Dynamic Simulation LNG
Dynamic Simulation LNG
*School of Chemical and Biological Engineering, ASRI, Seoul Nati011al University, Seoul 151-742, Koren
"'*Inchcon Tc1minlll Division, Korea Gas Corporation, Incheon 406,130, Korea
••*Division of Chemical Engineering, Chonbuk National University, Jeonju 561-756, Korea
(Received 9 ./11/y 2010 • accepted 17 November 2010)
Ahstnti:t-Wc propose an algoritlun for the optimal O~'!"ation schedule of the BOG cornpressi(),i process bailed cm
simulation of the dynamic behavior of an LNG timk. Tiie algorithm uses an empirical boil-off Mc model to predict
the mnount of BOG generation, and an MTT..J:> fonnuk1tion lo distribute the BOG C(>mprcssors looclti, Finally, a safely
umtlysis is done using n dynamic simulator. To improve 1he IICCLU'DCY, A~-pen Dyruimics with the .Peng-Robinson equoti.on
of state is ured in pl/.lCC of a simplified dyMmic model tL'led before. The dynamic sin, ulation of the LNG umk pre~
,qnrc ~bowed 1l1e re5tdt.~ of oscillation witl1in 11 sn:fo prc~~'llTE: range while the BOG compresoors were opemJcd nonnally.
The perlormuncc of I.he proposed algorilhm was found to be ~upi.Tior lo the !llgorilbm used in mul.inc processes !IS well
as those from previous works in tenns o[ssJcty 11ml energy soviugs,
Key words: l)ynnmic Simulo1ion, Optimi7..ntion, Opcrntion, Boil"°ff Gos, Aspen DynDmics
INI'RODUCJ1.0N scnls the LNG gasiftcation pr<:ic~. The plw1t receiVC$ LNG from
a carrier nnd st.ores it in a ayogenic liq1.1id s!Dte. 'OJc liquid tempem-
The changing economic outlook, energy demands, and environ• rure is apµoximntely -160 •c and the pressure is slightly above
mental factors have resulted in incre..1.-;m demmcl for liqucl'icd natu- the tllrna;pheric pre.-:oore irl the soi11ge tanks [1,3]. DUt: lo hen!. trun~
ral gos 0,NG). Worldwide, LNG trode h0$ increiiscd steadily (over fer from the sunounding cnvironmenl~ part of the LNG in tl1e tank
5% peryet-1r) sin<:e U1c indu.•'llry hegnn. '.11iis 1rend i::i c.."<ix:ctexi to con- hi conlinuornily evnporatoo as boil--0ff g;:1s (BOG), which should be
tinue as natllt<ll gas 1.xcomcs more widely used due to increllsed r1::rnoved by compres..qora lo maintain the tank pre,sure within 11 safe
energy demands from developing oountrics. Some indu~1xy ana- nU1gc. An t::,':ce,'l$ amount of cvnporatcd BOG causes SAfcty prob-
lysts hove prcdicled lhal demand for T..NG will double by the end lems rclated to the increased pres.."Rire of 1hc LNG tru1ks, but the op-
of tbe next decade [1 ]. eration of the compres..qors requires much more energy than is nc-
An LNG gasification plant is mainly oompoocd oftNG storage cessrny. Therefore, the correct operation procedure for BOG com-
tanks, pumps, LNG vaporiz.crs, and tl1e gas pipelines. Fig. 1 rcpre- J)('e$S()t'S is CSSt,"tltial for tl1c e.fficicncy of the openition and safety of
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1166
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l)ym1111ic simuhttion m-.d oplimil.~tion of the opcmlion ofboil-ocr sas compressors i11 n liquc(icd nn1.uml gns gasificntion plant 1167
im LNG terminal.
Sevcr.:il studies have a1temptcd to :;:ilve 1he trade-Off bct·ween
energy usage and safety a~mcc assooiated with this p~. Ooe
ex11mplc is the algorithm for the opcrntioi1 of oompreroors rop:,rted
by Shin ct ru., which uo:;ed an cmpiricitl boil-off rnte model for the
safe ond ef:Ucicnt opam:ion of BOO compressors [4]. 11Jey pn.,..
po=l n mixed integer linear 111i:>g1mnming (Mll.,P) formulation to
detcnnine the optimal operatfon policies within tl1e s11fe opcrntion
prc.<;.,;ure. 111c optimal opemtion policies =w to distribute com-
pre.'<.SOI" loads, tum oo/oJ:I the time :lrnction of the operl'!tion of a BOO
compressor, and determine any rcd.t.mdru,t compl'C&lor operation$
in considenition of safely using a simplified dymunic model [SJ,
In ci1is paper, we propose l1f1 optimal operation scheme for BOG
oompres.~ that finds the optimal pressure betwCJ.'11 the steady state
and de:.il'Cl.i tank pre:ssure using a tum on/oif oompressor opemtfon 91op3
To improve \he ac:cmicy of the scheme, a dynamic simulotion and
o safety analysis are conducted to test lhc prupo~ opemlion pnxx.'"
dure using the rigot'ous model of Aspen Dynamics in~c~id of tl-ie
simplified dynm11ic mooet used in pn.,"Vious works [4,5J.
PROPOSED ALGORID-IM
FOR OPTIMAL OPERATlON
The proposed pmoo1urc for dc1cnnining the optimnl operation Fig. 2. Flowchart of the rm.•pos~cl algorithm.
of BOG comprc~sor., is illustrated in Fig. 2, '11,e proposed algo-
rithm invCllves the three stq.,s of lo□d c1Jlc111A1.ion, MILP lbmmla-
tion, and dynamic simulation and safoty onlllysis. The rcd.lllldant compre~ m-e on standby at idle level in order
t. Load Calculation fcx safo opemtion. Also, tl1e c,p:."T!ltors noo:l n;; know the time to tum
An empi1iccl model is proposed for the estimation of the rate of on backup comprcssms, becouse 1hc backup compros.sors need the
boil-off gas genemtion in mi LNG storage tonk [4]. sb.utup time which is 30 min i11 tl1e cooling system and tl,c tank pi-es-
sure will increase in this period. In the previous works, we c.<llcu-
(1) latcd the turning on time 1JSing a simplified dynamic model (5]. rn
this popcr:, the snfct.y opernt:ioi1 scheme is proposed by using 11 dy-
where CR is the rollover coefficient ~I) by LNG cit'culatior1 B,, namic simulator. Fust, initial time and limitation pi-e.<:.<n1rc arc as•
is 0,e boil-o!Tra1c fium the specifications Q,- 1) impplied hy thr; lank sumed. '11ien, 1fa: dymrrnic simulatiori i::i performed during Slsrtur
mmmfoctunx, P,, is the LNG daisity (kg/m~), and VL is LNG vol- lime, If the pressure is lower or highc'.'r lhan limitntioo pres..'llll"C, the
ume (m3). K,, K~, and K3ste C011-ection faclocs fortbc offre1. of the initial time will be modified. And then, the procedure is "'--peated,
lank pressure tmm the LNG vapor pressure, lhe LNG temperature, The simulation procedure is also shown in Fig. 2 using the ti£()i-
and the ambient temperstut'e, respectively. ous model from Aspen Dynamic..'!. First, the gencnttcxl BOG is com-
Bm;cd on this model, the total compressor load cnn be cnlcu- puted by tl1e cnlculotioo module. Nert, the pt'C..~tre of the t1U1k (P..,.)
latcd for the desirable highest tank pressure (Pi.). l11e target com- is changoo by the O\'.lC1'8tion of the compressors and updated to the
! ~ lood F0 cm be ctilculal-cd u~ng 1he cnpiriail model equations, BOG colculotion module, und finally the gcncrutod BOG is recom-
which C!ln tc Stm1maii'7..ed as follows: puted, 1be !'Out.inc of this calculetion is rc..p:atcd.
F0=F(P,.) (2)
PUOCILSS DESCRJPTJON OF Tiffi UOG
whcre Fis n lbnction dcfmcd by Eq. (I). CO:tm>RESSION .PROCESS
2. MILP Fonnula1ion
The :tvill,P foimulation i:, pmposed for tl:1e optimal distribution The Korea Gas ~01voro1io11 (KOGAS) has three LNG receiv-
of the compressor load, which minimizes 1he totnl ovc..-rugc powt::r ing terminrus in Koren. 111e receiving t:aminal foci] itie~ arc kcatoo
com,umption. 1l1e details pertaining to 1l1is fonnulation am aveil- in Pyongtack, Jncheon, ond Tongyoung. TI'lis paper focuses on the
ablc in U1e litenilure LS]. Pyongb.1ek LNG 1enninal hi.x.:uusc of the flV3ilobility of it.'l opera--
3. D:m,imic Simulation and Safety AnalyRis ti.on data, process data, and 1he stabiliz.ation of its operation system.
A dynamic simulation and S1Jfot_y nnntytliB Wt.TC performed to J"ll& "Jhi; Pyongtaek LNG tem1irn1l opc:,"Tlltes ten LNG sturn1:,>c ti.mks
diet the pre.<i.'lll'C change in the lank. In the dynmnic simulatioo. ti.Sing with a vok1me of 100,00Jm1 each ond aBOR (boil-off rate) of0.1%/
1hc proJXJ.'5Cd algorithm, lhc pressure of the tank O!;Ci lleted witl1in a day according to the ~ificoti0tlS. 111cm are six BOO comprc:s-
safe presstu-e rnnge (P,::a:P~1,) when the BOG compt'ffi.'54.11'$ WCl'C SOIS witl1 n nmx:imurn c11pacity af 1O tomih cad!. TI1e design pccs-
operated n01mnl!y; here, P, is the steady ::-talc picssm:. suro of a storn.ge umk at this focili1y is -2.S-230 g/cm'· gQuge, 1l1c
1168 N. J~ngctal.
----m•:i.11
Dynamic simulation and optimization of the operation of hoil-offgns comprcs!!Ors in a liquefied nntt1ml gus Basification plunl J 169
Gff1phDOV
Fig, S. Dynmnic ~iurnlation remit for the LNG ~tor:igc tnnk pru~~ure,
1110
1~0
!20
r.,: ti)(;
1
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~
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0
0 I:! j}1 .36 ~ t'itl ·rz 84 ~)I,' f(l~ 120 t<•~• lttti 1fi0
ltmln)
in U1c dy11on:tlc simulator of Aspen J)ynomics. A C!lsc study was K1 con-ection factor for the offset of the tnnk pressure from Ilic
:
conducted ot 1hc Pyongtack LNG teiminal. 111c dynamic simulo.- LNG vapor pre;surc
1.ion was done to test the gi:,ncrntc:d proco:lLu~ and pn:dict 111c prrs- K, : correction foctor for the LNG lc:.,mpcratwc
Sll1'C d1angc using t11e Peng-Robinson equation of state of Aspen K) : correction factor for Lhc ambient temperature
Dymunics. To opply V!\rious ooncrntmlions ofLNQ lhc concentro- Ps : ste~dy state tank pressure 1,lq~,lcm 1g]
tion of tl,e BOO w<1s calculnted u..~ng the flash module in Aspen P,,, : desired highest tank pressure [kg/cmigl
Ph.IS. lbc rc:,"Ults of the pressure chnngc for the LNG storogc lunk P,,,,k : pressure of LNG tank [kg,/cm'g I
were similar to those of a simplified dynamic model wi1hin a safe COMP : BOG compressors
mngc. _f-Jmvt-'V\::I; the sol'ely-limil pr-."'>.,urc und time to tum Ori 11 bm.:kup OASPHASE: gas phmie in the LNO- t11nk
comprc5SJr both difl'eredftom th<:..."1C values in 1he simplified dynamic GENBOG : generated BOG
model, TI1e pen:onmince of the proposed algoritlnn i$ superior to TOLIQUID : material sl1'eam to liquid phase
1h8t of both the routine process and tl1c results of previotl!l work in TOCOMP : m:itcrial slreom linking LNG timk to BOG compt~-
1enns of &ucty nnd energ_v savings. 1110 proposed algorithm can sors
incrci1sc !lie efficiency when opcrnting nnd controlling the LNG TORECOND : mmainl st:rcnn:i linking BOO compressor,; to mcon-
g;isification prncess. The dynamics of nn LNG storage ttmk u5ing dcn:-:er
the ngorous model can re !!dop1ed for 1111 LNG tcrminols, piping
networks nnd LNG industiies. REFERtNCES
Mny, 2011
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Dynnmic simul11tion and optimi,:ation oflhc operation ofboil-ofT'gas comprca11cm1 in a liquefied natural sas sasification plant 1171