7113 GB
7113 GB
The descriptions and characteristics mentioned in this document are subject to change without
prior notice.
WARNING : SAMES KREMLIN SAS is registered with the Ministry of Labour as a training
institution.
Throughout the year, our company offers training courses in the operation and
maintenance of your equipment.
A catalogue is available on request. Choose from a wide range of courses to
acquire the skills or knowledge that is required to match your production
requirements and objectives.
Our training courses can be delivered at your site or in the training centre at our
Meylan head office.
Training department:
Tel. 33 (0)4 76 41 60 04
E-mail: formation-client@sames-kremlin.com
SAMES KREMLIN SAS operating manuals are written in French and translated into English, German, Spanish, Italian
and Portuguese.
The French version is deemed the official text and Sames will not be liable for the translations into other languages.
Index revision : 3
1. Description
Hi-TE technologies composed of a bell and a shaping air assembly are dedicated to sprayers
equipped with high velocity turbines (PPH 707, Accubell 708 except Accubell 708 1K, Accubell
709).
To obtain the best results, it is highly recommended to use these technologies with trajectories
of variable flows and spray patterns (100 mm < W50 < 300 mm for EC 50 Hi-TE NW technology
and 75 to 250 mm for EC 35 Hi-TE NW technology), with high to very high motion speeds of the
TCP (Tool Center Point).
It is also recommended:
• to systematically ground the part to be painted.
• to start the trajectory within the grounded area, in particular for water-based products.
The paint film will then ensure the electrical continuity.
• to use a high electrostatic voltage.
• to use a reduced spraying distance: from 180 to 210 mm.
EC 35 Hi-TE NW EC 50 Hi-TE NW
Robot speed up 1200 mm / s
Paint flow 100 to 600 cc/mn 250 to 850 cc/mn
Rotation speed of bell cup 25 to 85 krpm
60 kV maxi, 50kV recom- 90 kV maxi, according to the
Electrostatic charge
mended distance
Shaping airs see § 2 page 8
variable 75 to 250 mm variable 100 to 300 mm
Impact diameter (according to the applied (according to the applied
paints) paints)
Spraying distance 150 mm to 250 mm 180 mm to 250 mm
EX 65 Hi-TE NW
Robot speed up 1000 mm / s
Paint flow 150 to 400 cc/mn
Rotation speed of bell cup 25 to 65 krpm*
90 kV maxi, 80kV recom-
Electrostatic charge
mended
Shaping airs see § 2 page 8
variable 150 to 350 mm
Impact diameter (according to the applied
paints)
Spraying distance 200 mm to 250 mm
DES06259
400,0
Air flow (Nl/min)
300,0
Shaping air 1
200,0 (vortex)
Shaping air 2
(straight)
100,0
DES06278
0,0
0,5 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 6
Pressure (bar)
600
500
Air flow (Nl/min)
400
Shaping air 1
300 (vortex)
Shaping air 2
200 (straight)
100
DES06279
0
0,5 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 6
Pressure (bar)
600
500
400 Shaping air 1
(vortex)
300 (24A+24B)
200 Shaping air 2
(straight)(25)
100
DES07097
0
0 1 2 3 4 5 6
Pressure (bar)
Necessary checks:
It is imperative to check the wear of the bell cup (all diameters) at the level of the spraying
edge every 120 hours using a binocular 50-times magnifying glass.
Zoom: x 50
DES04557
WARNING : If these recommendations are not respected, the operator exposes himself to the
mechanical risk characterized by a tearing of the material due to the excessive wear of the bell
cup.
For the replacement frequencies of the various bell cups (see § 8 page 20).
4. Characteristics
Nut
Support
DES04629
Unit
Part Number Description Qty
of sale
900005784 Removal tool for EC 35 magnetic bell cup 1 1
DES02870
Unit
Part Number Description Qty
of sale
900000803 Removal tool for EC 50 magnetic bell cup 1 1
1204427 Removal tool for EX 65 magnetic bell cup 1 1
DES01023
Unit
Part Number Description Qty
of sale
1308689 Installation/ Removal tool for outer cover 1 1
WARNING : Before any operation, stop shaping air and high voltage and wait for a complete
stop of the turbine. Never stop the bearing air.
WARNING : All maintenance and handling operations operated on the bellcup must be carried
out with utmost care as it is balanced.
WARNING : Any use of an unbalanced bellcup involves an inevitable destruction of the high
speed turbine. Possible causes for unbalanced rotating parts are: paint deposits, physical
damage and dry paint located on the bellcup or on the securing cone.
6.1.1. Removal
WARNING : The magnetic bellcup removal is carried out only the shaping air assembly in place.
WARNING : The deflector removal is an operation to be only realized within the framework of a
cleaning, the deflector is balanced with the bell cup and thus cannot be replaced alone.
DES03227
6.1.2. Reassembly
Deflector reassembly:
• Put in place, with precaution, the deflector in the bellcup. Make sure that the threading,
the interior of the cone of the bellcup as well as the deflector are perfectly clean.
• Turn over the assembly, then using an appropriate wrench, tighten the deflector in the
bellcup with a tightening torque of 3 N.m.
Bellcup reassembly:
• Make sure that the bellcup is perflectly clean, check the absence of foreign matters (resi-
dues of dry paints, filings...) on the complete fixing cone of the bellcup and on the face
of the magnet. Take care particularly of the fixing cone.
• Put in place the magnetic bellcup on the turbine, a ”clac” should be heard.
WARNING : After the reassembly, rotate the bellcup by hand (after setting of the bearing air),
carry out a visual check in order to check that the bellcup rotates perfectly (in a concentric
way) and freely.
6.2.1. Disassembly
• Step 1: With the fingers, push the shaping air shroud against the atomizer and remove the
outer cover using the tool (P/N # 1308689) by placing the wrench notches into the outer
cover slots, turn clockwise and continue removing by hand.
6.2.2. Reassembly
WARNING : Clean all components and inspect for damage, replace if necessary see § 8 page 20.
WARNING : Before reinstalling the shaping air assembly, check that all O-rings are present.
DES06260
DES04681
Detail of nose : OK Detail of nose: Not OK
WARNING : All maintenance and handling operations operated on the bell cup must be carried
out with utmost care as it is balanced.
WARNING : Make sure that all surfaces are clean and completely free of impurities, particularly
the inner and outer surfaces of the bell cup fastening cone.
DES02808
Solvent
DES02807
DES02825
DES02818
WARNING : The deflector removal is an operation to be only realized within the framework of a
cleaning, the deflector is balanced with the bell cup and thus cannot be replaced alone.
B
Restrictor
housing
1
2
3
4
6
7
Restrictor
housing
DES06256
(*)
Level 1: Standard preventive maintenance
Level 2: Corrective maintenance
Level 3: Exceptional maintenance
A
8
Restrictor
housing
1
2 4
3
5
6 7
DES06257
(*)
Level 1: Standard preventive maintenance
Level 2: Corrective maintenance
Level 3: Exceptional maintenance
8
B
3
4
Restrictor
housing
5
6
7
DES07098
(*)
Level 1: Standard preventive maintenance
Level 2: Corrective maintenance
Level 3: Exceptional maintenance