PlantWeb / Fieldbus

Overview

Mohssine Rhazi
April 07, 2008
Presentation Objectives

Foundation Fundamentals

PlantWeb Definition and Overview

Foundation Fieldbus Definition

Comparison to 4-20 mA

FieldbusTerminology/Topologies

Fieldbus Benefits

Wiring and Installation

Engineering Concerns/Opportunities

Maximum Devices/Lengths

Segment Components

Segment Layouts

Segment Requirements
The World Has Gone DIGITAL!
A Better Way To Integrate?
AMS OPs SOE OPC ENGIN. SOE.
Engin.

SOE Bus
Engineering Bus

OPC Bus
Safety Bus
Serial Bus
The Old 44-20mA
-20mA Paradigm

Only one value is transmitted

Only one direction
Smart Protocols Facilitate The
Transmission of HEALTH

Command is sent
And results are returned
along with HEALTH
 Tire icon indicates
low pressure

Smart cars
monitor tire
pressure

Car advises driver of abnormal situation made possible via

disruptive technologies
Today’s Smart Field Devices Predict
Abnormal Situations

On-board computing power
enables step changes in
functionality

Often have more than one process
variable for a single pipe intrusion

Full with diagnostics
– health of device is known
– health of the application is
monitored
– health of the process is monitored

“At
“At 12:45
12:45 tomorrow,
tomorrow, this
this valve
valve will
will fail”
fail”
If The Health Of the Equipment Is Bad,
Nothing Else Matters
Smart Plant Architecture
SAFETY SMART SMART
ASSET OPTIMIZATION DIGITAL CONTROL

SMART SMART
SMART MACHINERY HEALTH SAFETY
ANALYTICAL MANAGEMENT

SMART SMART
MEASUREMENT FINAL CONTROL
Digital. Easy!

On-line plug-and-play addition

On-line upgrades
Digital Buses
The modern method for connecting plant
instrumentation and control systems

Remote I/O – (proprietary) 1980

Evolution because of intelligence in instruments

User base wants Open International Standards

– Fieldbus 1988, 1996, 2000 (ISA SP-50, IEC 61158)

– AS-i bus – 1993 (CENELEC EN50295)
– DeviceNet – 1994 (based on CAN protocol)
– Profibus DP – 1989, 1996, 2000 (DIN 19245,
EN50170, IEC 61158)
What features are needed in a bus?

Must be safe and reliable

Must be fast enough for the application

Must be cost effective

Must be supported by manufacturers
– Instruments available for application
– Need multiple sources of products

Must be easy to integrate with the rest of system

Availability of trained personnel

Must be able to upgrade without obsoletion
AFTER BEFORE
What is Fieldbus?

Definition…

A digital, two-way, multidrop communication link

among intelligent fieldbus devices and
automation systems
Fieldbus Foundation?

Unlike proprietary network protocols,
FOUNDATION fieldbus is neither owned by any
individual company, or regulated by a single
nation or standards body. The technology is
controlled y the Fieldbus Foundation, a not-for
profit organization consisting of more than 100 of
the world’s leading controls and instrumentation
suppliers and end users.
44-20mA
-20mA vs FOUNDATION Fieldbus
44-20mA
-20mA vs FOUNDATION Fieldbus
44-20mA
-20mA vs FOUNDATION Fieldbus
44-20mA
-20mA vs FOUNDATION Fieldbus
FOUNDATION Fieldbus information
Travel Deviation
Electronics Failure
Cycle Counter Sensor Failure
Valve Signature Process Condition
Configuration
Step Response Configuration Warning
Status / Alerts
Dynamic Error Band RTD Drift
Diagnostics
Drive Signal RTD Life Estimation
Calculations
Output Signal etc...
etc...

Electronics Failure Electronics Failure

Sensor Failure Sensor Failure
Process Condition Reverse Flow
Configuration Warning Empty Pipe
Plugged Impulse Lines Calibration Error
etc... Process Condition
Configuration Warning
pH Electrode Aging etc...
Glass Electrode Failure
Reference Electrode Failure
Reference Electrode Coating
Reference Electrode Poisoning
etc...
FOUNDATION Fieldbus Benefits

Interoperability
– Any device from any manufacturer that conforms to Ff
standards will work with other registered devices.

Plug and Play
– Automatic Address assignment.
– Device manufacturers provide Device Descriptions to
Host control system manufacturers to make
commissioning and configuring very easy.

Superior Diagnostics
– Device Description “methods” allow interactive
diagnostics between host and field device.
Section 2: Engineering concerns

Specifications
– Instrument
– Bid

P&ID

Loop Drawing

Construction

Commissioning

Benchmarking

Maintenance
Standards

Revise instrumentation standards prior to starting
a fieldbus project

New standards will be needed for device
selection, segment design

Revise standards for drawings, instrument list,
spec sheets
Functional Specifications

Instrumentation is getting smarter; functional
specs should reflect this to take advantage of
technology

Host Tested

May want to include:
– Maximum execution times
– Diagnostic capabilities
Instrument List

New fields may be needed
– Traditional I/O assignment not valid
– Bus or conventional
– Fieldbus segment assignment
– Transducer

Additional fields will make sorting easier
Instrument Specification Sheets

Need to be done after segment design

New information needed for fieldbus
– Working voltage (9-32 v)
– Max current draw from bus
– Function block requirements
– Diagnostics requirements
– Interoperability standards
Traditional Engineering (Loop Dwg)
Field Located @ xxxx Field Located @ xxxx Field Located @ xxxx
Junction Box DeltaV Cabinet: DV-01 Junction Box DeltaV Cabinet: DV-01 Junction Box DeltaV Cabinet: DV-01
H1 Interf ace H1 Interf ace H1 Interf ace
Fieldbus Module Fieldbus Module Fieldbus Module
25 f t. Controller: 01 25 f t. Controller: 01 25 f t. Controller: 01
Note: Note: Note:
Multipair cable or Single pair Card: 03 Multipair cable or Single pair Card: 03 Multipair cable or Single pair Card: 03
Fieldbus This is a one piece block that has internal jumpering, (i.e. Port: 01 Fieldbus This is a one piece block that has internal jumpering, (i.e. Port: 01 Fieldbus This is a one piece block that has internal jumpering, (i.e. Port: 01
Cable # Cable # Cable #
25 f t. no hard-wired jumpers required). Hard-wired jumpers are 25 f t. no hard-wired jumpers required). Hard-wired jumpers are 25 f t. no hard-wired jumpers required). Hard-wired jumpers are
3500 f t. Sy stem Sy stem 3500 f t. Sy stem Sy stem 3500 f t. Sy stem Sy stem
required when y ou tie two blocks together. required when y ou tie two blocks together. required when y ou tie two blocks together.
Fieldbus Fieldbus Fieldbus
The connectors are pluggable theref ore commissioning and The connectors are pluggable theref ore commissioning and The connectors are pluggable theref ore commissioning and
maintenance are simplif ied. maintenance are simplif ied. maintenance are simplif ied.

25 f t. FJB-101 25 f t. FJB-101 25 f t. FJB-101

TS-1 T o Shield Bus Bar TS-1 T o Shield Bus Bar TS-1 T o Shield Bus Bar
Fieldbus on DeltaV Carrier Fieldbus on DeltaV Carrier Fieldbus on DeltaV Carrier

1+
2+

5+
6+

1+
2+

5+
6+

1+
2+

5+
6+
3-
4-

7-
8-

3-
4-

7-
8-

3-
4-

7-
8-
25 f t. 25 f t. 25 f t.
BK BK BK BK BK BK
WH WH WH WH WH WH

WH

WH

WH
Fieldbus

BK
Fieldbus

BK
Fieldbus

BK
BK BK BK
WH WH WH

25 f t. BK 25 f t. BK 25 f t. BK
WH WH WH
(-) T S1-2 (-) T S1-2 (-) T S1-2
Fieldbus Port 1 24 Vdc Fieldbus Port 1 24 Vdc Fieldbus Port 1 24 Vdc
25 f t. (+) T S1-1 25 f t. (+) T S1-1 25 f t. (+) T S1-1
BK BK BK
WH WH WH

Fieldbus Fieldbus Fieldbus

BK 13 (-) 14 (+) BK 13 (-) 14 (+) BK 13 (-) 14 (+)
WH WH WH
BK BK BK
12 (+) 12 (+) 12 (+)
WH WH WH
11 (-) 11 (-) 11 (-)
10 (s) 10 (s) 10 (s)
25 f t. BK 25 f t. BK 25 f t. BK
BK 9 (+) BK 9 (+) BK 9 (+)
WH WH WH
Fieldbus WH 8 (-) Fieldbus WH 8 (-) Fieldbus WH 8 (-)
7 (s) 7 (s) 7 (s)
25 f t. 25 f t. 25 f t.
BK BK BK
WH WH WH
Fieldbus MTL 5995 Fieldbus MTL 5995 Fieldbus MTL 5995
Fieldbus Power Supply Fieldbus Power Supply Fieldbus Power Supply
BK BK BK
WH WH WH

Note: power supply has Note: power supply has Note: power supply has
25 f t. BK BK
integral fieldbus terminator 25 f t. BK BK
integral fieldbus terminator 25 f t. BK BK
integral fieldbus terminator
WH WH WH WH WH WH
(Switch ON) (Switch ON) (Switch ON)
Fieldbus Fieldbus Fieldbus
BK BK BK BK BK BK

25 f t. WH "T" WH
TS2 25 f t. WH "T" WH
TS2 25 f t. WH "T" WH
TS2
on FPS/010301 on FPS/010301 on FPS/010301
Fieldbus Fieldbus Fieldbus

Port Port Port

25 f t. 25 f t. 25 f t.
Card Card Card
Fieldbus Controller Fieldbus Controller Fieldbus Controller
141-PV-101 141-PV-101 141-PV-101
Single Pair Single Pair Single Pair

(Note: Ty pical wire tagging Ref erence Draw ings (Note: Ty pical wire tagging Ref erence Draw ings (Note: Ty pical wire tagging Ref erence Draw ings
f or all f ield dev ices.) CSD-9773586-7003
CSD-9773586-7000
Cabinet Wiring Details
P&ID
F-R Performance Solutions f or all f ield dev ices.) CSD-9773586-7003
CSD-9773586-7000
Cabinet Wiring Details
P&ID
F-R Performance Solutions f or all f ield dev ices.) CSD-9773586-7003
CSD-9773586-7000
Cabinet Wiring Details
P&ID
F-R Performance Solutions
25 f t. 25 f t. 25 f t.
FISHER-ROSEMOUNT Managing The Process Better. FISHER-ROSEMOUNT Managing The Process Better. FISHER-ROSEMOUNT Managing The Process Better.
Fieldbus Fieldbus Fieldbus
Instrument Segment Diagram (ISD) Instrument Segment Diagram (ISD) Instrument Segment Diagram (ISD)
ISD-010301 ISD-010301 ISD-010301
DATE: DESIGN: DRAWN: DATE: DESIGN: DRAWN: DATE: DESIGN: DRAWN:
February 18, 2000 February 18, 2000 February 18, 2000
CHECKED: CHECKED: CHECKED:
R. A. HARTMAN R. A. HARTMAN R. A. HARTMAN
0 ISSUED FOR CONSTRUCTION SCALE: 0 ISSUED FOR CONSTRUCTION SCALE: 0 ISSUED FOR CONSTRUCTION SCALE:
None APPROVAL: CAD FILE: None APPROVAL: CAD FILE: None APPROVAL: CAD FILE:
A ISSUED FOR CUSTOMER APPROVAL A ISSUED FOR CUSTOMER APPROVAL A ISSUED FOR CUSTOMER APPROVAL
PROJ. CUST. JOB: DRAWING NO: REV: PROJ. CUST. JOB: DRAWING NO: REV: PROJ. CUST. JOB: DRAWING NO: REV:
REV: DATE: REVISIONS BY: CHK:
ENG. APPR.
ISD-010301 0 REV: DATE: REVISIONS BY: CHK:
ENG. APPR.
ISD-010301 0 REV: DATE: REVISIONS BY: CHK:
ENG. APPR.
ISD-010301 0

Field Located @ xxxx Field Located @ xxxx Field Located @ xxxx

Junction Box DeltaV Cabinet: DV-01 Junction Box DeltaV Cabinet: DV-01 Junction Box DeltaV Cabinet: DV-01
H1 Interf ace H1 Interf ace H1 Interf ace
Fieldbus Module Fieldbus Module Fieldbus Module
25 f t. Controller: 01 25 f t. Controller: 01 25 f t. Controller: 01
Note: Note: Note:
Multipair cable or Single pair Card: 03 Multipair cable or Single pair Card: 03 Multipair cable or Single pair Card: 03
Fieldbus This is a one piece block that has internal jumpering, (i.e. Port: 01 Fieldbus This is a one piece block that has internal jumpering, (i.e. Port: 01 Fieldbus This is a one piece block that has internal jumpering, (i.e. Port: 01
Cable # Cable # Cable #
25 f t. no hard-wired jumpers required). Hard-wired jumpers are 25 f t. no hard-wired jumpers required). Hard-wired jumpers are 25 f t. no hard-wired jumpers required). Hard-wired jumpers are
3500 f t. Sy stem Sy stem 3500 f t. Sy stem Sy stem 3500 f t. Sy stem Sy stem
required when y ou tie two blocks together. required when y ou tie two blocks together. required when y ou tie two blocks together.
Fieldbus Fieldbus Fieldbus
The connectors are pluggable theref ore commissioning and The connectors are pluggable theref ore commissioning and The connectors are pluggable theref ore commissioning and

1,000
maintenance are simplif ied. maintenance are simplif ied. maintenance are simplif ied.

25 f t. FJB-101 25 f t. FJB-101 25 f t. FJB-101

TS-1 T o Shield Bus Bar TS-1 T o Shield Bus Bar TS-1 T o Shield Bus Bar
Fieldbus on DeltaV Carrier Fieldbus on DeltaV Carrier Fieldbus on DeltaV Carrier
1+
2+

5+
6+

1+
2+

5+
6+

1+
2+

5+
6+
3-
4-

7-
8-

3-
4-

7-
8-

3-
4-

7-
8-
25 f t. 25 f t. 25 f t.
BK BK BK BK BK BK
WH WH WH WH WH WH
WH

WH

WH
Fieldbus
BK

Fieldbus

BK
Fieldbus

BK
BK BK BK
WH WH WH

25 f t. BK 25 f t. BK 25 f t. BK
WH WH WH
(-) T S1-2 (-) T S1-2 (-) T S1-2
Fieldbus Port 1 24 Vdc Fieldbus Port 1 24 Vdc Fieldbus Port 1 24 Vdc
25 f t. (+) T S1-1 25 f t. (+) T S1-1 25 f t. (+) T S1-1
BK BK BK
WH WH WH

Fieldbus Fieldbus Fieldbus

BK 13 (-) 14 (+) BK 13 (-) 14 (+) BK 13 (-) 14 (+)
WH WH WH
BK BK BK
12 (+) 12 (+) 12 (+)
WH WH WH
11 (-) 11 (-) 11 (-)
10 (s) 10 (s) 10 (s)
25 f t. BK 25 f t. BK 25 f t. BK
BK 9 (+) BK 9 (+) BK 9 (+)
WH WH WH
Fieldbus WH 8 (-) Fieldbus WH 8 (-) Fieldbus WH 8 (-)
7 (s) 7 (s) 7 (s)
25 f t. 25 f t. 25 f t.
BK BK BK
WH WH WH
Fieldbus MTL 5995 Fieldbus MTL 5995 Fieldbus MTL 5995
Fieldbus Power Supply Fieldbus Power Supply Fieldbus Power Supply
BK BK BK
WH WH WH

Note: power supply has Note: power supply has Note: power supply has
25 f t. BK BK
integral fieldbus terminator 25 f t. BK BK
integral fieldbus terminator 25 f t. BK BK
integral fieldbus terminator
WH WH WH WH WH WH

Loop
(Switch ON) (Switch ON) (Switch ON)
Fieldbus Fieldbus Fieldbus
BK BK BK BK BK BK

25 f t. WH "T" WH
TS2 25 f t. WH "T" WH
TS2 25 f t. WH "T" WH
TS2
on FPS/010301 on FPS/010301 on FPS/010301
Fieldbus Fieldbus Fieldbus

Port Port Port

25 f t. 25 f t. 25 f t.
Card Card Card
Fieldbus Controller Fieldbus Controller Fieldbus Controller
141-PV-101 141-PV-101 141-PV-101
Single Pair Single Pair Single Pair

(Note: Ty pical wire tagging Ref erence Draw ings (Note: Ty pical wire tagging Ref erence Draw ings (Note: Ty pical wire tagging Ref erence Draw ings
f or all f ield dev ices.) CSD-9773586-7003
CSD-9773586-7000
Cabinet Wiring Details
P&ID
F-R Performance Solutions f or all f ield dev ices.) CSD-9773586-7003
CSD-9773586-7000
Cabinet Wiring Details
P&ID
F-R Performance Solutions f or all f ield dev ices.) CSD-9773586-7003
CSD-9773586-7000
Cabinet Wiring Details
P&ID
F-R Performance Solutions
25 f t. 25 f t. 25 f t.
FISHER-ROSEMOUNT Managing The Process Better. FISHER-ROSEMOUNT Managing The Process Better. FISHER-ROSEMOUNT Managing The Process Better.
Fieldbus Fieldbus Fieldbus
Instrument Segment Diagram (ISD) Instrument Segment Diagram (ISD) Instrument Segment Diagram (ISD)

Drawings
ISD-010301 ISD-010301 ISD-010301
DATE: DESIGN: DRAWN: DATE: DESIGN: DRAWN: DATE: DESIGN: DRAWN:
February 18, 2000 February 18, 2000 February 18, 2000
CHECKED: CHECKED: CHECKED:
R. A. HARTMAN R. A. HARTMAN R. A. HARTMAN
0 ISSUED FOR CONSTRUCTION SCALE: 0 ISSUED FOR CONSTRUCTION SCALE: 0 ISSUED FOR CONSTRUCTION SCALE:
None APPROVAL: CAD FILE: None APPROVAL: CAD FILE: None APPROVAL: CAD FILE:
A ISSUED FOR CUSTOMER APPROVAL A ISSUED FOR CUSTOMER APPROVAL A ISSUED FOR CUSTOMER APPROVAL
PROJ. CUST. JOB: DRAWING NO: REV: PROJ. CUST. JOB: DRAWING NO: REV: PROJ. CUST. JOB: DRAWING NO: REV:
REV: DATE: REVISIONS BY: CHK:
ENG. APPR.
ISD-010301 0 REV: DATE: REVISIONS BY: CHK:
ENG. APPR.
ISD-010301 0 REV: DATE: REVISIONS BY: CHK:
ENG. APPR.
ISD-010301 0

Field Located @ xxxx Field Located @ xxxx Field Located @ xxxx

Junction Box DeltaV Cabinet: DV-01 Junction Box DeltaV Cabinet: DV-01 Junction Box DeltaV Cabinet: DV-01
H1 Interf ace H1 Interf ace H1 Interf ace
Fieldbus Module Fieldbus Module Fieldbus Module
25 f t. Controller: 01 25 f t. Controller: 01 25 f t. Controller: 01
Note: Note: Note:
Multipair cable or Single pair Card: 03 Multipair cable or Single pair Card: 03 Multipair cable or Single pair Card: 03
Fieldbus This is a one piece block that has internal jumpering, (i.e. Port: 01 Fieldbus This is a one piece block that has internal jumpering, (i.e. Port: 01 Fieldbus This is a one piece block that has internal jumpering, (i.e. Port: 01
Cable # Cable # Cable #
25 f t. no hard-wired jumpers required). Hard-wired jumpers are 25 f t. no hard-wired jumpers required). Hard-wired jumpers are 25 f t. no hard-wired jumpers required). Hard-wired jumpers are
3500 f t. Sy stem Sy stem 3500 f t. Sy stem Sy stem 3500 f t. Sy stem Sy stem
required when y ou tie two blocks together. required when y ou tie two blocks together. required when y ou tie two blocks together.
Fieldbus Fieldbus Fieldbus
The connectors are pluggable theref ore commissioning and The connectors are pluggable theref ore commissioning and The connectors are pluggable theref ore commissioning and
maintenance are simplif ied. maintenance are simplif ied. maintenance are simplif ied.

25 f t. FJB-101 25 f t. FJB-101 25 f t. FJB-101

TS-1 T o Shield Bus Bar TS-1 T o Shield Bus Bar TS-1 T o Shield Bus Bar
Fieldbus on DeltaV Carrier Fieldbus on DeltaV Carrier Fieldbus on DeltaV Carrier
1+
2+

5+
6+

1+
2+

5+
6+

1+
2+

5+
6+
3-
4-

7-
8-

3-
4-

7-
8-

3-
4-

7-
8-
25 f t. 25 f t. 25 f t.
BK BK BK BK BK BK
WH WH WH WH WH WH
WH

WH

WH
Fieldbus
BK

Fieldbus

BK
Fieldbus

BK
BK BK BK
WH WH WH

25 f t. BK 25 f t. BK 25 f t. BK
WH WH WH
(-) T S1-2 (-) T S1-2 (-) T S1-2
Fieldbus Port 1 24 Vdc Fieldbus Port 1 24 Vdc Fieldbus Port 1 24 Vdc
25 f t. (+) T S1-1 25 f t. (+) T S1-1 25 f t. (+) T S1-1
BK BK BK
WH WH WH

Fieldbus Fieldbus Fieldbus

BK 13 (-) 14 (+) BK 13 (-) 14 (+) BK 13 (-) 14 (+)
WH WH WH
BK BK BK
12 (+) 12 (+) 12 (+)
WH WH WH
11 (-) 11 (-) 11 (-)
10 (s) 10 (s) 10 (s)
25 f t. BK 25 f t. BK 25 f t. BK
BK 9 (+) BK 9 (+) BK 9 (+)
WH WH WH
Fieldbus WH 8 (-) Fieldbus WH 8 (-) Fieldbus WH 8 (-)
7 (s) 7 (s) 7 (s)
25 f t. 25 f t. 25 f t.
BK BK BK
WH WH WH
Fieldbus MTL 5995 Fieldbus MTL 5995 Fieldbus MTL 5995
Fieldbus Power Supply Fieldbus Power Supply Fieldbus Power Supply
BK BK BK
WH WH WH

Note: power supply has Note: power supply has Note: power supply has
25 f t. BK BK
integral fieldbus terminator 25 f t. BK BK
integral fieldbus terminator 25 f t. BK BK
integral fieldbus terminator
WH WH WH WH WH WH
(Switch ON) (Switch ON) (Switch ON)
Fieldbus Fieldbus Fieldbus
BK BK BK BK BK BK

25 f t. WH "T" WH
TS2 25 f t. WH "T" WH
TS2 25 f t. WH "T" WH
TS2
on FPS/010301 on FPS/010301 on FPS/010301
Fieldbus Fieldbus Fieldbus

Port Port Port

25 f t. 25 f t. 25 f t.
Card Card Card
Fieldbus Controller Fieldbus Controller Fieldbus Controller
141-PV-101 141-PV-101 141-PV-101
Single Pair Single Pair Single Pair

(Note: Ty pical wire tagging Ref erence Draw ings (Note: Ty pical wire tagging Ref erence Draw ings (Note: Ty pical wire tagging Ref erence Draw ings
f or all f ield dev ices.) CSD-9773586-7003
CSD-9773586-7000
Cabinet Wiring Details
P&ID
F-R Performance Solutions f or all f ield dev ices.) CSD-9773586-7003
CSD-9773586-7000
Cabinet Wiring Details
P&ID
F-R Performance Solutions f or all f ield dev ices.) CSD-9773586-7003
CSD-9773586-7000
Cabinet Wiring Details
P&ID
F-R Performance Solutions
25 f t. 25 f t. 25 f t.
FISHER-ROSEMOUNT Managing The Process Better. FISHER-ROSEMOUNT Managing The Process Better. FISHER-ROSEMOUNT Managing The Process Better.
Fieldbus Fieldbus Fieldbus
Instrument Segment Diagram (ISD) Instrument Segment Diagram (ISD) Instrument Segment Diagram (ISD)
ISD-010301 ISD-010301 ISD-010301
DATE: DESIGN: DRAWN: DATE: DESIGN: DRAWN: DATE: DESIGN: DRAWN:
February 18, 2000 February 18, 2000 February 18, 2000
CHECKED: CHECKED: CHECKED:
R. A. HARTMAN R. A. HARTMAN R. A. HARTMAN
0 ISSUED FOR CONSTRUCTION SCALE: 0 ISSUED FOR CONSTRUCTION SCALE: 0 ISSUED FOR CONSTRUCTION SCALE:
None APPROVAL: CAD FILE: None APPROVAL: CAD FILE: None APPROVAL: CAD FILE:
A ISSUED FOR CUSTOMER APPROVAL A ISSUED FOR CUSTOMER APPROVAL A ISSUED FOR CUSTOMER APPROVAL
PROJ. CUST. JOB: DRAWING NO: REV: PROJ. CUST. JOB: DRAWING NO: REV: PROJ. CUST. JOB: DRAWING NO: REV:
REV: DATE: REVISIONS BY: CHK:
ENG. APPR.
ISD-010301 0 REV: DATE: REVISIONS BY: CHK:
ENG. APPR.
ISD-010301 0 REV: DATE: REVISIONS BY: CHK:
ENG. APPR.
ISD-010301 0
Bus Engineering (Segment Dwg)

Field Located @ xxxx

Junction Box DeltaV Cabinet: DV-01
H1 Interf ace

100
Fieldbus Module
25 f t. Controller: 01
Note:
Multipair cable or Single pair Card: 03
Fieldbus This is a one piece block that has internal jumpering, (i.e. Port: 01
Cable #
25 f t. no hard-wired jumpers required). Hard-wired jumpers are
3500 f t. Sy stem Sy stem
required when y ou tie two blocks together.
Fieldbus
The connectors are pluggable theref ore commissioning and
maintenance are simplif ied.

25 f t. FJB-101
TS-1 T o Shield Bus Bar
Fieldbus on DeltaV Carrier
1+
2+

5+
6+
3-
4-

7-
8-

25 f t.
BK BK
WH WH
WH

Fieldbus
BK

BK
WH

25 f t. BK
WH
(-) T S1-2
Fieldbus Port 1 24 Vdc
25 f t. (+) T S1-1
BK
WH

Fieldbus
BK 13 (-) 14 (+)
WH
BK
12 (+)
WH
11 (-)
10 (s)
25 f t. BK
BK 9 (+)
WH
Fieldbus WH 8 (-)

Segment
7 (s)
25 f t.
BK
WH
Fieldbus MTL 5995
Fieldbus Power Supply
BK
WH

Note: power supply has

25 f t. BK BK
integral fieldbus terminator
WH WH
(Switch ON)
Fieldbus
BK BK

25 f t. WH "T" WH
TS2
on FPS/010301
Fieldbus

Port
25 f t.
Card
Fieldbus Controller
141-PV-101
Single Pair

Drawings
(Note: Ty pical wire tagging Ref erence Draw ings
f or all f ield dev ices.) CSD-9773586-7003
CSD-9773586-7000
Cabinet Wiring Details
P&ID
F-R Performance Solutions
25 f t.
FISHER-ROSEMOUNT Managing The Process Better.
Fieldbus
Instrument Segment Diagram (ISD)
ISD-010301
DATE: DESIGN: DRAWN:
February 18, 2000
CHECKED:
R. A. HARTMAN
0 ISSUED FOR CONSTRUCTION SCALE:
None APPROVAL: CAD FILE:
A ISSUED FOR CUSTOMER APPROVAL
PROJ. CUST. JOB: DRAWING NO: REV:
REV: DATE: REVISIONS BY: CHK:
ENG. APPR.
ISD-010301 0
Traditional I/O Cards

250 Cards
(2000 Signals)
Bus Cards

58 Cards
(Same 2000 signals)
21 FF / 37 DP or DN

• 8 signals per FF
segment and 2
segments per card,
• 45 signals per DP or DN
segment
Traditional System Cabinets

16 Cabinets
(32 Card/Cab)
Bus System Cabinets

4
Traditional Marshaling

16
Bus Marshalling

4
Cable Tray Savings

209 HR Cables
3 Tray (min)

44 HR Cables
1 Tray
P&ID Symbols

FF
PT PIC PT PIC
101 101 101 101 FF
PV PV
101 101

FF FF PT PIC
PT PIC
101 101 FF 101 101 PV
PV
101 101
Taken to Extremes
FI TI
101-2 101-1

FY FT FIC
VOL
101-1 101-1 101-1
UT FT
Mass
FV 101 101-2
101-1 UE
DT DIC
101 Density
101-1 101-1
TT
101-1

DY
DV 101-1 TI ZI
101-1 222 215

Thinner

ZE
215
0-100
OHM
TT
UT 222
TE 201 ZT
222 215
Thick
Stuff
Construction

Qualified

Training
– 30 minutes at beginning of bid meeting

Standard 4-20mA X 2 ????
 FIELDBUS SEGMENT CHECKOUT FORM
Company/Location: ACME Unit/Description: Widget Stamper

Form Controller No. 1600 Fieldbus Card No 2 Port No:

Step 1: Resistance measurement at the H1 segment conductors coming in from the field.
1

Test Expected Result Actual Result

(+) to (-) signal > 50 K ↑ ohm 19M
(+) to shield open circuit > 20 MΩ >30M
(-) to shield open circuit > 20 MΩ >30 M
(+) to ground bar open circuit > 20 MΩ > 30M
(-) to ground bar open circuit > 20 MΩ > 30M
Shield to ground bar open circuit > 20 MΩ > 30M
Step 2. Capacitance measurement at the H1 segment conductors coming in from the field.
Test Expected Result Actual Result
(+) to (-) signal 1 µF 7.58n
(+) to shield < 300 nF 14n
(-) to shield < 300 nF 7.6n
(+) to ground bar < 300 nF 16.8n
(-) to ground bar < 300 nF 6.7n
Shield to ground bar < 300 nF 12.2n
Step 3: MTL Switch positions.
Test Expected Result Actual Result
Normal Mode (SW1) Normal Normal
Terminator (SW2) IN IN
Step 4: DC voltage measurement at MTL power supply.
Test Expected Result Actual Result
(+) to (-) signal 19 VDC 24.88
Step 5: AC measurement (waveform) at MTL power supply.
Test Expected Result Actual Result
(+) to (-) signal 500 - 900 mV Not taken

Technician: Pass Fail Date: 8-04-2004

Calibration Data:

Davis Inotek; Fluke 123 Scope Meter; ID: DM8610455; SN: DM8610455; Date 23APR2004; DUE:
23APR2005
Fieldbus 102
Designing Fieldbus Segments
Topics

Segment Design
Considerations

Constraint Checks

Wiring Design

Component Selection
Wiring Design

Segment Topology

Cable Types

Terminals & Connectors

Modular Wiring
Topology

Tree Topology
Trunk Junction
Box
To H1
JB
Card
Spur
Topology

Spur Topology

Trunk
To H1
Card
Topology

Combination Topology

Trunk Junction
Box
To H1
JB
Card
Spur
Topology

Daisy-Chain Topology

Do not use
To H1
Card
Segment Design Considerations

Instrument
Functionality

Instrument Location

Process Control
Requirements

Reliability
Requirements
Instrument Location

Instrument location must be based on

process requirements, not fieldbus

On retrofit projects, instrument
location will have been established

Fieldbus design should be done after
instruments are located
Process Control Requirements

The measurement device and control
element of a PID loop must be on the
same segment

The PID block may be located in the
transmitter, valve, or DeltaV controller

Monitor only or used in PID control?

Required update time?

Many factors determine where to

locate the PID block
Reliability Requirements

Redundancy requirements

Equipment segregation

Distribution of critical loops

Component redundancy
– LAS
– Power supplies
– H1 Interface
– Others
Assigning Fieldbus Devices to a Segment

Maximum 16 devices per segment*

Recommended loading

– Total of 12 devices per segment

– Total of 4 control loops per segment

Devices should be placed on
segments based on location,
control function, and reliability
requirements
* FF Specification allow 32 separately powered devices and 12 bus powered devices
Example
To H1

Segment

Segment

Segment

Segment
Terminator

Out

Out
In

In
Card

S1

S2

S1

S2
S3

S4

S3

S4
S5

S6

S5

S6
FT FT
101 201

TV TV
102 202

TT LT TT LT
102 103 202 203

LV LV
103 203
Constraint Checks

Distance Limits

Spur Length

Power Consumption

Voltage Drop

Communications Processing
Distance Limits

For Type “A” cable, total segment
must be less than 6200 feet (1900 m)

Total distance includes both trunk and

spurs

Cable types may be mixed on the

same segment
Distance Limits Trunk = 800 m
Spurs = 50+20+60+20 = 150 m
Total Segment Length = Trunk + All Spurs Total Segment = 950 m

280 m 400 m
50 m T
H1
20 m 20 m

120 m 60 m
T
Distance Limits
Type Cable Description Size Max. Length
A Shielded, twisted pair #18 AWG 6232 ft.

B Multi-twisted pair #22 AWG 3936 ft.

with shield

C Multi-twisted pair #26 AWG 1312 ft.

without shield

D Multi-core, without #16 AWG 656 ft.

twisted pairs, with
an overall shield
Spur Length

The section of the segment located
between the terminators is defined as
the TRUNK

Any branch off of the TRUNK is a

SPUR
Spur Length

Trunk

Terminator T T Terminator

Spur
Spur Length

Total Devices 1 Device per 2 Devices per 3 Devices per 4 Devices per
on Segment Spur Spur Spur Spur
1-12 394 ft. (120 m) 295 ft. (90 m) 197 ft. (60 m) 98 ft. (30 m)
13-14 295 ft. (90 m) 197 ft. (60 m) 98 ft. (30 m) 3 ft. (1 m)
15-18 197 ft. (60 m) 98 ft. (30 m) 3 ft. (1 m) 3 ft. (1 m)
19-24 98 ft. (30 m) 3 ft. (1 m) 3 ft. (1 m) 3 ft. (1 m)
25-32 3 ft. (1 m) 3 ft. (1 m) 3 ft. (1 m) 3 ft. (1 m)
Voltage Drop

Tools can automatically calculate
voltage drop and power

Segment Design Tool from Emerson

Process Solutions

http://www.emersonprocess.com/Systems/support/segment
 To

H1 Card
Fieldbus

Wire
Pairs
Spare
BK

SH
WH

BK
BK
BK
BK
BK
BK
BK
BK

SH
SH
SH
SH
SH
SH
SH
SH

WH
WH
WH
WH
WH
WH
WH
WH

To Field Instrumentation
(Fieldbus terminator may be located at the end of the
longest run or in the junction box)
Terminals & Connectors
FOUNDATION Fieldbus – Cable
Connectors

InterlinkBT BusStop Series

Connect devices in tree topology

Can provide short circuit
protection for the segment

MiniFast connectors

Pre-molded cables available
 FOUNDATION Fieldbus – Cable
Connectors
Green indicates at
least 9VDC present

Relcom Megablock Series

Connect devices in tree topology

Can provide short circuit
protection for the segment

Provides surge protection for the
segment

Red indicates shorted

spur

Terminator with
transient surge
suppression
FOUNDATION Fieldbus – Cable
Connectors

Retrofit Wiring

Convert existing junction box by
jumpering terminals together for
devices on same segment

Perform electrical checks on
spurs to see if existing wiring can
be used

Eliminate conductor and shield
grounds for fieldbus wiring
Modular Wiring

Pre-molded cables offer some
advantages
– keyed connections
– disconnect devices without affecting
other devices on the segment
– reduced installation time
– reduce incorrect wiring
– reduced chance of shorting bus
Modular Wiring
Modular Wiring
Modular Wiring

Field-Wireable
Connector
To
Fieldbus
Fieldbus
H1 Card Condulet with Terminator
Terminal Blocks Junction
Box

Pre-molded
Cordsets

Conduit

May be used with conventional wiring techniques

Fieldbus Power
Supply T T

Type 131
Fieldbus
Power
Supply

•General Purpose
•FNICO
•FISCO
•IS
•High Power Trunk
Fieldbus Terminators

Two required for each segment

Used to prevent reflections, distortions

Consists of 100W resistor, 1 mF

capacitor in series

Several styles available
 T T
Fieldbus Terminators

100W resistor, 1 mF capacitor in series

Foundation Fieldbus Installation Pictures
Fieldbus Foundation

Interoperable, Accepted, Growing

700,000 fieldbus devices currently in service, with over
10,000 fieldbus systems installed or on-order
worldwide.
FOUNDATION Fieldbus H1

Used for connecting to process instrumentation:
pressure, temperature, flow and level
transmitters; modulating and discrete valves, and
analytical instruments

International Standard – IEC-61158

Fieldbus Foundation controls the technology for
FOUNDATION fieldbus
– www.fieldbus.org

For more information:

– www.plantweb.com