ZXA10 C300 Hardware Installation

Contents

 Product Overview
 Pre-Installation Preparation
 Cabinet Installation
 Power Supply Installation
 Cable Connection
 Installation Check
Cabinet Appearance
19-Inch Shelf
Contents

 Product Overview
 Pre-Installation Preparation
 Cabinet Installation
 Power Supply Installation
 Cable Connection
 Installation Check
Installation Preparation Flow
Engineering Documents Preparation
 Purchase contract (duplicate copy) and technical
proposals.
 Engineering survey report, environment
acceptance report, and installation acceptance
report.
 ZXA10 C300 (V1.2) EPON/10G EPON Optical
Access Convergence Equipment Hardware
Installation Manual
Tools and Meters
General Tools and Meters
Tape Screw driver(straight,cross)
Tweezers Spanner
Diagonal pliers Cable peeler
Sharp-nose pliers Electric iron
Percussion drill Extraction tool
Digital multimeter Thermometer
Programming card Eraser
Optical power meter Antistatic wrist strap
Insulated tape Resistance tester
Band Torque spanner
Special Tools and Meters
Laptop Optical connector and pigtail fiber
Optical attenuator
Installation Environment Check
 Construction Check
 Indoor Environment Check
 Power Supply Check
 Grounding Cable Check
 Security Check
 Other Supporting Facilities Check
Construction Check-1
 Check civil work and make sure that indoor walls are dry .
 The equipment room must be large enough for holding all
cabinets.
 The door must be greater than 3 meters in height and 1
meter in width.
 The load bearing capacity for the equipment floor must
be more than 450 kg/m 2 . The bearing capacity for the
non-equipment floor must be at least 300 kg/m 2 .
 Use air conditioners to keep the temperature and
humidity within range.
 Take dust-proof measures to protect walls and roof.
Construction Check-2
 Lighting wires and power cables must be grounded and
hidden.
 Make sure that no drain pipe passes through the
equipment room.
 Label the location and measurement of the reserved
hidden ducts. The hole size must be 400 mm × 400 mm.
Ducts and troughs must be damp-proof.
 The anti-shock level must be up to seven.
 Mount lightning-arrester or rod to avoid lightning strike.
Ground all metal pipes at the entrance of the equipment
room.
Indoor Environment Check
Power Supply Check-1
 Power Supply Requirements
 The B6030-22C-IB/B6030-22C-EB/B6060-22F cabinet uses –48
V DC power supply . The voltage is from -57 V DC to -41 V DC.
The DC power supply must provide power-OFF protection
measures and should be configured with storage batteries for
backup.
Power Supply Check-2
 Power Cable Layout
 The cabling routes, quantity , and position should be compliant
with the general regulations of telecommunication projects. The
specifications of the line conductor ,insulation strength, and fuse
capacity must meet the design requirements.
 The power cable must be one-piece cable without any joints.
 Positive and negative polarities of the DC power distribution box,
busbar , and power cable must bear clear marks. The working
ground wire end must be black. The negative polarity end must
be blue. The protection earth end must be yellow and green.
Grounding Cable Check
 Grounding Requirements
 Lay out the grounding cables in the equipment room in radial or
plane mode. Use separate cables for the DC power distribution
system protection grounding, working grounding, and lightning
protection grounding.
 Do not form an electrical channel through reinforcing steel bars in
buildings or through the cabinet.
 If the three grounding cables are unavailable separately at the
installation site,combine the three grounding cables for grounding.
The grounding resistance is less than 5 ohm.
Security Check
 Equip the room with fire extinguishers.
 Equip automatic fire control system for a large
equipment room.
 Do not keep flammable or explosive materials in
the equipment room.
Other Supporting Facilities Check
 Check whether the power cables for external power
supplies and cabinets are ready .
 Check whether the ODF , DDF , and MDF have been
constructed.
 Check whether the optical fibers are prepared and
whether the optical fiber connectors match.
Unpacking Cabinet
 Count the total number of the goods.
 Unpack the cabinet box.

Packing Box Cabinet Inner Package

Unpacking Shelf
 Place the packed unit on
ground and keep its face
upwards.
 Use a nail hammer to
remove nails and corner
wrap sheets.
 Remove the top cover of
the packing box.
Unpacking Cards
 Unpack the card
packing box.
 Open the card-packing
unit slowly.
Contents

 Product Overview
 Pre-Installation Preparation

 Cabinet Installation
 Power Supply Installation
 Cable Connection
 Installation Check
Cabinet Installation Flowchart
Base Installation Mode
 Base Structure
 Base Installation Flowchart
 Positioning Base
 Installing Base
 Fixing Cabinet
Cabinet Base Structure
Cabinet Base Structure
 The base height is
adjustable. There are three
types of base according to
the base height:
 Adjustable height from 160
mm to 260 mm
 Adjustable height from 260
mm to 460 mm
 Adjustable height from 460
mm to 660 mm
Base Installation Flowchart
Positioning Base
 Marking
 Drilling
Installing Base
 Clean holes with a cleaner .
 Measure the space between
holes. Reposition and re-drill
the holes, which are largely
deviated from the
requirements.
 Put the expansion bolt and
expansion tube into the hole
vertically .
 Strike the expansion bolt with
a rubber hammer until the
expansion tube enters the
ground completely . (The
expansion bolt is M12 × 100,
attached with the base.)
 Install the base on the floor .
Fixing Cabinet
 Move the cabinet on
to the base.
 Use the foot under
the base to adjust
the level.
 Fix the cabinet on
the base.
Foot Installation Mode
 Foot Installation Flowchart
 Positioning Cabinet
 Installing Expansion Bolt
 Fixing Cabinet
Foot Installation Flowchart
Positioning Cabinet
 1. Marking
 2. Drilling
Installing Expansion Bolt
 Clean the holes with a cleaner .
 Measure the space between holes. Reposition
and re-drill the holes, which are largely deviated
from the requirements.
 Put the expansion bolt and expansion tube into
the hole vertically .
 Strike the expansion bolt with a rubber hammer
until the expansion tube enters the ground
completely .
Fixing Cabinet-1
 Move the cabinet and
put the four installation
feet on the bottom of
the cabinet into the
holes drilled on the
ground.
Fixing Cabinet-2
 Fix the cabinet
on the cement
floor.
Cabinets Connection
 Cabinets Connection in Base Installation Mode
 Cabinets Connection in Foot Installation Mode
 Adjacent Cabinets Connection
Cabinets Connection in Base Installation Mode-1

Fixing Two Cabinets in Parallel

Cabinets Connection in Base Installation Mode-2

Fixing Multiple Cabinets

Cabinets Connection in Foot Installation Mode-1

Fixing Two Cabinets in Parallel

Cabinets Connection in Foot Installation Mode-2

Fixing Multiple Cabinets in Parallel

Adjacent Cabinets Connection
Shelf Installation
Plug-in Box Installation
Card Installation-1
 Preparations
 Clean cards and shelves inside.
 Take the card out of the antistatic bag.
 Verify the card name according to the packing list.
 Make sure that the card is not damaged and its components are complete.
 Verify the software version of the card.
 Make sure that conductive foam gaskets are installed properly .
 Installing
 Wear the antistatic wrist strap.
 Insert the card into the correct slot.
 Press claspers on the card and push it in until it is latched, which means the card
is in place.
 On the back of each shelf, there are floating grounding spring plates, which
enable all cards to be grounded.
Card Installation-2
 Installing Dummy Panel
 Install dummy panels in empty slots. The spring plate

at the back of the dummy panel is used to adjust the

tightness.
Contents

 Product Overview
 Pre-Installation Preparation
 Cabinet Installation

 Power Supply Installation

 Cable Connection
 Installation Check
Power and Grounding Cables Installation Flowchart
Power Cable

-48V Power Cable

Internal Power Cable Pin Connections

Internal Power Cable

Protection Grounding Cable

 Connect one end of the protection grounding cable to the

grounding bar in the equipment room and the other end to
the grounding point at the top of the cabinet. The protection
grounding cable is yellow/green.
Power and Grounding Cable Installation
 19-Inch Power Distributor
 -48 V Input Power Cable Installation
 Internal Power Cable Installation
 Grounding Cable Installation
19-Inch Power Distributor

131 mm × 482.6 mm × 240 mm

(Height× Width × Depth).
-48V Input Power Cable Installation
Internal Power Cable Installation
Grounding Cable Installation

Cabinet Grounding Point Protection Ground Connection

Contents

 Product Overview
 Pre-Installation Preparation
 Cabinet Installation
 Power Supply Installation

 Cable Connection
 Installation Check
Uplink Cabling
Cabling Principles-1
 Confirm cable specifications, quantity , and type
according to the construction design and contract.
 Check quality certificates, such as ex-factory record and
quality warranty .
 Route and position cables according to the construction
design.
 Decide the cable length according to the real situation.
 Use the one-piece cable without any joints.
 Arrange the cables neatly .
Cabling Principles-2
 Bend the cables smoothly and evenly . Curvature radius
of cable bends should be at least 60 mm for cables
whose outer diameter is less than 12 mm. For cables
having diameter more than 12 mm, the radius of
curvature should be 10 times of the diameter .
 Lay subscriber cables separately from power cables.
 Keep cables straight within troughs. Ensure that cables
are not blocking or interrupting other cable inlets or
outlets.
Cabling Principles-3
 if fiber , power , and grounding cables are laid in same
trough, ensure that cables do not overlap each other .
Roll up extra cables neatly and fix them to the middle of
cabling rack.
 Carefully handle the tail fibers. Use protective plastic
bushings and tail fibers should be bundled around the top
or bottom of the cabinet.
 The radius of fibers bends should be at least 38 mm to
40 mm within troughs. Keep bending fibers straight within
troughs.
 Label each cable.
Cable Bunding
Cabling Technique in Cabinet
E1 Cable
T1 Cable
Entrance Control Monitoring Cable
Smog Monitoring Cable
Flood Monitoring Cable
Temperature Monitoring Cable
Humidity Monitoring Cable
Serial Port Cable
Network Cable
Contents

 Product Overview
 Pre-Installation Preparation
 Cabinet Installation
 Power Supply Installation
 Cable Connection
 Installation Check
Cabinet Inspection
 The vertical deviation of the cabinets should not exceed 3 mm.
 Make sure that the front, back, and side doors have been assembled.
 Make sure that all the screws have been tightened.a
 Make sure that no parts of the cabinet fall of f or are damaged. Connecting
cables should be intact.
 Place the cabinet closely to the next one at the same level when they are
arranged side by side.
 Place all the cabinets steadily and neatly with consistent gap between rows,
both ends, and each point.
 Keep the cabinet clean and free of dust.
Cable Layout Inspection
 The turnings of cables must be even and smooth. Keep
curves vertical or horizontal in a straight line.
 Bind tail fibers inside the cabinet neatly and gently .
Protect tail fibers between cabinets with sleeves.
 Installation positions of cabling chutes and troughs must
meet requirements of the construction drawings.
Deviation from left to right cannot exceed 50 mm.
 Bind cables in toughs tightly and straightly . Fix cables at
turnings or outlets with plastic clips.
Power Cable and Grounding Cable Inspection
 The specifications of power cables and grounding cables
must meet the design requirements.
 The power cable and grounding cable must be one-piece
cable without any joints.
 Lay the power cable and grounding cable separately
from other cables.
 Connect the primary power to the power terminals on the
cabinet. Make sure that the positive and negative
polarities are connected properly .
Shelf Power Supply Inspection
 Check the shelf power cable voltage with a multimeter .
Make sure that the shelf power cable voltage meets the
power supply requirements.
 Power ON the power card to check the shelf power
supply .
 Check the backplane power supply .
Card Power Supply Inspection
 Check whether the card is correctly inserted.
 Power ON the power card to check the card power
supply .
Inspection Before Power-ON-1
 Temperature, Humidity and Voltage Check
 Temperature: -5 ℃ to 45 ℃
 Relative humidity: 10% – 90%
 DC voltage: -57 V DC to -41 V DC
 Power and Internal Cables Check
 Check whether the connection of power and grounding cables
are appropriate. Also check power polarities.
 Check whether the plug-in units are inserted in properly .
 Check whether jumpers of each card are connected properly .
 Check whether the cables are connected properly .
 Check whether the boot version of each card is correct.
Inspection Before Power-ON-2
 Other Checks
 Equipment labels must be correct, complete, and

clear .
 The quantity of plug-in units is correct.

 All power switches are set to OFF .

 Fuses meet the specifications.

 Equipment are grounded properly and the grounding

resistance meet technical specifications.

 Make sure that there is no short circuit.
Initial Power-ON Process(1)
 Ensure that all the switches are OFF .
 Use a multimeter to measure resistance of the busbar to
confirm whether any short-circuit exists between the
power supply (-48 V) and the ground (GND, GNDP ,-48
V GND). Make sure that GND, GNDP , and -48 V GND
are connected.
 In case of zero load, check the external power input end
of the cabinet with the multimeter . Measure the voltage
of the primary power supply . Confirm that it is within the
permitted voltage range.
 Turn ON the external power . T urn OFF the power
immediately in case of any trouble. Power ON the device
again after eliminating the trouble.
Initial Power-ON(2)
 Turn ON the power distributor . T urn OFF the power
immediately in case of any trouble.Power ON the device
again after eliminating the trouble.
 Plug in all the cards.
 Turn ON the power . T urn OFF the power immediately in
case of any trouble. Power ON the device again after
eliminating the trouble.
Daily Power-ON Process
 Turn ON the external power . Then, turn ON the power
distributor . Turn OFF the power immediately in case of
any trouble. Power ON the device again after eliminating
the trouble.
 Turn ON the secondary power of the power card. Turn
OFF the power immediately in case of any trouble.
Power ON the device again after eliminating the trouble.
 Turn ON the power . Turn OFF the power immediately in
case of any trouble. Power ON the device again after
eliminating the trouble.
Power-OFF Process
 Turn OFF the secondary power of the power card.
 Turn OFF the power distributor .
 Turn OFF the external power .