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SUMMARY
China is in urgent need of electrical power. Huge power plants are built all over the country and the enormous
flow of electrical power to the large megacities has to cross several thousand kilometres from the source to
the end user. At those dimensions, losses of the power lines can be significant. The State Grid Corporation of
China (SGCC) is thus aiming for 1100 kV as the voltage level for AC transmission to keep losses as low as
possible, a step into a new area of electrical grids. Asea Brown Boveri (ABB), together with its partners and
suppliers, has developed the heart of such a system – a gas-insulated switchgear (GIS) design – that could
pass all the tests with this groundbreaking technology. Many years of experience at voltage levels of up to
800 kV are available as the basis for developing GIS for 1100 kV. Nevertheless, the individual components
such as circuit-breakers (CB) and disconnectors differ greatly from the known designs. As regards the CB,
for instance, it emerges that a design with the closing resistor in a parallel tank is advantageous. The very fast
transient overvoltages become more important for the disconnector design. Copyright # 2011 John Wiley &
Sons, Ltd.
key words: ultra high-voltage; gas-insulated switchgear; disconnector switch; circuit-breaker; testing;
very fast transient overvoltage
1. INTRODUCTION
Reliable supply of electrical energy is one of the backbones of modern economies. A safe and reliable
operation mainly depends on high-voltage switchgear – the core part of an electrical power system. The
high-voltage circuit-breaker (CB) in this switchgear is often the last line of defense when big systems
must be protected in the event of a short circuit. Electrical grids and the corresponding substations are
well known as air-insulated systems in which the high-voltage is kept away from both the ground and
people by distances of tens of metres. Another much more compact way of building high-voltage
switchgear is the gas-insulated design – gas-insulated switchgear (GIS).
Gas-insulated switchgear technology was introduced to the market in 1966 with the first 170 kV GIS
underground substation delivered to the Zürich city center (Figure 1). In 1976, Asea Brown Boveri
(ABB) delivered the first 500 kV GIS to Claireville, Canada. With the installation of the first 800 kV
GIS in South Africa in 1986, ABB has proven its technology leadership also at the ultra high-voltage
(UHV) level. This so-called alpha substation has been in operation for more than 20 years without any
failures or unplanned interruptions. The 500 kV GIS in Itaipu, Brazil is still the world’s largest
installation but will soon be overtaken by the ABB GIS inside the Three Gorges Dam in China.
China is a huge country where electric power generation happens mainly in the western parts and
load centers are typically found in the coastal region – thousands of kilometres apart. Both AC and DC
UHV systems are necessary to handle the increase in electric energy consumption and to back up the
existing transmission system [1,2].
*Correspondence to: Uwe Riechert, ABB Switzerland Ltd, CH-8050 Zurich, Switzerland.
y
E-mail: uwe.riechert@ch.abb.com
Figure 1. ABB’s GIS history: from first research projects to the world’s largest installation within 50 years.
The State Grid Corporation of China (SGCC) – one of ABB’s biggest customers – began designing
an AC system with a rated voltage of 1100 kV a few years ago [1]. This project initiated extensive
research and development efforts in research institutes and at equipment manufacturers [3]. To finally
determine the technical feasibility, a group of three Chinese and two Japanese GIS manufacturers and
ABB were asked by SGCC to take part in the development of UHV GIS equipment for the Chinese
UHV AC demonstration project. It was established in 2008 in central China and consists of almost
600 km of high-voltage lines and three substations – Jingmen, Nanyang and Changzhi.
The first three switchgears in the UHV demonstration project are partially executed using gas-
insulated design or as hybrid systems (Hybrid-IS), that is, as a combination of air-insulated and gas-
insulated components. One of these switchgears is being supplied by ABB/Xi‘an Shiky as Hybrid-IS
with a 2-CB layout (Figure 2). The demonstration project has already started operating in January
2009. The switchgear layout comprises virtually all GIS components such as the CBs with closing
resistor, disconnectors, earthing switches, busbars, insulators, current transformers and bushings.
Today, there is no international standardization for rated and test voltages at the 1100 kV voltage
level. CIGRÉ WG A3.22 has worked on recommendations for standardization [3,4]. The rated voltages
Copyright # 2011 John Wiley & Sons, Ltd. Euro. Trans. Electr. Power 2012; 22:60–82
DOI: 10.1002/etep
62 U. RIECHERT AND W. HOLAUS
for the demonstration project are based on an SGCC specification. This specification was drawn up on
the basis of extensive grid studies and investigations of voltage co-ordination [5]. Together with
experience from the demonstration project, the specified requirements will also form the basis for
further projects in China. The basis for the project is the Chinese Standard DL/T 593-2006, which
largely corresponds to IEC 62271-1 with the addition of special Chinese requirements. The main rated
values are shown in the following list:
Rated voltage 1100 kV.
Nominal operating voltage 1000 kV.
Rated lightning impulse withstand voltage (LIWV) to earth 2400 kV.
Rated short-duration power frequency withstand voltage to earth 1100 kV.
Rated switching impulse withstand voltage to earth 1800 kV.
Rated power frequency 50 Hz.
Rated normal current (switching devices/busbar)) 4000 A/8000 A.
Rated short-time withstand current 50 kA, 3 seconds.
Rated peak withstand current 135 kA.
To design and install this 1100 kV GIS, ABB and Xi‘an Shiky, the biggest Chinese supplier of GIS,
established a joint development project called ‘ELK-5’ (ELK is the name of ABB’s GIS systems; 5
indicates the new performance level). The focus for ABB in this joint effort was on the overall design of
the Hybrid-IS and on the production and shipping of core components. A very demanding schedule was
set by SGCC – after its start in November 2006 the first installation at Jingmen was to be energized by
the end of 2008. Accomplishing this in 2 years would be a world record for upgrading a GIS to a new,
demanding voltage level, during which time the development, verification, type testing, production and
installation would also occur.
The essential basis for the design consists of the specified dielectric requirements. If the values for
withstand voltages from IEC 62271-203 are used together with the specification values, the scaling
shown in Figure 3 is obtained. Figure 3 shows that the per unit (pu) values for impulse withstand
voltages decrease with increasing rated voltage. Using the same dimensioning field strengths, the basic
dimensions of a UHV GIS for static components would increase sub proportionally to the voltage.
When disconnectors are switched, very fast transient overvoltages (VFTO) occur in SF6-insulated
Figure 3. Dependency of rated withstand voltages and VFTO on rated voltage as per IEC 62271-203, max.
VFTO corresponds to 2.2 pu (Hybrid-IS) and 2.8 pu (GIS).
Copyright # 2011 John Wiley & Sons, Ltd. Euro. Trans. Electr. Power 2012; 22:60–82
DOI: 10.1002/etep
ULTRA HIGH-VOLTAGE GAS-INSULATED SWITCHGEAR 63
systems. As the rated voltage increases, the difference between the rated LIWV and the VFTO
decreases. Hence, VFTO may become dielectrically dimensioned at UHV voltage levels.
In addition to the dielectric design requirements, additional requirements for switching devices have
to be taken into account. For this reason, the design of the CB and the disconnector is discussed in more
detail below.
3.1. Design
The CB is a switchgear component capable of safely turning on and off under all switching conditions,
such as normal operation or fault clearance. The rated values of 1100 kV and 4000 A correspond to
a rated power of 7600 MW for the three phases. This is more than the average electric power
consumption of Switzerland [6]. With this rating the CB would be capable of turning on and off the
electrical power of Switzerland.
For the design of the complete CB, a comparison of required drive energies as a function of number
of interrupter units connected in series is given in Figure 4. It shows the drive energy and contact speed
that are required to reach a contact gap of 370 mm within 10 ms, calculated using Equation (1) and
T100a ¼ 1650 J.
2
1 gap
EdriveO;i ¼ ðm0 þ Smi Þ þ i ET100a (1)
2 i tarc;min
It can be seen from this mechanical model, that there is an optimum for the required drive energy
close to 4 interrupter units connected in series. The drive energy requirement for 2 interrupter units is as
high as for 7 interrupter units and both are significantly higher than the optimum.
A low contact speed reduces stress and increases robustness and mechanical endurance of the whole
CB; it is also an advantage to have multiple interrupter units connected in series. With 4 interrupter
units connected in series, the drive energy is at the optimum, and the contact speed and switching
capability of ABB puffer interrupter units fits to the UHV specification. Consequently, 4 interrupter
Figure 4. Drive energy required for Ur ¼ 1100 kV as a function of number of interrupter units.
Copyright # 2011 John Wiley & Sons, Ltd. Euro. Trans. Electr. Power 2012; 22:60–82
DOI: 10.1002/etep
64 U. RIECHERT AND W. HOLAUS
Figure 5. Circuit diagram for a circuit-breaker (CB) with closing resistor (CR) and closing resistor switch
(CRS), CR parallel with CB (left), CR in series with CB (right).
units connected in series have been chosen for the UHV CB, as successfully used for years in a double
stack in 550 kV CBs. For availability reasons, it is also sensible to work with one drive only.
The specified closing resistor can be positioned in parallel or in series to the interrupter units
(Figure 5). When connected in series, the closing resistor switch (CRS) short-circuits the resistor
shortly after the CB is closed. The CRS must be able to carry the rated current and the short-time
current. When connected in parallel, the CRS closes the resistor shortly before the CB makes contact.
The CRS only needs to be able to carry a few kA for a short period.
With series connection, all 4 interrupter units are positioned behind one another. Series connection
with the closing resistor is not appropriate as the tank would become very long. This makes it
advantageous to position the closing resistor parallel with the interrupter units. In addition to the
volume of the closing resistor, the space requirement for the contact to switch on the resistor must be
taken into account. Therefore, it is useful to place the CR in a separate tank. The benefits of series
connection led to a decision in favour of the solution for an 1100 kV CB shown in Figure 6. Moreover,
Figure 6 shows a size comparison with CBs at different voltage levels.
The closing resistor is positioned in a separate tank, parallel with the interrupter units. The CRS is
operated by the CB drive via a linkage. On closing the CB, the CRS performs a Close-Open operation.
On opening the CB, the CRS does not move at all. This solution offers several advantages:
The force required for the interrupter units does not need to be diverted.
The CRS does not need to carry rated or short-circuit current.
The resistor stack can be adapted to specifications, independently of the CB.
The tank diametres become substantially smaller, making them easier to manufacture.
A dedicated gas compartment can be selected for the CRS and the resistor.
Horizontal positioning in the layout minimizes the framework, allowing very good accessibility to
all components without platforms.
Because they are built on at the side, the drive, interrupter units, CRS and CR in a system can be
inspected independently, without dismantling other GIS components.
Copyright # 2011 John Wiley & Sons, Ltd. Euro. Trans. Electr. Power 2012; 22:60–82
DOI: 10.1002/etep
ULTRA HIGH-VOLTAGE GAS-INSULATED SWITCHGEAR 65
3.2. Development
Specification of the fundamental design was followed by the development phase as such. The path from
the design to the final product is the critical and most demanding part of the development process. To
keep the development time as short as possible, the latest simulation and modelling methods were used
(Figure 7):
3D design,
dielectric calculations,
dynamic field calculation for CB contacts to determine voltage co-ordination for making and
breaking operations,
simulation of voltage distribution for the interrupter units,
mechanical calculations and simulations of bursting behaviour,
simulation of earthquake behaviour,
calculations of the mechanical function chain to determine the load values for the insulators and
moving parts,
simulations of the progression of movements under different drive and breaking and making
conditions,
simulation of deflection with static load and in case of short-circuit,
flow simulation for the interrupter unit to optimize breaking behaviour,
simulation of forces and temperatures in case of peak and short-time current loads,
internal fault arc simulation,
temperature calculation at rated current load, with the help of the thermal network method.
Thanks to the use of the latest simulation and development technologies in conjunction with
dimensioning criteria based on long experience and the most recent research findings, it is possible to
keep the development time very short. At the same time, this approach achieves a high likelihood of
optimal design with a small number of required development tests and high levels of safety and
reliability for the type tests and during operation.
Copyright # 2011 John Wiley & Sons, Ltd. Euro. Trans. Electr. Power 2012; 22:60–82
DOI: 10.1002/etep
66 U. RIECHERT AND W. HOLAUS
that voltage-grading factor is low, larger grading capacitances are therefore required for series
connection of 4 interrupter units as compared to a 2-unit CB. Figure 8 shows the equivalent circuit
diagram to calculate the grading capacitances Cp required for a voltage stress on one side, at which the
maximum unevenness occurs. When calculating the voltage distribution, it has to be remembered that
the grading capacitances show divergences in the capacitance value DCp for production-related
reasons.
Maximum unevenness occurs precisely when the voltage-side capacitor shows the lowest value,
whereas all other grading capacitors are manufactured at the upper tolerance limit (’worst case’).
The calculation results shown in Figure 9 reproduce the voltage-grading factors for the individual
interrupter units both for the normal case (index n, no grading capacitor tolerances) and for the ’worst
case’ described (index w, maximum grading capacitor tolerances). It can be seen that in the ’worst
case’, the voltage stress on the first interrupter unit is about 3% higher than if the interrupter units
are assembled with the specified capacitances.
To keep the maximum voltage-grading factor for one unit as low as possible, that is, below 10%, and
at the same time to enable the lowest possible capacitances to be used, different grading capacitors are
used in the 1100 kV CB. The first grading capacitor has a capacitance increased by double the tolerance
values, so the capacitance of the first interrupter unit is always greater than that of the second. A further
increase in the capacitance of the first interrupter unit is not advisable; otherwise the voltage-grading
factor is increased under phase opposition conditions. This principle must be applied on both sides of
the CB. By using different grading capacitors according to these rules, the absolute voltage stress of the
first interrupter unit can also be reduced by over 5% in the ’worst case’. A similar effect with identical
grading capacitors on all interrupter units can only be achieved if the capacitance value is doubled.
Figure 9 shows a comparison of all the cases described:
Case A:Cp1 ¼ Cp2 ¼ Cp3 ¼ Cp4 ¼ Cp
Case B:Cp1 ¼ Cp4 ¼ Cp þ 2 DCp; Cp2 ¼ Cp3 ¼ Cp
Case C:Cp1 ¼ Cp2 ¼ Cp3 ¼ Cp4 ¼ 2 Cp
Figure 9. Voltage-grading factors: voltage stress on individual interrupter units, in relation to one quarter of
the total voltage with voltage stress from one side.
Copyright # 2011 John Wiley & Sons, Ltd. Euro. Trans. Electr. Power 2012; 22:60–82
DOI: 10.1002/etep
ULTRA HIGH-VOLTAGE GAS-INSULATED SWITCHGEAR 67
Figure 10. Voltage stress for individual interrupter units, in relation to one quarter of the total voltage with
voltage stress from one side: frequency-dependent (left), for impulse stress with a rise time of 400 ns (right).
The least favourable voltage-grading factor must be taken into account for dimensioning purposes.
The ’worst case’ is also the basis for calculating the voltage stress for power tests in the form of half-
pole tests, or on individual interrupter units (quarter-pole test, unit test).
The voltage-grading factor calculations presented should not only be applicable for rated frequency
voltage stress. In fact, the maximum voltage stress must apply for all types of voltage occurring in GIS
systems, that is, they must not be higher even for lightning impulse voltage, up to and including
voltages with extremely high rate of rise (VFTO).
The voltage-grading factor is frequency-dependent here, because real grading capacitors contain
inductances and resistances. As an example, the dynamic behavior shown in Figure 10 is obtained. By
way of clarification, the voltage stress for individual interrupter units for an impulse voltage stress with
a rise time of 400 ns is shown. In summary, the fact has been established that the individual interrupter
units are not overstressed even when subject to VFTO stresses.
As the insertion time is usually only a few millisecond the energy will increase the temperature of the
resistor discs and will according Equation (3) reduce the instantaneous value of the resistor disc and
increase the resulting dissipated energy.
log10ðrðtÞÞ
TCR ¼ 0:16 e 1:4 0:135 (3)
The voltage across the resistor discs will decrease the resistance according Equation (4):
Copyright # 2011 John Wiley & Sons, Ltd. Euro. Trans. Electr. Power 2012; 22:60–82
DOI: 10.1002/etep
68 U. RIECHERT AND W. HOLAUS
Figure 11. Time progressions for resistance, energy and temperature during 2 times 11 ms closing time.
The temperature rise of the resistor discs can be calculated using Equation (6):
Ed ðtÞ
dTðtÞ ¼ (6)
Vrd cm
The result from a simulation of two closing operations with phase opposition at 1000 kV is shown in
Figure 11 with the progressions of the resistance value R(t) for a cold resistance of 560 V, the
accumulated converted energy E(t) and the temperature W(t). To allow both closing operations to be
drawn in one chart, cooling was mapped for 30 min by a temperature jump of 40 K at time 15 ms. The
resistance progression clearly indicates the dependencies on temperature as well as voltage. In the least
favourable case, the resistance value at the end of the simulation attains about 450 V with a temperature
increase of 120 K. The converted energy in this case is 92 MJ for 2 times 11 ms of closing time.
4. DISCONNECTOR
4.1. Design
Layout studies for GIS and Hybrid-IS systems have shown that a 908-angled disconnector (DS) offers
most layout options and at the same time requires the lowest number of GIS components. This
disconnector design is therefore used for the UHV GIS (Figure 12) [7]. Optionally, the disconnector
can also be equipped with an earthing switch if one is required in the layout. For 1100 kV GIS and
Hybrid-IS systems, the phase distance is typically 10–15 m, so a three-pole drive with a linkage
between the phases is no longer appropriate.
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and its reference to the rated LIWV of the equipment. If the maximum VFTO reach the LIWV, it is
necessary to design and maybe to test considering the VFTO level or to suppress severe VFTO for the
insulation co-ordination.
During switching of disconnectors in GIS a varying number of pre-strikes and re-strikes occur,
depending of the speed of the switching device. Due to the very short duration of the voltage collapse of
a few nanoseconds at the switching gap, travelling surges are generated in the busbar duct. The multiple
refractions and reflections of these surges at impedance discontinuities within the enclosures create
complex waveforms, which depend on the DS design, the operating conditions and the configurations
of the GIS.
Very fast transient overvoltage simulation is a well-known instrument for the calculation of
overvoltages needed for the insulation co-ordination process. Because the accuracy of the simulation
depends strongly on the quality of the model of each individual component, it is important to verify the
simulation results by measurements.
The maximum value of the VFTO depends on the voltage drop at the DS just before striking and the
location considered. Trapped charge remaining on the load side of a DS must be taken into
consideration. A trapped charge on the load side resulting in a voltage of 1 pu (2 pu across the DS) is
normally taken into account as the most unfavourable case for high speed DS or phase opposition
conditions. This precondition is normally used for the calculation of VFTO [8]. For this case, the
maximum VFTO peak in GIS configuration has a typical value between 1.5 and 2.6 pu.
As a basis for the design criteria, the peak value of VFTO under various switching conditions for the
substations of the pilot project in China were calculated and analysed in comparison to Ref. [9]. The
calculation results are summarized in Table I. For Hybrid-IS the VFTO levels will remain below 2.2 pu
in any case. Hence, the maximum VFTO stress is always below the LIWV level of 2.66 pu. Therefore,
it was concluded that a damping resistor is not required.
There are differences between the different calculations as shown in Table I. A comparison between
simulation and measurement can verify the accuracy of the simulation [10]. Therefore, the simulation
method was also used during testing. According to IEC 62271-102, Annex F, VFTO amplitudes of at
least 1.4 pu are required without pre-charging of the busbar. Figure 13 shows a comparison of
simulated and measured VFTO without and with DC pre-charging of the busbar. The measured voltage
progressions coincide very well with the simulation results as regards VFTO amplitude and rise time.
During disconnector switching, VFTO of 2 MVoccur, corresponding to a pu value of 2.23. This value is
above the VFTO which occur in real operation of Hybrid-IS. The successful test results therefore
confirm both the accuracy of the calculation method and that no VFTO mitigation measures are
required for the Hybrid-IS design.
5. TESTING
Development and type tests at 1100 kV voltage level are a challenge to test laboratories. So far, no
laboratory anywhere in the world is able to carry out all the necessary tests. This means that the tests
Copyright # 2011 John Wiley & Sons, Ltd. Euro. Trans. Electr. Power 2012; 22:60–82
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70
VFTO/protection level 1.08 0.93 1.08 1.31 0.60 0.55 0.90 0.58 0.88 0.68 0.61
Refs. [5] [5] [5] [5] [5] [5] [5] [5] [5]
DOI: 10.1002/etep
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ULTRA HIGH-VOLTAGE GAS-INSULATED SWITCHGEAR 71
Figure 13. VFTO calculation and measurement when switching busbars with a GIS DS as per IEC 62271-
102, without pre-charging (left), with pre-charging (right).
have to take place in different laboratories. If the technical facilities are available, the type tests are
carried out at the XIHARI Laboratories in Xi‘an, China. In addition, the STRI laboratory in Sweden
and ABB’s laboratories in Germany, Switzerland and Sweden are involved. This entails outlay for
intercontinental transportation. Transport by air-freight shortens transport times substantially. Due to
the size of the test objects, maritime transport is the only possibility in some cases. Moreover, the time
expended on setting up tests and gas handling is many times more than for 550 kV systems.
Figure 14. High voltage type test in the XIHARI laboratory: experimental set-up (left), UHF partial
discharge sensor (right).
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72 U. RIECHERT AND W. HOLAUS
identical defect is lower by a factor of 2–3. To attain similar sensitivity with maximum AC test voltage,
the background noise should be in the range from 0.1 to 0.2 pC. In this case, the background noise level
is dependent on the size of the coupling capacitor and on the electromagnetic shielding of the high-
voltage lab. The experimental set-up shown in Figure 14 has a test capacitance of about 3 nF. The
transformer’s power limit requires the capacitance of the coupling capacitors to be relatively low, at
0.35 nF. Due to external interference from the test systems and corona, this experimental set-up results
in a background noise level of about 7 pC at 1000 kV. A lower background level could be attained
through the use of SF6-insulated AC voltage transformers.
To achieve high sensitivity for the laboratory measurements, acoustic and UHF PD measurement
have been used. PD measurement in the UHF range has become established as an acceptance criterion
for on-site testing in recent decades [11,12]. To use the UHF method, it is necessary to install several
field sensors which were integrated into the test object (Figure 14). One apparent ’drawback’ of the
UHF measurement is that the UHF signal cannot be unambiguously correlated to the apparent charge
from the PD source, so calibration as per IEC 60270 is impossible for physical reasons and factors
related to measurement technology. However, a so-called ’sensitivity verification’ of the UHF sensors
is possible [13]. The UHF-PD measurement not only allows very sensitive measurements but also
localization of the PD source by means of a time-of-flight measurement.
Impulse generators are not usually designed for the dimensions of 1100 kV test objects. As a result,
overshoots of 7–10% occur in the peak range during the test with lightning impulse voltage. The
overshoots are therefore greater than the definition in IEC 60060. For SF6-insulated systems,
compensation of the lightning impulse voltage according to the revision of IEC 60060-1 in IEC TC42 is
also considered correct for larger overshoots. As testing with the existing impulse generators will have
to continue in the future, the recommendation is still that the requirement for dielectric type tests for the
special requirements in the case of 1100 kV should be taken into account in the standardization.
CIGRÉ WG D1.36 is currently working on this topic.
Combined voltage tests should be conducted across open isolating distance and across open
switching device. For this purpose, AC voltage is applied on one side and an impulse voltage on the
other. In the case of 1100 kV, this test sets special requirements for the testing technology. The
relatively high switch capacitance causes over coupling of the impulse voltage on the AC transformer
during the combined voltage tests. The voltage drop must be compensated by a voltage increase.
The over coupling can be reduced by additional lumped capacitances on the AC voltage side. Several
nF are required. The potential capacitance value is nevertheless restricted by the power limit of the
transformer. During the type tests, maximum over coupling of 20% of the impulse voltage occurred.
The over coupling can be compensated on the impulse voltage side or the AC voltage side. In case of
compensation on the impulse voltage side, the insulation to earth is stressed beyond the rated values.
Full compensation on the AC voltage side leads to very long voltage stress close to the rated short-time
power frequency withstand voltage. Combined tests with low voltage drop require AC transformers
with current from 3 to 4 A on the high-voltage side.
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Figure 15. 1100 kV CB a, half-pole test set-up (right), full-pole test set-up (left).
dielectric stress after the short-circuit interruption in some cases (Figure 16). For T10 a possible future
requirement for RRRV ¼ 10 kV/ms according to Ref. [3] has been taken into consideration.
As described in Section 3.3, different grading capacitances were used for the inner and outer
interrupter units in order to optimize voltage distribution. The voltage-grading factor must be indicated
by the manufacturer in order to calculate the TRV values. The voltage-grading factor depends on:
how many interrupter units are included in the test, and which ones;
whether a centre connection is present;
the bushings where the voltage is connected; and
whether a combination of several synthetic circuits is used. In this case, different voltage-grading
factors must be respected for the individual partial voltages.
The voltage-grading factor for an interrupter unit with a voltage stress on one side is 8.6% (’worst
case’). Two different marginal conditions may be used to determine the voltage-grading factors for
half-pole tests:
(A) Regardless of the tolerances for the grading capacitors built into the test CB, the voltage-
grading factor for two interrupter units is stipulated such that the maximum percentage voltage-
grading factor for one interrupter unit of 8.6% is not exceeded. This corresponds to the known
procedure for a full-pole test on a 2-unit CB, as per IEC 62271-100. As a general rule, no special
grading capacitors are built in at the tolerance limits for full-pole tests, in order to guarantee the
maximum dielectric stress for an interrupter unit. This only becomes possible with unit tests.
The authors regard the procedure as the preferred method for half-pole or unit tests. In this way,
it is possible to indicate a percentage voltage-grading factor for all power tests:
Unit test with TRV from one side: 8.6%.
Half-pole test with TRV on the outer connection: 4.1%.
Half-pole test with TRV on the centre connection: 1.3%.
Unit test with phase opposition: 5.4%.
Figure 16. 1100 kV circuit-breaker half-pole tests, required and prospective TRV for terminal fault T100a
(left) and T10 (right).
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74 U. RIECHERT AND W. HOLAUS
Figure 17. Full-pole tests, required and prospective TRV for terminal fault T100a (left) test circuit (right).
Figure 18. Full-pole tests, required and prospective TRV and RV for terminal fault T100a.
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Figure 19. T100s(a) making test set-up, synthetic ignition circuit and test circuit-breaker.
for making current was done using a synthetic ignition circuit (Figure 19). The test procedure aims to
demonstrate the ability of the CB to close against a symmetrical current as a result of the pre-arcing
commencing at the peak of the applied voltage. To achieve the longest pre-striking arc in the 1100 kV
CB with synthetic ignition circuit for 550 kV, the SF6 pressure was reduced to 0.2 MPa absolute [14].
By doing so, the pre-arcing time of the 1100 kV CB with four interrupter units was similar to the pre-
arcing time of a 550 kV CB with two interrupter units of the same design. The method has the
advantage to perform multiple making operations without disassembly; it gives the right mechanical
forces for the drive during making operation and results in the correct pre-arcing distance. As a result,
this method with reduced gas pressure is a simple measure to perform a making test without having the
full making voltage available.
Figure 20. Resistance of closing resistor, comparison between measurement and calculation.
Copyright # 2011 John Wiley & Sons, Ltd. Euro. Trans. Electr. Power 2012; 22:60–82
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76 U. RIECHERT AND W. HOLAUS
are not exactly in phase (as the current is not completely resistive due to the large setup). Therefore, the
measured resistance in the grey sections of the figure cannot be interpreted as real and must be ignored.
However, the measurement shows quite good agreement with the calculation. The measured resistance
is significantly reduced – up to 17% – compared with the predicted up to 19%. The voltage coefficient
(VCR) and the temperature coefficient (TCR) provided by the manufacturer of the resistor discs
seem to reflect reality appropriately and can be used to design closing resistors without unnecessary
conservatism.
Table II. Test values for disconnector switching on UHV GIS DS.
Test duty Test voltage Number of CO operation
for development tests
Source side U1 Load side U2
TD 1 700 kV ACrms 990 kV DC 100 and 100 with
reversed terminals
TD 2 700 kV ACrms 700 kV ACrms 100
TD 3 635 kV ACrms — 100
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ULTRA HIGH-VOLTAGE GAS-INSULATED SWITCHGEAR 77
Figure 21. Test pole for TD 1 (left) and TD 2 (right) switching tests.
F. The capacitance values of the source and load side have been determined according the length and
typical value of GIS bus duct capacitance. The starting point of the contact separation has been varied
in 18 steps all around 3608. It can be seen that the measured trapped charge distributions can be
reproduced with good agreement for the 1100 kV DS (Figure 23, left).
The trapped charge voltage distribution depends strongly on the contact speed. For contact speeds
exceeding 1 m/s, the simulation results suggest that the 90% trapped charge voltage increases
significantly from around 0.5 to 0.8 pu (Figure 23).
However, depending on the design of the disconnector (especially contact speed, dielectric design of
the contacts and SF6 pressure) the assumption of trapped charge resulting in 1 pu voltage is a very
conservative assumption for VFTO calculations. The evaluation of type test results for the 1100 kV
disconnector have revealed that the 90% voltage associated with trapped charges where 0.4 pu at a
source voltage of 1.0 pu (Figure 23). That means for this 1100 kV disconnector having such a trapped
charge behaviour, a safety factor of around 1.43 (¼2 pu/1.4 pu) is included when 1 pu trapped charge
voltage is assumed for the VFTO calculation.
The out-of-phase condition is relevant when the DS on the transformer side is required to be closed
before synchronizing the system. TD 2 is necessary if the CB is equipped with parallel capacitors. For
the tests, a CB in open position was used to have the proper capacitive current during testing (Figure 24,
left). When pre-striking shortly after an opening occurs, the amplitude of the temporary power
frequency overvoltage results from the combination of the trapped charge voltage and the over coupled
voltage from the CB grading capacitors. The over coupled voltage correlates to the capacitance ratio
Figure 22. Measured trapped charge voltage during DS switching under laboratory conditions, probability
density (left), approximation of absolute values by normal distribution (right).
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78 U. RIECHERT AND W. HOLAUS
Figure 23. Measured trapped charge voltage during DS switching under laboratory conditions, comparison
between measured and calculated values at 1100 kV (left), influence of contact speed, statistic values (right).
Figure 24. Simplified simulation test circuit (left) and calculation result with trapped charge voltage of
0.45 pu (case a) or 1.1 pu (case b) (right).
between source and load side CP/(CP þ Cbx). The dependence of the voltage across the gap as a
function of Cbx is shown in Figure 24 to the right. Considering a trapped charge voltage on the load
side of 1.1 pu (case b), it can be seen that the voltage across the gap reaches 3.3 MV for a typical
minimum capacitance to earth of 150 pF. Considering the trapped charge behaviour of the DS the
voltage across the DS is lower. For case a, a remaining trapped charge voltage of 0.45 pu covering 90%
of all cases the maximum voltage across the open gap reaches 2.9 MV.
Figure 25 shows the comparison of the voltage across the DS and the rated voltages for different
voltage levels for the two different cases:
case a: Trapped charge voltage of 0.45 pu (90% probability value at 1.1 pu source voltage).
case b: Trapped charge voltage of 1.1 at 1.1 pu source voltage.
The amplitude of the temporary power frequency overvoltage greatly exceed those of the rated
withstand voltages, for both cases. For case a, only the combined lightning impulse voltage covers the
temporary overvoltages across the DS during TD 2. It has to be mentioned that the duration of the
voltage stress during the tests is in the order of some 10 minutes. Also the temporary voltage against
earth at the load side could be higher compared to the rated voltages.
For testing, it has to be considered that the test arrangement reflects the arrangement in service.
Especially the distance between DS and CB should be as short as in real service.
Moreover, TD 2 can be used to verify the fast transient stress withstand capability of the grading
capacitors of the CB. In testing of metal enclosed CBs with grading capacitors, unit tests may not
represent the transient stresses that occur due to unequal dielectric behaviour of the interrupter unit. In
unit tests, stresses on grading capacitors such as occur in pre-strikes are not represented. Therefore, the
CB was used as test device for switching of bus-charging current by DS. The perfect behaviour of the
Copyright # 2011 John Wiley & Sons, Ltd. Euro. Trans. Electr. Power 2012; 22:60–82
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ULTRA HIGH-VOLTAGE GAS-INSULATED SWITCHGEAR 79
Figure 25. Power frequency test voltage across the open DS (left) and against earth at the load side (right) in
comparison with the rated values according to IEC 62271-203.
Figure 26. Dependency of bus-charging current, load capacitance (right) and equivalent busbar length (left)
on rated voltage as per IEC 62271-203.
grading capacitors during the DS switching tests confirms dielectric capability of the grading
capacitors.
Disconnector switches have a capacitive current interrupting capability. The bus-charging current
was specified as 0.8 A for the 1100 kV system, which corresponds to 4000 pF load side capacitance or a
length of the load side busbar of 80 m. Figure 26 shows the load capacitance and the equivalent length
of GIS for different voltage levels depending on the specified bus-charging current.
The bus charging currents, evaluated based on the existing UHV substation layout, reach a
maximum value of 0.84 A. Schemes of future UHV substations with maximum busbar lengths up to
200 m are concluded to be rather exceptional and a bus-charging current of 1 A is sufficient also for
future applications [3].
Nevertheless, TD 3 tests with 2 A have also been performed. The bus-charging current corresponds
to 10 000 pF load side capacitance or a length of the load side busbar of 220 m. Unavoidable resonance
effects of the test transformer lead to overvoltages in the range of 2–3 pu. Therefore, a current-
switching capability test with a bus-charging current higher than 1 A and using common high-voltage
transformers is not possible at the moment.
After development and the successful type testing in 2007 and 2008, ABB and Shiky began to assemble
and ship the first equipment to the substation at Jingmen. This substation includes an almost complete
set of GIS components, such as CBs with closing resistors, disconnectors, earthing switches, current
transformers, busbars, bushings and insulators. Extensive layout studies to find the optimum
arrangement of the GIS components proved that a ‘flat’ setup with good accessibility would be best
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80 U. RIECHERT AND W. HOLAUS
suited for the Jingmen Hybrid-IS substation [7]. The layout has the following characteristics
(Figure 27):
All GIS switching equipment is placed close to ground level.
The flat arrangement improves robustness against seismic stresses.
All the drives are placed at a height within 1.5 m of the ground, which provides convenient and
safe access for operators during installation and maintenance.
No platforms or ladders are needed.
The layout can be easily extended in the busbar direction.
It requires a minimum of steel construction as a bay structure.
The on-site workload is small and allows for fast installation.
7. CONCLUSIONS
The 1100 kV substation was installed in 2008 near the city of Jingmen in Central China. The substation
has been in operation since January 2009 without any failures or unplanned interruptions. It transmits
part of the energy produced by the Three Gorges power plant to the northern part of China. Meeting the
challenge the ELK-5 development project was a big challenge in many respects: a pioneering design in
an unprecedented execution time and a cross-continental cooperation with suppliers and partners in
Europe and China, who with very different cultural backgrounds worked closely together. By utilizing
the latest simulation and development technologies in conjunction with design criteria based on
empirical values, the development time can be kept short while increasing the safety and reliability of
the design.
The switching components require specific attention. For the CB, it emerges that a design with four
interrupting chambers in series and a closing resistor in a parallel tank is advantageous. Suitable
selection of the grading capacitances enables a substantial reduction in overall capacitance. The
closing resistor is a special challenge with regard to the thermal capacitance.
By measurement and VFTO calculation it was possible to confirm both the accuracy of the
calculation method and that no VFTO mitigation measures are required for the Hybrid-IS design. The
trapped charge voltage must also be taken into account. Depending on the trapped charge voltage
characteristic of the disconnector the resulting safety factor can be >1.4 for the traditional VFTO
calculations assuming 1.0 pu trapped charges.
Type tests of the ELK-5 components were carried out simultaneously in Chinese, Swedish, German
and Swiss laboratories. Tests on UHV equipment represent a major challenge for the laboratories.
Many tests reach – and in some cases exceed – the limits of the laboratories. This poses new problems
also for the standardization sector, in order to take into account the special requirements for the UHV
level. The experience gained by the manufacturers and institutions participating in the UHV
demonstration project are of help here.
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ULTRA HIGH-VOLTAGE GAS-INSULATED SWITCHGEAR 81
This project was not only the start of a new era in UHV transmission but also a powerful
demonstration of the combined engineering capabilities of the world’s technology leaders.
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82 U. RIECHERT AND W. HOLAUS
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Copyright # 2011 John Wiley & Sons, Ltd. Euro. Trans. Electr. Power 2012; 22:60–82
DOI: 10.1002/etep