Kgs Tp6433
Kgs Tp6433
Models:
KCC/KBC
KCS/KCP, KSS/KSP
KBS/KBP, KGS/KGP
Power Switching Device:
Open-, Closed-, and Programmed-Transition
30 to 4000 Amperes
Electrical Controls:
MPAC 750
MPAC 1200
MPAC 1500
TP-6433 5/15d
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Model Designation Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Numbering System Significance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Finding Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Enclosure, Door, Logic, and Neutral Assembly Service Parts . . . . . . . . . . 5
Contactor Assembly Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Hardware References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Transfer Switch Model Designation Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Enclosures
30--800 Amp, NEMA 1 and 3R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
30--800 Amp, NEMA 12, 4, 4X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1000--1200 Amp and 1600 Amp Front-Mounted, NEMA 1 . . . . . . . . . . . . . . . 22
1200 Amp and 1600--2000 Amp Front-Mounted, NEMA 3R, 4, 4X, 12 . . . . 24
1600--4000 Amp, NEMA 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1600--4000 Amp, NEMA 3R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Bypass Isolation (KB_) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Bypass Isolation (KG_) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Door, NEMA 1 and 3R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Field Connection Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Neutral Assembly
30--400 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
600--1000 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
1200--4000 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Contactor, Model KCS
30--104 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
150--200 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
230 Amp (Connection Code S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Contactor, Model KCS & KCP (Connection Code S)
150--400 Amp (2-, 3-pole KCP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
225, 260, 400 Amp (KCS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
150--400 Amp (4-pole KCP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
600--1200 Amp (KCS), 800--1200 Amp KCC, KCP . . . . . . . . . . . . . . . . . . . . . 56
Contactor, Model KCC/KBC/KCS/KCS/KCP/KBS/KBP (Connection Code B)
150--600 Amp KCC/KBC/KCP/KBP/KBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
260--600 Amp KCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
1600--3000 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4000 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
4000 Amp With Decision--Maker MPAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Contactor, Model KGP
100--400 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
600--1200 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
1600--3000 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Contactor, Model KGS
150--400 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
600--1200 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
1600--3000 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
TP-6433 5/15 5
1. Locate the transfer switch model designation on Determine the accessory number from the transfer switch
the nameplate and record the characters in the nameplate.
boxes on the bottom of the page.
Leads
2. Look for the Module Number Key. The first
columns list the designations. The last column lists Fabricate replacement leads using the same type of wire
the module number. as the old leads. Add terminals and lead markers at each
end of the new lead.
3. Match the characters from the model designation to
the line with the matching elements and read across
Hardware References
to the last column to find the module number.
Many common hardware items do not appear in parts
4. Locate the parts list table and select the part
manuals or will appear as common hardware entries. A
number that corresponds to your module
common hardware entry lists the size of the hardware.
number.
For example, an item that appears as “Hardware, 3/8-16”
in the text means that the piece is 3/8-16 size. Obtain
Contactor Assembly Service Parts common hardware locally or, if contacting the factory, use
the Common Hardware List in the appendix to identify the
This manual lists the part numbers of common contactor
common hardware part number and specifications. See
service items. Serviceable items without part numbers in
Common Hardware Application Guidelines in the
the parts lists are available by contacting your supplier of
appendix for mating hardware instructions.
Kohler Co. parts.
Some hardware items require a specific size or some
1. Locate the transfer switch model designation,
other characteristic. In that case, use the part number
serial number, and contactor serial number on
listed in the text.
the nameplates and record the numbers in the boxes
on the bottom of the page. When replacing hardware, do not substitute inferior
grade hardware. Replacement hardware grade should
2. Locate the part in the illustration and note the item
be equal to or better than the grade of the manufacturer’s
number or find the part description in the parts list
original hardware. Use the Common Hardware List in the
table.
appendix to identify the common hardware hardness.
3. Convey the information to your supplier of Kohler
Co. parts.
Accessories
Accessory parts lists are arranged alphabetically by the
accessory description.
6 TP-6433 5/15
Transfer Switch Model Designation Key
Record the transfer switch model designation in the boxes below. The transfer switch model designation defines
characteristics and ratings as indicated in the accompanying chart.
Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections
Model
K: Kohler automatic transfer switch
Mechanism
B: Bypass isolation C: Standard G: Bypass isolation
S: Specific-Breaker Rated
Transition
C: Closed P: Programmed-Transition
S: Standard
Electrical Controls
A: MPAC 1200 (Auto) B: MPAC 1200 (Non-Auto)
D: MPAC 1500 (Auto) F: MPAC 1500 (Non-Auto)
J: MPAC 750 (Auto)
Voltage/Frequency
C: 208/60 G: 380/50 K: 440/60 P: 380/60
D: 220/50 H: 400/50 M: 480/60 R: 220/60
F: 240/60 J: 416/50 N: 600/60
Number of Poles/Wires
N: 2-pole, 3-wire, solid neutral W: 4-pole, 4-wire, overlapping neutral
T: 3-pole, 4-wire, solid neutral Z: 3-pole, 4-wire, integral solid neutral
V: 4-pole, 4-wire, switched neutral
Enclosure
A: NEMA type 1 C: NEMA type 3R F: NEMA 4X
B: NEMA type 12 D: NEMA 4 G: Open unit
Current Rating: Numbers indicate the current rating of the switch in amperes:
0030 0150 0800 2000
0040 0225 1000 2600
0070 0260 1200 3000
0080 0400 1600 4000
0104 0600
Power Connections
B: 150--600A S: Standard
F: Front bus
TP-6433 5/15 7
Enclosures, 30--1000 Amp
NEMA 1 and 3R
1 2 600--800 A shown
23
26 13
25
29 7 27, 28
31 30 Lead to logic
ground stud 18
19, 9
5 4 17 16
6
16
20 14 15
8
Enclosure
12 21 Stud
22
11
Contactor harness plug 9 10 6158_1a
Quantity
GM46725-KA1 Module
GM46751-KA1
GM46726-KA1
GM46732-KA1
GM48130-KA1
GM48131-KA1
GM46727-KA1
GM48129-KA1
Item Part Number Description
1 GM46801 Enclosure, ATS small 1 1
1 GM46802 Enclosure, ATS medium 1 1 1 1 1 1
2 294414 Decal, notice cover transfer switch 1 1 1 1 1 1 1 1
4 295023 Bolt, 1/4-20 x 3 in. 4
4 295008 Bolt, 1/4-20 x 1 in. 4 4 4
4 X-6224-17 Bolt, 1/2-13 x 2.25 in. 3
4 X-125-3 Bolt, hex head 3
5 295009 Retainer 4 4 4 4
5 295010 Retainer 3
5 320829 Insert, threaded, 5/16-18 in. 3
5 X-25-40 Washer, plain, 0.281 ID x 0.625 in. OD 4 4 4 4
6 X-6210-2 Nut, flange spiralock, 1/4-20 4 4 4 4 4 3
7 GM22492 Decal, engine start terminals 1 1
7 GM22493 Decal, engine start terminals 1 1
7 362113 Decal, engine start terminals 1 1 1 1
8 297556 Decal, torque 1 1 1 1 1 1 1 1
9 320828 Insert, threaded, 1/4-20 in. 2 2 2 2 2 2 2 2
12 See logic section Tag, hang (before reconnecting plug) 1 1 1 1 1 1 1 1
13 GM20990 Gasket 4 4 4 4 4 4 4 4
14 X-6210-2 Nut, flange spiralock, 1/4-20 1 1 1 1 1
15 X-25-40 Washer, plain, 0.281 ID x 0.625 in. OD 1 1 1 1 1
16 X-22-12 Washer, lock, 0.262 ID x 0.743 in. OD 2 2 2 2 2 2 2 2
17 X-6207-3 Lug, terminal, aluminum 1 1 1 1 1 1 1 1
18 344295 Decal, equipment ground 1 1 1 1 1 1 1 1
19 GM29981 Panel, contactor mtg. 1 1
19 GM33130 Panel, contactor mtg. 1
20 321330 Boot, connector 1 1 1
21 GM20572-1 Hinge, ATS enclosure 2 3 3 2 3 3 3 3
22 X-50-1 Screw, slotted pan head machine 4 6 6 4 6 6 6 6
23 GM22555 Decal, manual operating handle
24 GM24703 Label, blank (not shown) 1 1 1 1
25 GM34998 Decal, ATS rating 1
25 GM32650 Decal, ATS rating 1
25 GM32651 Decal, ATS rating 1
26 GM32989 Decal, ATS connection 1 1
27 X-405-2 Terminal block 1 1
28 X-67-152 Screw, tapping 2 2
29 295008 Bolt, 1/4-20 x 1 in. 4 4
30 295009 Retainer 4 4
31 X-6210-2 Nut, flange spiralock, 1/4-20 4 4
8 TP-6433 5/15
Enclosures, 30--1000 Amp
Quantity
Module
GM46730-KA1
GM52015-KA1
GM52015-KA2
GM46731-KA1
GM46728-KA1
GM46729-KA1
Item Part Number Description
1 GM46805 Enclosure, ATS large 1
1 GM52011 Enclosure, ATS large 1
1 GM46803 Enclosure, ATS 1 1
1 GM46804 Enclosure, ATS 1
2 294414 Decal, notice cover transfer switch 1 1 1 1 1
4 X-6224-2 Bolt, 3/8-16 x 1.5 in. 4 4
4 295008 Bolt, 1/4-20 x 1 in. 4
4 X-6224-16 Bolt, carriage 4
4 X-127-17 Bolt, hex head 4
5 295025 Retainer 4 4
5 295009 Retainer 4 4
5 X-25-26 Washer, plain, 0.531 ID x 1.062 in. OD 4
6 X-6210-9 Nut, flange spiralock, 3/8-16 4 4
6 X-6210-2 Nut, flange spiralock, 1/4-20 (contactor to mounting pan-
el) 4
6 320832 Insert, threaded, 1/2--13 in. 4
7 362113 Decal, engine start terminals 1 1
8 297556 Decal, torque 1 1 1 1 1
9 320828 Insert, threaded, 1/4-20 in. 2 2 2 2 2
10 320831 Insert, threaded, 3/8-16 in. 4 4 4 4 4
11 GM21120 Channel, base 2 2 2 2 2
12 See logic section Tag, hang (before reconnecting plug) 1 1 1 1 1
14 X-6210-2 Nut, flange spiralock, 1/4-20 1 1 1 1
15 X-25-40 Washer, plain, 0.281 ID x 0.625 in. OD 1 1 1 1
16 X-22-12 Washer, lock, 0.262 ID x 0.743 in. OD 2 2 2 2 2
17 X-6207-3 Lug, terminal, aluminum 1 1 1 1 1
18 344295 Decal, equipment ground 1 1 1 1 1
19 GM29986 Panel, contactor mounting 1
19 GM29495 Panel, contactor mounting 1
20 321330 Boot, connector 1
21 GM20572-1 Hinge, ATS enclosure 3 3 3 3 3
22 X-50-1 Screw, slotted pan head machine 6 6 6 6 6
23 GM24703 Label, blank (not shown) 1 1 1 1 2
25 GM32651 Decal, ATS rating 1
26 GM32989 Decal, ATS connection 1
27 X-405-2 Terminal block 1
28 X-67-152 Screw, tapping 2
29 X-6224-5 Bolt, 3/8-16 x 1 in. 4
30 295025 Retainer 4
31 X-6210-9 Nut, flange spiralock, 3/8-16 4
* Seismeic units.
TP-6433 5/15 9
Enclosures, 30--1000 Amp, continued
NEMA 1 and 3R
1 2 600--800 A shown
23
26 13
25
29 7 27, 28
31 30 Lead to logic
ground stud 18
19, 9
5 4 17 16
6
16
20 14 15
8
Enclosure
12 21 Stud
22
11
Contactor harness plug 9 10 6158_1a
10 TP-6433 5/15
Enclosures, 30--1000 Amp, continued
NEMA 1 and 3R
Quantity
Part Module Number
Item Number Description GM49947-KA1 GM49947-KA2
1 GM49948 Enclosure, ATS 1 1
2 294414 Decal, notice cover transfer switch 1 1
4 X-6224-5 Bolt, carriage 4 4
5 295025 Retainer 4 4
5 X-25-37 Washer, plain, 0.406 ID x 0.812 in. OD 4 4
6 X-6210-9 Nut, flange spiralock, 3/8-16 4 4
8 297556 Decal, torque 1 1
9 320828 Insert, threaded, 1/4-20 in. 2 2
10 295025 Retainer 4 4
11 GM21120 Channel, base 2 2
12 See logic section Tag, hang (before reconnecting plug) 1 1
14 X-81-10 Nut, hex, 1/4-20 2 2
15 X-25-40 Washer, flat, 0.312 ID x 0.75 in. OD 2 2
16 X-6086-24 Washer, spring 2 2
17 X-6207-14 Lug, terminal 1 1
18 344295 Decal, equipment ground 1 1
21 GM20572-1 Hinge, ATS enclosure 3 3
22 X-50-1 Screw, slotted pan head machine 6 6
23 GM24703 Label, blank (not shown) 1 1
29 X-6224-8 Bolt, carriage 2
29 X-6224-5 Bolt, carriage 2
30 295025 Retainer 2 2
31 X-6210-9 Nut, flange spiralock, 3/8-16 2 2
Please refer to instructions on page 5 for an explanation of how to use this table.
TP-6433 5/15 11
Enclosures, 30--1000 Amp, continued
NEMA 12, 4, 4X
600--800 A shown
1
13 14
12
2 2
17 11
15
10
9
28, 29
21
7
16
Inner Door
6
8
24
Lead to logic 21 4 3, 7
ground stud 5
18
Enclosure
Stud
Contactor harness plug 23 22
19
19 20 6158_2a
12 TP-6433 5/15
Enclosures, 30--1000 Amp, continued
NEMA 12, 4, 4X
Quantity
Module
GM46734-KA3
GM46734-KA1
GM46734-KA2
GM46735-KA1
GM46735-KA2
GM46735-KA3
GM46736-KA1
GM46736-KA2
GM46736-KA3
Item Part Number Description
1 GM47826 Enclosure, NEMA 12 1 1
1 GM47824 Enclosure, NEMA 4 1 1
1 GM47825 Enclosure, NEMA 4X 1 1
1 GM47827 Enclosure, NEMA 4 1
1 GM47828 Enclosure, NEMA 4X 1
1 GM47829 Enclosure, NEMA 12 1
2 X-6204-1 Retainer, nut 8 8 8 8 8 8 8 8 8
4 GM33091 Panel, ATS mounting 1 1 1
5 297556 Decal, torque 1 1 1 1 1 1 1 1 1
6 X-791-2 Screw, slotted hex washer head 8 8 8 8 8 8 8 8 8
7 295009 Retainer 2 2 2 2 2 2 2 2 2
8 See logic section Tag, hang (before reconnect. plug) 1 1 1 1 1 1 1 1 1
9 GM14177 Handle 1 1 1 1 1 1 1 1 1
10 X-50-6 Screw, slotted pan head machine 2 2 2 2 2 2 2 2 2
11 GM22392 Door 1 1 1 1 1 1
11 GM22393 Door 1 1 1
12 297721 Decal, warning, more than one live circuit 1 1 1 1 1 1 1 1 1
13 GM22390 Rail, mounting 2 2 2 2 2 2
13 GM22391 Rail, mounting 2 2 2
14 294414 Decal, notice cover transfer switch 1 1 1 1 1 1 1 1 1
15 362176 Decal, danger 1 1 1 1 1 1 1 1 1
16 X-6246-13 Decal, Kohler Power Systems 1 1 1 1 1 1 1 1 1
17 GM21373 Decal, Transfer Switch 1 1 1 1 1 1
17 273476 Decal, Transfer Switch 1 1 1
18 344295 Decal, equipment ground 1 1 1 1 1 1 1 1 1
19 X-22-12 Washer, lock, 0.262 ID x 0.743 in. OD 2 2 2 2 2 2 2 2 2
20 X-6207-3 Lug, terminal, aluminum 1 1 1 1 1 1 1 1 1
21 GM22492 Decal, engine start terminals 1 1 1 1 1 1
21 362113 Decal, engine start terminals 1 1 1
22 X-25-40 Washer, plain, 0.281 ID x 0.625 in. OD 1 1 1 1 1 1
23 X-6210-2 Nut, flange spiralock, 1/4-20 1 1 1 1 1 1
24 321330 Boot, connector 1 1 1
25 GM24703 Label, blank (not shown) 1 1 1 1 1 1
26 GM47035 Plate, closure (not shown) 1 1 1 1 1 1 1 1 1
TP-6433 5/15 13
Enclosures, 30--1000 Amp, continued
NEMA 12, 4, 4X, continued
600--800 A shown
1
13 14
12
2 2
17 11
15
10
9
28, 29
21
7
16
Inner Door
6
8
24
Lead to logic 21 4 3, 7
ground stud 5
18
Enclosure
Stud
Contactor harness plug 23 22
19
19 20 6158_2a
Quantity
Module
GM46738-KA1
GM46739-KA1
GM46737-KA3
GM46737-KA1
GM46737-KA2
GM46745-KA1
GM46738-KA2
GM46738-KA3
GM46739-KA2
GM46739-KA3
GM46743-KA1
GM46743-KA2
GM46743-KA3
GM46745-KA3
14 TP-6433 5/15
Enclosures, 30--1000 Amp, continued
NEMA 12, 4, 4X, continued
Quantity
Module
GM46738-KA1
GM46739-KA1
GM46737-KA3
GM46737-KA1
GM46737-KA2
GM46745-KA1
GM46738-KA2
GM46738-KA3
GM46739-KA2
GM46739-KA3
GM46743-KA1
GM46743-KA2
GM46743-KA3
GM46745-KA3
Item Part Number Description
10 X-50-6 Screw, slotted pan head machine 2 2 2 2 2 2 2 2 2 2 2 2 2 2
11 GM22393 Door 1 1 1 1 1 1 1 1 1 1 1 1
11 GM22733 Door 1 1
12 297721 Decal, warning, more than one live circuit 1 1 1 1 1 1 1 1 1 1 1 1 1 1
13 GM22391 Rail, mounting 2 2 2 2 2 2 2 2 2 2 2 2
13 GM22734 Rail, mounting 2 2
14 294414 Decal, notice cover transfer switch 1 1 1 1 1 1 1 1 1 1 1 1 1 1
15 362176 Decal, danger 1 1 1 1 1 1 1 1 1 1 1 1 1 1
16 X-6246-13 Decal, Kohler Power Systems 1 1 1 1 1 1 1 1 1 1 1 1
16 X-6246-14 Decal, Kohler Power Systems 1 1
17 273746 Decal, transfer switch, Kohler 1 1 1 1 1 1 1 1 1 1 1 1 1 1
18 344295 Decal, equipment ground 1 1 1 1 1 1 1 1 1 1 1 1 1 1
19 X-22-12 Washer, lock, 0.262 ID x 0.743 in. OD 2 2 2 2 2 2 2 2 2 2 2 2 2 2
20 X-6207-3 Lug, terminal, aluminum 1 1 1 1 1 1 1 1 1 1 1 1 1 1
21 GM22493 Decal, engine start terminals 1 1 1
21 362113 Decal, engine start terminals 1 1 1 1 1 1 1 1 1
22 X-25-40 Washer, plain, 0.281 ID x 0.625 in. OD 1 1 1 1 1 1 1 1 1 1 1 1 1 1
23 X-6210-2 Nut, flange spiralock, 1/4-20 1 1 1 1 1 1 1 1 1 1 1 1 1 1
24 321330 Boot, connector 1 1 1 1 1 1 1 1 1
25 GM24703 Label, blank (not shown) 1 1 1 1 1 1 1 1 1 1 1 1 1 1
26 GM47035 Plate, closure (not shown) 1 1 1 1 1 1 1 1 1 1 1 1 1 1
TP-6433 5/15 15
Enclosures, 30--1000 Amp, continued
NEMA 12, 4, 4X, continued
600--800 A shown
1
13 14
12
2 2
17 11
15
10
9
28, 29
21
7
16
Inner Door
6
8
24
Lead to logic 21 4 3, 7
ground stud 5
18
Enclosure
Contactor harness plug 23 22 Stud
19
19 20 6158_2a
16 TP-6433 5/15
Enclosures, 30--1000 Amp, continued
NEMA 12, 4, 4X, continued
Quantity
Part Module Number
Item Number Description GM46745-KA2 GM46742-KA3 GM46742-KA1 GM46742-KA2
1 GM47837 Enclosure, NEMA 4X 1
1 GM47832 Enclosure, NEMA 12 1
1 GM47830 Enclosure, NEMA 4 1
1 GM47831 Enclosure, NEMA 4X 1
2 X-6204-1 Retainer, nut 8 8 8 8
5 297556 Decal, torque 1 1 1 1
6 X-791-2 Screw, slotted hex washer head 8 8 8 8
7 295009 Retainer 2 2 2 2
8 See logic section Tag, hang (before reconnect. plug) 1
9 GM14177 Handle 1 1 1 1
10 X-50-6 Screw, slotted pan head machine 2 2 2 2
11 GM22733 Door 1
11 GM33114 Door 1 1 1
12 297721 Decal, warning 1 1 1 1
13 GM22734 Rail, mounting 2
13 GM33116 Rail, mounting 2 2 2
14 294414 Decal, notice cover transfer switch 1 1 1 1
15 362176 Decal, danger 1 1 1 1
16 X-6246-14 Decal, Kohler Power Systems 1
16 X-6246-13 Decal, Kohler Power Systems 1 1 1
17 273746 Decal, transfer switch, Kohler 1 1 1 1
18 344295 Decal, equipment ground 1 1 1 1
19 X-22-12 Washer, lock, 0.262 ID x 0.743 in. OD 2 2 2 2
20 X-6207-3 Lug, terminal, aluminum 1 1 1 1
22 X-25-40 Washer, plain, 0.281 ID x 0.625 in. OD 1 1 1 1
23 X-6210-2 Nut, flange spiralock, 1/4-20 1 1 1 1
25 GM24703 Label, blank (not shown) 1 1 1 1
26 GM47035 Plate, closure (not shown) 1 1 1 1
TP-6433 5/15 17
Enclosures, 30--1000 Amp, continued
NEMA 12, 4, 4X, continued
600--800 A shown
1
13 14
12
2 2
17 11
15
10
9
28, 29
21
7
16
Inner Door
6
8
24
Lead to logic 21 4 3, 7
ground stud 5
18
Enclosure
Contactor harness plug 23 22 Stud
19
19 20 6158_2a
18 TP-6433 5/15
Enclosures, 30--1000 Amp, continued
NEMA 12, 4, 4X, continued
Quantity
Module
GM49949-KA1
GM49949-KA2
GM49949-KA3
GM59331-KA1
GM59331-KA2
GM59331-KA3
Item Part Number Description
1 GM49973 Enclosure, NEMA 4 1
1 GM49974 Enclosure, NEMA 4X 1
1 GM49975 Enclosure, NEMA 12 1
1 GM59328 Enclosure, NEMA 4 1
1 GM59329 Enclosure, NEMA 4X 1
1 GM59330 Enclosure, NEMA 12 1
2 X-6204-1 Retainer, nut 8 8 8 8 8 8
3 X-6210-9 Nut, flange spiralock, 3/8-16 4 4 4 4 4 4
3 X-25-37 Washer, plain, 0.406 ID x 0.812 in. OD 4 4 4 4 4 4
4 GM52256 Panel, contactor mounting 1 1 1
5 297556 Decal, torque 1 1 1 1 1 1
6 X-791-2 Screw, slotted hex washer head 8 8 8 8 8 8
7 295009 Retainer 2 2 2 2 2 2
8 See logic section Tag, hang (before reconnect. plug)
9 GM14177 Handle 1 1 1 1 1 1
10 X-50-6 Screw, slotted pan head machine 2 2 2 2 2 2
11 GM33114 Door 1 1 1
11 GM22733 Door, ATS inner 1 1 1
12 297721 Decal, warning 1 1 1 1
13 GM33116 Rail, mounting 2 2 2
13 GM22734 Rail, mounting 2 2 2
14 294414 Decal, notice cover transfer switch 1 1 1 1 1 1
15 362176 Decal, danger (hazardous voltage) 1 1 1 1 1 1
16 X-6246-13 Decal, Kohler Power Systems 1 1 1
16 X-6246-14 Decal, Kohler Power Systems 1 1 1
17 273746 Decal, transfer switch, Kohler 1 1 1 1 1 1
18 344295 Decal, equipment ground 1 1 1 1 1 1
19 X-6086-24 Washer, spring 2 2 2 2 2 2
20 X-6207-14 Lug, terminal 1 1 1 1 1 1
21 297558 Decal (engine start terminals) 1 1 1
22 X-25-20 Washer, flat, 0.312 ID x 0.75 in. OD 2 2 2 2 2 2
23 X-6210-2 Nut, hex, 1/4-20 2 2 2
23 X-81-10 Nut, hex, 1/4-20 2 2 2
24 321330 Boot, connector 1 1 1
25 GM24703 Label, blank (not shown) 1 1 1 1 2 2
26 GM47035 Plate, closure (not shown) 1 1 1 1 1 1
28 GM52669 Bracket, terminal block (not shown) 1 1 1
28 X-405-2 Terminal block 1 1 1
29 X-67-152 Screw, tapping 1 1 1
32 294328 Decal, danger, high voltage (not shown) 1 1 1
TP-6433 5/15 19
Enclosures, 30--1000 Amp, continued
NEMA 12, 4, 4X, continued
600--800 A shown
1
13 14
12
2 2
17 11
15
10
9
28, 29
21
7
16
Inner Door
6
8
24
Lead to logic 21 4 3, 7
ground stud 5
18
Enclosure
Contactor harness plug 23 22 Stud
19
19 20 6158_2a
20 TP-6433 5/15
Enclosures, 30--1000 Amp, continued
NEMA 12, 4, 4X, continued
Quantity
Module
GM46741-KA3
GM46741-KA1
GM46741-KA2
GM46740-KA3
GM46740-KA1
GM46740-KA2
GM46744-KA3
GM46744-KA1
GM46744-KA2
Item Part Number Description
1 GM47827 Enclosure, NEMA 4 1 1
1 GM47829 Enclosure, NEMA 12 1 1
1 GM47828 Enclosure, NEMA 4X 1 1
1 GM47835 Enclosure, NEMA 12 1
1 GM47833 Enclosure, NEMA 4 1
1 GM47834 Enclosure, NEMA 4X 1
2 X-6204-1 Retainer, nut 8 8 8 8 8 8 8 8 8
3 X-6224-17 Bolt, 1/4-20 x 3 in. 3 3 3
3 X-125-3 Bolt, hex cap 3 3 3
3 X-129-17 Bolt, hex cap 4 4 4
4 GM29986 Plate, contactor mounting 1 1 1
4 GM30535 Plate, contactor mounting 1 1 1 1 1 1
5 297556 Decal, torque 1 1 1 1 1 1 1 1 1
6 X-791-2 Screw, slotted hex washer head 2 2 2 2 2 2 2 2 2
7 295009 Retainer 2 2 2 2 2 2 2 2 2
8 See logic section Tag, hang (before reconnect. plug) 1 1 1 1 1 1 1 1 1
9 GM14177 Handle 1 1 1 1 1 1 1 1 1
10 X-50-6 Screw, slotted pan head machine 2 2 2 2 2 2 2 2 2
11 GM22393 Door, ATS inner 1 1 1 1 1 1
11 GM33114 Door, ATS inner 1 1 1
12 297721 Decal, warning, more than one live circuit 1 1 1 1 1 1 1 1 1
13 GM22391 Rail, mounting 2 2 2 2 2 2
13 GM33116 Rail, mounting 2 2 2
14 294414 Decal, notice cover transfer switch 1 1 1 1 1 1 1 1 1
15 362176 Decal, danger 1 1 1 1 1 1 1 1 1
16 X-6246-13 Decal, Kohler Power Systems 1 1 1 1 1 1 1 1 1
17 273746 Decal, transfer switch, Kohler 1 1 1 1 1 1 1 1 1
18 344295 Decal, equipment ground 1 1 1 1 1 1 1 1 1
19 X-22-12 Washer, lock, 0.262 ID x 0.743 in. OD 2 2 2 2 2 2 2 2 2
20 X-6207-3 Lug, terminal, aluminum 1 1 1 1 1 1 1 1 1
21 362113 Decal, engine start terminals 1 1 1 1 1 1 1 1 1
22 X-25-40 Washer, plain, 0.281 ID x 0.625 in. OD 1 1 1 1 1 1 1 1 1
23 X-6210-2 Nut, flange spiralock, 1/4-20 1 1 1 1 1 1 1 1 1
24 295010 Retainer 3 3 3
24 320829 Insert, threaded, 5/16-18 in. 3 3 3
24 320832 Insert, threaded, 1/2-13 in. 4 4 4
25 GM24703 Label, blank (not shown) 1 1 1 1 1 1 1 1 1
26 GM32650 Decal, ATS rating 1 1 1
26 GM32651 Decal, ATS rating 1 1 1 1 1 1
27 GM32989 Decal, ATS connection 1 1 1 1 1 1 1 1 1
28 X-405-2 Terminal strip 1 1 1 1 1 1 1 1 1
29 X-67-152 Screw, tapping 2 2 2 2 2 2 2 2 2
30 GM47035 Plate, closure (not shown) 1 1 1 1 1 1 1 1 1
TP-6433 5/15 21
Enclosures, 1200 Amp and 1600 Amp Front-Mounted
NEMA 1
1000 A Shown
23
23
24,
1
16 1 4 1 3 23
15
27
14
1, 18
13 6
1
12
11
8, 1
28
25,
1
7
22
10 1
20 21
1
1817
18 19
6158_3
22 TP-6433 5/15
Enclosures, 1200 A and 1600 Amp Front-Mounted
NEMA 1
Quantity
Part Module Number
Item Number Description GM21072-KA1 GM21072-KA2 GM21298-KA1 GM21298-KA2
1 X-67-114 Screw, hex washer, thread-forming 152 152 152 152
2 GM14052 Panel, back 3 3 3 3
3 GM14050 Panel, side 2 2 2 2
4 GM12568 Bracket, corner 8 8 8 8
5 GM20949 Panel, front 2 2 2 2
6 GM14049 Channel, back closure 2 2 2 2
7 GM14057 Bus, ground 1 1 1 1
8 GM12561 Channel, corner 4 4 4 4
10 GM14044 Channel, top and bottom 4 4 4 4
11 X-6210-9 Nut, flange spiralock, 3/8-16 4 4 4 4
12 X-25-37 Washer, plain, 0.406 ID x 0.812 in. OD 4 4 4 4
13 294414 Decal, notice cover transfer switch 1 1 1 1
14 320828 Insert, threaded, 1/4-20 in. 2 2 2 2
15 GM12595 Bracket, lifting 4 4 4 4
16 GM14039 Panel, top 1 1 1 1
17 X-465-8 Bolt hex cap 1 1
17 X-6238-4 Bolt, hex cap 1 1
18 X-22-12 Washer, lock, 0.262 ID x 0.743 in. OD 5 5 5 5
19 X-6207-5 Lug, terminal, aluminum 3 3 3 3
20 X-83-7 Nut, hex, 3/8-16, zinc 3 3 3 3
21 X-25-118 Washer, plain, 0.406 ID x 1 in. OD 6 6 6 6
21 X-6086-6 Washer, spring, 0.39 ID x 0.81 in. OD 3 3 3 3
22 344295 Decal, equipment ground 1 1 1 1
23 X-67-148 Screw, hex washer, thread-forming 44 44 44 44
24 GM14046 Channel, top and bottom 4 4 4 4
25 GM20951 Panel, contactor mounting 1 1
25 GM21319 Panel, contactor mounting 1 1
26 GM24703 Label, blank (not shown) 1 1 1 1
27 GM47802 Channel, CT mounting 1 1
28 GM14054 Channel, neutral support 1 1
* Seismeic units.
TP-6433 5/15 23
Enclosures, 1200 Amp and 1600--2000 Front-Mounted
NEMA 3R, 4, 4X, 12
14
15
ATS
enclosure
12
16
13
10
11 1
4
8
2
20 6
7
21 3
4
5
15
24 TP-6433 5/15
Enclosures, 1200 Amp and 1600--2000 Front-Mounted
NEMA 3R, 4, 4X, 12
Quantity
Module
GM46746-KA1
GM46748-KA1
GM46747-KA1
GM46747-KA2
GM46747-KA3
Item Part Number Description
1 GM48052 Enclosure, NEMA 3R 1
1 GM48053 Enclosure, NEMA 3R 1
1 GM47839 Enclosure, NEMA 4 1
1 GM47840 Enclosure, NEMA 4X 1
1 GM47841 Enclosure, NEMA 12 1
2 X-6204-1 Retainer, nut 8 8 8 8 8
3 297556 Decal, torque 1 1 1 1 1
4 X-791-2 Screw, slotted hex washer head 8 8 8 8 8
5 295009 Retainer 2 2 2 2 2
6 GM14177 Handle 1 1 1 1 1
7 X-50-6 Screw, slotted pan head machine 2 2 2 2 2
8 GM31240 Door, ATS inner 1 1 1 1 1
9 297721 Decal, warning 1 1 1 1 1
10 GM22734 Rail, mounting 2
10 GM31242 Rail, mounting 2 2 2 2
11 294414 Decal, notice cover transfer switch 1 1 1 1 1
12 362176 Decal, danger 1 1 1 1 1
13 X-6246-14 Decal, Kohler Power Systems 1 1 1 1 1
14 273746 Decal, transfer switch, Kohler 1 1 1 1 1
15 344295 Decal, equipment ground 1 2 1 1 1
16 X-22-12 Washer, lock, 0.262 ID x 0.743 in. OD 1 1 1 1 1
20 X-25-37 Washer 4 6 4 4 4
21 X-6210-9 Nut, flange spiralock, 3/8-16 4 6 4 4 4
22 X-6207-14 Lug, terminal 1 1 1 1 1
23 X-25-20 Washer, flat 0.312 ID x 0.75 OD 2 2 2 2 2
24 X-6086-24 Washer, spring 2 2 2 2 2
25 X-81-10 Nut, hex, 1/4-20 2 2 2 2 2
26 GM47035 Plate, closure (not shown) 1 1 1 1 1
TP-6433 5/15 25
Enclosures, 1600--4000 Amp
NEMA 1
6
20 21 5 4
30
19 26
18
11
15
12
14
17
22
23
13
24
29 32
28
25
26
26 27
6158_4
26 TP-6433 5/15
Enclosures, 1600--4000 Amp
NEMA 1
Quantity
Module
GM21073-KA1
GM21073-KA2
GM21074-KA1
GM21074-KA2
GM21075-KA1
Item Part Number Description
3 GM14052 Panel, back 3 3 3 3
3 GM12581 Panel, back 3
4 GM12574 Panel, side, back 4 4
4 GM14050 Panel, side 2 2
4 GM12575 Panel, side, back 4
5 GM12573 Panel, side, front 2 2 2 2
5 GM21017 Panel, side 2
6 GM12568 Bracket, corner 8 8 8 8 8
7 GM21014 Channel, top and bottom, side 4 4
7 GM14045 Channel, top and bottom 4 4
7 GM21021 Channel, top and bottom, side 4
8 GM20949 Panel, front 2 2 2 2
8 GM20996 Panel, front 2
11 GM21016 Channel, back closure 2 2
11 GM21023 Channel, back closure 2
12 GM14049 Channel, back closure 2 2 2 2
12 GM12578 Channel, back closure 2
13 GM49667 Channel, contactor support 2
13 GM60097 Plate, support SEISMIC 1 1
14 GM20952 Channel, contactor mounting 2 2 2 2
14 GM21018 Channel, contactor mounting 2
15 GM12561 Channel, corner 4 4 4 4 4
17 X-6204-1 Retainer, nut 2
18 294414 Decal, notice cover transfer switch 1 1 1 1 1
19 GM21034 Channel, door closure 2
20 GM12595 Bracket, lifting 4 4 4 4 4
21 GM14041 Panel, top 1 1
21 GM14040 Panel, top 1 1
21 GM14042 Panel, top 1
22 GM14057 Bus, ground 1 1 1 1
22 GM21024 Bus, ground 1
23 GM14044 Channel, top and bottom 4 4 4 4
23 GM12567 Channel, top and bottom, front/back 4
24 344295 Decal, equipment ground 1 1 1 1 1
25 X-6238-4 Bolt, hex cap 1 1 1 1 1
26 X-22-12 Washer, lock, 0.262 ID x 0.743 in. OD 5 5 5 5 5
27 X-6207-5 Lug, terminal, aluminum 3 3 3 3 3
28 X-83-7 Nut, hex, 3/8-16, zinc 3 3 3 3 3
29 X-25-118 Washer, plain, 0.406 ID x 1 in. OD 6 6 6 6 6
29 X-6086-6 Washer, spring, 0.39 ID x 0.81 in. OD 3 3 3 3 3
30 320828 Insert, threaded, 1/4-20 in. 2 2 2 2 2
31 GM24703 Label, blank (not shown) 1 1 1 1 1
32 GM60099 Brace, support SEISMIC 8 8
TP-6433 5/15 27
Enclosures, 1600--3000 Amp
NEMA 3R
14
15
ATS
enclosure 12
16
13
1 20 21
11
4
2 8
10
6
7
4
5
25 26 27
24
28 TP-6433 5/15
Enclosures, 1600--3000 Amp
NEMA 3R
Quantity
Part Module Number
Item Number Description GM46749-KA1 GM46750-KA1 GM73520-KA1
1 GM48054 Enclosure, NEMA 3R 1
1 GM48055 Enclosure, NEMA 3R 1
2 X-6204-1 Retainer, nut 8 8
3 297556 Decal, torque (not shown) 1 1 1
4 X-791-2 Screw, slotted hex washer head 8 8
5 295009 Retainer 2 2
6 GM14177 Handle 1 1
7 X-50-6 Screw, slotted pan head machine 2 2
8 GM31240 Door, ATS inner 1 1
9 297721 Decal, warning 1 1 1
10 GM31242 Rail, mounting 2 2
11 294414 Decal, notice cover transfer switch 1 1 1
12 362176 Decal, danger 1 1 1
13 X-6246-14 Decal, Kohler Power Systems 1 1 1
14 273746 Decal, transfer switch, Kohler 1 1 1
15 344295 Decal, equipment ground 1 1
16 X-22-12 Washer, lock, 0.262 ID x 0.743 in. 5 5
20 X-25-37 Washer 6 6
21 X-6210-9 Nut, flange spiralock, 3/8-16 6 6
22 GM14057 Bus, ground 1 1
23 X-67-144 Screw, hex washer, thread-forming 4 4
24 X-6207-5 Lug, terminal, aluminum 3 3
25 X-83-7 Nut, hex, 3/8-16 3 3
26 X-25-118 Washer, plain, 0.406 ID x 1 in. OD 6 6
27 X-6086-6 Washer, spring, 0.39 ID x 0.81 OD 3 3
28 GM47035 Plate, closure (not shown) 1 1
TP-6433 5/15 29
Enclosures, Bypass Isolation (KB_)
1000--3000 A Shown
1
9 2
8
4
7 10
5
6158_5
Quantity
Part Module Number
Item Number Description GM22373-KA1 GM73522-KA1
1 GM21365 Pan, mounting 1
2 X-67-114 Screw, hex washer, thread-forming 8
3 GM23503 Harness, bypass 1
4 297721 Decal, CSA 1 1
5 See logic section Tag, hang (before reconnecting plug) 1
6 GM21045 Door, left bypass switch 1
6 GM21046 Door, right bypass switch 1
7 X-6246-14 Decal, Kohler Power Systems 1 1
8 362176 Decal, danger 2 1
9 273746 Decal, transfer switch, Kohler 1 1
10 294414 Decal, notice cover transfer switch 1 1
11 GM24703 Label, blank 1 2
12 297556 Decal, torque (not shown) 1
30 TP-6433 5/15
Enclosures, Bypass Isolation (KB_)
Quantity
Part Module Number
Item Number Description GM22536-KA1 GM58752-KA1 GM22537-KA1 GM22540-KA1
3 GM23503 Harness, bypass 1 1 1 1
4 297721 Decal, warning 1 1 1 1
5 See logic section Tag, hang (before reconnect. plug) 1 1 1 1
6 GM21051 Door, bypass switch 1
6 GM55250 Door, bypass control 1
6 GM55251 Door, bypass upper 1
6 GM21050 Door, bypass switch 1
6 GM21053 Door, bypass switch 1
7 X-6246-14 Decal, Kohler Power Systems 1 1 1 2
8 362176 Decal, danger 1 3 1 2
9 273746 Decal, Transfer Switch 1 1 1 2
10 294414 Decal, notice cover transfer switch 1 1 1 1
11 GM24703 Label, blank (not shown) 1 2 1 1
Quantity
Part Module Number
Item Number Description GM34924-KA1
3 GM23503 Harness, bypass 1
4 297721 Decal, warning 1
5 See logic section Tag, hang (before reconnect. plug) 1
6 GM34926 Door, bypass switch 1
7 X-6246-14 Decal, Kohler Power Systems 2
8 362176 Decal, danger 2
9 273746 Decal, Transfer Switch 2
10 294414 Decal, notice cover transfer switch 1
11 GM24703 Label, blank (not shown) 1
TP-6433 5/15 31
Enclosures, Bypass Isolation (KG_)
6 1, 2 600--3000 A Shown
3 4
8 9
10
8
32 TP-6433 5/15
Enclosures, Bypass Isolation (KG_)
Quantity
Part Module Number
Item Number Description GM46721-KA1 GM46722-KA1 GM46723-KA1
1 X-22-12 Washer, lock, 0.262 ID x 0.732 in. OD 1 1
2 X-6207-3 Lug, terminal, aluminum 1 1
3 344295 Decal, equipment grd. 1 1 1
4 297556 Decal, torque 1 1
5 294414 Decal, notice 1 1 1
6 273746 Decal, transfer switch 1 1 1
7 X-6246-14 Decal, Kohler Power Systems 1 1 1
8 362176 Decal, danger 2 2 2
9 297721 Decal, CSA 1 1
10 GM24703 Label, blank 2 2 2
Please refer to instructions on page 5 for an explanation of how to use this table.
TP-6433 5/15 33
Door
NEMA 1 and 3R
1
6
15
5 7
11
8
12
9
10
(keys)
9
13
14
3
4
6158_6
Quantity
Part Module Number
Item Number Description GM21076-KA1 GM21077-KA1
1 297721 Decal, warning 1 1
2 295098 Screw, flat countersunk, head machine 16 32
3 GM20572 Hinge, ATS enclosure 4
3 297600 Hinge, split 4 4
3 297601 Hinge, split, left 4
5 295009 Retainer 2 2
7 X-791-3 Screw, slotted hex washer head, machine 2
7 X-791-2 Screw, slotted hex washer head, machine 2
9 GM20885 Latch, compression, T-handle, locking 1 1
11 GM12602 Door, enclosure, left 1
11 GM14047 Door, enclosure, right 1
11 GM20950 Door, enclosure 1
13 362176 Decal, danger 1 1
14 X-6246-14 Decal, Kohler Power Systems 1 1
15 273746 Decal 1 1
34 TP-6433 5/15
Door
NEMA 1 and 3R
Quantity
Module
GM21069-KA2
GM21293-KA1
GM21293-KA2
GM21069-KA1
GM21292-KA1
GM21292-KA2
GM28764-KA1
Item Part Number Description
1 297721 Decal, warning 1 1 1 1 1 1 1
2 X-50-1 Screw, slotted pan head machine 4 4 3 3 6 6 6
3 GM20572 Hinge, ATS enclosure 2 2 6 6 3 3 3
4 X-22-9 Washer, lock, 0.20 ID x 0.373 in. OD 4 4 6 6 6 6 6
4 X-70-3 Nut, hex machine screw, 10-32 4 4 2 2 6 6 6
5 295009 Retainer 2 2 2 2 2 2 2
6 X-25-40 Washer, plain, 0.281 ID x 0.625 in. OD 2 2 2 2 2 2 2
7 X-791-3 Screw, slotted hex washer head, machine 2 2 1 1 2 2 2
8 GM20575 Gasket, compression latch 1 1 1 1 1 1 1
9 GM20573 Latch, compression 1 1 2 2 1 1 1
10 GM20574 Key, compression latch 2 2 1 1 2 1 2
11 GM20166 Door, enclosure 1 1
11 GM28763 Door, enclosure 1
13 362176 Decal, danger 1 1 1 1 1 1 1
11 GM21523 Door, enclosure silkscreen 1
11 GM21524 Door, enclosure 1
11 GM21525 Door, silkscreen 1
11 GM21526 Door, silkscreen 1
14 X-6246-14 Decal, Kohler Power Systems 1 1
14 X-6246-4 Decal, Kohler Power Systems 1
15 273746 Decal 1 1
15 GM21373 Decal 1
Please refer to instructions on page 5 for an explanation of how to use this table.
TP-6433 5/15 35
Logic
Model K1
20
Model K1
4
6 8
1 7
12
24
11 13
10 9
14
25
26 27 15
16 22 23 10, 11
36
17
28
31 30 29 21 18
32
Items 33--35 are not shown.
6433_2
36 TP-6433 5/15
Logic
Model K1
Quantity
Module
GM46257-MA1
GM46257-MA3
GM46257-MA5
GM49013-KA1
Item Part Number Description
1 X-22-12 Washer, lock, 0.262 ID x 0.743 in. OD 1 1 1
2 GM40574 Decal, Modbus 1 1 1
3 GM40572 Decal, comm ports 1 1 1
4 GM21291 Decal, nameplate 1 1 1
5 GM46733-1 Logic assembly (includes items 2, 3, 10--23) 1 1
5 GM46733-2 Logic assembly (includes items 2, 3, 12--22) 1
6 GM21340 Ribbon cable assembly 1
7 GM21391 Plate, mounting 1
8 GM21392 Cover, PT 1
9 GM21268 PCB assembly, PTIB-T340 1
10 295253 Relay, 12VDC, 10A 2 4 2
11 269972 Clip, relay 2 4 2
12 GM21358 Holder, literature 1 1 1
13 GM21357 Cover, logic 1 1 1
14 GM46752 Insulation, power PCB 1 1 1
15 GM46715 PCB assembly, main logic board 1 1 1
16 GM46324-1 PCB assembly, power board 1 1
16 GM46975-1 PCB assembly, power board 1
17 GM46580 Carrier, logic 1 1 1
18 GM46892 Display/membrane switch 1 1 1
19 GM47162 Cable assembly, ribbon, 40-pos. 1 1 1
20 GM40573 Decal, programmable I/O 1 1 1
21 GM21374 Screw, plastic tapping, flat head, 12.7 mm 4 4 4
22 GM23307 Screw, plastic tapping, round head, 9.53 mm 10 10 11
23 GM23312 Screw, plastic tapping, round head, 12.7 mm 4
24 297949 Tag, hang (”Before reconnecting plug...”) 1 1 1
25 GM47057* Battery, backup main logic board (4.1V) 1 1 1
36 GM49358 Service kit, MPAC 1500 (includes items 1, 5, and instructions) 1 1
36 GM49359 Service kit, MPAC 1500 (includes items 1, 5, and instructions) 1
26 295313 Terminal block 1
27 GM49014 Plate, relay mounting 1
28 GM49015 Cover, relay assembly 1
29 GM41099 Rail, DIN 1
30 X-6124-4 Socket 2
31 295253 Relay, 12VDC, 10A 2
32 X-6124-5 Strap, holddown 2
33 GM49016 Harness, wiring PT1P 1
34 GM49180 Harness, wiring PT1 1
35 GM49185 Harness, wiring PT2 1
36 295009 Retainer 2
Logic
Module Number Key
Model Designation Code
Current Module
Model Mechanism Transition Controls Voltage Poles Enclosure Rating Number
K B, C, S S D all all all all GM46257-MA1
K B, C, S C, P D all all all all GM46257-MA3
K G P, S D all all all all GM46257-MA5
K G P D all all all 150--400 GM49013-KA1
Please refer to instructions on page 5 for an explanation of how to use this table.
TP-6433 5/15 37
Logic, continued
Decision-Maker MPAC
4
1.6
3
1.7
1.8
1.9
1 1.10
1.5
1.1
1.4 1.2
1.3
GM89839
38 TP-6433 5/15
Logic, continued
Decision-Maker MPAC
Quantity
Module
GM89839-MA1
GM89839-MA2
GM89839-MA3
GM89839-MA4
GM89839-MA5
GM89839-MA6
Item Part Number Description
1 GM93604 Service MPAC 1500, Standard Transition 1
1 GM93605 Service MPAC 1200, Standard Transition 1
1 GM93606 Service MPAC 750, Standard Transition 1
1 GM93607 Service MPAC 1500, Prog & Closed Transition 1
1 GM93608 Service MPAC 1200, Prog & Closed Transition 1
1 GM93609 Service MPAC 1500, Type G BIS, Std & Prog 1
1.1 -- Display/Membrane Switch (order item 1) 1 1 1 1 1 1
1.2 GM60403 Plug, USB 1 1 1 1 1 1
1.3 -- PCB ASSY, MPAC MLB Power/Control (order item 1) 1 1 1 1 1 1
1.4 GM93610 Service MPAC PTIB 1 1
1.5 GM23307 Screw, Plastic Tapping, 6--19 x 0.375 11 9 9 14 12 11
1.6 GM21358 Holder, Literature 1 1 1 1 1 1
1.7 GM85881 Cover, Logic 1 1 1 1 1 1
1.8 GM87488 Cable, 1mm FFC jumper, 4 in. 1 1 1
1.9 -- PCB Assy, MPAC Ethernet Interface (order item 1) 1 1 1
1.10 GM87827 Cable Assy, Ribbon, 10--Position 1 1
2 X-22-12 Washer, lock.262 IDx.743 in.OD 1 1 1 1 1 1
3 297949 Tag, hang 1 1 1 1 1 1
4 X-6210-2 Nut, flange spiralock, 1/4--20 6 6 6 6 6 6
Logic
Module Number Key
Model Designation Code
Current Module
Model Mechanism Transition Controls Voltage Poles Enclosure Rating Number
K C,B S D,F all all all all GM89839-MA1
K C,S S A,B all all all all GM89839-MA2
K S S J all all all all GM89839-MA3
K B,C P,C D,F all all all all GM89839-MA4
K S P A,B all all all all GM89839-MA5
K C P,C A,B all all all all GM89839-MA5
K G S,P D,F all all all all GM89839-MA6
Please refer to instructions on page 5 for an explanation of how to use this table.
TP-6433 5/15 39
Transformers
6
7
8
GM29904-KA2
GM29904-KA3
GM29904-KA4
GM29904-KA5
GM29904-KA6
GM29904-KA7
GM29904-KA8
GM29904-KA1
Item Part Number Description
6 GM30000 Bracket, transformer mounting 1 1 1 1 1 1 1 1
7 GM29213 Transformer (480 V primary, 240 V secondary) 2
7 GM29214 Transformer (480 V primary, 240 V secondary) 2
7 GM29215 Transformer (480 V primary, 240 V secondary) 2
7 GM29216 Transformer (480 V primary, 240 V secondary) 2
7 GM29217 Transformer (380 V primary, 240 V secondary) 2
7 GM29218 Transformer (380 V primary, 240 V secondary) 2
7 GM29219 Transformer (380 V primary, 240 V secondary) 2
7 GM29220 Transformer (380 V primary, 240 V secondary) 2
8 GM26856 Guard, terminal 2 2
8 GM29221 Guard, terminal 2 2 2 2 2 2
9 X-67-113 Screw, hex washer, thread-forming 8 8 8 8 8 8 8 8
Transformers
Module Number Key
Model Designation Code
Current Module
Model Mechanism Transition Controls Voltage Poles Enclosure Rating Number
K S P D, F K, M N, T all 100 GM29904-KA1
K S P D, F K, M V all 100 GM29904-KA2
K S P D, F K, M N, T all 200/400 GM29904-KA2
K S P D, F K, M V all 200 GM29904-KA3
K S P D ,F K, M V all 400 GM29904-KA4
K S P D, F K, M N, T, V all 600 GM29904-KA4
K S P D, F G, H, J N, T all 100 GM29904-KA5
K S P D, F G, H, J V all 100 GM29904-KA6
K S P D, F G, H, J N, T all 200/400 GM29904-KA6
K S P D, F G, H, J V all 200 GM29904-KA7
K S P D, F G, H, J V all 400 GM29904-KA8
K S P D, F G, H, J N, T, V all 600 GM29904-KA8
Please refer to instructions on page 5 for an explanation of how to use this table.
40 TP-6433 5/15
Field Connection Block
5, 6 7 15 11 7
1
16
17
2, 3, 4
12 1
2, 3,
11
4, 18
12
5, 6
10, 13
10, 13
9
8, 14
8, 14 9
GM21311-KA1
GM21311-KA3
GM21311-KA2
Quantity
Part Module Number
Item Number Description GM21311-KA1 GM21311-KA2 GM21311-KA3
1 GM21315 End section 1 1 1
2 GM22883 Strip, marker (1--10) 1 1 1
3 GM22884 Strip, marker (11--20) 1 1 1
4 GM22885 Strip, marker (21--30) 1 1
5 GM21339 Rail, DIN 1 1
5 GM47488 Rail, DIN 1
6 X-67-113 Screw, hex washer, thread-forming 2 2 2
7 GM22491 Decal 1
7 GM49198 Decal, field connection “G” bypass 1
7 GM71424 Decal 1
8 GM21312 Connector, 4-position 1
9 GM21338 Bracket, field connection kit 1 1
9 GM71422 Bracket, field connection 1
10 295145 Connector, 24-position 1 1
11 321025 Stop, end 1 1 2
12 GM21313 Block, terminal 9 5 12
13 GM21317 Harness 1 1
13 GM51339 Harness 1
14 GM21318 Harness 1 1
15 GM71423 Relay, time delay 1
16 X-6124-4 Socket 1
17 X-6124-5 Strap, holddown 1
18 GM71427 Strip, marker (31--40) 1
TP-6433 5/15 41
Neutral Assembly, 30--400 Amp
10
1
11
2
12
13 3
6
2
7
8
6158_8a
Quantity
Part Module Number
Item Number Description GM21070-KA1 GM21071-KA1 GM26317-KA1
1 X-6238-4 Bolt, hex cap 2 2
2 X-25-118 Washer, plain, 0.406 ID x 1 in. OD 4 4
3 GM20991 Bracket, neutral mounting, 30--400 A 1
3 GM25826 Bracket, neutral mounting 225--400 A 1
6 X-6207-12 Lug, terminal 1
6 X-6207-14 Lug, terminal, aluminum 1
7 X-6086-6 Washer, spring, 0.39 ID x 0.81 in. OD 2 2
8 X-83-7 Nut, hex, 3/8-16, zinc 2 2
9 X-465-6 Bolt, hex cap 7
10 X-6086-16 Washer, spring, 0.281 Id x 0.875 OD 7
11 X-6128-30 Standoff, insulator, 1/4-20 x 1 in. 2
12 GM28294 Bus, neutral 1
13 297712 Lug, terminal 3
42 TP-6433 5/15
Neutral Assembly, 600--1000 Amp
6
7
6158_9
Quantity
Part Module Number
Item Number Description GM21294-KA1 GM29496-KA1
1 X-6238-6 Bolt, hex cap 6 4
2 X-25-118 Washer, plain, 0.406 ID x 1 in. OD 12 8
3 GM20992 Bracket, neutral mounting 1 1
4 GM21010 Bus, neutral, 600-1200 A 1 1
5 297582 Lug, terminal, aluminum 3
5 295296 Lug, terminal, aluminum 2
6 X-6086-6 Washer, spring, 0.39 ID x 0.81 in. OD 6 4
7 X-83-7 Nut, hex, 3/8-16, zinc 6 4
TP-6433 5/15 43
Neutral Assembly, 1200--4000 Amp
12
12 13
11
3
14 4
5
1
10 2
3
4 4
9
5
6
8
4
3
7
6158_10
Quantity
Module
GM21078-KA2
GM21078-KA3
GM48923-KA1
GM48923-KA2
GM21078-KA1
44 TP-6433 5/15
Neutral Assembly, 1200--4000 Amp
Quantity
Module
GM21565-KA2
GM29799-KA1
GM21565-KA3
GM21565-KA4
GM21565-KA5
GM21565-KA6
GM83072-KA1
GM83072-KA2
GM21565-KA1
Item Part Number Description
1 GM14054 Channel, neutral support 1 1 1 1
1 GM39573 Channel, neutral support 1 1
2 X-6238-10 Bolt, hex cap 4 4
3 X-6086-6 Washer, spring, 0.39 ID x 0.81 in. OD 20 24 18 32 20 24 32 20 26
4 X-25-118 Washer, plain, 0.406 ID x 1 in. OD 28 36 30 52 28 36 52 32 44
5 GM12589 Bracket, neutral bus support 3 3 3 3 3
5 GM12588 Bracket, neutral bus support 3
6 X-6128-29 Standoff insulator, 3/8-16 x 2 in. 6 6 6 6 6 6 6 4 4
7 X-6238-11 Bolt, hex cap 6 6
7 X-6238-4 Bolt, hex cap 6 6 6 6 6 4 4
8 GM21310 Bus, neutral 1 2 2 2
8 GM39574 Bus, neutral 1 2
8 GM42809 Bus, neutral 3
8 GM81738 Bus, neutral 2 2
9 X-6238-1 Bolt, hex cap 8 8
9 X-6238-6 Bolt, hex cap 12 12 12 12 12 12 18
10 297605 Lug, terminal, aluminum 4 6 6 8 4 6 8 6 9
11 X-83-7 Nut, hex, 3/8-16, zinc 8 12 12 20 8 12 20 12 18
12 X-67-114 Screw, hex washer, thread-forming 18 18 18 18 18 18
13 297556 Decal, torque 1 1 1 1 1 1
14 353354 Lug, terminal 2 2
TP-6433 5/15 45
Contactor, Model KCS
30--104 Amp
30--104 Amp Shown P/N GM23274
3
1
1
2* 7*
1 3
4* 8
1 13
5*
14 Contactor Assembly
1 2*
3
1
1
9*
1
6*
10
4*
1
11*
1
5*
12* 6158_11
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
46 TP-6433 5/15
Contactor, Model KCS
30--104 Amp
Part
Item Number Description
1 See chart below Kit, coil
2 * Yoke, 30--104 A
2 * L-bracket, 150 A
3 294544 Rectifier (snubber no longer required because of improved rectifier)
4 * Retainer, core tube
5 * Core
6 * Ring, spacer
7 * Handle, manual operating
8 GM24251 Switch, miniature
9 * Harness, contactor
10 GM24239 Contacts, coil control
11 * Chute, arc
12 GM24252 Contact, auxiliary
13 GM24237 Lubrication kit, coil core tube
14 See chart below Contactor assembly
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
TP-6433 5/15 47
Contactor, Model KCS
150--200 Amp
30--104 Amp Shown P/N GM23274
3
1
1
2* 7*
1 3
4* 8
1 13
5*
14 Contactor Assembly
1 2*
3
1
1
9*
1
6*
10
4*
1
11*
1
5*
12* 6158_11
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
48 TP-6433 5/15
Contactor, Model KCS
150--200 Amp
150--200 Amp Contactor and Coil Kit Replacement Part Numbers
Part Number
Poles/Wires Voltage Contactor
Amps Code(s) Poles/Wires Codes(s) Voltage Assembly Coil Kit
150 N 2 C 208 GM26257 GM24276
150 N 2 D, F 220--240 GM26258 GM24277
150 N 2 G, H, J 380--416 GM26259 GM24278
150 N 2 K, M 440--480 GM26260 GM24279
150 N 2 N 600 GM26261 GM24280
150 T 3/4 solid neutral C 208 GM26262 GM24281
150 T 3/4 solid neutral D, F 220--240 GM26263 GM24282
150 T 3/4 solid neutral G, H, J 380--416 GM26264 GM24283
150 T 3/4 solid neutral K, M 440--480 GM26265 GM24284
150 T 3/4 solid neutral N 600 GM26266 GM24285
150 V 4/4 switched neutral C 208 GM26272 GM24281
150 V 4/4 switched neutral D, F 220--240 GM26273 GM24282
150 V 4/4 switched neutral G, H, J 380--416 GM26274 GM24283
150 V 4/4 switched neutral K, M 440--480 GM26275 GM24284
150 V 4/4 switched neutral N 600 GM26276 GM24285
150 W 4/4 overlapping neutral C 208 GM26282 GM24281
150 W 4/4 overlapping neutral D, F 220--240 GM26283 GM24282
150 W 4/4 overlapping neutral G, H, J 380--416 GM26284 GM24283
150 W 4/4 overlapping neutral K, M 440--480 GM26285 GM24284
150 W 4/4 overlapping neutral N 600 GM26286 GM24285
200 N 2 C 208 GM26287 GM24276
200 N 2 D, F 220--240 GM26288 GM24277
200 N 2 G, H, J 380--416 GM32226 GM24278
200 N 2 K, M 440--480 GM32228 GM24279
200 T 3/4 solid neutral C 208 GM26289 GM24281
200 T 3/4 solid neutral D, F 220--240 GM26290 GM24282
200 T 3/4 solid neutral G, H, J 380--416 GM32227 GM24283
200 T 3/4 solid neutral K, M 440--480 GM32229 GM24284
200 W 4/4 overlapping neutral C 208 GM32284 GM24281
200 W 4/4 overlapping neutral D, F 220--240 GM32375 GM24282
200 W 4/4 overlapping neutral G, H, J 380--416 GM32376 GM24283
200 W 4/4 overlapping neutral K, M 440--480 GM32377 GM24284
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
TP-6433 5/15 49
Contactor, Model KCS (Connection Code S)
230 Amp
30--104 Amp Shown P/N GM23274
3
1
1
2* 7*
1 3
4* 8
1 13
5*
14 Contactor Assembly
1 2*
3
1
1
9*
1
6*
10
4*
1
11*
1
5*
12* 6158_11
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
50 TP-6433 5/15
Contactor, Model KCS (Connection Code S)
230 Amp
Part
Item Number Description
1 See chart below Kit, coil
2 * Yoke, 30--104 A
2 * L-bracket, 150 A
3 294544 Rectifier (snubber no longer required because of improved rectifier)
4 * Retainer, core tube
5 * Core
6 * Ring, spacer
7 * Handle, manual operating
8 GM24251 Switch, miniature
9 * Harness, contactor
10 GM24239 Contacts, coil control
11 * Chute, arc
12 GM24252 Contact, auxiliary
13 GM24237 Lubrication kit, coil core tube
14 See chart below Contactor assembly
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
TP-6433 5/15 51
Contactor, Model KCS & KCP (Connection Code S)
150--400 Amp (2-, 3-pole KCP)
225, 260, 400 Amp (KCS)
7* 6
22*
1 21*
2 1
23
1
5
1
3*
Molded base
8
4
Shaft 4
4
9 10*
Model KCS 400 Amp Shown (P/N GM19116)
4
11*
4
12*
13*
14*
4
4 20*
17* 15*
18*
16* 16* 6158_13
19*
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
52 TP-6433 5/15
Contactor, Model KCS & KCP (Connection Code S)
150--400 Amp (2-, 3-pole KCP)
225, 260, 400 Amp (KCS)
Part
Item Number Description
1 See chart Kit, coil
2 294544 Rectifier (snubber no longer required because of improved rectifier)
3 * Lug
4 See chart Contact kit
5 GM24237 Lubrication kit, coil core tube
6 GM24240 Barrier
7 * Handle, manual operating
8 321992 Switch, miniature
9 GM24250 Contact, auxiliary
10 * Harness, contactor
11 GM41971 Contacts, coil control
12 * Screw, Phillips self-tapping
13 * Locknut, #10-32
14 * Link, lower drive
15 * Screw, #10-32 Allen head
16 * Bracket, drive
17 * Nut, hex
18 * Washer, lock
19 * Link, upper drive
20 * Screw, #10-32 shoulder screw
21 * Terminal, engine start
22 * Frame
23 See next page Contactor assembly
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
TP-6433 5/15 53
Contactor, Model KCS & KCP (Connection Code S)
150--400 Amp (2-, 3-pole KCP)
225, 260, 400 Amp (KCS)
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
54 TP-6433 5/15
Contactor, Model KCS & KCP (Connection Code S)
150--400 Amp (2-, 3-pole KCP)
225, 260, 400 Amp (KCS)
Use this table to identify the switch’s contactor part number.
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
TP-6433 5/15 55
Contactor, Model KCS & KCP (Connection Code S)
150--400 Amp (4-pole KCP)
600--1200 Amp (KCS), 800--1200 Amp KCC, KCP
51*
16* 14*
11
10*
8
9*
12*
15* 6158_14
GM17922
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
56 TP-6433 5/15
Contactor, Model KCS & KCP (Connection Code S)
150--400 Amp (4-pole KCP)
600--1200 Amp (KCS), 800--1200 Amp KCC, KCP
Part Part
Item Number Description Item Number Description
1 See chart Kit, coil 28 * Insulator, shaft
2 See chart Solenoid assembly (includes coil kit) 29 * Washer, flat
3 GM24312 Contact, moveable arcing 30 * Washer, disc
4 GM24313 Contact assembly, moveable arcing and main 31 * Nut, hex
5 GM24314 Contact kit, stationary arcing 32 * Screw, 1/4-20 x 3/8 in.
6 GM24311 Contact assembly, stationary 33 * Contact, arcing
7 GM24320 Contact, coil control 34 * Nut, hex
8 GM24237 Lubrication kit 35 * Washer, disc
9 * Handle, manual operating 36 * Washer, flat
10 * Chute, arc 37 * Plate, terminal
11 GM63213 Cover, pole 38 * Bracket, arc chute mounting
12 * Nut, insulator 39 * Block, contact
13 * Lug 40 * Pin, clevis
14 * Cover, rectifier 41 * Screw, drive link
15 * Switch, miniature 42 294544 Rectifier (snubber no longer required
16 * Terminal, engine start because of improved rectifier)
17 * Screw, shunt 43 * Bracket, solenoid retaining
18 * Bracket, spring 44 * Frame, solenoid
19 * Retainer, spring 45 * Screw, rectifier cover
20 * Spring, arcing contact 46 * Cover, rectifier
21 * Pin, pivot 47 * Screw, mounting
22 * Pin, cotter 48 * Screw, contact mounting
23 * Contact assembly, moveable arcing contact 49 * Washer, lock
24 * Cover, contact 50 * Washer, flat
25 * Bolt, hex head 51 * Harness, contactor
26 * Washer, lock
27 * Clamp, shaft
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
TP-6433 5/15 57
Contactor, Model KCS & KCP (Connection Code S)
150--400 Amp (4-pole KCP)
600--1200 Amp (KCS), 800--1200 Amp KCC, KCP
25*
18* 19* 20*
17*
26*
24* 27*
28*
3 20*
23*
22* 21* 19*
24*
Moveable Arcing Contact Kit
32* 23*
33* 5
29*
30*
Moveable Contact Kit 31*
1
39*
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
58 TP-6433 5/15
Contactor, Model KCS & KCP (Connection Code S)
150--400 Amp (4-pole KCP)
600--1200 Amp (KCS), 800--1200 Amp KCC, KCP
Part Part
Item Number Description Item Number Description
1 See chart Kit, coil 28 * Insulator, shaft
2 See chart Solenoid assembly (includes coil kit) 29 * Washer, flat
3 GM24312 Contact, moveable arcing 30 * Washer, disc
4 GM24313 Contact assembly, moveable arcing and main 31 * Nut, hex
5 GM24314 Contact kit, stationary arcing 32 * Screw, 1/4-20 x 3/8 in.
6 GM24311 Contact assembly, stationary 33 * Contact, arcing
7 GM24320 Contact, coil control 34 * Nut, hex
8 GM24237 Lubrication kit 35 * Washer, disc
9 * Handle, manual operating 36 * Washer, flat
10 * Chute, arc 37 * Plate, terminal
11 GM63213 Barrier 38 * Bracket, arc chute mounting
12 * Nut, insulator 39 * Block, contact
13 * Lug 40 * Pin, clevis
14 * Cover, rectifier 41 * Screw, drive link
15 * Switch, miniature 42 294544 Rectifier (snubber no longer required
16 * Terminal, engine start because of improved rectifier)
17 * Screw, shunt 43 * Bracket, solenoid retaining
18 * Bracket, spring 44 * Frame, solenoid
19 * Retainer, spring 45 * Screw, rectifier cover
20 * Spring, arcing contact 46 * Cover, rectifier
21 * Pin, pivot 47 * Screw, mounting
22 * Pin, cotter 48 * Screw, contact mounting
23 * Contact assembly, moveable arcing contact 49 * Washer, lock
24 * Cover, contact 50 * Washer, flat
25 * Bolt, hex head 51 * Harness, contactor
26 * Washer, lock
27 * Clamp, shaft
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
TP-6433 5/15 59
Contactor, Model KCC/KCS/KCP/KBS/KBP (Connection Code B)
150--600 Amp KCC/KBC/KCP/KBP/KBS
260--600 Amp KCS
18
17*
6*
12*
5* 1
8* 15*
16*
7*
11*
3 2 13*
16*
14*
9*
6158_14
GM17922
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
60 TP-6433 5/15
Contactor, Model KCC/KCS/KCP/KBS/KBP (Connection Code B)
150--600 Amp KCC/KBC/KCP/KBP/KBS
260--600 Amp KCS
Part Part
Item Number Description Item Number Description
1 See chart Kit, coil 9 * Pin, clevis
2 See chart Solenoid assembly 10 * Screw, link pin retaining (not shown)
(entire solenoid with frame, coil, core tube, 11 * Rectifier
core spring, and core and link) 12 * Bracket, solenoid retaining
3 GM66285 Contacts, coil clearing 13 * Frame, solenoid
4 GM24237 Lubrication kit 14 * Screw, rectifier cover
5 * Handle, manual operating 15 * Screw, bracket mounting
6 * Lug 16 * Screw, solenoid mounting, 1/4-20 x 3/4 in.
7 * Cover, rectifier 17 * Harness, contactor
8 * Auxiliary contact assy. 18 See next Contactor assembly
page
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
TP-6433 5/15 61
Contactor, Model KCS/KCP (Connection Code B)
150--600 Amp KCP
260--600 Amp KCS
Use this table to identify KCS switch contactor part number.
62 TP-6433 5/15
Contactor, Model KCC (Connection Code B)
150--600 Amp KCC
Use this table to identify KCC switch contactor part number.
TP-6433 5/15 63
Contactor, Model KCC, KCS, & KCP
1600--3000 Amp
P/N GM20394 1600 Amp Shown
13*
11* 14*
15* 16*
12* 9*
18*
4 Solenoid Assembly
(includes entire solenoid with
frame, coils, core tube, core
spring, core, and link)
5
17*
18*
3 6158_16
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
64 TP-6433 5/15
Contactor, Model KCC, KCS, & KCP
1600--3000 Amp
Part
Item Number Description
1 See chart Kit, coil
2 See chart Solenoid assembly
3 GM69956 Contact, coil control
4 See chart Module, control (includes item 5)
5 See chart Relay, control module (SER, ERR)
6 GM24237 Lubrication kit
9 * Barrier
21 10 * Cover
11 * Lug
12 * Switch, miniature
13 * Contact assembly, moveable
14 * Contact assembly, stationary
14 GM66138 Contact assembly, stationary (1600 A)
15 * Contact, moveable arcing
16 * Contact, stationary arcing
17 * Chute, arc
18 * Contacts, auxiliary
21 GM61745 Handle kit, contactor adjustment
Special Tools
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
TP-6433 5/15 65
Contactor, Model KCS & KCP
4000 Amp
8*
7*
28*
29*
6*
9*
3 Weight
10*
11*
15* 12*
13*
16*
14*
3 17*
22* 18*
24* 19*
4
25*
20*
21*
1 5
23*
2
27* 26* 6158_17
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
66 TP-6433 5/15
Contactor, Model KCS & KCP
4000 Amp
Part
Item Number Description
1 See chart Kit, coil
2 See chart Resistor
3 GM24238 Contact, coil control
4 294544 Rectifier (snubber no longer required because of improved rectifier)
5 GM24237 Lubrication kit
6 * Harness, contactor
7 * Handle, manual operating
8 * Lug
9 * Spring, inside
10 * Spring, outside
11 * Tube, spring
12 * Rod
13 * Plate, retaining
14 * Pin, pivot
15 * Pin, cotter
16 * Screw, coil clamping
17 * Tube, core
18 * Stem, core and link assembly
19 * Washer, leather
20 * Plate, cover
21 * Stop, core
22 * Cover, rectifier
23 * Panel, rectifier mounting
24 * Link, upper drive
25 * Screw, mounting
26 * Link, lower drive
27 * Screw, #10-32 shoulder
28 * Switches, miniature
29 * Contacts, auxiliary
Item 2, Resistor
Voltage Code(s) Voltage Part Number
C 208 GM24249
D, F 220--240 GM24246
G, H, J 380--416 GM24247
M 460--480 GM24248
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
TP-6433 5/15 67
Contactor, 4000 Amp
With Decision-Maker MPAC
ATS1200 ATS1500
6 5
1
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
68 TP-6433 5/15
Contactor, 4000 Amp
With Decision-Maker MPAC
Item
1 GM93665 Kit, contact adjustment handle (includes maintenance handle,
adjusting pin, adjusting hub)
2 GM93666 Arc Chute
3 GM93667 Contact assembly, moveable
4 GM93668 Contact assembly, stationary
5 GM93679 Kit, frame cover insulator
6 See chart Solenoid assembly (include 1 entire solenoid with frame, coils, core
tube, core spring, core, and link)
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
TP-6433 5/15 69
Contactor, Model KGP
100--400 Amp
7
8
11
10
9
5 2
12
14 22
21
19 17
13
20 18
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
70 TP-6433 5/15
Contactor, Model KGP
100--400 Amp
Item Description Part Number
1 Lugs, cable connection 321743
2 Interlock assembly GM39154
3 Switch, roller arm limit 321818
4 Switch assembly, position indicator s GM39135
5 Switch, limit 321821
6 Switch assembly GM39153
7 Panel, top power, 2-pole GM39136
7 Panel, top power, 3-pole GM39137
7 Panel, top power, 4-pole GM39138
8 Switch assembly, limit GM39156
9 Solenoid, ATS release 321815
10 Switch, roller arm limit 321818
11 Arc chute assembly GM39145
12 Panel, bottom power, 2-pole GM39142
12 Panel, bottom power, 3-pole GM39143
12 Panel, bottom power, 4-pole GM39144
13 Switch assembly, limit GM39155
14 Solenoid assembly Volts
120 GM39159
208/240 GM39160
380/415 GM39161
480 GM39162
575/600 GM39163
17 Switch, simulated roller limit GM39164
18 Rectifier GM39166
18 Rectifier (above 380 V) GM39165
19 Module, cam GM39146
20 Solenoid assembly Volts
120 GM39147
208 GM39148
240 GM39149
380/415 GM39150
480 GM39151
575/600 GM39152
21 Insulator, switch 362203
22 SCR Amp Volts
50 480 & below GM49357
75 480 & below GM49372
50 600 GM49373
75 600 GM49374
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
TP-6433 5/15 71
Contactor, Model KGP
600--1200 Amp
3
2
9
1
10
16
20
8
4
6
11
12
14
20
15
13 18
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
72 TP-6433 5/15
Contactor, Model KGP
600--1200 Amp
Part Number by Amperage
Item Description 600 800 1000 1200
1 Lugs, normal 321843 321853 321854 321854
2 Lugs, emergency 321744 321745 321746 321746
3 Lugs, load 321744 321745 321746 321746
4 Contact assembly, stationary bypass* 321847 346583
321895 346583 321895 346583 321895
5 Contact assembly, stationary, ATS* 321847 346583 346583 346583
6 Arc chute assembly kit* 321753 321753 321753 321753
7 Contact assembly, moveable* 321876 321880 321880 321880
Contact, moveable (switched neutral)* 321876 321816 321816 321816
* All kits include the parts for one contact, therefore, each pole requires two kits.
Part Number by Amperage
Item Description 600 800 1000 1200
8 ATS Main operating coils
Voltage System Part Numbers By Amperage
Volts Ph Wire Coil Volts Pole 600 800 1000 1200
120 1 2 120 2 Consult factory Consult factory Consult factory Consult factory
120/240 1 2 240 2 Consult factory Consult factory Consult factory Consult factory
120/240 1 2 240 3 321811 321813 321813 321813
120/240 3 4 240 3 321811 321813 321813 321813
120/208 3 4 208 3,4 321811 321813 321813 321813
480 3 3 480 3 321812 321814 321814 321814
277/480 3 4 480 3 321812 321814 321814 321814
277/480 3 4 480 4 321812 321814 321814 321814
240/416 3 4 416 3 Consult factory Consult factory Consult factory Consult factory
Voltage Part Number
9 Bypass stepdown transformer 120/240 321864
25VA, 24 volt secondary 208/416 321844
220/440 321845
240/480 321846
380 321894
575 321848
600 321849
10 Switch 321819
Bypass normal position
BSS emergency position
BSS normal position
Limit switch DPOT, lever actuator
11 ATS auto location switch 321851
ATS test Location switch 321852
Crank limit switches 321818
ATS isolate Location switch 321851
Limit switch DPOT, roller actuator 321852
12 ATS emergency position switch (SPDT) 296298 (DPDT) 321758
13 ATS normal position switch (auxiliary contact) 296299 321855
14 ATS normal position coil cutout switch DPDT 321758
15 ATS emergency position coil cutout switch DPDT 321856
16 ATS solenoid disconnect switch
Operator 2-position maintain 321773
Contact block N.O. 296300
Contact block N.O. 321857
17 Solenoid 321858
Emergency interlock
Normal interlock
18 Crank mechanism solenoid 321858
19 Bypass permissive pushbutton
Operator pushbutton 321887
Contact block N.O. 321888
20 SCR Amp Volts
50 480 & below GM49357
75 480 & below GM49372
50 600 GM49373
75 600 GM49374
TP-6433 5/15 73
Contactor, Model KGP
1600--3000 Amp
16
20
7
19
17
13
12 14
15
6
11
8
22
10
9
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
74 TP-6433 5/15
Contactor, Model KGP
1600--3000 Amp
Part Number by Amperage
Item Description 1600 2000 3000
1 Cable connection at rear 321746 (2) 321746 321746
2 Contact assembly, stationary (bypass)* 321870 321870 321871
3 Contact assembly, stationary (ATS)* 321870 321870 321871
4 Arc chute assembly* 321872 321872 321872
5 Contact assembly, moveable* 321757 321757 321873
* All kits include the parts for one contact, therefore, each pole requires two kits.
Item Description Part Number by Amperage
6 ATS Main operating coils
Volts Phase Wire Coil Volts Pole 1600 2000 3000
7 120 1 2 120 2 Consult factory Consult factory Consult factory
120/240 1 3 240 3 321809 321809 321809
240 3 3 240 4 321809 321809 321809
120/208 3 4 208 3,4 321809 321809 321809
480 3 3 480 3 321810 321810 321810
575 3 3 575/600 3 Consult factory Consult factory Consult factory
277/480 3 4 480 3,4 321810 321810 321810
240/416 3 4 416 3 Consult factory Consult factory Consult factory
Voltage Part Number
8 Bypass stepdown transformer 120/240 321864
24 volt secondary 208/416 321844
220/440 321845
240/480 321846
380 321894
575 321848
600 321849
9 ATS normal position coil cutout switch 321889
10 ATS emergency position coil cutout switch 321890
11 ATS emergency position switch 296303, 321877, 321878, 321879
12 ATS normal position switch 296304, 321881, 321882, 321883
13 Crank handle limit switch 321851
14 ATS auto location switch 321821
15 ATS isolate/remove location switch 321851
16 Location switch 321821
ATS isolate
ATS test
17 Position switch 321819
Bypass emergency
Bypass normal
18 ATS latched limit switch 321818
19 ATS solenoid disconnect switch
Operator 2-position maintain 321772
Contact block N.O. (1) 321774
Contact block N.O. (2) 321888
Contact block mounting plate 321817
20 Bypass interlock solenoid 321884
21 Crank enable solenoid 321885
22 SCR Amp Volts
50 480 & below GM49357
75 480 & below GM49372
50 600 GM49373
75 600 GM49374
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
TP-6433 5/15 75
Contactor, Model KGS
150--400 Amp
Note: See pages 78 and 80 for detailed view of the contactors.
7 1
8
11
10
9
6
5 2
3
12
15
14 13
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
76 TP-6433 5/15
Contactor, Model KGS
150--400 Amp
Item Description Part Number
1 Lugs, cable connection 321743
2 Interlock assembly GM39154
3 Switch, roller arm limit 321818
4 Switch assembly, position indicator GM39135
5 Switch, limit 321821
6 Switch assembly GM39153
7 Panel, top power, 4-pole GM39138
7 Panel, top power, 3-pole GM39137
7 Panel, top power, 2-pole GM39136
8 Switch assembly, limit GM39156
9 Solenoid, ATS release 321815
10 Switch, roller arm limit 321818
11 Arc chute assembly GM39145
12 Panel, bottom power, 4-pole GM39141
12 Panel, bottom power, 3-pole GM39140
12 Panel, bottom power, 2-pole GM39139
13 Switch assembly, limit GM39155
14 Solenoid assembly Volts
120 GM39159
208/240 GM39160
380/415 GM39161
480 GM39162
575/600 GM39163
15 SCR Amp Volts
50 480 & below GM49357
75 480 & below GM49372
50 600 GM49373
75 600 GM49374
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
TP-6433 5/15 77
Contactor, Model KGS
150--400 Amp Top Power Panel Details
1
2 8
7
3
10
9
17
13
6
12
4
5
18
16
11
24
26
27
22
29
30
28
23
31
20
37
21 35
19 34
36
33 32
38 39
25
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
78 TP-6433 5/15
Contactor, Model KGS
150--400 Amp Top Power Panel Details
Part
Item Number Description
1 * Panel assembly, power
2 * Linkage assembly, drive
3 * Pin, shoulder (lock)
4 * Bushing, fork
5 * Spacer, limit switch
6 See page 77 Switch assembly, limit
7 * Washer, split lock, 1/4
8 * Nut, hex jam, 1/4-20
9 * Cam
10 * E-ring
11 * Mid stop assembly
12 * Washer, flat, 3/8
13 * Washer, split lock, 3/8
16 * QMQB assembly
17 * Hex head countersunk, 3/8-16 x .63
18 * Screw, bind head ext sems, 8-32 x .50
19 * Bracket, solenoid
20 * Washer, flat, 1/4
21 * Hex head countersunk, 1/4-20 x 1.75
22 * Lock, pin
23 * Stud, solenoid
24 * Lever, solenoid
25 See page 77 Solenoid, ATS release
26 * Shaft, solenoid
27 * E-ring
28 * Washer, #10 flat
29 * Washer, #10 split lock
30 * Screw, hex head machine, 10-32 x .50
31 * E-ring
32 * —
33 See page 77 Switch, roller arm limit
34 * #8 int. tooth l/w
35 * Socket head countersunk, 8-32 x .38
36 * M/s, round head, 4-40 x 1.25
37 * Spacer
38 * Washer
39 * Spring, sol. plunger
40 * QMBQ kit (includes items 3, 11, 16, and 24)
* Serviceable items without part numbers are available by recording the serial numbers and model
designation and contacting your supplier of Kohler Co. parts.
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
TP-6433 5/15 79
Contactor, Model KGS
150--400 Amp Bottom Power Panel Details
26
33
12
4
2 10
19 9
32
25 18
27
22
20 5
6 1 17 6
5 11
13
35
7
6
28 3
6
29 31 36
34
16 30
14
21
5 8
23
24
15
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
80 TP-6433 5/15
Contactor, Model KGS
150--400 Amp Bottom Power Panel Details
Part
Item Number Description
1 * Bushing, fork
2 * Handle, manual
3 * Actuator, limit switch
4 * Grip, handle
5 * Nut, hex jam, 1/4-20
6 * Washer, split lock washer, 1/4
7 * Washer, flat, 1/4
8 * Bracket, lug
9 * Cam
10 * E-ring
11 * Spacer, limit switch
12 * Screw, rwd head ext sems, 8-32 x .31
13 * Clamp
14 * Pin, solenoid
15 * Bracket, plug, 25-pin
16 * Linkage, drive
17 See page 77 Switch assembly, limit
18 * Spacer
19 * Handle
20 * Stud, connecting
21 * Stud
22 * Washer, split lock washer, 3/8
23 * Washer, flat, 3/8
24 * Hex head countersunk, 1/4-20 x .63
25 * Socket head countersunk, 1/4-20 x .75
26 * Screw, bind head ext sems, 8-32 x .50
27 * Nut, hex, 3/8-16 grade 8
28 * Socket head countersunk, 1/4-20 x .63
29 * M/s, flat countersunk head, 1/4-20 x 1.13
30 * Barrier
31 * Skid
32 * Label, position lock
33 * Cover
34 * Panel assembly, power
35 See page 77 Solenoid assembly
36 * Bracket, stud
37 * Harness (not shown)
* Serviceable items without part numbers are available by recording the serial numbers and model
designation below and contacting your supplier of Kohler Co. parts.
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
TP-6433 5/15 81
Contactor, Model KGS
600--1200 Amp
3
2
9
1
10
16
8
4
6
11
12
14
15
19
13 18
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
82 TP-6433 5/15
Contactor, Model KGS
600--1200 Amp
Part Number by Amperage
Item Description 600 800 1000 1200
1 Lugs, normal 321843 321853 321854 321854
2 Lugs, emergency 321744 321745 321746 321746
3 Lugs, load 321744 321745 321746 321746
4 Contact assembly bypass, stationary* 321847 346583 346583 346583 321895
5 Contact assembly, stationary, ATS* 321847 346583 321895 346583 321895 346583
6 Arc chute assembly kit* 321753 321753 321753 321753
7 Contact assembly, moveable* 321876 321880 321880 321880
7 Contact, moveable (switched neutral)* 321876 321816 321816 321816
* All kits include the parts for one contact; therefore, each pole requires two kits.
Part Number by Amperage
Item Description 600 800 1000 1200
8 ATS Main operating coils
Voltage System Part Numbers By Amperage
Volts Ph Wire Coil Volts Pole 600 800 1000 1200
120 1 2 120 2 321859 321860 321860 321860
120/240 1 2 240 2 321861 321862 321862 321862
120/240 1 2 240 3 321865 321862 321862 321862
120/240 3 4 240 3 321865 321862 321862 321862
120/208 3 4 208 3,4 321866 296296 296296 296296
480 3 3 480 3 321867 296297 296297 296297
575 3 3 575/600 3 321868 Consult factory Consult factory Consult factory
277/480 3 4 480 3 321867 296297 296297 296297
277/480 3 4 480 4 321869321814 296297 296297 296297
240/416 3 4 416 3 321867 296297 296297 296297
Voltage Part Number
9 Bypass stepdown transformer 120/240 321864
25VA, 24 volt secondary 208/416 321844
220/440 321845
240/480 321846
380 321894
575 321848
600 321849
10 Switch 321819
Bypass emergency position
Bypass normal position
BSS emergency position
BSS normal position
Limit switch DPDT, lever actuator
11 ATS auto location switch 321851
ATS test Location switch 321852
Crank limit switches 321818
ATS isolate location switch 321851
Limit switch DPDT, roller actuator 321852
12 ATS emergency position switch (SPDT) 296298 (DPDT) 321758
13 ATS normal position switch (auxiliary contact) 296299 321855
14 ATS normal position coil cutout switch DPDT 321758
15 ATS emergency position coil cutout switch DPDT 321856
16 ATS solenoid disconnect switch
Operator 2-position maintain 321773
Contact block N.O. 296300
Contact block N.O. 321857
17 Solenoid 321858
Emergency interlock
Normal interlock
18 Crank mechanism solenoid 321858
19 SCR Amp Volts
50 480 & below GM49357
75 480 & below GM49372
50 600 GM49373
75 600 GM49374
TP-6433 5/15 83
Contactor, Model KGS
1600--3000 Amp
16
20
7
19
17
13
12 14
15
6
11
8
10
9
21
21
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
84 TP-6433 5/15
Contactor, Model KGS
1600--3000 Amp
Part Number by Amperage
Item Description 1600 2000 3000
1 Cable connection at rear 321746 (2) 321746 321746
2 Contact assembly, stationary (bypass)* 321870 321870 321871
3 Contact assembly, stationary (ATS)* 321870 321870 321871
4 Arc chute assembly* 321872 321872 321872
5 Contact assembly, moveable* 321757 321757 321873
* All kits include the parts for one contact, therefore, each pole requires two kits.
6 ATS Main operating coils
Volts Phase Wire Coil Volts Pole 1600 2000 3000
120/240 1 3 240 3 321891 321891 321891
240 3 3 240 3 321891 321891 321891
240 3 4 240 4 321893 321893 321893
120/280 3 4 208 3 321892 321892 321892
120/208 3 4 208 4 321895 321895 321895
480 3 3 480 3 296301 296301 296301
277/480 3 4 480 3 296301 296301 296301
277/480 3 4 480 4 296302 296302 296302
240/416 3 4 416 3 321896 321896 321896
Voltage Part Number
7 Bypass stepdown transformer 120/240 321864
24 volt secondary 208/416 321844
220/440 321845
240/480 321846
380 321894
575 321848
600 321849
8 ATS normal position coil cutout switch 321874
9 ATS emergency position coil cutout switch 321875
10 ATS emergency position switch 296303, 321877, 321878, 321879
11 ATS normal position switch 296304, 321881, 321882, 321883
12 Crank handle limit switch 321851
13 ATS auto location switch 321821
14 ATS isolate/remove location switch 321851
15 Location switch 321821
ATS isolate
ATS test
16 Position switch 321819
Bypass emergency
Bypass normal
17 ATS latched limit switch 321818
18 ATS solenoid disconnect switch
Operator 2-position maintain 321772
Contact block N.O. (1) 321774
Contact block N.O. (2) 321888
Contact block mounting plate 321817
19 Bypass interlock solenoid 321884
20 Crank enable solenoid 321885
21 SCR Amp Volts
50 480 & below GM49357
75 480 & below GM49372
50 600 GM49373
75 600 GM49374
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
TP-6433 5/15 85
Contactor, Model KSP
100--400 Amp
Item 1 Contactor harness is not shown.
8
2
4, 5, 6
86 TP-6433 5/15
Contactor, Model KSP
100--400 Amp
100--200-Amp Modules
Quantity
Module
GM30222-KA10
GM30222-KA11
GM30222-KA12
GM30222-KA1
GM30222-KA2
GM30222-KA3
GM30222-KA4
GM30222-KA5
GM30222-KA6
GM30222-KA7
GM30222-KA8
GM30222-KA9
Item Part Number Description
1 GM29448 Harness, contactor 1 1 1
1 GM29449 Harness, contactor 1 1 1
1 GM32466 Harness, contactor 1 1 1
1 GM32465 Harness, contactor 1 1 1
2 X-6207-6 Lug, terminal, aluminum 6 9 12 6 9 12
2 GM28413 Lug, terminal 6 9 12 6 9 12
3 GM31854 Terminal, ATS lug sensing 6 9 12 6 9 12
3 GM31855 Terminal, ATS lug sensing 6 9 12 6 9 12
4 X-25-20 Washer, plain, .312 ID x .75 OD 6 9 12 6 9 12
4 X-25-18 Washer, plain, .391 ID x .875 in. OD 12 18 24 12 18 24
5 X-6086-24 Washer, spring 6 9 12 6 9 12
5 X-6086-25 Washer, spring 6 9 12 6 9 12
6 X-465-2 Bolt, hex cap 6 9 12 6 9 12
6 X-125-5 Bolt, hex cap 6 9 12 6 9 12
6 X-82-6 Bolt, hex cap 6 9 12 6 9 12
7 321330 Boot, connector 2 2 2 2 2 2 2 2 2 2 2 2
8 GM29048 Contactor, PT, series, 100 A. 2 P 1 1
8 GM29050 Contactor, PT, series, 100 A. 3 P 1 1
8 GM29052 Contactor, PT, series, 100 A. 4 P 1 1
8 GM29049 Contactor, PT, series, 200 A. 2 P 1 1
8 GM29051 Contactor, PT, series, 200 A. 3 P 1 1
8 GM29053 Contactor, PT, series, 200 A. 4 P 1 1
See page 88 for contactor components
400-Amp Modules
Quantity
Module
GM30223-KA1
GM30223-KA2
GM30223-KA3
GM30223-KA4
GM30223-KA5
GM30223-KA6
Item Part Number Description
1 GM29450 Harness, contactor 1 1 1
1 GM32467 Harness, contactor 1 1 1
2 X-6207-9 Lug, terminal, aluminum 6 9 12 6 9 12
3 GM31855 Terminal, ATS lug sensing 6 9 12 6 9 12
4 X-25-118 Washer, plain, 0.406 ID x 1 in. OD 12 18 24 12 18 24
5 X-6086-24 Washer, spring, 0.39 ID x 0.81 in. OD 6 9 12 6 9 12
6 X-6238-4 Bolt, hex cap 6 9 12 6 9 12
6 X-83-7 Nut, hex, 3/8-16, zinc 6 9 12 6 9 12
7 321330 Boot, connector 2 2 2 2 2 2
8 GM29054 Contactor, PT, series, 400 A. 2 P 1 1
8 GM29055 Contactor, PT, series, 400 A. 3 P 1 1
8 GM29056 Contactor, PT, series, 400 A. 4 P 1 1
See page 88 for contactor components
TP-6433 5/15 87
Contactor, Model KSP
100--400 Amp Contactor Components
2 4
10 3 8
5
13
12
7
9
6 11
14
6158_20
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
88 TP-6433 5/15
Contactor, Model KSP
100--400 Amp Contactor Components
Part
Item Number Description
1 * Unit, current-carrying (without arc chutes)
2 GM32477 Chute, arc, 100 A
2 GM32478 Chute, arc, 200 A
2 GM32479 Chute, arc, 400 A
3 GM32480 Clip, spring, 100 A
3 GM32481 Clip, spring, 200 A
3 GM32482 Clip, spring, 400 A
4 * Unit, mechanical
5 * Board, circuit (bridge rectifier)
6 GM32475 Handle, manual
7 GM32483 Switch, control
8 GM32484 Barrier, auxiliary contact
9 GM32485 Switch, auxiliary
10 GM32486 Indicator, ON-OFF (A)
11 GM32487 Indicator, ON-OFF (B)
12 See chart Coil, closing
13 GM32496 Coil, select
14 GM32498 Coil, trip, 100/200 A
14 GM32499 Coil, trip, 400 A
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
TP-6433 5/15 89
Contactor, Model KSP
600 Amp
2
7
4, 5, 6
6158_20
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
90 TP-6433 5/15
Contactor, Model KSP
600 Amp
Quantity
Module
GM30224-KA1
GM30224-KA2
GM30224-KA3
GM30224-KA4
GM30224-KA5
GM30224-KA6
Item Part Number Description
1 GM29451 Harness, contactor 1 1 1
1 GM32464 Harness, contactor 1 1 1
2 297981 Lug, terminal, aluminum 6 9 12 6 9 12
3 GM31855 Terminal, ATS lug sensing 6 9 12 6 9 12
4 X-25-118 Washer, plain, 0.406 ID x 1 in. OD 20 30 40 20 30 40
5 X-6086-6 Washer, spring 12 18 24 12 18 24
6 X-6238-17 Bolt, hex cap (normal lugs) 4 6 8 4 6 8
6 X-6238-5 Bolt, hex cap (emergency lugs) 4 6 8 4 6 8
6 X-6238-6 Bolt, hex cap (load lugs) 4 6 8 4 6 8
6 X-83-7 Nut, hex, 3/8-16, zinc (normal and load lugs) 8 12 16 8 12 16
7 321330 Boot, connector 2 2 2 2 2 2
8 GM29057 Contactor, PT, series, 600 A. 2 P 1 1
8 GM29058 Contactor, PT, series, 600 A. 3 P 1 1
8 GM29060 Contactor, PT, series, 600 A. 4 P 1 1
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
TP-6433 5/15 91
Contactor, Model KSP
600 Amp Contactor Components
7
5
10
9
13
4
14 8
15
6158_20
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
92 TP-6433 5/15
Contactor, Model KSP
600 Amp Contactor Components
Part
Item Number Description
1 GM32471 Chute, arc, 600 A
2 * Unit, mechanical
3 * Board, circuit (bridge rectifier)
4 GM32476 Handle, manual
5 GM32483 Switch, control
6 GM32484 Barrier, auxiliary contact
7 GM32485 Switch, auxiliary
8 GM32494 Coil, closing, 2-pole, 3-pole
8 GM32495 Coil, closing, 4-pole
9 GM32497 Coil, select
10 GM32500 Coil, trip
11 GM32472 Cover, terminal, 2-pole
11 GM32473 Cover, terminal, 3-pole
11 GM32474 Cover, terminal, 4-pole
12 * Contact, fixed A-side
13 * Contact, fixed B-side
14 * Contact, moving A-side
15 * Contact, moving B-side
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
TP-6433 5/15 93
Contactor, Model KSS
40--260 Amp
7 9
2
6
4* 3* 6158_18
Part
Item Number Description
1 362081 Contacts, auxiliary
2 362081 Contacts, auxiliary
3 * Harness, wiring
4 * Terminal block, engine start
5 362081 Switch, coil cutout
5 362092 Switch, coil cutout (600V)
6 GM32387 Plunger and link, solenoid
7 See chart Solenoid
8 GM49372 Rectifier GM55099
9 See chart Contactor assembly
Item 7, Solenoid
Part Number
Voltage Item 7,
Code(s) Voltage Solenoid
C, D 208/220 362087
F 240 362135
G, H, J 380/400/416 362089
K, M 440/480 362090
N 600 362091
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
94 TP-6433 5/15
Contactor, Model KSS
40--260 Amp
Use this table to identify the switch’s contactor part number.
Item 9, Contactor Assembly Item 9, Contactor Assembly
Poles/Wires Voltage Part Poles/Wires Voltage Part
Amps Code Code Number Amps Code Code Number
40 N C GM30267 150 N C GM30303
40 N D, F GM30268 150 N D, F GM30304
40 N G, H, J GM30269 150 N G, H, J GM30305
40 N K, M GM30270 150 N K, M GM30306
40 N N GM93319 150 N N GM93328
40 T C GM30271 150 T C GM30307
40 T D, F GM30272 150 T D, F GM30308
40 T G, H, J GM30273 150 T G, H, J GM30309
40 T K, M GM30274 150 T K, M GM30310
40 T N GM93320 150 T N GM93329
40 V C GM30275 150 V C GM30311
40 V D, F GM30276 150 V D, F GM30312
40 V G, H, J GM30277 150 V G, H, J GM30313
40 V K, M GM30278 150 V K, M GM30314
40 V N GM93321 150 V N GM93330
80 N C GM30279 200 N C GM30315
80 N D, F GM30280 200 N D, F GM30316
80 N G, H, J GM30281 200 N G, H, J GM30317
80 N K, M GM30282 200 N K, M GM30318
80 N N GM93322 200 N N GM93331
80 T C GM30283 200 T C GM30684
80 T D, F GM30284 200 T D, F GM30685
80 T G, H, J GM30285 200 T G, H, J GM30686
80 T K, M GM30286 200 T K, M GM30687
80 T N GM93323 200 T N GM93332
80 V C GM30287 200 V C GM30688
80 V D, F GM30288 200 V D, F GM30689
80 V G, H, J GM30289 200 V G, H, J GM30690
80 V K, M GM30290 200 V K, M GM30691
80 V N GM93324 200 V N GM93333
100 N C GM30291 225 N C GM28989
100 N D, F GM30292 225 N D, F GM28990
100 N G, H, J GM30293 225 N G, H, J GM28991
100 N K, M GM30294 225 N K, M GM28992
100 N N GM93325 225 N N GM93334
100 T C GM30295 225 T C GM28993
100 T D, F GM30296 225 T D, F GM28994
100 T G, H, J GM30297 225 T G, H, J GM28995
100 T K, M GM30298 225 T K, M GM28996
100 T N GM93326 225 T N GM93335
100 V C GM30299 225 V C GM28997
100 V D, F GM30300 225 V D, F GM28998
100 V G, H, J GM30301 225 V G, H, J GM28999
100 V K, M GM30302 225 V K, M GM29000
100 V N GM93327 225 V N GM93336
260 N C GM33067
260 N D, F GM33068
260 N G, H, J GM33069
260 N K, M GM33070
260 N N GM93337
260 T C GM33071
260 T D, F GM33072
260 T G, H, J GM33073
260 T K, M GM33074
260 T N GM93338
260 V C GM33075
260 V D, F GM33076
260 V G, H, J GM33077
260 V K, M GM33078
260 V N GM93339
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
TP-6433 5/15 95
Contactor, Model KSS
400--600 Amp
2*
4 1
9 1 2*
7*
5*
6*
4
600 A
7*
1
400 A 5*
6158_19
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
96 TP-6433 5/15
Contactor, Model KSS
400--600 Amp
Part
Item Number Description
1 GM63120 Kit, lug 400 A (#4--600 MCM)
1 321744 Lug 600 A (#2--600 MCM)
2 * Handle
3 GM25434 Switch, coil cutout
4 GM25434 Contacts, auxiliary
5 * Harness, wiring
6 * Barrier
7 * Terminal block, engine start
8 See chart Solenoid
9 321781 Rectifier
10 See chart Contactor assembly
Item 8, Solenoid
Part Number
Item 8,
Voltage Voltage Code(s) Solenoid
208/220/240 C, D, F GM32390
380/416 G, H, J GM32391
440/480 K, M GM32392
600 N GM39163
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
TP-6433 5/15 97
Contactor, KSS
800--1000 Amp
2
9
3
8
12 11 6
10
17
13
14
6158_1
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
98 TP-6433 5/15
Contactor, Model KSS
800--1000 Amp
Part
Item Number Description
1 GM52965 Harness, contactor
2 * Lug
3 * Terminal, ATS lug sensing
4 GM32484 Barrier, auxiliary contact
5 GM64126 Switch, auxiliary
6 * Unit, mechanical
7 GM32476 Handle. manual
8 GM64127 Cover (MW4-06-3284)
9 * Board, circuit (bridge rectifier)
10 GM32471 Chute, arc
11 GM32483 Switch, control
12 See chart Coil
13 * Contact, fixed A-side
14 * Contact, fixed B-side
15 * Contact, moving A-side
16 * Contact, moving B-side
17 See chart Shield, contactor
18 See chart Contactor assembly (includes items 1--16)
Use this table to identify the switch’s coil and contactor part number.
Items 12 and 17
Part Number
Poles/Wires Voltage Item 12 Item 17 Item 18
Code Poles/Wires Code Voltage Amps Coil Shield Contactor
T 3 C,D,F,R 208/220/240 800 GM64128 GM59858 GM52041
T 3 J,K,M 415/440/480 800 GM64130 GM59858 GM52418
V 4 C,D,F,R 208/220/240 800 GM64129 GM59857 GM52042
V 4 J,K,M 415/440/480 800 GM64131 GM59857 GM52419
T 3 C,D,F,R 208/220/240 1000 GM64128 GM59856 GM52037
T 3 J,K,M 415/440/480 1000 GM64130 GM59856 GM52420
V 4 C,D,F,R 208/220/240 1000 GM64129 GM59855 GM52038
V 4 J,K,M 415/440/480 1000 GM64131 GM59855 GM52421
* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.
TP-6433 5/15 99
Literature
Literature
Common Unique Parts by Model
Qty. Description Parts KCB/KCC KCS/KCP KSS/KSP KBS/KBP KGS/KGP
1 Warranty, 1-year limited ATS TP-5373
1 P/C KC/KS/KB/KG 750/1200/1500 ATS TP-6433
1 O/I/M KCS/KCP Transfer Switch TP-6446
1 O/I/M KSS/KSP Transfer Switch TP-6447
1 O/I/M KBS/KBP Transfer Switch TP-6448
1 O/I/M KGS/KGP Transfer Switch TP-6449
1 O/I/M KCC/KBC Transfer Switch TP-6737
1 W/D KCS/KCP/KSS/KSP TP-6434 TP-6434
1 W/D KBS/KSP/KGS/KGP TP-6452 TP-6452
1 W/D KCC/KBC TP-6743
1 S/M MPAC 1500 KCS/KCP/KBS/KBP, ATS TP-6460 TP-6460 TP-6460
1 S/M KSS/KSP/KGS/KGP Transfer Switch TP-6461 TP-6461
1 O/M MPAC 1500 Controls TP-6714
Current Sensing
Kits: GM47965-KA1(KP1) to GM47965-KA4(KP4)
Unique Parts
Qty. Description Common Parts GM47965-KA1 GM47965-KA2 GM47965-KA3 GM47965-KA4
1 Insulation, terminal block GM47797
1 Harness, CT GM47798
1 Bracket, terminal block mounting GM47801
1 Terminal block X-6126-27
1 Harness, CT 6 ft. GM40560 GM40561 GM40560 GM40561
3 Transformer, current (200:0.5A) GM47788 GM47788
3 Transformer, current (400:0.5A) GM47789 GM47789
1 Bracket, CT mounting GM47799 GM47799
Kits: GM89028--KA29(KP29)
Common Unique Parts
Qty. Description Parts GM89028-KA29
2 Screw, Plastic Tapping, 6--19 x 0.75 GM21583
1 Insulation, Terminal Block GM47797
1 Terminal block X--6126--27
1 Harness, CT (TB to PCB connector) GM89029
3 Transformer, Current GM47791 (2)
1 Harness, CT GM40562
Heaters
Kits: GM71056-KA1(KP1) and GM71056-KA5(KP5)
Unique Parts
Qty. Description Common Parts GM71056-KA1 GM71056-KA5
1 Heater Assy, 100 W (includes the following) GM71653-1
1 Heater Assy, 250 W (includes the following) GM71653-2
2 Stop, end 321025
1 Breaker, Circuit 15A GM33906
1 Rail, Din GM48806
1 Hygrostat GM64488
1 Bracket, heater GM71054
1 Bracket, heater GM74944
1 Harness, strip heater GM71279
2 Washer, insulating GM70082
1 Guard, heater GM74945 GM74946
1 Decal, 120VAC only GM75393
1 Grommet, round X-284-7
1 Terminal block X-405-2
1 Heater Installation, ModelK1, ATS TT--1558
Input/Output ModuleGM46888-KA1(KP1)
Qty. Description Part Number
Note: Module requires a mounting 1 PCB assembly, standard I/O module GM41093
1 TT Accessory Modules, Model K1/S1, ATS TT--1449
assembly. When module(s) are ordered
as a loose accessory, a mounting See Note.
assembly (GM46258-KP1) must be Input/Output ModuleGM46890-KA1(KP1)
ordered. Qty. Description Part Number
1 PCB assembly, high power I/O module GM42186
1 TT Accessory Modules, Model K1/S1, ATS TT--1449
See Note.
Input/Output Module MountingGM46258-KA1(KP1)
Qty. Description Part Number
1 Bracket, I/O GM46754
1 Cover, I/O GM49269
1 Decal GM46756
1 Harness, wiring GM46921
1 TT Accessory Modules, Model K1/S1, ATS TT--1449
Surge Protection
Kits: GM70493-KA1(KP1) to GM70493-KA4(KP4)
Unique Parts
Qty. Description Common Parts GM70493-KA1 GM70493-KA2 GM70493-KA3 GM70493-KA4
1 Strip, terminal 223096
1 Stop, end 321025
1 Plate, Surge Protection Mtg. GM70492
1 Decal, TVSS GM71140
1 Breaker, 3 Pole GM79472
1 Rail, Din GM79477
1 Protector, surge GM71339-1 GM71339-2 GM71339-3 GM71339-4
Use the information below and on the following pages to Steps for common hardware application:
identify proper fastening techniques when no specific
1. Determine entry hole type: round or slotted.
reference for reassembly is made.
Bolt/Screw Length: When bolt/screw length is not 2. Determine exit hole type: fixed female thread
given, use Figure 1 as a guide. As a general rule, a (weld nut), round, or slotted.
minimum length of one thread beyond the nut and a
For round and slotted exit holes, determine if
maximum length of 1/2 the bolt/screw diameter beyond
hardware is greater than 1/2 inch in diameter, or
the nut is the preferred method.
1/2 inch in diameter or less. Hardware that is
Washers and Nuts: Use split lock washers as a bolt greater than 1/2 inch in diameter takes a standard
locking device where specified. Use SAE flat washers nut and SAE washer. Hardware 1/2 inch or less in
with whiz nuts, spiralock nuts, or standard nuts and diameter can take a properly torqued whiz nut or
spiralock nut. See Figure 2.
preloading (torque) of the bolt in all other applications.
See Appendix C, General Torque Specifications, and 3. Follow these SAE washer rules after determining
other torque specifications in the service literature. exit hole type:
3 2
1
G-585
G-585
1. Cap screw
2. Entry hole types
3. Standard nut and SAE washer
4. Whiz nut or spiralock: up to 1/2 in. dia. hardware
5. Weld nuts: above 1/2 in. dia. hardware
6. Exit hole types
Notes:
1. The torque values above are general guidelines. Always use the torque values specified in the service manuals and/or assembly
drawings when they differ from the above torque values.
2. The torque values above are based on new plated threads. Increase torque values by 15% if non-plated threads are used.
3. Hardware threaded into aluminum must have either two diameters of thread engagement or a 30% or more reduction in the torque to
prevent stripped threads.
4. Torque values are calculated as equivalent stress loading on American hardware with an approximate preload of 90% of the yield strength
and a friction coefficient of 0.125.
Drive Styles
External Tooth Lock
Hex
Internal Tooth Lock
Hex and Slotted
Internal-External Tooth Lock
Phillipsr
Slotted
Hex Socket
Sample Dimensions
American Standard (Screws, Bolts, Studs, and Nuts) Plain Washers
1/4-20 x 1 9/32 x 5/8 x 1/16
Length In Inches (Screws and Bolts) Thickness
Threads Per Inch External Dimension
Major Thread Diameter In Fractional Inches Or Screw Number Size Internal Dimension
Metric (Screws, Bolts, Studs, and Nuts)
M8-1.25 x 20 Lock Washers
Length In Millimeters (Screws and Bolts) 5/8
Distance Between Threads In Millimeters Internal Dimension
Major Thread Diameter In Millimeters
The Common Hardware List lists part numbers and dimensions for common hardware items.
American Standard
Part No. Dimensions Part No. Dimensions Part No. Dimensions Type
Hex Head Bolts (Grade 5) Hex Head Bolts, cont. Hex Nuts
X-465-17 1/4-20 x .38 X-6238-14 3/8-24 x .75 X-6009-1 1-8 Standard
X-465-6 1/4-20 x .50 X-6238-16 3/8-24 x 1.25
X-465-2 1/4-20 x .62 X-6238-21 3/8-24 x 4.00 X-6210-3 6-32 Whiz
X-465-16 1/4-20 x .75 X-6238-22 3/8-24 x 4.50 X-6210-4 8-32 Whiz
X-465-18 1/4-20 x .88 X-6210-5 10-24 Whiz
X-465-7 1/4-20 x 1.00 X-6024-5 7/16-14 x .75
X-6024-2 7/16-14 x 1.00 X-6210-1 10-32 Whiz
X-465-8 1/4-20 x 1.25
X-465-9 1/4-20 x 1.50 X-6024-8 7/16-14 x 1.25 X-6210-2 1/4-20 Spiralock
X-465-10 1/4-20 x 1.75 X-6024-3 7/16-14 x 1.50 X-6210-6 1/4-28 Spiralock
X-465-11 1/4-20 x 2.00 X-6024-4 7/16-14 x 2.00 X-6210-7 5/16-18 Spiralock
X-465-12 1/4-20 x 2.25 X-6024-11 7/16-14 x 2.75 X-6210-8 5/16-24 Spiralock
X-465-14 1/4-20 x 2.75 X-6024-12 7/16-14 x 6.50
X-6210-9 3/8-16 Spiralock
X-465-21 1/4-20 x 5.00 X-129-15 1/2-13 x .75 X-6210-10 3/8-24 Spiralock
X-465-25 1/4-28 x .38 X-129-17 1/2-13 x 1.00 X-6210-11 7/16-14 Spiralock
X-465-20 1/4-28 x 1.00 X-129-18 1/2-13 x 1.25 X-6210-12 1/2-13 Spiralock
X-125-33 5/16-18 x .50 X-129-19 1/2-13 x 1.50 X-6210-15 7/16-20 Spiralock
X-125-23 5/16-18 x .62 X-129-20 1/2-13 x 1.75 X-6210-14 1/2-20 Spiralock
X-125-3 5/16-18 x .75 X-129-21 1/2-13 x 2.00
X-129-22 1/2-13 x 2.25 X-85-3 5/8-11 Standard
X-125-31 5/16-18 x .88 X-88-12 3/4-10 Standard
X-125-5 5/16-18 x 1.00 X-129-23 1/2-13 x 2.50
X-129-24 1/2-13 x 2.75 X-89-2 1/2-20 Standard
X-125-24 5/16-18 x 1.25
X-125-34 5/16-18 x 1.50 X-129-25 1/2-13 x 3.00
X-125-25 5/16-18 x 1.75 X-129-27 1/2-13 x 3.50
X-125-26 5/16-18 x 2.00 X-129-29 1/2-13 x 4.00 Washers
230578 5/16-18 x 2.25 X-129-30 1/2-13 x 4.50 Bolt/
X-125-29 5/16-18 x 2.50 X-463-9 1/2-13 x 5.50
X-129-44 1/2-13 x 6.00 Part No. ID OD Thick. Screw
X-125-27 5/16-18 x 2.75
X-125-28 5/16-18 x 3.00 X-129-51 1/2-20 x .75 X-25-46 .125 .250 .022 #4
X-125-22 5/16-18 x 4.50 X-129-45 1/2-20 x 1.25 X-25-9 .156 .375 .049 #6
X-125-32 5/16-18 x 5.00 X-129-52 1/2-20 x 1.50 X-25-48 .188 .438 .049 #8
X-125-35 5/16-18 x 5.50 X-25-36 .219 .500 .049 #10
X-125-36 5/16-18 x 6.00 X-6021-3 5/8-11 x 1.00 X-25-40 .281 .625 .065 1/4
X-125-40 5/16-18 x 6.50 X-6021-4 5/8-11 x 1.25 X-25-85 .344 .687 .065 5/16
X-6021-2 5/8-11 x 1.50 X-25-37 .406 .812 .065 3/8
X-125-43 5/16-24 x 1.75 X-6021-1 5/8-11 x 1.75 X-25-34 .469 .922 .065 7/16
X-125-44 5/16-24 x 2.50 273049 5/8-11 x 2.00
X-125-30 5/16-24 x .75 X-25-26 .531 1.062 .095 1/2
X-6021-5 5/8-11 x 2.25 X-25-15 .656 1.312 .095 5/8
X-125-39 5/16-24 x 2.00 X-6021-6 5/8-11 x 2.50
X-125-38 5/16-24 x 2.75 X-25-29 .812 1.469 .134 3/4
X-6021-7 5/8-11 x 2.75
X-25-127 1.062 2.000 .134 1
X-6238-2 3/8-16 x .62 X-6021-12 5/8-11 x 3.75
X-6238-10 3/8-16 x .75 X-6021-11 5/8-11 x 4.50
X-6238-3 3/8-16 x .88 X-6021-10 5/8-11 x 6.00
X-6238-11 3/8-16 x 1.00 X-6021-9 5/8-18 x 2.50
X-6238-4 3/8-16 x 1.25
X-6238-5 3/8-16 x 1.50 X-6239-1 3/4-10 x 1.00
X-6238-1 3/8-16 x 1.75 X-6239-8 3/4-10 x 1.25
X-6238-6 3/8-16 x 2.00 X-6239-2 3/4-10 x 1.50
X-6238-17 3/8-16 x 2.25 X-6239-3 3/4-10 x 2.00
X-6238-7 3/8-16 x 2.50 X-6239-4 3/4-10 x 2.50
X-6238-8 3/8-16 x 2.75 X-6239-5 3/4-10 x 3.00
X-6238-9 3/8-16 x 3.00 X-6239-6 3/4-10 x 3.50
X-6238-19 3/8-16 x 3.25 X-792-1 1-8 x 2.25
X-6238-12 3/8-16 x 3.50 X-792-5 1-8 x 3.00
X-6238-20 3/8-16 x 3.75 X-792-8 1-8 x 5.00
X-6238-13 3/8-16 x 4.50
X-6238-18 3/8-16 x 5.50
X-6238-25 3/8-16 x 6.50
Washers
Bolt/
Part No. ID OD Thick. Screw
M125A-03-80 3.2 7.0 0.5 M3
M125A-04-80 4.3 9.0 0.8 M4
M125A-05-80 5.3 10.0 1.0 M5
M125A-06-80 6.4 12.0 1.6 M6
M125A-08-80 8.4 16.0 1.6 M8
M125A-10-80 10.5 20.0 2.0 M10
M125A-12-80 13.0 24.0 2.5 M12
M125A-14-80 15.0 28.0 2.5 M14
M125A-16-80 17.0 30.0 3.0 M16
M125A-18-80 19.0 34.0 3.0 M18
M125A-20-80 21.0 37.0 3.0 M20
M125A-24-80 25.0 44.0 4.0 M24