SQS3

Scalable Quality
Solution 3
The scalable software solution that error-proofs
your product assembly.
 Scalable
Quality
Solution 3
The Scalable Quality Solution 3 is a
comprehensive software solution driving quality,
process reliability, transparency as well as product
safety.

This error proofing software helps to achieve

zero defects and to reduce costs of rework, scrap
or warranty claims.

The advent of Industry 4.0 brings rapid changes

and new challenges.
With our Smart Connected Assembly concept,
which combines software, hardware and smart
accessories, you maintain quality control in
complex production systems and increase uptime
in production for critical operations.

The four core

values of Scalable
Quality Solution 3

Human
interaction

Improved
productivity

New product
introduction

Reduced
defects

2
 Start Up

Traceability Production

Smart
Connected
Optimization Assembly Maintenance

Quality Error
Assurance Proofing

3
 From stand-alone
station to complete
shop floor solution
The Scalable Quality Solution 3 (SQS3) eliminates errors
in product assembly regardless of whether you start with
a single station, a production cell or whether you want to
manage the process of your assembly line.

Up to 10 stations can be connected, even different products

or variations of products.

SQS3 ensures product quality, process reliability and

transparency as well as product safety at each assembly
station.

It guides your operators through the assembly process

leaving no room for error or oversight.

4
Your benefits
Reduced
defects

•  tep-by-step visual operator guidance as well

S
as part and tool verification minimize defects
• Save money with less need for rework
• Target zero defect through rework ability

Improved
productivity

• I mproved productivity and lower production

costs. Align up to 10 stations including
pre-station check and rework without
server installation
•  ave time by using our remote centralized
S
configuration


New product
introduction

• Greatly reduces training time for new operators

• Easy configuration to update process change
and new product introduction to the line

5
 Ready for Industry 4.0:
The functions of SQS3

Central management of
workstations
Organizes SQS3 functions of
all workstations across the
shopfloor from a single, easy
configuration interface.

Tool interlock Central configuration

Enables and disables DC tools
and wrenches via the controller.
Use automatic program or job
selection.

Visual operator guidance

Step-by-step visual operator
guidance guarantees that
everything is done right the first Station 1 Station 2
time, every single time.

Digital I/O capability

Enables easy connectivity of
external I/O devices eliminating
the need for a PLC.

Basic pick-to-light/pick-by- User access control

light Prevents unauthorized system
Visually guides operators in access enforcing user roles and
picking parts from bins based on privileges.
digital I/O capability.

6
 Consolidated data collection
Traceability of all assembly actions
(torque, parts, digital I/O, manual
confirmation) and missed tasks
from all stations and all products.
Easy and convenient access to
collected data via web UI.

Aggregated data

Station 3 Station 4 Rework station

Rework

Part verification and Product rework

documentation
Detection of errors in production
I dentifies parts by means of serial process and automatic guidance
numbers or product IDs to ensure the through the repair process at
correct parts are being used to build dedicated rework stations.
a product.

7
 SQS3 Product
Components
Configurator

The SQS3 Configurator is the graphical user

interface used for building and maintaining
assembly processes in SQS3.
All connected workstations and their devices
can be configured through one single interface.
The configuration can be done either at the
workstation on the shop floor or remotely,
for instance from an office desk. Updated
configurations can be applied to the work-
stations immediately or at a scheduled time.

Operator Guidance

The SQS3 Operator Guidance drives the assembly

workflow at the workstation.
It interlocks with tools and other devices, guides
the operator and processes result data for
traceability and product repair purposes.

8
Web UI for result data
The web UI of the Scalable Quality Solution
3 is the single point of access to all assembly
data captured by SQS3 stations. It combines
traceability for all products and across all
workstations into one simple interface.
The web UI is responsive; suitable for desktop
PCs, laptops, tablets and smartphones.

Dashboard
The web UI also offers you a dashboard for
each SQS3 station, grouping and displaying its
information in graphical tiles. The tiles show
real-time information about the stations’ health
condition (processors, memory and drives), their
connections and NOK trends,
in case result data is being stored in the database
of the Scalable Quality Solution 3.

Event Log
The web UI’s event log lists critical station events,
such as the loss of a connection to a device
or when tightening tools get locked, because
the operator has used up all of his tightening
attempts.

Messaging
From the web UI, users can send messages to the
operator guidance of any SQS3 station;
even to multiple stations at once.
Sent messages will be stored on the SQS3 station
for reuse whenever needed.

9
 Applications
for SQS3
Assembly in complex
processes
(e.g. pre- and subassembly, CKD- and pilot
production, axle and engine assembly)

Challenge:
• I ncreased complexity for human factor in
all operations by reducing 90% of normal
process stations to a CKD plant

Solution:
•  QS3 stations for process control and operator
S
guidance instead of printed hand-outs
•  onsolidated collection of result data replaces
C
manual recording
• Operator identification to track performance
• Pick-to-light for generic material selection

Benefit:
•  igh product quality, rework rates reduced by
H
30%
• Saved time and reduced costs

Improved
productivity

30%
less rework approved by
one of our CKD-plant
customers

10
 Human
interaction

Product rework or repair

Challenge:
• No control of repair processes
•  uality issues due to wrongly repaired
Q
products

Solution:
•  QS3 for error-proofing with new stations
S
installed in the line to capture assembly
results and product status
•  epair of NOK tasks right away or later repair
R
in dedicated rework station
•  epair process is controlled as rigorously as
R
the regular assembly

Benefit:
• Avoidance of product recalls or field repair
• Reduction of line stops
• Guaranteed product quality
• Traceability in stations

Reduced
defects
11
 Applications
for SQS3
Backup and training
station
Challenge:
•  o backup solution in case of tool controller
N
failures
• Product quality endangered
•  ossibility of line stop if multiple
P
controllers fail

Solution:
• SQS3 mounted on a mobile cart
•  ll critical station processes configured into
A
the SQS3
•  dded traceability with operator login and
A
barcode scanning
•  epair process is controlled with the same
R
rigour as the regular assembly
• SQS3 EasyStart included

Reduced
defects

Benefit:
• Reduction of line stops
• Traceability of every step
•  ave time through standardized and traceable
S
employee training

70%
reduction in tool related
line stops approved by
one of our customers

12
 New product
introduction

Prototype station
Challenge:
•  ools used in the prototype area are often not
T
the same as in the main line
• Product rework rate is high

Solution:
•  QS3 at prototype station records process
S
results, including tightening and manual
operations
•  ngineers test, improve and verify assembly
E
process for prototypes before going into
production
• Operators train new assembly routines

Improved
productivity

Benefit:
• Reduction of line stops during production
• Increased product quality
• Less rework due to fewer operator errors
• Saved costs in operator trainings

13
 Smart
Connected
Tools
Use Scalable Quality Solution 3 in combination
with Atlas Copco tools and controllers to
strenghten product quality. Connect SQS3
with the tools and controllers that best fit your
product build process to optimize traceability,
product quality and to reduce costs.

Power Focus 6000

Expand your error proofing and traceability
possibilities: Chose the Power Focus 6000 as your
perfect platform for any safety critical assembly.
In combination with hand held or fixture tools
and bundled with our Scalable Quality Solution
3, the Power Focus 6000 helps you to make your
everyday-production easier and more efficient
through zero-defect strategy.
Good for your product quality and cost savings.

MTF 6000
Get full process control, improved quality and an
optimized tightening process with MT Focus 6000
and Scalable Quality Solution 3 when working in
low-torque-segments like electronics.
While the compact system reveals and eliminates
tightening issues, you can support your operators
through the process with the Operator Guidance.
MTF 6000 and SQS3 are your perfect combination
to gain a complete error-proof workstation.
Reduce down time, setup time and assure full
traceability.
Key applications:
Car media, surgical robots, MRI machines.

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Mechatronic System
Increase the quality of your manual tightening
joints considerably with the error proofing
functionalities of the MWR Mechatronic system.
Perfect support even for tightening in limited
working space.
Expand your prospects of connectivity and error
proofing by combining the Scalable Quality
Solution 3 with the Focus Controller and the
MWR mechatronic wrenches.
Key applications:
Hydraulic connections, brake pedals, anti-lock
brakes, wheel alignment, tube nuts and product
repair.

STwrench
The modular STwrench controller with
smartHEAD is a state-of-the-art, four-patent
wrench for any critical tightening where extreme
tolerances are a must-have.
Measuring exact torque and angle of your
assembly tasks, the STwrench also checks the
residual torque on an already tightened joint.
Bundle the STwrench with SQS3 to get perfect
traceability and error proofing of your processes
and to ensure perfect quality of your products.
Key applications in production:
Safety critical tightening, hydraulic hoses,
difficult access joints, rework stations.

15
 EasyStart SQS
for saving time and money

Benefit from EasyStart SQS for a fast and efficient

start of operations through a standardized and
proven process from installation to training.

Assessment of process
configuration requirements

System and process configuration

check and optimization

Configuration backup and

documentation

Operator training including

certificate

Additional services can be added

16
 Your benefits

Time and
cost saving

Right
first time

Trouble-free and
efficient start of
operations

Minimizes risks
in production
quality

Globally stan-
dardized process
for every step

17
 Ordering data

Description Ordering No.

SQS3 Standard software package, single license
8434 2380 01
(Carton box with USB stick and quick-info)

SQS3 Standard software package, single license 8434 2380 02

SQS3 Standard edition, single license

8434 2380 03
(without software installation package)

SQS3 Standard edition, 2 licences

8434 2380 04
(without software installation package, packed in a small box)
SQS3 Tool
8434 2380 09
(electronic delivery)
SQS3 Tool, single license 8434 2380 10

SQS3 Tool, 2 licenses 8434 2380 11

SQS3 PLC
8434 2380 12
(electronic delivery)

SQS3 PLC, single license 8434 2380 13

SQS3 PLC, 2 licenses 8434 2380 14

SQS3 Connect
8434 2380 15
(electronic delivery)

SQS3 Connect, single license 8434 2380 16

SQS3 Connect, 2 licenses 8434 2380 17

SQS3 Rework
8434 2380 18
(electronic delivery)
SQS3 Rework, single license 8434 2380 19

SQS3 Upgrade
8434 2380 20
(electronic delivery)

SQS3 Upgrade, single license 8434 2380 21

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 Start Up

Traceability Production

Smart
Connected
Optimization Assembly Maintenance

Quality Error
Assurance Proofing

19
 9833 2047 01– EN 02/2019 © Atlas Copco AB, Stockholm, Sweden.

Atlas Copco AB
(publ) SE-105 23 Stockholm, Sweden
Phone: +46 8 743 80 00
Reg. no: 556014-2720

atlascopco.com