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CMAX

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0% found this document useful (0 votes)
38 views16 pages

CMAX

Uploaded by

Rothan77
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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REFRACTORIES

FOR
INSULATION
Company Profile

CNBM (China National Building Material) Group is the largest


comprehensive building materials group in China that integrates
scientific research, manufacturing and logistics into one entity.
CNBM is also the largest building materials and equipment
specialists in China. Upon the State Council’s approval, CNBM
owns more than 300 subordinate manufacturing factories and
servicing companies till now. There are 6 fully owned public listed
companies and 11 partially owned with substantial shares public
listed companies. In many such of these fields, CNBM is playing a
leading role in the building industry in the country.

CNBM International Corporation is the most important import


and export platform of CNBM group. With its advantages, CNBM
International are mainly concentrate on Cement industries and
devotes herself for supplying high quality series of refractories as
well as technical consultancies and logistics solution.

CNBM International is highly recognized by its business partners


and clients all over the world and has obtained rapid development
under the spirit of win-win. Depending on the support of production
divisions and its active staff, CNBM international reached a
turnover of USD one billion in 2012. We will carry on the mutual
beneficial, create value for our employees, share holders and
clients and benefit the whole society in our future development.

EMMA Score: 1
Thanks you for your interest in our company products and
D&B Rating: 4A1 services. Your valuable comments are most welcome.
CERAMIC FIBER BLANKET
General Information
Ceramic fiber blanket is made from high quality Gao-ling clay,
high purity alumina and silica oxides by spun or blown process.
It is asbestos free. No chemical binder is added. Double-side
needling provides blanket with great tensile or handing strength
for easy installation.

Features
◆Low thermal conductivity ◆High tensile strength
◆Resilient to thermal shock ◆Corrosion resistance

Application
◆ Petrochemical process heater refractory fiber lining ◆ General furnace backup insulation
◆ Heat treating furnace or intermittent (shuttle) kiln hot face lining ◆ Electrical insulator
◆ Heat seals for kiln car or furnace door ◆ High temperature acoustic ◆ Fire protection

STD HP HA HZ
℃ 1260 1260 1350 1430
Temperature Grade
℉ 2300 2300 2460 2600
Recommended Operating ℃ 1050 1100 1200 1350
Temp. ℉ 1920 2010 2190 2460
Kg/m 3
64,96,128,160
Available Density
lb/ft 3
4,6,8,10
Color White White White White
Thermal Shrinkage % ≤3 ≤3 ≤3.5 ≤3.5
(24hrs) 128Kg/m3 ℃ 1150 1250 1300 1350
800℃ 0.15 0.176 - -
Thermal Conductivity
1000℃ 0.17 0.22 0.18 0.23
(W/m.k) 128Kg/m3
1200℃ - - 0.26 0.31
Chemical Composition
Al2O3 % 45-47 45-46 53-55 38-54
Al2O3 +SiO2 % 98.5 99 99 82-90
ZrO2 % - - - 10-18
Width: ≤1220
Size mm Thickness: 6-60
(Non-standard sizes are available upon request)

This information, subject to change, is offered solely for your consideration. Users of our products should make their
own tests to determine the suitability of each product for their particular purposes.

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CERAMIC FIBER BOARD
General Information
Ceramic fiber board is manufactured in a wet vacuum forming
process by blending the chopped ceramic fiber with inorganic
or organic binders for excellent abrasive resistance at high
temperature.

Features
◆ Low thermal conductivity ◆Excellent thermal shock resistance
◆ Low heat storage ◆Resist most chemical attacks

Application
◆ Hot air duct lining ◆ Shuttle kiln with high gas velocity
◆ Laboratory furnace ◆ Kiln car insulation
◆ Die-cut high temperature seal

STD HP HA HZ
℃ 1260 1260 1350 1430
Temperature Grade
℉ 2300 2300 2460 2600
Recommended Operating ℃ 1000 1100 1200 1350
Temp. ℉ 1830 2010 2190 2460
Kg/m 3
240-400
Available Density
lb/ft 3
15-25
Color White White White White
Thermal Shrinkage % -3.3 -3.2 -3.6 -3.8
(24hrs) ℃ 1200 1260 1350 1400
800℃ 0.136 0.128 0.120 0.114
Thermal Conductivity
1000℃ 0.152 0.150 0.143 0.146
(W/m.k) 128Kg/m3
1200℃ 0.190 0.178 0.160 0.158
Chemical Composition
Al2O3 % 45-47 47-49 53-55 38-54
Al2O3 +SiO2 % 97-98.5 98-99 98.5-99 83-89
ZrO2 % - - - 10-18
Length: ≤1500mm Width: ≤1200 Thickness: 3-150
Size mm
(Non-standard sizes are available upon request)

This information, subject to change, is offered solely for your consideration. Users of our products should make their
own tests to determine the suitability of each product for their particular purposes.

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CERAMIC FIBER PAPER
General Information
Ceramic fiber paper is manufactured from selected high purity
ceramic fibers with low shot content. Its organic binders provide the
product with good strength against tearing. It is excellent for heat
seal.

Features
◆Easy to cut, wrap or form ◆Low thermal conductivity
◆Thermal shock resistant ◆Low heat storage

Application
◆ High temperature gasket ◆ Boiler door seal
◆Refractory expansion joint ◆ Furnaces backup insulation
◆Lining for aluminum casting molds ◆ Thermal and electrical insulation for heaters
◆Heat insulation for exhaust tubes and pipes
◆ Acoustic and thermal insulation for automobile mufflers
◆ Electrical switch box fire protection

STD HA HZ
℃ 1260 1350 1430
Temperature Grade
℉ 2300 2450 2600
Recommended Operating ℃ 1000 1200 1300
Temp. ℉ 1830 2200 2370
Kg/m 3
160-200 160-220
Available Density
lb/ft 3
10-12.5 10-3.75
Color White White White
Binder Content % ≤8 ≤8 ≤8
Thermal Shrinkage % ≤0.7 ≤0.6 ≤0.4
(24hrs) ℃ 1000 1000 1000
400℃ ≤0.1 ≤0.1 ≤0.08
Thermal Conductivity
800℃ ≤0.19 ≤0.19 ≤0.16
(W/m.k)
1000℃ ≤0.36 ≤0.36 ≤0.22
Chemical Composition
Al2O3 % ≥45 ≥52 -
Al2O3 +SiO2 % ≥97 ≥97 -
ZrO2 % - - ≥99
Width: ≤1270 Thickness: 0.4-10
Size mm
(Non-standard sizes are available upon request)
This information, subject to change, is offered solely for your consideration. Users of our products should make their
own tests to determine the suitability of each product for their particular purposes.

Page 
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CERAMIC FIBER MODULE
General Information
Ceramic fiber module is made of ceramic fiber blanket, which are stack
folded to form a module with folded edges exposed. The module should
be secured. Pre-cutting and Z block are both available.
Features
◆Fast and easy installation ◆Lower heat storage and fuel costs
◆Several anchor systems ◆High tensile strength
Application
◆ Petrochemical process heater ◆ Ceramic firing kiln ◆ Backup insulation
◆ Heat treating furnace ◆ Cement rotary kiln ◆ Glass melting tank
STD HP HA HZ
℃ 1260 1260 1350 1430
Temperature Grade
℉ 2300 2300 2460 2600
Recommended Operating ℃ 1050 1100 1200 1350
Temp. ℉ 1920 2010 2190 2460
Kg/m3 160-200
Available Density
lb/ft3 10-12.5
Color White White White White
Thermal Shrinkage % ≤3 ≤3 ≤3.5 ≤3.5
(24hrs) 128Kg/m3 ℃ 1150 1250 1300 1350
800℃ 0.15 0.176 - -
Thermal Conductivity
1000℃ 0.17 0.22 0.18 0.23
(W/m.k) 128Kg/m3
1200℃ - - 0.26 0.31
Chemical Composition
Al2O3 % 45-47 45-46 53-55 38-54
Al2O3 +SiO2 % 98.5 99 99 82-90
ZrO2 % - - - 10-18
Length: ≤600 Width: ≤600 Thickness: ≤600
Size mm
(Non-standard sizes are available upon request)
304# and 310# stainless steel
Anchoring Part
Shape: butterfly, rhombus and angled

CERAMIC FIBER VENEERING MODULE


General Information
Ceramic fiber veneering module is made of are made ceramic fiber
turned edge-grain and slightly compressed with a gauze type wrap,
which are stack folded to form a module with folded edges exposed.
They can be applied over a variety of refractory surfaces.
Features
◆ Easily installed over existing refractory surface
◆ Excellent thermal stability ◆ Good insulating properties
Application
◆Forge furnaces ◆Crucible furnace ◆Rotary hearth furnace
◆Holding furnace ◆Heat treating furnace ◆Ceramic kiln
Please see the above technical datas of module for your reference.

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HIGH TEMPERATURE TEXTILE
Ceramic fiber textiles are high performance thermal textiles
made of high quality ceramic fiber. The textiles range is
composed of yarn, cloth, tape, rope, braided packing,
sleeving, etc.

They are reinforced with E-glass fiber or stainless steel


wire 304 or 310. E-glass fiber reinforcement is used where
metal is undesirable, especially when using the textiles
as a dielectric, while the steel wire reinforcement provides
maximum strength at elevated temperatures .In applications where the tensile strength is important,
temperature limits of inserted materials should be considered.

CMAX ceramic fiber textiles contain carrier fiber to facilitate the carding process. The textiles
normally contain 16-20% rayon fiber which will burn out at high temperature, but has no effect on the
properties of the products.

℃ 1260
Service Temperature Limit
℉ 2300
℃ 1760
Melting Point
℉ 3200
650—Glass

1100—Stainless steel
Temperature Limit of Insert
1202—Glass

2012—Stainless steel
Fiber diameter µm 3-4
% ≤3
Thermal Shrinkage (24hrs) 128Kg/m3
℃ 1150
Thermal Conductivity 1000℃(1832℉) (W/m.k) 0.18
Linear shrinkage 1100℃(2012℉)x 24hr % 3
Loss on ignition % 18
Glass Non-Conductive
Electrical —
Stainless Steel Conductive
Chemical Composition
Al2O3 % 47-49
Al2O3 +SiO2 % 99

This information, subject to change, is offered solely for your consideration. Users of our products should make their
own tests to determine the suitability of each product for their particular purposes.

Page 
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CERAMIC FIBER YARN
General Information
CMAX ceramic fiber yarn is manufactured from high quality
alumina-silica ceramic fiber and has been mechanically twisted to
give it tensile strength. The yarn is available as E-glass or stainless
steel wire 304 or 310 reinforced yarn from 330 Tex to 2500 Tex in
single, two or three plies.

Application
◆High temperature gaskets ◆Making cloth, tape, rope, etc
◆Sewing thread for high temperature textiles

CERAMIC FIBER TWISTED ROPE


General Information
Ceramic fiber twisted rope is fabricated from ceramic fiber yarn
twisted to form a cord of specified diameters, with glass filament or
stainless steel wire 304 or 310 inserted to provide high strength at
elevated temperatures. It can be performed as radiant tube packing
for heat-treated furnaces, expansion joint packing, seals for stoves
and ovens, bulb in tadpole gaskets, wick for oil burning apparatus,
fireproof wrap and insulation.
Diameter: 3mm-50mm (1/8”-2”)
Option:
3-Ply twisted rope 3-Ply sliver twisted rope Tadpole

CERAMIC FIBER ROUND BRAIDED PACKING


General Information
Ceramic fiber round braided packing is dense, resilient, high
performance ceramic fiber material fabricated from E-glass or
stainless steel wire 304 or 310 inserted ceramic fiber yarn which
is braided around a core of ceramic fiber cord to form a packing in
round section.
Diameter: 4mm-100mm (4/25”-4”)

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CERAMIC FIBER SQUARE BRAIDED PACKING
General Information
Ceramic fiber square braided packing is dense, resilient, high
performance ceramic fiber material fabricated from E-glass or
stainless steel wire 304 or 310 inserted ceramic fiber yarn which
braided around a core of ceramic fiber cord to form a packing in
square section.
Diameter: 6mm-100mm (1/4”-4”)

CERAMIC FIBER CLOTH


General Information
Ceramic fiber cloth is a high performance thermal cloth
manufactures from ceramic fiber yarn. It can be used as protection
against high temperature, barrier to prevent fire spreading, welding
curtains and fire blankets, furnace curtains, high temperature
electricity insulation, cable and fuel line protection, fireproof wrap,
etc
Thickness: 2mm-10mm (2/25”-3/8”)

CERAMIC FIBER TAPE


General Information
Ceramic fiber tape is manufactured from high quality alumina-silica
fiber yarn .It can be used as protection against high temperature,
high temperature electrical insulation, cable and fuel line protection,
fireproof wrap, gasket and seal, etc.

Thickness: 2mm-10mm (2/25”-3/8”)


Width: 20mm-1000mm (3/4”-40”)
Option: Ladder Tape
The ceramic fiber ladder tape without warp yarn in the center is
used for drilling through the bolt hole, etc.

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REFRACTORY BULK FIBER
General Information
Refractory bulk fibers are made from high quality Gao-ling clay,
high purity alumina and silica oxides. The fibers are strong, high
purity fibers unaffected by chemicals except for hydrofluoric and
phosphoric acids and strong alkalies.
Features
◆Low thermal conductivity ◆High heat resistance
◆Resilient to thermal shock ◆Corrosion resistance
Application
◆Manufacturing of blanket, paper, board, etc
◆Loose insulating fill fro crowns and walls of kilns and furnaces
◆Packing expansion joints in refractory constructions
Type: 1260℃ STD/HP, 1350℃ HA, 1430℃ HZ

VACUUM FORMED SHAPE


General Information
Vacuum formed shapes are vacuum formed from wet slurry in a
variety of specially engineered formulations. It manufactured from
CMAX fiber and carefully selected organic and inorganic binders.
Except the standard shapes such us tubes, tap hole cones, burner
block and kiln car blocks, it’s also could be produced as special
drawings and specifications.
Features
◆Low thermal conductivity ◆Light weight
◆Flame resistance ◆Design freedom

CERAMIC FIBER GASKET


General Information
Ceramic fiber gasket is made from ceramic fiber paper. The gasket
is supplied in a wide range of thicknesses and shapes. It’s also
could be produced as special drawings and specifications.
Features
◆Low thermal conductivity ◆Low specific heat
◆Design freedom ◆Resilient to thermal shock

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INSULATING FIREBRICK
General Information
CMAX insulating firebricks are classified under temperature
between 1100℃ to 1700℃, manufactured from high purity alumina
clay.

Features
◆Light weight and low thermal conductivity
◆Low heat storage
◆Low iron and impurities
◆High thermal shock resistance

Application
CMAX insulating firebricks can be used as a hot face lining directly exposed to the heat or as a
backup insulation layer in iron and steel mills, non-ferrous foundries, petrochemical, ceramic, glass.

GJM Series Insulating Firebricks


Physical Properties GJM20 GJM23 GJM25 GJM26 GJM28 GJM30 GJM32
℃ 1100 1260 1350 1430 1540 1650 1760
Classification Temperature
℉ 2000 2300 2500 2600 2800 3000 3200
Bulk Density g/cm 3
0.55 0.55 0.8 0.8 0.9 1.03 1.25
(ASTM C134-84) Ib/ft 3
34 34 50 50 56 64 78
Cold Crushing Strength Mpa 0.8 1.2 2 2 2.6 2.8 3.4
(ASTM C93-84)
Ib/in2 114 170 284 284 370 398 484

Modulus of Rupture Mpa 0.6 0.9 1.2 1.5 1.6 1.7 2


(ASTM C93-84) Ib/in 2
85 128 170 218 232 247 290
Permanent Liner Change % -0.1 -0.2 -0.5 -0.5 -0.6 -0.7 -0.8
(24hours)(ASTM C210-85) ℃ 1070 1230 1350 1400 1510 1620 1730
400℃ 0.17 0.17 0.24 0.25 0.3 0.4 0.49
Thermal Conductivity 600℃ 0.19 0.19 0.28 0.27 0.32 0.42 0.5
(W/m.k) 800℃ 0.22 0.22 0.32 0.3 0.35 0.44 0.51
(ASTM C182-83) 1000℃ 0.24 0.25 0.37 0.33 0.37 0.45 0.53
1200℃ — — — 0.35 0.39 0.47 0.55
Al2O3 % 45 45 50 55 65 72 76
Fe2O3 % 0.9 0.9 0.8 0.7 0.6 0.5 0.5
SiO2 % 50 50 45 42 32 26 22

This information, subject to change, is offered solely for your consideration. Users of our products should make their
own tests to determine the suitability of each product for their particular purposes.

Page 
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B Series Insulating Firebricks
Physical Properties B-1 B-2 B-3 B-4 B-5 B-6 B-7
Reheating Shrinkage less than 2% (℃) 900 1000 1100 1200 1300 1400 1500
Bulk Density g/cm 3
0.70 0.70 0.75 0.80 0.80 0.90 1.00
Cold Crushing Strength kg/cm 2
25 25 25 25 25 30 30
Thermal Conductivity 350℃ (W/m.k) 0.17 0.18 0.20 0.22 0.23 0.27 0.31

C Series Insulating Firebricks


Physical Properties C-1 C-2 C-3
Reheating Shrinkage less than 2% (℃) 1300 1400 1500
Bulk Density g/cm 3
1.10 1.20 1.25
Cold Crushing Strength kg/cm 2
50 70 100
Thermal Conductivity 350℃ (W/m.k) 0.30 0.38 0.45

INSULATING FIRE MORTAR


General Information
Insulation fire mortar is made from the mixture of refractory powder
and organic or inorganic binding agents, which is to match the use
of the insulating fire brick
Features
◆ Excellent water retentivity
◆ Convenient for construction
◆ Small heating linear shrinkage after drying
◆ Stable chemical properties
Application
◆ The laying of refractory bricks

Physical Properties GJM Series


℃ 1500
Classification Temperature
℉ 2730
g/cm3 4.5-5.5
Dosage
Ib/ft3 280-340
Consistency mm 160
Reheating Liner Change % -0.3
(3 hours) ℃ 1400
Flexural Bond Strength 110℃ 2
(24hours) Mpa 1100℃ 4
Al2O3 % ≥65

This information, subject to change, is offered solely for your consideration. Users of our products should make their
own tests to determine the suitability of each product for their particular purposes.

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LIGHTWEIGHT CASTABLE
General Information
Lightweight castable is made from lightweight aggregate of
lightweight ceramic grains and sand grog and floating beads,
mixed with binding agent of aluminate cement and superfine
powder, having different aggregates of different materials to meet
the design requirements.
Features
◆High strength ◆Excellent heat-insulation
◆Good wear resistance ◆Small reheating liner change
Application
◆ Chimney linings and heat-insulating ◆ Wear proof layers of the reactor-generator system
Physical Properties LC-1.4 LC-1.2 LC-1.0 LC-0.9 LC-0.8
℃ 1200 1100 1100 1000 1000
Classification Temperature
℉ 2190 2010 2010 1830 1830
110℃×24h 1.4 1.2 1.0 0.9 0.8
Bulk Density (g/cm3)
815℃×3h 1.3 1.1 0.9 0.8 0.7
110℃×24h 20 12 7 4.5 4
Compressive Strength (Mpa)
815℃×3h 16 11 6 4 3
110℃×24h 3 2 1.5 1.0 0.8
Modulus of Rupture (Mpa)
815℃×3h 2.5 1.5 1.0 0.8 0.5
Permanent Liner Change (%) 815℃×3h 0.2 0.2 0.2 0.2 0.2
Thermal Conductivity (W/m.k) 350℃ 0.35 0.3 0.25 0.23 0.21

PLASTIC CASTABLE OF REFRACTORY FIBER


General Information
Plastic castable of general alumina fiber and zirconium fiber are
made from the mixture of aluminium silicate fiber, zirconium-
contained fiber, alumina fine powder and zirconia sol and
plasticizing agent. Different types are made by mixing fibers of
different materials and additives according to linings' working
temperatures to meet the demands of different industrial kilns.
Features
◆High Temperature resistant
◆Small density Low thermal conductivity ◆Small heat storage
Application
◆ Heat preservation and insulation materials of pressure-reducing furnaces in petrochemical.
◆ Reforming furnaces of hydrogenation and hydrogen making devices.
Physical Properties PC-1 PC-2 PC-3
℃ 1000 1200 1350
Classification Temperature
℉ 1830 2190 2500
Fibers General aluminum High aluminum Zirconium
g/cm3 900℃ 0.5-0.6 1100℃ 0.55-0.65 1200℃ 0.55-0.65
Bulk Density
Ib/ft3 1650℉ 31-37 2010℉ 34-41 2090℉ 34-41
Mpa 0.5 0.5 0.5
Modulus of Rupture
℃ 900 1100 1200
% -2.0 -2.0 -2.0
Permanent Liner Change
℃ 900 1100 1200
Thermal Conductivity 900℃ (W/m.k) 0.17 0.17 0.17

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CALCIUM SILICATE BOARD
General information
CMAX calcium silicate products are classified under temperature
between 650℃ to 1100℃, it’s an asbestos-free thermal insulation
product.
Features
◆Low thermal conductivity ◆High thermal insulation value
◆High strength ◆High strength
Application
◆Reheating furnace ◆Annealing furnace ◆Transfer ladle
◆Rotary kiln ◆Glass tank ◆Shuttle kiln
◆Tunnel kiln ◆Aluminum melting and holding furnace
Standard Type
Physical Properties 650℃ 1000℃ 1100℃
Bulk Density (±10%) Kg/m 3
170 220 170 200 230 250 250
Modulu of Rupture Mpa ≥0.25 ≥0.3 ≥0.25 ≥0.35 ≥0.5 ≥0.55 ≥0.5
Thermal Conductivity W/m.k ≤0.052 ≤0.056 ≤0.048 ≤0.05 ≤0.056 ≤0.058 ≤0.058
Clasification
℃ 650 650 1000 1000 1000 1000 1100
Temperature
Linear Shrinkage % ≤2 (650℃×16h) ≤2 (1000℃×16h) ≤2 (1050℃×3h)
Size: Length: 400-1220mm(±4mm), Width: 250-1220mm(±3mm), Thickness:25-120mm (+3,-1.5mm)
High Pure and High Strength Type
High Pure Type High Strength Type
Physical Properties G C
Bulk Density Kg/m3 800±10% 800±10% 800-1000 ±10%
Modulu of Rupture Mpa ≥7 ≥7 ≥7
Thermal Conductivity W/m.k ≤0.14 ≤0.16 ≤0.13
Clasification Tempreture ℃ 1000 1000 1000
Working Tempreture ℃ 850 850 850
Linear Length, Width % 0.4 (850℃×12h) 0.25 (850℃×12h) 1.5 (1000℃×3h)
Shrinkage Thickness % 1.5 (850℃×12h) 1.5 (850℃×12h) 1.5 (1000℃×3h)
High pure type: size: Length: 1000-1220mm(±4mm), Width: 500-1220mm(±4mm),
Thickness:25-100mm(+2,-1.5mm)
Special size is available as per customer’s request. G board with glass fiber, C board with carbon fiber.
High strength type: size: Length: 2300-2500mm(±5mm), Width: 1220mm(±4mm), Thickness:25-50mm(+3,-1.5mm)

CALCIUM SILICATE PIPE


Physical Properties 650℃
Bulk Density Kg/m3 220±10%
Modulus of Rupture Mpa ≥0.3
Thermal Conductivity W/m.k ≤0.062
Clasification Temperature ℃ 650
Linear Shrinkage % ≤2
Size: Length: 600mm(±4mm), I.D.: 25mm-3600mm (+1-5mm), Thickness:40-100mm(+3,-1.5mm)
Special size is available as per customer’s request.

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Page 13
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Address: Floor 17th, No.4 Building, Zhuyu Business Center,
No.9, Shouti South Road,Haidian District, Beijing 100048, China
Tel: (0086-10) 57512507
Fax: (0086-10) 57512572
Cell Phone: 0086 13811089603
E-mail: celinezhang@okorder.com
Website: www.thermalcmax.com, www.okorder.com, www.icnbm.com

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