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Energy-Saving Urea Synthesis Process: Features

Aces21 process

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16 views2 pages

Energy-Saving Urea Synthesis Process: Features

Aces21 process

Uploaded by

saminumusa217
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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P-07 Keywords Y4 system or software Z3/2 natural gas/oil L Technical Service

Toyo Engineering Corporation

Energy-saving Urea Synthesis Process

Features
ACES21® (Advanced process for Cost and Energy Saving 21) is a simplified urea synthesis process
that allows reducing the plant construction cost. The operating cost is also reduced because the
optimized process condition in ACES21® realizes low synthesis pressure and significantly reduces the
energy consumption.

Basic Concept or Summary


ACES21® has the advantages as follows:
1. Reduction of the construction cost by lowering the equipment elevation and making the layout more compact:
- Reactor on ground level by applying a high-pressure ejector;
- Vertical submerged carbamate condenser (VSCC);
- Simple synthesis loop.
2. Reduction of the equipment cost by making the design more compact:
- Small reactor by two stage reaction;
- Less number of equipment in the synthesis loop.
3. Energy saving by adopting the optimum process condition:
- Realization of low synthesis pressure and energy saving by adopting the optimum process condition.
4. Easy and stable plant operation:
- Easy and stable plant operation realized by forced circulation in the high-pressure loop using a high-pressure
ejector (no gravity flow).
5. Reduction of the maintenance cost:
- Reduction of risks of corrosion problems by adopting lower synthesis system temperatures and more reliable
materials.

ACES21® synthesis loop

ACES21® process overall flow diagram


Effects or Remarks P-07
P-
As a result of energy saving, utility consumption was reduced to the levels as follows (per ton of large
granular urea).

TOYO established a large granular urea


production technology named Spout Fluid Bed
Granulation Process by combining the spouted
bed and fluidized bed. This technology can
significantly reduce the power consumption and
equipment cost, and has been introduced to urea
plants in many countries around the world.

In 2022, TOYO announced the innovative next-generation urea process, "ACES21-LP®". ACES21-LP®
is the most advanced urea process which realizes the lowest synthesis pressure together with the
highest CO2 conversion among any modern urea processes, maintaining salient features of current
ACES21®. ACES21-LP®, thanks to the sophisticated combination of the excellent process concept of
ACES21® and the state-of-the-art low-pressure urea synthesis technology, further reduces energy
consumption by reducing power requirements in pressurizing raw materials and reduces plant cost by
trimming weight of synthesis equipment, and contributes to low-cost production of urea and global
environmental protection.

Installation in Practice or Schedule

Overseas The ACES21® process was adopted by urea plants in China, Indonesia, Trinidad and Tobago,
Venezuela, Iran, Bolivia, Nigeria and India. The original ACES process before it was improved
as ACES21® was adopted in Indonesia, India, Bangladesh, Pakistan, Korea, Spain, etc.

Urea plant with ACES21® process in Nigeria (4,000 t/d)

Further, TOYO's energy-saving large granular urea production technology was introduced to
New Zealand, Germany, China, Indonesia, Iran, Brazil, Venezuela, Ukraine, Bolivia, Nigeria,
etc.

Contact: Toyo Engineering Corporation, Urea Technology Business Development Office


E-mail: urea@toyo-eng.com
Toyo Engineering Corporation: https://www.toyo-eng.com/jp/en/
Urea Technology: https://www.toyo-eng.com/jp/en/solution/energy/

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