or costs, send an inquiry straight away to the technical parts support team
via the Aftersales Assistance Portal (ASAP).
Quote the following information:
– VIN,
– Retrofit kit part number,
– A detailed description of the problem,
– any work already carried out.
Do not archive the hard copy of these installation instructions, since daily updates are provided via ASAP.

© BMW AG, Munich 01 29 2 411 430 11/2016 (V/Z) 1.2 1/11


Pictograms
! Denotes instructions that draw your attention to dangers.
Denotes instructions that draw your attention to special features.

Denotes the end of the instruction or other text.

Installation information
All illustrations show LHD cars; proceed similarly on RHD cars.

Ordering instructions
For the vehicle assignment, see the latest information in the EPC.

Note for the customer (important documents and information for the customer)
The workshop certificate (see appendix) must be completed and given to the customer with customer informa-
tion G and the TÜV report/parts approval.
The customer must be told that national acceptance and a modification of the vehicle's paperwork are required
because the brake system data relevant for the approval have changed. Correct installation must be confirmed by
an officially-approved expert or examiner.
The design characteristics of the perforated brake disks mean that they may generate noise during use; however
this does not affect the stability of the brake system.
Run in the M Performance sport brake carefully for the first 200 km. After this, the full sporty characteristics
!
of the brake system can develop.

Special tools required


34 1 050 Brake piston tool

© BMW AG, Munich 01 29 2 411 430 11/2016 (V/Z) 1.2 2/11


Table of contents

Section Page
1. Front axle parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2. Rear axle parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3. Preparatory work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4. Front axle installation work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

5. Rear axle installation work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

6. Concluding work and coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

7. Approved wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

8. Workshop certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

© BMW AG, Munich 01 29 2 411 430 11/2016 (V/Z) 1.2 3/11


1. Front axle parts list

Legend
A Lightweight, perforated front brake disk (2x, left/right)
B Hexagon socket screw for brake disk (2x)
C Front brake calliper (2x, left/right)
D Hexagon screw for brake calliper (4x)
E Front brake pad wear sensor
F Front brake pad (1 set)
G Customer information
H Front brake guard plate (2x, left/right)
I Hexagon screw for brake guard plate (8x)

© BMW AG, Munich 01 29 2 411 430 11/2016 (V/Z) 1.2 4/11


2. Rear axle parts list

' '

Legend
J Lightweight, perforated rear brake disk (2x, left/right)
K Hexagon socket screw for brake disk (2x)
L Rear brake calliper housing, partly assembled (2x, left/right)
M Rear brake calliper holder, partly assembled (2x, left/right)
M' Guide pin screws (2x each) double quantity (both on housing and on holder) 2x are not required
N Rear brake calliper design clip (2x)
O Hexagon screw for brake calliper (4x)
P Rear brake pad wear sensor (2 versions included in parts kit *)
Q Rear brake pad (1 set, including pad guide plates)
R Rear brake guard plate (2x, left/right)
S Hexagon screw for brake guard plate (8x)

* Version Part number Car model Overall length

P1 34 35 6 861 808 G11/G12/G30 approx. 920 mm


P2 34 35 6 861 809 G31 approx. 869 mm

© BMW AG, Munich 01 29 2 411 430 11/2016 (V/Z) 1.2 5/11


3. Preparatory work

ISTA No.

Conduct a brief test ---


Disconnect the negative terminal of the battery 12 00 ...
The following components must be removed first of all
Front and rear wheel 36 10 300
Front brake pad wear sensor 34 35 001
Front brake pad 34 11 000
Front brake calliper 34 11 519
Front brake disk 34 11 220
Front brake guard plates (for 17-inch and 18-inch brake guard plates) 34 11 250
Rear brake pad wear sensor 34 35 003
Rear brake pad 34 21 200
Rear brake calliper 34 21 745
Rear brake disk 34 21 320
Rear brake guard plate (for 17-inch brake low guard plates and 17-inch brake high guard 34 21 280
plates)
Rear brake guard plate (for 18-inch and 19-inch brake guard plates) 34 21 282

© BMW AG, Munich 01 29 2 411 430 11/2016 (V/Z) 1.2 6/11


4. Front axle installation work

Install the following parts as described in the relevant ISTA number:


- Install front brake guard plates H using hexagon screws I as described in ISTA No. 34 11 250
- Install front lightweight brake disks A using hexagram socket screws B as described in ISTA No. 34 11 220
- Install front brake pads F using brake pad paste as described in ISTA No. 34 11 000
- Install front brake calliper C using hexagon screws D as described in ISTA No. 34 11 519
- Install front brake pad wear sensor E as described in ISTA No. 34 35 001

© BMW AG, Munich 01 29 2 411 430 11/2016 (V/Z) 1.2 7/11


5. Rear axle installation work

Install the following parts as described in the relevant ISTA number:


- Install rear brake guard plates R using hexagon screws S as described in ISTA No. 34 21 282
- Install rear lightweight brake disks J using hexagram socket screws K as described in ISTA No. 34 21 320
- Install rear brake pads Q using brake pad paste as described in ISTA No. 34 21 200
- Remove guide spring screws M' from brake calliper holder M
(these are not required, there are already screws on the brake calliper housing)
- Install design clip N on brake calliper holder M (see figure below)
- Install rear brake callipers L and M with hexagon screws O as described in ISTA No. 34 21 745
- Install rear brake pad wear sensors P * as described in ISTA No. 34 35 003

* 2 versions included in parts kit (see EPC for installation details):

Version for model Part number Overall length


P1 G11/G12/G30 34 35 6 861 808 approx. 920 mm
P2 G31 34 35 6 861 809 approx. 869 mm

Place design clip N on the log and ensure that the


spring hooks into the borehole (1) in the brake cal-
liper holder M.

© BMW AG, Munich 01 29 2 411 430 11/2016 (V/Z) 1.2 8/11


6. Concluding work and coding

The retrofit system requires programming/coding.


– Connect the battery
– Bleed the brake system with DSC as described in ISTA No. 34 00 050
– Fit the front and rear wheels as described in ISTA No. 36 10 300
– Encode the retrofit with the Software Service Station (SSS) via the – Retrofit/Sport Brake – path
– Conduct a brief test
– Carry out a function test (please use ISTA No. 34 00 ... note the general instructions for running in new brake
disks/brake pads).
The workshop certificate (see appendix) must be completed and given to the customer with customer informa-
tion G and the TÜV report/parts approval.
The customer must be told that national acceptance and a modification of the vehicle's paperwork are required
because the brake system data relevant for the approval have changed. Correct installation must be confirmed by
an officially-approved expert or examiner.
Important information for the customer: Run in the M Performance sport brake carefully for the first 200 km.
!
After this, the full sporty characteristics of the brake system can develop.
The design characteristics of the perforated brake disks mean that they may generate noise during use;
however this does not affect the stability of the brake system.

© BMW AG, Munich 01 29 2 411 430 11/2016 (V/Z) 1.2 9/11


7. Approved wheels

Only Original BMW alloy wheels of 19 inches or over may be used after the 19-inch M Performance sport
brake has been installed. This also applies to winter wheels.
The current status of which wheels may be installed is set out in the EPC.

© BMW AG, Munich 01 29 2 411 430 11/2016 (V/Z) 1.2 10/11


8. Workshop certificate

Workshop certificate
M Performance Sport brake
Part number
34 11 2 289 348 Front and rear axle sport brake retrofit kit G11/G12/G30/G31

The M Performance sport brake has been installed as described in Installation Instructions No.
01 29 2 411 430.
For G30/G31:
Extract from the EC type approval, part number 01 29 2 411 432 available on the ASAP).
Extract from EC type approval e1*2007/46*1688*00.
For G11/G12:
Extract from the EC type approval, part number 01 29 2 450 650 available on the ASAP).
Extract from EC type approval e1*2007/46*0276*14.
"Sport brake retrofit" coding has been carried out.

Car model: _________________________________________________________

VIN: _________________________________________________________

Name and address of the vehicle keeper: _________________________________________________________


_________________________________________________________
_________________________________________________________
_________________________________________________________
_________________________________________________________

____________________________________________
Place, date

____________________________________________
Signature of person responsible

Dealership (company name / stamp)

© BMW AG, Munich 01 29 2 411 430 11/2016 (V/Z) 1.2 11/11

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