DIPLOMA IN MECHATRONICS

TEACHING AND EVALUATION SCHEME

FIRST SEMESTER

Sessional Examination
Total Pass
S.No. Subject Hours Marks Marks
Marks Min.
Max. Pass Max Pass
A Theory
1 Communicative English-I 36 40 20 60 24 100 40
2 Engineering Mathematics-I 72 40 20 60 24 100 40
3 Engineering Physics 84 40 20 60 24 100 40
4 Engineering Drawing 84 40 20 60 24 100 40
5 Basic Electrical & Electronics Engineering 36 40 20 60 24 100 40
6 Production Technology 48 40 20 60 24 100 40
B Practical
1 Basic Electrical Engineering Lab Practice 198 40 20 60 30 100 50
2 Basic Electronics Lab Practice 198 40 20 60 30 100 50
3 Engineering Physics Lab Practice 198 40 20 60 30 100 50
4 Workshop Practice-I 198 40 20 60 30 100 50
Total 1152 400 200 600 264 1000 440

SECOND SEMESTER

Sessional Examination
Marks Marks Total Pass
S.No. Subject Hours
Marks Min.
Max. Pass Max Pass
A Theory
1 Engineering Mathematics-II 84 40 20 60 24 100 40
2 Engineering Chemistry 36 40 20 60 24 100 40
3 Computer Application 48 40 20 60 24 100 40
4 Machine Drawing 84 40 20 60 24 100 40
5 Engineering Mechanics 72 40 20 60 24 100 40
6 Communicative English - II 36 40 20 60 24 100 40
B Practical
1 Computer Application Lab Practice 198 40 20 60 30 100 50
2 Communicative English Lab Practice 198 40 20 60 30 100 50
3 Engineering Chemistry Lab Practice 198 40 20 60 30 100 50
4 Workshop Practice-II 198 40 20 60 30 100 50
Total 1152 400 200 600 264 1000 440

CTTC 1
 THIRD SEMESTER

Sessional Examination
Total Pass
S.No. Subject Hours Marks Marks
Marks Min.
Max. Pass Max Pass
A Theory
1 Machine Tool Technology 84 40 20 60 24 100 40
2 Electrical Engineering Science 84 40 20 60 24 100 40
3 Analog Electronics 36 40 20 60 24 100 40
4 Digital Electronics 36 40 20 60 24 100 40
5 Engineering Metrology 48 40 20 60 24 100 40
6 Applied Mechanics 72 40 20 60 24 100 40
B Practical
1 AutoCAD Lab Practice 198 40 20 60 30 100 50
2 Mechanics Lab Practice 198 40 20 60 30 100 50
3 Electrical Lab Practice 198 40 20 60 30 100 50
4 Electronics Lab Practice-I 198 40 20 60 30 100 50
Total 1152 400 200 600 264 1000 440

FOURTH SEMESTER

Sessional Examination
Marks Marks Total Pass
S.No. Subject Hours
Marks Min.
Max. Pass Max Pass
A Theory
1 Mechanical Engineering Science 48 40 20 60 24 100 40
2 Material Technology 36 40 20 60 24 100 40
3 Computer Programming & Networking 84 40 20 60 24 100 40
4 Measurement System 36 40 20 60 24 100 40
5 Mechatronics System 84 40 20 60 24 100 40
6 Industrial Management 72 40 20 60 24 100 40
B Practical
1 Electronics Lab Practice-II 198 40 20 60 30 100 50
2 Computer Programming Lab Practice 198 40 20 60 30 100 50
3 CAD/CAM Lab Practice (Pro-Engineer) 198 40 20 60 30 100 50
4 Digital Electronics Lab Practice 198 40 20 60 30 100 50
Total 1152 400 200 600 264 1000 440

CTTC 2
 FIFTH SEMESTER

Sessional Examination
Marks Marks Total Pass
S.No. Subject Hours
Marks Min.
Max. Pass Max Pass
A Theory
1 Micro Processor 36 40 20 60 24 100 40
2 Industrial Electronics 36 40 20 60 24 100 40
3 Control System 48 40 20 60 24 100 40
4 Hydraulics and Pneumatics 72 40 20 60 24 100 40
5 Computer Programming- MS Access, VB Network 84 40 20 60 24 100 40
6 Mechatronics System Design 84 40 20 60 24 100 40
B Practical
1 Microprocessor Lab Practice 198 40 20 60 30 100 50
2 Computer Programming Lab Practice-II 198 40 20 60 30 100 50
3 Hydraulics & Pneumatics Lab Practice 198 40 20 60 30 100 50
4 Industrial Electronics Lab Practice 198 40 20 60 30 100 50
Total 1152 400 200 600 264 1000 440

SIXTH SEMESTER

Sessional Examination
Marks Marks Total Pass
S.No. Subject Hours
Marks Min.
Max. Pass Max Pass
A Theory
1 Embedded System 48 40 20 60 24 100 40
2 CNC Technology 36 40 20 60 24 100 40
3 Digital Signal Processing 36 40 20 60 24 100 40
4 Logic Control Design 72 40 20 60 24 100 40
5 Robotics 84 40 20 60 24 100 40
6 Industrial Equipment Maintenance 84 40 20 60 24 100 40
B Practical
1 Logic Control Design Lab Practice 198 40 20 60 30 100 50
2 CNC Lab Practice 198 40 20 60 30 100 50
3 Robotics Lab Practice 198 40 20 60 30 100 50
4 Embedded System Lab Practice 198 40 20 60 30 100 50
Total 1152 400 200 600 264 1000 440

CTTC 3
 CONTENTS
Sl.No. Semester Subject Page No.
1 Communicative English 7
2 Engineering Mathematics-I 9
3 Engineering Physics 12
4 Engineering Drawing 14
5 Basic Electrical & Electronics Engineering 16
6 FIRST Production Technology 19
7 Basic Electrical Engineering Lab Practice 22
8 Basic Electronics Lab Practice 23
9 Engineering Physics Lab Practice 24
10 Workshop Practice 25
11 Engineering Mathematics-II 28
12 Engineering Chemistry 32
13 Computer Application 34
14 Machine Drawing 36
15 Engineering Mechanics 38
16 SECOND Professional English & Seminar 40
17 Computer Application Lab Practice 42
18 Communicative English Lab Practice 44
19 Engineering Chemistry Lab Practice 45
20 Workshop Practice 46
21 Machine Tool Technology 48
22 Electrical Engineering Science 50
23 Analog Electronics 52
24 Digital Electronics 54
25 Engineering Metrology 56
26 THIRD Applied Mechanics 59
27 AutoCAD Lab Practice 60
28 Mechanics Lab Practice 61
29 Electrical Lab Practice 62
30 Electronics Lab Practice-I 63

CTTC 4
Sl.No. Semester Subject Page No.
31 Mechanical Engineering Science 65
32 Material Technology 67
33 Computer Programming & Networking 69
34 Measuring System 72
35 Mechatronics System 74
36 FOURTH Industrial Management 77
37 Electronics Lab Practice-II 79
38 Computer Programming Lab Practice 80
39 CAD/CAM Lab Practice (Pro-Engineer) 81
40 Digital Electronics Lab Practice 82
41 Micro Processor 84
42 Industrial Electronics 86
43 Control System 89
44 Hydraulics and Pneumatics 92
45 Computer Programming- MS Access, VB Network 94
46 FIFTH Mechatronics System Design 96
47 Microprocessor Lab Practice 98
48 Computer Programming Lab Practice-II 100
49 Hydraulics & Pneumatics Lab Practice 101
50 Industrial Electronics Lab Practice 102
51 Embedded System 104
52 CNC Technology 107
53 Digital Signal Processing 109
54 Logic Control Design 111
55 Robotics 113
56 SIXTH Industrial Equipment Maintenance 116
57 Logic Control Design Lab Practice 119
58 CNC Lab Practice 120
59 Robotics Lab Practice 121
60 Embedded System Lab Practice 124

CTTC 5
FIRST SEMESTER

CTTC 6
 COMMUNICATIVE ENGLISH – I

Objective:
To comprehend the given passage
To answer correctly the questions on seen and unseen passages
To increase the vocabulary
To apply rules of grammar for flawless writing
1. TEXT
[Reading comprehension]
A. Sub-skills of reading comprehension are to be worked out and tested through an unseen
passage in about 200-500 words.
A student should get acquainted with sub-skills of reading for the purpose of:
Skimming the gist
Scanning for necessary information
Close reading for inference and evaluation
Main idea and supporting points
Guessing the meaning of un-familiar words
Note-making
B. The following chapters from “Invitation to English”, Book-1 for +2 students of CHSE,
Odisha, 2012 edition is to be covered in the class room:
“The Legend behind a Legend” by Hariharan Balkrishnan
“The Portrait of a Lady” by Khuswant Singh
“To My True Friend” by Elizabeth Tinard
“Daffodils” by William Wordsworth
[Pre-reading (Self- study]
The student is to make self-study for understanding the meaning of new words from the
text and for identifying part of speech of the above mentioned texts.
The student is to answer two / three general questions in about 100-120 words from
these chapters in the end examination.

2. APPLICATION OF GRAMMAR
Articles and Determiners
Verbs, Modals
Tenses
Voice-change
Subject-verb Agreement

3. PARAGRAPH WRITING
The student should be able to excel in the area of written communication
Paragraph writing Definition, meaning and method
To write coherent, logical and unified paragraphs constructed on the following

CTTC 7
 Patterns:
General- Specific
Process- Description
4. VOCABULARY BUILDING
Word formation
Technical Jargon
Use of synonyms, antonyms and homonyms.
One word substitute
ASSIGNMENTS (10 Marks)
The Teachers Assessment will consist of 05 (five) assignments

List of Assignments:

1. Building Vocabulary (01 assignment)

a. Taking words from glossary given in the text book (i.e. “Invitation to English”,
Book-1) at the end of each chapter
b. Technical Jargons: Identifying technical words from subject books and using
them in sentences.

2. Grammar (01 assignment)

a. Inserting correct parts of speech on the sentences given by the teacher
b. Punctuating the sentences given by the teacher

3. Paragraph Writing (01 assignment)

4. News Paper Report Writing (01 assignment)

Writing any 02 events from the newspaper as it is / narrating events on
situations given by the teacher

5. Error in English (01 assignment)

Finding out error and re-writing sentences given by the teacher.
Use of Synonyms, Antonyms, Homonyms
One word substitute

Books Recommended
1. Communication Skills by Sanjay Kumar and Pushpalata, Oxford University Press
2. Invitation to English, Book-1, (for +2 students), (2012 edition), CSHE, Odisha
3. Communicative English by Abhisek Arora, Kalyani Publishers

CTTC 8
 ENGINEERING MATHEMATICS – I
Objective:
1. This subject helps the students to develop logical thinking which is useful in comprehending
the principles of all to the subjects.
2. Analytical and systematic approach towards any problem is developed through learning of this
subject.
3. Mathematics being a versatile subject can be used at every stage of human life.

1. COMPLEX NUMBERS
1.1 Define real and imaginary number.
1.2 Define complex numbers conjugate, Modulus and amplitude of a complex number.
1.3 State and explain Properties of complex number.
1.4 Determination of three cube roots of unity and their properties.
1.5 Express complex number in polar form (without proof) & State De’ Moiver’s theorem and
its application for determination of nth roots of unity.
1.6 Problems on above (1.1 – 1.5)

2. BINOMIAL THEOREM
2.1 Factorial notation, Permutation, combination Working formula of P (n,r) & C (n,r)
2.2 Establish the following formulae
1. P (n,r) = r! C (n,r)
2. C (n,r) = C (n,n – r)
3. C (n,r) + C (n,r, - 1) = (n+ 1, r)
4. C (n,0) = C ( n,n) = 1
5. C (n,r) / C (n,r – 1) = (n – r + 1) / r.
2.3 Statement of Binominal Theorem for positive integral index only.
2.4 Establish the formula for General terms, middle term/ terms and term independent of x.
2.5 Establish the relationship between Binomial co-efficient such as
i) C0 + C1 + C2 + ….. Cn = 2n
ii) C1 + C3 +C5 …………… = 2n-1
iii) C0 +C2 + C4 + ………… = 2n-1
2.6 Problems on above (2.1 – 2.5)

3. DETERMINANTS
3.1 Define determinant (second and third order).
3.2 Explain minor (Mij) of aij, CO-factor (Cij) of aij, Explain Cij = (-1)i+j Mij.
3.3 Study properties of determinants.
3.4 Cramer’s Rule: (solutions of simultaneous equations of two and three unknown).
3.5 Problems on above (3.1 – 3.4).

4. MATRICES
4.1 Define matrix and its representation state its order.

CTTC 9
4.2 State types of matrices with examples.
4.3 Perform Addition, subtraction and multiplication of a matrix with a scalar and
multiplication of two matrices (up to third order only).
4.4 Explain transpose, adjoint and inverse of a matrix up to third order.
4.5 Solution of simultaneous equations by matrix method (linear equations in two and three
unknowns).
4.6 Problems on above (4.1 – 4.5)

5. PARTIAL FRACTIONS
5.1 Define algebraic fractions, partial fractions and types of partial fractions.
5.2 Partial fraction of a proper fraction having denominator.
(i) Linear non-repeated
(ii) Some Linear factors repeated along with non-repeated factors.
(iii) Quadratic factors non-repeated
(iv) Quadratic c factors repeated.
5.3 Problems on above (5.1 – 5.2)

6. TRIGONOMETRY
6.1 Preliminary ideas of Trigonometrical functions, Circular functions and their Identity.
6.2 Trigonometrical ratios.
6.3 Compound angles, multiple & sub-multiple angles like 2A, 3A, A/2, A/3
6.4 Study properties of triangles and establish Sine and Cosine formulae only.
6.5 Define inverse circular functions and study its characteristic properties.
6.6 Problems on above (6.1 – 6.5)

7. ANALYTICAL GEOMETRY IN-TWO DIMENSIONS (STRAIGHT LINE)

7.1 Define co-ordinates of point on a plane in Cartesian and rectangular co-ordinates.
7.2 Derive the formula for
1. Distance between two given points.
2. Division point in the ratio m: n between two given points both externally and internally.
3. Area of the triangle whose vertices are given.
7.3 Define slope of a line and find angle between two lines, Conditions of perpendicularity
and parallelism of two lines.
7.4 Define locus and equation of locus from the given conditions.
7.5 Derive standard forms of straight lines.
1. Slope intercept form.
2. Slope point form.
3. Two point forms.
4. Intercept form.
5. Normal / Perpendicular form.
6. General equation of straight line.
7. Transformation of general form ax + by + c = 0 into slope, intercept and normal form.
7.6 Determine point of intersection of two straight lines.

CTTC 10
7.7 Derive equation of straight lines.
(a) Passing through a point and parallel to a line.
(b) Passing through a point and perpendicular to a line.
(c) Passing through the point of intersection of two straight lines.
7.8 Determine perpendicular distance from a point to a line.
7.9 Problems on above (7.1 – 7.8)

8. CIRCLE
8.1 Find equation of circle with given centre (h, k) and radius r.
8.2 Derive general equation of a circle and determine its centre and radius.
8.3 Find equation of a circle passing through three non-collinear points.
8.4 Find equation of a circle, whose end points of a diameter being given.
8.5 Problems on above (8.1 – 8.4)

9. VECTOR ALGEBRA
9.1 Define scalar and vector, distinguish between Scalar and vector quantities, given
examples and explain geometrical representation of a vectors.
9.2 Explain types of vectors.
9.3 State magnitude and direction of vector.
9.4 Explain addition and subtraction of vectors and Multiplication of a vector by scalar.
9.5 Define position vector of a point and explain resolution of vectors into components.
9.6 Explain scalar product of two vectors, geometrical meaning of scalar product and
properties of scalar products.
9.7 Find angle between two vectors, scalar & vector projection in a given direction.
9.8 Define vector product of two vectors.
9.9 Explain geometrical meaning of vector product and properties of a vector product.
9.10 Problems on above (9.1 – 9.9).

Books Recommended
1. Elements of Mathematics – Vol. -I & II (Odisha State Bureau of Text Book Preparation &
Production)

Reference Books
1. A Text book of Engineering Mathematics by Dr. Chittaranjan Mallick & S.Mallick (Kalyani
Publisher)

CTTC 11
 ENGINEERING PHYSICS
Objective:
Technology is the applied aspect of pure science which provides concepts, theories and formulae.
All technological progress depends on scientific understanding of the working of nature; pure
science & technology therefore, are closely interlinked. Engineering, being the science of
measurement and design, has been offspring of Physics that plays the primary role in all
professional disciplines of engineering. The different streams of Physics provide Fundamental
Facts, Principles, Laws, and Proper Sequence of Events to streamline Engineering Problems.

1. DIMENSIONS AND VECTORS - Dimension & Dimensional Formula of Physical Quantities-

Definition and concepts. Principle of Homogeneity, Checking the correctness of physical
equations, Resolution of vectors, Dot Product and Cross Product of vectors, Simple numericals.

2. CURVILINEAR MOTION & KINEMATICS - Definition & concepts- Projectile Motion, Angle of
projection, Trajectory, Maximum Height, Time of Flight And Horizontal Range, Condition for
maximum range of the projectile, Friction-Definition of Static, Limiting and Dynamic friction, Laws
of limiting Friction, Methods to reduce friction, Simple numericals.

4. SOUND & ACCOUSTICS - Longitudinal & transverse waves-Definition & comparison,

Progressive and stationary wave-Definition & comparison, Different wave parameters
(Amplitude, frequency, time period wave length and velocity)-Definition & derivation of related
formulae, Ultrasonic-Definition, properties & applications, Doppler’s effect (source at rest &
listener in motion and vice-versa)-Definition, Conceptual explanation and applications.

5. HEAT & THERMODYNAMICS - Coefficient of Linear, Superficial & Cubical Expansion of solids -
Definition & Derivation of relation between them, 1st Law of Thermodynamics-Statement &
Explanation, Cp and Cv - Definition & Derivation of relation between them, Mechanical Equivalent
of Heat - Definition and explanation, Thermal conductivity- Definition, S.I. unit, dimension &
derivation of formula.

6. OPTICS - Refractive Index-Definition and conceptual explanation. Refraction through a prism.

Total internal reflection & Critical Angle-Definition, Explanation and applications (mirage,
looming etc.). Fiber Optics- Definition, concept and applications.

7. MAGNETOSTATICS & ELECTROSTATICS - Coulomb’s Laws in Magnetism-Statement with

explanation, Definitions-Unit Pole, Magnetic Field Intensity, Magnetic Lines of Force, Magnetic
Flux, Flux Density, Electric field Intensity, Electric Potential, Capacity of a conductor, Capacitance.
Derivation of formula for capacity of a Parallel Plate Capacitor and the effect of dielectric on it.
Numerical problems on Grouping of capacitors in series & parallel.

CTTC 12
8. CURRENT ELECTRICITY & ELECTRO-MAGNETISM - Kirchoff’s Laws-Statement with explanation,
application to Wheatstone Bridge, Electro-magnetism- Biot Savart’s Law (Statement With
explanation), Formula for magnetic field induction due to current through a straight wire and at
the centre of a circular coil (Formula with concept). Motion of a charged particle inside a uniform
magnetic field, Expression for the force acting on a current carrying straight conductor placed in
a uniform magnetic field, Fleming’s Left Hand Rule-Statement, explanation and vector diagram,
Simple numerical.

9. ELECTRO-MAGNETIC INDUCTION - Faraday’s Laws of Electromagnetic Induction-Statement

with explanation. Lenz’s Law, Fleming’s Right Hand Rule- Statement, explanation and vector
diagram.

10. MODERN PHYSICS - Concept of Photoelectric Effect, Einstein’s photoelectric equation, Laws
of photoelectric emission, Application of Photo cells, LASER, characteristics of LASER, Principle of
LASER, Applications of LASER.

Books Recommended:
1. Text Book of +2 Physics – Vol-I & II by Barik, Das & Sharma (Kalyani Publishers).
2. Engineering Physics by Gaur & Gupta (Dhanpat Rai & Co., New Delhi)
3. Fundamental of Physics - Halliday, Resnick & Walker (Willey Toppan Publishers)
4. Engineering Physics – B. L. Theraja (S. Chand Publishers, New Delhi)
5. Modern physics- R. Murugeshan (S. Chand Publication)
6. Fiber Optics-D.A.Hill
7. Fundamental of Physics for +2 Vol-I & II- V.K Mehta, Rohit Mehta (S. Chand Publication)

CTTC 13
 ENGINEERING DRAWING

Objective
After completion of the study of Engineering Drawing the student should be able to
1. Understand the importance of Engineering Drawing.
2. Demonstrate the use of different drawing instrument.
3. Make free hand lettering and numbering.
4. Practice of dimensioning of drawing.
5. Undertake different geometric constructions, projections of straight line, planes and solids.
6. Take up different orthographic projections.
7. Draw sectional views, development of surface of different solids.
8. Develop the concept of building drawing.
9. Prepare 2D engineering drawing using Auto CAD software.

(All drawings are to be made in First Angle Projection)

1. INTRODUCTION & DEMONSTRATION

1.1 Identify various sizes of drawing boards, drawing sheets as per BIS.
1.2 List the types of pencils, instruments, and scales (RF).
1.3 Demonstrate lying of drawing sheet, margin, standard layout and title block as
per BIS, folding principle of drawings (blue prints, print outs etc.)

2. TYPES OF LINES, LETTERING & DIMENSIONING

2.1 Demonstrate and explain the use of various types of lines.
2.2 Demonstrate the principle of single stroke, gothic lettering & numerals as per
BIS.

3. SCALES
3.1 Significance of scales in drawing; different scales.
3.2 Define and draw plain scale and diagonal scale.
4. CURVES
4.1 Explain Conic sections with illustration, Explain terms like focus, vertex, directrix
and eccentricity.
4.2 Draw conics sections by eccentricity method – Ellipse, Parabola and Hyperbola.
4.3 Draw Ellipse by concentric circle method sand arc of circle method.
4.4 Draw parabola by Rectangle Method and Tangent Method.
5. OTHOGRAPHIC PROJECTIONS
5.1 Demonstrate the principles of 1st angle and 3rd angle projections with the help
of models and draw symbols.
5.2 Draw projection of points.

CTTC 14
 5.3 Draw projection of straight line (parallel to both planes, parallel to one and
perpendicular to other, parallel to one and inclined to other and inclined to both
reference planes).
5.4 Draw plane figure such as squares, rectangles, triangles, circle, Pentagon and
hexagon (perpendicular to one plane and inclined to other).
5.5 Draw projections of solids such as prism, cylinder, cone, tetrahedron and
pyramid in simple position (with axis parallel to one reference plane and
perpendicular to other reference plane).

6. SECTION & DEVELOPMENTS

6.1 Draw the sectional projection & development of prism, cylinder, cone and
pyramid in simple position by a cutting plane perpendicular to one reference
plane and inclined to other reference plane.
6.2 Draw true shape of the cutting sections.

7. ISOMETRIC PROJECTIONS
Draw isometric view & Isometric projection of prism, pyramid, cone & cylinder
with axis horizontal and vertical with construction of isometric scales.

8. BUILDING DRAWING
8.1 Explain terms related to building drawing.
8.2 Draw plan, elevation of single room building with verandah (Flat roof according
to given line plan and specification)

9. PRACTICES ON AUTO CAD

9.1 Introduction-Settings, Limits etc.
9.2 Auto CAD commands-
Draw commands (Line, circle, are polygon, ellipse, rectangle).
Edit command, Dimension commands and Modify Commands for two
dimensional drafting only.
9.3 Exercise for practice using Auto CAD.
9.3.1 Orthographic projections of lines, planes sand solids as per chapter 5.0.
9.3.2 Isometric projection as per Chapter 7.0.
Books Recommended
1. Machine Drawing by Basudeb Bhattacharya, Oxford University Press.
2. A Text Book of Engineering Drawing by Dr. R.K. Dhawan.
3. A Text Book of Engineering Graphics & Auto CAD by K Venugopal.

Reference Books
1. A Text book of Engineering Drawing by N.D. Bhatt.
2. Engineering Drawing by P.S. Gill.
3. An Introduction to Auto CAD – 2012 by George Omura, Willey India Publishers.

CTTC 15
 BASIC ELECTRICAL & ELECTRONICS ENGINEERING

Objective
1. To be familiar with A.C. fundamental and circuits.
2. To be familiar with basic principle and application of energy conversion devices such as D.C.
Machine, A.C. Motor (both 1- phase & 3- phase).
3. To be familiar with the generation of electrical power.
4. To be acquainted with wiring and protective devices.
5. To be familiar with circulation and commercial billing of electrical power & energy.

1. FUNDAMENTALS
1.1 Concept of current flow.
1.2 Concept of source and load.
1.3 State Ohm’s law and concept of resistance.
1.4 Relation of V, I & R in series circuit.
1.5 Relation of V, I & R in parallel circuit.
1.6 Division of current in parallel circuit.
1.7 Effect of power in series & parallel circuit.
1.8 Star – Delta Transformation & Delta - Star Transformation.
1.9 Superposition Theorem, Thevenin Theorem, Maximum Power Transfer Theorem.
1.10 State and explain Kirchhoff’s Law.
1.11 Solve simple problems on Kirchhoff’s law.
1.12 State and explain Faraday’s laws of electromagnetic induction, Flemings Left hand rule
and Right hand rule.

2. MAGNETIC CIRCUITS
2.1 Electricity & Magnetism.
2.2 Magnetic Materials & B-H Curves.
2.3 Permeability, Reluctance.
2.4 Solutions of Simple magnetic Circuits.

3. A.C. THEORY
3.1 Generation of alternating emf.
3.2 Difference between D.C. & A.C.
3.3 Define Amplitude, instantaneous value, cycle, Time period, frequency, phase angle, phase
difference.
3.4 State and explain RMS value, Average value, Amplitude factor & Form factor with Simple
problems.
3.5 Represent AC values in phasor diagrams.
3.6 Explain AC through pure resistance inductance & capacitance
3.7 Explain AC though RL, RC, RLC series circuits.
3.8 Solve simple problems on RL, RC & RLC series & Parallel circuits.

CTTC 16
3.9 Explain impedance triangle and power triangle.
3.10 Complex impedance & power using j- operator.

4. GENERATION OF ELECTRICAL POWER

4.1 State briefly different electrical power generating plants. (Hydroelectric, Thermal &
Nuclear).
4.2 Block diagram of Hydro electrical, Thermal and Nuclear power plant & brief explanation.

5. CONVERSION OF ELECTRICAL ENERGY

5.1 Introduction of DC machines.
5.2 Main parts of DC machines.
5.3 Principle of operation of DC generator, Classification of DC generators.
5.4 EMF equation of generator.
5.5 Simple problem on relation of load current, armature current and field current.
5.6 Principle of operation of DC motor.
5.7 Classification of DC motor.
5.8 Motor equation and Simple problem on relation of load current, armature current and
field current.
5.9 Uses of different types of DC generators & motors.
5.10 Necessity of different types of starter used in DC motor.
5.11 Principle of operation of single phase induction motors.
5.12 Types and uses of single phase induction motors.
5.13 Introduction to poly phase circuit, advantages & comparison with single phase.
5.14 Line & phase quantities in star – delta network.
5.15 Three phase power Calculation (For balance circuit).
5.16 Main parts of 3-phase induction motors.
5.17 Principle of operation of 3-phase induction motors.
5.18 Types sand uses of 3-phase induction motors.

6. WIRING AND POWER BILLING

6.1 Types of wiring and their comparison.
6.2 Layout of household electrical wiring (single line diagram showing all the important
component in the system).
6.3 List out the basic protective devices used in house hold wiring.
6.4 Calculate energy consumed in a small electrical installation.

7. MEASURING INSTRUMENTS
7.1 Introduction to measuring instruments.
7.2 Torques in instruments.
7.3 State different uses of PMMC type of instruments (Ammeter & Voltmeter).
7.4 State different uses of MI type of instruments (Ammeter & Voltmeter).
7.5 Draw the connection diagram of A.C/ D.C Ammeter, voltmeter, energy meter and
wattmeter. (Single phase only).

CTTC 17
8. INTRODUCTION TO RENEWABLE POWER GENERATION
8.1 Solar, Wind & Tidal

Books Recommended
1. Basic Electrical Engineering by T.K. Nagsarkar & M.S. Sukhija (Oxford University Press)
2. ABC of Electrical Engineering by Jain & Jain (Dhanpat Rai Publication).
Reference Books
1. Fundamentals of Electrical Engineering and Electronics by J.B Gupta.
2. Basic Electrical Engineering by V.N. Mittle (TMH).
3. Electrical Technology by Edwar Hughes (Pearson Education, New Delhi).
4. Basic Electrical Engineering by Chakraborty (Mgraw Hill).
5. Basic Electrical Engineering by V.K. Mehata, Rohit Mehata.
6. A Text Book of Electrical Technology Vol. I & II by B.L. Theraja & A.K.Theraja.

CTTC 18
 BASIC ELECTRONICS ENGINEERING
Objective:
Student will be able to:
1 Know what is Electronics & its application.
2 Describe the formation of PN junction.
3 Draw the characteristics of basic components like diode, transistor etc.
4 Draw and describe the basic circuits of rectifier, filter, regulator and amplifiers.
5 Know voltage & power amplifiers.
6 Test diode and transistors.
7 Read the data sheets of diode and transistors.

1. ELECTRONIC DEVICES
1.1 Define Electronics & its application.
1.2 Define Electronic Emission & different types of Emission.
1.3 Classification of Solid according to electrical conductivity (Conductor, Semiconductor &
Insulator) with respect to energy band diagram only.
1.4 Discuss Intrinsic & Extrinsic Semiconductor.
1.5 Explain the difference between vacuum tube & semiconductor.
1.6 State basic concept of integrated circuits (I.C) & its use.

2. SEMICONDUCTOR DIODE
2.1 Define Rectifier & state its use.
2.1.1 Rectifying diode
Review of P-type and N-type semiconductor, PN junction Diode, circuit diagram
& its Symbol, PN junction Barrier voltage, Depletion region, Junction capacitance.
2.1.2 Forward & reverse bias & V-I Characteristics of PN junction diode.
2.1.3 Specifications :-( Definition)
Forward voltage drop, Reversed saturation current, maximum forward current,
power dissipation of diodes of different power ratings
2.2 Zener Diode
2.2.1 Construction (reference to doping level)
2.2.2 Symbol, circuit diagram for characteristics (forward & reverse bias)
2.2.3 Avalanche & Zener breakdown.
2.3 Special Diodes
2.3.1 Tunnel diode
2.4 Optical Diodes
2.4.1 LED, photo diode & IR LED
(Symbol, working principle & application of each)

3. RECTIFIERS & FILTERS

3.1 Rectifier - Definition & Need of rectifier

CTTC 19
 3.1.1 Types of Rectifier – Half wave rectifier, Full wave rectifier (Bridge & Center
tapped)
3.1.2 Circuit operation: Input/output waveforms for voltage & current, Average (dc)
value of current & voltage (no derivation), Ripple, ripple factor, ripple frequency,
PIV of diode used, transformer utilization factor, efficiency of rectifier.
(Definition)
3.1.3 Comparisons of three types of rectifier
3.2 Filters - Need of filters & Types of filter
[i] Shunt Capacitor [ii] Series Inductor [iii] LC filter [iv] π filter
3.2.1 Circuit operation, ripple factor, ripple frequency, Input/output waveforms,
limitations & advantages. (Definition & no derivation)

4. TRANSISTORS
4.1 Bipolar Junction Transistor (BJT), Basic concept, Define Transistor
4.1.1 Types of transistors, symbols, Transistor operation
Conventional current flow, relation between different currents in transistor (Ie,
Ic & Ib)
4.1.2 Transistor amplifying action, Transistor configurations: - CB, CE, & CC-Circuit
diagram to find the characteristics, Input/output characteristics. (No derivation)
4.1.3 Transistor parameters –Input resistance, output resistance, α, β & relation
between them.
4.1.4 Transistor specification:
VCE Sat, ICMax, VCEO, ICEO, α, β VCE Breakdown, Power dissipation (Definition -l
using data sheets)
4.1.5 Construction, working principle, characteristics of photo Transistor (Introduction
to Opto-coupler only)
4.2 Unipolar Transistor (JFET), Symbol, Construction, working principle & applications
4.3 Biasing of BJT
4.3.1 Introduction, need of biasing, Types of biasing circuits (only name), circuit
operation of Base biased circuit (only), concept of dc load line, Saturation, Cut
off, selection of operating point (Q point), need of stabilization of Q point.

5. REGULATED POWER SUPPLY

5.1 What is a Regulator?
5.1.1 Need of regulators, voltage regulation factor
5.1.2 Concept of load regulation & line regulation
5.1.3 Basic Zener diode as a voltage regulator
5.2 Linear Regulators
5.2.1 Basics block diagram of dc Regulated power supply
5.3 IC’s Voltage Regulator – 78xx, 79xx (as fixed) & LM 317 (as variable)

6. SMALL SIGNAL AMPLIFIERS (CE)

6.1 Concept of Amplification

CTTC 20
 6.1.1 Small signal amplifier using BJT power gain, voltage gain.
6.1.2 AC Load Line.
6.1.3 Function of Input & Output coupling capacitors
6.1.4 Function of emitter bypass capacitor.
6.2 AC equivalent circuit of transistor CE amplifier (Circuit diagram only)
6.3 Single stage CE amplifier with voltage divider bias and its explanation.
6.4 Bel, Decibel & Bandwidth (Definition).
6.5 Define Cascade Amplifiers (Multistage Amplifier)
6.5.1 Need of Multistage Amplifiers, Gain of amplifier.

7. AUDIO & VIDEO POWER AMPLIFIER & OSCILLATOR

7.1 Define voltage & power amplifier and their application.
7.2 Define Oscillator & its application & types (only names)
7.2.1 Explain essentials of transistor Oscillator.

8. TRANSDUCERS AND MEASURING INSTRUMENTS

8.1 Define Transducer.
8.2 Classify different type of Transducers.
8.3 Discuss working of Thermocouple & its application
8.4 Explain working of Multimeter and comparison between Analog and Digital Multimeter
8.5 Explain Block diagram of CRO, Measurement (Frequency & Amplitude) & its use.

9. COMMUNICATION SYSTEM
9.1 Define Modulation & its need.
9.2 Name different types of Modulation (AM, FM & PM)
9.3 Discuss Amplitude Modulation & Frequency Modulation (Signal, Carrier Wave &
Modulated Wave) (No Mathematical Derivation.)
9.4 Define Demodulation.

Books Recommended
1. Grob’s Basic Electronics by Mitchel E. Schultz, 10th edition, Tata McGraw Hill
2. Principle of Electronics by V. K. Meheta & Rohit Mehta, S.Chand & Company Ltd
3. Electronic Device & Circuit Theory by Robert L. Boylestad & Louis Nashelsky Pearson
Publication

Reference Books
1. Electronics Devices and Circuits by David A. Bell, Oxford University Press
2. Electronic Circuits by Dr. R. S. Sidha, S Chand & Company Ltd

CTTC 21
PRODUCTION TECHNOLOGY: 54 Hrs.
1. Safty 1.5Hr
1.1 Rules & Regulations
2. Hand Tools 9Hr
2.1 Hammers
2.2 Files
2.3 Centre punches
2.4 Files
2.5 Scrapers
2.6 Hacksaws
2.7 Pliers
3. Drills 4.5Hr
3.1 Drills
3.2 Counter Sinkers
3.3 Reamers
3.4 Drill Geometry
4. Measuring Instrument 3Hr
4.1 Tapes
4.2 Rulers
4.3 Vernier
4.4 Micrometer
4.5 Depth Gauges
4.6 Height Gauges
4.7 Bevel Protractors
4.8 Try Squares
5. Marking Tools 3Hr
5.1 Scribers
5.2 Surface Gauges
5.3 Dividers
5.4 Angle Plates
5.5 Surface Plate
6. Threads 4.5Hrs
6.1 Taps
6.2 Dies
6.3 Thread Terms
6.4 IS Standards
7. Drilling Machines 6Hrs
7.1 Different Types
7.2 Work Holding Devices

CTTC 22
 7.3 Speeds
7.4 Feeds
7.5 Coolants
7.6 Safety
8. Bench Grinding 3Hrs
8.1 Machines
8.2 Wheel Dressers
8.3 Safety
9. Shaping Machines 6Hrs
9.1 Different Types
9.2 Main Parts
9.3 Controls
9.4 Driving Mechanism
9.5 Quick return motions
10. Cutting Tools 4.5Hrs
10.1 Tool Geometry
10.2 Roughing Tools
10.3 Finishing Tools
10.4 Grooving Tools
10.5 Side Tools
10.6 Bent Tools
10.7 T-Slot Tools
11. Work Holding Devices 1.5Hrs
11.1 Machine Vice
11.2 Direct Clamping
12. Cutting Speeds & Feeds 4.5Hrs
12.1 Work piece material
12.2 Tool Material
12.3 Design of machine
12.4 Using Tables
13. Calculation of Machining Timing 3Hrs
13.1 Length of Jobs
13.2 Feed per stroke
13.3 Cutting stroke speed
13.4 Return stroke Speed

Books Recommended
- Inspectorate of Factories
- Basic Machine Shop Practice
- Workshop Technology –1
- Westerman Table

CTTC 23
BASIC ELECTRICAL ENGINEERING PRACTICAL

CTTC 24
Important: The demonstration plan should be prepared and thoroughly explained (both theory
and steps of practice). Five to ten questions should be assigned to the students to assess the
overall gain of the objectives. The following experiments are to be conducted in the laboratory.

List of Practical
1. Calculate equivalent resistance in series and parallel combinations and find relation
between V.I & R.
2. Determine the resistance, impedance and inductance of a choke coil.
3. Determine the capacitance and capacitive reactance (Xc) of a unknown Capacitor.
4. Determine the power factor by direct and indirect methods in AC single phase RLC
series circuit.
5. Measure Energy of a single phase – A.C. circuit by help of ammeter, voltmeter and
power factor meter.
6. Measure Energy of a single phase – A.C circuit by help of an energy meter.
7. Start & run a D.C. Motors. (Shunt & Series & Compound).
8. Connect and run the 3 – Phase Induction motor. (Squirrel cage & Slip ring).
9. Polarity Test & Transformation ratio of single phase Transformer.
10. Prepare an electrical switch board to control two light points, one plug point, one fan
point and fuse.
11. Connect and test a fluorescent lamp.
12. Measure the Earth Resistance of a pipe Earthling.

BASIC ELECTRONICS ENGINEERING PRACTICAL

CTTC 25
Skills to be developed:
1. Draw the symbols of components
2. Identification & selection of components.
3. Interpretation of circuits.
4. Understand working of Regulated dc power supply.
5. Measure current, voltage using Instrument

List of Practical
1. Identify different types of tools and essential equipment in Electronics Laboratory (Sl.
No. 1 to 16 of Tool list)
2. Draw the symbols of different Electronic Components
3. Study of Analog & Digital Multimeter (Front Panel) & Measurement of voltage, current
and resistance using Multimeter
4. Identify & test the different Active & Passive components, Switches, Cables, Connector
& perform Soldering practice & its testing.
5. Study of Front Panel Control of Oscilloscope (Analog & Storage) & measurement of
Frequency & Amplitude of wave forms
6. To plot Forward & Reverse basic characteristics of diode.
7. To plot forward & reverse basic characteristics of Zener diode.
8. To study the Rectifier a] Half wave and b] Full wave (draw I/p & o/p wave forms.)
9. To study the Filter circuits. a] Capacitors Filter b] π filter & draw its wave forms.
10. To Plot Input & Output characteristics of transistor in CE mode.
11. To study the Zener Diode as Regulator & calculate load regulation.
12. To study Single stage common emitter amplifier.
13. Project Work - Construct of IC regulated Power Supply using 78xx, 79xx, LM317 as fixed
/ variable which include rectifier circuit – (Any one)

ENGINEERING PHYSICS PRACTICAL

CTTC 26
(A student should complete at least 8 (Eight) experiments in a Semester)

List of Practical
1. Measurement of volume of a solid/hollow cylinder by Vernier Caliper.
2. Measurement of cross-sectional area of a wire by Screw Gauge.
3. Measurement of radius of curvature of a spherical surface by a Spherometer.
4. Determination of Specific gravity of insoluble solid heavier than water by physical
balance by equal oscillation method.
5. Determine the refractive Index of a prism by drawing i-D curve.
6. Tracing of Lines of force due to a bar magnet with N-pole pointing North & N-pole
pointing South and locate the neutral points.
7. Determination of g by simple pendulum.
8. Verification the laws of resistance by connecting two given standard resistances in
series & in parallel using Ohm’s Law.
9. Measurement of specific resistance of wire by a Meter Bridge.
10. Determination of focal length of convex lens by u-v method.
11. Determination of co-efficient of Friction by inclined Plane Method

Books Recommended:
1. Engineering Practical Physics by S. Panigrahi, B. Mallick, S. Publisher

WORKSHOP PRACTICE
Objective:

CTTC 27
1. To demonstrate safely practice in various shops of the workshop.
2. To select suitable tools & equipment in the following shops.
(a) Fitting.
(b) Turning.
3. To select suitable materials for different process in the above shops.
4. To demonstrate the different processes adopted in the above shops.
5. To finish the jobs within stipulated time and with accuracy as per specifications.
1. FITTING SHOP
1.1 Demonstrate safety practices in the fitting shop.
1.2 Select suitable holding & clamping devices for fitting jobs.
1.3 Select suitable tools like- files, vice, chisels, punch, scriber, hammers, surface
plate, V-block, try square, caliper etc.
1.4 Demonstrate the following operations:
Sawing, Chipping, Fitting, Craping, Grinding, Marking, Reaming, Tapping, Drilling
& Angular cutting.
1.5 Introduction of chipping, demonstration on chipping and its applications.
1.6 Description, demonstration and practice of simple operation of hack saw straight
and angular cutting.
1.7 Introduction and use of measuring tools used in fitting shop like steel rule,
measuring tape, outside micrometer, vernier caliper and vernier height gauge.
1.8 Description and Demonstration and practice of thread cutting using taps and
dies.

Job: Cutting & fitting practice on a square of 50mm X 50mm X 8mm MS Flat.
Job: Angular cutting practice of 45 degree (on the above job).
Job: Preparation of stud (to cut external threads) with the help of dies (mm or BSW).
Job: H-fitting in the mild steel (ms) square.
Job: Prepare one job on male female fitting.
2. TURNING SHOP
4.1 Introduction.
4.2 Safety precaution & safety equipment.
4.3 Various marking, measuring, cutting & holding tools.
4.4 Demonstration of different parts of a lathe, demonstration on centering &
turning operation in a group of 06 students.

Job: plain turning, taper turning & grooving practices on round bar.

5. EXPOSURE TO C.N.C MILLING / LATHE MACHINE

Reference Books
1. Workshop Technology by S.K.Hajara Choudhray, Media Promoters Publishers, New Delhi.
2. Workshop Technology by B.S. Raghubanshi, Dhanpat Rai and Sons, New Delhi.

CTTC 28
3. Workshop Technology by H.S. Bawa – TMH.
4. Workshop Familiarization by E Wilkinson.
5. Sheet metal shop practice by Bruce & Meyer.
6. Workshop Technology by R.S. Khurmi & J.K. Gupta, S.Chand.
Notes
1. Work, Progress book should be maintained continuously.
2. The roll numbers of the students must be punched on each job.
3. The turning shop job should be done by students’ maximum 06 students in a group.

CTTC 29
 SECOND SEMESTER

ENGINEERING MATHEMATICS – II
Objective:
Principle and applications in Engineering are firmly ground on abstract mathematical structures.
Students passing from secondary level need familiarization with such structure with a view to
develop their knowledge, skill and perceptions about the applied science. Calculus is the most

CTTC 30
important mathematical tool in forming Engineering application into mathematical models. Wide
application of calculus makes it imperative to develop methods of solving differential equations.
The knowledge of limit, derivative and anti-derivative needs to be exhaustively practiced. To help
a systematic growth of skill in solving equation by calculus method will be the endeavor of this
course content. Understanding the concept of co-ordinate system in 3D in case of lines, planes
and sphere and its use to solve Engineering problems. After completion of the course the student
will be equipped with basic knowledge to form equations and solve them competently.

1. LIMITS AND CONTINUITY

1.1 Define Variables, constants, function of real variables, domain and range
1.2 Define the following functions:
Absolute Value function(x), Greatest Integer function [x], Trigonometric function,
Inverse Circular function, Exponential function (ex), Logarithmic function (Log x).
1.3 Explain Limit of a function, R.H. Limit, L.H. Limit & existence of Limits, Methods
of evaluating Limit (Finite & Infinite Limits)
1.4 State Fundamental Theorem on Limits.

1.4.1 Prove the following Limits:

1.5 Define continuity of functions at a point.

1.6 Problems on above (1.1 - 1.5)

CTTC 31
2. DERIVATIVES
2.1 Define derivatives of functions at a given point (x=a)
2.2 Differentials dx, dy etc. establish geometrical and physical meaning of dy/dx.
Differential Coefficient dy/dx, Differential operator (D=d/dx). Fundamental
theorem on derivative viz (addition rule, subtraction rule, product rule and
quotient rule).
2.3 Standard Derivative of functions such as xn, ax, Logx, ex, Logex, Sinx, Cosx, Tanx,
Sin-1x, Cos-1 x, Tan-1x from first principle Methods.
2.4 Perform derivative of composite function
2.5 Perform logarithmic differentiation, Differentiation of parametric function,
Differentiation of Implicit Function, Differentiation of a function with respect to
another function.
2.6 Define Successive Differentiation (up to 2nd Order)
2.7 Define Maxima, Minima & points of inflexion and necessary condition for
Maxima & Minima (up to 2nd Order only)
2.8 Define Local Extremum, absolute Maxima / Minima
2.9 Problems on above (2.1 - 2.8)

3. PARTIAL DIFFERENTIATION
3.1 Explain functions of several variables.
3.2 State partial derivatives up to three independent variables
3.3 State homogeneous function of two variables and Euler’s Theorem on
homogenous function for two variables.
3.4 Problems on above (3.1 - 3.3)
4. INTEGRAL CALCULUS (INTEGRATION)
4.1 Define Integration as inverse process of differentiation.
4.2 Define indefinite and definite Integral
4.3 State Integrals of standard functions
4.4 Explain Methods of Integration (i) Integration by Decomposition of Integrand,
(ii) Integration by Substitution, (iii) Integration by parts
4.5 Establish formula for the following:

4.6 Explain Methods of Integration by partial fraction.

4.7 Definite Integrals, properties of Definite Integrals.

CTTC 32
 4.8 Find area bounded by the curve y=f(x), x=a, x= b and x -axis and the area
bounded by the curve x=f(y), y=c, y= d and y - axis.
4.9 Problems on above (4.1 - 4.8)
5. DIFFERENTIAL EQUATION
5.1 Define differential equation, order and degree of a differential equation
5.2 Formation of first order first degree differential equation.
5.3 Solution of first order and first degree differential equation by the following
methods
(i) Separation of variables (ii) Linear (iii) Exact
5.4 Problems on above (5.1 - 5.3)

6. ANALYTICAL GEOMETRY IN THREE DIMENSIONS

6.1 Describe co-ordinates of a point in rectangular co-ordinate system
6.2 Derive distance formula, division formula
6.3 Explain Dcs & Drs of a line, the formula for angle between two lines with given
Drs, conditions of perpendicularity and parallelism.
6.4 State equation of a plane
6.5 Find equation of a plane in different forms (i) General form Ax+By+Cz+D=0,
where A, B, C are Drs of the normal to the plane, (ii) Intercept form
(X/a+Y/b+Z/c=1), (iii) Normal form.
6.6 Find angle between two planes
6.7 Find perpendicular distance from a point to a plane
6.8 Problems on above (6.1 - 6.7)

7. SPHERE
7.1 Define sphere, equation of a sphere
7.2 Find the equation of a sphere whose centre and radius is given
7.3 Derive general equation of a sphere equation of a sphere on a given diameter
and equation of a sphere passing through four non-coplanar points
7.4 Problems on above (7.1 - 7.3)

Books Recommended
1. Elements of Mathematics – Vol. -I & II (Odisha State Bureau of Text Book Preparation &
Production)

Reference Books
2. A Text book of Engineering Mathematics by Dr. Chittaranjan Mallick & S.Mallick (Kalyani
Publisher)

CTTC 33
 ENGINEERING CHEMISTRY
Objective:
Engineering Chemistry is concerned with the changes of matters with its environment and
an ever growing subject. So, the aim of teaching Engineering Chemistry in Diploma Courses is to
acquaint the students with the basic Chemistry of different materials used in industry and to
equip the students with the basic principles of chemical changes taking place in different aspects
connected to engineering fields. They also develop the right attitude to cope up with the
continuous flow of new technology.

1. PHYSICAL CHEMISTRY

CTTC 34
1.1 General concept of Atomic structure, Rutherford’s Atomic model, Bohr’s Atomic model,
Bohr-Bury scheme, Electronic configuration, Aufbau’s principle, Atomic weight, Molecular
weight, Equivalent weight
1.2 Concept of Chemical Bond such as Electrovalent, Covalent and Coordinate bond with
examples
1.3 Concept of Arrhenius, Lowry Bronsted and Lewis theory for acid and base with examples.
Definition of Salt, Types of salt, Neutralization of Acid and Base, Determination of
equivalent weight of Acid, Base and Salt. Definition of Normal, Molar, Molal solution and
Normality, Molarity and Molality (Simple problems), pH of solution, Importance of pH in
industry.
1.4 Electrochemistry: Definition of Electrolyte, Electrolysis, Electrolytic cell, Faraday’s 1st and
2nd law of Electrolysis, Industrial application of Electrolysis- Electroplating ( Chromium and
Zinc), Electro-refining.
1.5 Corrosion: Definition of Corrosion, Types of Corrosion- Atmospheric Corrosion, Waterline
Corrosion, Protection from Corrosion by (i) Alloying and (ii) Galvanization

2. INORGANIC CHEMISTRY
2.1 Metallurgy: Definition of Mineral, ore, flux, slag, General methods of extraction of metal,
Dressing, concentration, Calcinations, Roasting, Smelting, Refining of ore (a brief idea)
2.2 Alloys: Definition of alloy, Composition and uses of Brass, Bronze, Alnico, Duralumin

3. ORGANIC CHEMISTRY
3.1 Hydrocarbons: Saturated and Unsaturated Hydrocarbons, Aliphatic and Aromatic
Hydrocarbons.
3.2 IUPAC system of nomenclature of Alkane, Alkene, Alkyne, Alkyl halide and Alcohol

4. INDUSTRIAL CHEMISTRY
4.1 Water: Sources of water, Soft water, Hard water, Types of Hardness (temporary and
permanent), Removal of hardness by lime soda method, Ion exchange method.
4.2 Lubricants: Definition of lubricant, Types and uses of lubricants, Purpose of lubrication
4.3 Fuel: Definition and classification of fuel, Definition of calorific value of fuel, Choice of
good fuel.
Solid: Coal-Lignite, Bituminous and Anthracite
Liquid: Diesel, Petrol, Low Sulphur Heavy Stock (LSHS)
Gaseous: Composition and uses of Producer gas and Water gas, Elementary idea about
LPG and CNG
4.4 Polymer: Definition of Monomer, Polymer, Homo-polymer, Co-polymer and Degree of
polymerization, Difference between Thermosetting and Thermoplastic, Composition and
uses of Poly-Vinyl Chloride and Bakelite

5. ENVIRONMENTAL CHEMISTRY
5.1 Explain structure of atmosphere (i) Troposphere (ii) Stratosphere

CTTC 35
5.2 Definition with example- Pollutant, Contaminant, Receptor, Pathway of pollutant and
receptor, Types of pollutant
5.3 Definition of water pollution, Different sources of water pollution, Control of water
pollution
5.4 Definition of air pollution, major air pollutants, Control of air pollution
5.5 Brief idea on Greenhouse Effect, Depletion of Ozone Layer and Acid Rain

Books Recommended
1. Text Book of Intermediate Chemistry Part-1 and Part-2 by Nanda, Das, Sharma, Kalyani
Publishers
2. Engineering Chemistry by B.K. Sharma, Krishna Prakashan Media Pvt. Ltd
3. Environmental Chemistry by Dr. Sunakar Panda

Reference Books
1. Engineering Chemistry by Y.R. Sharma and P. Mitra, Kalyani Publishers
2. Engineering Chemistry- Jain & Jain, Dhanpat Roy and Sons
3. Environmental Chemistry by A.K. Dey

COMPUTER APPLICATION

Objective:
The students will get to know about the fundamentals of computer. They will get
acquainted with various components of computer hardware, software etc. Idea on Role of
operating system and its usability will also be known. Knowledge on word processing, electronic
spreadsheet, presentation software and Internet will also be acquired. The students will be given
brief knowledge about Programming methodology and C programming.

1. COMPUTER ORGANISATION

CTTC 36
 Introduction to Computer
Evolution of Computers
Generation of Computers
Classification of Computers
Basic Organization of Computer (Functional Block diagram)
Input Devices, CPU & Output Devices.
Computer Memory and Classification of Memory

2. COMPUTER SOFTWARE
Software concept
System software
Application software
Overview of Operating System
Objectives and Functions of OS
Types of Operating System
Batch Processing, Multiprogramming, Time Sharing OS
Features of DOS, Windows and UNIX
Programming Languages
Compiler, Interpreter
Computer Virus
Different Types of computer virus
Detection and prevention of Virus
Application of computers in different Domain
3. COMPUTER NETWORK AND INTERNET
Networking concept, Protocol, Connecting Media,
Date Transmission mode
Network Topologies,
Types of Network
Networking Devices like Hub, Repeater, Switch, Bridge, Router, Gate way & NIC
Internet Services like E-Mail, WWW, FTP, Chatting, Internet Conferencing, Electronic
Newspaper & Online Shopping
Different types of Internet connectivity and ISP
4. FILE MANAGEMENT AND DATA PROCESSING
Concept of File and Folder
File Access and Storage methods.
Sequential, Direct, ISAM
Data Capture, Data storage
Data Processing and Retrieval

5. PROBLEM SOLVING METHODOLOGY

Algorithm, Pseudo code and Flowchart
Generation of Programming Languages

CTTC 37
 Structured Programming Language
Examples of Problem solving through Flowchart

6. OVERVIEW OF C PROGRAMMING LANGUAGE

Constants, Variables and Data types in C
Managing Input and Output operations.
Operators, Expressions, Type conversion & Typecasting
Decision Control and Looping Statements (If, If-else, If-else-if, Switch, While, Do-while,
For, Break, Continue & Go to)
Programming Assignments using the above features.
7. ADVANCED FEATURES OF C
Functions and Passing Parameters to the Function (Call by Value and Call by Reference)
Scope of Variables and Storage Classes
Recursion Function and Types of Recursion
One Dimensional Array and Multidimensional Array
String Operations and Pointers
Pointer Expression and Pointer Arithmetic
Programming Assignments using the above features.
Structure and Union (Only concepts, No Programming)

Books Recommended
1. Computer Fundamentals and Programming in C by Reema Thareja, Oxford Unversity Press
2. Programming in ANSI C by A.N Kamthane, Pearson Education
3. Computer Application by Kalyani Publisher
4. Let us C by Y. Kanetkar, BPB
5. Computer Fundamentals, by E. Balaguruswamy, TMH

MACHINE DRAWING
Objective:
After completion of the study of Machine Drawing the student should
1. Understand the importance of Machine Drawing.
2. Conceive the idea of assembly and its functionality
3. Identify various common machine elements
4. Acquire the knowledge of mechanical power transmission systems

MACHINE ELEMENTS
CTTC 38
 Free hand sketches of machine elements such as bolts, nuts, washers, studs, tapped
holes. Conventional representation of assembly of threaded parts in external and
sectional views.

DETAILS AND ASSEMBLY DRAWING

Introduction to unit assembly drawing steps involved in preparing assembly drawing
from details and vice versa. Preparation of details & assembly drawings of Clapper
Block, Single tool post, Lathe & Milling tail stock, Cotter, Knuckle joint, keys & couplings,
keys-sunk, parallel woodruff, saddle, feather etc. Cotter, knuckle joint

SHAFT COUPLINGS
Simple, muff, flanged, protected flange coupling, Oldham’s coupling, and universal
Coupling

PREPARATION OF DETAILS & ASSEMBLY DRAWING OF BEARINGS

Simple, solid, bushes pedestal footstep. I.S. conventional representation of ball and
bearings

PREPARATION OF DETAILS & ASSEMBLY DRAWING OF PULLEYS & BELTS

V-belt, Rope belts fast and loose pulleys, Pipe joints: flanged joints-spigot and gland and
Stuffing box, expansion joint

PREPARATION OF DETAILS & ASSEMBLY DRAWING OF VALVES

Air Cock, Blow off Cock, Steam stop valve, Globe valve, Non-return valve. I.C. Engine
parts: piston, connecting rod, cross head & crankshaft.

PREPARATION OF DETAILS & ASSEMBLY DRAWING JIGS & FIXTURES

Limits, fits, and tolerances dimensioning with tolerances indicating various types of fit in
detail and Assembly drawings

REFERENCE BOOKS
i. Machine Drawing-By N.D. Bhatt.
ii. A text book of Machine Drawing By Laxminarayan & M.L. Mathur. (Jain Brother, New
Delhi)
iii. Machine Drawing, By Kamat & Rao.
iv. Machine Drawing By,M.B..shah.
v. A text Book of Machine drawing By R.B. Gupta (Satya Prakashan Tech India Publication)
vi. Machine Drawing by K.I. Narayana, P. Kannaiah, K.Venkata Reddy
vii. Machine Drawing by Ajeet Singh (Tata McGraw Hill)
viii. Machine Drawing with AUTO CAD by Gautam Pohit & Gautam Ghosh (Pearson
Education)

CTTC 39
 ENGINEERING MECHANICS
Objective:
On completion of the subject, the student will be able to:
1. Compute the force, moment & their application through solving of simple problems on
coplanar forces.
2. Understand the concept of equilibrium of rigid bodies.
3. Know the existence of friction & its applications through solution of problems on above.
4. Locate the C.G. & find M.I. of different geometrical figures.
5. Know the application of simple lifting machines.
6. Understand the principles of dynamics.

CTTC 40
1. FUNDAMENTALS OF ENGINEERING MECHANICS
1.1 Fundamentals.
Definitions of Mechanics, Statics, Dynamics, Rigid Bodies, Mass, Weight, Length, Time,
Scalar & Vector, Fundamental units. Derived units, S.I. units.
1.2 Force
Definition of Force & its units, Representation of Force by vector, Characteristics of
Force & effect of Force. Principles of Transmissibility & Principles of Superposition.
Action & Reaction Forces & concept of Free Body Diagram.
1.3 Resolution of a Force.
Definition, Method of Resolution, Types of Component forces, Perpendicular
components & non-perpendicular components.
1.4 Moment of Force.
Definition, Geometrical meaning of moment of a force, measurement of moment of a
force & its S.I units. Classification of moments according to direction of rotation, sign
convention, Law of moments, Varignon’s Theorem, Couple – Definition, S.I. units,
measurement of couple, properties of couple.
1.5 Force System.
Definition, Classification of force system according to plane & line of action.
1.6 Composition of Forces.
Definition, Resultant Force, Method of composition of forces, such as
1.6.1 Analytical Method such as Law of Parallelogram of forces & method of
resolution.
1.6.2 Graphical Method.
Introduction, Space diagram, Vector diagram, Polygon law of forces. Resultant of
concurrent, non-concurrent & parallel force system by Analytical & Graphical
Method.

2. EQUILIBRIUM
2.1 Definition, condition of equilibrium, Analytical & Graphical conditions of
equilibrium for concurrent, non-concurrent & Free Body Diagram.
2.2 Lami’s Theorem – Statement, Application for solving various engineering
problems.

3. FRICTION
3.1 Definition of friction, Frictional forces, Limiting frictional force, Coefficient of
Friction.
Angle of Friction & Repose, Laws of Friction, Advantages & Disadvantages of Friction.
3.2 Equilibrium of bodies on level plane – Force applied on horizontal & inclined plane (up &
down).
3.3 Ladder, Wedge Friction.

4. CENTROID & MOMENT OF INERTIA

CTTC 41
4.1 Centroid – Definition, Moment of an area about an axis, centroid of geometrical figures
such as squares, rectangles, triangles, circles, semicircles & quarter circles, centroid of
composite figures.
4.2 Moment of Inertia – Definition, Parallel axis & Perpendicular axis Theorems. M.I. of
plane lamina & different engineering sections.

5. SIMPLE MACHINES
5.1 Definition of simple machine, velocity ratio of simple and compound gear train, explain
simple & compound lifting machine, define M.A, V.R. & Efficiency & State the relation
between them, State Law of Machine, Reversibility of Machine, Self-Locking Machine.
5.2 Study of simple machines – simple axle & wheel, single purchase crab winch & double
purchase crab winch, Worm & Worm Wheel, Screw Jack.

6. DYNAMICS
6.1 Define Kinematics & Kinetics, State Principles of Dynamics, Newton’s Laws of Motion,
Motion of Particle acted upon by a constant force, Equations of motion, De-Alembert’s
Principle.
6.2 Work, Power, Energy & its Engineering Applications, explain Kinetic & Potential energy
& its application.
6.3 Define Momentum & impulse, explain conservation of energy & linear momentum,
explain collision of elastic bodies, and define Coefficient of Restitution.

Books Recommended
1. Engineering Mechanics – A.R. Basu (TMH Publication Delhi)
2. Engineering Machines – Basudev Bhattacharya (Oxford University Press)
3. Text Book of Engineering Mechanics – R.S Khurmi (S. Chand)

Reference Books
1. Applied Mechanics & Strength of Material – I.B. Prasad.
2. Engineering Mechanics – Timoshenko, Young & Rao.
3. Engineering Mechanics – Beer & Johnson (TMH Publication)
COMMUNICATIVE ENGLISH – II
Objective:
The students will be able to:
Understand and use the basic concepts of communication and principles of effective
communication in an organized set up and social context.
Give a positive feedback in various situations, to use appropriate body language and to avoid
barrier for effective communication.
Write the various types of letter, reports and office drafting with appropriate format.

1. INTRODUCTION TO COMMUNICATION
1.1 Meaning, Definition and concept of communication

CTTC 42
 1.2 Communication model
1.3 Process of communication and factors responsible for it: Sender, Message,
Channel, Receiver / Audience, Feedback, Noise, Context.

2. TYPES OF COMMUNICATION
2.1 Formal Communication
2.1.1 Upward Communication
2.1.2 Down-ward Communication
2.1.3 Parallel Communication
2.2 Informal Communication: Grape Vine Communication
2.3 Verbal Communication: Definition and meaning
2.4 Non- Verbal Communication: Definition and meaning
3. PRINCIPLE OF EFFECTIVE COMMUNICATION
3.1 What is effective communication?
3.2 Communication Barriers
3.2.1 What is communication barrier?
3.2.2 Types of communication barrier
3.2.3 Overcoming Barriers to communication
3.3 Developing effective message:
Thinking about audience and purpose, structuring the message (effective
coding), selecting proper channel, minimizing barriers and facilitating feed back

4. NON VERBAL COMMUNICATION

4.1 Meaning of nonverbal - graphic communication
4.2 Non-verbal codes: Meaning and general idea of Kinesics, Proxemics and Signs
and Symbols
5. FORMAL WRITING SKILLS
5.1 Job application and C.V.
5.2 Business correspondence:
Enquiry, Order letter, Complaint.
5.3 Letter to the Principal, Librarian, Head of the Deptt, and Hostel Superintendent
5.4 Situation and person description
5.5 Report writing:
Reporting an event / news, progress and fall in production

ASSIGNMENT (10 MARKS)

1. Making a Communication Model on a situation given by the teacher.
2. Narration / Description
Any object seen through the window of the class room
Any person that interests the student
Any event that the student has come across with while coming to the institution

CTTC 43
 3. Comparison between time tables of two students belonging to two different
branches.
4. Identification of sentences with reference to their type of writing and subject
Interpretation [i.e. scientific, philosophical, legal, colloquial, business etc.]
5. Report writing (in about 30-40 sentence)
Writing a report on any event/news
An investigation report
Reporting on a seminar or a practical class

Books Recommended
1. Communicative English by Abhishek and Arora (Kalyani Publishers)
2. Communication Skills by Sanjay Kumar and Puspalata (Oxford University Press)

COMPUTER APPLICATION LAB PRACTICAL

1. BASIC COMPUTER OPERATION
Identification of different components of Computer
Switch on and Booting Process
Shut down, Restart of computer

2. OPERATING SYSTEM
Basic DOS commands (CLS, DIR, DATE, TIME, VERSION, MD, CD, RD, DEL, COPY, REN, USE
OF WILD CARDS, PATH)
Basic Windows OS operations (DESKTOP, ICONS, START BUTTON, TASK BAR)

CTTC 44
 MOUSE OPERATIONS- SINGLE CLICK, DOUBLE CLICK, DRAG, MAXIMIZE, MINIMIZE,
RESTORE
Windows Explorer, My Computer
Files and Folders, Copy, Cut, Paste
Utilities: Word, notepad, paint, calculator etc.
3. WORKING WITH MS-OFFICE
Basic operations of Word Processing Package. (MS-Word / Apache Open Office Writer)
Basic operations of Electronic Spread Sheet Package. (MS-Excel / Apache Open Office
Calc)
Basic operations of Presentation Package (MS- Power point / Apache Open Office
Impress)
(Create, Edit, Format, Save, Print/View in the above three packages)

4. WORKING WITH INTERNET

Getting acquainted with Internet connection, Browser, website, URL, webpage, http,
WWW, net browsing
Creating E-Mail Id, sending and receiving E-mail Chatting
5. C PROGRAMMING
1. Write a Program in C to find the greatest number among three integers.
2. Write a Program in C to find the average of n numbers by using for loop.
3. Write a Program in C to compute (a + b) 3
4. Write a Program in C to convert time in seconds to time in hours, minutes and
seconds.
5. Write a program in C to find the sum of the following series. 1+1/x+1/x 2+…..+1/xn
6. Write a program in C to determine whether a number is prime or not?
7. Write a program in C to compute simple interest and compound interest of a
given principal, rate of interest and time period.
8. Write a program in C to check whether a given number is palindrome or not?
9. Write a program in C to compute the sine series.
10. Write a program in C to accept row wise and column wise element in a two
dimensional array and print them.
11. Write a program in C to find the number of times an element occurs in an array.
12. Write a program in C to find the vowels in a given string.
13. Write a program in C to find the factorial of a number, by using recursion.
14. Write a program in C to find the sum of Fibonacci series, by using function.
15. Write a program in C to accept a number from keyboard and print it in reverse
order of entry, by using function.

CTTC 45
 COMMUNICATIVE ENGLISH-II PRACTICAL

1. LISTENING SKILL
The student should be able to listen to a text read aloud in normal speed with focus on:
Rhythm, stress and intonation, aural comprehension
After listening the student can fill-in-blanks, choose a suitable title, make a summary,
supply required information and be able to answer comprehension questions from the
passage read aloud.

2. SPEAKING SKILL / CONVERSATIONAL SKILL

CTTC 46
 2.1 Reading aloud of dialogues, texts, poems, speeches focusing on rhythm, stress
and intonation.
2.2 Self-introduction
2.3 Role-plays on any two- situations
2.4 Telephonic conversation
2.5 Group Discussion (GD)

3. PERSONALITY DEVELOPMENT
3.1 Physical appearance
3.2 Audience purpose
3.3 Initiation

4. INTERPERSONAL SKILLS
4.1 Appropriate use of non-verbal skills in face-to-face communication i.e. viva-
voice, group-interviews, GDs and seminars

5. PRESENTING IN GD, SEMINARS AND CONFERENCES

5.1 Leadership Quality
5.2 Time Management
5.3 Achieving the Target

ENGINEERING CHEMISTRY PRACTICAL

1. Preparation and study of properties of CO2 gas (Carbon Dioxide) (Gas causing
(Greenhouse Effect)
2. Preparation and study of properties of O2 gas (Oxygen) (Lifesaving Gas)
3. Crystallization of Copper Sulphate from Copper Carbonate
4. Identification of unknown salt (one acid radical, one basic radical)
A) Acid Radicals
i. Carbonate
ii. Sulphide
iii. Chloride

CTTC 47
 iv. Nitrate
v. Sulphate
B) Basic Radicals
i. Ammonium
ii. Copper
iii. Zinc
iv. Magnesium
v. Aluminium
vi. Calcium
vii. Sodium
viii. Potassium

5. Simple Acid-Base Titration

i. Acidimetry
ii. Alkalimetry

Books Recommended
1. Practical Intermediate Chemistry by Dr. Bichitrananda Nanda
2. Elementary Experimental Chemistry by Y.R. Sharma and A.K. Das Kalyani Publishers

WORKSHOP PRACTICE-II
Objective:
1. To demonstrate safely practice in various shops of the workshop.
2. To select suitable tools & equipment in the following shops.
(a) Sheet Metal.
(b) Welding (Gas & Electric).
3. To select suitable materials for different process in the above shops.
4. To demonstrate the different processes adopted in the above shops.
5. To finish the jobs within stipulated time and with accuracy as per specifications.
1. SHEET METAL
2.1 Demonstrate safety practices in sheet metal shop.

CTTC 48
 2.2 Prepare surface development for the jobs according to the drawing.
2.3 Cut M.S and G.P. sheets according to the surface development / drawing using
standard sheet metal cutting tools.
2.4 Select hand tools for sheet metal work.
2.5 Demonstrate the process of metal clamp joining and riveted joining of sheet
metals.
Job: Making of sheet metal joints.
Job: Prepare a sheet metal tray or a funnel.
Job: Prepare a sheet metal job involving rolling, shearing, creasing, bending & cornering.
Job: Prepare a lap riveting joint.

2. WELDING SHOP
3.1 Introduction.
3.2 Safety precautions in welding, safety equipment & its application in welding
shop.
3.3 Introduction to welding, type of welding, common materials that can be welded,
introduction to gas welding equipment, types of flame, adjustment of flame,
applications of gas welding, Welding tools & safety precautions.
3.4 Introduction to electric arc welding (AC & DC), practice in setting current &
voltage for striking proper arc, precautions while using electric arc welding.
Applications of arc welding. Introduction to polarity & their use.
3.5 Demonstrate & use of the different tools used in the welding shop with sketches,
Hand shield, helmet, clipping hammer, gloves, welding lead, connectors, aprons,
goggles, etc.
3.6 Demonstrate of welding defects & various types of joints & end preparation.
Job: Preparation of lap joint by arc welding rod.
Job: Preparation of Tee joint by arc welding.
Job: Preparation of single V or double V butt joint by electric arc welding.
Job: Brazing practice. Use of Spelt or (on MS sheet pieces).
Job: Gas welding practice on worn-out & broken parts.

CTTC 49
 THIRD SEMESTER

MACHINE TOOL TECHNOLOGY

1. SAFETY
a. Safety in workshop, Personal Safety causes of accidents and remedies for it.
b. Importance Of safety.

2. BENCH WORK AND FITTING

a. Hand tools and devices, Bench Layouts, Types of vices, Types and specification of files,
Hack show frame and blades, Types of chisel and angles, Hammer and types of hammer,
scraper and its types.

CTTC 50
b. Fitting operations: chipping, filling, scrapping, grinding, marking, sawing, drilling,
reaming, dieing, tapping etc.

3. THEORY OF METAL CUTTING

a. Theory of chip removal, orthogonal and oblique cutting, speed, feed, depth of cut.
b. Cutting tool material & its properties. Geometry of single point Cutting tool.

4. CUTTING FLUIDS AND ITS IMPORTANCE

a. Importance of cutting fluids, types and its application

5. DRILLING MACHINE
a. Introduction to drilling machine, Types, specification, mechanism
b. Operation, work holding and tool holding devices.
c. Drills—Nomenclature of twist drill, types, material, size designation as per ISI,
sharpening of drills, counter boring & counter sinking.
d. Reamers and Taps—Types, importance and operation.

6. LATHE MACHINE
a. Introduction to Lathe, types of Lathe, parts of Lathe-Bed, Headstock, Tailstock carriage,
& Lead screw. Lathe accessories & attachments.
b. Driving mechanism, feed mechanism, thread cutting.
c. Lathe operations—Plain, step, taper turning & it is calculation, facing etc.
d. Function and nomenclature of screw threads, types of thread-acme, knuckle, buttress,
trapezoidal, square metric, BSW.

7. MILLING MACHINE
a. Introduction to milling machine, Types, attachment and accessories work and tool
holding devices.
b. Geometry of milling cutter, cutting speed, feed, & depth of cuts.
c. Different types of milling operation: up-milling, down milling, face Milling, side milling,
plain milling, end milling, m-milling, gang milling, straddle milling.

8. GRINDING MACHINE
a. Introduction to grinding machine types.
b. Grinding operations-Types, wet and dry grinding.
c. Grinding wheel—Specification, abrasive, grain, grade, structure, and types of wheel,
dressing of wheel, mounting and balancing and its importance.

9. SHAPER, PLANER, SLOTTER

a. Introduction, working principle of shaper, planer & slotter.
b. Quick return mechanism, shaper tool, planer tool, slotter tool.
CTTC 51
10. PRESSES AND PRESS TOOLS
a. Classifications, constructional features, types, working principle
b. Press tools—Punch, die, material, clearance between punch & die. Types of dies.
c. Press working- Various working operations, its definition.

Books Recommended
1. Modern Workshop practice -Wright Bake
2. Industrial safety management -Deshmukh
3. Strength of material -Timoshenko& young.
Learning Resources: [Text Books]
1. W.A.J Chapman- Work shop Technology (Part-1 & Part-2)
2. Hazra Choudhury- Work shop Technology (Part-1 & Part-2)
3. H.Gerling- All about Machine Tool
4. Wright Bake- Modern Workshop practice
5. Deshmukh- Industrial safety management
6. S.Ramamrutham- Strength of material

ELECTRICAL ENGINEERING SCIENCE

Course Objectives:
 To study design and build different types of transforms.
 To study and understand the construction and work of DC

 Generator types and their characteristics.

 To study and understand various types of Motors and its control.

 To study the operation of various special purpose Motors

1. TRANSFORMERS

CTTC 52
 1.1 Definition, Construction & Principle of operation
1.2 Application of different types of Transforms (Two winding& Auto)
1.3 Single phase Transformer
1.4 EMF Equation and Voltage Transformers Ratio
1.5 Tests on transformers-OC & SC Test
1.6 Losses and Efficiency of a Transformer
1.7 Three phase Transformer and Connections
1.8 Auto Transformers- Principle& working
1.9 Parallel operation of 3 phase transformer
1.10 Protection system of transformer (Buchholz relay, PRV, OSR etc.)

2. GENERATORS
2.1 DC Generator principle, Construction & working
2.2 Parts of a Generator
2.3 EMF Equation of a Generator
2.4 Classification of Generators depends on various considerations
2.5 AC Generator, principles, Construction& working.

3. DC MOTORS
3.1 Motor principle, Comparison of Motor and Generator principle
3.2 Back EMF and Voltage Equation of a Motor
3.3 Torque, Armature Torque and Shaft Torque
3.4 Rated Speed and Speed Regulation
3.5 Speed Control of Dc Motors
3.6 Electric Braking of Motors

4. MOTOR CHARACTERISTICS
4.1 T vs la, N vs la of a DC Shunt motor
4.2 T Vs la, N Vs la of a DC Series motor
4.3 T Vs la, N Vs la of a DC Compound motor
4.4 All types of DC motor application

5. INDUCTION MOTORS
5.1 General Principle & Construction
5.2 Classification of AC Motors
5.3 Single phase and Three phase Induction Motors
5.4 Starting of Induction Motor
5.5 Relationship between Slip, Torque
5.6 Power stages in Induction Motor
5.7 Speed Control of an Induction Motor

CTTC 53
 5.8 Different types of starter (DOL, RDOL etc.)
5.9 Different types of motor over load relays, Motor protection
6. SPECIAL PURPOSE MOTORS
6.1 Universal motors and its speciallity
6.2 Stepper Motors and Hysteresis motor and PMDC Motor, Stepper Motor.
6.3 Introduction to Servo Motor, Repulsion Motors Reluctance Motor

7. ALTERNATORS
7.1 Basic Principle & Details of Construction
7.2 Stationary Armature & Rotor
7.3 Speed and Frequency Relation
7.4 Parallel operation

Learning Resources: [Text Books]

1. B.L.Thereja- Electrical Technology - Volume—II
2. H. Cotton- Electrical Machines
3. J.B. Gupta- Electrical Machines
4. Cathey- Basic Electrical Engineering
5. Kothari & Nagrath- Basic Electrical Engineering

ANALOG ELECTRONICS
Objectives:
 To study about diode and transistor
 To study and analyze the operation of Differential Amplifier
 To Familiarize with Op Amp Parameters.
 To study the applications of linear and nonlinear Op Amp circuits.
 To Familiarize with the operation of fixed and variable voltage regulators.

CTTC 54
1 DIODE & TRANSISTOR
1.1 Application of Diode as Half wave & full wave rectifier
1.2 Clipper & Clamper Circuit 1
1.3 C E, C, B & C.C type of configurations
1.4 Characteristics of transistor & it’s working as an amplifier
2. POWER AMPLIFIERS
2.1 Amplifier Terms—DC Load Line—AC Load Line
2.2 Classes of Operations
2.3 Types of Coupling and Frequency ranges, Power Rating of a Transistor.
2.4 Frequency effects—Frequency Response of an amplifier Decibel
Power and Voltage Gain

3. DIFFERENTIAL AMPLIFIERS
3.1 Introduction
3.2 DC and AC Analysis of Differential Amplifiers
3.3 Input Characteristics
3.4 Common Mode Gain and CMRR
3.5 Simple Problems on Differential Amplifiers
4. OPERATIONAL AMPLIFIERS
4.1 Introduction & Pin Configuration of Op Amp 741
4.2 Block Diagram of 741 Op Amp
4.3 Op Amp Parameters—Slew Rate, Bias, Offset, Input & Output Impedance.
4.4 Ideal Op-Amp and Open and loop operation of-Amp
4.5 Data sheet of Op-Amp 741

5. LINEAR OP AMP CIRCUITS

5.1 Inverting Amplifier Circuits—Applications
5.2 Non inverting Amplifier circuits--Applications
5.3 Voltage follower, Instrumentation Amplifier & Summing
Amplifiers Circuits.
5.4 Current Boosters and Current Sources

6. NON LINEAR OP AMP CIRCUITS

6.1 Comparator Circuits and Zero Crossing detector Integrator and Differentiator
6.2 V/I convertor, I/V convertor
6.3 Waveform Generators-Square, Triangular, Saw tooth
6.4 Waveform and Converter
6.5 Schmitt Triggering circuit

7. FILTERS AND OSCILLATORS

CTTC 55
 7.1 Ideal Responses
7.2 Low pass and High pass filters
7.3 Band Pass, Band Stop and All Pass Filters & Basics about active filters.
7.4 Sinusoidal Oscillators
7.5 RC and LC Oscillators
7.6 Timer IC 555—Pin configuration, Monostable, Astable
Operation and its application
8. REGULATED POWER SUPPLIES
8.1 Power supply characteristics
8.2 Series and Shunt Regulators
8.3 Linear and Switching Regulations
8.4 Variable Regulators—LM317

Reference Books:
1. Electronic Principles -- Malvino
2. Linear Integrated Circuits -- D.Roy Choudhury S.K Jain
3. OP-AMPS and Linear Integrated Circuits – Ramakant A.Gayakwad
4. Liner Integrated circuits -- Salvahanvan
5. Basic Electronics & Linear Circuits -- Bhargava

DIGITAL ELECTRONICS
Objective:
1. To understand the difference between among and digital system.
2. To familiarize with number system and logic gates.
3. To familiarize with logic circuit design using Boolean expression and Karnaugh Map
technique.
4. To familiarize with counters and registers.
5. To familiarize with data converters and logic families.
6. To understand timing circuits

CTTC 56
1. INTRODUCTION:
Introduction to Digital System – Difference between Analog and Digital Systems. Logic Levels
and Pulse Waveforms – Elements and Functions of Digital Logic. Digital Integrated Circuits.

2. NUMBER SYSTEM AND CODES:

Decimal, Binary, Octal Hexadecimal Numbers – 9s & 10s Complements – 1s & 2s Complements,
Conversion of Number Systems – BCD Code, Digital Codes – Gray, Excess-3 Alphanumeric
Codes, ASCH, EBCDIC Codes.

3. LOGIC GATES:
Inverter, AND OR NAND NOR – Gate Propagation Delay Time – Power Dissipation Norse
Immunity. Fan In & Out – Loading Considerations.

4. BOOLEAN ALGEBRA &KARNAUGHMAPS:

Boolean Operations – Logic Expressions – Rules and Laws of Boolean Algebra DE Morgan’s
Theorem – Simplifications of Boolean Expressions – Karnaugh Map.

5. COMBINATIONAL LOGIC – CIRCUITS:

AND – OR Logic AOL Logic, XOR Logic – Universal Properly of NAND and NOR Logic – Hall and
Full Adders – Decoders and Encoders – Multiplexers and De-multiplexers – Parity Generators
and Checkers.

6. LATCHES & FLIP FLOPS:

Latches – Different Types of Latches – Latch Operation – Flip Flops – Different Types of Flip
Flops – Flip Flops Operations – Operating Characteristics – Applications of Flip Flops.

7. TIMERS & TIMING CLIRCUITS:

Multi-vibrators – One Shot Astable Multi-vibrators – 555 Timer – Block Diagram – Modes of
Operation and Application – IC Mono shots – Application of Timing Circuits.

8. SEQUENTIAL LOGIC CIRCUITS:

Introduction to Counters – Asynchronous Counters – Synchronous Counters – Up/Down
Counters – Cascaded Counters – Counter ICs – Counter Decoding – Counter Applications –
Counter Design – Introduction Registers – Types of Registers – SISO SIPO PISO PIPO
Bidirectional Still Registers - Shift Register Counters – Shift Register Applications.

9. DATA CONVERTERS:
Introduction to D/A Converters – Types of D/A Converters Specifications Applications –
Introduction to A/D Converters – Types of A/D Converters Applications.

CTTC 57
10. INTEGRATED LOGIC FAMILIES:
Introduction to Logic Families – TTL Logic – CMOS Logic – TTL driving CMOS – CMOS driving TTL
– ECL Circuits – PL Circuits.

Learning Resources: [Text Books]

1. Thomas L. Floyd- Digital Fundamentals
2. Floyd and Jain- Digital Fundamentals
3. Samuel C. Lee- Digital Circuit and Logic Design
4. Malvino & Leech- Digital Fundamentals
5. Mub Still Long- Analog Integrated Circuits- TMH
6. Mano Morris- Digital Electronics
7. Solimiba Lunar- Digital Electronics- TMH

ENGINEERING METROLOGY
Objective:
1. To familiarize with different measuring instruments and their working principles.

2. Familiarize with marking and marking tools.

3. To make the trainees learn about tolerance.

4. To impart knowledge on different types of gauges.

CTTC 58
 5. To create understanding on common measuring errors and need to calibrate instruments.

1. INTRODUCTIONTO METROLOGY, MEASURING INSTRUMENTS AND THEIR IMPORTANCE:

1.1 What is measurement, aims, methods of measurements, static measurements
and time element in measurement?

2. LIMITS, FITS AND TOLERANCE:

2.1 Necessity of tolerance in manufacturing system, Limit System – normal size, basic
size, actual size, allowance, limits, upper and lower tolerance, unilateral, bilateral.
2.2 Fits – Hole basis system and Shaft basis system. Types of fits namely, interference,
transition, clearance.
2.3 ISO tolerance – 25 fundamental deviations, 18 – tolerance grades, symbols –
numeral, letter, deviation – upper and lower.

3. GAUGES:
3.1 Gauges Necessity, types namely limit gauges, optical gauges, pneumatic and
electronic, materials for gauges, gauge tolerance, types of limit gauges namely
plug gauge, ring gauge etc.
3.2 Slip gauges – Description of slip gauge grade, number of blocks, wringing.

4. SCREW THREAD MEASUREMENT AND SURFACE TEXTURE MEASUREMENT:

4.1 Thread parameters, errors in thread pitch, progressive, periodic, irregular error,
measurement of various elements – pitch diameter, use of screw thread
micrometer, three wire measurements, selection wire diameter, necessary
calculation.
4.2 Meaning of surface texture, measurement definition, primary texture, secondary
texture, lay sampling length, mean line of profile, center line of profile. Method of
measuring – comparison method, touch method, visual inspection, microscopic
inspection, surface photographs. Direct measurements – stylus probe
instruments, parts, skid, stylus, amplifying device, mean for analyzing the trace.

5. OPTICAL MEASURING INSTRUMENTS:

5.1 Interferometry principle, interference wavelength, wave in face, wave out face
formation interference, interference bands and optical flat method of checking.
5.2 Tool maker’s microscope principle advantages working principles.
5.3 Optical projector parts working principles, measuring techniques, comparison
method – measurement.

CTTC 59
6. COMPARATORS:
6.1 What is comparator classification based on magnification, advantages and
disadvantages.
6.2 Mechanical comparator – Types working principles, mechanism etc.
6.3 Optical comparator, electronic comparator – working principles, method of use.

7. MEASUREMENT OF MASS, WEIGHT, FORCE AND TORQUE:

7.1 Measuring instruments used for mass, weight, force and torque.

8. SPEED MEASUREMENT:
8.1 Introduction, mechanical tachometers, electrical, tachometers, types like
contactless, frequency type etc.

9. ERRORS IN MEASUREMENTS AND CALIBRATION:

9.1 Measurement error, types, controllable and systematic error, calibration error
due to temperature pressure.
9.2 Calibration of vernier instruments zero errors, parallelism of measuring jaws,
calibration of micrometer, zero setting – flatness of measuring jaws.

Learning Resources: [Text Books]

1. R.K. Jain- Engineering Metrology
2. R.K. Jain- Mechanical & Industrial Measurement
3. M.K. Khare- Dimensional Metrology
4. K.J. Hume- Engineering Metrology
5. M.W. Raman- Quality Control
6. Singh- Industrial Instrumentation & Control

APPLIED MECHANICS

CONTENT:

Forces
 Moment of a force. Beams and types of beams and their applications.
 To draw SFD and BMD (analytical method).

CTTC 60
  Introduction to moment of inertia.
 Determination of moment of inertia of different sections analytically.

Strength of Material
 Types and importance of stress, determination and explanation of Young's modulus of
elasticity (simple problems on these).
 Strut and columns - Definition, classification of columns, strength of columns, Euler's
column Theory, Problems.
 Thick and Thin Cylinders - Stress in thick and thin cylinders subjected to fluid pressures.
 Bending Stress - Pure bending, types of load acting on beams, principle of bending
action, bending moment.
 Torsion of shaft - Definition, effect of torsion, twisting moment, torsion of shafts power
transmitted, strength of shaft and torsion rigidity.
 Torsion of springs - Introduction, types of springs, close coiled springs subjected to
loads.
Simple machines
 Definitions - Mechanical advantages, velocity ratio, and efficiency and relationship
between the three.
 Effort in friction, simple screw jack, and efficiency of the screw jack, worm and worm
wheel.

Basic Kinematics
 Introduction to theory of machines, machine structure and kinematics.
 Difference between machine and mechanism. Kinematics pair, types of kinematics pair,
kinematics chain.
 Four bar chain, application of quadric cycle.

Transmission of power and motion

 Belt drive - velocity ratio, effect of belt thickness, and effect of belt slip on velocity ratio.
Slip and creep in belts.
 Length and width of belt - open and cross belt driver.
 Use of idlers and jockey pulleys, fast and loose pulley, stepped pulley crowning of pulleys.
 Vee belt advantages, rope driver - types of power transmitted by rope driver and chain
drivers - classification based on hoisting chain, conveyor chain and power transmitted by
chains.

CTTC 61
Gear Drive
 Law of gearing.
 Properties of involutes profile toothed gears. Types of gear trains - simple, compound,
reverted and epicyclic gear trains.

Dynamics
 Define Kinematics and Kinetics of a Particle.
 Define & explain Simple Harmonic Motion (SHM) with examples.
 Define Amplitude, Frequency and Time Period
 Find out velocity and acceleration of particle executing SHM
 Explain conservation of energy and linear momentum.
 Explain Collision of Elastic Bodies and find final Velocity after Impact
 Define Co-Efficient of Restitution (E).
 Explain Projectile Motion and find out velocity, time of flight and range
 Solve Simple Problems on above.

Reference Books:
1. Applied Mechanics - Dynamics & statics - R.S. Khurmi
2. Applied Mechanics - Dynamics & statics - I.B. Prasad
3. Engineering Materials - Roy Chowdhary
4. Theory of Machines - R.S. Khurmi
5. Machine Design - R.S. Khurmi
6. Theory of Machines - Rattan

AUTO CAD
1. INTRODUCTION TO COMPUTERS AND ITS APPLICATIONS
1.1 Definition of Computer – Computer Applications – Classification Parts of
Computer – Functions – I/O Devices – Computer Peripherals Hardware & Software
– Categories of Software – Operating System Functions of Operating Systems –
Computer Languages.
1.2 DOS – Internal Commands & External Commands Practice Exercise.

CTTC 62
 1.3 Introduction to Windows Operating System Practice Exercise.
1.4 Exploring MS Office (MS Word, MS Excel, MS Power Point)
1.5 One simple project in MS Word, MS Excel, MS Power Point.

2. INTRODUCTION TO AUTO CAD

2.1 Importance of Auto CAD menu selection, begin new drawing, editing existing
drawing and practice simple drawing.
2.2 Co-ordinate system in CAD-absolute, relative and polar
2.3 Introduction to utility commands – Help, End, Quit, Save, Limits, Units, Practice.
2.4 Introduction to entity draw commands –Line, Point Circles, Oops, Undo, Copy,
Move practice.
2.5 Introduction to display commands – Zoom, Pan, Redraw practice
2.6 Layers and its uses.
2.7 Various file formats – export and import of files.
3. ORTHOGRAPHIC PROJECTIONS CONTINUED
3.1 Exercises on drawing the 3 views of different types of objects in 1st angle
Projection.

Reference Books:
1. Auto CAD 2014 - George Omura
2. CAD/CAM – Principle & Applications - Rao

ENGINEERING MECHANICS LAB PRACTICE

List of Practical
(A student has to perform any five experiments out of the following:)

1. Verify Law of Polygon of Forces.

2. Verify Law of Moments.
3. Verify Lami’s Theorem.
4. To determine Angle of Repose.

CTTC 63
5. To find M.A., V.R & Efficiency of Simple Wheel & Axle.
6. To find M.A, V.R. & Efficiency of Single purchase Crab.
7. To find M.A, V.R & Efficiency of Double Purchase Crab.
8. To find M.A, V.R & Efficiency of Worm & Worm Wheel.
9. To find M.A, V.R & Efficiency of Simple Screw Jack.
10. Graphical solution for concurrent force System using Drawing sheets.

ELECTRICAL LAB PRACTICE

TRANFORMERS
1. Transformer Familiarization.
2. Transformation Ratio, Potently lest and measurement of internal resistance.
3. Open circuit characteristics on DC Separately excited Generator.
4. Load test on Single phase Transformer.
5. Three phase Transformer Star and Delta Connection

CTTC 64
GENERATORS
6. Open circuit characteristics on DC Self excited Generator
7. Open circuit characteristics on DC Separately excited Generator.
8. Load test on DC Generator.

MOTORS
9. Characteristics of DC Series Motor.
10. Characteristics of DC Shunt Motor.
11. Familiarization of inner / Contactors
12. Speed Control of DC Motor by varying armature voltage.
13. Speed Control of DC Motor by varying Flux.
14. Starting of Induction Motor by Auto Transformer
15. Starting of Induction Motor by Star-Delta Starter
16. Starting Induction Motor by D.O.L Starter
17. Automatic starting of three phase Induction Motor
18. Automatic operation of three phase Induction Motor

ELECTRONICS LAB PRACTICE-I

1. INTRODUCTION AND FAMILIARIZATION

1.1 Lab safety, usage of toolkit and lab procedure
1.2 Familiarization with CRO
1.3 Familiarization of resistors by comparing using color codes and DMM
1.4 VI – Characteristics Diode.

CTTC 65
2. RECTIFIERS, CLIPPERS AND CLAMPERS
2.1 Half wave rectifiers with and without filters.
2.2 Full wave rectifiers with and without filters.
2.3 Bridge rectifiers with and without filters.
2.4 Zener diode characteristic
2.5 Zener diode as regulator
2.6 Positive and negative clipper circuit using diodes.
2.7 Positive and negative clampers using diodes.
2.8 Voltage double.

3. TRANSISTOR CHARACTERISTICS
3.1 Transistor Characteristics
(i) Ic Vs IB
(ii) VBE Vs In
(iii) VBE Vs IC
3.2. Transistor Biasing with voltage divider.
3.3. Transistor as switch using LED and photo diode.
3.4. CE amplifier, frequency response and Bandwidth.

4. CHARACTERISTICS OF FET
4.1 Characteristics OF FET – Tans conductance
4.2 JEET as switch
4.3 Amplifier using JEET
4.4 Analog multiplexer using JGET.
4.5 Input and Transfer Characteristics of MOSFET
4.6 MOSFET as switch

CTTC 66
 FOURTH SEMESTER

MECHANICAL ENGINEERING SCIENCE

COURSE OBJECTIVES:
 Trainees will be able to understand the mechanical concepts used in various machine.

CTTC 67
  To understand various manufacturing methods used in a company.
 To understand the concepts of heat treatment.
 To understand power transmission elements.
 Will able to select right type of bearings and its lubrication.
 To understand an overview on steam turbines and IC engines.

1.0 MANUFACTURING METHODS

1.1 Introduction to various methods of manufacturing like forming
Machining, joining methods (fabrication).
1.2 Forming process-An over view on casting, forging, rolling, drawing
Powder material technology etc.
1.3 Joining methods—Temporary joints like screws, bolts, Rivets, Types of riveted
joints, Soldering, brazing, Arc and Gas welding, Types of welding like Spot
welding, seam welding butt welding etc.
Welding like TIG, MIG and continuous welding process.

2.0 SUPER FINISHING OPERATIONS

2.1 An over view of various super finishing operations like honing, lapping, its process
advantages and disadvantages.

3.0 HEAT TREATMENT

3.1 Principle of heat treatment, phase transformation in steel during heating.
3.2 Heat treatment process—annealing, normalizing, hardening, Tempering, case
hardening, surface hardening, vacuum hardening and induction hardening.
3.3 Defects in Hardening.

4.0 PROCESS PLANNING

4.1 Definition and Objective
4.2 Materials for the screw, nut, bolt, washer and shaft
4.3 Manufacturing Process of screw, nut, bolt, washer and shaft.

5.0 BEARING MATERIALS AND ANTIFRICTION BEARINGS

5.1 Introduction of bearings, characteristics, types, composition of common bearing
materials like white metal (Babbitt), bronze, brass, aluminum alloys, cadmium,
alloys etc., bimetal and tri Metal bearings.
5.2 Types of anti-frication bearings, designation of each type, ball bearings, roller
bearings and needle bearings, preloading of angular contact bearings.

6.0 LUBRICATION
6.1 Characteristics of lubrication, types of lubrication
6.2 Methods of lubrication—self lubrication, manual feed, auto feed and aerosol
lubrication, auto lubrication systems--time and motion based.
CTTC 68
7.0 AN OVERVIEW ON STEAM TURBINES, IC ENGINES, REFRIGERATION
7.1 Working principles of boilers and turbines, types of IC engines, Construction,
classification—two stroke and four stroke petrol and diesel engines, thermal
efficiency and mechanical efficiency.
7.2 Rankine cycle, Otto cycle, Diesel cycle & Carnot cycle.
7.3 Properties of water and steam. Use of steam table and mollier chart.
7.4 Refrigeration concepts, function sand types. Vapor compression and Vapor
absorption, refrigerants and principles of air conditioning.

8.0 JIGS AND FIXTURES

8.1 Introduction to Jigs and Fixtures and their advantages
8.2 Planes of movement degrees of freedom
8.3 Methods of location, different types of clamps and clamping devices, drill bushes
and supports.
8.4 Types of jigs and fixtures.
8.5 Types of locators and location methods
8.6 Jigs and Fixtures design—elements factors to be considered with examples.

9.0 INFORMATION ON NON CONVENTIONAL MACHINING

9.1 Chemical etching, ultrasonic machining, electro chemical machining.
9.2 Electrical discharge machining, wire cut EDM
9.3 Plasma arc machining, laser beam machining, water jet machining and abrasive
machining.

Learning Resources:[ Text Books]

1. W.A.J.Chapman- Workshop Technology (Part1 & Part2)

2. HazraChoudhury- Workshop Technology (Part1 & Part2)
3. H.Gerling- All about Machine Tools
4. P.M.Johnson- Machine Technology (Vol.1.2.3)
5. Wright Baker- Modern Workshop Practice
6. Ganesan- I.C.Engine
7. Rao- Manufacturing Technology (Vol.-I & II)

MATERIAL TECHNOLOGY
1. GENERAL

CTTC 69
 Introduction to engineering materials.
Classification of materials.
Thermal, chemical, electrical, mechanical properties of various materials.
Selection criteria for use in industry.

2. STRUCTURE OF METALS AND THEIR DEFORMATION

Metal Structure
Relation of metal structure to its properties.
Arrangement of atoms in metals (Basic idea).
Crystalline structure of metals.
Crystal imperfections.
Deformation of metal.
Impact of cold and hot working on metal structure.
Corrosion, its cause and prevention.

3. FERROUS METALS
Classification of iron and steel.
Sources of iron ore and its availability.
Manufacture of pig iron, wrought iron, Cast iron and steel (Flow Diagrams only).
Types of Cast iron, White, malleable, grey, mottled, modular and alloy and their usage.
Steels and alloy steels.
Classification of steels.
Different manufacturing methods of steel open hearth, Bessemer, electric arc.
Availability, Properties and usage of steels.
Specification as per BIS and equivalent standards.
Effect of various alloying element like Cr, Ni, Co, Va, W, Mo, Si, Mn, S, on mechanical
properties of steel.
Use of alloy steels (high speed steel, stainless steel, spring steel, silicon steel)

4. NON FERROUS MATERIALS

Important ores and properties of aluminium, copper, zinc, tin, lead.
Properties and uses of Al alloys, Copper alloys, Bearing metals, solders.

5. ENGINEERING PLASTICS AND FIBRES

Important sources of plastics.
Classification of thermoplastic and thermosets.
Various trade names of Engineering Plastics
Plastic Coating.
Fibres and their classification, Inorganic and Organic fibres.
Usage of fibres.

6. INSULATING MATERIALS

CTTC 70
 Various heat insulating material and their usage like asbestos, glass wool, thermocole,
cork, puff, china clay.
Various electrical insulating material and their use like China Clay, leather, Bakelite,
ebonite, glass wool, rubber, felt.

7. TESTING OF METALS AND ALLOYS

Identification tests: appearance, sound, spark, weight, magnetic, band
microstructure, filling.

Learning Resources: [Text Books]

1. O.P.Khanna- Material Technology and Metallurgy
2. Hazra Choudhury- Material Science and Processes

COMPUTER PROGRAMMING & NETWORKING

CTTC 71
Objective:
1. Analyze problem and arrange them logically using C++ Language.
2. To study about computer networking.
3. To study about oracle.

C++ LANGUAGE PROGRAMMING

1.0 Introduction
1.1 Overview of C++ structures
1.2 Specifying a class
1.3 Defining member function
1.4 C++ programming on class
1.5 Making an outside function inline
1.6 Nesting of member functions
1.7 Private member functions
1.8 Arrays within a class.
1.9 Memory allocation for objects
1.10 Static data members.
1.11 Arrays of objects.
1.12 Objects as function arguments.
1.13 Friend functions retuning objects.
2.0 Constructors and Destructors
2.1 Introduction to constructors.
2.2 Parameterized constructors.
2.3 Multiple constructors in a class.
2.4 Dynamic constructors.
2.5 Constructing two dimensional arrays.
2.6 Destructors.
3.0 Overloading
3.1 Define operator overloading.
3.2 Overloading unary operators.
3.3 Overloading binary operators.
3.4 Using friend functions.
3.5 Manipulation of strings using operators.
3.6 Rulers for overloading operators.
3.7 Type conversions.
3.8 Function overloading.
4.0 Inheritance
4.1 Defining derived classes.
4.2 Single inheritance.

CTTC 72
 4.3 Multiple inheritances.
4.4 Hierarchical inheritance.
4.5 Hybrid inheritance.
4.6 Virtual base class.
4.7 Abstract class.
4.8 Construction in derived classes.
4.9 Nesting of classes.

COMPUTER NETWORK
5.0. Basic of Data Communication
5.1 Introduction to Data Transfer.
5.2 Asynchronous &Synchronous Transmission.

6.0. Reliable Data Transmission

6. 1. Data Transfer rate, Channel capacity.
6. 2. Packet Switching.
6. 3. Different methods of Error Detection,
6. 4. Error Recovery of Error Correction,
6. 5. Flow Control.

7.0. Connections and Interfacing

7. 1. Introduction to serial and parallel connection.
7. 2. Half Duplex, Full Duplex, parallel connection.
7. 3. Analog and digital transmission.
7. 4. Multiplexing.
7. 5. Concepts of Multiplexing.
7. 6. Interconnection.
7. 7. Use of Repeaters, Bridges, Routers, Gateways Services, Network,
Benefits.
7. 8. Network disadvantages.

8.0 Network structures

8. 1. Topologies, BUS, RING, STAR
8. 2. Structured Wiring Systems Media, Twisted

9.0 Standards.
9. 1. Introduction to OSI reference model, seven.
9. 2. Layer Model, Physical Layer, Session Layer, Presentation.
9. 3. Layer, Application Layer.
9. 4. Advantages of laying & existing standards.
9. 5. Protocol Suite: TCP/IP.

CTTC 73
 10.0 Oracle.
10. 1. Introduction to Database management system.
10. 2. Data, information, Database, DBMS, relations, tuples, attributes, oracle
engine,
10. 3. SQL (Structured Query Language), SQL statement (DCL, DDL, DML), Data
type (Character, Number, Date, Varchar2)
10. 4. Retrieving and storing data.
10. 5. Use queries to solve problems.

Learning Resources: [Text Books]

1. Balaguruswamy- C++
2. Schaum Series- C++ Programming
3. W.Stallings- Networking and Data communication (PHI)
4. A.S Tanenbum- Computer Network (PHI)
5. Bipin Dashi- An introduction to Data base

MEASUREMENT SYSTEM

CTTC 74
Objective:
1 To get an overview of various industrial instrumentation and its utility.
2 To understand various sensors/transducers
3 To understand different electronics measuring instruments.
4 To understand ultrasonic/optical measurement and usages.

1. INTRODUCTION
a. Definition of measurement system
b. Measurement system and its constituent elements.
c. Sensors and transducers/.
d. Performance Terminology.
e. Static and Dynamic characteristics.

2. ELECTRONIC INSTRUMENTATION.
a. V-F Converts.
b. F-V Converter.

3. LEVEL MEASUREMENT
a. D.P type level measurement.
b. Displacer type measurement.
c. Float type measurement.
d. Ultrasonic type measurement

4. TEMPERATURE MEASUREMENT
a. Introduction to Temperature Measurement.
b. Thermo couples, principle, Types, selection, standard table of thermocouples
and signal condition circuits.
c. RTD, principle, Types, Selection of RTD, s and conditioning circuits.
d. Thermistor and Bimetallic Strip.
e. Measurement of temperature using Diodes.
f. IC temperature Transducer using LM35 and AD590.
g. Pyrometer (optical and Infrared).

5. PRESSURE MEASUREMENT
a. Introduction to pressure measurement
b. Pressure Standards
c. Conventional pressure sensors
d. Electrical and Electronic pressure transducers.
e. Introduction to Calibration and Calibration of pressure Gauge.
f. P/I & I/P converter.

CTTC 75
 g. Pressure transmitter, water manometer, mercury manometer.

6. DISPLACEMENT AND ACCELERATION MEASUREMENT

a. Introduction to displacement measurement.
b. Potentiometer sensor capacitive sensor, Types, Construction, operation and
Errors.
c. LVDT- Principle, Operation and Application
d. Inductive proximity Switch.
e. Digital Encoder: Contact Magnetic and Optical Encoder.
f. Rotational Displacement/Angular position: Using optical and Signal
g. Conditioning circuits.
h. Introduction, characteristics and types of Accelerometer.

7. FORCE WEIGHT AND FLOW MEASUREMENT

a. Introduction to force weight and flow measurement.
b. Strain gauge and its function.
c. Load Cell, principle and operation of load cell.
d. Weight measurement by static, dynamic and in motion method.
e. Orifice, venture flow nozzle, Pitot tube.
f. Flow measurement by D.P type, turbine flow type, magnetic flow type, ultrasonic
type.

8. VIBRATION AND ULTRASONIC MEASUREMENT

a. Introduction, characteristics.
b. Vibration measurement by Eddy current method, Piezo sensor
c. Basic Ultrasonic Transmission Link, piezoelectric, ultrasonic, transmitter and
receiver, principle and example.

Learning Resources: [Text Books]

1. Bolton, Pearson- Mechatronics (Education Asia)
2. JP Bentley- Principle of Measurement
3. Addition Wesley- Systems 2000
4. Michael Jacob- Industrial Control Electronics
5. R.K .Jain- Mechanical and Industrial Measurement (Khanna Publication)
6. Bhasker- Instrumentation and Control System (Anuradha Agencies)
7. Kali- Electronic Instrumentation
8. Rangan- Instrumentation Devices & System

MECHATRONICS SYSTEM & ADVANCED MANUFACTURING

CTTC 76
Objective:
1. To understand the Mechatronics concept.
2. To understand the mechatronics approach.
3. To understand the actuation system.
4. To know the assembly technique.
5. To know about the data presentation techniques.
6. To understand the motion control & rotational drives.
7. To study about advanced manufacturing.

1.0 INTRODUCTION TO MECHATRONICS

1.1 What is mechatronics, system, measurement system
1.2 Control system, microprocessor based controllers.
1.3 Mechatronics in manufacturing the products.
1.4 Conventional vs Mechatronics.

2.0 MECHATRONICS ELEMENTS

2.1 Introduction, machine structure
2.2 Guide ways-- classification, friction, antifriction guide ways & other guide ways.
2.3 Drive system—Servo principle, servo motors, drive optimization, Drive
Protection, selection criteria for drives, power supply for CNC, electric Panel
cooling.
2.4 Mechanical transmission system
2.5 Mechanism to convert rotary motion to the linear motion.
2.6 Torque transmitting elements.
2.7 Spindle bearing, antifriction bearing hydrostatic bearing and hydrodynamic
bearing.
2.8 Direct and indirect measuring system.
2.9 Tool monitoring & changing system.

3.0 ASSEMBLY TECHNIQUE.

3.1 Introduction, guide ways- Lm guide ways, tychoways, rolling elements, Aerostatic
& Hydrostatic guide ways—the assembly precautions.
3.2 Ball screw & nut—assembly technique alignment, fitting and displacement.
3.3 Feedback elements—preferred linear scale assembly, incremental encoder,
Assembly care of mounting of proximity switch.
3.4 Spindle bearings—general assembly precautions, misalignment, noise and
vibrations.

4.0 DATA PRESENTATION SYSTEM.

4.1 Loading and data presentation elements.
4.2 Magnetic recordings & data acquisition system.
4.3 Displays.
4.4 Data acquisition systems.
CTTC 77
5.0 ACTUATION SYSTEM.
5.1 Pneumatics & Hydraulics system.
5.1.1 Cylinders.
5.1.2 Process control valves.
5.1.3 Examples of fluid control system rotary actuators.
5.2 Mechanical systems
5.2.1 Types of motion—freedom and constraints Loading—QRM
5.2.2 Cams—gear trains-Ratchet & pawl.
5.2.3 Bearings—plain journal bearing—Ball & roller bearing—selection of
bearing.
5.2.4 Mechanical aspects of motor selection—moment of inertia Torque.
5.3 Electrical systems
5.3.1 Mechanical switches—solid state switches.
5.3.2 Control of D.C motors—stepper motor control.

6.0 MOTION CONTROL & ROTATIONAL DRIVES.

6.1 Linear systems—pneumatics rams rod & rod less type.
6.2 Electrical actuators
6.3 Solenoid & other forms of electrical actuators.
6.4 Pneumatic motors, continuous and limited rotations.
6.5 Hydraulic motors, continuous and limited rotations.

7.0 CELLULAR MANUFACTURING.

7.1 Introduction, types & benefits.
7.2 Cell layout & design
7.3 Application.

8.0 FLEXIBLE MANUFACTURING SYSTEM.

8.1 FMS—Introduction, benefits, meaning, major elements and their role.
8.2 FMS—Layout concept, system, tool handling system material handling Principle
& system.

Reference Books:
1. System design – Devdas Shetty & Richard A.Kolk PWS Publication
2. Mechatronics - Electronics control systems in Mechanical Engineering W.Bolton (Pearson)
3. Mechatronics HMT (TMH)
4. Mechatronics -- Prof. C.R.Venkataramana, Sapna Book House
5. Mechatronics -- Electronics in product & process—Bradley, Dawson, Burd and Loader
6.Introduction to mechatronics & measuring system.—Alciatore (TMH).
7. Machine Design—Hall
8. Mechatronics Principles, concept & Applications—Mahalik (TMH).
9. Pneumatic system principle & maintenance – Majumdar

CTTC 78
INDUSTRIAL MANAGEMENT

CTTC 79
Objective:
 1To know the definitions and levels of management.
 2To understand the meaning of productivity.
 3To study the importance of quality circle.
 4To highlight the modern production management system
 5To know the definition of TQM / TPM.
 6To understand the industrial and factories act.

1.0 EVALUATION OF MANAGEMENT AND NATURE OF MANAGEMENT

1.1 Management as function / discipline management and administration.
1.2 Levels of management, role and responsibility.

2.0 PRODUCTION AND PRODUCTIVITY

2.1 Production and Productivity understanding, measures to increase productivity.

3.0 INSPECTION AND QUALITY CONTROL

3.1 Quality control inspection and quality control, 7 QC tools, SQC and SPC.
3.2 Quality circles (QC) origin, structure and operation.

4.0 MODERN PRODUCTION MANAGEMENT SYSTEM

4.1 KAIZEN understanding, objectives, responsibilities, operation of KAIZEN.
4.2 5 S understanding, steps of 5 S responsibilities.
4.3 KANBAN-JIT management system, introduction, production management
system KANBAN philosophy and application.
4.4 POYA-YOKA mistake proofing principle steps / application, case studies.
4.5 Business Reengineering and process Reengineering principle, top management
involvement, steps / application.

5.0 TQM / TPM

5.1 TQM overview and history of TQM contribution of quality gurus, Deming's
approach. Juran's quality, Ishikawa's companywide quality control steps to
implement TQM, TPM importance and implementation.
5.2 Quality standards definitions, ISO- 9000 and QS- 9000 quality standards its
clauses, steps to implement.

6.0 ESTIMATION AND COSTING

6.1 Importance of estimation and costing, definition sources of errors, costing
definition importance.

CTTC 80
 6.2 Estimation of cost direct materials, indirect material, direct labor, indirect labor,
other expenses, components of cost prime cost, factory cost, selling price
problems.
6.3 Estimation methods of complete projects case studies.

7.0 INDUSTRIAL RELATION AND ACTS

7.1 Employee's welfare facilities, labor participation in management, discipline, safety
committee.
7.2 Industrial relations, industrial disputes, trade union act rights and liabilities.
7.3 Indian factories act definition, health provision, safety provisions welfare
provision working hours, accidents, penalties, miscellaneous provisions.
7.4 Payment of wages act, workmen's compensation act, ESI, PF etc.

Reference Books:
1. Industrial Engineering and Management - O.P. Khanna.
2. Hi Tech Industrial Management - B.C. Prabhakar.

ELECTRONICS LAB PRACTICE –II

CTTC 81
 List of Experiments
1. DC analysis of a Differential Amplifiers
2. Familiarization of IC 741 & Verification of its Parameters
3. Op. Amp. Applications – Voltage Follower, Summing Amplifier
4. Design and verification of Inverting Amplifier Circuit
5. Design and verification of Non-inverting Amplifier Circuit
6. Op. Amp. as Instrumentation Amplifier – Verification of gain and CMRR.
7. Op Amp as Integrator and Differentiator
8. Op Amp as Schmitt Trigger.
9. Op Amp as Filter Circuits and Study of Frequency Response (LPF, HPF, BPF)
10. Op Amp as RC phase shift Oscillator
11. Mono stable Multi vibrators using IC 555.
12. Astable Multi vibrators using IC 555.
13. Familiarization of Fixed Regulators – 7805, 7905
14. Familiarization of Variable Regulators – 1M, 371

COMPUTER PROGRAMMING LAB PRACTICE

PROGRAMMING ON C++ LANGUAGE

CTTC 82
1. Write a program to swap two numbers in C++
2. Write a program by having the class name marks with data member’s m1, m2, m3, total,
average and calculate total and average of the given numbers.
3. Write a program to input age, name using the array size of 5
4. Write a program to input age, name and salary using scope resolution operator.
5. Write a program to overload operators such as ++,>=etc.
6. Write a program using unary operators (+,-).
7. Write a program to prove single inheritance and multiple inheritances.
8. Create a base class called XXX and derived two classes i.e. YYY from xxx and ZZZ from
XXX.
9. Create a class called counter which counts and increment and decrement with different
arguments.
10. Write overloaded functions to convert a string to an int and to convert to a float.

COMPUTER NETWORK
1. Understand the various networking devices.
2. Analyzing the different cable and their connection.
3. Analyzing the connection at no. of nods in a network.
4. Network setting and sharing between numbers of nods.
5. Installation

DATABASE
1. Use of SQL syntax: insertion, deletion, joins, updation
2. Program on different SQL statements.
3. Use of where clause.
4. Use queries for solving problem.

CAD/CAM LAB PRACTICE (PRO-E)

CTTC 83
Objective:
1. The trainees should be exposed to solid modeling, assembly, Drafting, 3-D wire frame
geometry and surfacing using PRO-ENGINEERING Willfire-3 Software.
CONTENT:

1. Introduction to CAD.

2. Constraining Geometry – Types of geometry constrains, using geometry constrains,

Dimensional constraints – Creating Dimension, Modifying Dimensions.

3. Construction Tools – Fillet, Offset, Trim / Extend, Mirror.

4. Construction Features – Extrude, Revolve.

5. Local operation – Filler / Shell / Draft / Chamfer / Hole

6. Datum – Datum Planes / Datum Axis.

7. Advanced Modeling Techniques – Sweep / Blend / Slept Blunt / Variable Section Sweep.

8. Duplication Features – Copy / Pattern.

9. Master Surfacing – Creating Surfaces – Extrusion / Revolve / Sweep / Boundary blend,

style / extend / offset surface. Manipulation of Surfaces – Stitch surfaces / Extend
surfaces / Bridge / Fillet / Offset surfaces / Mid surfaces.

10. Assembly – Constrains / Patterns / Creating components within assembly / Cloning

assembling / Substituting components.

11. Drafting – Detailing.

DIGITAL ELECTRONICS LAB PRACTICE

CTTC 84
Objective:
1 To design the circuits.
2 To understanding their working.
3 To verify their truth tables or outputs.

CONTENT:
1.0 Familiarization of Digital Trainer Kit.
2.0 Familiarization of Logic gate IC’s.
2.1 NAND gate (IC 7402).
2.2 NOR gate (IC 7402)
2.3 INVERTER or NOR get (IC 7404)
2.4 AND gate (IC 7408)
2.5 OR gate (IC 7432)
2.6 Ex – OR gate (IC 7486).
3.0 Implementing and verifying Boolean Rules.
4.0 Implementing and verifying Karnaugh’s Map.
5.0 Implementing Combinational circuits.
5.1 Realizing Universal property of NAND gate.
5.2 Realizing Universal property of NOR gate.
6.0 Construct and realize Half Adder and Full Adder circuit using minimum no. of gates.
7.0 Familiarization of comparator (97485), Decoder (74138), Encoder (74147), MUX
(74151) and DeMUX (74138).
8.0 Familiarization of Latches and Flip Flops (SR Latch, D Latch, JK Flip-Flop).
8.1 IC 7474 (Dual D-Flip Flop).
8.2 IC 7474 (Dual J.K. Flip Flop).
8.3 IC 74373.
8.4 IC 74374.
9.0 Familiarization of Timer ICs IC 555 & IC 74121, IC 74123.
10.0 Construction of multi-vibrator circuits (Monostable and Astable).
11.0 Design and construction of Counters (Asynchronous & Synchronous Mod 16 & BCD,
Presettable).
12.0 Familiarization of Counter ICs (7490, 7493, 74163, 74193).
13.0 Design and construction of Register circuits (SISO, SIPO, PIPO, PISO, RING & JOHNSON
Counter).
14.0 Familiarization of Register ICs (74164, 74165, 74194).
15.0 Familiarization of DAC 0808.
16.0 Familiarization of ADC 0808.
17.0 Verify the characteristics of Logic Families fan-in, fan-out, VIL max, VIH min, VOL min,
VOL min, VOH max.

CTTC 85
FIFTH SEMESTER

CTTC 86
 MICRO PROCESSOR
Objective:
At the end of the semester the student would be able to:
 Describe architecture of 8085 Microprocessor.
 Program the 8085 Microprocessor.
 Interface 8085 with Memory & I/O Devices.
 Use the Programmable Peripheral Devices.
 Describe Advanced Microprocessor.
 Understand the Applications of Microprocessor.

INTRODUCTION TO MICROPROCESSORS
 Introduction to Microprocessors & Microcomputers Evolution of Microprocessors.
 Comparison of Microprocessors of Intel, Motorola and Zilog.

STUDY OF MEMORY
 Basic Memory storage element, 4x8 - Bit Register, R/W Memory Model, ROM Memory
model.
 Memory Map and Addresses, Memory Classification, Memory Decoding.

8085 MICROPROCESSOR ARCHITECTURE

 Pin-Configuration.
 Functional block diagram - registers, accumulator, flags, ALU, timing & control unit,
instruction register / decoder, address / data buffer.
 Timing diagram, instruction cycle, machine cycle, memory read / white, opcode fetch,
examples.

INTERRUPTS OF 8085
 Vectored & Non-Vectored, Hardware & Software, Maskable & Non-Maskable Interrupts.
 Interrupt Priority, Interrupt Restart Address, Interrupt Service, Subroutines.

PROGRAMMING 8085
 8085 Addressing Modes.
 8085 Instruction Set.
 Assembly Language, Flow Chart & Simple Programs with 8085.
 Stack & Sub Routines.
 Counters & Time delays.

INTERFACING OF MEMORY & I/O DEVICES

 Basic Concepts & Interfacing I/O devices.
 Programmable Peripheral Interface - 8255.
 Programmable Display / Keyboard Controller - 8279.

CTTC 87
 Programmable Interrupt Controller - 8259.
 Programmable Interval Timer - 8253 / 8254.
 Programmable Serial Interface - 8251.

INTEL 8086 MICROPROCESSOR

 Architecture with Functional Block Diagram.
 Pin Configuration & Memory Organization.
 Interrupts of 8086.

ASSEMBLY LANGUAGE PROGRAMMING OF 8086

 Addressing Modes of 8086.
 Instruction Set of 8086.
 Simple Programming (five).
 Stack & Subroutine.

INTRODUCTION TO ADVANCED MICROPROCESSOR

 Introduction to 32 / 64 Bit Microprocessor.
 Comparison of Microprocessors (8 bit, 16 bit & Advanced).

MICROPROCESSOR APPLICATIONS
 Data Acquisition System.
 Temperature Control System.
 DC Motor Control.
 Traffic Light Control.
 Stepper Motor Control.

Reference Books:
1. Microprocessor Architecture, Programming - Ramesh S. Gaonka and Applications
with 8085
2. Fundamentals of Microprocessor and Microcomputers - Badri Ram
3. The Intel Microprocessors 8086/88, 80186/188, - Barry B. Brey 80286, 80386, 80486,
Pentium and Pentium Processors
4. The 8086 Microprocessors Programming - Kenneth J. Ayala & Interfacing the PC
5. The 8085/8086 Microprocessors - Leu & Gibson
6. The 8085 Microprocessors Programming & Interfacing - A.P. Godse

CTTC 88
 INDUSTRIAL ELECTRONICS

Objective:
Design and troubleshot circuits for demagnetizing inductors with switch.
Selections of Power switch for a given application.
To understand High Frequency Converters and to select the Components.
To understand the working of Drive Circuits.
To understand the working and specifications of UPS.

INTRODUCTION
 Introduction
 Power Electronics Vs Linear Electronics
 Scope & Applications

POWER SEMICONDUCTOR DEVICES

 Introduction
 Basic Structure, Characteristics, Operation, Limitations Power Diodes
BJTs & MOSFETs Thyristors, GTOs IGBTs

ELECTRICAL VS MAGNETIC CIRCUITS

 Introduction
 Electric Circuits - Steady State Response.
 Magnetic Circuits.
 Flux and Flux Density.
 Ampere’s Law, Right Hand Rule, Faradays Law.

UNCONTROLLED RECTIFIERS
• Introduction
• Rectifiers Concepts.
• Single Phase & Three Phase Rectifiers & Comparison.

PHASE CONTROLLED RECTIFIERS

 Introduction
 Thyristor Circuits
 Single Phase Converters
 Three Phase Converters

CONVERTERS
 Introduction
 Control of dc - converters
 Buck Converter
 Boost Converter
CTTC 89
 Buck - Boost Converter
 Full Bridge dc - dc Converter

INVERTERS
 Introduction
 Basic concepts of switch mode Inverters.
 Single Phase Half, Full Bridge, Push-Pull Inverters.
 Three Phase Inverters.

PROTECTION CIRCUITS
 Snubher Circuits and their Functions
 Turn OFF Snubbers.
 Turn ON Snubbers.
 Over Voltage Snubbers.

THERMAL MANAGEMENT
 Control of Temperature in Semiconductor Devices.
 Heat Transfer Techniques.
 Heat Sinks - Need & Concept.

MOTOR DRIVE CIRCUITS

 Introduction
 Selection Criteria of Drive Components.
 DC Motor - Equivalent dc Motors.
 Permanent - Magnet dc Motors.
 DC Servo Drives.
 Induction Motor Operation - Basic Principles.
 Variable Frequency Converters Classifications & Comparison.
 Synchronous Motor Drives & Cyclo-converters.

POWRE SUPPLIES
 Introduction.
 Linear Power Supplied.
 Switching Power Supplies.
 Protection, Isolation and Specifications.
 Disturbances and Conditioners.
 Uninterruptible Power Supplies.

APPLICATION CIRCUITS
 Residential Application Circuit Examples.
 Industrial Application Circuits.
 Electricity Utility Applications

CTTC 90
Reference Books:
1. Industrial Electronics - James Homphires & Lestie Sheets
2. Power Electronics Circuits Devices & Applications - M.H. Rashid
3. Power Electronics - P.C. Sen, Kjeld Thorborg

CTTC 91
 CONTROL SYSTEM
Objective:
 Understanding types of control systems and block diagram of an open loop and close
loop control systems.
 Modeling and transfer function evaluation of control system elements and components.
 Modeling and analysis of speed control and velocity control servo system.
 Time response analysis of first order and second order system.
 Frequency response analysis of first order and second order system.
 Control systems performance parameters i.e. Stability, response time and steady state
error.
 Control system compensation purpose methods.
 Structure of a PID controller and its turning method using Zeigler and Nichols procedure.
 Process control Computerization.

CONTROL SYSTEM - INTRODUCTION

 Introduction to control system, close loop and open loop systems, Examples -
Temperature control, Traffic control, Numeric control.
 General block diagram of a control system, transfer function.
 Effect of disturbance, transfer function of Op amp.
 Introduction to Laplace transfer pairs.

MODELING OF CONTROL SYSTEM

 Introduction to modeling of control system.
 Elements and variables of an electrical system, transfer function.
 Elements and variables of a mechanical translational system, transfer function.
 Elements and variables of mechanical rotational system, transfer function.
 Transfer function of armature controlled dc motor.
 Transfer function of field controlled dc motor.
 Block diagram construction.

COMPONENTS OF CONTROL SYSTEMS

 Components of control systems, potentiometer.
 Synchro and synchro transmitter.
 Controllers - Two position controllers, preparation of controllers, analysis.
 Integrated controllers, electronic PID controllers.

TIME RESPONSE ANALYSIS

 Time response, test signals, order of system.
 Step response of first order lag element, examples.
 Step response of first order lead element, examples.

CTTC 92
 Step response of second order element.

FREQUENCY RESPONSE ANALYSIS

 Frequency response - advantages, gain and phase, frequency domain specification.
 Frequency response of 1st order lag elements.
 Frequency response of 1st lead elements.
 Frequency response of 2nd order elements.
 Bode transfer function factors.

STABILITY - TIME RESPONSE ANALYSIS

 Definition of stability Route locus, control systems stability - Time domain view.
 Control system stability, frequency domain view, gain and phase margin.

COMPENSATION
 Control system compensation, Introduction.
 Lag compensation.
 Lead compensation.
 PID compensation, electronic PID compensator.

CONTROL LOOPS OF NC
 Control system tuning - open loop transient response, Ziegler - Nichols method.

CONTROL LOOPS OF NC
 Introduction, Control loops in Point to Point Systems.
 Control loops in contouring systems-principle of operation.

OPTIMAL CONTROL
 Structural model of a manufacturing process.
 Steady state optimal control.
 Adaptive control.

SEQUENCE CONTROL AND PROGRAMMABLE CONTROLLER

 Logic control and sequencing logic, Logic control elements.
 Ladder logic diagrams, Programmable controller.

PROCESS CONTROL SYSTEMS

 Introduction, Boiler Control, Combustion Control, Feed Water Control, Steam
Temperature Control.

COMPUTER PROCESS CONTROL

 Computer process monitoring.

CTTC 93
 Types of computer process control, Direct Digital control, Supervisory, Computer
control, Programming for computer process control.
 Computerization of Numerical Control - Reference pulse technique, Sample of data
function.

CONTROL DEVICES
 Electro hydraulic Control Devices.
 Flapper controlled Electro hydraulic Servo valve.
 Proportional Solenoid controlled Electro dynamic valve.
 Electro Pneumatic proportional controls.
 Direct proportional controls for Pressure and Flow.
 Pulse width modulation control of Solenoid valves.
 Control of electric Drives, Diodes, Thyristors, GTO, TRIAC, Power Transistors, Power
MOSFETS, IGBT, Smart Power devices.

MODULATION AND DEMODULATION

 Modulation Types - Amplitude Modulation, Frequency Modulation, Pulse Modulation.
 Demodulation - Necessity, Essentials.

Reference Books:

1. Control Systems -A Nagoor Kani (RBC Publishes)

2. Computer control of Manufacturing Systems -YoramKorner(TATA McGRAW Hill)
Process Control Instrumentation Technology -Curtis D. Jhonson (PEARSON)
3. Automation, Production Systems and Computer Integrated Manufacturing-Mikell P.
Groover (Prentice Hall)
4. Control Systems Principles and Design - M. Gopal (TATA McGRAW-Hill
5. Electronics in products and Processes - D.A. Bradley, A.J. Loader,

CTTC 94
 HYDRAULICS AND PNEUMATICS
INTRODUCTION TO FLUID POWER & PNEUMATIC POWER.
 Fluid Power – History, advantages, disadvantages and applications.
 Pneumatic power – History, advantages, disadvantages and applications.

PROPERTIES OF FLUIDS
 Properties of Fluids - properties of fluids like density, specific volume, specific weight,
relative density, atmospheric pressure, gauge, absolute pressure, viscosity.
 Hydro statics - determination of pressure at a depth below free surface of a liquid,
Pascal's law definition and its applications.
 Hydrodynamics - Bernoulli's theorem - practical application of law of volume of flow.
 Gas laws - Boyle's law, Charle's law, Gay-Lussac's Law, problems.

COMPRESSED AIR PRODUCTION AND PREPARATION

 Characteristics - positive and negative characteristics.
 Compressor types.
 Terms associated with compressor - delivery volume, theoretical and effective working
pressure, operation pressure, pressure losses.
 Cooling of compressor - needs, methods, fins, fans, water cooling.
 Regulation of compressors - no load regulation, low speed regulation, on/off regulation.
 Compressed air receiver - need, selection, delivery volume, pressure, drive, cooling
method, regulation, determination of receiver size.
 Compressed air preparation - need, functions of suction air filter, functions of
intercooler and re-cooler, functions of air filter, requirements of air filter, functions of
pressure regulators, functions of all lubricator, functions of service unit.
 Distribution of compressed air - System of distribution, criteria for selecting pipe
diameter, flow volume, pipe length, pressure drop, working pressure, number of
restrictions in pipe line, pipe diameter calculation, pipe material.

PNEUMATIC WORKING ELEMENTS

 Pneumatic cylinders - construction details and working of SAC, DAC, diaphragm cylinder,
rolling diaphragm cylinder, cylinders with end position cushioning, cylinders with double
sided piston rod, tandem cylinder, multi position cylinders, impact cylinder, rotary
cylinder, constructional features of pneumatic cylinders, calculation for cylinders, piston
force, air consumption.
 Pneumatic motors - characteristics of pneumatic motor, working of sliding vane motor,
gear motor.
 Pneumatic valves - constructional details and functioning of directional control valves,
non-return valves, pressure control valves, shutoff control valve, quick exhaust valve,
sequence control valves, time delay valves, representation of pneumatic valves with
symbols.

CTTC 95
 Symbols used in Pneumatics (ISO 1219/ DIN 24300).

BASIC PNEUMATIC CIRCUITS

 Design of basic pneumatic circuits employing SAC, design of basic pneumatic circuits
employing DAC, rigging up circuits.

HYDRAULIC WORKING ELEMENTS

 Hydraulic Pumps - Constructional details of gear pump, functions of gear pump.
 Hydraulic cylinders - Constructional details and working of SAC, DAC, DAC with double
piston rod, cylinder with end position cushioning, telescopic cylinders, tandem cylinders,
determination of force developed by cylinders.
 Hydraulic motors - Working of basic hydraulic motor and cam type axial piston motor.
 Hydraulic filters - Functions of filter, air breather filter, suction line filter, pressure line
filter and return line filter.
 Hydraulic valves - Construction and function of pressure relief valve, directional valve,
flow control valve, representation of various hydraulic valves with symbols.
 Symbols used in hydraulics (ISO 1219/ DIN 24300).

BASIC HYDRAULIC CIRCUITS.

 Design of basic hydraulic circuits employing DAC, rigging up circuits.

HYDRO PNEUMATIC SYSTEMS

 Principles of hydro-pneumatic systems, advantages, pressure converter, pressure
intensifier, functions of feed units, functioning of hydraulic accumulators and hydraulic
intensifiers.

ELECTRICAL CONTROL IN PNEUMATICS AND HYDRAULICS

 Electro-pneumatics, actuating magnets, relays, limit switches, applications of switching
functions, circuits.

MAINTENANCE AND TROUBLE SHOOTING

 Maintenance of pneumatic system, common problems in pneumatic system, seals
failure, maintenance of compressor.
 Instruction for removal of operating troubles of air compressor.

Reference Books:
1. Fundamentals of Pneumatic Control Engineering - Festo
2. Introduction to Pneumatics - Festo
3. Fluid Mechanics and Hydraulics - Dr. Jagdish Lal
4. Hydraulic and Pneumatic Power for Production - Stewart

CTTC 96
 COMPUTER PROGRAMMING - MS ACESS, VB NETWORK
Objectives:
• Understand and learn programs on MS - Access and Visual Basic.
• Understand an overview of Computer Network.

MS - ACCESS
• Introduction to Database Management System.
• Introduction to MS - Access elements.
• Creating tables, data types.
• Creating forms and reports.
• Creating queries and filters.
• Building relationship - one to one, one to many, many to many.

VISUAL BASIC
• Difference between back end and front end tools.
• Introduction to Visual Basic.
• VB 6.0 Programming Environment.
• Integrated Development Environment.
• Setting Properties
• Working with Programming Constructs
• Sequences
• Selection or Decision Making
• Iteration or Loop
• Arrays in Visual Basics
• Working with Controls
• Creating and using control.
• Classification of controls.
• Tab index property of control
• Using text body control.
• Using Label control.
• Using command button.
• Using option button.
• Using list box.
• Using combo box.
• Scroll bar controls.

Menus, Mouse Events and Dialog Box

• Menu Interface.
• Using menu editor.
• Working with Program.
• Writing code for menu controls.
• Adding Separator bar and menu short cut keys.

CTTC 97
• Popup Menus.
• Making menu control invisible.
• Using check marks.
• Mouse events.
• Graphical mouse application.
• Dialog boxes.
• Model and model less dialog boxes
• Using input box function.
• Using the common dialog control.
• Rich text box control.
Graphics
• Fundamentals of graphics
• Using graphical control
• Line control
• Shape control
• Image control
• Adding a picture
• Removing picture
• Moving and sizing picture
• How to make use of data control, ADO

Reference Books:
1. Data base Management System - Jeffery Ullman
2. Visual Basic 6 - Tech media Publications
3. MS - Access 2013 - Tech media Publications

CTTC 98
 MECHATRONICS SYSTEM DESIGN
Objective:
• To understand the mechanical system design.
• To understand principles of modeling and simulation.
• To know modeling and simulation of physical systems.
• To build system models.
• To know the advanced applications in mechatronics.
• To build models for simulation using bond graphs 20 - SIM.

1.0 INTRODUCTION TO MECHATORNICS SYSTEM DESIGN

1.1 Need for Mechatronics in Industries - Benefits
1.2 Mechatronics approach - Challenges before R&D in Mechatronics.
1.3 Integrated design issues in Mechatronics - Mechatronics key elements
1.4 The Mechatronics design process.
1.4 Advanced approaches in Mechatronics.

2.0 PRINCIPLES OF MODELING & SIMULATION

2.1 Introduction - Model categories.
2.2 FIELDS OF APPLICATION - Bottom up design - Top down design Relationship of design
strategies to modeling - Modeling for the specification - Modeling for the design.
2.3 MODEL DEVELOPMENT - Structural modeling - Physical modeling - Experimental
modeling.
2.4 Model verification - Model validation - Model simplification.
2.5 SIMULATORS & SIMULATION - Circuit - Logic – Multi-body - Block Diagram - Finite
element and Software simulation.

3.0 BASIC SYSTEM MODELS & SYSTEM MODELS

3.1 Mathematical models.
3.2 Mechanical system building blocks.
3.3 Electrical system building blocks.
3.4 Fluid system building blocks.
3.5 Engineering systems.
3.6 Rotational - translational systems.
3.7 Electro mechanical systems.
3.8 Hydraulic - Mechanical systems.

4.0 MODELING & SIMULATION OF PHYSICAL SYSTEMS

4.1 Simulation & Block diagrams
4.2 Analogies and Impedance diagrams
4.3 Electrical systems
4.4 Mechanical translational systems

4.5 Mechanical rotational systems

CTTC 99
4.6 Electro Mechanical Systems
4.7 Fluid systems

5.0 ADVANCED APPLICATIONS IN MECHATRONICS SYSTEM DESIGN

5.1 Sensors for condition monitoring
5.2 Mechatronic control in automated manufacturing.
5.3 Artificial intelligence in mechatronics.
5.4 Fuzzy logic applications in mechatronics.
5.5 Micro sensors in mechatronics.

6.0 BOND GRAPHS (20 - SIM)

Simple models to be developed and simulated by trainees in lab (Lab. Exercises for internal
evaluation only). Only theory for semester examination

Reference Books:
1. Mechatronics system design- Devdas Shetty & Richard A Kolk (PWS Publications)
2. Electronics - W. Bolton (Pearsons)
3. Electronics control systems in Mechanical Engineering (Pearson)
4. Mechatronics- HMT (TMH)
5. Mechatronics- Prof. C.R. Venkataramana (Sapna Book House)
6. Mechatronics- D.A. Bradley, D. Dawson, N.C. Burd, A.J. Loader

CTTC 100
 MICRO PROCESSOR LAB
8085 MICRO PROCESSOR LAB:
1. Familiarization of 8085 Microprocessor kit.
2. Loading of Four bytes in the Registers A, B, C, D & moving them to consecutive location
8000h through 8003h.
3. Add two 8-bit numbers, without carry, storing the result in location 9000h.
4. Add of two 16-bit numbers, with carry, storing the result in location 9010h (LSB) and
9011h (MSB).
5. Subtract an 8-bit number from another 8-bit number and store the difference in
location 9000h.
6. Perform the decimal addition of two 8-bit numbers, storing the sum in decimal system
in the location 9100h.
7. Multiplication of two 8-bit numbers and storing the result in register DE as well as in the
location 9000h (LSB) & 9001h (MSB).
8. Division of a 16-bit number with an 8-bit number.
9. Find 1's complement of a 16-bit number and place the result in 9000h.
10. Find 2's complement of an 8-bit number and storing it in 9000h.
11. Shift an 8-bit number to the left by 2 bits and storing it in 9000h.
12. Mask off the most significant 4 bits of an 8-bit and storing it in 9000h.
13. Find the square of a given positive number using look-up table. Store the values of
squares starting from address 9500h.
14. Find the larger of the given two 8-bit numbers, placing the bigger number in 9000h.
15. Find the even, odd, +Ve, and -Ve, numbers present in the given array and make separate
group for each type to store them.
16. Add 'N' 8-bit numbers stored in memory location 9500h through (9500+N)h and store
the sum in location 9000h (LSB) and 9001h (MSB).
17. Arrange the given array of numbers present in memory location 9500h through
(9500+N) h, in ascending order and store it with starting memory location 9100h.
18. Arrange the given array of numbers present in memory location 9500h through
(9500+N) h, in descending order and store in with starting memory location 9100h.
19. Store the largest in 9100h and smallest in 9101h of the bytes of array stored in the
location 9000h & 9010h.
20. Find the square root of a given number and store it in location 9100h.
21. Perform the addition of two 8-bit numbers in sign magnitude form placing the result in
9000h.
22. Find the SUM of a series of 8-bit numbers, SUM: 16 BIT.
23. Find the SUM of a series of 8-bit Decimal numbers, SUM: 16 BIT.
24. Move a block of 'N' Bytes from location 9000h to 9500h.
25. Multi-byte addition - e.g.: Add two 4 byte numbers.
26. Generate a train of square wave using SOD lines of 8085.

CTTC 101
8086 MICROPROCESSOR LAB:
1. Familiarization of 8086 Microprocessor kit.
2. Exchange the two blocks of data of location 9000h through 9009h & 9010h through
9019h.
3. Find the Factorial of the Byte in 9000h and store the result in 9100h.
4. Increment the register CX from a count 0000h until it equals the number present in
register DX.
5. Find the value of X, where X = A + B * C + D.
A, B, C, D are the inputs to memory location 9000h through 9003h.

INTERFACING 8085 / 8086 WITH THE MODULES:

1. Traffic Light Control Module.
2. Stepper Motor Control Module.
3. Elevator Control Module.
4. Keyboard Control Module.
5. ADC & DAC.

CTTC 102
 COMPUTER PROGRAMMING LAB – II
MS - ACCESS
 Using MS - Access create a database on students mark list.
 Create three tables and show the relationship.
 Create query on student mark card list using formulas like sum, average, result etc.
 Create employees table with following of options.
a. Filtering records using one field and one value.
b. Filter by selection.
c. Filter by form.
1. Filter for.
2. Filter excluding selection.
 Create form on item transaction which has following fields Item No., Name, Quality,
Quantity, Price etc.
 Create report on payroll system which was following fields Emp. No., Name, Grade,
Basic Salary, Other Allowances DA, CA, HRA, TA etc., Deductions - PF, Balance.
 Create macro on opening table minimize, maximize.

VISUAL BASIC
 Program to give a message what form is loaded and unloaded by changing the color.
 Program to change the color of the circle when mouse is moved on the circles.
 Program for lost focus and got focus.
 Program using command button.
 Program on List box, combo box, option button.
 Program on shapes, image box and picture box.
 Display the images clicking on the image files of a directory within a particular drive.
 Create a common dialog box, using this change the font.
 Develop a calculator.
 Develop a notepad.
 Using option button design some question with four option in each question and the
result should be displayed ex: KBC.
 Store the information of your friends in a database and access it through VB.

PROJECT WORK

CTTC 103
 HYDRAULICS AND PNEUMATICS LAB

PNEUMATICS
Exercise on Direction Control
Actuation of single acting cylinder by 3/2 D.C. valve.
Actuation of double acting cylinder by 5/2 D.C. valve.
Direct control of DAC by 5/2 D.C. valve.
Indirect control of DAC by 5/2 D.C. valve.

Exercise on Flow Control

Speed control of SAC by throttle valve.
Speed control of DAC by flow control valve.
Speed control of DAC by quick exhaust valve

LOGIC CONDITIONS
Use of OR logic to actuate DAC.
Use of AND logic to actuate DAC.
Circuits using logical conditions.

ADVANCED CIRCUIT DESIGN

Retraction of DAC after preset pressure is reached.
Memory circuit and speed control of DAC.
Examples for using Time delay valve.

ELECTRO - PNEUMATICS
Actuation of SAC by solenoid operated valves.
Sequence control by solenoid operated valves.

HYDRAULICS
Use of pressure relief valve in DAC.
Use of pressure regulating valve in DAC.

CTTC 104
 INDUSTRIAL ELECTRONICS LAB

List of Experiments
1. Switching characteristics of Diode. Switching characteristics of BJT.
2. Switching characteristics of MOSFET.
a. Non Isolated Gage Drive.
b. Isolated Gate Drive.

3. Inductor Design, Calculation and Winding Exercises.

4. Inductor Switching Circuits
a. With Resistor
b. With Diode
c. With Zener

5. Switching Characteristics of SCR.

6. Triggering of SCR.
a. With Resistor.
b. With R and C.

7. Case Study of Pulse Transformer driving of SCR. Case Study of SCR Controlled Full
Bridge Rectifier. Familiarization of PWM IC-SG 3524.
8. Case Study of Buck Converter
a. Open Loop
b. Closed Loop
9. Case Study of Boost Converter
a. Open Loop
b. Closed Loop
10. Familiarization of TCA 785.
11. Case Study of SCR Controlled DC Drive.
12. Familiarization of an UPS Control Circuit.

CTTC 105
SIXTH SEMESTER

CTTC 106
 EMBEDDED SYSTEM
Objective :
• Describe architecture and instruction set of 8051 & PIC 16F87X.
• Understand the Applications of 8051 & PIC 16F87X.
• Describe an Embedded system.
• Understand the Real Time operating system.

INTRODUCTION TO MICRO CONTROLLERS

• Introduction to Micro Processors & Micro Controllers.

OVERVIEW OF 8051 MICRO CONTROLLER

• Introduction
• Pin description.

8051 ARCHITECTURE
• Registers.
• I/O Ports.
• Memory Organization.

8051 ADDRESSING MODES

• 8051 addressing modes.
• Instructions set.
• Instruction and simple programs.

ASSEMBLY LANGUAGE PROGRAMMING 8051

• 8051 assembly language programming.
• Development system and tools.
• Software simulators of 8051.

8051 APPLICATION EXAMPLES

• Square wave generator.
• Rectangular wave generator.
• Pulse generator.
• Staircase ramp generator.

INTRODUCTION TO PIC MICRO CONTROLLERS

• Introduction to peripheral interface controllers (PIC).

PIC 16F87X ARCHITECTURE

• Pin diagram, memory organization.
• I/O ports.

CTTC 107
PIC 16F87X INSTRUCTION SET
• Addressing modes.
• Instruction set.

IC 16F87X SPECIAL FEATURES

• RISC processors.
• Harvard architecture.
• Power on reset feature.
• Watch dog timer, SLEEP mode.
• Interrupt handling capability.

PIC 16F87X PROGRAMMING

• Fixed - point numbers.
• Addition of two 16 bit numbers.
• Unsigned 32-bit addition.
• Binary to BCD conversion.
• Integration.
• Differentiation.

PIC 16F87X APPLICATION EXAMPLES

• Measurement application.
• Automation and control applications.

EMBEDDED SYSTEMS
• Introduction: Categories, over view of embedded system, Architecture, special
features, recent trends.
• Hard ware Architecture.
• Software Architecture.
• Programming for embedded system.

REAL TIME OPERATING SYSTEMS

• Operating system basics, Architecture of Kernel, Tasks and Task scheduling,
Context switching.
• Interrupt service routines.
• Inter process communication: Semaphores, mutex, mailbox, Queue, Event
registers, pipes, signals, timers.
• Memory management - segmentation, paging, fragmentation.
• RTOS - Micro C/OS-II.

CASE STUDIES AND APPLICATIONS

• Data Acquisition System.
• Temperature Control System.
• DIC Motor Control.

CTTC 108
• Traffic Light Control.
• Stepper Motor Control.

Reference Books:
1 The 8051 Micro Controller Architecture, Programming & Applications-
Kenneth J. Ayala
2 The 8051 Micro Controller & Embedded System- M.A. Mazidi
3 Pic 16f87x user's manual- Microchip Inc.
4 Micro Controller (theory and applications) - Ajay V. Deshmukh
5 Real time operating system design and analysis- An Engineer's hand book
6 Embedded / real time systems: concepts, Design & Programming- K.V.K. Prasad

CTTC 109
 CNC TECHNOLOGY
Objective:
• To have a knowledge of NC & CNC.
• To know the principles of NC & CNC.
• To know the knowledge of design of CNC machine structure and feedback
devices, axes identification.
• To have a knowledge of different types of cutting tool materials, holders, ATC.
• To have knowledge of CNC manual programming, job planning, cut planning.

INTRODUCTION TO COMPUTER NUMERICAL CONTROL

• Introduction.
• Numerical Control.
• Numerical Control Modes.
• Numerical Control Elements.
• NC Machine Tools.

CNC HARDWARE BASICS

• Structure of CNC Machine Tools
• Spindle Design.
• Drives.
• Actuation Systems.
• Feedback Devices.
• Axes - Standards.

CNC TOOLING
• Cutting Tool Materials.
• Turning Tool Geometry.
• Milling Tooling Systems.
• Tool Presetting.
• Automatic Tool Changers.
• Work Holding.
• Cutting Process Parameter Selection.

CNC MACHINE TOOLS AND CONTROL SYSTEMS.

• CNC Machining Centers.
• CNC Turning Centers.
• High Speed Machine Tools.
• Machine Control Unit.
• Support Systems.
• Touch Trigger Probes.

CTTC 110
CNC PROGRAMMING.
• Part Programming Fundamentals.
• Manual Part Programming Methods.
• Preparatory Functions.
• Miscellaneous Functions.
• Program Number.
• Tool Length Compensation.
• Canned Cycles.
• Cutter Radius Compensation.
• Practice of all programs on the Computer using simulation software.

ADVANCED PART PROGRAMMING METHODS

• Polar Co-ordinates.
• Parameters.
• Looping and Jumping.
• Subroutines.
• Mirror Imaging and Scaling.
• Canned Cycles.
• Practice of all programs on the computer using simulation software.
• CAD CAM and its application.

TURNING CENTER PROGRAMMING

• Comparison between Machining Centers and Turning Centers.
• Tape Formats.
• Axes System.
• General Programming Functions.
• Motion Commands.
• Cut Planning.
• Thread Cutting.
• Canned Cycles.
• Practice of all programs on the computer using simulation software.

Reference Books:
1. Mechatronics - W. Bokon
2. Automation Production Systems & Computer Integrated Manufacturing-
M.P. Groover
3. Computer Numeric Control of machine tools - G.E. Thyer

CTTC 111
 DIGITAL SIGNAL PROCESSING
MODULE 1
Discrete-Time signal and its application to LTI system
Discrete-Time Fourier transform (DTFT), Discrete Fourier Transform (DFT),
Relationship between the DTFT and DFT and their inverses, DFT properties,
Linear and circular convolution, Linear filtering methods based on DFT.
Z-Transforms [Z, T]
Introduction, definition of Z-Transform, properties, Region of convergence,
evaluation of inverse ZT, rational ZT

MODULE 2
Efficient computation of DFT: Fast Fourier transform [F.F.T], direct computation
of DFT, Divide and conquer approach of DFT, Radix-2 FFT algorithm:
Decimation in Time[D.I.T] and Decimation in frequency[D.I.F] , Shuffling of the
data and bit reversal, Introduction to basic butterfly computation in radix-4 FFT
algorithm, Goertzel algorithm and Chirp-Z Transform algorithm, Effect of
Quantization in DFT.
Realization of Discrete Time System
Introduction, Basic Realization block diagram and the signal flow graph, Basic
structures of IIR filter: Direct, canonical, cascade and parallel realizations.

MODULE 3
Design of Digital Filters: General considerations: causality and its implications,
characteristics of practical frequency selective filter.
Design of FIR filters: Symmetric FIR Filters, design of linear phase-FIR filters using
windows, frequency sampling method.
Design of IIR filter: IIR filter design by impulse invariance, bilinear Transformation
Butter worth filter, Chebyshev filters and Elliptic filters. Frequency selective
filters: Ideal filter characteristics, low pass, high pass and band pass filters, Notch
filters, Comb filters.

MODULE 4
Multi-rate Digital Signal Processing : Introduction, Decimation by factor D,
Interpolation by factor I, sampling, sampling rate conversion by rational factor
I/D, Application of Multi-rate signal processing, Design of Phase shifters,
interfacing of digital systems with different sampling rates, Sub-band coding of
speech signals, over sampling A/D and D/A conversion.
Application of DSP: Voice processing, introduction to wavelet transforms.
Definition of an image, Image representation, introduction to 2-D Fourier
Transform.

CTTC 112
TEXT BOOKS:
1. Digital Signal Processing, Algorithm and Applications: John C. Proakis & Dimities
G. Manolakis, PHI
2. Digital Signal Processing: S. Mitra, TMH

REFERENCE BOOKS:
1. Digital Signal Processing: Salivahanan
2. Signal Processing & Linear systems: B.P.Lathi, Oxford
3. Understanding Digital Signal Processing: Lyons, Addison Wesseley
4. Theory and Application of Digital Signal Processing: Rabiner and Gold, PHI
5. Introduction to Digital Signal Processing: Johny R. Johnson,PHI
6. Discrete Signal Processing: Oppenhein & Schaffer, PHI

CTTC 113
 LOGIC CONTROL DESIGN

PLC BASICS
• Overall look inside PLC.
• General PLC programming procedure and I/O devices.

BASIC PROGRAMMING
• On/Off inputs and On/Off outputs.
• Relation between digital gates & coil / contact logic.
• Creating ladder diagrams for process control.

BASIC FUNCTIONS
• Registers basics.
• Timer functions.
• Counter functions.

INTERMEDIATE FUNCTIONS
• Arithmetic functions.
• Number comparison functions.
• Number conversion functions.

DATA HANDLING FUNCTION

• PLC Skip & Master Control Relay functions.
• JUMP instruction.
• Data Movement instruction.
• Other Function.

FUNCTION WORKING WITH BITS

• Digital bit functions and their applications.
• Sequencer functions.
• Robot control with PLC.

ADVANCED PLC FUNCTIONS

• Analog PLC operations and PID control.
• Networking PLC and troubleshooting PLC.

OVER VIEW OF DIFFERENT TYPES OF PLC

• Siemen's PLC, ABB PLC, FANUC PLC, MITSUBISHI PLCs etc.

INTRODUCTION TO VHDL
• VHDL introduction, Capabilities, Hardware abstraction.
• Basic Terminology, Entity Declaration, Architecture Body.

CTTC 114
• Configuration Declaration, Package Declaration Package body.
• Model Analysis, Simulation.

Reference Books:
1. Programmable Logic Controllers - John W. Webb Ronald A. Reis
2. Introduction to Programmable Logic Controller- Gary Dunning

CTTC 115
 ROBOTICS
Objective:
• Familiarization to industrial robot and its application.
• To get knowledge about different types of manipulator and calculation.
• To get knowledge about machine vision, implementation principles and issues.
• To get knowledge about control (movement, force) of the manipulator.
• Familiarization to the robot programming language.
• Familiarization to the robot intelligence and task planning.

INTRODUCTION - ROBOTICS.
• Background, Progressive advancement in robotics, development, Definition of
robot, Law of robotics.
• Robot anatomy - Anatomy, Links, joints and joint notation scheme,
Configuration, DOF, degree of freedom required in a manipulator, joint drive
system, arm configuration, wrist configuration.
• End effectors - Definition, classification of end effectors, Grippers - mechanical
grippers - types, magnetic grippers, vacuum & adhesive gripper, consideration in
gripper selection and designing.
• Work cell, work envelope, work volume.
• Specifications of robots and safety measure in robotics.

ROBOT MOTION & CONTROL AND COORDINATE FRAMES, MAPPING, TRANSFORMS.

• Introduction to manipulator kinematics, homogeneous transformations and
robot kinematics, manipulator path control.
• Coordinate frames - mapping, mapping between rotated frames, Mapping
between translated frames, mapping between rotated and translated frames.
• Description of objects in space, transformation of vectors - rotation of vectors,
translation of vectors, combined rotation and translation of vectors, composite
transformation.
• Inverting a homogenous transform.
• Fundamental rotation matrices - principal axes rotation, fixed angle,
Representation, Euler angle representation, Equivalent angle axis
representation.

MANIPULATORS KINEMATICS.
• Introduction, link description, link connection description.
• Convention for affixing frames to links, manipulator kinematics.
• Actuator space, joint space and Cartesian space.
• Kinematics of two industrial robot - example.
• Frames with standard names, where is the tool?
• Computational considerations.

CTTC 116
INVERSE MANIPULATOR KINEMATICS.
• Introduction, solvability, notation of manipulator subspace when n < 6.
• Algebraic vs. geometric, algebraic solution by reduction to polynomial.
• Piper's solutions when three axes intersect, example of inverse Manipulator
kinematics.
• Standard frames, solving a manipulator, repeatability and accuracy,
computational considerations.

CONTROL OF MANIPULATORS.
• Linear controls of manipulators - introduction, feedback and closed loop control,
second order linear systems, control of second order systems, control law
partitioning, trajectory following control, disturbance rejection, continuous vs.
discrete time control, modeling and control of a single joint, architecture of an
industrial robot controller.
• Nonlinear controls of manipulators - introduction, nonlinear and Time- varying
systems, Multi-input, Multi-output control systems, the control problems of
manipulators, practical consideration, present industrial robot control systems,
Iyapunov stability analysis, Cartesian-based control systems, adaptive control.
• Force control of manipulators - introduction, application of industrial robots to
assembly tasks, a framework for control in partially constrained tasks, the hybrid
position / force control scheme, present industrial robot control schemes.

MACHINE VISION, IMPLEMENTATION PRINCIPLE AND ISSUES AND ROBOT APPLICATION

• Introduction to machine vision, the sensing and digitizing function in machine
vision.
• Image processing and analysis, training and vision system.
• Plant survey to identify potential applications, selection of the best applications
and selection of the robot.
• Robot applications - material handling, processing operations, Assembly and
inspection, capabilities of robots, obstacle avoidance.

ROBOT PROGRAMMING LANGUAGE AND SYSTEMS.

• Introduction, method of robot programming, lead through programming
methods, a robot program as a path in space, Motion interpolation, wait, signal
and delay commands, branching, capabilities and limitations of lead through
methods.
• Three levels of robot, programming - characteristics of Robot level languages,
characteristics of task level languages, concluding remarks.
• A sample application, requirements of a robot programming language.
• An example application coded in the three RPLs, problems peculiar to robot
programming language.

CTTC 117
ROBOT - OFF LINE PROGRAMMING SYSTEMS.
• Introduction, central issues in OLP systems.
• Cimstation, automating subtasks in OLP systems.

ROBOT INTELLIGENCE AND TASKS PLANNING.

• Introduction, state space speech, problem reduction, use of predicate logic.
• Goals of AI research, AI techniques, LISP programming, AI & Robotics, LISP in the
factory, Means - Ends analysis, problem solving.
• Robot learning, task planning, basic problem in task planning, expert system and
knowledge engineering.

Reference Books:
1. Introduction to Robotics - John. J. Craig
2. Robotics- K.S. Fu, R.C. Gonzalez, C.S.G. Lee
3. Industrial Robotics- Mikell P. Groover, Mitchell Weiss, Roger N. Nagel, Nicholar,
G. Odrey
4. Automation Production Systems and Computer Integrated Manufacturing- Mikell
P. Groover, Mitchell Weiss, Roger N. Nagel, Nicholar, G. Odrey
5. Robotics and control-R.K. Mittal, I.J. Nagrath
6. Robotics Technology and Flexible Automation - S.R. Deb

CTTC 118
 INDUSTRIAL EQUIPMENT MAINTENANCE
Objective:
• To know about maintenance of Industrial Equipment.
• To familiar with condition based maintenance.
• To know the importance of calibration of Electronics equipment.
• To understand the concept of reliability aspects of Electronics equipment.
• To be familiar with Maintenance Management.

MAINTENANCE, MAINTENANCE PLANNING & MAINTENANCE ACTIVITY OF A MACHINE TOOLS.

• Introduction, Objectives of Maintenance, Maintenance Policies, Types of
maintenance scheduled, Proactive, Preventive, Breakdown.
• Organizational set up and Maintenance Departments, Maintenance Planning,
Planning & Scheduling, Repair Cycle, Repair Complexity, Equipment History Card,
Master Schedule Card, Work Order, Work Report, Controlling Maintenance and
Reliability.
• Spare Parts Planning - Codification of spares, Preservation of Past Data, Practice
to use standard spares, Effective Purchase Procedures, Classification of spare
parts - ABC Analysis.
• Utilization of Human Resources in Maintenance, Maintenance work
specification, work measurement, maintenance organization, training of
maintenance personnel, planning of spares inventory, assessment of spare parts
requirement.
• Example of engine lathe and milling machine overhaul, inspection and checking.

MAINTENANCE OF POWER TRANSMISSION SYSTEM

• Introduction of Maintenance of Power Transmission Devices.
• Maintenance of bearings, clutches, brakes and couplings installation and
alignments.
• Maintenance of power transmission elements like belt drives, chain drives and
gear drives.
• Trouble in hydraulic systems and their causes, technical environment required
for assembly of hydraulic transmission.
• Pumps and its repair.
• Maintenance of portable electric tools.
• Maintenance of portable pneumatic tools.
• Maintenance of air compressors.

MAINTENANCE AND REPAIR OF GUIDE SURFACES

• Introduction Methods of measuring the extent of wear, sprit level, straight edge,
smearing technique.
• Hydrostatic Procedure - Setting of Universal Bridge - Checking the Guide ways;
Straightness, Spiral Twist.

CTTC 119
 • Parallelism - Methods of Repairing in general, Scraping, and Grinding - Lathe Bed,
Guides; using Stallion Compound, Machining using Hylum Packing.
• Compound Slide Guides - Repair of Column Guides of Horizontal Milling
Machines.

MAINTENANCE OF MATERIAL HANDLING EQUIPMENTS

• Maintenance of rope - wire rope and fiber rope.
• Maintenance of hoist equipment.
• Wrench and EOT Crane.
• Maintenance of belt conveyors.
• Maintenance of hydraulic and pneumatic conveyors.

CONDITION BASED MAINTENANCE

• Condition monitoring - Methods of load monitoring, temperature monitoring,
lubrication monitoring, leak detection, corrosion monitoring.
• OFF - Load monitoring - crack detection, vibration monitoring.
• Lubrication monitoring - debris deposited, debris in suspension, condition of
used oil, Ferro graph.
• Thermal monitoring, location of temperature measurement, temperature
monitoring devices, sensors, optical pyrometer, radiation pyrometer.
• Vibration and noise monitoring - causes, measurement, noise signals, signature
analysis.

REPAIR OF A.C. AND D.C. MACHINE

• Repair of A.C. Machines - starting of induction motor, sparking at slip rings, and
abnormal heating of the bearings, oil leakage and oil splashing from bearings.
• Dismantling and assembling of induction motor, adjustment, testing and repair
of A.C. machines.
• Main faults of D.C. motors, brush sparking, commutator overheating, armature
overheating of pole coils, motor fails to start, Dismantling and assembly of D.C.
Motors, adjustment, testing of assembled motor after repair.
• Repair of transformers, dismantling of transformers, repair of windings, testing
of transformers.

ELECTRONICS TEST EQUIPMENT MAINTENANCE

• Trouble shooting and servicing of Electronics test equipment.
* Power Supply.
* Function Generator.
* Pulse Generator.
* Oscilloscope.
* Digital Test Equipment like.
* Micro Processors / Micro Controllers kits.
* Automatic Test Equipment etc.

CTTC 120
 • Calibration of Electronics test equipment.

FAULT FINDING
• Fault detection techniques, watchdog techniques.
• Parity and error coding checks, common hardware faults.
• Micro Processor Systems.
• Emulation and Simulation.

RELIABILITY ASPECTS (Only Theory)

• Reliability predictions.
* Failure rate.
* MTTF
* MTBF
* Availability.
* Maintainability.
* MTTR
• Practical reliability considerations.

Reference Books:
1. Industrial Maintenance by HP - Chand & Co
2. Testing of Machine Tools - Dr. George Schiesinger
3. Management of Industrial Maintenance- A. Kelly & M.J. Harris
4. Maintenance Engineering - L.C. Morrow
5. Material Handling Equipment - Alexandrov MIR Pub
6. Mechanical Equipment Maintenance - ITB Manual
7. Trouble shooting Electric Equipment - R.S. Khandpur
8. Installation Servicing & Maintenance - S.N. Bhattacharya

CTTC 121
 LOGIC CONTROL DESIGN LAB
1. BASIC PROGRAMMING.
(i) Design a PLC Program for the following condition. Switch - ON Light -
Glows. Switch - OFF Light - Puts Off.
(ii) Design a program DOL Starter for motor.
(iii) Design a program for forward - Reverse - stop with mutual interlock.
(iv) Design a program for forward - Reverse - stop with direct reversal.
(v) Design a program for start - stop - jog.
(vi) Design an Alarm system.

2. DIGITAL PROGRAMMING.
(i) Design a program
(a) AND, OR and NOT gate.
(b) NAND and NOR gate.
(ii) Design a conveyer control system in which conveyer "C" is to run when
any one of the 4 inputs is ON and it should stop when any one of the 4
other inputs are ON.
(iii) Write a program that a fan "P" will run the equation is getting satisfied.
(I1). (I2+I3). (I5.I6) = P
(iv) Draw a program file for following expression (L + M + N) + (Q.R). R = S

3. DESIGN A PROGRAM FOR MOTOR START AND STOP BY USING SET AND RESET
FUNCTION.

4. DESIGN A LADDER DIAGRAM FOR FOLLOWING CONDITION USING FLIP FLOP.

(i) When switch - pressed, output light - glows.
(ii) When switch - again pressed, output light - puts off.

5. FAMILIARIZATION OF ON - DELAY TIMER.

(i) Start a machine after 5 seconds.
(ii) Start 3 machines consequently after 3 seconds.

6. FAMILIARIZATION OF COUNT UP - COUNTER.

(i) When a sensor hand sensed 5 bottles the machine should ON.

7. ANY REAL TIME APPLICATION PROJECTS.

8. SIMPLE DIGITAL SYSTEM DESIGN USING VHDL.

CTTC 122
 CNC LAB

C N C:
Introduction to CNC Machine
Machine specification
Machine Control Panel
Settings of Offset
Editing of program
Single Block, Dry run
Tool setting, DNC
Practice on the M/C with different exercises

COMPUTER AIDED MANUFACTURING:

Introduction to Master CAM
2D contour
Pocket
Drill
Face
3D Counter
3D Surface Machining
Generation of NC Codes
Communication of NC Codes to CNC M/C

CTTC 123
 ROBOTICS LAB
FUNDAMENTALS:
• Robot component recognition.
• What is robot?
• Robot Arm.
• Robot controller.
• End effectors.
• Identifying robot arm components.
• Robot controller components.
• Identifying robot controller components.
• Accessories.
• Input devices.
• Software.
• Activating software.

MANIPULATING THE ROBOT.

• Joint coordinates.
• XYZ coordinates.
• Manual mode.
• Auto mode.
• Robot working limits.
• Operating the gripper.
• Changing speed.
• Homing.

RECORDING THE POSITION.

• Recording desired robot positions.
• Moving robot to the recorded positions.
• Saving and deleting the recorded positions.
• Activating software and loading recorded positions.

WRITING AND RUNNING ROBOT PROGRAMS.

• Activating software.
• Writing a simple program.
• Saving the program.
• Loading recorded positions.
• Running the program.
• Aborting program.
• Inserting and deleting the programs.

PICK AND PLACE TASKS.

• Recording Pick and Place tasks.

CTTC 124
 • Performing Pick and Place movements.
• Writing a Pick and Place program.
• Running the program line by line.
• Running the program continuously.

INPUTS (DIGITAL, ANALOG, SENSORS).

• Digital inputs and outputs.
• Programming with inputs.

OUTPUT.
• Digital relay outputs.
• Writing a program to control outputs.
• Integrating inputs and outputs.

JOINT & XYZ CO-ORDINATE SYSTEM.

• Joint coordinates.
• XYZ coordinates.
• Manipulating robot in Cartesian coordinates.
• Manipulating robot in joint coordinates.
• Displaying position coordinates.
• Recording absolute XYZ positions.

POINT-TO-POINT CONTROL.
• Point-to-point control.
• Manipulating robot in Point-to-point control.
• Writing programs in Point-to-point control.

LINEAR INTERPOLATION.
• Continuous path control.
• Linear interpolation.
• Manipulating robot in linear interpolation.
• Writing programs with linear interpolation.

CIRCULAR INTERPOLATION.
• Continuous path control.
• Circular interpolation.
• Manipulating robot in Circular interpolation.
• Writing programs with Circular interpolation.

RELATIVE POSITIONS.
• Relative positions.
• Recording relative positions.
• Using relative position on the "Z" Axis for the pick and place application.

CTTC 125
 • Changing the reference position.

WRITING THE PROGRAMS USING LOOPS.

• Do while ... loop.
• For…….. Next.
• Programming using Do while ... loop and For.... Next.

WRITING THE PROGRAMS USING DELAY.

• Time delay.
• Setting of speed.
• Point to point path control.
• Linear interpolation.
• Circular interpolation.
• Integration of inputs and outputs.

CTTC 126
 EMBEDDED SYSTEM LAB

8051 MICRO CONTROLLER

Programming Exercises:
• Write a program to place the number 8Dh in RAM locations from 30h to 34h.
• Write a program to copy the contents of DPTR to registers R0 (DPL) & R1 (DPH).
• Write a program to exchange the contents of B register and RAM address 30h.
• Write a program to swap the bytes in timer 0 put TLO in TH0 and TH0 in TL0.
• Write a program to Double the number in register R2, and put the result in
register in R3 (high byte) and R4 (low byte).
• Write a program to add the unsigned numbers found in internal RAM locations
25h, 26h and 27h together and put the result in RAM locations 31 h (MSB) and
30h (LSB).
• Write a program to multiply unsigned numbers in register R3 by the number in
register in R4 and put the result in external RAM locations 10h (MSB) and 11h
(LSB).
• Write a program to subtract the contents of RAM location 13h from the RAM
location 2Bh put the result in RAM location 2Ch.
• Write a program to divide the data in RAM location 3Eh by the number 12h, put
the quotient in R4 and the reminder in R5.
• Write a program to place any number in the internal RAM location 3Ch and
increment it until the number equal 2Ah.
• Write a program to find the address of two internal RAM locations between 20h
and 60h, which contain consecutive numbers, if so, set the flat to 1, else, clear
the flag.
• Write a program to find the factorial of the number stored in the internal RAM
locations 30h.

INTERFACING PROGRAMS ON 8051

Stepper motor interface.
Keyboard interface.
Elevator interface.
Seven segment display interface.
Intelligent LCD interface.

PIC MICRO CONTROLLER

Interfacing programs on PIC Micro Controller
1. LED.
2. LED and timer.
3. Seven segment display.
4. Keyboard.

CTTC 127
REAL TIME OPERATING SYSTEM
Exercises
Familiarization of system level function.
Familiarization of task services function.
Familiarization of time delay function

CTTC 128