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48 views16 pages

mpcf1 Iom

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Sukul Uchadadia
Copyright
© © All Rights Reserved
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You are on page 1/ 16

OPERATOR’S MANUAL CHEMFLO 1

INCLUDING: OPERATION, INSTALLATION AND MAINTENANCE RELEASED:8-27-21


(REV: A)
CHEMFLO® 1
(1-1/2” X 1”)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

56C 145TC
CC Models

Hydraulic Models

Pedestal Models
Figure 1

INGERSOLL RAND COMPANY INC


34800 BENNETT DR, FRASER, MI 48026
www.gardnerdenver.com/en-us/mppumps © 2021
GENERAL DESCRIPTION
CHEMFLO 1:
ChemFlo® 1 pumps utilize a semi-open impeller design to al-
1-1/2” x 1” End Suction Centrifugal Pump
low for passage of larger solid sizes and a totally enclosed im-
Made with high quality investment cast 316 stainless steel peller to meet high efficiency standards. Several seal options
components, the ChemFlo® series of pumps are designed to are available in addition to the standard type 2100 carbon /
be applied in a wide range of pumping applications where ceramic / Viton mechanical seal.
stainless steel is required.
SPECIFICATIONS
Suction And Discharge . . . . . . . . . . . . . . 1-1/2” x 1” NPT
Application. . . . . . . . . . . . . . . . . . . . . . . . . . Agricultural, Commercial, Industrial, Marine, OEM
Materials of construction. . . . . . . . . . . . 316 stainless steel
Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Up to 100 gpm / (378 lpm)
Head Feet
CC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 ft (44 m) at 3500 RPM
Hydraulic. . . . . . . . . . . . . . . . . . . . . . . . . . . Up to 350 ft (106 m)
Pedestal. . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 ft (44 m) at 3500RPM
Impeller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6” (152.4 mm) semi-open and enclosed, optional cast 316 stainless steel
Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Up to 3 HP (2.24 kw)
Hydraulic Motor . . . . . . . . . . . . . . . . . . . . . 0.22 cu.in. (3.60 ml)
0.37 cu.in. (6.06 ml)
Drive Options . . . . . . . . . . . . . . . . . . . . . . . . Close coupled 56C
Close coupled 145TC
Pedestal
PumPAK® (without motor)
Seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard carbon / Ceramic / Viton
Special seal material combinations available (Consult factory)
Drive Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . 316 stainless steel
Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tap for recirculation or seal flush
Hydraulic motor driven pedestals and Shaft driven pedestals
Hydraulic motors with flow controls and optional case drain

Page 2 of 16 CHEMFLO 1 (en)


OPERATING AND SAFETY PRECAUTIONS
READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.

EXCESSIVE AIR PRESSURE HAZARDOUS MATERIALS CAUTION Maximum temperatures are based on
STATIC SPARK HAZARDOUS PRESSURE mechanical stress of seals and elastomers only. Cer-
tain chemicals will significantly reduce maximum safe
operating temperature. Consult the chemical manu-
WARNING Be sure hoses and other components can facturer for chemical compatibility and temperature
withstand fluid pressures developed by this pump. limits.
Check any hoses for damage or wear. Be certain dis- CAUTION Be certain all operators of this equipment
pensing device is clean and in proper working condi- have been trained for safe working practices, under-
tion. stand it’s limitations, and wear safety goggles / equip-
WARNING IMPROPER GROUNDING. Can increase ment when required.
spark and electrical shock risk, resulting in severe in- CAUTION Do not use the pump for the structural
jury or death. Ground pump and pumping system. support of the piping system. Be certain the system
y The pumping system must be grounded when it is components are properly supported to prevent stress
pumping, flushing, recirculating, or spraying flamma- on the pump parts.
ble materials such as paints, solvents, lacquers, etc. CAUTION Prevent unnecessary damage to the
or used in a location where surrounding atmosphere pump. Do not allow pump to operate in a dry run
is conducive to spontaneous combustion. Ground the condition or under cavitating conditions for extended
dispensing valve or device, containers, hoses, and any periods.
object to which material is being pumped. CAUTION Use only genuine MP Pumps® replace-
y Secure pump, connections, and all contact points to ment parts to assure compatible pressure rating and
avoid vibration and generation of contact or static longest service life.
spark. Consult local building codes and electrical CAUTION The mechanical seal in the pump must
codes for specific grounding requirements. After not be operated dry.
grounding, periodically verify continuity of electrical CAUTION If a pump will be idle in freezing weather
path to ground. Test with an ohmmeter from each it should be drained or filled with the proper an-
component (e.g., hoses, piping, pump, clamps, motor, ti-freeze.
base plate, etc..) to ground to ensure continuity. Ohm- NOTICE Pump should be installed in the position
meter should show 0.1 ohms or less. consistent with the manufactures specifications.
WARNING HAZARDOUS PRESSURE. Can result in NOTICE Re-torque all fasteners before operation.
serious injury or property damage. Do not service or Creep of housing and gasket materials may cause
clean pump while the system is pressurized. fasteners to loosen. Re-torque all fasteners to insure
WARNING HAZARDOUS MATERIALS. Can cause against fluid leakage.
serious injury or property damage. Do not attempt
to return a pump to the factory or service center that WARNING = Hazards or unsafe practices which could
contains hazardous material. Safe handling practices result in severe personal injury, death or
must comply with local and national laws and safe- substantial property damage.
ty code requirements. Obtain Material Safety Data CAUTION = Hazards or unsafe practices which could
Sheets on all materials from the supplier for proper result in minor personal injury, product
handling instructions. or property damage.
CAUTION Check pump seals, elastomers, and all NOTICE = Important installation, operation or
wetted parts to assure compatibility before using maintenance information.
commission of the product.
y Verify the chemical compatibility of the pump wetted
parts and the substance being pumped, flushed or
recirculated. Chemical compatibility may change with
temperature and concentration of the chemical(s)
within the substances being pumped, flushed or cir-
culated. For specific fluid compatibility, consult the
chemical manufacturer.

CHEMFLO 1 (en) Page 3 of 16


STORAGE PRECAUTIONS BEARING INSTALLATION (PEDESTAL MODELS):
Check the shaft to insure that it rotates freely. Shafts should
Do not store filled with fluid at or below freezing temp of
be aligned in accordance with the instructions of the cou-
process fluid.
pling manufacturer. Final alignment must be performed after
INSTALLATION the pump has been completely installed and the pump and
driver are at operating temperature. Proper shaft alignment is
INSTALLATION FOR CHEMFLO END SUCTION the responsibility of the installer.
PUMPS: The MP CHEMFLO centrifugal pump should be installed with
a flooded suction as near to the liquid source as possible.
MP CHEMFLO centrifugal pumps should be installed with a
CHEMFLO pumps are not self-priming pumps. If the liquid
flooded suction as near to the liquid source as possible. A MP
source is located below the pump a footvalve and some
CHEMFLO is not a self-priming pump. If the liquid source is
provision for priming must be used. The pump housing and
located below the pump a footvalve and some provision for
suction line must be fully primed before operation. The me-
priming must be used. The pump housing and suction line
chanical seal in the pump must not be operated dry.
must be completely filled with liquid before operation.
Piping should include shutoff valves on both the discharge
Piping should include shutoff valves and pipe unions on both
and suction to isolate the pump for maintenance. Provisions
the discharge and suction to isolate the pump for mainte-
for suction and discharge pressure gages are recommended
nance.
for trouble shooting. The suction line should be as short as
Provisions for suction and discharge pressure gages are
possible, at least as large as the pump suction connection,
recommended for troubleshooting. The suction line should
include as few fittings as possible and those should be long
be as short as possible, at least as large as the pump suction
radius to keep friction losses at a minimum. If a footvalve
connection, include as few fittings as possible and those
or strainer is included the free area should be at least three
should have a long radius to keep friction losses at a min-
times the area of the pump suction connection. The suction
imum. If a footvalve or strainer is included the FREE AREA
piping must be absolutely free of leaks.
should be at least three times the area of the pump suction
Both suction and discharge piping should be supported in-
connection. The suction piping must be absolutely free of
dependently of the pump. Never use excessive force to move
leaks.
the pipe into place. This may impose a strain that will result
Both suction and discharge piping should be supported in-
in misalignment between the pump and driver or otherwise
dependently of the pump. never draw or pull pipe into place,
adversely affect the operation of the pump. After connecting
this may impose a strain that will result in misalignment be-
pipe to the pump rotate the shaft several times to check for
tween the pump and driver or otherwise adversely affect the
rubbing or binding.
operation of the pump. After connecting piping to the pump
rotate the shaft several times to check for rubbing or binding.
INSTALLATION FOR CHEMFLO PUMPAKS:
If it is necessary to install the pump above the level of the
liquid, a priming line should be connected directly to the
suction line. A check valve must be used in conjunction with
a priming line or the priming liquid will merely pass through
the suction line to the liquid source. The priming of the suc-
tion line evacuates the air in the suction line and pump. This
series of pumps will not handle air and therefore all air must
be displaced from the suction line and pump before the
pump can operate. Be sure that the pump housing is filled
with liquid before starting the pump. THE MECHANICAL
SEAL IN THE PUMP MUST NOT BE OPERATED DRY.
Pipe or hose of the same size (or larger) as inlet and outlet
openings should be used on the installation. When using
pipe, avoid sharp bends and use long radius elbows wherev-
er possible. This will keep friction loss at a minimum and al-
low the pump to operate more effectively. Use pipe dope on
all connections and be sure all fittings are airtight, especially
on the suction side of the pump. An air leak on the suction
side of the pump will prevent proper operation. A section of
non-collapsible hose between piping and pump may be used
as a vibration dampener.

Page 4 of 16 CHEMFLO 1 (en)


MOTOR MOUNTING TO ADJUST IMPELLER CLEARANCE:
1. Loosen the impeller drive sleeve
Check rotation of the driver to be sure it coincides with the
2. Use a tool such as a screwdriver to push the impeller
required rotation of the pump. When viewed from the driver
back then reinsert the Assembly Shim.
end the rotation of the pump is CLOCKWISE.
3. Seal spring tension should push the impeller forward
A Pumpak shaft sleeve is machined to precisely fit the shaft
and capture the shim when the screwdriver is removed.
of your driver. No provision is made for drive key and none is
4. Re-tighten the shaft clamp. Remove the shim then re-
required.
check for rubbing.
Loosen the drive clamp fasteners but do not remove. NOTE:
If the driver shaft is keyed, remove the key before attempting Torque Specifications
to install the Pumpak. Slide the Pumpak assembly onto the
driver shaft, aligning the capscrew holes in the adaptor with Size Stainless Steel (ft-lbs) Steel GR5 (ft-lbs)
the tapped holes in the driver mounting face until the adap- 5/16-18 10-14 14-20
tor contacts the mounting face.
3/8-16 20-26 26-32
Install fasteners and tighten to secure Pumpak assembly to
the driver. First center then tighten the drive clamp assembly 1/2-13 34-42 70-80
to lock the shaft sleeve onto the driver shaft. 1/2-20 40-48 N/A
After all fasteners are tight including the drive clamp assem-
5/8-18 85-95 N/A
bly, remove the Assembly shim from the suction connection.
The shim was in place to establish clearance between the
face of the impeller and pump housing. Rotate the driver
slowly by hand to make certain that there is no rubbing.

IMPELLER

CHEMFLO
HOUSING

SHIM
(24 GAGE)

Figure 2

CHEMFLO 1 (en) Page 5 of 16


WORKING OF CENTRIFUGAL PUMP
Hd = DISHCARGE HEAD

DISCHARGE
PIPE

Hs = SUCTION HEAD (NPSHr) DISCHARGE


VALVE OVER HEAD WATER TANK
Hd

CASING
SUCTION UNION
Hs PIPE FLANGE
UNION FLANGE

EYE OF IMPELLER
SUCTION
VALVE

MINIMIZE LENGTH &


AVOID SHARP BENDS NEAR INLET

Figure 3

OPERATING INSTRUCTIONS WEAR AND INSPECTION POINTS


Inspect the Pumpak as soon as it is received to make certain Shaft: Inspect threads, keyways and shoulders. Replace if
that no parts are missing or have been broken in shipment. damaged.
Damage should be reported immediately to the shipping
Ball bearings (Pedestal and hydraulic models): Replace if
company. CAUTION: Do not disturb the assembly shim
worn, loose, or rough and noisy when rotated. If dirty, clean
in the suction opening of the pump housing until after the
with solvent, dry and coat with a good lubricant. New bear-
Pumpak has been completely assembled to the driver.
ings should not be unwrapped until ready for use.
The Pumpak utilizes a single self-adjusting type mechanical
seal that is lubricated and cooled by the liquid in the pump. Impellers: Replace if excessively worn or corroded. The im-
THE PUMP MUST NEVER BE OPERATED WITHOUT LIQUID peller should have been statically and dynamically balanced
IN THE HOUSING. at the factory, and static and dynamic balance must be main-
tained for proper operation of your equipment.
WORKING OF CENTRIFUGAL PUMP:
Mechanical seals: Should be inspected for, lack of lubrica-
A centrifugal pump operates through the transfer of rotation-
tion, misalignment, overheating, abrasive materials damage,
al energy from one or more driven rotors, called impellers.
and corrosion.
The action of the impeller increases the fluid’s velocity and
pressure and directs it towards the pump outlet. Alignment: Proper alignment between pump shaft and
motor shaft is key to the performance of shaft seals and
bearings. Improper alignment can lead to premature pump
failure.
Pedestal Style: Inline shaft to shaft spacing is dependent
upon the coupling being used. Check the alignment carefully
between the pump and the drive.

Page 6 of 16 CHEMFLO 1 (en)


SEAL REPLACEMENT INSTRUCTIONS Make sure the shim is installed between the impeller and the
wear plate. Do not remove the shim material before the drive
DISASSEMBLE THE PUMP: sleeve clamp has been tightened to the motor drive shaft.
Drain the system of liquid, break suction and discharge pipe INSTRUCTIONS FOR SET SCREW TYPE SEAL:
unions, and, if necessary, remove all piping from the suction
Do not remove the seal retaining clips. Slide the seal into
and discharge openings. Remove the fasteners holding the
place on the shaft. The end of the shaft will be recessed ap-
pump adaptor to the driver, loosen the drive clamp assembly,
proximately .080” ±.020” from the end of the seal. The proper
and remove the PUMPAK.
seal working height is achieved when the seal faces are set
To disassemble, remove the washers and hexnuts holding the
flush with the seal clips in place.
motor adaptor to the housing. Remove the housing. The im-
With the seal clips still in place tighten the seal fasteners with
peller, drive sleeve, seal bellows, and the spring assembly will
a ball end allen wrench. It is important that the allen wrench
now slide forward Free of the pump adapter.
not rest upon the seal housing during tightening as this may
The seal seat and seat cup will remain in the pump adaptor.
affect the position of the seal on the shaft. After the seal fas-
If not damaged or worn, do not remove. If necessary, remove
teners have been tightened the seal clips should be removed
from the adaptor counter bore with a piece of wood or a
and saved.
screwdriver handle inserted through the adaptor from the
Do not use the seal shim with setscrew type seal.
drive end. A sharp tap or two is usually sufficient to knock out
For bellows seal install the seal spacer on the backside of the
the seal seat. Use caution in removing the seal seat so as not
impeller. Use a light grease or similar tacky material. Thread
to crack a ceramic seat.
impeller onto shaft. Install jam nut. Place o-ring onto seal
REMOVE IMPELLER plate. Install impeller/bearing housing assembly into pump
housing. Install lock washers and hex nuts. Rotate the shaft
Remove seal bellows and spring assembly. On some models,
several times to check for rubbing or binding.
spring keeper can also be removed now before removing im-
peller. BEARING REPLACEMENT INSTRUCTIONS
NOTE: The seal bellows will be bonded to the shaft sleeve (PEDESTAL MODELS)
and will require some patience and caution in removal in or-
der not to damage the seal bellow and cage. The pump utilizes a single self-adjusting type mechanical seal
MP Pumps rebuild kits include a new drive sleeve to avoid the that is lubricated and cooled by the liquid in the pump.
possibility of damaging the drive sleeve. See back of manual THE PUMP MUST NEVER BE OPERATED WITHOUT LIQUID
for list of seal kits and corresponding rebuild kits. Impellers IN THE HOUSING.
are also available if wear or damage is present.
Remove locknut from shaft; unscrew the impeller from the Check rotation of the driver to be sure it coincides with the
shaft sleeve counter-clockwise from the impeller end. required rotation of the pump. When viewed from the driver
end the rotation of the pump is CLOCKWISE.
INSPECTION: The pump’s grease lubricated bearings are sealed. They have
Check all parts for wear. For ease of reassembly shaft sleeve been pre-lubricated at the factory and require no further
should have all nicks and burrs removed. Clean with light cro- lubrication or maintenance for the life of the bearing. Electric
cus cloth. Replace damaged parts with new parts. motors or other rotating equipment used to drive the pump
Inspect the seal seat and washer, seat cup, and seal bellows should be lubricated in accordance with the manufacturer’s
for grooves, cuts, scuffmarks, or other deterioration. If any of instructions.
the parts are damaged, a complete new assembly should be DISASSEMBLY:
installed.
Drain the housing by removing the drain plug. Remove the
REASSEMBLY: hex nuts and lock washers from the housing studs. Slide the
All dirt and foreign matter should be removed. Recommend bearing housing/impeller assembly out of the housing, it
only using new seals and elastomers when reassembling a may be necessary to rotate the driver shaft out of the way.
pump. With the bearing /impeller assembly on a bench secure shaft,
Lubricate seal seat cup with liquid soap (P-80 emulsifier) or unthread impeller nut then unthread impeller. Remove the
clean grease and press seal seat into adaptor counter bore, seal from the shaft. Lift off the seal plate. Place the seal plate
seating it firmly and squarely. Use caution so as not to mar face down on the bench and press the seal seat out. Remove
the lapped face of the seal seat. the snap ring from the backside of the bearing housing. With
Assemble shaft sleeve; seal spring keeper, impeller and im- a soft mallet, loosen the shaft assembly by tapping the impel-
peller nut. Before installing seal bellows and spring assembly, ler end then slide the bearing assembly from the housing.
lubricate the shaft sleeve and rubber bellows with liquid soap Press the bearings from the shaft.
(P-80 emulsifier) or clean grease and press bellows and spring ASSEMBLY:
assembly onto the shaft sleeve. The spring should engage
the spring keeper at the impeller end of the shaft sleeve. Press bearings onto the shaft. Slide the shaft / bearing assem-
To be properly positioned the washer must be firmly against bly into the bearing housing and install the snap ring. Place
the rubber bellows member and the driving lugs of the wash- seal housing face up on bench. Lubricate non-PTFE seal seat
er properly engaged. The raised shoulder on the seal wash- with water-soluble lubricant and gently press into seal hous-
er should be facing away from the impeller to contact the ing. If pinned seat is used be certain that pin is in place, lined
lapped surface of the seal seat in the adaptor. up with groove in seal seat. Place seal housing onto pilot of
Slide impeller and seal assembly into the adaptor. Install drive bearing housing. Lubricate shaft with water-soluble lubricant.
clamp assembly on the shaft sleeve but do not tighten. Slide seal onto shaft.

CHEMFLO 1 (en) Page 7 of 16


PARTS LIST / CHEMFLO 1 CC (56C AND 145TC)
12
11
10

13

6
9
8

4 5
10
5

3 13

2 Enclosed Impeller For 145 TC Motors

1
Figure 4

PARTS LIST / CHEMFLO 1 CC (56C AND 145TC)


Item Description (size) Qty Part No. Mtl Item Description (size) Qty Part No. Mtl
1 Pipe Plug (1/8" NPT) 1 21255 316 SS Impeller (3.60, 145TC) 1 34709 CF8M SS
2 Housing 1 39027 316 SS Enclosed impeller (6.00, 56C) 1 39255 316 SS
O-Ring (AS-568-162) 1 31230 EPDM Enclosed impeller (5.50, 56C) 1 39217 316 SS
3 O-Ring (AS-568-162) 1 29715 VITON Enclosed impeller (5.25, 56C) 1 39609 316 SS
O-Ring (AS-568-163) 1 30066 PTFE ENCAPS 5 Enclosed impeller (5.00, 56C) 1 39226 316 SS
Hex Jam Nut 1 35599 316 SS Enclosed impeller (4.75, 56C) 1 39612 316 SS
4 Enclosed impeller (4.50, 56C) 1 39232 316 SS
Hex Jam Nut (SS: 3/8-24) 1 35598 316 SS
Impeller (4.20, 56C) 1 39094 CF8M SS Enclosed impeller (5.70, 145TC) 1 39598 316 SS
Impeller (5.50, 56C) 1 39705 CF8M SS Enclosed impeller (6.00, 145TC) 1 39595 316 SS
Impeller (6.00, 56C) 1 29910 CF8M SS Drive Sleeve (56C) 1 29785 316 SS
6
Impeller (5.30, 56C) 1 30231 CF8M SS Drive Sleeve (145TC) 1 35753 316 SS
Impeller (4.40, 56C) 1 30232 CF8M SS 7 See Seal Table for Options (Page No 12)
Impeller (3.60, 56C) 1 30233 CF8M SS 8 Cap Screw (3/8-16 x 3/4) 4 25663 304 SS
5 Impeller (5.70, 145TC 1 39573 CF8M SS 9 Lock washer ( 5/16 X 18) 4 21266 304 SS
Impeller (4.50, 145TC) 1 51246 CF8M SS Adapter (56C) 1 29908 CF8M SS
10
Impeller (4.00, 145TC) 1 35745 CF8M SS Adapter (145TC) 1 33794 316 SS
Impeller (6.00, 145TC) 1 34207 CF8M SS 11 Lock washer (3/8 X 1/8) 4 21266 304 SS
Impeller (4.75, 145TC) 1 38772 CF8M SS 12 Cap Screw (HH 5/16-18 x 7/8) 4 21242 304 SS
Impeller (5.30, 145TC) 1 35743 CF8M SS Clamp 1 28049 ZPS
13
Impeller (4.40, 145TC) 1 38397 CF8M SS Clamp Assembly 1 23003 316 SS

Page 8 of 16 CHEMFLO 1 (en)


PARTS LIST / CHEMFLO 1 HYDRAULIC (0.22 AND 0.37)
14

12
11 13
10

7
9
6 8

4 5 5

Enclosed Impeller
2
1
Figure 5

PARTS LIST / CHEMFLO 1 HYDRAULIC (0.22 AND 0.37)


Item Description (size) Qty Part No. Mtl Item Description (size) Qty Part No. Mtl
1 Pipe Plug (1/8" NPT) 1 21255 316 SS 6 Drive Sleeve (145TC) 1 35753 316 SS
2 Housing 1 39027 316 SS 7 See Seal Table for Options (Page No 12)
O-Ring (AS-568-162) 1 31230 EPDM 8 Cap Screw (3/8-16 x 3/4) 4 25663 304 SS
O-Ring (AS-568-162) 1 29715 VITON 9 Lock washer (5/16 x 1/8) 4 21238 304 SS
3
PTFE ENCAPS 10 Adapter (145TC) 1 33794 316 SS
O-Ring (AS-568-163) 1 30066
SIL. 11 Lock washer (3/8 x 18) 4 21266 304 SS
4 Hex Jam Nut 1 35599 316 SS 12 Cap Screw (HH 5/16-18 x 7/8) 4 21242 304 SS
Impeller (5.70, 145TC) 1 39573 CF8M SS Clamp Assembly 1 23003 316 SS
Impeller (4.50, 145TC) 1 51246 CF8M SS 13
Clamp 1 28049 ZPS
Impeller (4.00, 145TC) 1 35745 CF8M SS Hydraulic pedestal 1 36449 CAST IRON
Impeller (6.00, 145TC) 1 34207 CF8M SS (0.37 CU IN)
Impeller (4.75, 145TC) 1 38772 CF8M SS Hydraulic pedestal
5 1 36025 CAST IRON
Impeller (5.30, 145TC) 1 35743 CF8M SS (0.22 CU IN )
14
Impeller (4.40, 145TC) 1 38397 CF8M SS Hydraulic pedestal 1 36269 CAST IRON
(0.37 CU IN W/FL CTR)
Impeller (3.60, 145TC) 1 34709 CF8M SS
Hydraulic pedestal 1 36271 CAST IRON
Enclosed impeller (5.70, 145TC) 1 39598 316 SS (0.22 CU IN W/FL CTR)
Enclosed impeller (6.00, 145TC) 1 39595 316 SS

CHEMFLO 1 (en) Page 9 of 16


PARTS LIST / CHEMFLO 1 PEDESTAL
14

12
11 13
10

7
9
6 8

5
4
5

Enclosed Impeller
2
1
Figure 6

PARTS LIST / CHEMFLO 1 PEDESTAL


Item Description (size) Qty Part No. Mtl Item Description (size) Qty Part No. Mtl
1 Pipe Plug (1/8" NPT) 1 21255 316 SS 6 Drive Sleeve (56C) 1 29785 316 SS
2 Housing CF1 1 39027 316 SS 7 See Seal Table for Options (Page No 12)
O-Ring (AS-568-162) 1 31230 EPDM 8 Cap Screw (3/8-16 x 3/4) 4 25663 304 SS
O-Ring (AS-568-162) 1 29715 VITON 9 Lock washer ( 5/16 X 18) 4 21238 304 SS
3
PTFE 10 Adapter (56C) 1 29908 CF8M SS
O-Ring (AS-568-163) 1 30066
ENCAPS SIL. 11 Lock washer (3/18 x 18) 4 21266 304 SS
4 Hex Jam Nut (SS: 3/8-24) 1 35598 316 SS 12 Cap Screw (HH 5/16-18 x 7/8) 4 21242 304 SS
Impeller (4.20, 56C) 1 39094 CF8M SS Clamp Assembly 1 23003 316 SS
Impeller (5.50, 56C) 1 39705 CF8M SS 13
Clamp 1 28049 ZPS
Impeller (6.00, 56C) 1 29910 CF8M SS 14 Pedestal 1 29670 CAST IRON
Impeller (5.30, 56C) 1 30231 CF8M SS
Impeller (4.40, 56C) 1 30232 CF8M SS
Impeller (3.60, 56C) 1 30233 CF8M SS
5
Enclosed impeller (6.00, 56C) 1 39255 316 SS
Enclosed impeller (5.50, 56C) 1 39217 316 SS
Enclosed impeller (5.25, 56C) 1 39609 316 SS
Enclosed impeller (5.00, 56C) 1 39226 316 SS
Enclosed impeller (4.75, 56C) 1 39612 316 SS
Enclosed impeller (4.50, 56C) 1 39232 316 SS

Page 10 of 16 CHEMFLO 1 (en)


SERVICE KITS
PUMP MODEL PUMP DESCRIPTION SEAL KIT BEARING KIT IMPELLER
MP50731 CF1PMP SS:1.5-1 56C 3.6 T-2 SSC MP51274 #N/A MP30233
MP34027 CF1PMP SS:1.5-1 56C 3.6 T-2100 MP51271 #N/A MP30233
MP31114 CF1PMP SS:1.5-3 56C 3.6 T-2100 MP51271 #N/A MP30233
MP39628 CF1PMP SS:1.5-3 56C 3.6 T-9 TFE MP51273 #N/A MP30233
MP35551 CF1PMP SS:1.5-3 56C 3.8 T-2 C/SC BALDOR MP51275 #N/A MP35546
MP35746 CF1PMP SS:1.5-3 56C 4.0 T-2100 MP51271 #N/A MP35747
MP39604 CF1PMP SS:1.5-3 56C CI-FRM 4.5 ENC MP51271 #N/A MP39232
MP38995 CF1PMP SS:1.5-3 56C XP 3.6 T-21 EP MP51276 #N/A MP30233
MP34225 CF1PMP SS:1.5-3 56C XP 3.6 T-2100 MP51271 #N/A MP30233
MP39813 CF1PMP SS:1/2-1 56C 1725 3.6 T-2100 MP51271 #N/A MP30233
MP30368 CF1PMP SS:1/2-1 56C 1725 6.0 T-2100 MP51271 #N/A MP29910
MP37081 CF1PMP SS:1/2-1 56C 1725 6.0IMP SSC MP51274 #N/A MP29910
MP51143 CF1PMP SS:1/2-3 56C 1750 3.6 T-2 CSC MP51275 #N/A MP30233
MP51189 CF1PMP SS:1/2-3 56C 1750 4.4 T-2 CSC MP51275 #N/A MP30232
MP51134 CF1PMP SS:1/2-3 56C 1750 5.3 T-2 CSC MP51275 #N/A MP30231
MP38200 CF1PMP SS:1/2-3 56C 1750 6.0 T-2 CSC MP51275 #N/A MP29910
MP30731 CF1PMP SS:1/2-3 56C 1750 6.0 T-2100 MP51271 #N/A MP29910
MP35600 CF1PMP SS:1-3 56C 1750 4.4 T-2100 MP51271 #N/A MP30232
MP37969 CF1PMP SS:1-3 56C 1750 6.0 T-2 SSC MP51274 #N/A MP29910
MP36453 CF1PMP SS:1-3 56C 1750 XP 6.0 T-2100 MP51271 #N/A MP29910
MP39610 CF1PMP SS:1-3 56C 2850 CI-FRM 5.25 ENC MP51271 #N/A MP39609
MP50801 CF1PMP SS:2-1 56C 3.6 T-2100 MP51271 #N/A MP30233
MP31348 CF1PMP SS:2-1 56C 5.3 T-2100 MP51271 #N/A MP30231
MP39607 CF1PMP SS:2-3 182C 2850 CI-FRM 6.0 ENC MP51272 #N/A MP39595
MP36118 CF1PMP SS:2-3 56C 3.6 T-2 CSC BALDOR MP51275 #N/A MP30233
MP36957 CF1PMP SS:2-3 56C 4.12 MP51271 #N/A MP36956
MP35543 CF1PMP SS:2-3 56C 4.4 T-2 CSC BALDOR MP51275 #N/A MP30232
MP39469 CF1PMP SS:2-3 56C 4.4 T-2 SSC MP51274 #N/A MP30232
MP30814 CF1PMP SS:2-3 56C 4.4 T-2100 MP51271 #N/A MP30232
MP34840 CF1PMP SS:2-3 56C 4.4 T-9 TFE MP51273 #N/A MP30232
MP39981 CF1PMP SS:2-3 56C 5.0 ENCL T-2100 MP51271 #N/A MP39226
MP30403 CF1PMP SS:2-3 56C 5.3 T-2100 MP51271 #N/A MP30231
MP50429 CF1PMP SS:2-3 56C 5.5 ENCL T-2100 MP51271 #N/A MP39217
MP39554 CF1PMP SS:2-3 56C 50HZ 190/380 4.4 MP51271 #N/A MP30232
MP37055 CF1PMP SS:2-3 56C 50HZ 2850 TROP 6.0 MP51271 #N/A MP29910
MP38198 CF1PMP SS:2-3 56C 6.0 T-2100 20GPM MAX MP51271 #N/A MP29910
MP35839 CF1PMP SS:2-3 56C XP 5.3 T-9 TFE MP51273 #N/A MP30231
MP39275 CF1PMP SS:3/4-3 56C 1750 6.0 T-2 SSC MP51274 #N/A MP29910
MP38471 CF1PMP SS:3/4-3 56C 1750 6.0 T-9 TFE MP51273 #N/A MP29910
MP39613 CF1PMP SS:3/4-3 56C 2850 CI-FRM 4.75 ENC MP51271 #N/A MP39612
MP50681 CF1PMP SS:3-1 56C 6.0 ENCL T-2100 MP51271 #N/A MP39255
MP36108 CF1PMP SS:3-3 145TC 6.0 T-2100 WDM MP51272 #N/A MP34207
MP39229 CF1PMP SS:3-3 145TC 6.0 T-2100 WDMBALDOR MP51272 #N/A MP34207
MP39596 CF1PMP SS:3-3 145TC CI-FRM 5.7" ENC MP51272 #N/A MP39598
MP34673 CF1PMP SS:3-3 145TC XP 6.0 T-2100 MP51272 #N/A MP34207
MP50638 CF1PMP SS:3-3 56C 1750 6.0 ENCL T-2100 MP51271 #N/A MP39255
MP50517 CF1PMP SS:3-3 56C 4.4 SSC MP51274 #N/A MP30232
MP36119 CF1PMP SS:3-3 56C 5.3 T-2 C/SC MP51275 #N/A MP30231
MP33102 CF1PMP SS:3-3 56C 5.3 T-2100 MP51271 #N/A MP30231
MP35477 CF1PMP SS:3-3 56C 575V 5.3 T-2100 MP51271 #N/A MP30231
MP35648 CF1PMP SS:3-3 56C 575V 6.0 T-2100 MP51271 #N/A MP29910
MP39028 CF1PMP SS:3-3 56C 6.0 ENCL T-2100 MP51271 #N/A MP39255
MP35545 CF1PMP SS:3-3 56C 6.0 T-2 CSC BALDOR MP51275 #N/A MP29910

CHEMFLO 1 (en) Page 11 of 16


SERVICE KITS
PUMP MODEL PUMP DESCRIPTION SEAL KIT BEARING KIT IMPELLER
MP30885 CF1PMP SS:3-3 56C 6.0 T-2100 MP51271 #N/A MP29910
MP38238 CF1PMP SS:3-3 56C 6.0 T-2100 BALDOR MP51271 #N/A MP29910
MP31465 CF1PMP SS:3-3 56C 6.0 T-9 MP51273 #N/A MP29910
MP37189 CF1PMP SS:3-3 56C 60/50 5.30 T-9 MP51273 #N/A MP30231
MP38628 CF1PMP SS:3-3 56C 60/50 5.30 T-9 SP HEAT MP51273 #N/A MP30231
MP39706 CF1PMP SS:3-3 56C TEFC 5.50 T-2100 MP51271 #N/A MP39705
MP36429 CF1PMP SS:3-3 56C XP 6.0 T-2100 MP51271 #N/A MP29910
MP36490 CF1PMP SS:HS HYD .22 CI W/FLW CTRL VD MP51272 #N/A MP34207
MP36019 CF1PMP SS:HSHYD .22DISP CI 6.0 T2100 VD MP51272 #N/A MP34207
MP36005 CF1PMP SS:HSHYD .37DISP CI 6.0 T2100 VD MP51272 #N/A MP34207
MP36038 CF1PMP SS:HSHYD .37DISP CI F-CTRL 6.0 VD MP51272 #N/A MP34207
MP36231 CF1PMP SS:PED 4.4 T-2100 SEAL FLUSH MP51271 MP51281 MP30232
MP39328 CF1PMP SS:PED 6.0 ENCL T-2100 VD MP51271 MP51281 MP39255
MP39092 CF1PMP SS:PED 6.0 ENCL T-2100 BLACK VD MP51271 MP51281 MP39255
MP39917 CF1PMP SS:PED 6.0 T-2 CSC BC MP51275 MP51281 MP29910
MP39205 CF1PMP SS:PED 6.0 T-21 EP NRS #N/A MP51281 MP29910
MP30533 CF1PMP SS:PED 6.0 T-21 EPT MP51276 MP51281 MP29910
MP30328 CF1PMP SS:PED 6.0 T-2100 MP51271 MP51281 MP29910
MP39357 CF1PMP SS:PED 6.0 T-9 TFE MP51273 MP51281 MP29910
MP38723 CF1PPK SS:3.6 T-2 SSC MP51274 #N/A MP30233
MP30463 CF1PPK SS:3.6 T-21 EPT MP51276 #N/A MP30233
MP30254 CF1PPK SS:3.6 T-2100 MP51271 #N/A MP30233
MP34710 CF1PPK SS:3.6 T-2100 145TC MP51272 #N/A MP34709
MP30451 CF1PPK SS:3.6 T-9 TFE MP51273 #N/A MP30233
MP39093 CF1PPK SS:4.2 T-2100 MP51271 #N/A MP39094
MP39227 CF1PPK SS:4.2 T-9 TFE MP51273 #N/A MP39094
MP30242 CF1PPK SS:4.4 T-2100 MP51271 #N/A MP30232
MP38398 CF1PPK SS:4.4 T-2100 145TC MP51272 #N/A MP38397
MP30416 CF1PPK SS:5.3 T-2100 MP51271 #N/A MP30231
MP35744 CF1PPK SS:5.3 T-2100 145TC MP51272 #N/A MP35743
MP39627 CF1PPK SS:5.3 T-9 TFE MP51273 #N/A MP30231
MP39191 CF1PPK SS:6.0 T-2 SSC MP51274 #N/A MP29910
MP30460 CF1PPK SS:6.0 T-21 EPT MP51276 #N/A MP29910
MP29915 CF1PPK SS:6.0 T-2100 MP51271 #N/A MP29910
MP34210 CF1PPK SS:6.0 T-2100 145TC MP51272 #N/A MP34207
MP39441 CF1PPK SS:6.0 T-9 TFE MP51273 #N/A MP29910

SEAL TYPE OPTIONS


Material
Seal PN Seal Type Shaft Dia. Mating Ring
Primary Ring Elastomer Components
29168 2 0.75" (19.05 mm) Silicon Carbide Carbon Viton 316 SS
35434 2 0.75" (19.05 mm) Silicon Carbide Carbon EPDM 18-8 SS
22273 2100 1" (25.4 mm) Ceramic Carbon Viton 316 SS
30061 2100 0.75" (19.05 mm) Ceramic Carbon Viton 316 SS
30358 21 0.75" (19.05 mm) Ceramic Carbon EPT 316 SS
30054 9 0.75" (19.05 mm) Ceramic Carbon Viton 316 SS

Page 12 of 16 CHEMFLO 1 (en)


DIMENSIONAL DATA

CF1 PUMPAK FOR 56C FOOTLESS MOTOR

Figure 7

CF1 PUMPAK FOR 145TC MOTOR WITH FOOT


Figure 8

CHEMFLO 1 (en) Page 13 of 16


DIMENSIONAL DATA

Figure 9 CF1 0.22 DISP MOTOR

Figure 10 CF1 0.37 DISP MOTOR

CF1 PED

Figure 11

Page 14 of 16 CHEMFLO 1 (en)


TROUBLESHOOTING
PROBLEM PROBABLE CAUSE REMEDY
1. Reprime pump, check that pump and
1. Pump not primed. there are no obstructions in the suc-
tion line.
2. Discharge valve closed 2. Check discharge valve.
3. Suction line clogged. 3. Remove obstructions.
4. Change rotation to concur with direc-
4. Wrong direction of rotation. tion indicated on bearing housing or
pump casing.
No liquid delivered.
5. Total head is too high 5. Re-evaluate head conditions.
6. Check electric motor voltage;check
6. Driver is not operating at rated speed.
engine rpm
7. Provide additional pressure on liq-
7. Pump is vapor bound uid being pumped by elevating liquid
source.
8. Foot valve or suction pipe opening 8. Consult factory for proper depth. Use
not submerged enough baffler to eliminate vortices.
1. Air leak through gasket. 1. Replace gasket.
2. Replace or adjust packing/mechanical
2. Air leak through stuffing box.
seal.
3. Impeller partly clogged. 3. Back flush pump to clean impeller.
4. Worn suction side plate or wear rings. 4. Replace defective parts as required.
5. Reprime pump, check that pump and
there are no obstructions in the suc-
5. Pump is not properly primed. tion line. Check NPSHa to ensure that
there is enough liquid for pump oper-
ation.
Pump not producing rated flow or head. 6. Check electric motor voltage; check
6. Driver is not operating at rated speed.
engine rpm
7. Provide additional pressure on liquid
being pumped by elevating liquid
source. or consider installing an air
7. Pump is vapor bound
release valve in the discharge line
to remove the air to allow the pump
to become dynamic.
8. Ensure that suction line shutoff valve
8. Insufficient suction head.
is fully open and line is unobstructed.
9. Worn or broken impeller. 9. Inspect and replace if necessary.
1. Clean and tighten all suction connec-
1. Excessive air in liquid. tions; relocate suction inlet in liquid
source.
2. Defective packing or seal. 2. Replace packing or seal.
3. Provide additional pressure on liquid
being pumped by elevating liquid
Pump starts then stops pumping. source. or consider installing an air
3. Pump is vapor bound.
release valve in the discharge line
to remove the air to allow the pump
to become dynamic.
4. Rearrange piping to eliminate air
4. Air or vapor pockets in suction line.
pockets.
5. Air leak in suction line. 5. Repair leak.
1. Improper alignment. 1. Re-align pump and drive.
2. Check lubricate for suitability and
Bearings run hot. 2. Improper lubrication.
level.
3. Lube cooling. 3. Check cooling system

CHEMFLO 1 (en) Page 15 of 16


PROBLEM PROBABLE CAUSE REMEDY
1. Improper pump/driver alignment. 1. Align shafts.
2. Partly clogged impeller causing
2. Back-flush pump to clean impeller.
imbalance.
3. Broken or bent impeller or shaft. 3. Replace as required.
4. Tighten bolts of pump and motor or
4. Foundation not rigid.
adjust stilts
Pump is noisy or vibrates.
5. Worn bearings. 5. Replace.
6. Suction or discharge piping not 6. Anchor per Hydraulic Institute Stan-
anchored or properly supported. dards Manual recommendation.
7. Check NPSHa, Air leaks to ensure that
7. Pump is cavitating. there is enough liquid for pump
operation.
1. Worn mechanical seals. 1. Replace worn parts.
Excessive leakage from stuffing box/seal
2. Overheating mechanical seal. 2. Check lubrication and cooling lines.
chamber.
3. Shaft sleeve scored. 3. Remachine or replace as required
1. Head lower than rating; pumps too 1. Consult factory. Install throttle valve,
much liquid. trim impeller diameter.
2. Electric motor wiring is wrong.
2. Speed is too high.
Replace motor.
3. Wrong direction of rotation. 3. Check wiring diagram.
4. Impeller is clogged. 4. Back flush pump to clean impeller.
5. Relieve strain on casing; adjust impel-
5. Impeller is binding.
Motor requires excessive power. ler clearance.
6. Driver and pump are misaligned. 6. Realign driver with pump.
7. Power frame shaft is bent. 7. Repalace shaft.
8. Worn suction side plate or wear rings. 8. Replace defective parts as required.
9. Liquid heavier than expected. 9. Check specific gravity and viscosity.
10. Stuffing box too tight. 10. Readjust packing. Replace if worn.
11. Check internal wearing parts for
11. Rotating parts bind.
proper clearances
1. Clean and tighten all suction connec-
1. Air leaks in suction line. tions; relocate suction inlet in liquid
source.
2. Clean debris from strainer. Re-eval-
Pump fails to prime or loses its prime. 2. Suction strainer is clogged. Suction
uate pump requirements and correct
lift is too high.
suction conditions.
3. Defective priming valve. 3. Replace valve.
4. Defective seal. 4. Replace seal.
1. Clean and tighten all suction connec-
1. Excessive air in liquid. tions; relocate suction inlet in liquid
source.
2. Check electric motor voltage; check
2. Driver is not operating at rated speed.
engine rpm
3. Change rotation to concur with direc-
3. Wrong direction of rotation. tion indicated on bearing housing or
pump casing.
Insufficient pressure. 4. Total head is too high. 4. Re-evaluate head conditions.
5. Worn suction side plate or wear rings. 5. Replace defective parts as required.
6. Broken or bent impeller or shaft. 6. Replace as required.
7. Air leak through gasket. 7. Replace gasket.
8. Provide additional pressure on liq-
uid being pumped by elevating liquid
8. Liquid is vaporizing
source. Check temperature of liquid
being pumped’

PN MPCF1-IOM
Page 16 of 16 CHEMFLO 1 (en)

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