CMAX
CMAX
FOR
INSULATION
Company Profile
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CERAMIC FIBER BLANKET
General Information
Ceramic fiber blanket is made from high quality Gao-ling clay,
high purity alumina and silica oxides by spun or blown process.
It is asbestos free. No chemical binder is added. Double-side
needling provides blanket with great tensile or handing strength
for easy installation.
Features
◆Low thermal conductivity ◆High tensile strength
◆Resilient to thermal shock ◆Corrosion resistance
Application
◆ Petrochemical process heater refractory fiber lining ◆ General furnace backup insulation
◆ Heat treating furnace or intermittent (shuttle) kiln hot face lining ◆ Electrical insulator
◆ Heat seals for kiln car or furnace door ◆ High temperature acoustic ◆ Fire protection
STD HP HA HZ
℃ 1260 1260 1350 1430
Temperature Grade
℉ 2300 2300 2460 2600
Recommended Operating ℃ 1050 1100 1200 1350
Temp. ℉ 1920 2010 2190 2460
Kg/m 3
64,96,128,160
Available Density
lb/ft 3
4,6,8,10
Color White White White White
Thermal Shrinkage % ≤3 ≤3 ≤3.5 ≤3.5
(24hrs) 128Kg/m3 ℃ 1150 1250 1300 1350
800℃ 0.15 0.176 - -
Thermal Conductivity
1000℃ 0.17 0.22 0.18 0.23
(W/m.k) 128Kg/m3
1200℃ - - 0.26 0.31
Chemical Composition
Al2O3 % 45-47 45-46 53-55 38-54
Al2O3 +SiO2 % 98.5 99 99 82-90
ZrO2 % - - - 10-18
Width: ≤1220
Size mm Thickness: 6-60
(Non-standard sizes are available upon request)
This information, subject to change, is offered solely for your consideration. Users of our products should make their
own tests to determine the suitability of each product for their particular purposes.
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CERAMIC FIBER BOARD
General Information
Ceramic fiber board is manufactured in a wet vacuum forming
process by blending the chopped ceramic fiber with inorganic
or organic binders for excellent abrasive resistance at high
temperature.
Features
◆ Low thermal conductivity ◆Excellent thermal shock resistance
◆ Low heat storage ◆Resist most chemical attacks
Application
◆ Hot air duct lining ◆ Shuttle kiln with high gas velocity
◆ Laboratory furnace ◆ Kiln car insulation
◆ Die-cut high temperature seal
STD HP HA HZ
℃ 1260 1260 1350 1430
Temperature Grade
℉ 2300 2300 2460 2600
Recommended Operating ℃ 1000 1100 1200 1350
Temp. ℉ 1830 2010 2190 2460
Kg/m 3
240-400
Available Density
lb/ft 3
15-25
Color White White White White
Thermal Shrinkage % -3.3 -3.2 -3.6 -3.8
(24hrs) ℃ 1200 1260 1350 1400
800℃ 0.136 0.128 0.120 0.114
Thermal Conductivity
1000℃ 0.152 0.150 0.143 0.146
(W/m.k) 128Kg/m3
1200℃ 0.190 0.178 0.160 0.158
Chemical Composition
Al2O3 % 45-47 47-49 53-55 38-54
Al2O3 +SiO2 % 97-98.5 98-99 98.5-99 83-89
ZrO2 % - - - 10-18
Length: ≤1500mm Width: ≤1200 Thickness: 3-150
Size mm
(Non-standard sizes are available upon request)
This information, subject to change, is offered solely for your consideration. Users of our products should make their
own tests to determine the suitability of each product for their particular purposes.
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CERAMIC FIBER PAPER
General Information
Ceramic fiber paper is manufactured from selected high purity
ceramic fibers with low shot content. Its organic binders provide the
product with good strength against tearing. It is excellent for heat
seal.
Features
◆Easy to cut, wrap or form ◆Low thermal conductivity
◆Thermal shock resistant ◆Low heat storage
Application
◆ High temperature gasket ◆ Boiler door seal
◆Refractory expansion joint ◆ Furnaces backup insulation
◆Lining for aluminum casting molds ◆ Thermal and electrical insulation for heaters
◆Heat insulation for exhaust tubes and pipes
◆ Acoustic and thermal insulation for automobile mufflers
◆ Electrical switch box fire protection
STD HA HZ
℃ 1260 1350 1430
Temperature Grade
℉ 2300 2450 2600
Recommended Operating ℃ 1000 1200 1300
Temp. ℉ 1830 2200 2370
Kg/m 3
160-200 160-220
Available Density
lb/ft 3
10-12.5 10-3.75
Color White White White
Binder Content % ≤8 ≤8 ≤8
Thermal Shrinkage % ≤0.7 ≤0.6 ≤0.4
(24hrs) ℃ 1000 1000 1000
400℃ ≤0.1 ≤0.1 ≤0.08
Thermal Conductivity
800℃ ≤0.19 ≤0.19 ≤0.16
(W/m.k)
1000℃ ≤0.36 ≤0.36 ≤0.22
Chemical Composition
Al2O3 % ≥45 ≥52 -
Al2O3 +SiO2 % ≥97 ≥97 -
ZrO2 % - - ≥99
Width: ≤1270 Thickness: 0.4-10
Size mm
(Non-standard sizes are available upon request)
This information, subject to change, is offered solely for your consideration. Users of our products should make their
own tests to determine the suitability of each product for their particular purposes.
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CERAMIC FIBER MODULE
General Information
Ceramic fiber module is made of ceramic fiber blanket, which are stack
folded to form a module with folded edges exposed. The module should
be secured. Pre-cutting and Z block are both available.
Features
◆Fast and easy installation ◆Lower heat storage and fuel costs
◆Several anchor systems ◆High tensile strength
Application
◆ Petrochemical process heater ◆ Ceramic firing kiln ◆ Backup insulation
◆ Heat treating furnace ◆ Cement rotary kiln ◆ Glass melting tank
STD HP HA HZ
℃ 1260 1260 1350 1430
Temperature Grade
℉ 2300 2300 2460 2600
Recommended Operating ℃ 1050 1100 1200 1350
Temp. ℉ 1920 2010 2190 2460
Kg/m3 160-200
Available Density
lb/ft3 10-12.5
Color White White White White
Thermal Shrinkage % ≤3 ≤3 ≤3.5 ≤3.5
(24hrs) 128Kg/m3 ℃ 1150 1250 1300 1350
800℃ 0.15 0.176 - -
Thermal Conductivity
1000℃ 0.17 0.22 0.18 0.23
(W/m.k) 128Kg/m3
1200℃ - - 0.26 0.31
Chemical Composition
Al2O3 % 45-47 45-46 53-55 38-54
Al2O3 +SiO2 % 98.5 99 99 82-90
ZrO2 % - - - 10-18
Length: ≤600 Width: ≤600 Thickness: ≤600
Size mm
(Non-standard sizes are available upon request)
304# and 310# stainless steel
Anchoring Part
Shape: butterfly, rhombus and angled
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HIGH TEMPERATURE TEXTILE
Ceramic fiber textiles are high performance thermal textiles
made of high quality ceramic fiber. The textiles range is
composed of yarn, cloth, tape, rope, braided packing,
sleeving, etc.
CMAX ceramic fiber textiles contain carrier fiber to facilitate the carding process. The textiles
normally contain 16-20% rayon fiber which will burn out at high temperature, but has no effect on the
properties of the products.
℃ 1260
Service Temperature Limit
℉ 2300
℃ 1760
Melting Point
℉ 3200
650—Glass
℃
1100—Stainless steel
Temperature Limit of Insert
1202—Glass
℉
2012—Stainless steel
Fiber diameter µm 3-4
% ≤3
Thermal Shrinkage (24hrs) 128Kg/m3
℃ 1150
Thermal Conductivity 1000℃(1832℉) (W/m.k) 0.18
Linear shrinkage 1100℃(2012℉)x 24hr % 3
Loss on ignition % 18
Glass Non-Conductive
Electrical —
Stainless Steel Conductive
Chemical Composition
Al2O3 % 47-49
Al2O3 +SiO2 % 99
This information, subject to change, is offered solely for your consideration. Users of our products should make their
own tests to determine the suitability of each product for their particular purposes.
Page
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CERAMIC FIBER YARN
General Information
CMAX ceramic fiber yarn is manufactured from high quality
alumina-silica ceramic fiber and has been mechanically twisted to
give it tensile strength. The yarn is available as E-glass or stainless
steel wire 304 or 310 reinforced yarn from 330 Tex to 2500 Tex in
single, two or three plies.
Application
◆High temperature gaskets ◆Making cloth, tape, rope, etc
◆Sewing thread for high temperature textiles
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CERAMIC FIBER SQUARE BRAIDED PACKING
General Information
Ceramic fiber square braided packing is dense, resilient, high
performance ceramic fiber material fabricated from E-glass or
stainless steel wire 304 or 310 inserted ceramic fiber yarn which
braided around a core of ceramic fiber cord to form a packing in
square section.
Diameter: 6mm-100mm (1/4”-4”)
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REFRACTORY BULK FIBER
General Information
Refractory bulk fibers are made from high quality Gao-ling clay,
high purity alumina and silica oxides. The fibers are strong, high
purity fibers unaffected by chemicals except for hydrofluoric and
phosphoric acids and strong alkalies.
Features
◆Low thermal conductivity ◆High heat resistance
◆Resilient to thermal shock ◆Corrosion resistance
Application
◆Manufacturing of blanket, paper, board, etc
◆Loose insulating fill fro crowns and walls of kilns and furnaces
◆Packing expansion joints in refractory constructions
Type: 1260℃ STD/HP, 1350℃ HA, 1430℃ HZ
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INSULATING FIREBRICK
General Information
CMAX insulating firebricks are classified under temperature
between 1100℃ to 1700℃, manufactured from high purity alumina
clay.
Features
◆Light weight and low thermal conductivity
◆Low heat storage
◆Low iron and impurities
◆High thermal shock resistance
Application
CMAX insulating firebricks can be used as a hot face lining directly exposed to the heat or as a
backup insulation layer in iron and steel mills, non-ferrous foundries, petrochemical, ceramic, glass.
This information, subject to change, is offered solely for your consideration. Users of our products should make their
own tests to determine the suitability of each product for their particular purposes.
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B Series Insulating Firebricks
Physical Properties B-1 B-2 B-3 B-4 B-5 B-6 B-7
Reheating Shrinkage less than 2% (℃) 900 1000 1100 1200 1300 1400 1500
Bulk Density g/cm 3
0.70 0.70 0.75 0.80 0.80 0.90 1.00
Cold Crushing Strength kg/cm 2
25 25 25 25 25 30 30
Thermal Conductivity 350℃ (W/m.k) 0.17 0.18 0.20 0.22 0.23 0.27 0.31
This information, subject to change, is offered solely for your consideration. Users of our products should make their
own tests to determine the suitability of each product for their particular purposes.
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LIGHTWEIGHT CASTABLE
General Information
Lightweight castable is made from lightweight aggregate of
lightweight ceramic grains and sand grog and floating beads,
mixed with binding agent of aluminate cement and superfine
powder, having different aggregates of different materials to meet
the design requirements.
Features
◆High strength ◆Excellent heat-insulation
◆Good wear resistance ◆Small reheating liner change
Application
◆ Chimney linings and heat-insulating ◆ Wear proof layers of the reactor-generator system
Physical Properties LC-1.4 LC-1.2 LC-1.0 LC-0.9 LC-0.8
℃ 1200 1100 1100 1000 1000
Classification Temperature
℉ 2190 2010 2010 1830 1830
110℃×24h 1.4 1.2 1.0 0.9 0.8
Bulk Density (g/cm3)
815℃×3h 1.3 1.1 0.9 0.8 0.7
110℃×24h 20 12 7 4.5 4
Compressive Strength (Mpa)
815℃×3h 16 11 6 4 3
110℃×24h 3 2 1.5 1.0 0.8
Modulus of Rupture (Mpa)
815℃×3h 2.5 1.5 1.0 0.8 0.5
Permanent Liner Change (%) 815℃×3h 0.2 0.2 0.2 0.2 0.2
Thermal Conductivity (W/m.k) 350℃ 0.35 0.3 0.25 0.23 0.21
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CALCIUM SILICATE BOARD
General information
CMAX calcium silicate products are classified under temperature
between 650℃ to 1100℃, it’s an asbestos-free thermal insulation
product.
Features
◆Low thermal conductivity ◆High thermal insulation value
◆High strength ◆High strength
Application
◆Reheating furnace ◆Annealing furnace ◆Transfer ladle
◆Rotary kiln ◆Glass tank ◆Shuttle kiln
◆Tunnel kiln ◆Aluminum melting and holding furnace
Standard Type
Physical Properties 650℃ 1000℃ 1100℃
Bulk Density (±10%) Kg/m 3
170 220 170 200 230 250 250
Modulu of Rupture Mpa ≥0.25 ≥0.3 ≥0.25 ≥0.35 ≥0.5 ≥0.55 ≥0.5
Thermal Conductivity W/m.k ≤0.052 ≤0.056 ≤0.048 ≤0.05 ≤0.056 ≤0.058 ≤0.058
Clasification
℃ 650 650 1000 1000 1000 1000 1100
Temperature
Linear Shrinkage % ≤2 (650℃×16h) ≤2 (1000℃×16h) ≤2 (1050℃×3h)
Size: Length: 400-1220mm(±4mm), Width: 250-1220mm(±3mm), Thickness:25-120mm (+3,-1.5mm)
High Pure and High Strength Type
High Pure Type High Strength Type
Physical Properties G C
Bulk Density Kg/m3 800±10% 800±10% 800-1000 ±10%
Modulu of Rupture Mpa ≥7 ≥7 ≥7
Thermal Conductivity W/m.k ≤0.14 ≤0.16 ≤0.13
Clasification Tempreture ℃ 1000 1000 1000
Working Tempreture ℃ 850 850 850
Linear Length, Width % 0.4 (850℃×12h) 0.25 (850℃×12h) 1.5 (1000℃×3h)
Shrinkage Thickness % 1.5 (850℃×12h) 1.5 (850℃×12h) 1.5 (1000℃×3h)
High pure type: size: Length: 1000-1220mm(±4mm), Width: 500-1220mm(±4mm),
Thickness:25-100mm(+2,-1.5mm)
Special size is available as per customer’s request. G board with glass fiber, C board with carbon fiber.
High strength type: size: Length: 2300-2500mm(±5mm), Width: 1220mm(±4mm), Thickness:25-50mm(+3,-1.5mm)
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Address: Floor 17th, No.4 Building, Zhuyu Business Center,
No.9, Shouti South Road,Haidian District, Beijing 100048, China
Tel: (0086-10) 57512507
Fax: (0086-10) 57512572
Cell Phone: 0086 13811089603
E-mail: celinezhang@okorder.com
Website: www.thermalcmax.com, www.okorder.com, www.icnbm.com