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Kgs Tp6433

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37 views128 pages

Kgs Tp6433

Uploaded by

Mohamed Salama
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Service Parts

Automatic Transfer Switches

Models:
KCC/KBC
KCS/KCP, KSS/KSP
KBS/KBP, KGS/KGP
Power Switching Device:
Open-, Closed-, and Programmed-Transition
30 to 4000 Amperes

Electrical Controls:
MPAC 750
MPAC 1200
MPAC 1500

TP-6433 5/15d
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Model Designation Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Numbering System Significance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Finding Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Enclosure, Door, Logic, and Neutral Assembly Service Parts . . . . . . . . . . 5
Contactor Assembly Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Hardware References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Transfer Switch Model Designation Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Enclosures
30--800 Amp, NEMA 1 and 3R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
30--800 Amp, NEMA 12, 4, 4X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1000--1200 Amp and 1600 Amp Front-Mounted, NEMA 1 . . . . . . . . . . . . . . . 22
1200 Amp and 1600--2000 Amp Front-Mounted, NEMA 3R, 4, 4X, 12 . . . . 24
1600--4000 Amp, NEMA 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1600--4000 Amp, NEMA 3R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Bypass Isolation (KB_) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Bypass Isolation (KG_) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Door, NEMA 1 and 3R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Field Connection Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Neutral Assembly
30--400 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
600--1000 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
1200--4000 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Contactor, Model KCS
30--104 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
150--200 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
230 Amp (Connection Code S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Contactor, Model KCS & KCP (Connection Code S)
150--400 Amp (2-, 3-pole KCP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
225, 260, 400 Amp (KCS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
150--400 Amp (4-pole KCP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
600--1200 Amp (KCS), 800--1200 Amp KCC, KCP . . . . . . . . . . . . . . . . . . . . . 56
Contactor, Model KCC/KBC/KCS/KCS/KCP/KBS/KBP (Connection Code B)
150--600 Amp KCC/KBC/KCP/KBP/KBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
260--600 Amp KCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
1600--3000 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4000 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
4000 Amp With Decision--Maker MPAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Contactor, Model KGP
100--400 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
600--1200 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
1600--3000 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Contactor, Model KGS
150--400 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
600--1200 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
1600--3000 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

TP-6433 5/15 Table of Contents 3


Table of Contents, continued
Contactor, Model KSP
100--400 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
600 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Contactor, Model KSS
40--225 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
260--600 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
800--1000 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Appendix A Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Appendix B Common Hardware Application Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . 121
Appendix C General Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Appendix D Common Hardware Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Appendix E Common Hardware List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

4 Table of Contents, continued TP-6433 5/15


Introduction
This manual lists service parts for Model KCC/KBC, Model Designation Key
KBS/KBP, KCS/ KCP, KGS/KGP, and KSS/KSP automatic
transfer switches with MPAC 750, MPAC 1200, and MPAC Copy the model designation into the spaces in Figure 2 on
1500 electrical controls. page 7 and use the accompanying chart to interpret the
model designation.
Information in this publication represents data available at
the time of print. Kohler Co. reserves the right to change Numbering System Significance
this publication and the products represented without
notice and without any obligation or liability whatsoever. This manual uses the following numbering systems:
Illustrations. photos, or exploded-view drawings Model Designation. Defines the transfer switch
accompany most groups in this catalog. The illustrations characteristics and ratings as explained in the chart in
do not depict all details and may not show all parts. Do not Figure 2 on page 7 .
use the illustrations for assembly or disassembly
instructions. Module Number. A unique number representing a parts
group needed to assemble a transfer switch function.
The following sections provide instructions to help identify
the transfer switch and locate service parts within this Part Number. The part number identifies an assembly,
manual. subassembly, component, or accessory kit.

Nameplate Finding Part Numbers


A nameplate attached to the controller cover on the inside Parts are listed by major assembly groups or accessory
of the enclosure door includes a model designation, a part numbers. Use the following sections to locate and
serial number, ratings, and other information about the identify transfer switch service parts.
transfer switch. See Figure 1.
Enclosure, Door, Logic, and Neutral
Assembly Service Parts
1. Find the section for the assembly group that
3
1 contains the part. Use the Table of Contents at the
2 beginning of this manual to find the major assembly
groups, if necessary.

2. Locate the part in the illustration and note the item


number or find the part description in the parts list
table.

3. Find the corresponding item number in the parts


list table to determine the part number and quantity
used. Find the quantity used at the intersection of the
item number row and the module part number
column. A blank space at the intersection means the
module does not use that part number.

Some part numbers vary according to transfer switch


GM21291
characteristics or ratings. When there are multiple
1. Model designation
possibilities for parts, use the following steps to determine
2. Serial number the module number.
3. Factory-installed accessory numbers

Figure 1 Typical Transfer Switch Nameplate

TP-6433 5/15 5
1. Locate the transfer switch model designation on Determine the accessory number from the transfer switch
the nameplate and record the characters in the nameplate.
boxes on the bottom of the page.
Leads
2. Look for the Module Number Key. The first
columns list the designations. The last column lists Fabricate replacement leads using the same type of wire
the module number. as the old leads. Add terminals and lead markers at each
end of the new lead.
3. Match the characters from the model designation to
the line with the matching elements and read across
Hardware References
to the last column to find the module number.
Many common hardware items do not appear in parts
4. Locate the parts list table and select the part
manuals or will appear as common hardware entries. A
number that corresponds to your module
common hardware entry lists the size of the hardware.
number.
For example, an item that appears as “Hardware, 3/8-16”
in the text means that the piece is 3/8-16 size. Obtain
Contactor Assembly Service Parts common hardware locally or, if contacting the factory, use
the Common Hardware List in the appendix to identify the
This manual lists the part numbers of common contactor
common hardware part number and specifications. See
service items. Serviceable items without part numbers in
Common Hardware Application Guidelines in the
the parts lists are available by contacting your supplier of
appendix for mating hardware instructions.
Kohler Co. parts.
Some hardware items require a specific size or some
1. Locate the transfer switch model designation,
other characteristic. In that case, use the part number
serial number, and contactor serial number on
listed in the text.
the nameplates and record the numbers in the boxes
on the bottom of the page. When replacing hardware, do not substitute inferior
grade hardware. Replacement hardware grade should
2. Locate the part in the illustration and note the item
be equal to or better than the grade of the manufacturer’s
number or find the part description in the parts list
original hardware. Use the Common Hardware List in the
table.
appendix to identify the common hardware hardness.
3. Convey the information to your supplier of Kohler
Co. parts.

Accessories
Accessory parts lists are arranged alphabetically by the
accessory description.

6 TP-6433 5/15
Transfer Switch Model Designation Key
Record the transfer switch model designation in the boxes below. The transfer switch model designation defines
characteristics and ratings as indicated in the accompanying chart.

Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Kohler Model Designation Key


This chart translates the Kohler transfer switch model designation system. The sample
SAMPLE MODEL DESIGNATION
model designation shown is for a Model K automatic transfer switch that uses a standard
contactor with MPAC 1500 electrical controls rated at 220 volts, 2 poles, 3 wires, and solid
neutral in a NEMA type 3R enclosure with a current rating of 400 amperes. Not all possible
KCS-DDNC-0400 S
combinations are available.

Model
K: Kohler automatic transfer switch

Mechanism
B: Bypass isolation C: Standard G: Bypass isolation
S: Specific-Breaker Rated

Transition
C: Closed P: Programmed-Transition
S: Standard

Electrical Controls
A: MPAC 1200 (Auto) B: MPAC 1200 (Non-Auto)
D: MPAC 1500 (Auto) F: MPAC 1500 (Non-Auto)
J: MPAC 750 (Auto)

Voltage/Frequency
C: 208/60 G: 380/50 K: 440/60 P: 380/60
D: 220/50 H: 400/50 M: 480/60 R: 220/60
F: 240/60 J: 416/50 N: 600/60

Number of Poles/Wires
N: 2-pole, 3-wire, solid neutral W: 4-pole, 4-wire, overlapping neutral
T: 3-pole, 4-wire, solid neutral Z: 3-pole, 4-wire, integral solid neutral
V: 4-pole, 4-wire, switched neutral

Enclosure
A: NEMA type 1 C: NEMA type 3R F: NEMA 4X
B: NEMA type 12 D: NEMA 4 G: Open unit

Current Rating: Numbers indicate the current rating of the switch in amperes:
0030 0150 0800 2000
0040 0225 1000 2600
0070 0260 1200 3000
0080 0400 1600 4000
0104 0600

Power Connections
B: 150--600A S: Standard
F: Front bus

Figure 2 Transfer Switch Model Designation

TP-6433 5/15 7
Enclosures, 30--1000 Amp
NEMA 1 and 3R
1 2 600--800 A shown

23
26 13

25

29 7 27, 28
31 30 Lead to logic
ground stud 18
19, 9

5 4 17 16
6
16
20 14 15
8
Enclosure
12 21 Stud
22
11
Contactor harness plug 9 10 6158_1a

Quantity
GM46725-KA1 Module
GM46751-KA1

GM46726-KA1

GM46732-KA1
GM48130-KA1

GM48131-KA1

GM46727-KA1

GM48129-KA1
Item Part Number Description
1 GM46801 Enclosure, ATS small 1 1
1 GM46802 Enclosure, ATS medium 1 1 1 1 1 1
2 294414 Decal, notice cover transfer switch 1 1 1 1 1 1 1 1
4 295023 Bolt, 1/4-20 x 3 in. 4
4 295008 Bolt, 1/4-20 x 1 in. 4 4 4
4 X-6224-17 Bolt, 1/2-13 x 2.25 in. 3
4 X-125-3 Bolt, hex head 3
5 295009 Retainer 4 4 4 4
5 295010 Retainer 3
5 320829 Insert, threaded, 5/16-18 in. 3
5 X-25-40 Washer, plain, 0.281 ID x 0.625 in. OD 4 4 4 4
6 X-6210-2 Nut, flange spiralock, 1/4-20 4 4 4 4 4 3
7 GM22492 Decal, engine start terminals 1 1
7 GM22493 Decal, engine start terminals 1 1
7 362113 Decal, engine start terminals 1 1 1 1
8 297556 Decal, torque 1 1 1 1 1 1 1 1
9 320828 Insert, threaded, 1/4-20 in. 2 2 2 2 2 2 2 2
12 See logic section Tag, hang (before reconnecting plug) 1 1 1 1 1 1 1 1
13 GM20990 Gasket 4 4 4 4 4 4 4 4
14 X-6210-2 Nut, flange spiralock, 1/4-20 1 1 1 1 1
15 X-25-40 Washer, plain, 0.281 ID x 0.625 in. OD 1 1 1 1 1
16 X-22-12 Washer, lock, 0.262 ID x 0.743 in. OD 2 2 2 2 2 2 2 2
17 X-6207-3 Lug, terminal, aluminum 1 1 1 1 1 1 1 1
18 344295 Decal, equipment ground 1 1 1 1 1 1 1 1
19 GM29981 Panel, contactor mtg. 1 1
19 GM33130 Panel, contactor mtg. 1
20 321330 Boot, connector 1 1 1
21 GM20572-1 Hinge, ATS enclosure 2 3 3 2 3 3 3 3
22 X-50-1 Screw, slotted pan head machine 4 6 6 4 6 6 6 6
23 GM22555 Decal, manual operating handle
24 GM24703 Label, blank (not shown) 1 1 1 1
25 GM34998 Decal, ATS rating 1
25 GM32650 Decal, ATS rating 1
25 GM32651 Decal, ATS rating 1
26 GM32989 Decal, ATS connection 1 1
27 X-405-2 Terminal block 1 1
28 X-67-152 Screw, tapping 2 2
29 295008 Bolt, 1/4-20 x 1 in. 4 4
30 295009 Retainer 4 4
31 X-6210-2 Nut, flange spiralock, 1/4-20 4 4

8 TP-6433 5/15
Enclosures, 30--1000 Amp
Quantity
Module

GM46730-KA1
GM52015-KA1

GM52015-KA2

GM46731-KA1

GM46728-KA1
GM46729-KA1
Item Part Number Description
1 GM46805 Enclosure, ATS large 1
1 GM52011 Enclosure, ATS large 1
1 GM46803 Enclosure, ATS 1 1
1 GM46804 Enclosure, ATS 1
2 294414 Decal, notice cover transfer switch 1 1 1 1 1
4 X-6224-2 Bolt, 3/8-16 x 1.5 in. 4 4
4 295008 Bolt, 1/4-20 x 1 in. 4
4 X-6224-16 Bolt, carriage 4
4 X-127-17 Bolt, hex head 4
5 295025 Retainer 4 4
5 295009 Retainer 4 4
5 X-25-26 Washer, plain, 0.531 ID x 1.062 in. OD 4
6 X-6210-9 Nut, flange spiralock, 3/8-16 4 4
6 X-6210-2 Nut, flange spiralock, 1/4-20 (contactor to mounting pan-
el) 4
6 320832 Insert, threaded, 1/2--13 in. 4
7 362113 Decal, engine start terminals 1 1
8 297556 Decal, torque 1 1 1 1 1
9 320828 Insert, threaded, 1/4-20 in. 2 2 2 2 2
10 320831 Insert, threaded, 3/8-16 in. 4 4 4 4 4
11 GM21120 Channel, base 2 2 2 2 2
12 See logic section Tag, hang (before reconnecting plug) 1 1 1 1 1
14 X-6210-2 Nut, flange spiralock, 1/4-20 1 1 1 1
15 X-25-40 Washer, plain, 0.281 ID x 0.625 in. OD 1 1 1 1
16 X-22-12 Washer, lock, 0.262 ID x 0.743 in. OD 2 2 2 2 2
17 X-6207-3 Lug, terminal, aluminum 1 1 1 1 1
18 344295 Decal, equipment ground 1 1 1 1 1
19 GM29986 Panel, contactor mounting 1
19 GM29495 Panel, contactor mounting 1
20 321330 Boot, connector 1
21 GM20572-1 Hinge, ATS enclosure 3 3 3 3 3
22 X-50-1 Screw, slotted pan head machine 6 6 6 6 6
23 GM24703 Label, blank (not shown) 1 1 1 1 2
25 GM32651 Decal, ATS rating 1
26 GM32989 Decal, ATS connection 1
27 X-405-2 Terminal block 1
28 X-67-152 Screw, tapping 2
29 X-6224-5 Bolt, 3/8-16 x 1 in. 4
30 295025 Retainer 4
31 X-6210-9 Nut, flange spiralock, 3/8-16 4

Enclosures, 30--1000 Amp, NEMA 1 and 3R


Module Number Key
Model Designation Code
Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connect. Module No.
K C S A,B,D,F all all A, C 30,70,104,150,200 S GM46725--KA1
K C S A,B,D,F All but N all A, C 230 S GM46751--KA1
K C S A, B N N, T, W A, C 230 S GM46726--KA1
K C S A, B all N, T, W A, C 260, 400 S GM46726--KA1
K C S, P, C A,B,D,F all all A, C 800, 1000 S GM46730--KA1
K S S A,B,J all all A, C 40--225 S GM46732--KA1
K S P A,B all all A, C 100,200 S GM46727--KA1
K S S A,B,J all all A, C 260 S GM48130--KA1
K S S A,B,J all all A, C 400 S GM48131--KA1
K S P A,B all all A, C 400 S GM48129--KA1
K S S A,B,J all all A, C 600 S GM46731--KA1
K S P A,B all all A, C 600 S GM46729--KA1
K S S A,B,J all all A, C 800,1000 S GM52015--KA1
K S S A,B,J all all A, C 800,1000 S GM52015--KA2*
Please refer to instructions on page 5 for an explanation of how to use this table.

* Seismeic units.

Model MechanismTransition Controls Voltage Poles Enclosure Current Rating Connections


Model Designation

TP-6433 5/15 9
Enclosures, 30--1000 Amp, continued
NEMA 1 and 3R
1 2 600--800 A shown

23
26 13

25

29 7 27, 28
31 30 Lead to logic
ground stud 18
19, 9

5 4 17 16
6
16
20 14 15
8
Enclosure
12 21 Stud
22
11
Contactor harness plug 9 10 6158_1a

10 TP-6433 5/15
Enclosures, 30--1000 Amp, continued
NEMA 1 and 3R
Quantity
Part Module Number
Item Number Description GM49947-KA1 GM49947-KA2
1 GM49948 Enclosure, ATS 1 1
2 294414 Decal, notice cover transfer switch 1 1
4 X-6224-5 Bolt, carriage 4 4
5 295025 Retainer 4 4
5 X-25-37 Washer, plain, 0.406 ID x 0.812 in. OD 4 4
6 X-6210-9 Nut, flange spiralock, 3/8-16 4 4
8 297556 Decal, torque 1 1
9 320828 Insert, threaded, 1/4-20 in. 2 2
10 295025 Retainer 4 4
11 GM21120 Channel, base 2 2
12 See logic section Tag, hang (before reconnecting plug) 1 1
14 X-81-10 Nut, hex, 1/4-20 2 2
15 X-25-40 Washer, flat, 0.312 ID x 0.75 in. OD 2 2
16 X-6086-24 Washer, spring 2 2
17 X-6207-14 Lug, terminal 1 1
18 344295 Decal, equipment ground 1 1
21 GM20572-1 Hinge, ATS enclosure 3 3
22 X-50-1 Screw, slotted pan head machine 6 6
23 GM24703 Label, blank (not shown) 1 1
29 X-6224-8 Bolt, carriage 2
29 X-6224-5 Bolt, carriage 2
30 295025 Retainer 2 2
31 X-6210-9 Nut, flange spiralock, 3/8-16 2 2

Enclosures, 30--800 Amp, NEMA 1 and 3R


Module Number Key
Model Designation Code
Current Module
Model Mechanism Transition Controls Voltage Poles Enclosure Rating Connections Number
K C S A, B N V A, C 230 all GM49947-KA1
K C S A, B all V A, C 260, 400 all GM49947-KA1
K C S D, F N all A, C 230 all GM49947-KA1
K C S D, F all all A, C 260, 400 all GM49947-KA1
K C S, P, C A, B,D, F all all A, C 600 all GM49947-KA2
K C P, C A, B,D, F all all A, C 150--400 all GM49947-KA1

Please refer to instructions on page 5 for an explanation of how to use this table.

Model MechanismTransition Controls Voltage Poles Enclosure Current Rating Connections


Model Designation

TP-6433 5/15 11
Enclosures, 30--1000 Amp, continued
NEMA 12, 4, 4X
600--800 A shown
1
13 14
12
2 2

17 11

15
10
9
28, 29
21

7
16

Inner Door
6
8
24
Lead to logic 21 4 3, 7
ground stud 5
18

Enclosure
Stud
Contactor harness plug 23 22
19
19 20 6158_2a

12 TP-6433 5/15
Enclosures, 30--1000 Amp, continued
NEMA 12, 4, 4X
Quantity
Module

GM46734-KA3
GM46734-KA1

GM46734-KA2
GM46735-KA1

GM46735-KA2

GM46735-KA3

GM46736-KA1

GM46736-KA2

GM46736-KA3
Item Part Number Description
1 GM47826 Enclosure, NEMA 12 1 1
1 GM47824 Enclosure, NEMA 4 1 1
1 GM47825 Enclosure, NEMA 4X 1 1
1 GM47827 Enclosure, NEMA 4 1
1 GM47828 Enclosure, NEMA 4X 1
1 GM47829 Enclosure, NEMA 12 1
2 X-6204-1 Retainer, nut 8 8 8 8 8 8 8 8 8
4 GM33091 Panel, ATS mounting 1 1 1
5 297556 Decal, torque 1 1 1 1 1 1 1 1 1
6 X-791-2 Screw, slotted hex washer head 8 8 8 8 8 8 8 8 8
7 295009 Retainer 2 2 2 2 2 2 2 2 2
8 See logic section Tag, hang (before reconnect. plug) 1 1 1 1 1 1 1 1 1
9 GM14177 Handle 1 1 1 1 1 1 1 1 1
10 X-50-6 Screw, slotted pan head machine 2 2 2 2 2 2 2 2 2
11 GM22392 Door 1 1 1 1 1 1
11 GM22393 Door 1 1 1
12 297721 Decal, warning, more than one live circuit 1 1 1 1 1 1 1 1 1
13 GM22390 Rail, mounting 2 2 2 2 2 2
13 GM22391 Rail, mounting 2 2 2
14 294414 Decal, notice cover transfer switch 1 1 1 1 1 1 1 1 1
15 362176 Decal, danger 1 1 1 1 1 1 1 1 1
16 X-6246-13 Decal, Kohler Power Systems 1 1 1 1 1 1 1 1 1
17 GM21373 Decal, Transfer Switch 1 1 1 1 1 1
17 273476 Decal, Transfer Switch 1 1 1
18 344295 Decal, equipment ground 1 1 1 1 1 1 1 1 1
19 X-22-12 Washer, lock, 0.262 ID x 0.743 in. OD 2 2 2 2 2 2 2 2 2
20 X-6207-3 Lug, terminal, aluminum 1 1 1 1 1 1 1 1 1
21 GM22492 Decal, engine start terminals 1 1 1 1 1 1
21 362113 Decal, engine start terminals 1 1 1
22 X-25-40 Washer, plain, 0.281 ID x 0.625 in. OD 1 1 1 1 1 1
23 X-6210-2 Nut, flange spiralock, 1/4-20 1 1 1 1 1 1
24 321330 Boot, connector 1 1 1
25 GM24703 Label, blank (not shown) 1 1 1 1 1 1
26 GM47035 Plate, closure (not shown) 1 1 1 1 1 1 1 1 1

Enclosures, 30--800 Amp, NEMA 12, 4, 4X


Module Number Key
Model Designation Code
Model Mechanism Transition Controls Voltage Poles Enclosure Current Connect. Module
K C S A,B,D,F all all D 30--200
Rating S GM46734-KA1
Number
K C S A,B,D,F all all F 30--200 S GM46734-KA2
K C S A,B,D,F all all B 30--200 S GM46734-KA3
K C S A, B N N, T, W D 230--400 S GM46737-KA1
K C S A, B N N, T, W F 230--400 S GM46737-KA2
K C S A, B N N, T, W B 230--400 S GM46737-KA3
K S S A,B,J all N, T, V D 40--225 S GM46735-KA1
K S S A,B,J all N, T, V F 40--225 S GM46735-KA2
K S S A,B,J all N, T, V B 40--225 S GM46735-KA3
K S S D all N, T, V D 260 S GM46738-KA1
K S S D all N, T, V F 260 S GM46738-KA2
K S S D all N, T, V B 260 S GM46738-KA3
K C S A,B,D,F all except N N, T, V, W, Z D 230 S GM46736-KA1
K C S A,B,D,F all except N N, T, V, W, Z F 230 S GM46736-KA2
K C S A,B,D,F all except N N, T, V, W, Z B 230 S GM46736-KA3
Please refer to instructions on page 5 for an explanation of how to use this table.

Model MechanismTransition Controls Voltage Poles Enclosure Current Rating Connections


Model Designation

TP-6433 5/15 13
Enclosures, 30--1000 Amp, continued
NEMA 12, 4, 4X, continued
600--800 A shown
1
13 14
12
2 2

17 11

15
10
9
28, 29
21

7
16

Inner Door
6
8
24
Lead to logic 21 4 3, 7
ground stud 5
18

Enclosure
Stud
Contactor harness plug 23 22
19
19 20 6158_2a

Quantity
Module
GM46738-KA1

GM46739-KA1
GM46737-KA3

GM46737-KA1
GM46737-KA2

GM46745-KA1

GM46738-KA2

GM46738-KA3

GM46739-KA2

GM46739-KA3

GM46743-KA1

GM46743-KA2

GM46743-KA3
GM46745-KA3

Item Part Number Description


1 GM47828 Enclosure, NEMA 4X 1 1 1
1 GM47827 Enclosure, NEMA 4 1 1 1
1 GM47829 Enclosure, NEMA 12 1 1 1
1 GM47838 Enclosure, NEMA 12 1
1 GM47836 Enclosure, NEMA 4 1
1 GM47830 Enclosure, NEMA 4 1
1 GM47831 Enclosure, NEMA 4X 1
1 GM47832 Enclosure, NEMA 12 1
2 X-6204-1 Retainer, nut 8 8 8 8 8 8 8 8 8 8 8 8 8 8
3 295023 Bolt, 1/4-20 x 3 in. 4 4 4
3 295008 Bolt, 1/4-20 x 1 in. 4 4 4 4 4 4
4 GM22399 Panel, ATS mounting 1 1 1 1 1 1
4 GM29495 Plate, contactor mounting 1 1 1
4 GM33130 Plate, contactor mounting 1 1 1
5 297556 Decal, torque 1 1 1 1 1 1 1 1 1 1 1 1 1 1
6 X-791-2 Screw, slotted hex washer head 8 8 8 8 8 8 8 8 8 8 8 8 8 8
7 295009 Retainer 6 6 6 2 2 2 2 2 2 2 2 2 2 2
8 See logic section Tag, hang (before reconnect. plug) 1 1 1 1 1 1 1 1 1 1 1
9 GM14177 Handle 1 1 1 1 1 1 1 1 1 1 1 1 1 1

14 TP-6433 5/15
Enclosures, 30--1000 Amp, continued
NEMA 12, 4, 4X, continued
Quantity
Module

GM46738-KA1

GM46739-KA1
GM46737-KA3

GM46737-KA1
GM46737-KA2

GM46745-KA1

GM46738-KA2

GM46738-KA3

GM46739-KA2

GM46739-KA3

GM46743-KA1

GM46743-KA2

GM46743-KA3
GM46745-KA3
Item Part Number Description
10 X-50-6 Screw, slotted pan head machine 2 2 2 2 2 2 2 2 2 2 2 2 2 2
11 GM22393 Door 1 1 1 1 1 1 1 1 1 1 1 1
11 GM22733 Door 1 1
12 297721 Decal, warning, more than one live circuit 1 1 1 1 1 1 1 1 1 1 1 1 1 1
13 GM22391 Rail, mounting 2 2 2 2 2 2 2 2 2 2 2 2
13 GM22734 Rail, mounting 2 2
14 294414 Decal, notice cover transfer switch 1 1 1 1 1 1 1 1 1 1 1 1 1 1
15 362176 Decal, danger 1 1 1 1 1 1 1 1 1 1 1 1 1 1
16 X-6246-13 Decal, Kohler Power Systems 1 1 1 1 1 1 1 1 1 1 1 1
16 X-6246-14 Decal, Kohler Power Systems 1 1
17 273746 Decal, transfer switch, Kohler 1 1 1 1 1 1 1 1 1 1 1 1 1 1
18 344295 Decal, equipment ground 1 1 1 1 1 1 1 1 1 1 1 1 1 1
19 X-22-12 Washer, lock, 0.262 ID x 0.743 in. OD 2 2 2 2 2 2 2 2 2 2 2 2 2 2
20 X-6207-3 Lug, terminal, aluminum 1 1 1 1 1 1 1 1 1 1 1 1 1 1
21 GM22493 Decal, engine start terminals 1 1 1
21 362113 Decal, engine start terminals 1 1 1 1 1 1 1 1 1
22 X-25-40 Washer, plain, 0.281 ID x 0.625 in. OD 1 1 1 1 1 1 1 1 1 1 1 1 1 1
23 X-6210-2 Nut, flange spiralock, 1/4-20 1 1 1 1 1 1 1 1 1 1 1 1 1 1
24 321330 Boot, connector 1 1 1 1 1 1 1 1 1
25 GM24703 Label, blank (not shown) 1 1 1 1 1 1 1 1 1 1 1 1 1 1
26 GM47035 Plate, closure (not shown) 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Enclosures, 30--1000 Amp, NEMA 12, 4, 4X


Module Number Key
Model Designation Code
Current Module
Model Mechanism Transition Controls Voltage Poles Enclosure Rating Connections Number
K C S,P,C A,B,D,F all all D 800--1000 S GM46745-KA1
K C S,P,C A,B,D,F all all F 800--1000 S GM46745-KA2
K C S,P,C A,B,D,F all all B 800--1000 S GM46745-KA3
K C S A,B all N, T, V, W, Z D 260--400 S GM46737-KA1
K C S A,B all N, T, V, W, Z F 260--400 S GM46737-KA2
K C S A,B all N, T, V, W, Z B 260--400 S GM46737-KA3
K S S A,B,J all all D 260 S GM46738-KA1
K S S A,B,J all all F 260 S GM46738-KA2
K S S A,B,J all all B 260 S GM46738-KA3
K S S A,B,J all all D 400 S GM46739-KA1
K S S A,B,J all all F 400 S GM46739-KA2
K S S A,B,J all all B 400 S GM46739-KA3
K S S A,B,J all all D 600 S GM46743-KA1
K S S A,B,J all all F 600 S GM46743-KA2
K S S A,B,J all all B 600 S GM46743-KA3
Please refer to instructions on page 5 for an explanation of how to use this table.

Model MechanismTransition Controls Voltage Poles Enclosure Current Rating Connections


Model Designation

TP-6433 5/15 15
Enclosures, 30--1000 Amp, continued
NEMA 12, 4, 4X, continued
600--800 A shown
1
13 14
12
2 2

17 11

15
10
9
28, 29
21

7
16

Inner Door
6
8
24
Lead to logic 21 4 3, 7
ground stud 5
18

Enclosure
Contactor harness plug 23 22 Stud
19
19 20 6158_2a

16 TP-6433 5/15
Enclosures, 30--1000 Amp, continued
NEMA 12, 4, 4X, continued
Quantity
Part Module Number
Item Number Description GM46745-KA2 GM46742-KA3 GM46742-KA1 GM46742-KA2
1 GM47837 Enclosure, NEMA 4X 1
1 GM47832 Enclosure, NEMA 12 1
1 GM47830 Enclosure, NEMA 4 1
1 GM47831 Enclosure, NEMA 4X 1
2 X-6204-1 Retainer, nut 8 8 8 8
5 297556 Decal, torque 1 1 1 1
6 X-791-2 Screw, slotted hex washer head 8 8 8 8
7 295009 Retainer 2 2 2 2
8 See logic section Tag, hang (before reconnect. plug) 1
9 GM14177 Handle 1 1 1 1
10 X-50-6 Screw, slotted pan head machine 2 2 2 2
11 GM22733 Door 1
11 GM33114 Door 1 1 1
12 297721 Decal, warning 1 1 1 1
13 GM22734 Rail, mounting 2
13 GM33116 Rail, mounting 2 2 2
14 294414 Decal, notice cover transfer switch 1 1 1 1
15 362176 Decal, danger 1 1 1 1
16 X-6246-14 Decal, Kohler Power Systems 1
16 X-6246-13 Decal, Kohler Power Systems 1 1 1
17 273746 Decal, transfer switch, Kohler 1 1 1 1
18 344295 Decal, equipment ground 1 1 1 1
19 X-22-12 Washer, lock, 0.262 ID x 0.743 in. OD 2 2 2 2
20 X-6207-3 Lug, terminal, aluminum 1 1 1 1
22 X-25-40 Washer, plain, 0.281 ID x 0.625 in. OD 1 1 1 1
23 X-6210-2 Nut, flange spiralock, 1/4-20 1 1 1 1
25 GM24703 Label, blank (not shown) 1 1 1 1
26 GM47035 Plate, closure (not shown) 1 1 1 1

Enclosures, 30--800 Amp, NEMA 12, 4, 4X


Module Number Key
Model Designation Code
Current Module
Model Mechanism Transition Controls Voltage Poles Enclosure Rating Connections Number
K C S D all N, T, V, W, Z D 30--200 S GM46734-KA1
K C S D all N, T, V, W, Z F 30--200 S GM46734-KA2
K C S D all N, T, V, W, Z B 30--200 S GM46734-KA3
K S S D all N, T, V D 40--225 S GM46735-KA1
K S S D all N, T, V F 40--225 S GM46735-KA2
K S S D all N, T, V B 40--225 S GM46735-KA3
K C C, P, S D all N, T, V, W, Z D 600--1000 S GM46745-KA1
K C C, P, S D all N, T, V, W, Z F 600--1000 S GM46745-KA2
K C C, P, S D all N, T, V, W, Z B 600--1000 S GM46745-KA3
K C P D all V, W, Z D 150--400 S GM46745-KA1
K C P D all V, W, Z F 150--400 S GM46745-KA2
K C P D all V, W, Z B 150--400 S GM46745-KA3
K C P D all N, T D 150--400 S GM46742-KA1
K C P D all N, T F 150--400 S GM46742-KA2
K C P D all N, T B 150--400 S GM46742-KA3
K S P D all N, T, V D 260--400 S GM46741-KA1
K S P D all N, T, V F 260--400 S GM46741-KA2
K S P D all N, T, V B 260--400 S GM46741-KA3
K S S D all N, T, V D 600 S GM46743-KA1
K S S D all N, T, V F 600 S GM46743-KA2
K S S D all N, T, V B 600 S GM46743-KA3
Please refer to instructions on page 5 for an explanation of how to use this table.

Model MechanismTransition Controls Voltage Poles Enclosure Current Rating Connections


Model Designation

TP-6433 5/15 17
Enclosures, 30--1000 Amp, continued
NEMA 12, 4, 4X, continued
600--800 A shown
1
13 14
12
2 2

17 11

15
10
9
28, 29
21

7
16

Inner Door
6
8
24
Lead to logic 21 4 3, 7
ground stud 5
18

Enclosure
Contactor harness plug 23 22 Stud
19
19 20 6158_2a

Enclosures, 30--800 Amp, NEMA 12, 4, 4X


Module Number Key
Model Designation Code
Current Module
Model Mechanism Transition Controls Voltage Poles Enclosure Rating Connections Number
K C S A, B N V D 230--400 S, B GM49949-KA1
K C S A, B N V F 230--400 S, B GM49949-KA2
K C S A, B N V B 230--400 S, B GM49949-KA3
K C S A, B all all D 600 S GM49949-KA1
K C S A, B all all F 600 S GM49949-KA2
K C S A, B all all B 600 S GM49949-KA3
K C S D, F N all D 230 GM49949-KA1
K C S D, F N all F 230 GM49949-KA2
K C S D, F N all B 230 GM49949-KA3
K C S D, F all all D 260--600 GM49949-KA1
K C S D, F all all F 260--600 GM49949-KA2
K C S D, F all all B 260--600 GM49949-KA3
K C P, C A, B, D, F all all D 150--600 GM49949-KA1
K C P, C A, B, D, F all all F 150--600 GM49949-KA2
K C P, C A, B, D, F all all B 150--600 GM49949-KA3
K S S A, B, J all all D 800,1000 S GM59331-KA1
K S S A, B, J all all F 800,1000 S GM59331-KA2
K S S A, B, J all all B 800,1000 S GM59331-KA3
Please refer to instructions on page 5 for an explanation of how to use this table.

18 TP-6433 5/15
Enclosures, 30--1000 Amp, continued
NEMA 12, 4, 4X, continued
Quantity
Module

GM49949-KA1

GM49949-KA2

GM49949-KA3

GM59331-KA1

GM59331-KA2

GM59331-KA3
Item Part Number Description
1 GM49973 Enclosure, NEMA 4 1
1 GM49974 Enclosure, NEMA 4X 1
1 GM49975 Enclosure, NEMA 12 1
1 GM59328 Enclosure, NEMA 4 1
1 GM59329 Enclosure, NEMA 4X 1
1 GM59330 Enclosure, NEMA 12 1
2 X-6204-1 Retainer, nut 8 8 8 8 8 8
3 X-6210-9 Nut, flange spiralock, 3/8-16 4 4 4 4 4 4
3 X-25-37 Washer, plain, 0.406 ID x 0.812 in. OD 4 4 4 4 4 4
4 GM52256 Panel, contactor mounting 1 1 1
5 297556 Decal, torque 1 1 1 1 1 1
6 X-791-2 Screw, slotted hex washer head 8 8 8 8 8 8
7 295009 Retainer 2 2 2 2 2 2
8 See logic section Tag, hang (before reconnect. plug)
9 GM14177 Handle 1 1 1 1 1 1
10 X-50-6 Screw, slotted pan head machine 2 2 2 2 2 2
11 GM33114 Door 1 1 1
11 GM22733 Door, ATS inner 1 1 1
12 297721 Decal, warning 1 1 1 1
13 GM33116 Rail, mounting 2 2 2
13 GM22734 Rail, mounting 2 2 2
14 294414 Decal, notice cover transfer switch 1 1 1 1 1 1
15 362176 Decal, danger (hazardous voltage) 1 1 1 1 1 1
16 X-6246-13 Decal, Kohler Power Systems 1 1 1
16 X-6246-14 Decal, Kohler Power Systems 1 1 1
17 273746 Decal, transfer switch, Kohler 1 1 1 1 1 1
18 344295 Decal, equipment ground 1 1 1 1 1 1
19 X-6086-24 Washer, spring 2 2 2 2 2 2
20 X-6207-14 Lug, terminal 1 1 1 1 1 1
21 297558 Decal (engine start terminals) 1 1 1
22 X-25-20 Washer, flat, 0.312 ID x 0.75 in. OD 2 2 2 2 2 2
23 X-6210-2 Nut, hex, 1/4-20 2 2 2
23 X-81-10 Nut, hex, 1/4-20 2 2 2
24 321330 Boot, connector 1 1 1
25 GM24703 Label, blank (not shown) 1 1 1 1 2 2
26 GM47035 Plate, closure (not shown) 1 1 1 1 1 1
28 GM52669 Bracket, terminal block (not shown) 1 1 1
28 X-405-2 Terminal block 1 1 1
29 X-67-152 Screw, tapping 1 1 1
32 294328 Decal, danger, high voltage (not shown) 1 1 1

Model MechanismTransition Controls Voltage Poles Enclosure Current Rating Connections


Model Designation

TP-6433 5/15 19
Enclosures, 30--1000 Amp, continued
NEMA 12, 4, 4X, continued
600--800 A shown
1
13 14
12
2 2

17 11

15
10
9
28, 29
21

7
16

Inner Door
6
8
24
Lead to logic 21 4 3, 7
ground stud 5
18

Enclosure
Contactor harness plug 23 22 Stud
19
19 20 6158_2a

20 TP-6433 5/15
Enclosures, 30--1000 Amp, continued
NEMA 12, 4, 4X, continued
Quantity
Module

GM46741-KA3

GM46741-KA1

GM46741-KA2
GM46740-KA3

GM46740-KA1

GM46740-KA2

GM46744-KA3

GM46744-KA1

GM46744-KA2
Item Part Number Description
1 GM47827 Enclosure, NEMA 4 1 1
1 GM47829 Enclosure, NEMA 12 1 1
1 GM47828 Enclosure, NEMA 4X 1 1
1 GM47835 Enclosure, NEMA 12 1
1 GM47833 Enclosure, NEMA 4 1
1 GM47834 Enclosure, NEMA 4X 1
2 X-6204-1 Retainer, nut 8 8 8 8 8 8 8 8 8
3 X-6224-17 Bolt, 1/4-20 x 3 in. 3 3 3
3 X-125-3 Bolt, hex cap 3 3 3
3 X-129-17 Bolt, hex cap 4 4 4
4 GM29986 Plate, contactor mounting 1 1 1
4 GM30535 Plate, contactor mounting 1 1 1 1 1 1
5 297556 Decal, torque 1 1 1 1 1 1 1 1 1
6 X-791-2 Screw, slotted hex washer head 2 2 2 2 2 2 2 2 2
7 295009 Retainer 2 2 2 2 2 2 2 2 2
8 See logic section Tag, hang (before reconnect. plug) 1 1 1 1 1 1 1 1 1
9 GM14177 Handle 1 1 1 1 1 1 1 1 1
10 X-50-6 Screw, slotted pan head machine 2 2 2 2 2 2 2 2 2
11 GM22393 Door, ATS inner 1 1 1 1 1 1
11 GM33114 Door, ATS inner 1 1 1
12 297721 Decal, warning, more than one live circuit 1 1 1 1 1 1 1 1 1
13 GM22391 Rail, mounting 2 2 2 2 2 2
13 GM33116 Rail, mounting 2 2 2
14 294414 Decal, notice cover transfer switch 1 1 1 1 1 1 1 1 1
15 362176 Decal, danger 1 1 1 1 1 1 1 1 1
16 X-6246-13 Decal, Kohler Power Systems 1 1 1 1 1 1 1 1 1
17 273746 Decal, transfer switch, Kohler 1 1 1 1 1 1 1 1 1
18 344295 Decal, equipment ground 1 1 1 1 1 1 1 1 1
19 X-22-12 Washer, lock, 0.262 ID x 0.743 in. OD 2 2 2 2 2 2 2 2 2
20 X-6207-3 Lug, terminal, aluminum 1 1 1 1 1 1 1 1 1
21 362113 Decal, engine start terminals 1 1 1 1 1 1 1 1 1
22 X-25-40 Washer, plain, 0.281 ID x 0.625 in. OD 1 1 1 1 1 1 1 1 1
23 X-6210-2 Nut, flange spiralock, 1/4-20 1 1 1 1 1 1 1 1 1
24 295010 Retainer 3 3 3
24 320829 Insert, threaded, 5/16-18 in. 3 3 3
24 320832 Insert, threaded, 1/2-13 in. 4 4 4
25 GM24703 Label, blank (not shown) 1 1 1 1 1 1 1 1 1
26 GM32650 Decal, ATS rating 1 1 1
26 GM32651 Decal, ATS rating 1 1 1 1 1 1
27 GM32989 Decal, ATS connection 1 1 1 1 1 1 1 1 1
28 X-405-2 Terminal strip 1 1 1 1 1 1 1 1 1
29 X-67-152 Screw, tapping 2 2 2 2 2 2 2 2 2
30 GM47035 Plate, closure (not shown) 1 1 1 1 1 1 1 1 1

Enclosures, 30--800 Amp, NEMA 12, 4, 4X


Module Number Key
Model Designation Code
Current Module
Model Mechanism Transition Controls Voltage Poles Enclosure Rating Connections Number
K S P A, B all all D 100,200 S GM46740-KA1
K S P A, B all all F 100,200 S GM46740-KA2
K S P A, B all all B 100,200 S GM46740-KA3
K S P A, B all all D 400 S GM46741-KA1
K S P A, B all all F 400 S GM46741-KA2
K S P A, B all all B 400 S GM46741-KA3
K S P A, B all all D 600 S GM46744-KA1
K S P A, B all all F 600 S GM46744-KA2
K S P A, B all all B 600 S GM46744-KA3

TP-6433 5/15 21
Enclosures, 1200 Amp and 1600 Amp Front-Mounted
NEMA 1
1000 A Shown
23

23

24,
1

16 1 4 1 3 23
15

27
14
1, 18

13 6

1
12

11

8, 1

28
25,
1
7

22
10 1
20 21
1
1817
18 19

6158_3

22 TP-6433 5/15
Enclosures, 1200 A and 1600 Amp Front-Mounted
NEMA 1
Quantity
Part Module Number
Item Number Description GM21072-KA1 GM21072-KA2 GM21298-KA1 GM21298-KA2
1 X-67-114 Screw, hex washer, thread-forming 152 152 152 152
2 GM14052 Panel, back 3 3 3 3
3 GM14050 Panel, side 2 2 2 2
4 GM12568 Bracket, corner 8 8 8 8
5 GM20949 Panel, front 2 2 2 2
6 GM14049 Channel, back closure 2 2 2 2
7 GM14057 Bus, ground 1 1 1 1
8 GM12561 Channel, corner 4 4 4 4
10 GM14044 Channel, top and bottom 4 4 4 4
11 X-6210-9 Nut, flange spiralock, 3/8-16 4 4 4 4
12 X-25-37 Washer, plain, 0.406 ID x 0.812 in. OD 4 4 4 4
13 294414 Decal, notice cover transfer switch 1 1 1 1
14 320828 Insert, threaded, 1/4-20 in. 2 2 2 2
15 GM12595 Bracket, lifting 4 4 4 4
16 GM14039 Panel, top 1 1 1 1
17 X-465-8 Bolt hex cap 1 1
17 X-6238-4 Bolt, hex cap 1 1
18 X-22-12 Washer, lock, 0.262 ID x 0.743 in. OD 5 5 5 5
19 X-6207-5 Lug, terminal, aluminum 3 3 3 3
20 X-83-7 Nut, hex, 3/8-16, zinc 3 3 3 3
21 X-25-118 Washer, plain, 0.406 ID x 1 in. OD 6 6 6 6
21 X-6086-6 Washer, spring, 0.39 ID x 0.81 in. OD 3 3 3 3
22 344295 Decal, equipment ground 1 1 1 1
23 X-67-148 Screw, hex washer, thread-forming 44 44 44 44
24 GM14046 Channel, top and bottom 4 4 4 4
25 GM20951 Panel, contactor mounting 1 1
25 GM21319 Panel, contactor mounting 1 1
26 GM24703 Label, blank (not shown) 1 1 1 1
27 GM47802 Channel, CT mounting 1 1
28 GM14054 Channel, neutral support 1 1

Enclosures, 1000--1200 Amp and 1600 Amp Front-Mounted


Module Number Key
Model Designation Code
Current Module
Model Mechanism Transition Controls Voltage Poles Enclosure Rating Connections Number
K C C, S, P A,B,D,F all all A 1200 S GM21072-KA1
K C C, S, P A,B,D,F all all A 1200 S GM21072-KA2*
K C C, S, P A,B,D,F all all A 1600--2000 F GM21298-KA1
K C C, S, P A,B,D,F all all A 1600--2000 F GM21298-KA2*
Please refer to instructions on page 5 for an explanation of how to use this table.

* Seismeic units.

Model MechanismTransition Controls Voltage Poles Enclosure Current Rating Connections


Model Designation

TP-6433 5/15 23
Enclosures, 1200 Amp and 1600--2000 Front-Mounted
NEMA 3R, 4, 4X, 12

14

15

ATS
enclosure
12
16

13

10

11 1
4

8
2

20 6
7
21 3

4
5

15

22, 23, 24, 25

24 TP-6433 5/15
Enclosures, 1200 Amp and 1600--2000 Front-Mounted
NEMA 3R, 4, 4X, 12
Quantity
Module

GM46746-KA1

GM46748-KA1

GM46747-KA1

GM46747-KA2

GM46747-KA3
Item Part Number Description
1 GM48052 Enclosure, NEMA 3R 1
1 GM48053 Enclosure, NEMA 3R 1
1 GM47839 Enclosure, NEMA 4 1
1 GM47840 Enclosure, NEMA 4X 1
1 GM47841 Enclosure, NEMA 12 1
2 X-6204-1 Retainer, nut 8 8 8 8 8
3 297556 Decal, torque 1 1 1 1 1
4 X-791-2 Screw, slotted hex washer head 8 8 8 8 8
5 295009 Retainer 2 2 2 2 2
6 GM14177 Handle 1 1 1 1 1
7 X-50-6 Screw, slotted pan head machine 2 2 2 2 2
8 GM31240 Door, ATS inner 1 1 1 1 1
9 297721 Decal, warning 1 1 1 1 1
10 GM22734 Rail, mounting 2
10 GM31242 Rail, mounting 2 2 2 2
11 294414 Decal, notice cover transfer switch 1 1 1 1 1
12 362176 Decal, danger 1 1 1 1 1
13 X-6246-14 Decal, Kohler Power Systems 1 1 1 1 1
14 273746 Decal, transfer switch, Kohler 1 1 1 1 1
15 344295 Decal, equipment ground 1 2 1 1 1
16 X-22-12 Washer, lock, 0.262 ID x 0.743 in. OD 1 1 1 1 1
20 X-25-37 Washer 4 6 4 4 4
21 X-6210-9 Nut, flange spiralock, 3/8-16 4 6 4 4 4
22 X-6207-14 Lug, terminal 1 1 1 1 1
23 X-25-20 Washer, flat 0.312 ID x 0.75 OD 2 2 2 2 2
24 X-6086-24 Washer, spring 2 2 2 2 2
25 X-81-10 Nut, hex, 1/4-20 2 2 2 2 2
26 GM47035 Plate, closure (not shown) 1 1 1 1 1

Enclosures, 1000--1200 A and 1600 Amp Front-Mounted


Module Number Key
Model Designation Code
Current Module
Model Mechanism Transition Controls Voltage Poles Enclosure Rating Connections Number
K C C, P, S A,B,D,F all all C 1200 S GM46746-KA1
K C C, P, S A,B,D,F all all D 1200 S GM46747-KA1
K C C, P, S A,B,D,F all all F 1200 S GM46747-KA2
K C C, P, S A,B,D,F all all B 1200 S GM46747-KA3
K C C, P, S A,B,D,F all all C 1600--2000 F GM46748-KA1
Please refer to instructions on page 5 for an explanation of how to use this table.

Model MechanismTransition Controls Voltage Poles Enclosure Current Rating Connections


Model Designation

TP-6433 5/15 25
Enclosures, 1600--4000 Amp
NEMA 1

6
20 21 5 4

30

19 26
18

11
15

12
14

17
22

23

13

24
29 32
28
25
26
26 27

6158_4

26 TP-6433 5/15
Enclosures, 1600--4000 Amp
NEMA 1
Quantity
Module

GM21073-KA1

GM21073-KA2

GM21074-KA1

GM21074-KA2

GM21075-KA1
Item Part Number Description
3 GM14052 Panel, back 3 3 3 3
3 GM12581 Panel, back 3
4 GM12574 Panel, side, back 4 4
4 GM14050 Panel, side 2 2
4 GM12575 Panel, side, back 4
5 GM12573 Panel, side, front 2 2 2 2
5 GM21017 Panel, side 2
6 GM12568 Bracket, corner 8 8 8 8 8
7 GM21014 Channel, top and bottom, side 4 4
7 GM14045 Channel, top and bottom 4 4
7 GM21021 Channel, top and bottom, side 4
8 GM20949 Panel, front 2 2 2 2
8 GM20996 Panel, front 2
11 GM21016 Channel, back closure 2 2
11 GM21023 Channel, back closure 2
12 GM14049 Channel, back closure 2 2 2 2
12 GM12578 Channel, back closure 2
13 GM49667 Channel, contactor support 2
13 GM60097 Plate, support SEISMIC 1 1
14 GM20952 Channel, contactor mounting 2 2 2 2
14 GM21018 Channel, contactor mounting 2
15 GM12561 Channel, corner 4 4 4 4 4
17 X-6204-1 Retainer, nut 2
18 294414 Decal, notice cover transfer switch 1 1 1 1 1
19 GM21034 Channel, door closure 2
20 GM12595 Bracket, lifting 4 4 4 4 4
21 GM14041 Panel, top 1 1
21 GM14040 Panel, top 1 1
21 GM14042 Panel, top 1
22 GM14057 Bus, ground 1 1 1 1
22 GM21024 Bus, ground 1
23 GM14044 Channel, top and bottom 4 4 4 4
23 GM12567 Channel, top and bottom, front/back 4
24 344295 Decal, equipment ground 1 1 1 1 1
25 X-6238-4 Bolt, hex cap 1 1 1 1 1
26 X-22-12 Washer, lock, 0.262 ID x 0.743 in. OD 5 5 5 5 5
27 X-6207-5 Lug, terminal, aluminum 3 3 3 3 3
28 X-83-7 Nut, hex, 3/8-16, zinc 3 3 3 3 3
29 X-25-118 Washer, plain, 0.406 ID x 1 in. OD 6 6 6 6 6
29 X-6086-6 Washer, spring, 0.39 ID x 0.81 in. OD 3 3 3 3 3
30 320828 Insert, threaded, 1/4-20 in. 2 2 2 2 2
31 GM24703 Label, blank (not shown) 1 1 1 1 1
32 GM60099 Brace, support SEISMIC 8 8

Enclosures, 1600--4000 Amp


Module Number Key
Model Designation Code
Model Mech. Transition Controls Voltage Poles Enclosure Current Rating Connections Module No.
K C C, P, S A,B,D,F all all A 1600--2000 S GM21073-KA1
K C C, P, S A,B,D,F all all A 1600--2000 S GM21073-KA2
K C C, P, S A,B,D,F all all C 1600--2000 S GM46749-KA1
K C C, P, S A,B,D,F all all A 2600--3000 S GM21074-KA1
K C C, P, S A,B,D,F all all A 2600--3000 S GM21074-KA2
K C C, P, S A,B,D,F all all C 2600--3000 S GM46750-KA1
K C C, P, S D all all A 4000 S GM21075-KA1
K C C, P, S A,B,D,F all all A 4000 S GM73520-KA1
Please refer to instructions on page 5 for an explanation of how to use this table.

Model MechanismTransition Controls Voltage Poles Enclosure Current Rating Connections


Model Designation

TP-6433 5/15 27
Enclosures, 1600--3000 Amp
NEMA 3R

14

15
ATS
enclosure 12

16
13

1 20 21
11
4

2 8

10

6
7

4
5

25 26 27
24

28 TP-6433 5/15
Enclosures, 1600--3000 Amp
NEMA 3R
Quantity
Part Module Number
Item Number Description GM46749-KA1 GM46750-KA1 GM73520-KA1
1 GM48054 Enclosure, NEMA 3R 1
1 GM48055 Enclosure, NEMA 3R 1
2 X-6204-1 Retainer, nut 8 8
3 297556 Decal, torque (not shown) 1 1 1
4 X-791-2 Screw, slotted hex washer head 8 8
5 295009 Retainer 2 2
6 GM14177 Handle 1 1
7 X-50-6 Screw, slotted pan head machine 2 2
8 GM31240 Door, ATS inner 1 1
9 297721 Decal, warning 1 1 1
10 GM31242 Rail, mounting 2 2
11 294414 Decal, notice cover transfer switch 1 1 1
12 362176 Decal, danger 1 1 1
13 X-6246-14 Decal, Kohler Power Systems 1 1 1
14 273746 Decal, transfer switch, Kohler 1 1 1
15 344295 Decal, equipment ground 1 1
16 X-22-12 Washer, lock, 0.262 ID x 0.743 in. 5 5
20 X-25-37 Washer 6 6
21 X-6210-9 Nut, flange spiralock, 3/8-16 6 6
22 GM14057 Bus, ground 1 1
23 X-67-144 Screw, hex washer, thread-forming 4 4
24 X-6207-5 Lug, terminal, aluminum 3 3
25 X-83-7 Nut, hex, 3/8-16 3 3
26 X-25-118 Washer, plain, 0.406 ID x 1 in. OD 6 6
27 X-6086-6 Washer, spring, 0.39 ID x 0.81 OD 3 3
28 GM47035 Plate, closure (not shown) 1 1

Enclosures, 1600--4000 Amp


Module Number Key
Model Designation Code
Model Mech. Transition Controls Voltage Poles Enclosure Current Rating Connections Module No.
K C C, P, S A,B,D,F all all A 1600--2000 S GM21073-KA1
K C C, P, S A,B,D,F all all A 1600--2000 S GM21073-KA2
K C C, P, S A,B,D,F all all C 1600--2000 S GM46749-KA1
K C C, P, S A,B,D,F all all A 2600--3000 S GM21074-KA1
K C C, P, S A,B,D,F all all A 2600--3000 S GM21074-KA2
K C C, P, S A,B,D,F all all C 2600--3000 S GM46750-KA1
K C C, P, S D all all A 4000 S GM21075-KA1
K C C, P, S A,B,D,F all all A 4000 S GM73520-KA1
Please refer to instructions on page 5 for an explanation of how to use this table.

TP-6433 5/15 29
Enclosures, Bypass Isolation (KB_)
1000--3000 A Shown

1
9 2

8
4

7 10
5

6158_5

Quantity
Part Module Number
Item Number Description GM22373-KA1 GM73522-KA1
1 GM21365 Pan, mounting 1
2 X-67-114 Screw, hex washer, thread-forming 8
3 GM23503 Harness, bypass 1
4 297721 Decal, CSA 1 1
5 See logic section Tag, hang (before reconnecting plug) 1
6 GM21045 Door, left bypass switch 1
6 GM21046 Door, right bypass switch 1
7 X-6246-14 Decal, Kohler Power Systems 1 1
8 362176 Decal, danger 2 1
9 273746 Decal, transfer switch, Kohler 1 1
10 294414 Decal, notice cover transfer switch 1 1
11 GM24703 Label, blank 1 2
12 297556 Decal, torque (not shown) 1

30 TP-6433 5/15
Enclosures, Bypass Isolation (KB_)
Quantity
Part Module Number
Item Number Description GM22536-KA1 GM58752-KA1 GM22537-KA1 GM22540-KA1
3 GM23503 Harness, bypass 1 1 1 1
4 297721 Decal, warning 1 1 1 1
5 See logic section Tag, hang (before reconnect. plug) 1 1 1 1
6 GM21051 Door, bypass switch 1
6 GM55250 Door, bypass control 1
6 GM55251 Door, bypass upper 1
6 GM21050 Door, bypass switch 1
6 GM21053 Door, bypass switch 1
7 X-6246-14 Decal, Kohler Power Systems 1 1 1 2
8 362176 Decal, danger 1 3 1 2
9 273746 Decal, Transfer Switch 1 1 1 2
10 294414 Decal, notice cover transfer switch 1 1 1 1
11 GM24703 Label, blank (not shown) 1 2 1 1

Quantity
Part Module Number
Item Number Description GM34924-KA1
3 GM23503 Harness, bypass 1
4 297721 Decal, warning 1
5 See logic section Tag, hang (before reconnect. plug) 1
6 GM34926 Door, bypass switch 1
7 X-6246-14 Decal, Kohler Power Systems 2
8 362176 Decal, danger 2
9 273746 Decal, Transfer Switch 2
10 294414 Decal, notice cover transfer switch 1
11 GM24703 Label, blank (not shown) 1

Enclosures, Bypass Isolation


Module Number Key
Model Designation Code
Current Module
Model Mechanism Transition Controls Voltage Poles Enclosure Rating Connections Number
K B C, P, S D,F all all A 150--600 B GM58752-KA1
K B C, P, S D,F all all A 800 F GM34924-KA1
K B C, P, S D,F all all A 800--1200 S GM34924-KA1
K B C, P, S D,F all all A 1600--3000 S GM22373-KA1
K B C, P, S D all all A 4000 S GM73522-KA1
K G P, S D all all A 150--400 S GM46721-KA1
K G P, S D all all A 600--1200 S GM46722-KA1
K G P, S D all all A 1600--3000 S GM46723-KA1
Please refer to instructions on page 5 for an explanation of how to use this table.

Model MechanismTransition Controls Voltage Poles Enclosure Current Rating Connections


Model Designation

TP-6433 5/15 31
Enclosures, Bypass Isolation (KG_)

6 1, 2 600--3000 A Shown

3 4

8 9

10
8

Inside of Top Door

32 TP-6433 5/15
Enclosures, Bypass Isolation (KG_)
Quantity
Part Module Number
Item Number Description GM46721-KA1 GM46722-KA1 GM46723-KA1
1 X-22-12 Washer, lock, 0.262 ID x 0.732 in. OD 1 1
2 X-6207-3 Lug, terminal, aluminum 1 1
3 344295 Decal, equipment grd. 1 1 1
4 297556 Decal, torque 1 1
5 294414 Decal, notice 1 1 1
6 273746 Decal, transfer switch 1 1 1
7 X-6246-14 Decal, Kohler Power Systems 1 1 1
8 362176 Decal, danger 2 2 2
9 297721 Decal, CSA 1 1
10 GM24703 Label, blank 2 2 2
Please refer to instructions on page 5 for an explanation of how to use this table.

Model MechanismTransition Controls Voltage Poles Enclosure Current Rating Connections


Model Designation

TP-6433 5/15 33
Door
NEMA 1 and 3R
1
6
15

5 7
11

8
12
9

10
(keys)
9
13

14

3
4

6158_6

Quantity
Part Module Number
Item Number Description GM21076-KA1 GM21077-KA1
1 297721 Decal, warning 1 1
2 295098 Screw, flat countersunk, head machine 16 32
3 GM20572 Hinge, ATS enclosure 4
3 297600 Hinge, split 4 4
3 297601 Hinge, split, left 4
5 295009 Retainer 2 2
7 X-791-3 Screw, slotted hex washer head, machine 2
7 X-791-2 Screw, slotted hex washer head, machine 2
9 GM20885 Latch, compression, T-handle, locking 1 1
11 GM12602 Door, enclosure, left 1
11 GM14047 Door, enclosure, right 1
11 GM20950 Door, enclosure 1
13 362176 Decal, danger 1 1
14 X-6246-14 Decal, Kohler Power Systems 1 1
15 273746 Decal 1 1

34 TP-6433 5/15
Door
NEMA 1 and 3R
Quantity
Module

GM21069-KA2

GM21293-KA1

GM21293-KA2
GM21069-KA1

GM21292-KA1

GM21292-KA2

GM28764-KA1
Item Part Number Description
1 297721 Decal, warning 1 1 1 1 1 1 1
2 X-50-1 Screw, slotted pan head machine 4 4 3 3 6 6 6
3 GM20572 Hinge, ATS enclosure 2 2 6 6 3 3 3
4 X-22-9 Washer, lock, 0.20 ID x 0.373 in. OD 4 4 6 6 6 6 6
4 X-70-3 Nut, hex machine screw, 10-32 4 4 2 2 6 6 6
5 295009 Retainer 2 2 2 2 2 2 2
6 X-25-40 Washer, plain, 0.281 ID x 0.625 in. OD 2 2 2 2 2 2 2
7 X-791-3 Screw, slotted hex washer head, machine 2 2 1 1 2 2 2
8 GM20575 Gasket, compression latch 1 1 1 1 1 1 1
9 GM20573 Latch, compression 1 1 2 2 1 1 1
10 GM20574 Key, compression latch 2 2 1 1 2 1 2
11 GM20166 Door, enclosure 1 1
11 GM28763 Door, enclosure 1
13 362176 Decal, danger 1 1 1 1 1 1 1
11 GM21523 Door, enclosure silkscreen 1
11 GM21524 Door, enclosure 1
11 GM21525 Door, silkscreen 1
11 GM21526 Door, silkscreen 1
14 X-6246-14 Decal, Kohler Power Systems 1 1
14 X-6246-4 Decal, Kohler Power Systems 1
15 273746 Decal 1 1
15 GM21373 Decal 1

Door, NEMA1 and 3R


Module Number Key
Model Designation Code
Current Module
Model Mechanism Transition Controls Voltage Poles Enclosure Rating Connection Number
K C, S S A,B,D,F,J all N, T, V, W, Z A 30--225 S GM21069-KA1
K C, S S A,B,D,F,J all N, T, V, W, Z C 30--225 S GM21069-KA2
K C S A,B,D,F all N, T, V, W, Z A 230--400 S GM21292-KA1
K C S A,B,D,F all N, T, V, W, Z C 230--400 S GM21292-KA2
K C S A,B,D, F all N A, C 230 B GM28764-KA1
K C S A,B,D, F all T, V, W, Z A, C 260--600 B GM28764-KA1
K S S A,B,D,F,J all N, T, V, W, Z A 260--400 S GM21292-KA1
K S S A,B,D,F,J all N, T, V, W, Z C 260--400 S GM21292-KA2
K C P A,B,D, F all N, T, Z A, C 150--400 S GM28764-KA1
K C P A,B,D, F all V, W A, C 150--400 S GM21293-KA1
K C C, P A,B,D, F all N, T, V, W, Z A, C 150--600 B GM28764-KA1
K C C, P, S A,B,D, F all N, T, V, W, Z A, C 600--1000 S GM21293-KA1
K C S F all N, T, V, W, Z A 600--1000 S GM21293-KA2
K C C, P, S A,B,D, F all N, T, V, W, Z A 1200--3000 S GM21076-KA1
K C P, S A,B,D, F all N, T, V, W, Z A 4000 S GM21077-KA1
K S P, S A,B,D, F, J all N, T, V A, C 600 S GM28764-KA1
K S P A,B,D, F all N, T, V A 100--400 S GM21292-KA1
K S P A,B,D, F all N, T, V C 100--400 S GM21292-KA2
K S S A,B,D, F, J all N, T, V, W, Z A, C 800--1000 S GM21293-KA1

Please refer to instructions on page 5 for an explanation of how to use this table.

Model MechanismTransition Controls Voltage Poles Enclosure Current Rating Connections


Model Designation

TP-6433 5/15 35
Logic
Model K1

20
Model K1
4

6 8

1 7
12

24

11 13
10 9

14
25

26 27 15
16 22 23 10, 11

36
17

28

31 30 29 21 18
32
Items 33--35 are not shown.
6433_2

36 TP-6433 5/15
Logic
Model K1
Quantity
Module

GM46257-MA1

GM46257-MA3
GM46257-MA5

GM49013-KA1
Item Part Number Description
1 X-22-12 Washer, lock, 0.262 ID x 0.743 in. OD 1 1 1
2 GM40574 Decal, Modbus 1 1 1
3 GM40572 Decal, comm ports 1 1 1
4 GM21291 Decal, nameplate 1 1 1
5 GM46733-1 Logic assembly (includes items 2, 3, 10--23) 1 1
5 GM46733-2 Logic assembly (includes items 2, 3, 12--22) 1
6 GM21340 Ribbon cable assembly 1
7 GM21391 Plate, mounting 1
8 GM21392 Cover, PT 1
9 GM21268 PCB assembly, PTIB-T340 1
10 295253 Relay, 12VDC, 10A 2 4 2
11 269972 Clip, relay 2 4 2
12 GM21358 Holder, literature 1 1 1
13 GM21357 Cover, logic 1 1 1
14 GM46752 Insulation, power PCB 1 1 1
15 GM46715 PCB assembly, main logic board 1 1 1
16 GM46324-1 PCB assembly, power board 1 1
16 GM46975-1 PCB assembly, power board 1
17 GM46580 Carrier, logic 1 1 1
18 GM46892 Display/membrane switch 1 1 1
19 GM47162 Cable assembly, ribbon, 40-pos. 1 1 1
20 GM40573 Decal, programmable I/O 1 1 1
21 GM21374 Screw, plastic tapping, flat head, 12.7 mm 4 4 4
22 GM23307 Screw, plastic tapping, round head, 9.53 mm 10 10 11
23 GM23312 Screw, plastic tapping, round head, 12.7 mm 4
24 297949 Tag, hang (”Before reconnecting plug...”) 1 1 1
25 GM47057* Battery, backup main logic board (4.1V) 1 1 1
36 GM49358 Service kit, MPAC 1500 (includes items 1, 5, and instructions) 1 1
36 GM49359 Service kit, MPAC 1500 (includes items 1, 5, and instructions) 1
26 295313 Terminal block 1
27 GM49014 Plate, relay mounting 1
28 GM49015 Cover, relay assembly 1
29 GM41099 Rail, DIN 1
30 X-6124-4 Socket 2
31 295253 Relay, 12VDC, 10A 2
32 X-6124-5 Strap, holddown 2
33 GM49016 Harness, wiring PT1P 1
34 GM49180 Harness, wiring PT1 1
35 GM49185 Harness, wiring PT2 1
36 295009 Retainer 2

* Main logic board does not use backup battery as of 2/5/2009.

Logic
Module Number Key
Model Designation Code
Current Module
Model Mechanism Transition Controls Voltage Poles Enclosure Rating Number
K B, C, S S D all all all all GM46257-MA1
K B, C, S C, P D all all all all GM46257-MA3
K G P, S D all all all all GM46257-MA5
K G P D all all all 150--400 GM49013-KA1

Please refer to instructions on page 5 for an explanation of how to use this table.

Model MechanismTransition Controls Voltage Poles Enclosure Current Rating Connections


Model Designation

TP-6433 5/15 37
Logic, continued
Decision-Maker MPAC
4

ATS750 ATS1200 ATS1500

1.6
3

1.7

1.8
1.9
1 1.10
1.5
1.1

1.4 1.2

1.3

GM89839

38 TP-6433 5/15
Logic, continued
Decision-Maker MPAC
Quantity
Module

GM89839-MA1

GM89839-MA2
GM89839-MA3

GM89839-MA4

GM89839-MA5

GM89839-MA6
Item Part Number Description
1 GM93604 Service MPAC 1500, Standard Transition 1
1 GM93605 Service MPAC 1200, Standard Transition 1
1 GM93606 Service MPAC 750, Standard Transition 1
1 GM93607 Service MPAC 1500, Prog & Closed Transition 1
1 GM93608 Service MPAC 1200, Prog & Closed Transition 1
1 GM93609 Service MPAC 1500, Type G BIS, Std & Prog 1
1.1 -- Display/Membrane Switch (order item 1) 1 1 1 1 1 1
1.2 GM60403 Plug, USB 1 1 1 1 1 1
1.3 -- PCB ASSY, MPAC MLB Power/Control (order item 1) 1 1 1 1 1 1
1.4 GM93610 Service MPAC PTIB 1 1
1.5 GM23307 Screw, Plastic Tapping, 6--19 x 0.375 11 9 9 14 12 11
1.6 GM21358 Holder, Literature 1 1 1 1 1 1
1.7 GM85881 Cover, Logic 1 1 1 1 1 1
1.8 GM87488 Cable, 1mm FFC jumper, 4 in. 1 1 1
1.9 -- PCB Assy, MPAC Ethernet Interface (order item 1) 1 1 1
1.10 GM87827 Cable Assy, Ribbon, 10--Position 1 1
2 X-22-12 Washer, lock.262 IDx.743 in.OD 1 1 1 1 1 1
3 297949 Tag, hang 1 1 1 1 1 1
4 X-6210-2 Nut, flange spiralock, 1/4--20 6 6 6 6 6 6

Logic
Module Number Key
Model Designation Code
Current Module
Model Mechanism Transition Controls Voltage Poles Enclosure Rating Number
K C,B S D,F all all all all GM89839-MA1
K C,S S A,B all all all all GM89839-MA2
K S S J all all all all GM89839-MA3
K B,C P,C D,F all all all all GM89839-MA4
K S P A,B all all all all GM89839-MA5
K C P,C A,B all all all all GM89839-MA5
K G S,P D,F all all all all GM89839-MA6

Please refer to instructions on page 5 for an explanation of how to use this table.

TP-6433 5/15 39
Transformers
6
7
8

Transformer, Series-Rated Programmed-Transition


Quantity
Module

GM29904-KA2

GM29904-KA3

GM29904-KA4

GM29904-KA5

GM29904-KA6

GM29904-KA7

GM29904-KA8
GM29904-KA1
Item Part Number Description
6 GM30000 Bracket, transformer mounting 1 1 1 1 1 1 1 1
7 GM29213 Transformer (480 V primary, 240 V secondary) 2
7 GM29214 Transformer (480 V primary, 240 V secondary) 2
7 GM29215 Transformer (480 V primary, 240 V secondary) 2
7 GM29216 Transformer (480 V primary, 240 V secondary) 2
7 GM29217 Transformer (380 V primary, 240 V secondary) 2
7 GM29218 Transformer (380 V primary, 240 V secondary) 2
7 GM29219 Transformer (380 V primary, 240 V secondary) 2
7 GM29220 Transformer (380 V primary, 240 V secondary) 2
8 GM26856 Guard, terminal 2 2
8 GM29221 Guard, terminal 2 2 2 2 2 2
9 X-67-113 Screw, hex washer, thread-forming 8 8 8 8 8 8 8 8

Transformers
Module Number Key
Model Designation Code
Current Module
Model Mechanism Transition Controls Voltage Poles Enclosure Rating Number
K S P D, F K, M N, T all 100 GM29904-KA1
K S P D, F K, M V all 100 GM29904-KA2
K S P D, F K, M N, T all 200/400 GM29904-KA2
K S P D, F K, M V all 200 GM29904-KA3
K S P D ,F K, M V all 400 GM29904-KA4
K S P D, F K, M N, T, V all 600 GM29904-KA4
K S P D, F G, H, J N, T all 100 GM29904-KA5
K S P D, F G, H, J V all 100 GM29904-KA6
K S P D, F G, H, J N, T all 200/400 GM29904-KA6
K S P D, F G, H, J V all 200 GM29904-KA7
K S P D, F G, H, J V all 400 GM29904-KA8
K S P D, F G, H, J N, T, V all 600 GM29904-KA8
Please refer to instructions on page 5 for an explanation of how to use this table.

40 TP-6433 5/15
Field Connection Block
5, 6 7 15 11 7
1
16
17

2, 3, 4

12 1
2, 3,
11
4, 18

12
5, 6
10, 13

10, 13
9
8, 14
8, 14 9
GM21311-KA1
GM21311-KA3
GM21311-KA2

Quantity
Part Module Number
Item Number Description GM21311-KA1 GM21311-KA2 GM21311-KA3
1 GM21315 End section 1 1 1
2 GM22883 Strip, marker (1--10) 1 1 1
3 GM22884 Strip, marker (11--20) 1 1 1
4 GM22885 Strip, marker (21--30) 1 1
5 GM21339 Rail, DIN 1 1
5 GM47488 Rail, DIN 1
6 X-67-113 Screw, hex washer, thread-forming 2 2 2
7 GM22491 Decal 1
7 GM49198 Decal, field connection “G” bypass 1
7 GM71424 Decal 1
8 GM21312 Connector, 4-position 1
9 GM21338 Bracket, field connection kit 1 1
9 GM71422 Bracket, field connection 1
10 295145 Connector, 24-position 1 1
11 321025 Stop, end 1 1 2
12 GM21313 Block, terminal 9 5 12
13 GM21317 Harness 1 1
13 GM51339 Harness 1
14 GM21318 Harness 1 1
15 GM71423 Relay, time delay 1
16 X-6124-4 Socket 1
17 X-6124-5 Strap, holddown 1
18 GM71427 Strip, marker (31--40) 1

Field Connection Block


Module Number Key
Model Designation Code
Current Module
Model Mechanism Transition Controls Voltage Poles Enclosure Rating Number
K C S D, F all all all 600--4000 GM21311-KA1
K C P D, F all all all 150--4000 GM21311-KA1
K B P, S D, F all all all 150--4000 GM21311-KA1
K G P, S D, F all all all 150--4000 GM21311-KA2
K B, C C D, F all all all 150--3000 GM21311-KA3
Please refer to instructions on page 5 for an explanation of how to use this table.

Model MechanismTransition Controls Voltage Poles Enclosure Current Rating Connections


Model Designation

TP-6433 5/15 41
Neutral Assembly, 30--400 Amp

10
1
11
2

12

13 3

6
2
7
8

6158_8a

Quantity
Part Module Number
Item Number Description GM21070-KA1 GM21071-KA1 GM26317-KA1
1 X-6238-4 Bolt, hex cap 2 2
2 X-25-118 Washer, plain, 0.406 ID x 1 in. OD 4 4
3 GM20991 Bracket, neutral mounting, 30--400 A 1
3 GM25826 Bracket, neutral mounting 225--400 A 1
6 X-6207-12 Lug, terminal 1
6 X-6207-14 Lug, terminal, aluminum 1
7 X-6086-6 Washer, spring, 0.39 ID x 0.81 in. OD 2 2
8 X-83-7 Nut, hex, 3/8-16, zinc 2 2
9 X-465-6 Bolt, hex cap 7
10 X-6086-16 Washer, spring, 0.281 Id x 0.875 OD 7
11 X-6128-30 Standoff, insulator, 1/4-20 x 1 in. 2
12 GM28294 Bus, neutral 1
13 297712 Lug, terminal 3

Neutral Assembly, 30--400 Amp


Module Number Key
Model Designation Code
Current Module
Model Mechanism Transition Controls Voltage Poles Enclosure Rating Connections Number
K C S D, F all N, T all 30--200 S GM26317-KA1
K S S all all N, T all 40--150 S GM21070-KA1
K C, G C, P, S all all N, T all 150--400 S GM21071-KA1
K S P all all N, T all 100 S GM21071-KA1
K S P, S all all N, T all 200--400 S GM21071-KA1
Please refer to instructions on page 5 for an explanation of how to use this table.

Model MechanismTransition Controls Voltage Poles Enclosure Current Rating Connections


Model Designation

42 TP-6433 5/15
Neutral Assembly, 600--1000 Amp

6
7

6158_9

Quantity
Part Module Number
Item Number Description GM21294-KA1 GM29496-KA1
1 X-6238-6 Bolt, hex cap 6 4
2 X-25-118 Washer, plain, 0.406 ID x 1 in. OD 12 8
3 GM20992 Bracket, neutral mounting 1 1
4 GM21010 Bus, neutral, 600-1200 A 1 1
5 297582 Lug, terminal, aluminum 3
5 295296 Lug, terminal, aluminum 2
6 X-6086-6 Washer, spring, 0.39 ID x 0.81 in. OD 6 4
7 X-83-7 Nut, hex, 3/8-16, zinc 6 4

Neutral Assembly, 600--1000 Amp


Module Number Key
Model Designation Code
Current Module
Model Mechanism Transition Controls Voltage Poles Enclosure Rating Connections Number
K C, S S, P, C all all T all 800, 1000 all GM21294-KA1
K G all all all N, T all 800--1200 all GM21294-KA1
K C, G, S S, P, C all all N, T all 600 all GM29496-KA1
Please refer to instructions on page 5 for an explanation of how to use this table.

Model MechanismTransition Controls Voltage Poles Enclosure Current Rating Connections


Model Designation

TP-6433 5/15 43
Neutral Assembly, 1200--4000 Amp
12

12 13

11
3
14 4

5
1

10 2
3
4 4
9
5

6
8
4
3
7

6158_10

Quantity
Module
GM21078-KA2

GM21078-KA3

GM48923-KA1

GM48923-KA2
GM21078-KA1

Item Part Number Description


1 GM12588 Channel, neutral support 1
1 GM14054 Channel, neutral support 1 1
2 X-6238-10 Bolt, hex cap 6 6 6
3 X-6086-6 Washer, spring, 0.39 ID x 0.81 in. OD 12 12 12 8 8
4 X-25-118 Washer, plain, 0.406 ID x 1 in. OD 12 12 12 8 8
5 GM12589 Bracket, neutral bus support 3 3 3
5 346210 Bracket, neutral connection 2 2
6 X-6128-29 Standoff insulator, 3/8-16 x 2 in. 6 6 6
6 233568 Insulator 4 4
7 X-6238-11 Bolt, hex cap 6
7 X-6238-4 Bolt, hex cap 6
7 X-6238-5 Bolt, hex cap 6
8 GM14055 Bus, neutral 1 2
8 GM20995 Bus, neutral 3
8 346208 Bus, neutral 1 3
12 X-67-114 Screw, hex washer, thread-forming 18 18 18
13 297556 Decal, torque 1 1 1 1 1

44 TP-6433 5/15
Neutral Assembly, 1200--4000 Amp
Quantity
Module

GM21565-KA2

GM29799-KA1

GM21565-KA3

GM21565-KA4

GM21565-KA5

GM21565-KA6

GM83072-KA1

GM83072-KA2
GM21565-KA1
Item Part Number Description
1 GM14054 Channel, neutral support 1 1 1 1
1 GM39573 Channel, neutral support 1 1
2 X-6238-10 Bolt, hex cap 4 4
3 X-6086-6 Washer, spring, 0.39 ID x 0.81 in. OD 20 24 18 32 20 24 32 20 26
4 X-25-118 Washer, plain, 0.406 ID x 1 in. OD 28 36 30 52 28 36 52 32 44
5 GM12589 Bracket, neutral bus support 3 3 3 3 3
5 GM12588 Bracket, neutral bus support 3
6 X-6128-29 Standoff insulator, 3/8-16 x 2 in. 6 6 6 6 6 6 6 4 4
7 X-6238-11 Bolt, hex cap 6 6
7 X-6238-4 Bolt, hex cap 6 6 6 6 6 4 4
8 GM21310 Bus, neutral 1 2 2 2
8 GM39574 Bus, neutral 1 2
8 GM42809 Bus, neutral 3
8 GM81738 Bus, neutral 2 2
9 X-6238-1 Bolt, hex cap 8 8
9 X-6238-6 Bolt, hex cap 12 12 12 12 12 12 18
10 297605 Lug, terminal, aluminum 4 6 6 8 4 6 8 6 9
11 X-83-7 Nut, hex, 3/8-16, zinc 8 12 12 20 8 12 20 12 18
12 X-67-114 Screw, hex washer, thread-forming 18 18 18 18 18 18
13 297556 Decal, torque 1 1 1 1 1 1
14 353354 Lug, terminal 2 2

Neutral Assembly, 1000--4000 Amp


Module Number Key
Model Designation Code
Current Module
Model Mechanism Transition Controls Voltage Poles Enclosure Rating Connections Number
K C all all all N,T A 1200 all GM21565-KA1
K G all all all N, T all 1600, 2000 all GM83072-KA1
K C S, P all all T A 1600, 2000 F GM21565-KA2
K C S, P all all T C 1600, 2000 F GM29799-KA1
K C all all all T all 1600, 2000 S GM21565-KA2
K C all all all N, T all 2600, 3000 all GM21565-KA3
K G all all all N, T all 2600, 3000 all GM83072-KA2
Please refer to instructions on page 5 for an explanation of how to use this table.

Model MechanismTransition Controls Voltage Poles Enclosure Current Rating Connections


Model Designation

TP-6433 5/15 45
Contactor, Model KCS
30--104 Amp
30--104 Amp Shown P/N GM23274
3
1
1
2* 7*

1 3

4* 8

Contactor Part Number


1

1 13

5*

14 Contactor Assembly

1 2*
3
1

1
9*

1
6*
10
4*

1
11*
1

5*

12* 6158_11

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

46 TP-6433 5/15
Contactor, Model KCS
30--104 Amp
Part
Item Number Description
1 See chart below Kit, coil
2 * Yoke, 30--104 A
2 * L-bracket, 150 A
3 294544 Rectifier (snubber no longer required because of improved rectifier)
4 * Retainer, core tube
5 * Core
6 * Ring, spacer
7 * Handle, manual operating
8 GM24251 Switch, miniature
9 * Harness, contactor
10 GM24239 Contacts, coil control
11 * Chute, arc
12 GM24252 Contact, auxiliary
13 GM24237 Lubrication kit, coil core tube
14 See chart below Contactor assembly

30--104 Amp Contactor and Coil Kit Replacement Part Numbers


Part Number
Poles/Wires Voltage Contactor
Code(s) Poles/Wires Codes(s) Voltage Assembly Coil Kit
N 2 C 208 GM26237 GM24276
N 2 D, F 220--240 GM26238 GM24277
N 2 G, H, J 380--416 GM26239 GM24278
N 2 K, M 440--480 GM26240 GM24279
N 2 N 600 GM26241 GM24280
T 3/4 solid neutral C 208 GM26242 GM24281
T 3/4 solid neutral D, F 220--240 GM26243 GM24282
T 3/4 solid neutral G, H, J 380--416 GM26244 GM24283
T 3/4 solid neutral K, M 440--480 GM26245 GM24284
T 3/4 solid neutral N 600 GM26246 GM24285
V 4/4 switched neutral C 208 GM26247 GM24281
V 4/4 switched neutral D, F 220--240 GM26248 GM24282
V 4/4 switched neutral G, H, J 380--416 GM26249 GM24283
V 4/4 switched neutral K, M 440--480 GM26250 GM24284
V 4/4 switched neutral N 600 GM26251 GM24285
W 4/4 overlapping neutral C 208 GM26252 GM24281
W 4/4 overlapping neutral D, F 220--240 GM26253 GM24282
W 4/4 overlapping neutral G, H, J 380--416 GM26254 GM24283
W 4/4 overlapping neutral K, M 440--480 GM26255 GM24284
W 4/4 overlapping neutral N 600 GM26256 GM24285

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

TP-6433 5/15 47
Contactor, Model KCS
150--200 Amp
30--104 Amp Shown P/N GM23274
3
1
1
2* 7*

1 3

4* 8

Contactor Part Number


1

1 13

5*

14 Contactor Assembly

1 2*
3
1

1
9*

1
6*
10
4*

1
11*
1

5*

12* 6158_11

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

48 TP-6433 5/15
Contactor, Model KCS
150--200 Amp
150--200 Amp Contactor and Coil Kit Replacement Part Numbers
Part Number
Poles/Wires Voltage Contactor
Amps Code(s) Poles/Wires Codes(s) Voltage Assembly Coil Kit
150 N 2 C 208 GM26257 GM24276
150 N 2 D, F 220--240 GM26258 GM24277
150 N 2 G, H, J 380--416 GM26259 GM24278
150 N 2 K, M 440--480 GM26260 GM24279
150 N 2 N 600 GM26261 GM24280
150 T 3/4 solid neutral C 208 GM26262 GM24281
150 T 3/4 solid neutral D, F 220--240 GM26263 GM24282
150 T 3/4 solid neutral G, H, J 380--416 GM26264 GM24283
150 T 3/4 solid neutral K, M 440--480 GM26265 GM24284
150 T 3/4 solid neutral N 600 GM26266 GM24285
150 V 4/4 switched neutral C 208 GM26272 GM24281
150 V 4/4 switched neutral D, F 220--240 GM26273 GM24282
150 V 4/4 switched neutral G, H, J 380--416 GM26274 GM24283
150 V 4/4 switched neutral K, M 440--480 GM26275 GM24284
150 V 4/4 switched neutral N 600 GM26276 GM24285
150 W 4/4 overlapping neutral C 208 GM26282 GM24281
150 W 4/4 overlapping neutral D, F 220--240 GM26283 GM24282
150 W 4/4 overlapping neutral G, H, J 380--416 GM26284 GM24283
150 W 4/4 overlapping neutral K, M 440--480 GM26285 GM24284
150 W 4/4 overlapping neutral N 600 GM26286 GM24285
200 N 2 C 208 GM26287 GM24276
200 N 2 D, F 220--240 GM26288 GM24277
200 N 2 G, H, J 380--416 GM32226 GM24278
200 N 2 K, M 440--480 GM32228 GM24279
200 T 3/4 solid neutral C 208 GM26289 GM24281
200 T 3/4 solid neutral D, F 220--240 GM26290 GM24282
200 T 3/4 solid neutral G, H, J 380--416 GM32227 GM24283
200 T 3/4 solid neutral K, M 440--480 GM32229 GM24284
200 W 4/4 overlapping neutral C 208 GM32284 GM24281
200 W 4/4 overlapping neutral D, F 220--240 GM32375 GM24282
200 W 4/4 overlapping neutral G, H, J 380--416 GM32376 GM24283
200 W 4/4 overlapping neutral K, M 440--480 GM32377 GM24284

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

TP-6433 5/15 49
Contactor, Model KCS (Connection Code S)
230 Amp
30--104 Amp Shown P/N GM23274
3
1
1
2* 7*

1 3

4* 8

Contactor Part Number


1

1 13

5*

14 Contactor Assembly

1 2*
3
1

1
9*

1
6*
10
4*

1
11*
1

5*

12* 6158_11

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

50 TP-6433 5/15
Contactor, Model KCS (Connection Code S)
230 Amp
Part
Item Number Description
1 See chart below Kit, coil
2 * Yoke, 30--104 A
2 * L-bracket, 150 A
3 294544 Rectifier (snubber no longer required because of improved rectifier)
4 * Retainer, core tube
5 * Core
6 * Ring, spacer
7 * Handle, manual operating
8 GM24251 Switch, miniature
9 * Harness, contactor
10 GM24239 Contacts, coil control
11 * Chute, arc
12 GM24252 Contact, auxiliary
13 GM24237 Lubrication kit, coil core tube
14 See chart below Contactor assembly

230 Amp Contactor and Coil Kit Replacement Part Numbers


Poles/Wires Voltage Connection Contact Part Coil Kit Part
Amps Code Poles/Wires Code(s) Voltage Code Number Number
230 N 2 C 208 S GM32263 GM24276
230 N 2 D, F 220--240 S GM32264 GM24277
230 N 2 G, H ,J 380--416 S GM32265 GM24278
230 N 2 K, M 440--480 S GM32266 GM24279
230 T 3 C 208 S GM32268 GM24281
230 T 3 D, F 220--240 S GM32269 GM24282
230 T 3 G, H ,J 380--416 S GM32270 GM24283
230 T 3 K, M 440--480 S GM32271 GM24284
230 V 4/4 switched neutral C 208 S GM32278 GM24281
230 V 4/4 switched neutral D, F 220--240 S GM32279 GM24282
230 V 4/4 switched neutral G, H ,J 380--416 S GM32280 GM24283
230 V 4/4 switched neutral K, M 440--480 S GM32281 GM24284
230 W 4/4 overlapping neutral C 208 S GM32259 GM24281
230 W 4/4 overlapping neutral D, F 220--240 S GM32260 GM24282
230 W 4/4 overlapping neutral G, H ,J 380--416 S GM32261 GM24283
230 W 4/4 overlapping neutral K, M 440--480 S GM32262 GM24284

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

TP-6433 5/15 51
Contactor, Model KCS & KCP (Connection Code S)
150--400 Amp (2-, 3-pole KCP)
225, 260, 400 Amp (KCS)
7* 6
22*
1 21*

2 1

23
1
5
1

3*

Molded base

8
4
Shaft 4

4
9 10*
Model KCS 400 Amp Shown (P/N GM19116)
4

11*
4
12*

13*

14*
4
4 20*
17* 15*
18*
16* 16* 6158_13
19*

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

52 TP-6433 5/15
Contactor, Model KCS & KCP (Connection Code S)
150--400 Amp (2-, 3-pole KCP)
225, 260, 400 Amp (KCS)
Part
Item Number Description
1 See chart Kit, coil
2 294544 Rectifier (snubber no longer required because of improved rectifier)
3 * Lug
4 See chart Contact kit
5 GM24237 Lubrication kit, coil core tube
6 GM24240 Barrier
7 * Handle, manual operating
8 321992 Switch, miniature
9 GM24250 Contact, auxiliary
10 * Harness, contactor
11 GM41971 Contacts, coil control
12 * Screw, Phillips self-tapping
13 * Locknut, #10-32
14 * Link, lower drive
15 * Screw, #10-32 Allen head
16 * Bracket, drive
17 * Nut, hex
18 * Washer, lock
19 * Link, upper drive
20 * Screw, #10-32 shoulder screw
21 * Terminal, engine start
22 * Frame
23 See next page Contactor assembly

Item 1, Coil Kit


Voltage Poles/Wires Connection
Transition Code(s) Voltage Code Poles/Wires Amps Code Part Number
P, S C 208 N 2 225, 260, 400 S GM24261
P, S D, F 220--240 N 2 225, 260, 400 S GM24262
P, S G, H, J 380--416 N 2 225, 260, 400 S GM24263
P, S M 460--480 N 2 225, 260, 400 S GM24264
P, S N 600 N 2 225, 230, 260, 400 S GM24265
P, S C 208 T 3 225, 260, 400 S GM24266
P, S D, F 220--240 T 3 225, 260, 400 S GM24267
P, S G, H, J 380--416 T 3 225, 260, 400 S GM24268
P, S M 460--480 T 3 225, 260, 400 S GM24269
P, S N 600 T 3 225, 230, 260, 400 S GM24270
S C 208 V, W 4 225, 260, 400 S GM24271
S D, F 220--240 V, W 4 225, 260, 400 S GM24272
S G, H, J 380--416 V, W 4 225, 260, 400 S GM24273
S M 460--480 V, W 4 225, 260, 400 S GM24274
S N 600 V, W 4 225, 260, 400 S GM24275

Item 4, Contact Kit


Poles/Wires Code Poles/Wires Amps Part Number
N 2 225/260 GM24241
T 3 225/260 GM24242
N 2 400 GM24243
T 3 400 GM24244

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

TP-6433 5/15 53
Contactor, Model KCS & KCP (Connection Code S)
150--400 Amp (2-, 3-pole KCP)
225, 260, 400 Amp (KCS)

Item 23 Contactor Assembly


Use this table to identify the switch’s contactor part number.
Contactor Part Numbers
Poles/Wires Poles/ Voltage Part
Transition Amps Code Wires Code(s) Voltage Number
P 150 N 2 C 208 GM17899
P 150 N 2 D, F 220--240 GM17905
P 150 N 2 G, H ,J 380--416 GM17911
P 150 N 2 K, M 440--480 GM17917
P 150 N 2 N 600 GM17923
P 150 T 3 C 208 GM17929
P 150 T 3 D, F 220--240 GM17935
P 150 T 3 G, H ,J 380--416 GM17941
P 150 T 3 K, M 440--480 GM17947
P 150 T 3 N 600 GM17953
P 225 N 2 C 208 GM22587
P 225 N 2 D, F 220--240 GM22588
P 225 N 2 G, H ,J 380--416 GM22589
P 225 N 2 K, M 440--480 GM22590
Model KCS P 225 N 2 N 600 GM22591
P 225 T 3 C 208 GM22592
225, 230 (600 V), 260, 400 Amp P 225 T 3 D, F 220--240 GM22593
P 225 T 3 G, H ,J 380--416 GM22594
P 225 T 3 K, M 440--480 GM22595
P 225 T 3 N 600 GM22596
P 260 N 2 C 208 GM18079
P 260 N 2 D, F 220--240 GM18085
P 260 N 2 G, H ,J 380--416 GM18091
P 260 N 2 K, M 440--480 GM18098
P 260 N 2 N 600 GM18099
P 260 T 3 C 208 GM18100
P 260 T 3 D, F 220--240 GM18101
P 260 T 3 G, H ,J 380--416 GM18102
P 260 T 3 K, M 440--480 GM18103
P 260 T 3 N 600 GM18104
P 400 N 2 C 208 GM18110
P 400 N 2 D, F 220--240 GM19111
P 400 N 2 G, H ,J 380--416 GM18112
P 400 N 2 K, M 440--480 GM18113
P 400 N 2 N 600 GM18114
P 400 T 3 C 208 GM18115
P 400 T 3 D, F 220--240 GM18116
P 400 T 3 G, H ,J 380--416 GM18117
Model KCP P 400 T 3 K, M 440--480 GM18118
P 400 T 3 N 600 GM18119
150--400 Amp (2-, 3-pole)

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

54 TP-6433 5/15
Contactor, Model KCS & KCP (Connection Code S)
150--400 Amp (2-, 3-pole KCP)
225, 260, 400 Amp (KCS)
Use this table to identify the switch’s contactor part number.

Contactor Part Numbers


Poles/Wires Voltage Connection
Transition Amps Code Poles/Wires Code(s) Voltage Code Part Number
S 225 N 2 C 208 S GM22567
S 225 N 2 D, F 220--240 S GM22568
S 225 N 2 G, H ,J 380--416 S GM22569
S 225 N 2 K, M 440--480 S GM22570
S 225 N 2 N 600 S GM22571
S 225 T 3 C 208 S GM22572
S 225 T 3 D, F 220--240 S GM22573
S 225 T 3 G, H ,J 380--416 S GM22574
S 225 T 3 K, M 440--480 S GM22575
S 225 T 3 N 600 S GM22576
S 225 V 4/4 switched neutral C 208 S GM22582
S 225 V 4/4 switched neutral D, F 220--240 S GM22583
S 225 V 4/4 switched neutral G, H ,J 380--416 S GM22584
S 225 V 4/4 switched neutral K, M 440--480 S GM22585
S 225 V 4/4 switched neutral N 600 S GM22586
S 225 W 4/4 overlapping neutral C 208 S GM22563
S 225 W 4/4 overlapping neutral D, F 220--240 S GM22564
S 225 W 4/4 overlapping neutral G, H ,J 380--416 S GM22565
S 225 W 4/4 overlapping neutral K, M 440--480 S GM22566
S 225 W 4/4 overlapping neutral N 600 S GM22682
S 230 N 2 N 600 S GM17940
S 230 T 3 N 600 S GM17946
S 230 W 4/4 overlapping neutral N 600 S GM19112
S 260 N 2 C 208 S GM17936
S 260 N 2 D, F 220--240 S GM17937
S 260 N 2 G, H ,J 380--416 S GM17938
S 260 N 2 K, M 440--480 S GM17939
S 260 N 2 N 600 S GM17940
S 260 T 3 C 208 S GM17942
S 260 T 3 D, F 220--240 S GM17943
S 260 T 3 G, H ,J 380--416 S GM17944
S 260 T 3 K, M 440--480 S GM17945
S 260 T 3 N 600 S GM17946
S 260 W 4/4 overlapping neutral C 208 S GM19108
S 260 W 4/4 overlapping neutral D, F 220--240 S GM19109
S 260 W 4/4 overlapping neutral G, H ,J 380--416 S GM19110
S 260 W 4/4 overlapping neutral K, M 440--480 S GM19111
S 260 W 4/4 overlapping neutral N 600 S GM19112
S 400 N 2 C 208 S GM17954
S 400 N 2 D, F 220--240 S GM17955
S 400 N 2 G, H ,J 380--416 S GM17956
S 400 N 2 K, M 440--480 S GM17957
S 400 N 2 N 600 S GM17958
S 400 T 3 C 208 S GM17960
S 400 T 3 D, F 220--240 S GM17961
S 400 T 3 G, H ,J 380--416 S GM17962
S 400 T 3 K, M 440--480 S GM17963
S 400 T 3 N 600 S GM17964
S 400 W 4/4 overlapping neutral C 208 S GM19113
S 400 W 4/4 overlapping neutral D, F 220--240 S GM19114
S 400 W 4/4 overlapping neutral G, H ,J 380--416 S GM19115
S 400 W 4/4 overlapping neutral K, M 440--480 S GM19116
S 400 W 4/4 overlapping neutral N 600 S GM19117

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

TP-6433 5/15 55
Contactor, Model KCS & KCP (Connection Code S)
150--400 Amp (4-pole KCP)
600--1200 Amp (KCS), 800--1200 Amp KCC, KCP

51*

600 Amp 16*


13* 800--1200 Amp

16* 14*

11
10*
8

9*
12*

15* 6158_14
GM17922

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

56 TP-6433 5/15
Contactor, Model KCS & KCP (Connection Code S)
150--400 Amp (4-pole KCP)
600--1200 Amp (KCS), 800--1200 Amp KCC, KCP
Part Part
Item Number Description Item Number Description
1 See chart Kit, coil 28 * Insulator, shaft
2 See chart Solenoid assembly (includes coil kit) 29 * Washer, flat
3 GM24312 Contact, moveable arcing 30 * Washer, disc
4 GM24313 Contact assembly, moveable arcing and main 31 * Nut, hex
5 GM24314 Contact kit, stationary arcing 32 * Screw, 1/4-20 x 3/8 in.
6 GM24311 Contact assembly, stationary 33 * Contact, arcing
7 GM24320 Contact, coil control 34 * Nut, hex
8 GM24237 Lubrication kit 35 * Washer, disc
9 * Handle, manual operating 36 * Washer, flat
10 * Chute, arc 37 * Plate, terminal
11 GM63213 Cover, pole 38 * Bracket, arc chute mounting
12 * Nut, insulator 39 * Block, contact
13 * Lug 40 * Pin, clevis
14 * Cover, rectifier 41 * Screw, drive link
15 * Switch, miniature 42 294544 Rectifier (snubber no longer required
16 * Terminal, engine start because of improved rectifier)
17 * Screw, shunt 43 * Bracket, solenoid retaining
18 * Bracket, spring 44 * Frame, solenoid
19 * Retainer, spring 45 * Screw, rectifier cover
20 * Spring, arcing contact 46 * Cover, rectifier
21 * Pin, pivot 47 * Screw, mounting
22 * Pin, cotter 48 * Screw, contact mounting
23 * Contact assembly, moveable arcing contact 49 * Washer, lock
24 * Cover, contact 50 * Washer, flat
25 * Bolt, hex head 51 * Harness, contactor
26 * Washer, lock
27 * Clamp, shaft

Item 1, Coil Kit


Voltage Poles/Wires Connection
Transition Code(s) Voltage Code Poles/Wires Amps Code Part Number
P C 208 V, W, Z 4 150--400 S GM24306
P D, F 220--240 V, W, Z 4 150--400 S GM24307
P G, H, J 380--416 V, W, Z 4 150--400 S GM24308
P M 460--480 V, W, Z 4 150--400 S GM24309
P N 600 V, W, Z 4 150--400 S GM24310
C, P, S C 208 N, T, V 2, 3, 4 600--1200 S GM24306
C,P, S D, F 220--240 N, T, V 2, 3, 4 600--1200 S GM24307
C,P, S G, H, J 380--416 N, T, V 2, 3, 4 600--1200 S GM24308
C,P, S M 460--480 N, T, V 2, 3, 4 600--1200 S GM24309
C,P, S N 600 N, T, V 2, 3, 4 600--1200 S GM24310

Item 2, Solenoid Assembly (Includes Coil Kit)


Voltage Poles/Wires Connection
Transition Code(s) Voltage Code Poles/Wires Amps Code Part Number
P C 208 V, W, Z 4 150--400 S GM24315
P D, F 220--240 V, W, Z 4 150--400 S GM24316
P G, H, J 380--416 V, W, Z 4 150--400 S GM24317
P M 460--480 V, W, Z 4 150--400 S GM24318
P N 600 V, W, Z 4 150--400 S GM24319
C,P, S C 208 N, T, V 2, 3, 4 600--1200 S GM24315
C,P, S D, F 220--240 N, T, V 2, 3, 4 600--1200 S GM24316
C,P, S G, H, J 380--416 N, T, V 2, 3, 4 600--1200 S GM24317
C,P, S M 460--480 N, T, V 2, 3, 4 600--1200 S GM24318
C,P, S N 600 N, T, V 2, 3, 4 600--1200 S GM24319

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

TP-6433 5/15 57
Contactor, Model KCS & KCP (Connection Code S)
150--400 Amp (4-pole KCP)
600--1200 Amp (KCS), 800--1200 Amp KCC, KCP
25*
18* 19* 20*
17*
26*
24* 27*

28*
3 20*
23*
22* 21* 19*
24*
Moveable Arcing Contact Kit

32* 23*

33* 5
29*
30*
Moveable Contact Kit 31*

Stationary Arcing Contact Kit 34*


35* 38*
36*
6 37*

1
39*

Solenoid Coil Kit

Stationary Contact Kit

40* 41* 42 43*


50* 7
49* 45*
48*
2

Coil Control Contact Kit 44* 46*


47* Solenoid Assembly

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

58 TP-6433 5/15
Contactor, Model KCS & KCP (Connection Code S)
150--400 Amp (4-pole KCP)
600--1200 Amp (KCS), 800--1200 Amp KCC, KCP
Part Part
Item Number Description Item Number Description
1 See chart Kit, coil 28 * Insulator, shaft
2 See chart Solenoid assembly (includes coil kit) 29 * Washer, flat
3 GM24312 Contact, moveable arcing 30 * Washer, disc
4 GM24313 Contact assembly, moveable arcing and main 31 * Nut, hex
5 GM24314 Contact kit, stationary arcing 32 * Screw, 1/4-20 x 3/8 in.
6 GM24311 Contact assembly, stationary 33 * Contact, arcing
7 GM24320 Contact, coil control 34 * Nut, hex
8 GM24237 Lubrication kit 35 * Washer, disc
9 * Handle, manual operating 36 * Washer, flat
10 * Chute, arc 37 * Plate, terminal
11 GM63213 Barrier 38 * Bracket, arc chute mounting
12 * Nut, insulator 39 * Block, contact
13 * Lug 40 * Pin, clevis
14 * Cover, rectifier 41 * Screw, drive link
15 * Switch, miniature 42 294544 Rectifier (snubber no longer required
16 * Terminal, engine start because of improved rectifier)
17 * Screw, shunt 43 * Bracket, solenoid retaining
18 * Bracket, spring 44 * Frame, solenoid
19 * Retainer, spring 45 * Screw, rectifier cover
20 * Spring, arcing contact 46 * Cover, rectifier
21 * Pin, pivot 47 * Screw, mounting
22 * Pin, cotter 48 * Screw, contact mounting
23 * Contact assembly, moveable arcing contact 49 * Washer, lock
24 * Cover, contact 50 * Washer, flat
25 * Bolt, hex head 51 * Harness, contactor
26 * Washer, lock
27 * Clamp, shaft

Item 1, Coil Kit


Voltage Poles/Wires Connection
Transition Code(s) Voltage Code Poles/Wires Amps Code Part Number
P C 208 V, W, Z 4 150--400 S GM24306
P D, F 220--240 V, W, Z 4 150--400 S GM24307
P G, H, J 380--416 V, W, Z 4 150--400 S GM24308
P M 460--480 V, W, Z 4 150--400 S GM24309
P N 600 V, W, Z 4 150--400 S GM24310
P, S C 208 N, T, V 2, 3, 4 600--1200 S GM24306
P, S D, F 220--240 N, T, V 2, 3, 4 600--1200 S GM24307
P, S G, H, J 380--416 N, T, V 2, 3, 4 600--1200 S GM24308
P, S M 460--480 N, T, V 2, 3, 4 600--1200 S GM24309
P, S N 600 N, T, V 2, 3, 4 600--1200 S GM24310

Item 2, Solenoid Assembly (Includes Coil Kit)


Voltage Poles/Wires Connection
Transition Code(s) Voltage Code Poles/Wires Amps Code Part Number
P C 208 V, W, Z 4 150--400 S GM24315
P D, F 220--240 V, W, Z 4 150--400 S GM24316
P G, H, J 380--416 V, W, Z 4 150--400 S GM24317
P M 460--480 V, W, Z 4 150--400 S GM24318
P N 600 V, W, Z 4 150--400 S GM24319
P, S C 208 N, T, V 2, 3, 4 600--1200 S GM24315
P, S D, F 220--240 N, T, V 2, 3, 4 600--1200 S GM24316
P, S G, H, J 380--416 N, T, V 2, 3, 4 600--1200 S GM24317
P, S M 460--480 N, T, V 2, 3, 4 600--1200 S GM24318
P, S N 600 N, T, V 2, 3, 4 600--1200 S GM24319

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

TP-6433 5/15 59
Contactor, Model KCC/KCS/KCP/KBS/KBP (Connection Code B)
150--600 Amp KCC/KBC/KCP/KBP/KBS
260--600 Amp KCS

18

17*

Model KCS Shown

6*
12*

5* 1

8* 15*
16*
7*
11*

3 2 13*
16*
14*

9*

6158_14
GM17922

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

60 TP-6433 5/15
Contactor, Model KCC/KCS/KCP/KBS/KBP (Connection Code B)
150--600 Amp KCC/KBC/KCP/KBP/KBS
260--600 Amp KCS
Part Part
Item Number Description Item Number Description
1 See chart Kit, coil 9 * Pin, clevis
2 See chart Solenoid assembly 10 * Screw, link pin retaining (not shown)
(entire solenoid with frame, coil, core tube, 11 * Rectifier
core spring, and core and link) 12 * Bracket, solenoid retaining
3 GM66285 Contacts, coil clearing 13 * Frame, solenoid
4 GM24237 Lubrication kit 14 * Screw, rectifier cover
5 * Handle, manual operating 15 * Screw, bracket mounting
6 * Lug 16 * Screw, solenoid mounting, 1/4-20 x 3/4 in.
7 * Cover, rectifier 17 * Harness, contactor
8 * Auxiliary contact assy. 18 See next Contactor assembly
page

Item 1, Coil Kit


Poles/Wires Connection
Transition Voltage Code(s) Voltage Code Poles/Wires Amps Code Part Number
C, P C,D,F,R 208--240 N,T,V,W,Z 2,3,4 150--600 B GM60468
C, P G,H,J,P 380--416 N,T,V,W,Z 2,3,4 150--600 B GM60469
C, P K,M 480 N,T,V,W,Z 2,3,4 150--600 B GM60470
C, P N 600 N,T,V,W,Z 2,3,4 150--600 B GM60471
S C,D,F,R 208--240 N,T,V,W,Z 2,3,4 230--600 B GM60468
S G,H,J,P 380--416 N,T,V,W,Z 2,3,4 230--600 B GM60469
S K,M 480 N,T,V,W,Z 2,3,4 230--600 B GM60470
S N 600 N,T,V,W,Z 2,3,4 230--600 B GM60471

Item 2, Solenoid Assembly


Poles/Wires Connection
Transition Voltage Code(s) Voltage Code Poles/Wires Amps Code Part Number
C, P C,D,F,R 208--240 N,T,V,W,Z 2,3,4 150--600 B GM60473
C, P G,H,J,P 380--416 N,T,V,W,Z 2,3,4 150--600 B GM60474
C, P K,M 480 N,T,V,W,Z 2,3,4 150--600 B GM60475
C, P N 600 N,T,V,W,Z 2,3,4 150--600 B GM60476
S C,D,F,R 208--240 N,T,V,W,Z 2,3,4 230--600 B GM60473
S G,H,J,P 380--416 N,T,V,W,Z 2,3,4 230--600 B GM60474
S K,M 480 N,T,V,W,Z 2,3,4 230--600 B GM60475
S N 600 N,T,V,W,Z 2,3,4 230--600 B GM60476

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

TP-6433 5/15 61
Contactor, Model KCS/KCP (Connection Code B)
150--600 Amp KCP
260--600 Amp KCS
Use this table to identify KCS switch contactor part number.

Contactor Part Numbers


Poles/ Part Number by Amperage
Wires Poles/ Voltage Connection
Transition Code Wires Code(s) Voltage Code 230 260 400 600
S N 2 C 208 B -- GM49501 GM49536 GM51929
S N 2 D, F, R 220--240 B -- GM49502 GM49537 GM51930
S N 2 G, P 380--416 B -- GM49503 GM49538 GM51931
S N 2 K, M 480 B -- GM49504 GM49539 GM51932
S N 3 N 600 B GM49505 GM49505 GM49540 GM51933
S Z 3 C 208 B -- GM49506 GM49541 GM49571
S Z 3 D, F, R 220--240 B -- GM49507 GM49542 GM49572
S Z 3 G, P 380--416 B -- GM49508 GM49543 GM49573
S Z 3 K, M 480 B -- GM49509 GM49544 GM49574
S Z 3 N 600 B GM49510 GM49510 GM49545 GM49575
S V 4 C 208 B -- GM49511 GM49546 GM49576
S V 4 D, F, R 220--240 B -- GM49512 GM49547 GM49577
S V 4 G, P 380--416 B -- GM49513 GM49548 GM49578
S V 4 K, M 480 B -- GM49514 GM49549 GM49579
S V 4 N 600 B GM49515 GM49515 GM49550 GM49580
S W 4 C 208 B -- GM49521 GM49551 GM49581
S W 4 D, F, R 220--240 B -- GM49522 GM49552 GM49582
S W 4 G, P 380--416 B -- GM49523 GM49553 GM49583
S W 4 K, M 480 B -- GM49524 GM49554 GM49584
S W 4 N 600 B GM49525 GM49525 GM49555 GM49585
S T 3 C 208 B -- GM49531 GM49561 GM49566
S T 3 D, F, R 220--240 B -- GM49532 GM49562 GM49567
S T 3 G, P 380--416 B -- GM49533 GM49563 GM49568
S T 3 K, M 480 B -- GM49534 GM49564 GM49569
S T 3 N 600 B GM49535 GM49535 GM49565 GM49570

Use this table to identify KCP switch contactor part number.

Contactor Part Numbers


Poles/ Con- Part Number by Amperage
Wires Poles/ Voltage nect.
Transition Code Wires Code(s) Voltage Code 150 225 260 400 600
P N 2 C 208 B GM49392 GM49416 GM49442 GM49467 GM51934
P N 2 D, F, R 220--240 B GM49391 GM49417 GM49450 GM49475 GM51935
P N 2 G, P 380--416 B GM49393 GM49418 GM49443 GM49468 GM51936
P N 2 K, M 480 B GM49400 GM49419 GM49441 GM49466 GM51937
P N 3 N 600 B GM49394 GM49420 GM49444 GM49469 GM51938
P Z 3 C 208 B GM49395 GM49421 GM49445 GM49470 GM49490
P Z 3 D, F, R 220--240 B GM49396 GM49422 GM49446 GM49471 GM49489
P Z 3 G, P 380--416 B GM49397 GM49423 GM49447 GM49472 GM49488
P Z 3 K, M 480 B GM49398 GM49424 GM49448 GM49473 GM49487
P Z 3 N 600 B GM49399 GM49425 GM49449 GM49474 GM49486
P V 4 C 208 B GM49402 GM49426 GM49452 GM49477 GM49495
P V 4 D, F, R 220--240 B GM49403 GM49427 GM49453 GM49478 GM49494
P V 4 G, P 380--416 B GM49404 GM49428 GM49454 GM49479 GM49493
P V 4 K, M 480 B GM49405 GM49429 GM49455 GM49480 GM49492
P V 4 N 600 B GM49401 GM49430 GM49451 GM49476 GM49491
P T 3 C 208 B GM49385 GM49411 GM49435 GM49460 GM49485
P T 3 D, F, R 220--240 B GM49386 GM49412 GM49436 GM49461 GM49484
P T 3 G, P 380--416 B GM49387 GM49413 GM49437 GM49462 GM49483
P T 3 K, M 480 B GM49388 GM49414 GM49438 GM49463 GM49482
P T 3 N 600 B GM49389 GM49415 GM49439 GM49464 GM49481

62 TP-6433 5/15
Contactor, Model KCC (Connection Code B)
150--600 Amp KCC
Use this table to identify KCC switch contactor part number.

Contactor Part Numbers


Poles/ Con- Part Number by Amperage
Wires Poles/ Voltage nect.
Transition Code Wires Code(s) Voltage Code 150 260 400 600
C N 2 C 208 B GM67512 GM67552 GM67572 GM67592
C N 2 D, F, R 220--240 B GM67513 GM67553 GM67573 GM67593
C N 2 G, P 380--416 B GM67514 GM67554 GM67574 GM67594
C N 2 K, M 480 B GM67515 GM67555 GM67575 GM67595
C N 3 N 600 B GM67516 GM67556 GM67576 GM67596
C T 3 C 208 B GM67517 GM67557 GM67577 GM67597
C T 3 D, F, R 220--240 B GM67518 GM67558 GM67578 GM67598
C T 3 G, P 380--416 B GM67519 GM67559 GM67579 GM67598
C T 3 K, M 480 B GM67520 GM67560 GM67580 GM67600
C T 3 N 600 B GM67521 GM67561 GM67581 GM67601
C Z 3 C 208 B GM67522 GM67562 GM67582 GM67602
C Z 3 D, F, R 220--240 B GM67523 GM67563 GM67583 GM67603
C Z 3 G, P 380--416 B GM67524 GM67564 GM67584 GM67604
C Z 3 K, M 480 B GM67525 GM67565 GM67585 GM67605
C Z 3 N 600 B GM67526 GM67566 GM67586 GM67606
C V 4 C 208 B GM67527 GM67567 GM67587 GM67607
C V 4 D, F, R 220--240 B GM67528 GM67568 GM67588 GM67608
C V 4 G, P 380--416 B GM67529 GM67569 GM67589 GM67609
C V 4 K, M 480 B GM67530 GM67570 GM67590 GM67610
C V 4 N 600 B GM67531 GM67571 GM67591 GM67611

TP-6433 5/15 63
Contactor, Model KCC, KCS, & KCP
1600--3000 Amp
P/N GM20394 1600 Amp Shown
13*
11* 14*

Moveable Contact Stationary Contact


Assembly Assembly

15* 16*

Moveable Arcing Contact Stationary


Arcing Contact
10*
6
1

12* 9*

18*

4 Solenoid Assembly
(includes entire solenoid with
frame, coils, core tube, core
spring, core, and link)

5
17*

18*

Replacement Arc Chutes

3 6158_16

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

64 TP-6433 5/15
Contactor, Model KCC, KCS, & KCP
1600--3000 Amp
Part
Item Number Description
1 See chart Kit, coil
2 See chart Solenoid assembly
3 GM69956 Contact, coil control
4 See chart Module, control (includes item 5)
5 See chart Relay, control module (SER, ERR)
6 GM24237 Lubrication kit
9 * Barrier
21 10 * Cover
11 * Lug
12 * Switch, miniature
13 * Contact assembly, moveable
14 * Contact assembly, stationary
14 GM66138 Contact assembly, stationary (1600 A)
15 * Contact, moveable arcing
16 * Contact, stationary arcing
17 * Chute, arc
18 * Contacts, auxiliary
21 GM61745 Handle kit, contactor adjustment
Special Tools

Item 1, Coil Kit


Voltage Code(s) Voltage Poles/Wires Code Poles/Wires Amps Part Number
C 208 N, T, V 2, 3, 4 1600--2000 GM24301
D, F 220--240 N, T, V 2, 3, 4 1600--2000 GM24302
G, H, J 380--416 N, T, V 2, 3, 4 1600--2000 GM24303
M 460--480 N, T, V 2, 3, 4 1600--2000 GM24304
N 600 N, T, V 2, 3, 4 1600--2000 GM24305

Item 2, Solenoid Assembly


Voltage Code(s) Voltage Poles/Wires Code Poles/Wires Amps Part Number
C 208 N, T, V 2, 3, 4 1600--2000 GM24290
D, F 220--240 N, T, V 2, 3, 4 1600--2000 GM24291
G, H, J 380--416 N, T, V 2, 3, 4 1600--2000 GM24292
M 460--480 N, T, V 2, 3, 4 1600--2000 GM24293
N 600 N, T, V 2, 3, 4 1600--2000 GM24294

Items 4 and 5, Control Module and Relay


Part Number
Voltage Item 4, Item 5,
Code (s) Voltage Module Relay
C 208 GM24300 GM24295
D, F 220--240 GM52602 GM24296
G, H, J 380--416 GM52603 GM24297
M 460--480 GM52604 GM24298
N 600 GM52605 GM24299

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

TP-6433 5/15 65
Contactor, Model KCS & KCP
4000 Amp

8*

7*
28*

29*

6*
9*

3 Weight
10*

11*
15* 12*
13*
16*
14*

3 17*
22* 18*
24* 19*
4

25*
20*
21*
1 5

23*
2
27* 26* 6158_17

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

66 TP-6433 5/15
Contactor, Model KCS & KCP
4000 Amp
Part
Item Number Description
1 See chart Kit, coil
2 See chart Resistor
3 GM24238 Contact, coil control
4 294544 Rectifier (snubber no longer required because of improved rectifier)
5 GM24237 Lubrication kit
6 * Harness, contactor
7 * Handle, manual operating
8 * Lug
9 * Spring, inside
10 * Spring, outside
11 * Tube, spring
12 * Rod
13 * Plate, retaining
14 * Pin, pivot
15 * Pin, cotter
16 * Screw, coil clamping
17 * Tube, core
18 * Stem, core and link assembly
19 * Washer, leather
20 * Plate, cover
21 * Stop, core
22 * Cover, rectifier
23 * Panel, rectifier mounting
24 * Link, upper drive
25 * Screw, mounting
26 * Link, lower drive
27 * Screw, #10-32 shoulder
28 * Switches, miniature
29 * Contacts, auxiliary

Item 1, Coil Kit


Voltage Code(s) Voltage Poles/Wires Code Poles/Wires Amps Part Number
C 208 T, V 3&4 4000 GM24288
D, F 220--240 T, V 3&4 4000 GM24286
G, H, J 380--416 T, V 3&4 4000 GM24289
M 460--480 T, V 3&4 4000 GM24287

Item 2, Resistor
Voltage Code(s) Voltage Part Number
C 208 GM24249
D, F 220--240 GM24246
G, H, J 380--416 GM24247
M 460--480 GM24248

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

TP-6433 5/15 67
Contactor, 4000 Amp
With Decision-Maker MPAC

ATS1200 ATS1500

  6 5

 


1

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

68 TP-6433 5/15
Contactor, 4000 Amp
With Decision-Maker MPAC
Item
1 GM93665 Kit, contact adjustment handle (includes maintenance handle,
adjusting pin, adjusting hub)
2 GM93666 Arc Chute
3 GM93667 Contact assembly, moveable
4 GM93668 Contact assembly, stationary
5 GM93679 Kit, frame cover insulator
6 See chart Solenoid assembly (include 1 entire solenoid with frame, coils, core
tube, core spring, core, and link)

Item 6, Solenoid Assembly Item 6, Solenoid Assembly


Model Code Voltage Code(s) Voltage Amps Part Number
C 190--208 4000 GM93669
KCS, KBS D, F 220--240 4000 GM93670
G, H 380--400 4000 GM93671
K, M 440--480 4000 GM93672
N 550--600 4000 GM93673
C 190--208 4000 GM93674
KCC, KBC, KCP, KBP D, F 220--240 4000 GM93675
G, H 380--400 4000 GM93676
K, M 440--480 4000 GM93677
N 550--600 4000 GM93678

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

TP-6433 5/15 69
Contactor, Model KGP
100--400 Amp

7
8

11
10
9

5 2

12

14 22

21
19 17
13

20 18

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

70 TP-6433 5/15
Contactor, Model KGP
100--400 Amp
Item Description Part Number
1 Lugs, cable connection 321743
2 Interlock assembly GM39154
3 Switch, roller arm limit 321818
4 Switch assembly, position indicator s GM39135
5 Switch, limit 321821
6 Switch assembly GM39153
7 Panel, top power, 2-pole GM39136
7 Panel, top power, 3-pole GM39137
7 Panel, top power, 4-pole GM39138
8 Switch assembly, limit GM39156
9 Solenoid, ATS release 321815
10 Switch, roller arm limit 321818
11 Arc chute assembly GM39145
12 Panel, bottom power, 2-pole GM39142
12 Panel, bottom power, 3-pole GM39143
12 Panel, bottom power, 4-pole GM39144
13 Switch assembly, limit GM39155
14 Solenoid assembly Volts
120 GM39159
208/240 GM39160
380/415 GM39161
480 GM39162
575/600 GM39163
17 Switch, simulated roller limit GM39164
18 Rectifier GM39166
18 Rectifier (above 380 V) GM39165
19 Module, cam GM39146
20 Solenoid assembly Volts
120 GM39147
208 GM39148
240 GM39149
380/415 GM39150
480 GM39151
575/600 GM39152
21 Insulator, switch 362203
22 SCR Amp Volts
50 480 & below GM49357
75 480 & below GM49372
50 600 GM49373
75 600 GM49374

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

TP-6433 5/15 71
Contactor, Model KGP
600--1200 Amp
3
2
9
1

10

16
20

8
4

6
11
12
14
20

15

13 18

Items 17 and 19 are not shown 6433

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

72 TP-6433 5/15
Contactor, Model KGP
600--1200 Amp
Part Number by Amperage
Item Description 600 800 1000 1200
1 Lugs, normal 321843 321853 321854 321854
2 Lugs, emergency 321744 321745 321746 321746
3 Lugs, load 321744 321745 321746 321746
4 Contact assembly, stationary bypass* 321847 346583
321895 346583 321895 346583 321895
5 Contact assembly, stationary, ATS* 321847 346583 346583 346583
6 Arc chute assembly kit* 321753 321753 321753 321753
7 Contact assembly, moveable* 321876 321880 321880 321880
Contact, moveable (switched neutral)* 321876 321816 321816 321816

* All kits include the parts for one contact, therefore, each pole requires two kits.
Part Number by Amperage
Item Description 600 800 1000 1200
8 ATS Main operating coils
Voltage System Part Numbers By Amperage
Volts Ph Wire Coil Volts Pole 600 800 1000 1200
120 1 2 120 2 Consult factory Consult factory Consult factory Consult factory
120/240 1 2 240 2 Consult factory Consult factory Consult factory Consult factory
120/240 1 2 240 3 321811 321813 321813 321813
120/240 3 4 240 3 321811 321813 321813 321813
120/208 3 4 208 3,4 321811 321813 321813 321813
480 3 3 480 3 321812 321814 321814 321814
277/480 3 4 480 3 321812 321814 321814 321814
277/480 3 4 480 4 321812 321814 321814 321814
240/416 3 4 416 3 Consult factory Consult factory Consult factory Consult factory
Voltage Part Number
9 Bypass stepdown transformer 120/240 321864
25VA, 24 volt secondary 208/416 321844
220/440 321845
240/480 321846
380 321894
575 321848
600 321849
10 Switch 321819
Bypass normal position
BSS emergency position
BSS normal position
Limit switch DPOT, lever actuator
11 ATS auto location switch 321851
ATS test Location switch 321852
Crank limit switches 321818
ATS isolate Location switch 321851
Limit switch DPOT, roller actuator 321852
12 ATS emergency position switch (SPDT) 296298 (DPDT) 321758
13 ATS normal position switch (auxiliary contact) 296299 321855
14 ATS normal position coil cutout switch DPDT 321758
15 ATS emergency position coil cutout switch DPDT 321856
16 ATS solenoid disconnect switch
Operator 2-position maintain 321773
Contact block N.O. 296300
Contact block N.O. 321857
17 Solenoid 321858
Emergency interlock
Normal interlock
18 Crank mechanism solenoid 321858
19 Bypass permissive pushbutton
Operator pushbutton 321887
Contact block N.O. 321888
20 SCR Amp Volts
50 480 & below GM49357
75 480 & below GM49372
50 600 GM49373
75 600 GM49374

TP-6433 5/15 73
Contactor, Model KGP
1600--3000 Amp

16

20
7
19

17

13
12 14
15
6
11

8
22
10
9

Items 1, 2, 3, 4, 5, and 18 not shown 6433

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

74 TP-6433 5/15
Contactor, Model KGP
1600--3000 Amp
Part Number by Amperage
Item Description 1600 2000 3000
1 Cable connection at rear 321746 (2) 321746 321746
2 Contact assembly, stationary (bypass)* 321870 321870 321871
3 Contact assembly, stationary (ATS)* 321870 321870 321871
4 Arc chute assembly* 321872 321872 321872
5 Contact assembly, moveable* 321757 321757 321873

* All kits include the parts for one contact, therefore, each pole requires two kits.
Item Description Part Number by Amperage
6 ATS Main operating coils
Volts Phase Wire Coil Volts Pole 1600 2000 3000
7 120 1 2 120 2 Consult factory Consult factory Consult factory
120/240 1 3 240 3 321809 321809 321809
240 3 3 240 4 321809 321809 321809
120/208 3 4 208 3,4 321809 321809 321809
480 3 3 480 3 321810 321810 321810
575 3 3 575/600 3 Consult factory Consult factory Consult factory
277/480 3 4 480 3,4 321810 321810 321810
240/416 3 4 416 3 Consult factory Consult factory Consult factory
Voltage Part Number
8 Bypass stepdown transformer 120/240 321864
24 volt secondary 208/416 321844
220/440 321845
240/480 321846
380 321894
575 321848
600 321849
9 ATS normal position coil cutout switch 321889
10 ATS emergency position coil cutout switch 321890
11 ATS emergency position switch 296303, 321877, 321878, 321879
12 ATS normal position switch 296304, 321881, 321882, 321883
13 Crank handle limit switch 321851
14 ATS auto location switch 321821
15 ATS isolate/remove location switch 321851
16 Location switch 321821
ATS isolate
ATS test
17 Position switch 321819
Bypass emergency
Bypass normal
18 ATS latched limit switch 321818
19 ATS solenoid disconnect switch
Operator 2-position maintain 321772
Contact block N.O. (1) 321774
Contact block N.O. (2) 321888
Contact block mounting plate 321817
20 Bypass interlock solenoid 321884
21 Crank enable solenoid 321885
22 SCR Amp Volts
50 480 & below GM49357
75 480 & below GM49372
50 600 GM49373
75 600 GM49374

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

TP-6433 5/15 75
Contactor, Model KGS
150--400 Amp
Note: See pages 78 and 80 for detailed view of the contactors.

7 1
8

11
10
9
6

5 2

3
12

15

14 13

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

76 TP-6433 5/15
Contactor, Model KGS
150--400 Amp
Item Description Part Number
1 Lugs, cable connection 321743
2 Interlock assembly GM39154
3 Switch, roller arm limit 321818
4 Switch assembly, position indicator GM39135
5 Switch, limit 321821
6 Switch assembly GM39153
7 Panel, top power, 4-pole GM39138
7 Panel, top power, 3-pole GM39137
7 Panel, top power, 2-pole GM39136
8 Switch assembly, limit GM39156
9 Solenoid, ATS release 321815
10 Switch, roller arm limit 321818
11 Arc chute assembly GM39145
12 Panel, bottom power, 4-pole GM39141
12 Panel, bottom power, 3-pole GM39140
12 Panel, bottom power, 2-pole GM39139
13 Switch assembly, limit GM39155
14 Solenoid assembly Volts
120 GM39159
208/240 GM39160
380/415 GM39161
480 GM39162
575/600 GM39163
15 SCR Amp Volts
50 480 & below GM49357
75 480 & below GM49372
50 600 GM49373
75 600 GM49374

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

TP-6433 5/15 77
Contactor, Model KGS
150--400 Amp Top Power Panel Details
1
2 8
7
3

10
9
17

13
6
12
4
5

18
16
11
24
26
27
22
29
30
28
23
31
20
37
21 35
19 34

36
33 32
38 39
25

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

78 TP-6433 5/15
Contactor, Model KGS
150--400 Amp Top Power Panel Details
Part
Item Number Description
1 * Panel assembly, power
2 * Linkage assembly, drive
3 * Pin, shoulder (lock)
4 * Bushing, fork
5 * Spacer, limit switch
6 See page 77 Switch assembly, limit
7 * Washer, split lock, 1/4
8 * Nut, hex jam, 1/4-20
9 * Cam
10 * E-ring
11 * Mid stop assembly
12 * Washer, flat, 3/8
13 * Washer, split lock, 3/8
16 * QMQB assembly
17 * Hex head countersunk, 3/8-16 x .63
18 * Screw, bind head ext sems, 8-32 x .50
19 * Bracket, solenoid
20 * Washer, flat, 1/4
21 * Hex head countersunk, 1/4-20 x 1.75
22 * Lock, pin
23 * Stud, solenoid
24 * Lever, solenoid
25 See page 77 Solenoid, ATS release
26 * Shaft, solenoid
27 * E-ring
28 * Washer, #10 flat
29 * Washer, #10 split lock
30 * Screw, hex head machine, 10-32 x .50
31 * E-ring
32 * —
33 See page 77 Switch, roller arm limit
34 * #8 int. tooth l/w
35 * Socket head countersunk, 8-32 x .38
36 * M/s, round head, 4-40 x 1.25
37 * Spacer
38 * Washer
39 * Spring, sol. plunger
40 * QMBQ kit (includes items 3, 11, 16, and 24)

* Serviceable items without part numbers are available by recording the serial numbers and model
designation and contacting your supplier of Kohler Co. parts.

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

TP-6433 5/15 79
Contactor, Model KGS
150--400 Amp Bottom Power Panel Details
26
33

12
4
2 10
19 9
32
25 18
27
22
20 5
6 1 17 6
5 11
13
35

7
6
28 3
6
29 31 36
34
16 30
14

21
5 8
23
24
15

Item 37, Harness is not shown.


3

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

80 TP-6433 5/15
Contactor, Model KGS
150--400 Amp Bottom Power Panel Details
Part
Item Number Description
1 * Bushing, fork
2 * Handle, manual
3 * Actuator, limit switch
4 * Grip, handle
5 * Nut, hex jam, 1/4-20
6 * Washer, split lock washer, 1/4
7 * Washer, flat, 1/4
8 * Bracket, lug
9 * Cam
10 * E-ring
11 * Spacer, limit switch
12 * Screw, rwd head ext sems, 8-32 x .31
13 * Clamp
14 * Pin, solenoid
15 * Bracket, plug, 25-pin
16 * Linkage, drive
17 See page 77 Switch assembly, limit
18 * Spacer
19 * Handle
20 * Stud, connecting
21 * Stud
22 * Washer, split lock washer, 3/8
23 * Washer, flat, 3/8
24 * Hex head countersunk, 1/4-20 x .63
25 * Socket head countersunk, 1/4-20 x .75
26 * Screw, bind head ext sems, 8-32 x .50
27 * Nut, hex, 3/8-16 grade 8
28 * Socket head countersunk, 1/4-20 x .63
29 * M/s, flat countersunk head, 1/4-20 x 1.13
30 * Barrier
31 * Skid
32 * Label, position lock
33 * Cover
34 * Panel assembly, power
35 See page 77 Solenoid assembly
36 * Bracket, stud
37 * Harness (not shown)

* Serviceable items without part numbers are available by recording the serial numbers and model
designation below and contacting your supplier of Kohler Co. parts.

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

TP-6433 5/15 81
Contactor, Model KGS
600--1200 Amp
3
2
9
1

10

16

8
4

6
11
12

14
15
19
13 18

Item 17 not shown 6443

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

82 TP-6433 5/15
Contactor, Model KGS
600--1200 Amp
Part Number by Amperage
Item Description 600 800 1000 1200
1 Lugs, normal 321843 321853 321854 321854
2 Lugs, emergency 321744 321745 321746 321746
3 Lugs, load 321744 321745 321746 321746
4 Contact assembly bypass, stationary* 321847 346583 346583 346583 321895
5 Contact assembly, stationary, ATS* 321847 346583 321895 346583 321895 346583
6 Arc chute assembly kit* 321753 321753 321753 321753
7 Contact assembly, moveable* 321876 321880 321880 321880
7 Contact, moveable (switched neutral)* 321876 321816 321816 321816
* All kits include the parts for one contact; therefore, each pole requires two kits.
Part Number by Amperage
Item Description 600 800 1000 1200
8 ATS Main operating coils
Voltage System Part Numbers By Amperage
Volts Ph Wire Coil Volts Pole 600 800 1000 1200
120 1 2 120 2 321859 321860 321860 321860
120/240 1 2 240 2 321861 321862 321862 321862
120/240 1 2 240 3 321865 321862 321862 321862
120/240 3 4 240 3 321865 321862 321862 321862
120/208 3 4 208 3,4 321866 296296 296296 296296
480 3 3 480 3 321867 296297 296297 296297
575 3 3 575/600 3 321868 Consult factory Consult factory Consult factory
277/480 3 4 480 3 321867 296297 296297 296297
277/480 3 4 480 4 321869321814 296297 296297 296297
240/416 3 4 416 3 321867 296297 296297 296297
Voltage Part Number
9 Bypass stepdown transformer 120/240 321864
25VA, 24 volt secondary 208/416 321844
220/440 321845
240/480 321846
380 321894
575 321848
600 321849
10 Switch 321819
Bypass emergency position
Bypass normal position
BSS emergency position
BSS normal position
Limit switch DPDT, lever actuator
11 ATS auto location switch 321851
ATS test Location switch 321852
Crank limit switches 321818
ATS isolate location switch 321851
Limit switch DPDT, roller actuator 321852
12 ATS emergency position switch (SPDT) 296298 (DPDT) 321758
13 ATS normal position switch (auxiliary contact) 296299 321855
14 ATS normal position coil cutout switch DPDT 321758
15 ATS emergency position coil cutout switch DPDT 321856
16 ATS solenoid disconnect switch
Operator 2-position maintain 321773
Contact block N.O. 296300
Contact block N.O. 321857
17 Solenoid 321858
Emergency interlock
Normal interlock
18 Crank mechanism solenoid 321858
19 SCR Amp Volts
50 480 & below GM49357
75 480 & below GM49372
50 600 GM49373
75 600 GM49374

TP-6433 5/15 83
Contactor, Model KGS
1600--3000 Amp

16

20
7
19

17

13
12 14
15
6
11

8
10
9
21
21

Items 1, 2, 3, 4, 5, and 18 not shown 6433

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

84 TP-6433 5/15
Contactor, Model KGS
1600--3000 Amp
Part Number by Amperage
Item Description 1600 2000 3000
1 Cable connection at rear 321746 (2) 321746 321746
2 Contact assembly, stationary (bypass)* 321870 321870 321871
3 Contact assembly, stationary (ATS)* 321870 321870 321871
4 Arc chute assembly* 321872 321872 321872
5 Contact assembly, moveable* 321757 321757 321873

* All kits include the parts for one contact, therefore, each pole requires two kits.
6 ATS Main operating coils
Volts Phase Wire Coil Volts Pole 1600 2000 3000
120/240 1 3 240 3 321891 321891 321891
240 3 3 240 3 321891 321891 321891
240 3 4 240 4 321893 321893 321893
120/280 3 4 208 3 321892 321892 321892
120/208 3 4 208 4 321895 321895 321895
480 3 3 480 3 296301 296301 296301
277/480 3 4 480 3 296301 296301 296301
277/480 3 4 480 4 296302 296302 296302
240/416 3 4 416 3 321896 321896 321896
Voltage Part Number
7 Bypass stepdown transformer 120/240 321864
24 volt secondary 208/416 321844
220/440 321845
240/480 321846
380 321894
575 321848
600 321849
8 ATS normal position coil cutout switch 321874
9 ATS emergency position coil cutout switch 321875
10 ATS emergency position switch 296303, 321877, 321878, 321879
11 ATS normal position switch 296304, 321881, 321882, 321883
12 Crank handle limit switch 321851
13 ATS auto location switch 321821
14 ATS isolate/remove location switch 321851
15 Location switch 321821
ATS isolate
ATS test
16 Position switch 321819
Bypass emergency
Bypass normal
17 ATS latched limit switch 321818
18 ATS solenoid disconnect switch
Operator 2-position maintain 321772
Contact block N.O. (1) 321774
Contact block N.O. (2) 321888
Contact block mounting plate 321817
19 Bypass interlock solenoid 321884
20 Crank enable solenoid 321885
21 SCR Amp Volts
50 480 & below GM49357
75 480 & below GM49372
50 600 GM49373
75 600 GM49374

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

TP-6433 5/15 85
Contactor, Model KSP
100--400 Amp
Item 1 Contactor harness is not shown.
8
2

4, 5, 6

Contactor harness plug


6158_20

Model KSP Contactors


Module Number Key
Model Designation Code
Current Module
Model Mechanism Transition Controls Voltage Poles Enclosure Rating Number
K S P D, F C, D, F N all 100 GM30222-KA1
K S P D, F C, D, F T all 100 GM30222-KA2
K S P D, F C, D, F V all 100 GM30222-KA3
K S P D, F C, D, F N all 200 GM30222-KA4
K S P D, F C, D, F T all 200 GM30222-KA5
K S P D, F C, D, F V all 200 GM30222-KA6
K S P D, F G, J, K, M N all 100 GM30222-KA7
K S P D, F G, J, K, M T all 100 GM30222-KA8
K S P D, F G, J, K, M V all 100 GM30222-KA9
K S P D, F G, J, K, M N all 200 GM30222-KA10
K S P D, F G, J, K, M T all 200 GM30222-KA11
K S P D, F G, J, K, M V all 200 GM30222-KA12
K S P D, F C, D, F N all 400 GM30223-KA1
K S P D, F C, D, F T all 400 GM30223-KA2
K S P D, F C, D, F V all 400 GM30223-KA3
K S P D, F G, J, K, M N all 400 GM30223-KA4
K S P D, F G, J, K, M T all 400 GM30223-KA5
K S P D, F G, J, K, M V all 400 GM30223-KA6
Please refer to instructions on page 5 for an explanation of how to use this table.

86 TP-6433 5/15
Contactor, Model KSP
100--400 Amp
100--200-Amp Modules
Quantity
Module

GM30222-KA10
GM30222-KA11

GM30222-KA12
GM30222-KA1

GM30222-KA2

GM30222-KA3

GM30222-KA4

GM30222-KA5

GM30222-KA6

GM30222-KA7

GM30222-KA8

GM30222-KA9
Item Part Number Description
1 GM29448 Harness, contactor 1 1 1
1 GM29449 Harness, contactor 1 1 1
1 GM32466 Harness, contactor 1 1 1
1 GM32465 Harness, contactor 1 1 1
2 X-6207-6 Lug, terminal, aluminum 6 9 12 6 9 12
2 GM28413 Lug, terminal 6 9 12 6 9 12
3 GM31854 Terminal, ATS lug sensing 6 9 12 6 9 12
3 GM31855 Terminal, ATS lug sensing 6 9 12 6 9 12
4 X-25-20 Washer, plain, .312 ID x .75 OD 6 9 12 6 9 12
4 X-25-18 Washer, plain, .391 ID x .875 in. OD 12 18 24 12 18 24
5 X-6086-24 Washer, spring 6 9 12 6 9 12
5 X-6086-25 Washer, spring 6 9 12 6 9 12
6 X-465-2 Bolt, hex cap 6 9 12 6 9 12
6 X-125-5 Bolt, hex cap 6 9 12 6 9 12
6 X-82-6 Bolt, hex cap 6 9 12 6 9 12
7 321330 Boot, connector 2 2 2 2 2 2 2 2 2 2 2 2
8 GM29048 Contactor, PT, series, 100 A. 2 P 1 1
8 GM29050 Contactor, PT, series, 100 A. 3 P 1 1
8 GM29052 Contactor, PT, series, 100 A. 4 P 1 1
8 GM29049 Contactor, PT, series, 200 A. 2 P 1 1
8 GM29051 Contactor, PT, series, 200 A. 3 P 1 1
8 GM29053 Contactor, PT, series, 200 A. 4 P 1 1
See page 88 for contactor components

400-Amp Modules
Quantity
Module

GM30223-KA1

GM30223-KA2

GM30223-KA3

GM30223-KA4

GM30223-KA5

GM30223-KA6
Item Part Number Description
1 GM29450 Harness, contactor 1 1 1
1 GM32467 Harness, contactor 1 1 1
2 X-6207-9 Lug, terminal, aluminum 6 9 12 6 9 12
3 GM31855 Terminal, ATS lug sensing 6 9 12 6 9 12
4 X-25-118 Washer, plain, 0.406 ID x 1 in. OD 12 18 24 12 18 24
5 X-6086-24 Washer, spring, 0.39 ID x 0.81 in. OD 6 9 12 6 9 12
6 X-6238-4 Bolt, hex cap 6 9 12 6 9 12
6 X-83-7 Nut, hex, 3/8-16, zinc 6 9 12 6 9 12
7 321330 Boot, connector 2 2 2 2 2 2
8 GM29054 Contactor, PT, series, 400 A. 2 P 1 1
8 GM29055 Contactor, PT, series, 400 A. 3 P 1 1
8 GM29056 Contactor, PT, series, 400 A. 4 P 1 1
See page 88 for contactor components

TP-6433 5/15 87
Contactor, Model KSP
100--400 Amp Contactor Components

2 4
10 3 8

5
13

12
7
9

6 11

14

6158_20

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

88 TP-6433 5/15
Contactor, Model KSP
100--400 Amp Contactor Components
Part
Item Number Description
1 * Unit, current-carrying (without arc chutes)
2 GM32477 Chute, arc, 100 A
2 GM32478 Chute, arc, 200 A
2 GM32479 Chute, arc, 400 A
3 GM32480 Clip, spring, 100 A
3 GM32481 Clip, spring, 200 A
3 GM32482 Clip, spring, 400 A
4 * Unit, mechanical
5 * Board, circuit (bridge rectifier)
6 GM32475 Handle, manual
7 GM32483 Switch, control
8 GM32484 Barrier, auxiliary contact
9 GM32485 Switch, auxiliary
10 GM32486 Indicator, ON-OFF (A)
11 GM32487 Indicator, ON-OFF (B)
12 See chart Coil, closing
13 GM32496 Coil, select
14 GM32498 Coil, trip, 100/200 A
14 GM32499 Coil, trip, 400 A

Item 12, Closing Coil


Poles/Wires Code Poles/Wires Amps Part Number
N, T 2, 3 100 GM32488
V 4 100 GM32489
N, T 2, 3 200 GM32489
V 4 200 GM32490
N, T 2, 3 400 GM32491
V 4 400 GM32492

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

TP-6433 5/15 89
Contactor, Model KSP
600 Amp
2

7
4, 5, 6

Contactor harness plug

Item 1 Contactor harness is not shown.

6158_20

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

90 TP-6433 5/15
Contactor, Model KSP
600 Amp
Quantity
Module

GM30224-KA1

GM30224-KA2

GM30224-KA3

GM30224-KA4

GM30224-KA5

GM30224-KA6
Item Part Number Description
1 GM29451 Harness, contactor 1 1 1
1 GM32464 Harness, contactor 1 1 1
2 297981 Lug, terminal, aluminum 6 9 12 6 9 12
3 GM31855 Terminal, ATS lug sensing 6 9 12 6 9 12
4 X-25-118 Washer, plain, 0.406 ID x 1 in. OD 20 30 40 20 30 40
5 X-6086-6 Washer, spring 12 18 24 12 18 24
6 X-6238-17 Bolt, hex cap (normal lugs) 4 6 8 4 6 8
6 X-6238-5 Bolt, hex cap (emergency lugs) 4 6 8 4 6 8
6 X-6238-6 Bolt, hex cap (load lugs) 4 6 8 4 6 8
6 X-83-7 Nut, hex, 3/8-16, zinc (normal and load lugs) 8 12 16 8 12 16
7 321330 Boot, connector 2 2 2 2 2 2
8 GM29057 Contactor, PT, series, 600 A. 2 P 1 1
8 GM29058 Contactor, PT, series, 600 A. 3 P 1 1
8 GM29060 Contactor, PT, series, 600 A. 4 P 1 1

Model KSP 600 Amp Contactors


Module Number Key
Model Designation Code
Current Module
Model Mechanism Transition Controls Voltage Poles Enclosure Rating Number
K S P D, F C, D, F N all 600 GM30224-KA1
K S P D, F C, D, F T all 600 GM30224-KA2
K S P D, F C, D, F V all 600 GM30224-KA3
K S P D, F G, J, K, M N all 600 GM30224-KA4
K S P D, F G, J, K, M T all 600 GM30224-KA5
K S P D, F G, J, K, M V all 600 GM30224-KA6
Please refer to instructions on page 5 for an explanation of how to use this table.

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

TP-6433 5/15 91
Contactor, Model KSP
600 Amp Contactor Components

7
5

Item 11 Terminal Cover is not shown. 12

10
9

13
4

14 8
15

6158_20

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

92 TP-6433 5/15
Contactor, Model KSP
600 Amp Contactor Components
Part
Item Number Description
1 GM32471 Chute, arc, 600 A
2 * Unit, mechanical
3 * Board, circuit (bridge rectifier)
4 GM32476 Handle, manual
5 GM32483 Switch, control
6 GM32484 Barrier, auxiliary contact
7 GM32485 Switch, auxiliary
8 GM32494 Coil, closing, 2-pole, 3-pole
8 GM32495 Coil, closing, 4-pole
9 GM32497 Coil, select
10 GM32500 Coil, trip
11 GM32472 Cover, terminal, 2-pole
11 GM32473 Cover, terminal, 3-pole
11 GM32474 Cover, terminal, 4-pole
12 * Contact, fixed A-side
13 * Contact, fixed B-side
14 * Contact, moving A-side
15 * Contact, moving B-side

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

TP-6433 5/15 93
Contactor, Model KSS
40--260 Amp

7 9

2
6

4* 3* 6158_18

Part
Item Number Description
1 362081 Contacts, auxiliary
2 362081 Contacts, auxiliary
3 * Harness, wiring
4 * Terminal block, engine start
5 362081 Switch, coil cutout
5 362092 Switch, coil cutout (600V)
6 GM32387 Plunger and link, solenoid
7 See chart Solenoid
8 GM49372 Rectifier GM55099
9 See chart Contactor assembly

Item 7, Solenoid
Part Number
Voltage Item 7,
Code(s) Voltage Solenoid
C, D 208/220 362087
F 240 362135
G, H, J 380/400/416 362089
K, M 440/480 362090
N 600 362091

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

94 TP-6433 5/15
Contactor, Model KSS
40--260 Amp
Use this table to identify the switch’s contactor part number.
Item 9, Contactor Assembly Item 9, Contactor Assembly
Poles/Wires Voltage Part Poles/Wires Voltage Part
Amps Code Code Number Amps Code Code Number
40 N C GM30267 150 N C GM30303
40 N D, F GM30268 150 N D, F GM30304
40 N G, H, J GM30269 150 N G, H, J GM30305
40 N K, M GM30270 150 N K, M GM30306
40 N N GM93319 150 N N GM93328
40 T C GM30271 150 T C GM30307
40 T D, F GM30272 150 T D, F GM30308
40 T G, H, J GM30273 150 T G, H, J GM30309
40 T K, M GM30274 150 T K, M GM30310
40 T N GM93320 150 T N GM93329
40 V C GM30275 150 V C GM30311
40 V D, F GM30276 150 V D, F GM30312
40 V G, H, J GM30277 150 V G, H, J GM30313
40 V K, M GM30278 150 V K, M GM30314
40 V N GM93321 150 V N GM93330
80 N C GM30279 200 N C GM30315
80 N D, F GM30280 200 N D, F GM30316
80 N G, H, J GM30281 200 N G, H, J GM30317
80 N K, M GM30282 200 N K, M GM30318
80 N N GM93322 200 N N GM93331
80 T C GM30283 200 T C GM30684
80 T D, F GM30284 200 T D, F GM30685
80 T G, H, J GM30285 200 T G, H, J GM30686
80 T K, M GM30286 200 T K, M GM30687
80 T N GM93323 200 T N GM93332
80 V C GM30287 200 V C GM30688
80 V D, F GM30288 200 V D, F GM30689
80 V G, H, J GM30289 200 V G, H, J GM30690
80 V K, M GM30290 200 V K, M GM30691
80 V N GM93324 200 V N GM93333
100 N C GM30291 225 N C GM28989
100 N D, F GM30292 225 N D, F GM28990
100 N G, H, J GM30293 225 N G, H, J GM28991
100 N K, M GM30294 225 N K, M GM28992
100 N N GM93325 225 N N GM93334
100 T C GM30295 225 T C GM28993
100 T D, F GM30296 225 T D, F GM28994
100 T G, H, J GM30297 225 T G, H, J GM28995
100 T K, M GM30298 225 T K, M GM28996
100 T N GM93326 225 T N GM93335
100 V C GM30299 225 V C GM28997
100 V D, F GM30300 225 V D, F GM28998
100 V G, H, J GM30301 225 V G, H, J GM28999
100 V K, M GM30302 225 V K, M GM29000
100 V N GM93327 225 V N GM93336
260 N C GM33067
260 N D, F GM33068
260 N G, H, J GM33069
260 N K, M GM33070
260 N N GM93337
260 T C GM33071
260 T D, F GM33072
260 T G, H, J GM33073
260 T K, M GM33074
260 T N GM93338
260 V C GM33075
260 V D, F GM33076
260 V G, H, J GM33077
260 V K, M GM33078
260 V N GM93339

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

TP-6433 5/15 95
Contactor, Model KSS
400--600 Amp

2*

4 1

9 1 2*

7*
5*
6*
4

600 A

7*
1
400 A 5*

6158_19

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

96 TP-6433 5/15
Contactor, Model KSS
400--600 Amp
Part
Item Number Description
1 GM63120 Kit, lug 400 A (#4--600 MCM)
1 321744 Lug 600 A (#2--600 MCM)
2 * Handle
3 GM25434 Switch, coil cutout
4 GM25434 Contacts, auxiliary
5 * Harness, wiring
6 * Barrier
7 * Terminal block, engine start
8 See chart Solenoid
9 321781 Rectifier
10 See chart Contactor assembly

Item 8, Solenoid
Part Number
Item 8,
Voltage Voltage Code(s) Solenoid
208/220/240 C, D, F GM32390
380/416 G, H, J GM32391
440/480 K, M GM32392
600 N GM39163

Use this table to identify the switch’s contactor part number.


Item 9, Contactor Assembly Item 9, Contactor Assembly
Poles/Wires Voltage Part Poles/Wires Voltage Part
Amps Code Code Number Amps Code Code Number
400 N C GM29013 600 N C GM29025
400 N D, F GM29014 600 N D, F GM29026
400 N G, H, J GM29015 600 N G, H, J GM29027
400 N K, M GM29016 600 N K, M GM29028
400 N N GM93340 600 N N GM93343
400 T C GM29017 600 T C GM29029
400 T D, F GM29018 600 T D, F GM29030
400 T G, H, J GM29019 600 T G, H, J GM29031
400 T K, M GM29020 600 T K, M GM29032
400 T N GM93341 600 T N GM93344
400 V C GM29021 600 V C GM29033
400 V D, F GM29022 600 V D, F GM29034
400 V G, H, J GM29023 600 V G, H, J GM29035
400 V K, M GM29024 600 V K, M GM29036
400 V N GM93342 600 V N GM93345

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

TP-6433 5/15 97
Contactor, KSS
800--1000 Amp

2
9
3
8

12 11 6
10

17

13

14

Item 1 Contactor harness is not shown.

800 A, 3 Pole Shown


15
16

6158_1

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

98 TP-6433 5/15
Contactor, Model KSS
800--1000 Amp
Part
Item Number Description
1 GM52965 Harness, contactor
2 * Lug
3 * Terminal, ATS lug sensing
4 GM32484 Barrier, auxiliary contact
5 GM64126 Switch, auxiliary
6 * Unit, mechanical
7 GM32476 Handle. manual
8 GM64127 Cover (MW4-06-3284)
9 * Board, circuit (bridge rectifier)
10 GM32471 Chute, arc
11 GM32483 Switch, control
12 See chart Coil
13 * Contact, fixed A-side
14 * Contact, fixed B-side
15 * Contact, moving A-side
16 * Contact, moving B-side
17 See chart Shield, contactor
18 See chart Contactor assembly (includes items 1--16)

Use this table to identify the switch’s coil and contactor part number.

Items 12 and 17
Part Number
Poles/Wires Voltage Item 12 Item 17 Item 18
Code Poles/Wires Code Voltage Amps Coil Shield Contactor
T 3 C,D,F,R 208/220/240 800 GM64128 GM59858 GM52041
T 3 J,K,M 415/440/480 800 GM64130 GM59858 GM52418
V 4 C,D,F,R 208/220/240 800 GM64129 GM59857 GM52042
V 4 J,K,M 415/440/480 800 GM64131 GM59857 GM52419
T 3 C,D,F,R 208/220/240 1000 GM64128 GM59856 GM52037
T 3 J,K,M 415/440/480 1000 GM64130 GM59856 GM52420
V 4 C,D,F,R 208/220/240 1000 GM64129 GM59855 GM52038
V 4 J,K,M 415/440/480 1000 GM64131 GM59855 GM52421

* Serviceable items without part numbers are available by recording the serial numbers and model designation below and contacting your supplier of Kohler Co. parts.
See Introduction for more instructions.

Transfer Switch Serial Number Model Designation


Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Connections

Contactor Serial Number

TP-6433 5/15 99
Literature
Literature
Common Unique Parts by Model
Qty. Description Parts KCB/KCC KCS/KCP KSS/KSP KBS/KBP KGS/KGP
1 Warranty, 1-year limited ATS TP-5373
1 P/C KC/KS/KB/KG 750/1200/1500 ATS TP-6433
1 O/I/M KCS/KCP Transfer Switch TP-6446
1 O/I/M KSS/KSP Transfer Switch TP-6447
1 O/I/M KBS/KBP Transfer Switch TP-6448
1 O/I/M KGS/KGP Transfer Switch TP-6449
1 O/I/M KCC/KBC Transfer Switch TP-6737
1 W/D KCS/KCP/KSS/KSP TP-6434 TP-6434
1 W/D KBS/KSP/KGS/KGP TP-6452 TP-6452
1 W/D KCC/KBC TP-6743
1 S/M MPAC 1500 KCS/KCP/KBS/KBP, ATS TP-6460 TP-6460 TP-6460
1 S/M KSS/KSP/KGS/KGP Transfer Switch TP-6461 TP-6461
1 O/M MPAC 1500 Controls TP-6714

Literature Decision-Maker MPAC


Common Unique Parts by Model
Qty. Description Parts KCS/KCP/KCC KBS/KBP/KBC KGS/KGP KSS/KSP
1 Warranty, 1-year limited ATS TP--5373
1 P/C KC/KS/KB/KG 750/1200/1500 ATS TP--6433
1 O/I/M KCS/KCP/KCC, ATS TP--6833
1 O/I/M KBS/KBP/KBC, ATS TP--6835
1 O/I/M KGS/KGP, ATS TP--6836
1 O/I/M KSS/KSP, ATS TP--6834
1 O/M MPAC 1200, ATS TP--6866 TP--6866
1 O/M MPAC 1500, ATS TP--6883 TP--6883 TP--6883
1 O/M MPAC 750, ATS TP--6865
1 W/D KCS/KCP/KCC/KBS/KBP/KBC, ATS TP--6917 TP--6917
1 W/D KSS/KSP/KGS/KGP, ATS TP--6918 TP--6918
1 S/M KCS/KCP/KCC/KBS/KBP/KBC, ATS TP--6920 TP--6920
1 S/M KSS/KSP/KGS/KGP, ATS TP--6921 TP--6921

100 TP-6433 5/15


Accessories
Adapter Bay (KG_ Bypass)
Kits: GM38492-KP1 to GM38492-KP3
Parts
Qty. Description GM38492-KP1 GM38492-KP2 GM38492-KP3
1 Adapter bay GM38493
1 Adapter bay GM38494
1 Adapter bay GM38495

Annunciator Kit GM52650-KP1


Qty. Description Part Number
1 Decal, danger 362176
1 Connector, plug GM23792
1 Enclosure, annunciator GM28885
4 Bracket, mounting GM29233
1 Panel, mounting GM29524
1 Power supply GM29525
1 Decal GM29542
1 Annunciator GM59877
1 Plate, bezel GM49278
1 Panel, annunciator GM30040
1 TT ATS remote annunciator TT-1443

Battery Charger Kits, 30--800 A


Kits: GM22498-KA1(KP1) to GM22498-KA4(KP4)
Unique Parts
208 V 240 V 480 V 600 V
Qty. Description Common Parts GM22498-KP1 GM22498-KP2 GM22498-KP3 GM22498-KP4
1 Charger, battery GM22502
1 Harness, wiring GM22530 GM22532 GM22531 GM22529
2 Lead, jumper SWJ-1004-1414
1 Terminal, 1/4 in. eyelet, 16--22 gauge X-283-9
2 Terminal, 3/16 in. pushon, 16--22 gauge X-431-48
2 Terminal, 3/8 in. eyelet, 16--22 gauge X-283-21
2 Terminal, 3/8 in. eyelet, 16--14 gauge X-283-3
2 Terminal, #10 eyelet, 10--12 gauge X-283-11
1 Screw, 1/4-20 x 3/4 in. thread-forming X-67-114
4 Nut, 1/4-20 X-6210-2
1 Lockwasher, 1/4 in. internal/external X-22-12
1 Installation Instructions TT-1320

Battery Charger Kits, 1000--4000 A


Kits: GM22498-KA5(KP5) to GM22498-KA8(KP8)
Unique Parts
208 V 240 V 480 V 600 V
Qty. Description Common Parts GM22498-KP5 GM22498-KP6 GM22498-KP7 GM22498-KP8
1 Battery charger GM22502
1 Harness, wiring GM22530 GM22532 GM22531 GM22529
1 Panel, mounting GM22398
2 Jumper lead SWJ-1004-1414
1 Terminal, 1/4 in. eyelet, 16--22 gauge X-283-9
2 Terminal, 3/16 in. pushon, 16--22 gauge X-431-48
2 Terminal, 3/8 in. eyelet, 16--22 gauge X-283-21
2 Terminal, 3/8 in. eyelet, 16--14 gauge X-283-3
2 Terminal, #10 eyelet, 10--12 gauge X-283-11
5 Screw, 1/4-20 x 3/4 in. thread-forming X-67-114
4 Nut, 1/4-20 X-6210-2
1 Lockwasher, 1/4 in. internal/external X-22-12
1 Installation Instructions TT-1320

Box, Cable Connection GM55483-KP1


Qty. Description Part Number
1 Box, pull J-pass GM55482

TP-6433 5/15 101


Accessories, continued
Converter, RS232/RS485 GM41143-KP1
Qty. Description Part Number
1 Converter, RS232/RS485 GM41096
1 TT Converters & Connectors TT-1405
1 Resistor, 121 Ohm 1/4 W X-6058-27

Converter, Modbus to Ethernet GM41143-KP2


Qty. Description Part Number
1 Plug, 8-position cage clamp GM40142
1 Assy., Modbus to Ethernet converter GM40165
1 Software, device installer GM41146
1 Adapter, 90--264 VAC to 12 VDC GM41708
1 Adapter, universal AC plug GM41709
1 Cable, CAT5E crossover patch, 3 ft. GM46845
1 TT Converters & Connectors TT-1405

Cable, Ribbon GM41144-KP1


Qty. Description Part Number
1 Cable, DB9M\DB9F, Null Modem GM16657
1 TT Converters & Connectors TT-1405

Current Sensing
Kits: GM47965-KA1(KP1) to GM47965-KA4(KP4)
Unique Parts
Qty. Description Common Parts GM47965-KA1 GM47965-KA2 GM47965-KA3 GM47965-KA4
1 Insulation, terminal block GM47797
1 Harness, CT GM47798
1 Bracket, terminal block mounting GM47801
1 Terminal block X-6126-27
1 Harness, CT 6 ft. GM40560 GM40561 GM40560 GM40561
3 Transformer, current (200:0.5A) GM47788 GM47788
3 Transformer, current (400:0.5A) GM47789 GM47789
1 Bracket, CT mounting GM47799 GM47799

Kits: GM47965-KA5(KP5) to GM47965-KA8(KP8)


Unique Parts
Qty. Description Common Parts GM47965-KA5 GM47965-KA6 GM47965-KA7 GM47965-KA8
1 Insulation, terminal block GM47797
1 Harness, CT GM47798
1 Bracket, terminal block mounting GM47801
1 Terminal block X-6126-27
1 Harness, CT 6 ft. GM40562
3 Transformer, current (1000:0.5A) GM47790
3 Transformer, current (1200:0.5A) GM47791 GM47791
3 Transformer, current (2000:0.5A) GM47792
1 Bracket, CT mounting GM47800 GM47800
1 Channel, CT mounting GM47802 GM47802

Kits: GM47965-KA9(KP9) to GM47965-KA11(KP11)


Unique Parts
Qty. Description Common Parts GM47965-KA9 GM47965-KA10 GM47965-KA11
1 Insulation, terminal block GM47797
1 Harness, CT GM47798
1 Bracket, terminal block mounting GM47801
1 Terminal block X-6126-27
1 Harness, CT 6 ft. GM40562
3 Transformer, current (2000:0.5A) GM47792 GM47792
3 Transformer, current (3000:0.5A) GM47793
1 Bracket, CT mounting GM47800

102 TP-6433 5/15


Accessories, continued
Current Sensing, continued
Kits: GM47965-KA12(KP12) to GM47965-KA15(KP15)
Common Unique Parts
Qty. Description Parts GM47965-KA12 GM47965-KA13 GM47965-KA14 GM47965-KA15
1 Insulation, terminal block GM47797
1 Harness, CT GM47798
1 Bracket, terminal block mtg. GM47801
1 Terminal block X-6126-27
1 Harness, CT 6 ft. GM40560 GM40561 GM40560 GM40561
2 Transformer, current (200:0.5A) GM47788 GM47788
2 Transformer, current (400:0.5A) GM47789 GM47789
1 Bracket, CT mounting GM47799 GM47799

Kits: GM47965-KA16(KP16) to GM47965-KA18(KP18)


Unique Parts
Qty. Description Common Parts GM47965-KA16 GM47965-KA17 GM47965-KA18
1 Insulation, terminal block GM47797
1 Harness, CT GM47798
1 Bracket, terminal block mounting GM47801
1 Terminal block X-6126-27
1 Harness, CT 6 ft. GM40562
2 Transformer, current (1000:0.5A) GM47790
2 Transformer, current (1200:0.5A) GM47791 GM47791
1 Bracket, CT mounting GM47800 GM47800 GM47800
1 Channel, CT mounting GM47802

Kits: GM89028--KA1(KP1) to GM89028--KA4(KP4)


Unique Parts
Qty. Description Common Parts GM89028-KA1 GM89028-KA2 GM89028-KA3 GM89028-KA4
2 Screw, Plastic Tapping, 6--19 x 0.75 GM21583
1 Insulation, Terminal Block GM47797
1 Terminal block X--6126--27
1 Harness, CT (TB to PCB connector) GM89029
3 Transformer, Current GM47788 GM47788 GM47788 GM47789
1 Harness, CT GM40561 GM40561 GM40562 GM40560

Kits: GM89028--KA5(KP5) to GM89028--KA8(KP8)


Unique Parts
Qty. Description Common Parts GM89028-KA5 GM89028-KA6 GM89028-KA7 GM89028-KA8
2 Screw, Plastic Tapping, 6--19 x 0.75 GM21583
1 Insulation, Terminal Block GM47797
1 Terminal block X--6126--27
1 Harness, CT (TB to PCB connector) GM89029
3 Transformer, Current GM47789 GM47789 GM47790 GM47790
1 Harness, CT GM40561 GM40562 GM40562 GM40562

Kits: GM89028--KA9(KP9) to GM89028--KA12(KP12)


Common Unique Parts
Qty. Description Parts GM89028-KA9 GM89028-KA10 GM89028-KA11 GM89028-KA12
2 Screw, Plastic Tapping, 6--19 x 0.75 GM21583
1 Insulation, Terminal Block GM47797
1 Terminal block X--6126--27
1 Harness, CT (TB to PCB connector) GM89029
3 Transformer, Current GM47791 GM47791 GM47791 GM47792
1 Harness, CT GM40562 GM40562 GM40562 GM40562

TP-6433 5/15 103


Accessories, continued
Current Sensing, continued
Kits: GM89028--KA13(KP13) to GM89028--KA12(KP16)
Common Unique Parts
Qty. Description Parts GM89028-KA13 GM89028-KA14 GM89028-KA15 GM89028-KA16
2 Screw, Plastic Tapping, 6--19 x 0.75 GM21583
1 Insulation, Terminal Block GM47797
1 Terminal block X--6126--27
1 Harness, CT (TB to PCB connector) GM89029
3 Transformer, Current GM47792 GM47792 GM47792 GM47793
1 Harness, CT GM40562 GM40562 GM40562 GM40562

Kits: GM89028--KA17(KP17) to GM89028--KA20(KP20)


Common Unique Parts
Qty. Description Parts GM89028-KA17 GM89028-KA18 GM89028-KA19 GM89028-KA20
2 Screw, Plastic Tapping, 6--19 x 0.75 GM21583
1 Insulation, Terminal Block GM47797
1 Terminal block X--6126--27
1 Harness, CT (TB to PCB connector) GM89029
3 Transformer, Current GM47793 GM47794 GM47788 (2) GM47788 (2)
1 Harness, CT GM40562 GM40562 GM40560 GM40561

Kits: GM89028--KA21(KP21) to GM89028--KA24(KP24)


Common Unique Parts
Qty. Description Parts GM89028-KA21 GM89028-KA22 GM89028-KA23 GM89028-KA24
2 Screw, Plastic Tapping, 6--19 x 0.75 GM21583
1 Insulation, Terminal Block GM47797
1 Terminal block X--6126--27
1 Harness, CT (TB to PCB connector) GM89029
3 Transformer, Current GM47788 GM47789 (2) GM47789 (2) GM47789
1 Harness, CT GM40562 GM40560 GM40561 GM40562

Kits: GM89028--KA25(KP25) to GM89028--KA28(KP28)


Common Unique Parts
Qty. Description Parts GM89028-KA25 GM89028-KA26 GM89028-KA27 GM89028-KA28
2 Screw, Plastic Tapping, 6--19 x 0.75 GM21583
1 Insulation, Terminal Block GM47797
1 Terminal block X--6126--27
1 Harness, CT (TB to PCB connector) GM89029
3 Transformer, Current GM47790 (2) GM47790 (2) GM47791 (2) GM47791 (2)
1 Harness, CT GM40562 GM40562 GM40562 GM40562

Kits: GM89028--KA29(KP29)
Common Unique Parts
Qty. Description Parts GM89028-KA29
2 Screw, Plastic Tapping, 6--19 x 0.75 GM21583
1 Insulation, Terminal Block GM47797
1 Terminal block X--6126--27
1 Harness, CT (TB to PCB connector) GM89029
3 Transformer, Current GM47791 (2)
1 Harness, CT GM40562

Ethernet Accessory GM89855-KA1(KP1)


Qty. Description Part Number
2 Screw, Plastic Tapping, 6--19 x 0.375 GM23307
1 PCB Assy, MPAC Ethernet Interface GM86365
1 CABLE, 1mm FFC JUMPER, 4 INCH GM87488

External Battery Supply Module GM46889-KA1(KP1) Note: Module requires a mounting


Qty. Description Part Number assembly. When module(s) are ordered
1 PCB assembly, MPAC1500 external BOB GM42227 as a loose accessory, a mounting
1 TT Accessory Modules, Model K1/S1, ATS TT--1449
assembly (GM46258-KP1) must be
See Note. TP-6433 5/15
104 ordered.
Accessories, continued

Heaters
Kits: GM71056-KA1(KP1) and GM71056-KA5(KP5)
Unique Parts
Qty. Description Common Parts GM71056-KA1 GM71056-KA5
1 Heater Assy, 100 W (includes the following) GM71653-1
1 Heater Assy, 250 W (includes the following) GM71653-2
2 Stop, end 321025
1 Breaker, Circuit 15A GM33906
1 Rail, Din GM48806
1 Hygrostat GM64488
1 Bracket, heater GM71054
1 Bracket, heater GM74944
1 Harness, strip heater GM71279
2 Washer, insulating GM70082
1 Guard, heater GM74945 GM74946
1 Decal, 120VAC only GM75393
1 Grommet, round X-284-7
1 Terminal block X-405-2
1 Heater Installation, ModelK1, ATS TT--1558

Input/Output ModuleGM46888-KA1(KP1)
Qty. Description Part Number
Note: Module requires a mounting 1 PCB assembly, standard I/O module GM41093
1 TT Accessory Modules, Model K1/S1, ATS TT--1449
assembly. When module(s) are ordered
as a loose accessory, a mounting See Note.
assembly (GM46258-KP1) must be Input/Output ModuleGM46890-KA1(KP1)
ordered. Qty. Description Part Number
1 PCB assembly, high power I/O module GM42186
1 TT Accessory Modules, Model K1/S1, ATS TT--1449
See Note.
Input/Output Module MountingGM46258-KA1(KP1)
Qty. Description Part Number
1 Bracket, I/O GM46754
1 Cover, I/O GM49269
1 Decal GM46756
1 Harness, wiring GM46921
1 TT Accessory Modules, Model K1/S1, ATS TT--1449

Line To Neutral Voltage Monitoring


Module, 30--800 AmpGM23425-KA1(KP1)
Qty. Description Part Number
1 Tool, pin extractor 241918
3 Base, cable tie 298776
3 Tie, cable X-468-1
3 Terminal, 3/8 in. eyelet X-283-21
3 Lead, 66 in. SWN-1866-19200
1 Installation Instructions TT-1328

Line To Neutral Voltage Monitoring


Module, 1000--4000 AmpGM23425-KA2(KP2)
Qty. Description Part Number
1 Tool, pin extractor 241918
3 Base, cable tie 298776
3 Tie, cable X-468-1
3 Terminal, 3/8 in. eyelet X-283-21
3 Lead, 120 in. SWN-18120-19200
1 Installation Instructions TT-1328

TP-6433 5/15 105


Accessories, continued
Load Shed Modules
Kits: GM23469-KA1 to GM23469-KA4
Unique Parts
Qty. Description Common Parts GM23469-KA1 GM23469-KA2 GM23469-KA3 GM23469-KA4
2 Contactor 353390
1 Transformer GM23491 GM47736 GM23491 GM47736
1 Bracket, Mounting GM23492
1 Rail, Din GM23502
1 Harness, Load Shed Interconnection GM80966 GM80966 GM80968 GM80968
1 Harness, Wiring Dead Bus Relay GM80967 GM80967
1 Harness, Wiring Load Shed Assembly GM81383 GM80967
4 Jumper, term block 2 pos X--6048--2
4 Fuse holder, 30 A, 600 V X--6129--16
2 Fuse, 5 A, 250 V X--6134--14
2 Fuse, 2 A, 600 V X--6135--3

Kits: GM23469-KA5 to GM23469-KA8


Unique Parts
Qty. Description Common Parts GM23469-KA5 GM23469-KA6 GM23469-KA7 GM23469-KA8
2 Contactor 353390
1 Transformer GM23491 GM47736 GM23491 GM23491
1 Bracket, Mounting GM23492
1 Rail, Din GM23502
1 Harness, Load Shed Interconnection GM80969 GM80969 GM80970 GM81370
1 Harness, Wiring Dead Bus Relay
1 Harness, Wiring Load Shed Assembly GM81383 GM80967
4 Jumper, term block 2 pos X--6048--2
4 Fuse holder, 30 A, 600 V X--6129--16
2 Fuse, 5 A, 250 V X--6134--14
2 Fuse, 2 A, 600 V X--6135--3

Kits: GM23469-KA9 to GM23469-KA12


Common Unique Parts
Qty. Description Parts GM23469-KA9 GM23469-KA10 GM23469-KA11 GM23469-KA12
2 Contactor 353390
1 Transformer GM23491 GM47736 GM23491 GM23491
1 Bracket, Mounting GM23492
1 Rail, Din GM23502
1 Harness, Load Shed GM81560 GM81560 GM81113 GM81114
Interconnection
1 Harness, Wiring Dead Bus Relay
1 Harness, Wiring Load Shed Assy. GM81383 GM80967
4 Jumper, term block 2 pos X--6048--2
4 Fuse holder, 30 A, 600 V X--6129--16
2 Fuse, 5 A, 250 V X--6134--14
2 Fuse, 2 A, 600 V X--6135--3

106 TP-6433 5/15


Accessories, continued
Logic Disconnect
Kits: GM46770-KA1(KP1) to GM46770-KA4(KP4)
Unique Parts
Qty. Description Common Parts GM46770-KA1 GM46770-KA2 GM46770-KA3 GM46770-KA4
1 Bracket, disconnect switch GM46772
1 Decal, logic disconnect GM40575
1 Switch, disconnect GM46771 GM46771 GM48910 GM48910
1 Harness GM46773 GM46774 GM46773 GM46774
1 Harness, extension (sold separately) 294731 GM46919 294731 GM46919

Lugs (KG_ Bypass)


Kits: GM47968-KP1 to GM47968-KP5
Parts
Qty. Description GM47968-KP1 GM47968-KP2 GM47968-KP3 GM47968-KP4 GM47968-KP5
1 Lugs,Comp 600A Std, (2) 500MCM GM60398-1
1 Lugs,Comp 800A Std (3) 500MCM GM60398-2
1 Lugs,Comp 1000A Std, (4) 500MCM GM60398-3
1 Lugs,Comp 1200A Std, (4) 500MCM GM60398-4
1 Lugs,Mech 1200A Std, (4) 750MCM GM60398-5

Kits: GM47968-KP6 to GM47968-KP10


Parts
Qty. Description GM47968-KP6 GM47968-KP7 GM47968-KP8 GM47968-KP9 GM47968-KP10
1 Lugs,Mech 1600/2000A Std, (4) 600MCM GM60398-6
1 Lugs,Mech 1600/2000A BIS, (4) 600MCM GM60398-7
1 Lugs,Mech 1600/2000A Std, (8) 600MCM GM60398-8
1 Lugs,Mech 1600/2000A BIS, (8) 600MCM GM60398-9
1 Lugs,Mech 1600/2000A Std, (8) 750MCM GM60398-10

Kits: GM47968-KP11 to GM47968-KP14


Parts
Qty. Description GM47968-KP11 GM47968-KP12 GM47968-KP13 GM47968-KP14
1 Lugs,Mech 1600/2000A BIS, (8) 750MCM GM60398-11
1 Lugs,Comp 1600/2000A Std/BIS, (4) 500MCM GM60398-12
1 Lugs,Comp 1600/2000A Std/BIS, (6) 750MCM GM60398-13
1 Lugs,Comp 1600/2000A Std/BIS, (8) 500MCM GM60398-14

Kits: GM47968-KP15 to GM47968-KP18


Parts
Qty. Description GM47968-KP15 GM47968-KP16 GM47968-KP17 GM47968-KP18
1 Lugs,Comp 3000A Std/BIS, (8) 500MCM GM60398-15
1 Lugs,Comp 3000A Std/BIS, (6) 750MCM GM60398-16
1 Lugs,Comp 4000A Std/BIS, (12) 500MCM GM60398-17
1 Lugs,Comp 4000A Std/BIS, (12) 750MCM GM60398-18

Modem, Device GM41142-KP1


Qty. Description Part Number
1 Cable, DB9M/DB9F, AT modem GM16658
1 Isolator, optical GM17837
1 Connector, null modem GM29363
1 Connector GM29364
1 Converter, RS232/RS485 GM41096
1 Modem, device GM41116
1 TT Converters & Connectors TT-1405
1 Resistor, 121 Ohm 1/4 W X-6058-27

TP-6433 5/15 107


Accessories, continued
Monitor III Software GM41141-KP1
Qty. Description Part Number
1 Cable, DB9M/DB9F, null modem GM16657
1 USB interface GM29225
1 Software, Windows Monitor III GM41097
1 O/M Monitor III Software TP-6347
1 TT Converters & Connections, Monitor III TT-1405
1 Resistor, 121 Ohm X-6058-27

Monitor III Software w/Modem GM41141-KP2


Qty. Description Part Number
1 Cable, DB9M\DB25M, AT modem GM16658
1 Isolator, optical GM17837
1 USB interface GM29225
1 Connector, null modem GM29363
1 Connector GM29364
1 Converter, RS232/RS485 GM41096
1 Software, Windows Monitor III GM41097
1 Modem, device GM41115
1 O/M Monitor III Software TP-6347
1 TT Converters & Connections, Monitor III TT-1405
1 Resistor, 121 Ohm X-6058-27

Power Meter, Digital


Kits: GM39070-KA1(KP1) to GM39070-KA4(KP4)
Unique Parts
Qty. Description Common Parts GM39070-KA1 GM39070-KA2 GM39070-KA3 GM39070-KA4
1 Door, enclosure GM39079
1 Harness, wiring GM39069
1 Switch, 3-position selector GM39076
1 Meter, digital GM40070 GM40070 GM38864 GM38864
— Current transformer 246886 (2) 246886 (3) 246886 (2) 246886 (3)
1 Transformer (150:5) GM40071 GM40071
2 Guard, terminal GM46368 GM46368
1 Conduit, convoluted X-6003-36

Kits: GM39071-KA1(KP1) to GM39071-KA4(KP4)


Unique Parts
Qty. Description Common Parts GM39071-KA1 GM39071-KA2 GM39071-KA3 GM39071-KA4
1 Door, enclosure GM39080
1 Harness, wiring GM39069
1 Switch, 3-position selector GM39076
1 Meter, digital GM40070 GM40070 GM38864 GM38864
— Current transformer (400:5) 248874 (2) 248874 (3) 248874 (2) 248874 (3)
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368
1 Conduit, convoluted X-6003-36

Kits: GM39072-KA1(KP1) to GM39072-KA4(KP4)


Unique Parts
Qty. Description Common Parts GM39072-KA1 GM39072-KA2 GM39072-KA3 GM39072-KA4
1 Door, enclosure GM39081
1 Harness, wiring GM39069
1 Switch, 3-position selector GM39076
1 Meter, digital GM40070 GM40070 GM38864 GM38864
— Current transformer (1000:5) 291546 (2) 291546 (3) 291546 (2) 291546 (3)
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368

108 TP-6433 5/15


Accessories, continued
Power Meter, Digital , continued
Kits: GM39073-KA1(KP1) to GM39073-KA2(KP2) and GM39074-KA1(KP1) to GM39074-KA2(KP2)
Unique Parts
Qty. Description Common Parts GM39073-KA1 GM39073-KA2 GM39074-KA1 GM39074-KA2
1 Door, enclosure GM39082
1 Harness, wiring GM39069
1 Switch, 3-position selector GM39076
1 Meter, digital GM40070 GM38864 GM40070 GM38864
3 Current transformer (2000:5) 291548 291548
3 Current transformer (3000:5) 297675 297675
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368

Kits: GM39075-KA1(KP1) to GM39075-KA2(KP2)


Unique Parts
Qty. Description Common Parts GM39075-KA1 GM39075-KA2
1 Door, enclosure GM39084
1 Harness, wiring GM39069
1 Switch, 3-position selector GM39076
1 Meter, digital GM40070 GM38864
3 Current transformer (4000:5) 297676
1 Transformer GM40071
2 Guard, terminal GM46368

Kits: GM39077-KA1(KP1) to GM39077-KA4(KP4)


Unique Parts
Qty. Description Common Parts GM39077-KA1 GM39077-KA2 GM39077-KA3 GM39077-KA4
1 Door, enclosure GM39085
1 Harness, wiring GM39069
1 Switch, 3-position selector GM39076
1 Meter, digital GM40070 GM40070 GM38864 GM38864
— Current transformer (150:5) 246886 (2) 246886 (3) 246886 (2) 246886 (3)
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368
1 Conduit, convoluted X-6003-36

Kits: GM39078-KA1(KP1) to GM39078-KA4(KP4)


Unique Parts
Qty. Description Common Parts GM39078-KA1 GM39078-KA2 GM39078-KA3 GM39078-KA4
1 Door, enclosure GM39085
1 Harness, wiring GM39069
1 Switch, 3-position selector GM39076
1 Meter, digital GM40070 GM40070 GM38864 GM38864
— Current transformer (400:5) 248874 (2) 248874 (3) 248874 (2) 248874 (3)
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368
1 Conduit, convoluted X-6003-36

Kits: GM39088-KA1(KP1) to GM39088-KA4(KP4)


Unique Parts
Qty. Description Common Parts GM39088-KA1 GM39088-KA2 GM39088-KA3 GM39088-KA4
1 Door, enclosure GM39081
1 Harness, wiring GM39069
1 Switch, 3-position selector GM39076
1 Meter, digital GM40070 GM40070 GM38864 GM38864
— Current transformer (150:5) 246886 (2) 246886 (3) 246886 (2) 246886 (3)
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368
1 Conduit, convoluted X-6003-36 X-6003-36

TP-6433 5/15 109


Accessories, continued
Power Meter, Digital , continued
Kits: GM39089-KA1(KP1) to GM39089-KA4(KP4)
Unique Parts
Qty. Description Common Parts GM39089-KA1 GM39089-KA2 GM39089-KA3 GM39089-KA4
1 Door, enclosure GM39081
1 Harness, wiring GM39069
1 Switch, 3-position selector GM39076
1 Meter, digital GM40070 GM40070 GM38864 GM38864
— Current transformer (400:5) 248874 (2) 248874 (3) 248874 (2) 248874 (3)
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368
1 Conduit, convoluted X-6003-36 X-6003-36

Kits: GM40069-KA1(KP1) to GM40069-KA2(KP2)


Unique Parts
Qty. Description Common Parts GM40069-KA1 GM40069-KA2
1 Door, enclosure GM39082
1 Harness, wiring GM39069
1 Switch, 3-position selector GM39076
1 Meter, digital GM40070 GM38864
3 Current transformer (1500:5) 291547
1 Transformer GM40071
2 Guard, terminal GM46368

Kits: GM41945-KA1(KP1) to GM41945-KA4(KP4)


Unique Parts
Qty. Description Common Parts GM41945-KA1 GM41945-KA2 GM41945-KA3 GM41945-KA4
1 Door, enclosure GM39080
1 Harness, wiring GM39069
1 Switch, 3-position selector GM39076
1 Meter, digital GM40070 GM40070 GM38864 GM38864
— Current transformer (150:5) 246886 (2) 246886 (3) 246886 (2) 246886 (3)
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368
1 Conduit, convoluted X-6003-36

Kits: GM41946-KA1(KP1) to GM41946-KA4(KP4)


Unique Parts
Qty. Description Common Parts GM41946-KA1 GM41946-KA2 GM41946-KA3 GM41946-KA4
1 Door, enclosure GM39085
1 Harness, wiring GM39069
1 Switch, 3-position selector GM39076
1 Meter, digital GM40070 GM40070 GM38864 GM38864
— Current transformer (600:5) 297148 (2) 297148 (3) 297148 (2) 297148 (3)
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368

Kits: GM59158-KA1 to GM59158-KA4


Unique Parts
Qty. Description Common Parts GM59158-KA1 GM59158-KA2 GM59158-KA3 GM59158-KA4
1 Door, enclosure GM39085
1 Harness, wiring GM39069
1 Switch, 3-position selector GM39076
1 Meter, digital GM40070 GM40070 GM38864 GM38864
— Current transformer (1000:5) 291546 (2) 291546 (3) 291546 (2) 291546 (3)
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368

110 TP-6433 5/15


Accessories, continued
Power Meter, Digital , continued
Kits: GM67267-KA1(KP1) to GM67267-KA4(KP4)
Unique Parts
Qty. Description Common Parts GM67267-KA1 GM67267-KA2 GM67267-KA3 GM67267-KA4
1 Door, enclosure GM39079
1 Harness, wiring GM67334
1 Switch, 3-position selector GM39076
1 Meter, digital GM67193 GM67193 GM67192 GM67192
— Current transformer (150:5) 246886 (2) 246886 (3) 246886 (2) 246886 (3)
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368
1 Conduit, convoluted X-6003-36
1 Installation instructions TT-1606

Kits: GM67267-KA5(KP5) to GM67267-KA8(KP8)


Unique Parts
Qty. Description Common Parts GM67267-KA5 GM67267-KA6 GM67267-KA7 GM67267-KA8
1 Door, enclosure GM39080
1 Harness, wiring GM67334
1 Switch, 3-position selector GM39076
1 Meter, digital GM67193 GM67193 GM67192 GM67192
— Current transformer (400:5) 248874 (2) 248874 (3) 248874 (2) 248874 (3)
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368
1 Conduit, convoluted X-6003-36
1 Installation instructions TT-1606

Kits: GM67267-KA9(KP9) to GM67267-KA12(KP12)


Unique Parts
Qty. Description Common Parts GM67267-KA9 GM67267-KA10 GM67267-KA11 GM67267-KA12
1 Door, enclosure GM39080
1 Harness, wiring GM67334
1 Switch, 3-position selector GM39076
1 Meter, digital GM67193 GM67193 GM67192 GM67192
— Current transformer (150:5) 246886 (2) 246886 (3) 246886 (2) 246886 (3)
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368
1 Conduit, convoluted X-6003-36
1 Installation instructions TT-1606

Kits: GM67267-KA13(KP13) to GM67267-KA16(KP16)


Unique Parts
Qty. Description Common Parts GM67267-KA13 GM67267-KA14 GM67267-KA15 GM67267-KA16
1 Door, enclosure GM39085
1 Harness, wiring GM67334
1 Switch, 3-position selector GM39076
1 Meter, digital GM67193 GM67193 GM67192 GM67192
— Current transformer (150:5) 246886 (2) 246886 (3) 246886 (2) 246886 (3)
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368
1 Conduit, convoluted X-6003-36
1 Installation instructions TT-1606

Kits: GM67267-KA17(KP17) to GM67267-KA20(KP20)


Unique Parts
Qty. Description Common Parts GM67267-KA17 GM67267-KA18 GM67267-KA19 GM67267-KA20
1 Door, enclosure GM39085
1 Harness, wiring GM67334
1 Switch, 3-position selector GM39076
1 Meter, digital GM67193 GM67193 GM67192 GM67192
— Current transformer (400:5) 248874 (2) 248874 (3) 248874 (2) 248874 (3)
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368
1 Conduit, convoluted X-6003-36
1 Installation instructions TT-1606

TP-6433 5/15 111


Accessories, continued
Power Meter, Digital , continued
Kits: GM67267-KA21(KP21) to GM67267-KA24(KP24)
Unique Parts
Qty. Description Common Parts GM67267-KA21 GM67267-KA22 GM67267-KA23 GM67267-KA24
1 Door, enclosure GM39085
1 Harness, wiring GM67334
1 Switch, 3-position selector GM39076
1 Meter, digital GM67193 GM67193 GM67192 GM67192
— Current transformer (1000:5) 291546 (2) 291546 (3) 291546 (2) 291546 (3)
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368
1 Conduit, convoluted X-6003-36
1 Installation instructions TT-1606

Kits: GM67267-KA25(KP25) to GM67267-KA28(KP28)


Unique Parts
Qty. Description Common Parts GM67267-KA25 GM67267-KA26 GM67267-KA27 GM67267-KA28
1 Door, enclosure GM39085
1 Harness, wiring GM67334
1 Switch, 3-position selector GM39076
1 Meter, digital GM67193 GM67193 GM67192 GM67192
— Current transformer (600:5) 297148 (2) 297148 (3) 297148 (2) 297148 (3)
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368
1 Installation instructions TT-1606

Kits: GM67267-KA29(KP29) to GM67267-KA32(KP32)


Unique Parts
Qty. Description Common Parts GM67267-KA29 GM67267-KA30 GM67267-KA31 GM67267-KA32
1 Door, enclosure GM39081
1 Harness, wiring GM67334
1 Switch, 3-position selector GM39076
1 Meter, digital GM67193 GM67193 GM67192 GM67192
— Current transformer (1000:5) 291546 (2) 291546 (3) 291546 (2) 291546 (3)
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368
1 Installation instructions TT-1606

Kits: GM67267-KA33(KP33) to GM67267-KA36(KP36)


Unique Parts
Qty. Description Common Parts GM67267-KA33 GM67267-KA34 GM67267-KA35 GM67267-KA36
1 Door, enclosure GM39082
1 Harness, wiring GM67334
1 Switch, 3-position selector GM39076
1 Meter, digital GM67193 GM67192 GM67193 GM67192
3 Current transformer (1500:5) 291547 291547
3 Current transformer (2000:5) 291548 291548
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368
1 Installation instructions TT-1606

Kits: GM67267-KA37(KP37) to GM67267-KA40(KP40)


Unique Parts
Qty. Description Common Parts GM67267-KA37 GM67267-KA38 GM67267-KA39 GM67267-KA40
1 Door, enclosure GM39082 GM39082 GM39084 GM39084
1 Harness, wiring GM67334
1 Switch, 3-position selector GM39076
1 Meter, digital GM67193 GM67192 GM67193 GM67192
3 Current transformer (3000:5) 297675 297675
3 Current transformer (4000:5) 297676 297676
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368
1 Installation instructions TT-1606

112 TP-6433 5/15


Accessories, continued
Power Meter, Digital , continued
Kits: GM67268-KA1 to GM67268-KA4
Unique Parts
Qty. Description Common Parts GM67268-KA1 GM67268-KA2 GM67268-KA3 GM67268-KA4
1 Harness, wiring GM67334
1 Switch, 3-position selector GM39076
1 Plate, digital meter mtg. GM46813
1 Meter, digital GM67193 GM67193 GM67192 GM67192
— Current transformer (150:5) 246886 (2) 246886 (3) 246886 (2) 246886 (3)
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368
1 Installation instructions TT-1506

Kits: GM67268-KA5 to GM67268-KA8


Unique Parts
Qty. Description Common Parts GM67268-KA5 GM67268-KA6 GM67268-KA7 GM67268-KA8
1 Harness, wiring GM67334
1 Switch, 3-position selector GM39076
1 Plate, digital meter mtg. GM46813
1 Meter, digital GM67193 GM67193 GM67192 GM67192
— Current transformer (400:5) 248874 (2) 248874 (3) 248874 (2) 248874 (3)
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368
1 Installation instructions TT-1506

Kits: GM67268-KA9 to GM67268-KA12


Unique Parts
Qty. Description Common Parts GM67268-KA9 GM67268-KA10 GM67268-KA11 GM67268-KA12
1 Harness, wiring GM67334
1 Switch, 3-position selector GM39076
1 Plate, digital meter mtg. GM46813
1 Meter, digital GM67193 GM67193 GM67192 GM67192
— Current transformer (1000:5) 291546 (2) 291546 (3) 291546 (2) 291546 (3)
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368
1 Installation instructions TT-1506

Kits: GM67268-KA13 to GM67268-KA16


Unique Parts
Qty. Description Common Parts GM67268-KA13 GM67268-KA14 GM67268-KA15 GM67268-KA16
1 Harness, wiring GM67334
1 Switch, 3-position selector GM39076
1 Plate, digital meter mtg. GM46813
1 Meter, digital GM67193 GM67192 GM67193 GM67192
3 Current transformer (1500:5) 291547 291547
3 Current transformer (2000:5) 291548 291548
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368
1 Installation instructions TT-1506

Kits: GM67268-KA17 to GM67268-KA20


Unique Parts
Qty. Description Common Parts GM67268-KA17 GM67268-KA18 GM67268-KA19 GM67268-KA20
1 Harness, wiring GM67334
1 Switch, 3-position selector GM39076
1 Plate, digital meter mtg. GM46813
1 Meter, digital GM67193 GM67192 GM67193 GM67192
3 Current transformer (3000:5) 297675 297675
3 Current transformer (4000:5) 297676 297676
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368
1 Installation instructions TT-1506

TP-6433 5/15 113


Accessories, continued
Power Meter, Digital , continued
Kits: GM67269-KA1 to GM67269-KA4
Unique Parts
Qty. Description Common Parts GM67269-KA1 GM67269-KA2 GM67269-KA3 GM67269-KA4
1 Harness, wiring GM67399
1 Switch, 3-position selector GM39076
1 Plate, digital meter mtg. GM46813
1 Meter, digital GM67193 GM67193 GM67192 GM67192
— Current transformer (150:5) 246886 (2) 246886 (3) 246886 (2) 246886 (3)
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368
1 Installation instructions TT-1506

Kits: GM67269-KA5 to GM67269-KA8


Unique Parts
Qty. Description Common Parts GM67269-KA5 GM67269-KA6 GM67269-KA7 GM67269-KA8
1 Harness, wiring GM67399
1 Switch, 3-position selector GM39076
1 Plate, digital meter mtg. GM46813
1 Meter, digital GM67193 GM67193 GM67192 GM67192
— Current transformer (400:5) 248874 (2) 248874 (3) 248874 (2) 248874 (3)
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368
1 Installation instructions TT-1506

Kits: GM67269-KA9 to GM67269-KA12


Unique Parts
Qty. Description Common Parts GM67269-KA9 GM67269-KA10 GM67269-KA11 GM67269-KA12
1 Harness, wiring GM67334
1 Switch, 3-position selector GM39076
1 Plate, digital meter mtg. GM46813
1 Meter, digital GM67193 GM67193 GM67192 GM67192
— Current transformer (1000:5) 291546 (2) 291546 (3) 291546 (2) 291546 (3)
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368
1 Installation instructions TT-1506

Kits: GM67269-KA13 to GM67269-KA16


Unique Parts
Qty. Description Common Parts GM67269-KA13 GM67269-KA14 GM67269-KA15 GM67269-KA16
1 Harness, wiring GM67334
1 Switch, 3-position selector GM39076
1 Plate, digital meter mtg. GM46813
1 Meter, digital GM67193 GM67193 GM67192 GM67192
— Current transformer (1500:5) 291547 (2) 291547 (3) 291547 (2) 291547 (3)
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368
1 Installation instructions TT-1506

Kits: GM67269-KA17 to GM67269-KA20


Unique Parts
Qty. Description Common Parts GM67269-KA17 GM67269-KA18 GM67269-KA19 GM67269-KA20
1 Harness, wiring GM67334
1 Switch, 3-position selector GM39076
1 Plate, digital meter mtg. GM46813
1 Meter, digital GM67193 GM67193 GM67192 GM67192
— Current transformer (2000:5) 291548 (2) 291548 (3) 291548 (2) 291548 (3)
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368
1 Installation instructions TT-1506

114 TP-6433 5/15


Accessories, continued
Power Meter, Digital , continued
Kits: GM67269-KA21 to GM67269-KA24
Unique Parts
Qty. Description Common Parts GM67269-KA21 GM67269-KA22 GM67269-KA23 GM67269-KA24
1 Harness, wiring GM67334
1 Switch, 3-position selector GM39076
1 Plate, digital meter mtg. GM46813
1 Meter, digital GM67193 GM67193 GM67192 GM67192
— Current transformer (3000:5) 297675 (2) 297675 (3) 297675 (2) 297675 (3)
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368
1 Installation instructions TT-1506

Kits: GM92145-KA1 to GM92145-KA4


Unique Parts
Qty. Description Common Parts GM92145-KA1 GM92145-KA2 GM92145-KA3 GM92145-KA4
1 Harness, wiring GM67334
1 Switch, 3-position selector GM39076
1 Meter, digital GM67193 GM67193 GM67192 GM67192
— Current transformer (150:5) 246886 (2) 246886 (3) 246886 (2) 246886 (3)
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368
1 Installation instructions TT-1506

Kits: GM92145-KA5 to GM92145-KA8


Unique Parts
Qty. Description Common Parts GM92145-KA5 GM92145-KA6 GM92145-KA7 GM92145-KA8
1 Harness, wiring GM67334
1 Switch, 3-position selector GM39076
1 Plate, digital meter mtg. GM46813 GM46813 GM46813
1 Meter, digital GM67193 GM67193 GM67192 GM67192
— Current transformer (400:5) 248874 (2) 248874 (3) 248874 (2) 248874 (3)
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368
1 Installation instructions TT-1506

Kits: GM92145-KA9 to GM92145-KA12


Unique Parts
Qty. Description Common Parts GM92145-KA9 GM92145-KA10 GM92145-KA11 GM92145-KA12
1 Harness, wiring GM67334
1 Switch, 3-position selector GM39076
1 Plate, digital meter mtg. GM46813
1 Meter, digital GM67193 GM67193 GM67192 GM67192
— Current transformer (1000:5) 291546 (2) 291546 (3) 291546 (2) 291546 (3)
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368
1 Installation instructions TT-1506

Kits: GM92145-KA13 to GM92145-KA16


Unique Parts
Qty. Description Common Parts GM92145-KA13 GM92145-KA14 GM92145-KA15 GM92145-KA16
1 Harness, wiring GM67334
1 Switch, 3-position selector GM39076
1 Meter, digital GM67193 GM67192 GM67193 GM67192
3 Current transformer (1500:5) 291547 291547
3 Current transformer (2000:5) 291548 291548
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368
1 Installation instructions TT-1506

TP-6433 5/15 115


Accessories, continued
Kits: GM92145-KA17 to GM92145-KA20
Unique Parts
Qty. Description Common Parts GM92145-KA17 GM92145-KA18 GM92145-KA19 GM92145-KA20
1 Harness, wiring GM67334
1 Switch, 3-position selector GM39076
1 Meter, digital GM67193 GM67192 GM67193 GM67192
3 Current transformer (3000:5) 297675 297675
3 Current transformer (4000:5) 297676 297676
1 Transformer GM40071 GM40071
2 Guard, terminal GM46368 GM46368
1 Installation instructions TT-1506

Programmable Exerciser GM47597-KA3


Qty. Description Part Number
1 Transformer GM40071
1 Timer, Exercise, 120V GM64027
1 Bracket, Exerciser GM89060
1 Harness, Programmable Exerciser Leads GM91325
1 TT Programmable Exerciser TT--1403
1 Fuse block X--6129--2
2 Fuse block X--6129--9
2 Fuse, 1 A, 600 V X--6135--1

Supervised Transfer Control Switch GM40807-KA1(KP1)


(for automatic operation)
Qty. Description Part Number
1 Switch assembly, 3-position GM20926
2 Key, switch assembly (included with GM20926) —
1 Contact assembly (1 NO/1 NC contacts) GM20929
1 Decal, supervised transfer control GM21286
1 Harness, supervised transfer GM40417
1 PCB assy., switch/alarm board GM40764

Supervised Transfer Control Switch GM40807-KA2(KP2)


(for non-automatic or bypass operation)
Qty. Description Part Number
1 Switch assembly, 3-position GM20926
2 Key, switch assembly (included with GM20926) —
1 Contact assembly (1 NO/1 NC contacts) GM20929
1 Decal, supervised transfer control GM21286
1 Harness, supervised transfer GM40417
1 PCB assy., switch/alarm board GM40764

Surge Protection
Kits: GM70493-KA1(KP1) to GM70493-KA4(KP4)
Unique Parts
Qty. Description Common Parts GM70493-KA1 GM70493-KA2 GM70493-KA3 GM70493-KA4
1 Strip, terminal 223096
1 Stop, end 321025
1 Plate, Surge Protection Mtg. GM70492
1 Decal, TVSS GM71140
1 Breaker, 3 Pole GM79472
1 Rail, Din GM79477
1 Protector, surge GM71339-1 GM71339-2 GM71339-3 GM71339-4

116 TP-6433 5/15


Accessories, continued
Surge Protection
Kits: GM70493-KA5(KP5) to GM70493-KA6(KP6)
Unique Parts
Qty. Description Common Parts GM70493-KA5 GM70493-KA6
1 Strip, terminal 223096
1 Stop, end 321025
1 Plate, Surge Protection Mtg. GM70492
1 Decal, TVSS GM71140
1 Breaker, 3 Pole GM79472
1 Rail, Din GM79477
1 Protector, surge GM71339-5 GM71339-6

Kits: GM89934-KA1 to GM89934-KA3


Unique Parts
Qty. Description Common Parts GM70493-KA1 GM70493-KA2 GM70493-KA3
2 Stop, end 321025
1 Rail, Din GM47488
1 Decal, SPD GM84043
1 Plate, Surge Protection Mtg GM89933
1 Holder, Fuse X-6129-30 X-6129-28 X-6129-29
1 Fuse, 30 A, 600 V X-6135-13 X-6135-13 (2) X-6135-13 (3)
1

Kits: GM89934-KA4 to GM89934-KA5


Unique Parts
Qty. Description Common Parts GM70493-KA4 GM70493-KA5
2 Stop, end 321025
1 Rail, Din GM47488
1 Decal, SPD GM84043
1 Plate, Surge Protection Mtg GM89933
1 Holder, Fuse X-6129-29 X-6129-29
1 Fuse, 30 A, 600 V X-6135-13 (3) X-6135-13 (3)
1

Surge Protection Connection


Kits: GM71340-KA3 to GM71340-KA5
Unique Parts
Qty. Description Common Parts GM71340-KA3 GM71340-KA4 GM71340-KA5
3 Lead LW-1084-1700
3 Lead LW-1036-1200
3 Lead LW-1036-1400

TP-6433 5/15 117


Accessories, continued
Alarm Module GM40808-KA1(KP1)
Note: Module requires a mounting
Qty. Description Part Number
1 PCB assy., switch/alarm board GM40764
assembly. When module(s) are ordered
1 TT Accessory Modules, Model K1/S1, ATS TT--1449 as a loose accessory, a mounting
See Note. assembly (GM46258-KP1) must be
Alarm Module GM41056-KA1 ordered.
Qty. Description Part Number
1 PCB assembly, switch/alarm board GM40764

User Interface Covers with Padlock


Kits: GM22703-KA1(KP1) to GM22703-KA5(KP5)
Common Unique Parts
Qty. Description Parts GM22703-KA1 GM22703-KA3 GM22703-KA5
-- Bracket, padlock GM57166 (2) GM57166 (1) GM57166 (2)
1 Assy, Security Cover GM89254
1 Bracket, latch GM22533
1 Latch, compression GM57165
1 Key, compression latch GM51993
6 Nut, 10-32 X-6210-1
Installation Instructions TT-1319

118 TP-6433 5/15


Appendix A Abbreviations
The following list contains abbreviations that may appear in this publication.
A, amp ampere cfm cubic feet per minute est. estimated
ABDC after bottom dead center CG center of gravity E-Stop emergency stop
AC alternating current CID cubic inch displacement etc. et cetera (and so forth)
A/D analog to digital CL centerline exh. exhaust
ADC advanced digital control; cm centimeter ext. external
analog to digital converter CMOS complementary metal oxide F Fahrenheit, female
adj. adjust, adjustment substrate (semiconductor) fglass. fiberglass
ADV advertising dimensional cogen. cogeneration FHM flat head machine (screw)
drawing com communications (port) fl. oz. fluid ounce
Ah amp-hour coml commercial flex. flexible
AHWT anticipatory high water Coml/Rec Commercial/Recreational freq. frequency
temperature conn. connection FS full scale
AISI American Iron and Steel cont. continued
Institute ft. foot, feet
CPVC chlorinated polyvinyl chloride ft. lb. foot pounds (torque)
ALOP anticipatory low oil pressure
crit. critical ft./min. feet per minute
alt. alternator
CRT cathode ray tube ftp file transfer protocol
Al aluminum
CSA Canadian Standards g gram
ANSI American National Standards Association
Institute (formerly American ga. gauge (meters, wire size)
Standards Association, ASA) CT current transformer gal. gallon
AO anticipatory only Cu copper gen. generator
APDC Air Pollution Control District cUL Canadian Underwriter’s genset generator set
Laboratories
API American Petroleum Institute GFI ground fault interrupter
CUL Canadian Underwriter’s
approx. approximate, approximately Laboratories GND, ground
AQMD Air Quality Management District cu. in. cubic inch gov. governor
AR as required, as requested cw. clockwise gph gallons per hour
AS as supplied, as stated, as CWC city water-cooled gpm gallons per minute
suggested
cyl. cylinder gr. grade, gross
ASE American Society of Engineers
D/A digital to analog GRD equipment ground
ASME American Society of
Mechanical Engineers DAC digital to analog converter gr. wt. gross weight
assy. assembly dB decibel HxWxD height by width by depth
ASTM American Society for Testing dB(A) decibel (A weighted) HC hex cap
Materials DC direct current HCHT high cylinder head temperature
ATDC after top dead center DCR direct current resistance HD heavy duty
ATS automatic transfer switch deg.,  degree HET high exhaust temp., high
auto. automatic dept. department engine temp.
aux. auxiliary DFMEA Design Failure Mode and hex hexagon
avg. average Effects Analysis Hg mercury (element)
AVR automatic voltage regulator dia. diameter HH hex head
AWG American Wire Gauge DI/EO dual inlet/end outlet HHC hex head cap
AWM appliance wiring material DIN Deutsches Institut fur Normung HP horsepower
e. V. (also Deutsche Industrie hr. hour
bat. battery Normenausschuss)
BBDC before bottom dead center HS heat shrink
DIP dual inline package hsg. housing
BC battery charger, battery DPDT double-pole, double-throw
charging HVAC heating, ventilation, and air
DPST double-pole, single-throw conditioning
BCA battery charging alternator
DS disconnect switch HWT high water temperature
BCI Battery Council International
DVR digital voltage regulator Hz hertz (cycles per second)
BDC before dead center
E, emer. emergency (power source) IC integrated circuit
BHP brake horsepower
ECM electronic control module, ID inside diameter, identification
blk. black (paint color), block engine control module
(engine) IEC International Electrotechnical
EDI electronic data interchange Commission
blk. htr. block heater
EFR emergency frequency relay IEEE Institute of Electrical and
BMEP brake mean effective pressure
e.g. for example (exempli gratia) Electronics Engineers
bps bits per second
EG electronic governor IMS improved motor starting
br. brass
EGSA Electrical Generating Systems in. inch
BTDC before top dead center Association in. H2O inches of water
Btu British thermal unit EIA Electronic Industries in. Hg inches of mercury
Btu/min. British thermal units per minute Association in. lb. inch pounds
C Celsius, centigrade EI/EO end inlet/end outlet Inc. incorporated
cal. calorie EMI electromagnetic interference ind. industrial
CAN controller area network emiss. emission int. internal
CARB California Air Resources Board eng. engine int./ext. internal/external
CB circuit breaker EPA Environmental Protection I/O input/output
cc cubic centimeter Agency
IP iron pipe
CCA cold cranking amps EPS emergency power system
ISO International Organization for
ccw. counterclockwise ER emergency relay Standardization
CEC Canadian Electrical Code ES engineering special, J joule
cert. certificate, certification, certified engineered special
JIS Japanese Industry Standard
cfh cubic feet per hour ESD electrostatic discharge

TP-6433 5/15 Appendix 119


k kilo (1000) mtg. mounting ROM read only memory
K kelvin MTU Motoren-und Turbinen-Union rot. rotate, rotating
kA kiloampere MW megawatt rpm revolutions per minute
KB kilobyte (210 bytes) mW milliwatt RS right side
KBus Kohler communication protocol F microfarad RTU remote terminal unit
kg kilogram N, norm. normal (power source) RTV room temperature vulcanization
kg/cm2 kilograms per square NA not available, not applicable RW read/write
centimeter nat. gas natural gas SAE Society of Automotive
kgm kilogram-meter NBS National Bureau of Standards Engineers
kg/m3 kilograms per cubic meter NC normally closed scfm standard cubic feet per minute
kHz kilohertz NEC National Electrical Code SCR silicon controlled rectifier
kJ kilojoule NEMA National Electrical s, sec. second
km kilometer Manufacturers Association SI Systeme international d’unites,
kOhm, k kilo-ohm NFPA National Fire Protection International System of Units
kPa kilopascal Association SI/EO side in/end out
kph kilometers per hour Nm newton meter sil. silencer
kV kilovolt NO normally open SN serial number
kVA kilovolt ampere no., nos. number, numbers SNMP simple network management
kVAR kilovolt ampere reactive NPS National Pipe, Straight protocol
kW kilowatt NPSC National Pipe, Straight-coupling SPDT single-pole, double-throw
kWh kilowatt-hour NPT National Standard taper pipe SPST single-pole, single-throw
kWm kilowatt mechanical thread per general use spec specification
kWth kilowatt-thermal NPTF National Pipe, Taper-Fine specs specification(s)
L liter NR not required, normal relay sq. square
LAN local area network ns nanosecond sq. cm square centimeter
L x W x H length by width by height OC overcrank sq. in. square inch
lb. pound, pounds OD outside diameter SS stainless steel
lbm/ft3 pounds mass per cubic feet OEM original equipment std. standard
manufacturer stl. steel
LCB line circuit breaker
OF overfrequency tach. tachometer
LCD liquid crystal display
opt. option, optional TD time delay
ld. shd. load shed
OS oversize, overspeed TDC top dead center
LED light emitting diode
OSHA Occupational Safety and Health TDEC time delay engine cooldown
Lph liters per hour Administration
Lpm liters per minute TDEN time delay emergency to
OV overvoltage normal
LOP low oil pressure oz. ounce TDES time delay engine start
LP liquefied petroleum p., pp. page, pages TDNE time delay normal to
LPG liquefied petroleum gas PC personal computer emergency
LS left side PCB printed circuit board TDOE time delay off to emergency
Lwa sound power level, A weighted pF picofarad TDON time delay off to normal
LWL low water level PF power factor temp. temperature
LWT low water temperature ph.,  phase term. terminal
m meter, milli (1/1000) PHC Phillipsr head Crimptiter THD total harmonic distortion
M mega (106 when used with SI (screw) TIF telephone influence factor
units), male PHH Phillipsr hex head (screw) TIR total indicator reading
m3 cubic meter PHM pan head machine (screw) tol. tolerance
m3/hr. cubic meters per hour PLC programmable logic control turbo. turbocharger
m3/min. cubic meters per minute PMG permanent magnet generator typ. typical (same in multiple
mA milliampere pot potentiometer, potential locations)
man. manual ppm parts per million UF underfrequency
max. maximum PROM programmable read-only UHF ultrahigh frequency
MB megabyte (220 bytes) memory UL Underwriter’s Laboratories, Inc.
MCCB molded-case circuit breaker psi pounds per square inch UNC unified coarse thread (was NC)
MCM one thousand circular mils psig pounds per square inch gauge UNF unified fine thread (was NF)
meggar megohmmeter pt. pint univ. universal
MHz megahertz PTC positive temperature coefficient US undersize, underspeed
mi. mile PTO power takeoff UV ultraviolet, undervoltage
mil one one-thousandth of an inch PVC polyvinyl chloride V volt
min. minimum, minute qt. quart, quarts VAC volts alternating current
misc. miscellaneous qty. quantity VAR voltampere reactive
MJ megajoule R replacement (emergency) VDC volts direct current
mJ millijoule power source VFD vacuum fluorescent display
mm millimeter rad. radiator, radius VGA video graphics adapter
mOhm, mmilliohm RAM random access memory VHF very high frequency
MOhm, Mmegohm RDO relay driver output W watt
MOV metal oxide varistor ref. reference WCR withstand and closing rating
MPa megapascal rem. remote w/ with
mpg miles per gallon Res/Coml Residential/Commercial w/o without
mph miles per hour RFI radio frequency interference wt. weight
MS military standard RH round head xfmr transformer
ms millisecond RHM round head machine (screw)
m/sec. meters per second rly. relay
MTBF mean time between failure rms root mean square
MTBO mean time between overhauls rnd. round

120 Appendix TP-6433 5/15


Appendix B Common Hardware Application Guidelines

Use the information below and on the following pages to Steps for common hardware application:
identify proper fastening techniques when no specific
1. Determine entry hole type: round or slotted.
reference for reassembly is made.
Bolt/Screw Length: When bolt/screw length is not 2. Determine exit hole type: fixed female thread
given, use Figure 1 as a guide. As a general rule, a (weld nut), round, or slotted.
minimum length of one thread beyond the nut and a
For round and slotted exit holes, determine if
maximum length of 1/2 the bolt/screw diameter beyond
hardware is greater than 1/2 inch in diameter, or
the nut is the preferred method.
1/2 inch in diameter or less. Hardware that is
Washers and Nuts: Use split lock washers as a bolt greater than 1/2 inch in diameter takes a standard
locking device where specified. Use SAE flat washers nut and SAE washer. Hardware 1/2 inch or less in
with whiz nuts, spiralock nuts, or standard nuts and diameter can take a properly torqued whiz nut or
spiralock nut. See Figure 2.
preloading (torque) of the bolt in all other applications.
See Appendix C, General Torque Specifications, and 3. Follow these SAE washer rules after determining
other torque specifications in the service literature. exit hole type:

a. Always use a washer between hardware and a


Preferred Nut/Bolt Clearance slot.

1 2 b. Always use a washer under a nut (see 2 above


for exception).

c. Use a washer under a bolt when the female


thread is fixed (weld nut).

4. Refer to Figure 2, which depicts the preceding


hardware configuration possibilities.
Unacceptable Nut/Bolt Clearance

3 2
1

G-585

1. 1/2 of bolt diameter


2. Min. 1 full thread beyond top of nut
3. Below top of nut

Figure 1 Acceptable Bolt Lengths


5
4
6

G-585

1. Cap screw
2. Entry hole types
3. Standard nut and SAE washer
4. Whiz nut or spiralock: up to 1/2 in. dia. hardware
5. Weld nuts: above 1/2 in. dia. hardware
6. Exit hole types

Figure 2 Acceptable Hardware Combinations

TP-6433 5/15 Appendix 121


Appendix C General Torque Specifications

American Standard Fasteners Torque Specifications


Assembled into Cast Iron or Steel Assembled into
Torque Aluminum
Size Measurement Grade 2 Grade 5 Grade 8 Grade 2 or 5
8-32 Nm (in. lb.) 1.8 (16) 2.3 (20) —
10-24 Nm (in. lb.) 2.9 (26) 3.6 (32) —
10-32 Nm (in. lb.) 2.9 (26) 3.6 (32) —
1/4-20 Nm (in. lb.) 6.8 (60) 10.8 (96) 14.9 (132)
1/4-28 Nm (in. lb.) 8.1 (72) 12.2 (108) 16.3 (144)
5/16-18 Nm (in. lb.) 13.6 (120) 21.7 (192) 29.8 (264)
5/16-24 Nm (in. lb.) 14.9 (132) 23.1 (204) 32.5 (288)
3/8-16 Nm (ft. lb.) 24.0 (18) 38.0 (28) 53.0 (39)
3/8-24 Nm (ft. lb.) 27.0 (20) 42.0 (31) 60.0 (44)
7/16-14 Nm (ft. lb.) 39.0 (29) 60.0 (44) 85.0 (63)
7/16-20 Nm (ft. lb.) 43.0 (32) 68.0 (50) 95.0 (70) See Note 3
1/2-13 Nm (ft. lb.) 60.0 (44) 92.0 (68) 130.0 (96)
1/2-20 Nm (ft. lb.) 66.0 (49) 103.0 (76) 146.0 (108)
9/16-12 Nm (ft. lb.) 81.0 (60) 133.0 (98) 187.0 (138)
9/16-18 Nm (ft. lb.) 91.0 (67) 148.0 (109) 209.0 (154)
5/8-11 Nm (ft. lb.) 113.0 (83) 183.0 (135) 259.0 (191)
5/8-18 Nm (ft. lb.) 128.0 (94) 208.0 (153) 293.0 (216)
3/4-10 Nm (ft. lb.) 199.0 (147) 325.0 (240) 458.0 (338)
3/4-16 Nm (ft. lb.) 222.0 (164) 363.0 (268) 513.0 (378)
1-8 Nm (ft. lb.) 259.0 (191) 721.0 (532) 1109.0 (818)
1-12 Nm (ft. lb.) 283.0 (209) 789.0 (582) 1214.0 (895)

Metric Fasteners Torque Specifications, Measured in Nm (ft. lb.)


Assembled into Cast Iron or Steel Assembled into
Aluminum
Size (mm) Grade 5.8 Grade 8.8 Grade 10.9 Grade 5.8 or 8.8
M6 x 1.00 6.2 (4.6) 9.5 (7) 13.6 (10)
M8 x 1.25 15.0 (11) 23.0 (17) 33.0 (24)
M8 x 1.00 16.0 (11) 24.0 (18) 34.0 (25)
M10 x 1.50 30.0 (22) 45.0 (34) 65.0 (48)
M10 x 1.25 31.0 (23) 47.0 (35) 68.0 (50)
M12 x 1.75 53.0 (39) 80.0 (59) 115.0 (85)
M12 x 1.50 56.0 (41) 85.0 (63) 122.0 (90) See Note 3
M14 x 2.00 83.0 (61) 126.0 (93) 180.0 (133)
M14 x 1.50 87.0 (64) 133.0 (98) 190.0 (140)
M16 x 2.00 127.0 (94) 194.0 (143) 278.0 (205)
M16 x 1.50 132.0 (97) 201.0 (148) 287.0 (212)
M18 x 2.50 179.0 (132) 273.0 (201) 390.0 (288)
M18 x 1.50 189.0 (140) 289.0 (213) 413.0 (305)

Notes:
1. The torque values above are general guidelines. Always use the torque values specified in the service manuals and/or assembly
drawings when they differ from the above torque values.
2. The torque values above are based on new plated threads. Increase torque values by 15% if non-plated threads are used.
3. Hardware threaded into aluminum must have either two diameters of thread engagement or a 30% or more reduction in the torque to
prevent stripped threads.
4. Torque values are calculated as equivalent stress loading on American hardware with an approximate preload of 90% of the yield strength
and a friction coefficient of 0.125.

122 Appendix TP-6433 5/15


Appendix D Common Hardware Identification

Screw/Bolts/Studs Nuts Hardness Grades


Head Styles Nut Styles American Standard

Hex Head or Machine Head Hex Head Grade 2

Hex Head or Machine Head


Lock or Elastic Grade 5
with Washer

Flat Head (FHM) Square Grade 8

Grade 8/9 (Hex Socket


Round Head (RHM) Cap or Acorn
Head)
Metric
Pan Head Wing
Number stamped on
5.8
Hex Socket Head Cap or Washers hardware; 5.8 shown
Allent Head Cap
Washer Styles
Hex Socket Head or Allent
Head Shoulder Bolt Plain

Sheet Metal Screw Split Lock or Spring

Stud Spring or Wave

Drive Styles
External Tooth Lock
Hex
Internal Tooth Lock
Hex and Slotted
Internal-External Tooth Lock
Phillipsr

Slotted

Hex Socket

Allent head screw is a trademark of Holo-Krome Co.


Phillipsr screw is a registered trademark of Phillips Screw Company.

Sample Dimensions
American Standard (Screws, Bolts, Studs, and Nuts) Plain Washers
1/4-20 x 1 9/32 x 5/8 x 1/16
Length In Inches (Screws and Bolts) Thickness
Threads Per Inch External Dimension
Major Thread Diameter In Fractional Inches Or Screw Number Size Internal Dimension
Metric (Screws, Bolts, Studs, and Nuts)
M8-1.25 x 20 Lock Washers
Length In Millimeters (Screws and Bolts) 5/8
Distance Between Threads In Millimeters Internal Dimension
Major Thread Diameter In Millimeters

TP-6433 5/15 Appendix 123


Appendix E Common Hardware List

The Common Hardware List lists part numbers and dimensions for common hardware items.

American Standard
Part No. Dimensions Part No. Dimensions Part No. Dimensions Type
Hex Head Bolts (Grade 5) Hex Head Bolts, cont. Hex Nuts
X-465-17 1/4-20 x .38 X-6238-14 3/8-24 x .75 X-6009-1 1-8 Standard
X-465-6 1/4-20 x .50 X-6238-16 3/8-24 x 1.25
X-465-2 1/4-20 x .62 X-6238-21 3/8-24 x 4.00 X-6210-3 6-32 Whiz
X-465-16 1/4-20 x .75 X-6238-22 3/8-24 x 4.50 X-6210-4 8-32 Whiz
X-465-18 1/4-20 x .88 X-6210-5 10-24 Whiz
X-465-7 1/4-20 x 1.00 X-6024-5 7/16-14 x .75
X-6024-2 7/16-14 x 1.00 X-6210-1 10-32 Whiz
X-465-8 1/4-20 x 1.25
X-465-9 1/4-20 x 1.50 X-6024-8 7/16-14 x 1.25 X-6210-2 1/4-20 Spiralock
X-465-10 1/4-20 x 1.75 X-6024-3 7/16-14 x 1.50 X-6210-6 1/4-28 Spiralock
X-465-11 1/4-20 x 2.00 X-6024-4 7/16-14 x 2.00 X-6210-7 5/16-18 Spiralock
X-465-12 1/4-20 x 2.25 X-6024-11 7/16-14 x 2.75 X-6210-8 5/16-24 Spiralock
X-465-14 1/4-20 x 2.75 X-6024-12 7/16-14 x 6.50
X-6210-9 3/8-16 Spiralock
X-465-21 1/4-20 x 5.00 X-129-15 1/2-13 x .75 X-6210-10 3/8-24 Spiralock
X-465-25 1/4-28 x .38 X-129-17 1/2-13 x 1.00 X-6210-11 7/16-14 Spiralock
X-465-20 1/4-28 x 1.00 X-129-18 1/2-13 x 1.25 X-6210-12 1/2-13 Spiralock
X-125-33 5/16-18 x .50 X-129-19 1/2-13 x 1.50 X-6210-15 7/16-20 Spiralock
X-125-23 5/16-18 x .62 X-129-20 1/2-13 x 1.75 X-6210-14 1/2-20 Spiralock
X-125-3 5/16-18 x .75 X-129-21 1/2-13 x 2.00
X-129-22 1/2-13 x 2.25 X-85-3 5/8-11 Standard
X-125-31 5/16-18 x .88 X-88-12 3/4-10 Standard
X-125-5 5/16-18 x 1.00 X-129-23 1/2-13 x 2.50
X-129-24 1/2-13 x 2.75 X-89-2 1/2-20 Standard
X-125-24 5/16-18 x 1.25
X-125-34 5/16-18 x 1.50 X-129-25 1/2-13 x 3.00
X-125-25 5/16-18 x 1.75 X-129-27 1/2-13 x 3.50
X-125-26 5/16-18 x 2.00 X-129-29 1/2-13 x 4.00 Washers
230578 5/16-18 x 2.25 X-129-30 1/2-13 x 4.50 Bolt/
X-125-29 5/16-18 x 2.50 X-463-9 1/2-13 x 5.50
X-129-44 1/2-13 x 6.00 Part No. ID OD Thick. Screw
X-125-27 5/16-18 x 2.75
X-125-28 5/16-18 x 3.00 X-129-51 1/2-20 x .75 X-25-46 .125 .250 .022 #4
X-125-22 5/16-18 x 4.50 X-129-45 1/2-20 x 1.25 X-25-9 .156 .375 .049 #6
X-125-32 5/16-18 x 5.00 X-129-52 1/2-20 x 1.50 X-25-48 .188 .438 .049 #8
X-125-35 5/16-18 x 5.50 X-25-36 .219 .500 .049 #10
X-125-36 5/16-18 x 6.00 X-6021-3 5/8-11 x 1.00 X-25-40 .281 .625 .065 1/4
X-125-40 5/16-18 x 6.50 X-6021-4 5/8-11 x 1.25 X-25-85 .344 .687 .065 5/16
X-6021-2 5/8-11 x 1.50 X-25-37 .406 .812 .065 3/8
X-125-43 5/16-24 x 1.75 X-6021-1 5/8-11 x 1.75 X-25-34 .469 .922 .065 7/16
X-125-44 5/16-24 x 2.50 273049 5/8-11 x 2.00
X-125-30 5/16-24 x .75 X-25-26 .531 1.062 .095 1/2
X-6021-5 5/8-11 x 2.25 X-25-15 .656 1.312 .095 5/8
X-125-39 5/16-24 x 2.00 X-6021-6 5/8-11 x 2.50
X-125-38 5/16-24 x 2.75 X-25-29 .812 1.469 .134 3/4
X-6021-7 5/8-11 x 2.75
X-25-127 1.062 2.000 .134 1
X-6238-2 3/8-16 x .62 X-6021-12 5/8-11 x 3.75
X-6238-10 3/8-16 x .75 X-6021-11 5/8-11 x 4.50
X-6238-3 3/8-16 x .88 X-6021-10 5/8-11 x 6.00
X-6238-11 3/8-16 x 1.00 X-6021-9 5/8-18 x 2.50
X-6238-4 3/8-16 x 1.25
X-6238-5 3/8-16 x 1.50 X-6239-1 3/4-10 x 1.00
X-6238-1 3/8-16 x 1.75 X-6239-8 3/4-10 x 1.25
X-6238-6 3/8-16 x 2.00 X-6239-2 3/4-10 x 1.50
X-6238-17 3/8-16 x 2.25 X-6239-3 3/4-10 x 2.00
X-6238-7 3/8-16 x 2.50 X-6239-4 3/4-10 x 2.50
X-6238-8 3/8-16 x 2.75 X-6239-5 3/4-10 x 3.00
X-6238-9 3/8-16 x 3.00 X-6239-6 3/4-10 x 3.50
X-6238-19 3/8-16 x 3.25 X-792-1 1-8 x 2.25
X-6238-12 3/8-16 x 3.50 X-792-5 1-8 x 3.00
X-6238-20 3/8-16 x 3.75 X-792-8 1-8 x 5.00
X-6238-13 3/8-16 x 4.50
X-6238-18 3/8-16 x 5.50
X-6238-25 3/8-16 x 6.50

124 Appendix TP-6433 5/15


Metric
Hex head bolts are hardness grade 8.8 unless noted.

Part No. Dimensions Part No. Dimensions Part No. Dimensions


Hex Head Bolts (Partial Thread) Hex Head Bolts (Partial Thread), Hex Head Bolts (Full Thread),
M931-05055-60 M5-0.80 x 55 continued continued
M931-06040-60 M6-1.00 x 40 M960-16090-60 M16-1.50 x 90 M933-12016-60 M12-1.75 x 16
M931-06055-60 M6-1.00 x 55 M931-16090-60 M16-2.00 x 90 M933-12020-60 M12-1.75 x 20
M931-06060-60 M6-1.00 x 60 M931-16100-60 M16-2.00 x 100 M961-12020-60F M12-1.50 x 20
M931-06060-SS M6-1.00 x 60 M931-16100-82 M16-2.00 x 100* M933-12025-60 M12-1.75 x 25
M931-06070-60 M6-1.00 x 70 M931-16120-60 M16-2.00 x 120 M933-12025-82 M12-1.75 x 25*
M931-06070-SS M6-1.00 x 70 M931-16150-60 M16-2.00 x 150 M961-12030-60 M12-1.25 x 30
M931-06075-60 M6-1.00 x 75 M933-12030-82 M12-1.75 x 30*
M931-06090-60 M6-1.00 x 90 M931-20065-60 M20-2.50 x 65 M961-12030-82F M12-1.50 x 30*
M931-06145-60 M6-1.00 x 145 M931-20090-60 M20-2.50 x 90 M933-12030-60 M12-1.75 x 30
M931-06150-60 M6-1.00 x 150 M931-20100-60 M20-2.50 x 100 M933-12035-60 M12-1.75 x 35
M931-20120-60 M20-2.50 x 120 M961-12040-82 M12-1.25 x 40*
M931-08035-60 M8-1.25 x 35 M931-20140-60 M20-2.50 x 140 M933-12040-60 M12-1.75 x 40
M931-08040-60 M8-1.25 x 40 M931-20160-60 M20-2.50 x 160 M933-12040-82 M12-1.75 x 40*
M931-08045-60 M8-1.25 x 45
M931-08050-60 M8-1.25 x 50 M931-22090-60 M22-2.50 x 90 M961-14025-60 M14-1.50 x 25
M931-08055-60 M8-1.25 x 55 M931-22120-60 M22-2.50 x 120 M933-14025-60 M14-2.00 x 25
M931-08055-82 M8-1.25 x 55* M931-22160-60 M22-2.50 x 160 M961-14050-82 M14-1.50 x 50*
M931-08060-60 M8-1.25 x 60 M931-24090-60 M24-3.00 x 90
M931-08070-60 M8-1.25 x 70 M961-16025-60 M16-1.50 x 25
M931-24120-60 M24-3.00 x 120 M933-16025-60 M16-2.00 x 25
M931-08070-82 M8-1.25 x 70* M931-24160-60 M24-3.00 x 160
M931-08075-60 M8-1.25 x 75 M961-16030-82 M16-1.50 x 30*
M931-24200-60 M24-3.00 x 200 M933-16030-82 M16-2.00 x 30*
M931-08080-60 M8-1.25 x 80
M931-08090-60 M8-1.25 x 90 M933-16035-60 M16-2.00 x 35
M931-08095-60 M8-1.25 x 95 Hex Head Bolts (Full Thread) M961-16040-60 M16-1.50 x 40
M931-08100-60 M8-1.25 x 100 M933-16040-60 M16-2.00 x 40
M933-04006-60 M4-0.70 x 6 M961-16045-82 M16-1.50 x 45*
M931-08110-60 M8-1.25 x 110
M931-08120-60 M8-1.25 x 120 M933-05030-60 M5-0.80 x 30 M933-16045-82 M16-2.00 x 45*
M931-08130-60 M8-1.25 x 130 M933-05035-60 M5-0.80 x 35 M933-16050-60 M16-2.00 x 50
M931-08140-60 M8-1.25 x 140 M933-05050-60 M5-0.80 x 50 M933-16050-82 M16-2.00 x 50*
M931-08150-60 M8-1.25 x 150 M933-16060-60 M16-2.00 x 60
M933-06010-60 M6-1.00 x 10 M933-16070-60 M16-2.00 x 70
M931-08200-60 M8-1.25 x 200 M933-06012-60 M6-1.00 x 12
M931-10040-82 M10-1.25 x 40* M933-06014-60 M6-1.00 x 14 M933-18035-60 M18-2.50 x 35
M931-10040-60 M10-1.50 x 40 M933-06016-60 M6-1.00 x 16 M933-18050-60 M18-2.50 x 50
M931-10045-60 M10-1.50 x 45 M933-06020-60 M6-1.00 x 20 M933-18060-60 M18-2.50 x 60
M931-10050-60 M10-1.50 x 50 M933-06025-60 M6-1.00 x 25 M933-20050-60 M20-2.50 x 50
M931-10050-82 M10-1.25 x 50* M933-06030-60 M6-1.00 x 30 M933-20055-60 M20-2.50 x 55
M931-10055-60 M10-1.50 x 55 M933-06040-60 M6-1.00 x 40
M931-10060-60 M10-1.50 x 60 M933-06050-60 M6-1.00 x 50 M933-24060-60 M24-3.00 x 60
M931-10065-60 M10-1.50 x 65 M933-24065-60 M24-3.00 x 65
M933-07025-60 M7-1.00 x 25 M933-24070-60 M24-3.00 x 70
M931-10070-60 M10-1.50 x 70
M931-10080-60 M10-1.50 x 80 M933-08010-60 M8-1.25 x 10
M931-10080-82 M10-1.25 x 80* M933-08012-60 M8-1.25 x 12 Pan Head Machine Screws
M931-10090-60 M10-1.50 x 90 M933-08016-60 M8-1.25 x 16
M931-10090-82 M10-1.50 x 90* M933-08020-60 M8-1.25 x 20 M7985A-03010-20 M3-0.50 x 10
M931-10100-60 M10-1.50 x 100 M933-08025-60 M8-1.25 x 25 M7985A-03012-20 M3-0.50 x 12
M931-10110-60 M10-1.50 x 110 M933-08030-60 M8-1.25 x 30 M7985A-04010-20 M4-0.70 x 10
M931-10120-60 M10-1.50 x 120 M933-08030-82 M8-1.25 x 30* M7985A-04016-20 M4-0.70 x 16
M931-10130-60 M10-1.50 x 130 M7985A-04020-20 M4-0.70 x 20
M931-10140-60 M10-1.50 x 140 M933-10012-60 M10-1.50 x 12
M961-10020-60 M10-1.25 x 20 M7985A-04050-20 M4-0.70 x 50
M931-10180-60 M10-1.50 x 180 M7985A-04100-20 M4-0.70 x 100
M931-10235-60 M10-1.50 x 235 M933-10020-60 M10-1.50 x 20
M933-10025-60 M10-1.50 x 25 M7985A-05010-20 M5-0.80 x 10
M931-10260-60 M10-1.50 x 260
M961-10025-60 M10-1.25 x 25 M7985A-05012-20 M5-0.80 x 12
M960-10330-60 M10-1.25 x 330
M933-10025-82 M10-1.50 x 25* M7985A-05016-20 M5-0.80 x 16
M931-12045-60 M12-1.75 x 45 M961-10030-60 M10-1.25 x 30 M7985A-05020-20 M5-0.80 x 20
M960-12050-60 M12-1.25 x 50 M933-10030-60 M10-1.50 x 30 M7985A-05025-20 M5-0.80 x 25
M960-12050-82 M12-1.25 x 50* M933-10030-82 M10-1.50 x 30* M7985A-05030-20 M5-0.80 x 30
M931-12050-60 M12-1.75 x 50 M961-10035-60 M10-1.25 x 35 M7985A-05080-20 M5-0.80 x 80
M931-12050-82 M12-1.75 x 50* M933-10035-60 M10-1.50 x 35 M7985A-05100-20 M5-0.80 x 100
M931-12055-60 M12-1.75 x 55 M933-10035-82 M10-1.50 x 35*
M931-12060-60 M12-1.75 x 60 M961-10040-60 M10-1.25 x 40 M7985A-06100-20 M6-1.00 x 100
M931-12060-82 M12-1.75 x 60*
M931-12065-60 M12-1.75 x 65 Flat Head Machine Screws
M931-12075-60 M12-1.75 x 75
M931-12080-60 M12-1.75 x 80 M965A-04012-SS M4-0.70 x 12
M931-12090-60 M12-1.75 x 90 M965A-05012-SS M5-0.80 x 12
M931-12100-60 M12-1.75 x 100 M965A-05016-20 M5-0.80 x 16
M931-12110-60 M12-1.75 x 110 M965A-06012-20 M6-1.00 x 12

* This metric hex bolt’s hardness is grade 10.9.

TP-6433 5/15 Appendix 125


Metric, continued
Part No. Dimensions Type
Hex Nuts
M934-03-50 M3-0.50 Standard
M934-04-50 M4-0.70 Standard
M934-04-B M4-0.70 Brass
M934-05-50 M5-0.80 Standard
M934-06-60 M6-1.00 Standard
M934-06-64 M6-1.00 Std. (green)
M6923-06-80 M6-1.00 Spiralock
M982-06-80 M6-1.00 Elastic Stop
M934-08-60 M8-1.25 Standard
M6923-08-80 M8-1.25 Spiralock
M982-08-80 M8-1.25 Elastic Stop
M934-10-60 M10-1.50 Standard
M934-10-60F M10-1.25 Standard
M6923-10-80 M10-1.50 Spiralock
M6923-10-62 M10-1.50 Spiralock[
M982-10-80 M10-1.50 Elastic Stop
M934-12-60 M12-1.75 Standard
M934-12-60F M12-1.25 Standard
M6923-12-80 M12-1.75 Spiralock
M982-12-80 M12-1.75 Elastic Stop
M982-14-60 M14-2.00 Elastic Stop
M6923-16-80 M16-2.00 Spiralock
M982-16-80 M16-2.00 Elastic Stop
M934-18-80 M18-2.5 Standard
M982-18-60 M18-2.50 Elastic Stop
M934-20-80 M20-2.50 Standard
M982-20-80 M20-2.50 Elastic Stop
M934-22-60 M22-2.50 Standard
M934-24-80 M24-3.00 Standard
M982-24-60 M24-3.00 Elastic Stop
M934-30-80 M30-3.50 Standard

Washers
Bolt/
Part No. ID OD Thick. Screw
M125A-03-80 3.2 7.0 0.5 M3
M125A-04-80 4.3 9.0 0.8 M4
M125A-05-80 5.3 10.0 1.0 M5
M125A-06-80 6.4 12.0 1.6 M6
M125A-08-80 8.4 16.0 1.6 M8
M125A-10-80 10.5 20.0 2.0 M10
M125A-12-80 13.0 24.0 2.5 M12
M125A-14-80 15.0 28.0 2.5 M14
M125A-16-80 17.0 30.0 3.0 M16
M125A-18-80 19.0 34.0 3.0 M18
M125A-20-80 21.0 37.0 3.0 M20
M125A-24-80 25.0 44.0 4.0 M24

[ This metric hex nut’s hardness is grade 8.

126 Appendix TP-6433 5/15


Index
Listed below are part numbers and page numbers of modules listed in this manual. Italicized numbers refer to the page
numbers on which modules appear.
GM21069--KA1, 35 GM22536--KA1, 31 GM46734--KA2, 13, 14 GM46746--KA1, 25
GM21069--KA2, 35 GM22537--KA1, 31 GM46734--KA3, 13, 14 GM46747--KA1, 25
GM21070--KA1, 40 GM22540--KA1, 31 GM46735--KA1, 13 GM46747--KA2, 25
GM21071--KA1, 40 GM26317--KA1, 40 GM46735--KA2, 13 GM46747--KA3, 25
GM21072--KA1, 23 GM28764--KA1, 35 GM46735--KA3, 13 GM46748--KA1, 25
GM21072--KA2, 23 GM46742--KA2, 17 GM46736--KA1, 13 GM46749--KA1, 29
GM21073--KA1, 27 GM29496--KA1, 41 GM46736--KA2, 13 GM46750--KA1, 29
GM21073--KA2, 27 GM46743--KA3, 15 GM46736--KA3, 13 GM48129--KA1, 8
GM21074--KA1, 27 GM29799--KA1, 43 GM46737--KA1, 14, 15 GM48130--KA1, 8
GM21074--KA2, 27 GM29904--KA1, 38 GM46737--KA2, 14, 15 GM48131--KA1, 8
GM21075--KA1, 27 GM29904--KA2, 38 GM46737--KA3, 14, 15 GM48923--KA1, 42
GM21076--KA1, 34 GM29904--KA3, 38 GM46738--KA1, 14, 15 GM48923--KA2, 42
GM21077--KA1, 34 GM29904--KA4, 38 GM46738--KA2, 14, 15 GM49013--KA1, 37
GM21078--KA1, 42 GM29904--KA5, 38 GM46738--KA3, 14, 15 GM49947--KA1, 11
GM21078--KA2, 42 GM29904--KA6, 38 GM46739--KA1, 14, 15 GM49947--KA2, 11
GM21078--KA3, 42 GM29904--KA7, 38 GM46739--KA2, 14, 15 GM49949--KA1, 19
GM21292--KA1, 35 GM29904--KA8, 38 GM46739--KA3, 14, 15 GM49949--KA2, 19
GM21292--KA2, 35 GM34924--KA1, 31 GM46740--KA1, 21 GM49949--KA3, 19
GM21293--KA1, 35 GM46257--MA1, 37 GM46740--KA2, 21 GM52015--KA1, 9
GM21293--KA2, 35 GM46257--MA3, 37 GM46740--KA3, 21 GM58752--KA1, 31
GM21294--KA1, 41 GM46257--MA5, 37 GM46741--KA1, 21 GM59331--KA1, 19
GM21298--KA1, 23 GM46721--KA1, 33 GM46741--KA2, 21 GM59331--KA2, 19
GM21298--KA2, 23 GM46722--KA1, 33 GM46741--KA3, 21 GM59331--KA3, 19
GM21311--KA1, 39 GM46723--KA1, 33 GM46742--KA1, 17 GM89839--MA1, 39
GM21311--KA2, 39 GM46725--KA1, 8 GM46742--KA3, 17 GM89839--MA2, 39
GM21311--KA3, 39 GM46726--KA1, 8 GM46743--KA1, 15 GM89839--MA3, 39
GM21565--KA1, 43 GM46727--KA1, 8 GM46743--KA2, 15 GM89839--MA4, 39
GM21565--KA2, 43 GM46728--KA1, 9 GM46744--KA1, 21 GM89839--MA5, 39
GM21565--KA3, 43 GM46729--KA1, 9 GM46744--KA2, 21 GM89839--MA6, 39
GM21565--KA4, 43 GM46730--KA1, 9 GM46744--KA3, 21
GM21565--KA5, 43 GM46731--KA1, 9 GM46745--KA1, 14, 15
GM21565--KA6, 43 GM46732--KA1, 8 GM46745--KA2, 17
GM22373--KA1, 30 GM46734--KA1, 13, 14 GM46745--KA3, 14, 15

TP-6433 5/15 Index I-127


KOHLER CO. Kohler, Wisconsin 53044
Phone 920-457-4441, Fax 920-459-1646
For the nearest sales/service outlet in the
US and Canada, phone 1-800-544-2444
KohlerPower.com
Kohler Power Systems
Asia Pacific Headquarters
TP-6433 5/15d 7 Jurong Pier Road
Singapore 619159
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